Documentos de Académico
Documentos de Profesional
Documentos de Cultura
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BOLT
ELE
SERIES
-O.D.
[ ..A'.
..B"
651'8
8%
103!4
441/2
85
FIL TER
36.
39
36
78:Y4
441/2
853!4
511/2
43'
903;41561/2
48'
SERIES
.'C"
85
CIRCLE
VA
TION
DIMENSIONS
l-"E
J'H"
"F
9
9
9
10
11
I:
!,
14
26
38
38
38
INLET
2"
2"
2"
3"
3"
R.F.
R.F.
R.F.
R.F.
R.F.
AND
150#
150#
150#
150#
!50#
special connections
OUTLET
Flange
Flange
Flange
Flange
Flanje
can be
furnished at
stamp and data sheets for 275 P.S.I. desi2n pressure at 10OF.See price sheet for extra cost.
SEPS0
The PECDSeries 85 Filter.Sep is a two.stageunit. The first stage employs molded fiberglass filter.coalescingelements. These elements remove
the solids contaminationand coalesceany entrainedliquid droplets many times their original size. The coalescedliquid is then removedin the second
stage high efficiency vane mist eliminator and collected in the liquid sump to be drained. Theseunits are capable of removing 98% of all solids
and liquid particle~ one micron and larger with an overall removal efficiency of 99.9%. when operatedwithin 10% and 100% of their rated capacity.
Becauseof its design, no maintenanceis required other than occasional element changes. Dependingupon operating conditions. element life
of six months to one year may be expected.
Check the FIL TER-SEP cut-away picture in order to get acquainted with the flow pattern
of gas through the first and second stage.
2.
Connect the FIL TER-SEP by the usual piping methods, observing proper inlet and outlet
as marked on drawings and on FIL TER-SEP nozzles. Pipe all connections on first and
second stages independently, Gauge Glass. Liguid Level Controls and Drains should
never be manifolded between first and second stages.
3.
Do not operate without first removing the top head to make sure the element hold-down
nuts are tight. Replace top head and tighten swing bolts.
4.
5.
If no leaks are found, check to be sure that all pressure gauge connections, drain connection, etc. are ready for operation.
6.
7.
Check the pressure drop across the FIL TER-SEP to determine the initial pressure drop
(using either pressure gauges or manometer).
8.
After the FIL TER-SEP has been in service for several hours, check gauge glasses to
determine how much liquid has collected in the two liquid reservoirs. This requires checking daily if the FIL TER-SEP is not equipped with automatic liquid level controls.
9.
After the FIL TER-SEP has begun to show a pressure build-up across the first stage of
approximately 5 PSI, it is suggested that you take the unit out of service and open the
head to check the approximate amount of dirt, wax, etc. that has collected on the elements.
10.
Do not violentl~ back flow the FIL TER-SEP. Open manual drains in liquid reservoir and
drain all liquids. Blow dirt off the elements through the first stage drain connection by
opening the drain valve rapidly to cause gas flowing through the filter to break loose any
solids on the element. If the above method is hazardous or impractical, remove the elements and brush off or blow off the caked dirt. If the element has wax, paraffin, etc. on its
surface, the element should be replaced.
CHANGING
ELEMENTS:
After replacing elements, put FIL TER-SEP back in stream. Check pressure drop across the
unit. If pressure drop has returned to normal, continue to flow until such time as differential
pressure drop builds up again. If pressure drop is still in excess of 5 PSI, open head and
replace element.
Replace new or cleaned elements in same manner as the element was originally installed.
Occasionally it may be necessary to clean or flush the second stage.
FIL TER-SEP head gaskets should be replaced as required.
Order replaceable head gaskets and elements by Series Model and Serial Numbers shown on
FIL TER-SEP nameplate. No replacement parts other than gaskets and elements are normally
required.
If any difficulties are experienced with the PECO FIL TER-SEP , consult the factory or your local
representative.
PERRY
EQUIPMENT
Wolters Industrial Park
P.O. Box 640
Mineral Wells, Texas 76068
Telephone: (817) 325-2575
1-800-877 -PECO
Telefax: (817) 325-4624
MKT2013
PECO
10/96
1M
CORPORATION
Perry
Equipment
Peny
Equipment
OPERATING INSTRUCTIONS
QUICK OPENING CLOSURES
FS-QOC-IO-O1
6/95
Corporation
Corporation
is /80-900/
Certified
The PECO Quick Opening Closure is an inherently safe, easy to operate and reliable closure.
