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PLAN

~
f
H
I

VENT
CPLG

I..~I
(FSJ

1\

':;'"if2"CPLG

~
L

,1

BOLT
ELE

SERIES

-O.D.

[ ..A'.

..B"

651'8

8%

103!4

441/2

85

FIL TER

36.
39
36

78:Y4

441/2

853!4

511/2

43'

903;41561/2

48'

NOTES: 1. Changes to standard units. including different


slight additional cost. Consult the factory for
2. Filters are of welded construction for a safe
3. All dimensions are in inches.
4. All filters may be furnished with ASME code

SERIES

.'C"

651'8 I 543!4 i 441/2


65/8 I 69*

85

CIRCLE
VA

TION

DIMENSIONS
l-"E

J'H"

"F

9
9
9
10
11

I:

!,

inlet and outlet sizes. inspection opening. or


price and delivery.
working pressure of 275 P.S.I. at 1OOF.

14
26
38
38
38

INLET

2"
2"
2"
3"
3"

R.F.
R.F.
R.F.
R.F.
R.F.

AND

150#
150#
150#
150#
!50#

special connections

OUTLET

Flange
Flange
Flange
Flange
Flanje

can be

furnished at

stamp and data sheets for 275 P.S.I. desi2n pressure at 10OF.See price sheet for extra cost.

SEPS0

1. Fuel Gas for Engines


2. SupplyGasfor AutomaticControl Equipment

3. Fuel Gasfor Direct Fired Heaters


4. Fuel Gas for Indirect Line Heaters, Water and Salt Bath Heaters
5. InstrumeJltAir Supply

The PECDSeries 85 Filter.Sep is a two.stageunit. The first stage employs molded fiberglass filter.coalescingelements. These elements remove
the solids contaminationand coalesceany entrainedliquid droplets many times their original size. The coalescedliquid is then removedin the second
stage high efficiency vane mist eliminator and collected in the liquid sump to be drained. Theseunits are capable of removing 98% of all solids
and liquid particle~ one micron and larger with an overall removal efficiency of 99.9%. when operatedwithin 10% and 100% of their rated capacity.
Becauseof its design, no maintenanceis required other than occasional element changes. Dependingupon operating conditions. element life
of six months to one year may be expected.

INST ALLA TION AND OPERA TING INSTRUCTIONS


PECO FIL TER-SEP
SERIES 85

Check the FIL TER-SEP cut-away picture in order to get acquainted with the flow pattern
of gas through the first and second stage.

2.

Connect the FIL TER-SEP by the usual piping methods, observing proper inlet and outlet
as marked on drawings and on FIL TER-SEP nozzles. Pipe all connections on first and
second stages independently, Gauge Glass. Liguid Level Controls and Drains should
never be manifolded between first and second stages.

3.

Do not operate without first removing the top head to make sure the element hold-down
nuts are tight. Replace top head and tighten swing bolts.

4.

Build up pressure on FIL TER-SEP and check for leaks.

5.

If no leaks are found, check to be sure that all pressure gauge connections, drain connection, etc. are ready for operation.

6.

Put the FIL TER-SEP on stream.

7.

Check the pressure drop across the FIL TER-SEP to determine the initial pressure drop
(using either pressure gauges or manometer).

8.

After the FIL TER-SEP has been in service for several hours, check gauge glasses to
determine how much liquid has collected in the two liquid reservoirs. This requires checking daily if the FIL TER-SEP is not equipped with automatic liquid level controls.

9.

After the FIL TER-SEP has begun to show a pressure build-up across the first stage of
approximately 5 PSI, it is suggested that you take the unit out of service and open the
head to check the approximate amount of dirt, wax, etc. that has collected on the elements.

10.

Do not violentl~ back flow the FIL TER-SEP. Open manual drains in liquid reservoir and
drain all liquids. Blow dirt off the elements through the first stage drain connection by
opening the drain valve rapidly to cause gas flowing through the filter to break loose any
solids on the element. If the above method is hazardous or impractical, remove the elements and brush off or blow off the caked dirt. If the element has wax, paraffin, etc. on its
surface, the element should be replaced.

INST ALLA TION AND OPERA TING INSTRUCTIONS


PECO FIL TER-SEP
SERIES 85
(continued)

CHANGING

ELEMENTS:

After replacing elements, put FIL TER-SEP back in stream. Check pressure drop across the
unit. If pressure drop has returned to normal, continue to flow until such time as differential
pressure drop builds up again. If pressure drop is still in excess of 5 PSI, open head and
replace element.
Replace new or cleaned elements in same manner as the element was originally installed.
Occasionally it may be necessary to clean or flush the second stage.
FIL TER-SEP head gaskets should be replaced as required.
Order replaceable head gaskets and elements by Series Model and Serial Numbers shown on
FIL TER-SEP nameplate. No replacement parts other than gaskets and elements are normally
required.
If any difficulties are experienced with the PECO FIL TER-SEP , consult the factory or your local
representative.

