Documentos de Académico
Documentos de Profesional
Documentos de Cultura
MODELS
Z482-E3 Z602-E3
D722-E3 D782-E3 D902-E3
D1005-E3 D1105-E3
D1105-TE3 D1305-E3
V1505-E3 V1505-TE3 D1005-E3BG
D1105-E3BG V1505-E3BG
D1503-M-E3 D1703-M-E3 D1803-M-E3
V2003-M-E3 V2203-M-E3 V2403-M-E3 V2403-M-T-E3
D1803-M-DI-E3 V2403-M-DI-E3
V3600-E3 V3600-T-E3 V3300-E3BG V3600-T-E3BG
1ABAAAAAP1560
1ABABAAAP1500
D-2357
B-1554
1J412-8911-1
ENGLISH
FOREWORD
You are now the proud owner of a KUBOTA Engine. This engine is a
product of KUBOTA quality engineering and manufacturing. It is made
of ne materials and under a rigid quality control system. It will give you
long, satisfactory service. To obtain the best use of your engine, please
read this manual carefully. It will help you become familiar with the
operation of the engine and contains many helpful hints about engine
maintenance. It is KUBOTA's policy to utilize as quickly as possible every
advance in our research. The immediate use of new techniques in the
manufacture of products may cause some small parts of this manual to be
outdated. KUBOTA distributors and dealers will have the most up-to-date
information. Please do not hesitate to consult with them.
3 SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout this
manual and on labels on the machine itself to warn of the possibility of
personal injury. Read these instructions carefully. It is essential that you
read the instructions and safety regulations before you attempt to assemble
or use this unit.
DANGER : Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
IMPORTANT :
NOTE :
CONTENTS
SAFE OPERATION ............................................................................................. 1
SERVICING OF THE ENGINE ................................................................................. 1
PRE-OPERATION CHECK....................................................................................... 4
BREAK-IN ............................................................................................................. 4
DAILY CHECK ...................................................................................................... 4
OPERATING THE ENGINE......................................................................................
STARTING THE ENGINE (NORMAL) ..................................................................
COLD WEATHER STARTING ..............................................................................
STOPPING THE ENGINE.....................................................................................
CHECKS DURING OPERATION ..........................................................................
5
5
7
7
8
8
9
9
9
9
MAINTENANCE...................................................................................................... 10
SERVICE INTERVALS........................................................................................ 11
PERIODIC SERVICE.............................................................................................. 18
FUEL ................................................................................................................... 18
Fuel level check and refueling ..........................................................................................
Air bleeding the fuel system..............................................................................................
Checking the fuel pipes ....................................................................................................
Cleaning the fuel filter pot .................................................................................................
Fuel filter cartridge replacement .......................................................................................
18
19
21
22
23
ENGINE OIL........................................................................................................ 23
Checking oil level and adding engine oil........................................................................... 23
Changing engine oil .......................................................................................................... 25
Replacing the oil filter cartridge ........................................................................................ 26
RADIATOR.......................................................................................................... 27
Checking coolant level, adding coolant ............................................................................
Changing coolant..............................................................................................................
Remedies for quick decrease of coolant...........................................................................
Checking radiator hoses and clamp .................................................................................
Precaution at overheating.................................................................................................
Cleaning radiator core (outside) .......................................................................................
Anti-freeze ........................................................................................................................
27
29
30
30
30
30
31
ENGLISH
CONTENTS
Evacuator valve ................................................................................................................
Dust indicator (optional)....................................................................................................
Cleaning primary air filter element ....................................................................................
Evacuator valve ................................................................................................................
For the air cleaner with a dust cup (optional)....................................................................
Dust indicator (optional)....................................................................................................
33
33
34
34
34
35
BATTERY............................................................................................................ 35
ENGLISH
Battery charging................................................................................................................ 35
Direction for long term storage ......................................................................................... 36
SAFE OPERATION
SAFE OPERATION
ENGLISH
Careful operation is your best assurance against an accident. Read and understand this
section carefully before operating the engine. All operators, no matter how much
experience they may have, should read this and other related manuals before operating
the engine or any equipment attached to it. It is the owner's obligation to provide all
operators with this information and instruct them on safe operation.
SAFE OPERATION
ENGLISH
SAFE OPERATION
7. ESCAPING FLUID
A Relieve all pressure in the air, the oil and the cooling
systems before disconnecting any lines, fittings or
related items.
A Be cautious of possible pressure relief when
disconnecting any device from a pressurized system
that utilizes pressure. DO NOT check for pressure leaks
with your hand. High pressure oil or fuel can cause
personal injury.
A Escaping fluid under pressure has sufficient force to
penetrate skin causing serious personal injury.
A Fluid escaping from pinholes may be invisible. Use a
piece of cardboard or wood to search for suspected
leaks: do not use hands and body. Use safety goggles
or other eye protection when checking for leaks.
A If injured by escaping fluid, see a medical doctor
immediately. This fluid can produce gangrene or severe
allergic reaction.
