SCORPIO REFRESH LHD m-HAWK MIGRATION ELECTRICAL SERVICE MANUAL

REVISION-0

DATE: 31-10-2009

CONTROLLERS / FUSE / RELAY BOX LOCATIONS - SCORPIO EXPORT-Mhawk

FUSES & RELAY BOXES
1
2
3
4
5

ECUs

ENGINE COMPARTMENT FUSE BOX

MAIN FUSE/RELAY BOX
AUX FUSE/RELAY BOX
HAZARD CONTROLLER
ENGINE CONTROLLER

6
7
8
9
10

TIMMER RELAY
CENTRAL DOOR LOCKING
STARTER RELAY
IMMOBILISER CONTROL UNIT
MIL UNIT

6 12
15 14
A
3
F

13
10
11
7

8
EF

9
M
2
F
4

ECUs & RELAYS

11 DMD UNIT
12 WIPER RELAY
13 4WD ECU
14 BLOWER RELAY
15 DEMISTER RELAY

MF

MAIN FUSE / RELAY BOX-SCORPIO EXPORT Mhawk E IV

LOCATION BELOW STEERING WHEEL
MAIN FUSE / RELAY BOX - FUSES / CIRCUITS / RATINGS-SCORPIO EXPORT mHawk E IV
FUSE
No

FUSE
RATING

COLOUR

20A

YELLOW

10A

RED

20A

YELLOW

30A

GREEN

5A

ORANGE

10A

RED

5A

ORANGE

15A

BLUE

CIRCUIT

FUSE
No

FUSE
RATING

COLOUR

CIRCUIT

4WD ECU (Not used)

12

15A

BLUE

FRONT WIPER MOTOR

INTERIOR LAMP

13

15A

BLUE

AC

FUEL LID / DRIVER POWER WINDOW

14

15A

BLUE

CONDENSER FAN

15

5A

ORANGE

TPMS BATTERY (Not Used)

16

15A

BLUE

PARK LAMP / REAR FOG LAMP

17

20A

YELLOW

DIAGNOSTICS/ ICU

18

10A

RED

REAR DE-FOGGER

19

5A

ORANGE

ABS IGN.
AIRBAG IGN.

ACC SUPPLY
ORVM
AUTO TRANSMISSION (Not Used)
ECU K-28
TURN / REV.

5A

ORANGE

CENTRAL DOOR LOCKING (CDL-2)

20

5A

ORANGE

10

20A

YELLOW

CENTRAL DOOR LOCKING (CDL-1)

21

40A

GREEN

POWER WINDOW

11

10A

RED

REAR WIPER

22

40A

GREEN

A/C BLOWER

23

10A

RED

AUDIO KEY IN

20A
1

10A
2

20A
3

30A
4

5A
5

10A
6

5A
7

15A
8

5A
9

20A
10

FUEL LID
OPENER
RELAY

20 A
40A
21

40A
22

FUSE PULLER

(BLACK)

5A
23

AC COMP
RELAY

20 A
5A
20

5A
19

10A
18

20A
17

15A
16

5A
15

15A
14

15A
13

15A
12

10A
11

(YELLOW)

