ASME Pressue Vessel Example

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Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 2/130
TABLE OF CONTENTS
SUBJECT
No.
PAGE
COVER SHEET
TABLE OF CONTENTS
DESIGN DATA
SETTING SUMMARY
DEFICIENCIES SUMMARY
PRESSURE SUMMARY
6~7
HYDROSTATIC TEST REPORT
8~9
THICKNESS SUMMARY
NOZZLE SUMMARY
10
WEIGHT SUMMARY
11
SHELL
14 ~ 16
12
HEAD (TOP & BTM)
17 ~ 26
13
STIFFNER RING
27 ~ 28
14
NOZZLES
29 ~ 95
15
WIND CODE
96 ~ 100
16
SEISMIC CODE
101 ~ 104
17
SUPPORT SKIRT
105 ~ 109
18
LIFTING LUG & TAILING LUG (FOR ERECTION)
110 ~ 124
19
M/H DAVIT
125 ~ 130
10
11 ~ 12
13
ISC-CALC.STD-PV_TOC-201001
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 3/130
DESIGN DATA
ITEM NO.:GCC1-0V-0202
1700
SIZE (mm x mm)

TYPE
4030
I.D x
V-VESSEL
(T.L to T.L)
NO. OF UNITS
DESIGN CODE
ASME SEC. VIII DIV.1 2010ED.+2011ADD.
CODE STAMP / N. B. REQ'D
YES / YES
FLUID
LOCAL REGULATION
N/A
CO2, H2S, H2O
DESIGN PRESSURE (INT. / EXT.)
OPERATING PRESSURE (MAX. / NOR. / MIN.)
UNIT
F.V
bar(g)
- / 0.2 / -
DESIGN TEMPERATURE (LOW. / UPP.)
-40
bar(g)
150
- / 57 / -
OPERATING TEMPERATURE (MAX. / NOR. / MIN.)
MAWP / MAP
12
SHELL
GOVERNED COMPONENT (MAWP / MAP)

HYDRO. TEST PRESSURE (FIELD / SHOP)
(NOTE 1, 2)
16
CORROSION ALLOWANCE
12
SHELL
16
bar(g)
bar(g)
0.0
mm
PWHT
N/A
S.R AFTER FORMING
N/A
HEAT TREATMENT
RADIOGRAPHY (S/H)
100
100
JOINT EFFICIENCY (S/H)
1.00
1.00
INSULATION TH'K
120
mm
FIRE PROOFING TH'K
N/A
mm
MDMT AT MAWP / MAEP
-40
AT
12 / F.V
AT bar(g)
WIND DESIGN
ASCE 7-10 (Cf=0.8, V=160mph, Category-III, Exposure category-C)
SEISMIC DESIGN
ASCE 7-10 (Site Class D, Ss=1.467, S1=0.549)
NOTE
1. Hydrostatic Test Pressure:
- Pt = 1.3 X MAWP X the lowest of (Sa/Sd), as per UG-99(b)
(Sa: Allowable stress at test temp., Sd: Allowable stress at design temp.)
2. Hydrostatic Test Temperature per UG-99(h), as recommended:
- Min.: -31 deg.C (based on calculated Rated MDMT on Pressure Summary)
- Max.: 48 deg.C
ISC-CALC.STD-PV_D.DATA1-200909
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 4/130
Settings Summary
COMPRESS 2012 Build 7200
Units: MKS
Datum Line Location: -38.00 mm from bottom seam
Design
ASME Section VIII Division 1, 2010 Edition, A11 Addenda Metric
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick:
UG-37(a) shell tr calculation considers longitudinal stress:
Get Thickness from Pressure

1.5 mm per UG-16(b)
No
No
Larger of MAWP or MAP
100% of theoretical loss
1.20
1.0
120 mm
Yes
Yes
Yes
Pipe under-tolerance is not applied to pipe cap thicknesses.

Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
Shop Hydrotest Pressure:
Test liquid specific gravity:
Field Hydrotest Pressure:
Wind load present @ field:
Maximum stress during test:
1.3 times vessel MAWP

1.00
25% of design
90% of yield
Required Marking - UG-116

UG-116(e) Radiography:
RT1 (user specified, automatic determination deactivated)
UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547:
Apply interpretation VIII-1-83-66:
No UCS-66.1 MDMT reduction:
No UCS-68(c) MDMT reduction:
Disallow UG-20(f) exemptions:
No
Yes
Yes
Yes
Yes
No
No
Yes
UG-22 Loadings
UG-22(a) Internal or External Design Pressure :
UG-22(b) Weight of the vessel and normal contents under operating or test conditions:
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads):
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22(f) Wind reactions:
UG-22(f) Seismic reactions:
UG-22(j) Test pressure and coincident static head acting during the test:
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 5/130
Deficiencies Summary
No deficiencies found.
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 6/130
Pressure Summary
Pressure Summary for Chamber bounded by BTM. Head and Top Head
Identifier
P
T
Te
MDMT
MAWP MAP MAEP
external
Design Design
( C)
( bar) ( bar) ( bar)
( C)
( bar) ( C)
MDMT
Exemption
Impact
Tested
Top Head
150
17.85
17.85 5.86
150
-48
Note 1
No
Straight Flange on Top Head
150
20.84
20.84 6.88
150
-48
Note 2
No
Shell
150
12.59
12.87 2.06
150
-48
Note 3
No
Straight Flange on BTM. Head 8
150
20.55
20.84 7.01
150
-48
Note 5
No
BTM. Head
150
17.53
17.85 5.86
150
-48
Note 4
No
Stiffner ring
N/A
N/A
N/A
N/A
1.03
150
N/A
N/A
No
Nozzle (A1_24",150#)
150
12.59
12.87 2.06
150
-48
Nozzle Note 6
No
Pad Note 7
No
Nozzle (K2A_2",150#)
150
12.59
12.87 2.06
150
-49
Note 8
No
Nozzle (K2B_2",150#)
150
12.59
12.87 2.06
150
-49
Note 8
No
150
12.59
12.87 2.06
150
-49
Note 8
No
150
12.59
12.87 2.06
150
-49
Note 8
No
150
12.59
12.87 2.06
150
-49
Note 8
No
150
12.59
12.87 2.06
150
-49
Note 8
No
150
12.59
12.87 2.06
150
-49
Note 8
No
150
12.59
12.87 2.06
150
-49
Note 8
No
150
12.59
12.87 2.06
150
-49
Note 8
No
150
12.59
12.87 2.06
150
-49
Note 8
No
Nozzle (N11_4",150#)
150
12.59
12.87 5.86
150
-48
Nozzle Note 9
No
Nozzle (N1_6",150#)
150
12.59
12.87 2.06
150
-48
Nozzle (N2_10",150#)
150
12.59
12.87 5.86
150
-48
Nozzle (N3_3",150#)
150
12.59
12.87 5.86
150
-48
Nozzle (N4_2",150#)
150
12.59
12.87 5.86
150
-49
Note 16
No
Nozzle (N5_2",150#)
150
12.59
12.87 5.86
150
-49
Note 17
No
Nozzle (N6_2",150#)
150
12.59
12.87 2.06
150
-49
Note 8
No
Nozzle (N7_2",150#)
150
12.59
12.87 2.06
150
-49
Note 8
No
Nozzle (N8_2",150#)
150
12.59
12.87 2.06
150
-49
Note 8
No
Nozzle (N9_2",150#)
150
12.59
12.87 2.06
150
-49
Note 8
No
Chamber design MDMT is -40 C

Chamber rated MDMT is -48 C @ 12.59 bar
Chamber MAWP hot & corroded is 12.59 bar @ 150 C
Chamber MAP cold & new is 12.87 bar @ 21 C
Pad Note 10 No
Nozzle Note 11 No
Pad Note 12 No
Nozzle Note 13 No
Pad Note 10 No
Nozzle Note 14 No
Pad Note 15 No
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 7/130
Chamber MAEP is 1.03 bar @ 150 C

External pressure rating was governed by the vacuum ring Stiffner ring.
Notes for MDMT Rating:
Note #
Exemption
Details
1.
Material impact test exemption temperature from Fig UCS-66M Curve D = -48 C
Fig UCS-66.1M MDMT reduction = 16.5 C, (coincident ratio = 0.7047)
Rated MDMT of -64.5C is limited to -48C by UCS-66(b)(2)
UCS-66 governing thickness = 11.05 mm
2.
Material impact test exemption temperature from Fig UCS-66M Curve D = -47.63 C
Fig UCS-66.1M MDMT reduction = 23 C, (coincident ratio = 0.6017)
UCS-66 governing thickness = 13 mm
3.
4.
5.
6.
Nozzle impact test exemption temperature from Fig UCS-66M Curve D = -48 C
UCS-66 governing thickness = 10 mm.
7.
Pad impact test exemption temperature from Fig UCS-66M Curve D = -48 C
8.
Nozzle is impact tested to -46 C with an additional 3 C reduction per UCS-66(g)
9.
Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
10.
11.
12.
13.
Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.3176).
14.
UCS-66 governing thickness = 6.67 mm.
15.
16.
Flange rating governs: Flange impact tested to -49C (UCS-66(g))
UG-84 provisions apply
17.
Design notes are available on the Settings Summary page.
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 8/130
Hydrostatic Test
Shop test pressure determination for Chamber bounded by BTM. Head and Top Head based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 16.36 bar at 21 C (the chamber MAWP = 12.59 bar)
The shop test is performed with the vessel in the horizontal position.
Identifier
Allowable
Local test Test liquid UG-99(b) UG-99(b)
Stress
Stress
pressure static head
stress
pressure during test test stress
excessive?
2
2
bar
kgf/cm
bar
ratio
factor
kgf/cm
Top Head (1)
16.57
0.21
1.30
1,173.723
2,404.489
No
16.57
0.21
1.30
1,116.942
2,404.489
No
Shell
16.57
0.21
1.30
1,809.741
2,404.489
No
Straight Flange on BTM. Head 16.57
0.21
1.30
1,116.942
2,404.489
No
BTM. Head
16.57
0.21
1.30
1,173.723
2,404.489
No
Nozzle (A1_24",150#)
16.4
0.04
1.30
3,188.224
3,579.201
No
16.56
0.2
1.30
1,800.729
3,579.201
No
16.56
0.2
1.30
1,800.277
3,579.201
No
16.56
0.2
1.30
1,800.277
3,579.201
No
16.56
0.2
1.30
1,800.277
3,579.201
No
16.43
0.06
1.30
1,785.957
3,579.201
No
16.43
0.06
1.30
1,785.957
3,579.201
No
16.4
0.04
1.30
1,783.079
3,579.201
No
16.4
0.04
1.30
1,783.079
3,579.201
No
16.43
0.06
1.30
1,785.957
3,579.201
No
16.43
0.06
1.30
1,785.957
3,579.201
No
Nozzle (N11_4",150#)
16.49
0.13
1.30
1,120.479
3,579.201
No
Nozzle (N1_6",150#)
16.49
0.13
1.30
796.887
3,579.201
No
Nozzle (N2_10",150#)
16.5
0.13
1.30
1,063.422
3,579.201
No
Nozzle (N3_3",150#)
16.49
0.13
1.30
882.961
3,579.201
No
Nozzle (N4_2",150#)
16.49
0.12
1.30
99.691
3,303.878
No
Nozzle (N5_2",150#)
16.54
0.18
1.30
1,188.45
3,579.201
No
Nozzle (N6_2",150#)
16.49
0.12
1.30
1,792.522
3,579.201
No
Nozzle (N7_2",150#)
16.59
0.22
1.30
1,803.331
3,579.201
No
Nozzle (N8_2",150#)
16.49
0.12
1.30
1,792.522
3,579.201
No
Nozzle (N9_2",150#)
16.49
0.12
1.30
1,792.522
3,579.201
No
Notes:
(1) Top Head limits the UG-99(b) stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The test temperature of 21 C is warmer than the minimum recommended temperature of -31 C so the brittle fracture provision of UG-99(h) has
been met.
Field test pressure determination for Chamber bounded by BTM. Head and Top Head based on MAWP per UG-99(b)
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 9/130
Field hydrostatic test gauge pressure is 16.36 bar at 21 C (the chamber MAWP = 12.59 bar)
The field test is performed with the vessel in the vertical position.
Identifier

Stress
Allowable
Stress
stress
excessive?
2
2
bar
bar
ratio
factor
kgf/cm
kgf/cm
Top Head (1)
16.43
0.07
1.30
1,163.866
2,404.489
No
16.43
0.07
1.30
1,107.562
2,404.489
No
Shell
16.82
0.45
1.30
1,836.895
2,404.489
No
0.46
1.30
1,133.933
2,404.489
No
BTM. Head
16.86
0.5
1.30
1,194.538
2,404.489
No
Nozzle (A1_24",150#)
16.78
0.42
1.30
3,261.865
3,579.201
No
16.51
0.15
1.30
1,795.452
3,579.201
No
16.79
0.43
1.30
1,825.815
3,579.201
No
16.51
0.15
1.30
1,795.452
3,579.201
No
16.79
0.43
1.30
1,825.815
3,579.201
No
16.51
0.15
1.30
1,795.452
3,579.201
No
16.79
0.43
1.30
1,825.815
3,579.201
No
16.51
0.15
1.30
1,795.452
3,579.201
No
16.57
0.21
1.30
1,801.312
3,579.201
No
16.73
0.37
1.30
1,819.422
3,579.201
No
16.76
0.4
1.30
1,822.086
3,579.201
No
Nozzle (N11_4",150#)
16.39
0.03
1.30
1,113.863
3,579.201
No
Nozzle (N1_6",150#)
16.5
0.14
1.30
797.526
3,579.201
No
Nozzle (N2_10",150#)
16.38
0.02
1.30
1,056.032
3,579.201
No
Nozzle (N3_3",150#)
16.89
0.53
1.30
904.393
3,579.201
No
Nozzle (N4_2",150#)
16.88
0.52
1.30
102.055
3,303.878
No
Nozzle (N5_2",150#)
16.39
0.03
1.30
1,177.764
3,579.201
No
Nozzle (N6_2",150#)
16.79
0.43
1.30
1,825.815
3,579.201
No
Nozzle (N7_2",150#)
16.75
0.38
1.30
1,820.701
3,579.201
No
Nozzle (N8_2",150#)
16.74
0.38
1.30
1,820.488
3,579.201
No
Nozzle (N9_2",150#)
16.55
0.18
1.30
1,799.074
3,579.201
No
Notes:
been met.
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 10/130
Thickness Summary
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t Design t Total Corrosion Joint

(mm)
(mm)
(mm)
E
Load
Top Head
SA-516 70 1,706 ID
437.55
11.05*
4.95
1.00
Internal
SA-516 70 1,706 ID
38
13
6.12
1.00
External
Shell
SA-516 70 1,706 ID
3,954
6.1
1.00
External
Straight Flange on BTM. Head SA-516 70 1,706 ID
38
13
6.08
1.00
External
BTM. Head
SA-516 70 1,706 ID
437.55
11.05*
5.15
1.00
Internal
Support Skirt
SA-516 70 1,722 OD 5,119.91 10
1.54
0.55
Seismic
Nominal t: Vessel wall nominal thickness

Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 11/130
Nozzle Summary
Nozzle
mark
OD
(mm)
Req tn
tn
(mm) (mm)
Reinforcement
Pad
Corr
A1? A2?
(mm)
Nom t Design t User t Width
tpad
(mm)
(mm)
(mm) (mm) (mm)
A1_24",150#
609.6
10
Yes Yes 8
245.2
10
102.3
K2A_2",150# 78
13.6
4.8
Yes Yes 8
N/A
N/A
147.3
K2B_2",150# 78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
K3A_2",150# 78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
K3B_2",150# 78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
K4A_2",150# 78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
K4B_2",150# 78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
K5A_2",150# 78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
K5B_2",150# 78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
K6A_2",150# 78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
K6B_2",150# 78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
N11_4",150#
114.3
6.02
6.02
Yes Yes 11.05* 11.05
43.04
10
196.2
N1_6",150#
168.28 14.27 7.11
Yes Yes 8
90.85
10
144.2
N2_10",150#
273.05 9.27
9.1
Yes Yes 11.05* 11.05
118.5
10
197.8
N3_3",150#
88.9
7.62
5.49
Yes Yes 11.05* 11.05
45.55
10
235.6
N4_2",150#
60.32
8.74
1.71
Yes Yes 7.62
N/A
N/A
3206.0
N5_2",150#
78
13.6
4.8
Yes Yes 11.05* 11.05
N/A
N/A
265.3
N6_2",150#
78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
N7_2",150#
78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
N8_2",150#
78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
N9_2",150#
78
13.6
4.8
Yes Yes 8
N/A
N/A
156.1
Shell
tn:
Req tn:
Nom t:
Design t:
User t:
Aa:
Ar:
Corr:
*
0.9
Nozzle thickness
Nozzle thickness required per UG-45/UG-16
Vessel wall thickness
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Area available per UG-37, governing condition
Area required per UG-37, governing condition
Corrosion allowance on nozzle wall
Aa/Ar
(%)
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 12/130
Nozzle Schedule
Materials
Nozzle
mark
Service
A1_24",150#
Nozzle
Size
Nozzle
589.60 IDx10.00 SA-516 70
Impact Norm
Fine
Grain
Pad
Impact Norm
Fine
Grain
Flange
No
Yes
Yes
SANo
516 70
Yes
Yes
WN A350 LF2
Cl.1 Class 150
K2A_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K2B_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K3A_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K3B_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K4A_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K4B_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K5A_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K5B_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K6A_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K6B_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
N11_4",150#
Nozzle
NPS 4 Sch 40
(Std) DN 100
SA-333 6 Wld
& smls pipe
No
No
No
SANo
516 70
Yes
Yes
WN A350 LF2
Cl.1 Class 150
N1_6",150#
Nozzle
NPS 6 Sch 120

DN 150
SA-333 6 Wld
& smls pipe
No
No
No
SANo
516 70
Yes
Yes
WN A350 LF2
Cl.1 Class 150
N2_10",150#
Nozzle
NPS 10 Sch 40
(Std) DN 250
SA-333 6 Wld
& smls pipe
No
No
No
SANo
516 70
Yes
Yes
WN A350 LF2
Cl.1 Class 150
N3_3",150#
Nozzle
NPS 3 Sch 80
(XS) DN 80
SA-333 6 Wld
& smls pipe
No
No
No
SANo
516 70
Yes
Yes
WN A350 LF2
Cl.1 Class 150
N4_2",150#
Nozzle
NPS 2 Sch 160

DN 50
SA-333 6 Wld
& smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN A350 LF2
Cl.1 Class 150
N5_2",150#
Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
N6_2",150#
Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
N7_2",150#
Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
N8_2",150#
Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
N9_2",150#
Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 13/130
Weight Summary
Weight ( kg) Contributed by Vessel Elements
Component
Metal
Metal
Insulation
Piping Operating Liquid
Insulation
Lining
New* Corroded*
Supports
+ Liquid New Corroded
Top Head
309.4
Shell
94.6
20
78
1,310.3 1,310.3
549.1
20
509.4
BTM. Head
315.3
315.3
94.6
20
78
Support Skirt
2,157
2,157
Skirt Base Ring 348.4
348.4
0
738.4
TOTAL:
309.4
4,440.3 4,440.3
Test Liquid
New
Corroded
733.2
733.2
6,637.8 6,637.8
9,036.9
9,036.9
709.7
709.7
727.4
727.4
60
665.4
7,347.5 7,347.5
10,497.6 10,497.6
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
Packed Ladders &

Tray
Rings & Vertical
Trays
Beds Platforms
Supports Clips
Loads
New Corroded New Corroded

Top Head
61.2
Shell
BTM. Head
Support Skirt
544.7 544.7
76.3
450
13.1
13.1
25.3
25.3
Skirt Base Ring 0
8.3
TOTAL:
644.3 644.3
84.6
450
61.2
Vessel operating weight, Corroded: 14,431 kg

Vessel operating weight, New:
14,431 kg
Vessel empty weight, Corroded: 7,083 kg
Vessel empty weight, New:
7,083 kg
Vessel test weight, New:
17,581 kg
Vessel test weight, Corroded:
17,581 kg
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 6,345 kg
Center of Gravity:
1.83 mm
Note: Vessel lift weight includes weight of insulation supports as they are assumed to be shop installed.
Vessel Capacity
Vessel Capacity** (New):
10,429 liters
Vessel Capacity** (Corroded): 10,429 liters
**The vessel capacity does not include volume of nozzle, piping or other attachments.
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 14/130
Shell
Component:
Cylinder
Material specification:
SA-516 70 (II-D Metric p. 18, ln. 19)
Internal design pressure: P = 8 bar @ 150 C
External design pressure: Pe = 1.03 bar @ 150 C
Static liquid head:
Ps = 0.28 bar (SG = 0.963, Hs = 3,010 mm,Operating head)
Pth = 0.21 bar (SG = 1, Hs = 2,095 mm, Horizontal test head)
Ptv = 0.45 bar (SG = 1, Hs = 4,632 mm, Vertical test head)
Corrosion allowance
Inner C = 0 mm
Outer C = 0 mm
No impact test performed
Design MDMT = -40 C
Rated MDMT = -48 C
Material is normalized
Material is produced to Fine Grain Practice
PWHT is not performed
Radiography:
Longitudinal joint Full UW-11(a) Type 1
Top circumferential joint Full UW-11(a) Type 1
Bottom circumferential joint Full UW-11(a) Type 1
Estimated weight New = 1,310.3 kg
corr = 1,310.3 kg
Capacity
New = 8,974.79 liters corr = 8,974.79 liters
ID
= 1,706 mm
Length Lc = 3,954 mm
t
= 8 mm
Insulation thk:
120 mm
density:
200 kg/m3
Insulation Support
Individual Support
3,048 mm
20 kg
Spacing:
Weight:
Lining/Refractory
3 mm
density:
8,027 kg/m3
thickness:
Design thickness, (at 150 C) UG-27(c)(1)
t
=
=
=
P*R / (S*E - 0.60*P) + Corrosion

8.28*853 / (1,380*1.00 - 0.60*8.28) + 0
5.14 mm
Maximum allowable working pressure, (at 150 C) UG-27(c)(1)

P
=
=
=
S*E*t / (R + 0.60*t) - Ps
1,380*1.00*8 / (853 + 0.60*8) - 0.28
12.59 bar
Maximum allowable pressure, (at 21 C) UG-27(c)(1)

P
=
=
=
S*E*t / (R + 0.60*t)
1,380*1.00*8 / (853 + 0.60*8)
12.87 bar
External Pressure, (Corroded & at 150 C) UG-28(c)

L / Do = 2,176.17 / 1,722 = 1.2637
Do / t = 1,722 / 6.1
= 282.4825
From table G:
A = 0.000222
From table CS-2 Metric: B = 223.428 kg/cm2 (219.11 bar)
= 4*B / (3*(Do / t))
Pa
= 4*219.11 / (3*(1,722 / 6.1))
= 1.03 bar
Design thickness for external pressure Pa = 1.03 bar
ta
t + Corrosion
6.1 + 0 = 6.1 mm
Weight:
Total Support
Weight:
Weight:
549.1 kg
20 kg
509.4 kg
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 15/130
Maximum Allowable External Pressure, (Corroded & at 150 C) UG-28(c)

L / Do = 2,176.17 / 1,722 = 1.2637
= 215.2500
Do / t = 1,722 / 8
From table G:
A = 0.000335
Pa
= 4*B / (3*(Do / t))
= 4*332.18 / (3*(1,722 / 8))
= 2.06 bar
% Extreme fiber elongation - UCS-79(d)
EFE
(50*t / Rf)*(1 - Rf / Ro)
(50*8 / 857)*(1 - 857 / )

0.4667%
The extreme fiber elongation does not exceed 5%.

External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)
Pv
= W / (2**Rm) + M / (*Rm2)
= 10*3,983.1 / (2**857) + 10000*3,699.4 / (*8572)
= 23.4302 kg/cm
= Pv / (Pe*Do)
= 9.803*23.4302 / (1.03*1,722)
= 0.1290
=6
= 1.23 / (L / Do)2
= 1.23 / (2,176.17 / 1,722)2
= 0.7702
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (62 - 1 + 0.7702 + 0.7702*0.1290) / (62 - 1 + 0.7702)
= 1.0028
Ratio Pe * Pe MAEP design cylinder thickness is satisfactory.
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)
Pv
= (1 + 0.14*SDS)*W / (2**Rm) + M / (*Rm2)

= 1.14*10*3,983.1 / (2**857) + 10000*7,234.2 / (*8572)
= 39.7627 kg/cm
= Pv / (Pe*Do)
= 9.803*39.7627 / (1.03*1,722)
= 0.2190
=6
= 1.23 / (L / Do)2
= 1.23 / (2,176.17 / 1,722)2
= 0.7702
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (62 - 1 + 0.7702 + 0.7702*0.2190) / (62 - 1 + 0.7702)
= 1.0047
Design thickness = 6.1 mm
The governing condition is due to external pressure.
The cylinder thickness of 8 mm is adequate.
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 16/130
Thickness Required Due to Pressure + External Loads
Condition
Pressure
P ( bar)
Allowable Stress Before

UG-23 Stress Increase
( kg/cm2)
Temperature
( C)
Corrosion
C (mm)
St
Sc
1,407.2
901.8
150
Operating, Hot & New 8
1,407.2
901.8
150
Hot Shut Down,

Corroded
1,407.2
901.8
150
Hot Shut Down, New
1,407.2
901.8
150
Empty, Corroded
1,407.2
901.8
21.11
Empty, New
1,407.2
901.8
21.11
Vacuum
-1.03
1,407.2
901.8
150
Hot Shut Down,

Corroded, Weight &
Eccentric Moments
Only
1,407.2
901.8
150
Operating, Hot &

Corroded
Load
Wind
Req'd Thk
Due to
Tension
(mm)
Req'd Thk Due to

Compression
(mm)
2.13
1.92
Seismic 2.22
1.82
Wind
2.13
1.92
Seismic 2.22
1.82
Wind
0.07
0.22
Seismic 0.17
0.37
Wind
0.07
0.22
Seismic 0.17
0.37
Wind
0.07
0.22
Seismic 0.09
0.25
Wind
0.07
0.22
Seismic 0.09
0.25
Wind
0.31
0.63
Seismic 0.16
0.78
Weight
0.11
0.06
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 17/130
Top Head
ASME Section VIII, Division 1, 2010 Edition, A11 Addenda Metric
Component:
Ellipsoidal Head
Material Specification:
SA-516 70 (II-D Metric p.18, ln. 19)
Static liquid head:
Ps= 0 bar (SG=0.963, Hs=0 mm Operating head)
Pth= 0.21 bar (SG=1, Hs=2098 mm Horizontal test head)
Ptv= 0.06 bar (SG=1, Hs=640 mm Vertical test head)
Corrosion allowance:
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -40C
Rated MDMT = -48C
Material is produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography:
Category A joints Head to shell seam -
Full UW-11(a) Type 1

Estimated weight*:
Capacity*:
* includes straight flange
new = 309.4 kg
new = 727.1 liters
corr = 309.4 kg
corr = 727.1 liters
Inner diameter
= 1706 mm
Minimum head thickness
= 11.05 mm
Head ratio D/2h
= 2 (new)
Head ratio D/2h
= 2 (corroded)
Straight flange length Lsf
= 38 mm
Nominal straight flange thickness tsf = 13 mm
Insulation thk*:
120 mm
density: 200 kg/m3
Insulation support ring spacing:
3,048 mm
individual weight: 20 kg
Lining/ref thk*:
3 mm
density: 8,026.9985 kg/m3
* includes straight flange if applicable
Results Summary
The governing condition is internal pressure.
Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Design thickness due to external pressure (te)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
Maximum allowable external pressure (MAEP)
=
=
=
=
=
=
1.5 mm + 0 mm = 1.5 mm
4.95 mm
4.44 mm
17.85 bar
17.85 bar
5.86 bar
Design thickness for internal pressure, (Corroded at 150 C) UG-32(d)(1)

t
=
=
=
P*D / (2*S*E - 0.2*P) + Corrosion

8*1,706 / (2*1,380*1 - 0.2*8) + 0
4.95 mm
The head internal pressure design thickness is 4.95 mm.

Maximum allowable working pressure, (Corroded at 150 C) UG-32(d)(1)
weight: 94.6163 kg
total weight: 20 kg
weight: 77.9677 kg
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 18/130
=
=
=
2*S*E*t / (D + 0.2*t) - Ps
2*1,380*1*11.05 / (1,706 +0.2*11.05) - 0
17.85 bar
The maximum allowable working pressure (MAWP) is 17.85 bar.

Maximum allowable pressure, (New at 21 C) UG-32(d)(1)
P
=
=
=
2*S*E*t / (D + 0.2*t) - Ps
2*1,380*1*11.05 / (1,706 +0.2*11.05) - 0
17.85 bar
The maximum allowable pressure (MAP) is 17.85 bar.

Design thickness for external pressure, (Corroded at 150 C) UG-33(d)
Equivalent outside spherical radius (Ro)
Ro
=
Ko*Do
=
0.8886*1,728.1
=
1,535.65 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,535.65 / 4.44)
0.000361
From Table CS-2 Metric:B
365.0341 kgf/cm2
Pa
=
=
=
B / (Ro / t)
357.9764 / (1,535.65 / 4.44)
1.0342 bar
4.44 mm + Corrosion = 4.44 mm + 0 mm = 4.44 mm
Check the external pressure per UG-33(a)(1) UG-32(d)(1)

t
=
=
=
1.67*Pe*D / (2*S*E - 0.2*1.67*Pe) + Corrosion

1.67*1.03*1,706 / (2*1,380*1 - 0.2*1.67*1.03) + 0
1.07 mm
The head external pressure design thickness (te) is 4.44 mm.

Maximum Allowable External Pressure, (Corroded at 150 C) UG-33(d)
=
Ko*Do
Ro
=
0.8886*1,728.1
=
1,535.65 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,535.65 / 11.05)
0.000899

Pa
=
=
=
829.8991 kgf/cm2
B / (Ro / t)
813.8537 / (1,535.65 / 11.05)
5.8562 bar
Check the Maximum External Pressure, UG-33(a)(1) UG-32(d)(1)

P
=
=
=
2*S*E*t / ((D + 0.2*t)*1.67) - Ps2

2*1,380*1*11.05 / ((1,706 +0.2*11.05)*1.67) - 0
10.69 bar
The maximum allowable external pressure (MAEP) is 5.86 bar.

Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 19/130
EFE
(75*t / Rf)*(1 - Rf / Ro)
(75*13 / 296.52)*(1 - 296.52 / )

3.2881%
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 20/130

Component:
Straight Flange
SA-516 70 (II-D Metric p. 18, ln. 19)
Fig UCS-66.1M MDMT reduction = 23 C, (coincident ratio = 0.6017)
Static liquid head:
(SG = 0.963, Hs = 0 mm,Operating head)
Ps = 0 bar
Ptv = 0.07 bar (SG = 1, Hs = 678 mm, Vertical test head)
Corrosion allowance
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -40 C
Rated MDMT = -48 C
Radiography:
Circumferential joint Full UW-11(a) Type 1
Estimated weight New = 20.9 kg
corr = 20.9 kg
Capacity
New = 86.25 liters corr = 86.25 liters
ID
= 1,706 mm
Length Lc = 38 mm
t
= 13 mm
Insulation thk:
120 mm
density:
200 kg/m3
Lining/Refractory
3 mm
density:
8,027 kg/m3
thickness:
t
=
=
=

8*853 / (1,380*1.00 - 0.60*8) + 0
4.96 mm

P
=
=
=
S*E*t / (R + 0.60*t) - Ps
1,380*1.00*13 / (853 + 0.60*13) - 0
20.84 bar

P
=
=
=
S*E*t / (R + 0.60*t)
1,380*1.00*13 / (853 + 0.60*13)
20.84 bar

L / Do = 2,176.17 / 1,732 = 1.2564
= 283.1316
Do / t = 1,732 / 6.12
From table G:
A = 0.000222
Pa
= 4*B / (3*(Do / t))
= 4*219.61 / (3*(1,732 / 6.12))
= 1.03 bar
ta
t + Corrosion
6.12 + 0 = 6.12 mm
Weight:
0 kg
Weight:
0 kg
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 21/130

L / Do = 2,176.17 / 1,732 = 1.2564
= 133.2308
Do / t = 1,732 / 13
From table G:
A = 0.000691
Pa
= 4*B / (3*(Do / t))
= 4*687.1 / (3*(1,732 / 13))
= 6.88 bar
EFE
(50*t / Rf)*(1 - Rf / Ro)
(50*13 / 859.5)*(1 - 859.5 / )

0.7563%

Condition
Pressure
P ( bar)

( kg/cm2)
St
Sc
Temperature
( C)
Corrosion
C (mm)
Operating, Hot &

Corroded
1,407.2
1,031.7
150
Operating, Hot &

New
1,407.2
1,031.7
150
Hot Shut Down,

Corroded
1,407.2
1,031.7
150
Hot Shut Down, New
1,407.2
1,031.7
150
Empty, Corroded
1,407.2
1,031.7
21.11
Empty, New
1,407.2
1,031.7
21.11
Vacuum
-1.03
1,407.2
1,031.7
150
Hot Shut Down,

Corroded, Weight &
Eccentric Moments
Only
1,407.2
1,031.7
150
Req'd Thk
Due to
Tension
(mm)
Load
Wind
Req'd Thk Due to

Compression
(mm)
2.06
2.05
Seismic 2.06
2.05
Wind
2.06
2.05
Seismic 2.06
2.05
Wind
0.01
Seismic 0
0.01
Wind
0.01
Seismic 0
0.01
Wind
0.01
Seismic 0
0.01
Wind
0.01
Seismic 0
0.01
Wind
0.37
0.37
Seismic 0.36
0.38
Weight
0.01
0.01
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 22/130
BTM. Head
Component:
Ellipsoidal Head
SA-516 70 (II-D Metric p.18, ln. 19)
Static liquid head:
Ps= 0.33 bar (SG=0.963, Hs=3474.5 mm Operating head)
Ptv= 0.5 bar (SG=1, Hs=5096.5 mm Vertical test head)
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -40C
Rated MDMT = -48C
Radiography:

Estimated weight*:
Capacity*:
new = 315.3 kg
new = 727.1 liters
corr = 315.3 kg
corr = 727.1 liters
Inner diameter
= 1706 mm
= 11.05 mm
Head ratio D/2h
= 2 (new)
Head ratio D/2h
= 2 (corroded)
= 38 mm
Insulation thk*:
120 mm
density: 200 kg/m3
3,048 mm
Lining/ref thk*:
3 mm
Results Summary
=
=
=
=
=
=
1.5 mm + 0 mm = 1.5 mm
5.15 mm
4.44 mm
17.53 bar
17.85 bar
5.86 bar

t
=
=
=

8.33*1,706 / (2*1,380*1 - 0.2*8.33) + 0
5.15 mm

weight: 94.6163 kg
total weight: 20 kg
weight: 77.9677 kg
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 23/130
=
=
=
2*S*E*t / (D + 0.2*t) - Ps
2*1,380*1*11.05 / (1,706 +0.2*11.05) - 0.33
17.53 bar

P
=
=
=
2*S*E*t / (D + 0.2*t) - Ps
2*1,380*1*11.05 / (1,706 +0.2*11.05) - 0
17.85 bar

Ro
=
Ko*Do
=
0.8886*1,728.1
=
1,535.65 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,535.65 / 4.44)
0.000361
365.0341 kgf/cm2
Pa
=
=
=
B / (Ro / t)
357.9764 / (1,535.65 / 4.44)
1.0342 bar

t
=
=
=

1.67*1.03*1,706 / (2*1,380*1 - 0.2*1.67*1.03) + 0
1.07 mm

=
Ko*Do
Ro
=
0.8886*1,728.1
=
1,535.65 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,535.65 / 11.05)
0.000899

Pa
=
=
=
829.8991 kgf/cm2
B / (Ro / t)
813.8537 / (1,535.65 / 11.05)
5.8562 bar

P
=
=
=
2*S*E*t / ((D + 0.2*t)*1.67) - Ps2

2*1,380*1*11.05 / ((1,706 +0.2*11.05)*1.67) - 0
10.69 bar

Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 24/130
EFE
(75*t / Rf)*(1 - Rf / Ro)
(75*13 / 296.52)*(1 - 296.52 / )

3.2881%
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 25/130
Straight Flange on BTM. Head

