Documentos de Académico
Documentos de Profesional
Documentos de Cultura
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OVERVIEW
Pioneers in Diaphragm Valve Technology
Since P.K. Saunders invented the original diaphragm valve
in 1928, Saunders has led the way in providing solutions
to industries where flawless operation and resistance to
corrosion, abrasion and contamination are imperative.
Simplicity of design coupled with more than 85 years of
innovation has resulted in the Saunders diaphragm valves
ability to handle a wider range of fluids than any other
valve type. As a result, Saunders diaphragm valves have
gained an excellent reputation for versatility and reliability,
establishing a presence in every process industry sector.
Today, Saunders is an international leader in the design,
development and manufacture of diaphragm valves. As
part of Crane Co, a diversified global manufacturer of
engineered industrial products, Saunders has a strong
worldwide presence via dedicated sales companies and
distribution partners.
History of Innovation
Saunders has led the way in the development of the
diaphragm valve to meet the ever-increasing demands of
industrial applications:
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CONTENTS
A Continuing Story of Success
Millions in Service
Saunders diaphragm valves are used in every process
industry. Millions of Saunders diaphragm valves are
currently installed in process plants around the world
and they are renowned for versatility and reliability.
4
5
6
7
8
9
10
11
12
Dependable Operation
Features 13
Standards 14
Body
15
Diaphragm 16
Diaphragm Dimensions
17
Top Works
18
Pressure & Temperature Limits
19
Assembled Valve Dimensions 20
Flow Coefficients
21
Customer Service
Customers know they can depend on Saunders for after
sales service and technical support from one of our many
locally-based sales associates and distribution partners.
Global Compliance
Saunders diaphragm valves are fully compliant to all
relevant global standards.
NX Check Valves
Features 38
Assembled Valve Dimensions
39
Disc Type & Flow Coefficients
40
Actuation
ES Modular Design
Model Range & Modes of Operation
Sizing Your Actuator
ESM/ES Actuators
EC Actuators
ECX Actuators
Actuation Accessories
41
42
43
44
47
49
51
Catalogue Codes
52
Storage, Installation, Operation & Maintenance 56
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KEY PRODUCTS
A Type Weir Design for Corrosive Media and Utilities
Versatile and extensively used in industrial applications
Can handle up to 15% solids (depending on process conditions)
Perfect valve for on/off or control applications on corrosive processes
NX Check Valve
We specified Saunders
WFB 65mm nominal
bore fire-mains hydrant
valves for our ferries
and cruise liners.
Significant factors
behind this choice
are the excellent
reliability and the low
maintenance costs.
P&O Cruises (UK) Ltd
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Saunders lined valves are the first choice for highlycorrosive applications. We offer an extensive range
of linings and diaphragms to suit most applications.
This wide selection of body lining and diaphragm
materials provides an effective and economical
solution by eliminating the need for exotic alloys.
Our extensive range of valve options include
elastomer and fluoropolymer linings, designed
especially to combat corrosion.
Abrasion Resistance
Leak Tight
Line Media
Operating mechanism
Diaphragm
Media/Fluid
Easy Maintenance
Linear Operation
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Installation Versatility
VALVE COMPARISON
Valve/Service Feature
Diaphragm
Ball
Butterfly
Globe
Gate
Lubricated Plug
Suitable
Not Suitable
Saunders offers a comprehensive range of diaphragm valves for use in any industry. They encompass the full
spectrum of corrosive and abrasive applications that require reliable valve operation. Easily maintained to ensure
many years of trouble-free operation, Saunders diaphragm valves have become a standard in industries such as
chemical production, mining, water treatment, fertilizers and marine.
*in accordance with standards MSS SP-88 and BS EN 12266-1
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APPLICATIONS
CORROSIVE
Chlor-alkali
Sulfuric Acid
Hydrochloric Acid
Nitric Acid
Aromatics
Effluent Treatment
Potable Water
Pulp & Paper
Organics
Toxic Fluids
Iron and Steel
Fine Chemicals
Corrosion is estimated to cost worldwide industry more than $300 billion dollars
every year, affecting every process industry sector. Saunders lined diaphragm
valves are the best option to handle these media and therefore reduce the cost of
ownership.
Strong Acids
Saunders Industrial Diaphragm Valves
are available in a wide range of linings and
are used to handle strong acids such as
sulfuric acid, hydrochloric acid, acetic acid
and nitric acid. In the most demanding
applications, Saunders valves offer the
highest resistance and durability.
ETFE lined
valve with PTFE
diaphragm
Page 15
Type
Applications
Body/lining
Diaphragm
Strong Acids
PTFE
Fluoroelastomer, Chlorosulfonated
polyethylene, PTFE
C = Corrosive
1 Glass is not suitable for applications with thermal cycling. Chemical etching may occur when in contact with hydrofluoric acid acid or highly concentrated
alkali solutions. Please contact Saunders for precise recommendations.
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APPLICATIONS
ABRASIVE
Fertilizers
Titanium dioxide
Phosphate
Copper mining
Gold mining
Sand
Coal slurry
FGD
Cement
Ceramics
Sewage
Sugar
Type
C/A
Applications
Body/lining
Diaphragm
Mineral processing
C/A
Gypsum (FGD)
Butyl
Butyl, ultimate XA
C/A
C/A
C/A
A
Titanium dioxide
Fertilizers
Butyl, polychloroprene
Glass, butyl
China clay
C = Corrosive, A = Abrasive
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APPLICATIONS
GENERAL
INDUSTRY
Water demineralization
Marine
Vegetable oils
Paints
Fire fighting
Tanning
Oil production
Automobile
Air
Effluent
Gases, fuels
Dye fluids
Food & beverage
Wastewater
HVAC
Type
Applications
Body/lining
Diaphragm
Water demineralization,
desalination, sewage
treatment
EPM, butyl,
polychloroprene,
butadiene acrylonitrile
Chlorosulfonated
polyethylene (fabric
reinforced)
HVAC, utilities
(air, water and gas lines)2,
drinking water
Screwed/flanged
unlined valves in iron,
stainless steel
or gunmetal
EPM, butyl,
polychloroprene
G = General Industry
1 Used primarily as water hydrant valves.
2 Used in copper or stainless steel piping in water, oxygen and other gases.
Water treatment
Marine
Saunders
WFB valves.
Page 33
10
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POLYMER SCIENCE
At Saunders, we apply rigorous quality control measures at every
manufacturing step of our polymer materials. For many years, we
have increased our expertise and accumulated experience in the
production of our own diaphragms and valve linings. As a result, our
valves can handle the most challenging fluids with total security. The
name Saunders is synonymous with innovation, continuous product
development and the highest standards of quality control.
Fitments Features
BEST MATERIALS
Diaphragm Construction
Expected shelf life of diaphragm
Feature
Benefit
Two-piece diaphragm
construction - PTFE face and
reinforced rubber backing
10 years
425
237
286 Fire
XA
226
214/425, 214S/425,
214/226, 214K/425
7 years
214/300
300
C
HT
5 years
Q
AA
PTFE Diaphragm
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11
Saunders 2D Drawings
A library containing technical drawings of the Saunders
Industrial Diaphragm Valve and Actuator range is
available online at www.saundersdrawings.com.
EXAMPLES OF PRODUCT
AND SYSTEM APPROVALS
12
ISO 9001
PED 97/23/EC
Bureau Veritas
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Compliance WITH
FDA Code 21
TNO CERTIFICATION 3A
cGMP USP 23
A TYPE FEATURES
Original Saunders Design
Hand wheel sized for
comfortable grip and
easy operation
Lubricated for life,
and protected from
dust, dirt, moisture
and atmospheric
contaminants
Wide range of body
materials available
Diaphragm
replaceable
with valve
in-line
Reinforced diaphragms
give long life and leak
free operation
Different lining options
available to handle all
fluids
13
A TYPE STANDARDS
Top Works
- Manual
- Actuated
Diaphragm
- Rubber
- PTFE
Body
- Flanged and screwed design
- Lined and unlined
- Cast iron, SG iron, cast steel, stainless steel or gunmetal
As well as meeting the overall lengths specified in EN 558-1 Series 1, Series 7* and MSS SP-88, Saunders valves
are manufactured to the following standards:
Flanged
ASME B16.1 Class 125
American
British
BS 10 Tables D and E
BS EN 1092-1 PN10/16
British/European1
BS EN 1092-2 PN10/16
BS EN 1092-3 PN10/16
JIS B 2220 10K
Japanese
14
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Screwed
American2
British/European3
ASME B1.20.1
BS EN 10226-1 Parallel
European4
International
BS EN 10226-1 Taper
EN ISO 228-1
ISO 7-1 Parallel
ISO 7-1 Taper
A TYPE BODY
Lined Options - Flanged Bodies Only
Lining
PFA
ETFE
PVDF
PP
Body Material
Size
Temperature
SG Iron
SG Iron
SG Iron
SG Iron
DN15-DN200
DN15-DN150
DN20-DN150
DN20-DN150
-10C to 175C
-10C to 150C
-10C to 125C
-10C to 85C
Unlined Bodies
Glass
Cast Iron
DN15-DN200
-10C to 175C
Butyl
(Isobutylene
Isoprene)
Cast Iron
SG Iron
Cast Steel
Cast Iron
SG Iron
Cast Steel
Cast Iron
SG Iron
Cast Steel
Size
Temperature
GJL-250
GJS-450-10
GJS-400-181
DN15-DN500
DN8-DN50
DN15-DN350
-10C to 175C
-30C to 175C
Flanged
Screwed
Flanged
BS EN1561
Flanged
ASTM A216
WCB
DN15-DN250
BS EN1982
CC491K-GS
CC492K-GS
BS EN10283
1.44082
DN8-DN80
DN15-DN200
DN8-DN80
DN15-DN200
Screwed
Flanged
Screwed
Flanged
BS EN1563
-10C to 175C
Neoprene
(Polychloroprene)
-30C to 175C
-30C to 175C
HRL (Hard
Natural Rubber)
1 For some sizes GJS-400-18-LT grade is available with a low temperature limit of -20C
2 Replaces the standard BS3100 316C16
Standard material grade fasteners:
Stainless steel fasteners - All stainless steel, plastic lined and glass lined valves
Aluminium Bronze fasteners - Gunmetal flanged valves
Carbon Steel fasteners - All remaining valves.
