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Roughing Mill
T1
1830
Full load
Total KW =
1200
840
Total KVA=
1333
933
% of Loading
72.9%
51.0%
Full load
1010
1122.2
124.7%
900
Appx Running Load
707
785.6
87.3%
Intermediate Mill
T2
Total KW =
Total KVA=
% of Loading
Continious Mill Group 1
T3
2300
Full load
Total KW =
2200
1540.0
Total KVA=
2444.4
1711.1
% of Loading
106%
74%
T4
2300
Full load
Total KW =
2668.5
1867.95
Total KVA=
2965.0
2075.5
% of Loading
128.9%
90.2%
Rating T5 =
T5
T6
Total KW =
Total KVA=
% of Loading
Rating T5 =
Total KW =
Total KVA=
% of Loading
Full load
565
627.8
125.6%
Full load
587.46
652.7
130.5%
8231
500
Appx Running Load
395.5
439.4
87.9%
500
Appx Running Load
411.222
456.9
91.4%
details
kw/KVA
KW
KVA
Remarks
Avilable
%
KVA
KW
KVA
Avilable
KVA
KW
Avilable
KVA
KVA
KW
Avilable
KVA
KVA
KW
KVA
Avilable
KVA
KW
KVA
Procurement
Equipment
no. of
motors
Req
KW
Total KW
Load%
600
600
70%
Running
Load
420
Equipment
no. of
motors
Req
KW
Total KW
600
600
1830
KVA
Transformer rating T1 =
Fulload
Total KW =
Total KVA=
Appx Running Load
Total KW =
Total KVA=
% Impedance
Tappings
1200
KW
1333.3
KVA
72.9% Loading
Load%
70%
0.9 P.F
840
KW
933.3
KVA
51.0% Loading
+-2.5%,+-5%
Running
Load
420
Equipment
no. of
motors
Req
KW
Total KW
Load%
1
2
Intermediate Mill 1
Intermediate Mill 2
1
1
505
505
505
505
1010
70%
70%
Transformer rating T1 =
Fulload
Total KW =
Total KVA=
Appx Running Load
Total KW =
Total KVA=
% Impedance
Tappings
900
Running
Load
353.5
353.5
707
KVA
1010
KW
1122.2
KVA
124.7% Loading
1147.7273
0.9 P.F
707
KW
785.6
KVA
87.3% Loading
+-2.5%,+-5%
Equipment
Con.
Con.
Con.
Con.
MillMillMillMill-
C1
C3
C5
C7
no. of
motors
Req
KW
Total KW
Load%
1
1
1
1
275
275
275
275
275
275
275
275
1100
70%
70%
70%
70%
Running
Load
192.5
192.5
192.5
192.5
770
Equipment
Con.
Con.
Con.
Con.
MillMillMillMill-
C2
C4
C6
C8
Transformer rating T3 =
Fulload
Total KW =
Total KVA=
Appx Running Load
Total KW =
Total KVA=
% Impedance
No. of
motors
Req
KW
Total KW
Load%
1
1
1
1
275
275
275
275
275
275
275
275
1100
70%
70%
70%
70%
2300
KVA
2200
KW
2444.4
KVA
106.3% Loading
1540
KW
1711.1
KVA
74.4% Loading
0.9 P.F
Running
Load
192.5
192.5
192.5
192.5
770
Tappings
+-2.5%,+-5%
Equipment
no. of
motors
Req
KW
Total KW
1
2
3
Con. Mill- C9
Con. Mill- C11
Con. Mill- C13
Crop Shear
Hot Shear
Rake
1
1
1
1
1
1
351
351
351
100
22.5
100
351
351
351
100
22.5
100
1275.5
Equipment
No. of
motors
Req
KW
Total KW
1
2
3
4
5
6
1
1
1
1
1
1
351
351
351
60
60
220
351
351
351
60
60
220
1393
2300
KVA
Transformer rating T3 =
Fulload
Total KW =
Total KVA=
2668.5
KW
2965.0
KVA
128.9% Loading
0.9
1867.95
KW
2075.5
KVA
90.2% Loading
5.89
V) load details
B
Load%
70%
70%
70%
70%
70%
70%
Running
Load
245.7
245.7
245.7
70
15.75
70
892.85
CB
Load%
70%
70%
70%
70%
70%
70%
P.F
Running
Load
245.7
245.7
245.7
42
42
154
975.1
S.No
1
2
3
4
5
6
7
S.No
1
2
3
4
5
S.No
