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E l s e v i e r S c i e n c e P u b l i s h e r s B.V., A m s t e r d a m
Review
C o m b u s t i o n o f c o a l as a s o u r c e o f N 2 0 e m i s s i o n
M.A.
Wbjtowicz,
J.R. Pels
and
J.A.
Moulijn*
TABLE
OF CONTENTS
Abstract
..............................................
1. I n t r o d u c t i o n
..........................................
2. N 2 0 a n d t h e e n v i r o n m e n t
..................................
2.1 G r e e n h o u s e effect a n d o z o n e l a y e r d e p l e t i o n . . . . . . . . . . . . . . . . . . . . .
2.2 C o n t r i b u t i o n of N 2 0 to t h e g r e e n h o u s e effect . . . . . . . . . . . . . . . . . . . .
2.3 I n v e n t o r y o f N 2 0 e m i s s i o n s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
4
7
9
3. N 2 0 C h e m i s t r y in c o m b u s t i o n of c o a l . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 D e v o l a t i l i s a t i o n a n d p y r o l y s i s
.............................
3.2 G a s - p h a s e r e a c t i o n s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 E q u i l i b r i u m c o n s i d e r a t i o n s . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 G a s - p h a s e N 2 0 / N O f o r m a t i o n a n d d e s t r u c t i o n . . . . . . . . . . . . . . . . .
3.3 H e t e r o g e n e o u s r e a c t i o n s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 H e t e r o g e n e o u s N 2 0 / N O f o r m a t i o n a n d d e s t r u c t i o n o n c h a r s u r f a c e . . . .
3.3.2 H e t e r o g e n e o u s N 2 0 / N O f o r m a t i o n a n d d e s t r u c t i o n o n c a t a l y t i c s u r f a c e s .
13
19
23
23
26
34
34
36
4. N 2 0 / N O F o r m a t i o n a n d d e s t r u c t i o n in f l u i d i s e d - b e d c o m b u s t o r s
4.1 E f f e c t o f f u e l t y p e a n d o p e r a t i n g c o n d i t i o n s
.....................
4.1.1 T e m p e r a t u r e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2 A i r s t a g i n g a n d e x c e s s a i r . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3 F u e l t y p e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.4 L i m e s t o n e a d d i t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.5 I n j e c t i o n o f a n a d d i t i v e (NH3, u r e a a n d c y a n u r i c acid)
4.2 F u e l - N c o n v e r s i o n to N 2 0 a n d N O . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 N 2 0 A b a t e m e n t s t r a g e t i e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
43
43
43
44
48
49
51
57
5. C o n c l u d i n g r e m a r k s
References
......................................
.............................................
* T o w h o m c o r r e s p o n d e n c e s h o u l d be a d d r e s s e d .
0378-3820/93/$06.00
,~ 1993 E l s e v i e r S c i e n c e P u b l i s h e r s B.V.
...........
...........
59
62
Abstract
Coal combustion is examined as a source of nitrous oxide pollution and a review of relevant
research is presented. The role N20 plays in global warming and in stratospheric ozone depletion
is explained and comparisons are made between N20 and other greenhouse gases. A balance of
known N20 sources and sinks is also reported. Nitrous oxide emerges as a powerful and long-lived
greenhouse gas with atmospheric concentration increasing at an annual rate of 0.3%. Most
anthropogenic sources of N20 are of comparable strength and all should be subject to control. The
fate of fuel-bound nitrogen is discussed in detail starting with coal devolatilisation and pyrolysis,
through gas-phase and heterogeneous N20/NO~ formation and destruction mechanisms, to conclude with the relevant side reactions. Kinetic data are provided where available and compiled in
tables. The main nitrogenous products of coal pyrolysis are HCN and NH3, and both can act as
gas-phase N20/NO precursors. Nitrous oxide is preferentially formed from cyano species, whereas
NH3-based compounds tend to react mainly to NO. Gas equilibrium calculations show that N20
concentrations in flue gas are several orders of magnitude above their equilibrium values.
Gas-phase formation of N20 is competitive with respect to NO formation. As temperature decreases, more N20 is formed at the expense of NO. Heterogeneous N20/NO formation probably
involves a similar trade-off and underlying mechanisms are discussed. Only up to 10% of charbound nitrogen has been found to form N20. Destruction mechanisms of N20/NO on char surface
are important under fluidised-bed combustion (FBC) conditions, especially in the presence of CO.
NO reduction on char is believed to be a negligible source of N20. Temperature has been identified
as the most important parameter that controls N20 levels, high temperature leading to reduced
N20 emissions. As a result, N20 emission is low (< 20 ppm) in gas- and oil-fired boilers, pulverisedcoal burners and most conventional combustors, whereas fluidised-bed combustion poses a threat
of increased N20 emissions (20-250 ppm). Further augmentation of N20 presence in the atmosphere may result from the use of catalytic convertors in cars and from some NOx control
technologies (e.g. selective non-catalytic reduction). Limestone addition tends to reduce N20
levels and to increase NO emission, whereas increased SO2 levels in the combustor have the
opposite effect. The nature of these interactions is discussed. Due to different design, different
N20/NO formation and destruction pathways may be important in bubbling and circulating FBC's.
In view of uncertainties surrounding the issue of global warming, cautious but prompt N20 control
measures are advocated: (a) improvements in the existing plant (operating conditions, process
control, etc.); (b) research directed to understand N20/NO chemistry in an FBC which would lead
to innovative design of new combustors and their operating r6gimes. Staged combustion, gas
reburning and catalytic enhancement of N20 decomposition seem to be attractive options in N20
control. In view of the existing interactions among individual pollutants and pollution control
measures, an integrated approach to SOx/NOx/N20 abatement is emphasised.
1. INTRODUCTION
T h e m a i n o b j e c t i v e o f t h i s r e v i e w p a p e r is to e x a m i n e f o s s i l f u e l c o m b u s t i o n
as a s o u r c e o f n i t r o u s o x i d e ( N 2 0 ) e m i s s i o n i n t h e c o n t e x t o f e n v i r o n m e n t a l
c o n c e r n s . A n o t h e r g o a l is t o p r o v i d e a n o v e r v i e w o f f u n d a m e n t a l a n d a p p l i c a t i o n - o r i e n t e d r e s e a r c h r e l e v a n t to N 2 0 f o r m a t i o n a n d i t s c o n t r o l .
I n S e c t i o n 2, t h e c o n t r i b u t i o n o f N 2 0 t o b o t h t h e g r e e n h o u s e e f f e c t a n d o z o n e
l a y e r d e p l e t i o n is d i s c u s s e d . N i t r o u s o x i d e is c o m p a r e d w i t h o t h e r g r e e n h o u s e
g a s e s a n d a g l o b a l m a s s b a l a n c e o f t h i s s p e c i e s i n t h e a t m o s p h e r e is p r e s e n t e d .
Analysis of available emission inventories indicates that fluidised-bed combustion (FBC) m a y b e c o m e a m a j o r source of a n t h r o p o g e n i c N20. In the a d v e n t of
F B C c o m m e r c i a l i s a t i o n , t h i s t e c h n i q u e is s u b j e c t e d to t h o r o u g h s c r u t i n y f r o m
t h e p o i n t o f v i e w o f its e n v i r o n m e n t a l i m p a c t . F o r m a t i o n a n d d e s t r u c t i o n o f
N 2 0 in fluidised-bed c o m b u s t i o n are a c e n t r e p i e c e of this paper.
I n S e c t i o n 3, p h y s i c a l a n d c h e m i c a l p r o c e s s e s r e l e v a n t to N 2 0 f o r m a t i o n a n d
d e s t r u c t i o n d u r i n g c o a l c o m b u s t i o n a r e d e s c r i b e d . I t is p o i n t e d o u t t h a t N 2 0
R RADIA
FI(~
UV
PROTECTIVELAYER
-
30 km
o ..... o o ,
02+0""'> ~ + %
12 km
EARTII
Fig. 1. The role played by N:O in the greenhouse effect and in ozone layer depletion.
Formation:
Destruction:
02
, O+O
(1)
O + 02 -
, 03
(2)
03 + O
, 20 2
(3)
03+*
, *0+02
(4)
*0+0
, *+02
(5)
350
.1
325
300
o
.. s
275
:,
a.
..
.".'l.'~,',,.,"
ol
250
l
500
I
1000
Date of saml)le
I
1500
I
2000
lyear AI)I
Fig. 2. N20 measurements from ice-core samples (after IPCC, 1990 [1]; data by Khalil and
Rasmussen [10], Etheridge et al. [13] and Zardini et al. [14]).
current value of approximately 310 ppb (N20 is the most abundant atmospheric
nitrogen species after molecular nitrogen). More direct measurements performed in the 1970's and 1980's confirmed this trend [15] and it is fair to assume
that this change in N20 concentration is due to human activities.
The impact of both global warming and ozone destruction on Earth's climate
and human life is even more difficult to assess. Predictions are made primarily
by means of computer-aided modelling of climate, and this approach has been
used with varying success in the past. The first, one-dimensional, models
turned out to be too crude to predict the dramatic changes in the ozone layer
that occurred in the 1980's (the so-called "ozone hole"). The computer models
were later expanded to three dimensions and improved to include phenomena
originally overlooked, but they still contain inherent uncertainties arising
both from incomplete understanding of complex atmospheric chemistry and
from lack of knowledge of future emissions of trace species [16]. Generally
speaking, global warming is expected to affect sea level, precipitation, soil
moisture, vegetation, ocean circulation, wind patterns, frequency and distribution of storms, floods, etc. Of course the influence of global warming will be
different at different places on the Earth. Rising sea level may cause a lot of
concern in lowland countries, such as The Netherlands, but it is conceivable
that a warmer climate would improve agriculture and reduce energy consumption in the United Kingdom, Scandinavia, Russia or China. It is often argued,
however, that no disturbance in the ecosystem can be tolerated because of the
delicate nature of the environment. Demands are put forward that legislation
should be passed to curb emissions of greenhouse gases, notably of CO2. This in
turn raises a lot of opposition among companies involved in energy generation.
Conflicting interests make it difficult to reach an international consensus,
which adds a political dimension to the already controversial issue.