AF

AUX. FUSE / RELAY BOX-SCORPIO EXPORT Mhawk E IV

LOCATION

MAIN
RELAY
CRDe

BEHIND GLOVE BOX/BLOWER MOTOR

DEMISTER
TIMER RELAY

30 A
10A
1
15A
2

WIPER
INTERMITTENT
RELAY

BLOWER
RELAY

CONDENSOR
FAN
RELAY

40 A

40 A

15A
3
15A
4
10A
5
10A
6

AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

FUSE No
1
2
3
4
5
6

FUSE RATING

COLOUR

CIRCUIT

10A

RED

CRDe ECU SUPPLY- K01

15A

RED

15A

BLUE

15A

BLUE

CLUSTER LAMPS
CRDe ECU SUPPLY - K05
EGR / BRAKE SWITCH

10A

BLUE

COPRESSOR RELAY/ AC ON RELAY

10A

RED

HFM SENSOR

EF

ENGINE COMPARTMENT FUSE / RELAY BOX- SCORPIO EXPORT- Mhawk E IV

LOCATION FRONT LEFT FENDER

60A
2

60A
1

60A
3

30A
4

100A
12

15A
7

15A
8

15A
9

15A
10

HEAD LAMP
HIGH BEAM
RELAY

HORN
RELAY

20 A

20 A

HEAD LAMP
LOW BEAM
RELAY

FRONT FOG
LAMP
RELAY

20 A

11

20 A

ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

FUSE
No

FUSE RATING

COLOUR

CIRCUIT

FUSE
No

FUSE RATING

COLOUR

CIRCUIT

60A

YELLOW

MAXI FUSE 1

15A

BLUE

FRONT FOG

60A

YELLOW

MAXI FUSE 2

15A

BLUE

HEADLAMP - HIGH

60A

YELLOW

GLOW PLUG / ABS

15A

BLUE

HEADLAMP - LOW

30A

PINK

CRDe ECU SUPPLY

10

15A

BLUE

HORN/HAZARD

100A

BLUE

CHARGING SYSTEM

11

12

WIRING HARNESS LAYOUT- SCORPIO EXPORT Mhawk

HARNESS
No
1
2
3
4
5
6
7
8
9
10
11
12
13

DESCRIPTION
INSTRUMENT PANEL (IP)
ENGINE ROOM
ENGINE
FLOOR
DOOR - FRONT RIGHT
DOOR - FRONT LEFT
DOOR - REAR RIGHT
DOOR - REAR LEFT
DOOR - BACK DOOR
ROOF
CENTRAL CONSOLE
CARGO ( FOR SC/DC )
4WD CONTROLLER(OPTIONAL)

4
13

10
11
9

12

GROUND LOCATION CHART

GROUND No

LOCATION

E0

CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER
RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP RELAY,
IMMOBILIZER CONTROL UNIT

ON BATTERY NEGATIVE POST

E1

BATTERY NEGATIVE TERMINAL TO BODY & ABS

FRONT WHEEL HOUSE PANEL RIGHT

E2

AUDIO EARTH

A-PILLAR LEFT

E3

TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT, FRONT

WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH, SIREN

FRONT WHEEL HOUSE PANEL LEFT

E4

FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT ,
HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP LEFT, FLWI

FRONT WHEEL HOUSE PANEL RIGHT

E5

CIGAR LIGHTER, DEMISTER RELAY, DLC,WIPER RELAY, FOG LAMP

RELAY,BLOWER RELAY, CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR,
A-PILLAR LEFT
ILLUMINATION, HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION SWITCH,
VMS RESET SWITCH, HEAD LAMP LEVELLING SWITCH,

E6

DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL LAMP RIGHT, CHSML,
STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN REAR D- PILLAR LEFT
LEFT/RIGHT

E7

HVAC

A-PILLAR RIGHT

E8

CRDe ECU,

A-PILLAR RIGHT

E9

DRIVER DOOR LOCK, FOLLOW ME HOME CONTROLLER,POWER WINDOW,

SECURITY SYSTEM, CENTRAL DOOR LOCKING, SEAT BELT SWITCH, MIL UNIT,
TANK UNIT, DMD UNIT, ROOF LAMP

BELOW CENTRE CONSOLE

BATTERY NEGATIVE TERMINAL TO ENGINE

STARTER MOTOR TOP BOLT

E10

E0

E7,E8

E1

E4

E10
E9
E3
E6
E2,E5

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

SYMBOL
YR

EXPLANATION
WIRE WITH COLOUR OF WIRE

Y-R

Y- BASE COLOUR ; R - TRACER COLOUR

(Refer colour chart for colour codes)

WIRES - NOT JOINED

WIRES - JOINED

SHILEDED WIRE

TWISTED WIRE

>>

CONNECTOR

IC12/17

IC12 - CONNECTOR NO
17 - PIN NO IN CONNECTOR 12

EARTH / GROUND

GROUND ON COMPONENT
POWER SOURCE - BATTERY
POWER SOURCE - DC
POWER SOURCE - AC
10 A

FUSE WITH RATING & DIRECTION OF FLOW

COIL / INDUCTOR

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

SYMBOL

EXPLANATION
RESISTANCE/RESISTOR

VARIABLE RESISTOR/RHEOSTAT

POTENTIOMETER

SWITCH - PUSH TO MAKE

SWITCH - TOGGLE

SWITCH - PUSH TO BREAK

SWITCH - ON/OFF
CAPACITOR
VARIABLE CAPACITOR
LAMP
INDICATOR LAMP

MOTOR

DIODE

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

SYMBOL

EXPLANATION
ZENNER DIODE

LIGHT EMITTING DIODE (LED)

