Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Navigator
Contents
Automotive
Navigator
Navigate To The Automotive Industry
By Thailand Automotive Institute
Contents
4
(.)
4
10110
: 0 2712 2414
: 0 2712 2415
E-mail : marketing@thaiauto.or.th
website : www.thaiauto.or.th
02
03
12
Automotive Industry
Statistics
& Trends
Overview of Thai Automotive Industry
28
Techno
Focus
Reduce Pollution
President Talk
21
Auto
Smart
Ethanol Fuel Technology
, ,
, ,
,
, ,
, ,
,
32
36
Testing Standards
The Testing of Inner tube
for Motorcycle as dened
by TIS 683-2530
. . . .
: 0 2708 1910
Automotive Navigator Magazine
Automotive Navigator Magazine
www.thaiauto.or.th
41
Way to SUCCESS
49
Auto
Discuss
The Impact Evaluation of Eurozone Crisis
and Cancellation the Generalized System
of Preferences (GSP) of EU to
Thai Automotive Exported Product
President Talk
Talk
By Dr. Patima Jeerapaet
TAIs President
16
3 .. 2555 - 2559
2556 15
Automotive Navigator
Magazine -
2556
Overview of
Thai Automotive
Industry as of Year
2013 (Jan-Jun)
2556 ( - )
- 2556
1,340,959
2555 26
740,795
22
2555
(CBU)
1,194,606 11
2555
1,097,970
1
2555
534,366 17
2555
(CBU
CKD) 463,605 9
2555
CBU 160,674 CKD
302,931
113,161
7
2555
89,914 13,333
8,744
730
440
() -
2556
508,191
8 2555
248,282
16 22,013
13
237,896 1
228,639 9,257
321,452
9 2555
28,355
24 3,634
123 289,463
14
279,903 9,560
2556
(..-..) 186,739
4 2555
Overview of Thai automotive industry as
of Jan-Jun 2013, the total number of automobile
production is 1,340,959 units, which is increased
26% from the same period of last year. On the
other hand, the total number of domestic sale
is 740,795 units or 22% increasing from last year
by which passenger car take the highest market
share. The total production of motorcycle in
CBU is 1,194,606 units, decreasing 11%, while the
total domestic sale volume is 1,097,970 units,
decreasing 1% compared to the same period of
previous year.
2556
1.
2556 (..-.)
1,340,959
592,101 1
719,887 (
1 ) 28,971
2555 26
65
740,795 22
50 1
44
( 1 ) 6
( 2-4)
371,666 40
2555
2,501-3,000 cc 24
3,001 cc 1
1,500 cc
2,001-2,500 cc
46
1,500 cc 70
1
326,947 7
2555 1
4
113,957 9
1 2
182,500 8
(PPV)
30,490 4
(
1 )
1
5
41,933
2555 22
5
53
8
Automotive Industry
condition as of
Jan - Jun 2013
1. Passenger car
2012
2013
957,623
358,622
592,101
65.10%
670,734 1,066,759
899,200 1,452,252
682,247
719,887
5.52%
15,202
20,608
20,428
28,971
41.82%
26.35%
2007
2008
2009
2010
2011
2012
Passenger car
315,444
401,474
313,442
554,387
537,987
1 ton pick-up
Commercial car
(excld 1 ton pick-up)
Total
948,380
974,775
23,522
17,780
Increase/Decrease (%)
1,287,346 1,394,029
8.36%
8.29%
-28.31%
24,158
64.63%
Remark(s): Double Cab and PPV are included in the 1-ton pick-up truck
Source: Automotive Intelligent Unit
Unit (S)
% Change
-11.40%
43,842
68.32%
Table 2: Total Number of Thailands Automobile Domestic Sale as of Year 2007 - 2013 by Type
Items
2012
2013
694,234
266,038
371,666
39.70%
52,611
74,132
34,485
41,933
21.60%
387,793
365,848
667,532
305,867
326,947
6.89%
437
153
249
0.00%
615,269
548,871
800,357
796,123 1,436,335
606,543
740,795
22.13%
-2.53%
-10.79%
45.82%
-0.53%
2007
2008
2009
2010
2011
2012
182,767
239,954
238,773
362,561
377,664
42,619
41,033
34,206
50,003
405,865
334,282
275,892
Total
631,251
Increase/Decrease (%)
-7.46%
Passenger car
Commercial car
(excld 1 ton pickup truck)
1 ton pickup truck
Others
Unit (S)
% Change
80.42%
178,323
50,962
20,342
10,170
483
106
5,652
266,038
169,552
104,644
31,671
305,867
13,109
143
4,012
5,818
3,467
7,752
184
34,485
153
261,069
59,348
28,265
14,850
367
105
7,662
371,666
182,500
113,957
30,490
326,947
12,088
150
4,780
8,915
4,447
11,017
536
41,933
249
% Change
2013 / 2012
46.40%
16.46%
38.95%
46.02%
-24.02%
-0.94%
35.56%
39.70%
7.64%
8.90%
-3.73%
6.89%
-7.79%
4.90%
19.14%
53.23%
28.27%
42.12%
191.30%
21.60%
62.75%
606,543
740,795
22.13%
Jan - Jun 12
Passenger car
1 Ton
pick-up
Other
Commercial
Vehicle
Others
650-1,500 cc.
1,501-1,800 cc.
1,801-2,000 cc.
2,001-2,500 cc.
2,501-3,000 cc.