Before operating, one must become familiar with the closure and its working parts. Below is a
sketch of the PECO Quick Opening Closure with all parts identified to assist you in following the
operating procedure.
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-~.~
"
./"'1
'ff'
--,
,\
'
'
~.,\
-~
"
~
FIG. A
For Installation on
Vertical Vessels
For Installation on
Horizontal Vessels
CAUTION!!!
Prior to opening the PECO quick opening closure, the operator must review and follow any applicable
Corporate Policy or Procedure concerning the service to which the operator will be exposed.
VENTING
OF INTERNAL
PRESSURE
2,
3.
Once the pressure indicator shows that the vessel internal pressure has reached zero pressure level,
slightly open the cap of the "pressure warning device" for the closure to insure pressure is down to zero
pressure (Refer to fig. "A" for the exploded assembly view).
4.
If there
is no sound
of pressure
escaping,
completely
remove
the pressure
warning
device
cap.
5. Check the bore of the pressure warning device coupling to insure it has not been plugged with internal
debris or corrosion
6.
8,
The closure
9,
do not
is ready to be opened.
10. Check to insure that the threads of the drawbolts are not
coated with any paint or solid protective coating. If so,
remove the coating.
11. Lubricate the drawbolts and slugs with a good lubricant such
as Molycote Gn' Selig Redilube, or equal.
12. Simultaneously (or alternating every few turns between
drawbolts), turn the drawbolts counterclockwise, to open. If
the drawbolts are alternately turned, do so such that the yokes
are opened at maximum one inch intervals forvessels 30" and
over, 1/2" for closures 8" to 30", (Refer to fig. "8").
13. Once the yokes are opened to the point that the head
(door) is free to open through the yokes, the yokes are
opened far enough. (Refer to fig. "C").
2,
3.
4,
5,
O-RING
-<
~
AN EXTRUDED
1 A METAL
the drawbolts
and slugs
GASKET
EDGE INDICATES
TO METAL SfAl(RADIAlLYBEHINO
GASKETI
WAS NOT OBTAINED
w.I?RO?ER
lOW TORQUE WAS APPliED
THE DRAWBOLT
SEAliNG
SURFACES
WERE
TO
NOT?ROPERLY
AliGNED
'-~
"'
T
~
LACED EDGES INDtCATE
THAT
1 THE o-RINGWAS
TOO LARGE
GROOVE
If the
2 THERE WAS NO METAL TO MET~L SE~L OF
THE GASKET SEALI~
SURF~CES
OBT~INED
closure is equipped with an anti-extrusion gasket,
3 THE o-RING
WAS D~NGEROUSLY
CLOSE TO
BEING EXTRUDED
refer to figures "E" & "F" for proper installation. The
4 THE O.RING MAY NCT BE OF THE CORRECT
DUROMETER
(TOO SOFT)
PECO Inventory Control Number (ICN) forthe proper
gasket (and backup ring for an anti-extrusion gasket)
is listed on the closure Name Plate, see figure "H",
FIG.
D
On closures built before 1985 the PECO ICN number
for the gasket was not included on the Name Plate. If this is the case, consult the factory with the vessel serial
number for proper replacement part information .
J-
NOTE!!
PECO recommends using replacement gaskets supplied by PECO. However, any replacement gasket forthe
closure, whether purchased from PECO or elsewhere,~
be identical in dimension, material, and hardness
to the original gasket designed and furnished by PECO. The use of a gasket not identical in dimension, material,
and hardness could create serious problems in achieving the seal and fit required for proper closure operation .
Do not install silicone or any material other than the lightly lubricated o-ring in the gasket groove.
7 .Confirm
alignment
of the head and sub Drior to crosing the ~okes. This is done by closing the head
(door) slowly, do not bump the head against the shell sub. With the head and shell subs together, the
match-up of the shell and head is then checked at the 12, 3,6, and 9 o'clock positions. The head tooth
should be even with the sub tooth within +/-0.020 inches. If the closure is not so aligned, then step 8,
closure adjustment, should be followed prior to closing the yokes and putting the closure in service. If
the closure alignment is okay, then proceed to "Closing the Yokes."
NOTE:
Failing to align the closure prior to closing the yokes, can result in failing to achieve the seal and fit
required for proper closure operation.
8. Adjustment
of the Closure- The PECO Quick Opening Closure is adjusted at the factory for
proper operation.
If, at some time, it is noticed that the head sub does not match the shell sub, it
will be necessary to readjust the closure to
maintain its ease of operation, and insure
proper sealing.(Refer
to fig. "G") This is
accomplished in the following manner:
a). With the head sub closed against
the shell sub, note the position of the
mismatch.