Climatic response to both the greenhouse effect and stratospheric ozone
depletion is further complicated by a number of mutual interactions between
these phenomena as well as by some feedback mechanisms. The following
example of such an interaction and feedback can be given: N20 destruction by
photolysis is enhanced by increased UV radiation [3]. In this way, a result of
ozone layer depletion mitigates itself through negative feedback and, additionally, reduces the greenhouse effect. Another interaction involves cooling of the
stratosphere which results from tropospheric heat entrapment by greenhouse
gases. Cooling of the stratosphere slows down the kinetics of ozone destruction
[16]. As mentioned before, stratospheric ozone depletion also brings about an
increase in the flux of solar energy to the Earth, in this way augmenting the
warming trend. Yet a not he r feedback occurs when the atmosphere warms,
causing increased water evaporation. Water vapour is an important greenhouse gas and will thus amplify the warming. The production of nitrous oxide
in soil via denitrification and nitrification also increases with soil temperature
[17]. Moreover, global warming is also likely to result in a higher occurrence of
drought, increased frequency of burning, which in turn leads to larger N20
emissions [1]. Other feedbacks occur via interactions with snow, sea ice, clouds
and the biosphere. In general, negative feedbacks can reduce the warming but
cannot produce a global cooling [1].
aicidt
GWP
~ o
(6)
aco~ Cco~dt
0
r~
rd
~?.
,,,,,~
e'~
~8
8
o
8~
'~
e~
~.~_
.~
".~
"''~
~,~
~-~o
b-,
b-
Characteristics related to the radiative forcing for several gases are presented in Table 1. The data show that CO2 is the least effective greenhouse gas
per kilogramme emitted but its contribution to global warming is most significant due to large amounts released in the atmosphere. It is also evident t hat
the warming potential of CFC's is enormous and that, quite fortunately, it is
mitigated by low atmospheric concentrations of these species. Nitrous oxide is
clearly a strong greenhouse gas and exceptionally long-lived in the atmosphere. Any reductions in its amount now will not bring about any improvement until after many decades. Nitrous oxide's persistence in the atmosphere is
illustrated in Fig. 3. Its very long lifetime and strong radiative forcing are what
raises environmental concerns about NeO.
Generally speaking, control over the enhanced greenhouse effect cannot be
accomplished by a reduction in the emission of a single gas. Contributions are
well-distributed, with the trace greenhouse gases accounting for about as
much radiative forcing as CO2 alone. Therefore, a concerted effort is needed to
cut down emissions of all the species involved. The same applies to the
depletion of stratospheric ozone [3]. It has been estimated t hat in order to
stabilise atmospheric concentration of N20 at the current level, a 70-80%
reduction in human-made emissions of this gas is required [1].
1.0
I'420
0.5
crc-,,
50
Time
1130
150
[years]
10
--
, N2 + O
(7)
, N2+O2
(8)
11
ANTHROPOGENIC
6-5
5~
7-
NATURAL
100 % FBC
5
I
I
~, 3
+
2
z ~
i
[
t
I
I
I
I
I
I
I
I
[]
2.6
ill J
1.4
0.85
00.666
040
lowerestimate I
higher estimate I
1.0
biomass
land
burning cultivation
soils
Fig. 4. Global sources of N20 (after [1, 23 37]). 100% FBC is a prediction for a hypothetical
situation in which all the coal and peat is combusted in FBC's. In estimating emissions from
mobile sources burning fossil fuels (cars, lorries, etc.), it was assumed that 50% of the petrol
engines were equipped with medium-aged catalytic convertors (De Soete, 1990 [23]).
12
4.2-5.2 Mt(N)/year if all the coal and peat combusted nowadays were burnt in
FBC's. It is evident from Fig. 4 that such a change would make combustion of
fossil fuels the strongest source of N20, and would more than double anthropogenic contributions to global N20 input. Although commercialisation of
FBC technology is likely to be gradual, concern about increased N20 emissions remains valid. Even at cur r ent emission levels, Fig. 4 shows that except
for N20 release related to land cultivation, which is probably somewhat
higher, all other anthropogenic sources are of comparable strength and thus
should all be controlled.
Finally, the question of N20 emissions from various types of combustors
needs to be addressed. Extensive compilation of such data for more than 150
cases has recently been performed by Hulgaard [38]. He concludes that, in
general, N20 emission is low for natural gas-fired boilers and turbines
(< 2 ppm), utility boilers fired with oil (0-5 ppm), as well as for conventional
pulverized-coal burners (< 5 ppm). Emission levels from grates are somewhat
higher ( < 20 ppm), whereas flue gas from FBC's (both bubbling and circulating)
contains between 20 and 250 ppm N20. Similar figures are also quoted elsewhere [23, 39]. Circulating and bubbling FBC's have approximately the same
level of N20 emissions [40]. The data clearly show t hat N20 production in
FBC's is at least an order of magnitude higher than that coming out of
conventional boilers. This is offset by improved control of SOx and NOx
emissions from fluidised beds, which is one of the main reasons why FBC
technology has been developed.
In summary, the following statements can be made with reasonable confidence:
(1) Atmospheric concentration of greenhouse gases has been increasing
steadily for many decades and this increase is due to human activities.
(2) A slight increase ( ~ 0.3 0.6 K) in the mean temperature of the Earth has
occurred over the last century.
(3) N20 is a strong, long-lived absorber of infrared radiation and as such
contributes to enhancement of the greenhouse effect.
(4) N20 acts as a nitric oxide precursor in the stratosphere and in this way
plays an important role in ozone layer depletion.
(5) The contribution of N20 to the greenhouse effect has been rising steadily
and was about 6% in the 1980's.
(6) N20 raises environmental concerns due to (a) its long atmospheric lifetime,
and (b) the possibility of a massive increase in its emission upon switching
to fluidised-bed combustion.
The following issues need further clarification:
(1) It is not clear whether the global warming observed over the last century is
due to human activities, in particular due to the enhanced greenhouse
effect.
(2) Environmental response to global warming is unknown and it is still
debated whether or not, and to what extent, warming of the climate should
be resisted.
In view of the above, a prudent, well-balanced approach to the N20 question
is needed. As it was rightly pointed out by Davis [41], we are dealing with
13
14
NOIN=OFORMATION
Di~WOLATIL|SATION
NO/N~O
IICN, NIl s
N,
i (volatile-N)
NO/NzODES'rRUCI'ION
FINALEMISSION
NO/N~
gas-phase reduction
_N~
(also
tar-Nt
t '
X
I
CATALYST
helerogeneous renctlons
_N~O
t
CATALYS
f/
COALPARTICLE
Fig. 5. Formation and fate of NO and N20 during combustion of coal.
role they play in the overall N20/NO formation mechanism varies depending
on whether coal flames, fluidised-bed combustors, or entrained-flow reactors
are considered.
As discussed above, fluidised-bed combustion is the only technique involved
in electric power generation which, despite its unquestionable advantages, has
the potential to cause a serious imbalance in the N20 budget. This is why the
analysis of N20 release carried out below is focused on FBC, although the
described processes are certainly relevant to other methods of burning carbonaceous materials.
It is fair to assume that in fluidised-bed combustion, the only contribution to
final NOx/N20 emissions comes from fuel-bound nitrogen. This assumption is
valid because of the relatively low combustion temperature prevailing in
FBC's (typically about 1100 K), which prevents formation of nitrogen oxides
from oxygen and nitrogen present in the gas mixture (the so-called "thermal
NO") [71 74]. Nitric oxide makes up 90-95% of the NOx emissions from fossil
fuel combustion [3]. Under normal operating conditions, very little NO2 is
detected in FBC's and NOx consists almost exclusively of NO [75].
Referring to Fig. 5, coal-N transformation during combustion can be divided
into three stages: coal devolatilisation and pyrolysis, N20/NO formation (both
in the gas phase and at the surface of char), followed by N20/NO destruction
(mainly reduction to N2). The latter process can again be either homo- or
heterogeneous. The amount of nitrogen oxides that survives the last stage is
carried out of the system with flue gases. In this way, a four-component scheme
is suggested as a framework for the analysis: (a) gas-phase N20/NO formation,
15
TABLE 2
M a i n r e a c t i o n s i n v o l v e d in t h e N 2 0 / N O c h e m i c a l scheme (after [38, 43, 44, 48 64]). Boldface
p r i n t e d r e a c t i o n s r e p r e s e n t m a j o r r e a c t i o n p a t h w a y s ; t h e r a t e expression in t h e A r r h e n i u s
form: k = A T~exp( - E/RT)
#
Reaction
A
(cm 3/(tool s))
fi
(-)
E
(kJ/mol)
Ref.
1. G a s - p h a s e N 2 0 / N O f o r m a t i o n
(a) N 2 0 / N O from NH3
R1
NH3 + OH -* NH2 + H 2 0
R2
NH, +OH-~ NH+H20
R3
NH2+H-* NH+H2
4.7 E + 0 6
4.0 E + 06
4.0 E + 13
1.90
2.00
0.00
2.08
4.16
30.35
[57]
[56]
[58]
R4
R5
R6
NH+H-~ N+H2
N+OH-~ NO+H
NH+O-~NO+H
3.2 E + 13
3.8 E + 13
7.8 E + 13
0.00
0.00
0.00
1.36
0.00
0.00
[59]
[56]
[60]
R7
R8
NH2 + NO -* NzO + H2
NH + N O -* NzO + H
5.0 E + 13
4.3 E + 1 4
0.00
-0.50
103
0.00
[63]
[50]
R9
R10
Rll
R12
R13
R14
1.4
3.3
1.0
2.0
2.6
1.0
E + 04
E + 12
E + 13
E-03
E + 12
E + 13
2.64
0.00
0.00
4.00
0.00
0.00
20.9
45.6
0.00
4.16
23.3
- 1.66
[56]
[38]
[61]
[56]
[62]
[56]
R15
R16
2.0 E + 13
1.0 E + 13
0.00
0.00
0,00
0.00
[56]
[56]
R17
R18
(d) T h e r m a l NO
N2+O~NO+N
N+O2--* N O + O
6.4 E + 09
26.27
[56]
2. G a s - h a s e NzO/NO d e s t r u c t i o n
(a) Direct
R19 N 2 0 + H - , N 2 -b OH
R20 NzO + OH ~ N 2 n o 2
R21 N z O + M - - * N 2 + O + M
R22 N 2 0 + CO --* N 2 + CO2
R23
R24
R25
R26
R27
N H 2+NO--* N z + H 2 0
N+NO-* N2+O
(see also R7, R8 a n d R14 above)
(b) I n d i r e c t
NCO+H--* NH+CO
N C O + H 2 0 -+ H N C O + O H
NCO + H 2 --~ HNCO + H
7.6
2.0
1.6
2.5
E+
E+
E+
E+
13
12
14
14
See R24
1.00
0.00
0.00
0.00
0.00
63.6
41.6
215
192
[56]
[56]
[56]
[64]
6.2 E + 15
3.3 E + 12
- 1.25
0.30
0.00
0.00
[56]
[56]
5.0 E + 13
0.00
See R13
0.00
0.00
[561
8.6 E + 12
3. G a s - p h a s e r e a c t i o n s i n v o l v i n g N H 3- a n d H C N - b a s e d s p e c i e s
R28 H C N + O ~ N H + C O
3.5 E + 0 3
2.64
R29 H N C O + H - - * N H 2 + C O
1.1 E + 1 4
0.00
(See also R 1 - R 4 a n d R25
above)
37.4
[56]
20.8
53.2
[561
[601
16
gS.=.~
,,.,t
oo
%1
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r'--
0
~ .~
,-~
~ 2.~
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~~
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.~"~
--
V_,
0
Z
['-
"~ "i Z
m
e-,
.,-i
m
..,
0
e3
<
M.A.
