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Technical Catalogue
Introduction
Raw Material
Non-Pollutant and 100% Recyclable
Table of contents
1. Field Application
1.1 Advantages
20 - 22
20
4.1 - 1 General
4.1 - 2 Welding machines/Tools
2. Material Properties
2-8
4.2 Preparation
2.1 Introduction
2.2 Characteristics
4.2 - 2 Fittings/Welders
4.3 Electro Fusion Welding Procedure
2.2 - 1 Physical
2.3 Chemical Resistance
3-8
21
22
4.3 - 1 AT131S
5 Butt Welding
5.1 Introduction
3 Design
3.1 Linear Expansion
9 - 19
5.1 - 1 General
9 - 10
3.1 -1 Calculation
3.2
5.2 Preparation
3.1 -3 Example
23 - 27
23
24 - 25
5.2 - 3 Pipe/Fittings
5.2 - 4 Heating Time Table
5.3 Butt Welding Procedure
26 - 27
5.3 - 1 AT103S
6 Certificates
13 - 14
3.3 - 1 Calculation
3.3 - 2 Expansion sleeve compensation table
3.3 - 3 Example
3.3 - 4 Installation
3.4 Fixed Points
15
3.4 - 1 Introduction
3.4 - 2 Expansion sleeve fixed points
3.4 - 3 Expansion joints fixed points
3.5 Sliding Points
3.6 Connection Guide
3.6 - 1 HDPE to DWV
3.6 - 2 HDPE to Copper
3.6 - 3 In pipe connection
3.6 - 4 HDPE Slab repair
3.6 - 5 HDPE to thread
3.6 - 6 Push in rubbers adaptors
3.6 - 7 E/ware adaptors
16
17 - 19
28 - 29
1. Field Application
1.1 Advantages
Outstanding elasticity and resistance to mechanical stress and vibrations - ideal for seismic areas.
Outstanding resistance to chemicals, working temperatures between -40C and +80C and to the effects of the weather
Coestilen is designed for drainage inside domestic and industrial buildings and for the following fields of application:
Note: It cannot be used for piping drain water containing benzene or benzole (DIN 1986/3, 2.3).
Page 1
2. Material properties
2.1 Introduction
Resistance to temperatures,
It does not break and does not buckle permanently
if water freezes in the pipes, within a temperature
range of 40C and +80C, allowing the handling
of peaks of up to 95C (Surges of steam).
Low thermal conductivity,
it does not tend to form condensate.
Resistance to mechanical stresses.
Coestilen is elastic enough to handle most
external stresses, impacts and deformations.
As long as several specific technical rules are
followed. Coestilen can be buried in concrete.
(sperficic details by request)
Smoothness and abrasion resistance,
thanks to the surface structure that prevents
deposits and incrustations from forming.
Resistance to chemical agents and to organic and
inorganic solvents. It is resistant to detergents and
acids used for unclogging sinks and WC.
Vibration-absorbent,
thanks to its flexibility and elasticity, it is able to
withstand small deformations without breaking
(for example, in the case of buildings settling).
Weld ability,
through a butt welding process or by arc melting.
Resistance to atmospheric agents,
due to the gas black it contains, which helps to
prevent the photo-oxygenation processes due to
the UV rays.
Page 2
2. Material properties
2.2 Characteristics
2.2 - 1 Physical Properties
Properties
Value
Unit of measure
Testing methods
density
954
Kg/m3
ISO 1183 D
0.5
g/10 Min.