ENGLISH
SAFE OPERATION
ENGLISH
SAFE OPERATION
ENGLISH
SAFE OPERATION
ENGLISH
SAFE OPERATION
ENGLISH
Part No.TA040-4957-1
Stay clear of engine
fan and fan belt
Type
ENGLISH
Engine
Date of Purchase
Name of Dealer
(To be filled in by purchaser)
NAMES OF PARTS
NAMES OF PARTS
ENGLISH
1ABAAAAAP157F
1ABAAAAAP158E
1ABABAAAP149A
NAMES OF PARTS
ENGLISH
1ABACAAAP0020
1ABACAAAP0300
B-1556
B-1543
PRE-OPERATION CHECK
PRE-OPERATION CHECK
BREAK-IN
ENGLISH
During the engine break-in period, observe the following by all means:
1. Change engine oil and oil filter cartridge after the first 50 hours of operation. (See "ENGINE OIL" in "PERIODIC
SERVICE" section.)
2. When ambient temperature is low, operate the machine after the engine has been completely warmed up.
DAILY CHECK
To prevent trouble from occurring, it is important to know the conditions of the engine well. Check it before starting.
CAUTION
Ref. page
23 to 31
23
18
27 to 31
32
ENGLISH
CAUTION
(A) "ON"
(B) "OFF"
(A) "OPERATION"
(B) "IDLING"
ENGLISH
(A) "IDLING"
(B) "OPERATION"
(C) "START"
(D) "STOP"
(A) "STOP"
(B) "START"
(C) "IDLING"
(D) "OPERATION"
[V3600-E3, V3600-T-E3]
(A) "IDLING"
(B) "OPERATION"
(C) "START"
(D) "STOP"
(A) "PREHEATING"
(B) "SWITCHED OFF"
(C) "OPERATION"
(D) "STARTING"
Ambient
temperature
NO NEED
10C (50F) to
-5C (23F)
Approx. 5 seconds
Approx. 10 seconds
Limit of
continuous use
20 seconds
See
ENGLISH
ENGLISH
[V3600-E3, V3600-T-E3]
(A) "IDLING"
(B) "OPERATION"
(C) "START"
(D) "STOP"
(A) "IDLING"
(B) "OPERATION"
(C) "START"
(D) "STOP"
WARNING
(A) "IDLING"
(B) "OPERATION"
(C) "START"
(D) "STOP"
(A) "STOP"
(B) "START"
(C) "IDLING"
(D) "OPERATION"
BFuel
CAUTION
BColor of exhaust
While the engine is run within the rated output range:
A The color of exhaust remains colorless.
A If the output slightly exceeds the rated level, exhaust
may become a little colored with the output level kept
constant.
A If the engine is run continuously with dark exhaust
emission, it may lead to trouble with the engine.
CAUTION
BRemedies
1. Immediately set the engine stop lever to the "STOP"
position to stop the engine.
2. After stopping the engine, check the air cleaner,
intake rubber tube and then other parts and replace
parts as needed.
ENGLISH
10
MAINTENANCE
MAINTENANCE
ENGLISH
CAUTION
MAINTENANCE
11
SERVICE INTERVALS
Interval
Every 50 hours
Item
Check of fuel pipes and clamp bands
Ref. page
21
See
23 to 26
32
22
35, 36
37
30
@
*1
26
23
27 to 31
37
@
@
35, 36
32
*2
*3
*3
*3
@
@
@
*3
*4
@
@
39
29 to 31
35, 36
30
21
-
ENGLISH
[Z482-E3, Z602-E3, D722-E3, D782-E3, D902-E3, D1005-E3, D1105-E3, D1105-TE3, D1305-E3, V1505-E3, V1505-TE3,
D1503-M-E3, D1703-M-E3, D1803-M-E3, V2003-M-E3, V2203-M-E3, V2403-M-E3, V2403-M-T-E3, D1803-M-DI-E3,
V2403-M-DI-E3]
12
MAINTENANCE
Interval
Every 50 hours
ENGLISH
Item
Check of fuel pipes and clamp bands
Cleaning of air cleaner element
Cleaning of fuel filter
Check of battery electrolyte level
Check of fan belt tightness
Draining water separator
Check of radiator hoses and clamp bands
Changing engine oil (depending on the oil pan)
Check of intake air line
Replacing the oil filter cartridge
Replacement of fuel filter cartridge
Cleaning of water separator
Removal of sediment in fuel tank
Cleaning of water jacket (radiator interior)
Replacement of fan belt
Recharging of battery
Replacement of air cleaner element
Check of damage in electric wiring and loose
connections
Check of valve clearance
Check of fuel injection nozzle injection pressure
Check of turbo charger
Check of injection pump
Change of radiator coolant (L.L.C.)