W6jtowicz
et a l . / F u e l
Processing
Technol.
17
34 (1993) 1 - 7 1
,o
oq.
0
~.
.~.
,,6
o'x
~.
oo
,.~
c5
eq
+
o.
IZ
,.q.
r.q
~-
.) G)
<~
Oo
oz
(.9
~
~
oz
k~
.
kaz.
dz~
dz~
o-i
G
o~
~
=
+
oeq
+
-c?~
c?
~
o~a+
"#
=
+
+
+
+++~
o~
ZZZ~.~
~+o
o_
Z
,T
Q
Z
T'd
Z
eq
18
e-
,m
i
0
e.
0
e-
0
l
"Fs
+
:f
"4
e"
~z
-~
z~
*d
itzt
0
tt
e~
e"
19
3.1 D e v o l a t i l i s a t i o n a n d p y r o l y s i s
20
21
coal-N is retained in the char (typically above 60%). These results were also
confirmed by other studies [97 101]. Nitrogen retention in char seems to be
highest for high-rank coals [98, 102, 103], which can be explained by the high
thermal stability of the condensed multi-ring aromatic structures in high-rank
materials.
A detailed study of the distribution of nitrogen-containing compounds between the char, tar and volatiles was undertaken by Baumann and M611er [98].
In contrast to previous studies, a fiuidised-bed pyrolyser was used in this work.
The results indicate that at relatively low temperatures (573-1173 K, depending on coal type), the N/C ratio is usually higher in chars than in the parent
coals. At higher temperatures (typically above 873-973 K, the exact value
again depending on coal type), the N/C ratio declines, presumably due to ring
rupture. This provides further evidence for the above-described mechanism of
coal-N evolution during pyrolysis.
The distribution of coal-N between char, tar and vo|atiles during pyrolysis is
presented in Fig. 6 [98]. High retention of nitrogen in char and a relation of this
property to coal rank are apparent. The proportion of nitrogen that is evolved
in tar decreases as coal rank increases, which is presumably related to a decrease in volatile matter with coal rank. Another striking feature is a relatively low release of nitrogen as NH3 and HCN: only 6-8%, independent of rank.
Measurements carried out at various temperatures revealed that HCN was
a primary product of coal pyrolysis, with ammonia formed mainly by hydrogenation of hydrogen cyanide. This was concluded from the fact that in most cases
the evolution of HCN started at lower temperatures than evolution of NH3,
and that NH3 was formed simultaneously with H2. These results are consistent
with data by Bose et al. [104] and also by Ghani and Wendt [105] who also found
100
80
F
[]
HCN
[]
NH3
~-N
ch -N
60
40
Z
..&
20
< .......
...........
volatile
coal
matter
rank
........
.........
>
22
pyrrolic-N
pyridinic-N [J \
CHAR-N
.~ HCN
~\\\\\\\~?
COAL-N
aminogroups
HCN
H2
NH3
23
is explained by HCN oxidation to NO and N2. Char-N and tar-N were found to
be more resistant to oxidation than the other char and tar components.
3.2 Gas-phase reactions
3.2.1 Equilibrium considerations
24
1000
74.5
-ff
NO
800
N2
600
SO3
SO2
74.3
400
0
Z
d
200
dZ
0
5O0
1000
Temperature
10OO
8OO
[K]
Ho-o5
co 2 x
74.1
2OO0
1500
7.5
OH
6.5
600
Ox 5
,-
5.5
H2x2
400 ~
4.5
200
02 [ ~
0
500
'
1000
Temperature
3.5
1500
2000
IKI
25
sulphur. This is in agreement with emissions observed in practice. The equilibrium concentrations of H2, CO, O, H and OH rise sharply at temperatures
substantially exceeding FBC combustion temperature.
Similar equilibrium computations were performed for the case of low initial
concentration of oxygen (0.5% instead of 5.6% used previously), which is
supposed to represent conditions prevailing at the bottom of a combustor with
air staging. The results are shown in Fig. 9 and, in general, they bear much
resemblance to what is observed in gasification. In the oxygen-lean environment, formation of H2S rather than SO3 is favoured and the equilibrium
concentrations of H2 and CO are appreciable. High CO levels certainly facilitate
1000
78.2
N O x I0
800
;,
600
so 2
H2S
\f. ox,o, i
4o0
77.8
77.4
z
200
77.0
0~
500
2000
I500
1000
Temperature [KI
1000 l
800i
20
\ H' ~-x l 0
500 i ~ /
"
C~
~001 Jk
2
"~ j
0
o7
500
16
/I
12
o,oo'--4
~
/"
~
1000
= ~o
~2 __.
l-lx i01
Temperature
8
4
1500
2000
tK]
26
N+O2
NO + N
, NO+O
(R17)
(R18)
and, due to relatively low temperature, this route is not considered important
in FBC's. Prompt-NO formation is dominant under fuel-rich conditions, i.e. in
the presence of hydrocarbon radicals, and it is initiated by the reaction,
CH
+Nz
, HCN+H
(9)
CH- + H X
(10)
where X stands for either H or OH. HCN then serves as a nitric oxide
precursor, as discussed below. The relative importance of prompt-NO is rat her
uncertain and, in most cases, it is thought to be small (about 5%) compared
with thermal-NO [111]. In the case of low-NOx burners, however, it is the main
source of NO. Prompt-NO is usually neglected in discussions oriented towards
control technology [112].
Fuel-NO results from oxidation of NH3 and HCN as well as from combustion
of char-N, and is believed to be the main source of NO in fluidised-bed combustion. Ammonia and HCN also happen to be gas-phase precursors of N20, and
the pathways leading to N20 and NO are often competitive.
Houser et al. [44] studied NO/N20 formation from HCN in stirred- and
plug-flow reactors. They concluded that the mechanisms leading to N20/NO
formation were interrelated due to competition for a common gas-phase precursor. It was also found that once N20 is formed at milder temperature conditions, it will not oxidise to NO, even if the reactor temperature should be raised
at a later stage to complete the combustion process. This observation was later
confirmed by Martin and Brown [49] who found that in NzO-doped methane
27
and h y d r o g e n flames, N 2 0 c o n v e r s i o n to NO was only a b o u t 5% at tempera t u r e s b e t w e e n 1600 and 2000 K, the r e m a i n i n g 95% being c o n v e r t e d to N2. In
a n o t h e r paper, M a r t i n and B r o w n c o n c l u d e d t h a t N 2 0 f o r m a t i o n was less
t e m p e r a t u r e - d e p e n d e n t t h a n N 2 0 destruction, the l a t t e r also depending on
H radicals c o n c e n t r a t i o n , itself a t e m p e r a t u r e - d e p e n d e n t p a r a m e t e r [54].
E x p e r i m e n t s carried out by K r a m l i c h et al. [48], who injected NH3, H C N and
a c e t o n i t r i l e into the postflame gases, clearly d e m o n s t r a t e d t h a t N 2 0 was
preferentially formed from c y a n o species, w h e r e a s very little NzO was released
d u r i n g NH3 injection (Fig. 10). N 2 0 f o r m a t i o n was observed in a t e m p e r a t u r e
w i n d o w between 1100 and 1500 K. The m a x i m u m for a c e t o n i t r i l e was s o m e w h a t
shifted with respect to H C N due to the delay caused by the droplet e v a p o r a t i o n
time. The following r e a c t i o n sequence leading to NO and N 2 0 f o r m a t i o n from
H C N and NH3 was postulated:
F o r m a t i o n from NH3
NH 3 + OH
, NH2 + H 2 0
N H 2 + OH
NH + NO
(R1)
, NH + H 2 0
(R2)
, N20 + H
(R8)
NH+H
, N+H2
(R4)
N + OH
, NO + H
(R5)
NH + O
, NO + H
(R6)
250
( ' C ~ HCN
~3c~200
>"
15o
el::
C~~
ACETONITRILE
lOO
dcq
z
50
1800
INJECTION TEMPERATURE, K
Fig. 10. Emissions of N20 from a tunnel furnace for NH3, HCN and acetonitrile injection at
various locations (temperatures). Conditions: fuel-lean natural gas combustion (4 = 0.8) with
600 ppm NO; NH3, HCN or acetonitrile added to equivalent of 900 ppm averaged over the
reactor [48]. (Reprinted by permission of Elsevier Science Publishing Co., Inc. from "Mechanisms of nitrous oxide formation in coal flames," by J.C. Kramlich, J.A. Cole, J.M. McCarthy, W.S. Lanier and J.A. McSorley, Combustion and Flame, Vol. 77, pp. 375 384. 1989
by The Combustion Institute).
28
, HNCO + H
HNCO + OH --
(R9)
(R12)
, NCO + H20
(R13)
NCO + NO
N20 + CO
(R14)
NCO+OH
, NO+CO+H
(R16)
(R29)
N20 destruction
N20 + H
, N2 + OH
(R19)
Reaction rate sensitivity analysis shows that reaction (R19) is fully capable
of removing N20 from the flame zone, even if the formation chemistry is
unrealistically augmented. High activation energy for this reaction explains
why hardly any N20 survives high-temperature flame conditions.
The above set of reactions was used to model the experimental results and
good agreement was obtained if reaction (R14) was assumed to branch 40% into
N20 + CO and 60% into N2 + CO2. The following interpretation was given for
N20 release behaviour (Fig. 10): (1) At low temperatures (< 1150 K), reactions
R12 and R29 dominate HCN consumption and the production of the NCO
needed for N20 formation becomes insignificant. (2) Within the N20 formation
window, (R9) and (R14) are predominant. (3) At high temperatures (> 1500 K),
reaction (R16) competes favourably with (R14) for the available pool of NCO.
