Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Original instructions
SI
Work Number -
Table of contents
1 GENERAL INTRODUCTION................................................................................................................ 4
1.1
Foreword: About This Manual ................................................................................................................... 4
1.2
Symbols Used In This Manual ................................................................................................................... 4
1.3
Warnings Key ............................................................................................................................................ 4
1.4
Questions And Comments: ....................................................................................................................... 5
1.5
Exclusion Of Warranty............................................................................................................................... 5
1.6
Manual Use ............................................................................................................................................... 5
1.7
Terminology .............................................................................................................................................. 5
1.8
Standards And Directives .......................................................................................................................... 7
1.8.1 CE/CSA/UL/CCC................................................................................................................................... 7
2 INSTRUCTIONS FOR THE CRANE ASSEMBLER ............................................................................. 8
3 SAFETY FIRST! ................................................................................................................................. 10
3.1
Personal Protective Equipment (PPE) ..................................................................................................... 10
3.1.1 Fall Protection ..................................................................................................................................... 10
3.2
Fire safety ............................................................................................................................................... 11
4 PRE-REQUISITES FOR ASSEMBLY ................................................................................................ 12
4.1
Assembly environment requirements ...................................................................................................... 12
4.2
Tool requirements ................................................................................................................................... 13
4.3
Personnel requirements .......................................................................................................................... 15
5 CRANE COMPONENTS .................................................................................................................... 16
5.1.1 Over braced wall-mounted jib crane, I-profile ...................................................................................... 16
5.1.2 Over braced wall-mounted jib crane, UKA-profile ................................................................................ 16
5.1.3 Under braced wall-mounted jib crane, I-profile .................................................................................... 17
5.1.4 Over braced pillar-mounted jib crane, I-profile ..................................................................................... 18
5.1.5 Over braced pillar-mounted jib crane, UKA-profile .............................................................................. 19
5.1.6 Under braced pillar-mounted jib crane, I-profile ................................................................................... 20
5.2
Signs ....................................................................................................................................................... 21
5.2.1 Safety Signs ........................................................................................................................................ 21
5.2.2 Information Signs Used On The Crane ................................................................................................ 21
6 CRANE ASSEMBLY .......................................................................................................................... 24
6.1
Installing the pillar with anchor bolts ........................................................................................................ 24
6.2
Installing the pillar with chemical bolts ..................................................................................................... 27
6.3
Installing wall supports secured with two bolts ........................................................................................ 29
6.4
Installing wall supports secured with four bolts ........................................................................................ 31
6.5
Installing the jib arm to the pillar .............................................................................................................. 34
6.6
Installing the jib arm to the pillar .............................................................................................................. 37
6.7
Installing the jib arm to the pillar .............................................................................................................. 40
6.8
Installing the jib arm to wall supports ....................................................................................................... 44
6.9
Installing the jib arm to wall supports ....................................................................................................... 49
6.10 Installing the jib arm to wall supports ....................................................................................................... 54
6.11 Installing power supply (UKA) ................................................................................................................. 59
6.12 Installing power supply (UKA) ................................................................................................................. 60
6.13 Installing power supply (I-profile, c-rails, pillar/wall) ................................................................................. 61
6.14 Installing power supply (I-profile, c-rails, pillar/wall) ................................................................................. 65
6.15 Assembling the hoist and other crane components (UKA) ...................................................................... 68
6.16 Assembling the hoist and other components (I-profile) ............................................................................ 69
7 COMMISSIONING ............................................................................................................................. 70
8 AFTER COMMISSIONING................................................................................................................. 73
8.1
Disposal of waste material ...................................................................................................................... 74
9 TIGHTENING TORQUES .................................................................................................................. 75
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R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
1
1.1
GENERAL INTRODUCTION
Foreword: About This Manual
This manual offers guidance to enable safe and efficient assembly of the crane or crane components.
a crane assembler, taking the time to read this manual will help you to safely and efficiently assemble cranes.
Cranes are designed to be safe when assembled correctly. However, there are potential hazards associated with
incorrect assembly which can be avoided when you know how to recognize and anticipate them.
Crane assemblers must be properly trained and, at all times, comply with all of the applicable and prevailing safety
and other standards, rules and regulations. This manual is not intended a substitute for proper training but
provides recommendations and methods for safe and efficient assembly.
1.2
Readers should familiarize themselves with the following symbols which are used in this manual.
NOTE: Indicates items which require special attention by the reader. There is no obvious risk of injury
associated with notes.
1.3
Warnings Key
The following symbols are used in this manual to indicate potential safety hazards.
Safety Alert Symbol is used in this manual to indicate hazards and to alert the
reader to information that should be KNOWN, UNDERSTOOD, and FOLLOWED
in order to avoid DEATH or SERIOUS INJURY.
CAUTION
WARNING
DANGER
NOTICE
Shall
Should
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Addresses situations not related to personal injury, such likely or possible damage to equipment.
Indicates that a rule is a recommendation, the advisability of which depends on the facts in each situation.
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
1.4
Any questions or comments relating to the content of this manual should be directed to www.rmhoist.com
1.5
Exclusion Of Warranty
1.6
Manual Use
Every person exposed to the manufacturers products must, prior to ASSEMBLING, OPERATING, SERVICING
AND/OR MAINTAINING SUCH PRODUCTS, read and understand the contents of this manual and strictly adhere
AND CONFORM THEIR CONDUCT WITH AND TO THE INFORMATION, RECOMMENDATIONS AND warnings
provided herein.
Note: Keep these instructions in a safe, accessible location for future reference by personnel operating the
crane or exposed to crane operation.