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18
19
20
21
S.No
1
2
7
8
Connected load KW
Location: HT room
MCC-1
MCC-5
MCC-6
MCC-9
SSB-1
Capacitor bank panel -1
SSB-1
Location: HT room
Incommer - 800A ACB
EOT crane-1
EOT crane-2
MLSB
PLC and Control Supply
SPARE
MCC-1
Location: Furnace unit
Incommer - 800A ACB
Furnace Combution Air blower - 1
Furnace Combution Air blower - 2
Pusher Power Pack 1
Pusher Power Pack 2
Coal Pulvarizer 1
Coal Pulvarizer 2
Furnace Oil PumpingMain Tank Pump1
Furnace Oil PumpingMain Tank Pump2
HPU Oil Pump1
HPU Oil Pump2
Oil Day Tank Heater
HPU Heater1
HPU Heater2
Charging Roller table
JIB crane
Ejector LT
Ejector CT
spare1
Spare2
Spare3
MCC-5
Location:Mill water pump room
Incommer - 400A MCCB
Mill Roll Cooling Water Pump1
Mill Roll Cooling Water Pump2
Mill Roll Cooling Water Pump3
Spare1
Spare2
Ratting
100
800
400
630
400
800
1000
MCCB
ACB
MCCB
MCCB
MCCB
ACB
ACB
Total KW
Ratting
250
250
100
63
Outgoing
Outgoing
SFU
SFU
SFU
MCCB
SFU
Total kw
Type of
starter
S/D
S/D
S/D
S/D
S/D
S/D
DOL
DOL
DOL
DOL
DOL
S/D
S/D
DOL
DOL
DOL
DOL
S/D
S/D
DOL
Total kw
Motor G-no
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
Motor G-no
501
502
503
504
505
Type of
starter
S/D
S/D
S/D
Total kw
S.No
1
2
3
4
5
6
7
8
9
10
S.No
1
2
3
MCC- 6
Location: TMT water pump room
Incommer - 630A MCCB
TMT Hot water pump-1
TMT Hot water pump-2
TMT Hot water pump-3
TMT Cold water pumps-1
TMT Cold water pumps-2
TMT Cold water pumps-3
Cooling tower fan-1
Cooling tower fan-2
spare1
spare1
MCC-9
Location: Work shop
Incommer - 250A MCCB
20 Feet Lathe
16Feet Lathe
12 Feet Lathe
Type of
starter
S/D
S/D
S/D
S/D
DOL
DOL
DOL
DOL
S/D
S/D
Total kw
Motor G-no
601
602
603
604
605
606
607
608
609
610
Motor G-no
W1
W2
W3
Type of out
going
RDOL
RDOL
RDOL
Duty
Std by
14
194.2
60
205
36.8
55
8
160
30
108
1.5
0
565
307.5
Connected load kw
Duty
Std by
30
35
14
6
55
KW
Duty
30
*
30
*
55
*
7.5
*
2.5
*
4
35
*
7.5
2.2
15
5.5
*
*
*
194.2
Mains
Rating
63
125
125
200
200
1.5
Std by
*
*
30
*
*
30
Mains
Rating
125
125
125
125
125
2
Std by
*
*
22
*
*
75
*
11
*
*
108
Mains
Rating
125
125
125
250
250
250
63
63
250
125
1.7
Std by
*
*
*
Mains
Rating
16
16
16
kw
Duty
5.7
3.7
2.25
400
800
325KVAR
Mains
Rating
125
125
125
125
250
250
32
32
16
16
16
125
125
32
16
63
32
125
63
32
2
kw
Duty
22
22
*
75
75
*
11
*
*
*
205
250
800
Std by
*
30
*
30
*
55
*
7.5
*
2.5
*
*
35
*
*
*
*
*
*
*
160
kw
Duty
30
30
*
*
*
60
Mains
Rating
4
6
7
8
9
10
11
12
6 Feet Lathe
Shapping M/C
Grinding M/C 1
Grinding M/C 2
Radial Drilling M/c(3kw&1kw)
Rib Cutting M/C
Power Hack Saw
LAB & UTM Machine
W4
W5
W6
W7
W8
W9
W10
W11
RDOL
RDOL
DOL
DOL
RDOL
RDOL
DOL
Total kw
S.No
1
2
3
3
4
5
7
8
9
MLSB
Locatian: HT room
Incommer - 250A MCCB : MLSB
LDB-1, Near Workshop
LDB-2, Near Continuous mill Group 1
LDB-2, Near Continuous mill Group 2
LDB-3, Near Pusher
LDB-4, Near Roughing mill
LDB-5, Control room, Trfr-& Lab.
