Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Content
Force Measurement, Amplifier and Software
Masterforce
Handheld Force Measuring System 3
Force Indicator
Compressive Force Measuring Device5
Force Indicator Pro
Tensile / Compressive Force Measuring Device7
KAK-F
Load Link with Wireless Remote Control9
MLE-F
Portable Container Scale 11
ASTAS PC-Software
13
ASTAS View PC-Software
17
ADL 280
Mobile Indicator / Data Logger
19
AE 703
Mobile Display 21
BA 643
Inline DMS Amplifier23
BA 660
Strain Gauge Measuring Amplifier25
BA 660 / IP 66
Strain Gauge Measuring Amplifier27
BA 661
Programmable Strain Gauge Measuring Amplifier29
BD 342
Inline USB Module31
BS 805
Switching Amplifier33
DI 301DP DMS-Profibus-Interface 37
LKZ 701
Load Spectrum Recorder
41
SLS 801, 801.01, 801.02
Digital Electronics Unit for Safety Load Monitor 43
Force Transducer and Pin Assignment 47
KA-LF
Miniature Force Transducer with Overload Protection 49
KA-S
Force Transducer with Overload Protection51
KAB
Force Transducer for Bending Forces53
KAC
Force Transducer for Platform Scale55
KAD-S
Shear Beam Force Transducer for Dynamic Force Measurement57
KAF
Force Transducer for Tensile and Compressive Forces59
KAF-I
Force Transducer for Tensile and Compressive Forces63
KAF-S
Force Transducer for Tensile and Compressive Forces65
KAF-S-E
Force Transducer for Tensile and Compressive Forces 67
KAF-W
Force Transducer for Compressive Forces69
KAK-S
Tension Load Cell71
KAL, KAL CAN / CANopen
Load Pin with Customizable Dimensions73
KAL-K
Load Pin with Standard Dimensions77
KAM Membrane Force Transducer79
KAM-B
Membrane Force Transducer in Small Dimensions83
KAM-PR
Membrane Force Transducer in Small Dimensions for Measuring of High Pressure Forces 85
KAM-R
Ring Membrane Force Transducer in Small Dimensions 87
KAM-S
Membrane Force Transducer in Small Dimensions89
KAM-S-H
Force Transducer in Small Dimensions for Press Fitting Machines & Industrial Automation91
KAN
Force Transducer for High Nominal Forces and High Accuracy93
KAN-DZ
Force Transducer for High Forces and Accuracy in Tension and Compression direction95
KAN-M Force Transducer 99
KAN-S
Small Force Transducer for Press Fitting Machines with High Nominal Forces101
KAP-S, KAP-E
S-Shaped Force Transducer103
KAS S-Shaped Force Transducer107
KAU-PR
Force Transducer for Monitoring of Loads in Lifting Jackets109
KAW
Bending Beam Force Transducer111
KAW-S
Shear Bender Force Transducer113
KMR
Ring Force Transducer or Measuring Shim115
KSW
Wire Rope Overload Guard117
KSW-2R
Wire Rope Overload Guard with Two Guide Rollers119
KSW-3R
Wire Rope Overload Guard with Three Guide Rollers for Installing on Running Rope121
KUS
Ring Force Transducer for Measuring of Forces on Screws or Cable Ends123
KUS-B
Ring Force Transducer for Measuring High Loads of up to 4 MN in Wire Ropes or Presses125
KUS-C
Ring Force Transducer with Customizable Dimensions127
Weighing Technology
A 810
Batch Controller 129
RAG 701
Weighing Terminal 131
KAB
Load Cell 10kg up to 1000kg135
KAC
Load Cell 5kg up to 1000kg139
KAD-S
Load Cell 0.5t up to 10t141
KAD-T
Load Cell 0.5t up to 2t143
KAS
Load Cell 0.5t up to 5t145
KAU
Load Cell 10t up to 500t 149
General Operating Instructions Force Transducer and Load Cells153
Force transducers for ATEX-zones 155
Calibration Services ISO 376157
Calibration Services VK 007159
Mechanical Fabrication161
General Terms and Conditions163
master
T h e A r t o f Pr e c isi on
KAM
Applications
Industrial automation
Machine testing
System calibration
KAP-S
KAF-W
KAN-G
Features
Portable and ready to use
Fast setup through built-in sensor recognition and multipoint calibration (TEDS-M)
High accuracy through calibrate the complete measurement chain
Traceable calibration certificate, optionally DAkkS calibration certificate
Industrial quality
Data-logging with PC-software (included)
The force measurement system master
is very easy to use and useful for testing or calibrating
machines and installation equipped. This helps to comply with quality regulations, i.e. ISO 9001.
which allows additional
The instrument provides an USB-interface to our PC- software
programming and multipoint calibration of the sensor. The software also features a data logging
to PC function which stores up to 1600 values per second directly into a Microsoft-Excel file. The
system can be extended by an infinite number of other strain gauge sensors. With
master
ASTs TEDS function every sensor is recognized with its nominal value and calibration data. The
stable transportation case contains the instrument, sensor, USB-cable, CD-ROM with software and
documentation and a printed documentation. Software and manual are in English and German language. Our factory calibration as well as the optionally according to ISO 376 calibration includes the
is
calibration for tension and compression for our bi-directional force sensors. The new master
a measurement kit containing one of the most accurate handheld force measurement instruments
on the market, a calibrated force transducer to measure loads with TEDS-M function and our PC software
.
The integrated TEDS-M function makes the setup very fast and easy: The sensor data are stored in a
chip that is part of the sensor plug. The data contain information such as:
Rated load and up to 5 calibration points
Sensitivity
Name of the sensor
Manufacturer
Date of calibration
3
TEDS-M Gnd
TEDS-M Data
% Fnom
kN
KAM
0.1
0.1 ... 200
kN
KAP-S
0.05
KAF-W
0.05
0.05 ... 50
0.2 ... 10
+23
-20 ... +60
150
300
10
IP 42
+23
-20 ... +60
150
300
100
IP 54
KAN-G
0.5
500 ... 3000
C
C
% Fnom
% Fnom
% Fnom
+23
-20 ... +60
150
300
50
IP 67
mV/V
VDC
Bit
Hz
%
% Fnom
0.3 ... 5
5
22
6.25 ... 1600
0.0015
0.002 (6.25 Hz) ... 0.04 (1600 Hz)
5 digit LCD, 14mm
3
6
measured/max./ min./overload/various units/battery
0.1N / 0.01kg (0.1 ... 1kN)
0.001kN / 0.1kg (2 ... 20kN)
0.01kN / 1kg (50 ... 20kN)
0.1kN / 0.01t (500kN)
1kN / 0.1t (1 ... 3MN)
up to 1600
Mini USB-B
+23
-10 ... +50
-30 ... +70
IP 54
o
o
1/s
1/s
Hz
C
C
o
C
o
o
+23
-20 ... +60
100
300
20
IP 67
Order Example
Type Code
MasterForce/KAP-S/1kN
Description
Handheld instrument MasterForce with TEDS-M KAP-S force transducer 1kN
Rated (nominal) force of sensor
Sensor type (KAP-S = compressive and tensile, KAM = compressive loads)
All Sensors come with factory calibration at nominal force, case, software and
manual. At least one AE 703 must have Masterforce System configuration
ISO 376 calibration compression
ISO 376 calibration for tension
ISO 376 calibration for compression and tension
Datasheet Masterforce Data subject to change 10/2014
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
Indicator
Special features
Easy to use
Rated force from 100N up to 200kN
Robust battery powered display
Test certificate
Display of maximum value
Dimensions
1000N
Compression
Force Transducer
Force Indicator
Compression Force
Transducer
Diameter/height
Cable 1.5m
Display
100-200N
500N
1-5kN
10kN
25/13
40/25
40/25
40/25
20-50kN 100-200kN
90/48
115/ 60
Specifications
Accuracy Class
% Fnom
0.5
Force Transducer
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
kN
% Fnom
% Fnom
% Fnom
KAM
0.1/ 0.2/ 0.5/ 1/ 2/ 5/ 10/ 20/ 50/ 100/ 200
150
> 300
50
C
C
o
C
o
C
o
o
mm
1/s
mm
0.5
0.5
0.5
0.5
0.5
+23
-25 ... +60
-30 ... +70
-40 ... +70
IP 67
Force Indicator
20.5
4-digit / 1000 pieces
measured value, maximum value, scale unit, overload
16
4xAA (inside)
118 x 102 x 35
IP 54
Type Code
Type Code
Force Indicator 100N
Force Indicator 200N
Force Indicator 500N
Force Indicator 1kN
Force Indicator 2kN
Force Indicator 5kN
Force Indicator 10kN
Force Indicator 20kN
Force Indicator 50kN
Force Indicator 100kN
Force Indicator 200kN
Description
Display increment
Compressive Force Measuring Device Force Indicator 100N
0.1N
Compressive Force Measuring Device Force Indicator 200N
0.2N
Compressive Force Measuring Device Force Indicator 500N
0.5N
Compressive Force Measuring Device Force Indicator 1kN
1N
Compressive Force Measuring Device Force Indicator 2kN
2N
Compressive Force Measuring Device Force Indicator 5kN
5N
Compressive Force Measuring Device Force Indicator 10kN
10N
Compressive Force Measuring Device Force Indicator 20kN
20N
Compressive Force Measuring Device Force Indicator 50kN
50N
Compressive Force Measuring Device Force Indicator 100kN
0.1kN
Compressive Force Measuring Device Force Indicator 200kN
0.2kN
Options
Case
Type Code
XKM 210
Description
Storage Case
Calibration
XKW 221
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
Indicatorpro
Special features
Easy to use
rated force from 10N to 50kN
Robust battery powered display
Test certificate
Display of maximum value
Dimensions
1000N
Tension / Compression
Force Transducer
Cable 1.5m
Display
Force Indicator
10-50N 100-500N 1kN-2kN 5kN
10kN
20kN
50kN
Force Transducer
Height/Width/Depth 55/60/14 60/42/14 60/42/14 70/60/26 70/60/35 78/68/38 78/68/38
Screw thread
M6
M8
M8
M12
M12
M20x1,5 M24x2
7
Specifications
Accuracy Class
Force Transducer
Rated force (Fnom)
% Fnom
N
kN
% Fnom
% Fnom
% Fnom
%
% / 10K
% / 10K
% / 10K
%
o
C
o
C
o
C
o
C
mm
1/s
mm
0.1
KAP-S
10/ 20/ 50/ 100/ 200/ 500
1/ 2/ 5/ 10/ 20/ 50
150
> 300
10
0.1
0.1
0.1
0.1
0.1
+23
-25 ... +60
-30 ... +70
-30 ... +70
IP 42
Force Indicator Pro
20.5
4-digit / 1000 pieces
measured value, maximum value, scale unit, overload
16
4xAA (inside)
118 x 102 x 35
IP 54
Type Code
Type Code
Description
Display increment
0.01N
0.02N
0.05N
0.1N
0.2N
0.5N
1N
2N
5N
10N
20N
50N
Options
Type Code
Description
Case
XKM 210
Storage Case
Calibration
XKW 212
XKW 222
Load button
XKM 029
XKM 040
XKM 019
XKM 043
XKM 044
Rod ends
(male screw)
with lock nut
GKA 6
GKA 8
GKA 12
GKA 20
GKA 25
5N bis 50N
100N bis 2kN
5kN bis 10kN
20kN
50kN
Data Sheet Force Indicator Pro suject to technical changes 09/2015
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAK-F
Load Link with Wireless Remote Control
Applications
Under hook crane weighing
Measurements of cable tension
Determination of loads in wire rope
The load link model KAK-F is a compact
measuring device for the determination
of loads in wire rope and cranes. With the
assistance of shackles, hooks and master
links the load link will be completed to a
crane scale. The load link is equipped with
RRF remote control unit operates at 868
MHz and allows complete control of the
scale. The measuring data can be transferred to a PC. The load link operates independent of mains and its operation time,
with a fully charged battery, amounts to at
least 140 hours.
Features
Application Example
Typical applications include the measurement of chain forces when connected
off-key from the main crane lifting force.
In this application the KAK-F is sending
the individual tension of each chain to
the remote display. The serial interface
allows the direct communication with a
PC or another large display. Through this
measurement the user can ensure that no
overload occurs in the individual chains
during the operation. The remote control
FFB 204 can be used in this case to control
up to 4 load links.
Specifications
Accuracy Class
% FSR
0.2
t
% Fnom
% Fnom
o
C
o
C
o
C
o
C
h
MHz
mW
ISM-Band 868,3MHz
10mW (7dBm)
1 reading per 2s
approx. 40 (inside) .... approx. 150 (in the open)
Display in t
Figure height
Figure step (at rated load)
mm
VDC
W
h
o
C
o
C
mm
g
LCD, 5 digits
14
0.5kg (1t), 1kg (2.5t-5t),10kg (10t-50t), 50kg (100t)
3.0 ... 4.8 (3 accumulators or primary cells AA) or powering by
USB-Port
0.24
approx. 40
-10 ... +50
-20 ... +70
membran
Mini-USB-B connector, 5 pin
82.1 x 161.7 x 53.8
240
IP 54 in used position, USB-port closed
Dimensions
Load
Weight
1.0 t
190
118
14
151
16
38
1.1 kg
2.5 t
233
118
22
173
25
42
1.7 kg
5.0 t
250
118
27
180
30.5
45
2.1 kg
10 t
325
118
48
213
47
64
3.9 kg
20 t
378
141
55
233
57
74
6.8 kg
35 t
405
156
66
245
67
84
9.4 kg
50 t
450
180
76
264
77
94
14.4 kg
100 t
640
260
100
380
99
113
39.3 kg
Ordering Example
KAK-F/20t/0.2
10
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
MLE-F
Portable Container Scale
Applications
Container scales
Point of center gravity determination for
machines and systems
Special Features
Easy to handle
Transportable due to battery operation
Rated load per load cell 20t/ 40t/ 80t/ 100t
Accuracy better than 0.2 % per load cell
Dimensions in mm
100
80
145
85
80
145
85
100
158
91
100
158
91
Type Code
A
118
Type Codes
Weight
Description
Accessories
27 kg
27 kg
35 kg
35 kg
Options
Type Code
Description
Note!
XKW 221
works calibration
11
%S
t
%S
%S
o
C
o
C
o
C
mm
Modes of display
Power supply per load cell
Operating time
Remote Control FFB 204
Wave band
Display rate
Coverage at sight
Display
Range of indication/total display definition
VDC
h
MHz
1/s
m
ISM-Band 868
0.5
150 in the open / 40 inside building
5-digit LCD graphic display 128x64 pixel, illuminated
5.00t/ S 20.00t 10kg 10.00t/ S 40.00t 10kg
20.00t/ S 80.00t 10kg 25.00t/ S 100.00t 10kg
measured value, maximum value (net gross),
balance / overload / charge of battery
Modes of display
Keypad
Function
Power supply per load cell
Operating time
Operating temperature range (BT, nom)
Storage temperature range (BT, S)
Environmental protection(EN 60529)
USB interface
Weight without batteries
Dimensions (W x H x D)
0.2*
4x5t/ 4x10t/ 4x20t/ 4x25t
150
> 500
+23
-10 .... +50
-20 ... +70
IP 54
10N/mm for 5t 20N/mm for 10t
40N/mm2 for 20t 50N/mm for 25t
2
4 -digit LCD
5.000t 1kg
10.00t 10kg
25.00t 10kg
measured value, (net <-> gross), maximum value
balance / overload / charge of battery
VDC
h
o
C
o
C
g
mm
membrane keypad
on-off / tare / gross / net / maximum /centre
3.0 ... 4.8 (3xAA) or USB-Port
approx. 40
-10 ... +50
-20 ... +70
IP 54
Mini-USB-B connector, 5 pin
240
78 x 159 x 47
* Depending on the application requirements of the load cell can vary the accuracy to about 1% of rated load!!
Order Example
Type Code
MLE-F 4x10t - FFB 204
12
Description
Portable load cell 4 x 10 t and FFB 204
Remote receiver
Rated (nominal) load
Model
Data sheet MLE-F Subject to technical changes 01/2016
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
PC-Software
Application
Support the following devices:
AE 703, mobile display unit
FFB 201, radio remote control for KAK-F
FFB 204, radio remote control for portaible
container scale MLE-F
BD 342 USB-interface for force transducer
BA 660/BA 661 DMS amplifier
Features
Main screen
The software scans all USB-ports and connects automatically if one compatible device has been
found. Actual load minimum load, maximum load, used device, overload, load-time-diagram, name
of log file and log running are displayed here.
13
Diagram
Options
Set up for diagram and logging are made in the options screen. The measuring rate is set in the device
itself.
14
Logging
The logging feature allows storing measured values in a text file or an MS-EXCEL sheet. The logging start
can be triggerd by button or a trigger value. Logging is possible for AE 703 in single value mode, or in a
frequency range of 1 value per day up to 1600 values per second.
Parameter
Setup parameters depend on the device. This example shops the range of a AE 703. Parameters can be
downloaded and stored in the PC and reused for the other device.
15
Calibration
Order Example
Type Code
16
Description
PC-Software
products.
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
PC-Software
Applications
Devices backing from USB
AE 703, mobile display
FFB 201 radio remote control
BD 341 / BD 342
Special Features
Description
The ASTASview software allows the display and recording of sensor data , which are connected via USB to the evaluation computer . The data of up to 16 different sensors can be
displayed and logged in real time. Both the sample rate and the graphical layout of the
data are adjustable. In conjunction with our BD342 (USB module), AE703 (display device)
or FFB201 (radio remote control) the connected sensors can be configured ( tare , unity,
etc.). The clear design of the software is simple to use and guides you intuitively through
all menu structures, which are designed in multiple languages. A calculation tool adds additional flexibility with the help of mathematical and logical operations. The calculation rules
are freely definable. The layout of the software and the appearance of the window is highly
customizable and can be saved as a project. This makes the entire presentation up to the positioning of the different windows on the screen for various applications restoreable with one click.
Main dialog
17
After starting the software, all connected devices are searched, connected and automatically displayed in different tabs as a force-over-time diagram (Fig. 1, right). In addition, a tab is added with all
the charts as an overview (Fig. 1, left). The overview is configurable, so that the number shown sensor values can
be subsequently defined. In the horsemen of the connected devices, the force values
(gross, net), the minimum value, the maximum value and the unit are displayed. The individual tabs
can also be detached from the main dialogue so that they can be positioned anywhere on the screen.
The measurement data of the connected devices can be viewed through zoom functions in detail and the diagram is saved as image file. The logging of data occurs by mouse
click or by a trigger, which can be defined for each device. The data rate is adjustable.
Chart configurator
The chart configurator is used to easily customize graphs and measurement issues within the main
dialogue. In addition, both the abscissa and the ordinate axis label and the calculation rule can be assigned. In the calculation procedure, the measured values of all devices can be used and therefore linked
or modified by mathematical operations (addition, subtraction, multiplication, division, trigonometric
functions, absolute value, ...). This allows, for example, to apply force differences over time, showing the
sum of all forces or represent the measured values a gainst each other on the coordinate axes. The graph
created can also be added to the overview and the resulting values are used as a trigger for logging.
Type Code
Type
ASTASview
18
18
Description
PC-Software ASTASview
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
Features
Easy to use
Sensor detection
Display measured value, date, time
Memory for 500 measurement values
Software XKS 280
BD 280
RFID
Force Transducer
Specifications
Data Logger ADL 280 RFID
Memory values
Measurement period
Range
s
mm
Display
500
10
20
LCD - Display 4-lines
Figure heights
Display resolution
mm
digits
5
4
VDC
h
C
C
Power Supply
Supply voltage
Battery operating time
Environmental Conditions
Operating temperature range
Storage temperature range
Construction
Housing
Dimensions (W x H x D)
Weight
Environmental protection (EN 60529)
USB interface
mm
g
polyamid
115 x 206 x 85
500
IP40
Micro USB 2.0 type B (socket)
mV/V
kHz
% v. S.