Component:
Straight Flange
SA-516 70 (II-D Metric p. 18, ln. 19)
Static liquid head:
Corrosion allowance
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -40 C
Rated MDMT = -48 C
Radiography:
corr = 20.9 kg
Capacity
ID
= 1,706 mm
Length Lc = 38 mm
t
= 13 mm
Insulation thk:
120 mm
density:
200 kg/m3
Lining/Refractory
3 mm
density:
8,027 kg/m3
thickness:
t
=
=
=

8.29*853 / (1,380*1.00 - 0.60*8.29) + 0
5.14 mm

P
=
=
=
S*E*t / (R + 0.60*t) - Ps
1,380*1.00*13 / (853 + 0.60*13) - 0.29
20.55 bar

P
=
=
=
S*E*t / (R + 0.60*t)
1,380*1.00*13 / (853 + 0.60*13)
20.84 bar

L / Do = 2,138.17 / 1,732 = 1.2345
= 285.1004
Do / t = 1,732 / 6.08
From table G:
A = 0.000224
Pa
= 4*B / (3*(Do / t))
= 4*221.14 / (3*(1,732 / 6.08))
= 1.03 bar
ta
t + Corrosion
6.08 + 0 = 6.08 mm
Weight:
0 kg
Weight:
0 kg
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 26/130

L / Do = 2,138.17 / 1,732 = 1.2345
= 133.2308
Do / t = 1,732 / 13
From table G:
A = 0.000704
Pa
= 4*B / (3*(Do / t))
= 4*700.07 / (3*(1,732 / 13))
= 7.01 bar
EFE
(50*t / Rf)*(1 - Rf / Ro)
(50*13 / 859.5)*(1 - 859.5 / )

0.7563%

Condition
Pressure
P ( bar)

( kg/cm2)
St
Sc
Temperature
( C)
Corrosion
C (mm)
Operating, Hot &

Corroded
1,407.2
1,031.7
150
Operating, Hot &

New
1,407.2
1,031.7
150
Hot Shut Down,

Corroded
1,407.2
1,031.7
150
Hot Shut Down, New
1,407.2
1,031.7
150
Empty, Corroded
1,407.2
1,031.7
21.11
Empty, New
1,407.2
1,031.7
21.11
Vacuum
-1.03
1,407.2
1,031.7
150
Hot Shut Down,

Corroded, Weight &
Eccentric Moments
Only
1,407.2
1,031.7
150
Load
Wind
Req'd Thk
Due to
Tension
(mm)
Req'd Thk Due to

Compression
(mm)
2.13
1.92
Seismic 2.23
1.82
Wind
2.13
1.92
Seismic 2.23
1.82
Wind
0.07
0.19
Seismic 0.17
0.32
Wind
0.07
0.19
Seismic 0.17
0.32
Wind
0.07
0.19
Seismic 0.09
0.22
Wind
0.07
0.19
Seismic 0.09
0.22
Wind
0.27
0.55
Seismic 0.13
0.69
Weight
0.09
0.05
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 27/130
Stiffner ring
Stiffener ring calculations per UG-29(a)

Ring type:
Flat bar
Ring description:
FB 8 x 110
Ring material:
SA-516 70 (II-D Metric p. 18, ln. 19)
External pressure:
1.03
bar
Ring is located:
outside the vessel
Distance from ring neutral axis to datum: 1,996
mm
Ring corrosion allowance:
0
mm
Distance to previous support:
2,176.17
mm
Distance to next support:
2,138.17
mm
L / Do = 2,176.17 / 1,722 = 1.2637

Do / t = 1,722 / 6.1 = 282.4485
From Table G:
A = 0.000222
From Table CS-2 Metric: B = 223.471 kgf/cm2
Pa = 4*B / (3*(Do / t))
= 4*223.471 / (3*(1,722 / 6.1))
= 1.0549 kgf/cm2
B = 0.75*P*Do / (t + As / Ls)
= 0.75*1.03*1,722 / (6.1 + 880 / 2,157.17)*1.02
= 209.412 kgf/cm2
From Table CS-2 Metric: A = 0.00020771 (ring, 150C)
Is '
= [Do2*Ls*(t + As / Ls)*A] / 10.9

= [1,7222*2,157.17*(6.1 + 880 / 2,157.17)*0.00020771] / 10.9 / 10000
= 79.28 cm4
I' for the composite corroded shell-ring cross section is 254.68 cm4
As I' >= Is' a FB 8 x 110 stiffener is adequate for an external pressure of 1.03 bar.
Check the stiffener ring attachment welds per UG-30
Fillet weld is:
Continuous both sides
Fillet weld leg size:
10 mm
Vessel thickness at weld location, new:
8 mm
Vessel corrosion allowance at weld location: 0 mm
Stiffener thickness at weld location:
8 mm
Per UG-30(f)(1) the minimum attachment weld size is 6 mm

The fillet weld size of 10 mm is adequate per UG-30(f)(1).
Radial pressure load, P*Ls = 1.03*2,157.17 / 10 = 227.49 kgf/cm
Radial shear load, V = 0.01*P*Ls*Do = 0.01*1.03*1.02*2,157.17*1,722 / 100 = 391.74 kgf
First moment of area, Q = 10.33*2.71 = 28.0346 cm3
Weld shear flow, q = V*Q / I' = 43.1213 kgf/cm
Combined weld load, fw = Sqr(227.49312 + 43.12132) = 231.54 kgf/cm
Allowable weld stress per UW-18(d) Sw = 0.55*S = 0.55*1,407.207 = 773.964 kgf/cm2
Fillet weld size required to resist radial pressure and shear
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 28/130
= fw*(dweld segment + dtoe) / (Sw*dweld total) + corrosion

= 10*231.54*(25.4 + 0) / (773.964*50.8) + 0
= 1.5 mm
The fillet weld size of 10 mm is adequate to resist radial pressure and shear.
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 29/130
Nozzle (N1_6",150#)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =
Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Pad material specification:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
(UG-84 provisions apply)
(Flange impact tested to -49C (UCS-66(g)))
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Pad is split:
Shell
0 bar
SA-333 6 Wld & smls pipe (II-D Metric p. 14, ln.
1)
1
NPS 6 Sch 120 DN 150
SA-516 70 (II-D Metric p. 18, ln. 19) (normalized)
349.98 mm
NPS 6 Class 150 WN A350 LF2 Cl.1
SA-320 L7 Bolt <= 64 (II-D Metric p. 334, ln. 33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
270
8 mm
3,290 mm
1,065 mm
139.73 mm
14.27 mm
0 mm
115.1 mm
204 mm
No
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2)
For P = 12.59 bar @ 150 C
The opening is adequately reinforced
UG-45 Nozzle Wall

Thickness Summary (mm)
The nozzle passes UG-45
8 mm
10 mm
10 mm
7 mm
349.98 mm
10 mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 30/130
A
A
required available
11.2535
16.8395
A2
A1
A3
0.2406 4.6264 --
A5
A
welds
tmin
treq
11.1176 0.8548 6.22
12.49
UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
strength
W2-2
strength
W3-3
strength
W
W1-1
15,558
23,358
55,620
10,462
65,130
26,106
48,555
UW-16 Weld Sizing Summary

Weld description
Required weld Actual weld

size (mm)
size (mm)
Status
Nozzle to pad fillet (Leg41)
weld size is adequate
Pad to shell fillet (Leg42)
4.9
Nozzle to pad groove (Upper) 7
10
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 31/130
Applied Loads
Radial load:
Pr = -395.65 kgf
Circumferential moment: Mc = 382.4 kgf-m
Circumferential shear: Vc = 395.6 kgf
Longitudinal moment: ML = 382.4 kgf-m
Longitudinal shear:
VL = 395.6 kgf
Torsion moment:
Mt = 382.4 kgf-m
Internal pressure:
P = 12.59 bar
Mean shell radius:
Rm = 857
mm
Local shell thickness:
t= 8
mm
Shell yield stress:
Sy = 2,365.74 kgf/cm2
Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm / t = 857 / 8 = 107.125
Pressure stress intensity factor, I = 1 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri / t =1,368.454 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*t) =684.227 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 3,213.52 kgf/cm2
Allowable combined stress (PL+Pb+Q) = +-3*S = +-4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,755.91 kgf/cm2
Allowable local primary membrane (PL) = +-1.5*S = +-2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the pad edge per WRC Bulletin 107
Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
6.3415
0.1787
36.63
36.63
36.63
36.63
4C*
12.3978
0.1787
71.572
71.572
71.572
71.572
1C
0.06
0.1787
222.521
-222.521
222.521
-222.521
2C-1
0.0216
0.1787
80.15
-80.15
80.15
-80.15
3A*
3.8543
0.1787
-140.403
-140.403
140.403
140.403
1A
0.0617
0.1787
-1,444.666 1,444.666 1,444.666 -1,444.666
3B*
8.6718
0.1787
-315.889
-315.889
315.889
315.889
1B-1
0.0158
0.1787
-369.955
369.955
369.955
-369.955
Pressure stress*
1,368.454 1,368.454 1,368.454 1,368.454 1,368.454
1,368.454 1,368.454 1,368.454
Total circumferential stress
834.332
2,486.825 3,212.674 -121.701
1,413.942 2,206.02
1,305.81
42.536
Primary membrane circumferential stress* 1,124.137 1,124.137 1,755.915 1,755.915 1,264.681
1,264.681 1,545.486 1,545.486
3C*
6.3415
0.1787
36.63
36.63
36.63
36.63
4C*
12.3978
0.1787
71.572
71.572
71.572
71.572
1C-1
0.0475
0.1787
176.189
-176.189
176.189
-176.189
2C
0.0349
0.1787
129.435
-129.435
129.435
-129.435
4A*
9.3352
0.1787
-340.074
-340.074
340.074
340.074
2A
0.0276
0.1787
-646.191
646.191
646.191
-646.191
4B*
3.8513
0.1787
-140.262
-140.262
140.262
140.262
2B-1
0.0209
0.1787
-489.336
489.336
489.336
-489.336
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 32/130
Pressure stress*
684.227
684.227
684.227
Total longitudinal stress
267.447
893.741
Primary membrane longitudinal stress*
580.594
Shear from Mt
684.227
684.227
684.227
684.227
684.227
1,526.644 195.594
-101.031
932.48
1,871.499 320.248
580.594
861.119
861.119
415.725
415.725
1,095.874 1,095.874
24.818
24.818
24.818
24.818
24.818
24.818
24.818
24.818
Circ shear from Vc
8.999
8.999
-8.999
-8.999
Long shear from VL
-8.999
-8.999
8.999
8.999
Total Shear stress
33.818
33.818
15.819
15.819
15.819
15.819
33.818
33.818
Combined stress (PL+Pb+Q)
836.371
1,416.122 2,206.371 1,306.021 147.012
2,486.966 3,213.517 447.082
Note: * denotes primary stress.

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
Rm / t = 857 / 18 = 47.6111
Pressure stress intensity factor, I = 0.44444 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress = I*P*Ri / t =608.225 kgf/cm2
Stresses at the nozzle OD per WRC Bulletin 107
Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
7.5999
0.0859
19.475
19.475
19.475
19.475
4C*
8.4327
0.0859
21.655
21.655
21.655
21.655
1C
0.1315
0.0859
96.32
-96.32
96.32
-96.32
2C-1
0.0961
0.0859
70.377
-70.377
70.377
-70.377
3A*
1.3759
0.0859
-46.332
-46.332
46.332
46.332
1A
0.0983
0.0859
-945.558
945.558
945.558
-945.558
3B*
4.8262
0.0859
-162.479 -162.479
162.479
162.479
1B-1
0.0479
0.0859
-460.721 460.721
460.721
-460.721 0
Pressure stress*
608.225
608.225
608.225
608.225
77.056
857.744
1,323.457 261.26
492.359
Primary membrane circumferential stress* 467.4
467.4
792.359
792.359
1,341.596 1,341.596 1,434.261 1,434.261
3C*
7.5999
0.0859
19.475
19.475
19.475
19.475
4C*
8.4327
0.0859
21.655
21.655
21.655
21.655
1C-1
0.1337
0.0859
97.938
-97.938
97.938
-97.938
2C
0.0944
0.0859
69.182
-69.182
69.182
-69.182
4A*
1.8962
0.0859
-63.839
-63.839
63.839
63.839
2A
0.0548
0.0859
-527.091
527.091
527.091
-527.091
4B*
1.3175
0.0859
-44.364
-44.364
44.364
44.364
2B-1
0.0762
0.0859
-732.949 732.949
732.949
-732.949 0
1,368.454 1,368.454 1,368.454 1,368.454

2,190.833 2,476.139 392.383
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 33/130
Pressure stress*
684.227
684.227
684.227
24.326
1,294.35
659.338
Shear from Mt
684.227
304.077
304.077
304.077
304.077
1,578.952 -82.822
-196.016
719.802
985.843
-206.702
659.338
748.065
748.065
261.893
261.893
389.571
389.571
47.738
47.738
47.738
47.738
47.738
47.738
47.738
47.738
Circ shear from Vc
8.296
8.296
-8.296
-8.296
Long shear from VL
-8.296
-8.296
8.296
8.296
Total Shear stress
56.035
56.035
39.442
39.442
39.442
39.442
56.035
56.035
123.881
1,301.451 1,584.928 353.011
692.875
2,191.888 2,478.248 609.491

Longitudinal stress in the nozzle wall due to internal pressure + external loads
n (Pm) = P*Ri / (2*tn) - Pr / (*(Ro2 - Ri2)) + M*Ro / I
= 12.59*1.02*69.86 / (2*12.49) - -395.65 / (*(84.142 - 69.862))*100 + 540,793.1*84.14 / 2.0649E+07*100
= 261.972 kgf/cm2
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external loads is acceptable ( S =
1,203.264 kgf/cm2)
Shear stress in the nozzle wall due to external loads
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (395.62 + 395.62)0.5 / (*69.86*14.27)*100
= 17.857 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 382.4 / (2**69.862*14.27)*100000
= 87.353 kgf/cm2
total = shear + torsion
= 17.857 + 87.353
= 105.21 kgf/cm2
UG-45: The total combined shear stress (105.21 kgf/cm2) is below than the allowable (0.7*Sn = 0.7*1,203.264 = 842.285 kgf/cm2)
Reinforcement Calculations for MAP
For P = 12.87 bar @ 21 C
A
A
A1
required available
11.509
16.5924
A2
--
A3
4.62 --
A5
UG-45 Nozzle Wall

A
welds
tmin
treq
11.1176 0.8548 6.22
12.49

W
W1-1
strength
W2-2
strength
W3-3
strength
16,196
23,349
55,620
10,453
65,130
26,097
48,555

Weld description

size (mm)
size (mm)
Status
4.9
10
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 34/130
Reinforcement Calculations for External Pressure

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
5.7545
16.5898
A2
--
A3
4.6174 --
UG-45 Nozzle Wall

A
welds
A5
treq
11.1176 0.8548 1.89
tmin
12.49
UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure
Weld description

size (mm)
size (mm)
Status
4.9
10
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 35/130
Nozzle (N2_10",150#)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Calculated as hillside:
End of nozzle to datum line:
Distance to head center, R:
Pad is split:
Top Head
0 bar
1)
1
NPS 10 Sch 40 (Std) DN 250
510.05 mm
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
0
No
11.05 mm
4,670 mm
254.51 mm
9.27 mm
0 mm
106.35 mm
207.95 mm
0 mm
No

UG-45 Nozzle Wall
11.05 mm
10 mm
10 mm
8 mm
510.05 mm
10 mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 36/130
For P = 12.59 bar @ 150 C

A
A
required available
18.0245
38.3637
A2
A1
A3
10.178 3.7342 --
A5

A
welds
tmin
treq
23.5966 0.8548 7.79
8.11

strength
W2-2
strength
W3-3
strength
W
W1-1
11,943
39,663
76,551
8,923
119,305
42,128
93,549

Weld description

size (mm)
size (mm)
Status
5.6
10
Nozzle to pad groove (Upper) 6.49
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 37/130
Applied Loads
Radial load:
Pr = -731.1 kgf
Circumferential moment: M1 = 992.8 kgf-m
Circumferential shear: V2 = 731.1 kgf
Longitudinal moment: M2 = 992.8 kgf-m
Longitudinal shear:
V1 = 731.1 kgf
Torsion moment:
Mt = 992.8 kgf-m
Internal pressure:
P = 12.59 bar
Head yield stress:
Sy = 2,365.74 kgf/cm2
Mean dish radius Rm = 1,548.6 mm
U = ro / Sqr(Rm*t) = 1.95
Local pressure stress = I*P*Ri / (2*t) =896.132 kgf/cm2
Allowable combined stress (PL+Pb+Q ) = +-3*S = +-4,221.62 kgf/cm2
Allowable local primary membrane stress (PL) = +-1.5*S = +-2,110.81 kgf/cm2
The local maximum primary membrane stress (PL) is within allowable limits.
Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SR-2*
0.026
15.538
15.538
15.538
15.538
15.538
15.538
15.538
15.538
SR-2
0.0124
44.575
-44.575
44.575
-44.575
44.575
-44.575
44.575
-44.575
SR-3*
0.0228
-141.739 -141.739
141.739
141.739
SR-3
0.015
-559.432 559.432
559.432
-559.432
SR-3*
0.0228
-141.739 -141.739
141.739
141.739
SR-3
0.015
-559.432 559.432
559.432
-559.432
Pressure stress*
896.132
896.132
896.132
896.132
896.132
896.132
896.132
896.132
Total Ox stress
255.073
1,284.788 1,657.415 449.402
255.073
1,284.788 1,657.415 449.402
Membrane Ox stress* 769.931
769.931
1,053.408 1,053.408 769.931
769.931
1,053.408 1,053.408
SR-2*
0.0078
4.64
4.64
4.64
4.64
4.64
4.64
4.64
4.64
SR-2
0.0037
13.288
-13.288
13.288
-13.288
13.288
-13.288
13.288
-13.288
SR-3*
0.0068
-42.254
-42.254
42.254
42.254
SR-3
0.0045
-167.823 167.823
167.823
-167.823
SR-3*
0.0068
-42.254
-42.254
42.254
42.254
SR-3
0.0045
-167.823 167.823
167.823
-167.823
Pressure stress*
896.132
896.132
896.132
896.132
896.132
896.132
896.132
896.132
Total Oy stress
703.983
1,013.052 1,124.137 761.916
703.983
1,013.052 1,124.137 761.916
858.518
943.026
943.026
858.518
858.518
943.026
943.026
Membrane Oy stress* 858.518

Shear from Mt
22.006
22.006
22.006
22.006
22.006
22.006
22.006
22.006
Shear from V1
-8.226
-8.226
8.226
8.226
Shear from V2
8.226
8.226
-8.226
-8.226
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 38/130
Total Shear stress
30.232
30.232
13.78
13.78
Combined stress
(PL+Pb+Q)
706.022
1,288.093 1,657.766 762.549
13.78
13.78
30.232
30.232
704.405
1,285.491 1,659.102 764.798
Notes: (1) * denotes primary stress.

(2) The nozzle is assumed to be a rigid (solid) attachment.
U = ro / Sqr(Rm*t) = 0.756
Maximum local primary membrane stress (PL) = 557.46 kgf/cm2
Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SR-2*
0.0937
15.468
15.468
15.468
15.468
15.468
15.468
15.468
15.468
SR-2
0.0534
52.871
-52.871
52.871
-52.871
52.871
-52.871
52.871
-52.871
SR-3*
0.1082
-134.286 -134.286
134.286
134.286
SR-3
0.1331
-991.046 991.046
991.046
-991.046
SR-3*
0.1082
-134.286 -134.286
134.286
134.286
SR-3
0.1331
-991.046 991.046
991.046
-991.046 0
Pressure stress*
407.71
407.71
407.71
407.71
407.71
407.71
Total Ox stress
-649.284 1,227.066 1,601.38
407.71
407.71
-486.453 -649.284 1,227.066 1,601.38
-486.453
288.891
557.463
557.463
288.891
288.891
557.463
557.463
SR-2*
0.0283
4.64
4.64
4.64
4.64
4.64
4.64
4.64
4.64
SR-2
0.0163
16.171
-16.171
16.171
-16.171
16.171
-16.171
16.171
-16.171
SR-3*
0.0325
-40.356
-40.356
40.356
40.356
SR-3
0.0407
-303.023 303.023
303.023
-303.023
SR-3*
0.0325
-40.356
-40.356
40.356
40.356
SR-3
0.0407
-303.023 303.023
303.023
-303.023 0
Pressure stress*
407.71
407.71
407.71
407.71
407.71
407.71
407.71
407.71
Total Oy stress
85.142
658.846
771.899
133.513
85.142
658.846
771.899
133.513
371.994
452.706
452.706
371.994
371.994
452.706
452.706

Shear from Mt
40.286
40.286
40.286
40.286
40.286
40.286
40.286
40.286
Shear from V1
-8.085
-8.085
8.085
8.085
Shear from V2
8.085
8.085
-8.085
-8.085
Total Shear stress
48.371
48.371
32.201
32.201
32.201
32.201
48.371
48.371
Combined stress
(PL+Pb+Q)
740.754
1,231.144 1,602.646 623.271
737.238
1,228.894 1,604.193 627.489
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 39/130

= 12.59*1.02*127.25 / (2*8.11) - -731.1 / (*(136.532 - 127.252))*100 + 1,404,025.6*136.53 / 6.6903E+07*100
= 396.695 kgf/cm2
1,203.264 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (731.12 + 731.12)0.5 / (*127.25*9.27)*100
= 27.896 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 992.8 / (2**127.252*9.27)*100000
= 105.248 kgf/cm2
= 27.896 + 105.248
= 133.144 kgf/cm2
For P = 12.87 bar @ 21 C
A
A
required available
18.4315
37.9514
A2
A1
A3
9.78 3.72 --
UG-45 Nozzle Wall

A
welds
A5
tmin
treq
23.5966 0.8548 7.96
8.11

strength
W2-2
strength
W3-3
strength
W
W1-1
13,041
39,643
76,551
8,903
119,305
42,109
93,549

size (mm)
size (mm)
Weld description
Status
5.6
10

For Pe = 5.86 bar @ 150 C
A
A
required available
14.2074
28.1082
A1
A2
A3
0.0052 3.6516 --
A5
UG-45 Nozzle Wall

A
welds
23.5966 0.8548 3.62
treq
tmin
8.11
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 40/130

Weld description

size (mm)
size (mm)
Status
5.6
10
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 41/130
Nozzle (N3_3",150#)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Pad is split:
BTM. Head
0.3522 bar
1)
1
NPS 3 Sch 80 (XS) DN 80
180 mm
-49C
0.3533 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
0
No
11.05 mm
-696 mm
73.66 mm
7.62 mm
0 mm
189.18 mm
259.03 mm
0 mm
No

UG-45 Nozzle Wall
11.05 mm
10 mm
10 mm
8 mm
180 mm
10 mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 42/130
For P = 12.94 bar @ 150 C

A
required
A
available
A1
A2
A3

A5
A
welds
tmin
treq
This nozzle is exempt from area calculations per UG-36(c)(3)(a) 4.8
6.67

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
Weld description

size (mm)
size (mm)
Status
5.33
5.6
10
This opening does not require reinforcement per UG-36(c)(3)(a)
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 43/130
Applied Loads
Radial load:
Pr = -186.61 kgf
Longitudinal shear:
V1 = 186.61 kgf
Torsion moment:
Mt = 117.28 kgf-m
Internal pressure:
P = 12.94 bar
Head yield stress:
Sy = 2,365.74 kgf/cm2
U = ro / Sqr(Rm*t) = 0.688
Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SR-2*
0.103
15.749
15.749
15.749
15.749
15.749
15.749
15.749
15.749
SR-2
0.0598
54.839
-54.839
54.839
-54.839
54.839
-54.839
54.839
-54.839
SR-3*
0.1177
-86.407
-86.407
86.407
86.407
SR-3
0.1544
-680.219 680.219
680.219
-680.219
SR-3*
0.1177
-86.407
-86.407
86.407
86.407
SR-3
0.1544
-680.219 680.219
680.219
-680.219
Pressure stress*
921.231
921.231
921.231
921.231
921.231
921.231
921.231
921.231
Total Ox stress
225.193
1,475.953 1,758.446 288.329
225.193
1,475.953 1,758.446 288.329
850.573
1,023.387 1,023.387 850.573
850.573
1,023.387 1,023.387
SR-2*
0.0308
4.711
4.711
4.711
4.711
4.711
4.711
4.711
4.711
SR-2
0.0184
16.874
-16.874
16.874
-16.874
16.874
-16.874
16.874
-16.874
SR-3*
0.0353
-25.943
-25.943
25.943
25.943
SR-3
0.0473
-208.39
208.39
208.39
-208.39
SR-3*
0.0353
-25.943
-25.943
25.943
25.943
SR-3
0.0473
-208.39
208.39
208.39
-208.39
Pressure stress*
921.231
921.231
921.231
921.231
921.231
921.231
921.231
921.231
Total Oy stress
708.483
1,091.515 1,177.148 726.622
708.483
1,091.515 1,177.148 726.622
899.999
951.885
951.885
899.999
899.999
951.885
951.885

Shear from Mt
20.881
20.881
20.881
20.881
20.881
20.881
20.881
20.881
Shear from V1
-5.976
-5.976
5.976
5.976
Shear from V2
5.976
5.976
-5.976
-5.976
Total Shear stress
26.857
26.857
14.905
14.905
14.905
14.905
26.857
26.857
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 44/130
Combined stress
(PL+Pb+Q)
709.959
1,477.851 1,758.797 727.114
708.975
1,476.515 1,759.711 728.239

U = ro / Sqr(Rm*t) = 0.246
Maximum combined stress (PL+Pb+Q) = 950.9 kgf/cm2
Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SR-2*
0.2066
8.718
8.718
8.718
8.718
8.718
8.718
8.718
8.718
SR-2
0.1628
41.13
-41.13
41.13
-41.13
41.13
-41.13
41.13
-41.13
SR-3*
0.1637
-23.975
-23.975
23.975
23.975
SR-3
0.5944
-522.802 522.802 522.802 -522.802
SR-3*
0.1637
-23.975
-23.975
23.975
23.975
SR-3
0.5944
-522.802 522.802 522.802 -522.802 0
Pressure stress*
348.16
348.16
348.16
348.16
Total Ox stress
-148.769 814.576 944.784 -183.079 -148.769 814.576 944.784 -183.079
348.16
348.16
348.16
348.16
332.903 380.852 380.852
332.903
332.903 380.852 380.852
SR-2*
0.0636
2.672
2.672
2.672
2.672
2.672
2.672
2.672
2.672
SR-2
0.0488
12.304
-12.304
12.304
-12.304
12.304
-12.304
12.304
-12.304
SR-3*
0.0498
-7.312
-7.312
7.312
7.312
SR-3
0.174
-153.058 153.058 153.058 -153.058
SR-3*
0.0498
-7.312
-7.312
7.312
7.312
SR-3
0.174
-153.058 153.058 153.058 -153.058 0
Pressure stress*
348.16
348.16
348.16
348.16
348.16
348.16
Total Oy stress
202.765
484.274 523.505 192.782
202.765
484.274 523.505 192.782
343.52
358.143 358.143
343.52
343.52
358.143 358.143
Shear from Mt
44.856
44.856
44.856
44.856
44.856
44.856
44.856
44.856
Shear from V1
-6.328
-6.328
6.328
6.328
Shear from V2
6.328
6.328
-6.328
-6.328
Total Shear stress
51.183
51.183
38.528
38.528
38.528
38.528
51.183
51.183
Combined stress
(PL+Pb+Q)
366.158
822.31
948.299 383.665
359.901
819.005 950.901 389.571
348.16
348.16
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 45/130

= 12.94*1.02*36.83 / (2*6.67) - -186.61 / (*(44.452 - 36.832))*100 + 165,858.3*44.45 / 1,620,938*100
= 500.854 kgf/cm2
1,203.264 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (186.612 + 186.612)0.5 / (*36.83*7.62)*100
= 29.933 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 117.3 / (2**36.832*7.62)*100000
= 180.587 kgf/cm2
= 29.933 + 180.587
= 210.519 kgf/cm2
UG-45 Nozzle Wall

For P = 12.87 bar @ 21 C
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
6.67

size (mm)
size (mm)
Weld description
Status
5.33
5.6
10

For Pe = 5.86 bar @ 150 C
A
A
required available
4.191
9.8736
A1
A2
A3
0.0013 3.1755 --
A5
UG-45 Nozzle Wall

A
welds
5.842 0.8548 3.62

treq
tmin
6.67
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 46/130

Weld description

size (mm)
size (mm)
Status
5.33
5.6
10
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 47/130
Nozzle (N4_2",150#)
tw(lower) = 7.62 mm
Leg41 = 10 mm

Located on:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Nozzle center line offset to face of parent nozzle:
Nozzle (N3_3",150#)
0.343 bar
1)
1
NPS 2 Sch 160 DN 50
-49C
0.341 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
90
6.67 mm
130.5 mm
220 mm
42.85 mm
8.74 mm
0 mm
112.05 mm
175.55 mm
This nozzle passes through a Category A joint.

For P = 12.93 bar @ 150 C
UG-45 Nozzle Wall

Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 48/130
A
A
required available
0.174
6.0884
A1
A2
A3 A5
2.2542 2.8342 --
--
A
welds
1
tmin
treq
1.5
7.65

Required weld
Actual weld
throat size (mm) throat size (mm)
Weld description
Nozzle to shell fillet (Leg41) 4.67
Status
Check the opening per Appendix 1-7

Area required within 75 percent of the limits of reinforcement
= 2 / 3*A = (2 / 3)*0.174 = 0.116 cm2
Area that is within 75 percent of the limits of reinforcement is:
A1 = larger of 1.6213 or
=
=
=
Area =
=
=
(2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*36.83 - 42.85)*(0.85*6.67 - 1*0.41) - 2*8.74*(0.85*6.67 - 1*0.41)*(1 - 1)
1.6213 cm2
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.6213 + 2.8342 + 0 + 1 + 0 + 0 + 0
5.4555 cm2
The area placement requirements of Appendix 1-7 are satisfied.

The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of 1-7(b)(2),(3) and (4).
Rn / R ratio does not exceed 0.7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
For P = 12.87 bar @ 21 C
A
A
required available
0.1733
6.0897
A1
A2
A3 A5
2.2555 2.8342 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
7.65

Weld description
Required weld
Actual weld

= 2 / 3*A = (2 / 3)*0.1733 = 0.1155 cm2
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 49/130

=
=
=
Area =
=
=

(2*36.83 - 42.85)*(0.85*6.67 - 1*0.4) - 2*8.74*(0.85*6.67 - 1*0.4)*(1 - 1)
1.6213 cm2
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.6213 + 2.8342 + 0 + 1 + 0 + 0 + 0
5.4555 cm2

For Pe = 5.86 bar @ 150 C
A
A
required available
0.1926
6.1761
A1
A2
A3 A5
2.4716 2.7045 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
7.65

Weld description
Required weld
Actual weld
Status

= 2 / 3*A = (2 / 3)*0.1926 = 0.1284 cm2
=
=
=
Area =
=
=

(2*36.83 - 42.85)*(1*6.67 - 1*0.9) - 2*8.74*(1*6.67 - 1*0.9)*(1 - 1)
1.7774 cm2
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.7774 + 2.7045 + 0 + 1 + 0 + 0 + 0
5.4819 cm2
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 50/130
Nozzle (N5_2",150#)
tw(lower) = 11.05 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Opening chord length:
Top Head
0 bar
SA-350 LF2 Cl 1 (II-D Metric p. 18, ln. 10)
1
NPS 2 Class 150 LWN A350 LF2 Cl.1
SA-320 L7 Bolt <= 64 (II-D Metric p. 334, ln.
33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
180
Yes
11.05 mm
4,590 mm
50.8 mm
13.6 mm
0 mm
55.1 mm
188.12 mm
207.17 mm
550 mm

For P = 12.59 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 51/130
3.8611
10.6122
2.2271 7.3851 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Nozzle to shell fillet (Leg41) 6
Status

For P = 12.87 bar @ 21 C
A
A
required available
3.9483
10.5219
A2
A1
A3 A5
2.14 7.3819 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 5.86 bar @ 150 C
A
A
required available
3.0419
8.0703
A2
A1
A3 A5
0.0013 7.069 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
3.62
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 52/130
Nozzle (N6_2",150#)
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2617 bar
1
33)
-49C
0.2593 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
90
8 mm
300 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.85 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 53/130
4.0569
6.3516
0.0071 5.3445 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 54/130
Nozzle (N7_2",150#)
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2164 bar
1
33)
-49C
0.214 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
180
8 mm
780 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.8 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 55/130
4.0426
6.3671
0.0213 5.3458 --
--
4.8
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 56/130
Applied Loads
kgf
Radial load:
Pr = -106
Circumferential shear: Vc = 106
kgf
Longitudinal shear:
VL = 106
kgf
Torsion moment:
Mt = 38.75 kgf-m
Internal pressure:
P = 12.8
bar
Mean shell radius:
Rm = 857
mm
t= 8
mm
Shell yield stress:
Sy = 2,365.74 kgf/cm2
Rm / t = 857 / 8 = 107.125
Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C
0.1782
0.0398
177.103
-177.103
177.103
-177.103
2C-1
0.1301
0.0398
129.294
-129.294
129.294
-129.294
3A*
2.1601
0.0398
-35.786
-35.786
35.786
35.786
1A
0.0993
0.0398
-1,057.135 1,057.135 1,057.135 -1,057.135
3B*
7.4978
0.0398
-124.162
-124.162
124.162
124.162
1B-1
0.0548
0.0398
-583.407
583.407
583.407
-583.407
Pressure stress*
1,392.006 1,392.006 1,392.006 1,392.006 1,392.006
1,392.006 1,392.006 1,392.006
843.894
507.686
2,267.749 2,693.528 225.052
1,752.118 2,259.031 833.629
Primary membrane circumferential stress* 1,298.006 1,298.006 1,546.33
1,546.33
1,387.718
1,387.718 1,459.29
1,459.29
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C-1
0.1738
0.0398
172.744
-172.744
172.744
-172.744
2C
0.1333
0.0398
132.458
-132.458
132.458
-132.458
4A*
2.761
0.0398
-45.699
-45.699
45.699
45.699
2A
0.0598
0.0398
-636.629
636.629
636.629
-636.629
4B*
2.1415
0.0398
-35.435
-35.435
35.435
35.435
2B-1
0.0913
0.0398
-971.923
971.923
971.923
-971.923
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 57/130
Pressure stress*
696.038
696.038
696.038
-107.077
1,491.28
692.101
Shear from Mt
696.038
696.038
696.038
696.038
696.038
1,907.637 -381.696
176.33
1,184.671 1,540.987 2.812
692.101
762.97
762.97
680.5
680.5
771.899
771.899
50.691
50.691
50.691
50.691
50.691
50.691
50.691
50.691
Circ shear from Vc
10.827
10.827
-10.827
-10.827
Long shear from VL
-10.827
-10.827
10.827
10.827
Total Shear stress
61.519
61.519
39.864
39.864
39.864
39.864
61.519
61.519
958.916
1,765.898 2,263.531 1,217.926 512.397
2,269.226 2,696.832 254.019

= 12.8*1.02*25.4 / (2*13.6) - -106 / (*(392 - 25.42))*100 + 54,800.6*39 / 1,490,065*100
= 159.475 kgf/cm2
1,407.207 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (1062 + 1062)0.5 / (*25.4*13.6)*100
= 13.813 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 38.8 / (2**25.42*13.6)*100000
= 70.289 kgf/cm2
= 13.813 + 70.289
= 84.102 kgf/cm2
For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
UG-45 Nozzle Wall

Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 58/130
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 59/130
Nozzle (N8_2",150#)
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2145 bar
1
33)
-49C
0.2121 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
90
8 mm
800 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.8 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 60/130
4.0419
6.3677
0.0219 5.3458 --
--
4.8
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 61/130
Applied Loads
kgf
Radial load:
Pr = -106
kgf
Longitudinal shear:
VL = 106
kgf
Torsion moment:
Mt = 38.75 kgf-m
Internal pressure:
P = 12.8
bar
Mean shell radius:
Rm = 857
mm
t= 8
mm
Shell yield stress:
Sy = 2,365.74 kgf/cm2
Rm / t = 857 / 8 = 107.125
Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C
0.1782
0.0398
177.103
-177.103
177.103
-177.103
2C-1
0.1301
0.0398
129.294
-129.294
129.294
-129.294
3A*
2.1601
0.0398
-35.786
-35.786
35.786
35.786
1A
0.0993
0.0398
-1,057.135 1,057.135 1,057.135 -1,057.135
3B*
7.4978
0.0398
-124.162
-124.162
124.162
124.162
1B-1
0.0548
0.0398
-583.407
583.407
583.407
-583.407
Pressure stress*
1,391.795 1,391.795 1,391.795 1,391.795 1,391.795
1,391.795 1,391.795 1,391.795
843.683
2,267.538 2,693.317 224.841
1,751.907 2,258.82
833.418
507.475
1,387.507 1,459.079 1,459.079
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C-1
0.1738
0.0398
172.744
-172.744
172.744
-172.744
2C
0.1333
0.0398
132.458
-132.458
132.458
-132.458
4A*
2.761
0.0398
-45.699
-45.699
45.699
45.699
2A
0.0598
0.0398
-636.629
636.629
636.629
-636.629
4B*
2.1415
0.0398
-35.435
-35.435
35.435
35.435
2B-1
0.0913
0.0398
-971.923
971.923
971.923
-971.923
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 62/130
Pressure stress*
695.898
695.898
-107.218
695.898
695.898
695.898
695.898
1,491.139 1,907.497 -381.837
176.189
1,184.531 1,540.846 2.672
691.961
691.961
762.83
762.83
680.36
680.36
771.759
771.759
Shear from Mt
50.691
50.691
50.691
50.691
50.691
50.691
50.691
50.691
Circ shear from Vc
10.827
10.827
-10.827
-10.827
Long shear from VL
-10.827
-10.827
10.827
10.827
Total Shear stress
61.519
61.519
39.864
39.864
39.864
39.864
61.519
61.519
958.846
1,765.687 2,263.32
1,217.856 512.186
695.898
695.898
2,269.015 2,696.621 253.949

= 12.8*1.02*25.4 / (2*13.6) - -106 / (*(392 - 25.42))*100 + 54,800.6*39 / 1,490,065*100
= 159.474 kgf/cm2
1,407.207 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (1062 + 1062)0.5 / (*25.4*13.6)*100
= 13.813 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 38.8 / (2**25.42*13.6)*100000
= 70.289 kgf/cm2
= 13.813 + 70.289
= 84.102 kgf/cm2
For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
UG-45 Nozzle Wall

Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 63/130
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 64/130
Nozzle (N9_2",150#)
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.0249 bar
1
33)
-49C
0.0225 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
270
8 mm
2,810 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.61 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 65/130
3.9817
6.429
0.0826 5.3464 --
--
4.8
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 66/130
Applied Loads
kgf
Radial load:
Pr = -106
kgf
Longitudinal shear:
VL = 106
kgf
Torsion moment:
Mt = 38.75 kgf-m
Internal pressure:
P = 12.61 bar
Mean shell radius:
Rm = 857
mm
t= 8
mm
Shell yield stress:
Sy = 2,365.74 kgf/cm2
Rm / t = 857 / 8 = 107.125
Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C
0.1782
0.0398
177.103
-177.103
177.103
-177.103
2C-1
0.1301
0.0398
129.294
-129.294
129.294
-129.294
3A*
2.1601
0.0398
-35.786
-35.786
35.786
35.786
1A
0.0993
0.0398
-1,057.135 1,057.135 1,057.135 -1,057.135
3B*
7.4978
0.0398
-124.162
-124.162
124.162
124.162
1B-1
0.0548
0.0398
-583.407
583.407
583.407
-583.407
Pressure stress*
1,371.125 1,371.125 1,371.125 1,371.125 1,371.125
1,371.125 1,371.125 1,371.125
823.013
2,246.868 2,672.647 204.171
1,731.237 2,238.15
812.748
486.805
1,366.836 1,438.409 1,438.409
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C-1
0.1738
0.0398
172.744
-172.744
172.744
-172.744
2C
0.1333
0.0398
132.458
-132.458
132.458
-132.458
4A*
2.761
0.0398
-45.699
-45.699
45.699
45.699
2A
0.0598
0.0398
-636.629
636.629
636.629
-636.629
4B*
2.1415
0.0398
-35.435
-35.435
35.435
35.435
2B-1
0.0913
0.0398
-971.923
971.923
971.923
-971.923
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 67/130
Pressure stress*
685.563
685.563
-117.553
685.563
685.563
685.563
685.563
1,480.804 1,897.161 -392.172
165.854
1,174.196 1,530.511 -7.663
681.625
681.625
752.495
752.495
670.025
670.025
761.424
761.424
Shear from Mt
50.691
50.691
50.691
50.691
50.691
50.691
50.691
50.691
Circ shear from Vc
10.827
10.827
-10.827
-10.827
Long shear from VL
-10.827
-10.827
10.827
10.827
Total Shear stress
61.519
61.519
39.864
39.864
39.864
39.864
61.519
61.519
948.581
1,745.509 2,242.72
1,207.521 491.656
685.563
685.563
2,248.344 2,675.951 244.949

= 12.61*1.02*25.4 / (2*13.6) - -106 / (*(392 - 25.42))*100 + 54,800.6*39 / 1,490,065*100
= 159.293 kgf/cm2
1,407.207 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (1062 + 1062)0.5 / (*25.4*13.6)*100
= 13.813 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 38.8 / (2**25.42*13.6)*100000
= 70.289 kgf/cm2
= 13.813 + 70.289
= 84.102 kgf/cm2
For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
UG-45 Nozzle Wall

Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 68/130
A
A
A1
required available
2.032
6.2542
--
A2
A3 A5
5.2542 --
--
A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 69/130
Nozzle (N11_4",150#)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Pad is split:
Top Head
0 bar
1)
1
209.84 mm
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
270
Yes
11.05 mm
4,590 mm
102.26 mm
6.02 mm
0 mm
110.97 mm
124.41 mm
200.61 mm
550 mm
No
11.05 mm
10 mm
10 mm
8 mm
209.84 mm
10 mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 70/130

For P = 12.59 bar @ 150 C
A
A
required available
7.8993
16.8235
A2
A1
A3
4.4148 2.3439 --
UG-45 Nozzle Wall

A
welds
A5
treq
tmin
8.608 1.4568 5.27
5.27

W
W1-1
strength
W2-2
strength
W3-3
strength
5,489
17,462
26,807
6,102
49,942
19,062
38,842

size (mm)
size (mm)
Weld description
Status
4.21
5.6
10


For P = 12.87 bar @ 21 C
A
A
required available
8.0775
16.6454
A2
A1
A3
4.2419 2.3387 --
UG-45 Nozzle Wall

A
welds
A5
tmin
treq
8.608 1.4568 5.27
5.27

strength
W2-2
strength
W3-3
strength
W
W1-1
5,960
17,454
26,807
6,095
49,942
19,055
38,842

size (mm)
size (mm)
Weld description
Status
4.21
5.6
10

For Pe = 5.86 bar @ 150 C
A
A
required available
6.2233
12.2099
A1
A2
A3
0.0019 2.1452 --
A5
UG-45 Nozzle Wall

A
welds
8.608 1.4548 3.62
treq
tmin
5.27
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 71/130

Weld description

size (mm)
size (mm)
Status
4.21
5.6
10
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 72/130
tw(lower) = 8 mm
Leg41 = 8 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0 bar
1
33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
135
8 mm
3,150 mm
1,100 mm
50.8 mm
13.6 mm
0 mm
219.95 mm
239 mm

For P = 12.59 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 73/130
3.9738
6.0768
0.0903 5.3464 --
--
0.64
4.8
13.6

Weld description
Required weld
Actual weld
5.6
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
5.9845
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
0.64
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
5.6
Status

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
2.032
5.8677
--
A2
A3 A5
5.2277 --
--
UG-45 Nozzle Wall

A
welds
0.64
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
5.6
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 74/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2617 bar
1
33)
-49C
0.2593 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
135
8 mm
300 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.85 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 75/130
4.0569
6.3516
0.0071 5.3445 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 76/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0 bar
1
33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
225
8 mm
3,150 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.59 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 77/130
3.9738
6.4368
0.0903 5.3464 --
--
4.8
13.6

Weld description
Required weld
Actual weld
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
2.032
6.2542
--
A2
A3 A5
5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 78/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2617 bar
1
33)
-49C
0.2593 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
225
8 mm
300 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.85 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 79/130
4.0569
6.3516
0.0071 5.3445 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 80/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0 bar
1
33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
315
8 mm
3,150 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.59 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 81/130
3.9738
6.4368
0.0903 5.3464 --
--
4.8
13.6

Weld description
Required weld
Actual weld
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
2.032
6.2542
--
A2
A3 A5
5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 82/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2617 bar
1
33)
-49C
0.2593 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
315
8 mm
300 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.85 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 83/130
4.0569
6.3516
0.0071 5.3445 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 84/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0 bar
1
33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
0
8 mm
3,150 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.59 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 85/130
3.9738
6.4368
0.0903 5.3464 --
--
4.8
13.6

Weld description
Required weld
Actual weld
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
2.032
6.2542
--
A2
A3 A5
5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 86/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.0447 bar
1
33)
-49C
0.0423 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
0
8 mm
2,600 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.63 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 87/130
3.988
6.4226
0.0761 5.3464 --
--
4.8
13.6

Weld description
Required weld
Actual weld
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
2.032
6.2542
--
A2
A3 A5
5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 88/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2051 bar
1
33)
-49C
0.2027 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
45
8 mm
900 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.79 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 89/130
4.039
6.371
0.0252 5.3458 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 90/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2287 bar
1
33)
-49C
0.2263 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
45
8 mm
650 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 12.81 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 91/130
4.0464
6.3632
0.0174 5.3458 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 12.87 bar @ 21 C
A
A
A1
required available
4.064
6.3445
--
A2
A3 A5
5.3445 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 92/130
Nozzle (A1_24",150#)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Pad is split:
Shell
0.248 bar
SA-516 70 (II-D Metric p. 18, ln. 19)
(normalized)
1
SA-516 70 (II-D Metric p. 18, ln. 19)
(normalized)
1,100 mm
-49C
0.2201 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
0
8 mm
715 mm
1,245 mm
589.6 mm
10 mm
0 mm
231.6 mm
384 mm
No

For P = 12.83 bar @ 150 C
UG-45 Nozzle Wall

8 mm
14 mm
10 mm
8 mm
1,100 mm
10 mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 93/130
A
A
required available
31.3564
32.2438
A2
A1
A3
0.0665 2.8974 --
A
welds
A5
27.4799 1.8
tmin
treq
7.98
10

strength
W2-2
strength
W3-3
strength
W
W1-1
66,006
76,520
188,091
8,862
271,922
78,772
175,085

Weld description

size (mm)
size (mm)
Status
9.8
5.6
10

= 2 / 3*A = (2 / 3)*47.0346 = 31.3564 cm2
A5
=
=
=

(2*442.2 - 589.6)*(1*8 - 1*7.98) - 2*10*(1*8 - 1*7.98)*(1 - 1)
0.0665 cm2
=
=
=
(Dp - d - 2*tn)*te*fr4
(884.4 - 589.6 - 2*10)*10*1
27.4799 cm2
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

0.0665 + 2.8974 + 0 + 1.8 + 0 + 0 + 27.4799
32.2438 cm2

EFE
(50*t / Rf)*(1 - Rf / Ro)
(50*10 / 299.8)*(1 - 299.8 / )

1.6678%

For P = 12.87 bar @ 21 C
A
A1
A2
A3
A5
UG-45 Nozzle Wall

A
treq
tmin
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 94/130
required available
31.4453
32.1735
welds
--
2.8935 --
27.4799 1.8
10

W
W1-1
strength
W2-2
strength
W3-3
strength
66,375
76,515
188,091
8,856
271,922
78,766
175,085

size (mm)
size (mm)
Weld description
Status
9.8
5.6
10

= 2 / 3*A = (2 / 3)*47.1679 = 31.4453 cm2
A1 = larger of 0 or
A5
=
=
=

(2*442.2 - 589.6)*(1*8 - 1*8) - 2*10*(1*8 - 1*8)*(1 - 1)
0 cm2
=
=
=
(884.4 - 589.6 - 2*10)*10*1
27.4799 cm2
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

0 + 2.8935 + 0 + 1.8 + 0 + 0 + 27.4799
32.1735 cm2

For Pe = 2.06 bar @ 150 C
A
A
required available
15.5998
32.5657
A1
A2
A3
0.1845 3.1013 --
A5
UG-45 Nozzle Wall

A
welds
27.4799 1.8
2.25

tmin
treq
10
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 95/130
Weld description

size (mm)
size (mm)
Status
9.8
5.6
10

= 2 / 3*A = (2 / 3)*23.3998 = 15.5998 cm2
A5
=
=
=

(2*442.2 - 589.6)*(1*8 - 1*7.94) - 2*10*(1*8 - 1*7.94)*(1 - 1)
0.1845 cm2
=
=
=
(884.4 - 589.6 - 2*10)*10*1
27.4799 cm2
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

0.1845 + 3.1013 + 0 + 1.8 + 0 + 0 + 27.4799
32.5657 cm2
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 96/130
Wind Code
Building Code:
Elevation of base above grade:
Increase effective outer diameter by:
Wind Force Coefficient Cf:
Risk Category (Table 1.5-1):
Basic Wind Speed:, V:
Exposure category:
Wind Directionality Factor, Kd:
Top Deflection Limit:
Topographic Factor, Kzt:
Enforce min. loading of 0.77 kPa:
ASCE 7-10
0.9843 ft (0.3000 m)
1.9685 ft (0.6000 m)
0.8000
III
160.0031 mph (257.5000 km/h)
C
0.9500
5 mm per m.
1.0000
Yes
Vessel Characteristics
Vessel height, h:
Vessel Minimum Diameter, b
Operating, Corroded:
Empty, Corroded:
Hydrotest, New, field:
Hydrotest, Corroded, field:
Fundamental Frequency, n1
Empty, Corroded:
Vacuum, Corroded:
31.7043 ft (9.6635 m)
8.4645 Hz
12.4747 Hz
6.9560 Hz
6.9560 Hz
8.4645 Hz
Damping coefficient,
Empty, Corroded:
Vacuum, Corroded:
0.0288
0.0240
0.0290
0.0290
0.0288
6.4370 ft (1.9620 m)
6.4370 ft (1.9620 m)
6.4370 ft (1.9620 m)
6.4370 ft (1.9620 m)
Table Lookup Values

2.4.1 Basic Load Combinations for Allowable Stress Design
The following load combinations are considered in accordance with ASCE section 2.4.1:
5.
7.
Where
D
P
Ps
W
D + P + Ps + 0.6W
0.6D + P + Ps + 0.6W
= Dead load
= Internal or external pressure load
= Static head load
= Wind load
Wind Deflection Reports:

Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Hydrotest, New, field
Hydrotest, Corroded, field
Wind Pressure Calculations
Wind Deflection Report: Operating, Corroded
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 97/130
Component
Elevation of
Platform
Total wind
bending
Effective OD Elastic modulus Inertia
Deflection
bottom above
wind shear at
shear at
moment at
4
(m)
E (kg/cm)
I (m )
at top (mm)
base (mm)
Bottom (kgf) Bottom (kgf) Bottom (kgf-m)
Top Head
9,187.92
2.57
1,988,447.9
Shell
5,233.92
2.56
1,988,447.9
BTM. Head (top) 5,119.91
2.57
Support Skirt
2.32
144.1
38.7
0.91
0.01582 0
1,413.6
3,699.4
0.85
1,988,447.9
1,448
3,862.5
0.36
2,019,039.4
0.01971 0
2,771.8
14,664.9
0.35
*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Empty, Corroded
Component
Platform
Total wind
bending
Elevation of
Deflection
wind shear at
shear at
moment at
bottom above
4
at top (mm)
(m)
E (kg/cm)
I (m )
base (mm)
Top Head
9,187.92
2.57
2,062,603.9
Shell
5,233.92
2.56
2,062,603.9
2.57
Support Skirt
2.32
144.1
38.7
0.89
0.01582 0
1,413.6
3,699.4
0.83
2,062,603.9
1,448
3,862.5
0.35
2,062,603.9
0.01971 0
2,771.8
14,664.9
0.34

Wind Deflection Report: Vacuum, Corroded
Component
Platform
Total wind
bending
Elevation of
Deflection
wind shear at
shear at
moment at
bottom above
4
at top (mm)
(m)
E (kg/cm)
I (m )
base (mm)
Top Head
9,187.92
2.57
1,988,447.9
Shell
5,233.92
2.56
1,988,447.9
2.57
Support Skirt
2.32
144.1
38.7
0.91
0.01582 0
1,413.6
3,699.4
0.85
1,988,447.9
1,448
3,862.5
0.36
2,019,039.4
0.01971 0
2,771.8
14,664.9
0.35

Wind Deflection Report: Hydrotest, New, field
Component
Platform
Total wind
bending
Elevation of
Deflection
wind shear at
shear at
moment at
bottom above
at top (mm)
(m)
E (kg/cm)
I (m4)
base (mm)
Top Head
9,187.92
2.57
2,062,683.3
Shell
5,233.92
2.56
2,062,683.3
2.57
Support Skirt
2.32
49.6
18.3
0.37
0.01582 0
524.4
1,683.6
0.34
2,062,683.3
538.1
1,744.2
0.14
2,062,683.3
0.01971 0
1,095.4
5,925.8
0.14

Wind Deflection Report: Hydrotest, Corroded, field
Component
Platform
Total wind
bending
Elevation of
Deflection
wind shear at
shear at
moment at
bottom above
at top (mm)
(m)
E (kg/cm)
I (m4)
base (mm)
Top Head
9,187.92
2.57
2,062,683.3
Shell
5,233.92
2.56
2,062,683.3
0.01582 0
49.6
18.3
0.37
524.4
1,683.6
0.34
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Rev. No. : 4
Page : 98/130
2.57
2,062,683.3
Support Skirt
2.32
2,062,683.3
0.01971 0
538.1
1,744.2
0.14
1,095.4
5,925.8
0.14

Wind Pressure (WP) Calculations
Gust Factor (G) Calculations
Kz = 2.01 * (Z/Zg)2/
= 2.01 * (Z/274.3200)0.2105
qz = 0.613 * Kz * Kzt * Kd * V2
= 0.613 * Kz * 1.0000 * 0.9500 * 71.52782
= 2,979.4324 * Kz
WP = 0.6 * qz * G * Cf (Minimum 0.0077 bar)
= 0.6 * qz * G * 0.8000 (Minimum 0.0077 bar)
Design Wind Pressures
Height Z
(m)
Kz
qz
(bar)
WP: Operating WP: Empty WP: Hydrotest New WP: Hydrotest Corroded WP: Vacuum
(bar)
(bar)
(bar)
(bar)
(bar)
4.6
0.8489 0.0253 0.0109
0.0109
0.0046
0.0046
0.0109
6.1
0.9019 0.0269 0.0115
0.0115
0.0046
0.0046
0.0115
7.6
0.9453 0.0282 0.0121
0.0121
0.0046
0.0046
0.0121
9.1
0.9823 0.0293 0.0126
0.0126
0.0046
0.0046
0.0126
12.2
1.0436 0.0311 0.0133
0.0133
0.0046
0.0046
0.0133
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Gust Factor Calculations: Operating, Corroded
Vessel is considered a rigid structure as n1 = 8.4645 Hz 1 Hz.
z = max ( 0.60 * h , zmin )
= max ( 0.60 * 31.7043 , 15.0000 )
= 19.0226
Iz = c * (33 / z)1/6
= 0.2000 * (33 / 19.0226)1/6
= 0.2192
Lz = l * (z / 33)ep
= 500.0000 * (19.0226 / 33)0.2000
= 447.8382
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((6.4370 + 31.7043) / 447.8382)0.63))
= 0.9393
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.2192 * 0.9393) / (1 + 1.7 * 3.40 * 0.2192)
= 0.8936
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
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Gust Factor Calculations: Empty, Corroded

z = max ( 0.60 * h , zmin )
= max ( 0.60 * 31.7043 , 15.0000 )
= 19.0226
Iz = c * (33 / z)1/6
= 0.2000 * (33 / 19.0226)1/6
= 0.2192
Lz = l * (z / 33)ep
= 500.0000 * (19.0226 / 33)0.2000
= 447.8382
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((6.4370 + 31.7043) / 447.8382)0.63))
= 0.9393
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.2192 * 0.9393) / (1 + 1.7 * 3.40 * 0.2192)
= 0.8936
Gust Factor Calculations: Vacuum, Corroded
z = max ( 0.60 * h , zmin )
= max ( 0.60 * 31.7043 , 15.0000 )
= 19.0226
Iz = c * (33 / z)1/6
= 0.2000 * (33 / 19.0226)1/6
= 0.2192
Lz = l * (z / 33)ep
= 500.0000 * (19.0226 / 33)0.2000
= 447.8382
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((6.4370 + 31.7043) / 447.8382)0.63))
= 0.9393
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.2192 * 0.9393) / (1 + 1.7 * 3.40 * 0.2192)
= 0.8936
Gust Factor Calculations: Hydrotest, New, field
z = max ( 0.60 * h , zmin )
= max ( 0.60 * 31.7043 , 15.0000 )
= 19.0226
Iz = c * (33 / z)1/6
= 0.2000 * (33 / 19.0226)1/6
= 0.2192
Lz = l * (z / 33)ep
= 500.0000 * (19.0226 / 33)0.2000
= 447.8382
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((6.4370 + 31.7043) / 447.8382)0.63))
= 0.9393
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 100/130
= 0.925 * (1 + 1.7 * 3.40* 0.2192 * 0.9393) / (1 + 1.7 * 3.40 * 0.2192)

= 0.8936
Gust Factor Calculations: Hydrotest, Corroded, field
z = max ( 0.60 * h , zmin )
= max ( 0.60 * 31.7043 , 15.0000 )
= 19.0226
Iz = c * (33 / z)1/6
= 0.2000 * (33 / 19.0226)1/6
= 0.2192
Lz = l * (z / 33)ep
= 500.0000 * (19.0226 / 33)0.2000
= 447.8382
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((6.4370 + 31.7043) / 447.8382)0.63))
= 0.9393
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.2192 * 0.9393) / (1 + 1.7 * 3.40 * 0.2192)
= 0.8936
Table Lookup Values
= 9.5000, zg = 274.3200 m
c = 0.2000, l = 500.0000, ep = 0.2000
a = 0.1538, b = 0.6500
zmin = 15.0000 ft
gQ = 3.40
gv = 3.40
[Table 26.9-1, page 256]

[Table 26.9-1, page 256]
[Table 26.9-1, page 256]
[Table 26.9-1, page 256]
[26.9.4 page 254]
[26.9.4 page 254]
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 101/130
Seismic Code
Method of seismic analysis:
Site Class
Spectral Response Acceleration at short period (% g)
Spectral Response Acceleration at period of 1 sec (% g)
Response Modification Factor from Table 13.6-1
Importance Factor:
Amplification factor from Table 13.6-1
z/h Ratio:
Acceleration based site co-efficient:
Velocity based site co-efficient:
ASCE 7-10 building mounted

D
Ss = 146.70%
S1 = 54.90%
Rp = 3.0000
Ip = 1.0000
ap = 1.0000
z/h = 1.0000
Fa = 1.0000
Fv = 1.5000
Redundancy factor:
= 1.0000
No
User Defined Vertical Accelerations Considered:
12.4.2.3 Basic Load Combinations for Allowable Stress Design

The following load combinations are considered in accordance with ASCE section 2.4.1:
5.
D + P + Ps + 0.7E
= (1.0 + 0.14SDS)D + P + Ps + 0.7QE
0.6D + P + Ps + 0.7E = (0.6 - 0.14SDS)D + P + Ps + 0.7QE

Where
D
= Dead load
P
= Internal or external pressure load
= Static head load
Ps
8.
= Seismic load
= Eh +/- Ev
= QE +/- 0.2SDSD
Vessel height: 31.7043 ft (9.66 m)
Vessel Weight:
Operating, Corroded: 31,814 lb (14,431 kg)
Empty, Corroded: 15,615 lb (7,083 kg)
Vacuum, Corroded: 31,814 lb (14,431 kg)
Period of Vibration Calculation
Fundamental Period, T:
Operating, Corroded: 0.118 sec (f = 8.5 Hz)
Empty, Corroded: 0.080 sec (f = 12.5 Hz)
Vacuum, Corroded: 0.118 sec (f = 8.5 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and
yi is its deflection when the system is treated as a cantilever beam.
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations
Seismic Shear Report: Operating, Corroded
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 102/130
Component
Elevation of bottom Elastic modulus E Inertia I Seismic shear at Bending Moment at

Bottom (kgf)
Bottom (kgf-m)
above base (mm)
(kg/cm)
(m4)
Top Head
9,187.92
1,988,447.9
255.7
74.5
Shell
5,233.92
1,988,447.9
0.0158
3,403
7,234.2
1,988,447.9
3,490.3
7,627.2
Support Skirt
2,019,039.4
0.01971
3,951.7
27,197.7

Seismic Shear Report: Empty, Corroded
Component

Bottom (kgf)
Bottom (kgf-m)
above base (mm)
(kg/cm)
(m4)
Top Head
9,187.92
2,062,603.9
283.3
81.7
Shell
5,233.92
2,062,603.9
0.0158
1,518.6
4,332.8
2,062,603.9
1,550.4
4,507.7
Support Skirt
2,062,603.9
0.01971
1,939.6
13,718.5

Seismic Shear Report: Vacuum, Corroded
Component

above base (mm)
(kg/cm)
(m4)
Bottom (kgf)
Bottom (kgf-m)
Top Head
9,187.92
1,988,447.9
255.7
74.5
Shell
5,233.92
1,988,447.9
0.0158
3,403
7,234.2
1,988,447.9
3,490.3
7,627.2
Support Skirt
2,019,039.4
0.01971
3,951.7
27,197.7

11.4.3: Maximum considered earthquake spectral response acceleration
The maximum considered earthquake spectral response acceleration at short period, SMS
SMS = Fa * Ss = 1.0000 * 146.70 / 100 = 1.4670
The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv * S1 = 1.5000 * 54.90 / 100 = 0.8235
11.4.4: Design spectral response acceleration parameters

Design earthquake spectral response acceleration at short period, SDS
SDS = 2 / 3 * SMS = 2 / 3 * 1.4670 = 0.9780
Design earthquake spectral response acceleration at 1 s period, SD1
SD1 = 2 / 3 * SM1 = 2 / 3 * 0.8235 = 0.5490
12.4.2.3: Seismic Load Combinations: Vertical Term

Factor is applied to dead load.
Compressive Side: = 1.0 + 0.14 * SDS
= 1.0 + 0.14 * 0.9780
= 1.1369
Tensile Side:
= 0.6 - 0.14 * SDS
= 0.6 - 0.14 * 0.9780
= 0.4631
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 103/130

Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations: Operating, Corroded
The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax
Fp = 0.40 * ap * SDS* Wp / (Rp / Ip) * (1 + 2 * z / h)
= 0.40 * 1.0000 * 0.9780 * 31,813.8398/ (3.0000 / 1.0000) * (1 + 2 * 1.0000)
= 12,445.5742 lb (5,645.22 kg)
FpMin = 0.30 * SDS * Ip * Wp
= 0.30 * 0.9780 * 1.0000 * 31,813.8398
= 9,334.18 lb (4,233.91 kg)
FpMax = 1.60 * SDS * Ip * Wp
= 1.60 * 0.9780 * 1.0000 * 31,813.8398
= 49,782.30 lb (22,580.87 kg)
Fp = 12,445.57 lb (5,645.22 kg)
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh

QE = Fp
Eh = 0.7 * * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0.70 * 1.0000 * 12,445.57
= 8,711.90 lb (3,951.65 kg)
Base Shear Calculations: Empty, Corroded
= 0.40 * 1.0000 * 0.9780 * 15,615.3750/ (3.0000 / 1.0000) * (1 + 2 * 1.0000)
= 6,108.7349 lb (2,770.88 kg)
= 0.30 * 0.9780 * 1.0000 * 15,615.3750
= 4,581.55 lb (2,078.16 kg)
= 1.60 * 0.9780 * 1.0000 * 15,615.3750
= 24,434.94 lb (11,083.50 kg)
Fp = 6,108.73 lb (2,770.88 kg)

QE = Fp
= 0.70 * 1.0000 * 6,108.73
= 4,276.11 lb (1,939.61 kg)
Base Shear Calculations: Vacuum, Corroded
= 0.40 * 1.0000 * 0.9780 * 31,813.8398/ (3.0000 / 1.0000) * (1 + 2 * 1.0000)
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= 12,445.5742 lb (5,645.22 kg)

= 0.30 * 0.9780 * 1.0000 * 31,813.8398
= 9,334.18 lb (4,233.91 kg)
= 1.60 * 0.9780 * 1.0000 * 31,813.8398
= 49,782.2969 lb (22,580.87 kg)
Fp = 12,445.57 lb (5,645.22 kg)

QE = Fp
= 0.70 * 1.0000 * 12,445.57
= 8,711.90 lb (3,951.65 kg)
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 105/130
Support Skirt
Material:
SA-516 70 (II-D Metric p. 18, ln. 19)
Design temperature, operating:
100
C
Design temperature, vacuum:
100
C
Inner diameter at top, new:
1,702 mm
Inner diameter at bottom, new:
1,702 mm
Overall length (includes base ring thickness): 5,119.91 mm
Corrosion allowance inside:
0
mm
Corrosion allowance outside:
0
mm
Weld joint efficiency top:
0.55
Weld joint efficiency bottom:
0.8
Nominal thickness, new:
10
mm
Skirt is attached to:
BTM. Head
Skirt attachment offset:
114.01 mm down from the top seam
Skirt design thickness, largest of the following + corrosion = 1.54 mm

The governing condition is due to earthquake, compressive stress at the base, operating & corroded.
The skirt thickness of 10 mm is adequate.
Vessel
Condition
(Stress)
Loading
Allowable Calculated Required

Governing
Temperature
Stress
Skirt
Stress/E thickness
(C)
(kgf/cm2) (kgf/cm2)
Location
(mm)
Wind
operating, corroded (+) bottom
100
1,407.21
60.01
0.43
Wind
operating, corroded (-)
bottom
100
960.04
89.87
0.94
Wind
empty, corroded (+)
bottom
21
1,407.21
70.25
0.5
Wind
empty, corroded (-)
bottom
21
960.04
76.21
0.79
Wind
test, corroded (+)
top
21
960.04
-9.2
0.1
Wind
test, corroded (-)
bottom
21
960.04
57.77
0.6
Wind
test, new (+)
top
21
960.04
-9.2
0.1
Wind
test, new (-)
bottom
21
960.04
57.77
0.6
Wind
vacuum, corroded (+)
bottom
100
1,407.21
60.01
0.43
Wind
vacuum, corroded (-)
bottom
100
960.04
89.87
0.94
Seismic
operating, corroded (+) bottom
100
1,407.21
132.54
0.94
Seismic
bottom
100
960.04
147.9
1.54
Seismic
empty, corroded (+)
bottom
21
1,407.21
67.25
0.48
Seismic
empty, corroded (-)
bottom
21
960.04
73.81
0.77
Seismic
bottom
100
1,407.21
132.54
0.94
Seismic
bottom
100
960.04
147.9
1.54
Loading due to earthquake, operating & corroded

Tensile side
Required thickness, tensile stress at base:
t
-(0.6 - 0.14*SDS)*W / (*D*St*E) + 4*M / (*D2*St*E)
-(0.6 - 0.14*0.978)*14,073.97 / (*1,712*1,407.207/100*0.8) + 4*1e3*27,197.6 / (*1,7122*1,407.207/100*0.8)

0.94 mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 106/130
Required thickness, tensile stress at the top:

t
-(0.6 - 0.14*SDS)*Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)
-(0.6 - 0.14*0.978)*11,891.69 / (*1,712*1,407.207/100*0.55) + 4*1e3*7,594.7 / (*1,7122*1,407.207/100*0.55)

0.29 mm
Compressive side
Required thickness, compressive stress at base:
t
(1 + 0.14*SDS)*W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)
(1 + 0.14*0.978)*14,073.97 / (*1,712*960.044/100*1) + 4*1e3*27,197.6 / (*1,7122*960.044/100*1)

1.54 mm
Required thickness, compressive stress at the top:

t
(1 + 0.14*SDS)*Wt / (*Dt*Sc*Ec) + 4*Mt / (*Dt2*Sc*Ec)
(1 + 0.14*0.978)*11,891.69 / (*1,712*960.044/100*1) + 4*1e3*7,594.7 / (*1,7122*960.044/100*1)

0.61 mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 107/130
Skirt Base Ring

Base configuration:
double base plate
Foundation compressive strength:
116.569 kgf/cm2
Concrete ultimate 28-day strength:
210.921 kgf/cm2
Anchor bolt material:
A307
Anchor bolt allowable stress, Sb:
1,406.138 kgf/cm2
Bolt circle, BC:
1,842 mm
Anchor bolt corrosion allowance (applied to root radius): 1.6 mm
Anchor bolt clearance:
12.25 mm
Base plate material:
SA-516 70N
Base plate allowable stress, Sp:
1,406.999 kgf/cm2
Base plate inner diameter, Di:
1,542 mm
Base plate outer diameter, Do:
1,942 mm
Base plate thickness, tb:
25 mm
Gusset separation, w:
70 mm
Gusset height, h:
160 mm
Gusset thickness, tg:
12 mm
Compression ring width:
100 mm
Compression ring thickness, tc:
25 mm
Initial bolt preload:
0 % (0 kgf/cm2)
Number of bolts, N:
8
Bolt size and type:
1.25 inch series 8 threaded
Bolt root area (corroded), Ab:
4.6852 cm2
44 mm
Diameter of anchor bolt holes, db:
Load
Wind
Vessel
condition
Base M
(kgf-m)
W
(kg)
operating, corroded 14,664.9 14,430.7
Required
tr
bolt area Base
(cm2)
(mm)
Foundation
tr
tr comp
bearing
ring
gusset
stress
(mm) (mm)
(kgf/cm2)
2.0612 14.46
8.7705
11.85
3.33
14,664.9 14,430.7
2.0612 14.46
8.7705
11.85
3.33
Wind
operating, new
Wind
empty, corroded
14,664.9
7,083
2.4531 13.79
7.9701
13.88
3.47
Wind
empty, new
14,664.9
7,083
2.4531 13.79
7.9701
13.88
3.47
Wind
test, corroded
5,925.8 17,581.7
0.2062
8.45
2.9923
4.85
3.02
Wind
test, new
5,925.8 17,581.7
0.2062
8.45
2.9923
4.85
3.02
Wind
vacuum, corroded
14,664.9 14,430.7
2.0612 14.46
8.7705
11.85
3.33
Seismic operating, corroded 27,197.6 14,430.7
4.6562 19.81
16.4508
19.39
4.04
Seismic
operating, new
27,197.6 14,430.7
4.6562 19.81
16.4508
19.39
4.04
Seismic
empty, corroded
13,718.5
7,083
2.3567 14.03
8.2522
13.81
3.47
Seismic
empty, new
13,718.5
7,083
2.3567 14.03
8.2522
13.81
3.47
Seismic
vacuum, corroded
27,197.6 14,430.7
4.6562 19.81
16.4508
19.39
4.04
Anchor bolt load (governing)

