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DTM-UI
DTM-UI
DTM-UI
Disadvantages
High productivity
Easily automated
Protection on site
Material thickness
Complex equipment
range
Continuous electrode
Wide range of application
Not so portable
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Polarity
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Travel speed
Increasing travel speed
Reduced penetration and width, undercut
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Carbon steel
Stainless steel
Aluminium
Shielding gas
CO2 , Ar+(5-20)%CO2
Ar+2%O2
Ar
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Ar-He
He
CO2
Argon (Ar):
higher density than air; low thermal conductivity the arc has a
high energy inner cone; good wetting at the toes; low ionisation
potential
Helium (He):
lower density than air; high thermal conductivity uniformly
distributed arc energy; parabolic profile; high ionisation potential
Carbon Dioxide (CO2):
cheap; deep penetration profile; cannot support spray transfer;
poor wetting; high spatter
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Ar + 2% O2
100% CO2
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Penetration
Deep
Moderate Shallow
Electrode extension
Increased extension
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19 mm
25 mm
Voltage (V)
Current (A)
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25 mm
25 mm
Voltage (V)
Current (A)
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Contact tip
3 mm
8 mm
Current - 250A
14 mm
Insulatin
g slag
Burnback time 0.05 sec
Workpiece
0.10 sec
0.15 sec
Voltage - 27V
WFS - 7,8 m/min
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Contact tip
extension
(0-3,2 mm)
Electrode
extension
6-13 mm
Contact tip
recessed
(3-5 mm)
Electrode
extension
19-25 mm
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spray transfer
pulsed transfer
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Voltage
Current = 295 A
Voltage = 28V
Globular
transfer
Spray
transfer
Electrode diameter = 1,2 mm
Dip transfer
Voltage = 18-20V
Current
Current/voltage conditions
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Transfer-mode disadvantages
It cannot be used for positional welding
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Transfer-mode disadvantages
More complex & expensive power source
Difficult to set parameters - requires power source
manufacturer to provide pulse programmes to suit wire type,
dia. and type of gas
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deposition
Pulse Transfer: Both spray and dip transfer in
one mode of operation, frequency range 50-300
pulses/second
Positional welding and root runs
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Minimum inductance
Colder arc, used only for arc
stability when welding wide
gaps
Convex weld, more spatter
Improved weld pool control
Recommended on thin
materials
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ARC CHARACTERISTICS
Constant Voltage Characteristic
Small change in voltage =
large change in amperage
OCV
Large arc gap
Small arc gap
The self
adjusting arc.
Volts
Amps
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33
32
31
Voltage
Small Voltage
Change.
100
Amperage
200
300
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Contact
tip
Union nut
Gas
nozzle
Trigger
Handle
WFS remote
control
potentiometer
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Voltage:
The voltage is the most important setting in the spray transfer
mode, as it controls the arc length. In dip transfer it controls
the rise in current
Current:
The current is automatically increased as the wire feed is
increased. Current mainly affects penetration
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When the welder holds the welding gun the process is said
to be a semi-automatic process
The process can be mechanised and also automated
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