Special material grade fasteners available upon request
Plastic Lining
PFA Perfluoroalkoxy Excellent suitability for
concentrated strong acids at high temperature,
aromatics, aliphatic and chlorinated solvents.
(White colour)
ETFE Ethylene Tetrafluoroethylene Suitable for
strong acids, salts in water, solvents at medium
temperature. ETFE has the highest abrasion resistance of all the fluorocarbon linings. (Red colour)
DN20-DN500
DN20-DN500
-10C to 110C
-10C to 110C
-30C to 110C
-10C to 105C
-10C to 105C
-30C to 105C
-10C to 85C
-10C to 85C
-30C to 85C
Rubber Lining
Glass Lining
Used in many different applications, including strong acids. Very high corrosion and
abrasion resistance within a wide range of
temperature. Note that glass is not suitable
for applications where thermal cycling occurs.
(Blue colour)
Glass
PFA
DN20-DN500
ETFE
PVDF
Neoprene
PP
Butyl
HRL
SRL
high
Abrasion Resistance
The temperature ranges above are given for general reference purposes only. Service conditions, such as media being handled and concentration of solids, will
determine the highest possible working temperature. Additionally, the performance of the valve will also depend on the diaphragm material.
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15
A TYPE DIAPHRAGM
A Type Diaphragm
Diaphragm
Composition
Size
Temperature
425
All Sizes
-40C to 130C
All Sizes
-40C to 130C
All Sizes
-10C to 100C
All Sizes
-40C to 130C
HT
EPM (Ethylene
Propylene)
Butyl (Isobutylene
Isoprene)
CSM (Chlorosulfonated
Polyethylene)
EPDM (Ethylene
Propylene Diene)
Neoprene
(Polychloroprene)
All Sizes
-30C to 100C
226
FKM (Fluoroelastomer)
All Sizes
-5C to 150C
Nitrile (Butadiene
Acrylonitrile)
All Sizes
-20C to 100C
Natural Rubber
All Sizes
-50C to 100C
214/300
PTFE/Butyl
DN8-DN250
-20C to 150C
214/425
PTFE/EPM
DN8-DN250
-20C to 160C
214/226
PTFE/FKM
DN8-DN250
-5C to 175C
214S/425
TFM/EPM
DN8-DN150
-20C to 160C
214K/425
PTFE/PVDF/EPM
DN15-DN150
-20C to 100C
300
237
XA
Moulded closed
Moulded open
Rubber Diaphragm
PTFE Diaphragm
214/300 - Used in strong acids
and alkalis, and salts in water
at high temperature. Sulfuric
acid is a good example with
temperatures up to 110C and
concentrations up to 96 %.
214/425 - Typical applications
are strong acids, alkalis
and salts in water at high
temperature. Constant steam
is also another important
application.
214/226 - Strong acid, diluted
chlorine, bromine solutions
at low concentration.
214S/425 - Strong acids,
alkalis and salts in water at high
temperature. Constant steam
applications where the valve is
mainly closed (diaphragm is
moulded closed).
214K/425 - Three layer
diaphragm
with
PTFE/
PVDF/425, the best option
for chlorine, bromine gas and
chlorinated solutions.
XA - Specifically designed
for both abrasive and corrosive applications such
as phosphoric acid, metal
treatment, mining applications.
226
237
XA
HT
high
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16
Abrasion Resistance
Grade identification
Wetted Face
Week Year
Size
(DN)
8
10
15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
35
43
33
40
46
60
65
78
95
114
-
28
35
37
44
54
67
70
83
102
127
194
222
273
381
438
508
527
D
C
(thickness)
9.5
3.2
10
4
13
5
13
5.4
5.5
7.2
1/4" BSW
6
6.2
7.9
5/16" BSW
7
8
11.1
3/8" BSW
11.9
10
14
7/8" BSW
15.2
15.9
d5
17.5
19
22
25.4
28.6
32
38
44.5
50
63.5
76
5
6
6
7
10
10
11
13
14
17
14
17
17
19
22
Number of
Holes
2
2
4
4
4
4
4
4
4
4
8
8
10
14
14
89
25
14
40
4320'
35
2230'
2230'
42
4320'
35
2230'
2230'
56
50
40
27
2230'
36
45
24
24
24
36
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17
Rising
handwheel (2 bolt)
DN8 - DN10
Rising handwheel
with indicator
(simple padlocking)
DN15 - DN150
High Performance
Fluoroelastomer
sealed bonnet
DN15 - DN150
Standard non-rising
handwheel without
indicator
DN200 - DN350
Fluoroelastomer
sealed with
padlocking
DN15 - DN150
Non-Rising handwheel
with indicator
DN200 - DN350
Lubrication
18
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Sealed Bonnet
Padlock Bonnet
Pressure
(bar)
Rubber
Size (DN)
10
15
20
25
32
40
50
65
Handwheel
Rising
Non-rising
Rising
Non-rising
10
16
-
10
16
-
10
16
-
10
16
-
10
16
-
10
16
-
10
16
-
10
16
-
10
10
-
10
10
-
10
10
-
10
10
-
7
10
-
6
6
5
5
3.5
All Saunders valves are pressure tested in accordance with BS EN12266-1 standard.
Shell test: 1.5 times maximum rated working pressure
Seat test: 1.1 times maximum rated working pressure
Pressure/Temperature Relationships
Cast Iron and SG Iron
Pressure (bar)
16
14
12
10
8
6
4
SG Iron
Cast Iron
DN200
DN300
DN350
2
0
20
DN250
40
60
80
100
Temperature (C)
120
140
160
175
Pressure (bar)
16
14
12
10
8
6
4
Gunmetal
Cast Steel
Stainless Steel
20
40
60
80
100
120
140
160
175
Temperature (C)
(R) = Rubber diaphragm
(P) = PTFE diaphragm
* 214S Moulded closed version only
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19
Screwed DN8-DN80
Flanged DN15-DN50
Flanged DN65-DN150
Size (DN)
10
15
20
25
32
67
61
49
0.15
90
84
64
0.45
94
88
83
0.9
119
108
111
1.13
Screwed
Unlined
A
54
B
52
C
49
Weight 0.11
Flanged
Unlined
A
B
C
D
Weight
Flanged
Rubber
Lined
A
B
C
D
Weight
A
B
Flanged
Glass/Halar
C
Lined
D
Weight
A
B
C
D
Weight
97
91
123
150
3
38
50
62
62
Flanged
Plastic
Lined
100 91 108
93 85 98
108 117 127
130 150 160
2
2
3
40
50
65
Flanged DN200-DN350
143
131
146
180
4
157
141
159
200
5
175
152
190
230
8
226
194
216
290
14
243
208
254
310
19
308
262
305
350
32
388
322
356
400
48
442
367
406
480
63
495
495
521
600
152
581
581
635
730
270
679
679
749
850
360
660
660
749
980
506
111
101
131
160
4
146
134
150
180
5
160
144
163
200
6
177
154
194
230
9
229
197
220
290
15
246
212
258
310
21
311
265
309
350
32
391
325
362
400
50
445
370
412
480
63
498
498
527
600
154
585
585
641
730
273
683
683
755
850
365
664
664
755
980
512
101 92 109
94 86 99
110 119 129
130 150 160
2
2
4
144
132
148
180
5
158
142
161
200
6
176
153
192
230
9
227
195
218
290
15
244
210
256
310
20
309
263
307
350
33
389
323
358
400
49
443
368
408
480
63
496
496
523
600
153
582
582
637
730
272
680
680
751
850
362
661
661
751
980
508
112
101
133
160
4
147
133
152
180
5
162
145
165
200
6
179
155
196
230
9
230
198
222
290
15
246
211
260
310
21
313
267
311
350
34
391
322
356
394
50
450
374
412
480
63
80
120 120 120 170 230 280 280 368 482 584 699 699
97
91
121
150
3
Note: Dimensions in mm. Weights in kg. Weight may vary with materials, lining and standards. For exact weights please contact Saunders.
