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ABSTRACT:
The paper presents the main details and results of the new module recently
incorporated in a numerical ship manoeuvring simulator to deal with ships having
azimuthal propulsion units. The complex problem of the hydrodynamic forces acting
on an azimuthal thruster in oblique flow has been modelled with a practical effect
decomposition approach: the propeller forces and torque in inclined flow, the
hydrodynamic forces on the strut and nacelle and the interaction effect of the
pulling propeller slip-stream on strut hydrodynamic behaviour. The new modules of
the simulator are also discussed in view of their numerical implementation into an
modern simulation environment.
The simulator is applied to an existing a ro-ro passenger ferry with twin
conventional shaft lines and propellers, whose main propulsion has been ideally
converted into one using two azimuthal thrusters of about 11 MW each: a typical
contemporary design case. The simulated ship performance in terms of standard
manoeuvres, i.e. turning circles and zig zag, are compared with the full scale
results of the original ship having a conventional shaft line arrangement and rudder
layout. Interesting conclusions are drawn at the end from the comparison of the
results obtained by the simulation and those known for the existing ship at full
scale.
1 INTRODUCTION
The simulation of ships with azimuthal propulsion units is a very actual and
challenging task. In fact, while several azimuthal propulsion units have been
installed in different commercial and cruise ships since many years by now, it is
still difficult for a naval architect to find even a simplified prediction method to
evaluate the manoeuvring performance of a ship with such thrusters. The
reason of this lack of studies is not known and, perhaps, is hidden under the
initially limited number of applications of these type of propulsion, mainly
confined to specialised ships types, such as working boats, tugs, small ferries,
etc. Under the term azimuthal propulsion unit it is intended to comprise any
type of mechanical rudder-propellers, usually able to deliver power up to 5-6
MW or the larger electrical or hybrid mechanical-electrical POD units which can
reach input power of 20 MW and more. In spite of the particular design of each
different concept, the common characteristics of these modern propulsion
systems is that they are able to direct the propeller thrust in the complete 360
range on a horizontal (or sub-horizontal) plane, by rotating the propeller and
thruster body around a (sub-) vertical axis.
Nowadays, the world wide diffusion of azimuthal propulsion devices has very
much increased and with them the interest on their performance especially for
application for the main propulsion into larger ships, having bigger installed
power. Various research institutions worldwide, then, have started to develop
simplified theoretical models to simulate the hydrodynamic actions of these type
of propulsion devices or are actually studying the details of some specific
hydrodynamic problem. It is true, in fact, that many ship manoeuvring simulators
around the world can nowadays consider ships with azimuthal propulsion units,
but very seldom the theoretical/mathematical models have been released in the
open literature.
In this context, it was decided to extend the ship manoeuvring simulator
developed at the University of Genova, to consider this new interesting and
modern propulsion typology. The simulator was initially developed as an add-on
module of the DINAV ship propulsion system simulator [1], with the aim to study
the transients of the main diesel engines due to ship evolutions. After some
successful applications [1] of the complete dynamic simulator, the ship
manoeuvring module was evolved in such a way to be independently used as a
stand alone tool for preliminary or final design evaluation, just for manoeuvring
simulation with a less sophisticated engine simulation module. The correlation
with available full scale tests on contemporary commercial and navy ships is in
general very satisfactory [2]. So the manoeuvring simulator was further
extended in order to use the most recent formulations for the calculation of the
hull hydrodynamic derivatives with any combinations of conventional shaft line
arrangements with FP or CP propeller and rudders type [3].
The implementation of the numerical simulator is done in MATLABSIMULINK environment, a state of the art standard for the simulation of
dynamic systems, which permits a number of conceptual and structural
advantages in the writing of the code, against other less dedicated
environments.
CONVENTIONAL PROPULSION
------------------------------------------------------AZIMUTHAL PROPULSION
Figure 1 High level functional diagram of the Conventional Ship Manoeuvring Simulator
(above) and the its variation in case of Electrical Azimuthal Propulsion Units (below).
m u vr xG r 2 = X
m ( v ur + xG r ) = Y
I r + mx ( v + r u ) = N
G
z
(1)
time, so u for instance is the surge acceleration. The forces and moment acting
on the ship can be approximately defined as a linear superposition of various
components, i.e.:
X = X H + X HA + X P + X R + X W
Y = YH + YHA + YP + YR + YW
N = N + N + N + N + N
H
HA
P
R
W
(2)
where the subscripts indicate the portion of the origin of such forces or moment.