P = -(0.6 - 0.14*SDS)*W / N + 4 * M / (N*BC)
= -(0.6 - 0.14*0.978)*14,430.67 / 8 + 4 * 27,197.6 / (8*1.842)
= 6,547.32 kgf
Required area per bolt = P / Sb = 4.6562 cm2
The area provided (4.6852 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, governing)
Base plate width, tc:
200
mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 108/130
Average base plate diameter, d: 1,742

mm
Base plate elastic modulus, Es: 2,019,039.292 kgf/cm2
Base plate yield stress, Sy:
2,650.998
kgf/cm2
Ec = 57,000*0.265154*Sqr(210.921) = 219,499.448 kgf/cm2
n = Es/Ec = 2,019,039.292 / 219,499.448 = 9.1984
ts = (N*Ab) / (*d)
= (8*599.3537) / (*1,742)
= 0.88 mm
From table 12.4 for k = 0.163711:
K1 = 2.7416, K2 = 1.0974
L1 = 23.0676, L2 = 44.0527, L3 = 8.934
Total tensile force on bolting
T = (M - (0.6 - 0.14*SDS)*W *(L1 + L3)) / (L2 + L3)
= (27,197.6 - (0.6 - 0.14*0.978)*14,430.67 *(0.5859 + 0.2269)) / (1.1189 + 0.2269)
= 16,172.4 kgf
Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf/cm2
fs = T / (ts * (d / 2) * K1)
= 100*16,172.4 / (0.88 * (1,742 / 2) * 2.7416)
= 772.995 kgf/cm2
Total compressive load on foundation
Cc = T + (1 + 0.14*SDS)*W + Bolt Preload
= 16,172.4 + (1 + 0.14*0.978)*14,430.67 + 0
= 32,578.92 kgf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 100*32,578.92 / (((200 - 0.88) + 9.1984*0.88)*(1,742 / 2)*1.0974)
= 16.451 kgf/cm2
As fc <= 116.569 kgf/cm2 the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 772.995 / (9.1984*16.451))
= 0.163711
Base plate required thickness (governing)
From Brownell & Young, Table 10.3:, l / b = 0.1748
Mx = 0.01*0.0041*16.451*629.352 = 266.5 kgf
My = 0.01*-0.4623*16.451*1102 = -920.1 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*920.13 / 1,406.999)0.5
= 19.81 mm
The base plate thickness is satisfactory.
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5
= (100*3.91*4,632.98 / (2,650.998*(2*100 / 70+70 / (2*59.99)-44*(2 / 70+1 / (2*59.99)))))0.5
= 19.39 mm
The compression ring thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 109/130
Radius of gyration of gusset

r = 0.289*tg
= 0.289*12
= 3.47 mm
Cross sectional area of one gusset
Ag = tg*(b - 0.25*25.41)
= 0.01*12*(110 - 0.25*25.41)
= 12.438 cm2
Gusset allowable stress
Sa = 0.07031*(17000 - 0.485*(h / r)2)
= 1,195.27 - 0.0341*(160 / 3.47)2
= 1,122.637 kgf/cm2
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 4,632.98 / (2 * 12.438)
= 186.243 kgf/cm2
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1.76*(100*4,632.98*60 / (676.23*210*2,110.811))2 / 3*(1,722 / 2)1 / 3
= 3.43 mm
The skirt thickness is satisfactory.
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 110/130
Lifting Lugs
Geometry Inputs
Attached To
Shell
Material
SA-516 70N
Distance of Lift Point From Datum 4,467 mm

Angular Position
45.00 deg and 225.00 deg
Length of Lug, L
475 mm
Width of Lug, B
150 mm
Thickness of Lug, t
25 mm
Hole Diameter, d
50 mm
Pin Diameter, Dp
47 mm
Lug Diameter at Pin, D
150 mm
Weld Size, tw
12 mm
Weld Length, b1
30 mm
Weld Length, d2
70 mm
Width of Pad, Bp
250 mm
Length of Pad, Lp
120 mm
Pad Thickness, tp
8 mm
Pad Weld Size, twp
6 mm
Weld Length, L3
70 mm
Length to Brace Plate, L1
70 mm
Load Angle from Vertical,
0.0000
Has Brace Plate
Yes
Intermediate Values
Load Factor
1.5000
Vessel Weight (new, incl. Load Factor), W
9517 kg
Lug Weight (new), Wlug
37 kg (Qty=2)
Distance from Center of Gravity to Top Lug, l1
4,465.17 mm
Distance from Center of Gravity to Tail Lug, l2
5,092.76 mm
Distance from Vessel Center Line to Tail Lug, l3
1,053 mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 111/130
Allowable Stress, Tensile, t
1590.758 kg/cm^2
Allowable Stress, Shear, s
1060.506 kg/cm^2
Allowable Stress, Bearing, p
2386.137 kg/cm^2
Allowable Stress, Bending, b
1749.834 kg/cm^2
Allowable Stress, Weld Shear, allowable
1060.506 kg/cm^2
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd
16.9 mm
Required Lug Thickness, treqd
4.24 mm
Lug Stress Ratio, ratio
0.74
Weld Shear Stress Ratio, ratio
0.77
Lug Design
Acceptable
Local Stresses
Acceptable
Maximum Out of Plane Lift Angle - Weak Axis Bending 39.38 deg
COMPRESS recommends a spreader beam be used to prevent weak axis bending of the top lugs.
No consideration is given for any bracing plate from the lug to the vessel.
Lift Forces
Lift force on lugs during rotational lift (0 90):
2*Ftop = W*(l2*cos() + l3*sin()) / (l1*cos() + l2*cos() + l3*sin() )
Ftail = W - (2*F)
[]
Ftop[kgf]
Ftail[kgf]
2,535.5
4,446
15
2,599.2
4,318.5
30
2,668.4
4,180.1
45
2,756.1
4,004.8
60
2,891.7
3,733.6
75
3,183.2
3,150.6
90
4,758.5
2,573.6
4,369.8
2,577.8
4,361.3
113
2,582.1
4,352.8
10
1
Lift angle at maximum lug stress.
Lift angle at maximum weld stress.
Lift angle at maximum pad weld stress.
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 112/130
Shell angle at lift lug
0.00 deg
Lug Pin Diameter - Shear stress

(2*Fv / (*s))0.5
(2*4,758.5 / (*1,060.5))0.5 =
16.9 mm
dreqd / Dp =
16.9 / 47
0.36
=
=
=
Fv / A
Fv / (2*(0.25**Dp2))
4,758.5 / (2*(0.25**472)) =
137.1 kg/cm2
137.1 / 1,060.5
0.13
=
=
dreqd
/ s
Acceptable
Acceptable
Lug Thickness - Tensile stress

treqd
=
=
Fv / ((D - d)*t)
4,758.5 / ((150 - 50)*1,590.8) =
2.99 mm
treqd / t =
2.99 / 25
0.12
Fv / A
Fv / ((D - d)*t)
4,758.5 / ((150 - 50)*25)
190.3 kg/cm2
190.3 / 1,590.8
0.12
=
=
=
/ t =
Acceptable
Acceptable
Lug Thickness - Bearing stress

treqd
=
=
Fv / (Dp*p)
4,758.5 / (47*2,386.1) =
4.24 mm
treqd / t
4.24 / 25
0.17
=
=
=
Fv / Abearing
Fv / (Dp*(t))
4,758.5 / (47*(25)) =
405 kg/cm2
405 / 2,386.1
0.17
/ p
Acceptable
Acceptable
Lug Thickness - Shear stress

=
=
[Fv / s] / (2*Lshear)
(4,758.5 / 1,060.5) / (2*56.63) =
3.96 mm
treqd / t
3.96 / 25
0.16
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
4,758.5 / (2*25*56.63) =
168 kg/cm2
168 / 1,060.5
0.16
treqd
/ s
Acceptable
Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 113/130
55*Dp / d
=
=
=
=
=
=
=
=
=
=
55*47 / 50
51.7
0.5*(D - d) + 0.5*Dp*(1 - cos())
0.5*(150 - 50) + 0.5*47*(1 - cos(51.7))
58.94 mm
0.5*D - sqr(0.25*D*D - (0.5*Dp*sin())2)
0.5*150 - sqr(0.25*150*150 - (0.5*47*sin(51.7))2)
2.3 mm
Z - Z1
56.63 mm
Z1
Lshear
Lug Plate Stress

Lug stress, tensile + bending, during rotational lift:
=
ratio
[Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
=
[(Ftop()*sin() ) / (t*B*t)] + [(6*Ftop() *L*cos() ) / (t*B2 * b)] 1
=
2,573.6*sin(9.0) / (25*150*1,590.8) + 6*(2,573.6)*475*cos(9.0) / (25*1502*1,749.8)
=
0.74
Acceptable
Weak Axis Bending Stress
Maximum lift cable angle from vertical = 39.38 deg
b
F*cos()
=M / Z
= (F*sin()* L1) / Z
= 0.5*W
=> F = 0.5*W / cos()
= arctan( (2*b*Z ) / (W* L1) )
= arctan( (2*1,749.8*(150*252/6) ) / (9,516.9*70*100) ) = 39.38 deg
Loading on brace plate and head are not considered.

Weld Stress
Weld stress, direct and torsional shear, during rotational lift:
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 114/130
Direct shear:
Maximum weld shear stress occurs at lift angle 10.00 deg; lift force = 2,577.8 kgf
Aweld = A1 + A2 + A3
= 0.707*tw*((d1 + b1) + (2*d2 + b2) + (d3 + b3))
= 0.707*12*((70 + 30) + (2*70 + 90) + (70 + 30))
= 848.4 + 1,951.32 + 848.4
= 3,648.12 mm2
t = Fr*cos() / Aweld
= 2,577.8*cos(10.0) / 3,648.12 = 69.6 kg/cm2
s
= Fr*sin() / Aweld
= 2,577.8*sin(10.0) / 3,648.12 = 12.3 kg/cm2
Torsional shear:
Weld centroid:
Weld areas
= 0.707*tw*Li
Ai
A1
= 0.707*12*70 = 593.88 mm2
A2
= 0.707*12*30 = 254.52 mm2
A3
= 0.707*12*70 = 593.88 mm2
A4
= 0.707*12*90 = 763.56 mm2
A5
= 0.707*12*70 = 593.88 mm2
A6
= 0.707*12*30 = 254.52 mm2
A7
= 0.707*12*70 = 593.88 mm2
Aweld torsion = Ai
= 3,648.12 mm2
Weld centroid locations
x1 = 0 mm
y1 = 35 mm
x2 = 15 mm
y2 = 0 mm
x3 = 30 mm
y3 = 35 mm
x4 = 75 mm
y4 = 70 mm
x5 = 120 mm
y5 = 35 mm
x6 = 135 mm
y6 = 0 mm
x7 = 150 mm
y7 = 35 mm
Xbar = (Ai*xi) / Ai
Ybar = (Ai*yi) / Ai
Xbar = (593.88*0 + 254.52*15 + 593.88*30 + 763.56*75 + 593.88*120 + 254.52*135 + 593.88*150 ) / 3,648.12 = 75 mm
= 37.44 mm
Ybar = (593.88*35 + 254.52*0 + 593.88*35 + 763.56*70 + 593.88*35 + 254.52*0 + 593.88*35 ) / 3,648.12
Radius to centroid locations
ri = sqr((Xbar - xi)2 + (Ybar - yi)2 )
r1 = sqr( (75 - 0)2 + (37.44 - 35)2 ) = 75.04 mm
r2 = sqr( (75 - 15)2 + (37.44 - 0)2 ) = 70.72 mm
r3 = sqr( (75 - 30)2 + (37.44 - 35)2 ) = 45.07 mm
r4 = sqr( (75 - 75)2 + (37.44 - 70)2 ) = 32.56 mm
r5 = sqr( (75 - 120)2 + (37.44 - 35)2 ) = 45.07 mm
r6 = sqr( (75 - 135)2 + (37.44 - 0)2 ) = 70.72 mm
r7 = sqr( (75 - 150)2 + (37.44 - 35)2 ) = 75.04 mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 115/130
Polar Moment of Area

Ji = 0.707*tw*(Li3) / 12
J1 = 0.707*12*(703) / 12 = 242501 mm4
J2 = 0.707*12*(303) / 12 = 19089 mm4
J3 = 0.707*12*(703) / 12 = 242501 mm4
J4 = 0.707*12*(903) / 12 = 515403 mm4
J5 = 0.707*12*(703) / 12 = 242501 mm4
J6 = 0.707*12*(303) / 12 = 19089 mm4
J7 = 0.707*12*(703) / 12 = 242501 mm4
J = (Ji + Ai*ri2) Parallel axis theorem
[242501.0000 + 593.88*(75.04)2 + (19089.0000 + 254.52*(70.72)2) + (242501.0000 + 593.88*(45.07)2) + (515403.0000 +
J = 763.56*(32.56)2) + (242501.0000 + 593.88*(45.07)2) + (19089.0000 + 254.52*(70.72)2) + (242501.0000 +
= 13979675 mm4
2
593.88*(75.04) ) ]
Radial distance from centroid to weld:
r = sqr( Xbar2 + (L3 - Ybar)2 )
= sqr( 752 + (70 - 37.44)2 ) = 83.83 mm
r = arctan( (L3 - Ybar) / (Xbar) )
= arctan( 37.44 / 75 )
= 26.53 deg
=M * r / J
2
= [F()*cos()*(L + L3 - Ybar)] * r / J
= (2,577.8*cos(10.0)*507.56)*83.83 / 13979675.4186
= 772.6 kg/cm2
ratio
= sqr( (t + 2*sin(r))2 + (s + 2*cos(r))2 ) / allowable 1

= sqr ( (69.6 + 772.6*sin(26.53))2 + (12.3 + 772.6*cos(26.53) )2 ) / 1,060.5
= 0.77
Acceptable
Pad Weld Stress

Direct shear:
Aweld = 0.707*twp*(2*Lp + Bp)
= 0.707*6*(2*120 + 250) = 2,078.58 mm2
= 2,582.1*cos(11.0) / 2,078.58 = 121.9 kg/cm2
s
= Fr*sin() / Aweld
= 2,582.1*sin(11.0) / 2,078.58 = 23.7 kg/cm2
Torsional shear:
Weld centroid:
Ybarp = Lp2 / (2*Lp + Bp)
= 1202 / (2*120 + 250) = 29.39 mm
Second polar moment of area:
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 116/130
Jp = 0.707*twp*((8*Lp3 + 6*Lp*Bp2 + Bp3) / 12 - Lp4 / (2*Lp + Bp))

= 0.707*6* ( (8*1203 + 6*120*2502 + 2503) / 12 - 1204 / (2*120 + 250)) = 24522576 mm4

rp = sqr( (Xbarp)2 + (Lp - Ybarp)2 )
= sqr( (0.5*250)2 + (120 - 29.39)2 ) = 154.39 mm
r = arctan( (Lp - Ybarp) / (Xbarp) )
= arctan( 90.61 / 125 )
= 35.94 deg
=
M
*
r
/
J
2
p
p
= [F()*cos()*(L + Lp - Ybarp)] * rp / Jp
= (2,582.1*cos(11.0)*565.61)*154.39 / 24522576.3571
= 902.6 kg/cm2
ratio

= sqr ( (121.9 + 902.6*sin(35.94))2 + (23.7 + 902.6*cos(35.94) )2 ) / 1,060.5
= 0.94
Acceptable
WRC 107 Analysis

Geometry
Height(radial):
Pad Thickness:
8 mm
Width (circumferential): 150 mm
25 mm
Pad Width:
250 mm
Length
Pad Length:
120 mm
6 mm
70 mm
Fillet Weld Size:
12 mm
Pad Weld Size:
Located on:
Shell
(70 mm from top end)
Location Angle:
45.00 and 225.00
Applied Loads
Maximum stress ratio occurs at lift angle = 90.00 deg with lift force = 4,758.5 kgf
Radial load:
Pr = 0
kgf
Circumferential moment: Mc = 0
kgf-m
kgf
Longitudinal shear:
VL = 4,758.48 kgf
Torsion moment:
Mt = 0
kgf-m
Internal pressure:
P= 0
bar
Mean shell radius:
Rm = 857
mm
Shell yield stress:
Sy = 2,671.65 kgf/cm2
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm / t = 857 / 16 = 53.5625
C1 = 87, C2 = 47 mm
Local circumferential pressure stress = P*Ri / t =0 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*t) =0 kgf/cm2
Maximum combined stress (PL+Pb+Q) = -330.93 kgf/cm2
Maximum local primary membrane stress (PL) = -54.28 kgf/cm2
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 117/130
Stresses at the lug edge per WRC Bulletin 107

Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
8.8306
0.0727
4C*
9.31
0.089
1C
0.1207
0.0907
2C-1
0.086
0.0907
3A*
1.5599
0.0827
1A
0.0952
0.0951
3B*
4.7346
0.0673
-54.277
-54.277 54.277
54.277
1B-1
0.0509
0.0716
-189.618 189.618 189.618 -189.618 0
Pressure stress*
-243.895 135.341 243.895 -135.341 0
Primary membrane circumferential stress* -54.277
-54.277 54.277
54.277
3C*
8.2274
0.089
4C*
9.6065
0.0727
1C-1
0.1355
0.0788
2C
0.0959
0.0788
4A*
2.1892
0.0827
2A
0.0549
0.0815
4B*
1.2694
0.0673
-11.671
-11.671 11.671
11.671
2B-1
0.0832
0.0695
-319.264 319.264 319.264 -319.264 0
Pressure stress*
-330.935 307.593 330.935 -307.593 0
-11.671
-11.671 11.671
11.671
Shear from Mt
Circ shear from Vc
Long shear from VL
-158.191 -158.191 158.191 158.191
Total Shear stress
-158.191 -158.191 158.191 158.191
-330.935 307.593 330.935 -307.593 316.381

Rm / t = 857 / 8 = 107.125
C1 = 131, C2 = 66 mm
316.381
316.381 316.381
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 118/130

Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
11.8279
0.1053
4C*
14.5301
0.1327
1C
0.0671
0.1356
2C-1
0.0349
0.1356
3A*
4.2355
0.1216
1A
0.0723
0.1333
3B*
11.8352
0.0968
-197.07
-197.07 197.07
197.07
1B-1
0.0315
0.1025
-328.052 328.052 328.052 -328.052 0
Pressure stress*
-525.122 130.982 525.122 -130.982 0
-197.07 197.07
197.07
3C*
9.3677
0.1327
4C*
15.952
0.1053
1C-1
0.0748
0.1156
2C
0.0469
0.1156
4A*
7.9743
0.1216
2A
0.039
0.1157
4B*
4.1163
0.0968
-47.949
-47.949 47.949
47.949
2B-1
0.0456
0.0987
-492.781 492.781 492.781 -492.781 0
Pressure stress*
-540.73
444.832 540.73
-444.832 0
-47.949
-47.949 47.949
47.949
Shear from Mt
Circ shear from Vc
Long shear from VL
-225.334 -225.334 225.334 225.334
Total Shear stress
-225.334 -225.334 225.334 225.334
-540.73
444.832 540.73
-444.832 450.667
450.667
450.667 450.667
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 119/130
Tail lug
Geometry Inputs
Attached To
Skirt Base Ring
Material
SA-516 70N
Orientation
Longitudinal
Distance of Lift Point From Datum
-5,090.92 mm
Angular Position
135.00 deg
Length of Lug, L
160 mm
Height of Lug, H
272 mm
Thickness of Lug, t
25 mm
Hole Diameter, d
50 mm
Pin Diameter, Dp
47 mm
Load Eccentricity, a1
0 mm
Distance from Load to Shell or Pad, a2 192 mm

Weld Size, tw
12 mm
Load Angle Normal to Vessel,
0.0000
-90.0000
Intermediate Values
Load Factor
1.5000
9517 kg
8 kg
4,465.17 mm
5,092.76 mm
1,053 mm
1590.758 kg/cm^2
1060.506 kg/cm^2
2386.137 kg/cm^2
1749.834 kg/cm^2
1060.506 kg/cm^2
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 120/130

Summary Values
Required Lift Pin Diameter, dreqd 16.34 mm
3.96 mm
0.19
0.2
Lug Design
Acceptable
Base ring loading
Acceptable
Lift Forces
Ftail = W - (2*F)
[]
Ftop[kgf]
Ftail[kgf]
2,535.5
4,446
15
2,599.2
4,318.5
30
2,668.4
4,180.1
45
2,756.1
4,004.8
60
2,891.7
3,733.6
75
3,183.2
3,150.6
90
4,758.5
2,847.6
3,821.8
2,904
3,708.9
56
612
1

(2*Fr / (*s))0.5
(2*4,446 / (*1,060.5))0.5 =
16.34 mm
dreqd / Dp =
16.34 / 47
0.35
=
=
=
Fr / A
Fr / (2*(0.25**Dp2))
4,446 / (2*(0.25**472)) =
128.1 kg/cm2
128.1 / 1,060.5
0.12
dreqd
/ s
=
=
Acceptable
Acceptable
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 121/130

treqd
=
=
Fr / ((L - d)*t)
4,446 / ((160 - 50)*1,590.8) =
2.54 mm
treqd / t =
2.54 / 25
0.10
Fr / A
Fr / ((L - d)*t)
4,446 / ((160 - 50)*25)
161.7 kg/cm2
161.7 / 1,590.8
0.1
=
=
=
/ t =
Acceptable
Acceptable

treqd
=
=
Fv / (Dp*p)
4,446 / (47*2,386.1) =
3.96 mm
treqd / t
3.96 / 25
0.16
=
=
=
Fv / Abearing
Fv / (Dp*(t))
4,446 / (47*(25)) =
378.4 kg/cm2
378.4 / 2,386.1 =
0.16
/ p
Acceptable
Acceptable

=
=
(4,446 / 1,060.5) / (2*63.94) =
3.28 mm
treqd / t
3.28 / 25
0.13
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
4,446 / (2*25*63.94) =
139.1 kg/cm2
139.1 / 1,060.5
0.13
treqd
/ s
Acceptable
Acceptable
55*Dp / d
=
=
=
=
=
55*47 / 50
51.7
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(272 - 192 - 0.5*50) + 0.5*47*(1 - cos(51.7))
63.94 mm
Lshear
Lug Plate Stress

Lug stress tensile + bending during lift:
=
ratio
=
[(Ftail()*cos() ) / (t*L*t)] + [(6*abs(Ftail()*sin()*Hght - Ftail()*cos()*a1) ) / (t*L2*b)] 1
=
3,821.8*cos(56.0) / (25*160*1,590.8) + 6*abs(3,821.8*sin(56.0)*92 - 3,821.8*cos(56.0)*0) / (25*1602*1,749.8)
=
0.19
Acceptable
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 122/130
Weld Stress
Weld stress, tensile, bending and shear during lift:

Direct shear:
Maximum shear stress occurs at lift angle 61.00 deg; lift force = 3,708.9 kgf
= 2*(0.707)*tw*(d1 + b1 + d2 + t)
= 2*(0.707)*12*(110 + 160 + 100 + 25) = 6,702.36 mm2
= Ftail*cos() / Aweld
= 3,708.9*cos(61.0) / 6,702.36 = 26.8 kg/cm2
Aweld
t
= Ftail*sin() / Aweld
= 3,708.9*sin(61.0) / 6,702.36 = 48.4 kg/cm2
Torsional shear:
Weld areas
Ai
= 0.707*tw*Li
A1
= 0.707*12*110 = 933.24 mm2
A2
= 0.707*12*160 = 1,357.44 mm2
A3
= 0.707*12*100 = 848.4 mm2
Aweld torsion = Ai
= 3,139.08 mm2
x1 = 0 mm
y1 = 55 mm
x2 = 80 mm
y2 = 0 mm
x3 = 160 mm
y3 = 50 mm
Xbar = (Ai*xi) / Ai
Ybar = (Ai*yi) / Ai
Xbar = (933.24*0 + 1,357.44*80 + 848.4*160 ) / 3,139.08 = 77.84 mm
Ybar = (933.24*55 + 1,357.44*0 + 848.4*50 ) / 3,139.08 = 29.86 mm
r1 = sqr( (77.84 - 0)2 + (29.86 - 55)2 ) = 81.8 mm
r2 = sqr( (77.84 - 80)2 + (29.86 - 0)2 ) = 29.94 mm
r3 = sqr( (77.84 - 160)2 + (29.86 - 50)2 ) = 84.59 mm
r = sqr( X2 + Y2 )
= sqr( 77.842 + 80.142 ) = 111.72 mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 123/130
r = arctan( Y / X )
= arctan( 80.14 / 77.84 ) = 45.83 deg
Ji = 0.707*tw*(Li3) / 12
J1 = 0.707*12*(1103) / 12 = 941017 mm4
J2 = 0.707*12*(1603) / 12 = 2895872 mm4
J3 = 0.707*12*(1003) / 12 = 706999.25 mm4
J = 2* (Ji + Ai*ri2) Parallel axis theorem (weld on both sides of lug)
J = 2*[941017.0000 + 933.24*(81.8)2 + (2895872.0000 + 1,357.44*(29.94)2) + (706999.2556 + 848.4*(84.59)2) ] = 36151960 mm4
Secondary shear
2
=M * r / J
= [F()*cos()*(X - Xbar) - F()*sin()*(Y - Ybar)] * r / J
= (3,708.9*cos(61.0)*(80 - 77.84) - 3,708.9*sin(61.0)*(192 - 29.86) )*111.72 / 36151960.3481
= -161.3 kg/cm2
ratio
= sqr( (t - 2*cos(r))2 + (s - 2*sin(r))2 ) / allowable 1

= sqr ( (26.8 - 161.3*cos(45.83))2 + (48.4 - 161.3*sin(45.83) )2 ) / 1,060.5
= 0.20
Acceptable
Base Ring Sectional Properties

t1
10 mm
t2
25 mm
t3
25 mm
L1
241.5 mm
L2a
110 mm
L2b
90 mm
L3
100 mm
Base Ring Geometry
Effective skirt length:

Rm = (Di + t1)*0.5
= (1,702 + 10)*0.5
= 856 mm
L1 = t3 + (3)*Min(0.78*sqr(Rm*t1), 16*t1)
= 25 + (3)*0.78*sqr(856*10)
= 241.5 mm
Section Area:
A1 = t1*L1
= 10*241.5
= 2,414.97 mm2
A2 = t2*L2
= 25*(110 + 90)
= 5,000 mm2
A3 = t3*L3
= 25*100
= 2,500 mm2
Atotal = A1 + A2 + A3 = 2,414.97 + 5,000 + 2,500 = 9,914.97 mm2
Centroid, C:
h1 = L2a + 0.5*t1
= 110 + 0.5*10
= 115 mm
h2 = 0.5*(L2a + L2b)
= 0.5*(110 + 90)
= 100 mm
h3 = 0.5*L3 - (L3 - L2a)
= 0.5*100 - (100 - 110)
= 60 mm
C = ( (A1*h1) + (A2*h2) + (A3*h3) ) / Atotal
= ((2,414.97*115) + (5,000*100) + (2,500*60) ) / 9,914.97 = 93.57 mm
Moment of Inertia, I:
I1 = (L1*t13) / 12 + A1*(h1 - C)2
= (241.5*103) / 12 + 2,414.97*(115 - 93.57)2
= 1129420.1mm4
3
2
I2 = t2*(L2a + L2b) / 12 + A2*(h2 - C)
= 25*(110 + 90)3 / 12 + 5,000*(100 - 93.57)2
= 16873534.5 mm4
3
2
I3 = (t3*L3 ) / 12 + A3*(h3 - C)
= 4900321.4 mm4
= (25*1003) / 12 + 2,500*(60 - 93.57)2
Iring = I1 + I2 + I3
= 1129420.1393 + 16873534.5218 + 4900321.4435 = 22903276.1mm4
Section Modulus, Z:
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 124/130
Z = Iring / Cmax = 22903276.1046 / 106.43 = 215191.172 mm3

Base Ring Loads without stiffener beam
Base Ring Load
= W = Ftail =
Wr
4,446 kgf
Base Ring Loading

Reference: Roark's Formulas for Stress & Strain - 6th Edition. Table 17, Case 20
For thin ring sections k1 = k2 = 1
Change in vertical diameter, DV = (-W)*R3*(*k1 / 8 - k22 / ) / (E * I)
Internal Moment,
MA = W*R*(k2 - 0.5) / (2*)
Internal Force,
NA = 0.75*W /
Internal Shear Force,
VA = 0
Ring loading, Wr = 4,446 kgf
DVr
= -4,446*877.433*(*1 / 8 - 12 / ) / (2,019,042.2*22903276.1046) = -0.48 mm
= 4,446*877.43*(1 - 0.5) / (2*)
= 310.4386 kg-m
MAr
= 0.75*4,446 /
= 1,061.4 kgf
NAr
Load Equations
LTM = W*R*(1 - cos(x) - 0.5*x*sin(x)) /
LTN = -W*(x*sin(x)) / (2*)
LTV = W*(sin(x) - x*cos(x)) / (2*)
M = MA - NA*R*(1 - cos(x)) + VA*R*sin(x) + LTM
N = NA*cos(x) + VA*sin(x) + LTN
V = -NA*sin(x) + VA*cos(x) + LTV
Load Table for Load Wr
x [] LTM [kgf-m] LTN [kgf] LTV [kgf] M [kgf-m] N [kgf]
V [kgf]
180
0.00
-0.00
0.00
310.44
1061.41
0.00
150
3.82
-185.25
32.94
189.48
733.96
-497.77
120
57.80
-641.73
242.30
-97.42
-111.02
-676.90
90
266.48
-1111.51
707.61
-354.39
-1111.51 -353.80
60
736.48
-1283.46
1353.81
-350.05
-1814.16 434.60
30
1504.42
-926.25
1958.12
77.00
-1845.46 1427.42
2483.51
-0.00
2223.01
931.32
-1061.41 2223.01
(0 at lug)
Maximum Stress in Base Ring Section
Allowable Base Ring Stresses
Fa = 0.6*Fy = 1,590.6 kg/cm2
Fb = 0.66*Fy = 1,749.7 kg/cm2
Fs = 0.4*Fy = 1,060.4 kg/cm2
Base Ring Stresses
Maximum combined stress occurs at 0.00 degrees
fa
= N / A = -1,061.4 / 9,914.97 = -10.7 kg/cm2
fb
= M / Z = 931.3 / 215191.1719 = 432.8 kg/cm2
fa / Fa + fb / Fb = 0.25
Acceptable
Maximum shear stress occurs at 0.00 degrees
fs
= V / A = 2,223 / 9,914.97
= 22.4 kg/cm2
fs / Fs
=
0.02
Acceptable
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 125/130
MANHOLE DAVIT CALCULATION
Per Procedure 6-1 of PRESSURE VESSEL DESIGN MANUAL 3rd Ed. By Dennis Moss.
ITEM NO. : 0V-0202 A1 M/H
DESIGN DATA
MATERIAL OF PIPE DAVIT
MINIMUM SPECIFIED YIELD STRESS OF PIPE DAVIT
VERTICAL IMPACT FACTOR
Fy
Cv
SA 36
25.288
1.25
WEIGHT OF BOOM
TOTAL WEIGHT OF DAVIT
MAXIMUM RATED CAPACITY (WEIGHT OF BLIND FLANGE)
WALL THICKNESS OF PIPE DAVIT
Wb
WD
WL
td
kgf/mm2
-
6
8
190
22.5
PIPE I.D
PIPE O.D
kgf
kgf
kgf
mm
0 mm
45 mm
L1
M2
L1
L2
L3
L4
R
B
H
434
405
275
66
300
20
116
mm
mm
mm
mm
mm
mm
mm
L2
M1
L3
tw1
tw1
B
L4
< BRACKET SECTION AREA >
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 126/130
1. MOMENT AND FORCES IN DAVIT AND MANWAY
1) LOAD ON DAVIT
fv =
Cv WL
1.25 190
237.5
kgf
379.553
kgf
2) BENDING MOMENT IN DAVIT MAST (M1)

M1 =
=
=
fv L1 + (0.5 Wb L1)
237.5 * 434 + 0.5 * 6 * 434
104377
kg-mm
3) RADIAL FORCE AT SUPPORT PLATE (Fr)

Fr =
M1 / L3
104377 / 275
Fr IS MAXIMUM WHEN DAVIT ROTATION IS AT 0 DEGREE, FOR OTHER ROTATION

Fr =
Fr COS
4) CIRCUMFERENTIAL MOMENT AT SUPPORT PLATE (M)

M =
Fr L4
379.553 66
25050
kg-mm
M IS MAXIMUM WHEN DAVIT ROTATION IS AT 90 DEGREE, FOR OTHER ROTATION

M =
Fr SIN L4
5) AXIAL LOAD ON DAVIT MAST (P)

P=
fv + WD
237.5 + 8.48
246.0
16234.68
kgf
6) LONGITUDINAL MOMENT AT SUPPORT PLATE (Mx)

Mx =
P L4
245.98 x 66
kgf-mm
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 127/130
2. STRESSES IN DAVIT
< MASTER PROPERTIES >
d
d=
D=
a=
0
45
22.5
a
MOMENT OF INERTIA
I=
(D4 - d4) / 64
201289
mm4
CROSS SECTION AREA
A=
(D2 - d2) / 4
1590
mm2
SECTION MODULUS
Z=
I/a
8946
mm3
(I / A)
11.25
mm
LEAST RADIUS OF GYRATION r =

WALL THICKNESS OF PIPE DAVIT, td
22.5
SLENDERNESS RATIO:
76
ALLOWALBE AXIAL STRESS

[GIVEN BY APPENDIX. L]
2.1*L2 / r
Fa =
12.585
ALLOWABLE BENDING STRESS Fb =
0.66 x Fy
mm
kgf/mm2
16.691
kgf/mm2
12.585
kgf/mm2
OK!
16.691
kgf/mm2
OK!
16.691
kgf/mm2
OK!
1) AXIAL STRESS
fa =
=
P/A
0.160
=
2
kgf/mm
245.98 / 1590.44
<
Fa =
2) MAXIMUM BENDING MOMENT IN CURVED DAVIT (M2)

M2 =
=
M1 ( L2 - R ) / L2
27061
kgf-mm
104377 (405-300) / 405
3) BENDING STRESS
AT M1,
fb =
=
M1 / Z
11.670
AT M2,
fb =
=
[(M2 x a) / I] x [2 / (3K 3)]

15.094
kgf/mm2
=
kgf/mm2
104377 / 8946.18
<
Fb =
<
< COEFFICIENTS >

=
=
td R / a2
=
=
6 / (5 + 62)
K=
1 - (9 / (10 + 122)) =
Fb =
22.5 x 300 / 22.5^2

6 / (5 + 6 x 13.34^2)
1 - ( 9 / (10 + 12 x 13.34^2))
=
=
=
4) COMBINED STRESS
Sc =
=
(fa / Fa) + (fb / Fb)

0.712
<
=
1.0
(0.16 / 12.58494405) + (11.67 / 16.691)

OK!
13.340
0.006
0.996
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 128/130
3. FINDING EQUIVALENT RADIAL LOAD (Fre)

1) EQUIVALENT UNIT LOAD (W)
W =
(Fr COS) / H + (6 Fr SIN L4) / H^2
2) EQUIVALENT RADIAL LOAD (Fre)

Fre =
(W H) / 2
(H =
116.0
3) CALCULATE Fre FOR VARIOUS ANGLES OF DAVIT ROTATION

W ( kgf/mm )
3.27
5.16
6.90
8.42
9.69
10.66
11.31
11.62
11.57
11.17
Fre ( kgf )
189.7765
299.39
399.91
488.28
561.81
618.27
655.95
673.69
670.97
647.86
MAXIMUM EQUIVALENT RADIAL LOAD IS

THE WORST CONDITION IS
4. STRESSES IN BRACKET
1) APPLICABLE LOAD DEPANDING ON ANGLES
a) AT 0 deg.
Fr =
P=
Mx =
M =
379.6
246.0
16234.7
0.0
kgf
kgf
kgf-mm
kgf-mm
b) AT 90 deg.
Fr =
0.0 kgf
P=
246.0 kgf
Mx =
16234.7 kgf-mm
M =
25050.5 kgf-mm
c) AT 70 deg. (THE WORST COMBINATION OF STRESS)
Fr =
130
kgf
P=
246
kgf
Mx =
16235
kgf-mm
M =
23540
kgf-mm
(DEGREE)
0
10
20
30
40
50
60
70
80
90
673.69
70
kgf
deg.
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 129/130
2) STRESSES IN BRACKET LOWER

H
MATERIAL :
YIELD STRESS :
B
H
SA-516-70
26.71
Kgf/mm2
20.0 mm
116.0 mm
B
SECTION MODULUS
SECTION MODULUS
A
Zy-y
=
=
ALLOWABLE BENDING STRESS Fb = 0.66Fy
ALLOWABLE TENSION STRESS Fa = 0.6Fy
2320.0 mm2
44853.3 mm3
=
=
17.628 Kgf/mm2
16.026 Kgf/mm2
Fb =
17.628 Kgf/mm2
OK!
Fa =
16.026 Kgf/mm2
OK!
a) BENDING STRESS DUE TO M (AT 90 deg.)

fb = M / Zy-y = 25050.498 / 44853.34
=
0.558 Kgf/mm2
<
b) TENSION OR COMPRESSIVE STRESS (AT 0 deg.)

fr = Fr / A =
379.553 / 2320
=
0.164 Kgf/mm2
<
c) COMBINED STRESS AT 70 deg. (THE WORST COMBINATION OF STRESS)

fcomb = [(M / Zy-y) / Fb + (Fr / A) / Fa]
=
<
0.18
1
OK!
MATERIAL : SA-516-70
YIELD STRESS :
26.71
Kgf/mm2
H
116.0
B
20.0 mm
3) STRESSES IN BRACKET UPPER

H
B
MOMENT OF INERTIA
Ix-x
Iy-y
CROSS SECTION AREA
A
SECTION MODULUS
Zx-x
Zy-y
=
=
=
=
=
=
=
77333.4
2601493.7
2320.0
7733.3
44853.3
17.628
16.026
mm4
mm4
mm2
mm3
mm3
Kgf/mm2
Kgf/mm2

fb = M / Zy-y = 25050.498 / 44853.34
=
0.558 Kgf/mm2
<
Fb =
17.628 Kgf/mm2
OK!
Fb =
17.628 Kgf/mm2
OK!
b) BENDING STRESS DUE TO Mx

fb = Mx / Zx-x = 16234.68 / 7733.34
=
2.099 Kgf/mm2
<
Doc. No. : VP-GCC1-0V-0202-100

Rev. No. : 4
Page : 130/130
c) TENSION OR COMPRESSIVE STRESS (AT 0 deg.)

fr = Fr / A =
379.553 / 2320
=
0.164 Kgf/mm2
<
Fa =
16.026 Kgf/mm2
d) COMBINED STRESS AT 70 deg. (THE WORST COMBINATION OF STRESS)

fcomb = [(Mx / Zx-x) / Fb + (M / Zy-y) / Fb + (Fr / A) / Fa]
=
<
OK!
0.39
1
OK!

