Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Sl.No.
Location
Crusher Section
Pump house
HT DG
DPR
Manpower Engaged
Description
SAIZ
E&I
Coal mill gas analyzer (KC & PC) air line connectivity through Pu pipe
from FR to scavenging pannel.
Coal mill gas analyzer bag filter outlet air line connectivity through PU
pipe from FR to scavenging pannel.
Limestone crusher started at 10:45 am and stopped at 1:15 pm.
240 sqmm AL power cable dressing work.
for diesel unloading related work.
1E+1K
T. LTD.
EPAL
DATE:26-03-2016
Manpower Engaged
GP BUILDERS
Status
UCPL
Mr. Suryabali
Mr.
Manish
Mr. Mohit
Compeleted
Mr. Suryabali
Mr.
Manish
Mr. Mohit
Compeleted
Mr. Kushwaha
Manish
Mr.
Mr. Kushwaha
Manish
Mr.
Mr. Kushwaha
Mr.
Manish
Mr. Mohit
Under progress
Compeleted
Remarks
DPR
Sl.No.
Location
100BC2
100BC1
HT DG
Water pump
Batching plant
10
11
CCR Transformer
DPR
Manpower Engaged
Description
SAIZ
E&I
Faulty lights disconneted and removed in the following area2 Nos X 70 Watts lights from
100BC5.
6 Nos X 70 Watts lights from Raw
mill hopper.
these lights kept in CCR cable celler.
Mr. MUKESH
In 100 TR1 its reverse limit switch connection removed as per mech.
Requirment for shifting the limit switch.
Grinding machine connection given as per mech requirment.
Admin. Building power charged from HT DG auxi. Pannel with 4C X
25sqmm Cu cable.
For coal mill gas analyzer pannel earthing 70 mtrs. Cable laid from LC-4
RIO pannel and its cable gland and lugging work compeleted from RIO Mr. Gautam
pannel side.
For coam mill gas analyzer room 3c X 4sqmm cable laid about 80 mtrs.
From LC-4 spare feeder and cable gland , lugging and termination work
Mr. Gautam
compeleted.
Rolling machine connection given as per Mech. Requirement and trial
taken.
control cable dresssing work compeleted.
Batching plant instrument cheking in field and proxy switch, load cell
and limit switch checked.
5 Nos earth pit found by digging the soil with labour.
silica gel heated for obtaining the blue colour.
T. LTD.
EPAL
DATE:18-03-2016
Manpower Engaged
GP BUILDERS
Status
UCPL
Mr. Kushwaha
Munna
Mr.
Mr. Kushwaha
Munna
Mr.
Completed
Completed
Mr. Munna
Completed
Mr.Manish Mr.Sajjad
Mr.Sanjeev
Completed
Mr. Mustkim
Mr.
Mohit Mr.Harendra
Under Progress
Mr. Mustkim
Mr.
Mohit Mr.Harendra
Completed
Mr. Suryabali
Mr.
Vishal
Mr. Vishal
Mr. Faizan
Completed
Completed
Completed
Mr. Faizan
Completed
Mr. Raman
Completed
Remarks
DPR
Sl.No.
Location
Limestone Crusher
Limestone Crusher
100 TR1
DPR
Manpower Engaged
Description
SAIZ
E&I
RTD cable laid about 35 mtrs for Raw mill outlet duct.Cable gland and
termination work compeleted.RTD fixed and conection done after that
checking from CCR and temp show 24 deg cel.
Mr. Gautam
Mr.Mukesh
T. LTD.
EPAL
DATE:19-03-2016
Manpower Engaged
GP BUILDERS
Status
UCPL
Mr. Manish
Mr.
Raman Mr.Munna
Completed
Mr. Manish
Martand
Completed
Mr.
Mr.Manish
Completed
Mr.Kushawaha
Completed
Mr. Raman
Mr.Munna
Mr.Kushawaha
Completed
Under progress
Remarks
DPR
Sl.No.
