11020 Cherry Avenue Fontana, CA 92337

Tel: (909) 823-1688

Fax: (909) 823-6868

Update Oct, 2009

Jaw Crusher Parts Manual

Model Number: PE3042
Serial Number: _____________________________

FORWARD
This parts manual is intended to assist the informed installer and user of Jaw
Crushing in identifying wear and replacement parts which will be required
during the operating of this equipment. Because of the extreme nature of
crushing, parts replacement is an expected occurrence. The prepared operator
should have certain parts on hand to minimize operating down time.

Specific questions regarding the operation and maintenance should be

addressed to your Gator Machinery Representative. Gator Machinery Company
will constantly try to improve their equipment and there will therefore be
changes from time to time which may require you to request up dates from the
factory or your local representative. (See a list of representatives on the rear
cover.)

SAFETY
Gator Machinery Company may not always know exactly how their equipment
is installed, applied and used, and cautions all prospective operators that they
must exercise the greatest care for the safety of individuals that happen in and
around the machinery. Equipment used in the United States must be installed
and operated with regard to safety either, per OSHA or MSHA regulations, or
both.

Operating the equipment beyond its published ratings or without the proper
guards and protection for personnel is foolhardy and subjects the operator to
potentially numerous penalties or imprisonment or both.

GATOR PE3042 Jaw Crusher Parts Manual

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TABLE OF CONTENTS

FORWARD.................................................................................................................................................. 2
SAFETY ....................................................................................................................................................... 2
TABLE OF CONTENTS ................................................................................................................................. 3
GENERAL INFORMATION .......................................................................................................................... 4
PARTS INFORMATION ............................................................................................................................................ 5
RECOMMENDED SPARE PARTS.5
PARTS REMOVAL AND INSTALLATION...................................................................................................................... 5
RECOMMENDED TOOLS........................................................................................................................................ 6
TENSION ROD AND TOGGLE PLATE ASSEMBLY........................................................................................ 7
ILLUSTRATION: PE3042 CRUSHER, TENSION ROD & TOGGLE SEAT ASEMBLY.....8
ILLUSTRATION: PE3042 CRUSHER ASSEMBLY ............................................................................................................ 9
BEARINGS AND ECCENTRIC SHAFT ASSEMBLY..................................................................................... .10
ILLUSTRATION: PE3042 CRUSHER PITMAN PARTS............................................................................................ 11
ILLUSTRATION: PE3042 CRUSHER FRAME BEARING, ADPTER SLEEVE, SHAFT, ADPTER NUT ........................ 12
ILLUSTRATION: PE3042 LUBRICATION ......................................................................................................... 12
PARTS LIST ......................................................................................................................................................... 13
PARTS LIST ......................................................................................................................................................... 14
PARTS LIST ......................................................................................................................................................... 15
WARRANTY TERMS AND CONDITIONS ................................................................................................... 16
WARRANTY TERMS & CONDITIONS............................................................................................................. 17
WARRANTY TERMS & CONDITIONS............................................................................................................. 18

GATOR PE3042 Jaw Crusher Parts Manual

3

GENERAL INFORMATION

GATOR PE3042 Jaw Crusher Parts Manual

4

PARTS INFORMATION
Each crusher is delivered with this parts manual which illustrates the specific
components comprising the jaw crusher. Gator stocks a suitable supply of
replacement parts to provide responsive service on replacement and wear part
orders.
When ordering parts, please have the following information available:

Crusher Size, Model Number (PE3042)

Crusher Serial Number & Manufacture Date
Part Number, Description and reference number (from appendix)
Complete shipping instructions (type of shipping required)
Purchase Order, Number of parts required

RECOMMENDED SPARE PARTS

The following parts are recommended to have on hand for problems resulting
from normal wear and tear on the machine.
Fixed Jaw Die Plate

Swing Jaw Die Plate

Fixed Jaw Wedge

Swing Jaw Die Wedges

Fixed Jaw Die Bolts, Nuts, Washers

Side Plates (Upper & Lower)

Side Plates (Upper & Lower)

Side Plates Bolts, Nuts,Washers

Toggle Plate & Buffers

Pitman Cover & Bolts, Nuts

GATOR PE3042 Jaw Crusher Parts Manual

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PARTS REMOVAL AND INSTALLATION

The instructions provided in the Operating and Maintenance Manual should be
referenced when removing or installing any of the parts referred to in this
manual.

