Mechanical Manual meq Comma Inc, Comrugtor ie buck sesame ts LUBRICATION Automatic timer in the control panel has been preset at Corma to deliver automatic lube to all other machine components for a six (6) second interval every thirteen- (13) minutes. (see Technical Data Sheet in Electrical Manual for details of Service, Maintenance and Trouble Shooting) Fig. 23 Automatic Lubrication System (Some models come with Controller) Use Esso Febis K220 or equivalent ‘Typical Lubrication System Layout vo uve Junction oat pk PostMe (osm 08 BR cance) noccIOR SECONDARY UNE DISTRIBUTION TUBING (4mm 00) Bees | Pow | VERSA i LuBRICATOR S_ Wit conTRCULER LOW LEVEL SwmTCH PRESSURE SWC PRESSURE GANGE Fig. 24 Schematic ‘CONDITIONS: This manuals supplied on condifion hatit | The equipmont desorbed Ta this manuals tho Subject of shall not be reproduced or disclosed to other parties, in whole | patent protection in various countries. Adcitional patent Cr in pan. without the prior witten consent of Corma inc. ‘applications may be pending. Corma ine. 2005mage Comme Inc, Reservoir Low Oil Level Indication Mechanical Manual Corrugator Page: 24 Revd Issues: September 28, 2005 Sends signal to Operator's Panel and activates sound. Either reservoir needs re-filling or lubricator does not bump. (see Troubleshooting Chart ) Before performing service to lub Troubleshooting Chart ator, always turn off and disconnect electrical power SYMPTON POSSIBLE CAUSE REMEDY Lubricator does not 7. Blown fuse in controller Check fuses and replace if pump. 2. Poor electrical connection necessary (no LED energized). to controller Check wiring connections to (with controller) Lubricator does not pump automatically (motor does not run) 3. No power to controller Blown electrical connection to controller Motor overheated. Incorrect controller operational settings. 4. Incorrect operational set-up en controller 3. Check power source to | controller Check electrical connections for proper wiring to motor. Allow motor to cool. Check cycle time and ambient temperature Check operational DIPswitch settings. Check Pressure Build and Pressure Hold time values and Pause Time/Count Value. Lubricator does not pump automatically. (Red flashing LED) (with controller) 7. Controller has detected faulty operation Refer to fault condition instructions (page 7 in electrical manual) and take corrective action Lubricator does not pump automatically (Green flashing LED digital count remains constant). (with controtler) 1. Controller set in Pause- Count mode and count signal not detected. | Check/repair machine cycle switch. | CONDITIONS: This manual i supplied on condlion att Shall not be reproduced or disclosed to other parties in whole arin part without the prior written consent of Corma inc. “Tho equipment described in this manual the Subject oF patent protection in various countries. Additional patent applications may be pending, Corma inc. 2005ci Corma Inc, we Motor runs but lubricator | 2. does not pump oil, (Verify by disconnecting | 3. tubing at oil discharge port) screen, Clogged suction filter Use of non-approved oil Mechanical Manual Corrugator Page: 25 Roved Issued: ‘September 28, 2005 "]2. Replace suction filter screen. 3. Replace suction filter screen and use approved cil Motor runs but lubricator | 7. does not build pressure. (Verify by observing pressure gauge after installing plug in oil discharge port). 4, screen, oN valve. ‘open Clogged suction filter 1. Use of non-approved oil Damaged disc seal in dump | 3. Pressure relief valve stuck | 4. Replace suction filter screen. 2. Replace suction filter screen and use approved oil. Replace disc seal Replace relief valve Pump does not relief 1. Damaged disc seal. 1. Replace disc seal. pressure when motor | 2. Damaged stem. 2. Replace stem stops. —_ Air bubbles in oll when | 1. Clogged suction filter 1. Replace suction filter screen. discharged from screen. 2. Replace suction filter screen lubricator. Use of non-approved oil. and use clean approved oil. Reservoir lows on oil. Refill reservoir. slon | Oil level switch does not operate properly ‘Switch contact reversed. elo Invert float on level switch stem — refer to low oil level indication CONDITIONS: This manual is supplied on condition that t shall nat be reproduced or disclosed to other parties, in whole ‘or in part, without the prior wlten consent of Comma Inc. The equipment described in this manuals the subject of patent protection in various countries. Adcitional patent applications may be pending Corma Inc. 2005,