Location
Limestone Crusher
Limestone Crusher
Pump house
Clincker silo
Clincker silo
Kiln
10
11
DPR
Manpower Engaged
Description
SAIZ
E&I
100TCI its level sensor connection remove as per mech requirement and
level sensor kept at LC-3. Level sensor control cable also removed and
kept at site.
lime stone crusher started with group at 11:40am and stopped at
12:10pm.
200 mm cable tray fixing work for 240sqmm power cable in pump house.
One truck clincker loaded.
2 Nos 150 watts light fixed and connection given from field lighting DB
as per process requirement.
coal mill gas analyzer probe with heater mount in PC firing and KC
firing and Baghouse inlet side mounting work compeleted.
coal mill gas analyzer controller fitting work and wiring work with
service engineer.
For kiln inlet and PC firing gas analyzer pannel UPS supply given from
LC-3 UPS JB with 2c X 6sqmm cable about 70 mtrs.
For coal mill gas analyzer pannel UPS and Non UPS power cable gland
and termination work compeleted in feeder side and charged with 3P 32A
MCB in spare feeder.
Grinding ,welding machine connection given.
light connection given and diesel filling in 80KVA DG.
1K
1E
T. LTD.
EPAL
DATE:20-03-2016
Manpower Engaged
GP BUILDERS
Status
UCPL
Mr.Manish
Vishal
Mr.
Completed
Mr.Manish Mr.Suryabali
Completed
Mr.Suryabali Mr.Vishal
Completed
Mr.Suryabali Mr.Vishal
Completed
Mr.Manish Mr.Suryabali
Mr. Vishal
Completed
Mr. Faizan
Completed
Mr. Faizan
under progress
Mr. Mustkim
Mr.
Raman
Mr. Mohit
Completed
Mr. Mustkim
Raman
Mr. Vishal
Mr. Sajjad
Mr.
Completed
Remarks
DPR
Sl.No.
Location
Blending Silo
Preheater
HT DG
Crusher section
Blending Silo
Preheater
DPR
Manpower Engaged
Description
SAIZ
E&I
Coal mill gas analyzer for Kiln , PC and Baghouse outlet DI and AI
address identify in RIO pannel and given to Ajit SIR.
400BE1current transducer replaced with 600FN4 and given in line to
CCR.
400BE2 preheater bucket elevator trail taken for current transducer
checking purpose and transducer is ok.
In raw mill hopper all WF load cell adjustment work done.
Coal mill top bag filter its manometer removed for fixing in raw mill
outlet duct.
LT DG changeover switch there was flashed when operating the switch.
So 380 KVA connection removed from changeover switch and given to
main changeover switch in LT DG pannel.
Crusher section started many times as perprocess requirement.
Blending silo recirculation group started at 11:00 pm and stopped at
9:00am
T. LTD.
EPAL
DATE:24-03-2016
Manpower Engaged
GP BUILDERS
UCPL
Status
Mr.Suryabali Mr.Mohit
Completed
Mr.Suryabali Mr.Mohit
Completed
Mr.Suryabali Mr.Mohit
Completed
Mr. Faizan
Completed
Mr. Faizan
under progress
Mr.Suryabali Mr.Vishal
Mr. Sajjad
Completed
Mr. Faizan
Completed
Mr.Mustkim Mr.Martand
Mr. Manish
Mr.
Munna
Completed
Mr.Mustkim Mr.Martand
Mr. Manish
Mr.
Munna
Completed
Remarks
DPR
Sl.No.
Location
Raw mill
Crusher section
Pump house
Gypsum yard
HT DG
Cement mill
DPR
Manpower Engaged
Description
SAIZ
E&I
Coal mill gas analyzer its DI and AI signal communicate with PLC.
For draft point Manometer fixed and pu pipe with connector also fixed
with pot and point in outlet duct.
Limestone crusher tripped two times due to winding tem high and
bearing tem high. So checked and found rtd wire loose in motor side.