~~
\~
\"'
For example; if the top (12 o'clock) of the
head sub overlaps the shell sub, the head
sub must be lowered. This is accomplished
by simultaneously
loosening the inside
(closest to the closure)
top adjustment bolt
and the outside (farthest from the closure)
lower adjustment bolt until the two subs
match. Then tighten the opposing
adjustment bolts firmly.
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~/
HINGE
An)USTMNT
BOll$
~~
HNGE
AD,JJSMNT
BOLTS
SUBS
AUGNED
PR(1'ERLY
~GNED
SUBS ~
~
1
Another example; if the side of the head sub
opposite the hinge overlaps the shell sub, the
head sub must be moved closer to the hinge
\
pivot.
This is accomplished
by loosening
both the top and bottom outside (farthest
from the closure) adjustment
bolts, then
tightening
both the top and bottom inside
(closest to the closure) adjustment
bolts until the two subs
adjustment bolts to maintain the adjustment.
~;JJPROPERLY
FIG.G
match.
After
Mismatches
along the other axis can be adjusted
in the same manner
bolts located 90 degrees from the inside and outside adjustment
bolts.
adjustment,
using
tighten
all
the adjustment
NOTE:
DO NOT DISASSEMBLE
IN SAME ORDER AND
THE CLOSURE
LOCATION.
UNTIL
PARTS
HA YE BEEN
MARKED
FOR REASSEMBL
1.
Confirm alignment
closing the ~okes.
Inspection",
:.R.N..
2.
3.
Continue closing the yokes until the two gaps between the
yoke ends are equal and not greater than 1116" greater
than the yoke end gap as stamped on the closure Name
Plate. (Refer to fig. "H")
4.
Once the yoke end gaps are within the specified distance
:t 1116", (diametrical gap difference not to exceed 1116"),
gradually tighten the drawbolts to the torque value as
stamped on the closure Name Plate. The drawbolts must
be torqued to this value, however, do not exceed the
torque value noted on the Name Plate by more than 25 ft.Ibs. (Refer to fig. .'H").
CERTIFIED BY
.PERRY EQUIPHENT CORP.
PAR"
MINERAL WELLS.TEXAS
U.S.A.
MAWP ~PSIG
AT[=:JF
MOMT[=:JF
AT ~
S/NI-CA. c=J
~
I YR.BLT[=:J
INCH
QUICK OPENIN6 CLOSURE
GASKI
<B"YOKE
PSIS
lHAT'u
ORAWBOLT ToRouEil
fT. LBSPRIORTOPRESSURIZING.
CAUTION:
-SEE INSTII.tTI(IlMAIIJAlPRIIIt TOIFERATI(II FIG. H
5.
Install the safety bolts, tightening the nuts finger tight. The nuts must rest against the lug faceplate.
The safety bolts are only a backup to the drawbolts, and are not to be torqued.
6.
Clean, lubricate, and install pressure warning device cap. The cap must be wrench tight. Excessive torque
should not be applied to this cap to obtain a seal. If the cap does not seal, remove the cap and check the
sealing surfaces for solids buildup or damage. As noted in figure "A", there may be a gap between
the cap and plate which is attached to the yoke. The purpose of this pressure warning device is to warn the
operator if there is still pressure on the vessel as the operator follows proper procedures prior to attempting to
open the yokes. It is not designed to assure proper alignment and fit. Therefore, the installation of the pressure
warning device cannot be relied upon as a check against failing to follow the proper procedures.
WARNING
CHANGE OR MODIFICATION
TO THE ORIGINAL
DESIGN, MATERIALS
OF CONSTRUCTION,
ELASTOMER,
SEALING
DEVICES, OR OPERA TION WITHOUT WRITTEN AUTHORIZA TION OF PERRY EQUIPMENT
CORPORA TION, VOIDS
PECO'S WARRANTY
AND THE ASME "U" STAMP IF SO FURNISHED.
PECO disclaims
responsibility
maintenance,
or safety.
sustained
from violation
instructions
of operation,
TOOLS REQUIRED
TO OPERATE
THE
PECO QUICK OPENING
CLOSURE
1
diameter)
2.
assisted
(Greater
installed
defects
such as
properly?
Visual
inspection
satisfactory?
To preserve
the lubrication
of the drawbolts,
the exposed
it is recommended
to cover
proof material.
Once the responsible party is satisfied that all of the items are completed as per the above, the closure is ready for applying internal pressure.
"7
FS-QOC-IO-01
-7/96
HP 500