WARNING
Manufacturer shall not be liable for and owner and READER shall release, and hold manufacturer, harmless from
any and all claims, demands, AND damages, regardless of their nature or type losses and expenses , whether
known or unknown, present or future, any and all liability, of and from any and all manner of actions, cause[s] of
actions, all suits in law, in equity, or under statute, State or Federal, of whatever kind or nature, third party actions,
including suits for contribution and/or indemnity on account of or in any way arising out of acts or omissions of the
Owner or READER and relating in any way to this MANUAL or THE PRODUCTS referenced herein, including, but
not limited to the Owners or READERS use thereof or any other cause identified herein or that may be reasonably
inferred HEREFROM.
1.7
Terminology
ANSI
ISO
Authorized personnel
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A method of controlling speed by reversing the motor supply polarity or phase sequence to
create torque opposite to the motor rotation direction.
A method for controlling or reducing speed by using electrical induction a load brake.
An automatic unidirectional mechanical friction brake which controls the descent speed of loads.
The mechanical load brake does not impose additional load on the motor when it is raising a
load but motor torque is required to lower loads.
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
6/76
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1.8
This state of the art product has been designed and manufactured to conform to European and international
standards and directives. The standards and directives to which the product conforms are stated in the Declaration
of Conformity or Declaration by Manufacturer.
1.8.1 CE/CSA/UC/CCC
The European standards that this product fulfils are described in the RT Declaration by the manufacturer. The
product also fulfils the requirements of the following standards (if applicable): CSA, UC, OSHA, CCC.
7/76
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1
2
Assemblers SHALL know all the basic controls of the crane and must be able to use them correctly
and safely for the purpose of functional testing.
Assemblers can use the crane operators manual to familiarize themselves with the crane and
crane controls.
Assemblers SHALL be aware of any risk of accident posed by the assembly site.
Assemblers SHALL familiarize themselves with the signs and warnings marked on the crane. Selfadhesive signs are attached to the crane during assembly.
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Assemblers SHALL learn how to assemble the crane safely before actually starting to work on the
crane.
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Assemblers SHALL NOT work on the crane when under the influence of alcohol or drugs. Alcohol
and drugs can impair judgment and thereby cause a hazard.
Assemblers SHALL NOT work on the crane when under medication which may cause a hazard to
the assembler or others. If unsure, consult your doctor or pharmacist. Always comply with local
regulations regarding working under the influence of medication.
Assemblers SHALL NOT work on the crane while suffering from any illness or injury which might
impair their ability to properly construct the crane.
Assemblers SHALL NOT substitute parts (for example, missing items) with items sourced locally
without approval. Locally sourced parts may not meet the required specification and substituted
parts could present a variety of safety hazards.
Contact a service agent authorized by the manufacturer immediately in case of doubts!
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SAFETY FIRST!
Operators must understand and follow the safety requirements at the site.
3.1
For safety, the operator or others in close proximity to the crane may be required to wear Personal Protective
Equipment (PPE). Various types of PPE are available and must be selected according to the requirements of the
working environment. Some examples of different types of PPE are:
Typical PPE
Hard hat
Safety shoes
Hearing protection
Safety goggles
Gloves, overalls
Face mask
Flashlight for use in case of power
failure
While personnel are performing inspection or maintenance work at heights, they must follow fall protection
procedures required by local regulations. Fall prevention practices and fall protection equipment aim to protect
personnel working on or around the equipment from exposure to falls.
If the crane does not have a service platform or handrail, personnel must use a properly fitted safety harness that is
attached to the dedicated fixing points on the building or the crane in order to prevent falls.
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R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
If the crane does not have dedicated fixing points for fall protection, it is the owners responsibility to make sure that
there are suitable fixing points in the building structure.
If ladders must be used, personnel must practice setting and securing the ladders before using them for actual
work.
A typical fall protection program may include:
y Documented and established site policies and procedures.
y Conducting site assessments for fall hazards.
y Selection of the proper fall protection system and equipment.
y Training on fall protection procedures and the proper use of fall protection systems.
y Inspection and proper maintenance of fall protection equipment.
y Measures to prevent falling objects.
y Rescue Plans.
If necessary, contact your supplier or service organization for assistance with designing your fall protection
program.
3.2
Fire safety
In the event of a fire, only attempt to fight it if you can do so without putting yourself in danger. Turn the power off
first if it is possible to do so. Notify other people about the potential danger, and call help.
WARNING
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4.1
1
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Power supply
The assembled crane will be tested with electricity connected.
Never connect power before ensuring that you have the correct voltages, phases and
current ratings available for each crane.
Lifting facilities
The assembled crane is a very heavy item which itself must be erected using a fixed or
mobile crane. Make sure that a suitable crane is available and that it is capable of lifting
the total weight of the crane assembly.
Lighting
Make sure that you have good lighting around the assembly site. Some measurements
must be made during assembly and it is important that you can see properly so that
these are made correctly.
4.2
1
Tool requirements
General workshop tools
Standard general tools such screwdrivers, cutters and hacksaws are required during
the crane assembly process.
Torque wrench
Crane fastenings must be tightened to the specified torque.
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Painting equipment
The crane may require painting or touching up part of the assembly process.
Multimeter
Normally no electrical fault-finding is required but a multimeter is possibly required
during the functional testing.
Power tools
It is useful to have a range of electric or compressed air power tools available. These
can include drills and powered wrenches for tightening fastenings.
If using compressed air, follow the correct procedures and be aware of the safety risks.
Lubricants
Some lubricants such cutting oil will sometimes be useful while assembling cranes.
Follow applicable safety guidelines for handling and storing lubricants.
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4.3
1
Personnel requirements
Number of people required
Cranes are usually assembled by at least two people.
Some tasks can be done by one person but others are much easier with two or more
people. Always be clear about who will do which task so that nothing gets overlooked.
All personnel must be properly trained for the task which they are performing.