2.02.5
ASTM D 1603
traction resistance
>20
MPa
ISO/DIS 6259
ultimate elongation
>600
IISO/DIS 6259
0.18 mm/mC
ASTM D 696
Regression curves
Hours
Duration Time
test under progress
actual testing period
Page 3
mm
cm2
External
Internal
Thickness
Volume per
meter
32
26
5.3
40
34
50
44
15.2
56
50
19.2
63
57
25.4
75
69
37.3
90
83
3,5
54.1
110
101,4
4,3
80.7
125
115,2
4,9
104.2
160
147,6
6,2
171.1
200
187,6
6,2
276.4
250
234,4
7,8
431.5
315
295,4
9,8
685.3
2. Material properties
2.3 Chemical resistance
Due to the special material properties COESTILEN pipes and fitting and generally chemical resistant. To see a full list of
chemicals please view the following web page address:
www.borealisgroup.com/pdf/chemical-resistance/chemical-resistance-hdpe-ld.pdf
If you application has particular need please fill in the below Chemical Resistance Enquiry and forward it to COES.
COES Australia
Technical department
495 Tarrgindi Road
Salisbury 4107
Installer:
Field of application
Company:
Fluid:
Contact:
Concentration:
Street:
Operating temperature:
City:
Working pressure:
PSI/
bar
Phone:
Service life:
h/d
Fax:
E-mail:
Ambient medium
Bulding project
Ambient Temperature:
Street:
Ambient Pressure:
PSI/
bar
City
Page 4
3. Design
3.1 Linear Expansion
Like all materials Coestilen is subject to expansion and contraction in direct relation to changes of temperature.
COESTILEN expanse due to an increase of temperature, which correspond to lengthening of the pipes.
COESTILEN contracts due to an decrease of temperature, which results in a shorting of the pipes.
The changes of length are directly proportional to the temperature differential and is expressed by the following relation:
(the 0.18 coefficient is rounded up to 0.2 for ease of calculation)
3.1 -1 Calculation
Symbols and Meanings
Symbol
Meaning
Measuring
unit
Linear Expansion
mm
mm/mC
Pipe Length
t1
Design Temperature
t2
Maximum Temperature
t3
Minimum Temperature
t1
Temperature Difference
t = t2 - t1
t2
Temperature Difference
t = t1 - t3
L = L x t x
Temperature Variation t in C
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
10
11
12
13
14
15
16
17
18
10
12
14
16
18
20
22
24
26
28
30
32
34
36
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
102 108
14
21
28
35
42
49
56
63
70
77
84
91
98
16
24
32
40
48
56
64
72
80
88
96
18
27
36
45
54
63
72
81
90
99
10
10
20
30
40
50
60
70
80
90
11
11
22
33
44
55
66
77
88
99
12
12
24
36
48
60
72
84
96
108 120 132 144 156 168 180 192 204 216
13
13
26
39
52
65
78
91
104 117 130 143 156 169 182 195 208 221 234
14
14
28
42
56
70
84
98
112 126 140 154 168 182 196 210 224 238 252
15
15
30
45
60
75
90
105 120 135 150 165 180 195 210 225 240 255 270
16
16
32
48
64
80
96
112 128 144 160 176 192 208 224 240 256 272 288
17
17
34
51
68
85
102 119 136 153 170 187 204 221 238 255 272 289 306
18
18
36
54
72
90
108 126 144 162 180 198 216 234 252 270 288 306 324
114 133 152 171 190 209 228 247 266 285 304 323 342
19
19
38
57
76
95
20
20
40
60
80
100 120 140 160 180 200 220 240 260 280 300 320 340 360
21
21
42
63
84
105 126 147 168 189 210 231 252 273 294 315 336 357 378
22
22
44
66
88
110 132 154 176 198 220 242 264 286 308 330 352 374 396
23
23
46
69
92
115 138 161 184 207 230 253 276 299 322 345 368 391 414
24
24
48
72
96
120 144 168 192 216 240 264 288 312 336 360 384 408 432
25
25
50
75
100 125 150 175 200 225 250 275 300 325 350 375 400 425 450
Page 5
3. Design
3.1 Linear Expansion/Contraction Example
Fixed Point
Expansion Direction
Sliding Point
Sliding Point
The Linear expansion formula for COESTILEN can be more simply explained with the following example.