Also, rapid N20 destruction occurs through reaction (R19).
In summary, at relatively low combustion temperatures, such as in FBC's,
HCN acts as an N20 precursor, whereas at high temperatures, NO is preferentially formed from HCN. This constitutes the essence of the NO-versus-N20
trade-off often observed experimentally.
The above general reaction scheme was later confirmed by other researchers
with occasional modifications resulting from inherent features of the system
studied [38, 43, 53, 56]. For example, Kilpinen and Hupa [53] found that in
addition to reaction (R19), N20 destruction involved OH radicals (R20). They
also argued that inclusion of (R20) into the reaction scheme makes it unnecessary to account for branching of reaction (R14), which they believe does not
take place.
Although only to a minor extent, oxidation of NH3 also results in N20
release [38, 49, 53, 54, 56]. Martin and Brown [49, 54], for instance, studied
concentration profiles of N20, NO and N2 in atmospheric-pressure flat-flame
burner experiments. They found that in an ammonia-doped flame, the main
product was NO (about 70% of fuel-N), with the largest observed concentration
of N20 (in the early-flame region) less than 1% of the NO value. The underlying
29
, N20+H~
(R7),(R8)
N 2 0 d e s t r u c t i o n is a g a i n by r e a c t i o n (R19).
It is i n t e r e s t i n g to note t h a t no m a t t e r w h e t h e r N 2 0 is formed from H C N or
from NH3, NO is a l w a y s needed to r e a c t with either NCO or NH~. It is n o t
s u r p r i s i n g t h e n t h a t a s t r o n g e n h a n c e m e n t of N 2 0 f o r m a t i o n was observed by
H u l g a a r d [38] upon addition of NO to a gas m i x t u r e d u r i n g NH3 and H C N
o x i d a t i o n (Fig. 11). E x p e r i m e n t s were carried out in a plug-flow q u a r t z reactor.
F i g u r e 11 shows t h a t only small a m o u n t s of N 2 0 are formed in the presence of
NH 3, w h e r e a s c o n v e r s i o n of H C N to N 2 0 is m u c h larger. A shift in N 2 0
c o n c e n t r a t i o n profiles caused by the presence of CO can be explained as the
result of an increased c o n c e n t r a t i o n of radicals, w h i c h in t u r n leads to enh a n c e d N 2 0 f o r m a t i o n and destruction.
Kinetics of gas-phase N 2 0 d e c o m p o s i t i o n a c c o r d i n g to r e a c t i o n s (R19) (R21)
h a v e been r e c e n t l y studied in t u b u l a r q u a r t z r e a c t o r s by H u l g a a r d [38] and
K h a n et al. [113]. They found a p p a r e n t a c t i v a t i o n e n e r g y for this process to be
241 ( H u l g a a r d ) and 247 kJ/mol ( K h a n et al.). Only up to a b o u t 2% of N 2 0 was
c o n v e r t e d to NO and this effect was s t r o n g e s t at high t e m p e r a t u r e s ( ~ 1400 K)
[381.
60
~x~x
x\
50
e-i
40
/f
z
m
"?\..
9O0
1100
Temperature
1300
i500
[K]
Fig. 11. N20 formation during gas-phase oxidation of HCN and NH3 (Hulgaard, 1991 [38]).
Experiments carried out in a quartz plug-flow reactor at a constant flow rate. Residence time
ca 55 ms at 1200 K. Legend: (C;) NH3; (O) HCN; (A) NH3/NO; (A)HCN/NO; (+) HCN/CO;
and (x) HCN/NO/CO. (Inlet concentrations for HCN runs: HCN: 310 ppm, 02: 2.3%; H20:
2.7%; NO: 440 ppm; CO: 1750 ppm; N2: balance. Inlet concentrations for NH3 runs: NH3:
770 ppm; 02: 2.6%; H20: 1.0%; NO: 600 ppm; N2: balance).
30
2IZ
u
0
1000
1100
1200
1~100
Temperature [K]
Fig. 12. Gas-phase NzO destruction as a function of temperature and residence time (Grimsberg and Karlsson, 1990 [52]). Oxygen concentrations: 5%.
l!
31
100
~0
1
[~
N2
I~
NO2
NO
[]
N20
HCN
[]
HNCO
4O
.-2
120
01
L'
' ,~',~
1000
1100
1200
Temperature
1300
[K]
100
c~ ppmv
g
a0
1100 K
z0
60
CI;
L,O
20
1200 K
0,9
1,0
1,1
1,2
1,3
1,/,
1,5
1,6
STOICHIOMETRY
Fig. 14. C a l c u l a t e d N 2 0 emission versus air fuel s t o i c h i o m e t r i c r a t i o [53]. C o m p u t a t i o n s
were b a s e d on plug-flow c o n d i t i o n s at 1100 and 1200 K, at a residence time of 3.0 s. M o d e l i n g
was performed a s s u m i n g m e t h a n e doped w i t h 0.6 tool% HCN as a fuel. (Reprinted by
p e r m i s s i o n of Elsevier Science P u b l i s h i n g Co., Inc. from " H o m o g e n e o u s N 2 0 c h e m i s t r y at
fluidized bed c o m b u s t i o n conditions: a k i n e t i c modeling study," by P. K i l p i n e n a n d M. Hupa,
C o m b u s t i o n a n d Flame, Vol. 85, pp. 94 104. ((~ 1991 by The C o m b u s t i o n I n s t i t u t e . )
32
~ NCO + H
H C N + OH
, CN
CN+O 2
+ H20
NCO+O
(R9)
(R10)
(Rll)
, N H + CO
H20
H 2 --
(c) NCO + O
HNCO + OH
HNCO + H
> NO + CO
NCO+OH-(d) NCO + NO
(R25)
(R26)
(R27)
(R15)
, NO+CO+H
(R16)
, N 2 0 + CO
(R14)
At high t e m p e r a t u r e s ( ~ 1200 K), routes (a) and (c) prevail, r o u t e (a) being
followed by NO f o r m a t i o n t h r o u g h r e a c t i o n s (R4), (R5) and (R18):
NH + H
~ N + H2
(R4)
N + OH
-+ NO + H
(R5)
N+O2
, NO+O
(R18)
33
(b)
NCO
~ HNCO
(R26), (R27)
, NH2
(R29)
HNCO
H2 H20
NH2
, NH3
(11)
At low temperatures ( < 1000 K), the rate of HCN decomposition drops, which
leads to slow N20 formation. Finally, N20 destruction is governed by reactions
(R19) and (R20), both important in the 1000 1200 K temperature range. Increased N20 levels at high oxygen excess are interpreted as a result of inhibition of R19 due to a shortage of H radicals.
De Soete [69] suggested that NOx may interact with SOx in an FBC in a way
similar to that responsible for the N20 sampling artifact. So far very little has
been done to explore this possibility. Some preliminary data have been collected [115, 116] which show that introducing SO2 into a laboratory-scale
fluidised bed (fired with methylamine-doped propane) causes redistribution of
nitrogenous combustion products. More N20 is formed and less NO when SO2
is present in the system. Similar results were obtained using pyridine instead of
methylamine [117].
The effect of SO2 on NO is not surprising in view of the results of premixed
flame experiments carried out in 1970's and early 1980's. Wendt and Ekmann
[118] used a methane-air flat flame doped with either SO2 or H2S to show that
sulphur inhibits formation of NO. They attributed this result to catalysis of
oxygen atom recombination reactions by SO2 and concluded that fuel desulphurisation might lead to increased NO~ emissions. It was also shown that H2S
must be converted to SO2 before NO inhibition is important. Such a conversion
occurs readily under fuel-lean conditions.
Tseregounis and Smith [119] studied fuel-rich, premixed hydrogen and acetylene flames and concluded that the effect of sulphur compounds on NO occurred via a direct or indirect interaction with NHi radicals. Corley and Wendt
[120] used premixed CI-I4/He/O2 flames and found that SO2 injection resulted in
reduced NO, N2 and NH3 levels, whereas the concentration of HCN increased
in the postflame region as compared with the reference case. This effect was
explained by the interaction of SO2 with the cyanide and amine subsystem.
In a different study, in which CO/Ar/O2 flames were used, Wendt et al. found
that the effect of sulphur was to decrease postflame NO levels and to increase
N2 concentration [121]. Modelling, which involved over 60 reactions, showed
that the most plausible effect of SO2 was to increase the steady-state concentration of nitrogen atoms, and consequently to enhance N2 formation. This
occurred via direct interactions between N, NO, S and SO.
Finally, it should be pointed out that H, OH and/or O radicals are necessary
to form NO from NH3- and HCN-related species (reactions R5, R6, R15 and
34
, HSO 2 +
(12)
where M stands for a gas molecule. To account for the enhanced rate of H and
OH recombination in SO2-containing flames, Fenimore and Jones [123] proposed a mechanism involving the above reaction followed by the rapid bimolecular steps:
H + HSO2
OH + HSO 2
, H2 + SO2
, H20 + 802
(13)
(14)
35
-12
-14
"7,
Z
-16
_=
-18
0'.8
i'.o
liT x 1000
-7:2
1.4
[K]
Fig. 15. Reaction rate constants for heterogeneous reduction of N20 and NO on Cedar Grove
char (De Soete [45, 65]). Particle size: 35 -50 pro; inlet gas composition: () 80 ppm N20/Ar;
(~)) 80 ppm N20/0.46% CO/Ar and (Q) 57 ppm NO/0.24% CO/Ar.
36
FBC by Gulyurtlu et al. [129, 130] and Mochizuki et al. [131]. Inlet concentrations of NO were about 1000 ppm in all these studies and no significant
amounts of N20 were detected at the reactor outlet (N20 was usually below the
detection limits of 1 ppm [128] and 10 ppm [131], and less than 1% of the reduced
NO [129, 130]). In the work by Baumann a gas mixture containing up to 1% CO
was also used and no N20 was detected in the reaction products. Implications
of this important result for fluidised-bed combustion are discussed in Section 4.
It was also reported that N20 reduction on graphite (reaction R44) gives
rise to formation of only small amounts of NO (less than 1% of the reduced
N20 reacts towards NO; temperature < 1200 K, 77 ppm NzO/Ar and 77 ppm
N20/0.43% CO/0.97% CO2/Ar used in a packed-bed reactor) [127].
Kinetics of NO reduction on char surface were reported by Johnson [67].