PROJECT NO.
P.O. NO.
HUPL41XX
HUPL4162-HH080098
SIGNATURE
TAG NUMBER
JPI CATEGORY
DATE
A
B
C
R
NO COMMENTS
NOT REVIEWED
NOT REVIEWED

PROJECT NO.
P.O. NO.
HUPL41XX
HUPL4162-HH080098
SIGNATURE
TAG NUMBER
JPI CATEGORY
DATE
A
B
C
R
NO COMMENTS
PROJECT NO.
P.O. NO.
HUPL41XX
HUPL4162-HH080098
SIGNATURE
TAG NUMBER
JPI CATEGORY
DATE
A
B
C
R
NO COMMENTS
NOT REVIEWED
NOT REVIEWED
PROJECT NO.
P.O. NO.
HUPL41XX
HUPL4162-HH080098
SIGNATURE
TAG NUMBER
JPI CATEGORY
DATE
A
B
C
R
NO COMMENTS
NOT REVIEWED
PROJECT NO.
P.O. NO.
HUPL41XX
HUPL4162-HH080098
SIGNATURE
TAG NUMBER
JPI CATEGORY
DATE
A
B
C
R
NO COMMENTS
NOT REVIEWED
PROJECT NO.
P.O. NO.
HUPL41XX
HUPL4162-HH080098
SIGNATURE
TAG NUMBER
JPI CATEGORY
DATE
A
B
C
R
NO COMMENTS
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 2/130
TABLE OF CONTENTS
SUBJECT
No.
PAGE
COVER SHEET
TABLE OF CONTENTS
DESIGN DATA
SETTING SUMMARY
DEFICIENCIES SUMMARY
PRESSURE SUMMARY
6~7
HYDROSTATIC TEST REPORT
8~9
THICKNESS SUMMARY
NOZZLE SUMMARY
10
WEIGHT SUMMARY
11
SHELL
14 ~ 16
12
HEAD (TOP & BTM)
17 ~ 26
13
STIFFNER RING
27 ~ 28
14
NOZZLES
29 ~ 95
15
WIND CODE
96 ~ 101
16
SEISMIC CODE
102 ~ 104
17
SUPPORT SKIRT
105 ~ 109
18
LIFTING LUG & TAILING LUG (FOR ERECTION)
110 ~ 124
19
M/H DAVIT
125 ~ 130
10
11 ~ 12
13
ISC-CALC.STD-PV_TOC-201001
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 3/130
DESIGN DATA
ITEM NO.:GLC1-0V-0202
1700
SIZE (mm x mm)

TYPE
4030
I.D x
V-VESSEL
(T.L to T.L)
NO. OF UNITS
DESIGN CODE
ASME SEC. VIII DIV.1 2010ED.+2011ADD.
CODE STAMP / N. B. REQ'D
YES / NO
LOCAL REGULATION
FLUID
CO2, H2S, H2O
DESIGN PRESSURE (INT. / EXT.)
OPERATING PRESSURE (MAX. / NOR. / MIN.)
UNIT
F.V
- / 0.2 / -
DESIGN TEMPERATURE (LOW. / UPP.)
-40
bar(g)
bar(g)
150
- / 57 / -
OPERATING TEMPERATURE (MAX. / NOR. / MIN.)
CRN
MAWP / MAP
10
10
bar(g)
GOVERNED COMPONENT (MAWP / MAP)
BTM. Head
BTM. Head
HYDRO. TEST PRESSURE (FIELD / SHOP)

(NOTE 1, 2)
13
13
bar(g)
CORROSION ALLOWANCE
0.0
mm
PWHT
N/A
S.R AFTER FORMING
N/A
HEAT TREATMENT
RADIOGRAPHY (S/H)
100
100
JOINT EFFICIENCY (S/H)
1.00
1.00
INSULATION TH'K
120
mm
FIRE PROOFING TH'K
N/A
mm
MDMT AT MAWP / MAEP
-40
AT
10 / F.V
WIND DESIGN
NBC 2010 (Cp=0.8, Iw=1, Exp.=C)
SEISMIC DESIGN
NBC 2010 (Ie=1, Site Class=C)
NOTE
1. Hydrostatic Test Pressure:
- Pt = 1.3 X MAWP X the lowest of (Sa/Sd), as per UG-99(b)
(Sa: Allowable stress at test temp., Sd: Allowable stress at design temp.)
2. Hydrostatic Test Temperature per UG-99(h), as recommended:
- Min.: -31 deg.C (based on calculated Rated MDMT on Pressure Summary)
- Max.: 48 deg.C
ISC-CALC.STD-PV_D.DATA1-200909
AT bar(g)
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 4/130
Settings Summary
COMPRESS 2012 Build 7200
Units: MKS
Datum Line Location: -38.00 mm from bottom seam
Design
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick:
UG-37(a) shell tr calculation considers longitudinal stress:
Get Thickness from Pressure

1.5 mm per UG-16(b)
No
No
Larger of MAWP or MAP
100% of theoretical loss
1.20
1.0
120 mm
Yes
Yes
Yes
Pipe under-tolerance is not applied to pipe cap thicknesses.

Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
Shop Hydrotest Pressure:
Test liquid specific gravity:
Field Hydrotest Pressure:
Wind load present @ field:
Maximum stress during test:

1.00
25% of design
90% of yield
Required Marking - UG-116

UG-116(e) Radiography:
RT1 (user specified, automatic determination deactivated)
UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547:
No UCS-66.1 MDMT reduction:
No UCS-68(c) MDMT reduction:
Disallow UG-20(f) exemptions:
No
Yes
Yes
Yes
Yes
No
No
Yes
UG-22 Loadings
UG-22(a) Internal or External Design Pressure :
UG-22(b) Weight of the vessel and normal contents under operating or test conditions:
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads):
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22(f) Wind reactions:
UG-22(f) Seismic reactions:
UG-22(j) Test pressure and coincident static head acting during the test:
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 5/130
Deficiencies Summary
No deficiencies found.
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 6/130
Pressure Summary
Pressure Summary for Chamber bounded by BTM. Head and Top Head
Identifier
P
T
Te
MDMT
MAWP MAP MAEP
external
Design Design
( C)
( bar) ( bar) ( bar)
( C)
( bar) ( C)
MDMT
Exemption
Impact
Tested
Top Head
150
10.99
10.99 2.43
150
-48
Note 1
No
150
12.87
12.87 2.06
150
-48
Note 2
No
Shell
150
12.59
12.87 2.06
150
-48
Note 3
No
Straight Flange on BTM. Head 8
150
12.58
12.87 2.1
150
-48
Note 5
No
BTM. Head
150
10.66
10.99 2.43
150
-48
Note 4
No
Stiffner ring
N/A
N/A
N/A
N/A
1.03
150
N/A
N/A
No
Nozzle (A1_24",150#)
150
10.66
10.99 2.06
150
-48
Nozzle Note 6
No
Pad Note 7
No
150
10.66
10.99 2.06
150
-49
Note 8
No
150
10.66
10.99 2.06
150
-49
Note 8
No
150
10.66
10.99 2.06
150
-49
Note 8
No
150
10.66
10.99 2.06
150
-49
Note 8
No
150
10.66
10.99 2.06
150
-49
Note 8
No
150
10.66
10.99 2.06
150
-49
Note 8
No
150
10.66
10.99 2.06
150
-49
Note 8
No
150
10.66
10.99 2.06
150
-49
Note 8
No
150
10.66
10.99 2.06
150
-49
Note 8
No
150
10.66
10.99 2.06
150
-49
Note 8
No
Nozzle (N11_4",150#)
150
10.66
10.99 2.06
150
-48
Nozzle Note 9
No
Nozzle (N1_6",150#)
150
10.66
10.99 2.06
150
-48
Nozzle (N2_10",150#)
150
10.66
10.99 2.06
150
-48
Nozzle (N3_3",150#)
150
10.66
10.99 2.1
150
-48
Nozzle (N4_2",150#)
150
10.66
10.99 2.1
150
-49
Note 17
No
Nozzle (N5_2",150#)
150
10.66
10.99 2.06
150
-49
Note 18
No
Nozzle (N6_2",150#)
150
10.66
10.99 2.06
150
-49
Note 8
No
Nozzle (N7_2",150#)
150
10.66
10.99 2.06
150
-49
Note 8
No
Nozzle (N8_2",150#)
150
10.66
10.99 2.06
150
-49
Note 8
No
Nozzle (N9_2",150#)
150
10.66
10.99 2.06
150
-49
Note 8
No
Chamber design MDMT is -40 C

Chamber rated MDMT is -48 C @ 10.66 bar
Chamber MAWP hot & corroded is 10.66 bar @ 150 C
Chamber MAP cold & new is 10.99 bar @ 21 C
Pad Note 10 No
Nozzle Note 11 No
Pad Note 12 No
Nozzle Note 13 No
Pad Note 14 No
Nozzle Note 15 No
Pad Note 16 No
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 7/130
Chamber MAEP is 1.03 bar @ 150 C

External pressure rating was governed by the vacuum ring Stiffner ring.
Notes for MDMT Rating:
Note #
Exemption
Details
1.
2.
3.
4.
Material impact test exemption temperature from Fig UCS-66M Curve D = -48 C UCS-66 governing thickness = 6.8 mm
5.
6.
Nozzle impact test exemption temperature from Fig UCS-66M Curve D = -48 C
7.
8.
Nozzle is impact tested to -46 C with an additional 3 C reduction per UCS-66(g) UCS-66 governing thickness = 8 mm.
9.
Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
10.
11.
Nozzle is impact tested to -45 C with an additional 3 C reduction per UCS-66(g) UCS-66 governing thickness = 10 mm.
12.
13.
Nozzle is impact tested to -45 C with an additional 3 C reduction per UCS-66(g) UCS-66 governing thickness = 8.11 mm.
14.
15.
16.
17.
Flange rating governs: Flange impact tested to -49C (UCS-66(g))
UG-84 provisions apply
18.
Design notes are available on the Settings Summary page.
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 8/130
Hydrostatic Test
Shop test pressure determination for Chamber bounded by BTM. Head and Top Head based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 13.86 bar at 21 C (the chamber MAWP = 10.66 bar)
The shop test is performed with the vessel in the horizontal position.
Identifier
Allowable
Stress
Stress
stress
excessive?
2
2
bar
kgf/cm
bar
ratio
factor
kgf/cm
Top Head (1)
14.07
0.21
1.30
1,619.721
2,404.489
No
14.07
0.21
1.30
1,536.899
2,404.489
No
Shell
14.07
0.21
1.30
1,536.867
2,404.489
No
0.21
1.30
1,536.899
2,404.489
No
BTM. Head
14.07
0.21
1.30
1,619.721
2,404.489
No
Nozzle (A1_24",150#)
13.9
0.04
1.30
2,702.587
3,579.201
No
14.06
0.2
1.30
1,529.127
3,579.201
No
14.06
0.2
1.30
1,528.675
3,579.201
No
14.06
0.2
1.30
1,528.675
3,579.201
No
14.06
0.2
1.30
1,528.675
3,579.201
No
13.93
0.06
1.30
1,514.354
3,579.201
No
13.93
0.06
1.30
1,514.354
3,579.201
No
13.9
0.04
1.30
1,511.476
3,579.201
No
13.9
0.04
1.30
1,511.476
3,579.201
No
13.93
0.06
1.30
1,514.354
3,579.201
No
13.93
0.06
1.30
1,514.354
3,579.201
No
Nozzle (N11_4",150#)
13.99
0.13
1.30
1,076.529
3,579.201
No
Nozzle (N1_6",150#)
13.99
0.13
1.30
676.175
3,579.201
No
Nozzle (N2_10",150#)
14
0.13
1.30
839.04
3,579.201
No
Nozzle (N3_3",150#)
13.99
0.13
1.30
807.361
3,579.201
No
Nozzle (N4_2",150#)
13.99
0.12
1.30
84.585
3,303.878
No
Nozzle (N5_2",150#)
14.04
0.18
1.30
1,616.59
3,579.201
No
Nozzle (N6_2",150#)
13.99
0.12
1.30
1,520.919
3,579.201
No
Nozzle (N7_2",150#)
14.09
0.22
1.30
1,531.729
3,579.201
No
Nozzle (N8_2",150#)
13.99
0.12
1.30
1,520.919
3,579.201
No
Nozzle (N9_2",150#)
13.99
0.12
1.30
1,520.919
3,579.201
No
Notes:
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
been met.
Field test pressure determination for Chamber bounded by BTM. Head and Top Head based on MAWP per UG-99(b)
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 9/130
Field hydrostatic test gauge pressure is 13.86 bar at 21 C (the chamber MAWP = 10.66 bar)
The field test is performed with the vessel in the vertical position.
Identifier

Stress
Allowable
Stress
stress
excessive?
2
2
bar
bar
ratio
factor
kgf/cm
kgf/cm
Top Head (1)
13.93
0.07
1.30
1,603.703
2,404.489
No
13.93
0.07
1.30
1,521.7
2,404.489
No
Shell
14.32
0.45
1.30
1,564.021
2,404.489
No
0.46
1.30
1,564.428
2,404.489
No
BTM. Head
14.36
0.5
1.30
1,653.545
2,404.489
No
Nozzle (A1_24",150#)
14.28
0.42
1.30
2,776.227
3,579.201
No
14.02
0.15
1.30
1,523.849
3,579.201
No
14.29
0.43
1.30
1,554.212
3,579.201
No
14.02
0.15
1.30
1,523.849
3,579.201
No
14.29
0.43
1.30
1,554.212
3,579.201
No
14.02
0.15
1.30
1,523.849
3,579.201
No
14.29
0.43
1.30
1,554.212
3,579.201
No
14.02
0.15
1.30
1,523.849
3,579.201
No
14.07
0.21
1.30
1,529.709
3,579.201
No
14.24
0.37
1.30
1,547.82
3,579.201
No
14.26
0.4
1.30
1,550.483
3,579.201
No
Nozzle (N11_4",150#)
13.89
0.03
1.30
1,069.071
3,579.201
No
Nozzle (N1_6",150#)
14.01
0.14
1.30
676.814
3,579.201
No
Nozzle (N2_10",150#)
13.88
0.02
1.30
832.195
3,579.201
No
Nozzle (N3_3",150#)
14.39
0.53
1.30
830.456
3,579.201
No
Nozzle (N4_2",150#)
14.38
0.52
1.30
86.95
3,303.878
No
Nozzle (N5_2",150#)
13.89
0.03
1.30
1,599.517
3,579.201
No
Nozzle (N6_2",150#)
14.29
0.43
1.30
1,554.212
3,579.201
No
Nozzle (N7_2",150#)
14.25
0.38
1.30
1,549.099
3,579.201
No
Nozzle (N8_2",150#)
14.25
0.38
1.30
1,548.885
3,579.201
No
Nozzle (N9_2",150#)
14.05
0.18
1.30
1,527.471
3,579.201
No
Notes:
been met.
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 10/130
Thickness Summary
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t Design t Total Corrosion Joint

(mm)
(mm)
(mm)
E
Load
Top Head
SA-516 70 1,706 ID
433.3
6.8*
4.95
1.00
Internal
SA-516 70 1,706 ID
38
6.1
1.00
External
Shell
SA-516 70 1,706 ID
3,954
6.1
1.00
External
Straight Flange on BTM. Head SA-516 70 1,706 ID
38
6.05
1.00
External
BTM. Head
SA-516 70 1,706 ID
433.3
6.8*
5.15
1.00
Internal
Support Skirt
SA-516 70 1,722 OD 5,119.91 10
0.64
0.55
Seismic
Nominal t: Vessel wall nominal thickness

Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 11/130
Nozzle Summary
Nozzle
mark
OD
(mm)
Req tn
tn
(mm) (mm)
Reinforcement
Pad
Corr
A1? A2?
(mm)
Nom t Design t User t Width
tpad
(mm)
(mm)
(mm) (mm) (mm)
A1_24",150#
609.6
10
6.83
Yes Yes 8
6.83
245.2
10
133.4
K2A_2",150# 78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
190.1
K2B_2",150# 78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
K3A_2",150# 78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
K3B_2",150# 78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
K4A_2",150# 78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
K4B_2",150# 78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
K5A_2",150# 78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
K5B_2",150# 78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
K6A_2",150# 78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
K6B_2",150# 78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
N11_4",150#
114.3
6.02
6.02
Yes Yes 6.8*
6.12
43.04
10
178.9
N1_6",150#
168.28 14.27 7.11
Yes Yes 8
6.83
90.85
10
185.5
N2_10",150#
273.05 9.27
7.77
Yes Yes 6.8*
6.12
118.5
10
180.7
N3_3",150#
88.9
7.62
5.49
Yes Yes 6.8*
N/A
45.55
10
Exempt
N4_2",150#
60.32
8.74
1.71
Yes Yes 7.62
0.35
N/A
N/A
4138.9
N5_2",150#
78
13.6
4.8
Yes Yes 6.8*
6.12
N/A
N/A
175.8
N6_2",150#
78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
N7_2",150#
78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
N8_2",150#
78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
N9_2",150#
78
13.6
4.8
Yes Yes 8
6.83
N/A
N/A
200.5
Shell
tn:
Req tn:
Nom t:
Design t:
User t:
Aa:
Ar:
Corr:
*
Nozzle thickness
Nozzle thickness required per UG-45/UG-16
Vessel wall thickness
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Area available per UG-37, governing condition
Area required per UG-37, governing condition
Corrosion allowance on nozzle wall
Aa/Ar
(%)
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 12/130
Nozzle Schedule
Materials
Nozzle
mark
Service
A1_24",150#
Nozzle
Size
Nozzle
589.60 IDx10.00 SA-516 70
Impact Norm
Fine
Grain
Pad
Impact Norm
Fine
Grain
Flange
No
Yes
Yes
SANo
516 70
Yes
Yes
WN A350 LF2
Cl.1 Class 150
K2A_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K2B_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K3A_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K3B_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K4A_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K4B_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K5A_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K5B_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K6A_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
K6B_2",150# Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
N11_4",150#
Nozzle
NPS 4 Sch 40
(Std) DN 100
SA-333 6 Wld
& smls pipe
No
No
No
SANo
516 70
Yes
Yes
WN A350 LF2
Cl.1 Class 150
N1_6",150#
Nozzle
NPS 6 Sch 120

DN 150
SA-333 6 Wld
& smls pipe
No
No
No
SANo
516 70
Yes
Yes
WN A350 LF2
Cl.1 Class 150
N2_10",150#
Nozzle
NPS 10 Sch 40
(Std) DN 250
SA-333 6 Wld
& smls pipe
No
No
No
SANo
516 70
Yes
Yes
WN A350 LF2
Cl.1 Class 150
N3_3",150#
Nozzle
NPS 3 Sch 80
(XS) DN 80
SA-333 6 Wld
& smls pipe
No
No
No
SANo
516 70
Yes
Yes
WN A350 LF2
Cl.1 Class 150
N4_2",150#
Nozzle
NPS 2 Sch 160

DN 50
SA-333 6 Wld
& smls pipe
No
No
No
N/A
N/A
N/A
N/A
WN A350 LF2
Cl.1 Class 150
N5_2",150#
Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
N6_2",150#
Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
N7_2",150#
Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
N8_2",150#
Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
N9_2",150#
Nozzle
50.80 IDx13.60
SA-350 LF2
Cl 1
No
No
No
N/A
N/A
N/A
N/A
LWN A350 LF2

Cl.1 Class 150
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 13/130
Weight Summary
Weight ( kg) Contributed by Vessel Elements
Component
Metal
Metal
Insulation
Piping Operating Liquid
Insulation
Lining
New* Corroded*
Supports
+ Liquid New Corroded
Top Head
189.3
Shell
93.6
20
78
1,310.3 1,310.3
549.1
20
509.4
BTM. Head
192.8
192.8
93.6
20
78
Support Skirt
2,157
2,157
Skirt Base Ring 348.4
348.4
0
736.3
TOTAL:
189.3
4,197.7 4,197.7
Test Liquid
New
Corroded
733.5
733.5
6,637.8 6,637.8
9,036.9
9,036.9
709.7
709.7
727.5
727.5
60
665.4
7,347.5 7,347.5
10,497.8 10,497.8
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
Packed Ladders &

Tray
Rings & Vertical
Trays
Beds Platforms
Supports Clips
Loads
New Corroded New Corroded

Top Head
61.2
Shell
BTM. Head
Support Skirt
544.7 544.7
76.3
450
13.1
13.1
25.3
25.3
Skirt Base Ring 0
8.3
TOTAL:
644.3 644.3
84.6
450
61.2
Vessel operating weight, Corroded: 14,186 kg

Vessel operating weight, New:
14,186 kg
Vessel empty weight, Corroded: 6,838 kg
Vessel empty weight, New:
6,838 kg
Vessel test weight, New:
17,336 kg
Vessel test weight, Corroded:
17,336 kg
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 6,102 kg
Center of Gravity:
-71.5 mm
Note: Vessel lift weight includes weight of insulation supports as they are assumed to be shop installed.
Vessel Capacity
Vessel Capacity** (New):
10,429 liters
Vessel Capacity** (Corroded): 10,429 liters
**The vessel capacity does not include volume of nozzle, piping or other attachments.
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 14/130
Shell
Component:
Cylinder
SA-516 70 (II-D Metric p. 18, ln. 19)
Static liquid head:
Corrosion allowance
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -40 C
Rated MDMT = -48 C
Radiography:
Top circumferential joint Full UW-11(a) Type 1
Bottom circumferential joint Full UW-11(a) Type 1
Estimated weight New = 1,310.3 kg
corr = 1,310.3 kg
Capacity
New = 8,974.79 liters corr = 8,974.79 liters
ID
= 1,706 mm
Length Lc = 3,954 mm
t
= 8 mm
Insulation thk:
120 mm
density:
200 kg/m3
Insulation Support
Individual Support
3,048 mm
20 kg
Spacing:
Weight:
Lining/Refractory
3 mm
density:
8,027 kg/m3
thickness:
t
=
=
=

8.28*853 / (1,380*1.00 - 0.60*8.28) + 0
5.14 mm

P
=
=
=
S*E*t / (R + 0.60*t) - Ps
1,380*1.00*8 / (853 + 0.60*8) - 0.28
12.59 bar

P
=
=
=
S*E*t / (R + 0.60*t)
1,380*1.00*8 / (853 + 0.60*8)
12.87 bar

L / Do = 2,176.17 / 1,722 = 1.2637
Do / t = 1,722 / 6.1
= 282.4825
From table G:
A = 0.000222
= 4*B / (3*(Do / t))
Pa
= 4*219.11 / (3*(1,722 / 6.1))
= 1.03 bar
Weight:
Total Support
Weight:
Weight:
549.1 kg
20 kg
509.4 kg
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 15/130
ta
t + Corrosion
6.1 + 0 = 6.1 mm

L / Do = 2,176.17 / 1,722 = 1.2637
= 215.2500
Do / t = 1,722 / 8
From table G:
A = 0.000335
Pa
= 4*B / (3*(Do / t))
= 4*332.18 / (3*(1,722 / 8))
= 2.06 bar
EFE
(50*t / Rf)*(1 - Rf / Ro)
(50*8 / 857)*(1 - 857 / )

0.4667%

External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)
Pv
= W / (2**Rm) + M / (*Rm2)
= 10*3,861.9 / (2**857) + 10000*2,019.4 / (*8572)
= 15.9239 kg/cm
= Pv / (Pe*Do)
= 9.803*15.9239 / (1.03*1,722)
= 0.0877
=6
= 1.23 / (L / Do)2
= 1.23 / (2,176.17 / 1,722)2
= 0.7702
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (62 - 1 + 0.7702 + 0.7702*0.0877) / (62 - 1 + 0.7702)
= 1.0019
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)
Pv
= W / (2**Rm) + M / (*Rm2)
= 10*3,861.9 / (2**857) + 10000*2,437.3 / (*8572)
= 17.7352 kg/cm
= Pv / (Pe*Do)
= 9.803*17.7352 / (1.03*1,722)
= 0.0977
=6
= 1.23 / (L / Do)2
= 1.23 / (2,176.17 / 1,722)2
= 0.7702
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)

= (62 - 1 + 0.7702 + 0.7702*0.0977) / (62 - 1 + 0.7702)
= 1.0021
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 16/130

Condition
Pressure
P ( bar)

( kg/cm2)
Temperature
( C)
Corrosion
C (mm)
St
Sc
1,407.2
901.8
150
1,407.2
901.8
150
Hot Shut Down,

Corroded
1,407.2
901.8
150
Hot Shut Down, New
1,407.2
901.8
150
Empty, Corroded
1,407.2
901.8
21.11
Empty, New
1,407.2
901.8
21.11
Vacuum
-1.03
1,407.2
901.8
150
Hot Shut Down,

Corroded, Weight &
Eccentric Moments
Only
1,407.2
901.8
150
Operating, Hot &

Corroded
Req'd Thk
Due to
Tension
(mm)
Load
Wind
Req'd Thk Due to

Compression
(mm)
2.07
1.96
Seismic 2.08
1.95
Wind
2.07
1.96
Seismic 2.08
1.95
Wind
0.01
0.15
Seismic 0.02
0.16
Wind
0.01
0.15
Seismic 0.02
0.16
Wind
0.15
0.01
Seismic 0
0.13
Wind
0.15
0.01
Seismic 0
0.13
Wind
0.56
0.4
Seismic 0.38
0.58
Weight
0.11
0.05
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 17/130
Top Head
Component:
Ellipsoidal Head
SA-516 70 (II-D Metric p.18, ln. 19)
Static liquid head:
Ps= 0 bar (SG=0.963, Hs=0 mm Operating head)
Ptv= 0.06 bar (SG=1, Hs=640 mm Vertical test head)
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -40C
Rated MDMT = -48C
Radiography:

Estimated weight*:
Capacity*:
new = 189.3 kg
new = 727.1 liters
corr = 189.3 kg
corr = 727.1 liters
Inner diameter
= 1706 mm
= 6.8 mm
Head ratio D/2h
= 2 (new)
Head ratio D/2h
= 2 (corroded)
= 38 mm
Insulation thk*:
120 mm
density: 200 kg/m3
3,048 mm
Lining/ref thk*:
3 mm
Results Summary
=
=
=
=
=
=
1.5 mm + 0 mm = 1.5 mm
4.95 mm
4.44 mm
10.99 bar
10.99 bar
2.44 bar

t
=
=
=

8*1,706 / (2*1,380*1 - 0.2*8) + 0
4.95 mm

weight: 93.5925 kg
total weight: 20 kg
weight: 77.9677 kg
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 18/130
=
=
=
2*S*E*t / (D + 0.2*t) - Ps
2*1,380*1*6.8 / (1,706 +0.2*6.8) - 0
10.99 bar

P
=
=
=
2*S*E*t / (D + 0.2*t) - Ps
2*1,380*1*6.8 / (1,706 +0.2*6.8) - 0
10.99 bar

Ro
=
Ko*Do
=
0.8929*1,719.6
=
1,535.5 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,535.5 / 4.44)
0.000361
365.0341 kgf/cm2
Pa
=
=
=
B / (Ro / t)
357.9764 / (1,535.5 / 4.44)
1.0342 bar

t
=
=
=

1.67*1.03*1,706 / (2*1,380*1 - 0.2*1.67*1.03) + 0
1.07 mm

=
Ko*Do
Ro
=
0.8929*1,719.6
=
1,535.5 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,535.5 / 6.8)
0.000554

Pa
=
=
=
560.6811 kgf/cm2
B / (Ro / t)
549.8408 / (1,535.5 / 6.8)
2.435 bar

P
=
=
=
2*S*E*t / ((D + 0.2*t)*1.67) - Ps2

2*1,380*1*6.8 / ((1,706 +0.2*6.8)*1.67) - 0
6.58 bar

Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 19/130
EFE
(75*t / Rf)*(1 - Rf / Ro)
(75*8 / 294.02)*(1 - 294.02 / )

2.0407%
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 20/130

Component:
Straight Flange
SA-516 70 (II-D Metric p. 18, ln. 19)
Static liquid head:
(SG = 0.963, Hs = 0 mm,Operating head)
Ps = 0 bar
Ptv = 0.07 bar (SG = 1, Hs = 678 mm, Vertical test head)
Corrosion allowance
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -40 C
Rated MDMT = -48 C
Radiography:
corr = 12.8 kg
Capacity
ID
= 1,706 mm
Length Lc = 38 mm
t
= 8 mm
Insulation thk:
120 mm
density:
200 kg/m3
Lining/Refractory
3 mm
density:
8,027 kg/m3
thickness:
t
=
=
=

8*853 / (1,380*1.00 - 0.60*8) + 0
4.96 mm

P
=
=
=
S*E*t / (R + 0.60*t) - Ps
1,380*1.00*8 / (853 + 0.60*8) - 0
12.87 bar

P
=
=
=
S*E*t / (R + 0.60*t)
1,380*1.00*8 / (853 + 0.60*8)
12.87 bar

L / Do = 2,176.17 / 1,722 = 1.2637
= 282.4825
Do / t = 1,722 / 6.1
From table G:
A = 0.000222
Pa
= 4*B / (3*(Do / t))
= 4*219.11 / (3*(1,722 / 6.1))
= 1.03 bar
ta
t + Corrosion
6.1 + 0 = 6.1 mm
Weight:
0 kg
Weight:
0 kg
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 21/130

L / Do = 2,176.17 / 1,722 = 1.2637
= 215.2500
Do / t = 1,722 / 8
From table G:
A = 0.000335
Pa
= 4*B / (3*(Do / t))
= 4*332.18 / (3*(1,722 / 8))
= 2.06 bar
EFE
(50*t / Rf)*(1 - Rf / Ro)
(50*8 / 857)*(1 - 857 / )

0.4667%

Condition
Pressure
P ( bar)

( kg/cm2)
Temperature
( C)
Corrosion
C (mm)
St
Sc
1,407.2
901.8
150
1,407.2
901.8
150
Hot Shut Down,

Corroded
1,407.2
901.8
150
Hot Shut Down, New
1,407.2
901.8
150
Empty, Corroded
1,407.2
901.8
21.11
Empty, New
1,407.2
901.8
21.11
Vacuum
-1.03
1,407.2
901.8
150
Hot Shut Down,

Corroded, Weight &
Eccentric Moments
Only
1,407.2
901.8
150
Operating, Hot &

Corroded
Load
Wind
Req'd Thk
Due to
Tension
(mm)
Req'd Thk Due to

Compression
(mm)
2.05
2.05
Seismic 2.05
2.05
Wind
2.05
2.05
Seismic 2.05
2.05
Wind
0.01
0.01
Seismic 0.01
0.01
Wind
0.01
0.01
Seismic 0.01
0.01
Wind
0.01
0.01
Seismic 0.01
0.01
Wind
0.01
0.01
Seismic 0.01
0.01
Wind
0.42
0.42
Seismic 0.42
0.42
Weight
0.01
0.01
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 22/130
BTM. Head
Component:
Ellipsoidal Head
SA-516 70 (II-D Metric p.18, ln. 19)
Static liquid head:
Ps= 0.33 bar (SG=0.963, Hs=3474.5 mm Operating head)
Ptv= 0.5 bar (SG=1, Hs=5096.5 mm Vertical test head)
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -40C
Rated MDMT = -48C
Radiography:

Estimated weight*:
Capacity*:
new = 192.9 kg
new = 727.1 liters
corr = 192.9 kg
corr = 727.1 liters
Inner diameter
= 1706 mm
= 6.8 mm
Head ratio D/2h
= 2 (new)
Head ratio D/2h
= 2 (corroded)
= 38 mm
Insulation thk*:
120 mm
density: 200 kg/m3
3,048 mm
Lining/ref thk*:
3 mm
Results Summary
=
=
=
=
=
=
1.5 mm + 0 mm = 1.5 mm
5.15 mm
4.44 mm
10.66 bar
10.99 bar
2.44 bar

t
=
=
=

8.33*1,706 / (2*1,380*1 - 0.2*8.33) + 0
5.15 mm

P
=
=
2*S*E*t / (D + 0.2*t) - Ps
2*1,380*1*6.8 / (1,706 +0.2*6.8) - 0.33
weight: 93.5925 kg
total weight: 20 kg
weight: 77.9677 kg
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 23/130
10.66 bar

P
=
=
=
2*S*E*t / (D + 0.2*t) - Ps
2*1,380*1*6.8 / (1,706 +0.2*6.8) - 0
10.99 bar

Ro
=
Ko*Do
=
0.8929*1,719.6
=
1,535.5 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,535.5 / 4.44)
0.000361
365.0341 kgf/cm2
Pa
=
=
=
B / (Ro / t)
357.9764 / (1,535.5 / 4.44)
1.0342 bar

t
=
=
=

1.67*1.03*1,706 / (2*1,380*1 - 0.2*1.67*1.03) + 0
1.07 mm

=
Ko*Do
Ro
=
0.8929*1,719.6
=
1,535.5 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,535.5 / 6.8)
0.000554

Pa
=
=
=
560.6811 kgf/cm2
B / (Ro / t)
549.8408 / (1,535.5 / 6.8)
2.435 bar

P
=
=
=
2*S*E*t / ((D + 0.2*t)*1.67) - Ps2

2*1,380*1*6.8 / ((1,706 +0.2*6.8)*1.67) - 0
6.58 bar

EFE
(75*t / Rf)*(1 - Rf / Ro)
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 24/130
=
=
(75*8 / 294.02)*(1 - 294.02 / )

2.0407%
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 25/130
Straight Flange on BTM. Head

Component:
Straight Flange
SA-516 70 (II-D Metric p. 18, ln. 19)
Static liquid head:
Corrosion allowance
Inner C = 0 mm
Outer C = 0 mm
Design MDMT = -40 C
Rated MDMT = -48 C
Radiography:
corr = 12.8 kg
Capacity
ID
= 1,706 mm
Length Lc = 38 mm
t
= 8 mm
Insulation thk:
120 mm
density:
200 kg/m3
Lining/Refractory
3 mm
density:
8,027 kg/m3
thickness:
t
=
=
=

8.29*853 / (1,380*1.00 - 0.60*8.29) + 0
5.14 mm

P
=
=
=
S*E*t / (R + 0.60*t) - Ps
1,380*1.00*8 / (853 + 0.60*8) - 0.29
12.58 bar

P
=
=
=
S*E*t / (R + 0.60*t)
1,380*1.00*8 / (853 + 0.60*8)
12.87 bar

L / Do = 2,138.17 / 1,722 = 1.2417
= 284.4547
Do / t = 1,722 / 6.05
From table G:
A = 0.000223
Pa
= 4*B / (3*(Do / t))
= 4*220.64 / (3*(1,722 / 6.05))
= 1.03 bar
ta
t + Corrosion
6.05 + 0 = 6.05 mm
Weight:
0 kg
Weight:
0 kg
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 26/130

L / Do = 2,138.17 / 1,722 = 1.2417
= 215.2500
Do / t = 1,722 / 8
From table G:
A = 0.000341
Pa
= 4*B / (3*(Do / t))
= 4*338.38 / (3*(1,722 / 8))
= 2.1 bar
EFE
(50*t / Rf)*(1 - Rf / Ro)
(50*8 / 857)*(1 - 857 / )