PERRY
EQUIPMENT
Wolters Industrial Park
P.O. Box 640
Mineral Wells, Texas 76068
Telephone: (817) 325-2575
1-800-877 -PECO
Telefax: (817) 325-4624
MKT2013

PECO

10/96

1M

CORPORATION

Perry

Equipment
Peny

Equipment

OPERATING INSTRUCTIONS
QUICK OPENING CLOSURES
FS-QOC-IO-O1
6/95

Corporation
Corporation

is /80-900/

Certified

The PECO Quick Opening Closure is an inherently safe, easy to operate and reliable closure.
Before operating, one must become familiar with the closure and its working parts. Below is a
sketch of the PECO Quick Opening Closure with all parts identified to assist you in following the
operating procedure.

-.~\
,--\

~--,

-~.~

"

./"'1

'ff'

--,

,\

'
'

~.,\

-~

"
~

FIG. A
For Installation on
Vertical Vessels

For Installation on
Horizontal Vessels

CAUTION!!!
Prior to opening the PECO quick opening closure, the operator must review and follow any applicable
Corporate Policy or Procedure concerning the service to which the operator will be exposed.

VENTING

OF INTERNAL

PRESSURE

Close all block valves to stop flow to the vessel or pipeline

2,

Open blowdown , vent, and/or drain valves, as per "owners procedures",


to zero pressure.

3.

Once the pressure indicator shows that the vessel internal pressure has reached zero pressure level,
slightly open the cap of the "pressure warning device" for the closure to insure pressure is down to zero
pressure (Refer to fig. "A" for the exploded assembly view).

4.

If there

is no sound

of pressure

escaping,

completely

remove

to reduce the internal pressure

the pressure

warning

device

cap.

5. Check the bore of the pressure warning device coupling to insure it has not been plugged with internal
debris or corrosion
6.

If the pressure warning device indicates or there is any other indication


do not attempt to open the closure.

INVESTIGATE AND ELIMINATE THE SOURCE OF INTERNAL


PRESSURE, PRIOR TO OPENING

Once the internal pressure has been relieved,


close the valves used for venting.

8,

The closure

9,

Remove the safety bolts from both assemblies.

do not

is ready to be opened.

10. Check to insure that the threads of the drawbolts are not
coated with any paint or solid protective coating. If so,
remove the coating.

11. Lubricate the drawbolts and slugs with a good lubricant such
as Molycote Gn' Selig Redilube, or equal.
12. Simultaneously (or alternating every few turns between
drawbolts), turn the drawbolts counterclockwise, to open. If
the drawbolts are alternately turned, do so such that the yokes
are opened at maximum one inch intervals forvessels 30" and
over, 1/2" for closures 8" to 30", (Refer to fig. "8").
13. Once the yokes are opened to the point that the head
(door) is free to open through the yokes, the yokes are
opened far enough. (Refer to fig. "C").

Prior to opening the head (door) check the head for


fitup to the shell sub. The sealing faces must be
parallel and the outer periphery
of the parts should
be even.

that internal pressure still exists,

Open the head (door) slowly

2,

Remove the existing gasket and check this gasket


for possible points of improper fit. (Referto fig. "0").

3.

4,

5,

O-RING

-<

Clean all of the sealing surfaces and the teeth of the


head, shell sub and yoke halves.
Inspect these
surfaces for pitting, corrosion, scratches, or other
surface defects.

~
AN EXTRUDED
1 A METAL

Lubricate both of the o-ring sealing surfaces as well


as all of the unpainted surfaces of the head, sub, and
yoke halves. Peco recommends using Molycote Gn
Selig "Redilube", or equal lubricant.
,
Reclean and relubricate
using fresh lubricant.

the drawbolts

and slugs

GASKET

EDGE INDICATES
TO METAL SfAl(RADIAlLYBEHINO

GASKETI
WAS NOT OBTAINED
w.I?RO?ER
lOW TORQUE WAS APPliED

THE DRAWBOLT
SEAliNG
SURFACES

WERE

TO

NOT?ROPERLY

AliGNED
'-~

"'
T

EXTRUDED EDGES ON TWO SIDES OF THE o-RING


INDICATES THAT THE O.RjNG IS TOO LARGE FOR
THE O.RING GROOVE
A METAL TO METAL SEAL
WAS NOT OBTAINED
AND PROPER TORQUE WAS
NOT/COULD
NOT HAVE BEEN APPLIED

