SIEMENS partner Quality Resources for Education DIDACTIC EQUIPMENT Systems EngineeringELECTRICAL AND ELE 1 Didactic electric motor control system 0160001 Includes: power supply panel - motor control panel - static frequency converter panel (Siemens MicroMaster 420) electric motor reference manual and practical exercises # direct motor start control diagram with switches and buttons « reversing rotation control diagram with switches and buttons load stating sta artup control diagram with switches and buttons ‘speed control via frequency Converter device paramteres, ‘manual and automatic settings ‘© command via Profibus or HM) Didactic frequency converter panel ‘AA015.00007 Includes: ~ static frequency converter Siemens MicroMaster 420 = PC interface kit (including software) Motor control isachieved through: ‘sone potentiometer channel for analog input for speed adjusting * 3 Programmable Digita Inputs © 1 Programmable Digital Output © 1 Programable Analog Output Details 4mm secure connectors flexible connecting cablesse Go “1 Didactic LOGO! PLC panel ‘AA00S. 00000 standard vs; "AAOUS.001.01 with AS Includes: Simatic LOGON2/24 RC 8 DI (4Al) /4 D0 ~SITOP LOGO! Power Supply 240 Vac/24 Vidc,1.3A Soft Comfort software = power cord, USB cable = reference manual and practical exercises Details: e connectors, switche flexible connecting cab possibilty of extent S| oF EIB interac tal/analog modules) anc 2) Didactic $7-200 PLC panel {t00300001 standard vs_AA000020 sve russ {100800002 vith $7224 AA00800202 sve Melis W57.224 Includes = Simatic $7-200 CPU 222, 8 DV6DO ~SITOP LOGO! Power Supply 240 Vae/24 Vde,1.3A ~Step7 Micto/Win software power cord, USB/PPI programming cable, 41/0 analog channels (12 bit) and one AO on 12 bit 7200 text display unit reference manual and practical exercises ectors switches bDidactic $7-300 PLC panel ‘Nn008.000001 313¢ vs: AADO9.00002 314C-2 DP vs ‘AN008.00003 with Stop” professional Includes: ~ Simatic $7-313C (314C-2 DP/PN) 24 DI, 16 DO, 4 Al, 2 AO memory card 128 Kbyte ~Power Supply 240 Vac /24 Vd, SA ~power cord, USB/MPI programming cable reference manual and practical exercises Details possibilty of extension (/O dightalanalag modules) and ‘ther communication interfaces 4mm secure connectors switches ing cables Didactic LOGO! PLC panel - Ethemet communication ‘a4025 00001 Includes: - Simatic LOGO!2/24 RCE 8 DI (2AN)/4DO - SITOP LOGO! Power Supply 240 Vac/24 Vde.1.3A -Soft Comfort software power cord, Ethernet communication cable - reference manual and practical exercises Details: 4mm secure connectors switches flexible connecting cables @ Didactic $7-1200 PLC panel ‘AAOT200001 standard vs, AAOI3.00001 reduced vs Includes (x1012.000.0): Simatic $7-1200 (CPU-1214C) =PM1207 power supply 240 Vac /24 Vde, 2.54 8 DI/8 DO expansion module 41/2 AO expansion module power cord, Ethernet communication cable Step 7 Basic software reference manual and practical exercises Details 44mm secure connecter flexible connecting cables hes (16 Dl, 1600, 4A, 2AO“1 Didactic Simatic HMITP 1778 panel Includes: - Simatic TP 1778, HMI operating panel ~5.7" STN display, 320 x 240 pixels, 256 colors ~Touch screen resistive analog Profinet, Profibus and USB interfaces User memory 2048 KB reference manual SIMATIC HMIWinCC flexible 2007 Detail mmm secure connectors for exfernal powersupp! 2. Didactic Simatic HMI KTP600 panel 402600001 Includes: Simatic HMI KTP600, HMI operating panel ~ 5.7" TFT display, 320 x 240 pixel, 256 colors Key and Touch operation, 6 function keys - Profinet interface - reference manual HII basic functionality (alarms, trend curves, recipes) with 500 tags. =WinCC Basic V11 (TIA Portal) “4mm secure connectors for external power supp!@ process simurator The PROCESS SIMULATOR is a useful device for learning how to program and how to use a PLC. In order to become a PLC specialist, a student must develop and test PLC programs. However, a beginner should not experiment on a real industrial process, The solution is to replace the process with a simulator. Controlled by a PLC, the simulator will behave like a real process with sensors and actuators connected to the PLC inputs and outputs. Includes: = PLCS7-1200 Training Panel ~ Process Simulator PLC $7-1200 Training Panel The PLC Training Panel isa didactic equipment intended to help the learning of PLC programming and use. The Panel contains a Siemens $7-1200 PLC embedded into a user-friendly didactic panel which simplifies the setting up_ of test environments for PLC programs. Input and output signals are easily accessible on the panel for fast connection by wires to any external equipment controlled bythe PLC. Digital and analog PLC signals can accomodate various sensors and actuators. The student can load programsandwatch the interaction between the PLC and the equipment controlled by input and output signals. Itis also possible to generate input signals which simulate sensors.