LDB-6, Co.Bed, Fin.goods
LDB-7, LV Room, Drive Control Room, TMT pump room.
Street Lights
565
627.8
500.0
126%
0.9
KVA
KVA
Loading
395.5
439.4
88%
KW
KVA
Loading
6.07
*
*
*
1.5
*
*
*
*
1.5
KW
Qty
Total Kw
Total kw =
Total KVA=
Transformer Rating
3
3.7
1.5
*
2.25
7.5
2.2
5
36.8
Duty
1.5
1.5
1.5
1.5
2
2
1.5
2.5
*
14
Std by
1
1.5
*
*
*
1
1.5
1.5
1.5
8
16
16
16
16
16
16
16
16
2
Mains
Rating
6
6
6
6
6
6
6
6
ails
Modification
Requires
New to be Modificatio
Purchase
n Details
Remarks
Modification
Requires
New to be Modificatio
Purchase
n Details
Remarks
Modification
Requires
New to be Modificatio
Purchase
n Details
Remarks
Modification
Requires
New to be Modificatio
Purchase n Required
Remarks
Modification
Requires
New to be Modificatio
Purchase n Required
Remarks
Modification
Requires
New to be Modificatio
Purchase
n Details
Remarks
Modification
Requires
New to be Modificatio
Purchase
n Details
Remarks
S.No
3
4
5
8
9
11
14
S.No
1
2
3
4
5
Connected load KW
Location: HT room
EB Incom-1000A ACB ,
MCC-2
MCC-3
MCC-4
MCC-7
MCC-8
SSB-2
Capacitor bank panel -1
SSB-2
Location: HT room
Incommer - 800A ACB
Air Compressor 1
Air Compressor 1
Welding DB Isolator
Man Coller Isolator
Spare
Ratting
250
400
250
250
800
800
1000
Outgoing
MCCB
MCCB
MCCB
MCCB
MCCB
ACB
ACB
Total KW
Ratting
Outgoing
250
250
250
250
250
SFU
SFU
SFU
SFU
Total kw
S.No
1
2
3
4
5
6
S.No
1
2
3
4
5
6
7
7
10
11
12
13
S.No
1
2
3
4
5
6
7
8
S.No
1
2
3
S.No
1
MCC-2
Location: RHF AREA
Incommer - 250A MCCB
PullOut Transfer RT
Discharge RT(3)
HOT Billet Transfer Table(3)
Hot Approach Roller Table(4)
Disc Table
Spare1
Spare2
Type of
starter
DOL
DOL
DOL
RDOL
RDOL
DOL
RDOL
Total kw
MCC-3
Location: ROUGHING MILL
Type of
PULPIT
Motor G-no
starter
Incommer - 400A MCCB
301
VFD
Tilting Table F.side Working Table(3)
302
VFD
Tilting Table M.Side Working Table(2)
Lifting Table F.Side
303
VFD
Lifting Table M.Side
304
VFD
Lifting table Greasing Lubrication 1
305
DOL
Lifting table Greasing Lubrication 2
306
DOL
Roughing Mill Power Pack1
307
S/D
Roughing Mill Power Pack2
308
S/D
Roughing Mill lub1
309
DOL
Roughing Mill lub2
310
DOL
Approach RT(4)
311
DOL
Spare1
312
Spare2
313
Total kw
MCC-4
Location: Mill Area
Lubrication
Incommer - 250A MCCB
CM Lubrication Group1A
CM Lubrication Group1B
CM Lubrication Group2A
CM Lubrication Group2B
CM Power Pack1
CM Power Pack2
Spare1
Spare2
Spare3
MCC-7
Location: Near RIT Area
Incommer - 250A MCCB
CBRIT(5)
DropWall
Spare
Motor G-no
Std by
69.7
107.36
37
75
187.4
111
0
18.5
37
0
30
37
587.46
122.5
Connected load kw
Duty
Std by
37
*
37
14
60
111
Motor G-no
201
202
203
204
205
206
207
Duty
Type of
starter
kw
Duty
3.75
11.25
22.5
30
2.2
*
*
69.7
kw
Type of
starter