Replacement of battery
Replacement of radiator hoses and clamp bands
Replacement of fuel pipes and clamp bands
Replacement of intake air line
Ref. page
21
32
22
35, 36
37
30
23 to 26
26
23
27 to 31
37
*1
@
@
@
@
35, 36
32
*2
*3
*3
*3
@
@
@
*3
*4
@
@
39
29 to 31
35, 36
30
21
-
MAINTENANCE
13
[V3600-E3, V3600-T-E3]
Every 50 hours
See
Item
Check of fuel pipes and clamp bands
Draining water separator
Changing engine oil
Cleaning of air cleaner element
Check of battery electrolyte level
Check of fan belt tightness
Check of radiator hoses and clamp bands
Check of intake air line
Replacing the oil filter cartridge
Replacement of fuel filter cartridge
Removal of sediment in fuel tank
Cleaning of water jacket (radiator interior)
Replacement of fan belt
Cleaning of water separator
Recharging of battery
Replacement of air cleaner element
Check of valve clearance
Check of fuel injection nozzle injection pressure
Check of turbo charger
Check of injection pump
Check of fuel injection timer
Change of radiator coolant (L.L.C.)
Replacement of battery
Replacement of radiator hoses and clamp bands
Replacement of fuel pipes and clamp bands
Replacement of intake air line
Replacement of fan belt (or every 500 hours)
Ref. page
21
23 to 26
32
35, 36
37
30
26
23
27 to 31
37
-
*1
@
@
35, 36
32
39
29 to 31
35, 36
30
21
37
*2
*3
*3
*3
*3
@
@
@
@
*3
*4
@
@
ENGLISH
Interval
14
MAINTENANCE
[V3300-E3BG, V3600-T-E3BG]
Interval
Every 50 hours
Every 200 hours
ENGLISH
Item
Check of fuel pipes and clamp bands
Draining water separator
Changing engine oil
Cleaning of air cleaner element
Check of battery electrolyte level
Check of fan belt tightness
Check of radiator hoses and clamp bands
Check of intake air line
Replacing the oil filter cartridge
Replacement of fuel filter cartridge
Removal of sediment in fuel tank
Cleaning of water jacket (radiator interior)
Replacement of fan belt
Cleaning of water separator
Recharging of battery
Replacement of air cleaner element
Check of valve clearance
Check of fuel injection nozzle injection pressure
Check of turbo charger
Check of injection pump
Check of fuel injection timer
Change of radiator coolant (L.L.C.)
Replacement of battery
Replacement of radiator hoses and clamp bands
Replacement of fuel pipes and clamp bands
Replacement of intake air line
Replacement of fan belt (or every 500 hours)
Ref. page
21
23 to 26
32
35, 36
37
30
26
23
27 to 31
37
-
*1
@
@
35, 36
32
39
29 to 31
35, 36
30
21
37
*2
*3
*3
*3
*3
@
@
@
@
*3
*4
@
@
MAINTENANCE
15
Models
Z602-E3, D902-E3
Z482-E3, D722-E3
D782-E3
Engine oil
D1005-E3, D1105-E3,
D1105-TE3, D1305-E3,
V1505-E3, V1505-TE3,
D1005-E3BG, D1105-E3BG
V1505-E3BG
D1503-M-E3, D1703-M-E3,
D1803-M-E3, V2003-M-E3,
V2203-M-E3, V2403-M-E3,
V2403-M-T-E3
D1803-M-DI-E3,
V2403-M-DI-E3
V3600-E3, V3600-T-E3,
V3600-E3BG, V3600-T-E3BG
Z602-E3, D902-E3
Z482-E3, D722-E3
D782-E3
D1005-E3, D1105-E3,
D1105-TE3, D1305-E3,
V1505-E3, V1505-TE3
D1005-E3BG, D1105-E3BG
V1505-E3BG
D1503-M-E3, D1703-M-E3,
D1803-M-E3, V2003-M-E3
V2203-M-E3, V2403-M-E3,
V2403-M-T-E3
D1803-M-DI-E3,
V2403-M-DI-E3
V3600-E3, V3600-T-E3,
V3600-E3BG, V3600-T-E3BG
Initial
100 Hrs
75 Hrs
100 Hrs
100 Hrs
200 Hrs
150 Hrs
200 Hrs
90 mm (3.54 in.) *3
150 Hrs
400 Hrs
50 Hrs
200 Hrs
150 Hrs
200 Hrs
200 Hrs
200 Hrs
150 Hrs
200 Hrs
90 mm (3.54 in.) *3
150 Hrs
400 Hrs
*1: 101 mm (3.98 in.) oil pan depth is optional for Z482-E3 and D722-E3.
*2: 101 mm oil pan depth is optional.
*3: 90 mm (3.54 in.) oil pan depth is optional.
A Standard replacement interval
* American Petroleum Institute (API) classification: above CF
* Ambient temperature: below 35C (95F)
500 Hrs
50 Hrs
ENGLISH
16
MAINTENANCE
Lubricating oil
With strict emission control regulations now in effect, the CG-4, CH-4 and CI-4 engine oils have been developed
for use with low sulfur fuels, for On-Highway vehicle engines. When a Non-Road engine runs on high sulfur fuel,
it is advisable to use a "CF or better" classification engine oil with a high Total Base Number (a minimum TBN of
10 is recommended).
A Lubricating oil recommended when a low-sulfur or high-sulfur fuel is employed.
{ : Recommendable : Not recommendable
ENGLISH
Lubricating
oil classification
**Fuel
Low-sulfur
Remarks
High-sulfur
CF
CG-4
CH-4
CI-4
*TBN 10
SAE10W-30 or 15W-40
SAE10W-30
MAINTENANCE
17
---
CF
(Class CG-4, CH-4 and CI-4 engine, oils
cannot be used on EGR type engines.)