0.4667%

Condition
Pressure
P ( bar)

( kg/cm2)
Temperature
( C)
Corrosion
C (mm)
St
Sc
1,407.2
901.8
150
1,407.2
901.8
150
Hot Shut Down,

Corroded
1,407.2
901.8
150
Hot Shut Down, New
1,407.2
901.8
150
Empty, Corroded
1,407.2
901.8
21.11
Empty, New
1,407.2
901.8
21.11
Vacuum
-1.03
1,407.2
901.8
150
Hot Shut Down,

Corroded, Weight &
Eccentric Moments
Only
1,407.2
901.8
150
Operating, Hot &

Corroded
Req'd Thk
Due to
Tension
(mm)
Load
Wind
Req'd Thk Due to

Compression
(mm)
2.07
1.96
Seismic 2.08
1.95
Wind
2.07
1.96
Seismic 2.08
1.95
Wind
0.01
0.15
Seismic 0.02
0.17
Wind
0.01
0.15
Seismic 0.02
0.17
Wind
0.15
0.01
Seismic 0
0.13
Wind
0.15
0.01
Seismic 0
0.13
Wind
0.56
0.4
Seismic 0.38
0.58
Weight
0.11
0.05
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 27/130
Stiffner ring
Stiffener ring calculations per UG-29(a)

Ring type:
Flat bar
Ring description:
FB 8 x 110
Ring material:
SA-516 70 (II-D Metric p. 18, ln. 19)
External pressure:
1.03
bar
Ring is located:
outside the vessel
Distance from ring neutral axis to datum: 1,996
mm
Ring corrosion allowance:
0
mm
Distance to previous support:
2,176.17
mm
Distance to next support:
2,138.17
mm
L / Do = 2,176.17 / 1,722 = 1.2637

Do / t = 1,722 / 6.1 = 282.4485
From Table G:
A = 0.000222
From Table CS-2 Metric: B = 223.471 kgf/cm2
Pa = 4*B / (3*(Do / t))
= 4*223.471 / (3*(1,722 / 6.1))
= 1.0549 kgf/cm2
B = 0.75*P*Do / (t + As / Ls)
= 0.75*1.03*1,722 / (6.1 + 880 / 2,157.17)*1.02
= 209.412 kgf/cm2
From Table CS-2 Metric: A = 0.00020771 (ring, 150C)
Is '
= [Do2*Ls*(t + As / Ls)*A] / 10.9

= [1,7222*2,157.17*(6.1 + 880 / 2,157.17)*0.00020771] / 10.9 / 10000
= 79.28 cm4
I' for the composite corroded shell-ring cross section is 254.68 cm4
As I' >= Is' a FB 8 x 110 stiffener is adequate for an external pressure of 1.03 bar.
Check the stiffener ring attachment welds per UG-30
Fillet weld is:
Continuous both sides
Fillet weld leg size:
10 mm
Vessel thickness at weld location, new:
8 mm
Vessel corrosion allowance at weld location: 0 mm
Stiffener thickness at weld location:
8 mm
Per UG-30(f)(1) the minimum attachment weld size is 6 mm

The fillet weld size of 10 mm is adequate per UG-30(f)(1).
Radial pressure load, P*Ls = 1.03*2,157.17 / 10 = 227.49 kgf/cm
Radial shear load, V = 0.01*P*Ls*Do = 0.01*1.03*1.02*2,157.17*1,722 / 100 = 391.74 kgf
First moment of area, Q = 10.33*2.71 = 28.0346 cm3
Weld shear flow, q = V*Q / I' = 43.1213 kgf/cm
Combined weld load, fw = Sqr(227.49312 + 43.12132) = 231.54 kgf/cm
Allowable weld stress per UW-18(d) Sw = 0.55*S = 0.55*1,407.207 = 773.964 kgf/cm2
Fillet weld size required to resist radial pressure and shear
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 28/130
= fw*(dweld segment + dtoe) / (Sw*dweld total) + corrosion

= 10*231.54*(25.4 + 0) / (773.964*50.8) + 0
= 1.5 mm
The fillet weld size of 10 mm is adequate to resist radial pressure and shear.
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 29/130
Nozzle (N1_6",150#)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Pad is split:
Shell
0 bar
1)
1
NPS 6 Sch 120 DN 150
349.98 mm
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
270
8 mm
3,290 mm
1,065 mm
139.73 mm
14.27 mm
0 mm
115.1 mm
204 mm
No

For P = 10.66 bar @ 150 C
UG-45 Nozzle Wall

8 mm
10 mm
10 mm
7 mm
349.98 mm
10 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 30/130
A
A
required available
9.5273
18.5053
A2
A1
A3
1.8677 4.6652 --
A5
A
welds
tmin
treq
11.1176 0.8548 6.22
12.49

strength
W2-2
strength
W3-3
strength
W
W1-1
11,252
23,413
55,620
10,516
65,130
26,161
48,555

Weld description

size (mm)
size (mm)
Status
4.9
10
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 31/130
Applied Loads
Radial load:
Pr = -395.65 kgf
Circumferential shear: Vc = 395.6 kgf
Longitudinal shear:
VL = 395.6 kgf
Torsion moment:
Mt = 382.4 kgf-m
Internal pressure:
P = 10.66 bar
Mean shell radius:
Rm = 857
mm
t= 8
mm
Shell yield stress:
Sy = 2,365.74 kgf/cm2
Rm / t = 857 / 8 = 107.125
Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
6.3415
0.1787
36.63
36.63
36.63
36.63
4C*
12.3978
0.1787
71.572
71.572
71.572
71.572
1C
0.06
0.1787
222.521
-222.521
222.521
-222.521
2C-1
0.0216
0.1787
80.15
-80.15
80.15
-80.15
3A*
3.8543
0.1787
-140.403
-140.403
140.403
140.403
1A
0.0617
0.1787
-1,444.666 1,444.666 1,444.666 -1,444.666
3B*
8.6718
0.1787
-315.889
-315.889
315.889
315.889
1B-1
0.0158
0.1787
-369.955
369.955
369.955
-369.955
Pressure stress*
1,159.501 1,159.501 1,159.501 1,159.501 1,159.501
1,159.501 1,159.501 1,159.501
625.38
1,204.99
1,997.067 1,096.858 -166.416
2,277.873 3,003.722 -330.653
915.185
1,546.963 1,546.963 1,055.728
1,055.728 1,336.534 1,336.534
3C*
6.3415
0.1787
36.63
36.63
36.63
36.63
4C*
12.3978
0.1787
71.572
71.572
71.572
71.572
1C-1
0.0475
0.1787
176.189
-176.189
176.189
-176.189
2C
0.0349
0.1787
129.435
-129.435
129.435
-129.435
4A*
9.3352
0.1787
-340.074
-340.074
340.074
340.074
2A
0.0276
0.1787
-646.191
646.191
646.191
-646.191
4B*
3.8513
0.1787
-140.262
-140.262
140.262
140.262
2B-1
0.0209
0.1787
-489.336
489.336
489.336
-489.336
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 32/130
Pressure stress*
579.751
579.751
579.751
162.971
789.265
476.118
Shear from Mt
579.751
579.751
579.751
579.751
579.751
1,422.168 91.118
-205.507
828.004
1,767.023 215.772
476.118
756.643
756.643
311.249
311.249
991.398
991.398
24.818
24.818
24.818
24.818
24.818
24.818
24.818
24.818
Circ shear from Vc
8.999
8.999
-8.999
-8.999
Long shear from VL
-8.999
-8.999
8.999
8.999
Total Shear stress
33.818
33.818
15.819
15.819
15.819
15.819
33.818
33.818
627.841
1,207.732 1,997.489 1,097.139 -211.132
2,278.014 3,004.636 550.573

Rm / t = 857 / 18 = 47.6111
Local circumferential pressure stress = I*P*Ri / t =515.35 kgf/cm2
Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
7.5999
0.0859
19.475
19.475
19.475
19.475
4C*
8.4327
0.0859
21.655
21.655
21.655
21.655
1C
0.1315
0.0859
96.32
-96.32
96.32
-96.32
2C-1
0.0961
0.0859
70.377
-70.377
70.377
-70.377
3A*
1.3759
0.0859
-46.332
-46.332
46.332
46.332
1A
0.0983
0.0859
-945.558
945.558
945.558
-945.558
3B*
4.8262
0.0859
-162.479 -162.479
162.479
162.479
1B-1
0.0479
0.0859
-460.721 460.721
460.721
-460.721 0
Pressure stress*
515.35
515.35
515.35
515.35
-15.819
764.869
1,230.582 168.385
283.407
374.525
699.483
699.483
1,132.644 1,132.644 1,225.309 1,225.309
3C*
7.5999
0.0859
19.475
19.475
19.475
19.475
4C*
8.4327
0.0859
21.655
21.655
21.655
21.655
1C-1
0.1337
0.0859
97.938
-97.938
97.938
-97.938
2C
0.0944
0.0859
69.182
-69.182
69.182
-69.182
4A*
1.8962
0.0859
-63.839
-63.839
63.839
63.839
2A
0.0548
0.0859
-527.091
527.091
527.091
-527.091
4B*
1.3175
0.0859
-44.364
-44.364
44.364
44.364
2B-1
0.0762
0.0859
-732.949 732.949
732.949
-732.949 0
1,159.501 1,159.501 1,159.501 1,159.501

1,981.881 2,267.187 183.431
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 33/130
Pressure stress*
579.751
579.751
-80.15
579.751
579.751
257.675
257.675
257.675
257.675
1,189.874 1,474.476 -187.298 -242.418
673.399
939.441
-253.105
554.862
554.862
643.589
643.589
215.491
215.491
343.168
343.168
Shear from Mt
47.738
47.738
47.738
47.738
47.738
47.738
47.738
47.738
Circ shear from Vc
8.296
8.296
-8.296
-8.296
Long shear from VL
-8.296
-8.296
8.296
8.296
Total Shear stress
56.035
56.035
39.442
39.442
39.442
39.442
56.035
56.035
129.224
1,197.116 1,480.663 364.33
531.731
1,983.076 2,269.577 450.667

= 10.66*1.02*69.86 / (2*12.49) - -395.65 / (*(84.142 - 69.862))*100 + 540,793.1*84.14 / 2.0649E+07*100
= 256.492 kgf/cm2
1,203.264 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (395.62 + 395.62)0.5 / (*69.86*14.27)*100
= 17.857 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 382.4 / (2**69.862*14.27)*100000
= 87.353 kgf/cm2
= 17.857 + 87.353
= 105.21 kgf/cm2
For P = 10.99 bar @ 21 C
A
A
required available
9.8219
18.2214
A2
A1
A3
1.5903 4.6587 --
A5
UG-45 Nozzle Wall

A
welds
tmin
treq
11.1176 0.8548 6.22
12.49

W
W1-1
strength
W2-2
strength
W3-3
strength
11,986
23,403
55,620
10,507
65,130
26,152
48,555

Weld description

size (mm)
size (mm)
Status
4.9
10
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 34/130

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
5.7545
16.5898
A2
--
A3
4.6174 --
UG-45 Nozzle Wall

A
welds
A5
treq
11.1176 0.8548 1.89
tmin
12.49

Weld description

size (mm)
size (mm)
Status
4.9
10
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 35/130
Nozzle (N2_10",150#)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Pad is split:
Top Head
0 bar
1)
1
510.05 mm
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
0
No
6.8 mm
4,670 mm
254.51 mm
9.27 mm
0 mm
110.6 mm
212.2 mm
0 mm
No

UG-45 Nozzle Wall
6.8 mm
10 mm
10 mm
8 mm
510.05 mm
10 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 36/130
For P = 10.66 bar @ 150 C

A
A
required available
15.2703
28.9069
A2
A1
A3
2.1729 2.3594 --
A5

A
welds
tmin
treq
23.5966 0.7781 6.6
8.11

strength
W2-2
strength
W3-3
strength
W
W1-1
18,623
37,620
76,551
5,932
100,323
39,138
74,567

Weld description

size (mm)
size (mm)
Status
3.4
5.6
10
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 37/130
Applied Loads
Radial load:
Pr = -731.1 kgf
Longitudinal shear:
V1 = 731.1 kgf
Torsion moment:
Mt = 992.8 kgf-m
Internal pressure:
P = 10.66 bar
Head yield stress:
Sy = 2,365.74 kgf/cm2
U = ro / Sqr(Rm*t) = 2.487 > 2.2 so let U = 2.2
Local pressure stress = I*P*Ri / (2*t) =1,233.886 kgf/cm2
Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SR-2*
0.022
34.802
34.802
34.802
34.802
34.802
34.802
34.802
34.802
SR-2
0.01
94.844
-94.844
94.844
-94.844
94.844
-94.844
94.844
-94.844
SR-3*
0.017
-355.964
-355.964
355.964
355.964
SR-3
0.0105
-1,319.028 1,319.028 1,319.028 -1,319.028
SR-3*
0.017
-355.964
-355.964
355.964
355.964
SR-3
0.0105
-1,319.028 1,319.028 1,319.028 -1,319.028 0
Pressure stress*
1,233.886
1,233.886 1,233.886 1,233.886
1,233.886
1,233.886 1,233.886 1,233.886
Total Ox stress
-311.46
2,136.908 3,038.524 210.78
-311.46
2,136.908 3,038.524 210.78
912.724
1,624.652 1,624.652
912.724
912.724
1,624.652 1,624.652
SR-2*
0.0066
10.405
10.405
10.405
10.405
10.405
10.405
10.405
10.405
SR-2
0.003
28.474
-28.474
28.474
-28.474
28.474
-28.474
28.474
-28.474
SR-3*
0.005
-104.687
-104.687
104.687
104.687
SR-3
0.0032
-402.015
402.015
402.015
-402.015
SR-3*
0.005
-104.687
-104.687
104.687
104.687
SR-3
0.0032
-402.015
402.015
402.015
-402.015
Pressure stress*
1,233.886
1,233.886 1,233.886 1,233.886
1,233.886
1,233.886 1,233.886 1,233.886
Total Oy stress
766.064
1,513.145 1,779.468 918.489
766.064
1,513.145 1,779.468 918.489
1,139.605 1,348.978 1,348.978
1,139.605
1,139.605 1,348.978 1,348.978
Membrane Oy stress* 1,139.605

Shear from Mt
35.716
35.716
35.716
35.716
35.716
35.716
35.716
35.716
Shear from V1
-13.429
-13.429
13.429
13.429
Shear from V2
13.429
13.429
-13.429
-13.429
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 38/130
Total Shear stress
49.145
49.145
22.287
22.287
Combined stress
(PL+Pb+Q)
1,082.023
2,140.775 3,038.945 919.192
22.287
22.287
49.145
49.145
1,078.438
2,137.681 3,040.422 921.864

U = ro / Sqr(Rm*t) = 0.847
Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SR-2*
0.0812
21.022
21.022
21.022
21.022
21.022
21.022
21.022
21.022
SR-2
0.0449
69.815
-69.815
69.815
-69.815
69.815
-69.815
69.815
-69.815
SR-3*
0.0954
-208.179
-208.179
208.179
208.179
SR-3
0.1046
-1,369.649 1,369.649 1,369.649 -1,369.649
SR-3*
0.0954
-208.179
-208.179
208.179
208.179
SR-3
0.1046
-1,369.649 1,369.649 1,369.649 -1,369.649 0
Pressure stress*
321.232
321.232
321.232
321.232
Total Ox stress
-1,165.759 1,433.909 1,989.896 -889.031
321.232
321.232
321.232
321.232
-1,165.759 1,433.909 1,989.896 -889.031
134.075
550.433
550.433
134.075
134.075
550.433
550.433
SR-2*
0.0249
6.468
6.468
6.468
6.468
6.468
6.468
6.468
6.468
SR-2
0.0136
21.162
-21.162
21.162
-21.162
21.162
-21.162
21.162
-21.162
SR-3*
0.0287
-62.643
-62.643
62.643
62.643
SR-3
0.0317
-415.092
415.092
415.092
-415.092
SR-3*
0.0287
-62.643
-62.643
62.643
62.643
SR-3
0.0317
-415.092
415.092
415.092
-415.092
Pressure stress*
321.232
321.232
321.232
321.232
321.232
321.232
321.232
321.232
Total Oy stress
-128.873
658.987
826.598
-45.91
-128.873
658.987
826.598
-45.91
265.057
390.344
390.344
265.057
265.057
390.344
390.344

Shear from Mt
50.48
50.48
50.48
50.48
50.48
50.48
50.48
50.48
Shear from V1
-10.124
-10.124
10.124
10.124
Shear from V2
10.124
10.124
-10.124
-10.124
Total Shear stress
60.605
60.605
40.356
40.356
40.356
40.356
60.605
60.605
Combined stress
(PL+Pb+Q)
-1,169.274 1,438.62
1,991.302 -890.929
-1,167.305 1,436.018 1,993.06
-893.39
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 39/130

= 10.66*1.02*127.25 / (2*8.11) - -731.1 / (*(136.532 - 127.252))*100 + 1,404,025.6*136.53 / 6.6903E+07*100
= 381.326 kgf/cm2
1,203.264 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (731.12 + 731.12)0.5 / (*127.25*9.27)*100
= 27.896 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 992.8 / (2**127.252*9.27)*100000
= 105.248 kgf/cm2
= 27.896 + 105.248
= 133.144 kgf/cm2
For P = 10.99 bar @ 21 C
A
A
required available
15.74
28.4366
A2
A1
A3
1.7129 2.349 --
UG-45 Nozzle Wall

A
welds
A5
tmin
treq
23.5966 0.7781 6.8
8.11

strength
W2-2
strength
W3-3
strength
W
W1-1
19,891
37,606
76,551
5,918
100,323
39,123
74,567

size (mm)
size (mm)
Weld description
Status
3.4
5.6
10

For Pe = 2.06 bar @ 150 C
A
A
required available
8.0402
28.1469
A1
A2
A3
1.3794 2.3929 --
A5
UG-45 Nozzle Wall

A
welds
23.5966 0.7781 1.85
treq
tmin
8.11
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 40/130

Weld description

size (mm)
size (mm)
Status
3.4
5.6
10
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 41/130
Nozzle (N3_3",150#)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Pad is split:
BTM. Head
0.3526 bar
1)
1
NPS 3 Sch 80 (XS) DN 80
180 mm
-49C
0.3533 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
0
No
6.8 mm
-696 mm
73.66 mm
7.62 mm
0 mm
193.43 mm
263.28 mm
0 mm
No

UG-45 Nozzle Wall
6.8 mm
10 mm
10 mm
8 mm
180 mm
10 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 42/130
For P = 11.02 bar @ 150 C

A
required
A
available
A1
A2
A3

A5
A
welds
tmin
treq
6.67

Weld description

size (mm)
size (mm)
Status
5.33
3.4
5.6
10
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 43/130
Applied Loads
Radial load:
Pr = -186.61 kgf
Longitudinal shear:
V1 = 186.61 kgf
Torsion moment:
Mt = 117.28 kgf-m
Internal pressure:
P = 11.02 bar
Head yield stress:
Sy = 2,365.74 kgf/cm2
U = ro / Sqr(Rm*t) = 0.878
Local pressure stress = I*P*Ri / (2*t) =1,274.664 kgf/cm2
Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SR-2*
0.077
31.076
31.076
31.076
31.076
31.076
31.076
31.076
31.076
SR-2
0.0421
101.945
-101.945
101.945
-101.945
101.945
-101.945
101.945
-101.945
SR-3*
0.0911
-225.334
-225.334
225.334
225.334
SR-3
0.0949
-1,408.318 1,408.318 1,408.318 -1,408.318
SR-3*
0.0911
-225.334
-225.334
225.334
225.334
SR-3
0.0949
-1,408.318 1,408.318 1,408.318 -1,408.318 0
Pressure stress*
1,274.664
1,274.664 1,274.664 1,274.664
1,274.664
1,274.664 1,274.664 1,274.664
Total Ox stress
-225.966
2,386.779 3,041.336 20.811
-225.966
2,386.779 3,041.336 20.811
Membrane Ox stress* 1,080.406
1,080.406 1,531.073 1,531.073
1,080.406
1,080.406 1,531.073 1,531.073
SR-2*
0.0238
9.632
9.632
9.632
9.632
9.632
9.632
9.632
9.632
SR-2
0.0127
30.724
-30.724
30.724
-30.724
30.724
-30.724
30.724
-30.724
SR-3*
0.0274
-67.776
-67.776
67.776
67.776
SR-3
0.0287
-425.919
425.919
425.919
-425.919
SR-3*
0.0274
-67.776
-67.776
67.776
67.776
SR-3
0.0287
-425.919
425.919
425.919
-425.919
Pressure stress*
1,274.664
1,274.664 1,274.664 1,274.664
1,274.664
1,274.664 1,274.664 1,274.664
Total Oy stress
821.325
1,611.715 1,808.715 895.429
821.325
1,611.715 1,808.715 895.429
1,216.52
1,352.072 1,352.072
1,216.52
1,216.52
1,352.072 1,352.072
Membrane Oy stress* 1,216.52

Shear from Mt
33.888
33.888
33.888
33.888
33.888
33.888
33.888
33.888
Shear from V1
-9.702
-9.702
9.702
9.702
Shear from V2
9.702
9.702
-9.702
-9.702
Total Shear stress
43.59
43.59
24.186
24.186
24.186
24.186
43.59
43.59
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 44/130
Combined stress
(PL+Pb+Q)
1,050.948
2,389.239 3,041.828 896.132
1,048.416
2,387.552 3,042.883 897.608

U = ro / Sqr(Rm*t) = 0.276
Figure
value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SR-2*
0.1972
13.007
13.007
13.007
13.007
13.007
13.007
13.007
13.007
SR-2
0.1496
59.339
-59.339
59.339
-59.339
59.339
-59.339
59.339
-59.339
SR-3*
0.165
-42.536
-42.536
42.536
42.536
SR-3
0.528
-816.685 816.685
816.685
-816.685
SR-3*
0.165
-42.536
-42.536
42.536
42.536
SR-3
0.528
-816.685 816.685
816.685
-816.685 0
Pressure stress*
319.475
319.475
319.475
319.475
319.475
319.475
319.475
Total Ox stress
-467.4
1,047.292 1,251.041 -501.007 -467.4
1,047.292 1,251.041 -501.007
289.946
375.017
375.017
289.946
289.946
375.017
375.017
SR-2*
0.0596
3.937
3.937
3.937
3.937
3.937
3.937
3.937
3.937
SR-2
0.0449
17.788
-17.788
17.788
-17.788
17.788
-17.788
17.788
-17.788
SR-3*
0.0503
-12.936
-12.936
12.936
12.936
SR-3
0.1544
-238.833 238.833
238.833
-238.833
SR-3*
0.0503
-12.936
-12.936
12.936
12.936
SR-3
0.1544
-238.833 238.833
238.833
-238.833 0
Pressure stress*
319.475
319.475
319.475
319.475
319.475
319.475
319.475
319.475
Total Oy stress
89.43
531.52
592.968
79.728
89.43
531.52
592.968
79.728
310.475
336.348
336.348
310.475
310.475
336.348
336.348
319.475
Shear from Mt
56.246
56.246
56.246
56.246
56.246
56.246
56.246
56.246
Shear from V1
-7.945
-7.945
7.945
7.945
Shear from V2
7.945
7.945
-7.945
-7.945
Total Shear stress
64.19
64.19
48.301
48.301
48.301
48.301
64.19
64.19
Combined stress
(PL+Pb+Q)
571.454
1,055.166 1,254.556 588.68
565.127
1,051.791 1,257.228 594.726
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 45/130

= 11.02*1.02*36.83 / (2*6.67) - -186.61 / (*(44.452 - 36.832))*100 + 165,858.3*44.45 / 1,620,938*100
= 495.444 kgf/cm2
1,203.264 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (186.612 + 186.612)0.5 / (*36.83*7.62)*100
= 29.933 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 117.3 / (2**36.832*7.62)*100000
= 180.587 kgf/cm2
= 29.933 + 180.587
= 210.519 kgf/cm2
UG-45 Nozzle Wall

For P = 10.99 bar @ 21 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
6.67

Weld description

size (mm)
size (mm)
Status
5.33
3.4
5.6
10

UG-45 Nozzle Wall

For Pe = 2.1 bar @ 150 C
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.67
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 46/130

Weld description

size (mm)
size (mm)
Status
5.33
3.4
5.6
10
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 47/130
Nozzle (N4_2",150#)
tw(lower) = 7.62 mm
Leg41 = 10 mm

Located on:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Nozzle center line offset to face of parent nozzle:
Nozzle (N3_3",150#)
0.343 bar
1)
1
NPS 2 Sch 160 DN 50
-49C
0.341 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
90
6.67 mm
130.5 mm
220 mm
42.85 mm
8.74 mm
0 mm
112.05 mm
175.55 mm

For P = 11.01 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 48/130
0.148
6.1264
2.2806 2.8458 --
--
1.5
7.65

Required weld
Actual weld
Weld description
Status

= 2 / 3*A = (2 / 3)*0.148 = 0.0987 cm2
=
=
=
Area =
=
=

(2*36.83 - 42.85)*(0.85*6.67 - 1*0.35) - 2*8.74*(0.85*6.67 - 1*0.35)*(1 - 1)
1.64 cm2
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.64 + 2.8458 + 0 + 1 + 0 + 0 + 0
5.4858 cm2

For P = 10.99 bar @ 21 C
A
A
required available
0.1478
6.1264
A1
A2
A3 A5
2.2806 2.8458 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
7.65

Weld description
Required weld
Actual weld

= 2 / 3*A = (2 / 3)*0.1478 = 0.0985 cm2
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 49/130
=
=
=
Area =
=
=

(2*36.83 - 42.85)*(0.85*6.67 - 1*0.34) - 2*8.74*(0.85*6.67 - 1*0.34)*(1 - 1)
1.64 cm2
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.64 + 2.8458 + 0 + 1 + 0 + 0 + 0
5.4858 cm2

For Pe = 2.1 bar @ 150 C
A
A
A1
required available
0.1284
6.3748
A2
A3 A5
2.6 2.7748 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
7.65

Weld description
Required weld
Actual weld
Status

= 2 / 3*A = (2 / 3)*0.1284 = 0.0856 cm2
=
=
=
Area =
=
=

(2*36.83 - 42.85)*(1*6.67 - 1*0.6) - 2*8.74*(1*6.67 - 1*0.6)*(1 - 1)
1.8697 cm2
A1 + A2 + A3 + A41 + A42 + A43 + A5
1.8697 + 2.7748 + 0 + 1 + 0 + 0 + 0
5.6445 cm2
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 50/130
Nozzle (N5_2",150#)
tw(lower) = 6.8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Top Head
0 bar
1
33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
180
Yes
6.8 mm
4,590 mm
50.8 mm
13.6 mm
0 mm
55.1 mm
192.48 mm
211.53 mm
550 mm

For P = 10.66 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 51/130
3.2716
6.0322
0.4755 4.5568 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.3722
5.9297
A1
A2
A3 A5
0.3748 4.5548 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
1.7225
5.7445
A1
A2
A3 A5
0.3019 4.4426 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 52/130
Nozzle (N6_2",150#)
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2617 bar
1
33)
-49C
0.2593 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
90
8 mm
300 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.93 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 53/130
3.4472
6.9755
0.6168 5.3587 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 54/130
Nozzle (N7_2",150#)
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2164 bar
1
33)
-49C
0.214 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
180
8 mm
780 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.88 bar @ 150 C
A
A
required available
A1
A2
A3 A5
A
welds
UG-45 Nozzle Wall

treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 55/130
3.4329
6.991
0.631 5.36 --
--
4.8
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 56/130
Applied Loads
kgf
Radial load:
Pr = -106
kgf
Longitudinal shear:
VL = 106
kgf
Torsion moment:
Mt = 38.75 kgf-m
Internal pressure:
P = 10.88 bar
Mean shell radius:
Rm = 857
mm
t= 8
mm
Shell yield stress:
Sy = 2,365.74 kgf/cm2
Rm / t = 857 / 8 = 107.125
Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C
0.1782
0.0398
177.103
-177.103
177.103
-177.103
2C-1
0.1301
0.0398
129.294
-129.294
129.294
-129.294
3A*
2.1601
0.0398
-35.786
-35.786
35.786
35.786
1A
0.0993
0.0398
-1,057.135 1,057.135 1,057.135 -1,057.135
3B*
7.4978
0.0398
-124.162
-124.162
124.162
124.162
1B-1
0.0548
0.0398
-583.407
583.407
583.407
-583.407
Pressure stress*
1,183.054 1,183.054 1,183.054 1,183.054 1,183.054
1,183.054 1,183.054 1,183.054
634.942
2,058.797 2,484.576 16.1
1,543.166 2,050.079 624.677
298.734
1,178.765 1,250.338 1,250.338
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C-1
0.1738
0.0398
172.744
-172.744
172.744
-172.744
2C
0.1333
0.0398
132.458
-132.458
132.458
-132.458
4A*
2.761
0.0398
-45.699
-45.699
45.699
45.699
2A
0.0598
0.0398
-636.629
636.629
636.629
-636.629
4B*
2.1415
0.0398
-35.435
-35.435
35.435
35.435
2B-1
0.0913
0.0398
-971.923
971.923
971.923
-971.923
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 57/130
Pressure stress*
591.562
591.562
-211.553
591.562
591.562
591.562
591.562
591.562
591.562
1,386.804 1,803.161 -486.172
71.854
1,080.195 1,436.511 -101.664
587.625
587.625
658.494
658.494
576.024
576.024
667.423
667.423
Shear from Mt
50.691
50.691
50.691
50.691
50.691
50.691
50.691
50.691
Circ shear from Vc
10.827
10.827
-10.827
-10.827
Long shear from VL
-10.827
-10.827
10.827
10.827
Total Shear stress
61.519
61.519
39.864
39.864
39.864
39.864
61.519
61.519
855.424
1,564.469 2,056.336 1,113.732 305.554
2,060.414 2,488.161 170.283

= 10.88*1.02*25.4 / (2*13.6) - -106 / (*(392 - 25.42))*100 + 54,800.6*39 / 1,490,065*100
= 157.646 kgf/cm2
1,407.207 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (1062 + 1062)0.5 / (*25.4*13.6)*100
= 13.813 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 38.8 / (2**25.42*13.6)*100000
= 70.289 kgf/cm2
= 13.813 + 70.289
= 84.102 kgf/cm2
For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
UG-45 Nozzle Wall

Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 58/130
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 59/130
Nozzle (N8_2",150#)
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2145 bar
1
33)
-49C
0.2121 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
90
8 mm
800 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.88 bar @ 150 C
A
A
required available
A1
A2
A3 A5
A
welds
UG-45 Nozzle Wall

treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 60/130
3.4323
6.9916
0.6316 5.36 --
--
4.8
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 61/130
Applied Loads
kgf
Radial load:
Pr = -106
kgf
Longitudinal shear:
VL = 106
kgf
Torsion moment:
Mt = 38.75 kgf-m
Internal pressure:
P = 10.88 bar
Mean shell radius:
Rm = 857
mm
t= 8
mm
Shell yield stress:
Sy = 2,365.74 kgf/cm2
Rm / t = 857 / 8 = 107.125
Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C
0.1782
0.0398
177.103
-177.103
177.103
-177.103
2C-1
0.1301
0.0398
129.294
-129.294
129.294
-129.294
3A*
2.1601
0.0398
-35.786
-35.786
35.786
35.786
1A
0.0993
0.0398
-1,057.135 1,057.135 1,057.135 -1,057.135
3B*
7.4978
0.0398
-124.162
-124.162
124.162
124.162
1B-1
0.0548
0.0398
-583.407
583.407
583.407
-583.407
Pressure stress*
1,182.843 1,182.843 1,182.843 1,182.843 1,182.843
1,182.843 1,182.843 1,182.843
634.731
2,058.586 2,484.365 15.889
1,542.955 2,049.868 624.466
298.523
1,178.555 1,250.127 1,250.127
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C-1
0.1738
0.0398
172.744
-172.744
172.744
-172.744
2C
0.1333
0.0398
132.458
-132.458
132.458
-132.458
4A*
2.761
0.0398
-45.699
-45.699
45.699
45.699
2A
0.0598
0.0398
-636.629
636.629
636.629
-636.629
4B*
2.1415
0.0398
-35.435
-35.435
35.435
35.435
2B-1
0.0913
0.0398
-971.923
971.923
971.923
-971.923
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 62/130
Pressure stress*
591.422
591.422
-211.694
591.422
591.422
591.422
591.422
591.422
1,386.663 1,803.02
-486.313
71.713
1,080.055 1,436.37
-101.804
587.484
587.484
658.354
658.354
575.884
575.884
667.283
667.283
Shear from Mt
50.691
50.691
50.691
50.691
50.691
50.691
50.691
50.691
Circ shear from Vc
10.827
10.827
-10.827
-10.827
Long shear from VL
-10.827
-10.827
10.827
10.827
Total Shear stress
61.519
61.519
39.864
39.864
39.864
39.864
61.519
61.519
855.354
1,564.258 2,056.125 1,113.661 305.343
2,060.203 2,487.95
591.422
170.283

= 10.88*1.02*25.4 / (2*13.6) - -106 / (*(392 - 25.42))*100 + 54,800.6*39 / 1,490,065*100
= 157.644 kgf/cm2
1,407.207 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (1062 + 1062)0.5 / (*25.4*13.6)*100
= 13.813 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 38.8 / (2**25.42*13.6)*100000
= 70.289 kgf/cm2
= 13.813 + 70.289
= 84.102 kgf/cm2
For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
UG-45 Nozzle Wall

Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 63/130
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 64/130
Nozzle (N9_2",150#)
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.0249 bar
1
33)
-49C
0.0225 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
270
8 mm
2,810 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.69 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 65/130
3.3721
7.0522
0.6916 5.3606 --
--
4.8
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 66/130
Applied Loads
kgf
Radial load:
Pr = -106
kgf
Longitudinal shear:
VL = 106
kgf
Torsion moment:
Mt = 38.75 kgf-m
Internal pressure:
P = 10.69 bar
Mean shell radius:
Rm = 857
mm
t= 8
mm
Shell yield stress:
Sy = 2,365.74 kgf/cm2
Rm / t = 857 / 8 = 107.125
Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C
0.1782
0.0398
177.103
-177.103
177.103
-177.103
2C-1
0.1301
0.0398
129.294
-129.294
129.294
-129.294
3A*
2.1601
0.0398
-35.786
-35.786
35.786
35.786
1A
0.0993
0.0398
-1,057.135 1,057.135 1,057.135 -1,057.135
3B*
7.4978
0.0398
-124.162
-124.162
124.162
124.162
1B-1
0.0548
0.0398
-583.407
583.407
583.407
-583.407
Pressure stress*
1,162.243 1,162.243 1,162.243 1,162.243 1,162.243
1,162.243 1,162.243 1,162.243
614.131
2,037.986 2,463.765 -4.711
1,522.355 2,029.268 603.866
277.923
1,157.955 1,229.527 1,229.527
3C*
20.3666
0.0398
31.497
31.497
31.497
31.497
4C*
19.5002
0.0398
30.162
30.162
30.162
30.162
1C-1
0.1738
0.0398
172.744
-172.744
172.744
-172.744
2C
0.1333
0.0398
132.458
-132.458
132.458
-132.458
4A*
2.761
0.0398
-45.699
-45.699
45.699
45.699
2A
0.0598
0.0398
-636.629
636.629
636.629
-636.629
4B*
2.1415
0.0398
-35.435
-35.435
35.435
35.435
2B-1
0.0913
0.0398
-971.923
971.923
971.923
-971.923
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 67/130
Pressure stress*
581.157
581.157
-221.959
581.157
581.157
581.157
581.157
581.157
581.157
1,376.398 1,792.756 -496.578
61.448
1,069.79
1,426.105 -112.069
577.22
577.22
648.089
648.089
565.619
565.619
657.018
657.018
Shear from Mt
50.691
50.691
50.691
50.691
50.691
50.691
50.691
50.691
Circ shear from Vc
10.827
10.827
-10.827
-10.827
Long shear from VL
-10.827
-10.827
10.827
10.827
Total Shear stress
61.519
61.519
39.864
39.864
39.864
39.864
61.519
61.519
845.089
1,544.854 2,035.807 1,103.326 285.024
2,039.603 2,467.421 163.323