3,001 cc. UP
Others
Total
2 Doors
4 Doors
PPC
Total
Van
Bus
Pick-up < 1 ton
Truck < 5 ton
Truck 5-10 ton
Truck >10 ton
Others
Total
Total
Unit (S)
Jan - Jun 13
Items
Passenger car
Commercial vehicle
(excld 1 ton pick-up)
1 Ton pick-up
Jan - Jun 13
Volume
Sale proportion
371,666
50.17%
Unit(s)
% Change
2013 / 2012
39.70%
34,485
5.69%
41,933
5.66%
21.60%
305,867
50.43%
326,947
44.13%
6.89%
Others
153
0.03%
249
0.03%
62.75%
Total
606,543
100.00%
740,795
100.00%
1 Ton pick up
Passenger car
50.43%
43.86%
1 Ton pick-up
Commercial vehicle
(Exclude 1 Ton pick-up)
50.17%
Commercial vehicle
(Exclude 1 Ton pick-up)
5.69%
2556
(..-..)
( 5)
534,366
2555 17
240,815
2555 11
( 11)
248,282
2555 16
150,845
2555 1
89,153
2555 61
2556 (..-..)
28,355
2555 24
Passenger car
44.13%
5.66%
18,357
2555 22
9,998
2555 28
2.
2556
(..-..)
1,194,606 11
2555
1,017,259 16
177,347 39
Based on operators record (Table 5)
reveals that total number of Thai automobile
export as of Jan-Jun 2013 is 534,366 units, 17%
growing from last year with value of 240,815 MB
which is increased 11% from year 2012.
Whereas, the Customs Departments data
(Table 11) shows the total value of automobile
export is 248,282 MB, increasing 16% from 2012.
2. Motorcycle
The total manufacturing of motorcycle
as of Jan-Jun 2013 is 1,194,606 units, 11% less
than in year 2012. The total production of family
typed has dropped down 16% at 1,017,259 units,
while the total production of sport type increases
39%, 177,347 units.
2012
2013
Jan - Jun
Jan - Jun
457,049
534,366
%
Change
2013 /
2012
16.92%
10.88%
2007
690,100
2008
776,241
2009
535,563
2010
895,855
2011
735,627
2012
1,026,671
% of Change (Units)
28.04%
12.48%
-31.01%
67.27%
-17.89%
39.56%
16.92%
% of Change (MB)
27.34%
14.69%
-28.52%
61.00%
-15.14%
42.74%
10.88%
Unit (s)
% Change
2012
2013 /
2012
Jan - Nov Jan - Nov
2,348,642 1,217,017 1,017,259 -16.41%
2012
2013
2007
2008
2009
2010
2011
Family
1,563,789
1,768,393
1,511,238
1,921,880
1,871,296
Sport
90,196
155,922
124,011
105,038
174,872
257,519
127,782
177,347
38.79%
Total
1,653,985
1,924,315
1,635,249
2,026,918
2,046,168
2,046,168
1,344,799
1,194,606
-11.17%
-20.65%
16.34%
-15.02%
23.95%
0.95%
0.95%
% of Change
2011
Family
Scooter
Sport
Total
% Y-O-Y
2012
962,888
974,244
70,252
2,007,384
8.74%
989,114
1,062,456
78,497
2,130,067
6.11%
2012
Jan - Jun
516,383
550,111
39,530
1,106,024
2013
Jan - Jun
523,783
500,283
73,904
1,097,970
%
YTD
Unit (s)
1.43%
-9.06%
86.96%
-0.73%
Manufacturer
Honda
810,463
73.81%
Yamaha
211,901
19.30%
Suzuki
28,900
2.63%
Kawasaki
24,928
2.27%
Tiger
502
0.05%
Platinum
368
0.03%
JRD
0.00%
Others
20,908
1.90%
1,097,970
100.00%
Total
Volume (Units)
Unit (s)
( CBU CKD)
2556 (..-..) 463,605
CBU 160,674
CKD 302,931
17,220
2555
9 16
For total export number of motorcycle
(included CBU and CKD), during Jan-Jun 2013,
from operators report is 463,605 units, 9% of
growth rate, (CBU = 160,674 units and CKD =
302,931 sets) or 17,220 MB which is 16% greater
value than last year.
2010
2011
Change
2012
2013 %2013
Jan - Jun Jan - Jun 2012 /
2007
2008
1,789,485
1,255,212
588,398
816,427
1,213,002
856,935
426,402
463,605
8.72%
CBU
101,560
150,948
115,280
155,688
221,164
313,991
172,313
160,674
-6.75%
CKD
1,687,925
1,104,264
473,118
660,739
991,838
542,944
254,089
302,931
19.22%
41,653.80
26,551.97
19,331.31
25,013.18
24,351.92
29,659.88
14,897.04
17,219.62
15.59%
2009
Unit: (s)
2012
Unit: MB
2012
2013
% Change
Jan - Jun Jan - Jun 2013 / 2012
2007
2008
2009
2010
2011
2012
Engine
10,504.24
18,029.29
13,266.37
21,610.40
26,669.68
26,991.95
14,595.19
13,333.20
-8.65%
Spare part
7,651.20
11,007.04
12,531.85
14,451.09
16,438.75
20,116.53
9,625.83
8,743.53
-9.17%
662.29
2,121.94
994.10
1,304.38
1,682.21
1,720.91
680.46
730.12
7.30%
79,508.14
89,913.79
13.09%
1,779.61
440.45
-75.25%
6.57%
112,341.88 132,813.68
Others
Total
1,356.96
957.44
390.65
561.64
2,439.42
2,310.29
3.
2556
(..-..)
( 10)
113,161
2555 7
89,914
13
730
7 440
75
2556 (..-..)
( 11)
237,896
2555 1
228,639
9,257
97,636
21 5
2556 (..-..)
( 11)
289,463
2555 14
279,903
9,560
161,838
3. Auto Part
Considering from the operators record
(Table 10), total export value of auto part as of
Jan-Jun 2013 increases 7% or 113,161 MB from
last year. The highest export value is OEM and
part with value at 89,914 MB or 13% increasing,
followed by JIG & DIE with the value of 730 MB
or 7% up. For other is dropped down by 75% with
value at 440 MB.
4.