ENGLISH
Fuel type
18
PERIODIC SERVICE
PERIODIC SERVICE
FUEL
ENGLISH
CAUTION
Flash Point,
C
(F)
Water and
Sediment,
volume
%
Carbon
Residue on,
10 percent
Residuum,
%
Ash,
weight
%
Min
Max
Max
Max
52
(125)
0.05
0.35
0.01
Distillation
Temperatures,
C(F)
90%
Point
Viscosity
Kinematic
cSt or
mm2/s at
40C
Viscosity
Saybolt,
SUS at
37.8C(100F)
Min
Max
Min
Max
Min
Max
282
(540)
338
(640)
1.9
4.1
32.6
40.1
Sulfur,
weight
%
Copper
Strip
Corrosion
Cetane
Number
Max
Max
Min
0.50
No. 3
40
PERIODIC SERVICE
BAir bleeding the fuel system
19
CAUTION
(A) "ON"
(B) "OFF"
ENGLISH
ENGLISH
20
PERIODIC SERVICE
PERIODIC SERVICE
CAUTION
ENGLISH
21
22
PERIODIC SERVICE
BCleaning the fuel filter pot
Every 100 hours of operation, clean the fuel filter in a
clean place to prevent dust intrusion.
1. Close the fuel filter lever.
ENGLISH
(A) "OFF"
(B) "ON"
2. Remove the top cap, and rinse the inside with diesel
fuel.
3. Take out the element, and rinse it with diesel fuel.
4. After cleaning, reinstall the fuel filter, keeping out of
dust and dirt.
5. Air-bleed the injection pump.
(1) O ring
(2) Filter element
(3) Spring
(4) Filter bowl
(5) Screw ring
PERIODIC SERVICE
ENGINE OIL
CAUTION
ENGLISH
23
24
PERIODIC SERVICE
ENGLISH
1ABABAAAP148A
4. If the oil level is too low, remove the oil filler plug, and
add new oil to the prescribed level.
5. After adding oil, wait more than 5 minutes and check
the oil level again. It takes some time for the oil to
drain down to the oil pan.
Quantity
Z482-E3
D722-E3
D782-E3
Z602-E3
D902-E3
V1505-E3, V1505-E3BG
V1505-TE3
PERIODIC SERVICE
BChanging engine oil
D1503-M-E3
D1703-M-E3
D1803-M-E3
7.0 L
(1.85 U.S.gals.)
D1803-M-DI-E3
V2003-M-E3
V2203-M-E3
V2403-M-E3
V2403-M-T-E3
9.5 L
(2.51 U.S.gals.)
7.6 L
(2.01 U.S.gals.)
V2403-M-DI-E3
Quantity
13.2 L (3.49 U.S. gal.)
CAUTION
SAE30
or SAE10W-30
SAE15W-40
SAE10W-30 or SAE15W-40
SAE10W-30
(1) Oil drain plug
ENGLISH
Models
25
26
PERIODIC SERVICE
CAUTION
ENGLISH
PERIODIC SERVICE
RADIATOR
Coolant will last for one day's work if filled all the way up
before operation start. Make it a rule to check the
coolant level before every operation.
27
ENGLISH
WARNING
(A) "FULL"
(B) "LOW"
28
PERIODIC SERVICE
[D1503-M-E3, D1703-M-E3, D1803-M-E3, V2003-M-E3,
V2203-M-E3, V2403-M-E3, V2403-M-T-E3, D1803-M-DI-E3,
V2403-M-DI-E3]
ENGLISH
PERIODIC SERVICE
[V3600-E3, V3600-T-E3, V3300-E3BG, V3600-T-E3BG]
29
BChanging coolant
1. To drain coolant, always open both drain cocks and
simultaneously open the radiator cap as well. With
the radiator cap kept closed, a complete drain of
water is impossible.
2. Remove the overflow pipe of the radiator pressure
cap to drain the recovery tank.
3. Prescribed coolant volume (U.S.gallons)
Quantity
2.8 L (0.74 U.S.gals.)
D722-E3, D782-E3,
D902-E3
D1005-E3, D1105-E3,
D1105-TE3, D1305-E3,
D1005-E3BG, D1105-E3BG
V1505-E3, V1505-E3BG
V1505-TE3
D1503-M-E3
D1703-M-E3
D1803-M-E3
D1803-M-DI-E3
V2003-M-E3
V2203-M-E3
V2403-M-E3
V2403-M-T-E3
V2403-M-DI-E3
V3600-E3, V3600-T-E3,
V3300-E3BG, V3600-T-E3BG
ENGLISH
Models
Z482-E3, Z602-E3
30
PERIODIC SERVICE
BPrecaution at overheating
ENGLISH
CAUTION
C Coolant
If the coolant temperature warning lamp lights up or if
steam or coolant does not stop squirting from the
radiator overflow pipe, turn off the load and keep the
engine idling (COOLING-DOWN) for at least 5
minutes to let it cool down gradually. Then stop the
engine and take the following inspection and servicing.