NDE bearing side wire cut from the lug in RTD. After that given to
clearence fir start.
240 sqmm power cable dressing work.
Vibrator connection removed and dol starter removed from site. Vibrator
motor kept in CCR MCC room.
LT DG changeover switch connection work done with 380 KVA and
82.5 KVA DG.
Transformer neutral earthing value checked and value is 1.65 ohm. Body
earhing value 0.015 ohm.
PU pipe and its connector fixed from FRL to scavenging panel.
1E
1E
T. LTD.
EPAL
DATE:25-03-2016
Manpower Engaged
GP BUILDERS
Status
UCPL
Mr.Suryabali Mr.Manish
Mr. Vishal
Completed
Mr. Faizan
Completed
Mr. Vishal
Mr.Suryabali Mr.Faizan
Mr. Manish
Completed
Mr. Harendra
Under progress
Mr. Vishal
Completed
Mr. Faizan
Mr.
Harendra
Mr. Sajjad
Completed
Mr.Manish
Mr.
Suryabali
Mr. Vishal
Completed
Mr. Suryabali
Vishal
Mr.
Under progress
Remarks
UN
DPR
Sl.No.
Location
Crusher section
CSP TOP
PC Analyzer
PC Analyzer
Kiln Analyzer
DPR
Description
E&I
Coal mill feeding group & main drive group trail work done before kiln lightup.
In coal mill 1100RVF12 ZSS controller problem. So change the new ZSS controller also trail from CCR
Lime stone crusher start 4 time as per process requiredments
DPC & cooler group trail work done before kiln lightup.
csp top penumetic gate 3 limit swith broken. So replacement work is underprogress
PC Analyzer for ring heater 3core 1.5 sq.mm 55 mtr cable laid & dressing work done from anlyzer to
probe also gland & termination done ,
for sample gas outlet PU pipe laid panet to out door of analyzer room.
water radiation blower body earthing work done & also gas sample PU pipe is laid from pannel to probe
TS PVT. LTD.
DING, NEPAL
DATE:27-03-2016
SAIZ
Manpower Engaged
GP BUILDERS
Status
UCPL
I
Mr.Mostkim Mr.Manish
Mr. Vishal
Completed
Mr. Manish
Completed
Mr. Mohit
Mr.Suryabali Mr.Martan
Completed
Mr.Suryabali Mr.Vishal
Completed
Mr.Suryabali Mr.Vishal
Under progress
Mr. Mostkim
Mr.
Harendra
Mr. mohit
Completed
Mr.Harendra
mohit
Mr. Suryabali
Vishal
Mr.
Mr.
Completed
Under progress
E:27-03-2016
Remarks
DP
Sl.No.
Location
CSP TOP
Kiln burner
pyrometer
Coal mill
cooler fan
diesel tank
PC Analyzer
kiln firing
10
Coal mill
11
Coal mill
12
Coal mill
13
Coal mill
14
Coal mill
15
PH Cyclone no 4
16
PC Analyzer
17
Coal mill
18
cooler section
19
DPR
Description
E&I
CSP Top penumatic gate no 3 limit switch damage . So now limit switch change and taken inline & also all penumatic
gate trail taken from CCR
kiln firing system check before kiln lightup and kiln firing pump 1&2 taken in local by looping 3& 4 terminal in
panel.
pyrometer fixing work done with mechanical team
coal mill inlet & outlet lubrication pressure switch setting change 2.3 kg to 1 kg as per decision taken in daily
progress meeting.