Export-Import trade balance of automotive and auto part as of Jan-Jun 2013 has total value at 186,739 MB, 4% increasing from last year which had
total value at 178,855 MB.
Table 11: Total Export-Import Value of Thai Automotive and Auto Part as of year 2008 -2013
code
List
Export: Automotive & Auto part (1 - 3)
2012
2012
2013
Jan - Jun Jan - Jun
MB Growth %
2012
2013
Jan - Jun
2008
2009
2010
2011
708,773.84
543,822.32
779,56.52
780,944.07
1,010,349.10
472,571.51
508,190.61
29.38
7.54
60.64
321010100
165,895.03
132,673.19
214,109.94
182,000.66
153,127.09
55,497.21
89,153.49
-15.86
321010200
148,745.45
92,027.44
152,882.99
134,269.09
323,127.56
148,782.34
150,845.28
140.66
1.39
321010300
32,522.06
27,750.49
31,416.07
26,610.32
18,095.12
9,471.20
8,283.04
-32.00
-12.55
346,163.54
252,451.12
398,409.00
342,880.06
494,349.78
213,750.75
248,281.80
44.18
16.15
321020100
(2.1) Motorcycle
16810.29
16,767.95
17,218.78
18,961.55
30.241.27
16,955.04
18,601.67
59.49
9.71
321020201
5,082.21
2,848.80
2,874.03
5,821.80
5,244.69
2,457.36
3,411.47
-9.91
38.83
21,892.51
19,616.75
20,092.81
24,783.35
35,485.96
19,412.39
22,013.14
43.18
13.40
321040000
69,492.99
53,538.67
79,28.43
88,771.56
99,018.81
49,487.13
488,858.17
11.54
-1.27
343100000
6,852.02
5,047.53
7,390.44
8,879.67
10,019.51
4,645.54
4,578.31
12.84
-1.45
321050000
6,691.67
4,821.08
7,243.18
7,466.18
11,706.30
5,776.03
5,839.32
56.76
1.10
321010404
13,092.13
9,880.13
13,451.15
13.205.82
14,571.00
7,702.41
6,087.25
10.34
-20.97
303160000
7,787.81
6,537.84
8,043.98
8,477.20
21,921.90
11,070.00
10,541.47
158.60
-4.77
317010000
68,957.10
64,280.00
84,765.72
114,301.24
107,645.99
55,290.74
52,397.11
-5.82
-5.23
336030000
5,168.36
4,277.96
4,808.47
4,752.66
5,396.45
2,667.90
2,700.76
13.55
1.23
321010405
143,923.98
108,078.29
139,303.85
147,026.15
191,779.10
93,563.89
97,636.20
30.44
4.35
321020202
18,752.73
15,292.95
17,167.49
20,400.19
18,454.29
9,204.73
9,257.07
-9.54
0.57
340,718.79
271,754.45
361,454.72
413,28.66
480,513.36
239,408.37
237,895.67
16.27
-0.63
2008
2009
2010
2011
2012
277,797.64
224,444.40
370,123.09
395,416.32
669,113.12
293,716.30
321,451.97
69.22
9.44
code
List
Import: Automotive & Auto part (1-3)
2012
2013
Jan - Jun Jan - Jun
2012
2013
Jan - Jun
501000000
15,495.99
14,948.63
25,278.46
26,699.30
43,736.01
23,643.91
18,356.63
63.81
-22.36
502010000
16,406.14
12,709.52
20,453.89
24,821.71
29,362.38
13,816.86
9,997.92
18.29
-27.64
31,905.13
27,658.15
45,732.35
51,521.01
73,098.39
37,460.77
28,354.55
41.88
-24.31
438.39
274.66
612.91
1,304.89
4,008.82
1,630.74
3,634.47
207.21
122.87
97,848.61
73,698.22
119,930.71
128,158.45
180,650.99
77,407.44
85,401.31
40.69
10.33
504020000
111,965.11
92,879.07
161,351.09
167,542.47
328,454.67
140.936.86
161,838.30
96.04
14.83
504010000
(3.3) Tyres
7,603.64
7,373.15
9,698.82
11,284.97
15,357.29
6,486.54
7,057.48
36.09
8.80
504030000
13,870.54
11,730.64
18,045.00
20,587.76
50,361.03
21,670.56
25,606.32
144.62
18.16
507000000
14,166.23
10,830.50
14,752.20
15,016.77
17,168.88
8,123.40
9,559.55
14.33
17.68
245,454.12
196,511.59
323,777.82
342,590.42
591,992.86
254,624.80
289,462.95
72.80
13.68
Export - Import
430,976.20
319,377.92
409,833.44
385,527.75
341,235.98
178,855.21
186,738.64
-11.49
4.41
3 (..-..) 2556
633,231
211,077
331,358
52 301,873
48
1
53
1,500 cc
31
2556
11
. - .
/
()
1 2556
12
(
)
2,909
1
740
638
124,000
49,000
1
4
80
8
10
On Friday 5th July, 2013 at 11. 30 am.,
Dr. Patima Jeerapaet, the President of Thailand
Automotive Institute (TAI) invited press to observe
the inspection of imported automotive and
motorcycle by individual importer at the
Cooperative Center, collaboration of Thai
Industrial Standards Institute (TISI) and TAI, TAIs
testing center, Bangpoo. He revealed that there
were 2,909 units had registered for the inspection.
4
2
..
..
..
..
.
