Documentos de Académico
Documentos de Profesional
Documentos de Cultura
JRC 2016
April 12-15, 2016, Columbia, South Carolina, USA
B. Terry Beck, PhD Chih-Hang John Wu, PhD Naga Narendra B. Bodapati
MNE Department, Kansas State IMSE Department, Kansas State CE Department, Kansas State
University University University
Manhattan, KS, USA Manhattan, KS, USA Manhattan, KS, USA
ABSTRACT Once cracks were observed, the load was held constant for
Load tests were conducted on pretensioned concrete prisms 3 minutes at the cracking load. After holding load constant for
cast with 13 different 5.32-mm-diameter prestressing wire types three minutes, load started to cycle between 400 lb (1779 N) to
that are used in the manufacture of pretensioned concrete 4000 lb (17790 N) with the frequency of 3 Hz. The test was
railroad ties worldwide. The tests were specifically designed to designed to go through 200,000 cycles and interlock limits were
evaluate the bond performance of wires with different assigned to the program to stop the test in case of prism failure
indentation type under the cyclic loading. The prestressing wires under the cyclic loading. For prisms able to finish 200,000 cycles
were denoted “WA” through “WM” and indentation types of load, the procedure was to unload to zero and start loading the
included smooth, spiral, chevron, diamond, 2-dot and 4-dot. Four prism with the rate of 250 lb/min (1112 N/min) until prism failed.
wires were embedded into each concrete prism, which had a 3.5” Values of load, mid-span deflection, and wires end-slip were
(88.9 mm) x 3.5” (88.9 mm) square cross section. The wires were continuously monitored and recorded during each test. Load-vs-
initially pulled to 7000 pounds (31.14 KN) and gradually de- deflection graphs were then plotted and compared for prisms
tensioned when the concrete compressive strength reached 4500 with each wire type, and the maximum sustained moment was
psi (31.03 MPa). A consistent concrete mixture with type III also calculated for each test. Also, a set of statically load tests
cement, water-cement ratio of 0.32 and a 6-in. slump was used were conducted on the identical pretensioned prisms to compare
for all prisms. the results of statically and cyclically load tests. The cyclic load
For each type of wire one 69 in-long (175.26 cm) prism was tests revealed that there is a significant difference in the bond
tested in 4-point-bending under the cyclic load and one under performance of different wire types under the cyclic loading and
static load at 20-in (50.8 cm) embedment length. For cyclic load they behave differently under cycles of loadings and un-
tests, the prisms were supported by two rollers spanning 45” loadings.
(114.3 cm) and load was applied on a spreading beam set on the
top of the test prism. The prism setup and loading configuration INTRODUCTION
were symmetric and load was applied to the prism from Prestressed concrete railroad crossties have shown
spreading beam to two bearings spaced 15” (38.1 cm) apart. numerous desirable features over wood crossties, including
During each test, a concentrated load with the rate of 250 lb/min higher durability, environmental friendliness and reduction in
(1112 N/min) was applied until two cracks were observed at the fuel consumption of trains. Considering these advantages, many
maximum moment region on the test prisms (region between two track owners are switching from wood crossties to prestressed
bearings). concrete crossties [1, 2, 3, 4]. The main tasks of railroad ties as
1) The transfer length, 𝐿𝐿𝑡𝑡 , is the minimum length from member EXPERIMENTAL PROGRAM
end required to transfer effective prestress tension, 𝑓𝑓𝑝𝑝𝑝𝑝 , from
prestressing steel to the concrete through bond. Thirteen (13) types of prestressing wire with different
2) The flexural bond length, 𝑙𝑙𝑓𝑓𝑓𝑓 , is a distance beyond the indentations were utilized in manufacturing of pretensioned test
transfer length required for the prestressing steel to reach a prisms. For each type of wire, 1 prism was tested statically and
1 prism was tested cyclically, thus 26 prisms were evaluated
tension stress equal to its ultimate limit state,𝑓𝑓𝑝𝑝𝑝𝑝 [8, 9, 10].
experimentally. Transfer lengths were measured before loading
Fatigue is a process of increasing internal structural
tests for all 26 pretensioned concrete members using well-
deterioration in a material under cycles of repetitive stresses.
documented methods [12-24]. Transfer lengths were calculated
Crack growth and fracture of steel or concrete may occur if the
from surface strain measurements that were determined from
stress quantities are adequately large. A significant number of
Whittemore gauge readings [25]. All prisms had a 3.5” (88.9
researchers have studied the fatigue behavior of prestressed
mm) x 3.5” (88.9 mm) square cross section, a 69 in. (175.26 cm)
concrete beams developing experimental techniques. These
length and 4 wires of 5.32-mm-diameter symmetrically
studies were mainly conducted to assess the fatigue strength of
embedded in concrete. Figure 1. shows a schematic of the prism
prestressed concrete beams. ACI committee 215 has developed
cross section and arrangement of the wires.
broad recommendations based on experimental findings to
design of reinforced and prestressed concrete beams for fatigue
behavior. There is a very little knowledge on how to predict the
growth in deflection and crack widths based on the constituent
materials properties for a prestressed concrete beams. While, the
need for this knowledge is increasing as the utilization of
prestressed concrete is increasing in different structures such as
bridges and railroad ties. The change in the amount of stresses in
concrete, reinforcing and prestressing steel, the progress in
deflection and crack size of a prestressed concrete beam under
cyclic loading can be mainly attributed to:
a) Cyclic creep of the concrete in the compression zone
b) Cyclic creep or increase in strain of reinforcing and
prestressing steel subjected to cycles of load
c) Continuous reduction of stiffness of concrete tension
zone [10].