C valve length = EN 558 Series 7 (ex BS 5156). D valve length = EN 558 Series 1 (ex DIN 3202 Series F1).
Glass lining is typically available in the size range DN15 - DN200 for A Type valves. Contact Saunders for further requirements.
20
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DN15
DN20
DN25
100
90
80
70
60
50
40
30
20
10
0
100
90
80
70
60
50
40
30
20
10
0
100
90
80
70
60
50
40
30
20
10
0
5.5
5.3
5.1
4.8
4.6
3.8
3.1
2.3
1.5
0.8
0
4.8
4.6
4.4
4.2
4.0
3.3
2.7
2.0
1.3
0.7
0
6.0
5.8
5.5
5.3
5.0
4.2
3.4
2.5
1.7
0.8
0
5.2
5.0
4.8
4.6
4.4
3.6
2.9
2.2
1.4
0.7
0
12
11
11
10
9.7
8.1
6.4
4.8
3.2
1.6
0
9.9
9.5
9.1
8.8
8.4
7.0
5.6
4.2
2.8
1.4
0
9.2
9.0
8.8
8.4
7.7
6.7
5.5
4.1
2.5
1.0
0
DN32
8.0
7.8
7.6
7.3
6.7
5.8
4.8
3.5
2.2
0.9
0
12
12
11
11
10
8.4
6.7
5.0
3.4
1.7
0
10
10
9.5
9.1
8.7
7.3
5.8
4.4
2.9
1.4
0
6.5
6.2
6.0
5.7
5.5
4.5
3.6
2.7
1.8
0.9
0
6
5
5
5
5
4
3
2
2
1
0
18
16
16
15
15
12
9.9
7.4
4.9
2.5
0
15
14
14
13
13
11
8.5
6.4
4.3
2.1
0
14
14
13
13
12
10
8.4
6.3
3.8
1.5
0
DN40
12
12
12
11
10
9
7.3
5.4
3.3
1.3
0
18
17
17
16
15
13
10
7.6
5.0
2.5
0
16
15
14
14
13
11
8.7
6.5
4.4
2.2
0
11
11
10
9.9
9.4
7.8
6.3
4.7
3.1
1.6
0
9.7
9.3
8.9
8.5
8.1
6.8
5.4
4.1
2.7
1.3
0
DN50
%
Cast
Open (Unlined)
Cv Kv
%
Cast
Open (Unlined)
Cv Kv
100
90
80
70
60
50
40
30
20
10
0
22
21
20
19
18
15
12
9.2
6.2
3.1
0
100
90
80
70
60
50
40
30
20
10
0
35
34
34
32
29
26
21
16
9.5
3.9
0
100
90
80
70
60
50
40
30
20
10
0
28
26
25
24
23
19
15
12
7.7
3.8
0
24
23
22
21
20
17
13
10
6.7
3.3
0
19
18
18
17
16
13
11
8.0
5.3
2.7
0
28
27
26
25
24
20
16
12
7.8
3.9
0
24
23
22
21
20
17
14
10
6.8
3.4
0
17
16
15
15
14
12
9.4
7.0
4.7
2.3
0
14
14
13
13
12
10
8.1
6.1
4.0
2.0
0
43
41
40
38
36
30
24
18
12
6.0
0
37
36
34
33
31
26
21
16
10
5.2
0
DN65
Body Material / Lining
%
Cast
Rubber
Glass /
Open (Unlined)
Lined
Halar
Cv Kv Cv Kv Cv Kv
100
90
80
70
60
50
40
30
20
10
0
127
121
116
111
106
89
71
53
36
18
0
110
105
100
96
92
77
62
46
31
15
0
102
98
94
90
86
71
57
43
29
14
0
88
85
81
78
74
62
49
37
25
12
0
132
126
121
116
110
92
74
55
37
19
0
114
109
105
100
95
80
64
48
32
16
0
30
29
29
28
25
22
18
14
8.2
3.4
0
45
43
41
40
38
32
25
19
13
6.3
0
39
37
36
34
33
27
22
16
11
5.4
0
31
30
29
27
26
22
17
13
8.7
4.3
0
27
26
25
24
23
19
15
11
7.5
3.7
0
80
77
74
70
67
56
45
34
22
11
0
69
66
64
61
58
48
39
29
19
9.7
0
64
63
61
58
53
47
38
29
17
7.0
0
55
54
53
50
46
41
33
25
15
6.1
0
88
84
81
77
74
62
49
37
25
12
0
76
73
70
67
64
53
43
32
21
11
0
59
56
54
52
50
41
33
25
16
8.0
0
51
48
47
45
43
35
29
22
14
6.9
0
DN80
DN100
Plastic
Lined
Cv Kv
83
80
76
73
70
58
47
35
23
12
0
100
90
80
70
60
50
40
30
20
10
0
100
90
80
70
60
50
40
30
20
10
0
72
69
66
63
60
50
40
30
20
10
0
185
177
170
162
155
129
103
78
52
26
0
160
153
147
140
134
112
89
67
45
22
0
148
145
142
135
123
108
89
67
40
16
0
128
125
123
117
106
93
77
58
35
14
0
186
178
171
163
156
130
104
78
52
26
0
161
154
148
141
135
113
90
68
45
23
0
148
142
136
130
124
103
83
62
41
20
0
128
123
118
113
107
89
72
54
36
18
0
315
302
289
277
264
220
176
132
88
44
0
273
261
250
240
228
190
152
114
73
38
0
252
247
242
229
209
184
151
113
68
28
0
218
214
203
198
181
159
131
98
59
24
0
336
322
309
295
202
235
188
141
94
47
0
291
279
267
255
244
203
063
122
81
41
0
270
259
248
237
226
189
151
113
76
38
0
234
224
215
205
196
164
131
98
65
33
0
1.156 Kv = Cv
Note: All Kv and Cv values shown here refer to flanged valves. Valves with screwed ends demonstrate
different Kv/Cv values. For more information contact Saunders.
www.cranecpe.com
21
DN125
DN150
DN200
100
90
80
70
60
50
40
30
20
10
0
100
90
80
70
60
50
40
30
20
10
0
100
90
80
70
60
50
40
30
20
10
0
420
403
386
369
352
294
235
176
117
59
0
363
349
334
319
304
254
203
152
101
51
0
363
348
333
319
304
254
203
152
101
51
0
314
301
288
276
263
220
176
131
87
44
0
440
422
404
387
369
308
246
184
123
62
0
381
365
349
335
319
266
213
159
106
54
0
605
580
556
532
508
423
338
254
169
85
0
523
502
481
460
439
366
292
220
146
74
0
DN250
%
Open
100
90
80
70
60
50
40
30
20
10
0
100
90
80
70
60
50
40
30
20
10
0
1713
1644
1575
1507
1439
1199
958
719
479
240
0
2000
1920
1840
1760
1679
1400
1120
839
560
280
0
1730
1661
1592
1522
1452
1211
969
726
484
242
0
419
410
402
381
348
305
251
189
113
46
0
630
604
579
554
529
441
352
264
176
88
0
545
522
501
479
458
381
304
228
152
76
0
505
484
464
444
424
353
282
212
141
71
0
437
419
401
384
367
305
244
183
122
61
0
1300
1248
1196
1144
1092
910
728
546
364
182
0
1125
1080
1035
990
945
787
630
472
315
157
0
DN300
484
474
465
440
402
353
290
218
131
53
0
2100
2016
1932
1848
1763
1470
1176
881
588
294
0
1817
1744
1671
1599
1525
1272
1017
762
509
254
0
Cast
(Unlined)
Cv Kv
2550
2448
2346
2244
2142
1785
1428
1071
714
357
0
2206
2118
2029
1941
1853
1544
1235
926
618
309
0
2249
2159
2069
1979
1889
1574
1260
945
630
315
0
1132
1087
1042
996
951
792
634
475
317
158
0
1320
1267
1214
1161
1108
924
739
554
369
184
0
1142
1096
1050
1004
958
799
639
479
319
159
0
2700
2592
2484
2376
2268
1890
1512
1134
756
378
0
2336
2242
2149
2055
1962
1635
1308
981
654
327
0
Plastic
Lined
Cv Kv
%
Cast
Open (Unlined)
Cv Kv
100
90
80
70
60
50
40
30
20
10
0
3700
3552
3404
3256
3107
2590
2072
1553
1036
518
0
3201
3073
2945
2817
2688
2240
1792
1343
896
448
0
3244
3028
2984
2855
2724
2271
1817
1362
908
454
0
3880
3724
3569
3414
3259
2716
2172
1629
1086
543
0
3356
3221
3087
2953
2819
2349
1879
1409
939
470
0
1 Glass lining is typically available in the size range DN15 - DN200 for A Type valves. Contact Saunders for further requirements.