C
C
mm
mm
29 x 29 x 5
25 x 3.5
Order Example
Type Code
Description
Data Logger, incl. USB-cable, plug-in charger, software XKS 280, Manual, carrying case
20
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
AE 703
Mobile Display
Applications
Mobile display for force transducers
Measuring systems
Features
Dimensions/ Connections
Connector
XKC 041.03 or
XKC 071 (TEDS) or
XKC 072 (TEDS-M)
Force transducer
USB
21
Specification
Accuracy Class
Signal Input
0.01
For up to 2 transducers with strain gauge full bridges connected
mV/V
VDC
0.3 ... 5
> 150 (2 parallel strain gauge full bridges/ 350) up to 2000
5.0
%
%
%/10K
0.0015
0.002 (6.25Hz) ... 0.04 (1600Hz)
0.002
5-digit LCD graphik display, 128x64 pixel, illuminated
14
-99999 up to 99999
Meas/min/max.value, overload, various units, charge of battery
3
up to 4
22 Bit
6.25 ... 1600
max. 1400 values/s with software ASTAS
according to IEEE 1451.4
Mixed-Mode interface, class 2
basic, bridge
mm
pieces
1/s
VDC
C
C
Construction
USB - interface
Dimensions: (W x H x D)
Weight without batteries
Force transducer connector
Environmental protection (EN 60529)
mm
g
Order Example
Type Code
Description
AE 703
PC-software
Options
Type Code
Description
Case
XKM 270.01
Storage case for AE 703, force transducer and accessories, incl. 3 batteries, USBcable, screwdriver for battery compartment
XKC 041.03
6 pin round connector on force transducer suitable for AE 703 (IP 67)
XKC 071
XKC 107
Accu - AA
XKC 109
XKE 703
Adjustement/Scaling
22
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
BA 643
Inline DMS Amplifier
Application
The strain gauge amplifier BA 643 can
be used for all strain gauge load cell
and is particularly suitable for miniature force transducer in which the space
for additional electronics is limited.
Features
0.1 % accuracy class at voltage output
Environmental protection IP 65
Power supply
12 ... 30VDC: 4 ... 20mA
20 ... 30VDC: -10 ... +10V
Dimensions/ Connections
22,5
98
3
4
2
1
PIN
1
2
3
4
5
6
Signal
-EX
+EX
+SE
+SI
-SI
-SE
Description
Excitation voltage (-)
Excitation voltage (+)
Sense signal (+)
Signal (+)
Signal (-)
Sense signal (-)
23
Specifications
supply voltage +
(UB)
brown
shield
(SHI)
black
signal +
(OUT)
green
ground /
signal -
(0V)
yellow
programming
interface
(PRG)
white
Type
BA 643.13
BA 643.14
Output signal
Input
Input signal range*
Bridge resistance of the strain-gauge bridge
Supply voltage for sensor
Output
Standard signal output
Zero range >0<*
Full load range >V<*
Load resistance
Accuracy re 2mV/V Input signal = v. E.
Frequency limit -3dB
Error signal at 2mV/V input
4 ... 20 mA
1 ... 3
350 ... 1000
3.4
1 ... 3
350 ... 1000
3.4
4 ... 20mA
-5 ... +5
1 ... 10
<300
0.2
70Hz
0.012mA AC
(0.075%)
0.05
0.1
0.1
mV/V
mV/V
mV/V
%v. E.
Order Example
Type Code
BA 643.13
Accessoires
Type Code
AE 633
24
Description
Inline DMS amplifier
3 = Output 4 ... 20 mA, 4 = -10 ... 0 ... +10V
1 = connector for force transducer with plug
Model
Description
Mobile display and programmer
Data sheet BA 643 Subject totechnical changes 12/2013
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
BA 660
Strain Gauge Measuring Amplifier
Applications
Features
Dimensions/ Connections
114,5
Terminal
connection
BA 660
-Ex
-Se
6-Wire
4-Wire
0.5 1.0
0.25
1.5
0.1
2.0
7.0
3.0
5.0 4.0
Filter (Hz)
8,3
2,4
156
385
625
mV/V
1315
0,8 2000
Output
0 ... 10V
0 ... 5V
100%
Reset
99
67
25
+
0%
22,5
Status
AG VOUT IOUT NC
24V 0V Tr- Tr+
Description
+Se
+Ex
+Si
pos. Signal
-Si
neg. Signal
NC
not connected
SHI
Shield
AG
V-Out
Voltage output
I-Out
Current output
NC
not connected
+24V
Supply voltage
0V
Tr+
Trigger 24V
Tr-
Trigger 0V
Sensor
with
6 wire
Output
signal
Power
supply
electrically
isolated
input
25
Principle Overview
Power supply
9 ... 36VDC
0V
Sensor
+Se
+Ex
2.Stab
12V
1.Stab
Output
I Out
A
D
C
+Si
-Si
-Ex
-Se
Shi
16Bit
Filter
DIP-Schalter
(Konfig. DAC)
V Out
AG
T+ 24VDC
2.Stab
T - 0V
EMC-Filter
Specifications
Accuracy Class at Input Signal 2mV/ V
Connection for strain gauge sensor
Bridge resistance/ Input impedance range
Input signal range (+Si/-Si)
Excitation voltage (+Ex/-Ex)
Standard Output Signal
Current output signal
Voltage output signal
Load resistance
Measurement Characteristics
Conversion rate
Resolution of the A/D Converter
Filter
Error at S=2mV/ V
Nonlinearity
Noise (at measurement rate)
Input sensitivity for 1 LSB
Zero drift
Power Supply
Voltage range
Power consumption (without sensor)
% FSR
mV/ V
VDC
mA
V
500
Hz
Bit
Hz
6 ... 3200
24
0.8 ... 2000
% FSR
% FSR
nV
%/10K
0.0025
0.002 (0.8Hz) ... 0.009 (2000Hz)
150
< 0.01
VDC
W
9 ... 36
1
C
C
Environmental Conditions
Operating temperature range
Storage temperature range
Construction
Weight
Dimensions (W x H x D)
Environmental protection (EN 60529)
Terminal block, wire size
kg
mm
mm
0.2
22.5 x 114.5 x 99
IP 20
0.14 ... 2.5
Order Example
Type Code
BA660
26
Description
Strain gauge measuring amplifier for DIN rail mounting
Data sheet BA 660 Subject to technical changes 09/2015
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
BA 660/IP66
Strain Gauge Measuring Amplifier
Applications
Features
Universal applicable via wide input range
Manually adjustable or via USB with ASTAS software
(not included)
High precious 24 bit A/D-converter
Conversion rate up to 3.2 kHz
Filter from 0.8 Hz to 2.0 kHz
Power supply 9 to 36 V galvanic isolated
4 or 6- wire technique
Trigger input for zero point adjustment
Simple handling
58
Dimensions/ Connections
125
80
52
113
Switch setting
Measuring range
(mV/V)
Filter (Hz)
0 1 2 3 4 5
6
7
0,1 0,25 0,5 1,0 1,5 2,0 3,0 4,0
8
5,0
9
7,0
27
Principle Overview
Power supply
9 ... 36VDC
0V
Sensor
+Se
+Ex
+Si
-Si
-Ex
-Se
Shi
Specifications
Class of Accuracy at Input Signal 2mV/ V
Connection for strain gauge sensor
Bridge resistance/ range of input impedance
Input signal range (+Si/-Si)
Excitation voltage (+Ex/-Ex)
Norm Output
Current output
Voltage output
Load resistance
Measurement Characteristics
Resolution of the A/D Converter
Filter
Error at S=2mV/ V
Nonlinearity
Noise (at measurement rate)
Input sensitivity for 1 LSB
Zero drift
Power Supply
Voltage range
Power consumption (without sensor)
2.Stab
12V
1.Stab
Output
I Out
A
D
C
16Bit
Filter
DIP-Schalter
(Konfig. DAC)
V Out
AG
T+ 24VDC
2.Stab
T - 0V
EMC-Filter
% FSR
mV/ V
VDC
mA
V
Bit
Hz
24
0.8 ... 2000
% FSR
% FSR
nV
%/10K
0.0025
0.002 (0.8Hz) ... 0.009 (2000Hz)
150
< 0.01
VDC
W
9 ... 36
1
C
C
Environmental Conditions
Operating temperature range
Storage temperature range
Construction
Case
Weight
Dimensions (W x H x T)
Environmental protection (EN 60529 / DIN 40050-9)
Terminal block, wire size
Aluminium die-cast
0.5
125 x 80 x 57
IP 66
0.14 ... 1.5
kg
mm
mm
Order Example
28
Type Code
Description
BA660/ IP66
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
BA 661
Programmable Strain Gauge Measuring Amplifier
Applications
Features
Universal applicable via wide input range
High accuracy by 24 bit A/D-converter
Conversion rate up to 3200 Hz
Filter from 0.8 Hz to 2000 Hz
Power supply 9 to 36 V galvanic isolated
4- or 6-wire technology
Trigger input for zero point adjustment
Simple handling
Standard signal interface to SPS
Configurable including multipoint calibration
via USB interface and PC (software included)
BA661/ IP20
BA661/ IP68
BA661/ IP66
58
61,5
Dimensions/ Connections
168
114,5
6,5
125
80
100
80
22,5
52
99
113
182
BA661/ IP20
BA661/ IP66
BA661/ IP68
29
Power supply
Principle Overview
9 ... 36VDC
0V
Sensor
+Se
+Ex
2.Stab
A
D
C
+Si
- Si
-Ex
-Se
12V
1.Stab
Output
I Out
16-Bit
-DAC
V Out
AG
T+ 24VDC
T - 0V
2.Stab
EMC -Fi lter
Shi
USB:
(ASTAS, Conifguration DAC, Filter)
Specifications
Class of Accuracy at Input Signal 2mV/ V
Connection for strain gauge sensor
Bridge resistance/ range of input impedance
Input signal range (+Si/-Si)
Excitation voltage (+Ex/-Ex)
Standard Output Signal*)
Current output
Voltage output
Load resistance
Measurement Characteristics*)
Resolution of the A/D Converter
Filter (programable via USB)
Error at S=2mV/ V
Nonlinearity
Noise (at measurement rate)
Input sensitivity for 1 LSB
Zero drift
Power Supply
Voltage range
Power consumption (without sensor)
% FSR
mV/ V
VDC
mA
V
500
Bit
Hz
24
0.8 ... 2000
% FSR
% FSR
nV
%/10K
0.0025
0.002 (0.8Hz) ... 0.009 (2000Hz)
150
<0.01
VDC
W
9 ... 36
1
C
C
Environmental Conditions
Operating temperature range
Storage temperature range
Construction
BA 661/ IP 20
Case
Weight
Dimensions (W x H x D)
Environmental protection EN 60529 / DIN
40050-9
Terminal block, wire size
kg
mm
mm
BA 661/ IP 66
BA 661/ IP 68
Plastic housing/
DIN rail
0.2
22.5 x 114.5 x 99
IP 20
Aluminium
die-cast
0.5
125 x 80 x 57
IP 66
Stainless steel
AISI304/ AISI316
0.8
150 x 100 x 60
IP 68
Order Example
30
Type Code
Description
BA 661/ IP 20
BA 661/ IP 66
BA 661/ IP 68
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
BD 342
Inline USB Module
Applications
The USB module BD342 enables direct connection of a strain-gauge load cell to a PC.
MasterForce sensors and sensors with TEDS
can be connected as well with the software to
recognize the sensor and read the measured
value immediately with the correct units and
high accuracy .
Special Features
software
Dimensions/ Connections
22,5
98
Flange, 6-pin
3
4
PIN
1
1
2
3
4
5
6
Signal
-EX
+EX
TEDS
+SI
-SI
TEDS
Description
Supply voltage (-)
Supply voltage (+)
ID
Signal output (+)
Signal output (-)
ID
31
Specifications
Input
Input signal range (=S*)
Sensor supply voltage
Internal resolution
Sampling rate (averaging)
Measured value communication via USB
Power Supply
Environmental Conditions
Operating temperature range
Storage temperature range
Error at S=2 mV/V
Maximum linearity error
Noise (at sampling rate)
Zero drift
Construction
Weight
Dimensions
Environmental protection (EN 60529)
*S = Measuring range end value
-10...+50
-20...+70
%
%S
%/10 K
0.0015
0.002 (6.25 Hz)0.04 (1600 Hz)
0.002
g
mm
200
98 x 22.5
IP 65
Order Example
Type Code
BD 342
Description
Inline USB module, with 6-pin flange socket for connection,
CD-ROM with user manual and
software
Options
Plug
32
Type Code
XKC 071
Description
6 pin plug (TEDS)
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
BS 805
Switching Amplifier
Application
Truck and hoist with two adjustable switching points
Safety mode according to DIN EN 13849-1:
Performance-Level PLc
Features
Foto: BS 805.1x
Foto: BS 805.2x
BS 805.y x
I I
I 1
I 2
0
1
2
x
I
1 Strain gauge switching amplifier
2 Current switching amplifier
Supply voltage 10...30VDC / Case IP 65 - die cast
>LED-i.O.< >LED-SP1< >SP1<
(U78)
>T1< >V<
>SP2<
>D<
1 2
>LED-4/20mA<
(U1 ... U32)
1 2 3 4
5 6 7
X12
X1
1 2 3
X10
1 2 3
>0<
X11
>LED-SP2<
Kabelverschraubung M16
D = 5 10mm
BS 805.1
I
I
I
1
Kabelverschraubung M20
D = 6 12mm
x
I
1 Strain gauge switching amplifier
2 Current switching amplifier
Supply voltage 230VAC / Case IP 65 - die cast
>LED-SP1< >SP1<
>LED-i.O.<
(U78)
>T1< >V<
X5
X1
X1
1 2 3 4
5 6 7
Setup
X10
X11
1 2 3
1 2 3
2 3
>0<
>LED-4/20mA<
(U1 ... U32)
>LED-SP2< >D<
>SP2<
Kabelverschraubung M20
D = 6 12mm
Kabelverschraubung M16
D = 5 10mm
BS 805.2
I
I
I
2
x
I
1 Strain gauge switching amplifier
2 Current switching amplifier
Supply voltage 10...30VDC / Case IP 40 - DIN rail
>LED-i.O.<
(U78)
>LED-4/20mA<
(U1 ... U32)
>LED-SP1<
>0<
>T1< >V<
>LED-SP2<
>SP1<
>SP2<
>D<
Power
SP1
34
SP2
>D<
X12
1 2
1 2
PE
RS232
X11
1 2 3
PE
+
24V
-
1 2 3
NC2
X10
8 9
SH
0mA
-EX
-SI
5 6 7
4-20
mA
SH
+SI
1 2 3 4
+EX
X1
Schaltverstrker
BS 805
NO2
COM2
mA
NC1
T1
>0<
NO1
20
COM1
>V<
BS 805.11
Kraftaufnehmer
+EX
+EX
+SI
-EX
-SI
Normsignalausgang
-X1 1
-EX
+SI
-SI
4-20mA
0mA
5
6
7
8
A
L
N
PE
Spannungsversorgung 230VAC
BS 805.12
Normsignaleingang
+EX
+SI
+EX
UB
OUT
+SI
-SI
-SI
0V
PRG
Normsignalausgang
-X10
1
SP1
NC1
COM1
NO1
-X5 1
T1
-X11
1
SP2
2
3
+EX
-X1 1
-EX
+SI
-SI
4-20mA
0mA
5
6
7
8
A
Spannungsversorgung 230VAC
BS 805.01/
BS 805.21
T1
NC2
COM2
NO2
4-20mA
-EX
-EX
L
N
PE
T1
-X10
1
SP1
NC1
COM1
NO1
-X11
1
NC2
-X5 1
T1
SP2
2
3
COM2
NO2
Kraftaufnehmer
+EX
+EX
+SI
-EX
-SI
Normsignalausgang
-X1
-X10
1
-EX
+SI
-SI
4-20mA
T1
SP1
A
0mA
10-30VDC
Spannungsversorgung
GND
BS 805.02/
BS 805.22
Normsignaleingang
+EX
+SI
+EX
+EX
-EX
UB
OUT
+SI
-SI
-SI
0V
+SI
-SI
-X1
1
2
T1
NO1
-X12
1
PE1
PE2
-X11
1
NC2
COM2
NO2
Normsignalausgang
Spannungsversorgung
-X10
1
SP1
3
4
PRG
SP2
COM1
4-20mA
-EX
-EX
T1
NC1
V
4-20mA
0mA
10-30VDC
GND
7
8
T1
COM1
NO1
-X12
1
PE1
PE2
-X11
1
SP2
1
NC1
NC2
COM2
NO2
35
Specifications
Accuracy Class
0.5
Type
Signal Input
Input signal range
Resistance of strain-gauge bridge
Excitation voltage for sensor
Input resistance
Error at 2mV/V respectively 16mA
VDC
BS 805.01
BS 805.11
BS 805.21
-2.5 ... +2.5 mV/V
350 ....1000
approx. 4
-
BS 805.02
BS 805.12
BS 805.22
4 ... 20 mA
approx. 12
100
%
%
%
%/10K
%/10K
0.5
0.2
0.2
0.2
0.2
Output signal
Display
Zero point range
Full load range
Constant current adjustable
Maximum resistance
Relay Output SP1/ SP2
Switching point adjustable
Switching hysteresis adjustable with >T1<
Switching delay >D< during overstepping
Switching voltage/ Switching current
Normal/ Inverse with > T1<
Power Supply
Nominal voltage BS 805.1x
Nominal voltage BS 805.0x und 805.2x
Current consumption
Environmental Condition
Rated temperature range
Storage temperature range
Noise immunity
Emitted interference
Oscillating resistance
Shock resistance
Construction
mA
4 ... 20
4 ... 20
6 LED`s on 4mA-steps
6 LED`s on 4mA-steps
0.5 mV/V
4 mA
0.8 ... 2.5 mV/V
8 ... 16 mA
2 ... 22
2 ... 22
300
300
LED-Display for Switching Status
4 ... 22
0.05 - 0.1 - 0.5 - 1 - 2
0 ... 5
250V / 6A with resistive load
- adjustableLED-display for stand by
230 (-15%/+10%)
10 ... 30
max. 0.3
mA
mA
mA
Sec
VAC
VDC
A
Weight BS 805.0x/805.1x/805.2x
Dimensions (W x H x D)
Environmental protection according to EN 60529
Admissible conductor cross-section
Protection class
C
C
kg
mm
mm2
Options
Setup-connection cable for software XKS 805
36
XKC 111.02
for BS 805.2x
XKC 269
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
DI 301DP
DMS-Profibus-Interface
Applications
Force measurement
Industrial weighing with measured value
output
Features
Option
Power supply 100 ... 240 VAC
Dimensions/ Connections
Gru
Force Transducer
DI 301 DP
STATUS
PROFIBUS
Profibus DP
RS 485
Cable gland Pg 9
D= 48mm
Version DI 301DP.2x
37
Version DI 301DP.11
Gru
Force Transducer
DI 301 DP
STATUS
PROFIBUS
Profibus DP
RS 485
Cable gland Pg 9
D= 48mm
Grup p e
Angewandte System Technik
force transducer
DI 301 DP
STATUS
PROFIBUS
cable gland Pg 11
D= 510mm
power
cable gland Pg 9
D= 48mm
connecting cable XKC 267
38
Profibus DP
RS 485
Wiring Diagram
9 36 VDC
DC isolated
power supply
A
channel 1
channel 2
D
C
profibus DP
RS 485
digital
Inputs
Option
relay outputs
RS 2 3 2
firm wa re
download
Type Code
Channel 1
DI 301DP.11
DI 301DP.21
DI 301DP22
DI 301DP.23
DI 301DP.24
DI 301DP.25
Switching
input
Incrementalinput
Switching
output
Channel 2
4x
1x
2x
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
Analog input
mV/V
mV/V
mV/V
mV/V
0 ... 10V
4 ... 20mA
mV/V
0 ... 10V
4 ... 20mA
0 ... 10V
4 ... 20mA
Option: Power supply 100 ... 240 VAC for all types
39
Specifications
Accuracy Class
0.01
Type
DI301 DP.11
Signal Input
Input strain-gauge bridge
Connecting equipment
one channel
6-wire system
two channel
Channel 1 : 6-wire system
Channel 2 : 4-wire system
87 ... 2000
-3 ... 3
2.5
0 (4) ... 20mA or 0 ... 10V
24
24
mV/V
VDC
VDC
VDC
%
%
Bit
nV
nV/K
0.01
0.0015
14 up to 19 (depending on the measuring rate)
5
20
Profibus DP V0 up to 12Mbit/s, IEC 61158
bus compatible, max. 16 subscribers, 2400 to19200 Baud
24VDC/ 1A
max. 5m, for external display
Hz
Hz
Bit
up to 400
up to 15 per channel
max. 1600
24
Power Supply
Supply voltage range
Power consumption at 24V (without KA)
Environmental Conditions
Rated temperature range
Storage temperature range
Construction
Weight
Environmental protection acc. EN 60529
Internal terminal strips
Internal parameterization interface
mA
9 ... 36 VDC (optional: 100 ... 240 VAC) -10% ... +10%
approx. 60
C
C
kg
0.4
IP 65
0.14 ... 1
RS232
mm
Accessoires
Software
Documentation
Type Code
XKS 265
Description
Service program DI301 (PC software for testing and setup)
Documentation on CD (manual, specification for user Profibus, GSD-file)
Options
Cable
Type Code
Description
XKC 267
Connecting cable Profibus (5-pin cable connector B-coded and SUB-D plug
9-pin) 5m
Connecting cable RS232 for setting the parameters of the DI301DP
XKC 269
40
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
LKZ 701
Load Spectrum Recorder
Application
Load Spectrum Recorder
according to guideline FEM 9.755
Features
Inputs
- analog load signal 4 ... 20 mA or 0...10VDC
- switching input lifting unit
Output
- switching output sensor error
- switching output service life
Supply voltage 18 ... 36 VDC
Case panel-mounting
Access via password
Dimensions (mm)
72
85,5
63
66
OUT K1-K4
24V
AC/DC
67
72
3 4 5 6 7 8
A 1 2
1 2 3 4 5 6 7 8 9 10
+ ++
24V OUT5
OUT
LKZ 701
72
ca. 80
72
41
Wiring Code
Connection CU-LKZ 701
supply 24V AC/DC
+/~
- /~
Input 1 (load)
IN
4-20mA (50) or
0...10VDC (250k)
G0
A1
A2
2x contact
load: max. 250V/5A
B1
B2
A4
A5
A6
+24V DC
Input 2 (disengaging)
+24V
IN
G0
B7
B3
B4
Specifications
Signal Input
Signal input / load resistor
Switching input
Signal output
Relay 1: contact sensor error (<4mA / <0V)
Relay 2: contact service life
Display
Line 1: display service life, consumption
Line 2: display status gates, messages
Power Supply
Nomimal voltage
Voltage range
Maximal power input
Environmental Conditions
Operating temperature range
Storage temperature range
Construction
Case
Weight
Dimensions (W x H x D)
Protection of enclosure acc. to EN 60529
Order Example
Type Code
LKZ 701.01
LKZ 701.02
42
4 - 20mA / 50
24VDC
or 0...10VDC / 250k
or contact
24
18 ... 36
1.5
C
C
- 20 ... + 60
- 30 ... + 80
g
mm
panel-mounting
160
72 x 72 x 80
IP 40
Description
Load spectrum recorder with 4...25mA Input
Load spectrum recorder with 0...14VDC Input
Data sheet LKZ 701 Subject to technial changes 01/2016
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
SLS 801
Applications: The unit SLS 801 can be used for load monitoring and overload protection of cranes and other hoisting devices. It offers many possibilities of programming and a high flexibility.