A simple power law was used to represent kinetic data for the following
reaction:
NO + C
,N2 q- CO
(15)
37
and Klein et al. [137]. The results are, generally speaking, similar to those
reported by Iisa et al. It is worth mentioning that the catalytic activity of
Fe203 towards N20 decomposition was found to be very strong, comparable
with that of CaO, and also that MgO is quite effective [133, 137], although not
as much as CaO and Fe203 [133].
Reaction pathways underlying N20 decomposition on solids were reviewed
by Golodets [138] and the following two mechanisms were proposed for the
reactions on metallic catalysts (e.g. Pt, Pd, Ag, Au, Ge) [138, 139]:
N 2 0 + (*)
, N2 + (O*)
(16a)
' N2 + 0 2 + (*)
N20 + (0")
(16b)
() fast
02 +(*)
, (02*)
2N20 + 2(0*)
, 2(0*)
(17a)
(17b)
, 2N2 + 02
(18)
k l Bk 2APN2oPo2
(19)
(20)
where klA, klR and k2A are rate constants of reactions (16a), (16b) and (17a),
respectively; PN2Oand Po2 stand for partial pressures of N20 and 02. Equations
(19) and (20) have been demonstrated to provide good description for experimental data [139].
The mechanism of N20 decomposition on metal oxides was proposed by
Stone [140]. According to Golodets [138], it can be reduced to two schemes:
scheme (16) and (21) described below:
N20 + (*) ,~ (N20*)
(21a)
(N20*)
(21b)
2(0*) ~
, (O*)+ N 2
02 + 2(*)
(21c)
38
W i t h s o m e s i m p l i f i c a t i o n s , t h e f o l l o w i n g r a t e e q u a t i o n c a n be d e r i v e d for
(21):
r~ =
k'PN2
l+~o2Po
(22)
2
TABLE 4
Catalytic activity of metal oxides towards N20 decomposition (after Golodets [138]). k is
a reaction rate constant, defined by the equation r =- kPN2o/x/Po2; k = A e x p ( - E / R T ) To is the
lower temperature at which reaction could be observed
Catalyst
Logk
A
E
Temperature
(at723K)
( P a l / 2 s - l m 2) (kJmol 1) range(K)
[Pa ~/2s -1 m 2] Ref. [142]
Ref. [142] Ref. [142]
Ref. [142]
Rh203
Ir02
Co3Q
CaO
CuO
SrO
HfO2
Fe203
NiO
Th02
Mn02
CdO
SnO2
CeO2
ZrO2
MgO
Cr203
ZnO
Nd203
Ga203
BeO
A1203
TiO~
Sb204
WO3
U30s
SiO 2
Ge02
0.22
-0.57
3.0E + 10
3.9E +08
142
128
553 653
523-623
- 1.97
-2.08
-2.47
-2.56
-2.70
3.00
-3.27
3.33
1.7E +08
1.3E +05
2.8E +04
2.9E +06
8.1E +03
7.2E +08
5.5E +05
4.8E + 05
142
100
96.2
126
92.0
165
126
126
443--653
613 683
693 813
753 813
553 733
673 773
693 773
683 753
-3.72
-3.88
7.8E +05
8.5E +03
134
109
703 823
673-773
-4.44
-4.70
-4.99
1.2E +06
2.0E +07
2.1E + 07
146
167
172
723 823
723--843
803-883
-5.55
-5.59
-5.97
-6.18
4.2E +06
3.3E +05
8.5E +06
3.4E + 05
170
155
180
163
813 913
823-933
803-933
813-953
E
To
(kJmol t) (K)
Ref. [141] Ref. [141]
66.9
79.5
75.3
553
913
673
75.3
75.3
71.1
773
567
693
113
117
79.5
79.5
109
117
105
134
753
768
758
758
878
823
823
848
79.5
92.0
948
743
109
87.9
96.2
92.0
100
913
933
948
968
1008
39
reaction rate constant k at 723 K. The values of k were calculated using the
following equation [142]:
=k~
(23)
~ y
~/ 02
Another index of catalyst activity was used by Saito et al. [141] who determined the lowest temperature To at which appreciable N20 decomposition
could be observed. The values of To as well as reported activation energies are
also included in Table 4.
It can be seen from Table 4 that the oxides of group VIII transition metals
(Rh, Ir, Co, Fe and Ni) as well as CaO and SrO exhibit the highest activity. The
oxides group III-VII metals (Mn, Ce, Th, Sn, Cr) are moderately active, whereas the oxides of main subgroup metals (A1, Ga, Be, Sb, Si, Ge) exhibit lower
activities.
Calcium oxide is a catalyst of particular interest because limestone is often
utilised to control SOx emission in an FBC. A study of catalytic reactions
involved in the conversion of nitrogenous species on the surface of calcined
limestone was performed by De Soete and Nastoll [147]. They used a laboratory
fluidised-bed r eact or to determine the formation and destruction rates of NzO
and NO, as well as rates of NH3 and HCN decomposition on calcined limestone.
To facilitate kinetic analysis, the number of gaseous reactants was progressively increased: NO, NO/O2, N20, N20/O2, NH3, NH3/NO, NH3/N20, NH3/O2,
NH3/NO/O2, HCN, HCN/NO, HCN/N20, HCN/O2 and HCN/O2/NO. The following conclusions were drawn:
(1) Most CaO-catalysed reactions occur within the temperature range
700-1200 K, which makes them relevant to fluidised-bed combustion.
(2) The presence of 02, NO, NHa or HCN in the gas phase has no effect on
CaO-catalysed N20 decomposition.
(3) Apart from transient formation of small amounts of N20, no significant
amounts of nitrous oxide are formed from NO or NO/O2.
(4) Neither N20 nor NO is formed from HCN alone. In the presence of oxygen,
NO is the main product of HCN oxidation, whereas N20 is formed as
a secondary product from HCN and NO. NzO is also formed from HCN and
NO, even if oxygen is absent from the system.
(5) Qualitatively similar behaviour of CaO and V205 was noted in catalytic
conversion of nitrogen-containing species.
The following set of reactions was proposed to describe the nitrogen chemistry
on the surface of calcined limestone [147]:
N20 destruction
N20 + (Ca)
, N2 + (CaO)
(24)
N20 + (CaO)
(25)
, N 2 + 02 + (Ca)
40
NO destruction
NO + 2(Ca)
2(CAN)
NO + (CAN)
, (CaO) + (CAN)
, N2 + 2(Ca)
, N20 + (Ca)
(26)
(27)
(28)
, NO + 2(Ca)
, NO + (CaO)
(29)
(30)
(31)
Surface oxidation
O2 +2(Ca)
, 2(CaO)
(32)
Elementary steps for reactions (30) and (31) were suggested and kinetic data
for the C a O / N 2 0 / N O / N H 3 / H C N / 0 2
reacting system are also available [147]. It
should be noted that reactions (24) and (25), which represent N20 destruction
on the surface of limestone, are identical to the general reaction scheme (16)
proposed for N20 decomposition on metal oxides. Furthermore, according to
De Soete, reactions (24) and (25) are equally fast at the steady state, which
explains the experimentally observed overall stoichiometry: -AN20/AO2 = 0.5.
The dual reaction path is also consistent with the fact that N20 decomposition
on limestone is affected neither by the presence of oxygen donors (02, NO) nor
by the presence of oxygen stripping species (NH3, HCN). It is not clear at the
moment whether and in what way CO2 affects N20/NO chemistry on the
surface of limestone.
The NO reduction pathway (26)-(27) is autoinhibiting due to a buildup of
(CaO) on the surface. Thus, these reactions may proceed only in the presence of
oxygen-stripping species such as NH3, HCN, and - - to a minor extent - - also
N20 (via reaction 25). Decomposition of NH3, on the other hand, requires an
oxygen donor to keep the inventory of (CaO) high enough for reaction (31) to
proceed. 02, NO and N20 may act as oxygen sources for the surface through
reactions (30), (26) and (24), respectively. The gaseous products of NH3 oxidation are NO (reaction 31 followed by 29 and 30), H20 (reaction 31) and N20
(reactions 31 and 28).
Results of the first studies of catalytic reactions involving N20, NO, 02 and
hydrocarbons have recently been made available. Calcium-oxide-catalysed
N20 reduction was found to be appreciably enhanced by the presence of
hydrocarbons [148]. Formation of N20 during heterogeneous NO reduction in
the presence of hydrocarbons was carried out using a number of metal oxides,
zeolite catalysts and CaO [149]. The results show that within the optimum
temperature range for NO reduction, the conversion of NO to N20 varies
between 0 and 6%, depending on the catalyst, C/NO ratio and oxygen concentration. For more information, the reader is referred to the review by De Soete
[150] and to the references quoted therein.
41
, N 2 0 + CaSO 4
(R49)
NOouf/NOin
1000
1.00
--8
0.75
750
A
eq
0.50
500
\B
N20 100
0.25
250
lO00
1100
1200
Temperature
1300
[K]
Fig. 16. Formation of N20 as a result of NO decomposition on CaSOR (after De Soete, 1989
[69]). Gas composition: 1240 ppm NO/5 ppm N20/Ar; bed material: (A) 0.1 g graphite +0.5 g
CaSO4, and (B) 0.1 g graphite.
42
low temperature, low oxygen partial pressure and high sulphate concentration. Under some conditions, this reaction route may successfully compete
with N20 formation from char N. It was suggested that other sulphates
(e.g. those of alkali metals) may also exhibit a similar, or even stronger activity
[69].
Kinetics of solid-catalysed NO formation and destruction according to reactions (R36), (R45) and (R47) were studied in a differential packed-bed reactor by
Johnsson [67]. The solids used in that work were char, ash and sand and the
study also included ammonia decomposition to N2 over the same solid materials. A simple power-law expression was used for the kinetic description.
Reduction of NO by CO (reaction R45) was found to be strongly catalysed by
char, especially by brown-coal char, the ash of which contained a high content
of CaO and Fe203. The reaction orders in NO and CO varied with temperature,
implying a complex chemical scheme. The catalytic reduction of NO by NH3
was possible only when oxygen was absent. When oxygen was present, ammonia was oxidised to form NO and N2. In general, large differences in the
catalytic activity of different materials (e.g. various kinds of char) were reported, the conclusion being that it is necessary to base modelling of heterogeneous chemistry on kinetic data collected for specific materials. Unfortunately, no measurement of N20 concentration was performed in this study and
thus the importance of reaction (R49) cannot be assessed.
Formation and destruction of N20 during limestone sulphation in alternating reducing/oxidising conditions was studied by Hulgaard [38]. Results of
this work are particularly relevant to staged combustion in CFBC's, where
limestone particles are constantly exposed to periodic changes in reducing and
oxidising conditions. Under such a r6gime, the chemical and physical characteristics of limestone vary periodically (CaO
,CaSO4
,(CaS?)