1. Check to see if the coolant runs short or if there is
any coolant leak;
2. Check to see if there is any obstacle around the
cooling air inlet or outlet;
3. Check to see if there is any dirt or dust between
radiator fins and tube;
4. Check to see if the fan belt is too loose; and
5. Check to see if radiator water pipe is clogged.
PERIODIC SERVICE
31
BAnti-freeze
50
Freezing Point
Boiling Point *
-37
-34
108
226
ENGLISH
CAUTION
Vol %
Anti-freeze
32
PERIODIC SERVICE
ENGLISH
AIR CLEANER
BEvacuator valve
Open the evacuator valve once a week under ordinary
conditions - or daily when used in a dusty place - to get
rid of large particles of dust and dirt.
BEvacuator valve
Open the evacuator valve once a week under ordinary
conditions - or daily when used in a dusty place - to get
rid of large particles of dust and dirt.
33
ENGLISH
PERIODIC SERVICE
ENGLISH
34
PERIODIC SERVICE
BEvacuator valve
Open the evacuator valve once a week under ordinary
conditions - or daily when used in a dusty place - to get
rid of large particles of dust and dirt.
PERIODIC SERVICE
BATTERY
CAUTION
BBattery charging
DANGER
ENGLISH
35
36
PERIODIC SERVICE
ENGLISH
CAUTION
(1) Plug
PERIODIC SERVICE
ELECTRIC WIRING
CAUTION
37
ENGLISH
FAN BELT
CAUTION
A deflection of between 7 to 9 mm
(0.28 to 0.35 in.) when the belt is
pressed in the middle of the span.
A deflection of between 10 to 12 mm
(0.39 to 0.47 in.) when the belt is
pressed in the middle of the span.
38
ENGLISH
CAUTION
STORAGE
CAUTION
TROUBLESHOOTING
39
TROUBLESHOOTING
If the engine does not function properly, use the following chart to identify and correct the cause.
Cause
Countermeasures
Countermeasures
Compression is
insufficient.
Leaking valves
Fuel is insufficient.
Overheating of
moving parts
Valve clearance
is not as
specified.
Valve clearance is
not as specified.
Leaking valves
* Grind valve.
Air cleaner is
dirty
Fuel injection
timing is not as
specified.
Fuel injection
pressure is not
as specified.
Engine oil
becomes thick in
cold weather and
engine cranks
slow.
Injection pump
wear
Low compression
Battery is
discharged and
the engine will not
crank.
* Charge battery.
* In winter, always remove battery from
machine, charge fully and keep
indoors. Install in machine at time of
use.
A If the cause of trouble can not be found, contact your KUBOTA dealer.
ENGLISH
40
TROUBLESHOOTING
ENGLISH
Cause
Countermeasures
Countermeasures
Lack of fuel
Engine oil
insufficient
Fan belt broken or
elongated
Bad nozzle
Coolant insufficient
* Replenish coolant.
Excessive
concentration of
antifreeze
Radiator net or
radiator fin clogged
with dust
Inside of radiator
or coolant flow
route corroded
Fan or radiator or
radiator cap
defective
Countermeasures
Fuel governing
device bad
Fuel is of
extremely poor
quality.
Thermostat
defective
Nozzle is bad.
Temperature
gauge or sensor
defective
Overload running
* Reduce load.
Head gasket
defective or water
leakage
* Replace parts.
Combustion is
incomplete.
Incorrect injection
timing
Unsuitable fuel
used
Countermeasures
Engine revolution
suddenly
decreases or
increases.
Unusual sound is
heard suddenly.
Color of exhaust
suddenly turns
dark.
SPECIFICATIONS
41
SPECIFICATIONS
Model
Z482-E3
Type
Z602-E3
mm (in.)
67 68 (2.64 2.68)
Total displacement
L (cu.in.)
0.479 (29.23)
0.599 (36.55)
Combustion chamber
9.3/3600
(12.5/3600)
11.6/3600
(15.6/3600)
8.1/3600
(10.8/3600)
10.1/3600
(13.5/3600)
rpm
3800
3850
900 ~ 1000
Order of firing
1-2
Direction of rotation
Injection pump
Injection pressure
Injection timing
(Before T.D.C.)
23.5 : 1
24 : 1
Compression ratio
Fuel
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
53.1
(117.1)
57.0
(125.7)
kg (lbs.)
Starting system
Starting motor
12 V, 0.8 kW
12 V, 1.0 kW
Charging generator
12 V, 150 W
12 V, 480 W
12 V, 28 AH, equivalent
12 V, 36 AH, equivalent
ENGLISH
Number of cylinders
42
SPECIFICATIONS
Model
D722-E3
Type
D782-E3
Number of cylinders
ENGLISH
D902-E3
mm (in.)
67 68
(2.64 2.68)
67 73.6
(2.64 2.90)
72 73.6
(2.83 2.90)
Total displacement
L (cu.in.)