So it is suitably as well for upgrading of existing machines as for new development.
Description: The safety-related amplifier SLS 801 is a programmable monitoring and switch unit.
It measures and monitors the output signal of load sensors and displays the excess and underrun
of tracking signals. A.S.T. offers the two alternative models SLS801.01 and SLS801.02.
Instrument setting: The user himself can program the unit via a HTTP-Browser or via the keypad.
Altogether six error-safe relays K1 to K6 are programmable. The function of the two error relay
outputs Error1 and Error2 is not alterable.
Connection of sensors: Two or four load sensors (depending on the type wether strain gauge
sensors or sensors with the norm signal 4...20 mA) can be connected to the device. In each case
two of them are used redundantly. According to the amount and type of the connected load sensors single loads, sum loads, differential loads and partial loads can be monitored.
Signal output: Via two analog outputs and several digital ports the load signals can be used in
higher-level systems.
Additional benefit: An integrated two channel load spectrum recorder for two lifting units appraises the rated load hours referred to FEM 9.755.
Safety integrity: The device is constructed according to EN ISO 13849, it works in the high Performance Level PLd. The positively driven relays are adjusted for the safety relevant functions and
will be switched off when system errors are detected. Thus, A.S.T. can guarantee a maximum of
system safety when using this device.
43
Simplified Diagram
Signal a
Sensor 1a
K1
I 1a
L1
(Ch 1)
Sensor 2a
K2
K3
I 1b
Signal b
Sensor 1b
K4
K5
I 2a
K6
L2
(Ch 2)
Sensor 2b
Error 1
I 2b
Connection
Supply voltage
- 24 VDC -
Inputs
- digital -
Error 2
Outputs
- analog -
Display
LEDs
Keyboard
Cross comparison
Ethernet
CAN
USB
RS485
Monitoring
Functional Description
Two sensors 1a and 2a are loaded with the same load signal a. The indicated values of both sensors are transmitted to the SLS 801 inputs I 1a and I 2a.
In the safety relevant area of SLS 801 two logic modules L1 and L2 evaluate the sensor signals 1a and 2a relating
to
- the adjusted load dependent switch-point K1 to K6
- the adjusted difference 1a, 2a of the redundant signals
- the sensor errors, i.e. cable break or short-circuit.
In case of excess of the differences or sensor errors the relays Error1 and Error2 react.
In the same way the system works with a load signal b aquired by the load sensors 1b and 2b.
If two load signals a and b are present, it is possible to transmit the sum load a, b or the difference load a, b to
the relays K1 to K6. So the sum load of a hoisting machine with two lifting gears can be limited.
All output relays K1 to K6 and the error relays Error1 / Error2 are monitored regarding correct switching and also
the load sensors in terms of cable break and short circuits.
The system monitors the synchronous run of each sensor pair. Therefore both logic modules redundantly perform a cross reference check. If there is any error the error relays switch off the system.
Not included into the safety relevant area of SLS 801 are
- both analog outputs 0...10 V and 4...20 mA for the sensors 1a to 2 b and selected sums and differences
- output LAN (RJ-45)
- output X1: CAN / Option PROFIBUS
- output X2: RS 485 / Option RS 232
44
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
Features
Principle Overview
Overload Protection SLS 801
Signal a
Sensor 1a
K1
I 1a
L1
(Ch 1)
Sensor 2a
K2
K3
I 1b
Sensor 1b
Signal b
K4
K5
I 2a
K6
L2
(Ch 2)
Sensor 2b
Error 1
I 2b
Supply voltage
- 24 VDC -
Connection
Inputs
- digital -
Error 2
Outputs
- analog -
Display
LEDs
Keyboard
Ethernet
CAN
RS485
Cross comparison
Monitoring
22
20
Error 2 21
Error 1 19
16
18
K6 17
14
K5 15
12
K4 13
10
K3 11
9
K2
6
PE
K1 7
5
PE
3
0V
0V
2
+24 VDC
Power
+24 VDC
204
42,5
SLS 801
SP1
Error
SP2
Run
OK
F1
F2
F3
+EX 1a
+ SI 1a
-SI 1a
-EX 1a
SHI 1a
+EX 1b
+SI 1b
-SI 1b
-EX 1b
SHI 1b
+EX 2a
+ SI 2a
-SI 2a
-EX 2a
SHI 2a
+EX 2b
+SI 2b
-SI 2b
-EX 2b
SHI 2b
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
IN5
IN6
IN7
IN8
IN5...8R
IN9
IN10
IN11
IN12
IN9...12R
65
64
63
62
61
60
59
58
57
56
55
IN13
54
IN14
53
IN15
IN16
52
51 IN13...16R
IN1
IN2
IN3
IN4
IN1...4R
X2
70
69
68
67
66
X1
75,4
LAN
105,4
USB
73,6
45
Specifications
Sensor Inputs
Input signal range (+Si/-Si)
Impedance range
Excitation voltage (+Ex/-Ex)
Supply Voltage
Operating voltage
Maximum power consumption
Terminal block, wire size (maximum)
Switching Inputs IN 1 ... 16
VDC
VDC
W
mm
direct or +24VDC or 0V
1.0
LED display
cycles
cycles
mm
mA/
V/ k
mm
0V ... 10V/ 1k
1.0
RJ45 / parameterization
9-pin SUB-D
9-pin SUB-D
Time base
Output values
Display / Keyboard
Display
LED
Keyboard
Environmental Conditions
18 ... 36
max. 15
1.5
Digital Interfaces
Ethernet
X1: RS 485 alternatively RS 232
X2: CAN
Load sprectrum recorder - LSR
Input values
SLS 801.01
SLS 801.02
for DMS-Sensors
for 4 ... 20mA-Sensors
-5.0 ... +5.0mV/V
4mA ... 20mA
Bridge resistance 350 ... 1000
Load resistor: 22
5.0 respectively 3.3
24 10%
LED display
D - theoretical use
S - Start value consumed use
1/3600
indicator in the display
4 lines LED display, 16 characters per line
7 LED status indicators
Keypad: cross cursor, three function keys F1 ... F3
C
C
kg
mm
1
102 x 105 x 205
on DIN-rail TS 35
IP 40
Order Example
46
Type code
description
SLS 801.01
SLS 801.02
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
Connections
4-wire
+EX
- EX
+ SI
- SI
+SE
- SE
SHI
brown
yellow
green
white
black
TEDS
TEDS-M
red
black
green
white
red
blue
green
white
2
1
4
5
ID
ID
yellow
black
6-wire
DIN
brown
green
red
white
grey
blue
black
brown
yellow
green
white
grey
rose
black
Signal / Signalausgang
+SE
3
+SI
-SI
+EX
2
-EX
1
4
5
-SE
6
+EX
2
-EX
1
4
5
+SI
-SI
TEDS GND
+EX
2
-EX
1
4
5
-SE
6
6 TEDS DATA
0V
UB
0V
OUT
SHI
PRG
DIN
brown
yellow
green
black
white
red
black
green
yellow
white
red
blue
green
black
white
white
brown
blue
yellow
white
Ground/Speisespannung (-)
Signal/Signalausgang (-)
47
Customer-specific options
3
+SI
-SI
+EX
2
-EX
1
4
5
Prefered assigment
0V
ExUB
Ex+
OUT
SI+
0V/PRG
SISignal Bridge
PIN-assignment
XKC 066
XKC 046
1
2
4
5
-
1
2
3
XKC 046
1
2
3
4
5
yellow
brown
green
white
-
XKC 066
brown
white
blue
black
green
yellow
brown
green
white
Pin
+EX
-EX
+SI
-SI (TEDS-M)
+SE
-SE (TEDS-M)
SHI
2
1
4
5
3
7
Adjustment / Skalierung
PRG
5
Signal / Signalausgang
- SI
- EX
48
+ EX
Excitation /Speisespannung
4.40 DIN
PUR
5.40 DIN
PUR
4.50
1
PUR
7.55
2
Radox 125
5.00 Standard
PUR
5.40 Standard
PUR
7.20 Standard
PVC
2.90
1
Teflon
Description
Cable sheath
Colors of condustor
Conductor (mm)
Cable- (mm)
Type Code
4x0.25
4x0.50
4x0.14
4x0.50
4x0.14
4x0.25
4x0.50
4x0.14
Excitation /Speisespannung
30001559
30002472
30002994
30001366
30000962
30003056
30001080
30000581
Signal / Signalausgang
+ SI
SD 200 C
SD 200 C
Superflex-Tronic-C-PUR
K414, -40C ... +120C
DATAPUR-C
DATAPUR-C
Durable cable for large transducer
Drag chainable
Halogen free
Oil resistant
Refractory
Seawater resistant
X X X
X X X
X X X
X
X X
X
X
X
X
X
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KA-LF
Miniature Force Transducer
with Overload Protection
Applications
Features
2.5N up to 100N
Integrated overload protection of up to 1000%
Thin film technology
Small dimensions
Made from stainless steel
Environmantel protection IP 42
Nominal displacement 0.05-0.1mm
Option: analog output 4 ... 20mA
Dimension (mm)
40
9
6,3
M3
22
A
B
R8
8,6 0,1
14
26
36
26
20
5,2
Force Application
XKM 131
XKM 132
A
14
10
B
6.35H6
4H6
C
4.8
3
D
12.3
12
E
33.7
32
F
M4
M3
49
Wiring Code
Cable length 3m
Specifications
Accuracy Class
Rated force (Fnom)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Opearting temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
% Fnom
N
% Fnom
% Fnom
mV/V
VDC
k
k
%
%
%/10K
%/10K
%
C
C
o
C
o
C
+23
-30 ... +70
-30 ... +70
-40 ... +70
IP 42
o
o
Order Example
Type Code
KA-LF/10N/0.05
Description
Force transducer 10N with 0.05% accuracy class
Accuracy class
Rated force
Model
Options
Type Code
Force
XKM 130
application XKM 131
XKM 132
Order
KA-LF-E/5N/0.1/24V/4...20mA
eaxample
with integr.
amplifier
50
Description
Button
Force application
Force application
Force transducer 5N with 0.1% accuracy and integr. amplifier
Output signal
Supply voltage
Accuracy class
Rated load
E = Integrated amplifier
Model
Data sheet KA-LF Subject to technical changes 05/2015
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KA-S
Force Transducer
Applications
Shear beam with overload protection
Industrial automation
Features
0.5N up to 10N
Accuracy class 0.2 %
Small dimensions and insertion dimensions
Made of high strength aluminium
Overload protection
Dimensions (mm)
Rated Load
0.5N/ 1N/ 2N/ 10N
Dimension (mm)
20 x 70
Weight
55g
51
Wiring Code
Cable length 1.5m
Specifications
Accuracy Class
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
% Fnom
N
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
0.2
0.5/ 1/ 2/ 10
120
> 500
40
1.000 0.002
3
10
380 30
352 3
> 5 x 109
%
%
%/10K
%/10K
%
0.10
0.10
0.20
0.20
0.10
C
C
o
C
o
C
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42
o
o
Order Example
Type Code
KA-S/2N/0.2
52
Description
Force transducer 2N with 0.2 % accuracy
Accuracy class
Rated load
Model
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAB
Force Transducer
Applications
Mechanical engineering
Measurement of bending forces
Features
100N up to 10kN
Made from stainless steel
Hermetically sealed enclosure (IP 67)
Options
Integrated amplifier with standard signal
ATEX-Certificate
load introduction
ca. 12
Dimensions (mm)
P min
Q min
C
B
A
Rated Force
Rated
disQ play- Weight
ment /
mm
20
0.3
0.24
0.28
0.6 kg
0.4
0.6
2.3 kg
53
Wiring Code
Cable length 3m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
supply voltage +
(UB)
brown
shield
(SHI)
black
signal +
(OUT)
green
ground /
signal -
(0V)
yellow
programming
interface
(PRG)
white
Specification
Accuracy Class
% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
2.000 0.002
1
10
380 30
352 1.5
> 5 x 109
%
%
%/10K
%/10K
%/10K
%
%
%
C
C
o
C
o
C
o
o
0.1
0.05
0.1
0.1
0.05
0.10
0.05
0.05
0.025
0.05
0.10
0.05
0.1
0.2
0.1
0.2
0.1
1
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
VDC
mA
19 ... 28
35 (at 24V)
11 ... 15
20 (at 12V)
V
mA
0 ... 10
4 ... 20 (300 )
0 ... 5
4 ... 20 (100 )
-5 ... +5
Order Example
54
Type Code
Description
KAB-E/1kN/0.2/24V/0 ...10V
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAC
Force Transducer
Applications
Measuring compressive loads
Testing machines and systems
Platform scale
Features
50N to10kN
Single-point- load cell for platform scales
Easy to assemble
Made by high strength aluminium alloy
for nominal loads from 100N to 2kN
Environmental protection IP 42
Option
Integrated amplifier
Dimensions
Rated Load
50N ... 500N
1kN ... 10kN
Weight
0.4kg
2.5kg
1kN to 10kN
max. platform size 600mm x 600mm
50N to 500N
max. for platform size 400mm x 400mm
55
Wiring Code
Cable length 1.5m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
supply voltage +
(UB)
brown
shield
(SHI)
black
signal +
(OUT)
green
ground /
signal -
(0V)
yellow
programming
interface
(PRG)
white
Specifications
Accuracy Class
% Fnom
0.1
0.05
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%/10K
%
%
%
o
C
o
C
o
C
o
C
150
> 300
100
1 / 2 / 5 / 10
2.000 0.002
1
12
410 30
352 1.5
> 5 x 109
0.1
0.1
0.05
0.1
0.05
0.05
0.025
0.05
0.1
0.05
0.1
0.2
0.1
0.2
0.1
1
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42
VDC
mA
19 ... 28
35 (at 24V)
V
mA
11 ... 15
20 (at 12V)
0 ... 10
0 ... 5
4 ... 20
4 ... 20
(max. resist. 300 ) (max. resist. 100 )
Order Example
56
Type Code
Description
KAC-E/1kN/0.2/24V/0 ...10V
KAC/1kN/0.1
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAD-S
Force Transducer
Applications
Features
5kN to 100kN
Accuracy class 0.1/ 005
Made of stainless steel
Rugged design
Hermetically sealed enclosure (IP 67)
H
D
Options
J
ATEX-Certificate
Dimensions (mm)
I
A
Rated Load
5kN
10kN
20kN
50kN
100kN
203.2
203.2
203.2
234
279.4
47.6
47.6
47.6
70
82.6
36.5
36.5
36.5
47.6
60.3
11.9
11.9
11.9
15.9
20.7
30.2
17.5
13.4
30.2
17.5
30,2
17.5
17
13.6
8
21.2
19.1
41.3
25.5
51.0
32 H11
+0.2
+0.2
2.3kg
13.4 2.3kg
13.4 2.3kg
22.5 5.0kg
27
8.0kg
Elastomerlager
L
M
Load button
Weight
Rated Load
30
41
17.5 f7
25.5 f7
33
29
23
9
R50
R50
120
150
100
125
60
100
9
11
112
147
57
Wiring Code
Cable length 3m
excitation voltage +
sense signal +
shield
signal +
(+EX)
(+SE)
(SHI)
(+SI)
brown
grey
black
red
(-SE)
(-EX)
(-SI)
blue
green
white
Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%
C
C
o
C
o
C
o
o
0.1
0.05
Order Example
Type Code
KAD-S/10kN/0.1
Description
Force transducer 10kN with 0.1% accuracy
Accuracy class
Rated load
Model
Accessoires / Options
Load button
Elastomere bearing
ATEX-Certificate
58
Type Code
XKM 048
XKM 039
XKM 50.04
XKM 50.02
XKM 054
XKM 059
KAD-S-EX
Description
K17-50 for 5kN ... 20kN
K25-50 for 50kN
for 5kN
transverse stiffness 1200N/mm
for 10kN and 20kN
transverse stiffness 3000N/mm
for 50kN
for 100KN
for 5kN, 10kN, 20kN, 50kN. Please, note the ATEX-datasheet!