So the H stays for hull, HA for hull appendages, P for propellers, R for rudders
(or thruster body, in case of azimuthal propulsors), W for wind and/or waves
and other external forces (towing forces, etc.).
Following the usual development, the hydrodynamic forces acting on the
underwater ship hull are though as dependent only on the instantaneous speed
and acceleration components of the ship motion and are expanded in a Talylor
series around an initial condition (usually the steady rectilinear ship motion).
Under this assumption, indicating with subscripts the partial derivative of the
forces or moment with respect to the indicated ship motion variable, the
following standard expression is used in the simulator for describing the
hydrodynamic forces acting on the hull:
X = X u R (u ) + ( X Y )vr Y rr
u
vr
v
r
H
YH = Yv v + Yr r + Yv v + Yuv uv + Yur ur + Yv v v v + Yr r r r + Yv r v r
(3)
In which the hull resistance component R(u) is evaluated, when better data
are not available, with the Holtrop method. The hull hydrodynamic derivatives
which appears in (3) are usually evaluated using Clarke formulae for the linear
and added mass terms and Inoue formulae for the dissipative terms, as detailed
in [3], on the base of the main hull dimensional ratio and block coefficient. In
case these derivatives are known from model tests or identification procedures,
they can be directly given as input to the program, up to the fifth order.
In case of conventional propulsion system configuration, the other force
contributions, such as those of the FP or CP propeller and plain, horn or flapped
rudders and of the different appendages, are estimated in the simulator with a
different approaches better described in [3].
In case of azimuthal propulsion system, the forces developed by the thrusters
are modelled by a new method which is specifically described in the next two
sub-paragraphs, in the most common case of a pod with pulling propeller.
The simplification adopted, in this case, is to isolate the problem of the
forward propeller working in an oblique flow from that of the aft strut and nacelle
working in the propeller slip stream.
A simplified one way interaction effect of propeller flow on the strut and
nacelle hydrodynamic forces is considered as described in the following. No
other interaction effect, such as for instance the influence of the aft thruster
body on the propeller hydrodynamics, is considered in the present method.
Tp
TTOT
Lp
v-KrrXp
VE
u (1u w)
Figure 3 Forces diagram for a pulling propeller of an azimuthal thrusters rotated with a rudder
angle and subjected to inflow speed VE induced by ship motions
the incoming flow VE on the propeller, allows for the ship advance sway and
yaw speeds, as well as for the effective wake fraction (1-w) and is expressed
by the following relation:
VE =
[u (1 w) ] + [v K
2
r xP ]
(3)
This incoming flow is thought as uniform onto the propeller disk and is
inclined of an angle with respect to the ship longitudinal axis. The effective
oblique angle E of the incoming flow onto the propeller, rotated by the
azimuthal angle , is then found by:
E = ,
= atan (v K r r x P u (1 w) )
(4)
In both (2) and (3), a correction coefficient Kr can be adopted to reduce the
effect of yaw rate onset flow on the propeller and the hull longitudinal wake
fraction (1-w) can be expressed as a function of the ship instantaneous yaw
angle , typically through a cosine function.
Due to the fin effect of the propeller working in this oblique flow, the total
produced thrust is, in general, not aligned with the incoming flow, but rotated by
an angle measured from the geometric thruster azimuthal angle . The
deviation angle of the thrust is known when its longitudinal and lateral
components are known as a function of the propeller working conditions, i.e.:
= atan(K L K T )
(5)
Figure 4 Deflection angle of the thrust with respect to the Wageningen propeller axis, as a
function of the inflow relative angle of attack E, for different advance coefficient J.
An example of the behaviour of this angle is derived from the results of the
systematic model tests in [7] and presented in Figure 4, in the case of the
Wageningen propeller B-4-55 with P/D=1.2. For the interpretation of the graph,
the advance coefficient as a function of the magnitude of the incoming flow
speed as J = Va nD , so does not depend on the azimuthal propeller angle
relative to the flow E. From Figure 4 it can be noted that he thrust deflection
angle depends very much on advance coefficient and has an sinusoidal like
behaviour with respect to the inflow angle of attack to the propeller. The
oscillations noted for J=0 evidence the systematic error which affects the
experimental results, most probably induced by the interaction effects between
the propeller and the carrying arm used for the tests, not correctly depurated.