0.719 (43.88)
0.778 (47.46)
0.898 (54.80)
Combustion chamber
14.0/3600
(18.8/3600)
13.5/3200
(18.1/3200)
17.5/3600
(23.5/3600)
12.2/3600
(16.3/3600)
11.7/3200
(15.7/3200)
15.2/3600
(20.4/3600)
3450
3850
rpm
3800
900 ~ 1000
Order of firing
1-2-3
Direction of rotation
Injection pump
Injection pressure
Injection timing
(Before T.D.C.)
Compression ratio
23.5 : 1
Fuel
24 : 1
Diesel Fuel No.2-D
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
kg (lbs.)
Starting system
63.5
(140.0)
72.0
(158.7)
Starting motor
12 V, 0.8 kW
12 V, 1.2 kW
Charging generator
12 V, 150 W
12 V, 480 kW
12 V, 36 AH, equivalent
12 V, 52 AH,
equivalent
SPECIFICATIONS
Model
D1005-E3
Type
D1105-E3
Number of cylinders
mm (in.)
Total displacement
L (cu.in.)
1.001 (61.08)
1.123 (68.53)
16.8/3000
(22.5/3000)
17.5/3600
(23.5/3600)
17.8/3000
(23.9/3000)
14.6/3000
(19.6/3000)
15.2/3600
(20.4/3600)
15.5/3000
(20.8/3000)
3200
3800
3200
rpm
850 ~ 950
Order of firing
1-2-3
Direction of rotation
Injection pump
Injection pressure
(Before T.D.C.)
18
Compression ratio
18
24 : 1
Fuel
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
21
kg (lbs.)
Starting system
Starting motor
Charging generator
Recommended battery capacity
A Specifications are subject to change without notice.
ENGLISH
Combustion chamber
Injection timing
43
44
SPECIFICATIONS
Model
D1105-TE3
Type
D1305-E3
Number of cylinders
mm (in.)
78 88 (3.07 3.46)
Total displacement
L (cu.in.)
1.123 (68.53)
1.261 (76.95)
ENGLISH
Combustion chamber
23.5/3000
(31.5/3000)
21.0/3000
(28.2/3000)
20.4/3000
(27.3/3000)
18.2/3000
(24.4/3000)
rpm
3200
850 ~ 950
850 ~ 950
Order of firing
1-2-3
Direction of rotation
Injection pump
Injection pressure
Injection timing
18
(Before T.D.C.)
19
Compression ratio
24 : 1
Fuel
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
97
(213.8)
95
(209.4)
kg (lbs.)
Starting system
Starting motor
Charging generator
Recommended battery capacity
12 V, 1.2kW
12 V, 360 W
12 V, 480 W
12 V, 65 AH, equivalent
12 V, 70 AH, equivalent
SPECIFICATIONS
Model
V1505-E3
Type
V1505-TE3
Number of cylinders
mm (in.)
Total displacement
L (cu.in.)
1.498 (91.41)
Spherical Type (E-TVCS)
25.0/3000
(33.5/3000)
27.5/3600
(36.9/3600)
31.3/3000
(42.0/3000)
21.7/3000
(29.1/3000)
23.9/3600
(32.0/3600)
27.2/3000
(36.5/3000)
3200
3800
3200
rpm
850 ~ 950
Order of firing
1000 ~ 1100
1-3-4-2
Direction of rotation
Injection pump
Injection pressure
(Before T.D.C.)
18
Compression ratio
Fuel
18
23 : 1
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
21
24 : 1
591.3 433.0
621.0
(23.28 17.05
24.45)
110
(242.5)
114
(251.3)
kg (lbs.)
Starting system
Starting motor
12 V, 1.2 kW
Charging generator
12 V, 360 W
12 V, 70 AH, equivalent
ENGLISH
Combustion chamber
Injection timing
45
46
SPECIFICATIONS
Model
D1005-E3BG1
Type
Number of cylinders
mm (in.)
Total displacement
L (cu.in.)
1.001 (61.08)
Combustion chamber
ENGLISH
D1005-E3BG2
SAE Continuous
H.P. (SAEJ1349)
kW / rpm
(HP / rpm)
8.7/1800
(11.7/1800)
7.2/1500
(9.7/1500)
SAE Stand-by
H.P. (SAEJ1349)
kW / rpm
(HP / rpm)
9.8/1800
(13.1/1800)
8.2/1500
(11.0/1500)
1890
1575
rpm
Order of firing
1-2-3
Direction of rotation
Injection pump
Injection pressure
Injection timing
16.5
(Before T.D.C.)
Compression ratio
24 : 1
Fuel
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
15.5
kg (lbs.)
Starting system
Starting motor
12 V, 1.0 kW
Charging generator
12 V, 360 W
12 V, 65 AH, equivalent
SPECIFICATIONS
Model
D1105-E3BG1
Type
47
D1105-E3BG2
Number of cylinders
mm (in.)
Total displacement
L (cu.in.)
1.123 (68.53)
Spherical Type (E-TVCS)
SAE Continuous
H.P. (SAEJ1349)
kW / rpm
(HP / rpm)
10.1/1800
(13.6/1800)
8.4/1500
(11.3/1500)
SAE Stand-by
H.P. (SAEJ1349)
kW / rpm
(HP / rpm)
11.5/1800
(15.4/1800)
9.5/1500
(12.7/1500)
1890
1575
rpm
Order of firing
1-2-3
Direction of rotation
Injection pump
Injection pressure
Injection timing
16.5
(Before T.D.C.)