14
On June 27th, 2013, Dr. Witoon Simachokdee,
Permanent Secretary, Ministry of Industry (MOI),
as the Chairman of the board, honorable
attended the MOU of Automotive Industry
Development for R&D, Testing and Human
resource Development Signing Ceremony
among Thailand Automotive Institute (TAI), The
Army Research and Development Office (ARDO)
and 4 universities: Siam University (SU), Kasetsart
University (KU), King Mongkuts University of
Technology Thonburi (KMUTT) and King Mongkuts
20 2556
Automotive Summit 2013
Moving towards Global Green
Automotive Industry (
)
20-21 2556
AEC 2558
Japan Automobile Research Institute
(JARI), European ASEAN Business Centre
(EABC), Automotive Co-operative Research
Centre (Auto CRC) Australia, AVL SEA & Australia
Automotive
Summit 2013
.. 2558
3
Automotive Summit 2013
Moving towards Global Green
Automotive Industry (
)
2013
Green Industry 20-21 2556
15
Bangkok International
100
SITEX
2013
-
18
Triumph
Dr. Patima Jeerapaet, President of Thailand
Automotive Institute (TAI), Mr. Vichai Jirathiyut,
Advisor to President of TAI, and management
team visited Triumph Motorcycles (Thailand)
Ltd. on August 21st, 2013 at Amata Nakorn Industrial Estate. By the warmth welcome from Mr.
19
Preliminary Draft
the Standard of the Efficiency
Automotive Energy for future
28 2556
.. 2555 - 2559
20
20
Auto Smart
for Substitution
ofPartDIESEL
1
1
.
yossapong@thaiauto.or.th
(CO2)
CO2
[1] 1
Introduction
In the early development of internal
combustion engine, petroleum was not widespread
like today. In fact, ethanol used to be one of
the major fuel until the revolution of petroleum
industry which was less expensive than ethanol.
21
Figure 1 Carbon dioxide (CO2) cycle from production to the use of ethanol in automobiles [1]
..2528
[2]
..2537
E10
22
2
(Low Blend)
(High
Blend) 2
As well-known the high potential of ethanol
production in Thailand, sugar cane and cassava
is used to produce ethanol that is continuously
promoted to use as an alternative fuel of fossil
fuel in transportation sector. Since 1985, by His
Majesty King Bhumibol Adulyadejs initiative,
one of the Royal Chitralada Agricultural Projects
within the compound of his residence, Chitralada
Villa which transformed the molasses from sugar
cane into ethanol, was begun to produce ethanol
as an alternative fuel because His majesty
concerned
the possibility
of fuel shortage
and low price of
sugar cane [2].
Later in 1994, there
was an experiment on
gasohol E10 (ethanol
blended with gasoline) that
initially tested with vehicles in the
Royal Chitralada projects. After that
the government has continuously
promoted the project of the usage of ethanol.
Therefore there are two types of using
ethanol as the alternative fuel based on
proportion of gasoline and diesel replacement
from low blend to high blend as shown in
Figure 2.
Figure 2 The use of ethanol from low to high blends (Modified from BEST Project [1]
E10
E20
E85
(E0) E85
FFV (Flexible Fuel Vehicle)
[3-4]
Ethanol Use in
Compression-ignition Engine
Ethanol can be used with the compressionignition engine which is not new concept to
some countries, but in Thailand, it is new and
been promoted mostly in forms of experiment
and demonstration projects. The proportion of
ethanol from low blend to high blend for the
compression-ignition engine is classified in the
following [3-4]:
23
(Low
Blend)
(Solution)
(Emulsifier)
2
25%
[5]
(High Blend)
(Dual Fuel Injection)
90%
24
(Fumigation)
50%
(Ignition Improving Additive)
95%
ED95
ED95
ED95
ED95
Sekab
95% (Hydrous Ethanol)
95%
5%
100%
..2527 [6]
(Stockholm Public Transport,
SL) Sekab
ED
Etanoldrivmedel for Tunga Fordon
Ethanol
Dedicated for Heavy Duty Vehicle
Ethanol ED95
The use of ED95 has been developed by
the Swedish company named, Sekab. Ethanol
ED95 is formed by mixing between 95% of hydrous
ethanol (ethanol with purity at 95%) and 5% of
additives composed of ignition improver, lubricant
and anti-corrosives. Through 100% substitution
by ethanol using with the compression-ignition
engine has been used since year 1984 by
Stockholm Public Transport, SL and corporative
with Scania and Sekab in Sweden. ED is
abbreviation of Swedish phrase Etanoldrivmedel
for Tunga Fordon or Ethanol Dedicated for
Heavy Duty Vehicle in English and the following
number refers to proportion of ethanol.
25
ED95
800
..2549-2552
BioEthanol For Sustainable Transport (BEST)
.. 2553-2554
(Demonstration Project of
Thailands First Ethanol Bus)
1
1
2
ED95
As mention above ethanol ED95 is Dieselfree fuel. There is a strong promotion of ethanol
to replace diesel in Sweden, for example, no
permission for public diesel transport passing
through Stockholm. Nowadays, there is around
800 ethanol buses. During period of 2006-2009,
both Swedish government and private sectors
originated the project called BioEthanol for
Sustainable Transport (BEST) to demonstrate and
promote the ethanol in many countries in
Europe; including Brazil and China. For Thailand,
there was a project called Demonstration
Project of Thailands First Ethanol Bus between
2010-2011, operated by all related organization
Ethanol
26
1. BioEthanol For Sustainable Transport
(2010) Results and Recommendations from the
European BEST Project ISBN 978-91-85125-40-1,
Sweden
2.
http://kanchanapisek.or.th/
kp1/semiprofit/semiprofit.html 17
.. 2556
3. Ecklund, E., E., Bechtod, R., L., Timbario,
T., J., and Mccallum, P., W. (1984). State-of-theArt Report on the Use of Alcohols in Diesel
Engines. SAE Paper No. 840118.
4. , ,
, ,
,
ED95
26 2555
Bibliography
1. BioEthanol for Sustainable Transport
(2010) Results and Recommendations from the
European BEST Project ISBN 978-91-85125-40-1,
Sweden
2. The Royal Chitralada Projects, SemiProfit Project: the Ethanol and Diesohol Production, prepared by Public relations department,
http://kanchanapisek.or.th/kp1/semiprofit/semiprofit.html , information as of February 17th,
2013
3. Ecklund, E., E., Bechtod, R., L., Timbario,
T., J., and Mccallum, P., W. (1984). State-of-theArt Report on the Use of Alcohols in Diesel Engines. SAE Paper No. 840118.