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAF
Force Transducer
Applications
Material testing
For testing machines and systems
For monitoring of forces at hydraulic cylinders
Features
1kN to 500kN
High accuracy
For measuring of tensile and
compressive forces
Made of stainless steel
Environmental protection IP 67
Photo: KAF/10kN
Option
ATEX-Certificate
I*
Dimensions (mm)
B
E
A
Rated Load
(kN)
1/ 2/ 5/ 10
20/ 50
100/ 200
250/ 500*
Rated
ThightenSize
Load (kN)
ing Torque
1/ 2/ 5/ 10 8 x M8x35-10.9 (DIN 912)
30 Nm
20/ 50
8 x M10x40-10.9 (DIN 912)
60 Nm
100/ 200 8 x M12x40-10.9 (DIN 912) 100 Nm
250/ 500 16 x M16x100-10.9 (DIN 912) 85 Nm
89
130
145
165
8,4
11
13
13
35
40
42
64
3
9
2 11
2 13
6,5 -
Weight
15
18
20
-
1,3 kg
3,7 kg
4,9 kg
11,4 kg
59
Wiring Code
Cable length 3m
Specifications
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr. F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638
60
% Fnom
kN
MN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
0.1
1/ 2/ 5/ 10/
20/ 50/ 100
0.1
0.1
0.1
0.1
0.1
0.2
200/ 250
150
>300
10
2.000 0.005
3
20
770 40
700 10
> 5 x 109
0.2
0.2
0.1
0.1
0.1
+23
-20 ... +50
-30 ... +70
-30 ... +70
IP 67
0.5
500
0.5
0.5
0.1
0.1
0.1
Dimensions (mm)
load button
E
8 x N by 45
shifts
16 x N by 22,5
shifts
51
base plate
+0,1
50 - 0,1
S
T
U
V
A
Rated Load
1/ 2/ 5/ 10 kN
20/ 50 kN
100/ 200 kN
250/ 500 kN
14 14 10.5 M8 30
15 27 10.5 M10 30
15 - M12 50
24 - M12 70
15
22
35
40
approx. 143
approx. 206
approx. 298
approx. 401
64
76
80
102.5
12 +0.018
25 +0.021
35 -0.012
50 -0.012
61
Order Example
Type Code
KAF/10kN/0.1
Description
Force transducer 10kN with 0.1% accuracy
Accuracy class
Rated load
Model
Accessoires/ Options
Load button
Base plate
Connector male
and cable
ATEX-Certificate
62
Type Code
XKM 019
XKM 044
XKM 045
XKM 046
XKM 037
XKM 038
XKM 035
XKM 031
GKA 12
GKA 25
GKA 35
GKA 50
XKC 041
XKC 044.01
XKC 046.03
XKC 046.04
XKC 071
KAF-EX
Description
K12-50 for KAF 1kN to 10 kN
K24-50 for KAF 20kN and 50kN
K36-120 for KAF 100kN and 200kN
K45-120 for KAF 250kN and 500kN
For KAF 1kN to 10kN
For KAF 20kN and 50kN
For KAF 100kN and 200kN
For KAF 250kN and 500kN
With locknut for KAF 1kN to 10kN
With locknut for KAF 20kN and 50kN
With locknut for KAF 100kN (not for 200kN)
With locknut for KAF 250kN
Connector male instead of open cable ends, 6-pin
Connector male, mounted to sensor body, 5-pin
Connecting cable 5m for XKC 044.01, 5-pin
Connecting cable 10m for XKC 044.01, 5-pin
Plug connected to force transducer (TEDS), 6-pin
for KAF 1kN ... 500kN. Please note ATEX data sheet!
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/4455491 www.ast.de
KAF-I
Force Transducer
Applications
Material testing
For testing machines and systems
For monitoring of forces at hydraulic cylinders
Features
500kN to 2.5MN
High accuracy
For measuring of tensile and
compressive forces
Made of tool steel
Environmental protection IP 67
A
C
B
Option
ATEX-Certificate
Dimensions (mm)
18
Thightening Torque
16 x M20x100-10.9 (DIN 912) 300 Nm
20 x M20x140-10.9 (DIN 912) 300 Nm
24 x M22x160-10.9 (DIN 912) 410 Nm
28 x M24x200-10.9 (DIN 912) 630 Nm
Size
Rated Load
A
B
C
D
500 kN
279 M72X2 122.2 16 x 22.5
1MN
304.8 M90x3 144.3 20 x 18
1.5MN
393.7 M120x4 196.3 24 x 15
2.5MN
520.7 M150x4 267.9 28 x 12.86
E
F
G
H
222.2 21 101.6 19
241.3 20.5 114.3 6.3
322.1 25 139.7 12.7
419.1 28 158.8 6.4
J
180
198
266
360
Weight
30.9 kg
45 kg
90 kg
205 kg
63
Wiring Code
Signal
Signal
- SI
- EX
Specifications
Excitation voltage
+ SI
1
2
3
4
+ EX
% Fnom
kN
MN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
0.1
500
1/ 1.5/ 2.5
150
>300
10
2.000 0.005
3
20
770 40
700 10
> 5 x 109
0.1
0.1
0.1
0.1
0.1
+23
-20 ... +50
-30 ... +70
-30 ... +70
IP 67
A
E
Wx N of set by Z
Order Example
Type Code
KAF-I/10kN/0.1
CA
114.3
152.4
196.4
267.9
M20
M20
M22
M24
35
40
45
50
0,8
500kN
1MN
1.5MN
2.5MN
Dimensions (mm)
N
yellow
brown
green
white
Excitation voltage
Accuracy Class
Rated force (Fnom)
Rated Load K
-EX
+EX
+SI
-SI
B
CA
Description
Force transducer 10kN with 0.1% accuracy class
Accuracy class
Rated load
Model
Accessoires/ Options
Base plate
Connector male
and cable
64
Type Code
XKM 115
XKM 116
XKM 117
XKM 118
XKC 046.03
XKC 046.04
Description
For KAF-I 500kN
For KAF-I 1MN
For KAF-I 1.5MN
For KAF-I 2.5MN
Connecting cable 5m, 5-pin
Connecting cable 10m, 5-pin
Data sheet KAF-I Subject to technical changes 01/2016
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/4455491 www.ast.de
KAF-S
Force Transducer
Applications
Measuring of tension and compression forces in
machines and systems
Material testing machines and test rigs
Hydraulic cylinder
Features
100N up to 10kN
Small overall dimensions
Made from stainless steel or aluminium (<500N)
Environmental protection IP 42
Dimensions (mm)
Rated Force
Rated Displacement/ mm
Weight
0.05
0.11
0.10
0.19
0.33
0.40
0.5 kg
0.5 kg
0.5 kg
0.5 kg
0.5 kg
0.5 kg
Size
Tightening
Torque
100N up to 10kN
M6
9Nm
30
29
15
Krafteinleitungskalotte
M12
8 x M6 um 45
versetzt
Gegenplatte
65
Wiring Code
Cable length 3.0m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
Rated force (Fnom)
Maximum operating force(FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on charact. value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
0.1
0.1/ 0.2/ 0.5/ 1/ 2/ 5/ 10
150
> 300
10
2.000 0.005
3
10
760 60
704 6
> 5 x 109
0.1
0.1
0.1
0.1
0.1
+23
-20 ... +50
-20 ... +50
-30 ... +70
IP 42
0.2
0.2
0.2
0.2
0.2
0.2
Order Example
Type Code
KAF-S/1kN/0.2
Description
Force transducer 1kN with 0.2% accuracy class
Accuracy class
Rated force
Model
Accessoires / Options
Load button
Base plate
Road end bearing
66
Type Code
XKM 019
Description
K12-50 for KAF-S 100N up to 10kN
XKM 033.03
XKM 033.04
GKA 12
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAF-S-E
Force Transducer
Application
Measuring of tension and compression forces in
machines and systems
Material testing machines, testing stands
Hydraulic cylinder
Dimension (mm)
20
M12
28
22
66
17
100N up to 10kN
Small mounting dimension
Made from stainless steel or
aluminium (<500N)
Environmental protection IP 42
Special Features
Weight
1.2 kg
10,2
M12
30
70
Rated Force
KAF-S 100N-10kN
67
Wiring Code
Cable length 5.0m
supply voltage +
(UB)
brown
shield
(SHI)
black
signal +
(OUT)
green
ground /
signal -
(0V)
yellow
programming
interface
(PRG)
white
Specifications
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Relative linearity error (dlin)
Temperature effect on zero signal (TK0)
TK of output signal under load
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Excitation voltage
Output signal (compression force positiv)
% Fnom
kN
% Fnom
% Fnom
% Fnom
%
%/10K
%/10K
%
%
%
o
C
o
C
o
C
o
C
VDC
VDC
Order Example
Typenschlssel
/ Bestellbeispiel Description
Type Code
KAM-S-E/10kN/0.2/24V/-10...+10V Force transducer 10kN with 0.2% accuracy class
Output signal
Supply voltage
Accuracy class
Rated force
E = Integrated amplifier
Model
Accessoires / Options
68
Load button
Type Code
XKM 019
Description
K12-50 for KAF-S 100N up to 10kN
GKA 12
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAF-W
Force Transducer
Applications
For measuring compressive force in units
and systems
Ideal for material testing machines
Features
200N to 10kN
Insensitive to bending moments and
lateral force
Made of stainless steel and aluminium (<1kN)
Environmental protection IP 53
Dimensions
30g6
M28x1,5
(10,5)
10
11
24
33
91
34
34
M28x1,5
8H7
3H7
8g8
20g7
M28x1,5
M10
69,5
69,5
Rated Load
2.5kN
5kN
10kN
A (mm)
101.5
101.5
113.5
B (mm)
33
33
45
Wiring Code
Cable length 3m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Lateral force effect (dQ)
Rated characteristic value (Cnom)
Zero signal tolerance
Reference excitation voltage (Uref)
Operating range of excitation voltage (BUG)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Minimum capacity for testing machines
according to ISO 7500-1:
Class 1
Class 0.5
% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
VDC
%
%
% / 10K
% / 10K
%
o
C
o
C
o
C
o
C
0.05
0.2 / 0.5 / 1 / 2.5 / 5 / 10
150
> 300
100
0.02
200 0.04
1
20
780 40
702 2
> 5 x 109
0.05
0.025
0.04
0.025
+23
-20 ... +60
-20 ... +60
-30 ... +70
IP 53
% Fnom
% Fnom
0.2
1
Order Example
Type Code
KAF-W/1kN/0.05
70
Description
Force transducer 1kN with 0.05% accuracy
Accuracy class
Rated load
Model
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAK-S
Tension Load Cell
Applications
Direct load measuring in wire ropes
Assembly technology
Anchoring
Photo: KAK-S/6t
Features
Options
Dimensions
Drawing KAK-S/6t
Rated Load A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) Weight (kg)
2t
3t
6t
10t
15t
20t
50t
98
125
180
290
350
400
450
68
85
120
200
240
250
290
30
40
60
80
100
120
150
15.2
20.1
30.2
40.3
50.3
60.3
70.3
10
16.5
18.5
22
23
25
28
6
8
20
22
23
25
28
(35)
26
33
47
47
47
47
29
53
78
123.5
147
172
197
7
7
7
8
8
8
8
approx. 0.3
approx. 0.5
approx. 2.3
approx. 3.3
approx. 5
approx. 8
approx. 9.5
71
Wiring Code
Cable length 3m
supply voltage +
(UB)
shield
(SHI)
brown
black
signal +
(OUT)
green
ground /
signal -
(0V)
yellow
programming
interface
(PRG)
white
Specifications
Accuracy Class
% Fnom
1
with Integrated Amplifier
t
% Fnom
% Fnom
mV/V
%
Vref
VDC
1.5 0.2
1
10
0.5 ... 12
380 30
352 1.5
> 5 x 109
Supply voltage
Input current
Current output signal
Voltage output signal (max. load 5mA)
Maximum resistance
VDC
mA
V
mA
19...28
35 (at 24V)
0 ... 10
0/4 ... 20
300
11...15
20 (at 12V)
0 ... 5
0/4 ... 20
100
%
%
%/10K
%/10K
%
0.5
0.5
0.5
0.2
0.5
0.5
0.5
0.5
0.2
0.5
C
C
o
C
o
C
+23
-20 ... +60
-30 ... +70
-30 ... +70
IP 65
+23
-20 ... +60
-30 ... +70
-30 ... +70
IP 65
o
o
Order Example
Type Code
Description
KAK-S/10t/1/24V/0...10V
Accessoires/ Options
Type Code Description
Plug and cable XKC 041
XKC 044.01
XKC 046.03
XKC 071
72
6 pin plug instead of free cable ends for connecting the display unit AE 703
5-pin flange plug mounted to sensor body
Connecting cable 5m for XKC 044.01
6 pin plug connected to sensor cable incl. TEDS sensor recognition function
Data sheet KAK-S Subject to technical changes 01/2014
A.S.T. Angewandte System Technik GmbH. Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAL
Load Pin with Customizable Dimensions
Applications
Overload protection
Cranes and hoisting devices
Elevators and wire rope winches
Direct load measurements such as
pins, axle or shafts
Oil production facilities
Coal mining
Features
Options
Integrated amplifier with standard
signal output 0/4 ... 20 mA, -10 ... 0 ... +10 V
Redundant system with two measuring
bridges and two amplifiers
CAN Bus/ CANopen interface
ATEX for 10kN ... 5000kN (without amplifier)
Dimensions (mm)
milled slot
for axle holder
37 (>70)
(52* by <70
with amplifier)
D f7
C
A
Nominal Load in kN
KAL Type
20
50
100
200
400
800
1200
25 - 40
30 - 50
40 - 65
50 - 80
65 - 110
80 - 125
110 - 156
73
Wiring Code
Cable length 3m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
black
green
(+SI)
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
supply voltage +
(UB)
brown
shield
(SHI)
black
signal +
(OUT)
green
ground /
signal -
(0V)
yellow
programming
interface
(PRG)
white
Specifications
Accuracy Class *)
% Fnom
0.5 ... 2
1 ... 2
(with Integrated Amplifier)
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
VDC
%
%
%/10K
%/10K
%
VDC
mA
mA
V
o
C
o
C
o
C
o
C
3 ... 5000
150
> 500
10
1.00 0.01
3
5
0.5 ... 12
380 30
352 1.5
> 5 x 109
0.5 ... 2
0.5 ... 2
0.5 ... 2
0.5 ... 2
0.5 ... 2
20 ... 5000
150
> 500
10
Order Example
Type Code
KAL-E/200kN/1/D65h6/L232/2x4...20mA
74
1 ... 2
1 ... 2
0.5 ...2
0.5 ... 2
0.5 ... 2
19 ... 28
11 ... 15
35 (at 24V)
20 (at 12V)
0/4 ... 20
0/4 ... 20
0 ... 10/ -10 ... +10
0 ... 5/ -5 ... +5
300
100
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
*) Accuracy depends on mounting conditions
Description
Load pin 200kN with 1% accuracy
Two amplifiers (redundant) with 4 ... 20 mA
Length in mm
Diameter in mm and tolerance
Accuracy class
Rated (nominal) force
E = Integrated amplifier
Model
Data sheet KAL Subject to technical changes 10/2015
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAL
Load Pin with customizable dimensions
and CAN / CANopen interface option
Applications
Overload protection
Cranes and hoisting devices
Elevators and wire rope winches
Direct load measurements such as
pins, axle or shafts
Features
Options
Integrated amplifier with standard
CAN / CANopen interface
Redundant system with two measuring
bridges and two amplifiers
Inspection certificate 3.1 or 3.2
according to EN 10204
Dimensions (mm)
milled slot
for axle holder
37 (>70)
(52* by <70
with amplifier)
D f7
C
A
Nominal load in kN
KAL type
Recommended Df7
20
50
100
200
400
800
1200
25 - 40
30 - 50
40 - 65
50 - 80
65 - 110
80 - 125
110 - 156
75
Wiring code
Cable length: 3 Meter
excitation voltage +
(+EX)
brown
shield
(SHI)
signal +
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
CANopen
Amplifier
Module
1 Shield
brown
2 Supply voltage
black
3 GND
green
4 CAN-High
white
yellow
5 CAN-Low
Specifications
Accuracy Class*)
(SHI)
%brown
Fnom
black
kN
0.5
3 ... 5000
20 ... 5000
green
% Fnom
white
%
Fnom
yellow
% Fnom
mV/V
%
Vref
VDC
%
%
% / 10K
% / 10K
%
VDC
mW
bit
kHz
kbit/s
150
> 500
10
1.00 0.01
3
5
0.5 .... 12
380 30
352 1.5
> 5 x 109
C
C
o
C
o
C
o
o
0.5
0.5
0.5
0.5
0.5
5 .... 40
< 300
16
50 (adjustable)
125 .... 500
127
CANopen CiA 404
4 Transmit PDOs
Bitrate and module address adjustable
1x DMS, 1x PT1000
+23
-20 .... +60
-30 .... +70
-40 .... +70
IP 67
76
Type Code
Description
KAL-E/200kN/D65h6/L232/2xCANopen
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAL-K
Load Pin with Standard Dimensions
Applications
Overload protection
Cranes and hoisting devices
Elevators and wire rope winches
Direct load measurements such as
pins, axle or shafts
Features
Options
Redundant system with two
measuring bridges and two amplifiers
Amplifier options for standard signal output
0/4 ... 20mA, -10 ... 0 ... +10V
B
F/2
C D
axial
F/2
radial
Rated Load
Cable Output
I h6
(mm)
A
B
C
D
E
F
G
H
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
axial
25
84
18
10
24
16
5.2
0.2kg
50kN
radial or axial
35
112
25
12
12
35
14
6.3
11.5
0.7kg
100kN
radial or axial
50
161
32
18
18
48
24
10.5
20
2.0kg
200kN
radial or axial
65
196
32
20
25
65
26
10.5
22.5
4.5kg
Weight
500kN
radial or axial
85
258
34
35
28
89
39
10.5
28
10.5kg
1000kN
radial or axial
100
347
36
55
35
120
61
10.5
36
19.5kg
1250kN
radial or axial
120
347
36
55
35
120
61
12.5
40
28.5kg
77
Wiring Code
Cable length
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
black
green
supply voltage +
(UB)
brown
shield
(SHI)
black
signal +
(OUT)
green
excitation voltage -
(-EX)
yellow
ground /
signal -
(0V)
yellow
signal -
(-SI)
white
programming
interface
(PRG)
white
(+SI)
Specifications
Accuracy Class
% Fnom
kN
Rated (nominal) force (Fnom)
Maximum operating force (FG)
% Fnom
% Fnom
Breaking force (FB)
Lateral force limit (FQ)
% Fnom
mV/V
Rated characteristic value (Cnom)
Zero signal tolerance
%
Reference excitation voltage (Uref)
VDC
Operating range of excitation voltage (BUG)
VDC
o
C
Reference temperature (Tref)
o
Rated temperature range (BT, nom)
C
o
Operating temperature range (BT, G)
C
o
Storage temperature range (BT, S)
C
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638
Order Example
Type Code
KAL-K-A-E/200kN/1/2x4...20mA
78
and
PRG to
becustomer)
connected
by customer.