The propeller developed forces thus derived can be finally project on the ship
longitudinal and transversal direction to be added in the external force
calculation (2) and used in the general equation of motions (1), according the
following expression:
X P = TP cos LP sin
YP = TP sin + LP cos
(6)
For the shaft line dynamics the information about the torque requested by the
propeller in the resulting inclined flow is derived from the torque coefficient KQ
derived by interpolation of the mentioned model tests results.
3.2 Forces on the thruster body
For the thruster configuration considered in this study, i.e. with single pulling
propeller, the inflow to the thruster body is largely conditioned by the the
propeller slipstream. Following a similar approach as that proposed Woodward
in [6], which seems to give satisfactory results [5], the rotational speed induced
by the propeller in its wake is neglected, while it is considered the acceleration
induced by the delivered thrust.
+
VS
VE
aVE
X
D
VS
TTOT
Y
Figure 5 Kinematics scheme used for the calculation of the inflow velocity to a thruster body
(left) and definition of the direction of the developed hydrodynamic forces (right).
(7)
The flow is diverted of an angle with respect to the inflow speed VE defined
in (3), which is calculated with the following formula:
aVE sin ( + E )
VE + aVE cos( + E )
= arctan
(8)
a = KM
( 1+ C
(9)
CT =
K T2 + K L2
P
P
1
J2
(10)
Once the equivalent uniform incident speed on the thruster body Vs is known
in intensity and direction, the assembly of strut and nacelle is assimilated to an
equivalent lifting surface. As per Figure 6, the equivalent lifting surface has the
same root chord of the propulsor strut, a tip chord approximately equal to the
nacelle length and a span measured from the shaft axis to the strut root profile.
The empirical formulae of Whicker & Felner, developed for trapezoidal rudders
having four digit symmetrical profile with low aspect ratios and moderate sweep
angles, are used to evaluate the lift and drag coefficients of this equivalent lifting
body in the , namely:
C L
=
0.9 2
2
57.3cos
+
4
+
1
.
8
cos 4
, C L ( ) =
C L
+ C D0 sin 2 cos
(11)
C L2
C D ( ) = C D0 +
e
(12a)
C D ( ) = 0.9 C DC sin
(12b)
=k
Sm
+
Cm
A1
R
A2
Cm
(13)
The effective aspect ratio takes into account of the boundary effect induced
by the hull through the correction coefficient k (k=2 for thruster without gap
between the hull surface and strut) and of the boundary effect induced by the
nacelle which acts almost like an end plate, actually increasing the strut
effective aspect ratio. In (13) R is the nacelle radius, A1 and A2 are the two
planar areas highlighted in Figure 6; Sm and Cm are respectively the mean span
and the mean geometric chord of the lifting surface. It is suggested to measure
the mean span Sm from the axis of the nacelle to the strut root profile.
Figure 6 Geometric variables used for the calculation of strut and nacelle forces
In (12b) the cross flow drag coefficient CDc is estimated case by case from
experience. In this study has been assumed equal to 1.4. After the initial
growing trend defined by (11), the lift coefficient vs. angle of attack curve is
interrupted at the stall angle and from that point brought to zero. An example of
calculated lift and drag coefficient as a function of the angle of attack is
presented in Figure 7.
1.5
CL, CD _
1.0
CD
CL nonlin
0.5
0.0
0
-0.5
30
60
90
120
150
180
a.o.a [deg]
-1.0
Figure 7 Estimated lift and drag coefficient for an Azimuthal thruster body as a function of the
angle of attack of the relative inflow.