Cv = flow in US gal/min through a valve with P = 1 psi
Kv = flow in m3/hr through a valve with P = 1 bar
1.156 Kv = Cv
Variations in Flow Coefficients (Cv and Kv) ratings can be derived depending on the test method used. The flow coefficient provides a
measure of the flow capacity of a valve. It is defined as the volume flow of water at a controlled temperature and a given pressure drop
across the valve. This coefficient allows engineers to compare flow capacities of valves of different sizes, types and manufacturers.
22
www.cranecpe.com
DN350
1309
1256
1204
1151
1099
916
733
549
366
183
0
Plastic
Lined
Cv Kv
-
KB TYPE FEATURES
Saunders KB Design
Hand wheel sized for
comfortable grip and
easy operation
Double threaded
stem reduces
handwheel turns
Diaphragm replaceable
with valve in line
Smooth non-turbulent
body design for
unrestricted flow and
minimum pressure drop
Body lining
including glass and
a wide range of
elastomers
Reinforced diaphragms
give long life and leak-free
operation
23
KB TYPE STANDARDS
Top Works
- Manual
- Actuated
Diaphragm
- Rubber
Body
- Flanged and screwed design
- Lined and unlined
- Cast iron, SG iron, cast steel, stainless steel or gunmetal
As well as meeting the overall lengths specified in EN 558-1 Series 1, Series 7* and MSS SP-88, Saunders valves
are manufactured to the following standards:
Flanged
ASME B16.1 Class 125
American
British
BS 10 Tables D and E
BS EN 1092-1 PN10/16
British/European1
BS EN 1092-2 PN10/16
BS EN 1092-3 PN10/16
JIS B 2220 10K
Japanese
24
www.cranecpe.com
Screwed
American2
British/European3
ASME B1.20.1
BS EN 10226-1 Parallel
European4
International
BS EN 10226-1 Taper
EN ISO 228-1
ISO 7-1 Parallel
ISO 7-1 Taper
KB TYPE BODY
Lined and Unlined Options
Saunders full bore KB type diaphragm valves, with their
smooth non-turbulent body design, have proven to be
outstanding in resisting the erosion effect of abrasive media,
providing low pressure drop and high flow characteristics.
Unlined Bodies
Screwed
Flanged
Screwed
Flanged
Screwed
Flanged
Stainless
Flanged
Steel
BS EN1561
BS EN1563
BS EN1982
BS EN10283
Material
Grade
GJL-250
GJS-450-10
Size
DN15-DN50
DN15-DN350
DN8-DN50
GJS-400-181 DN15-DN350
CC491K-GS
DN15-DN50
CC492K-GS
DN15-DN100
1.44082
Lining
Temperature
Butyl (Isobutylene
Isoprene)
-10C to 175C
-10C to 175C
Neoprene
(Polychloroprene)
-30C to 175C
HRL (Hard
Natural Rubber)
1 For some sizes GJS-400-18-LT grade is available with a low temperature limit of -20C
2 Replaces the standard BS3100 316C16
Standard material grade fasteners:
Stainless steel fasteners - All stainless steel, plastic lined and glass lined valves
Aluminium Bronze fasteners - Gunmetal flanged valves
Carbon Steel fasteners - All remaining valves.
Special material grade fasteners available upon request
Glass
Size
Temperature
Cast Iron
-10C to 110C
SG Iron
Cast Steel
-30C to 110C
Cast Iron
-10C to 105C
SG Iron
Cast Steel
-30C to 105C
Cast Iron
-10C to 85C
SG Iron
DN25-DN350
-10C to 85C
Cast Steel
-30C to 85C
Cast Iron
-10C to 85C
SG Iron
DN25-DN350
-10C to 85C
Cast Steel
-30C to 85C
Cast Iron
Rubber Lining
Glass Lining
Used in many different applications, including strong acids, salts and halogenated
gases. Superior corrosion and abrasion resistance within a wide range of
temperatures and concentrations. Note that glass is not suitable for applications where
thermal cycling occurs. (Blue)
Rubber Lining
Body Material
high
Glass
Neoprene
Butyl
HRL
SRL
high
Abrasion Resistance
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25
KB TYPE DIAPHRAGM
Diaphragm
Many factors can accelerate the aging of polymer compounds. Temperature and abrasion have a significant impact on the
effect of chemicals on rubber compounds. At Saunders, we are proud of our core competence, the in-house manufacture of
Saunders diaphragms. Our expertise in polymer science assures the best range of diaphragms to suit the most challenging
duties with total security. This explains why Saunders diaphragms are a synonymous with longer life, reduced maintenance
and higher plant operating efficiencies.
Corrosion & Chemical Resistance
high
226
237
HT
XA
300 & 425
AA
high
Abrasion Resistance
Rubber Diaphragm
226 - Great solution for hydrogen at high temperature,
concentrated acids , aromatics solvents, low concentrated
chlorine solutions, ozone, unleaded petroleum.
300 - Chemicals, diluted acids
and alkalis, drinking water.
Additional abrasive applications like phosphoric acid
with low concentration. FDA,
USP and WRAS approved1.
HT - Suitable for abrasive slurries containing hydrocarbons.
425 - Salts in water, acids and
alkalis, ozone, water, intermittent steam. Great solution for
on food and beverages applications. FDA and USP approved1.
1
26
www.cranecpe.com
KB Type Diaphragm
Diaphragm
425
300
237
XA
HT
226
C
AA
Composition
Size
Temperature
EPM (Ethylene
All sizes
-40C to 130C
Propylene)
Butyl (Isobutylene
All sizes
-40C to 130C
Isoprene)
CSM (Chlorosulfonated
All sizes
-10C to 100C
Polyethylene)
EPDM (Ethylene
All sizes
-40C to 130C
Propylene Diene)
Neoprene
All sizes
-30C to 100C
(Polychloroprene)
FKM (Fluoroelastomer) DN15-DN300 -5C to 150C
Nitrile (Butadiene
All sizes
-20C to 100C
Acrylonitrile)
All sizes
-40C to 90C
Natural Rubber
KB Diaphragms
Size
Grade identification
Wetted Face
Week
Size
(DN)
15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
30
30
51
51
51
64
83
102
-
54
54
64
64
64
89
102
137
171
205
254
305
381
451
527
D
C
(Thickness)
5
3/16" BSW
5
5
5
1/4" BSW
5
5
5/16" BSW
5.6
6.4
3/8" BSW
5.5
7.9
7.9
5/8" BSW
7.9
9.5
10.3
1" BSW
10.3
Year
7
7
9
9
9
12
7/16"UNC
5/8"UNC
7/16"UNC
1/2"UNC
5/8"UNC
7/8"UNC
Number of
Holes
4
4
4
4
4
4
4
4
6
8
8
8
12
16
14
70
50
60
60
40
34
24
55
45
40
40
25
2420'
24
40
40
40
30
19
24
45
19
36
2120'
-
www.cranecpe.com
27
Standard Range
High Performance
Non-rising handwheel
(fluoroelastomer sealed)
DN15 - DN300
28
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Standard non-rising
handwheel without
indicator
DN200 - DN350
Non-rising handwheel
with indicator
DN200 - DN300
10
15
20
25
32
40
50
65
Rising
10
10
10
10
10
10
10
10
10
10
10
Non-rising
3.5
3.5
3.5
1.5
Handwheel
Pressure
(bar)
All Saunders valves are pressure tested in accordance with BS EN12266-1 standard.