,CaO,
etc.; pore narrowing and/or closure), which results in changes in the efficiency
of sulphur capture. An experimental study of limestone N20 chemistry under
such conditions was carried out in a packed-bed reactor with a limestone bed
and synthetic flue gas flowing through it. Reducing/oxidising conditions were
implemented by periodic switching from 02 to CO and back to 02 at the reactor
inlet. To monitor the response of the system to such changes, the composition
of the gas mixture was measured at the outlet.
The results show that:
(1) Small amounts of N20 can be formed as the result of NO reduction over
sulphated limestone (i.e. under reducing conditions when CaSOR or CaS are
thought to be predominant on the surface).
(2) In a reducing environment (CO), the presence of SO2 clearly favours
NO reduction over limestone. A rapid decline in the reduction efficiency
is observed when the flow of SO2 is switched off. Reduction of NO
resumes at the original level upon reintroduction of SO2. It is effectively
reduced over limestone, even when there is no SO2 present in the reaction
mixture.
(3) Decomposition of N20 takes place on both CaO and CaS. Reducing conditions (CO, CaS) strongly enhance this process and little decomposition
occurs under oxidising conditions (02 instead of CO).
43
Air staging is one of the techniques used to reduce NOx levels but its effect
on N20 emissions is unclear. Kramlich et al. [114] reported no change in N20
levels in a laboratory coal-fired furnace in the stoichiometric ratio range
0.4-0.9. Similarly, no clear trend was found in N20 emissions upon staging in
large-scale CFBC's by Hiltunen et al. [157] and in a laboratory-scale pressurised fluidised-bed combustor (PFBC) by Lu et al. [168]. In a 1 MW atmospheric
fluidised-bed combustor (AFBC), however, air staging resulted in a reduction
44
of both N20 and NOx levels [159], A similar effect was observed in a laboratoryscale bubbling-bed combustor [158] but N20 emissions were increased and NOx
emissions were reduced upon staging in laboratory-scale [170] and large-scale
[162] PFBC's. Finally, Young et al. [169] found that increasing the primary air
ratio tends to (a) increase N20 emissions at lower temperatures and (b) decrease N20 emissions at higher temperatures (a pilot-scale CFBC).
An increase in excess air was reported to increase NOx but not N20 in
a large-scale AFBC [159], in a PFBC [162] and in an entrained-flow reactor
[152]. In most other studies, an increase in excess air increased N20 emissions
[135, 136, 155 159, 161, 163 165, 169 171] and usually also NOx emissions
[135, 136, 155, 156, 158 160, 162-164, 170, 171]. These observations may be interpreted as a result of enhanced HCN and NH3 oxidation at higher oxygen levels
and are predicted by the modelling done by Grimsberg and Karlsson [52] and by
Kilpinen and Hupa [53] (see Fig. 14).
The discrepancies between the results of different studies are probably due
to the fact that changes in air staging or excess air are difficult to implement
without affecting other important combustor operating characteristics, notably char concentration and temperature distribution along the reactor. This
was demonstrated by mand and Leckner [173] who related N20/NO emission
levels to changes in boiler operation conditions induced by varying the excess
air and fuel-to-air ratios. For example, depending on whether changes in the
excess air ratio were implemented by changing the fuel feed rate or changing
the air flows and fuel feed rate, the NO levels could exhibit opposite trends in
the same CFBC that operated under otherwise identical conditions. Evidence
was also provided for the existence of the fuel-to-air ratio effect independent of
the influence of temperature. The authors concluded that the beneficial effect
of low oxygen concentration on N20 emission was even stronger than that for
NO. Experiments carried out by Aho et al. [153] showed that this could be
explained by enhanced N20 destruction under low-oxygen conditions.
The effect of fuel type is complex and it comprises the following constituents:
(1) elemental composition (in particular fuel-nitrogen content),
(2) volatile-matter content,
(3) composition and content of mineral matter,
(4) chemical nature of bound nitrogen and other elements (functional groups),
(5) physical characteristics of char surface (pore structure).
Some of these properties are lumped into the concept of coal rank and it is
often convenient to relate combustion behaviour of coal to its rank.
Fuel-N conversion to N20 in a laboratory-scale bubbling FBC was found to
increase with coal rank, as shown in Fig. 17. A similar trend, although
somewhat obscured by data scatter, was found for NO, except that the temperature dependence was opposite. These findings can be attributed to the larger
chemical and physical complexity of char surface for low-rank coals, which
makes them more reactive in heterogeneous N20/NO destruction mechanisms.
45
50
,10
3O
z"
A,
20
z
10
0
850
950
1050
1150
1250
Temperature [K]
Fig. 17. The effect of temperature and coal rank on fuel-N conversion to N20 in a laboratoryscale AFBC (W6jtowicz et al. [126]). Materials: (+) anthracite (94.1% C, 4.5% VM), ( x )
semianthracite (92.4% C, 11.6% VM), ((~) high-volatile bituminous coal (88.2% C, 31.9%
VM), ( ) high-volatile bituminous coal (81.2% C, 40.4% VM), (C) subbituminous coal (75.0%
C, 53.3% VM), ( # ) lignite (65.9% C, 53.9% VM); carbon and volatile-matter contents on a dry
ash-free basis.
46
47
2000~--
100
SO~
NO
75
1500
i__
.~1000
500
50
v
25
0
Z
O3
0
200
2OO
t~o
150
tO0
100 ---
o
c.j
=
o
o
50
5O
ff
- N2
20
40
60
... CO
0
0
I
L)
8O
TIME ( r a i n. )
Fig. 18. The effect of SO2 a d d i t i o n to t h e p r i m a r y air d u c t of a CFBC (/~mand et al., [176], by
p e r m i s s i o n of t h e publishers, 1992. ~(~ B u t t e r w o r t h - H e i n e m a n n Ltd.) SO2 level: 1470 ppm
r e l a t e d to t h e t o t a l a m o u n t of air (between time = 20 a n d 55 min.); fuel: Polish high-volatile
b i t u m i n o u s coal (C: 83.8%, H: 4.9%, O: 9.1%, N: 1.4%, S: 0.8% d.a.f.); bed m a t e r i a l : sand, no
l i m e s t o n e added; load: 9.0 MW; bed t e m p e r a t u r e : 1123 K; excess air ratio: 1.21; p r i m a r y - a i r
s t o i c h i o m e t r y : 0.73.
48
500
500
4O0
40o
300
3O0
o
200
200
100
I
0
1OOO
1100
Temperulure
I
1200
[K}
100
0
1001
~
1100
Temperalure
1 !
1200
[K]
Fig. 19. The effect of limestone addition on N20 and NO emission levels (after Moritomi et
al. [177]). Idemitsu B coal combusted in a CFBC: silica sand (open symbols) and limestone
(solid symbols) used as bed material.
49
interactions, and by reactions involving NHz and HCN (e.g. R62). Calciumoxide-catalysed N20 decomposition (reactions 24 and 25) is certainly a decisive
factor in reducing N20 concentration. F u r t h e r lowering of N20 may result
from reduced SO2 levels, as discussed in Section 3.2.2. Yet it has been observed
th at limestone addition usually results in only a moderate decrease in N20
levels, typically by 0 30% [178]. (A nearly 80% decrease in N20 emission at
1123 K which is shown in Fig. 19 is a result of excessively large amounts of CaO
present in the system. The entire bed material was replaced with limestone in
th at experiment, a situation unlikely to occur in industrial practice). This
modest effect of limestone on N20 is surprising in view of highly favourable
kinetics of CaO-catalysed N20 decomposition [113, 132 134, 147]. One reason
for th at may be the fact t hat part of the limestone present in a combustor is
sulphated and thus relatively inactive [178]. In addition, NzO may be formed
via reaction (28) as a by-product of CaO-catalysed NHz oxidation to NO (see
below) [132, 147]. Steady-state formation of N20 has also been observed over
CaO surface in the simultaneous presence of HCN and NO as well as HCN and
02 [147, 186]. A net result of the entire scheme depends on fuel and combustion
conditions but overall reduction in N20 levels is a usual outcome of limestone
addition.
Increased emissions of NO due to limestone injection result from several
effects. First of all, catalytically enhanced oxidation of NHz to NO has been
well documented in the literature [132, 147, 175, 183, 187-189]. Secondly, limestone addition leads to a decrease in SO2 levels which in t urn has been shown
to bring about an increase in NO emission [115, 176]. ,~mand et al. [176] and
Dam-Johansen et al. [190] indicate that CO may also be implicated in the
reaction scheme, perhaps in more than one way (Ca-catalysed CO oxidation
and a gas-phase interaction with SO2). Carbon monoxide is well-known to be
instrumental in NO reduction on char surface [57, 191,192], mainly t hrough
reactions (R40) and (R45). Recent work by Hulgaard [38] also shows that
similar reduction also occurs on limestone, especially when SO2 is present, as
discussed in Section 3.3.2. Finally, increased NO levels resulting from limestone addition may also be partly due to the CaO-catalysed conversion of HCN
to NH3 according to reaction (R62) [66]. An alternative mechanism has also
been proposed [193 195]:
CaO + 2HCN
, CaCN 2 + CO + H2
CO 2
but the validity of either scheme still needs to be demonstrated. The above
HCN/NH3 redistribution would also contribute to a reduction in N20 levels.
In summary, N20 levels decrease, whereas those of NO increase when
limestone is added to the combustion system. The described effect seems to be
stronger for NO than N20.
4.1.5 Injection of an additive (NH3, urea and cyanuric acid)
50
51
F o r a given coal, the sum of fuel-N c o n v e r s i o n s to N 2 0 and NO in a laboratory-scale FBC was found to be r e m a r k a b l y c o n s t a n t over a r a n g e of tempera t u r e s [126] (Fig. 20). A similar result was i n d e p e n d e n t l y arrived at by G a v i n
and D o r r i n g t o n [210]. The inverse n a t u r e of N 2 0 and NO f o r m a t i o n in the gas
phase, as discussed in Section 3.2.2, would explain this b e h a v i o u r if the
52
TABLE 5
The effect of various parameters on N20 and NO emissions in FBC. ( I") Emission increases as
the parameter increases, ( $ ) emission decreases as the parameter increases, and(--)no effect
observed
Parameter
N20 emission
NO emission
Temperature
Coal volatile-matter
content
Coal nitrogen content
Excess air
Air staging
Limestone addition
SNCR
SCR
SO2 level
$
~ (Bubbling FBC)
~ (CFBC)
~
~
~
~
T
T
~ (Bubbling FBC)
T (CFBC)
T
T
T
100
80
60
~)l
900
950
1000
1050
1100
1150
1200
1250
1300
Temperature {K]
53
point is important because the trade-off between N20 and NO has also been
found in many large-scale systems (e.g. Braun [211]).