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CRANE COMPONENTS
1
2
3
4
5
6
7
Part
Description
The jib arm is attached to the support brackets. The trolley (hoisting unit) moves along the jib arm.
Bearing housing
Pendant controller
The main isolation switch is used to turn the electrical supply to the hoist on and off.
Support brackets
The support brackets are securely attached to the supporting structure. The jib arm is secured to
the support brackets by bearings and a shaft.
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Note: This illustration is provided an example of a typical crane only and may not be identical to the crane
purchased by the owner. For example, the dimensions of the crane may be different and your crane may have
additional equipment such lighting or horns. Refer to the CAD drawings contained in the Owners manual
provided with the crane.
1
2
3
4
5
6
7
Part
Description
The jib arm is attached to the support brackets. The trolley (hoisting unit) moves along the jib arm.
Bearing housing
Pendant controller
The main isolation switch is used to turn the electrical supply to the hoist on and off.
Support brackets
The support brackets are securely attached to the supporting structure. The jib arm is secured to
the support brackets by bearings and a shaft.
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1
2
3
4
5
6
7
Part
Description
The jib arm is attached to the support brackets. The trolley (hoisting unit) moves along the jib arm.
Bearing housing
Pendant controller
The main isolation switch is used to turn the electrical supply to the hoist on and off.
Support brackets
The support brackets are securely attached to the supporting structure. The jib arm is secured to
the support brackets by bearings and a shaft.
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1
2
3
4
5
6
7
Part
Description
Pillar
Jib arm (Boom)
The pillar is securely attached to the floor. The jib arm is secured to the support brackets on the
pillar by bearings and a shaft.
The jib arm is attached to the support brackets. The trolley (hoisting unit) moves along the jib arm.
Bearing housing
Pendant controller
The main isolation switch is used to turn the electrical supply to the hoist on and off.
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Part
Description
Pillar
2
3
4
5
6
7
The pillar is securely attached to the floor. The jib arm is secured to the support brackets on the
pillar by bearings and a shaft.
The jib arm is attached to the support brackets. The trolley (hoisting unit) moves along the jib arm.
Bearing housing
Pendant controller
The main isolation switch is used to turn the electrical supply to the hoist on and off.
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1
2
3
4
5
6
7
5.2
Part
Description
Pillar
Jib arm (Boom)
The pillar is securely attached to the floor. The jib arm is secured to the support brackets on the
pillar by bearings and a shaft.
The jib arm is attached to the support brackets. The trolley (hoisting unit) moves along the jib arm.
Bearing housing
Pendant controller
The main isolation switch is used to turn the electrical supply to the hoist on and off.
Signs
5.2.1
Safety Signs
Safety signs inform the operator about potential hazards and also about special features concerning crane
operation.
Failure to avoid dangers identified by these signs can result in death or serious
injury.
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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Note: The example data in the following figures is shown for illustration purposes only and does not
match the data on your crane.
Sign
Description
Product identification data plate
Location on crane
On the jib arm (1)
CE marking
Brand logo
Load stickers
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CRANE ASSEMBLY
WARNING
WARNING
NOTE: Illustrations used in this manual are only examples and may differ from the actual supplied equipment.
For exact technical design, see supplied drawings.
NOTE: Before starting the actual assembly, gather the crane components and other installation equipment close
to the crane assembly work site. Check that all parts are present and are in good condition.
6.1
CAUTION
If the pillar is not sufficiently vertical, the jib arm could move by itself. This may
cause hazardous situations, for example collisions or injuries.
NOTE: In most cases the owner prepares the foundation ready for crane installation. Consequently the installer
will usually find that the first steps in the following procedure have already been completed.
NOTE: The crane base plate and fastening bolts must be accessible at all times.
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Before the jib crane can be erected, the template must be correctly installed into the
foundation. The template is only used to hold the anchor bolts in the correct position
until the concrete is dry.
Install anchor bolts into the template so that at least 130mm of thread will protrude
above floor level. Fasten with M27 nuts and washers on both sides of the template.
Cover the threads which will be above floor level so that they do not get splashed with
concrete.
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Install the power supply cable before pouring the primary foundation.
The primary foundation concrete (C25/30 quality) for the template must be at least 1m
deep and finish flush with the floor level.
Verify that the bolts are vertical in the foundation before it is dry.
Lay the pillar next to the assembly site. Check that the support plates for the jib arm will
be pointing in the correct direction when the pillar is raised.
Install the power supply cable through the pillar tube and pull it out from the main
isolation switch hole. Make sure that it cannot slide back into the pillar or become
trapped during assembly.
Lift the pillar up and align the holes of the base plate with the anchor points. Check that
the support plates for the jib arm are facing in the right direction so that the jib arm will
be pointing the right way.
When the pillar is correctly aligned with the anchor points, lower the pillar downwards,
taking care not to damage the fastenings.
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Adjust the pillar vertical alignment by adjusting the lower nuts on the anchor bolts
required.
Test at several places around the circumference to make sure that the pillar is not
leaning in any direction.
Measure the vertical alignment 2 m from the top of the pillar.
Install grouting (second stage concrete) under and around the base of the pillar. Refer
to the foundation plan.
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After the grouting has hardened, tighten the nuts to 314Nm torque.
Use a spirit level to check that the pillar is still correctly aligned.
Measure the vertical alignment 2 m from the top of the pillar.
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
6.2
CAUTION
The crane SHALL only be assembled after the foundation concrete (C25/30
quality) is completely dry and hardened. The floor thickness must be at least
200mm.
CAUTION
If the pillar is not sufficiently vertical, the jib arm could move by itself. This may
cause hazardous situations, for example collisions or injuries.
NOTE: The crane base plate and fastening bolts must be accessible at all times.
