DIVISION

McNally Bharat

TITLE

ENGINEERING COMPANY LIMITED

4 Mangoe Lane,
PROJ ECTS DIVISION KOLKATA 700 001
THIS DOCUMENT IF MBES PROPERTY AND MUST NOT BE USED
EXCEPT IN CONNECTION WITH MBES WORK. REPRODUCTION, USE
OR DISCLOSURE OF THE CONTENTS OF THIS DOCUMENT TO THIRD
PARTY/IES WITHOUT EXPRESS/WRITTEN PERMISSION OF MBE IS
STRICTLY PROHIBITTED.

SO NO.

06940

REVISION
NO.

PREPARED

s.pal

DL & LL. CALCULATION OF JNT-2

LIGNITE HANDLING SYSTEM

PROJECT
(PKG-RA-2)
DOCUMEN
T NO.

APPROVED

02-P011-DC-05-014

DATE

19.06.07

Base Plate
Base plate for Colm MKD:- TR-1
Colm. Memb. Size :- Built up I-600 (Wb 536x12 2nos Fl 250x32)
Max. Compression =
50.31 T
Try Size Base Plate
650
mm x
400
mm
Bearing pressure(Bp)=
19.35 Kg/cm2
Grade of conc. For fdn. =
M25
50 kg/sq.cm
Permissible stress in compression =

>

19.35 kg/sq.cm

O.K
t3

c1

10 mm

d1
30 HD BOLTS
4 nos
a1

###

### ###

t1

10 mm
t2

10 mm

200
MBE:IN PUT LOWER LIMIT
MBE:IN PUT HIGHER
650LIMIT

Here
c1
=

90

mm

d1

220

mm

a1

200

mm

a1/d1

a1/d1
0.5
3

0.909

9
1

0.6

0.7

0.8

0.9

1.2

1.4

0.060 0.074 0.088 0.097 0.107 0.112 0.120 0.126 0.132 0.133

0.133
0.112

3 =

Required thickness(t) =

783.675
(6M1/1650)^0.5
1046.689875
(6M2/1650)^0.5

kg-cm/unit width
= 1.6881135 cm
kg-cm/unit width

###

Required thickness(t) =
For panel - 2
M2 = Bp*d12 =

= 1.9509344 cm

Design for tension :Calculated tension =

Provided
4 nos 30 HD BOLTS
Bolt Value in tension per Bolt =
8.4 T
Total allowable Tension =
33.6
T
>

26

26

###

0.11176
Check for Thickness
For panel - 1
M1 = (Bp*c1^2)/2

2.1

T Calculated tension

100

100

DIVISION
McNally Bharat

ENGINEERING COMPANY LIMITED

TITLE

DL & LL. CALCULATION OF JNT-2

4 Mangoe Lane,
PROJ ECTS DIVISION KOLKATA 700 001
THIS DOCUMENT IF MBES PROPERTY AND MUST NOT BE USED
EXCEPT IN CONNECTION WITH MBES WORK. REPRODUCTION, USE
OR DISCLOSURE OF THE CONTENTS OF THIS DOCUMENT TO THIRD
PARTY/IES WITHOUT EXPRESS/WRITTEN PERMISSION OF MBE IS
STRICTLY PROHIBITTED.

LIGNITE HANDLING SYSTEM

PROJECT
(PKG-RA-2)
DOCUMEN
T NO.

06940

REVISION
NO.

PREPARED

s.pal

APPROVED

02-P011-DC-05-014

Now calculated Bolt tension per Bolt =

6.5 T
Moments For tension (M t) =
23.8333333333 T-cm

SO NO.

DATE

19.06.07

216.66667

Effective width (b1) =

20 cm
Hence thickness (t) = (6Mt*1000/1650*b1)^0.5= 2.08167 cm
Now provided Base plate thickness =
Design for stiffner t1=

25

mm

OK

Moment = M1*(width of base plate)

=
Using thickness =
10 mm
Depth =
10.6766 cm

31347

kg-cm

Moment = M2*d1
=
Using thickness =
10 mm
Depth =
9.15069 cm

23027.17725

kg-cm

Moment = M2*(c1+d1/2)
=
Using thickness =
10 mm
Depth =
8.72484 cm

20933.7975

kg-cm

Design for stiffner t2 =

Design for stiffner t3 =

at

Design for Shear :Calculated Shear(S) =

6
T
* considering =0.3
Effective Shear =
6
T
Considering depth of Shear key(d) =
150 mm
Considering width of Shear key (b) =
250 mm
So that bearing pressure =
16
< 50 kg/cm2
at

Now bending moment (M) =

330000
kg-cm
Required (Z) = (M/1650) =
200
cm3
Using thickness (at) =
20 mm
hence Ixx =
2620.8333333333 cm4
Z = 209.66667
>
200 cm3 Required Z
Bending Stress bc,cal =
1573.9269 kg/cm2
Area(A) = 2*b*at =
100
cm2
Now shear Stress v= (T/A) =
60
kg/cm2