Expansion:
A installation with 10 meter length of pipe, with a
working maximum temperature of 80C, and a design
temperature of 20C
Contraction:
A installation with 10 meter length of pipe, with a
minimum working temperature of 5C, and a design
temperature of 20C
Meaning
Value
Measuring
unit
Linear Expansion
mm
Pipe Length
10
mm/mC
t1
Design Temperature
20
t2
Maximum Temperature
80
t1
Temperature Difference
t = t2 - t1
60
Step 1 Since our 10 meter pipe will be running hot discharge, we will need
to calculate the Linear Expansion
L = L x t1 x
L = 10m x 60 C x 0.2
L = 120mm
Measuring
unit
Meaning
Value
Linear Expansion
Pipe Length
10
t1
Design Temperature
20
t3
Minimum Temperature
t2
Temperature Difference
t = t1 - t3
15
mm
mm/mC
Step 1 Since our 10 meter pipe will be running cold discharge, we will need
to calculate the Linear Contraction.
L = L x t1 x
L = 10m x 15 C x 0.2
L = 30mm
Page 6
3. Design
3.2 Linear expansion compensation by change of direction
In order to prevent the pipes from being subjected to mechanical stresses (axial thrusts), they have to be able to change their
length freely.
This can be obtained by using systems that use the elasticity and flexure of several stretches of pipe direction changes.
Keeping this in mind the change of length is compensated by the elastic deformation to which several stretches of pipes
making up the system may be subjected.
This proves to be particularly advantageous when the geometric configuration of the system allows the elasticity of the
material to be used to full advantage by suitable positioning of the fixed points.
3.2 - 1 Calculation
Symbols and Meanings
Change of direction formula.
Symbol
Meaning
Measuring unit
Ls
mm
Ls = K x d x L
Extermal diameter of
pipe
mm
Linear expansion
mm
Material constant PP
Pipe OD
40
50
56
63
75
90
110
125
160
200
250
315
10
200
224
237
251
274
300
332
354
400
447
500
561
20
283
316
335
355
387
424
469
500
566
632
707
794
30
346
387
410
435
474
520
574
612
693
775
866
972
40
400
447
473
502
548
600
663
707
800
894
1000
1122
50
447
500
529
561
612
671
742
791
894
1000
1118
1255
60
490
548
580
615
671
735
812
866
980
1095
1225
1375
70
529
592
626
664
725
794
877
935
1058
1183
1323
1485
80
566
632
669
710
775
849
938
1000
1131
1265
1414
1587
90
600
671
710
753
822
900
995
1061
1200
1342
1500
1684
100
632
707
748
794
866
949
1049
1118
1265
1414
1581
1775
110
663
742
785
832
908
995
1100
1173
1327
1483
1658
1861
120
693
775
820
869
949
1039
1149
1225
1386
1549
1732
1944
130
721
806
853
905
987
1082
1196
1275
1442
1612
1803
2024
140
748
837
885
939
1025
1122
1241
1323
1497
1673
1871
2100
150
775
866
917
972
1061
1162
1285
1369
1549
1732
1936
2174
160
800
894
947
1004
1095
1200
1327
1414
1600
1789
2000
2245
170
825
922
976
1035
1129
1237
1367
1458
1649
1844
2062
2314
180
849
949
1004
1065
1162
1273
1407
1500
1697
1897
2121
2381
190
872
975
1032
1094
1194
1308
1446
1541
1744
1949
2179
2446
200
894
1000
1058
1122
1225
1342
1483
1581
1789
2000
2236
2510
250
1000
1118
1183
1255
1369
1500
1658
1768
2000
2236
2500
2806
Page 7
3. Design
3.2 Linear expansion compensation by change of direction - Example
Fixed Point
Expansion Direction
Ls2 = 389.19 mm
L = 13.77
L = 120
Expansion Direction
Sliding Point
Pipe A
Ls1 = 1148.91mm
Pipe B
Fixed Point
3.2 - 3 Example
Given and required values
Symbol
Meaning
Value
Measuring
unit
Linear Expansion
mm
0.2
mm/mC
Pipe Length
10
t1
Design Temperature
20
t2
Maximum Temperature
80
t1
Temperature Difference
t = t2 -t1
60
Meaning
Ls1
Value
Ls2 Measuring
Value
unit
Ls
1148
389
mm
110
110
mm
Linear expansion
120
13.7
mm
Material constant PE
10
10
Page 8
3. Design
3.3 Linear expansion compensation by Expansion Sleeve
An Expansion Sleeve is a device in which the free end of a pipe
can slide in order to compensate its change of length.