NOTE: Tighten the chemical bolts to the bolt manufacturers specified torque.
Position the metal base plate in the desired position on the floor.
Check that the floor is level where the base plate will be installed.
Make a channel under the base plate for the power supply cable to run through. Be
sure to install the cable before securing the base plate to the floor.
Use the pillar base plate a template for drilling holes for the chemical bolts.
Drill holes for M16 bolts into the floor through the pillar base plate.
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Install chemical bolts into the floor according to the manufacturers instructions.
Minimum drying time is approximately 24 hours.
Tighten the chemical bolts to the bolt manufacturers specified torque.
Lay the pillar next to the assembly site. Check that the support plates for the jib arm will
be pointing in the correct direction when the pillar is raised.
Install the power supply cable through the pillar tube and pull it out from the main
isolation switch hole. Make sure that it cannot slide back into the pillar or become
trapped during assembly.
Lift the pillar up and align the holes of the base plate with the anchor points. Check that
the support plates for the jib arm are facing in the right direction so that the jib arm will
be pointing the right way.
When the pillar is correctly aligned with the anchor points, lower the pillar downwards,
taking care not to damage the fastenings.
Install the pillar with washers and nuts. Tighten the nuts to 314 Nm torque.
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6.3
CAUTION
If the wall supports are not sufficiently aligned, the jib arm could move from
side to side by itself. This may cause hazardous situations, for example
collisions or injuries.
NOTE: You must temporarily fit the wall supports to the supporting structure to ensure that they will be aligned
correctly. The supports are removed from the supporting structure and attached to the jib arm before the whole
assembly is lifted and the supports are reattached to the supporting structure.
Proper alignment cannot be achieved if you try to attach the complete jib arm assembly to the supporting
structure without first fitting the wall supports to the supporting structure and checking the alignment.
Place the upper wall support on the wall at the desired height and position. Make sure
that it is aligned horizontally by using a spirit level.
Mark the positions of the holes on the wall. Remove the support and then drill 27mm
diameter holes in the wall.
Fasten the upper support with bolts but do not fully tighten the bolts.
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Place the lower support on the wall below the upper support at distance H. The H
dimension is supplied to the end customer and depends on the load and span of the
crane.
Make sure that the lower support is aligned horizontally and is vertically aligned with the
upper support by using a spirit level.
After the lower support is aligned correctly, mark the hole positions on the wall.
Remove the support and then drill 27mm diameter holes in the wall.
Fasten the lower support with bolts but do not fully tighten the bolts.
Make sure that the alignments are still correct. Measure the cross dimensions between
the plates and check that they are equal to a tolerance of 1mm.
Remove the fastenings and supports from the wall. The supports will be attached to the
jib arm before the whole assembly is fastened to the wall.
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6.4
CAUTION
If the wall supports are not sufficiently aligned, the jib arm could move from
side to side by itself. This may cause hazardous situations, for example
collisions or injuries.
NOTE: You must temporarily fit the wall supports to the wall to ensure that they will be aligned correctly. The
supports are removed from the supporting structure and attached to the jib arm before the whole assembly is
lifted and the supports are reattached to the supporting structure.
Proper alignment cannot be achieved if you try to attach the complete jib arm assembly to the supporting
structure without first fitting the wall supports to the supporting structure and checking the alignment.
Place the upper wall support on the wall at the desired height and position. Make sure
that it is aligned horizontally by using spirit level.
Mark the positions of the holes on the wall. Remove the support and then drill the holes
on the wall.
Fasten the upper support with bolts but do not fully tighten the bolts.
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Place the lower support on the wall below the upper support at distance H. The H
dimension is supplied to the end customer and depends on the load and span of the
crane.
Make sure that the lower support is aligned horizontally and is vertically aligned with the
upper support by using a spirit level.
After the lower support is aligned correctly, mark the hole positions on the wall.
Remove the lower support and drill the holes in the wall.
Fasten the lower support with bolts but do not fully tighten the bolts.
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Make sure that the alignments are still correct. Measure the cross dimensions between
the plates and check that they are equal to a tolerance of 1mm.
Remove the fastenings and supports from the wall. The supports will be attached to the
jib arm before the whole assembly is fastened to the wall.
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6.5
Check that the pillar is ready for the jib arm to be installed. Ensure that any new
concrete around the pillar foundation has been left to dry for a sufficient time.
Insert the two radial spherical plain bearings (2) into the bearing housing (1).
Ensure that the edge of the inner part of each bearing is level with the end of the pipe.
Check that there are three screws (1) in the trimmer of the lower pillar support plate.
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Lift the jib arm slowly into position so that the jib arms bearing housing is between the
upper and lower support plates.
Keep the jib arm lifted upwards so that it is kept in contact with the underside of the
upper support bracket.
Place the slide bearing between the trimmer on the lower support plate and the jib
arms bearing housing.
Making sure that all components are aligned, carefully push the shaft, tapered end first,
upwards through the lower support plate, slide bearing, jib arms bearing housing and
upper support plate.
The tapered end of the shaft will guide the articulated bearings into the correct position.
When the shaft is fully inserted, the locking groove in the shaft should be completely
visible above the upper support plate.
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10
Install the locking plate to the upper support plate and the top of the shaft. The locking
plate prevents the shaft from turning.
Fasten the locking plate (1) to the shaft with two screws (2). Then mount the locking
plate to the upper support plate with screw (3), washer (4) and sleeve (5). Tighten the
bolts to a torque appropriate to their size.
11
Decrease the support from the lifting crane slightly, up to a point where the jib arm stays
in place and does not start to turn while the rest of the assembly and alignment work is
in progress.
12
Adjust the jib arm shaft vertical alignment by turning the adjusting screws (1) in the
trimmer on the lower support plate.