= 1575.0701

Vertical load (p)=

Shear(s) =

50 mm
0.9fy =

<
Design for welding :-

1000 kg/cm2

50.31
T

2250 kg/cm2
T

16
kg/cm2

mm

<

###

so Combind Stress = ( bc,cal )2+( av)2

250

DIVISION
TITLE

DL & LL. CALCULATION OF JNT-2

4 Mangoe Lane,
PROJ ECTS DIVISION KOLKATA 700 001
THIS DOCUMENT IF MBES PROPERTY AND MUST NOT BE USED
EXCEPT IN CONNECTION WITH MBES WORK. REPRODUCTION, USE
OR DISCLOSURE OF THE CONTENTS OF THIS DOCUMENT TO THIRD
PARTY/IES WITHOUT EXPRESS/WRITTEN PERMISSION OF MBE IS
STRICTLY PROHIBITTED.

LIGNITE HANDLING SYSTEM

PROJECT
(PKG-RA-2)
DOCUMEN
T NO.

02-P011-DC-05-014

Provided weld thickness (w)=

8 mm
Welding length ( 4*b)=
100 cm
ac,cal = (p/(L*w*0.707)
= 0.8894979 kg/cm2
shear, cal = (s/(L*w*0.707) =
Combind stress =

ac,cal

106.082 kg/cm2
+ 3*shear, cal2)0.5
= 183.7416305 kg/cm2
< allowable stress 1100 kg/cm2

SO NO.

06940

REVISION
NO.

PREPARED

s.pal

APPROVED
DATE

19.06.07

###

McNally Bharat

ENGINEERING COMPANY LIMITED

06940
1
s.pal
19.06.07

06940
1
s.pal

###

19.06.07

mm

06940
1
s.pal
19.06.07

DIVISION
DESIGN OF BASE PLATE
Colm. Memb. Size :- Box MC200
FOR MAX Base Pressure
Max. Compression =
15.66 T 1410 113 DL+LL+ MATL. LOAD+SL ZMax Moment - X =
4.92 TM
Max Moment - Z =
0.00 TM
Try Size Base Plate
46
cm x
27
cm
Base Area =
1242
Zxx =
9522
Zzz =
5589
Bearing pressure(Bp)= 64.26 Kg/cm
Grade of conc. For fdn. =
M30
Permissible stress in compression 106 Kg/cm kg/sq.cm > 64.26 kg/sq.cm
c

O.K
36 F HD BOLTS
4 nos

a
b

t2 10 mm

###

2
t1 10 mm
ISMC200

340
460

Here
c
=
d
=

120
95

mm
mm

a
=
60 mm
b
=
110 mm
For Panel-1
a/d
=
0.632
a3 = 0.0784
For Panel-2
c/b =
1.091

a1/d1
0.5 0.6 0.7 0.8 0.9 1

1.2 1.4 2
2.1
a3 ######################## ### 0.133

0.6
0.7

0.074
0.088
.

1
1.2

0.112
0.12

a3 = 0.1156
Allowable
Allowable
Allowable
Allowable
Allowable
Allowable

compression for M30 (for DL+LL) = 80 Kg/cm

bearing at Base plate (for DL+LL) =
###
compression for M30 (wind/Seismic) 80 x 1.33 = 106 Kg/cm
bearing at Base plate (wind/Seismic1850 x 1.33 =
###
tension in HD bolt (wind/seismic), Pt
1200 x 1.25 =
###
shear in HD bolt (wind/seismic), Ps 800 x 1.25 =
###

Check for Thickness

For panel - 1
M2 = a 3*Bp*d2 =

454.80015
kg-cm/unit width
Required thickness(t) =(6M2/2460)^0.5= 1.053218 cm
For panel - 2
M2 = a 3*Bp*b2 =
899.12592
kg-cm/unit width
Required thickness(t) =(6M2/2460)^0.5= 1.480875 cm
CHECK FOR BASE PLATE THICKNESS FOR BOLT TENSION:

60

60

Tension per Bolt

Moment due to tension ,Mt
Effective width, b
Thickness required

= 7.18 T
= 43080 Kg-cm
= 12 cm
= (6Mt/2460*b)^0.5
= 2.96 cm

60

60

Now provided Base plate thickness =

Design for stiffner t1 =

32

mm

Moment =M1*b1
=
101787.84
Using thickness = 10 mm
Required depth of stiffener = d, say
Hence, (6 x 101787.84(/1650 x10/10))
Depth = 19.24 cm
Design for stiffner t2 =

kg-cm

Moment =M2*(c1+d1/2)
= 7617.9025125 kg-cm
Using thickness = 10 mm
Required depth of stiffener = d, say
Hence, (6 x 7617.9025125(/1650 x10/10))
Depth = 5.263 cm
Design for Shear :-1410 136 DL+LL+TL+SL Z+
Fx = 0.16 T
Fz = -2.535 T Fr = [ Fx^2+Fz^2 ]^0.2.54 T
Calculated Shear(S) = 2.54 T
Effective Shear = 2.54 T
Capacity of bolts in lateral shear= 0.4*fy
###
shear force = 0.63 T per Bolt
Shear stress = 62.411 < 1000 Kg/cm2
Hence safe