For all diameters from 40mm to 315mm
Expansion
Expansion
Direction
20C
0C Pipe Installation Temperature
3.3 - 1 Calculation
Linear Expansion formula
L = Pipe Length x Temperature Difference x
Expansion Coefficient
L = L x t x
Maximum Linear expansion compensation by Sleeve Size, Pipe Length and Temperature Variation
Linear Thermal Expansion (mm)
legend
Temperature Variation t in C
5 10 15 20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
40mm to 160mm
10
11
12
13
14
15
16
17
18
200mm to 250mm
10
12
14
16
18
20
22
24
26
28
30
32
34
36
315mm
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
8 12 16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
85
90
5 10 15 20
25
30
35
40
45
50
55
60
65
70
75
80
6 12 18 24
30
36
42
48
54
60
66
72
78
84
90
96 102 108
7 14 21 28
35
42
49
56
63
70
77
84
91
8 16 24 32
40
48
56
64
72
80
88
9 18 27 36
45
54
63
72
81
90
10 10 20 30 40
50
60
70
80
11 11 22 33 44
55
66
77
88
99 110 121
12 12 24 36 48
60
72
84
96 108 120
13 13 26 39 52
65
78
14 14 28 42 56
70
84
98 112 126
15 15 30 45 60
75
90 105 120
16 16 32 48 64
80
96 112 128
17 17 34 51 68
85 102 119
18 18 36 54 72
19 19 38 57 76
0C
20C
Max L
MD0400
160
80
105
80
90 108 126
MD0500
160
80
105
80
95 114
MD5600
160
80
105
80
20 20 40 60 80 100 120
MD0600
160
80
105
80
21 21 42 63 84 105 126
MD0700
160
80
105
80
22 22 44 66 88 110
MD0900
160
80
105
80
23 23 46 69 92 115
MD1100
160
80
105
80
24 24 48 72 96 120
MD1200
160
80
105
80
25 25 50 75 100 125
MD1600
160
80
105
80
26 26 52 78 104 130
MD2000
240
120
145
120
27 27 54 81 108
MD2500
240
120
145
120
28 28 56 84 112
MD3100
260
130
155
130
29 29 58 87 116
Code
Page 9
3. Design
3.3 Linear expansion compensation by Expansion Sleeve - Example
The Linear compensation expansion by expansion sleeve for COESTILEN can be more simply explained with the following
example.
Expansion:
A installation with 10 meter length of 110mm pipe, with a working maximum temperature of 80C, and a design temperature
of 20C
Fixed Point
L 0C
Fixed Point
Sliding Point
Sliding Point
3.3 - 3 Example
Symbol
Meaning
Value
Measuring
unit
Linear Expansion
mm
0.2
mm/mC
Pipe Length
10
t1
Design Temperature
20
t2
Maximum Temperature
80
t1
Temperature Difference
t = t2 -t1
60
Using the table on page 9. The Maximum L that can be compensated with a 110mm Expansion Sleeve is 80mm.
Due to this we will split the run in two and use two Expansion Sleeves to compensate the linear Expansion.
L = 60mm
L = 60mm
5 meters
5 meters
3.3 - 4 Installation
Step 1
Step 2
Step 3
Step 4
20C
0C
Page 10
3. Design
3.4 Fixed points
3.4 - 1 Introduction
Compensation Device
Expansion direction
Fixed Point
OD
Thrust (N).