Once the hydrodynamic force coefficient are known at all incident angles, the
lift and drag forces developed by each thruster body are calculated with the
following formulations:
2
L = C L ( E ) 2 Cm S m VS
D = C ( ) 1 C S V 2
D
E
m m S
(14)
and these forces oriented according to the relative inflow speed to the
thruster are projected onto the ship fixed longitudinal an transversal axes to
finally obtain force and moments in this non-inertial reference frame:
X R = L sin ( + ) D cos( + )
YR = L cos ( + ) D sin ( + )
(15)
4 NUMERICAL IMPLEMENTATION
The non linear differential system of equations (1) can be integrated after
some mathematical manipulation. First (1) is rewritten isolating on the left hand
side the terms in phase with motion accelerations:
*
m 22 v + m 23 r = Y mur = f Y (u, v, r , , n,...)
*
m32 v + m33 r = N mxG ur = f N (u , v, r , , n,...)
(16)
in which the generalized mass and inertia terms are defined as follows:
m11 = m X u
m22 = m Yv
m23 = mxG Yr
m32 = mxG N v
m33 = I z N r
(17)
The terms appearing on the right hand side of (16) do not depend on the
acceleration variable, in general depending all the other free variables, such as
ship motion instantaneous velocities u,v,r, propeller rotational speed n, thruster
azimuthal angle . To simplify the writing, the right hand side terms of (16) are
named fX, fY, fZ, for the surge, sway and yaw equations respectively.
A further linear combination of the second and third equations in (16) permits
to obtain the following equivalent differential system of equations, in which the
three ship motions accelerations have been isolated on the left hand side of the
relative dynamic equilibrium equation.
u = f X / m11
(18)
A similar analysis can be made on the block diagram of Figure 10 for the
thruster body. It is interesting to note that the calculation of the hydrodynamic
forces is split in two parts: a portion of the thruster housing that is influenced by
the wake of the propeller and the other which is not influenced by the
accelerated and deflected slipstream of the propeller.
Traiettoria Nave
u, v , r [m/s rad/s]
Traiettoria Nave
u, v , r
Out-psi
Velocit Istantanea
In-u,v,r
1/s
Integra udot
Out-u,v ,r
Out - V
In-u,v ,r
Out-du',dv ',dr'
u, v , r
1/s
em
Integra vdot
Velocit Istantanea
1/s
Integra rdot
In1
In-u',v ',r'
Out-FXh,FYh,Nh
V [m/s]
FXh, FYh, Nh
In - V
f(u)
udot
FXtot,FYtot,Ntot
v dot
FXtot,FYtot,Ntot,V
V [m/s]
psi
f(u)
rdot
In1
u, v , r [m/s rad/s]
Gain1
In-a, omega, VE
Out-XRp,YRp
In-delta_e, ddelta
f(u)
Gain
Calcolo FXR
Forces PS Strut
XRp,YRp,XRs,YRs [kN]
FXr, Fy r, Nr
f(u)
In-a, omega, VE
V [m/s]
Calcolo FYR
Out-XRp,YRp
In-delta_e, ddelta
In1
f(u)
Calcolo NR
Forces SB Strut1
Out-N
In-Q
Regulator
Helm
Command
Out- a_p, omega_p, VE
In-Np, delta
In-psi
Out-d
a_p, omega_p, VE
Out-delta_p,ddeltap
d [rad]
Out-Tp-Ttp
Timone_EVU
In-u,v ,r
Out-Qp
Tp,Ttp [kN]
Qp [kNm]
PS POD
f(u)
Calcolo FXp
Tp,Ttp,Ts,Tts [kN]
Tp,Ttp,Ts,Tts, V
V [m/s]
f(u)
FXp, FYp, Np
Calcolo FYp
f(u)
Out-delta_p,ddeltap
Calcolo Np
Out-Tp-Ttp
In-u,v ,r
Out-Qp
PS POD1
n0
Out-N
n0 [Hz]
Nota:
Tt: spinta trasv . eliche con v erso positiv o esterno nav e;
Yp: distanza centro disco elica-piano simmetria nav e;
Xp: distanza centro disco eliche-origine assi nav e
In-Q
Regulator1
Figure 8 High level diagram of the devised Simulink model for the simulation of a ship with
twin azimuthal thrusters
Figure 9 Functional block diagram used to simulate delivered thrust and requested torque by
the azimuthal thrusters propeller during ship manoeuvres
Figure 10 Functional block diagram used to simulate hydrodynamic forces of the thrusters
body (strut and nacelle) during ship manoeuvres.