4. Nilaphai, O., Bavornsethanan. S.,
Kaewtatip, P., and Laoonual, Y. (2012) Preliminary
ED95
27
Techno focus
Reduce Pollution
38 10160 0-2457-0068, 0-2457-3982
E-mail: Artorn33 @ Hotmail.com
CO
26.22% CO2
6.06% O2
47.39% HC
39.66%
28
Abstract
Artorn
Thaicharoen, Amornthep Tovarapa
Department of Automotive Engineering
1.
(Catalytic
Converter)
(
)
2.
2
1
Supply
12 V.
3.
1)
10
2)
1500
CC. Mitsubishi Lancer
3) 2
3.1
1000 /
( 3
2 )
1500 / 2000/ 2500/
3000/
3.2
3.1
29
4.
4
CO
O2
CO (% vol)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
O2 (% vol)
4000
5
4
3
2
1
0
30
4000
HC (ppm.)
CO2 (% vol)
4000
HC
CO2
15
15
14
14
13
13
12
300
250
200
150
100
50
0
4000
CO2
HC
5.
1) CO
1000 / CO
1500 / 3000 /
CO
0.151%
Vol 1500 /
CO 26.22%
2) CO2
1000 - 1500 / CO2
2000 / CO2
CO2
6.06%
3) O2
1000 - 1500 / O2
2000 / O2
O2 47.39%
4) HC
1500 / HC
71 PPM. 3000
/ HC 39.66%
CO CO2 O2 HC
1500 /
CO2 O2
[1] ,
[2] ,
,
,
2528
[3] , ,
, 2536
[4] ,
, (
), 2525
[5] ,
555, , 2528
31
TWI
the Grafted on
Development to Enhance
Technique of Coaching
TWI JI
/ SP TRAINING
TWI JI
Training Within Industry for supervisor job instruction
Automotive Human Resource Development Project (AHRDP)
Training Within Industry for supervisor job instruction, or TWI JI, is
one of syllabuses provided by Thailand Automotive Institute (TAI) s Automotive
Human Resource Development Project (AHRDP) for automotive industry
32
JI,
TWI JI
?
4
(KEISHI HORIKAWA)
TWI JI
-
2 3
2 1.
2.
3 1.
2. 3.
34
TWI JI 4
(Teaching Teachnique)
2
TWI
JR Thai Master trainner
TWI JI
Teaching Teachnique
TWI JI
Trainner
TWI JM
Continues
Improvement Kaizen
Training Within Industry for supervisor job
instruction JOB INSTRUCTION
TWI JI
Nevertheless, for efficient coaching needs
preparation and write down the process of
operation as well as simulation of the classroom
same as the real working area; including, tools
and equipment before hand. These are all
required for coaching, as well. Remarkly, do not
use those altered tools and equpiment for
teaching.
All I mention above are coherence. It is
not too hard for supervisor to be a good one
with abilities to provide successful coaching,
distribute fine productivity and control cost
efficiently. The regular practicing is the point
that the supervisor must do to gain expertise
which is a skill that he can use or apply with his
The conclusion
Testing Standards
36
By Jukkrit Rungruang
Testing Center Engineer, Thailand Automotive Institute (TAI)
.. 1940
Rubber is polymer that consists of
Hydrogen and Carbon. This material is high
flexibility, which is spontaneous generation. The
milk-liked white liquid exudes from the rubber
.. 2382
Automotive Navigator
.683-2530
1.
2.
3.
(1)
(2)
(3)
(4)
37
Inner Tube
Joint
Sample for Tensile
strength & Elongation
Sample for Tensile strength of joint
4. 4
4.1
4.2
4.3
4.4
No.
1
2
3
4
5
6
Properties
Tensile strength in Mega Pascal shall be at least
% of Elongation shall be at least
Tensile strength of joint in Mega Pascal at least
% of Permanent elongation shall be less than
% of Strength after heat aging decrease at least
Newton of Bonding force between tube and valve at least
Regulated Standard
11.77
500
6.86
25
10
500
Methodology of Testing
Item 8.2
Item 8.3
Item 8.4
ISO 652
2
1.
2.
Additionally, the valve of inner tube is
significant element that increases strength of its
by having rubber made into a ring-shaped
tube with a valve reinforced by a rubber plate
that acts as its base, which is firmly fixed to the
inner tube. There are 2 types of these:
1. Rubber base valve
2. Rubber covered valve
Ring
Inner Tube
/ Unit: Millimeter
Picture: Preparing tested sample for bounding force of valve
39
Thus, standardization has determined to test others major areas, as well such as the following tests: the Air leakage of valve, arrow of valve and Air
leakage of inner rubber tube.
Cover
Cover
Rod
Rod
Arrow
Arrow
Nut
Ring
Inner tube
Inner tube
40
Way to Success
Adaptation of
Way to
success Automotive Navigator
Magazine
SMEs
SMEs
1 OEM = Original Equipment Manufacturer
41
.. 2543 12
SMEs 100%
CNC
()
()
()
5/107 1
50
LabVIEW
(...)
()
-
-
() -
-
AMAS (Automotive Manufacturing Automation
System) EU Switch
LRP (Loss Reduction Process)
()
100
3 (2555-2558)
KMF Co., Ltd. was established on year 2000
with the 12 million THB2 of capital registration.
It Is 100% Thai Owner Company that is able to
produce the complicated machine and auto
parts with accuracy by CNC. Major clients are
Isuzu (Thailand) Co., Ltd., Mitsubishi Motors
(Thailand) Co., Ltd. and Emerson Electric Co., Ltd.