~
LACED EDGES INDtCATE
THAT
1 THE o-RINGWAS
TOO LARGE

6. Lightly lubricate and install a new o-ring.

FOR THE O.RU'jG

GROOVE

If the
2 THERE WAS NO METAL TO MET~L SE~L OF
THE GASKET SEALI~
SURF~CES
OBT~INED
closure is equipped with an anti-extrusion gasket,
3 THE o-RING
WAS D~NGEROUSLY
CLOSE TO
BEING EXTRUDED
refer to figures "E" & "F" for proper installation. The
4 THE O.RING MAY NCT BE OF THE CORRECT
DUROMETER
(TOO SOFT)
PECO Inventory Control Number (ICN) forthe proper
gasket (and backup ring for an anti-extrusion gasket)
is listed on the closure Name Plate, see figure "H",
FIG.
D
On closures built before 1985 the PECO ICN number
for the gasket was not included on the Name Plate. If this is the case, consult the factory with the vessel serial
number for proper replacement part information .

J-

NOTE!!
PECO recommends using replacement gaskets supplied by PECO. However, any replacement gasket forthe
closure, whether purchased from PECO or elsewhere,~
be identical in dimension, material, and hardness
to the original gasket designed and furnished by PECO. The use of a gasket not identical in dimension, material,
and hardness could create serious problems in achieving the seal and fit required for proper closure operation .
Do not install silicone or any material other than the lightly lubricated o-ring in the gasket groove.

7 .Confirm
alignment
of the head and sub Drior to crosing the ~okes. This is done by closing the head
(door) slowly, do not bump the head against the shell sub. With the head and shell subs together, the
match-up of the shell and head is then checked at the 12, 3,6, and 9 o'clock positions. The head tooth
should be even with the sub tooth within +/-0.020 inches. If the closure is not so aligned, then step 8,
closure adjustment, should be followed prior to closing the yokes and putting the closure in service. If
the closure alignment is okay, then proceed to "Closing the Yokes."

NOTE:
Failing to align the closure prior to closing the yokes, can result in failing to achieve the seal and fit
required for proper closure operation.
8. Adjustment
of the Closure- The PECO Quick Opening Closure is adjusted at the factory for
proper operation.
If, at some time, it is noticed that the head sub does not match the shell sub, it
will be necessary to readjust the closure to
maintain its ease of operation, and insure
proper sealing.(Refer
to fig. "G") This is
accomplished in the following manner:
a). With the head sub closed against
the shell sub, note the position of the
mismatch.

~~

\~

b). Adjust the hinge adjustment bolts


until the subs match for their entire
circumference.

\"'
For example; if the top (12 o'clock) of the
head sub overlaps the shell sub, the head
sub must be lowered. This is accomplished
by simultaneously
loosening the inside
(closest to the closure)
top adjustment bolt
and the outside (farthest from the closure)
lower adjustment bolt until the two subs
match. Then tighten the opposing
adjustment bolts firmly.

/,/~
\

~/

HINGE
An)USTMNT
BOll$

~~

HNGE
AD,JJSMNT
BOLTS

SUBS

AUGNED
PR(1'ERLY

~GNED
SUBS ~

~
1
Another example; if the side of the head sub
opposite the hinge overlaps the shell sub, the
head sub must be moved closer to the hinge
\
pivot.
This is accomplished
by loosening
both the top and bottom outside (farthest
from the closure) adjustment
bolts, then
tightening
both the top and bottom inside
(closest to the closure) adjustment
bolts until the two subs
adjustment bolts to maintain the adjustment.

~;JJPROPERLY

FIG.G
match.

After

Mismatches
along the other axis can be adjusted
in the same manner
bolts located 90 degrees from the inside and outside adjustment
bolts.

adjustment,

using

tighten

all

the adjustment

NOTE:
DO NOT DISASSEMBLE
IN SAME ORDER AND

THE CLOSURE
LOCATION.

UNTIL

PARTS

HA YE BEEN

MARKED

FOR REASSEMBL

1.

Confirm alignment
closing the ~okes.
Inspection",

of the head and sub prior to


(See Step 7 under "Cleaning and

PECO QUICK OPENING CLOSURE NAMEPLATE

:.R.N..
2.

Begin closing the yokes by turning the drawbolts clockwise,


again by alternately closing each yoke end no more than
one inch at a time. (use smaller steps as the yokes get
closer together) .

3.

Continue closing the yokes until the two gaps between the
yoke ends are equal and not greater than 1116" greater
than the yoke end gap as stamped on the closure Name
Plate. (Refer to fig. "H")

4.

Once the yoke end gaps are within the specified distance
:t 1116", (diametrical gap difference not to exceed 1116"),
gradually tighten the drawbolts to the torque value as
stamped on the closure Name Plate. The drawbolts must
be torqued to this value, however, do not exceed the
torque value noted on the Name Plate by more than 25 ft.Ibs. (Refer to fig. .'H").