Compression ratio
24 : 1
Fuel
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
15.5
kg (lbs.)
Starting system
Starting motor
12 V, 1.0 kW
Charging generator
12 V, 360 W
12 V, 65 AH, equivalent
ENGLISH
Combustion chamber
48
SPECIFICATIONS
Model
V1505-E3BG1
Type
Number of cylinders
mm (in.)
Total displacement
L (cu.in.)
1.498 (91.41)
Combustion chamber
ENGLISH
V1505-E3BG2
SAE Continuous
H.P. (SAEJ1349)
kW / rpm
(HP / rpm)
13.4/1800
(18.0/1800)
11.1/1500
(14.9/1500)
SAE Stand-by
H.P. (SAEJ1349)
kW / rpm
(HP / rpm)
15.1/1800
(20.2/1800)
12.5/1500
(16.8/1500)
1890
1575
rpm
Order of firing
1-3-4-2
Direction of rotation
Injection pump
Injection pressure
Injection timing
-16.0
(Before T.D.C.)
Compression ratio
24 : 1
Fuel
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
-15.0
kg (lbs.)
Starting system
Starting motor
12 V, 1.2 kW
Charging generator
12 V, 360 W
12 V, 70 AH, equivalent
SPECIFICATIONS
Model
D1503-M-E3
Type
D1703-M-E3
D1803-M-E3
mm (in.)
83 92.4
(3.27 3.64)
87 92.4
(3.43 3.64)
87 102.4
(3.43 4.04)
Total displacement
L (cu.in.)
1.499
(91.44)
1.647
(100.51)
1.826
(111.43)
Combustion chamber
21.7/2800
(29.1/2800)
24.3/2800
(32.6/2800)
26.5/2700
(35.5/2700)
18.8/2800
(25.2/2800)
21.1/2800
(28.3/2800)
23.0/2700
(30.8/2700)
rpm
rpm
3000
2900
750 to 850
Order of firing
1-2-3
Direction of rotation
Injection pump
Injection pressure
(Before T.D.C.)
Compression ratio
0.28 rad
(16.25)
22.8
Fuel
22.0
24.3
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
0.30 rad
(17.25)
148 (326.3)
151 (332.9)
kg (lbs.)
Starting system
Starting motor
Charging generator
Recommended battery capacity
A Specifications are subject to change without notice.
12 V, 2.0 kW
12 V, 480 W
12 V, 70 to 80 AH
12 V, 100 to 120 AH
ENGLISH
Number of cylinders
Injection timing
49
50
SPECIFICATIONS
Model
V2003-M-E3
Type
Number of cylinders
ENGLISH
V2203-M-E3
mm (in.)
83 92.4
(3.27 3.64)
87 92.4
(3.43 3.64)
Total displacement
L (cu.in.)
1.999
(121.94)
2.197
(134.07)
Combustion chamber
29.8/2800
(39.9/2800)
33.1/2800
(44.4/2800)
25.9/2800
(34.7/2800)
28.7/2800
(38.5/2800)
rpm
3000
rpm
750 to 850
Order of firing
1-3-4-2
Direction of rotation
Injection pump
Injection pressure
Injection timing
0.30 rad
(17.25)
(Before T.D.C.)
Compression ratio
22.8
Fuel
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
22.0
kg (lbs.)
Starting system
Starting motor
Charging generator
Recommended battery capacity
A Specifications are subject to change without notice.
SPECIFICATIONS
Model
V2403-M-E3
Type
V2403-M-T-E3
mm (in.)
87 102.4
(3.43 4.04)
Total displacement
L (cu.in.)
2.434
(148.53)
Combustion chamber
33.9/2700
(45.4/2700)
41.2/2700
(55.2/2700)
29.4/2700
(39.4/2700)
35.8/2700
(47.9/2700)
rpm
2900
2950
rpm
750 to 850
850 to 950
Order of firing
1-3-4-2
Direction of rotation
Injection pump
Injection pressure
(Before T.D.C.)
Compression ratio
Fuel
0.30 rad
(17.25)
0.16 rad
(9.25)
23.2
22.5
Diesel Fuel No.2-D
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
kg (lbs.)
184.0 (405.7)
188.0 (414.5)
Starting system
Starting motor
Charging generator
Recommended battery capacity
A Specifications are subject to change without notice.
ENGLISH
Number of cylinders
Injection timing
51
52
SPECIFICATIONS
Model
D1803-M-DI-E3
Type
Number of cylinders
ENGLISH
V2403-M-DI-E3
mm (in.)
Total displacement
L (cu.in.)
4
87 102.4
(3.43 4.04)
1.826
(111.39)
Combustion chamber
2.434
(148.53)
27.9/2700
(37.4/2700)
36.5/2700
(48.9/2700)
26.7/2700
(35.8/2700)
35.1/2700
(47.1/2700)
23.2/2700
(31.1/2700)
30.5/2700
(40.9/2700)
rpm
2900
rpm
850 to 950
Order of firing
1-2-3
Direction of rotation
Injection pump
Injection pressure
Injection timing
1-3-4-2
(Before T.D.C.)