RECOMMENDED TOOLS
The following tools are recommended for storage with the crusher, as they will
be required for use during normal maintenance and repair.
Jaw Wedge Lifting Cable

Jaw Lifting Cable

Stationary Jaw Removal Tube

Movable Jaw Removal Tube

Pitman Holding Pin

Flywheel Nut Wrench

Hydraulic Ram

Sledge Type Box Wrench

Complete Set of Metric Tools

GATOR PE3042 Jaw Crusher Parts Manual

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TENSION ROD AND TOGGLE PLATE ASSEMBLY

GATOR PE3042 Jaw Crusher Parts Manual

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ILLUSTRATION: TENSION ROD & TOGGLE SEAT ASEMBLY PE3042

JAW CRUSHERS

GATOR PE3042 Jaw Crusher Parts Manual

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ILLUSTRATION: PE3042 JAW CRUSHER ASSEMBLY

GATOR PE3042 Jaw Crusher Parts Manual

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BEARINGS & ECCENTRIC SHAFT ASSEMBLY

GATOR PE3042 Jaw Crusher Parts Manual

10

ILLUSTRATION: PE3042 PITMAN PARTS

GATOR PE3042 Jaw Crusher Parts Manual

11

ILLUSTRATION: PE3042 FRAME BEARING, ADAPTER SLEEVE,

ADAPTER NUT, SHAFT

PE3042 Lubrication

GATOR PE3042 Jaw Crusher Parts Manual

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PARTS LIST
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

PE3042.01-00
PE3042.01-01
GB5783-86-M12x20
GB97.1-85-012
PE3042.01-04
GB878-20x50
PE3042.01-06
PE3042.01-07
PE3042.01-08
PE3042.01-08a
GB6170-86-M30
PE3042.01-08c
PE3042.01-08d
PE3042.01-09
PE3042.01-10a
PE3042.01-10
PE3042.01-11
PE3042.01-11a
GB91-8x60
GB6170-86-M48
PE3042.01-13
PE3042.01-14
GB6170-86-M30
PE3042.01-16
PE3042.01-17
PE3042.01-18
PE3042.01-19
PE3042.01-20
PE3042.01-21
GB5780-M16x50
GB93-87-016
PE3042.01-24
PE3042.01-25
PE3042.01-26
PE3042.01-27
PE3042.01-28
GB5783-86 M20x45
GB93-87-020
PE3042.01-31
PE3042.01-32
PE3042.01-33
PE3042.01-34
PE3042.01-35

Complete PE3042 Jaw Crusher

Rubber Dust Apron
Bolt (M12 x 20mm) for Rubber Apron
Washer (12mm) for Rubber Dust Apron
Buffer (Pitman)
Pin (20 x 50mm) for Pitman Buffer
Toggle Plate
Buffer (Toggle Seat)
Toggle Seat
T type Pressing Block for Toggle Seat Stud
Nut (30mm)for Toggle Seat Stud
Stud for Toggle Seat Tensioning
Special Flat Washer for Toggle Seat Stud
Tension Spring
Spring Keeper bottom for Tension Rod
Spring Keeper top for Tension Rod
Tension Rod
Pin Shaft for Tension Rod
Cutter Pin for Tension Rod
Nut (48mm) for Tension Rod
Wedge for Toggle Seat
Bolt (M30x200mm) for Toggle Wedge
Nut (30mm) for Toggle Seat Wedge
Special Flat Washer (30mm) for Wedge
Shim Set (Total 6 pcs.)
Sleeve, thread adapter
Hydraulic Adjustment Extension
Hydraulic Jack (10T)
Retaining Angle
Bolt for Retaining Angle
Lock Washer for Retaining Angle
Pitman
Pitman Inside Oil Ring
Pitman Bearing 23176CA/W33
Pitman Outside Cover
Gasket for Pitman Outside Cover
Bolt (M20 x 45mm) for Pitman Outside Cover
Lock Washer (20mm) for Pitman Outside Cover
Pitman Outside Seal
Frame Inside Seal
Frame Inside Cover
Flywheel
Pulley
GATOR PE3042 Jaw Crusher Parts Manual
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WEIGHT PIECES
62,000
4.4