Check that the jib arm is aligned correctly (that is, that the jib arm is level) when it is
pointing in any direction.
When the alignment is correct, tighten all three screws and check the alignment again.
A correctly aligned jib arm will not have the tendency to turn by itself.
13
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6.6
Optionally, and if applicable, you can fit the LoadMate (LM)-rails to the jib arm before
attaching the jib arm to the pillar. See section Installing the power supply for more
details.
Check that the pillar is ready for the jib arm to be installed. Ensure that any new
concrete around the pillar foundation has been left to dry for a sufficient time.
Insert the two radial spherical plain bearings (2) into the bearing housing (1).
Ensure that the edge of the inner part of each bearing is level with the end of the pipe.
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Check that there are three screws (1) in the trimmer of the lower pillar support plate.
Lift the jib arm slowly into position so that the jib arms bearing housing is between the
upper and lower support plates.
Keep the jib arm lifted upwards so that it is kept in contact with the underside of the
upper support bracket.
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Place the slide bearing between the trimmer on the lower support plate and the jib
arms bearing housing.
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Making sure that all components are aligned, carefully push the shaft, tapered end first,
upwards through the lower support plate, slide bearing, jib arms bearing housing and
upper support plate.
The tapered end of the shaft will guide the articulated bearings into the correct position.
When the shaft is fully inserted, the locking groove in the shaft should be completely
visible above the upper support plate.
10
Install the locking plate to the upper support plate and the top of the shaft. The locking
plate prevents the shaft from turning.
Fasten the locking plate (1) to the shaft with two screws (2). Then mount the locking
plate to the upper support plate with screw (3), washer (4) and sleeve (5). Tighten the
bolts to a torque appropriate to their size.
11
39/76
Decrease the support from the lifting crane slightly, up to a point where the jib arm stays
in place and does not start to turn while the rest of the assembly and alignment work is
in progress.
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
12
Adjust the jib arm shaft vertical alignment by turning the adjusting screws (1) in the
trimmer on the lower support plate.
Check that the jib arm is aligned correctly (that is, that the jib arm is level) when it is
pointing in any direction.
When the alignment is correct, tighten all three screws and check the alignment again.
A correctly aligned jib arm will not have the tendency to turn by itself.
13
14
Optionally, and if applicable, you can fit the LoadMate (LM)-rails to the jib arm before
attaching the jib arm to the pillar. See section Installing the power supply for more
details.
6.7
1
40/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Insert the two radial spherical plain bearings (2) into the bearing housing (1).
Ensure that the edge of the inner part of each bearing is level with the end of the pipe.
Check that there are three screws (1) in the trimmer of the lower pillar support plate.
41/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Lift the jib arm slowly into position so that the jib arms bearing housing is between the
upper and lower support plates.
Keep the jib arm lifted upwards so that it is kept in contact with the underside of the
upper support bracket.
Place the slide bearing between the trimmer on the lower support plate and the jib
arms bearing housing.
Making sure that all components are aligned, carefully push the shaft, tapered end first,
upwards through the lower support plate, slide bearing, jib arms bearing housing and
upper support plate.
The tapered end of the shaft will guide the articulated bearings into the correct position.
When the shaft is fully inserted, the locking groove in the shaft should be completely
visible above the upper support plate.
42/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
10
Install the locking plate to the upper support plate and the top of the shaft. The locking
plate prevents the shaft from turning.
Fasten the locking plate (1) to the shaft with two screws (2). Then mount the locking
plate to the upper support plate with screw (3), washer (4) and sleeve (5). Tighten the
bolts to a torque appropriate to their size.
11
Decrease the support from the lifting crane slightly, up to a point where the jib arm stays
in place and does not start to turn while the rest of the assembly and alignment work is
in progress.
12
Adjust the jib arm shaft vertical alignment by turning the adjusting screws (1) in the
trimmer on the lower support plate.
Check that the jib arm is aligned correctly (that is, that the jib arm is level) when it is
pointing in any direction.
When the alignment is correct, tighten all three screws and check the alignment again.
A correctly aligned jib arm will not have the tendency to turn by itself.
13
14
Optionally, and if applicable, you can fit the LoadMate (LM)-rails to the jib arm before
attaching the jib arm to the pillar. See section Installing the power supply for more
details.
43/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
6.8
Check that the wall is ready for installation. Holes must have been pre-drilled in the wall
ready for installing the jib wall supports.
Bring the jib arm close possible to the assembly site and, if possible, lay the jib arm on
sturdy supports so that it is vertical.
Insert the two radial spherical plain bearings (2) into the bearing housing (1).
Ensure that the edge of the inner part of each bearing is level with the end of the pipe.
44/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Push the shaft, tapered end first, through the bearings from underneath the jib arm.
The tapered end of the shaft will guide the articulated bearings into the correct position.
Slide the upper support bracket onto the top of the shaft. The mounting holes in the
support bracket should be towards the top.
When the shaft is fully inserted, the locking groove in the shaft should be completely
visible above the upper support plate.
Install the locking plate to the upper support plate and the top of the shaft. The locking
plate prevents the shaft from turning.
Fasten the locking plate (1) to the shaft with two screws (2). Then mount the locking
plate to the upper support plate with screw (3), washer (4) and sleeve (5). Tighten the
bolts to a torque appropriate to their size.
45/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Install the slide bearing into place onto the lower end of the jib arm
Check that there are three screws (1) in the trimmer of the lower pillar support plate.
10
Slide the lower support bracket onto the shaft, the correct way up so that the three
holding screws are above the bracket.
11
Visually centre the shaft in the lower support bracket by adjusting the three holding
screws. Do not fully tighten the screws yet.