42
100 % Zero Defect
(ZD)
This is a good opportunity for auto part
manufacturer and publics to learn new concepts
of practicing to setting up 100% quality control
system or zero defect (ZD), which is challenged;
especial y, in the period that automotive industry
facing with several problems: Quality, higher of
Production cost and labor shortage. As the results,
almost automobile manufacturers have to often
recall vehicles to get them repaired and cause
them many problems. Now, let see how
Mr. Kamon would handle these problems.
WS :
Way to success Automotive Navigator
Magazine
KMF
:
machining
Compressor
Precision
WS :
43
:
ISUZU (Motor) Mitsubishi
(Motor)
?
: 50
.3
(Visual Control)
Computer
WS :
:
Tablet
:
Mode
Computer
:
6
T 1 : Think
() Machining
Machining
100% Zero Defect (ZD)
46
KMF
T 2 : Technology ()
(Intelligent Quality Assurance Kit :
IQA Kit)
KMF - IQA Kit
Poka Yoke
KMF - IQA Kit
T 3 : Trade
T
1 2
() ()
KMF
SMEs
SMEs
3
1) 2)
3)
4 Poka Yoke Mistake proofing. is a quality management concept to prevent human errors from occurring in the production line
47
:
WS: Do you think entering AEC in the next
couple years would affect to any organization?
KC: If there is well prepared, I am confident
that there is no any effect. On the other hand,
the organization will get benefits from opening
larger market
WS :
300
:
2 breakeven point
500
500 / /
:
(Entrepreneur) (Investor)
IQA kit
Visual Control
48
WS: You are accepted as a one of highly
successful SMEs, compared within the same
group. Do you have any suggestion to our SME
family or support one another?
KC: As I mentioned before. You have to think
and take an action because we are entrepreneur,
not investor. Thus, we need to update and seek
for approach that gives us convenience, simple,
controllable and functional of operation. These
are to eliminate the creation of multiple-complex
skilled human resources and focus on simple
tasks such as turn on the machine and work
happily as defined by visual control. If someone
absent, you can ask a security guard to cover his
part because our simple production system,
anyone can do. Above of all, you are the key
player. If there is new technique/thing used in
the plant, you have to learn along with your
employees, as well, because you have to be
ready for assisting them, once they are stuck
with problems. To let employees handle by
themselves, without your attention, it may cause
them feel derelict, spiritless, wasted time and loss
opportunity to learn. Finally, everything you
invested is worthless.
3-5%
SMEs
SMEs
10110 0 2712 2414 6502
0 2712 2415 Email: chanudol@thaiauto.
or.th
Conclusion
From this interview, I believe that we are
acknowledged is the concept in adapting of
Thailand SME with innovation, which is accomplished and strengthen to Thailand SMEs. We all hope
that you or operators in auto part manufacturers
will receive benefits more or less. For anyone
from auto part manufacturer who is interested to
having huge step forwards as KMF, please contact
following information:
Thailand Automotive Institute (TAI)
Production Technology Department
Kluaynamthai Office, Klongtoey, Bangkok
10110.
Tel: (+66) 0-2712-2414 Ext. 6502
Fax: (+66) 0-2712-2415
Email: chanudol@thaiauto.or.th
You are all very welcome.
Auto Discuss
By Thitipat Dokmaithet
1.
.. 1999
10
.. 2010
(IMF)
.. 2011
.. 2012
1. Introduction
Eurozone crisis (EU crisis) and public debt
are caused by united economy of each country
member for European Union (EU). Since 1999,
the problem had been buildup throughout
these 10 years. Until year 2010, signs of insolvency
Picture 1 Total Export Value of Thai Automotive Product as of Year 2007 - 2012
35,000
30,000
25,000
Worldwide, 22%
Growth
Rate
-28%
EU27, -2%
18,265
9,206
1,565
1,531
2007
2008
ASEAN
11,663
762
Oceania
2009
Middle East
-4%
35%
-6%
4%
23,784
17,621
16,230
15,000
5,000
72%
-50%
20,000
10,000
57%
1,283
1,311
1,235
2010
2011
EU27
Others
2012
.. 2012
2012
2012
.. 2013
1
5 (.. 2007-2011)
30
18 11
2 8
Notwithstanding, the situation of EU
crisis at the beginning of year 2012 was not
reliable because there were concerns to
public-debt crisis solving of Greece, which
might expand and turn out to be Euro crisis.
These concerns were partial diminished after
forming up the new Greece government on
June 2012 as well as meeting among leaders
from member countries in EURO Summit.
At the beginning of Year 2013, European
Central Bank (ECB) made an announcement
clearly to assist all members by the bailout
program. This extricated some concerns of
several members; as a result, their local
economies have started to be recovered as
shown on decreasing interest rate of their
governments Treasury bond. Furthermore,
stock markets of Germany, Italy and Greece
have been better. Although ECB is able to
increase liquidity, unemployment rate and
1 Automotive product consists of Bus (HS 8702), Passenger car (HS 8703), Truck < 5 Ton (HS 870421 and 870431), Truck > 5 Ton (HS 870422, 870423 and 870432), Other types of truck (HS 870410 and
870490), Special Purpose Vehicle (HS 8705), Auto parts (HS 8708), Motorcycle (HS 8711), Motorcycle parts (HS 871410) and Trailer (HS 8716)
2 European Union (EU) comprises 27 sovereign member states
50
.. 2007
.. 2009
50
28
(Hamburger crisis)
.. 2012
30
33 49 36
4
(
1)
(EU Parliament)
(Generalized system of
preferences: GSP) 13
2012
(High income)
GSP
(Upper-middle income)
GSP
3 15 ( 12.5
)
GSP 17.5
( 14.5 )
GSP
GSP
(Lower-middle
income)
.. 2010
.. 2012
GSP
3
GSP
2.
2.1
()
79
8 ( 3.5 )
9
.. 2008
.. 2009 8
15.3
.. 2012
13.9
1.3
8.2 13.7
( 2)
Thai automotive product export to EU
market has been declined since year 2007.