= 10.69*1.02*25.4 / (2*13.6) - -106 / (*(392 - 25.42))*100 + 54,800.6*39 / 1,490,065*100
= 157.463 kgf/cm2
1,407.207 kgf/cm2)
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (1062 + 1062)0.5 / (*25.4*13.6)*100
= 13.813 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 38.8 / (2**25.42*13.6)*100000
= 70.289 kgf/cm2
= 13.813 + 70.289
= 84.102 kgf/cm2
For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
UG-45 Nozzle Wall

Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 68/130
A
A
A1
required available
2.032
6.2542
--
A2
A3 A5
5.2542 --
--
A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 69/130
Nozzle (N11_4",150#)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Pad is split:
Top Head
0 bar
1)
1
210 mm
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
270
Yes
6.8 mm
4,590 mm
102.26 mm
6.02 mm
0 mm
110.99 mm
128.75 mm
204.95 mm
550 mm
No
6.8 mm
10 mm
10 mm
8 mm
210 mm
10 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 70/130

For P = 10.66 bar @ 150 C
A
A
required available
6.6932
12.5428
A2
A1
A3
0.9426 1.6148 --
UG-45 Nozzle Wall

A
welds
A5
treq
tmin
8.608 1.3774 5.27
5.27

W
W1-1
strength
W2-2
strength
W3-3
strength
8,217
16,324
26,820
4,352
41,996
17,309
30,910

size (mm)
size (mm)
Weld description
Status
4.21
3.4
5.6
10


For P = 10.99 bar @ 21 C
A
A
required available
6.8989
12.339
A2
A1
A3
0.7432 1.6103 --
UG-45 Nozzle Wall

A
welds
A5
tmin
treq
8.608 1.3774 5.27
5.27

strength
W2-2
strength
W3-3
strength
W
W1-1
8,761
16,318
26,820
4,346
41,996
17,303
30,910

size (mm)
size (mm)
Weld description
Status
4.21
3.4
5.6
10

For Pe = 2.06 bar @ 150 C
A
A
required available
3.524
12.1403
A1
A2
A3
0.5987 1.5561 --
A5
UG-45 Nozzle Wall

A
welds
8.608 1.3774 1.5
treq
tmin
5.27
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 71/130

Weld description

size (mm)
size (mm)
Status
4.21
3.4
5.6
10
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 72/130
tw(lower) = 8 mm
Leg41 = 8 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0 bar
1
33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
135
8 mm
3,150 mm
1,100 mm
50.8 mm
13.6 mm
0 mm
219.95 mm
239 mm

For P = 10.66 bar @ 150 C
A
A
A1
required available
A2
A3 A5
A
welds
UG-45 Nozzle Wall

treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 73/130
3.3643
6.7006
0.7 5.3606 --
--
0.64
4.8
13.6

Required weld
Actual weld
Weld description
5.6
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.5942
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
0.64
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
5.6
Status

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
2.032
5.8677
--
A2
A3 A5
5.2277 --
--
UG-45 Nozzle Wall

A
welds
0.64
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
5.6
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 74/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2617 bar
1
33)
-49C
0.2593 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
135
8 mm
300 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.93 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 75/130
3.4472
6.9755
0.6168 5.3587 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 76/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0 bar
1
33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
225
8 mm
3,150 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.66 bar @ 150 C
A
A
A1
required available
A2
A3 A5
A
welds
UG-45 Nozzle Wall

treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 77/130
3.3643
7.0606
0.7 5.3606 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
2.032
6.2542
--
A2
A3 A5
5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 78/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2617 bar
1
33)
-49C
0.2593 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
225
8 mm
300 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.93 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 79/130
3.4472
6.9755
0.6168 5.3587 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 80/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0 bar
1
33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
315
8 mm
3,150 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.66 bar @ 150 C
A
A
A1
required available
A2
A3 A5
A
welds
UG-45 Nozzle Wall

treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 81/130
3.3643
7.0606
0.7 5.3606 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
2.032
6.2542
--
A2
A3 A5
5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 82/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2617 bar
1
33)
-49C
0.2593 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
315
8 mm
300 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.93 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 83/130
3.4472
6.9755
0.6168 5.3587 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 84/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0 bar
1
33)
-49C
0 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
0
8 mm
3,150 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.66 bar @ 150 C
A
A
A1
required available
A2
A3 A5
A
welds
UG-45 Nozzle Wall

treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 85/130
3.3643
7.0606
0.7 5.3606 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
2.032
6.2542
--
A2
A3 A5
5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 86/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.0447 bar
1
33)
-49C
0.0423 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
0
8 mm
2,600 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.71 bar @ 150 C
A
A
required available
A1
A2
A3 A5
UG-45 Nozzle Wall

A
welds
treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 87/130
3.3784
7.0464
0.6858 5.3606 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Weld description
Required weld
Actual weld
Status

For Pe = 2.06 bar @ 150 C
A
A
A1
required available
2.032
6.2542
--
A2
A3 A5
5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 88/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2051 bar
1
33)
-49C
0.2027 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
45
8 mm
900 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.87 bar @ 150 C
A
A
required available
A1
A2
A3 A5
A
welds
UG-45 Nozzle Wall

treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 89/130
3.4293
6.9948
0.6348 5.36 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 90/130
tw(lower) = 8 mm
Leg41 = 10 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Shell
0.2287 bar
1
33)
-49C
0.2263 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
45
8 mm
650 mm
1,040 mm
50.8 mm
13.6 mm
0 mm
159.95 mm
179 mm

For P = 10.89 bar @ 150 C
A
A
required available
A1
A2
A3 A5
A
welds
UG-45 Nozzle Wall

treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 91/130
3.4368
6.9871
0.6271 5.36 --
--
4.8
13.6

Required weld
Actual weld
Weld description
Status

For P = 10.99 bar @ 21 C
A
A
required available
3.4683
6.9542
A2
A1
A3 A5
0.5955 5.3587 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
4.8
13.6

Required weld
Actual weld
Weld description
Status

For Pe = 2.06 bar @ 150 C
A
A
required available
2.0161
6.2858
A2
A1
A3 A5
0.0316 5.2542 --
--
UG-45 Nozzle Wall

A
welds
1
tmin
treq
1.5
13.6

Weld description
Required weld
Actual weld
Status
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 92/130
Nozzle (A1_24",150#)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
PWHT performed:
Nozzle orientation:
Pad is split:
Shell
0.248 bar
SA-516 70 (II-D Metric p. 18, ln. 19)
(normalized)
1
SA-516 70 (II-D Metric p. 18, ln. 19)
(normalized)
1,100 mm
-49C
0.2201 bar
15.8 bar @ 150C
19.6 bar @ 21C
30 bar @ 21C
No
0
8 mm
715 mm
1,245 mm
589.6 mm
10 mm
0 mm
231.6 mm
384 mm
No

For P = 10.91 bar @ 150 C
UG-45 Nozzle Wall

8 mm
14 mm
10 mm
8 mm
1,100 mm
10 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 93/130
A
A
required available
26.639
35.9477
A2
A1
A3
3.6045 3.0632 --
A5
A
welds
27.4799 1.8
tmin
treq
6.78
10

strength
W2-2
strength
W3-3
strength
W
W1-1
46,429
76,754
188,091
9,095
271,922
79,005
175,085

size (mm)
size (mm)
Weld description
Status
9.8
5.6
10

= 2 / 3*A = (2 / 3)*39.9585 = 26.639 cm2
A5
=
=
=

(2*442.2 - 589.6)*(1*8 - 1*6.78) - 2*10*(1*8 - 1*6.78)*(1 - 1)
3.6045 cm2
=
=
=
(884.4 - 589.6 - 2*10)*10*1
27.4799 cm2
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

3.6045 + 3.0632 + 0 + 1.8 + 0 + 0 + 27.4799
35.9477 cm2

EFE
(50*t / Rf)*(1 - Rf / Ro)
(50*10 / 299.8)*(1 - 299.8 / )

1.6678%

For P = 10.99 bar @ 21 C
A
A1
A2
A3
A5
UG-45 Nozzle Wall

A
treq
tmin
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 94/130
required available
26.8357
35.7935
welds
3.4574 3.0561 --
27.4799 1.8
6.83
10

W
W1-1
strength
W2-2
strength
W3-3
strength
47,246
76,744
188,091
9,085
271,922
78,995
175,085

size (mm)
size (mm)
Weld description
Status
9.8
5.6
10

= 2 / 3*A = (2 / 3)*40.2536 = 26.8357 cm2
A5
=
=
=

(2*442.2 - 589.6)*(1*8 - 1*6.83) - 2*10*(1*8 - 1*6.83)*(1 - 1)
3.4574 cm2
=
=
=
(884.4 - 589.6 - 2*10)*10*1
27.4799 cm2
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

3.4574 + 3.0561 + 0 + 1.8 + 0 + 0 + 27.4799
35.7935 cm2

For Pe = 2.06 bar @ 150 C
A
A
required available
15.5998
32.5657
A1
A2
A3
0.1845 3.1013 --
A5
UG-45 Nozzle Wall

A
welds
27.4799 1.8
2.25

tmin
treq
10
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 95/130
Weld description

size (mm)
size (mm)
Status
9.8
5.6
10

= 2 / 3*A = (2 / 3)*23.3998 = 15.5998 cm2
A5
=
=
=

(2*442.2 - 589.6)*(1*8 - 1*7.94) - 2*10*(1*8 - 1*7.94)*(1 - 1)
0.1845 cm2
=
=
=
(884.4 - 589.6 - 2*10)*10*1
27.4799 cm2
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

0.1845 + 3.1013 + 0 + 1.8 + 0 + 0 + 27.4799
32.5657 cm2
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 96/130
Wind Code
Building Code:
Elevation of base above grade:
Increase effective outer diameter by:
Pressure Coefficient, Cp:
Reference Wind Pressure, q:
Exposure category:
Importance Factor, Iw:
Location:
Top Deflection Limit:
NBC Canada 2010

0.9843 ft (0.3000 m)
1.9685 ft (0.6000 m)
0.8000
0.0682 psi (0.4700 kPa)
C
1.0000
Not specified
5 mm per m.
Vessel height, H:
Vessel Minimum Diameter, w
Empty, Corroded:
Fundamental Frequency, N0
Empty, Corroded:
Vacuum, Corroded:
31.6447 ft (9.6453 m)
8.5997 Hz
12.8796 Hz
7.0315 Hz
7.0315 Hz
8.5997 Hz
Critical damping ratio,

Empty, Corroded:
Vacuum, Corroded:
0.0288
0.0240
0.0290
0.0290
0.0288
6.4370 ft (1.9620 m)
6.4370 ft (1.9620 m)
6.4370 ft (1.9620 m)
6.4370 ft (1.9620 m)
Wind Deflection Reports:

Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Wind Pressure Calculations
Wind Deflection Report: Operating, Corroded
Component
Platform
Total wind
bending
Elevation of
Deflection
wind shear at
shear at
moment at
bottom above
4
at top (mm)
(m)
E (kg/cm)
I (m )
base (mm)
Top Head
9,174
2.56
1,988,447.9
Shell
5,220
2.56
1,988,447.9
2.56
Support Skirt
2.32
63.6
21.2
0.47
0.01582 0
678.9
2,019.4
0.44
1,988,447.9
694.4
2,088.1
0.18
2,019,039.4
0.01971 0
1,416.5
7,491.9
0.18

Wind Deflection Report: Empty, Corroded
Component
Elevation of Effective OD Elastic modulus Inertia

Platform
bottom above
(m)
E (kg/cm)
I (m4) wind shear at
Total wind
shear at
bending
moment at
Deflection
at top (mm)
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 97/130
base (mm)
Top Head
9,174
2.56
2,062,603.9
63.5
21.2
0.46
Shell
5,220
2.56
2,062,603.9
0.01582 0
678
2,017.6
0.43
2.56
2,062,603.9
693.6
2,086.2
0.18
Support Skirt
2.32
2,062,603.9
0.01971 0
1,414.8
7,483.5
0.17

Wind Deflection Report: Vacuum, Corroded
Component
Platform
Total wind
bending
Elevation of
Deflection
wind shear at
shear at
moment at
bottom above
4
at top (mm)
(m)
E (kg/cm)
I (m )
base (mm)
Top Head
9,174
2.56
1,988,447.9
Shell
5,220
2.56
1,988,447.9
2.56
Support Skirt
2.32
63.6
21.2
0.47
0.01582 0
678.9
2,019.4
0.44
1,988,447.9
694.4
2,088.1
0.18
2,019,039.4
0.01971 0
1,416.5
7,491.9
0.18

Wind Deflection Report: Hydrotest, New, field
Component
Platform
Total wind
bending
Elevation of
Deflection
wind shear at
shear at
moment at
bottom above
at top (mm)
(m)
E (kg/cm)
I (m4)
base (mm)
Top Head
9,174
2.56
2,062,683.3
Shell
5,220
2.56
2,062,683.3
2.56
Support Skirt
2.32
15.9
11
0.16
0.01582 0
170.2
909.3
0.15
2,062,683.3
174.1
926.5
0.06
2,062,683.3
0.01971 0
355
2,280.9
0.06

Wind Deflection Report: Hydrotest, Corroded, field
Component
Platform
Total wind
bending
Elevation of
Deflection
wind shear at
shear at
moment at
bottom above
4
at top (mm)
(m)
E (kg/cm)
I (m )
base (mm)
Top Head
9,174
2.56
2,062,683.3
Shell
5,220
2.56
2,062,683.3
2.56
Support Skirt
2.32
15.9
11
0.16
0.01582 0
170.2
909.3
0.15
2,062,683.3
174.1
926.5
0.06
2,062,683.3
0.01971 0
355
2,280.9
0.06

Wind Pressure (WP) Calculations
Gust Factor (Cg) Calculations
WP = Iw * q * Ce * Cg * Cp
= 1.0000 * 0.3760 * Ce * Cg
For computation of Ce, see NBC 2005 Structural Commentaries (Part 4 of Div. B), Dynamic Procedure, Exposure Factor, Ce (page I-24, (7)-(9)).
Design Wind Pressures
Height Z
Ce
WP: Operating WP: Empty WP: Hydrotest New WP: Hydrotest Corroded WP: Vacuum
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 98/130
(m)
(bar)
(bar)
(bar)
(bar)
(bar)
0.4000 0.0060
0.0059
0.0015
0.0015
0.0060
0.4000 0.0060
0.0059
0.0015
0.0015
0.0060
0.4000 0.0060
0.0059
0.0015
0.0015
0.0060
12
0.4000 0.0060
0.0059
0.0015
0.0015
0.0060
Gust Factor (Cg) Calculations

Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Gust Factor Calculations: Operating, Corroded
Background Turbulence Factor: B = 1.5948 [Commentary, Figure I-18]
Surface Roughness Factor:
K = 0.1400
CeH = 0.4000 [Commentary, Figure I-17]
Factor Ce at vessel top:
V = Sqr(q / 0.00065) = 26.8901
VH = V * Sqr(CeH) = 17.0068
Size Reduction Factor s from Commentary, Figure I-19:
s = pi / [3 * {1 + (8 * N0 * H)/(3 * VH)} * {1 + (10 * N0 * w)/VH}]
= pi / [3 * {1 + (8 * 8.5997 * 9.6453)/(3 * 17.0068)} * {1 + (10 * 8.5997 * 1.9620)/17.0068}]
= 0.0068
Gust Energy Ratio from Commentary, Figure I-20:
X0
= 1220 * N0 / VH
= 1220 * 8.5997 / 17.0068
= 616.9080
= X02 / (1 + X02 )4/3
= 0.0138
sigma/mu = Sqr((K / CeH) * (B + s * F / ))

= Sqr((0.1400 / 0.4000) * (1.5948 + 0.0068 * 0.0138 / 0.0288))
= 0.7479
nu
gp
Cg
= N0 * Sqr(s*F / (s*F + *B))

= 8.5997 * Sqr(0.0068*0.0138 / (0.0068*0.0138 + 0.0288*1.5948))
= 0.3899
= Sqr(2*ln(3600 * nu)) + 0.577 / Sqr(2*ln(3600 * nu))
= Sqr(2*ln(3600 * 0.3899)) + 0.577 / Sqr(2*ln(3600 * 0.3899))
= 3.9586
= 1 + gp * sigma/mu
= 1 + 3.9586 * 0.7479
= 3.9606
Gust Factor Calculations: Empty, Corroded

K = 0.1400
V = Sqr(q / 0.00065) = 26.8901
VH = V * Sqr(CeH) = 17.0068
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 99/130

s = pi / [3 * {1 + (8 * N0 * H)/(3 * VH)} * {1 + (10 * N0 * w)/VH}]
= pi / [3 * {1 + (8 * 12.8796 * 9.6453)/(3 * 17.0068)} * {1 + (10 * 12.8796 * 1.9620)/17.0068}]
= 0.0032
X0
= 1220 * N0 / VH
= 1220 * 12.8796 / 17.0068
= 923.9319
= X02 / (1 + X02 )4/3
= 0.0105

= Sqr((0.1400 / 0.4000) * (1.5948 + 0.0032 * 0.0105 / 0.0240))
= 0.7474
nu
gp
Cg
= N0 * Sqr(s*F / (s*F + *B))

= 12.8796 * Sqr(0.0032*0.0105 / (0.0032*0.0105 + 0.0240*1.5948))
= 0.3837
= Sqr(2*ln(3600 * nu)) + 0.577 / Sqr(2*ln(3600 * nu))
= Sqr(2*ln(3600 * 0.3837)) + 0.577 / Sqr(2*ln(3600 * 0.3837))
= 3.9545
= 1 + gp * sigma/mu
= 1 + 3.9545 * 0.7474
= 3.9558
Gust Factor Calculations: Vacuum, Corroded

K = 0.1400
V = Sqr(q / 0.00065) = 26.8901
VH = V * Sqr(CeH) = 17.0068
s = pi / [3 * {1 + (8 * N0 * H)/(3 * VH)} * {1 + (10 * N0 * w)/VH}]
= pi / [3 * {1 + (8 * 8.5997 * 9.6453)/(3 * 17.0068)} * {1 + (10 * 8.5997 * 1.9620)/17.0068}]
= 0.0068
X0
= 1220 * N0 / VH
= 1220 * 8.5997 / 17.0068
= 616.9080
= X02 / (1 + X02 )4/3
= 0.0138

= Sqr((0.1400 / 0.4000) * (1.5948 + 0.0068 * 0.0138 / 0.0288))
= 0.7479
nu
gp
= N0 * Sqr(s*F / (s*F + *B))

= 8.5997 * Sqr(0.0068*0.0138 / (0.0068*0.0138 + 0.0288*1.5948))
= 0.3899
= Sqr(2*ln(3600 * nu)) + 0.577 / Sqr(2*ln(3600 * nu))
= Sqr(2*ln(3600 * 0.3899)) + 0.577 / Sqr(2*ln(3600 * 0.3899))
= 3.9586
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
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Cg
= 1 + gp * sigma/mu
= 1 + 3.9586 * 0.7479
= 3.9606
Gust Factor Calculations: Hydrotest, New, field

K = 0.1400
V = Sqr(q / 0.00065) = 26.8901
VH = V * Sqr(CeH) = 17.0068
s = pi / [3 * {1 + (8 * N0 * H)/(3 * VH)} * {1 + (10 * N0 * w)/VH}]
= pi / [3 * {1 + (8 * 7.0315 * 9.6453)/(3 * 17.0068)} * {1 + (10 * 7.0315 * 1.9620)/17.0068}]
= 0.0099
X0
= 1220 * N0 / VH
= 1220 * 7.0315 / 17.0068
= 504.4106
= X02 / (1 + X02 )4/3
= 0.0158

= Sqr((0.1400 / 0.4000) * (1.5948 + 0.0099 * 0.0158 / 0.0290))
= 0.7484
nu
gp
Cg
= N0 * Sqr(s*F / (s*F + *B))

= 7.0315 * Sqr(0.0099*0.0158 / (0.0099*0.0158 + 0.0290*1.5948))
= 0.4075
= Sqr(2*ln(3600 * nu)) + 0.577 / Sqr(2*ln(3600 * nu))
= Sqr(2*ln(3600 * 0.4075)) + 0.577 / Sqr(2*ln(3600 * 0.4075))
= 3.9698
= 1 + gp * sigma/mu
= 1 + 3.9698 * 0.7484
= 3.9708
Gust Factor Calculations: Hydrotest, Corroded, field

K = 0.1400
V = Sqr(q / 0.00065) = 26.8901
VH = V * Sqr(CeH) = 17.0068
s = pi / [3 * {1 + (8 * N0 * H)/(3 * VH)} * {1 + (10 * N0 * w)/VH}]
= pi / [3 * {1 + (8 * 7.0315 * 9.6453)/(3 * 17.0068)} * {1 + (10 * 7.0315 * 1.9620)/17.0068}]
= 0.0099
X0
= 1220 * N0 / VH
= 1220 * 7.0315 / 17.0068
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 101/130
= 504.4106
= X02 / (1 + X02 )4/3
= 0.0158

= Sqr((0.1400 / 0.4000) * (1.5948 + 0.0099 * 0.0158 / 0.0290))
= 0.7484
nu
gp
Cg
= N0 * Sqr(s*F / (s*F + *B))

= 7.0315 * Sqr(0.0099*0.0158 / (0.0099*0.0158 + 0.0290*1.5948))
= 0.4075
= Sqr(2*ln(3600 * nu)) + 0.577 / Sqr(2*ln(3600 * nu))
= Sqr(2*ln(3600 * 0.4075)) + 0.577 / Sqr(2*ln(3600 * 0.4075))
= 3.9698
= 1 + gp * sigma/mu
= 1 + 3.9698 * 0.7484
= 3.9708
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 102/130
Seismic Code
Method of seismic analysis:
Importance Factor:
5% Damped Spectral Response Accel. at T = 0.2s
Site Class:
Acceleration-based Site Coefficient:
Velocity-based Site Coefficient:
Ductility-related force modification factor:
Overstrength-related force modification factor:
Vertical Accelerations Considered:
NBC Canada 2010

IE = 1.0000
Sa(0.2) = 0.1200
Sa(0.5) = 0.0730
Sa(1.0) = 0.0480
Sa(2.0) = 0.0150
C
Fa = 1.0000
Fv = 1.0000
Rd = 1.0000
Ro = 1.0000
No
Vessel height: 31.6447 ft (9.65 m)
Vessel Weight:
Operating, Corroded: 31,275 lb (14,186 kg)
Empty, Corroded: 15,076 lb (6,838 kg)
Vacuum, Corroded: 31,275 lb (14,186 kg)
Period of Vibration Calculation
Fundamental Period, T:
Operating, Corroded: 0.116 sec (f = 8.6 Hz)
Empty, Corroded: 0.078 sec (f = 12.9 Hz)
Vacuum, Corroded: 0.116 sec (f = 8.6 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and
yi is its deflection when the system is treated as a cantilever beam.
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Seismic Shear Report: Operating, Corroded
Component

Bottom (kgf)
Bottom (kgf-m)
above base (mm)
(kg/cm)
(m4)
Top Head
9,174
1,988,447.9
59.8
23.5
Shell
5,220
1,988,447.9
0.0158
982.3
2,437.3
1,988,447.9
1,003.1
2,536.7
Support Skirt
2,019,039.4
0.01971
1,134.9
8,169.9

Seismic Shear Report: Empty, Corroded
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 103/130
Component

Bottom (kgf)
Bottom (kgf-m)
above base (mm)
(kg/cm)
(m4)
Top Head
9,174
2,062,603.9
66.8
25.4
Shell
5,220
2,062,603.9
0.0158
432
1,588.8
2,062,603.9
438.3
1,632.4
Support Skirt
2,062,603.9
0.01971
547.1
4,237.7

Seismic Shear Report: Vacuum, Corroded
Component

Bottom (kgf)
Bottom (kgf-m)
above base (mm)
(kg/cm)
(m4)
Top Head
9,174
1,988,447.9
59.8
23.5
Shell
5,220
1,988,447.9
0.0158
982.3
2,437.3
1,988,447.9
1,003.1
2,536.7
Support Skirt
2,019,039.4
0.01971
1,134.9
8,169.9

Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations: Operating, Corroded
Fundamental Period computed by Rayleigh approximation: 0.116
The design spectral response acceleration, S(Ta) per 4.1.8.4.(6): 0.1200
Higher mode factor, Mv per 4.1.8.11.(5): 1.0000
V = 2/3 * S(Ta) * Mv * IE * W / (Rd * Ro)
= 2/3 * 0.1200 * 1.0000 * 1.0000 * 31,274.5762 / (1.0000 * 1.0000)
= 2,501.9661 lb (1,134.87 kg)
Per 4.1.8.11.(2), the minimum lateral earthquake force, V, shall be no less than Vmin:
Vmin = 2/3 * S(2.0) * Mv * IE * W / (Rd * Ro)
= 2/3 * 0.0150 * 1.0000 * 1.0000 * 31,274.5762 / (1.0000 * 1.0000)
= 312.75 lb (141.86 kg)
V = 2,501.97 lb (1,134.87 kg)
Base Shear Calculations: Empty, Corroded
V = 2/3 * S(Ta) * Mv * IE * W / (Rd * Ro)
= 2/3 * 0.1200 * 1.0000 * 1.0000 * 15,076.0723 / (1.0000 * 1.0000)
= 1,206.0858 lb (547.07 kg)
Vmin = 2/3 * S(2.0) * Mv * IE * W / (Rd * Ro)
= 2/3 * 0.0150 * 1.0000 * 1.0000 * 15,076.0723 / (1.0000 * 1.0000)
= 150.7607 lb (68.38 kg)
V = 1,206.09 lb (547.07 kg)
Base Shear Calculations: Vacuum, Corroded
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 104/130

V = 2/3 * S(Ta) * Mv * IE * W / (Rd * Ro)
= 2/3 * 0.1200 * 1.0000 * 1.0000 * 31,274.5762 / (1.0000 * 1.0000)
= 2,501.9661 lb (1,134.87 kg)
Vmin = 2/3 * S(2.0) * Mv * IE * W / (Rd * Ro)
= 2/3 * 0.0150 * 1.0000 * 1.0000 * 31,274.5762 / (1.0000 * 1.0000)
= 312.7458 lb (141.86 kg)
V = 2,501.97 lb (1,134.87 kg)
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 105/130
Support Skirt
Material:
SA-516 70 (II-D Metric p. 18, ln. 19)
Design temperature, operating:
100
C
Design temperature, vacuum:
100
C
Inner diameter at top, new:
1,702 mm
Inner diameter at bottom, new:
1,702 mm
Overall length (includes base ring thickness): 5,119.91 mm
Corrosion allowance inside:
0
mm
Corrosion allowance outside:
0
mm
Weld joint efficiency top:
0.55
Weld joint efficiency bottom:
0.8
Nominal thickness, new:
10
mm
Skirt is attached to:
BTM. Head
Skirt attachment offset:
100.09 mm down from the top seam
Skirt design thickness, largest of the following + corrosion = 0.64 mm

The governing condition is due to earthquake, compressive stress at the base, operating & corroded.
The skirt thickness of 10 mm is adequate.
Vessel
Condition
(Stress)
Loading
Allowable Calculated Required

Governing
Temperature
Stress
Skirt
Stress/E thickness
(C)
(kgf/cm2) (kgf/cm2)
Location
(mm)
Wind
operating, corroded (+) top
100
960.04
-12.58
0.13
Wind
bottom
100
960.04
58.26
0.61
Wind
empty, corroded (+)
bottom
21
1,407.21
25.57
0.18
Wind
empty, corroded (-)
bottom
21
960.04
44.56
0.46
Wind
test, corroded (+)
top
21
960.04
-23.49
0.24
Wind
test, corroded (-)
bottom
21
960.04
41.48
0.43
Wind
test, new (+)
top
21
960.04
-23.49
0.24
Wind
test, new (-)
bottom
21
960.04
41.48
0.43
Wind
top
100
960.04
-12.58
0.13
Wind
bottom
100
960.04
58.26
0.61
Seismic
operating, corroded (+) top
100
960.04
-10.68
0.11
Seismic
bottom
100
960.04
61.2
0.64
Seismic
empty, corroded (+)
bottom
21
1,407.21
7.95
0.06
Seismic
empty, corroded (-)
bottom
21
960.04
30.46
0.32
Seismic
top
100
960.04
-10.68
0.11
Seismic
bottom
100
960.04
61.2
0.64
Loading due to earthquake, operating & corroded

Tensile side
Required thickness, tensile stress at base:
t
-W / (*D*St*E) + 4*M / (*D2*St*E)
-13,829.36 / (*1,712*1,407.207/100*0.8) + 4*1e3*8,169.9 / (*1,7122*1,407.207/100*0.8)

0.0869 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 106/130
Required thickness, tensile stress at the top:

t
-Wt / (*Dt*St*E) + 4*Mt / (*Dt2*St*E)
-11,647.08 / (*1,712*960.044/100*1) + 4*1e3*2,527.6 / (*1,7122*960.044/100*1)

0.11 mm
Compressive side
Required thickness, compressive stress at base:
t
W / (*D*Sc*Ec) + 4*M / (*D2*Sc*Ec)
13,829.36 / (*1,712*960.044/100*1) + 4*1e3*8,169.9 / (*1,7122*960.044/100*1)

0.64 mm
Required thickness, compressive stress at the top:

t
Wt / (*Dt*Sc*Ec) + 4*Mt / (*Dt2*Sc*Ec)
11,647.08 / (*1,712*960.044/100*1) + 4*1e3*2,527.6 / (*1,7122*960.044/100*1)

0.34 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 107/130
Skirt Base Ring

Base configuration:
double base plate
Foundation compressive strength:
116.569 kgf/cm2
Concrete ultimate 28-day strength:
210.921 kgf/cm2
Anchor bolt material:
A307
Anchor bolt allowable stress, Sb:
1,406.138 kgf/cm2
Bolt circle, BC:
1,842 mm
Anchor bolt corrosion allowance (applied to root radius): 1.6 mm
Anchor bolt clearance:
12.25 mm
Base plate material:
SA-516 70N
Base plate allowable stress, Sp:
1,406.999 kgf/cm2
Base plate inner diameter, Di:
1,542 mm
Base plate outer diameter, Do:
1,942 mm
Base plate thickness, tb:
25 mm
Gusset separation, w:
70 mm
Gusset height, h:
160 mm
Gusset thickness, tg:
12 mm
Compression ring width:
100 mm
Compression ring thickness, tc:
25 mm
Initial bolt preload:
0 % (0 kgf/cm2)
Number of bolts, N:
8
Bolt size and type:
1.25 inch series 8 threaded
Bolt root area (corroded), Ab:
4.6852 cm2
44 mm
Diameter of anchor bolt holes, db:
Base M
(kgf-m)
Required
tr
bolt area Base
(cm2)
(mm)
Foundation
tr
tr comp
bearing
ring
gusset
stress
(mm) (mm)
(kgf/cm2)
Load
Vessel
condition
Wind
operating, corroded
7,491.9 14,186.1
0.1852
8.52
3.04
4.6
3.01
Wind
operating, new
7,491.9 14,186.1
0.1852
8.52
3.04
4.6
3.01
Wind
empty, corroded
7,483.5
6,838.4
0.8367
8.88
3.3046
6.38
3.06
Wind
empty, new
7,483.5
6,838.4
0.8367
8.88
3.3046
6.38
3.06
Wind
test, corroded
2,280.9 17,337.4
7.12
2.1283
Wind
test, new
2,280.9 17,337.4
7.12
2.1283
Wind
vacuum, corroded
7,491.9 14,186.1
0.1852
8.52
3.04
4.6
3.01
Seismic operating, corroded
8,169.9 14,186.1
0.316
8.73
3.1965
6.01
3.05
Seismic
operating, new
8,169.9 14,186.1
0.316
8.73
3.1965
6.01
3.05
Seismic
empty, corroded
4,237.7
6,838.4
0.2101
6.2
1.61
4.9
3.02
Seismic
empty, new
4,237.7
6,838.4
0.2101
6.2
1.61
4.9
3.02
Seismic
vacuum, corroded
8,169.9 14,186.1
0.316
8.73
3.1965
6.01
3.05
W
(kg)
Anchor bolt load (governing)

P = -W / N + 4 * M / (N*BC)
= -6,838.39 / 8 + 4 * 7,483.5 / (8*1.842)
= 1,176.56 kgf
Required area per bolt = P / Sb = 0.8367 cm2
The area provided (4.6852 cm2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, governing)
Base plate width, tc:
200
mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 108/130
Average base plate diameter, d: 1,742

mm
Base plate elastic modulus, Es: 2,019,039.292 kgf/cm2
Base plate yield stress, Sy:
2,650.998
kgf/cm2
Ec = 57,000*0.265154*Sqr(210.921) = 219,499.448 kgf/cm2
n = Es/Ec = 2,019,039.292 / 219,499.448 = 9.1984
ts = (N*Ab) / (*d)
= (8*599.3537) / (*1,742)
= 0.88 mm
From table 12.4 for k = 0.266268:
K1 = 2.5154, K2 = 1.4164
L1 = 16.0276, L2 = 38.9778, L3 = 14.486
Total tensile force on bolting
T = (M - W *(L1 + L3)) / (L2 + L3)
= (7,483.5 - 6,838.39 *(0.4071 + 0.3679)) / (0.99 + 0.3679)
= 1,607.87 kgf
Tensile stress in bolts use the larger of fs or bolt preload = 0 kgf/cm2
fs = T / (ts * (d / 2) * K1)
= 100*1,607.87 / (0.88 * (1,742 / 2) * 2.5154)
= 83.762 kgf/cm2
Total compressive load on foundation
Cc = T + W + Bolt Preload
= 1,607.87 + 6,838.39 + 0
= 8,446.26 kgf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 100*8,446.26 / (((200 - 0.88) + 9.1984*0.88)*(1,742 / 2)*1.4164)
= 3.305 kgf/cm2
As fc <= 116.569 kgf/cm2 the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 83.762 / (9.1984*3.305))
= 0.266268
Base plate required thickness (governing)
From Brownell & Young, Table 10.3:, l / b = 0.1748
Mx = 0.01*0.0041*3.305*629.352 = 53.5 kgf
My = 0.01*-0.4623*3.305*1102 = -184.8 kgf
tr = (6*Mmax / Sp)0.5
= (100*6*184.83 / 1,406.999)0.5
= 8.88 mm
The base plate thickness is satisfactory.
Check the compression ring for bolt load (Jawad & Farr equation 12.13)
tcr = (3.91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0.5
= (100*3.91*502.03 / (2,650.998*(2*100 / 70+70 / (2*59.99)-44*(2 / 70+1 / (2*59.99)))))0.5
= 6.38 mm
The compression ring thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 109/130
Radius of gyration of gusset

r = 0.289*tg
= 0.289*12
= 3.47 mm
Cross sectional area of one gusset
Ag = tg*(b - 0.25*25.41)
= 0.01*12*(110 - 0.25*25.41)
= 12.438 cm2
Gusset allowable stress
Sa = 0.07031*(17000 - 0.485*(h / r)2)
= 1,195.27 - 0.0341*(160 / 3.47)2
= 1,122.637 kgf/cm2
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 502.03 / (2 * 12.438)
= 20.181 kgf/cm2
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1.76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1.76*(100*502.03*60 / (676.23*210*2,110.811))2 / 3*(1,722 / 2)1 / 3
= 0.78 mm
The skirt thickness is satisfactory.
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 110/130
Lifting Lugs
Geometry Inputs
Attached To
Shell
Material
SA-516 70N
Distance of Lift Point From Datum 4,467 mm

Angular Position
45.00 deg and 225.00 deg
Length of Lug, L
475 mm
Width of Lug, B
150 mm
Thickness of Lug, t
25 mm
Hole Diameter, d
50 mm
Pin Diameter, Dp
47 mm
Lug Diameter at Pin, D
150 mm
Weld Size, tw
12 mm
Weld Length, b1
30 mm
Weld Length, d2
70 mm
Width of Pad, Bp
250 mm
Length of Pad, Lp
120 mm
Pad Thickness, tp
8 mm
Pad Weld Size, twp
6 mm
Weld Length, L3
70 mm
Length to Brace Plate, L1
70 mm
0.0000
Has Brace Plate
Yes
Intermediate Values
Load Factor
1.5000
9153 kg
37 kg (Qty=2)
4,538.5 mm
5,005.5 mm
1,053 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 111/130
1590.758 kg/cm^2
1060.506 kg/cm^2
2386.137 kg/cm^2
1749.834 kg/cm^2
1060.506 kg/cm^2

Summary Values
Required Lift Pin Diameter, dreqd
16.57 mm
4.08 mm
0.7
0.73
Lug Design
Acceptable
Local Stresses
Acceptable
Maximum Out of Plane Lift Angle - Weak Axis Bending 40.48 deg
COMPRESS recommends a spreader beam be used to prevent weak axis bending of the top lugs.
No consideration is given for any bracing plate from the lug to the vessel.
Lift Forces
Ftail = W - (2*F)
[]
Ftop[kgf]
Ftail[kgf]
2,400.2
4,352.6
15
2,462.7
4,227.6
30
2,530.6
4,091.9
45
2,616.5
3,920.1
60
2,749.4
3,654.3
75
3,035
3,083.1
90
4,576.5
2,437.6
4,277.9
2,441.8
4,269.6
113
2,445.9
4,261.2
10
1
Lift angle at maximum pad weld stress.
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 112/130
Shell angle at lift lug
0.00 deg

(2*Fv / (*s))0.5
(2*4,576.5 / (*1,060.5))0.5 =
16.57 mm
dreqd / Dp =
16.57 / 47
0.35
=
=
=
Fv / A
Fv / (2*(0.25**Dp2))
4,576.5 / (2*(0.25**472)) =
131.9 kg/cm2
131.9 / 1,060.5
0.12
=
=
dreqd
/ s
Acceptable
Acceptable

treqd
=
=
Fv / ((D - d)*t)
4,576.5 / ((150 - 50)*1,590.8) =
2.88 mm
treqd / t =
2.88 / 25
0.12
Fv / A
Fv / ((D - d)*t)
4,576.5 / ((150 - 50)*25)
183.1 kg/cm2
183.1 / 1,590.8
0.12
=
=
=
/ t =
Acceptable
Acceptable

treqd
=
=
Fv / (Dp*p)
4,576.5 / (47*2,386.1) =
4.08 mm
treqd / t
4.08 / 25
0.16
=
=
=
Fv / Abearing
Fv / (Dp*(t))
4,576.5 / (47*(25)) =
389.5 kg/cm2
389.5 / 2,386.1
0.16
/ p
Acceptable
Acceptable

=
=
(4,576.5 / 1,060.5) / (2*56.63) =
3.81 mm
treqd / t
3.81 / 25
0.15
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
4,576.5 / (2*25*56.63) =
161.6 kg/cm2
161.6 / 1,060.5
0.15
treqd
/ s
Acceptable
Acceptable
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 113/130
55*Dp / d
=
=
=
=
=
=
=
=
=
=
55*47 / 50
51.7
0.5*(D - d) + 0.5*Dp*(1 - cos())
0.5*(150 - 50) + 0.5*47*(1 - cos(51.7))
58.94 mm
0.5*D - sqr(0.25*D*D - (0.5*Dp*sin())2)
0.5*150 - sqr(0.25*150*150 - (0.5*47*sin(51.7))2)
2.3 mm
Z - Z1
56.63 mm
Z1
Lshear
Lug Plate Stress

Lug stress, tensile + bending, during rotational lift:
=
ratio
=
[(Ftop()*sin() ) / (t*B*t)] + [(6*Ftop() *L*cos() ) / (t*B2 * b)] 1
=
2,437.6*sin(9.0) / (25*150*1,590.8) + 6*(2,437.6)*475*cos(9.0) / (25*1502*1,749.8)
=
0.70
Acceptable
Weak Axis Bending Stress
Maximum lift cable angle from vertical = 40.48 deg
b
F*cos()
=M / Z
= (F*sin()* L1) / Z
= 0.5*W
=> F = 0.5*W / cos()
= arctan( (2*b*Z ) / (W* L1) )
= arctan( (2*1,749.8*(150*252/6) ) / (9,153.1*70*100) ) = 40.48 deg
Loading on brace plate and head are not considered.