46/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
12
Use an M10 bolt and washer to securely attach the auxiliary assembly tool (bush) to the
threaded hole at the lower end of the shaft.
The tool prevents components from sliding down the shaft and helps to keep the
support brackets parallel while the assembly is being fastened to the wall.
13
14
Lift the jib arm slowly into position, supporting it with a crane, so that the jib arms wall
supports are aligned with the holes which have been pre-drilled into the wall.
15
16
47/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
17
Drill 10mm holes through the existing holes in the support brackets.
Push the supplied plugs into the holes.
18
Decrease the support from the lifting crane slightly, up to a point where the jib arm stays
in place and does not start to turn while the rest of the assembly and alignment work is
in progress.
19
Adjust the jib arm shaft vertical alignment by turning the adjusting screws (1) in the
trimmer on the lower support plate.
Check that the jib arm is aligned correctly (that is, that the jib arm is level) when it is
pointing in any direction.
When the alignment is correct, tighten all three screws and check the alignment again.
A correctly aligned jib arm will not have the tendency to turn by itself.
20
21
Optionally, and if applicable, you can fit the LoadMate (LM)-rails to the jib arm before
attaching the jib arm to the pillar. See section Installing the power supply for more
details.
48/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
6.9
Check that the wall is ready for installation. Holes must have been pre-drilled in the wall
ready for installing the jib wall supports.
Bring the jib arm close possible to the assembly site and, if possible, lay the jib arm on
sturdy supports so that it is vertical.
Insert the two radial spherical plain bearings (2) into the bearing housing (1).
Ensure that the edge of the inner part of each bearing is level with the end of the pipe.
49/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Push the shaft, tapered end first, through the bearings from underneath the jib arm.
The tapered end of the shaft will guide the articulated bearings into the correct position.
Slide the upper support bracket onto the top of the shaft. The mounting holes in the
support bracket should be towards the top.
When the shaft is fully inserted, the locking groove in the shaft should be completely
visible above the upper support plate.
50/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Install the locking plate to the upper support plate and the top of the shaft. The locking
plate prevents the shaft from turning.
Fasten the locking plate (1) to the shaft with two screws (2). Then mount the locking
plate to the upper support plate with screw (3), washer (4) and sleeve (5). Tighten the
bolts to a torque appropriate to their size.
Install the slide bearing into place onto the lower end of the jib arm
Check that there are three screws (1) in the trimmer of the lower pillar support plate.
10
51/76
Slide the lower support bracket onto the shaft, the correct way up so that the three
holding screws are above the bracket.
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
11
Visually centre the shaft in the lower support bracket by adjusting the three holding
screws. Do not fully tighten the screws yet.
12
Use an M10 bolt and washer to securely attach the auxiliary assembly tool (bush) to the
threaded hole at the lower end of the shaft.
The tool prevents components from sliding down the shaft and helps to keep the
support brackets parallel while the assembly is being fastened to the wall.
13
14
Lift the jib arm slowly into position, supporting it with a crane, so that the jib arms wall
supports are aligned with the holes which have been pre-drilled into the wall.
15
52/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
16
17
Drill 10mm holes through the existing holes in the support brackets.
Push the supplied plugs into the holes.
18
Decrease the support from the lifting crane slightly, up to a point where the jib arm stays
in place and does not start to turn while the rest of the assembly and alignment work is
in progress.
19
Adjust the jib arm shaft vertical alignment by turning the adjusting screws (1) in the
trimmer on the lower support plate.
Check that the jib arm is aligned correctly (that is, that the jib arm is level) when it is
pointing in any direction.
When the alignment is correct, tighten all three screws and check the alignment again.
A correctly aligned jib arm will not have the tendency to turn by itself.
20
53/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
21
Optionally, and if applicable, you can fit the LoadMate (LM)-rails to the jib arm before
attaching the jib arm to the pillar. See section Installing the power supply for more
details.
Check that the wall is ready for installation. Holes must have been pre-drilled in the wall
ready for installing the jib wall supports.
Bring the jib arm close possible to the assembly site and, if possible, lay the jib arm on
sturdy supports so that it is vertical.
Insert the two radial spherical plain bearings (2) into the bearing housing (1).
Ensure that the edge of the inner part of each bearing is level with the end of the pipe.
54/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Push the shaft, tapered end first, through the bearings from underneath the jib arm.
The tapered end of the shaft will guide the articulated bearings into the correct position.
Slide the upper support bracket onto the top of the shaft. The mounting holes in the
support bracket should be towards the top.
When the shaft is fully inserted, the locking groove in the shaft should be completely
visible above the upper support plate.
Install the locking plate to the upper support plate and the top of the shaft. The locking
plate prevents the shaft from turning.
Fasten the locking plate (1) to the shaft with two screws (2). Then mount the locking
plate to the upper support plate with screw (3), washer (4) and sleeve (5). Tighten the
bolts to a torque appropriate to their size.
55/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Install the slide bearing into place onto the lower end of the jib arm
Check that there are three screws (1) in the trimmer of the lower pillar support plate.
10
Slide the lower support bracket onto the shaft, the correct way up so that the three
holding screws are above the bracket.
11
Visually centre the shaft in the lower support bracket by adjusting the three holding
screws. Do not fully tighten the screws yet.
56/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
12
Use an M10 bolt and washer to securely attach the auxiliary assembly tool (bush) to the
threaded hole at the lower end of the shaft.
The tool prevents components from sliding down the shaft and helps to keep the
support brackets parallel while the assembly is being fastened to the wall.
13
14
Lift the jib arm slowly into position, supporting it with a crane, so that the jib arms wall
supports are aligned with the holes which have been pre-drilled into the wall.
15
16
57/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
17
Drill 10mm holes through the existing holes in the support brackets.