(0V and PRG0V
to be
connected
by the
With integrated
amplifier
1
5 ... 1250
150
> 500
10
1.00 0.01
3
5
0.5 ... 12
380 30
352 1.5
> 5 x 109
1
1
0.5
0.5
0.5
1
1
0.5
0.5
0.5
19 ... 28
35 (at 24V)
4 ... 20
0 ... 10 / -10 ... +10
300
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
11 ... 15
20 (at 12V)
4 ... 20
0 ... 5 / -5 ...+5
100
Description
Load pin 200kN with 1% accuracy
Two amplifiers (redundant) with 4 ... 20 mA
Accuracy class
Nominal force
E = Integrated amplifier
A = Axial / R = Radial connector
K = Catalogue product with standard dimensions
Model
Data sheet KAL-K Subject to technical changes 01/2014
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAM
Force transducer
Application
Measurement of pressure forces in machiner
and equipment
Assembly technology
Grinding and polishing machines
Automation technology
Overload protection
Semiconductor manufacturing
Features
100N up to 300kN
Small dimensions
Made from stainless steel and
aluminium (<500N)
Hermetically sealed enclosure (IP 65 resp. IP 67)
Options
Integrated amplifier with standard signal
for force transducer 500N ... 200kN
ATEX-Certificate
Dimensions (mm)
4xD offset by 90
drawn offset by 45
0,2
I
3 x M3 (120)
20,5
25
Rated Force
100N/ 200N
6-0.1
0.5kN ... 10kN
11-0.1
20kN/ 50kN
24-0.1
100kN/ 200kN/ 300kN 32-0.1
Rated Displacement / mm
Weight
R13
R50
R100
R160
13
25
48
60
M3
M4
M10
M12
20.5
30
70
90
25
40
90
115
2
4
12.5
12.5
0.6
10
12
12
0.02
0.02
0.02
0.02
0.16 kg
0.25 kg
1.80 kg
3.20 kg
79
Wiring Code
Cable length 1.5m
with integrated amplifier
excitation voltage +
(+EX)
brown
supply voltage +
(UB)
brown
shield
signal +
(SHI)
black
green
shield
(SHI)
black
signal +
(OUT)
green
ground /
signal -
(0V)
yellow
programming
interface
(PRG)
white
(+SI)
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
% Fnom
N
1001)/ 2001)/ 500
kN
1/ 2/ 5/ 10/ 20/ 50
kN
100 / 200*/ 300*
% Fnom
150
% Fnom
> 300
% Fnom
50
mV/V
1.000 0.005
%
3
VDC
5
VDC
10 (10kN), 20 (20kN)
380 30 (10kN), 760 60 (20kN)
352 1.5 (10kN), 706 6 (20kN)
> 5 x 109
%
0.2
0.1
0.2
%
0.2
0.1
0.2
%/10K
0.2
0.1
%/10K
0.2
0.1
%/10K
0.2
%
0.2
0.1
0.2
%
0.2
%
3
+23
+23
o
C
-25
...
+60
-25
... +60
o
C
-30
...
+70
-30
... +70
o
C
-40
...
+70
-40
... +70
o
C
IP 67
IP 67
VDC
19 ... 28
11 ... 15
mA
35 (at 24V) 20 (at 12V)
80
V
mA
0.2
0.1
0 ... 10
4 ... 20
300
0 ... 5
4 ... 20
100
O
P
top plate
base plate
K
Rated Force in
kN
0.5 bis 10
20/ 50
100/ 200/ 300
40-0.1
90-0.1
115-0.1
55
78
90
67
103
120
6.6
13.5
13.5
50
100
100
37.5
76
76
37
73
90
81
Description
Force transducer 1kN with 0.2% accuracy and integrated amplifier
Output signal
Supply voltage
Accuracy class
Rated load
E = Integrated amplifier
Model
Accessoires / Options
Type Code
Description
XKM 072
XKM 070
XKM 071
pressure
XKM 096
XKM 094
on transducers
XKM 095
Plug and
XKC 041
cable
XKC 044.01
5-pin flange plug on sensor body (from 20kN!) enables releasable con
Top plate
Base plate
XKC 071
ATEX-Certificate KAM-EX
82
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAM-B
Force Transducer
Applications
Measuring of pressure forces in machinery and system
Load cookies
Features
Dimensions (mm)
Rated Force in kN
Weight
1 ... 10
20 ... 50
100
29.4
35.0
48.0
8.1
10.7
15.2
8.1
14.0
22.4
31.8
38.1
50.8
25.4
31.5
42.0
M2.5
M2.5
M4.0
3
3
6
9.9
16.0
25.4
40g
50g
300g
KAM-B
Rated Force in kN
1 ... 10
20 ... 50
100
4
7
14
48
58
78
40
47
64
3.4
4.1
5.8
M (3x120)
Mounting plate
L
K
83
Wiring Code
Cable length 1.5m
excitation voltage +
(+EX)
red
shield
signal +
(SHI)
(+SI)
yellow
green
excitation voltage -
(-EX)
black
signal -
(-SI)
white
Specifications
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
0.5
1/ 2/ 5/ 10
1
20/ 50/ 100
150
> 300
1.5 0.05
3
10
380 30
352 1.5
> 5 x 109
0.5
0.5
0.5
0.5
1
1
1
1
+23
-15 ... +70
-15 ... +70
-20 ... +100
IP 65
Order Example
Type Code
KAM-B/10kN/0.5
Description
Force transducer 10kN with 0.5% accuracy class
Accuracy class
Rated load
Model
Accessoires / Options
Mounting plate
ATEX
84
Type Code
XKM 290
XKM 291
XKM 292
KAM-B-EX
Description
for 1kN up to 10kN
for 20kN up to 50kN
for 100kN
for 1kN ... 10kN. Please note ATEX-datasheet!
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAM-PR
Force Transducer
Applications
Load monitoring on lifting jacks
Vessel weighing
Fill level measuring
Features
100kN to 350kN
0.1% accuracy class
Small dimension
Made from stainless steel
Easy to mount
Environmental protection IP 65
Option
ATEX-Certificate
Dimensions
Rated Load
A
(mm)
100
150
B
C
D
(mm) (mm) (mm)
50
57
80
130
26
40
E
(mm)
12.5
10
F
R
(mm) (mm)
9
13
160
200
F
K
65 x 115
Deckplatte
4 x 17
Krafteinleitungsplatte
(pendelnd)
4 x S
Abhebesicherung
101
KAM-PR
Grundplatte
40
140
OxP
L
Rated Load
K (mm)
L (mm)
M (mm)
N (mm)
O (mm)
P (mm)
S (mm)
170
240
180
260
100
150
89.5
120
140
210
60
100
13
17
85
Wiring Code
Cable length 3m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
% Fnom
kN
% Fnom
% Fnom
% Fnom
0.1
100/ 200/ 250/ 350
150
500
100
mV/V
%
VDC
2.000 0.005
0.0 0.06
10
760 60
706 6
> 5 x 109
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
kg
0.1
0.1
0.1
0.1
0.1
+23
-20 ... +60
-20 ... +60
-20 ... +60
approx. 2
IP 65
Order Example
Type Code
KAM-PR/250kN/0.1
Accessoires / Options
Type Code
Mounting kit XKM 293
XKM 294
86
Description
Force transducer 250kN with 0.1% accuracy
Accuracy class
Rated load
Model
Description
for KAM-PR 100kN ... 250kN
for KAM-PR 350kN
ATEX
for 100kN ... 350 kN. Please note ATEX date sheet!
KAM-PR-EX
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAM-R
Force Transducer
Applications
Measuring shim
Overload protection at rope end
Screw control
Features
500N up to 35kN
Small dimension
Made of stainless steel
Good reproducibility
Customized dimensions possible
C
Dimensions (mm)
ca. 30 mm for
cable
Type Number
3573570
3573569
3571443
3573748
3572465
3573217
3572616
3573588
Rated Load
500N
1kN
2kN
5kN
10kN
20kN
30kN
35kN
A (mm)
58
58
70
60
80
69.7
80
100
C (mm)
12
12
30
20
36
36
36
40.1
F (mm)
15
15
20
28
27
25
27
27
KAM-R
87
Wiring Code
Cable length 3m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
1
0.5/ 1/ 2/ 5/ 10/ 20/ 30/ 35
150
> 300
20
approx. 1.000
3
10
380 30
352 2
> 5 x 109
1
1
0.5
0.5
0.5
+23
-20 ... +60
-20 ... +60
-30 ... +70
IP 42
Order Example
Type Code
KAM-R/10kN/1
88
Description
Force transducer 10kN with 1% accuracy
Accuracy class
Rated load
Model
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAM-S
Force Transducer in Small Dimensions
Applications
Force measurement in machines and systems
Mounting and fitting
Industrial automation
KAM-S
100N to 1kN
Features
100N up to 50kN
Small dimensions
Made of stainless steel or aluminium (<2kN)
Rugged design
Environmental protection IP 65
Options
ATEX Certificate
KAM-S 50kN
Dimensions (mm)
Rated Load
100N ... 1kN
2kN ... 20kN
50kN
Weight
approx. 25g
approx. 55g
approx. 230g
29
6
13
0,4
19,5
3,2
26
30
12
46
16
28
19,3
R80
0,3
18
15
R40
M4
23
ca. 11
34,5
40
Wiring Code
Cable length 1.5m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
% Fnom
0.5
N
kN
% Fnom
% Fnom
% Fnom
mV/ V
%
VDC
1
10/ 20
50
150
> 300
20
1.00 0.01
3
10
380 30
352 1.5
> 5 x 109
380 30
352 1.5
> 5 x 109
760 60
710 10
> 5 x 109
%
%
%
%
%/10K
%/10K
%
1
0.5
0.5
0.5
0.5
0.5
0.5
2
1
1
1
0.5
0.5
0.5
2
1
1
1
0.5
0.5
0.5
C
C
o
C
o
C
+23
-20 ... +60
-30 ... +70
-30 ... +70
IP 65
o
o
22
15
Description
KAM-S/100N/0.5
Accessoires/ Options
Type Code
Description
Load button
XKM 062
XKC 041
XKC 042
XKC 071
XKC 072
ATEX Certificate
KAM-S-EX
for KAM-S 100N ... 20kN. Please note ATEX data sheet.
Data sheet KAM-S Subject to technical changes 01/2016
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAM-S-H
Force Transducer
Applications
Force measurement in machines and systems
Mounting and fitting
Industrial automation
Features
20kN
Accuracy Class 0,5%
Small dimensions
Made of stainless steel
Environmental protection IP 67
Dimensions (mm)
,75
2
2
4
3,5
13
12
R40
7,95
M2 (3x120)
26
91
Wiring Code
Cable length 1.5m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
Rated force (Fnom)
% Fnom
kN
0.5
20
% Fnom
% Fnom
% Fnom
mV/ V
%
VDC
%
%
%
%/10K
%/10K
%
150
> 300
20
1.00 0.01
3
20
C
C
o
C
o
C
+23
-20 ... +60
-30 ... +70
-30 ... +70
IP 67
o
o
2700 500
2000 20
> 5 x 109
0.5
0.5
0.5
0.5
0.5
0.5
Order Example
Type Code
KAM-S-H/20kN/0.5
Description
Force transducer 20kN with 0.5% accuracy
Accuracy class
Rated load
Model
Accessoires/ Options
Plug and cable
92
Type Code
XKC 041
XKC 042
XKC 071
Description
6 pin plug, connected to sensor cable
Cable extension
6 pin plug incl. TEDS function, connected to sensor cable
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAN
Force Transducer
Application
Calibrations
Scales
Features
100kN up to 400kN
Integrated transverse force protection
Hermetically sealed enclosure (IP 67)
Appliances for easy assembly
Options
Integrated amplifier with standard signal
Dimension (mm)
Rated force (kN)
100/ 200
400
Weight
100/ 200
400
56
62
40
43.5
6.5
10
7
2.5
58
58
64
64
17
16
125
120
60
50
28
28
229.5
217
16
19
9.5kg
11kg
Top plate
Mounting plate
Weld on plate
93
Wiring Code
Cable length 3m
supply voltage +
brown
excitation voltage +
(+EX)
brown
shield
(SHI)
black
shield
signal +
(SHI)
(+SI)
black
green
signal +
(OUT)
green
yellow
(-EX)
yellow
ground /
signal -
(0V)
(-SI)
white
programming
interface
(PRG)
white
Specification
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on character. value (TKC)
TK of output signal under load
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Supply voltage
Input current
Output signal for compressive force (0...FN)
Alternatively:
- Voltage output signal (max. load: 5mA)
- Current output (max. resistance)
% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%/10K
%
%
%
o
C
o
C
o
C
o
C
VDC
mA
0.1
0.05
100/ 200/ 400
150
> 500
100
2.000 0.002
1
20
380 30
352 1.5
> 5 x 109
0.10
0.05
0.10
0.05
0.05
0.025
0.10
0.05
0.10
0.05
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
0.10
0.20
0.10
0.20
0.10
3
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
19 ... 28
35 (at 24V)
V
mA
11 ... 15
20 (at 12V)
0 ... 10
0 ... 5
0 (4) ... 20 (300 ) 0 (4) ... 20 (100 )
Order Example
94
94
Type Code
Description
KAN-E/200kN/0.2/24V/0 ...10V
Force transducer 200kN with 0.2% accuracy class and integrated amplifier
Output signal
Supply voltage
Accuracy class
Rated force
E = Integrated amplifier
Model
Accessoires/ Options
Type Code
Description
Top plate
XKM 014
XKM 011
Mounting plates
XKM 018
XKM 026
Weld on plate
XKM 017
Protective cable
XKC 018
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAN-DZ
Force Transducer
Application
Mechanical engineering
Suitability for force measuring devices
according DIN/EN/ISO376
Features
Options
Integrated amplifier with standard signal
Dimensions (mm)
Rated Load in kN
Weight
ca. 10kg
95
Wiring Code
Cable length 3m
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
signal -
(-SI)
supply voltage +
brown
(UB)
shield
(SHI)
black
signal +
(OUT)
green
yellow
ground /
signal -
(0V)
yellow
white
programming
interface
(PRG)
white
Specification
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
TK of output signal under load
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Supply voltage
Input current
Output signal for compressive force (0...FN)
Alternatively:
- Voltage output signal (max. load: 5mA)
- Current output
- Maximum resistance
Output signal for tensile/compressive force (-FN ... FN)
Voltage output signal ( max. load: 5mA)
% Fnom
kN
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%/10K
%
%
%
o
C
o
C
o
C
o
C
VDC
mA
V
mA
0.1
0.2
100/ 200/ 4001)
150
> 300
2.000 0.002
1
20
380 30
352 1.5
> 5 x 109
0.10
0.20
0.10
0.20
0.05
0.05
0.10
0.10
0.10
0.10
0.20
0.10
0.10
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
0.10
0.1
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
19 ... 28
11 ... 15
35 (at 24V)
20 (at 12V)
0 ... 10
0 (4) ... 20
300
0 ... 5
0 (4) ... 20
100
-5 ... +5
Order Example
96
Type Code
Description
KAN-DZ-E/200kN/0.2/24V/0...10V
73
30 -0,01
c a. 355
c a. 428
KAN-DZ 100kN with rod end bearings GKA 30 with male thread
hexagonal nut
DIN 934
thread adapter XKM 082
ca. 647
ca. 759
KAN-DZ 200kN wiht thread adapters XKM 082 and rod end bearings GKI 50 with female thread.