CERTIFIED BY
.PERRY EQUIPHENT CORP.
PAR"
MINERAL WELLS.TEXAS
U.S.A.
MAWP ~PSIG

AT[=:JF

MOMT[=:JF

AT ~

S/NI-CA. c=J
~

I YR.BLT[=:J
INCH
QUICK OPENIN6 CLOSURE

GASKI
<B"YOKE

PSIS

lHAT'u

ENO GAP c=::J

PRESS. WARNIN6 OEv.I

ORAWBOLT ToRouEil
fT. LBSPRIORTOPRESSURIZING.
CAUTION:
-SEE INSTII.tTI(IlMAIIJAlPRIIIt TOIFERATI(II FIG. H

5.

Install the safety bolts, tightening the nuts finger tight. The nuts must rest against the lug faceplate.
The safety bolts are only a backup to the drawbolts, and are not to be torqued.

6.

Clean, lubricate, and install pressure warning device cap. The cap must be wrench tight. Excessive torque
should not be applied to this cap to obtain a seal. If the cap does not seal, remove the cap and check the
sealing surfaces for solids buildup or damage. As noted in figure "A", there may be a gap between
the cap and plate which is attached to the yoke. The purpose of this pressure warning device is to warn the
operator if there is still pressure on the vessel as the operator follows proper procedures prior to attempting to
open the yokes. It is not designed to assure proper alignment and fit. Therefore, the installation of the pressure
warning device cannot be relied upon as a check against failing to follow the proper procedures.

WARNING
CHANGE OR MODIFICATION
TO THE ORIGINAL
DESIGN, MATERIALS
OF CONSTRUCTION,
ELASTOMER,
SEALING
DEVICES, OR OPERA TION WITHOUT WRITTEN AUTHORIZA TION OF PERRY EQUIPMENT
CORPORA TION, VOIDS
PECO'S WARRANTY
AND THE ASME "U" STAMP IF SO FURNISHED.
PECO disclaims
responsibility
maintenance,
or safety.

for any damage

sustained

from violation

of any and all of the written

instructions

of operation,

TOOLS REQUIRED
TO OPERATE
THE
PECO QUICK OPENING
CLOSURE
1

Small to medium size closures

may be opened using normal hand tools. (Up to 30"

diameter)
2.

Larger closures will require air or hydraulic


than 30\1 diameter)

assisted

impact or torque wrenches.

(Greater

Review all of the work performed to insure that all the


items are as specified above.
Use the following
check list.

1. Q-Ring gasket sealing surfaces free of injurious


scratches, pitting, corrosion, or crusty buildup?
2. All uncoated machined
3. O-Ring/gasket

installed

surfaces well lubricated

defects

such as

but not excessively?

properly?

4. Door aligned properly with sub?


5. Yokes closed to within the specified end gap?
6. Drawbolt torque properly applied?

7 Safety bolts installed and tightened?


8. Pressure Warning Device cap installed?
9.

Visual

inspection

satisfactory?

To preserve

the lubrication

of the drawbolts,

the exposed

areas with a weather

it is recommended

to cover

proof material.

Once the responsible party is satisfied that all of the items are completed as per the above, the closure is ready for applying internal pressure.

"7

CORPORATE OFFICES & PLANT:


PERRY EQUIPMENT CORPORATION
Wolters Industrial Park
P.O. Box 640
Mineral Wells, Texas 76068
Telephone: (817) 325-2575
1-800-877-PECO
Telefax: (817) 325-4622-Filtration
Division
(817) 325-4624-Flow Measurement
HOUSTON BRANCH OFFICE:
1758 West Sam Houston Parkway N.
Houston, Texas 77043-3115
Telephone: (713) 973-2575
Telefax: (713) 467-0475
FAR EAST BRANCH OFFICE:
SINGAPORE SALES OFFICE
27A Kreta Ayer Road
Singapore 088994
Telephone: (65) 323-0998
Telefax: (65) 323-0992
EUROPEAN OFFICES & PLANT:
PERRY EQUIPMENTLm.
Rymer Point
Barnham, Thetford
Norfolk IP24 2PN
England
Telephone: 44-1-842-890-344
Telefax: 44-1-842-890-450
Telex: 81611 PECO G
MIDDLE EASTERN & AFRICAN
BRANCH OFFICE:
PERRY EQUIPMENT ITALIANAS.R.L.
via Camozzi, 106
24121 Bergamo (BG)
Italy
Telephone: 393-523-6340
Telefax: 393-523-6380

FS-QOC-IO-01

-7/96

HP 500

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