TRANSISTOR (NPN)

TRANSISTOR (PNP)

30
85

30
85

30
85

30
85

3
0
85

8
7
8
6

4-POINT, NO (NORMALLY OPEN) RELAY

8
7
86

4-POINT, NC (NORMALLY CLOSED) RELAY

8
7
86

4-POINT, NO (NORMALLY OPEN) RELAY WITH

DE-SPIKING DIODE

8
7
86

8
7
87
a
86

4-POINT, NC (NORMALLY CLOSED) RELAY

WITH DE-SPIKING DIODE

5 POINT RELAY (CHANGE OVER RELAY)

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM

SYMBOL
30
85

EXPLANATION
8
7
87
a
8
6

5 POINT RELAY (CHANGE OVER RELAY) WITH

DE-SPIKING DIODE

SOLENOID

WIRE COLOUR CODES

WIRE COLOUR

WIRE CODE

B
BL/L
G
Gr
O
P
R
Sb/S
V
W
Y
Br

BLACK
BLUE
GREEN
GRAY
ORANGE
PINK
RED
SKY BLUE
VIOLET
WHITE
YELLOW
BROWN

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS
DESCRIPTION

LOCATION

IC No

PINS

M/F

IP to FLOOR

A-PILLAR
RIGHT

20

IP to FLOOR

A-PILLAR
RIGHT

21

IP to FLOOR

A-PILLAR
RIGHT

34

IP to ENGINE
ROOM

A-PILLAR
RIGHT

20

IP to ENGINE
ROOM

A-PILLAR
RIGHT

5+2

IP to ENGINE
ROOM

A-PILLAR
RIGHT

IP to HVAC

BEHIND
CENTER
BEZEL

5+2

FLOOR to
DRIVER DOOR

A-PILLER
RIGHT

FLOOR to
CODRIVER
DOOR

A-PILLER
LEFT

IP to ENGINE

A-PILLAR
LEFT

10

20

IP to ENGINE

A-PILLAR
LEFT

11

21

CONNECTOR VIEW

DRIVER DOOR
TO ORVM

INSIDE
DOOR

12

16

FLOOR to ROOF
A-PILLAR
WIRING( Only
RIGHT
for SUV)

13

FLOOR to
DRIVER DOOR

A-PILLAR
RIGHT

14

10

FLOOR to REAR B-PILLAR

DOOR RH
RIGHT

15

FLOOR to
TRANSFER
CASE

BELOW
DRIVER
SEAT

16

FLOOR to
CONSOLE

BELOW
CONSOLE

17

12+2

FLOOR to CODRIVER

A-PILLAR
LEFT

18

FLOOR to BACK D-PILLAR

DOOR (SUV)
RIGHT

19

13

FLOOR to BACK D-PILLAR

DOOR
RIGHT

20

FLOOR to
CHASIS( Only
for SUV)

21

FLOOR to REAR B-PILLAR

DOOR LH
LEFT

22

ROOF to HM
STOP LAMP

REAR ROOF
PANEL

23

ABS to Rear
sensor pig tail

Near to FUEL
TANK

24

NEAR FUEL
TANK

ENGINE ROOM
to ABS

WHEEL
HOUSE
PANEL -LEFT

25

ABS to Engine

WHEEL
HOUSE
PANEL RIGHT

26

clockspring to
steering
switches

Steering
wheel

27

FLOOR to Park
sensor

D-PILLAR
LEFT

28

13

CHASIS to
CARGO(ONLY
FOR SC/DC)

AT TAIL
LAMP LEFT

29

FLOOR to
CHASIS( Only
for SC/DC)

BELLOW
FLOOR

30

12

31

14

FLOOR TO
A-PILLAR
ROOF WIRING
RIGHT
(Only for SC/DC)

IP to AIRBAG

BELLOW
CENTER
BEZEL

32

IC AIRBAG IP
TO FLOOR

BELLOW
CONSOLE

33

34

35

FUEL
METERING
PIGTAIL
AUDIO
CONTROL

BEHIND
AUDIO