50.2
506
57.2
603.2
1
3
38.5
6.5
6.5
55

448

33

5,500
536.8
185.9

72
132
135
4,312
3,806

1
1
5
5
1
1
1
1
1
2
4
2
2
2
2
2
2
2
2
4
2
4
8
4
1 Set
1
1
1
2
2
2
1
2
2
2
2
12
12
2
2
2
1
1

PARTS LIST
ITEM
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85

PART NO.
PE3042.01-36
GB898-M36x170
GB6170-86-M30
PE3042.01-39
PE3042.01-40
PE3042.01-41
PE3042.01-42a
PE3042.01-44a
PE3042.01-45a
PE3042.01-47
GB5782-M24x80
GB93-87-024
PE3042.01-50n
PE3042.01-51
PE3042.01-52
PE3042.01-53a
PE3042.01-55
PE3042.01-56
PE3042.01-57
PE3042.01-54b
PE3042.01-62
PE3042.01-63
GB6170-86-M30
PE3042.01-65
PE3042.01-66
PE3042.01-67
GB6170-86-M30
PE3042.01-70b
PE3042.01-71
PE3042.01-72
GB6170-86-M36
PE3042.01-75
PE3042.01-76
GB6170-86-M20
PE3042.01-79
PE3042.01-63
GB6170-86-M30
PE3042.01-65
PE3042.01-88
PE3042.01-89
GB6170-86-M30
PE3042.01-95
PE3042.01-92

DESCRIPTION
Frame Outside Cover
Stud (M36 x 200mm) For Bearing Cover
Nut (36mm) For Stud Bearing Cover
Frame Outside Seal
Bearing Assembly Cover (L)
Bearing Assembly Cover (R)
Outer Tapered Adapter Sleeve
Shaft Lock Nut (M330x4) Left, Flywheel Side
Shaft Lock Nut(M330x4) Right hand, pulley Side
Flywheel Cover Plate
Bolt (M24 x 80mm) for Flywheel Cover Plate
Washer (24mm) for Flywheel Cover Plate
New Eccentric Shaft
Compression Ring for Flywheel/Pulley Attach.
Special Allen Head Bolt for Compression Ring
Frame Bearing 23176 CAKW33
Key for Adapter sleeve
Key for Frame Outside Seal
Key for Frame Inside Seal
Large Tooth Fixed Jaw Die (ST)
Side Plate Set (Lower) 2Pcs.
Bolt (M30 x 150mm) for Lower Side Plate Set
Nut (30mm) for Lower Side Plate Set
Special Washer (30mm) for Lower Side Plate
Wedge (Lower) for Swing Jaw
Bolt (M36 x 200mm) for lower Swing Wedge
Nut (36mm) for lower swing Wedge
Large Tooth Swing Jaw Die (ST)
Upper Swing Wedge
Bolt (M36 x 800mm) for Upper Swing Wedge
Nut (36mm) for Upper Swing Wedge
Pitman Wear Plate
Bolt (M20 x 100mm) for Pitman Wear Plate
Nut (20mm) for Pitman Wear Plate
Side Plate Set (Upper) 2Pcs.
Bolt (M30 x 150mm) for Upper Side Plate Set
Nut (30mm) for Upper Side Plate Set
Special Washer (30mm) for Upper Side Plate
Wedge (Upper) for Fixed Die
Bolt (M30 x 200mm) for Fixed Wedge
Nut (30mm) for Fixed Die Wedge
Frame
Grease Adapter for Bearings
GATOR PE3042 Jaw Crusher Parts Manual
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WEIGHT PIECES
44