Shell test: 1.5 times maximum working pressure
Seat test: 1.1 times maximum working pressure
DN15-DN100
9
8
Pressure (bar)
7
6
DN125-DN150
5
4
DN200- DN300
3
2
DN350
20
40
60
80
100
120
140
Temperature (C)
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29
A OPEN
B CLOSED
Size (DN)
Screwed
Unlined
Flanged
Unlined
Flanged Rubber
Lined
Flanged Glass* /
Halar Lined
15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
106
166
166
182
98
159
159
162
64
111
143
168
Weight
105
105
165
165
165
176
234
270
313
335
435
406
557
628
665
97
97
159
159
159
156
210
238
277
293
379
406
557
628
665
108
117
127
146
159
190
216
254
305
356
406
521
635
749
980
130
150
160
180
200
230
290
310
350
400
480
600
730
850
980
Weight
11
12
18
32
47
68
109
195
294
462
168
168
168
176
234
270
313
335
435
408
559
630
667
162
162
162
156
210
238
277
293
379
408
559
630
667
131
150
163
194
220
258
309
362
412
527
641
755
986
160
180
200
230
290
310
350
400
480
600
730
850
980
Weight
11
12
18
32
47
68
109
195
294
462
106
106
166
166
166
177
235
271
314
336
436
407
558
629
666
98
98
160
160
160
157
211
239
278
294
380
407
558
629
666
110
119
129
148
161
192
218
256
307
358
408
523
637
751
982
130
150
160
180
200
230
290
310
350
400
480
600
730
850
980
Weight
11
12
21
34
47
72
118
201
294
462
80
80
120
120
120
120
170
230
280
280
368
368
483
584
699
Note: Dimensions in mm. Weights in kg. Weight may vary with materials, lining and standards. For exact weights please contact Saunders
C valve length = EN 558 Series 7 (ex BS 5156). D valve length = EN 558 Series 1 (ex DIN 3202 Series F1).
* Glass lining is typically available in the size range DN15 - DN150 for KB Type valves. Contact Saunders for further requirements.
30
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DN25
DN15
%
Open
100
90
80
70
60
50
40
30
20
10
0
7.4
6.9
6.3
5.7
5.2
4.5
3.7
2.8
1.8
0.9
0
9.0
8.4
7.7
6.9
6.3
5.4
4.5
3.3
2.2
1.1
0
7.8
7.3
6.7
6.0
5.4
4.7
3.9
2.9
1.9
1.0
0
100
90
80
70
60
50
40
30
20
10
0
38
35
32
29
27
23
19
14
9.1
4.5
0
33
30
28
25
23
20
16
12
7.9
3.9
0
DN40
75
70
64
58
52
45
38
28
18
9.0
0
65
61
55
50
45
39
33
24
16
7.8
0
66
61
56
51
46
40
33
24
16
7.9
0
100
90
80
70
60
50
40
30
20
10
0
57
53
48
44
40
35
29
21
14
6.8
0
79
73
67
61
55
47
40
29
19
9.5
0
68
63
58
53
48
41
35
25
16
8.2
0
285
266
243
220
200
171
143
106
68
35
0
264
246
224
203
185
159
132
98
63
32
0
39
36
33
30
27
23
20
14
9.4
4.7
0
34
31
29
26
24
20
17
12
8.1
4.1
0
100
90
80
70
60
50
40
30
20
10
0
56
52
48
44
40
34
28
22
16
8.0
0
48
45
42
38
35
29
24
19
14
6.9
0
46
42
39
36
32
28
23
18
13
6.0
0
% Open
100
90
80
70
60
50
40
30
20
10
0
128
119
109
99
90
77
64
47
31
15
0
111
103
94
86
78
67
55
41
27
13
0
107
99
91
82
75
64
53
40
26
13
0
228
213
194
176
160
138
114
85
54
28
0
342
318
291
263
239
205
171
127
82
41
0
296
275
252
228
207
177
148
110
71
35
0
% Open
100
90
80
70
60
50
40
30
20
10
0
509
473
433
392
356
305
254
189
122
61
0
480
446
408
370
336
288
240
178
115
58
0
58
54
50
46
42
35
29
23
16
8.0
0
50
47
43
40
36
30
25
20
14
6.9
0
DN65
93
86
79
71
65
55
46
35
22
11
0
138
128
117
106
97
83
69
51
33
17
0
119
111
101
92
84
72
60
44
29
14
0
100
90
80
70
60
50
40
30
20
10
0
238
221
202
183
167
143
119
88
57
29
0
206
191
175
158
145
124
103
76
49
25
0
195
181
166
150
136
117
97
72
47
23
0
169
157
144
130
118
101
84
62
40
20
0
254
236
216
196
178
152
127
94
61
20
0
220
204
187
170
154
132
110
81
53
17
0
DN125
40
36
34
31
28
24
20
16
11
5.2
0
DN100
26
25
23
20
19
16
13
9.8
6.3
3.2
0
DN80
%
Open
31
28
26
24
21
18
15
11
7.3
3.7
0
%
Open
DN50
DN32
415
386
353
320
291
249
208
154
99
50
0
618
575
525
476
433
371
309
229
148
74
0
535
497
454
412
375
321
267
198
128
64
0
924
859
785
711
647
555
462
342
222
111
0
799
743
679
615
560
480
400
296
192
96
0
720
670
612
554
504
432
360
266
173
86
0
623
580
529
479
436
374
311
230
150
74
0
960
893
816
739
672
576
480
355
230
115
0
830
772
706
639
581
498
415
307
199
99
0
1.156 Kv = Cv
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31
DN150
%
Open
100
90
80
70
60
50
40
30
20
10
0
DN200
1453
1351
1235
1119
1017
872
727
538
349
175
0
1260
1172
1071
970
882
756
630
466
302
151
0
1090
1014
926
839
763
654
545
403
261
131
0
1800
1674
1530
1386
1260
1080
900
666
432
216
0
1557
1448
1324
1199
1090
934
779
576
374
187
0
%
Open
100
90
80
70
60
50
40
30
20
10
0
DN300
%
Open
100
90
80
70
60
50
40
30
20
10
0
5242
4875
4456
4036
3670
3145
2621
1939
1258
629
0
4884
4542
4151
3761
3419
2930
2442
1807
1172
586
0
2232
2075
1897
1719
1562
1339
1116
826
535
268
0
2196
2042
1867
1691
1537
1318
1098
813
527
264
0
1900
1766
1615
1463
1330
1140
950
703
456
228
0
2724
2533
2315
2097
1907
1634
1362
1008
653
327
0
2356
2191
2003
1814
1650
1413
1178
872
565
283
0
% Open
100
90
80
70
60
50
40
30
20
10
0
3478
3234
2956
2677
2434
2087
1739
1286
835
417
0
3420
3181
2907
2633
2394
2052
1710
1265
821
410
0
2958
2752
2515
2278
2071
1775
1479
1094
710
355
0
4296
3995
3652
3308
3007
2578
2148
1590
1031
516
0
3716
3456
3159
2862
2601
2230
1858
1375
892
446
0
DN350
DN250
4225
3929
3591
3253
2958
2535
2112
1563
1014
507
0
6200
5800
4500
5000
4500
3900
3200
2600
1900
1000
0
5363
5017
3893
4325
3893
3374
2768
2249
1644
865
0
%
Open
100
90
80
70
60
50
40
30
20
10
0
8910
8286
7574
6861
6237
5346
4455
3297
2138
1069
0
9950
9253
8457
7661
6965
5970
4975
3681
2388
1194
0
8607
8004
7316
6627
6025
5164
4304
3184
2066
1033
0
1.156 Kv = Cv
Glass lining is typically available in the size range DN15 - DN150 for KB Type valves. Contact Saunders for further requirements.
Note:
The flow coefficient provides a measure of the flow of a valve. It is defined as the volume flow of water at a controlled temperature and a given
pressure drop across the valve. This coefficient allows engineers to compare flow capacities of valves of different sizes, types and manufacturers.
32
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Compressor provides
support to the
diaphragm in all
positions, improving the
life of the diaphragm
Diaphragm
replaceable
with the
valve inline
Different end
connections
available
Different screwed
combinations available
33
WFB TYPE-STANDARDS
Saunders WFB valves are utilised as fire mains hydrants and in tank
cleaning services for marine and offshore oil installations. Available in
DN40 and DN65 sizes, these are highly specialised valves that have been
tested and approved by the worlds leading safety agencies, and are
designed to work up to a maximum pressure of 15 bar.
We specified Saunders
WFB 65 mm nominal bore
fire-mains hydrant valves
for our ferries and cruise
liners. Significant factors
behind this choice are the
excellent reliability and the
low maintenance costs.
P&O Cruises (UK) Ltd
Valve Standards
Saunders WFB valves are manufactured to the following standards:
Flanged
Screwed
American
British
British/ European1
Japanese
America
British/ European3
BS EN 10226-1 Parallel
BS EN 10226-2 Taper
Product Approvals
34
Bureau Veritas
Type Approval Certificate
Certificate No: 2207 3457 C10 H
Model: DN40, DN65
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Model 9
Model 11
Model 1
Model 2
Model 6
Model 7
Diaphragm
The diaphragm separates the working parts of the valve from the line media, so there is no chance of internal corrosion
of the valve, which is the main cause of fire valve failure.
Back Face
Diaphragm
Composition
286
CSM (Chlorosulfonated
Polyethylene)
FKM (Fluoroelastomer)
Size
226
Grade identification
Wetted Face
Applications
Top Works
Standard bonnet - Rising handwheel
with indicator
All valve sizes
Week
Year
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35
Size
(DN)
11
40
65
Body
Materials
Body
Materials
Gunmetal
Gunmetal
or SG Iron
Gunmetal
SG Iron
183
183
183
183
54
54
11
40
8.8
8.5
9.8
65
10.3
10.0
11.5
65
8.4
7.9
9.8
183
183
92
92
64
64
111
111
Size
(DN)
111
111
92
92
45
45
120
120
Pressure testing: Saunders WFB valves tested in accordance with the BS5041 standard i.e. body strength test to 22.5
bar, seat test to 16.5 bar (1.1 x maximum working pressure).