spherical nut / spherical socket XKM 089
KAN-DZ 100kN/200kN
with stud XKM 085 and
spherical nut /socket XKM 086
ca. 320
c a. 315
90
97
Rated Force
KAN-DZ 100kN / 200kN
KAN-DZ 400kN
A
60
86
B
M30x2
M45x3
C
44
60
D
64
90
E
15
18
F
32
50
R
50
80
Accessoires / Options
98
Type Code
GKA 30
GKI 50
Spherical nut /
socket
Load button
XKM 086
XKM 089
XKM 161
Description
with external thread matching for KAN-DZ 100kN
with external thread matching for KAN-DZ 200kN
(only with thread adapter XKM 082)
for KAN-DZ 100kN/ 200kN (only with stud XKM 085)
for KAN-DZ 400kN
K30-125 for KAN-DZ 100/ 200kN
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAN-M
Force Transducer
Application
For guided force measuring
Compression force measurement
Special features
1kN up to 10kN
Small dimensions
Dimensions (mm)
D1
B
E
Tefloncable
D2
A
Rated force
(kN)
Weight
1
2
5
10
12.7
12.7
12.7
12.9
6.4
6.5
7.7
10
6.5
5.9
6.4
8.2
7.7
7.7
7.8
12.2
14.9
14.9
14.9
14.9
3.05
3.05
3.05
3.05
9.6
9.6
9.6
9.6
0.25
0.25
0.25
0.25
2.8
2.8
2.8
2.8
1.9
1.9
1.9
1.9
1.65
1.65
1.65
1.65
appr. 4g
appr. 4g
appr. 4g
appr. 4g
99
Wiring Code
Cable length 1.5m
excitation voltage +
(+EX)
red
shield
signal +
(SHI)
(+SI)
yellow
green
excitation voltage -
(-EX)
black
signal -
(-SI)
white
Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
% Fnom
kN
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/ 10K
%/ 10K
%
o
C
o
C
o
C
o
C
1
1/ 2/ 5/ 10
> 300
100
1.5
1
10
380 30
352 1.5
> 5 x 106
1
1
0.5
0.5
0.5
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 62
Order Example
Type Code
KAN-M / 2kN / 1
100
Description
Force transducer 2kN with 1% accuracy class
Accuracy class
Rated load
Model
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAN-S
Force Transducer
Applications
Features
27kN to 112kN
Small dimensions
Made of stainless steel
For guided measuring
Customized design possible
Dimensions (mm)
Rated Load
27kN
40kN
55kN
72kN
91kN
112kN
A (mm)
13
15
17
19
21
23
B (mm)
25
25
30
30
35
35
C (mm)
5
5
5
5
7.5
7.5
Weight
approx. 30g
approx. 40g
approx. 60g
approx. 70g
approx. 100g
approx. 120g
101
Wiring Code
Cable length 1.5m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Zero signal tolerance
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%
0.5
27/ 40/ 55/ 72/ 91/ 112
120
> 300
C
C
o
C
o
C
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 54
o
o
2.00 0.02
1
10
380 30
352 3
> 5 x 109
0.5
0.5
0.5
0.5
0.5
Order Example
Type Code
KAN-S/55kN/0.5
102
102
Description
Force transducer 55kN with 0.5% accuracy class
Accuracy class
Rated load
Model
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAP-S, KAP-E
Force Transducer
Application
For measuring tensile and compressive forces
Perfect for material testing machines
Features
High accuracy
5N up to 50kN (KAP-S)
With integrated overload protection up to 50N
Versions with integrated amplifier
(KAP-E up to 2kN)
Environmental protection IP 42
Dimensions (mm)
ca. a
D
B
KAP-S
Rated Force
5N
10N/ 20N/ 50N
100N/ 200N
500N
1kN/ 2kN/ 3kN
5kN
10kN
20kN
50kN
13
13
13.6
13.6
13.6
19
18.1
21.5
22.5
55
55
60
60
60
70
70
78
78
98
60
42
42
42
60
60
68
68
14
M6
M6
14
14
M8
14
M8
14
M8
26
M12
M12
35
38 M20x1.5
38 M24x2
Weight
Material
200g
100g
250g
250g
250g
750g
1kg
1.3kg
1.3kg
0.8
0.4/ 0.3/ 0.25
0.08/ 0.06
0.05
0.08/ 0.12/ 0.22
0.15
0.20
0.25
0.55
103
ca. a
ca. a
9,75
C
17
36
D
KAP-E / 10N ... 50N
KAP-E
Rated Force
10N/ 20N/ 50N
100N/ 200N/ 500N
1kN/ 2kN
13 55 60 14
14 65 38 14
14 65 42 14
Weight
M6
M8
M8
100g
250g
250g
Rated DisplaceMaterial
ment 0.05mm
0.4/ 0.3/ 0.25
high strength aluminium
0.08/ 0.06/ 0.05
stainless steel
0.08/ 0.12
stainless steel
Wiring Code
Cable length 3m
KAP-S
KAP-E
excitation voltage +
(+EX)
brown
(SHI)
supply voltage +
(UB)
brown
shield
signal +
(+SI)
black
green
shield
(SHI)
black
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
104
signal +
(OUT)
green
ground /
signal -
(0V)
yellow
programming
interface
(PRG)
white
Specifications
Accuracy Class
% Fnom
0.2
0.1
0.051)
0.22) KAP-E
N
5/ 10/ 20
5/ 10/ 20/ 50
50/ 100/ 200 10/ 20/ 50/ 100/ 200/ 500
kN
0.1/ 0.2/ 0.5/ 1 0.5/ 1/ 2/ 3/ 5
1/ 2
kN
2/ 3/ 5/ 10/ 20/ 50 10/ 20/ 50
% Fnom
120 (overload protection)
120 (overload protection)
% Fnom
150
150
% Fnom
> 500
> 500
% Fnom
> 300
> 300
% Fnom
10
10
mV/V 2.000 0.002; for 10/ 20/ 50N: 2.000 0.005
%
1; for 10/ 20/ 50N: 10
VDC
10
380 30
352 3
> 5 x 109
%
0.2
0.1
0.051)
0.13)
%
0.2
0.1
0.05
%/10K
0.2
0.1
0.05
0.2
%/10K
0.2
0.1
0.05
%/10K
0.13)
%
0.2
0.1
0.2
0.05
%
0.13)
%
1
o
C
+23
+23
o
C
-20 ... +60
-20 ... +60
o
C
-30 ... +70
-30 ... +70
o
C
-30 ... +70
-40 ... +70
IP 42
IP 42
19 ... 28
11 ... 15
VDC
mA
35( at 24V) 20( at 12V)
V
mA
0 ... 10
4 ... 20
300
0 ... 5
4 ... 20
100
-5 ... +5
105
105
Dimension (mm)
F
A
K
L
Rated Load
KAP-S/5N
KAP-S/KAP-E 10N ... 50N
KAP-S/100N ... 3kN
KAP-E/100N ... 500N
KAP-E/1kN ... 2kN
KAP-S/5kN ... 10kN
KAP-S/20kN
KAP-S/50kN
55
55
60
60
60
70
78
78
98
60
42
42
42
60
68
68
12
12
12
12
12
30
30
30
M6
M6
M8
M8
M8
M12
M20x1,5
M24x2
14
14
14
14
14
29
40
42
8
8
8
8
8
15
22
22
R16
R16
R16
R16
R16
R50
R50
R50
appr. 108
appr. 108
appr. 128
appr. 133
appr. 133
appr. 146
appr. 198
appr. 228
appr.128
appr. 128
appr. 152
appr. 157
appr. 157
appr. 178
appr. 248
appr. 288
6H7
6H7
8H7
8H7
8H7
12H7
20H7
25H7
Order Example
Type Code
Description
KAP-E/1kN/0.2/24V/0...10V
Force transducer 1kN with 0.2% accuracy class and integrated amplifier
Output signal
Supply voltage
Accuracy class
Rated load
E = Integrated amplifier
Model
Accessoires / Options
Load button
106
Type Code
XKM 029
XKM 040
XKM 019
XKM 043
XKM 044
GKA 6
GKA 8
GKA 12
GKA 20
GKA 25
XKC 041
XKC 071
Description
K6-16 for KAP-S 5N up to 50N / KAP-E 10N up to 50N
K8-16 for KAP-S / KAP-E 100N up to 3kN
K12-50 for KAP-S 5kN and 10kN
K20-50 for KAP-S 20kN
K24-50 for KAP-S 50kN
male threadwith jam nut for KAP-S 5N up to 50N / KAP-E 10N up to 50N
male threadwith jam nut for KAP-S/ KAP-E 100N up to 3kN
male threadwith jam nut for KAP-S 5kN up to 10kN
male threadwith jam nut for KAP-S 20kN
male threadwith jam nut for KAP-S 50kN
6-pin plug connected to sensor cable
6-pin plug connected (TEDS) to force transducer
Data sheet KAP-S Subject to technical changes 01/2014
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/4455491 www.ast.de
KAS
Force Transducer
Application
Measuring of compression and tension forces
Material testing machines und devices
Test stands
Features
2kN up to 50kN
Accuracy class 0.1% and 0.05%
Made from stainless steel
Hermetically sealed enclosure (IP 67)
Appliances for easy mounting
Options
Integrated amplifier
ATEX 2kN up to 50 kN
Dimensions (mm)
A
D
ca. 18
30
R50
XKM 019 29 15
M12
XKM 043 40 22 M20x1.5
XKM 044 42 22 M24x2
GKA
Rated Force
GKA 12
GKA 20
GKA 25
2-10kN
20kN
50kN
2-10kN
20kN
50kN
XKM
Rated Force
B
K
Rated Force
2/ 3kN
5kN
10kN
20kN
50kN
16.3
15.7
16.3
21.2
22.5
60
60
60
68
68
68
68
68
78
78
35
M12
12
35
M12
12+0,018
35
M12
12+0,018
38 M20x1.5 20+0,021
38 M24x2 25+0,021
+0,018
K
ca. 146
ca. 146
ca. 146
ca. 192
ca. 224
0.12 mm
0.12 mm
0.20 mm
0.25 mm
0.55 mm
107
Wiring Code
Cable length 3m
(+EX)
brown
shield
signal +
(SHI)
black
green
(+SI)
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
supply voltage +
(UB)
brown
shield
(SHI)
black
signal +
(OUT)
green
ground /
signal -
(0V)
yellow
programming
interface
(PRG)
white
Specification
Accuracy Class
% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
%
%
%/10K
%/10K
%/10K
%
%
C
o
C
o
C
o
C
o
0.1
0.05
2/ 3/ 5/ 10/ 20/ 50
150
>300
10
2.000 0.002
1
12
380 30
352 1.5
> 5 x 109
0.1
0.05
0.1
0.05
0.035
0.035
0.1
0.05
0.1
0.05
2/ 3/ 5/ 10/ 20/ 50
150
>300
10
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
0.1
0.2
0.2
0.1
1
VDC
mA
19 ... 28
35( at 24V)
11 ... 15
20( at 12V)
V
mA
0 ... 10
4 ... 20
300
0 ... 5
4 ... 20
100
-5 ... +5
Order Example
108
Type Code
Description
KAS-E/1kN/0.2/24V/0 ...10V
Force transducer 1kN with 0.2% accuracy class with integrated amplifier
Output signal
Supply voltage
Accuracy class
Rated load
E = Integrated amplifier
Model
Data sheet KAS Subject to technical changes 12/2014
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAU-PR
Force Transducer
Applications
For monitoring of loads in lifting jackets
Suitable for reliable load recognition
Features
Dimensions
Rated Load
150kN/250kN
350kN
A (mm)
69
109
109
Wiring Code
Cable length 6m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
Rated load (Fnom)
Breaking force (FB)
Lateral force limit (FQ) (mounted)
% Fnom
kN
% Fnom
% Fnom
1
350
> 300
100
%
%
% / 10K
% / 10K
% / 10K
1
1
0.5
0.5
0.5
mV/V
%
VDC
o
C
o
C
o
C
o
C
approx. 2
3
20
380 30
352 1.5
> 5 x 109
+23
-10 ... +40
-30 ... +70
-40 ... +70
IP 65
Order Example
Type Code
KAU-PR/350kN/1
Description
Force transducer 350kN with 1% accuracy
Accuracy class
Rated force
Model
110
Description
Thrust pad with O-ring
Base plate hardened and polished
Screw DIN 931 M8x80
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAW
Force Transducer
Applications
Measuring of compressive forces in
machines and systems
Suitable for spring testing machines
Features
50N to 1000N
Small overall dimensions
Made of high strength aluminium alloy
Accuracy class 0.1%
Dimensions (mm)
Rated Load
50N
100N
200N
500N
1000N
Weight
100g
100g
100g
100g
100g
111
Wiring Code
Cable length 1.5m
Specifications
Accuracy Class
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Laterial force limit (FQ)
% Fnom
N
% Fnom
% Fnom
% Fnom
0.1
50/ 100/ 200/ 500/ 1000
120
> 300
40
mV/V
%
VDC
2.00 0.02
1
10
380 30
352 3
> 5 x 109
%
%
%/10K
%/10K
%
%
0.10
0.10
0.05
0.10
0.10
0.10
C
C
o
C
o
C
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42
o
o
Order Example
Type Code
KAW/200N/0.1
112
Description
Force transducer 200N with 0.1% accuracy
Accuracy class
Rated load
Model
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAW-S
Force Transducer
Application
Shear bender
Yarn tension monitoring
Testing equipment
Features
2 N up to 10 N
Accuracy class 0.1 %
With overload protection
Made from high strength aluminium alloy
Dimensions (mm)
Rated Force
KAW-S 2 N
KAW-S 5 N
KAW-S 10 N
Nominal Displacement / mm
ca. 0.8
ca. 0.5
ca. 0.3
Weight
140 g
140 g
140 g
113
Wiring Code
Cable length 1.5 m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Laterial force limit (FQ)
% Fnom
N
% Fnom
% Fnom
% Fnom
0.1
2/ 5/ 10
120
> 500
40
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
2.00 0.02
3
10
380 30
352 3
> 5 x 109
0.10
0.10
0.05
0.10
0.10
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42
Order Example
Type Code
KAW-S/10N/0.1
114
Description
Force transducer 10 N with 0.1% accuracy class
Acuracy class
Rated force
Model
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KMR
Force Transducer
Applications
Features
1kN to 50kN
Accuracy class 0.5 %
Made of stainless steel
Dimensions (mm)
A
B
C
ca. 4,5mm
E
D
Krafteinleitung
Rated Load
1kN/ 3kN/ 6kN
10kN/ 20kN
30kN/ 50kN
Weight
-0.03
-0.08
37.6-0.1
30+0.2
640.2
56.4
230.1
4.5
approx. 0.3kg
700.05
40.4-0.1
330.1
69.70.2
59.7
250.1
approx. 0.4kg
80-0.1
700.1
111.50.2
100.5
350.1
approx. 1.2kg
65
112
-0.03
-0.09
115
Wiring Code
Cable length 3m
Specifications
Accuracy Class
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)
% Fnom
kN
% Fnom
% Fnom
0.5
1/ 3/ 6/ 10/ 20/ 30/ 50
150
> 300
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
1.000 0.05
3
10
700 30
700 1.5
> 5 x 109
0.5
0.5
0.1
0.05
1
+23
+5 ... +70
-20 ... +80
-20 ... +80
IP 56
Order Example
Type Code
KMR/10kN/0.5
116
Description
Force transducer 10kN with 0.5% accuracy
Accuracy class
Rated force
Model
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KSW
Wire Rope Overload Guard
Applications
Sensor for measuring of loads at wire ropes
( 6-22mm)
Features
Suitable for rope loads from 20kN to 70kN
Hardened rope support
Environmental protection IP 65
Options
Amplifier
Dimensions (mm)
5
66
34
82
160
22
57kN
1.2
66kN
2
117
Wiring Code
Cable length 3m
Specifications
Accuracy Class
Tested measuring force
Conforms to rated load (wire rope)
Rope diameter
Rated characteristic value (Cnom)
Zero signal tolerance
Reference excitation voltage (Uref)
Operating range of excitation voltage (BUG)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKc)
Supply voltage (allowed)
Nominal output signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
% Fnom
kN
kN
mm
mV/V
%
VDC
VDC
%/10K
%/10K
VDC
mV/V
o
C
o
C
o
C
o
C
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
3
8
approx. 40
6 - 22
1.00 0.01
3
5
0.5 ... 12
380 30
352 1.5
> 5 x 109
0.3
0.5
10V
approx. 2 1)
+23
-20 ... +70
-30 ... +70
-40 ... +70
IP 65
1) Tested with rope 14mm without shims
Order Example
Type Code
KSW/40kN/3
Description
Wire rope overload guard 40kN with 3% accuracy
Accuracy class
Rated load
Model
Clamping yoke
Shim 0.5mm thick and shim 1.5mm thick
Recommended Electronics
Type Code
Description
BS 805
Gruppe
Angewandte System Technik
BS 805
118
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KSW-2R
Wire Rope Overload Guard
Applications
Sensor for measuring of loads at fixed wire
ropes
Features
Size KSW-2R36 for rope diameter 16mm to 36mm,
maximum rope load 160kN
Size KSW-2R44 for rope diameter 36mm to 44mm,
maximum rope load 250kN
Standard output signal 4 ... 20mA
Made of stainless steel
Dimensions (mm)
D
C
B
A
Type Code
KSW-2R36
KSW-2R44
A
(mm)
379
534
B
(mm)
300
440
C
(mm)
85
115
D
(mm)
46
51
E
(mm)
102
131
F
(mm)
79
93
G
(mm)
42.5
57.5
Weight
approx. 7.5kg
approx. 12kg
119
Wiring Code
Cable length 3m
supply voltage +
(UB)
brown
shield
(SHI)
black
signal +
(OUT)
green
ground /
signal -
(0V)
yellow
programming
interface
(PRG)
white
(0VPRG
and
PRG
to be by
connected
the
customer)
(0V and
to be
connected
the customer)by
With
integrated
amplifier
Specifications
Accuracy Class
% Fnom
mm
kN
o
C
o
C
C
Rope diameter
Rated load (rope tension)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Storage temperature range (BT, S)
Environmental protection
Supply voltage
Input current
Signal for current output
Maximum resistance
VDC
mA
mA
+23
-20 ... +70
-40 ... +70
IP65
12 ... 30
35
4 ... 20
300
Mounting Instructions
1.
Make sure the rope is free of load.
2.
Apply transducer to the rope and clamp the rope in the centre in a way that the rope cannot
move along the sensor. Do not deformed the rope too much.
3.
Connect the cables.
4.
Apply max. load for several times and check the clamping, afterwards re-tighten if necessary.
5.
Calibrate the system if necessary (rated load, switch point etc.).
Order Example
Type Code
KSW-2R36/160kN/D25/4-20mA
KSW-2R44/250kN/D40/1mV/V
Description
Wire rope guard 36mm with 160kN rated load
Amplifier 4 ... 20 mA
Rope diameter in mm
Rated load / rope load
Model
Wire rope guard 44mm with 250kN rated load
1mV/V
Rope diameter in mm
Rated load / rope load
Model
Description
Test certificate
Options
Cable
DMS-Signal
120
Type Code
XKC 042
Look at order example
Description
Cable extension
Look at order example
Data sheet KSW-2R Subject to technical changes 12/2014
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KSW-3R
Wire Rope Overload Guard
Applications
Tension sensing on running rope
Features
Options
Impuls transmitter for measuring rope displacement for KSW-3R38
Dimensions (mm)
A
E
Type Code
A
(mm)
B
(mm)
C
(mm)
D
E
F
G
H
(mm) (mm) (mm) (mm) (mm)
KSW-3R16
approx. 400
290
approx. 200
165
76
57
145
145
approx. 7kg
KSW-3R38
approx. 700
520
approx. 300
295
95
57
260
260
approx. 39kg
Weight
121
Wiring Code
Cable to be connected to amplifier box 6 12 mm, refer to datasheet BA 625 for more details
Specifications
Reproducibility
Without regard to the influence of the rope
%S
1 %
2 %
3 %
mm
kN
mA
VDC
mm
mm2
o
C
o
C
C
Accessoires/Options
Mounting unit XKM 078.0_
for fixing the KSW-3R__ on the rope axis
XKM 078.01
fr KSW-3R38
445
10
100
Anschweiplatte
60
ca.5
Gelenkkopf EA 8 D
Order Example
Gelenkkopf EA 8 D
XKM 078.02
fr KSW-3R16
Type Code
KSW-3R38/120kN/D32mm/4-20mA
Description
Rope guard reel 38mm with 120kN rated load
Amplifier with 4 ... 20 mA
Rope diameter
Rated load
Model
Caution: The dimensions of all rolls are optimized according to the rope diameter and the general demand for
lower rope wear by the manufacturer.