500.BL1 overload triped due to power fluctuation. So checked the panel side and reset
diesel tank pump is not start. So cheked and find neutral missing. So give the proper supply to the diesel tank pump
motor
pc gas analyzer scavening panel to probe PU pipe 4mm. 10 mtr laid
NIGHT SHIFT
Manish yadav , faizan , Raman , Aman bh
coal mill bagfilter solenoid valve not purging. So checked and find out pressure switch unhealthly due to air line jam,
so after cleaning the air line pressure switch healthly and purging in auto mode
coal mill 1100DC1& 1100DC2 bagfilter level sensor showing high in ccr . So checked and find out RIO pannel side
fuse burn . Now insert the fuse it is ok
cyclone no 4 cone temperature is not showing in ccr. So checked the thermocouple and find cable is open , so now
connection done now showing 129 degree c temp in ccr
ADING, NEPAL
DATE:28-03-2016
SAIZ
Manpower Engaged
GP BUILDERS
UCPL
Status
I
Mr.Suryabali Mr.vishal
Mr.Mostkim
Mr.Martand
Mr.Mohit
Mr.Mostkim
Mr.Mohit
Completed
Completed
Completed
Completed
Completed
Mr.manish chaoudhary
Mr.martand
Completed
Mr.manish
chaoudhary Mr.mohit
Completed
Completed
Mr.manish chaoudhary
Mr.harendar
Completed
Completed
Mr.Suryabali
Mr.Mostakim
1
Mr.Mostkim
Completed
Mr.Faizan Mr.raman
Completed
GHT SHIFT
an , Raman , Aman bhai munna
Mr. Manish
Mr.faizan
Mr.Raman Mr.munna
Completed
Completed
Mr.Faizan Mr.manish
Mr.munna
Completed
Completed
Mr.Raman Mr.faizan
Completed
Mr. Manish
Mr.faizan MR.Munna
Completed
DATE:28-03-2016
Remarks
DPR
Sl.No.
Location
Raw mill
Raw mill
PC Analyzer
200.WF3
PH FAN
LAB ROOM
Baghouse
kiln camera
Kiln inlett
10
Raw mill
Manish
11
CSP TOP
12
ESP
13
Baghouse
14
PH FAN
15
Coal mill
16
100BC3
17
Coal mill
DPR
Description
Manpower E
SAIZ
E&I
DAY SHIFT
Raw mill inlet & outlet lubrication pressure switch setting change 2.5 kg to 1 kg as per
decision taken in daily progress meeting.
200.BC3 LC return by mech.deptt.
analyzer CO value is not showing in CCR , so checked and find out CJB side loose
connection problem . Now ok & also probe clean and taken inline
200WF3 motor direction is change in reverse for mech requiredment after mech work
complet again direction is change and taken in forward
Preheater fan 500 FN1 triped on the fault code 5 (temp high) , so checked the pannel
and reset, panel door opened
in lab room crusher is not start so cheked and find MPCB triped, now reset than start it
is ok taken normal current
raw mill baghouse DP is high. So checked the all Solenoid valve , SV is ok but popat
valve no 8 is not operated in manual. Mech jam problem. After mentanince it is ok
kiln camera commissioning work completed
kiln inlet draft -2mmWC is showing in ccr , so draft point GI pipe remove. Find near
GI pipe band was jam with dust . So cleaning was done after that darft is -50mmwc is
show in ccr and controller
1
1
three 400 watt light is fixing and connection done in raw mill frist & ground floor
1
NIGHT SHIFT
Manish yadav , surya bali , Raman , Manish choudhary, Am
Reject gate PU pipe damage due to hot clincker materail. So replace the new PU pipe
now ok
500CC2 tripped two times due to ZSS fault. So checked find problem in controller .
Now controller replace it is ok
Baghouse DP high so manually purging done 4 times
Preheater fan I/L duct thermocouple checked and cleaning work done
one light is given in coal mill dump hopper as per process dept requiredment
100BC3 triped in zss fault so checked and find target problem. Now adjust the target it
is ok
PC firing SFM impact plate cleaning work done
DHADING, NEPAL
DATE:29-03-2016
Manpower Engaged
GP BUILDERS
Status
UCPL
E&I
AY SHIFT
Mr.Mostkim Mr.Sahazad
Completed
Completed
Mr.Mostkim Mr.Mohit
Completed
Mr.Mostkim Mr.Mohit
Completed
Mr. Mostkim
Completed
Mr.Harendra
Completed
Mr.Mostkim Mr.Mohit
Completed
MR. Martand
Completed
Completed
Completed
NIGHT SHIFT
Raman , Manish choudhary, Aman bhai munna
Mr.Suryabali Mr.raman
Mr. Manish
Munna
Mr.