Kg
50/63
200
20
75
300
30
90
400
40
110
500
50
125
600
60
160
800
80
200
1100
110
250
1500
150
315
2000
200
P = n x L x Ej/H3
Page 11
Expansion direction
3. Design
3.5 Sliding points
Fixed points must divide the pipe into streches in which contraction or expansion is possible. However without ever
releasing the expansion force on the clips or fittings. Sliding points are used to guide streches of pipe between compansation
devices. The distance between the sliding points, primarily depends if the installation is Horizontal or Vertical.
Fixed Point
Fixed Point
Sliding Point
Sliding Point
Expansion Direction
10 x Pipe OD
10 x Pipe OD
10 x Pipe OD
10 x Pipe OD
Expansion Direction
Fixed Point
Sliding Point
10 x Pipe OD
10 x Pipe OD
Expansion Direction
Sliding Point
Fixed Point
Fixed Point
Sliding Point
Expansion Direction
Fixed Point
Horizontal
Vertical
TS040B
400
600
TS050B
500
750
TS056B
560
840
TS063B
630
945
TS075B
750
1125
TS090B
900
1350
TS110B
1100
1650
TS125B
1250
1875
TS160B
1600
2400
TS200B
2000
3000
TS250B
2500
3750
TS315B
3150
4725
Sliding Point
15 x Pipe OD
Sliding Point
15 x Pipe OD
Fixed Point
Page 12
3. Design
3.6 Connection Guide
3.6 - 1 HDPE to DWV
Size
40
50
65
80
100
150
225
300
DWV
ID
39
51.6
53.6
76.2
104
151.6
236.8
298.2
Insert Coupling
OD
43
56
59
82
110
160
250
315
Size
50
56
75
90
110
160
250
315
To HDPE
ID
44
50
69
83
101.4
147.6
234.4
295.4
GA Rubber
OD
50
56
75
90
110
160
250
315
Fitting
Rubber
MI0500 GA0500
MI5600
MI0600 GA0700
MI0900 GA0900
MI1100
MI1600
MD2500
MD3100
-
DWV Pipe
If needed
Water flow
Size
40
50
65
80
90
100
Copper
ID
34.9
47.6
60.3
72.2
84.9
97.6
Insert Coupling
OD
38.1
50.8
63.5
76.2
88.9
101.6
GA Rubber
If needed
Size
50
56
63
75
90
110
To HDPE
ID
44
50
57
69
83
101.4
OD
50
56
63
75
90
110
Fitting
MI0500 GA0500
MI0500
MI0600
MI0700?
MI0900 GA0900
MI1100 GA1100
Copper Pipe
Water flow
Page 13
Rubber
3. Design
3.6 Connection Guide
Water flow
or
DWV
or
Copper
SPRD1105
Rubber
From
HDPE
110
-
SPRD1156
Rubber
From
HDPE
110
-
HDPE
GA Rubber
If needed
SPRD1106
Rubber
SPRD
SPRD1107
Rubber
To
HDPE
50
-
HDPE
56
-
From
HDPE
110
-
From
HDPE
110
-
DWV
40
GA0500
Copper
40
GA0500
To
DWV
50
-
40
GA5600
50
-
Copper
50
GA5600
HDPE
63
-
To
DWV
-
Copper
65
-
HDPE
75
-
To
DWV
65
GA0700
Copper
65
GA0700
Water flow
Code
HDPE Pipe
MP0500
MP5600
MP0700
MP0900
MP1100
Electro Fusion
Coupling
MP Coupling
HDPE Pipe
Page 14
From
To
HDPE
mm
mm
50
50
56
56
75
75
90
90
110
110
3. Design
3.6 Connection Guide
3.6 - 5 HDPE to Thread
Code
SP/MI50
SP/MI56
SP/MI75
SP/MI90
SP/MI110
From
HDPE
mm
50
56
75
90
110
To
Thread
Inch
mm
1
40
2
50
2
63
3
75
4
100
Code
SP/FI50
SP/FI56
SP/FI75
SP/FI90
SP/FI110
From
HDPE
mm
50
56
75
90
110
To
Thread
Inch
mm
1
40
2
50
2
63
3
75
4
100
Water flow
Code
PMG0501
PMG0502
To
HDPE
56
56
From
Copper
40
32
50
DWV
HDPE
40
40
Copper Pipe
PMG Rubber
HDPE Pipe
Code
SP/EW110
SP/EW160
From
HDPE
110
160
To
E/ware
110
160
Page 15
Water flow
4.1 - 1 General
AT131S
40 to 160mm
UT1103
40 to 315mm
