PIPING STRESS ANALYSIS

REPORT
(FROM INTERNAL ECONOMISER TO STEAM DRUM)

Client

: THERMAX LIMITED

Project Name : EGYPTIAN FERTILISER COMPANY

Location

: EGYPT

CERTIFIED

00
REV.

Issue for Approval

DESCRIPTION

SV

MSS

BY

CHK.

VPR

15/09/10

APPR. DATE PAGE

CONTENTS
Page No
1)Scope

2)Design Basis

3)Load cases considered

4)Nozzle Load data

5)Results

Appendices:
Stress Isometric (AutoCAD format)
Stress Analysis Report (MS Word format)
CAESAR II files (Native format)

1.Scope:

The Stress analysis is carried out for the line from Internal Economiser to Steam drum.
The isometrics of following lines have been considered for the analysis
200-WB-483001

2.Design Basis
2.1
2.2
2.3
2.4

The input file is based on the Piping Isometrics

The pressure, temperature and material are from Piping Isometrics
The pipe stress analysis is according to ASME B31.1
The software of stress analysis is CAESAR II Version 5.0

3.Load Cases considered

CASE 1 (HYD) WW+HP+H
Hydro
CASE 2 (OPE) W+D1+T1+P1+H
Operating condition
CASE3 (OPE) W+D1+T2+P1+H
Design condition
CASE 4 (SUS) W+P1+H
Sustained

CASE 5 (SUS) WNC+H

Weight with no contents+Hanger
CASE 8 (EXP)L8 =L2-L4
Expansion from installation to temperature T1
CASE 9 (EXP) L9=L3-L4
Expansion from installation to temperature T2
CASE 10 (SUS) L10=L2-L6
Hot sustained corresponding to temperature T1
CASE 9 (SUS) L11=L3-L7
Hot sustained corresponding to temperature T1
Where

P1=Design pressure
HP=Hydro test pressure

T1=Maximum operating temperature

T2=Design temperature
D1=Displacement vector corresponding to Nozzle
movements(Nodes:10&200)

4.Nozzle Load Data

Internal Economiser Outlet (Node 10)
CASE
W+P1+D1+T1+H
W+P1+H
Allowables

Fx(N)
-3056
-95
5380

Fy(N)
-4838
860
5380

Fz(N)
3368
608
5380

Mx(N.m)
-427
1018
162960

My(N.m)
-2318
-1823
162960

Mz(N.m)
-1022
4493
162960

Fy(N)
-2648
-1781
5380

Fz(N)
2521
216
5380

Mx(N.m)
2016
4061
162960

My(N.m)
1033
-1033
162960

Mz(N.m)
-3059
-1476
162960

Steam Drum Inlet(Node 200)

CASE
W+P1+D1+T1+H
W+P1+H
Allowables

Fx(N)
-2552
95
5380

5.Results
The stresses are with in the allowable.
The loads on the nozzle (nodes 10&200) are with in the allowable.
The maximum displacements are considered in support selection.
For detailed results refer to attached stress analysis report.