Type Code
XKE 801
XKM 078.01
XKM 078.02
122
Description
Factory certificate / test certificate
Mounting unit for fixing the KSW-3R38 on the rope axis
Mounting unit for fixing the KSW-3R16 on the rope axis
Incremental impuls transmitter for measuring of rope length for the KSW-3R38
Data sheet KSW-3R Subject to technical changes 01/2014
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KUS
Force Transducer
Applications
For measuring of forces on screw
Force measuring washer
Overload- detection for cranes
Features
Wide load range of 100kN to 3MN
Made of stainless steel
Adjustment and dimensions according to
customer request possible
Dimensions (mm)
6,5
R80
Type Code
Rated Load
3572004
3571706
3571972
3572735
3571973
3573487
3573766
3571650
3573071
3570705.01
3570705.02
3573756
3572054
3573765
3570637
KUS/100kN/2
KUS/100kN/5
KUS/100kN/5
KUS/150kN/2
KUS/150kN/5
KUS/200kN/5
KUS/300kN/5
KUS/300kN/5
KUS/350kN/2
KUS/500kN/5
KUS/500kN/5
KUS/500kN/5
KUS/1000kN/5
KUS/1500kN/5
KUS/3000kN/5
100kN
100kN
100kN
150kN
150kN
200kN
300kN
300kN
350kN
500kN
500kN
500kN
1000kN
1500kN
3000kN
Rated Characteristic
Value
appr. 1mV/V
2mV/V 0.5
2mV/V 0.5
appr. 1mV/V
2mV/V 0.5
appr. 1mV/V
appr. 2mV/V
2mV/V 0.5
appr. 1mV/V
appr. 2mV/V
2mV/V 0.5
appr. 1.5mV/V
appr. 2mV/V
appr. 2mV/V
2mV/V 0.5
126
60
37
168
37
47
90
68
270
90
80
99.9
196
196
196
101
25
21
108
21
21
60
31
206
60
38
68
120
120
120
40
21
10.5
40
10.5
21
21
21
66
21
21
21
66
66
66
123
Wiring Code
Cable length 3m
Specifications
Accuracy Class
% Fnom
kN
Rated load (Fnom)
Maximum operating force (FG)
% Fnom
Breaking force (FB)
% Fnom
mV/V
Rated characteristic value (Cnom)
Relative deviation of zero signal
%
Reference excitation voltage (Uref)
VDC
Input resistance (Re)*
Reproducibility
- at invariably fitting position
%
- at changed fitting position
%
Temperature effect on zero signal (TK0)
% / 10K
Temperature effect on characteristic value (TKc) % / 10K
Relative creep over 30 minutes (dcr, F+E)
%
o
C
Reference temperature (Tref)
o
Rated temperature range (BT, nom)
C
o
Operating temperature range (BT, G)
C
o
Storage temperature range (BT, S)
C
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638
Order Example
Type Code
KUS/100kN/5/60x25x21
<5
100 ... 3000
150
> 500
see previous table
3
20
380 30
352 30
> 5 x 109
1.0
5.0
1.0
0.5
2.0
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 65
* Type with 700-bridge on request
Description
Force transducer 100kN with 5% accuracy
Dimension
Accuracy class
Rated load
Model
Recommended Electronics
Spherical washer (DIN 6319)
Spherical washers
Conical seats
KUS
Flat washers
124
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KUS-B
Force Transducer
Applications
For monitoring of forces in wire ropes or presses
Measurement at cable ends or screws
Features
For high loads of 1MN to 4 MN
Made of stainless steel
Dimensions (mm)
G
Rated Load in MN
A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
F (mm)
G (mm)
Weight
1/ 1.5/ 2
139
80
170
228
70
17
170
approx. 12kg
3/ 4
139
110
220
315
100
18
232
approx. 32kg
125
Wiring Code
Signal / Signalausgang
- SI
- EX
Excitation /Speisespannung
Signal / Signalausgang
+ SI
+ EX
Excitation /Speisespannung
Specifications
Accuracy Class
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Reproducibility
- at invariably fitting position
- at changed fitting position
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
% Fnom
MN
% Fnom
% Fnom
mV/V
%
VDC
1
1/ 1.5/ 2/ 3/ 4
150
> 300
2.000 0.005
3
20
760 60
706 6
> 5 x 109
%
%
%/10K
%/10K
%
o
C
o
C
o
C
1
3
0.5
0.5
1
+23
-20 ... +60
-40 ... +70
IP 65
Order Example
Type Code
KUS-B/3MN/1
Description
Force transducer 3MN with 1% accuracy
Accuracy class
Rated load
Model
Accessoires/ Options
Cable
126
Type Code
XKC 046.03
XKC 046.04
Description
Connection cable 5m for XKC 044.01
Connection cable 10m for XKC 044.01
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KUS-C
Ring Force Transducer
with Customizable Dimensions
Applications
Force monitoring and controlling on the
rope ends of lifting
Sensing shim
Container cranes
Lifts
Features
Dimensions
50
A
B
C
D
Dimension
Rated Force in kN
A (mm)
B (mm)
C (mm)
D (mm)
20
44
29
19.5
12/ 16
20/ 40/ 60
55
39
29.5
16.5/ 20.5
64
49
39.5
75
60
50
86
69
61
45.5
95
79
71
104
89
81
60.5
127
Wiring Code
Cable length 3m
excitation voltage +
(+EX)
brown
shield
signal +
(SHI)
(+SI)
black
green
excitation voltage -
(-EX)
yellow
signal -
(-SI)
white
Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Zero signal tolerance
Reference excitation voltage (Uref)
Operating range of excitation voltage (BUG)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/ V
%
VDC
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
1
20 ... 200
150
> 300
10
app. 2
3
5
0.5 ... 12
760 60
710 10
> 5 x 109
1.0
1.0
0.5
0.5
1.0
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 65
Order Example
Type Code
KUS-C/Gr.2/40kN/D30.5
128
Description
Force transducer 40kN and diameter 30.5mm
Diameter in mm
Rated (nominal) load
Size
Model
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
A 810
Batch Controller
Application
Batch controller with 10 set point groups
Features
Options
Interfaces: PROFIBUS DP or USB 2.0
Connections/ Dimensions
196
186 +1,1
100
90,7 +0,8
Kalibrierung
3,
19
Netzanschluss
Schnittstelle
Steuersignal Eingang/Ausgang
Wgezellenanschluss
Device Versions
Type Code
Description
A810.01
A810.02
A810.03
A810.04
Specifications
General
Signal Input
Load cell excitation voltage
Load cell wiring
Input signal range (span adjustment)
Load impedance range
Conversion resolution
Conversion rate
Relative linearity error
Noise
Zero point stability
Control Signals
Input control signal
Output control signal
Analogue Interfaces
2x Standard signal (D/A Converter)
Digitale Interfaces
2x RS232
1x RS485/ RS 422
1x TTY
Power Supply
Supply voltage
Display/ Keyboard
Display
Weighin value
Decimal point
Status display
Resolution of display
Environmental Condition
Rated temperature range
Storage temperature range
Construction
Weight
Dimensions (W x H x D)
Protection class according to EN 60529
Electrical protection class
Bit
ms
%
%
%
2.5, symmetric
4-wire- or 6-wire-system
0.5 ... 5
57 ... 2000
24 internal
40 (25Hz) ... 2,5 (400Hz) optional
0.0015
< 0.1
0.005
14 fixed, 2 free, electrically insulated, US 24V, Is max 100mA
16 fixed, electrically insulated, Us max 42V DC, Is max 1A
(12 bit, per 1x4/20mA, Rmax 300 and 1x0/10V, Rmin 10k
for PC and/ or printer
for measuring bus
for remote display unit
VAC
Hz
C
C
kg
mm
1.7
see dimensions in drawing
IP 54
I
Description
XKM 280
XKC 041
Connector plug for load cell attachment 5x connector (FK-MC 0.5/ 12-ST 2.5)
XKC280
Interface cable, power cable, screw driver, CD-ROM ( Manual, parameterizations-software XKS
810), Packaging A 810
Attachment
130
Type Code
Description
XKC 290
XKC 115
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
RAG 701
Weighing Terminal
Application
Weighing for wall scales, overhead rail scale,
Features
Serial interfaces 3 x RS232, 1 x RS422/485,
1 x TTY for printer, PC, remote display, relay out
Connection at 1 ... 6 load cell (350O) in 4- or
6-wire-system per channel
Three case version for environmental protection
IP 54 and IP 65
Wide range of functions
Dimensions/ Connections
NET
CE
Esc Ret
F1
F2
RAG 701
151
144
166
RAG 701
F3
NET
262
CE
Esc Ret
F1
F2
F3
240
260
90
20
earthing bolt M5
ca.18
160
110
65
240
131
Specifications
Signal Input
Input signal range (+Si/-Si)
Input sensitivity
Load cell excitation voltage
Load current
Number of measuring channel
Mode of connection
Display
Resolution of display
Internal resolution
Measuring cycle duration
Taring
Dwell testing
Memory
mV/V
V/d
VDC
mA
ms
Interfaces
Serial interfaces
- 3x RS232 duplex
- 1x RS422 full duplex or
RS485 half duplex
- 1x TTY duplex
Parallel intefaces
Analogue interfaces
Maximum resistance
Voltage output
Limits
Zero point error
Power supply
Supply voltage
Power consumption
Environmental Conditions
Rated temperature range
Storage temperature range
Construction
Weight
Environmental protection
Absensce of radio interference
Immunity
Dimensions
Elektrical protection class
1.5 ... 10
<1
4.5 ... 5.5 UExc=10V
175 mA for each transducer channel at 10 VDC ( max. 6 load
cells with 350 Ohm-strain-gauge-bridge per channel)
1 or 2
4- or 6-wire configuration, shielded, soldered or clipped
VA
C
C
kg
ca. 3,1
EN 60529, options see case versions
tested according to EN 55011 ( DIN/VDE 0875/11)
10V/m
see dimensions in drawing
I
Relay output: Us< 42V /Is< 0,1A
Analogue output: 0(4) ... 20mA
132
Setting up versions
260
61
90
20
ca.18
110
51
160
65
240
2 stud for
mounting M5x12,
hole distance 120mm
35
30
131
150
ca.
80
62
earthing bolt M5
7,5
NET
mounting kit
position around the periphery
of the housing selectable
NET
4
86
ca.108
133
Basic Devices
Type Code
Case version
Keypad
Voltage Supply
Channel
RAG 701.53
IP54 Aluminium
24 buttons expanded
24VDC
RAG 701.55
IP54 Aluminium
24 buttons expanded
24VDC
RAG 701.571)
IP54 Aluminium
24 buttons expanded
RAG 701.59
230VAC
RAG 701.63
24 buttons expanded
230VAC
RAG 701.67
24 buttons expanded
Description
OB 302.11000
OB 302.11210
OB 302.1100E
OB 302.1100P
OB 302.0000P
Profibus DP
Fastening parts
Characteristic
IP 54-Aluminium
IP 65-Stainless steel
XKM 266
XKM 266
XKM 266
Accessoires
Cable
Interface cable
Interface cable
Junction box
Software
134
Type Code
Description
XKC 042
XKC 212
XKC 213
XKC 219
XKC 251
XKC 252
XKC 256
XKS 262
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAB
Load Cell
Applications
Mechanical engineering
Measuring of bending force
Tankweighing
Process-control weighing-hop harvest
Weighing system in the food and
pharmaceutical industries
Features
10kg up to 1000kg
Made from stainless steel
Hermetically sealed case (IP 67)
Options
ATEX-Certificate
load introduction
ca. 12
Dimensions (mm)
P min
Q min
C
B
A
Rated
DisQ play- Weight
ment /
mm
41
20
Rated Load
500kg
1000kg
0.3
0.24
0.28
0.6 kg
0.4
0.6
2.3 kg
135
Wiring Code
Cable length 3m
excitation voltage +
sense signal +
shield
signal +
(+EX)
(+SE)
(SHI)
(+SI)
brown
grey
black
red
(-SE)
(-EX)
(-SI)
blue
green
white
Specifications
Accuracy Class
Rated load (Emax)
Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Minimum measuring range (Bmin)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)
Combined error
Changeability
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Reference temperature (Tref)
Rated temperature range (BT )
Operating temperature range (BTu)
Storage temperature range (BTI)
Environmental protection (EN 60529)
1) Report Nr. 1.13-93.167
Order Example
Type Code
KAB/100kg/C3
% Fnom
kg
% Emax
% Emax
% Emax
% Emax
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
C1
C31)
10/ 20/ 50/ 100/ 200/ 500/ 1000
150
> 300
100
18
2.000 0.002
1
12
380 30
352 1.5
> 5 x 109
0.030
0.021
0.030
0.010
0.025
0.008
0.017
0.008
0.049
0.024
+23
-10 ... +40
-30 ... +70
-40 ... +70
IP 67
All data according to VDI/VDE/DKD 2637
Description
Load cell 100kg with accuracy class C3
Accuracy class
Rated load
Model
Option
ATEX-Certificate
136
Type Code
KAB-EX
Description
for 100N, 200N, 500N, 1kN, 2kN, 5kN, 10kN. Please note ATEX
datasheet!
support ball
ball support
elastomere bearing
cone bearing
Accessoires / Options
Type Code
Mounting trestle
XKM 001
Support ball
XKM 106.01
Ball support
XKM 102
Elastomere bearing XKM 053.012)
XKM 053.032)
Cone bearing
XKM 060
Protective cable
XKC 009.01
ATEX-Certificate
KAB-EX
Description
with protective enclosure for 10kg ... 200kg
for 10kg ... 200kg
for 10kg ... 200kg
for 10kg, 20kg and 50kg
transverse stiffness 70N/mm
for 100kg and 200kg
transverse stiffness 300N/mm
for 10kg ... 200kg
for 10kg ... 200kg
for KAB 10kg, 20kg, 50kg, 100kg, 200kg. Please see ATEX data sheet!
137
support ball
ball support
elastomere bearing
cone bearing
Accessoires / Options
Mounting trestle
Support ball
Ball support
Elastomere bearing
Cone bearing
Protective cable
ATEX-Certificate
Type Code
XKM 005
XKM 107.01
XKM 103
XKM 051.013)
XKM 051.023)
XKM 061
XKC 009.02
KAB-EX
Description
for 500kg / 1000kg
for 500kg / 1000kg
for 500kg / 1000kg
for 500kg
transverse stiffness 1200N/mm
for 1000kg
transverse stiffness 3000N/mm
for 500kg / 1000kg
for 500kg / 1000kg
for KAB 500kg, 1000kg. Please see ATEX data sheet!
138
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAC
Load Cell
Applications
Features
5kg up to 1000kg
High accuracy
Easy assemble
Made from high-strength aluminium alloy
for rated load from 10kg to 200kg
Environmental protection IP 42
Dimensions (mm)
Rated Load
Weight
0.4kg
2.5kg
5kg up to 50kg
fit for platform size 400mm x 400mm
100kg up to 1000kg
fit for platform size 600mm x 600mm
139
Wiring Code
Cable length 1.5m
excitation voltage +
sense signal +
shield
signal +
(+EX)
(+SE)
(SHI)
(+SI)
brown
grey
black
red
(-SE)
(-EX)
(-SI)
blue
green
white
Specifications
Accuracy Class
Rated load (Emax)
Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Minimum measuring range (Bmin)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)
Combined error
Changeability
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Corner load error according to OIML R76
Reference temperature (Tref)
Rated temperature range (BT)
Operating temperature range (BTu)
Storage temperature range (BTI)
Environmental protection (EN 60529)
% Fnom
kg
% Emax
% Emax
% Emax
% Emax
mV/V
%
VDC
%
%
%/10K
%/10K
%
%
o
C
o
C
o
C
o
C
C1
C3
/
5/ 10/ 20/ 50 100/ 200/ 500/ 1000
150
> 300
100
25
2.000 0.002
1
12
410 30
352 1.5
> 5 x 109
0.030
0.021
0.030
0.010
0.025
0.008
0.017
0.008
0.049
0.024
0.060
0.020
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42
Order Example
Type Code
KAC/100kg/C3
140
Description
Load cell 100kg with accuracy class C3
Accuracy class
Rated load
Model
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAD-S
Load Cell
Applications
Machinery and systems
Ideal for non-approvable platform scales with
particularly flat design for industrial use
Container weighing
Level measurement
Features
0.5t up to 10t
Accuracy class C1
Made from stainless steel
Rugged design
Hermetically sealed enclosure (IP 67)
H
F
Options
A
K
ATEX-Certificate
Dimensions (mm)
Rated Load
0.5t
1t
2t
5t
10t
A
203.2
203.2
203.2
234
279.4
B
47.6
47.6
47.6
70
82.6
C
36.5
36.5
36.5
47.6
60.3
D
22.3
22.3
22.3
23.2
31.7
E
98.3
98.3
98.3
123.7
139.7
F
63.5
63.5
63.5
66.5
82.6
G
11.9
11.9
11.9
15.9
20.7
30.2
17.5
30.2
17.5
30.2
17.5
41.3+0.2 25.5
51.0+0.2 32 H11
K
13.4
13.4
13.4
22.5
27
Weight
2.3kg
2.3kg
2.3kg
5.0kg
8.0kg
Elastomerlager
L
M
Load button
J
17
13.6
8
21.2
19.1
Rated Load
0.5t ... 2t
5t
30
41
17.5 f7
25.5 f7
33
29
23
9
R50
R50
120
150
100
125
60
100
9
11
112
147
141
Wiring Code
Cable length 3m
excitation voltage +
sense signal +
shield
signal +
(+EX)
(+SE)
(SHI)
(+SI)
brown
grey
black
red
(-SE)
(-EX)
(-SI)
blue
green
white
Specifications
Accuracy class
Rated load(Emax)
Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Minimum measuring range (Bmin)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)
Combined error
Changeability
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Reference temperature (Tref)
Rated temperature range (BT)
Operating temperature range (BTu)
Storage temperature range (BTI)
Environmental protection (EN 60529)
%E
t
% Emax
% Emax
% Emax
% Emax
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
C1
0.5/ 1/ 2/ 5/ 10
150
> 500
100
25
2.000 0.002
1
10
380 30
352 1.5
> 5 x 109
0.030
0.030
0.025
0.017
0.049
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
Order Example
Type Code
KAD-S/1t/C1
C3*
0.021
0.010
0.008
0.008
0.024
*) only on request
Description
Load cell 1t with accuracy class C1
Accuracy class
Rated load
Model
Accessoires / Options
Load button
Elastomere bearing
ATEX-Certificate
142
Type Code
Description
XKM 048
XKM 039
XKM 50.04
XKM 50.02
XKM 054
XKM 059
KAD-S-EX
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAD-T
Load Cell
Applications
Suitable for platform scales
Shear beam
Features
0.5t up to 2t
Accuracy class C3 according OIML-R 60
Made from stainless steel
Rugged design
Hermetically sealed enclosure (IP 67)
6-wire configuration
Option
ATEX-Certificate
Dimensions (mm)
Rated Load
Weight
0.5 t
1t
2t
1 kg
1 kg
1 kg
15
R 50
M12
KAD-T / 1t / C1
143
Wiring Code
Cable length 3m
excitation voltage +
sense signal +
shield
signal +
(+EX)
(+SE)
(SHI)
(+SI)
brown
grey
black
red
(-SE)
(-EX)
(-SI)
blue
green
white
Specifications
Accuracy Class
% Fnom
t
% Emax
% Emax
% Emax
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
C1
C2
0.5/ 1/ 2
150
> 300
100
2.000 0.002
1
10
380 30
352 1.5
> 5 x 109
0.030
0.030
0.025
0.017
0.49
0.021
0.010
0.008
0.008
0.024
+23
-10 ... +40
-30 ... +70
-40 ... +70
IP 67
Order Example
Type Code
KAD-T/1t/C1
Description
Load cell 1t with accuracy class C1
Accuracy class
Rated load
Model
Accessoires / Options
Load button
Elastomere bearing
Levelling pad
ATEX-Certificate
144
Type Code
XKM 019
XKM 50.05
XKM 110
KAD-T-EX
Description
K12-50 for 0.5t up to 2t
for 0.5 up to 2t
D60 (swivelling) pad
for 5kN, 10kN, 20kN. Please note ATEX datasheet!
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
KAS
Load Cell
Applications
For calibrable version scales class III
(PTB-test report)
Building materials and hopper scales
Features
0.5t up to 5t
OIML approved (PTB-test report up to 2t)
High accuracy
Made from stainless steel
Hermetically sealed enclosure (IP 67)
Appliances for easy mounting
Options
ATEX-Certificate
Dimensions (mm)
A
D
ca. 18
Weight
0.5
1.0
2.0
5.0
15.7
16.3
21.2
22.5
60
60
68
68
68
68
78
78
35
35
38
38
M12
M12
M20x1.5
M24x2
1.0kg
1.0kg
1.3kg
1.3kg
Displacement at
Rated Load
0.12mm
0.20mm
0.25mm
0.55mm
145
Wiring Code
Cable length 3m
excitation voltage +
sense signal +
shield
signal +
(+EX)
(+SE)
(SHI)
(+SI)
brown
grey
black
red
(-SE)
(-EX)
(-SI)
blue
green
white
Specifications
Accuracy Class
Rated load (Emax)
Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)
% Fnom
t
% Emax
% Emax
% Emax
mV/V
%
VDC
C1
C3*
Combined error
Changeability
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Reference temperature (Tref)
Rated temperature range (BT)
Operating temperature range (BTu)
Stotage temperature range (BTI)
Environmental protection (EN 60529)
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
0.030
0.030
0.070
0.017
0.05
0.5/ 1/ 2/ 5
150
>300
10
2.000 0.002
1
12
380 30
352 1.5
> 5 x 109
0.021
0.010
0.023
0.008
0.017
+23
-10 ... +40
-30 ... +70
-40 ... +70
IP 67
*) on request
15
100
76
100
76
15
76
100
100
76
F
E
15
13,5
13,5
146
15
M
N
182
10
P
R
247,5
177,5
150
132,5
13,5 (4x)
M16
50
50
82,5
130
17,5
75
17,5
13,5 (4x)
265
30
R50
B
K
Load button
Rated Load
XKM
0.5t up to 1t XKM 019
2t
XKM 043
5t
XKM 044
Rated Load E
F
G
H
I
+0.018
0.5t up to 1t 98 158 83 113 12
2t
122 182 100 130 20+0.021
5t
122 182 100 130 25+0.021
K
appr. 146
appr. 192
appr. 224
L
133
143
155
M
65
65
77
N
60
60
72
O
120
120
150
U
29
40
42
V
15
22
22
W
M12
M20x1.5
M24x2
P
R
S
100 80 60
100 80 60
125 100 100
T
9
9
11
147
Order Example
Type Code
KAS/2t/C1
Description
Load cell 2t with accuracy class C1
Accuracy class
Rated load
Model
Accessoires/ Options
Type Code
Load button
XKM 019
XKM 043
XKM 044
Elastomere bearing XKM 066
XKM 068.01
XKM 068.02
XKM 068.03
Hinged column
XKM 020.01
XKM 020.02
XKM 020.03
XKM 022.01
XKM 022.02
XKM 022.03
Rod end bearing
GKA 12
GKA 20
GKA 25
Assembly set
XKM 024.01
XKM 024.02
XKM 024.03
148
Description
K12-50 for 0.5t up to 1t
K20-50 for 2t
K24-50 for 5t
for 5t
for 0.5t
transverse stiffness 1200 N/mm
transverse stiffness 3000 N/mm
for 1t
for 2t
transverse stiffness 3000 N/mm
top plate incl. load button for 0.5t up to 1t
top plate incl. load button for 2t
top plate incl. load button for 5t
top plate complete incl. load buttons for 0.5t up to 1t
top plate complete incl. load buttons for 2t
top plate complete incl. load buttons for 5t
male thread with jam nut for 0.5t up to 1t
male thread with jam nut for 2t
male thread with jam nut for 5t
for 0.5t up to 1t with trailing arm max. transverse load < 0.5t
for 2t with trailing arm
max. transverse load <2t
for 5t with trailing arm
max. transverse load <2t
Protective cable
XKC 024
for KAS
ATEX-Certificate
KAS-EX
for 0.5t, 1t, 2t, 5t. Please see ATEX data sheet!