UT1172 - UT1173
Leads for UT1103
AT1420
Pipe Marker
AT1431
Pipe Scraper
AT1700
Alcohol Wipes
AT1500
32 - 110mm
Pipe Cutter
AT1430
Trim Knife
Page 16
AT1600
Pipe bevelling tool
Item Code
ME0500
ME5600
ME0600
ME0700
ME0900
ME1100
ME1200
ME1600
ME2005
ME2505
ME3105
Pipe Size
Socket
Witness
(mm)
Width (mm) Mark (mm)
50
56
63
75
90
110
125
160
200
250
315
61
61
61
61
61
61
61
61
160
160
160
30
30
30
30
30
30
30
30
79
79
79
Page 17
Step 1
Cut Square to centre
line of pipe.
Concentric, i.e., not
oval.
Step 2
Scrape external pipe ends
for a distance approx. 2/3
of the socket length (refer
to E/F socket depth), to
ensure removal of thin
oxidized outer layer, using
an appropriate tool. Pipe
surface should appear
duller in the scraped area.
Step 5
Referring to Socket
depth table, mark
witness mark on pipe
Step 6
Check to make sure
that coupling has not
been damaged.
Step 9
Press the Start
button on the front of
the welder.
Step 10
The welding process
is now automatic and
once complete will be
signalled by the control
box with a visible light
Step 3
Remove burr from
end of pipe
4.3 - 1 AT131S
Step 4
Clean external
surfaces of pipe ends
with alcohol wipes
Step 7
Clean internal surface of E/F
coupling with recommended
cleaner
Step 8
Attach cables from
E/F AT131S to the
socket terminals.
Step 11
A successful weld
is determined
when the indicator
points on the
socket, adjacent to
the terminals, are
clearly visible near
the surface
Step 12
Once the weld
cycle has
commenced, under
no circumstances,
should the electrofusion coupling be
re-used in the event
of a faulty weld.
Disconnect leads from the socket and allow complete cooling before connecting to hydraulic services.
Page 18
5. Butt Welding
5.1 Introduction
5.1 - 1 General
The principal characteristic of COESTILEN and all thermoplastics in general is the possibility to make a
molecular bond by means of butt welding.
Butt welding is the process of heating two components and clamping them together so as to get one single,
structurally continuous piece after solidification.
AT131S
40 to 160mm
AT1050
90 to 315mm
AT1210
90 to 315mm
AT1430
Trim Knife
AT1420
Pipe Marker
AT1500
32 - 110mm
Pipe Cutter
Page 19
AT1700
Alcohol Wipes
AT1600
Pipe bevelling tool
5. Butt Welding
5. 2 Preparation
5.2 - 1 Welders Technical Features
Page 20
5. Butt Welding
5.2 - 2 Welding Machines/Tools
5.2 Preparation
Only use original COESTILEN welding devices and COESTILEN welding tools.
All welding devices and tools must be free from impurities.
a. Teflon coating on Heatplate has not been damaged.
b. Heat-plate are clean before assembling. (If necessary clean the welding tools with a non
fibrous, coarse tissue and with methylated spirit)
(Burnt particles may lead to an incorrect fusion)
c. Welding machine complies with local regulations.
d. The power supply must coincide with the data on the type plate of the welding device.
e. Extension cables must be selected according to the power input of the welding devices.