36
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SPECIAL VERSIONS
Saunders environmental protective coating has been developed specifically to provide unrivaled corrosive
resistance in the industrial processing industry. The green Tefzel coating is applied before the injection moulding of
PFA or ETFE lining, using an electrostatic powder coating method. By coating the valve body, bonnet and hand wheel,
both internal and external corrosive protection is maximized to provide peace of mind in extreme corrosive material
processing applications. Available in DN20-DN200 with PFA lining and DN20-DN150 with ETFE lining.
High vacuum duty valves are designed for use down to 10-5 Torr. Vacuum grade diaphragms contain extra nylon
reinforcement for sizes DN100 and above, as well as a steel stud (not brass) as standard for all sizes. Available for C, 300
& 425 grade diaphragms.
Halar (ECTFE ethylene chlorotriflurorethylene) lining (dark grey) prepared using an electrostatic powder
method demonstrates excellent resistance to mineral and oxidising acids, inorganic bases, salts and alcohols, and
some resistance to aliphatic and aromatic hydrocarbons. Available in all sizes.
Large double weir valves in sizes DN400, DN450 and DN500 are available and consist of two DN300 or DN350
bodies and bonnets (see table below). Please contact Saunders for more information. Note: these valves are not
suitable for use with Group 1 (dangerous) gases.
Size (DN)
C (Travel)
Valve Sizes
400
750
750
190
700
DN400
450
750
750
190
700
DN450
500
750
780
230
700
DN500
Note: Dimensions in mm
C
B
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37
38
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A simple one-part disc is the only moving part in the Saunders NX check valve. This simplicity assists in guaranteeing
a long and maintenance-free life in the prevention of reverse flow leakage. The Saunders NX can be used in vacuum
conditions and up to a line pressure of 7 bar. It prevents flow reversal for pressures 0.35 bar, ensuring 100 % shut off
with repeated reliability.
Body
- Cast iron
- SG iron hard rubber lined
Disc
- Rubber coated steel
Seat
- Cast iron
- SG iron hard rubber lined
A - Overall Length
(mm)
B- Overall Diameter
(mm)
Size (DN)
Cast Iron
Rubber
All Specifications
25
150
157
124
40
180
186
149
50
200
204
162
80
260
265
216
100
350
356
295
150
400
406
327
Standards
BS EN 12334 Design standard
BS 10 Table D Flanged body ends
EN 1092-2 PN10/16 Flanged body ends
ASME B16.1 Class 125 Flanged body ends
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39
Grade
226
300
Composition
Applications
FKM
(Fluoroelastomer)
-5C to 150C
-30C to 100C
Butyl
(Isobutylene isoprene)
Temperature
Date
Weights with reference to HRL model
Size (DN)
Weight (kg)
25
40
6.8
50
8.6
80
15
100
30
150
50
Flow coefficients
Body material/
lining
Cast Iron
unlined
SG Iron
rubber lining
Size (DN)
Cv
Kv
Cv
Kv
25
28
24
25
22
40
79
68
71
61
50
135
117
121
105
80
285
247
256
221
100
486
420
437
378
150
811
702
729
631
1.156 Kv = Cv
Note: The flow coefficient provides a measure of the flow of a valve. It is defined as the volume flow of water at a controlled temperature and a given
pressure drop across the valve. This coefficient allows engineers to compare flow capacities of valves of different sizes, types and manufacturers.
40
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Inter-changeable modular
bonnets for flexibility
(offered as a kit including
compressor and spindle)
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41
When manual operation is inadequate or inconvenient, Saunders offer a variety of actuators covering valve sizes up to
DN250 (10"), for different line and operating pressure options. We offer three different actuators, designed for various
characteristic performances.
DN8
DN15
DN50 DN65
2
2
DN150
6
DN250
10
EC
ECX
ES Modular
to
optimize closure force and
maximize diaphragm life
housings
environmental protection
42
DN200
8
housings
environmental protection
Mode of
operation
Normal use
When valve is usually in the closed position (to avoid using a constant supply of
operating pressure).
When valve is usually in the open position (to avoid using a constant supply
of operating pressure).
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Pressure in the
actuator needs to close
0 % Pressure Drop
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43
ESM/ES ACTUATORS
Spring Close
44
Item
Component
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Handwheel spindle
Upper spring plate
Spring
Cover
Cylinder Oring
Diaphragm plate
Operating diaphragm
Master spindle
Bonnet
Compressor
Line diaphragm
Spindle attachment
Lower cylinder
Upper cylinder
Handwheel
Upper diaphragm plate
Lower diaphragm plate
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Double Acting
Spring Open
Material
Spring Close
Spring Open
Mild steel
Mild steel
Steel
Silicon aluminium
Nitrile
SG Iron
Double Acting
-
Rubber
Stainless steel
Cast Iron
Cast Iron
Rubber or PTFE
Stainless steel
Silicon aluminium
Silicon aluminium
Cast Iron
-
Mild steel
Mild steel
ESM/ES ACTUATORS
ESM (SC)
ESM (SO)
ESM (DA)
ES66
Actuator
Add-on
Model
68/69/70
+14mm
61/62/63
+14mm
71/64
+18mm
For all ES (non-modular)
actuators, dimensions include
handwheel add-on as it is
provided as standard.
Dimensions
Spring
Close
Actuator
Model
ESM61
ESM62
ESM63
ESM64
ESM65
ES66
D
(mm)
169
260
316
425
549
750
DN
125
828
1040
-
DN DN DN
150 200 250
899 1106 1459 1529 15891
DN
25
480
517
-
DN
32
480
517
-
DN
150
947
1155
1511
DN
200
1529
Spring
Open
ESM68
ESM69
ESM70
ESM71
ESM72
ES73
169 382 377 389 351 401 428 260 - 497 401 511 537 536 538 316 - 773 783 786 810 425 - 783 822 878 549 - 879 907 974 750 - 978 1236 12451
522 522 522 555 555 555 560 581 - - 795 814 841 859 - - 834 858 838 - - 955 935 1034
- 1337
1264
Double
Acting
ESM54
ESM55
ESM56
ESM57
ESM58
260 156 162 171 130 183 208 316 - 222 190 235 261 261 262 425 - 306 313 315 339 549 - 357 385 451
650 - 383 411 477
228 228 228 279 279 279 284 305 - - 331 350 381 406 - 396 421 401 500
- 447 427 526
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45
ESM/ES ACTUATORS
Head Volumes
Model
ESM 54/61/68
ESM 55/62/69
ESM 56/63/70
ESM 57/64/71
ESM 58/65/72
ES 66/73
DN15
147
-
DN20
164
-
DN25
196
1150
-
DN32
230
1360
-
Weights
DN40
260
1425
-
KB type valves
DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN
Model DN
15 20 25 32 40 50 65 80 100 125 150 200 250 25 32 40 50 65 80 100 125 150 200
ESM61 7.1 7.1 7.5
8.91
ESM62
17
19
18
19
20
211
19
19
19
20
20
Spring ESM63
Close ESM64
34
34
36
37
34
35
37
40
74
76
80
89
77
78
83
92
ESM65
ES66
ESM69
14
13
14
15
16
17
15
15
15
16
17
Spring ESM70
Open ESM71
27
28
29
31
28
28
30
33
54
58
67
56
56
61
ESM72
74
78
87
76
81
90
ES73
345 3901 -
350
11 9.4 12
13
14
15
15
15
15
16
17
21
22
23
25
22
23
25
27
49
53
62
50
50
56
65
72
76
85
73
79
88
ES 53/60/67 ESM 54/61/68 ESM 55/62/69 ESM 56/63/70 ESM 57/64/71 ESM 58/65/72
2
Operating
Diaphragm
(catalogue code)
ES 66/73
Natural rubber
(Q grade)
VS00867RD1
VS01568RD1
VS04069RD1
VS06570RD1
VS08071RD1
VS12572RD1
VS20073RD1
Nitrile rubber
(C grade)
VS00867RD2
VS01568RD2
VS04069RD2
VS06570RD2
VS08071RD2
VS12572RD2
VS20073RD2
46
350 395
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EC ACTUATORS
Spring Open
Spring Close
Double Acting
Item
Component
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Indicator seal
Material
Spring Close
Spring Open
Viton
IXEF
PES
Cap
Spring
Indicator
Bonnet/cap o-ring
Bonnet
Piston outer seal
Piston inner seal
Piston
Spindle
Spindle seal
Compressor
Line diaphragm
Steel
Double Acting
IXEF
Nitrile
PES
Viton
Nitrile
IXEF
PES
PES
Viton
Silicon aluminium
Silicon aluminium
Mild steel
Mazak
Rubber or PTFE
40 50
8 25
40 50
8 25
15 50
40 50
15 25
8 10
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47
EC ACTUATORS
A
B
C
DN8
112
110
58
(to Close)
(to Open)
22
8
DN15
127
122
70
DN20
160
152
103
DN25
161
154
103
DN40
224
210
153
DN50
240
220
153
49
16
212
62
212
62
988
244
995
336
Weights
Weight (kg)
Spring Close,
Spring Open,
Double Acting
DN8
0.29
0.25
0.24
Air Connections
All EC actuator air inlet parts are 1/8 BSP or 1/8 NPT
48
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DN15
0.5
0.46
0.45
DN20
1.4
1.1
1
DN25
1.5
1.3
1.2
DN40
4
2.9
2.7
DN50
4.9
3.2
3
ECX ACTUATORS
Spring Open
Spring Close
Item
Component
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Cover plug
Cover
Upper spring plate
Spring
Spring retaining bolt
Diaphragm plate
Operating diaphragm
Lower cylinder
Bonnet o-ring
Bonnet
Spindle
Compressor
Line diaphragm
Upper cylinder
Spindle screw
Spacer ring
Double Acting
Material
Spring Close
Aluminium alloy
SG Iron
Mild steel
Spring Open
Double Acting
Mild steel
Steel
Forged steel
Rubber
Silicon aluminium
Rubber
SG Iron
Stainless steel
SG Iron
Rubber or PTFE
Silicon aluminium
Steel
Silicon aluminium
Visual Indicator
Item
Component
Material
17
Indicator cover
Polycarbonate
18
Indicator
Polypropylene
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49
ECX ACTUATORS
There are seven models in the ECX range, split into three
modes of operation: Spring Close (SC), Spring Open (SO)
and Double Acting (DA).