Push the supplied plugs into the holes.
18
Decrease the support from the lifting crane slightly, up to a point where the jib arm stays
in place and does not start to turn while the rest of the assembly and alignment work is
in progress.
19
Adjust the jib arm shaft vertical alignment by turning the adjusting screws (1) in the
trimmer on the lower support plate.
Check that the jib arm is aligned correctly (that is, that the jib arm is level) when it is
pointing in any direction.
When the alignment is correct, tighten all three screws and check the alignment again.
A correctly aligned jib arm will not have the tendency to turn by itself.
20
21
Optionally, and if applicable, you can fit the LoadMate (LM)-rails to the jib arm before
attaching the jib arm to the pillar. See section Installing the power supply for more
details.
58/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
To avoid the risk of electric shocks, all electrical connections SHALL be made
without electricity supplied to the crane.
Slide the cable trolleys into the jib. The cable trolleys are already fastened at the
correct intervals along the cable.
Drill holes for end stop bolts. (see main assembly drawing)
Install the other end of the round cable through the lead-in rubber grommet into the
pillar. Pass it through until the end appears by the main isolator switch hole.
59/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Connect the round cable and power supply cable to the main isolator switch.
Mount the main switch to the pillar.
NOTE: It is recommended to fit the main isolator switch directly under the wall supports at an
approximate height of 1200 mm.
Make sure that the main isolator switch is accessible at all times.
To avoid the risk of electric shocks, all electrical connections SHALL be made
without electricity supplied to the crane.
Slide the cable trolleys into the jib. The cable trolleys are already fastened at the
correct intervals along the cable.
Drill holes for end stop bolts. (see main assembly drawing)
60/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Install the other end of the round cable to the junction box. It is recommended that a
switch should be mounted about 120 cm from the floor.
Connect the round cable and power supply cable to the main isolator switch.
Mount the main switch to the wall.
NOTE: It is recommended to fit the main isolator switch directly under the wall supports at an
approximate height of 1200 mm.
Make sure that the main isolator switch is accessible at all times.
61/76
To avoid the risk of electric shocks, all electrical connections SHALL be made
without electricity supplied to the crane.
Make sure that all the correct dimensions are known and that the correct number
of support arms is supplied.
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Measure the support arm distances and mark the correct positions along the jib
where the support arms will be fitted.
Fasten each support arm (1) by fitting two jib clips (2) one on both sides of the jib.
Make sure that the support arm overhangs the girder by the correct distance.
Tighten the clips when the support arm is in the correct position and is square (at
90 degrees) to the girder.
Note: the length of the support arms must be sufficient to ensure that the festoons
will not collide with the moving trolley. An unnecessarily large overhang is not
desirable.
Once the LoadMate (LM)-tracks are correctly positioned and straight, tighten the
fastenings on the support brackets.
Fit and tighten the end stop to the LoadMate (LM)-track end which is furthest from
the bearing housing.
Slide the festoon cable trolleys into the LoadMate (LM)-track from the end which
is closest to the bearing housing.
Start sliding with the end which will be connected to the hoist. It can be identified
by a cable trolley; the other end has a cable clamp but no trolley.
Feed on all of the cable trolleys, taking care not to twist or damage the festoon
cables.
The cable trolleys are already fastened at the correct intervals along the cable.
62/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
The last element of the festoon cables is the cable end clamp (a saddle clamp
which has no cable trolley). Slide it into the LoadMate (LM)-rail and tighten it, in a
suitable position close to the end of the LoadMate (LM)-track.
10
Check that the end clamp position will not prevent the festoon cable from
stretching or compressing when the trolley is at each end of the jib. If necessary,
reposition the cable end clamp.
11
Check that the cable trolleys run smoothly through the LoadMate (LM)-tracks,
paying special attention to the track couplers where applicable. Adjust the track
couplers if necessary.
12
Fasten the junction box to the support arm closest to the cable end clamp.
63/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
13
14
15
Install the other end of the round cable through the lead-in rubber grommet into
the pillar. Pass it through until the end appears by the main isolator switch hole.
16
Connect the round cable and power supply cable to the main isolator switch.
Mount the main switch to the pillar.
64/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Make sure that the main isolator switch is accessible at all times.
NOTE: It is recommended to fit the main isolator switch directly under the wall supports at an approximate
height of 1200 mm.
To avoid the risk of electric shocks, all electrical connections SHALL be made
without electricity supplied to the crane.
Make sure that all the correct dimensions are known and that the correct number
of support arms is supplied.
Measure the support arm distances and mark the correct positions along the jib
where the support arms will be fitted.
Fasten each support arm (1) by fitting two jib clips (2) one on both sides of the jib.
Make sure that the support arm overhangs the girder by the correct distance.
Tighten the clips when the support arm is in the correct position and is square (at
90 degrees) to the girder.
Note: the length of the support arms must be sufficient to ensure that the festoons
will not collide with the moving trolley. An unnecessarily large overhang is not
desirable.
65/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Once the LoadMate (LM)-tracks are correctly positioned and straight, tighten the
fastenings on the support brackets.
Fit and tighten the end stop to the LoadMate (LM)-track end which is furthest from
the bearing housing.
Slide the festoon cable trolleys into the LoadMate (LM)-track from the end which
is closest to the bearing housing.
Start sliding with the end which will be connected to the hoist. It can be identified
by a cable trolley; the other end has a cable clamp but no trolley.
Feed on all of the cable trolleys, taking care not to twist or damage the festoon
cables.
The cable trolleys are already fastened at the correct intervals along the cable.
The last element of the festoon cables is the cable end clamp (a saddle clamp
which has no cable trolley). Slide it into the LoadMate (LM)-rail and tighten it, in a
suitable position close to the end of the LoadMate (LM)-track.