Karr [11] noted that the bond between prestressing steel and Figure 1. Cross section of the pretensioned concrete prism (1
surrounding concrete is typically adequate for uncracked inch=25.4 mm)
pretensioned prestressed members subjected to static or cyclic
loading. However, for pretensioned crossties subjected to cyclic Concrete Mix
loading that produces large bending moments in end regions of For this study, a consistent concrete mixture with Type III
cement, water-cement ratio of 0.32 and 6-in. slump was used for
Research Variables
To understand the effect of wire indentation type on the Figure 3. A picture of test setup used to run cyclic tests
resistance of pretensioned concrete ties to cyclic loading, all
parameters in test prisms were kept constant except the type of
wire. Thus, the only variable in test prisms was type of wire. One
the 89875th cycle this time. WH is a deep indent wire with low
2500 edge wall angle compared to other wires tested (refer to Table 1.)
Also, prism made with WD wire failed under cyclic loading
2000 at 162,760th cycle. Figure 12. shows load vs mid-span deflection
graphs at different cycles and also nearest cycle to the cycle that
1500 Loading@50000th Cycle failure happened. From Figure 12., it can be seen that there was
no softening as cycles of loading and un-loading were being
Loading@100000th Cycle
1000 applied on the beam and for the certain loads, deflections were
Loading@110000th Cycle not increasing considerably as the number of cycles was
500 Loading@114000th Cycle increasing. This observation indicates once again that fatigue
failure in pretensioned beams occurred rapidly and without a
0 warning. Figure 13., Figure 14. and Figure 15. show pictures of
0.00 0.05 0.10 0.15 0.20 failed prisms under cyclic loading.
Mid-span Deflection (in)
5000
3000
2000
After Cyclic Loading(Failure)
Figure 13. Prism made with WH wire failed at 89875th cycle of
loading (repeated test) 1000
Before Cyclic Loading (0-4000 lbs)
0
0.00 0.20 0.40 0.60 0.80
Mid-span Deflection (in)
Figure 16. Load-deflection graphs prior to cyclic loading and after
cyclic loading till failure (prism made with WB wire)
7000
WC
6000
5000
Applied Load (lb)
3000
2000
After Cyclic Loading (Failure)
1000
Before Cyclic Loading (0-4000
lbs)
0
0.00 0.20 0.40 0.60 0.80
Mid-span Deflection (in)
Figure 17. Load-deflection graphs prior to cyclic loading and after
cyclic loading till failure (prism made with WC wire)
Figure 15. Prism made with WD wire failed at 162760th cycle of From Figures 16 and 17, it can be seen that prior to cyclic
loading loading, the prism is stiffer and load-deflection graph is always
above the graph for the same prism but after experiencing cyclic
Also, for prisms tested cyclically, load-vs-deflection graphs loading. However, for loads beyond the cracking load, the
were plotted for before cyclic loading (loading from 0 to 4000 section which has been subjected to cyclic loading, will stiffen
lbs) and after cyclic loading till failure and then compared for up and both graphs will lie on each other. Same results were
prisms with each wire type to see any change in behavior and observed for all prisms made with different wires.
rigidity of pretensioned sections. Figure 16. and Figure 17. show
behavior of two out of thirteen prisms (WB and WC) tested. For prisms able to finish 200,000 cycles of load,
compression mode of failure was the only observed mode of
failure and all prisms except prisms made with lightly indented
wires (WA, WK and WL) showed lower moment capacities in
cyclic load testing than static load testing. Figure 18. and Figure
ACKNOWLEDGMENTS
The authors would like to thank the Federal Railroad
Administration (FRA) for providing the majority of funding that
made this research possible. Additionally, LB Foster/CXT
Concrete Ties has donated extensive resources, including all of
the reinforcements, to make the project a success. The
researchers would also like to thank Drs. Hailing Yu and David
Jeong at the John A. Volpe National Transportation Systems
Center for their valuable suggestions and parallel analysis work.
Finally, the authors wish to thank the Precast/Prestressed
Figure 18. Compression mode of failure for prisms subjected to Concrete Institute (PCI) for establishing an industry advisory
cyclic loading (prism made with WF) panel to the project, the Kansas State University’s University
Transportation Center (K-State UTC) for graduate student
tuition support.
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CONCLUSIONS
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