ECX (SC)
D - Actuator Diameter/Width
The following table shows the maximum height and the diameter of the actuator from the centre of the valve flange or
pipeline.
D - Diameter (mm)
Model
Models F
Models G
Models H
Models S
Models H
DN65
363
411
252
-
DN80
380
427
268
-
Models S
252
268
308
Models H
353
369
DN65
266
266
266
-
DN80
266
266
266
-
266
266
266
371
360
360
360
Head Volume
(cm3)
1940
1940
4320
2100
5620
2,125 (Open)
2,410 (Close)
5,340 (Open)
5,200 (Close)
Weight (kg)
Spring
Close
Spring
Open
Double
Acting
Model
Models F1-F3
Models G1-G3
Models H1-H3
Models S
Models H
Models S
Models H
DN65
21.8 - 29.1
23.5 - 35.0
12.7
12.7
DN80
27.2 - 31.8
26.2 - 37.7
16.3
15.5
DN100
32.9 - 35.5
33.9 - 41.4
51.8 - 69.0
20.0
36.8
19.5
34.3
Models F, G and S
Model H
VS04069RD1
VX150HxRD1
VS04069RD2
VX150HxRD2
1/4 BSP
50
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DN125
54.8 - 72.0
40.3
37.8
DN150
74.7 - 87.0
48.8
46.0
ACTUATION ACCESSORIES
Accessories
(1)
Model
Size Range
Valve type
Material
Solenoid
Switchbox
Positioner
Air Filter
Handwheel
ES
DN15-DN250
A, KB
SiAl
EC
DN8-DN50
PES (2)
ECX
DN65-DN150
SiAl (1)
SiAl Silicon-Aluminium
(2)
(1)
PES Polyethersulfone
Available
Unavailable
ES Positioner
007 Switchbox
Opti-SET
Economical, compact and lightweight
switchbox suitable for the EC actuator.
Self setting, which minimizes
validation/set-uptime, it is available
with mechanical or proximity switches
including an intrinsically safe option.
Mini Positioner
MODULE Switchbox
Saunders I-VUE
Solenoid valves
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51
CATALOGUE CODES
A & KB Type Valves
Type
Size
End Specifications
Body Material
Diaphragm
Operating Mechanism
I
Industrial
A Weir A Type
B Straight
through KB type
Size
Cast Iron
SG Iron
PTFE
DN8
008
BS10 Table D
F1
Rubber Diaphragm
CX
Rubber Diaphragm
ZX
214/300
P1
DN10
010
BS4504 PN10
F3
PTFE Diaphragm
CW
PTFE Diaphragm
ZW
214/425
P2
DN15
015
ANSI 125/150
F4
Butyl Lined
CB
Butyl Lined
ZB
214/226
P3
DN20
020
JIS 10K
F5
ZC
214K/425
P7
DN25
025
PN10 4-Bolt
F6
CD
ZD
214S/425
S5
DN32
032
CJ
ZJ
Fluoroelastomer
DN40
040
BS21 Rp
S1
CK
ZK
226
DN50
050
BS21 Rc
S2
CS
ZS
Natural Rubber
DN65
065
API/NPT
Neoprene Lined
CN
Neoprene Lined
ZN
AA
A1
DN80
080
Glass Lined
CG
ETFE Lined
ZE
A2
DN100
100
DIN ND10
PFA Lined
ZF
Butyl
DN125
125
DN150
150
DN200
200
DN250
DN300
DN350
Screwed Female
S3
Cast Steel
V1
Rubber Diaphragm
QX
PP Lined
ZP
300
B1
PTFE Diaphragm
QW
PVDF Lined
ZV
300 vac
B2
Galvanised
ZZ
Nitrile
250
Gunmetal
300
Stainless Steel
350
Rubber Diaphragm
SX
PTFE Diaphragm
SW
D2
US Length Flanged
ANSI 125/150
U1
QD
C1
Rubber Diaphragm
GX
C vac
C2
PTFE Diaphragm
GW
EPDM
XA
XA
EPM
425
E2
425 vac
E6
H1
286 fire
H3
Neoprene
HT
Type
Model
Flange
Body
Diaphragm
Bonnet
Industrial
52
Size
WFB Type
Valve
DN40
040
Model 9
BS Table D
F1
Gunmetal
Fire Diaphragm
Gunmetal
H01
DN65
065
Model 4
BS4504 PN10
F2
SG Iron
(formerly Hypalon)
SG Iron
H02
Model 11
ANSI 125/150
F3
Model 2
Model 7
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286 fire
H3
N1
CATALOGUE CODES
Sub Assembly Manual Bonnets Only
Style
Size
Operating Mechanism
H A
Manual
bonnet
mm
Spares Kits
Style
Rubber
Diaphragm
Bonnet Description
A - Weir A Type
Plastic Handwheel
S01
Metal Handwheel
S02
Spindle
S03
Aluminium Compressor
S04
CI Compressor
S05
S06
Size
PTFE
Diaphragm
H01
H02
H03
H04
H07
H08
H09
H10
H14
H13
H15
H17
H18
H25
H26
H24
H27
H28
CI Indicator Bonnet
H33
H34
H46
RHI SS Sealed EP
H45
Gunmetal LG2
H55
H56
H57
Operating Mechanism
H
Manual
bonnet
mm
B - Straight through
KB Type
Bonnet Description
Spares Kits
Code
Rubber Diaphragm
Code
H01
Plastic Handwheel
S01
H02
Metal Handwheel
S02
CI Indicator Bonnet
H03
Spindle
S03
H07
CI Compressor
S04
H08
Diaphragm Spares
Style
Size
Material
D
Diaphragm
mm
A Weir A Type
B Straight through
KB Type
PTFE
Natural Rubber
Butyl
214/300
P1
AA
A1
300
B1
214/425
P2
A2
300 vac
B2
214/226
P3
Neoprene
214K/425
P7
HT
214S/425
S5
EPDM
Fluoroelastomer
226
XA
V1
Nitrile
N1
XA
EPM
425
E2
425 vac
E6
C1
C vac
C2
H1
286 fire
H3
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53
CATALOGUE CODES
Type EC Compact Pneumatic Actuators
Style
Size
Type
Mode of
Diaphragm A
ir Connection Slotted
Operation
Limit
Stop
Diaphragm valve
A Type actuator
mm
EC
R = Rubber
P = PTFE
B = BSP
N = NPT
N = None
O = Limit Open
Y = Yes
N = No
Mode of
Diaphragm
Visual Indicator
Operation
Limit
Stop
Diaphragm valve
A Type actuator
mm
ECX
R = Rubber
P = PTFE
Y = Yes
N = Only when
accessories are used
N = None
O = Limit Open
Style
Size
V = Accessory
C = EC
Switchbox
Switch Type
Switch Quantity
mm
O = Metric
N = NPT
M1 = V3 Mech.