701
VFd
702
S/D
703
Total kw
Duty
37.5
37.5
*
75
Motor G-no
MCC-8
Location: Cooling bed
Motor G-no
Incommer - 400A MCCB
Twin channel hyd power pack-1
801
Type of
starter
S/D
Std by
*
*
*
*
*
*
*
11
*
7.5
*
*
*
18.5
kw
Total kw
DOL
DOL
DOL
DOL
S/D
S/D
Std by
*
*
*
*
*
*
*
0
Duty
18
12
14
14
0.43
0.43
11
*
7.5
*
30
*
*
107.36
Duty
7.5
*
7.5
*
22
*
*
*
*
37
401
402
403
404
405
406
407
408
409
37
Std by
*
7.5
*
7.5
*
22
*
*
*
37
kw
Std by
*
*
*
0
kw
Duty
30
Std by
*
Mains
Rating
Modification
Requires
250
400
400
250
800
800
325KVAR
Mains
Rating
250
250
250
250
100
1.5
Modification
Requires
Mains
Rating
Modification
Requires
16
63
125
16
125
63
2
Mains
Rating
125
63
63
63
16
16
63
63
32
32
125
63
63
2
Modification
Requires
Mains
Rating
Modification
Requires
125
125
63
63
63
63
63
63
63
2
Mains
Rating
125
125
Modification
Requires
1.7
Mains
Rating
125
Modification
Requires
2
3
4
5
6
7
8
9
10
11
12
S.No
1
2
3
4
5
6
7
8
9
10
Total kw =
Total KVA=
Transformer Rating
Appx Running Load
70% Total KW =
Total KVA=
802
803
804
805
806
807
808
809
810
811
812
S/D
RDOL
DOL
VFD
RDOL
S/D
DOL
RDOL
RDOL
Total kw
Ratting
32
32
32
32
32
32
32
32
32
32
Outgoing
MCCB
MCCB
MCCB
MCCB
MCCB
MCCB
MCCB
MCCB
MCCB
MCCB
Total kw
587.46
652.7
500.0
131%
0.9
KVA
KVA
Loading
411.2
456.9
91%
KW
KVA
Loading
*
25.3
13.2
22
37.5
45
1.8
9
3.6
*
*
187.4
30
*
*
*
*
*
*
*
*
*
*
30
Connected load kw
Duty
Std by
6
6
6
6
6
6
6
6
6
6
60
125
125
63
125
125
200
16
32
16
125
125
2
Mains
Rating
32
32
32
32
32
32
32
32
32
32
2
Modification
Requires
New to be
Purchase
Modification
Required
Remarks
New to be
Purchase
Modification
Required
Remarks
New to be
Purchase
Modification
Required
Remarks
New to be
Purchase
Modification
Required
Remarks
New to be
Purchase
Modification
Required
Remarks
New to be
Purchase
Modification
Required
Remarks
New to be
Purchase
Modification
Required
Remarks
New to be
Purchase
Modification
Required
Remarks
1200
275
275
275
275
351
351
351
4
5
6
1
2
3
4
5
6
220
30
*
30
*
55
*
*
30
*
30
*
55
7.5
7.5
2.5
*
4
35
*
7.5
2.2
15
*
2.5
*
*
35
*
*
*
5.5
*
30
9
10
12
13
14
15
16
17
18
1
505
505
275
275
275
275
351
351
351
80
22.5
100
60
60
30
2
1
2
3
4
5
6
7
8
1
2
3
4
6
7
8
9
10
11
12
1
2
3
3
4
5
7
8
9
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
5
*
22
*
75
*
11
*
5.7
2.25
3
1.5
*
2.25
2.2
1.5
1.5
1.5
1.5
2
2
1.5
2.5
*
30
30
*
22
22
*
75
75
*
11
*
3.7
*
*
3.7
*
1.5
*
7.5
*
5
1
1.5
*
*
*
1
1.5
1.5
1.5
35
14
6
37
*
14
60
3.75
11.25
22.5
30
2.2
18
12
14
14
0.43
0.43
37
*
*
*
*
*
*
*
*
*
*
*
6
7
7
10
11
1
2
3
4
5
1
2
1
2
3
4
5
6
7
8
9
10
1
11
*
7.5
*
30
7.5
*
7.5
*
22
*
37.5
30
*
13.2
37.5
1.8
3.6
2.2
*
11
*
7.5
*
*
7.5
*
7.5
*
22
*
37.5
*
30
25.3