Weld Stress
Weld stress, direct and torsional shear, during rotational lift:
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 114/130
Direct shear:
Aweld = A1 + A2 + A3
= 0.707*tw*((d1 + b1) + (2*d2 + b2) + (d3 + b3))
= 0.707*12*((70 + 30) + (2*70 + 90) + (70 + 30))
= 848.4 + 1,951.32 + 848.4
= 3,648.12 mm2
= 2,441.8*cos(10.0) / 3,648.12 = 65.9 kg/cm2
s
= Fr*sin() / Aweld
= 2,441.8*sin(10.0) / 3,648.12 = 11.6 kg/cm2
Torsional shear:
Weld centroid:
Weld areas
= 0.707*tw*Li
Ai
A1
= 0.707*12*70 = 593.88 mm2
A2
= 0.707*12*30 = 254.52 mm2
A3
= 0.707*12*70 = 593.88 mm2
A4
= 0.707*12*90 = 763.56 mm2
A5
= 0.707*12*70 = 593.88 mm2
A6
= 0.707*12*30 = 254.52 mm2
A7
= 0.707*12*70 = 593.88 mm2
Aweld torsion = Ai
= 3,648.12 mm2
x1 = 0 mm
y1 = 35 mm
x2 = 15 mm
y2 = 0 mm
x3 = 30 mm
y3 = 35 mm
x4 = 75 mm
y4 = 70 mm
x5 = 120 mm
y5 = 35 mm
x6 = 135 mm
y6 = 0 mm
x7 = 150 mm
y7 = 35 mm
Xbar = (Ai*xi) / Ai
Ybar = (Ai*yi) / Ai
Xbar = (593.88*0 + 254.52*15 + 593.88*30 + 763.56*75 + 593.88*120 + 254.52*135 + 593.88*150 ) / 3,648.12 = 75 mm
= 37.44 mm
Ybar = (593.88*35 + 254.52*0 + 593.88*35 + 763.56*70 + 593.88*35 + 254.52*0 + 593.88*35 ) / 3,648.12
r1 = sqr( (75 - 0)2 + (37.44 - 35)2 ) = 75.04 mm
r2 = sqr( (75 - 15)2 + (37.44 - 0)2 ) = 70.72 mm
r3 = sqr( (75 - 30)2 + (37.44 - 35)2 ) = 45.07 mm
r4 = sqr( (75 - 75)2 + (37.44 - 70)2 ) = 32.56 mm
r5 = sqr( (75 - 120)2 + (37.44 - 35)2 ) = 45.07 mm
r6 = sqr( (75 - 135)2 + (37.44 - 0)2 ) = 70.72 mm
r7 = sqr( (75 - 150)2 + (37.44 - 35)2 ) = 75.04 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 115/130

Ji = 0.707*tw*(Li3) / 12
J1 = 0.707*12*(703) / 12 = 242501 mm4
J2 = 0.707*12*(303) / 12 = 19089 mm4
J3 = 0.707*12*(703) / 12 = 242501 mm4
J4 = 0.707*12*(903) / 12 = 515403 mm4
J5 = 0.707*12*(703) / 12 = 242501 mm4
J6 = 0.707*12*(303) / 12 = 19089 mm4
J7 = 0.707*12*(703) / 12 = 242501 mm4
J = (Ji + Ai*ri2) Parallel axis theorem
[242501.0000 + 593.88*(75.04)2 + (19089.0000 + 254.52*(70.72)2) + (242501.0000 + 593.88*(45.07)2) + (515403.0000 +
J = 763.56*(32.56)2) + (242501.0000 + 593.88*(45.07)2) + (19089.0000 + 254.52*(70.72)2) + (242501.0000 +
= 13979675 mm4
2
593.88*(75.04) ) ]
r = sqr( Xbar2 + (L3 - Ybar)2 )
= sqr( 752 + (70 - 37.44)2 ) = 83.83 mm
r = arctan( (L3 - Ybar) / (Xbar) )
= arctan( 37.44 / 75 )
= 26.53 deg
=M * r / J
2
= [F()*cos()*(L + L3 - Ybar)] * r / J
= (2,441.8*cos(10.0)*507.56)*83.83 / 13979675.4186
= 731.9 kg/cm2
ratio

= sqr ( (65.9 + 731.9*sin(26.53))2 + (11.6 + 731.9*cos(26.53) )2 ) / 1,060.5
= 0.73
Acceptable
Pad Weld Stress

Direct shear:
Aweld = 0.707*twp*(2*Lp + Bp)
= 0.707*6*(2*120 + 250) = 2,078.58 mm2
= 2,445.9*cos(11.0) / 2,078.58 = 115.5 kg/cm2
s
= Fr*sin() / Aweld
= 2,445.9*sin(11.0) / 2,078.58 = 22.5 kg/cm2
Torsional shear:
Weld centroid:
Ybarp = Lp2 / (2*Lp + Bp)
= 1202 / (2*120 + 250) = 29.39 mm
Second polar moment of area:
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 116/130
Jp = 0.707*twp*((8*Lp3 + 6*Lp*Bp2 + Bp3) / 12 - Lp4 / (2*Lp + Bp))

= 0.707*6* ( (8*1203 + 6*120*2502 + 2503) / 12 - 1204 / (2*120 + 250)) = 24522576 mm4

rp = sqr( (Xbarp)2 + (Lp - Ybarp)2 )
= sqr( (0.5*250)2 + (120 - 29.39)2 ) = 154.39 mm
r = arctan( (Lp - Ybarp) / (Xbarp) )
= arctan( 90.61 / 125 )
= 35.94 deg
=
M
*
r
/
J
2
p
p
= [F()*cos()*(L + Lp - Ybarp)] * rp / Jp
= (2,445.9*cos(11.0)*565.61)*154.39 / 24522576.3571
= 855 kg/cm2
ratio

= sqr ( (115.5 + 855*sin(35.94))2 + (22.5 + 855*cos(35.94) )2 ) / 1,060.5
= 0.89
Acceptable
WRC 107 Analysis

Geometry
Height(radial):
Pad Thickness:
8 mm
Width (circumferential): 150 mm
25 mm
Pad Width:
250 mm
Length
Pad Length:
120 mm
6 mm
70 mm
Fillet Weld Size:
12 mm
Pad Weld Size:
Located on:
Shell
(70 mm from top end)
Location Angle:
45.00 and 225.00
Applied Loads
Maximum stress ratio occurs at lift angle = 90.00 deg with lift force = 4,576.5 kgf
Radial load:
Pr = 0
kgf
Circumferential moment: Mc = 0
kgf-m
kgf
Longitudinal shear:
VL = 4,576.55 kgf
Torsion moment:
Mt = 0
kgf-m
Internal pressure:
P= 0
bar
Mean shell radius:
Rm = 857
mm
Shell yield stress:
Sy = 2,671.65 kgf/cm2
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm / t = 857 / 16 = 53.5625
C1 = 87, C2 = 47 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 117/130
Stresses at the lug edge per WRC Bulletin 107

Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
8.8306
0.0727
4C*
9.31
0.089
1C
0.1207
0.0907
2C-1
0.086
0.0907
3A*
1.5599
0.0827
1A
0.0952
0.0951
3B*
4.7346
0.0673
-52.168
-52.168 52.168
52.168
1B-1
0.0509
0.0716
-182.376 182.376 182.376 -182.376 0
Pressure stress*
-234.544 130.208 234.544 -130.208 0
-52.168 52.168
52.168
3C*
8.2274
0.089
4C*
9.6065
0.0727
1C-1
0.1355
0.0788
2C
0.0959
0.0788
4A*
2.1892
0.0827
2A
0.0549
0.0815
4B*
1.2694
0.0673
-11.179
-11.179 11.179
11.179
2B-1
0.0832
0.0695
-307.03
307.03
307.03
-307.03
Pressure stress*
-318.209 295.851 318.209 -295.851 0
-11.179
-11.179 11.179
11.179
Shear from Mt
Circ shear from Vc
Long shear from VL
-152.144 -152.144 152.144 152.144
Total Shear stress
-152.144 -152.144 152.144 152.144
-318.209 295.851 318.209 -295.851 304.288

Rm / t = 857 / 8 = 107.125
C1 = 131, C2 = 66 mm
304.288
304.288 304.288
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 118/130

Figure
value
Al
Au
Bu
Bl
Cu
Cl
Du
Dl
3C*
11.8279
0.1053
4C*
14.5301
0.1327
1C
0.0671
0.1356
2C-1
0.0349
0.1356
3A*
4.2355
0.1216
1A
0.0723
0.1333
3B*
11.8352
0.0968
-189.547 -189.547 189.547 189.547
1B-1
0.0315
0.1025
-315.537 315.537
315.537 -315.537 0
Pressure stress*
-505.085 125.99
505.085 -125.99
Primary membrane circumferential stress* -189.547 -189.547 189.547 189.547
3C*
9.3677
0.1327
4C*
15.952
0.1053
1C-1
0.0748
0.1156
2C
0.0469
0.1156
4A*
7.9743
0.1216
2A
0.039
0.1157
4B*
4.1163
0.0968
-46.121
-46.121
46.121
46.121
2B-1
0.0456
0.0987
-473.939 473.939
473.939 -473.939 0
Pressure stress*
-520.06
427.817
520.06
-427.817 0
-46.121
-46.121
46.121
46.121
Shear from Mt
Circ shear from Vc
Long shear from VL
-216.686 -216.686 216.686 216.686
Total Shear stress
-216.686 -216.686 216.686 216.686
-520.06
427.817
520.06
-427.817 433.372
433.372
433.372 433.372
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 119/130
Tail lug
Geometry Inputs
Attached To
Skirt Base Ring
Material
SA-516 70N
Orientation
Longitudinal
Distance of Lift Point From Datum
-5,077 mm
Angular Position
135.00 deg
Length of Lug, L
160 mm
Height of Lug, H
272 mm
Thickness of Lug, t
25 mm
Hole Diameter, d
50 mm
Pin Diameter, Dp
47 mm
Load Eccentricity, a1
0 mm
Distance from Load to Shell or Pad, a2 192 mm

Weld Size, tw
12 mm
Load Angle Normal to Vessel,
0.0000
-90.0000
Intermediate Values
Load Factor
1.5000
9153 kg
8 kg
4,538.5 mm
5,005.5 mm
1,053 mm
1590.758 kg/cm^2
1060.506 kg/cm^2
2386.137 kg/cm^2
1749.834 kg/cm^2
1060.506 kg/cm^2
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 120/130

Summary Values
Required Lift Pin Diameter, dreqd 16.16 mm
3.88 mm
0.19
0.2
Lug Design
Acceptable
Base ring loading
Acceptable
Lift Forces
Ftail = W - (2*F)
[]
Ftop[kgf]
Ftail[kgf]
2,400.2
4,352.6
15
2,462.7
4,227.6
30
2,530.6
4,091.9
45
2,616.5
3,920.1
60
2,749.4
3,654.3
75
3,035
3,083.1
90
4,576.5
2,706.2
3,740.8
612
2,761.5
3,630.1
56
1

(2*Fr / (*s))0.5
(2*4,352.6 / (*1,060.5))0.5 =
16.16 mm
dreqd / Dp =
16.16 / 47
0.34
=
=
=
Fr / A
Fr / (2*(0.25**Dp2))
4,352.6 / (2*(0.25**472)) =
125.4 kg/cm2
125.4 / 1,060.5
0.12
dreqd
/ s
=
=
Acceptable
Acceptable
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 121/130

treqd
=
=
Fr / ((L - d)*t)
4,352.6 / ((160 - 50)*1,590.8) =
2.49 mm
treqd / t =
2.49 / 25
0.10
Fr / A
Fr / ((L - d)*t)
4,352.6 / ((160 - 50)*25)
158.3 kg/cm2
158.3 / 1,590.8
0.1
=
=
=
/ t =
Acceptable
Acceptable

treqd
=
=
Fv / (Dp*p)
4,352.6 / (47*2,386.1) =
3.88 mm
treqd / t
3.88 / 25
0.16
=
=
=
Fv / Abearing
Fv / (Dp*(t))
4,352.6 / (47*(25)) =
370.4 kg/cm2
370.4 / 2,386.1
0.16
/ p
Acceptable
Acceptable

=
=
(4,352.6 / 1,060.5) / (2*63.94) =
3.21 mm
treqd / t
3.21 / 25
0.13
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
4,352.6 / (2*25*63.94) =
136.2 kg/cm2
136.2 / 1,060.5
0.13
treqd
/ s
Acceptable
Acceptable
55*Dp / d
=
=
=
=
=
55*47 / 50
51.7
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(272 - 192 - 0.5*50) + 0.5*47*(1 - cos(51.7))
63.94 mm
Lshear
Lug Plate Stress

Lug stress tensile + bending during lift:
=
ratio
=
[(Ftail()*cos() ) / (t*L*t)] + [(6*abs(Ftail()*sin()*Hght - Ftail()*cos()*a1) ) / (t*L2*b)] 1
=
3,740.8*cos(56.0) / (25*160*1,590.8) + 6*abs(3,740.8*sin(56.0)*92 - 3,740.8*cos(56.0)*0) / (25*1602*1,749.8)
=
0.19
Acceptable
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 122/130
Weld Stress
Weld stress, tensile, bending and shear during lift:

Direct shear:
Maximum shear stress occurs at lift angle 61.00 deg; lift force = 3,630.1 kgf
= 2*(0.707)*tw*(d1 + b1 + d2 + t)
= 2*(0.707)*12*(110 + 160 + 100 + 25) = 6,702.36 mm2
= Ftail*cos() / Aweld
= 3,630.1*cos(61.0) / 6,702.36 = 26.3 kg/cm2
Aweld
t
= Ftail*sin() / Aweld
= 3,630.1*sin(61.0) / 6,702.36 = 47.4 kg/cm2
Torsional shear:
Weld areas
Ai
= 0.707*tw*Li
A1
= 0.707*12*110 = 933.24 mm2
A2
= 0.707*12*160 = 1,357.44 mm2
A3
= 0.707*12*100 = 848.4 mm2
Aweld torsion = Ai
= 3,139.08 mm2
x1 = 0 mm
y1 = 55 mm
x2 = 80 mm
y2 = 0 mm
x3 = 160 mm
y3 = 50 mm
Xbar = (Ai*xi) / Ai
Ybar = (Ai*yi) / Ai
Xbar = (933.24*0 + 1,357.44*80 + 848.4*160 ) / 3,139.08 = 77.84 mm
Ybar = (933.24*55 + 1,357.44*0 + 848.4*50 ) / 3,139.08 = 29.86 mm
r1 = sqr( (77.84 - 0)2 + (29.86 - 55)2 ) = 81.8 mm
r2 = sqr( (77.84 - 80)2 + (29.86 - 0)2 ) = 29.94 mm
r3 = sqr( (77.84 - 160)2 + (29.86 - 50)2 ) = 84.59 mm
r = sqr( X2 + Y2 )
= sqr( 77.842 + 80.142 ) = 111.72 mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 123/130
r = arctan( Y / X )
= arctan( 80.14 / 77.84 ) = 45.83 deg
Ji = 0.707*tw*(Li3) / 12
J1 = 0.707*12*(1103) / 12 = 941017 mm4
J2 = 0.707*12*(1603) / 12 = 2895872 mm4
J3 = 0.707*12*(1003) / 12 = 706999.25 mm4
J = 2* (Ji + Ai*ri2) Parallel axis theorem (weld on both sides of lug)
J = 2*[941017.0000 + 933.24*(81.8)2 + (2895872.0000 + 1,357.44*(29.94)2) + (706999.2556 + 848.4*(84.59)2) ] = 36151960 mm4
Secondary shear
2
=M * r / J
= [F()*cos()*(X - Xbar) - F()*sin()*(Y - Ybar)] * r / J
= (3,630.1*cos(61.0)*(80 - 77.84) - 3,630.1*sin(61.0)*(192 - 29.86) )*111.72 / 36151960.3481
= -157.9 kg/cm2
ratio
= sqr( (t - 2*cos(r))2 + (s - 2*sin(r))2 ) / allowable 1

= sqr ( (26.3 - 157.9*cos(45.83))2 + (47.4 - 157.9*sin(45.83) )2 ) / 1,060.5
= 0.20
Acceptable
Base Ring Sectional Properties

t1
10 mm
t2
25 mm
t3
25 mm
L1
241.5 mm
L2a
110 mm
L2b
90 mm
L3
100 mm
Base Ring Geometry
Effective skirt length:

Rm = (Di + t1)*0.5
= (1,702 + 10)*0.5
= 856 mm
L1 = t3 + (3)*Min(0.78*sqr(Rm*t1), 16*t1)
= 25 + (3)*0.78*sqr(856*10)
= 241.5 mm
Section Area:
A1 = t1*L1
= 10*241.5
= 2,414.97 mm2
A2 = t2*L2
= 25*(110 + 90)
= 5,000 mm2
A3 = t3*L3
= 25*100
= 2,500 mm2
Atotal = A1 + A2 + A3 = 2,414.97 + 5,000 + 2,500 = 9,914.97 mm2
Centroid, C:
h1 = L2a + 0.5*t1
= 110 + 0.5*10
= 115 mm
h2 = 0.5*(L2a + L2b)
= 0.5*(110 + 90)
= 100 mm
h3 = 0.5*L3 - (L3 - L2a)
= 0.5*100 - (100 - 110)
= 60 mm
C = ( (A1*h1) + (A2*h2) + (A3*h3) ) / Atotal
= ((2,414.97*115) + (5,000*100) + (2,500*60) ) / 9,914.97 = 93.57 mm
Moment of Inertia, I:
I1 = (L1*t13) / 12 + A1*(h1 - C)2
= (241.5*103) / 12 + 2,414.97*(115 - 93.57)2
= 1129420.1mm4
3
2
I2 = t2*(L2a + L2b) / 12 + A2*(h2 - C)
= 25*(110 + 90)3 / 12 + 5,000*(100 - 93.57)2
= 16873534.5 mm4
3
2
I3 = (t3*L3 ) / 12 + A3*(h3 - C)
= 4900321.4 mm4
= (25*1003) / 12 + 2,500*(60 - 93.57)2
Iring = I1 + I2 + I3
= 1129420.1393 + 16873534.5218 + 4900321.4435 = 22903276.1mm4
Section Modulus, Z:
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 124/130
Z = Iring / Cmax = 22903276.1046 / 106.43 = 215191.172 mm3

Base Ring Loads without stiffener beam
Base Ring Load
= W = Ftail =
Wr
4,352.6 kgf
Base Ring Loading

Reference: Roark's Formulas for Stress & Strain - 6th Edition. Table 17, Case 20
For thin ring sections k1 = k2 = 1
Change in vertical diameter, DV = (-W)*R3*(*k1 / 8 - k22 / ) / (E * I)
Internal Moment,
MA = W*R*(k2 - 0.5) / (2*)
Internal Force,
NA = 0.75*W /
Internal Shear Force,
VA = 0
Ring loading, Wr = 4,352.6 kgf
DVr
= -4,352.6*877.433*(*1 / 8 - 12 / ) / (2,019,042.2*22903276.1046) = -0.47 mm
= 4,352.6*877.43*(1 - 0.5) / (2*)
= 303.9161 kg-m
MAr
= 0.75*4,352.6 /
= 1,039.1 kgf
NAr
Load Equations
LTM = W*R*(1 - cos(x) - 0.5*x*sin(x)) /
LTN = -W*(x*sin(x)) / (2*)
LTV = W*(sin(x) - x*cos(x)) / (2*)
M = MA - NA*R*(1 - cos(x)) + VA*R*sin(x) + LTM
N = NA*cos(x) + VA*sin(x) + LTN
V = -NA*sin(x) + VA*cos(x) + LTV
Load Table for Load Wr
x [] LTM [kgf-m] LTN [kgf] LTV [kgf] M [kgf-m] N [kgf]
V [kgf]
180
0.00
-0.00
0.00
303.92
1039.11
0.00
150
3.74
-181.36
32.25
185.50
718.54
-487.31
120
56.59
-628.24
237.21
-95.37
-108.69
-662.68
90
260.88
-1088.15
692.74
-346.95
-1088.15 -346.37
60
721.01
-1256.49
1325.36
-342.70
-1776.04 425.47
30
1472.81
-906.79
1916.98
75.38
-1806.69 1397.43
2431.33
-0.00
2176.30
911.75
-1039.11 2176.30
(0 at lug)
Maximum Stress in Base Ring Section
Allowable Base Ring Stresses
Fa = 0.6*Fy = 1,590.6 kg/cm2
Fb = 0.66*Fy = 1,749.7 kg/cm2
Fs = 0.4*Fy = 1,060.4 kg/cm2
Base Ring Stresses
Maximum combined stress occurs at 0.00 degrees
fa
= N / A = -1,039.1 / 9,914.97 = -10.5 kg/cm2
fb
= M / Z = 911.7 / 215191.1719 = 423.7 kg/cm2
fa / Fa + fb / Fb = 0.25
Acceptable
Maximum shear stress occurs at 0.00 degrees
fs
= V / A = 2,176.3 / 9,914.97
= 21.9 kg/cm2
fs / Fs
=
0.02
Acceptable
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 125/130
MANHOLE DAVIT CALCULATION
Per Procedure 6-1 of PRESSURE VESSEL DESIGN MANUAL 3rd Ed. By Dennis Moss.
ITEM NO. : 0V-0202 A1 M/H
DESIGN DATA
MATERIAL OF PIPE DAVIT
MINIMUM SPECIFIED YIELD STRESS OF PIPE DAVIT
VERTICAL IMPACT FACTOR
Fy
Cv
SA 36
25.288
1.25
WEIGHT OF BOOM
TOTAL WEIGHT OF DAVIT
MAXIMUM RATED CAPACITY (WEIGHT OF BLIND FLANGE)
WALL THICKNESS OF PIPE DAVIT
Wb
WD
WL
td
kgf/mm2
-
6
8
190
22.5
PIPE I.D
PIPE O.D
kgf
kgf
kgf
mm
0 mm
45 mm
L1
M2
L1
L2
L3
L4
R
B
H
434
405
275
66
300
20
116
mm
mm
mm
mm
mm
mm
mm
L2
M1
L3
tw1
tw1
B
L4
< BRACKET SECTION AREA >
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 126/130
1. MOMENT AND FORCES IN DAVIT AND MANWAY
1) LOAD ON DAVIT
fv =
Cv WL
1.25 190
237.5
kgf
379.553
kgf
2) BENDING MOMENT IN DAVIT MAST (M1)

M1 =
=
=
fv L1 + (0.5 Wb L1)
237.5 * 434 + 0.5 * 6 * 434
104377
kg-mm
3) RADIAL FORCE AT SUPPORT PLATE (Fr)

Fr =
M1 / L3
104377 / 275
Fr IS MAXIMUM WHEN DAVIT ROTATION IS AT 0 DEGREE, FOR OTHER ROTATION

Fr =
Fr COS
4) CIRCUMFERENTIAL MOMENT AT SUPPORT PLATE (M)

M =
Fr L4
379.553 66
25050
kg-mm
M IS MAXIMUM WHEN DAVIT ROTATION IS AT 90 DEGREE, FOR OTHER ROTATION

M =
Fr SIN L4
5) AXIAL LOAD ON DAVIT MAST (P)

P=
fv + WD
237.5 + 8.48
246.0
16234.68
kgf
6) LONGITUDINAL MOMENT AT SUPPORT PLATE (Mx)

Mx =
P L4
245.98 x 66
kgf-mm
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 127/130
2. STRESSES IN DAVIT
< MASTER PROPERTIES >
d
d=
D=
a=
0
45
22.5
a
MOMENT OF INERTIA
I=
(D4 - d4) / 64
201289
mm4
CROSS SECTION AREA
A=
(D2 - d2) / 4
1590
mm2
SECTION MODULUS
Z=
I/a
8946
mm3
(I / A)
11.25
mm
LEAST RADIUS OF GYRATION r =

WALL THICKNESS OF PIPE DAVIT, td
22.5
SLENDERNESS RATIO:
76
ALLOWALBE AXIAL STRESS

[GIVEN BY APPENDIX. L]
2.1*L2 / r
Fa =
12.585
ALLOWABLE BENDING STRESS Fb =
0.66 x Fy
mm
kgf/mm2
16.691
kgf/mm2
12.585
kgf/mm2
OK!
16.691
kgf/mm2
OK!
16.691
kgf/mm2
OK!
1) AXIAL STRESS
fa =
=
P/A
0.160
=
2
kgf/mm
245.98 / 1590.44
<
Fa =
2) MAXIMUM BENDING MOMENT IN CURVED DAVIT (M2)

M2 =
=
M1 ( L2 - R ) / L2
27061
kgf-mm
104377 (405-300) / 405
3) BENDING STRESS
AT M1,
fb =
=
M1 / Z
11.670
AT M2,
fb =
=
[(M2 x a) / I] x [2 / (3K 3)]

15.094
kgf/mm2
=
kgf/mm2
104377 / 8946.18
<
Fb =
<
< COEFFICIENTS >

=
=
td R / a2
=
=
6 / (5 + 62)
K=
1 - (9 / (10 + 122)) =
Fb =
22.5 x 300 / 22.5^2

6 / (5 + 6 x 13.34^2)
1 - ( 9 / (10 + 12 x 13.34^2))
=
=
=
4) COMBINED STRESS
Sc =
=
(fa / Fa) + (fb / Fb)

0.712
<
=
1.0
(0.16 / 12.58494405) + (11.67 / 16.691)

OK!
13.340
0.006
0.996
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 128/130
3. FINDING EQUIVALENT RADIAL LOAD (Fre)

1) EQUIVALENT UNIT LOAD (W)
W =
(Fr COS) / H + (6 Fr SIN L4) / H^2
2) EQUIVALENT RADIAL LOAD (Fre)

Fre =
(W H) / 2
(H =
116.0
3) CALCULATE Fre FOR VARIOUS ANGLES OF DAVIT ROTATION

W ( kgf/mm )
3.27
5.16
6.90
8.42
9.69
10.66
11.31
11.62
11.57
11.17
Fre ( kgf )
189.7765
299.39
399.91
488.28
561.81
618.27
655.95
673.69
670.97
647.86
MAXIMUM EQUIVALENT RADIAL LOAD IS

THE WORST CONDITION IS
4. STRESSES IN BRACKET
1) APPLICABLE LOAD DEPANDING ON ANGLES
a) AT 0 deg.
Fr =
P=
Mx =
M =
379.6
246.0
16234.7
0.0
kgf
kgf
kgf-mm
kgf-mm
b) AT 90 deg.
Fr =
0.0 kgf
P=
246.0 kgf
Mx =
16234.7 kgf-mm
M =
25050.5 kgf-mm
c) AT 70 deg. (THE WORST COMBINATION OF STRESS)
Fr =
130
kgf
P=
246
kgf
Mx =
16235
kgf-mm
M =
23540
kgf-mm
(DEGREE)
0
10
20
30
40
50
60
70
80
90
673.69
70
kgf
deg.
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 129/130
2) STRESSES IN BRACKET LOWER

H
MATERIAL :
YIELD STRESS :
B
H
SA-516-70
26.71
Kgf/mm2
20.0 mm
116.0 mm
B
SECTION MODULUS
SECTION MODULUS
A
Zy-y
=
=
2320.0 mm2
44853.3 mm3
=
=
17.628 Kgf/mm2
16.026 Kgf/mm2
Fb =
17.628 Kgf/mm2
OK!
Fa =
16.026 Kgf/mm2
OK!

fb = M / Zy-y = 25050.498 / 44853.34
=
0.558 Kgf/mm2
<
b) TENSION OR COMPRESSIVE STRESS (AT 0 deg.)

fr = Fr / A =
379.553 / 2320
=
0.164 Kgf/mm2
<
c) COMBINED STRESS AT 70 deg. (THE WORST COMBINATION OF STRESS)

fcomb = [(M / Zy-y) / Fb + (Fr / A) / Fa]
=
<
0.18
1
OK!
MATERIAL : SA-516-70
YIELD STRESS :
26.71
Kgf/mm2
H
116.0
B
20.0 mm
3) STRESSES IN BRACKET UPPER

H
B
MOMENT OF INERTIA
Ix-x
Iy-y
CROSS SECTION AREA
A
SECTION MODULUS
Zx-x
Zy-y
=
=
=
=
=
=
=
77333.4
2601493.7
2320.0
7733.3
44853.3
17.628
16.026
mm4
mm4
mm2
mm3
mm3
Kgf/mm2
Kgf/mm2

fb = M / Zy-y = 25050.498 / 44853.34
=
0.558 Kgf/mm2
<
Fb =
17.628 Kgf/mm2
OK!
Fb =
17.628 Kgf/mm2
OK!
b) BENDING STRESS DUE TO Mx

fb = Mx / Zx-x = 16234.68 / 7733.34
=
2.099 Kgf/mm2
<
Doc. No. : VP-GLC1-0V-0202-100

Rev. No. : 4
Page : 130/130
c) TENSION OR COMPRESSIVE STRESS (AT 0 deg.)

fr = Fr / A =
379.553 / 2320
=
0.164 Kgf/mm2
<
Fa =
16.026 Kgf/mm2
d) COMBINED STRESS AT 70 deg. (THE WORST COMBINATION OF STRESS)

fcomb = [(Mx / Zx-x) / Fb + (M / Zy-y) / Fb + (Fr / A) / Fa]
=
<
OK!
0.39
1
OK!

ASME Pressue Vessel Example

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ASME Pressue Vessel Example

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A

JACOBS UPSTREAM REGION

JACOBS UPSTREAM REGION

JACOBS UPSTREAM REGION

JACOBS UPSTREAM REGION

JACOBS UPSTREAM REGION

JACOBS UPSTREAM REGION

JACOBS UPSTREAM REGION

Doc. No. : VP-GCC1-0V-0202-100

HYDROSTATIC TEST REPORT

HEAD (TOP & BTM)

LIFTING LUG & TAILING LUG (FOR ERECTION)

Doc. No. : VP-GCC1-0V-0202-100

SIZE (mm x mm)

ASME SEC. VIII DIV.1 2010ED.+2011ADD.

CODE STAMP / N. B. REQ'D

CO2, H2S, H2O

DESIGN PRESSURE (INT. / EXT.)

OPERATING PRESSURE (MAX. / NOR. / MIN.)

DESIGN TEMPERATURE (LOW. / UPP.)

OPERATING TEMPERATURE (MAX. / NOR. / MIN.)

GOVERNED COMPONENT (MAWP / MAP)

S.R AFTER FORMING

JOINT EFFICIENCY (S/H)

FIRE PROOFING TH'K

MDMT AT MAWP / MAEP

ASCE 7-10 (Cf=0.8, V=160mph, Category-III, Exposure category-C)

ASCE 7-10 (Site Class D, Ss=1.467, S1=0.549)

Doc. No. : VP-GCC1-0V-0202-100

Get Thickness from Pressure

Pipe under-tolerance is not applied to pipe cap thicknesses.

1.3 times vessel MAWP

Required Marking - UG-116

Doc. No. : VP-GCC1-0V-0202-100

Doc. No. : VP-GCC1-0V-0202-100

Straight Flange on Top Head

Straight Flange on BTM. Head 8

Chamber design MDMT is -40 C

Doc. No. : VP-GCC1-0V-0202-100

Chamber MAEP is 1.03 bar @ 150 C

UCS-66 governing thickness = 11.05 mm

UCS-66 governing thickness = 13 mm

UCS-66 governing thickness = 8 mm

UCS-66 governing thickness = 11.05 mm

UCS-66 governing thickness = 13 mm

UCS-66 governing thickness = 10 mm.

UCS-66 governing thickness = 10 mm.

Nozzle is impact tested to -46 C with an additional 3 C reduction per UCS-66(g)

UCS-66 governing thickness = 8 mm.

Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

UCS-66 governing thickness = 10 mm.

Nozzle is impact tested to -45 C with an additional 3 C reduction per UCS-66(g)

UCS-66 governing thickness = 10 mm.

UCS-66 governing thickness = 10 mm.

Nozzle is impact tested to -45 C with an additional 3 C reduction per UCS-66(g)

UCS-66 governing thickness = 6.67 mm.

UCS-66 governing thickness = 10 mm.

Flange rating governs: Flange impact tested to -49C (UCS-66(g))

UG-84 provisions apply

Nozzle is impact tested to -46 C with an additional 3 C reduction per UCS-66(g)

UCS-66 governing thickness = 11.05 mm.

Design notes are available on the Settings Summary page.

Doc. No. : VP-GCC1-0V-0202-100

Top Head (1)

PR / (SE - 0.60*P) + Corrosion

(50t / Rf)(1 - Rf / Ro)

(508 / 857)(1 - 857 / )

= (1 + 0.14SDS)W / (2**Rm) + M / (*Rm2)