Operating temperature of COESTILEN welding devices is at 210C 5.
Correct size insert rings and supports are installed in the jaws.
1.
2.
3.
4.
5.2 - 3 Pipe/Fittings
1.
Pipe
a.
b.
c.
d.
2.
Fittings
a. Clean of any dirt/dust (The use of an alcohol based agent is recommended)
b. Fitting not damaged
Pipe Dia
(mm)
B
Bead Height
(mm)
T1
Heating Time
(sec)
50
56
63
75
90
110
125
160
200
250
315
0.7
0.7
0.8
0.8
0.9
0.9
1
1.1
1
1.5
1.5
24
24
30
35
42
52
59
74
62
77
97
F1
T2
Heat/Weld Pressure Cooling Time
(kg)
(min)
4.6
4.6
7.5
10
15.5
21.5
28
45
45
88
140
Page 21
5
5
6
6
7
7
8
9
9
11
13
5. Butt Welding
5.3 Butt Welding Procedure
5.3 - 1 AT103S
Step 1. Place the Coestilen pipe and/or fitting in the right side clamp, ensuring correct alignment. Place Coestilen
pipe and/or fitting in left side clamp. When using cut pipe ensure ends are reasonably square and burr-free.
Step 2. Operate the hand lever and move the components together to check end-to-end alignment. If misaligned
loosen one clamp, rotate the component, say, 10 - 20, re-check alignment and then re-tighten the clamp. Retract
the components.
Step 3. Lower the planing tool between the 2 components and with the hand lever, move the carriage up to
the planing face, simultaneously switching on the planer. Maintaining pressure on the planing face with the
components, plane until a continuous ribbon of HDPE is produced from both sides of the planer. Before
switching off the planer retract the carriage with the hand lever.
Page 22
5. Butt Welding
5.3 Butt Welding Procedure
Step 4. Lift the planer from between the components and lower the heater plate into position. Operating the hand
lever move the carriage and bring the components in contact with the heater plate. Apply the heating pressure
(F1), using the pressure measurement gauge on the front face of the machine as a reference, until the required
bead height (B) is achieved.
Step 5. Release the pressure and with the components remaining in contact with the heater plate, allow the heat
soak time to elapse. (F1)
Step 6. At the end of heat soak operate the hand lever to retract the components and lift the heater plate from
position. Quickly reverse the direction of the carriage and bring the heated components together, applying the
applicable weld pressure (F1) and tighten the carriage lock nut. Refer welding chart below, for weld pressure.
Step 8. Allow the weld joint to cool (T2), then loosen the carriage lock nut and remove components from the
machine.
Page 23
6. Certicates
Certificate of Conformity
Level 2
SAI Global hereby grants to:
Evaluated to:
AS/NZS 4401:2006 - Plastics piping systems for soil and waste discharge (low and high
temperature) inside buildings - Polyethylene (PE)
Manufactured by:
COES SpA
Via Genova 13, PIOLTELLO MILANO, Italy
The WATERMARK is a registered certification trademark of Standards Australia Limited (A.C.N. 087 326 690) and is issued
under licence by SAI Global Certification Services Pty Limited (ACN 108 716 669) (SAI Global). This certificate remains
the property of SAI Global and must be returned to SAI Global upon its request. Refer to the Schedule for the list of product
models.
Certificate No.: WMKT21796
Certified Date: 27 May 2009
Issue Date: 29 May 2009
Expiry Date: 26 May 2012
To verify that this certificate is current please refer to the SAI Global StandardsMark website: http://StandardsMark.com
Certificate of Conformity
Level 2
SAI Global hereby grants to:
Evaluated to:
AS/NZS 5065:2005 - Polyethylene and polypropylene pipes and fittings for drainage and sewerage
applications
Manufactured by:
To verify that this certificate is current please refer to the SAI Global StandardsMark website: http://StandardsMark.com
Page 24