Figure 11 Longitudinal view of the Ro-Pax ship assumed as test case. Top: original propulsion
system with twin CP propellers. Bottom: simulated alternative with 2 podded propulsors.
In general, from the comparison of results, the ship with azimuthal propulsion
units appears to have more initial steering capacity (she is more reactive to
thrusters rotation) than the existing ship, with conventional shaft lines and
rudders. This is, in fact, demonstrated by the smaller overshooting time and
angle obtained during the simulated Z manoeuvre with respect to original
configuration as well as by the lower advance and transfer distances obtained
at the initial phase of the turning circle.
At the same time, the ship with podded propulsion seems to be more
directionally stable than the original. This can be argued from the comparison of
the overshoot angles which do not increase from the first to the third
manoeuvres for the ship with pods, while the original ship registered a
considerable increase. In addition also the final diameter is higher for the ship
with pods.
Table 1 Synthesis of the results of turning circle and Z manoeuvres for the original ship with
conventional shaft lines arrangement and simulations for the same ship with podded propulsion
Manoeuvre
Initial Speed
Helm
Advance
Transfer
Tactical Diam.
Final Diam.
[knots]
[deg]
[m]
[m]
[m]
[m]
Turning Circ.
21.6
35 sb
453
118
303
243
Turning Circ.
21.6
35 ps
434
145
334
265
Simulated
21.6
35
280
200
350
290
Manovra
Initial Speed
Helm
Mean
Period
Angle / Time
1 Overshoot
Angle / Time
2 Overshoot
Angle / Time
3 Overshoot
[s]
[deg] - [s]
[deg] - [s]
[deg] - [s]
Zig-Zag 10-10
[nodi]
21.6
10 ps
132
14.5 20.0
16.0 20.0
24.8 28.0
Simulated
21.6
10
75
4.0 9.0
4.5 9.0
4.8 9.0
Figure 12 Simulated trajectory of the ship during turning circle evolution, with initial speed
21.6 knots. And rudder angle 35 degrees.
a)
b)
Figure 13 Longitudinal and lateral force components developed by the thrusters bodies (a)
and azimuthal propellers (b), during the ship turning circle manoeuvre of Figure 4.
Overshoot time
Overshoot angle
7 AKNOWLEDGEMENTS
A truthful thank to Mr. Stefan Kaul of Schottel, for his kind availability in
supporting this independent research by releasing data about azimuthal
propeller tests in oblique inflow. Without his precious contribution this work
would not be possible.
REFERENCES
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System Behaviour during Ship Standard Manoeuvres, Proc. of Int. Conf. on
Practical Design of Ships and Offshore Structures PRADS 2001, Sept. 2001,
Shanghai, Elservier ed., Vol. I, pp.657-663.
[2] BENVENUTO G., BRIZZOLARA S., CARRERA G. (2003) Ship Propulsion Numerical
Simulator: Validation of the manoeuvrability Module, Proc. of NAV 2003, Int.
Conf. on ships and shipping research, June 2003, Palermo (IT).
[3] BRIZZOLARA S. (2003) La Simulazione di Manovra delle Navi di Superficie: Cenni
Teorici ed Esempi di Applicazione del Simulatore DINAV , Proc. of MIMOS 2003,
III Italian Scientific Conference on Simulation, Nov. 2003, Torino (IT), (in Italian).
[4] CASSELLA P. (1971) On the propeller in yaw: a comparison between some results
obtained with the equivalent section theory and the experiments, Tecnica Italiana,.
201, August 1971, (in Italian).
[5] WOODWARD M. D., ATLAR M., CLARKE D. (2005) Comparison of Stopping modes
for Pod-driven Ships by Simulation Based on Model Testing , Proc. of IMECHE,
Engineering for the Marine Environment, Vol. 129, Part M.
[6] WOODWARD M. D., CLARKE D., ATLAR M. (2003) On the Manoeuvring
Predictions of Pod Driven Ships, Proc. of Marine Simulation and Ship
Manoeuvrability, MARSIM 2003, Vol. 2, paper 7.
[7] KAUL S. (2004) Regressionsanalyse fr die Berechnung auf Basis von
Polynomkoeffizienten, daten aus VBD-Bericht Nr. 707 vom 1974, from
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