Compression ratio
20.5
Fuel
Lubricant
(API classification)
above CF grade
Dimension
mm (in.)
(length width height)
Dry weight
(BB Spec.)
kg (lbs.)
151.0 (332.9)
184.0 (406)
Starting system
Starting motor
Charging generator
Recommended battery capacity
A Specifications are subject to change without notice.
Model
Type
Number of cylinders
Bore and stroke
mm (in.)
Total displacement
L(cu.in.)
Combustion type
SAE Gross Intermittent kW / rpm
H.P. (SAEJ1349)
(HP / rpm)
SAE NET Intermittent kW / rpm
H.P. (SAEJ1349)
(HP / rpm)
SAE NET Continuous kW / rpm
H.P. (SAEJ1349)
(HP / rpm)
Maximum bare speed
rpm
Maximum bare idling speed rpm
Order of firing
Direction of rotation
Injection pump
Injection pressure MPa
(kgf / cm2, psi)
Injection timing (Before T.D.C.)
Compression ratio
Fuel
Lubricant (API classification)
Dimension
mm (in.)
(length width height)
Dry weight
kg (lbs.)
Starting system
Starting motor
Charging generator
Recommended battery capacity
V3600-E3
V3600-T-E3
Vertical, water-cooled, 4-cycle diesel engine
4
98 120 (3.86 4.72)
3.620 (220.9)
Spherical type (E-TVCS)
49.8/2600
63.0/2600
(66.8/2600)
(84.5/2600)
46.3/2600
59.3/2600
(62.1/2600)
(79.5/2600)
40.2/2600
51.5/2600
(53.9/2600)
(69.0/2600)
2800
775 to 825
1-3-4-2
Counter-clockwise (viewed from flywheel side)
Bosch type mini pump
13.73 (140, 1991)
0.14 rad (8)
0.07 rad (4)
22.6
21.8
Diesel fuel oil No.2-D
above CF grade
745 536 741.5
745 538.5 794
(29.33 21.10 29.19)
(29.33 21.20 31.26)
264 (582)
271 (597)
Cell starter (with glow plug)
12 V, 3.0 kW
12 V, 540 W
12 V, 136 AH
53
ENGLISH
SPECIFICATIONS
54
SPECIFICATIONS
ENGLISH
Model
Type
Number of cylinders
Bore and stroke
Total displacement
Combustion type
mm (in.)
L(cu.in.)
kW / rpm
(HP / rpm)
V3300-E3BG
Vertical, water-cooled, 4-cycle diesel engine
4
98 110 (3.86 4.33)
3.318 (202.49)
Spherical type (E-TVCS)
28.1/1800 (37.7/1800)
23.0/1500 (30.8/1500)
31.0/1800 (41.6/1800)
25.4/1500 (34.1/1500)
1890
1-3-4-2
Counter-clockwise (viewed from flywheel side)
Bosch type mini pump
13.73 (140, 1991)
0.17 rad (10)
22.6
Diesel fuel oil No.2-D
above CF grade
769 536 770
(30.28 20.10 30.31)
276 (608)
Cell starter (with air heater)
12 V, 2.5 kW
12 V, 540 W
12 V, 88 AH
Model
Type
Number of cylinders
Bore and stroke
Total displacement
Combustion type
mm (in.)
L(cu.in.)
kW / rpm
(HP / rpm)
55
V3600-T-E3BG
Vertical, water-cooled, 4-cycle diesel engine
4
98 120 (3.86 4.72)
3.620 (220.9)
Spherical type (E-TVCS)
39.2/1800 (52.5/1800)
32.1/1500 (43.0/1500)
43.1/1800 (57.8/1800)
35.3/1500 (47.3/1500)
1890
1-3-4-2
Counter-clockwise (viewed from flywheel side)
Bosch type mini pump
13.73 (140, 1991)
0.09 rad (5)
21.8
Diesel fuel oil No.2-D
above CF grade
769 539 803
(30.28 21.22 31.61)
283 (624)
Cell starter (with air heater)
12 V, 3.0 kW
12 V, 540 W
12 V, 88 AH
ENGLISH
SPECIFICATIONS
56
WIRING DIAGRAMS
WIRING DIAGRAMS
ENGLISH
WIRING DIAGRAMS
57
ENGLISH
58
WIRING DIAGRAMS
ENGLISH
WIRING DIAGRAMS
59
ENGLISH
60
WIRING DIAGRAMS
ENGLISH
WIRING DIAGRAMS
61
ENGLISH
62
WIRING DIAGRAMS
ENGLISH
Solenoid
Starter
12V3.2kW
Alternator
Battery
12V
Oil switch
Thermo-switch
Recommended P/N
33780-75551
Accel
Idle
= Optional
Glow lamp
12V1.7W
~3.4W
Lamp timer
(Glow lamp)
Charge lamp
12V1.7W
~3.4W
Fuse
(10A or less)
Oil lamp
12V1.7W
~3.4W
ENGLISH
Water temp
warning lamp
12V1.7W
~3.4W
Key switch
Position
WIRING DIAGRAMS
63