Switch Quantity
M2 = V3 Mech. Gold Plated
1 = One
M8 = V3 Mech. Gold Plated (ATEX)
2 = Two
P2 = ProxSwitch Intrinsically Safe (ATEX)
P6 = ProxSwitch 3 Wire NPN
P7 = ProxSwitch 3 Wire PNP
P8 = ProxSwitch 2 Wire NPN/PNP (5-60Vdc)
P9 = ProxSwitch 2 Wire NPN/PNP (5-36Vdc)
V = Accessory
C = EC
X = ECX
mm
O = Metric
N = NPT
P = PG
M1 = V3 Mech.
1 = One
M2 = V3 Mech. Gold Plated
2 = Two
M3 = Mech. DPST
M8 = V3 Mech. Gold Plated (ATEX)
P2 = ProxSwitch Intrinsically Safe (ATEX)
P6 = ProxSwitch 3 Wire NPN
P7 = ProxSwitch 3 Wire PNP
P9 = ProxSwitch 2 Wire NPN/PNP (5-36Vdc)
0 = None
1 = 220/240v AC 50/60Hz
2 = 110/120v AC 50/60Hz
3 = 24v DC
4 = Intrinsically Safe 24v DC (ATEX)
0 = None
1 = Single/Double Acting 1/8 BSP
2 = Single/Double Acting 1/8 NPT
3 = Single Acting Manifold 1/8 BSP
4 = Single Acting Manifold 1/8 NPT
Style
Size
V
V = Accessory
C = EC
X = ECX
B
mm
54
Switchbox
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i-Vue Protocol
Solenoid
Elect. Connector
Cable Options
I
2E2 = Point to
Point
A31 = ASI v2.0
A32 = ASI v2.1
DNB = DeviceNet
0 = not required
1 = Aluminium (BSp)
2 = S. Steel (BSp)
3 = Aluminium (NPT)
4 = S. Steel (NPT)
1 = M12
2 = Mini 7/8" 5pin
3 = Cable Gland
4 = Flat Cable
0 = not required
[Contact Saunders for details of cable options]
CATALOGUE CODES
Type ES Modular Valve Actuator
Style
Size
Actuator Type
Actuator
Model
Line
Diaphragm
Manual
Override
Limit
Stop
A
A = Actuator
mm
M = ES Modular
S = ES Non Modular
A = Weir A Type
B = Straight through KB Type
R = Rubber
P = PTFE
ES Number
H = Handwheel
B = Bareshaft
N = None
N = None
C = Close
O = Open
Style
Size
Switchbox
V = Accessory
S = ESM/ES
007
Conduit
Entry
Switch
Type
Switch
Quantity
mm
Type B Lever
1 = Metric M20
2 = PG 13.5
3 = NPT
Type C Lever
V = Metric M20
W = PG 13.5
X = 1/2 NPT
2 = Two
M1 = V3 Mech.
M2 = V3 Mech. Gold Plated
M3 = V24T7 Mech. DPST
M6 = Burgess Ex. Proof EExd.
M8 = V3 Mech. Gold Plated (ATEX)
P2 = ProxSwitch Intrinsically Safe (ATEX)
P5 = ProxSwitch 2 Wire NO
P6 = ProxSwitch 3 Wire NPN
P7 = ProxSwitch 3 Wire PNP
P9 = ProxSwitch 2 Wire NPN/PNP
Positioner
Type
Gauges
Feedback Unit
D
D = Midi Positioner
P = Pneumatic
E = Electropneumatic
X = Explosion Proof
I = Intrinsically safe
Y = Yes
N = No
N = None
P = Potentiometer 4k Ohm at 90. 2 x SPDT mechanical switches
M = 2pcs SPDT mechanical switches
F = 2 x SPDT mechanical switches and 4-20mA output re-trans.
Actuator
Model
Diaphragm
V = Accessory
S = ESM/ES
Type
mm
ESM/ES Number
R = Replacement
D1 = Natural Rubber
D2 = Nitrile Rubber
www.cranecpe.com
55
s required, using a
tightened in the
es
Nm
6,6
6,6
15
15
16
33
40
60
53
53
107
130
145
165
165
Installation
In Use
5
5
11
11
12
24
30
44
39
39
79
96
107
122
122
Maintenance
s Ltd
NP44 3XX
1633 486 777
t at time of going to press.
ions at any time.
y contract.
34412
Storage
Diaphragms
To achieve a long shelf life, we recommend all spare operating
and line diaphragms are stored in bags on wooden shelves,
away from direct sunlight and ozone (which can be formed
by electrical equipment). Leave diaphragms in the provided
Saunders packing until required. To avoid deformation, do
not place other articles on top of the diaphragm.
Bodies
Lined bodies supplied as spares will also be fitted with a
protective cover across the weir face flange. Keep these
protective caps and covers in position until valve/body is
installed.
Complete valves
Where possible, store weir type valves (A, and WFB
types) in the open position and straight through type
valves (K and KB types) in an almost closed position (this
retains the line diaphragm in an unstressed position).
For power-actuated valves, release spring tension where
appropriate. All lined valves are supplied with protective
end caps. Special Note: Seal unlined valve ends with
paper (especially if stored at ground level on flange
face) to reduce the possibility of dirt/moisture ingress.
56
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correct material
physical damage
correct open/closed function
cleanliness/ freedom from foreign matter
diaphragm grade for service suitability
(or check with Saunders directly if in doubt)
body/bonnet fastenings for tightness
(see recommended bolting torques)
Installation
Ensure that the valves are properly aligned and the
connecting pipework is adequately supported to prevent
undue stress. Installing valves near bends, pumps or
misaligned pipework should be avoided. According to
manufacturing best practices, the valve should be located
a minimum of 6 x D the pipe diameter from any bend or
pump. Ensure that the intended service conditions are
within the pressure/temperature rating of the valve as stated
in our catalogue. Where there is an appropriate application
standard or code of practice, it is the responsibility of the
purchaser to ensure that equipment is compliant.
Use
The mechanical efficiency of the handwheel, spindle threads
and other bonnet components of Saunders valves is such
that normal manual effort is sufficient to give leak-tight
closure against the recommended working pressures.
Never use a wrench or pipe lever on
the handwheel for closure
Maximum recommended working pressures are based
on the assumption that the operator will have reasonable
access to the valve. If the valve will not operate in either
the open or closed positions, isolate, drain the system and
service. Follow the Saunders guide to speeds of operation,
for power actuators. Valve opening load is concentrated
on the diaphragm stud which can be loosened by a heavy,
instantaneous opening or closing load. For this reason,
Saunders do not recommend the use of self-fitted direct
solenoid operators. Do not overclose the valve.
Excessive closure forces can reduce diaphragm life. Valves
sizes DN200 and above are provided with grease nipples for
spindle, spindle nut, and bonnet neck bearing lubrication.
Lubricate these valves in the open position. Rising
handwheel indicator bonnets have a grease reservoir packed
for long life. Lubricate spindle and spindle nut of other
non-rising handwheel designs during diaphragm change.
Information on recommended lubricants is available from
Torque Application
This should be carried out at installation or when
maintenance is required, using a torque wrench set to
the values in the table below. Nuts should be tightened
in the correct sequence, as indicated below.
For glass lined products, please refer to the
appropriate glass lined figures below.
Unlined, Plastic
Glass Lined Product
& Rubber lined
Straight
Straight
Weir Type
Weir Type
Size
Through Type
Through Type
A
A
(DN)
KB
KB
lbf. ft Nm lbf. ft Nm lbf. ft Nm lbf. ft Nm
8
2
2
10
2
3
15/20
4
5
4
5
3
4
3
4
25
5
6
8
11
3
5
6
8
32
6
8
8
11
4
6
6
8
40
10
13
9
12
7
10
7
9
50
18
25
18
25
14
19
14
19
65
26
35
23
30
19
26
17
23
80
37
50
33
45
28
38
25
34
100
29
40
29
40
22
30
22
30
125
33
45
29
40
25
34
22
30
150
59
80
59
80
44
60
44
60
200
72
98
72
98
55
75
55
75
250
80
109
80
109
61
83
61
83
300
92
124
92
124
69
94
69
94
350
92
124
92
124
69
94
69
94
400
92
124
450
92
124
500
92
124
* The specified of maximum torque value is a non-critical value used in order
to hold the diaphragm in position until the valve is opened and the full torque
applied.
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57
NOTES
58
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NOTES
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59
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CPE-SAUNDERS OV-BU-EN-A4-01-2015-13
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information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alteration
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its subsidiaries. The Crane and Crane brands logotype, in alphabetical order, (ALOYCO, CENTER LINE, COMPAC-NOZ, CRANE, DEPA, DUOCHEK, ELRO, FLOWSEAL, JENKINS, KROMBACH, NOZ-CHEK, PACIFIC VALVES, RESISTOFLEX, REVO, SAUNDERS, STOCKHAM, TRIANGLE,
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