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 D-01307 Dresden Germany Tel +49 (0)351/4455491 www.ast.de
KAU
Load Cell
Applications
Measuring of pressure forces
in machinery and systems - also in mining
Wheel-load-measurement
Automation technology
Container- and silo-weighing,
guided force measurement in mechanics
Features
10t up to 500t
Accuracy class C1 and 0.1% accuracy
Made from stainless steel
Environmental protection IP 67
Self oscillating assembly sets
Installation set with lifting and tipping locks
Options
Ro
I1
ATEX-Certificate
Dimensions (mm)
I2
A
Rated Load in t
10 up to 40
60
100
200
500
A
40
58
76
100
152
B
87.5
87.5
112.5
150
220
C
124
124
190
200
300
H
106
106
132
172.5
245
Ro
18
18
27
40
80
Ru
18
18
27
40
81.5
I1
80
100
200
180
600
Ru
I2
120
200
400
300
600
Weight
ca. 4.0 kg
ca. 4.5 kg
ca. 9.3 kg
ca. 16 kg
ca. 62 kg
149
Wiring Code
Cable length 3m
excitation voltage +
sense signal +
shield
signal +
(+EX)
(+SE)
(SHI)
(+SI)
brown
grey
black
red
(-SE)
(-EX)
(-SI)
blue
green
white
Specifications
Accuracy lass
Rated load (Emax)
Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)
Combined error
Changeability
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Reference temperature (Tref)
Rated temperature range (BT)
Operating temperature range (BTu)
Storage temperature range (BTI)
Environmental protection (EN 60529)
% Fnom
t
% Emax
% Emax
% Emax
mV/V
%
VDC
%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
C1
0,1%)*
10/ 20/ 30/ 40/ 60/ 100/ 200/ 500
150
> 500
25
2.000 0.002
1
10
380 30
352 1.5
> 5 x 109
0.030
0.023
0.030
0.010
0.025
0.012
0.017
0.010
0.049
0.024
+23
-10 ... +40
-30 ... +70
-40 ... +70
IP 67
Dimensions (mm)
Protective cable
E
A
KAU with mounting kit XKM 025.x and protection wire (tilting plates with self restoring force)
150
XKM
Rated Load in t
025.01
025.02
025.03
025.04
10 up to 40
60
100
200
40
58
76
100
87.5
87.5
112.5
150
124
124
190
200
184
184
270
290
120
120
160
180
12
12
14
15
13.5
13.5
14
17
15
15
15
30
H
B
KAU with
A B
C D
E
F
H
J
K
L M N O
P
Q
assembly kit
027.02 10t up to 40t 325 250 184 313 85 148 233 153 17 13.5 160 15 M20 230.5 80
027.03
60t
325 250 194 312 85 142 232 152 18 18 160 20 M24 230.5 80
027.04
100t
445 280 270 427 85.5 182 262 153 18 22 200 20 M30 300 100
XKM
R
12
18
18
Assembly set for KAU 200t and 500t with taking off safety device, stop position and dummy function
stop position
30
50
A-A
anti-twist device
30
C-C
drawer plate
(dummy function)
V
T
50
B-B
XKM
027.05
027.06
200t
500t
300
500
250
300
470
570
220
260
260
440
151
Application Scheme
Hopper weighing
junction box
XKC 251
weighing indicator
A810
A 810
SP3
KEY
HOLD
1
UPPER
WEIGHING CONTROLLER
SP2
ZT
LO LIM
SP1
STAB
ZALM
LO
OVER
NEAR Z
TARE
GO
4
SP1
HI
5
SP2
LOWER
UNDER
FINAL
CPS
USER
NET
GROSS
HI LIM
NZ
FUNC
SHIFT
TARE
GROSS
/NET
ENT
e. g. SPS
Hopper on 3 assembly sets XKM 027
arrows show direction of free sliding
junction box
XKC 251
weighing indicator
A810
A 810
SP3
KEY
HOLD
1
UPPER
WEIGHING CONTROLLER
SP2
ZT
LO LIM
SP1
STAB
ZALM
LO
OVER
NEAR Z
TARE
GO
4
SP1
HI
5
SP2
LOWER
UNDER
FINAL
CPS
USER
NET
GROSS
HI LIM
NZ
FUNC
SHIFT
TARE
GROSS
/NET
ENT
e. g. SPS
Order Example
Type Code
KAU/10t /C1
Description
Load cell 10t with accuracy class C1
Accuracy class
Rated load
Model
Accessoires/ Options
Type Code
Mounting kit
XKM 025.01
XKM 025.02
XKM 025.03
XKM 025.04
Assembly set
XKM 027.02
XKM 027.03
XKM 027.04
XKM 027.05
XKM 027.06
Fixed bearing
XKM 027.12
Protective cable
XKC 028
XKC 018
ATEX-Certification KAU-EX
152
Description
for KAU 10t up to 40t
for KAU 60t
for KAU 100t
for KAU 200t
for KAU 10t up to 40t max. transverse force < 5t
for KAU 60t
for KAU 100t max. transverse force < 10t
for KAU 200t with taking off safety device, stop position and dummy-function
for KAU 500t with taking off safety device, stop position and dummy-function
for assembly set XKM 027.xx max. rated load: 20t, max. transverse
force < 2t
for KAU 10t up to 60t
for KAU 100t
for KAU 100kN, 200kN, 300kN, 400kN, 500kN.
Please see ATEX data sheet.
Data sheet KAU load cell Subject to technical changes 12/2015
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 D-01307 Dresden Germany Tel +49 (0)351/4455491 www.ast.de
Maintenance
Force transducers and load cells are maintenance-free.
Using suitable accessories, the force or load to be measured must be introduced in the direction of measurement as exactly as possible. Torsional and flexural moments as well as off-center and transverse forces may
result in measurement errors.
During operation, force transducers and load cells by the principle of bending will be slightly deflected in the
direction of measurement. The equipment must therefore be so installed that it does not restrict or block this
shift during operation.
Force transducers and load cells must be protected against any mechanical overload, including dynamical
phenomena, which may occur during measurement. It is to be noted that the overloading can occur working
forces also by moments or not measuring direction.
Optimal measuring results can only be achieved within the nominal temperature range. Environmental temperature must not change faster than 5 K/h. Take appropriate measures, if necessary, to avoid any one-sided
heating or cooling of the force transducers or load cells!
Never tamper with the casing of the sensor since this may destroy the necessary protection of the susceptible
measuring element. Special care is required with the membranes and the bellows, which, for reasons of measurement precision, are of a thin design. Do not open any cable connection box.
At force transducers adjacent construction units can affect their measuring accuracy strongly. Inform with the
manufacturer about the specific requirements of the types which can be installed, if you are uncertain.
Electrical connection
Connector pin assignment for force transducers usually in 4-wire system and for load cells in 6-wire system. Application of the 6-wire system ensures the highest measuring accuracy. The measuring errors
caused by the length of the cable, can be reduced with the 6-wire system. Change over from 6-wire to
4-wire system the connection +EX are to be connected with +SE and -EX with -SE at evaluation electronics
With some types the cable colours can deviate because of used special cables. These are find you enclosed in
certificates and/or in data sheets (see also www.ast.de). If the sensors are attached as per schema, then produced compressive load a positive output signal. Maximum supply voltage is to be inferred type dependent
and from the data sheets.
The screen of the lead is connected according to standard for the avoidance of disturbances by electromagnetic
influences with the transducer body electrically. The screen must be attached over the entire cable extent by
means of a cable sleeve at the grounded housing of evaluation electronics. The connection leads may not be
longer than 5 cm unshielded mislaid. If the screen is not connected with the transducer body, further suitable
measures are to be met when occurrence disturbances.
153
The connecting cable must not be laid out in parallel with power and control lines. If separate laying-out cannot be achieved, protect the connecting cable by means of an armoured steel pipe and keep as great as possible a distance from any
other cable. Keep away from stray fields of transformers, motors etc. The connecting cable must not be shortened or extended. Any change to the connecting cable will change the state of calibration stated by the manufacturer.
Load cells of the same design and with the same rated load can be connected in parallel. The total load equals the sum of
the individual values. Make sure that the load is as evenly distributed as possible.
If you are uncertain, informing them itself with the manufacturer about the specific requirements of the types which can
be installed.
(+EX)
brown
black
green
yellow
(+EX)
(+SE)
brown
grey
black
red
(-SE)
blue
green
white
white
(+EX)
(+SE)
(SHI)
(+SI)
brown
grey
black
green
(-SE)
(-EX)
(-SI)
pink
yellow
white
154
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
Type-series
Application
Scales
Vessel weighing
Mechanical engineering
Scales
Vessel weighing
Filling measurement
KAM-EX, KAM-B-EX
Force transducer compression
1kN ... 200kN; 1kN ... 10kN
Mechanical engineering
Automation
Press- and joining technology
KAM-PR-EX
Force transuder compression
100kN ... 350kN
Vessel weighing
Filling measurement
KAM-S-EX
Force transducer compression
100N ... 20kN
Mechanical engineering
Oil production facilities
Material testing
Mechanical engineering
Scales
Mechanical engineering
KAL-EX
Load pin free dimensions
10kN ... 5000kN
KAU-EX
Force transducer/ load cell
10t ... 30t
Scales
Weighing container
155
Category 1
Application zone
Atmosphere
Safety level
Category 2
Zone 0
Zone 20
Zone 1
Zone 21
Zone 2
Zone 22
very high
high
Sufficient safety
Approximate value for the time
of reaction
Intrinsic safety
Explosion group
Temperature group (for gases)
Maximally permissible surface
temperature
Ambient temperature range
Intrinsically safe electric circuit
Category 3
standard
by error free operation
10 to 1000 h/a
< 10 10/a
ia
ib
ic
Labeling
156
Zone 0
Gas:
Zone 20
Zone 1
Gas:
Zone 21
Zone 2
Gas:
Zone 22
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
Calibration Services
Application
Comparing a measuring device with a standard
Special Features
DAkkS-accreditation (ISO 17025)
(DAkkS-German calibration service)
Traceability to the national standard documented
Service for Non-A.S.T. sensors and instruments
Calibration is the comparison of a measuring instrument with the national standard. The quality standard DIN EN ISO 9001:2015 requires the calibration
of all quality relevant measuring instruments used
in the production process. Only measuring instruments associated to the national-approved force
standard may be used. The DAkkS-calibration laboratory (certificate-no.: DKD-K-07801) for the measuring force was accredited by the Akkreditierungsstelle des Deutschen Kalibrierdienstes at A.S.T.
DAkkS Calibration
Rated Load of the Force Transducer
500N 200kN
1kN 200kN
XKR 231
XKR 232
XKR 233
XKR 241
XKR 242
XKR 243
XKR 251
XKR 252
XKR 253
Compression
Tension
Tension + Compression
Compression
Tension
Tension + Compression
Compression
Tension
- Result:
Tension + CompresDKD-calibration certificate with calculation of
sion
errors, calibration stamp at the device.
According to DIN EN ISO 376
- 10 force levels in 4 test series upward and
2 test series downward, 3 installation positions
Compression
XKD 221
Tension
XKD 222
- Result:
- DKD-calibration certificate with calculation
of errors, classification, calibration stamp at
the device
Tension + Compression
XKD 223
157
Machine Type
Tension/ Compression
Achievable class of
measuring instrument
according to
DIN EN ISO 376
Dead weight
Dead weight/Lever
T+C
T+C
1*10-4
5*10-4
00
1
Please note:
Adjustment: means re-adjustment or scaling of a display unit or amplifier connected to a sensor. If required
it will be carried out for A.S.T.-devices during calibration for free. If you wish to have a non A.S.T.- devices
adjusted, state this on your order and provide the manual.
Force introduction elements: should always be sent along by the customer, in order to ensure the accuracy
of measurement. Especially for tensile calibration, force introduction elements may have to be supplied by
the customer or manufactured at A.S.T. to ensure proper installation into the machine.
Output signals: Please note, that we can read an indication, we can process a mV/V-Signal, a current loop
signal or a voltage signal. Any other output signals require prior consultation. For force transducers without display we necessarily require a pin assignment for the wires or the plug.
158
A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
Calibration Services
Application
Comparing a measuring device with a standard
Special Features
Works calibration up to 3MN / 300t
Traceability to the national standard documented
Service for Non-A.S.T. sensors and instruments
Allgemeine
Anforderungen
an
die
Kompetenz
von
Prfund
Kalibrierlaboratorien.
The traceability to the national standard is also documented on works calibrations certificates. Force transducers can loose their measuring accuracy as a result
of environmental impacts, e.g. overload, downfall or
the like. A periodical calibration is advisable. Calibration
intervals are determined by the user according to importance of the instrument and frequency of utilization.
Works calibration
Rated Load of a Sensor
XKE 221
XKE 241
XKE 251
XKE 222
XKE 242
XKE 252
XKE 223
XKE 243
XKE 253
XKW 221
XKW 241
XKW 251
XKW 222
XKW 242
XKW 252
XKW 223
XKW 243
XKW 253
XKW 200
XKW 200
XKW 200
XKW 200
159
Machine Type
Tension/
Compression
dead weight
T+C
5*10-4
0.1 kN up to 20 kN
dead weight
T+C
1*10-4
5 kN up to 200 kN
T+C
5*10-4
10 kN up to 50 kN
40 kN up to 400 kN
hydraulic
1*10-3
100 kN up to 1 MN
hydraulic
5*10-3
T+C
1*10-3
1*10-2
hydraulic
Please note:
Adjustment: means re-adjustment or scaling of a display unit or amplifier connected to a sensor. If required
it will be carried out for A.S.T.-devices during calibration for free. If you wish to have a non A.S.T.- devices
adjusted, state this on your order and provide the manual.
Force introduction elements: should always be sent along by the customer, in order to ensure the accuracy
of measurement. Especially for tensile calibration, force introduction elements may have to be supplied by
the customer or manufactured at A.S.T. to ensure proper installation into the machine.
Output signals: Please note, that we can read an indication, we can process a mV/V-Signal, a current loop
signal or a voltage signal. Any other output signals require prior consultation. For force transducers without display we necessarily require a pin assignment for the wires or the plug.
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A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de
Mechanical Fabrication
From Conventional to CNC From Prototype to Production Series
The mechanical fabrication of A.S.T. GmbH is specialized on cutting processes using state-of-the-art CNCturning and milling centres. Complementing pre-fabricationfor our own force transducers and load cells,
our fabrication technologies and assembly services are in demand with numerous business partners from
all over Europe, particularly in the field of scientific equipment manufacture.
We provide:
a qualified pool of skilled employees with longstanding experience
expertise in the machinig of
- sensors for force transducers and load cells,
- housings and parts for measurement and control devices, medical equipment, etc.
- high-precision and highly complex mechanical parts
modern, high-performance CNC manufacturing centres and conventional machines for turning, milling
and splitting
conventional machines for drilling, flat grinding and tool grinding
We are your partner
from fast prototypingthrough to series production in research and industry
for the processing of special materials
for competent design advice
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Bearbeitungsmae
x
y
z
CNC-Frstechnik
Spindel 18.000 U/min, 5-Achs-Bearbeitung, Nullpunktspannsystem
500
450
400
800
630
550
800
630
550
Wendespanner + Reitstock
850
700
500
850
700
500
600
450
450
CNC-Frsmaschine HERMLE C 40 U
CNC-Frsmaschine HERMLE C 40 dynamik
CNC-Frsmaschine HERMLE C 20 U
CNC-Drehtechnik
MAZAK Quick Turn Nexus QTN-200 -II MY
200 x 200
350 x 601
280 x 400
40 x 200
10 x 150
1 x 100
Konventionelle Drehtechnik
Drehmaschine WEILER C30
Drehmaschine GILDEMEISTER, NEF320K
160 x 750
150 x 750
Schleiftechnik
Flachschleifmaschine Stckel FX60/30 SPS
600
250
400
500
150
150
Oberflchenbearbeitung
Trogvibrator TROVI 16
150 x 700
0-250 m
Glasperlen-Saugstrahlkabine RA-30
44-1190 m
Korund-Strahlkabine
Trenntechnik
Metallbandsgeautomat MEBA, 407A-OV
407 x 407
300 x 300
Metallkreissge
1000
2000
20
Schlagschere
1000
2500
3,5
Hydraulische Presse
25t
Reinigungstechnik
Spritz-Flut-Reinigungsanlage MAFAC, SF 60.40
600
400
285
100
100
200
1200
600
500
400
400
200
100
100
0-70 HRC
Hrteprfgert COMPUTEST SC
Oberflchenrauheitsmessgert MITUTOYO SURFTEST SJ210
Laserschweien
CAD/CAM Programmiersystem MOLDTECH
mehrere Arbeitsstationen(Frsen und Drehen!), alle CNC-Maschinen ber Postprozessoren vernetzt, 5-Achs-simultan Freiformflchen
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A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Deutschland Tel +49 (0)351/ 44 55 491 www.ast.de
Scope
1.
2.
3.
1.
2.
3.
4.
5.
6.
2.
3.
4.
Transition of risk
1.
3.
The risk passes to the buyer as soon as the consignment to the person performing transportation has been
handed over for dispatch or has left our warehouse.
This applies even if partial deliveries take place or if
other services, e.g. forwarding costs, delivery and
others have taken place. If the dispatch on the request
of the purchaser or for other reasons will be delayed or
impossible without our fault, the risk with the notification
of dispatch will pass to the buyer.
The dispatch takes place at the expense and risk of the
customer, even then, if the shipment is carried out with
our own cars..
Partial deliveries are permitted.
Retention of title
1.
2.
2.
3.
3
1.
2.
3.
4.
5.
6.
7.
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4.
5.
6.
Warranty
1.
2.
3.
5.
6.
7.
The period for liability for defects extends for the duration of business interruption which occurs because of
subsequent improvement, replacement or compensation.
No warranty shall be provided for damages which have
resulted by wear and tear, faulty, careless, improper or
unsuitable treatment, usage or mounting, by contractual not presumed special strains or by improper
equipment or environmental conditions. Minor, usual or
technological resp. in consequence of raw material,
changes in quality, conditioning or colour shall not
apply as defect.
Further claims of customers, in particular claims for
damages, which have not resulted at the delivered
good, are excluded. Exemption from liability does not
apply, if we are charged with intent or gross negligence
or at culpably violation of essential contractual Obligations as well as in case of absence of expressly warranted characteristics then, if the warranty directly
aimed to protect customer against damages, which
have not resulted at the delivered good. At culpably
violation of essential contractual Obligations we are
only liable for the typical contractual, predictable damage, unless intent or gross negligence exist.
Ciphers one to six apply accordingly for such Buyers
claims, which originated by proposals or consultations
within the bounds of contract or by violation of contractual subordinate duties.
1.
1.
2.
3.
Ingolstadt:
AST Angewandte System Technik GmbH, Holding und
Angewandte System Technik GmbH Energie & Umwelttechnik GmbH
Berlin:
A.S.T. Leistungselektronik GmbH
Dresden:
A.S.T. - Angewandte System Technik GmbH, Messund Regeltechnik und
EBZ Entwicklungs- und Vertriebsgesellschaft Brennstoffzelle mbH.
4.
163
Telefon +49 (0) 351 4455-417 | Fax +49 (0) 351 4455-540
www.ast.de
AST 20160112