The highest reducing rate was in year 2009 at
50%. While, total export value of Thailand was
downed to 28% because of the worldwide
economy and Hamburger crises. In year 2012,
total export value of Thailand throughout the
20,000
18,000 17,393
16,000
14,000
12,000
10,000
8,000
6,000
4,000 2,033
2,000
0 2005
18,130
5%
Growth Rate
10%
18,520
17,070
2%
15,932
5%
15,302
15,279
13,963
-1%
7%
-8%
-5%
-9%
0%
-5%
-10%
2,224
2,272
2,289
1,973
1,707
1,493
1,288
2006
2007
2008
2009
2010
2011
2012
Passenger Car
Commercial Car
Motorcycle
-15%
-20%
Source: Based on the data from ACEA (European Automobile Manufacturers Association) and ACEM (Association des Constructeurs Europensde Motorcycles)
600,000
500,000
523,731
522,785
400,000
300,000
200,000
458,776
365,958
394,060
0.34
0.30
0.25
0.30
0.27
2007
2008
2009
2010
2011
EU
Others
100,000
0
Thailands Proportion
2.2
.. 2007 - 2008
5.2
.. 2009 3.6
.. 2010
2011 3.9 4.6
.. 2012
4.0
12
.. 2011 ( 3)
52
EU 82.6%
South Korea
1.9%
Turkey
2.6%
China
1.1%
Japan
3.4%
India
0.5%
Thailand
Others
0.3%
7.2%
Taiwan
0.2%
ASEAN (Excluded Thailand)
0.1%
Others
30,000
25,000
20,000
15,000
10,000
5,000
0
Japan
Turkey
South Korea
china
india
2007 2008 2009 2010 2011 2012
Thailand
Taiwan
83
2.6
3.4
1.9 1.1
0.5
0.3 ( 4)
.. 2009
.. 2010
1.2
( 5)
Most of EU automotive product import
is from member countries at 83%, 2.6% from
Turkey, which is the major automotive
1,800
1,600
1,400
1,200
1,000
800
600
400
200
0
1,565
1,531
1,311
1,235
1,283
Others
Passenger car
Motorcycle parts
Auto parts
Motorcycle
Truck < 5 Ton
762
2007
2008
2009
2010
2011
2012
Remark(s): Other Automotive referred to Bus, Truck > 5 Tone, Other Types of Truck, Special Purpose Vehicle and Trailer
3.
.. 2012
1,283
5
( 1 )
44 27
21
5 3 ( 6)
5
( 1)
5
(.. 2007 - 2011)
3
29
5 15
13
12 ( 2)
.. 2009
.. 2012
275
17
5
.. 2009
..2012
116
11
559
Motorcycle
3
3 Dependency ration: is calculated by export value of a product sent to EU compared with the export value of the same product sent to worldwide
54
.. 2010
.. 2012
12
49
3
.. 2008 - 2010
.. 2011 - 2012
.. 2012
63 16
14
Trailer
Motorcycle parts
Table 1 Total Export Value of Thai Automotive Product to EU (Unit: Million USD)
2007
1. Bus
2. Passenger car
3. Truck < 5 Ton
4. Truck > 5 Ton
5. Other types of truck
6. Special Purpose Vehicle
7. Auto parts
8. Motorcycle
9. Motorcycle parts
10. Trailer
0.04
(0%)
97
(6%)
1,016
(65%)
0.03
(0%)
6.38
(0%)
0.29
(0%)
285
(18%)
98
(6%)
58
(4%)
2.43
(0%)
2008
0.21
(0%)
80
(5%)
926
(61%)
0.03
(0%)
1.08
(0%)
0.19
(0%)
265
(17%)
192
(13%)
61
(4%)
1.63
(0%)
2009
0.18
(0%)
39
(5%)
339
(45%)
0.25
(0%)
0.03
(0%)
0.00
(0%)
170
(22%)
158
(21%)
51
(7%)
1.29
(0%)
2010
0.01
(0%)
39
(3%)
723
(55%)
0.05
(0%)
0.09
(0%)
0.03
(0%)
265
(20%)
222
(17%)
56
(4%)
4.22
(0%)
2011
0.30
(0%)
9
(1%)
625
(51%)
0.00
(0%)
0.02
(0%)
0.71
(0%)
303
(25%)
234
(19%)
54
(4%)
6.60
(1%)
Remark(s): Figure in bracket referred to the proportion value of total export to all types of automotive product export to EU by year
55
2012
0.64
(0%)
41
(3%)
559
(44%)
0.00
(0%)
0.01
(0%)
0.00
(0%)
340
(27%)
274
(21%)
63
(5%)
3.39
(0%)
1. Bus
2. Passenger car
3. Truck < 5 Ton
4. Truck > 5 Ton
5. Other types of truck
6. Special Purpose Vehicle
7. Auto parts
8. Motorcycle
9. Motorcycle parts
10. Trailer
2007
13.7
0.6
2.4
22.4
0.4
17.3
2.3
7.8
24.4
11.3
14.3
2008
12.9
0.9
1.5
17.1
0.2
2.8
1.1
6.4
29.0
10.9
7.9
2009
11.6
0.7
1.0
9.8
2.2
0.1
0.0
5.7
27.9
11.6
7.2
2010
10.9
0.0
0.6
12.5
0.4
0.2
0.2
6.4
34.9
10.4
16.9
2011
10.6
0.6
0.2
12.1
0.0
0.0
4.2
6.7
28.8
8.1
21.2
Avg. 5 yr.
11.9
0.6
1.1
14.8
0.6
4.1
1.6
6.6
29.0
10.5
13.5
4.