@ CONTROL ENGINEERING ‘The $7-1200 Training Panel is meant to be used with a Step7-Basic PLC programming software installed ‘ona computer which connects to the PLC by an Ethernet cable. Features of the PLC $7-1200 Training Panel: ~The PLC contains 2 24V/2,5A power supply, the CPU and 2 extension modules: DVDO and AVAO. - 16 digital inputs and 16 digital outputs, 4 analog inputs and 2 analog outputs Digital input signals can be simulated by switches; analog input signals can be simulated by potentiometers, + 4-mm contact sockets allow easy connecting to input and output signals by wires with banana-plugs ‘Anaccess point for voltmeter with a 6:position selector switch facilitates the measuring of analog signals. {A50-pin extension connector contains al the signals needed to contol a Pracess Simulator. ~ External equipment may pe powered from the local 24 V dc. power supply. ~The PLC Ethernet interface may be used to connect compatible devices, such as an Operator Panel Process Simulator The "ProSim" Process Simulator is a didactic panel with many process simulation programs, each corresponding to a mask depicting a process. In the picture, the panel simulates the filing and draining ofa tank in a water supply sistem. ‘The mask corresponding to the running simulation program is applied on the panel. Simulated pumps are controlled by PLC digital outputs, while simulated sensors generate level signals for the PLC digital inputs. Events lke pump failure or water drain flow variation may be accomplished manually. The Process Simulator is meant to be used together with a PLC Training didactic panel. Features of the "ProSim’ didactic Process Simulator: Sp) Tens of industrial processes are simulated by microcontroller programsand associated masks. ‘The simulated process is driven by control signals rom PLC outputs and generates status signals for PLC inputs, ~The status of simulated process actuators and parameters is displayed by indicators visible through the mask. A simulated local control panel allows operator interaction via pushibuttons, switches and knobs: “The input/output signals, local panel controls and visible status indicators are both digital and analog. “An audible alarm signal may also be generated. “connector and a mult-wire ribbon cable allows connecting a PLC-Training panel to contro! the Simulator. = AUser CD contains functional descriptions and ready -made.PLC programs for each simulated process.© astank2 ASTANK 2 is a coupled tanks system set-up, The hydraulic system is based on two tank process for flow, level and pressure control as a model of & chemical plant fragment with tanks coupled through pipes and the reactant level, flow and pressure has to be controlled. ‘The system has 2 tanks each with a pressure sensor to measure the water level. Water is delivered to the tanks by a adjustable flow pump through a frequency converter, and for each tank the water flow is independently controlled by two proportional solenoid valves. The pressure of the main water feed line is measured with a pressure sensor and 2 flow sensors are used for measurement of each filing flow for the 2 tanks. Level in each tanks can be independently disturbed by adding extra water with 2 fixed flow pumps. Aso step disturbances generation is provided by manual valves. Drain flow rates can be modified using manual valves. ASTANK 2 allows testing of different control algorithms using SIEMENS Simatic $7-1200 for data aquisition {and process controller in conjunction with a dedicated PC environment MATLAB/Simulink. HMI Panel (SIEMENS SimaticTP 1778) and PC Runtime as user interface for monitoring and process controlCONTROL ENGINEERING ‘The ASTANK 2 platform enables the development and analysis of the following subjects: - Analitical modeling and simulation of a MIMO (Multi Input Multi Output) system. Determining the transfer functions for each channel ofthe process (transfer matrix) and the state space model of the system; - Experimental identification of the process parameters using ARMAX and BJ (Box-Jenkins) models for every available process; - Signal conditioning and data processing. Implementation of signal filters for noise rejection and data conversion blocks for conversion between measurement units etc Determining the static characteristics and the transfer functions of transducers and actuators; - Parametric optimisation based on minimisation of an intermediate parameter (pressure ofthe fluid in the pipes system) = Mathematical modeling and simulation of a nonlinear process (Inregular shape for one of the tanks); - Implementation of simple closed loop control strategy for level control in each tank; - Tuning techniques for the parameters ofthe controllers; - Implementation of complex strategies for control for MIMO systems and/or nonlinear systems; = Developing advanced architectures for system supervision via SCADA software. Ls pf eee Ls Hardware: sensors: +3 pressure transducers 2flow transducers 3 level switches actuators adjustable law pump through a frequeneyepnverter 2 fixed low pumps i 2 proportional valves * power cord, Ethemet cable flexible connecting cables 1 aPRESSURE NSDUCER © PRESSURE MEASUREMENT SYSTEM THE PRESSURE MEASUREMENT SYSTEM reproduces the operation of several control loops that can be implemented for an industrial plant, using the same field