*
22
*
45
*
9
*
24
S.NO
1
2
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
24
SAR ISPAT PVT LTD - DETAILS OF MACHINERY / EQUIPMENTS / APPARATUS / DEVICE FOR BAR MILL -GROUP
QTY
REGULAR
TYPE OF
LOAD PER
DESCRIPTION
LOAD In
STAND
MOTOR UNIT In KW REGULAR
INSTALLED
KW
BY
Roughing Mill
Intermediate Mill
Continious Mill -Group 1
Continious Mill -Group 2
Flying Shear
Rake
Pinch Roll
Tail Breaker
CC Shear
Hot Shear
Charging Roller table
Pusher power pack
Combution Air Blower
Coal Pulvarizer
Furnace Oil Main tank Pump1
Furnace oil day tank heater
HPU oil Pump
HPU unit-Heaters & Pumping Unit
JIB Crane
Ejector LT
Ejector CT
PullOut Transfer RT
Discharge RT
HOT Billet Transfer Table
Hot Approach Roller Table
Disc Table
Tilting Table F.side Working Table
DC
DC
DC
DC
DC
DC
DC
DC
DC
DC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
1200
505
275
351
220
100
45
45
22
80
7.5
30
30
55
7.5
4
2.5
30
2.2
15
5.5
3.75
3.75
7.5
7.5
2.2
6
1
0
4
2
1
1
1
1
1
1
0
1
1
1
1
1
1
1
0
1
0
1
1
1
1
1
1
0
2
4
4
0
0
2
1
0
0
1
1
1
1
1
0
1
1
1
0
1
0
2
2
3
0
2
1
2
8
6
1
1
3
2
1
1
1
2
2
2
2
1
2
2
1
1
1
1
3
3
4
1
3
1200
0
1100
702
220
100
45
45
22
80
0
30
30
55
7.5
4
2.5
30
0
15
0
3.75
3.75
7.5
7.5
2.2
6
25
25
26
27
28
29
30
31
32
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
47
48
49
50
51
52
53
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
AC
6
14
14
6
0.43
11
7.5
7.5
7.5
22
30
22
75
11
7.5
37.5
30
1.1
2.2
22
7.5
45
1.8
3
3.6
35
30
37
5.7
3.7
2.25
3
1
1
0
0
1
0
1
1
2
1
1
1
1
1
2
1
0
0
0
0
0
1
0
1
1
1
0
1
1
0
0
0
1
0
1
1
1
2
1
3
2
1
2
2
2
1
3
0
2
23
6
1
5
0
1
2
0
0
1
1
0
1
1
1
2
1
1
1
2
2
2
4
4
2
3
3
3
2
5
1
2
23
6
1
5
1
1
3
1
1
1
2
1
1
1
1
6
14
0
0
0.43
0
7.5
7.5
15
22
30
22
75
11
15
37.5
0
0
0
0
0
45
0
3
3.6
35
0
37
5.7
0
0
0
53
54
55
56
57
58
59
60
61
Shapping M/C
Grinding M/C
Radial Drilling M/c
Rib Cutting M/C
Power Hack Saw
LAB & UTM Machine
Man cooler DB-1
MLDB
Welding DB
AC
AC
AC
AC
AC
AC
AC
AC
3.7
1
1.5
1
2.25
1
7.5
1
2.25
1
5
0
2.2
5
14
1
14
1
Total Distribution @ 100 Load
As per Rolling Mill Factor - Total distribution Load @ 60%
0
1
0
0
0
1
5
0
0
1
2
1
1
1
1
10
1
1
3.7
1.5
2.25
7.5
2.25
0
11
14
14
4167.13
2500.278
TOTAL
CONNECTED
LOAD In KW
0
1010
1100
1404
0
0
90
45
0
0
7.5
30
30
55
7.5
0
2.5
30
2.2
0
5.5
0
7.5
15
22.5
0
12
1200
1010
2200
2106
220
100
135
90
22
80
7.5
60
60
110
15
4
5
60
2.2
15
5.5
3.75
11.25
22.5
30
2.2
18
6
0
14
6
0.43
22
7.5
22.5
15
22
60
44
150
11
22.5
0
60
25.3
13.2
22
37.5
0
1.8
6
0
0
30
37
0
3.7
2.25
3
12
14
14
6
0.86
22
15
30
30
44
90
66
225
22
37.5
37.5
60
25.3
13.2
22
37.5
45
1.8
9
3.6
35
30
74
5.7
3.7
2.25
3
0
1.5
0
0
0
5
11
8
0
4546.38
2727.828
3.7
3
2.25
7.5
2.25
5
22
22
14
8713.51
5228.106