koyo. CERAMIC BEARINGSKoyo. canamic nama 1. Features 1. High Speed ‘* Centrifugal force reduction due to light ball or roller 2. High Corrosion Resistance ‘Can be used under special conditions such as in acid, akall and salt water, etc. 3. High Vacuum (10-™Pa) ‘+ High seizure resistance with solid lubricant 4. Heat Resistance (800°C) ‘+ No hardness and strength reduction under high temperature 5. Non-magnetism ‘+ Can be used in mastic field 6. Lightness '* Density is 40% of the bearing stee!'s, 7. Small dimension change by temperature ‘+ Low coefficient of near expansion (25% of the bearing steels ) 8. High Rigidity ‘* Higher hardness and longitudinal elasticity ‘modulus greater than the bearing steel 9. Insulation ‘= Deterioration caused by electric arcing can bbe prevented (Ref.) Performance comparison between ceramics (SisN.) and bearing steel (SUJ 2) Density e/me 2. Configuration 1. 3NC : Hybrid Ceramic Bearing ‘Angular contact bell bearing Deep groove bball bearing. Cylindrical roller bearing oO 2. NC : Full Ceramic Bearing Deep groove Cytindrical ballbearing roller bearing my Remark) Needle roller bearing and tapered roller bearing, are also available. Please contact Koyo for details. 32 78 Corrosion resistance — good oor Heat resistance < 800 180 Magnetism — nonmagnetic magnetic Coefficient of linear expansion ve 32x 10% 125 x 108 Vickers hardness HV 1500 750 Modulus of longitudial elasticity GPa 320 208 Poisson's ratio — 029 03 Conductivity — insulator conductor Coupling scheme — covalent bond metallic bond3. Bearing Type (typical examples) Several types of ceramic bearings that apply the optimum characteristics of ceramic material igh corrosion fepene) Ores) mee be ae cee pera fs retro Cea (sy High speed, High corrosion resistance, High vacuum, Heat resistance, Non-megnetism, Lightness, High rigidity. Insulation 4. Application Examples Utilized example Application example ‘machine tool main spindle, turbo charger. gas turbine. centrifuge, spindle moter. Hi J S288 dental handpiece, poligonal mitror scanning mator, twine spindle High corrosion ‘semiconductor equipment, plating equipment. composite fiber equipment, resistance optical film equipment, drug equipment High vacuum semiconductor equi jaratus. stepping motor Heat resistance heat treatment furnace, heat roller, medical supplies equipment, chemical fiber instruments Non-magnetism ‘semiconductor equioment, supercanduction ecuipment. atomic power installation Lightness crankshaft of racing motorcycle. space appliance, aircraft engine High rigidity machine too! main spindle Insulation plating equipment, traction motor. motorActive Commitment to Every Extreme Special Environment 5. Performance 5.1 Load capacity ‘85% of standard bearing, somes standard bearing |__(steelroling elementy __|_ Permanent deformation (steel rong element) Same as standard bearing (steel roling element) set 5.2 High speed a) Grease lubrication is (Sasa) 2 cama bearing basic number ACHO14CDBD aes boundary dimension 9 70x@ 110 x20 wb Santali load redial 100 N 2 | ince cotng grease ISOFLEX NBUIS i 10% of bearing free space filing z T cenmic ening é | acetone : es $s om ‘Test result shows small temperature rise and high Rotation speed speed performance of ceramic bearing. b) Oil & air lubrication z astra z. feat B bearing basic number ACHO18CDBD . boundary dimension © 80 X@ 140 x 24 29 L sani load radial 100 N, axial S88.N g yon oil ISO VG10 0.004 ce/min E q air 60 Ne /min i Test result shows small temperature rise and high Rotation speed ‘speed performance of ceramic bearing. ©) Oil jet lubrication ap emake, | len ceeihenin shah Crt Oil supply volume bearing basic number 7001 boundary dimension @ 12x@28x8 load axial 100 N oil ASTO 500 Test result shows high seisure resistance of ceramic bearing at high speed.Koyo. caraunic earings 5.3 Corrosion resistance a) Inacid and alkali SCANLAN | CARROT 3 oe. i Ba ‘ — _— omak owe b) Inwater © faking (O= stop' Teatvalag| CCalelation fie 0 30 100 500 Life time sample A: stendard ceramic B: corosion resistance ceramic corrosive 80°C, 35%HCL x 10h environment 80°C, 35%KOH x 100h sosk Corrosion resistance ceramics is recommended under excessive corrosive environment. bearing basic number NC6206 boundary dimension @ 30x@ 62x 16 load radial 1470 N rotation speed 1.500 rpm lubricant water Service life in water is about 3% of calculation life. (Notes) 1, Material of inner and outer ring of hybrid ceramic bearing should be decided according to applications and their conditions. 2. Material and type of retainer should be decided according to applications and their conditions. 3. The availability of full ceramic bearings is limited to the range of bearing sizes from 4mm of the inner ring bore diameter to 250 mm of the outer ring outside diameter.Koyo. canamic Bearings 5.4 High vacuum Number of particle from bearings seize bearing basic number SEML6012 ee ul boundary dimension 6x9 12x38 if load radial 2.91N ag rotation speed 200 rpm 32 wi was atmosphere —_class 10 clean bench ee room temperature 32 no lubricant . test time 20 hours 2 Zz Less contamination generation from bearings can be achieved by ceramic beering in combination with solid lubricant. 5.5 Rigidity em bearing basic number boundary dimension ACHO14c Stand bein @ 70x 11020 «go (sted balls) 1 & oss [] al al Seramie Heawing [2 cr Axial load Fi Koyo] {© Cora to folowing Koyo topresontativ for ry eequrament ef bearings KOYO SEIKO CO., LTD. HEAD OFFICE 'No.5:8, Minamisomba 3:chomo, Chuo-ku, Osaka 542-8502,JAPAN PHONE: 81-6:6245-6007 FAX: 816.624.0814 TELEX: 63040 (KOYO OS) (KOYO SEIKO CO.11D{japan)is cored to ISO 9001 and OS-2000) @VALUE & TECHNOLOGY ‘CATNO.196E Printed in Japan '98.12-20M(95.6)