CRITICAL CASE

Check for Bolt Tension:

Case 1: Tension at one edge, compression at another
L/C : Node:1411 Load:138 DL+LL+TL+SL Z5.74 N/mm
(Tension)

###
340 mm

4.79 N/mm
(Compression)

Total Tension due to upward pressure

= 5.74 x 185.3 x 270 x
= 143617.74 N
= 14.36 T
During uplift, any two bolts will take up the tension.
Hence no. of bolts effective in tension 2
Tension/bolt = 14.36/2 = 7.18 T
Area of bolt = 3.14/4 x 3.6^2 10.179 cm
Effective area of bolt =3.14/4 x (0.85 x 3.6)^27.354 cm
(Considering 0.85D)
Tensile capacity of bolt = 7.354 x 1500 =11031 Kg = ### > 7.18 T
Hence OK
Allowable bond stress for M30 Grade Concrete 1.0 N/mm
Allowable bond stress for Seismic/wind load case1.333 x 1 = 1.333 N/mm
Anchorage length required 7.18 x 10000/(3.14 x 36 x 1.333) =476.26 mm
CHECK FOR COMBINED TENSION AND SHEAR
Actual shear force per bolt = 0.635 T
Allowable shear per bolt 3.14/4 x (0.85 x 3.6)^2 x 1000 7354.15 Kg
= 7.354 T
Actaul tension in each bolt = 7.18 T
Allowable tension per bolt = 11.03 T
Actual shear/Allowable Shear =0.635/7.354 =
0.086
Actual Tension/Allowable Tension = 7.18/11.031 = 0.651
Hence, 0.086+0.651 =

0.737

OK

SUPPORT REACTION SUMMARY FOR BAGGING TOWER SUPPORTING STRUCTURE

Node
Max Fx
Min Fx
Max Fy
Min Fy
Max Fz
Min Fz
Max Mx
Min Mx
Max My
Min My
Max Mz
Min Mz

Horizontal
Fx Mton

L/C

1410 137
1413 135
1410 113
1411 121
1411 138
1410 136
1411 138
1411 127
1411 140
1412 140
1410 100
1410 100

DL+LL+TL+SL XDL+LL+TL+SL X+
DL+LL+ MATL. LOAD+SL Z0.9DL+SL ZDL+LL+TL+SL ZDL+LL+TL+SL Z+
DL+LL+TL+SL Z0.9(DL+MATL. LOAD) +SL Z+
DL+LL+TL+WL Z+
DL+LL+TL+WL Z+
DL+LL
DL+LL

Max Fy =
Min Fy =
Max Mx =
Min Mx =
Max Mz =
Min Mz =
ABS Max Mx =
ABS Max Mz =
Max Bearing Pressure =
Min Bearing Psessure =
Max Shear Force =

2.436
-2.437
0.048
0.058
0.116
0.156
0.116
-0.031
0.067
-0.076
0.093
0.093

15.658 T
-6.403 T
5.016 TM
-4.729 TM
0.000 TM
0.000 TM
5.016 TM
0.000 TM
6.43 N/mm
-5.74 N/mm
2.54 T

Vertical Horizontal
Moment
Fy Mton Fz Mton
Mx MTon-m Mz MTon-m
11.195
11.069
15.658
-6.403
-5.922
-4.207
-5.922
13.113
6.063
5.997
3.944
3.944

1410 113
1411 121
1411 138
1411 127
1410 137
1410 137

-0.201
-0.201
2.291
2.396
2.53
-2.535
2.53
-2.377
-1.241
-1.222
-0.101
-0.101

-0.025
-0.025
4.918
4.765
5.016
-4.665
5.016
-4.729
-2.331
-2.293
0.163
0.163

DL+LL+ MATL. LOAD+SL Z0.9DL+SL ZDL+LL+TL+SL Z0.9(DL+MATL. LOAD) +SL Z+

DL+LL+TL+SL XDL+LL+TL+SL X-

1410 113 DL+LL+ MATL. LOAD+SL Z1411 138 DL+LL+TL+SL Z1410 136 DL+LL+TL+SL Z+

0
0
0
0
0
0
0
0
0
0
0
0

Base Plate Size

Length (L) Width (W) Base Area
mm
mm
mm
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200
270
460
124200

Zxx

Zzz

mm
9522000
9522000
9522000
9522000
9522000
9522000
9522000
9522000
9522000
9522000
9522000
9522000

mm
5589000
5589000
5589000
5589000
5589000
5589000
5589000
5589000
5589000
5589000
5589000
5589000

Bearing Pressure Resultant

MAX
MIN
shear
N/mm N/mm
T
0.93
0.88
2.44
0.92
0.86
2.45
-3.9
2.29
6.43
4.49
-5.52
2.4
4.79
-5.74
2.53
4.56
-5.24
2.54
4.79
2.53
-5.74
6.02
-3.91
2.38
2.94
-1.96
1.24
2.89
-1.93
1.22
0.49
0.15
0.14
0.49
0.15
0.14