220

88
10
10
34.7

3476

536.8

2600

178.2

2,620
98
23
601

770

21,025

2
8
16
2
1
1
2
1
1
2
6
6
1
2
56
2

1
1
2
4
2
1
4
8
1
1
4
8
1
4
8
1
4
8
4
1
4
8
1
4

PARTS LIST
ITEM

PART NO.

86
87
88
89
90
91

PE3042.01-93
PE3042.01-94
GB1152-M10x1
PE3042.01-96
PE3042.01-97
GB825-M20

92

PE3042.01-43a

DESCRIPTION
Grease Drain Plug
Grease Manifold Block
Grease Zerk M10x1
Frame Bearing Grease Hose
Pitman Bearing Grease Hose
Eye bolt (M20) for Bearing Assy. Cover
Tool For take off Frame Bearing
Adapter Lock Nut (M420 x 6mm)

GATOR PE3042 Jaw Crusher Parts Manual

15

WEIGHT

PIECES
1
1
4
2
2
2
1

WARRANTY TERMS AND CONDITIONS

GATOR PE3042 Jaw Crusher Parts Manual

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Seller warrants all new equipment manufactured by Gator Machinery Co., Inc.
(Gator) against defects in material or workmanship attributed to the original
machine manufacturing. No other warranties are expressed or implied.

Warranty claims must be made through the dealer or agent responsible for the
original equipment sale, as the equipment will have been registered with them
at the time of sale from Gator Machinery Company. Claims must be made
within twelve (12) months from the date of readiness for operation, but not more
than fifteen (15) months from the date of shipment from Gator. All parts claimed
to be defective shall be returned to Gator, freight prepaid, for inspection to
determine that the said part or parts are defective.

If it is determined that the fault lies with Gator, the customer shall be credited for
the freight costs and Gator will ship a replacement part or parts at no cost. If it is
determined that the fault does not lie with Gator, a replacement part or parts
will be shipped, freight collect, to the customer with the receipt of a purchase
order from the dealer or agent.

When petitioning for a warranty item, the serial number of the equipment must
be referenced. The serial number must be clearly identifiable on the Gator
name plate on the equipment.

This warranty is void if:

The serial number plate and/or other
markings identifying the machine as
Gator have been altered or removed.
The machine was not sold under the
Gator brand name.
Parts have been used other than those
supplied by Gator.
GATOR PE3042 Jaw Crusher Parts Manual
17

Gator makes no warranty with respect to damages or defects in any product

caused by improper installation, operation, maintenance, storage or caused by
negligence or accident. In addition, any product repaired or altered in any way
as reasonably determined by Gator, that affects the performance or purpose
for which the equipment was originally manufactured, will not be covered
under this warranty.

Under this warranty, the buyer will not be entitled to any labor charges involving
the repair of the equipment involving warranty items, unless authorized by Gator
in writing.

Warranties of merchantability or of fitness for any particular purpose or arising

from the course of dealing or usage of trade are specifically excluded. Any
affirmation of fact, description of goods, or sample or model referred to in this
agreement or elsewhere, whether or not the same relate to production or
capability of the goods to perform, are not the basis of this agreement, unless
specifically made a party of the agreement in writing.

Under no circumstances will Gator be responsible for consequential or punitive

damages of any nature, whether based on contract or tort, including but not
limited to lost profits, loss of production, delays or other expenses. Under no
circumstances shall the liability of Gator exceed the purchase price of the
equipment furnished.

The warranty shall be governed by the laws of the state of California. The parties
agree that exclusive jurisdiction for any claim for breach of this warranty shall
rest in the San Bernardino County Superior Court in the State of California.

GATOR PE3042 Jaw Crusher Parts Manual

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