Mr.Suryabali Mr.raman
Completed
Completed
Completed
Mr.manish chaoudhary
Mr.raman
Mr.munna
Mr. Manish
Mr. raman
Mr.Suryabali Mr.raman
Completed
Completed
Completed
Completed
DATE:29-03-2016
Remarks
UNITED CEMENT
NAUBISE-4, DHAD
DPR
Sl.No.
Location
E&I
DAY SH
1
ESP
ESP
PH FAN
PC Analyzer
Coal mill
500.CC1
Raw mill
CSP TOP
Truck Tripler
10
PH blaster
11
PC &KC firing
12
13
DPC TOP
14
plant area
15
Compressor room
NIG
Manish yadav , surya bali , Raman , Manish choudhary, Aman
18
Coal mill
19
Cooler
20
500HC1
DPR
Manpower Engaged
SAIZ GP BUILDERS
Description
E&I
DAY SHIFT
500 RVF1 overload triped, so check and start in local mode find out materail
jam problem ,after materail release by mech. Deptt motor running in normal
load
500 RVF2 Hopper level high showing in ccr , so check and find hopper level 1
high in field due to slide gate closed by mech for jam cleaning , so feedback of
hopper no 1&2 interchange . Now show hopper level high 1 in ccr
Preheater fan I/L duct thermocouple checked and cleaning work done
PC analyzer calibration is done and proble cleaning than taken in line
coal mill PC firing SFM impact plate blowering & calibaration done
500CC2 tripped on ZSS fault due to material jamming. So start in local
materail jam after 500RVF1 Matarial releases
raw mil triped in the fault of grease spary system. So checked the 300LQ3
showing the low level. After level sensor cleaning it is ok
Silde gate is not operated by CCR. So checked and found silde gate is
mechanically jam , manually operate solenoid valve than slide gate is open,
after hamring on gate than silde gate is operate from CCR
Truck Tripler limit switch damaged by truck driver ,informed by Niraj(process)
checked & found limit switch leaver not working ,limit switch repairing. After
repairing it is mount on same place. Now limit switch is working OK
cable laying work,dressing glanding and cylinder connector and PU pipe fitting
proximity switch open and close mounting work completed in DPC TOP for
2
new one slide gate
welding machine and grinding machine connection work in different different
plant area
one exhaust fan mount and connection done in compressor room because high
1
temp
NIGHT SHIFT
Manish yadav , surya bali , Raman , Manish choudhary, Aman bhai munna
1100RVF6 tripped in zss fault. So checked and found zss contrtoller relay not
operated. So now new zss controller mounted. Now zss feedback is healthly in
CCR
vibrating machine connection was done as per procees requiredment
500HC1 LC is taken by mech.deppt. So now power and control supply is OFF
from MCC feeder.
TD.
L
DATE:30-03-2016
Manpower Engaged
UCPL
Status
Mr.Mostkim
Mr.harender
Completed
Mr.Mostkim
Mr.harender
Completed
Mr.Ajit sir
Mr.Mostakim
Completed
Mr.Ajit sir
Mr.Mostakim
Completed
Mr.vikash sir
Mr.Mostakim
Completed
Mr.Mostkim
Mr.kushwaha
Completed
Mr.Faizan
Mr.Kushwaha Mr.
Mohit
Completed
MR.Vikash
MR.Mostakim
Mr.mostakim
Mr.Kushwaha Mr.
Harender
Completed
Completed
Completed
Remarks
MR.Vikash MR.Mohit
Completed
Mr.sahajad
MR.harender
Completed
MR.harender
Completed
Completed
zss conroller consumption
Completed
Completed
UNITED CEM
NAUBISE-4, D
DPR
Sl.No.