Following the general discussion presented in Section 3.3.1, three heterogeneous N20 formation routes are examined below to see if they may lead to
competitive emissions of N20 and NO.
(1) The oxidation of char-N to N20/NO
02 + (C) + (CN)
, (CO) + (CNO)
N20 formation:
(CN) + (CNO)
2(CNO)
(R30)
, N20 + 2(C)
(R33)
(R34)
NO formation:
(CNO)
, NO + (C)
(R31)
(CN) + (CO)
(R32)
, NO + 2(C)
, N20 + (C)
(3) char-N
,HCN, NH 3
,N20, NO
H2 + (C) + (CN)
, (CH) + (CHN)
(R38a)
(R39)
(R54)
HCN formation:
(CH) + (CN)
, HCN + (C)
(R55)
(CHN)
(R56)
, H C N + (*)
NH3 formation:
H2 + (CHN)
, NH3 + (C)
N20/NO formation:
(R57)
It is apparent from scheme (1) that oxidised surface sites (CNO) may play the
role of a common N20 and NO precursor, in a similar way in which radical
NCO behaves in the gas phase. If reaction (R31) rather than (R32) is the
predominant NO formation pathway, then the NO-versus-N20 trade-off is quite
obvious. Even if reaction (R32) plays a role in the scheme, it should be noted
that the nitrogen-containing site (CN) is also a common substrate in NzO and
NO formation routes (R33) and (R32). The competition of N20 and NO formation routes for the precursor (CNO) can be described in the following way. At
very low temperatures, oxidation of char-N via reaction (R30) is too slow to
produce appreciable amounts of (CNO) and release of N20 and NO does not
occur. At somewhat higher temperatures, N20 and NO formation begins
mainly via reactions (R33) and (R31). NO is expected to be a more abundant
product of (CNO) desorption since N20 formation involves a reaction between
two neighbouring sites. This is consistent with results of packed-bed experiments by De Soete who found that only 1 6% of char-N reacted towards N20
54
[45, 65]. At still higher temperatures, the rate of (CN) oxidation to (CNO)
increases and so does the rate of NO production. Formation of N20 is inhibited,
however, due to insufficient inventory of (CN). It is possible that the contribution of reaction (R34) to N20 production is somewhat higher now than at low
temperatures but still insufficient to compete with rapid reaction (R31). The
above scheme accounts for the constancy of N 2 0 + N O levels over a range of
temperatures as well as for decreasing N20 and increasing NO formation rates
with temperature.
It would be difficult to justify the NO-versus-N20 trade-off on the basis of
mechanism (2) but the contribution of this pathway to the overall N20 formation has been found negligible [127-131]. The NO-versus-N20 trade-off in
mechanism (3) is self-evident. Char-N is converted to HCN and NH3 and
N20/NO formation proceeds in the gas phase.
The above discussion shows that in principle it is possible to explain the
NO-versus-N20 trade-off on the basis of both gas-phase and heterogeneous
chemistry. It should be borne in mind, however, that the arguments for the
constancy of NO + N20 emission over a range of temperatures are valid only
for N20/NO formation. In other words, they are strictly correct only if the
N20/NO destruction component is insignificant or invariant in magnitude.
This condition is unlikely to be satisfied in all combustion systems and thus
NO + N20 emissions have often been observed to vary with temperature. Yet
the temperature trade-off between NO and N20 emissions is a common feature
of all combustors. Until recently it has been unclear to what degree each of the
three mechanisms of heterogeneous N20 formation is consequential in operation of large-scale FBC's. In particular, the question of heterogeneous NO
reduction as a source of N20 has attracted a lot of attention. Another important subject is the relative contributions volatile-N and char-N make to overall
N20/NO emissions. The following paragraphs summarise recent advances in
these areas.
Investigation of N20 formation from NO was carried out by ,~mand and
Leckner [173] and Amand et al. [107] in their study of N20/NO emissions from
8 and 12 MW CFBC's. The technique used in the latter work consists in forcing
transient changes in the combustion environment by introducing additional
batches of fuel into the combustor and by stopping the fines and fly-ash
recycle. The issue of relative contributions to N20 emission coming from
volatile-N (HCN) and char-N was addressed in this study. Only low levels of
HCN were detected in the bottom part of a CFBC ( _< 40 ppm) and the concentration of this species was found to rapidly decay along the height of the
combustor. At the same time, N20 concentration increased along the combustor to about 150 ppm in the flue gas. This was interpreted as evidence for the
gas-phase contribution to N20 emission being insignificant. Furthermore, the
work by De Soete [45, 65] was quoted to show that large amounts of N20
released above the devolatilisation zone could not be accounted for by an
approximately 5% char-N conversion to N20. It was concluded that NO reduction on char surface was an important source of N20 in the CFBC.
Moritomi et al. [163] reported results that contradict this conclusion. Injection of NO into a CFBC was found to result in only a small increase in N20
55
levels, which means that the contribution of NO reduction to the overall N20
formation is insignificant. In a more recent paper, ~ m a n d et al. [176] reported
results of an experiment similar to the one carried out by Moritomi et al. This
time an appreciable increase in N20 was found upon NO injection into
a 12 MW boiler but gas-phase reactions leading to N20 formation (e.g. R14, RS)
might have been important as well. A coal with a volatile-matter content of
35.7% was used in that study, in contrast to petroleum coke (VM = 5.3%)
combusted by Moritomi et al. In view of the experimental evidence provided by
de Soete [127], Moritomi et al. [163] and other researchers [128-131]. one must
then conclude t hat the amount of N20 resulting from NO reduction on char is
unlikely to be significant.
The argument involving material balance of N20 presented by ~ m a n d et al.
[107] remains generally valid, however, except t hat NO reduction leading to
N20 formation probably occurs on catalytic surfaces rat her than char (e.g.
ash, sulphated limestone; see also Fig. 16). Although no limestone was eraployed in experiments by ,~mand et al. [107], the CFBC operated under fly-ash
recycling conditions. The fact that a sudden discontinuation of fly-ash recycling brought about an increase in NO and decrease in N20 levels renders more
support to the above interpretation.
Pels et al. [103] determined the relative contributions to NaO/NOx emissions
from volatile-N and char-N in a bench-scale bubbling FBC. In this study,
conversion of fuel-N to N20 and NO was examined for a range of coals and
their chars. The contribution of char-N to N20/NO emissions was determined
directly from char combustion experiments, whereas the contribution of volatile-N was calculated by difference. The data were processed assuming that
the conversions of volatile-N and char-N to the products were independent
processes. Elemental analysis of coals and chars as well as thermogravimetric
determination of the amount of volatiles evolved during char preparation were
also used in data evaluation. Chars were prepared by coal pyrolysis in a tube
furnace at temperatures typical for fluidised-bed combustion (1073 1173 K).
The distribution of coal-N between char-N and volatile-N was found to be in
good agreement with the data by Baumann and M611er [98] whose chars were
prepared in a fluidised-bed pyrolyser. The results of the study by Pels et al. are
summarised in Fig. 21. It should be pointed out t hat only net yields of N20, NO
and N2 are considered here, without addressing the issue of relative magnitudes of product formation versus destruction. Examination of data in Fig. 21
leads to the conclusion that in a bubbling FBC, N20 is derived principally from
the volatiles, whereas heterogeneous reactions seem to play an important role
in NO formation. The contribution from char-N to N20/NO emissions increases with coal rank, presumably due to increasingly larger coal-N retention
in char upon pyrolysis (see Section 3.1).
Indirect support for this result comes from the recent experiments by Suzuki
et al. [212, 213] and Fujiwara et al. [166]. In the former work, chars were
prepared at various temperatures and subsequently combusted in two packedbed reactors. Both reactors had the same geometry, except that in one of them
the outlet gas was quenched more rapidly than in the other. Combustion tests
showed that outlet concentrations of NO were similar in both reactors, whereas
56
[]
N20
fromv~uil~
N2o
from~
[]
NO
~5
7"
from votanle~
NO
from~af
0
65.9
75
81.2
88.2
92.4
94.1
Fig. 21. The percentage of original coal-N converted to N20 and NO via volatile-N and
char-N (Pels et al. [103]). Materials: (A) lignite, (B) subbituminous coal; (C) and (D) bituminous coals, (E) semianthracite and (F) anthracite. Experimental: laboratory-scale AFBC,
combustion temperature 1173 K.
N20 levels were lower in the r e a c t o r with a s h o r t e r residence time. F u r t h e r more, char-N c o n v e r s i o n to NO was found to c o r r e l a t e with c h a r p r e p a r a t i o n
t e m p e r a t u r e , whereas the c o n v e r s i o n to N20 exhibited a complex behaviour. It
was concluded t h a t unlike N20, NO f o r m a t i o n was more related to c h a r r a t h e r
t h a n volatile combustion. The d e p e n d e n c e of N 2 0 / N O emissions upon pyrolysis t e m p e r a t u r e was a t t r i b u t e d to the i m p o r t a n c e of the char-N c o n v e r s i o n to
N 2 0 / N O via HCN/NH3 intermediates.
F u j i w a r a et al. [166] carried out bubbling-bed c o m b u s t i o n experiments using
different size of bed particles (sand). T h e y found t h a t NO emission increased as
bed m a t e r i a l size increased, whereas N 2 0 showed the opposite trend. Since the
size of bed particles is related to the distribution of air between the bubble and
dense phases (more air in the dense phase with i n c r e a s i n g particle size), and
since excess air is related to NzO/NOx levels, the a u t h o r s hypothesized t h a t
N20 was formed principally by the volatile c o m b u s t i o n in the bubble phase,
whereas NOx resulted m a i n l y from c h a r c o m b u s t i o n in the emulsion phase.