10
Check that the end clamp position will not prevent the festoon cable from
stretching or compressing when the trolley is at each end of the jib. If necessary,
reposition the cable end clamp.
66/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
11
Check that the cable trolleys run smoothly through the LoadMate (LM)-tracks,
paying special attention to the track couplers where applicable. Adjust the track
couplers if necessary.
12
Fasten the junction box to the support arm closest to the cable end clamp.
13
14
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R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
15
Install the other end of the round cable to the junction box. It is recommended that
a switch should be mounted about 120 cm from the floor.
16
Connect the round cable and power supply cable to the main isolator switch.
Mount the main switch to the wall.
Make sure that the main isolator switch is accessible at all times.
NOTE: It is recommended to fit the main isolator switch directly under the wall supports at an approximate
height of 1200 mm.
Fasten the limiting screw and nut through the hole on the jib arm profile. The screw
SHALL not be fastened so tight that it decreases the width of the jib arm rail opening.
Insert the trolley which will support the hoist assembly into the jib arm profile.
68/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Fasten the end plate to the jib arm by screwing the bolts into the threaded holes.
Attach the hoist assembly to the trolley which is already inserted into the jib profile.
Refer to the chain hoist owners manual for more details.
69/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
COMMISSIONING
Before taking the crane into use, at least carry out the inspections and adjustments listed in below. In some
cases it is appropriate to carry out a more thorough inspection. The scope of the inspection depends on the
operating range and application.
Check that the connections of electrical devices comply with the wiring diagrams and
meet local requirements. In particular, check connections that affect safety and control
of the crane. Check the cable ways for electrical wiring. Make sure that wires do not
snag on structures when operating the crane.
Check that the jib arm moves smoothly and is correctly aligned so that it does not turn
by itself. Carefully adjust the screws (1) in the trimmer if necessary.
Check that all parts are properly installed. Check that all nuts and bolts have been
tightened up to the right torques.
Check that the pushbutton controller and pendant cable are in good condition. Connect
the pendant cable to the crane. Check that the pushbutton controller is at the correct
height.
Press the direction buttons on the pushbutton controller and check that the resultant
motions occur in the correct direction. Be careful because movements could occur in
the wrong direction during the test.
Check the operation of the emergency stop button.
70/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Check the hoist functionality. Refer to the hoist owners manual for more details.
Check the operation of the limit switches by running the hoist to all of the triggering
locations. This test must be conducted without a load on the hook.
After performing the static overload test, tighten the three adjusting screws in the
trimmer on the lower support plate and make a final check of the alignment.
71/76
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10
Listen to the sounds made when travelling, hoisting and rotating and assess whether
the sound indicates an installation error.
Check the vibration by feeling the hoist with your hand.
If abnormal noise or vibration is discovered, do not use the crane before you have
identified and eliminated the cause.
WARNING
72/76
In case there is any doubt about the cranes safe functionality, or that the crane
may not have been assembled correctly, contact the authorized service
personnel or manufacturer. A wrongly assembled or wrongly functioning crane
may cause hazardous situation, even potential injuries or death.
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
AFTER COMMISSIONING
1
Check that all tools and materials used during crane assembly are removed from the
crane.
Ensure that the hoist operator and supervision personnel are aware of the need for user
training.
Make sure that the crane testing and inspection reports are filled in and are safely
stored with the other crane documentation.
After the crane has passed all of the required tests and inspections, apply the CE
sticker to the crane. Refer to Information Signs Used On The Crane section.
73/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
8.1
Waste material from installation, maintenance or dismantling shall be handled according to local regulations. From
the sustainability viewpoint the preferred waste handling methods are reuse, recycling material, recycling energy
and disposal, in this order.
If the product is taken out of use, the metal and electrical parts should be reused or recycled by a
licensed recycling company.
In addition to local regulations, liquids like oil, grease and other chemicals shall never be spilled
onto the ground, soil or sewage. Used oil and grease shall be stored in containers indicated for the
purpose and disposed of by a licensed company.
More detailed information of chemical handling waste can be found in the chemicals Safety Data
Sheet that is available from the manufacturer of the chemical.
Accumulators and batteries may contain hazardous substances. Accumulators and batteries should
be collected separately and recycled according to local regulations.
Packing materials, like plastics, wood and cardboard, should be reused or recycled.
Plastic parts should be either recycled material or energy (incineration). PVC plastic should be
recycled according to local regulations.
74/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
TIGHTENING TORQUES
NOTE: Tighten the chemical bolts to the bolt manufacturers specified torque.
Tightening torque
Size
75/76
Strength 8.8
Strength 10.9
Nm
Ft lb
Nm
Ft lb
M4
2.7
2.9
M5
5.4
7.9
5.8
M6
9.3
6.8
14
10.3
M8
23
17
33
24
M10
45
33
66
48.5
M12
77
56.6
115
84.6
M14
125
92
180
132
M16
190
140
280
206
M18
275
202
390
287
M20
385
283
550
404
M22
530
390
750
552
M24
660
485
950
699
M27
980
721
1400
1030
M30
1350
993
1900
1398
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
Delivery address:
Manufacturers number:
Customer order/ref. Nr.
Remarks:
Strike out items which are not applicable to delivery.
In case of any deficiencies in the delivery, return copy of this form with comments to crane factory.
Arrival check
No
Yes
Notes
OK
Notes
1. Transport damages
2. Missing items
3. Documents
4. Clean up of crane
Erection
1. Fixing of hoist during lift
2. Mounting bolt joints (torque)
Hook outreach:
Functional tests
OK
Notes
Operator instructions!
Commissioning
OK
Notes
Crane has been erected and tested listed above. Inspection report has been delivered to customer.
Date and place:
76/76
Signature:
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.