Location
E
DAY SHIFT
1
300FN4
500HC1
PC Analyzer
Cooler
Pyrometer
CCTV
RM Hopper
PC Firing
10
500FN11
11
400BE1
12
Packer
Kushwaha,Suryabali,Manish Yad
13
Preheater Calciner
14
Kiln Outlet
15
ESP fan
16
Cooler fan
17
PC Gas analyser
18
19
500FN11
20
ESP Transformer
21
Cooler
22
DPR
Manpower Engag
Description
SAIZ
E&I
DAY SHIFT
300 FN4 bagfilter fan LC taken by mech department ,so now feeder control and power
OFF and also LC return by mech.deppt
500HC1 LC returned by mech after LC panel charge by electrical
pc preheater analyzer taken in line
Coal mill baghouse and bin pc and kc analyzer taken in line
Grade cooler sometimes reset due to trip condition ,process requirement
Pyrometer maintainance work done dut to not showing value in CCR. After cleaning &
adjustment working OK
CAMERA maintainance work with service engineer due to view not showing clear.
After cleaning working OK.
Raw mill hopper 1 level sensor maintainance work due to false indication in ccr.After
cleaning working OK.
PC firing trip due to presssure unhealthy checked and found mechanical FLR problem.
After mech. Work now working OK
500FN11 trip due to over load due damper open up to 60%, two times reset
400BE1 Boot level alarm showing in CCR checked and found some moisture fined
material was on boot level,clean boot level
Packer start 2:00 pm ,200 bags filled
NIGHT SHIFT
Kushwaha,Suryabali,Manish Yadav,Manish Choudhary,Raman,Harendra,Hari
In pre-heater calciner duct temperature not showing exact value so checked the
thermocouple there was variation in temperature.so changed the new thermocouple
after that showing exact temp. value in CCR
In kiln outlet ,burning zone temp. not showing in CCR so checked at site and its PU
pipe melt so change the new PU pipe and covered with rope after that temp. showing
in CCR
ESP fan tripped two times due to ESP inlet temp. high so fan started in local mode
from field at 900 rpm
500FN14 its rpm feedback not showing in CCR when rpm increases above 700.So
cheack and found that set point given from CCR ( PLC to source) is coming but speed
increase feedback not come in CCR. So as per requirement RPM maintained 1000 by
miliampere(14.5) checking.Its multiplier signal not working.
PC gas analyzer its probe cleaning maintainance many times during shift
Coal mill gas analyser its probe cleaning maintainance work done during shift
500FN11 its damper open as per process requirement about 90% and motor taken 80
amp. Current
ESP transformer charged from panel side
in cooler section blaster one solenoid not working so remove the solenoid from the
panel for maintainance but during maintanance found that its O ring seal damaged due
to this its not working
motor running current reading taken in register
DATE:31-03-2016
Manpower Engaged
GP BUILDERS
Mr.Mostkim
Mr.faizan
UCPL
Status
Completed
Mr.Mostkim
Mr.Mostkim
Mr.Mostkim
Completed
Completed
Completed
Completed
Mr.faizan
Completed
Mr.faizan
Mr.Mostkim
Mr.faizan
MR.mohit
Completed
Completed
Mr.faizan
Completed
Mr.Mostkim
Mr.faizan
Completed
Mr.faizan
Completed
Mr.faizan
Mr.mohit
Completed
an,Harendra,Hari
Mr.Suryabali
Mr.raman
Mr. Manish
raman
Completed
Mr.
Mr. Manish
Mr.
raman MR.Kushwaha
Completed
Completed
Remarks
Mr.Suryabali
Mr.raman MR.Manish
choudhary
Completed
Completed
Mr.Suryabali
Mr.harender
Completed
Mr. Manish
MR.Kushwaha
MR.Harender
Completed
Mr. Manish
MR.Kushwaha
Completed
Mr.Suryabali
Mr.raman MR.hari
Completed
MR.Manish choudhary
MR.Harender
Completed