instruments and software tools that configure and operate large scale applications, ‘The system is designed to reproduce a pressure measuring process around a pressure transmitter manufactured by SIEMENS for HART® technology. The SITRANS P, MS series, 7MF4013 type, transmitter measures the alr pressure inside a tank. The transmitter can be parameterized locally by two pushbuttons or externally by HART®, The entire scope of communication is also available through a HART modem with series-connected PC/laptop, on which suitable software such as SIMATIC PDM or HART SERVERIs available, The Pressure Measurement System includes: - SIEMENS SITRANS P 7MF4013, a0-4 bars - high precision pressure gauge + local digital indicator = manual pressure regulator = manual drain valve + servovalve > alrtank + al compressor with air tank attached ~ HART Modem,sid Le Lo PNEUMATIC SYSTEM The PNEUMATIC SYSTEM PLATFORM allows students to get accustomed to the main methods of pneumatic actuators control. Different scenarios can be implemented using the pneumatic components available and the SIEMENS LOGO! controller. The software LOGO! Soft Comfort used for programming the LOGO! controller offers easy and quick configuration for the pneumatic system control. The operation of the system is configured using ladder and function block diagrams. The entire switching program can be simulated and tested offline on the PC, until the student obtains the desired functionality ‘The Pneumatic System includes: two pneumatic cylinders fone manual 3/2 way valve with lever - two electrically operated 5/2 way valves with single and both ends solenoids - flow and check valves - two Siemens limit switches 3563 - air compressor with air tank attached - SIMATICLOGO! Logic Moduleeters eee VALS CMS2000 General Information The main activity required when we speak about predictive maintenance in a mechanical system Is to measure the frequency of machine vibrations. In this way itis possible to determine when a machinery is not working properly (e.g, has worn-out bearings or unbalanced rotating elements etc). ‘his aspect is very important if you want to improve the productivity of a specific machine, Imagine that a worn-out bearing can break in any moment and cause major other damages and after that you will be forced to spend more money and more time for a general maintenance, of course having the production line off, Instead of that, there can be used a device that can monitor the frequency of machine vibrations and alarms you when a limit is exceeded. Description The Vibration Analysis Learning System (VALS CMS2000) contains two essential parts: 1. Experimental unit with a rotating shaft and sensors mounted on. 2,Candition Monitoring System with SIEMENS SIPLUS CMS2000 for vibration analysis. Experimental unit The stand proposed for study consists of a mechanical structure in which a variable speed drive acts through a mechanical coupling a shaft with a flywheel. The shaft is secured at both ends in two ball bearings. The tie holes on the flywheel are provided for mounting masses of imbalance. Vibrations are introduced into the system by unbalancing the rotating flywheel, causing unwanted acceleration components in bearings. For worn bearings studyng, the mechanical structure alows an easily replace of the existing bearings with well-worn ones.CMS Unit SIPLUS CMS2000 is a device with a modular structure that is Capable to acquire the signals generated by the vibration sensors and do the specific spectral analysis. ‘CMS2000 supports connection of various sensors Sensor types compatible with SIPLUS CMS2000: iba Jensors/IEPE sensors perature sensors Benefits Visualization and parametrization of the SIPLUS CMS2000 is easy using a Web browser -no additional software is required. This greatly simplifies handling for the service personnel. Further advantages: vidual machines up to complex proactive maintenance through detailed and fast full diagnostics ata glanc: ‘event-driven notification to the Service Center analysis based on raw data Application CMS2000 device is able to doa series of three types of vibration analysis depending on the type of application: Spectrum velocity” used to investigate siting and aligning problems Spectrum acceleration’ for general frequency analysi Envelope spectrum’ for bearing analysis, Design ‘The SIPLUS CMS2000 is a monitoring system that can be used as a stand-alone unit, or integrated into a large scale Industrial devices network, including even a remote service center. VALS CMS2000 Includes ‘A. Condition Monitoring System Panel SIEMENS SITOP Power Suply IEMENS SINAMICS G10 Frequency inverter B. Mechanical Platform steel shaft with two bearings, a wheel, flexible shaft coupiin SIEMENS 0.12 kW AC Motor SIEMENS Rotation Senso SIEMENS SIPLUS C520 Vib Sensor $01 Senice simanic Sie eras Maintenance Internet sipwus ‘ems2000 SIMATIC controller Temperature Vibration sensors Eihernet» assembly line, integrated cabinets Flexible assembly lineMotors and Drives Training CenterPLCs Training Center Cl a Asti Automation SRL 139 Calea Plevnei 060011 Bucharest Romania www.astiautomation.ro