(GSP)
4.1
GDP
( PIIGS)
( 3)
501-800
40
501-800
( Triumph)
()
4
(GSP)
56
Picture 7 Total Export Value and Growth Rate of Thai Automotive Product to EU by Product Type
Motorcycle
Total Export Value (Million USD)
120%
1,400
EU 96%
1,200
1,000
800
100%
80%
Others 55%
40%
600
40% 50%
17%
400
-13%
200
0
Growt Rate
1%
6%
10,000
8,000
60%
40%
6,000
20%
4,000
0%
-18%
12,000
-20%
2,000
0
140%
113%
116% 120%
100%
80%
62%
60%
Others
28%
40%
20%
EU -31% -10% -11% 0%
-9%
-20%
-14%
-40%
-63%
-60%
1,016 927 340 723 626 559 -80%
2007 2008 2009 2010 2011 2012
Others
EU
Trailer
Motorcycle parts
35
Growt Rate
250%
227%
200%
30
25
150%
20
15
100%
10
EU
-33%
5
0
56%
Others
31%
-21%
2
-49%
4
Growt Rate
0%
-50%
-100%
800
23%
700
0%
EU
5%
300
-16%
-3%
200
100
0
-10%
-14%
59
20%
10%
8%
500
400
30%
27%
16%
Others
10%
600
Growt Rate
-22%
52 56
62
54
63
Others
57
-20%
-30%
Motorcycle (CC.)
50-250
251-500
501-800
Motorcycle
parts
Trailer
1. Austria
0.48
0.18
n.a.
n.a.
0.00
0.00
2. Belgium
0.76
2.25
0.03
1.84
0.10
0.09
3. Bulgaria
0.06
0.01
n.a.
n.a.
0.00
0.00
4. Cyprus
0.34
0.01
n.a.
0.00
0.00
0.01
5. Czech Rep.
0.13
0.00
n.a.
n.a.
0.00
0.00
6. Denmark
0.19
0.04
n.a.
0.00
0.00
0.60
7. Estonia
0.02
0.01
n.a.
n.a.
n.a.
n.a.
8. Finland
0.47
0.21
n.a.
0.00
0.01
0.51
9. France
1.86
1.20
0.70
5.71
0.04
0.14
10. Germany
1.85
0.09
7.91
0.01
0.15
1.91
11. Greece
1.56
4.22
0.00
0.03
0.14
0.01
12. Hungary
0.34
0.04
n.a.
n.a.
0.00
0.00
13. Iceland
0.18
0.04
n.a.
0.00
n.a.
0.37
14. Italy
2.35
1.23
n.a.
0.00
1.90
0.03
15. Latvia
0.09
0.01
n.a.
n.a.
0.00
n.a.
16. Lithuania
0.06
n.a.
n.a.
n.a.
0.00
n.a.
17. Luxemburg
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
18. Malta
0.01
0.01
n.a.
n.a.
n.a.
0.02
19. Netherland
0.15
9.59
3.17
6.32
0.28
8.73
20. Poland
0.51
0.00
n.a.
n.a.
0.00
0.03
21. Portugal
0.82
0.01
0.16
n.a.
0.00
0.02
22. Romania
0.22
0.01
n.a.
n.a.
n.a.
n.a.
23. Slovakia
0.01
n.a.
n.a.
n.a.
n.a.
0.00
24. Slovenia
0.08
0.02
n.a.
n.a.
0.00
0.00
25. Spain
1.08
1.43
0.04
0.00
0.41
0.03
26. Sweden
0.96
0.09
0.48
0.00
0.00
0.07
27. UK
4.19
1.92
0.60
40.31
7.43
1.00
58
Table 5 The Effect Evaluation of EUs GSP Cancellation to the Export of Thai Automotive Product
Type
1. Bus
2. Passenger car
3. Truck < 5 Ton
4. Truck > 5 Ton
5. Other types of truck
6. Special purpose vehicle
7. Auto parts
8. Motorcycle <50 CC.
9. Motorcycle50-250 CC.
10. Motorcycle251-500 CC.
11. Motorcycle501-800 CC.
12. Motorcycle> 800 CC.
13. Other types of motorcycle
14. Motorcycle parts
15. Trailer
0.6
1.1
14.8
0.6
4.1
1.6
6.6
0.4
22.5
13.9
54.2
5.6
6.6
10.5
13.5
Tax Rate
MFN
GSP
Result of
Evaluation
16.0
10.0
22.0
22.0
10.0
3.7
4.5
8.0
8.0
6.0
6.0
6.0
6.0
3.7
2.7
11.2
6.5
15.4
15.4
6.5
0.0
0.0
4.5
4.5
2.5
2.5
2.5
2.5
0.0
0.0
Low
Low
Severe
Low
Low
Low
Low
Low
Monitor
Monitor
Monitor
Low
Low
Low
Monitor
Source: Based on Global Trade Atlas and Export Help Desk, External Trade European Commission as well as the calculation by author
4.2
(GSP)
(GSP)
5
(MFN Rate) GSP
GSP
3.5
(1)
( 11.9) /
( 3.5)
(2)
( 11.9)
( 3.5)
(3)
( 11.9)
( 3.5)
GSP
5
50-250
251-500 501-800
( 5 8)
4.2 Evaluation Impact to Thai
Automotive Product Export from GSP
Cancellation by EU
Evaluation impact to Thai automotive
product export from GSP cancellation by EU is
5 .. 2007-2011 11.9
5 During year 2007-2011, All Thai export product to EU are 11.9% on average of total export value to worldwide
59
Picture 8 The Effect Evaluation of EUs GSP Cancellation to the Export of Thai Automotive Product
8
7
Advantage of Tax
6
5
4
3
2
1
0
Low
Severe
Truck < 5 Ton
Low
501-800
CC.*
Monitor
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 55
Dependency Ratio
Remark(s): * referred to motorcycle
Source: Based on Table 4s data
5.
GSP
5
50-250 251-500
501-800
5 (
1 )
1
1
(Free zone)
60