Thus, different N 2 0 f o r m a t i o n and d e s t r u c t i o n p a t h w a y s seem to be import a n t in bubbling and c i r c u l a t i n g FBC's: the gas-phase r o u t e in the BFBC and
h e t e r o g e n e o u s NO r e d u c t i o n in the CFBC. The following q u a l i t a t i v e description of N20 f o r m a t i o n is c o n s i s t e n t with k n o w n e x p e r i m e n t a l results. As a coal
particle enters an FBC, a plume of volatiles is formed a r o u n d the particle and
57
N20
abatement strategies
58
combustion and poor sulphur capture; the upper one, with high NOx
emission, melting of ash and again inefficient sulphur removal. Three general
approaches to the question of lowering SOx/NOx/N20 emissions can be
considered:
(1) Minimisation of pollutant emissions through improvements in operating
conditions and process control of boilers.
(2) Innovative combustor design to produce low-emission systems.
(3) Sacrificing emissions of one pollutant for the sake of low emissions of the
others, combined with adopting special measures to reduce excessive levels
of the selected pollutant.
The advantage of approach (1) is its relatively low cost and the fact that it
requires only minor modifications in existing plant. Although highly recommended, it is unlikely to bring all emissions from existing plant below acceptable levels. New processes may emerge, however, which would judiciously implement knowledge of pollutant formation/destruction to produce
low-emission combustors (approach 2).
An example of implementation of approach (3) has been recently proposed by
Leckner [75]. It is suggested that in order to reduce N20 emission, the operating temperature of the boiler should be increased to 1173 K, i.e. to its upper
limit. Then, with a limestone addition corresponding to Ca/S = 3, a sulphur
retention of at least 80% can be maintained. A high concentration of limestone
is instrumental in additional lowering of N20 levels, which can be even further
enhanced by gas afterburning. The penalties paid for these modifications are
a greatly increased NO~ levels (temperature+limestone) and a somewhat
higher consumption of limestone. To reduce the final NOx concentration,
ammonia injection is advocated before the cyclone (SNCR). As an additional
measure to bring down the emissions of both N20 and NO_y, a reduction in the
value of the excess air ratio is proposed. It is believed that through an
improved fuel-feed system and process control the excess air ratio of 1.2 can be
maintained, as contrasted with the typical value of 1.3. The latter measure is
an example of approach (1) discussed above.
Another way of applying approach (3) would be to minimise NO~ and SOx
emissions and then to deal with relatively high N20 levels, as suggested by
W6jtowicz et al. [126]. This could be done, for example, by creating a hot zone
in the freeboard or downstream of the combustor (e.g. gas afterburning) or by
utilising catalysis to enhance N20 decomposition.
As far as can be judged, the following N20/NO~ abatement measures may
prove successful in the future:
(1) Gas afterburning
(2) Catalytic additives to enhance N20 decomposition (either within the combustor or as an end-of-pipe solution)
(3) Reduction of NOx through an aftertreatment of flue gas at lower temperatures (catalysis)
Gas afterburning involves introduction of a gaseous fuel (natural gas, methane, etc.) downstream of a coal-fired zone to create an additional flame. Kramlich et al. [48] used a tunnel furnace fired with high-volatile bituminous coal
and demonstrated that gas afterburning resulted in reduction of N20 emission
59
from 7 to 3 ppm. G u s t a v s s o n and L e c k n e r [156, 214] successfully applied methane as well as p r o p a n e a f t e r b u r n i n g in a CFBC cyclone. The r e s u l t i n g reduction in N 2 0 levels was a b o u t 40% at an i n j e c t i o n fuel r a t i o of 0.1. The i n j e c t i o n
fuel ratio is defined as the r a t i o of e n e r g y g e n e r a t e d from c o m b u s t i o n of the gas
to the e n e r g y from c o m b u s t i o n of coal. T h e r e was no d e t r i m e n t a l effect on NO
emission observed and a significant decrease in CO levels occurred. It was not
n e c e s s a r y to supply any additional oxygen to the cyclone in order to sustain
the flame. W h e n it was done, however, CO levels dropped even further. Since
a possible release of SO2 in the cyclone due to increased t e m p e r a t u r e was not
investigated, it is still an open question w h e t h e r the cyclone should be used for
a f t e r b u r n i n g , or w h e t h e r an adiabatic a f t e r b u r n i n g c h a m b e r should be employed d o w n s t r e a m of the cyclone [75].
No c a t a l y t i c methods h a v e been applied to N 2 0 removal in fluidised-bed
c o m b u s t i o n as yet. Two classes of such applications can be envisaged: (1)
addition of c a t a l y t i c m a t e r i a l to the fluidised bed, and (2) c a t a l y t i c aftertreatm e n t of flue gases as an "end-of-pipe" solution. The l a t t e r could be conven i e n t l y realised in a m o n o l i t h i c r e a c t o r and possibly combined with gasa f t e r b u r n i n g . The d i s a d v a n t a g e of the "end-of-pipe" a p p r o a c h is its cost and
difficulties with retrofitting. This is also t r u e a b o u t applying the same idea to
NOx removal from flue gases. An additional c o m p l i c a t i o n is associated with the
possibility of N 2 0 p r o d u c t i o n d u r i n g l o w - t e m p e r a t u r e r e d u c t i o n of NO.
It is expected t h a t i m p l e m e n t a t i o n of the above-described techniques, separ a t e l y or in combination, will result in successful i n c o r p o r a t i o n of N 2 0 control
into FBC technology. As a consequence, fluidised-bed c o m b u s t i o n will emerge
as a t r u l y clean and efficient m e t h o d of power generation.
5. CONCLUDING REMARKS
N i t r o u s oxide is a strong, long-lived absorber of infrared r a d i a t i o n and as
such c o n t r i b u t e s to e n h a n c e m e n t of the g r e e n h o u s e effect. It also acts as
a nitric oxide p r e c u r s o r in the s t r a t o s p h e r e and in this way plays an
i m p o r t a n t role in depletion of the ozone layer. The c o n t r i b u t i o n of N 2 0 to
the g r e e n h o u s e effect has been rising steadily and was about 6% in the
1980's. D i n i t r o g e n oxide raises e n v i r o n m e n t a l c o n c e r n s due to (a) its long
a t m o s p h e r i c lifetime, and (b) the possibility of a massive increase in its
emission upon switching to fluidised-bed combustion. F u r t h e r a u g m e n t a t i o n
of its presence in the a t m o s p h e r e may come from the i n c r e a s i n g use of
c a t a l y t i c c o n v e r t o r s in cars and from some NOx control technologies, such
as u r e a injection. In view of c u r r e n t u n c e r t a i n t i e s a b o u t e n v i r o n m e n t a l
response to global w a r m i n g and the lack of u n e q u i v o c a l evidence for the
cause effect r e l a t i o n s h i p between the g r e e n h o u s e effect and the observed
t e m p e r a t u r e increase over several decades, a cautious but prompt a p p r o a c h
to c u r b i n g N20 emissions is advocated. It is suggested t h a t (1) c o m b u s t i o n
efficiency should be increased by i m p r o v e m e n t s in plant operation, (2) res e a r c h efforts should be directed into gaining a b e t t e r u n d e r s t a n d i n g of the
c h e m i s t r y u n d e r l y i n g N20 emissions from c o m b u s t i o n sources, and (3)
60
knowledge resulting from research should be applied to implement modifications to FBC operating r6gimes. Such modifications are expected to result in
a reduction of N20 levels without sacrificing the relatively low emissions of
SOx and NOx.
Nitrogen is present in coal in the form of heterocyclic aromatic structures
(mostly of the pyrrolic and pyridinic type). They exhibit relatively high
thermal stability and, as a consequence, coal devolatilisation under
fluidised-bed conditions results in most of coal-N being retained in the char
(typically more than 60%). HCN appears to be a primary nitrogen-containing product of heterocyclic ring rupture. Subsequently HCN undergoes
hydrogenation to form NH3. The composition and structural characteristics
of tar closely resemble those of the parent coal.
Thermodynamic calculations show that the concentration of N20 in FBC
flue gases is several orders of magnitude larger than its equilibrium value.
This is not true about NO emission, which is comparable to the equilibrium
concentration. Since reaction rates responsible for N20 destruction are
relatively high at temperatures prevailing in the FBC, it appears that N20
formation in a combustor is somewhat delayed and occurs too late for
the destructive mechanisms to successfully reduce N20 levels. Clearly,
any measure directed towards increasing gas residence time in a combustor and/or inducing early N20 release is expected to have a beneficial
effect.
Several observations support the interpretation presented above: (a) rising N20 concentration profiles often reported for FBC's, whereas decaying
patterns prevail in flames; (b) sensitivity of N20 levels to residence time in
a combustor; and (c) lower concentrations of N20 reported for "hot" freeboards in AFBC's (increased residence time at elevated temperature).
Another way of bringing N20 concentrations closer to their equilibrium
values is catalytic enhancement of N20 destruction pathways. More work
needs to be done to explore this option.
Strong evidence has been produced that under FBC conditions, N20 is
formed mainly from cyano species released as volatile-N, whereas NH3-based
compounds tend to react towards NO.
Gas-phase formation of N20 is competitive with respect to NO formation. As
temperature decreases, more N20 is formed at the expense of NO.
Only up to 10% of char-N has been found to form N20. N20/NO destruction
mechanisms on char surface have been demonstrated to be important under
FBC conditions, especially in the presence of CO. Laboratory studies show
that NO reduction on char surface is not a significant source of N20.
The role played by ash, limestone and by other solids of potentially catalytic
properties in the overall chemistry of nitrogenous species is complex and far
from being understood. A lot of progress has been made on solid-catalysed
N20 decomposition but little is known about, for example, solid-catalysed
HCN/NH3 oxidation to N20/NO~, or about a possible solid-catalysed conversion of HCN into NH3 and vice versa. Recent work shows that many
CaO-catalysed reactions occur within the temperature range relevant to
fluidised-bed combustion. Calcined limestone has been found to strongly
61
62
ACKNOWLEDGEMENTS
F i n a n c i a l s u p p o r t for t h i s w o r k w a s p r o v i d e d b y t h e C o m m i s s i o n of t h e
E u r o p e a n C o m m u n i t i e s t h r o u g h g r a n t J O U F 0047-C(SMA). Prof. Bo L e c k n e r
of C h a l m e r s U n i v e r s i t y , D r H e r b e r t B a u m a n n of D M T a n d M r N i k l a s B e r g e of
S t u d s v i k E n e r g y m a d e r e s u l t s of t h e i r u n p u b l i s h e d w o r k a v a i l a b l e to us.
P r o f e s s o r L e c k n e r also r e a d t h e m a n u s c r i p t a t t h e f i n a l s t a g e of its p r e p a r a t i o n
a n d g a v e h e l p f u l r e m a r k s . All t h e s e c o n t r i b u t i o n s a r e g r a t e f u l l y a c k n o w ledged.
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