olution , Leader in Electrics & Automation Vacuum Circuit Breaker A\Satety Intructions Eaioyinewactons botoe proaucts ar put ns servis, This manval should be “This nection manual tal Susol VCB Series (VL-060 20,2506, 13,20) (VL-12020,25106, 10,13,20) (VL-17020,25006, 13,20) www lsis.bizSusol VCB 1 Safety Precautions 1 '§ Unpacking and Service Conditions 3 1 Transporting, Storage and Disposal 4 1 Installation 7 1 Structure and Operation " 1, Front View 1" 2, Main Circutt 7 3, Vacuum Interruoter 18 1 Racking in/out Operation 19 41, Racking in/out Operation(E/F/G~Type) 19 2. Racking-in/out Operation(H~Type) 21 3. Bracket for fixing VOB at test position 2B Accessory 31 '@ Maintenance and inspection 37 1, General caution 37 2, Routine inspection 39 3, Periodic inspection 39 4, Special inspection at 5, Lubricant points for operating parts, 42 1 Ratings 43 1 Circuit Diagrams a7 1 Warranty 48Susol VCB SE aeons) > Please follow the safety precautions which is to prevent users from any possible electrical accidents or dangers in advance by Using the product properly and safely. (ates orocason is classied into tree salt alert symbols, Danae Caution, and Warning. The meanings are as follows: Not following this instruction may result in ZX Danger serous iniry or even sudden death «Not following this instruction may result in ZX Warining seus inury or even death \ “on Not flowing this instuction may resut in | 4 Caution tam inury oF product damage J ‘The meaning ofeach symbol inthis manual and on your product is as fetows ZA Tis is the salty alert symbol which is to warn users of dangerous situation or to call attention to careful operation, Read and follow instructions carefully to avoid dangerous situation, This symbol alerts the users to the presence of "dangerous voltage", which may result in an electric shock under specified conditions, Do not touch the electrically charged parts (Conductor and Terminal conducting parts) under energized conditions, Otherwise, it may result in severe ohysical injury or even death by electric shock,Susol VCB Safety Precautions Z\WARNING 1, Inspection and maintenance have to be performed by a qualified electrician, Otherwise, there is the danger of mallunction, severe physical injury or electric shack, 2, When the circuit breaker is in service, don't open the front cover, Otherwise, there is the danger of severe physical inlury or electric shock 3. Do not contact the internal structure when front cover is opened. (Otherwise, there is the danger of maliunction, severe physical injury or electric shock. 4. When the circuit breaker is in service, don't rack out the circuit breaker. Otherwise, there is the danger of severe physical injury or electric shack, 5, Inspection and maintenance have to be performed only after shutting off the electric power and discharging a charge current. (Otherwise, there is the danger of severe physical injury or electric shack, 6, Please tighten the bolts and screw with specified torque, Otherwise, there is the danger of overheat or fire. 7, After performing installation, maintenance or inspection, Remove some foreign objects like tools, wires or bolts, Otherwise, there is the danger of short circuit o le. 8, When performing a maintenance, make sure it VCB is tripped and it is maintained in TEST position, Otherwise, there is the danger of electric shock. 9. Do not move a circuit breaker by holding main circuit terminals. Otherwise, there is the danger of an electric accidents by temperature rise, 10, If transporting VCB which is installed at switchgear, it shall be in Test position, It transporting VCB when itis in SERVICE positon, the contact resistance of contacting parts gets higher and. it may result in over—heal or damage.Susol VCB Safety Precaution: Z\ CAUTION 1, Do not alter the control circuit at one's discretion, Otherwise, there is the danger of maltunction or damage to products. 2, The circuit breakers must be kept in dry condition and keep away from the water, Otherwise, there is the danger of deterioration of insulation. 3, This product must be stored at the place with no corrosive gas. Otherwise, there isthe danger of a product damage (aiscoloration, temperature rise or burns on contacts due to the increased contact resistance.) 4. When storing VCB for a long period of time, put dust cover on them to prevent dust from entering Otherwise, it may resull in electrical accidents during the operation since dielectric strength gets reduced Unpacking and Service Conditions ‘Unpacking 1, When unpacking the package, take care to handle the circut breaker, standard components and accessories, 2, Cerlly thal the instruction manual and a tes report of final testing were packed insde each PVC envelop, 3, If damage or breakage of products are founded, immediately rotily LSIS'sales ofice or service representatives, 4. Il damage or breakage of products by the carrier ‘are founded, immediately fle @ claim with the carrier and noity the shipping company, Service conditions(Indoor type) 1, Normal service condition Design to IEC 62271—100(1EC 6271-1), with tho following limits values :Susol VCB Unpacking and Service Conditions 1m Ambient temperate * Maximum : +40 * Maximum 24 hour average | 436°C * Minimum se 1m Maximum site alttude : < 1000 m above sea level 1 Relative Humicity * 2a hour average vake | < 95% * One month average value : < 90% 2. Special service conditions Soecial service conditions are to be agreed on by the manulacturer and user. ‘The manufacturer must be consulted in advance about each special service conditions using at the folowing cases or places 1 Higher level of sie attude or ambient temperature (minimum: ~20'C) ‘exceeding the normal conditens. "= At place much influence by sea wind. Ata wet place wih high humiiy usualy 1A’ places wih much wator or cil vapors 1 At places wih an explosive, fmmable or noxious 93s AY places wih much dust 1 A places wih abnormal vibration or impact At places wih much ice and snow 1 caso o using a other special condons besides above cases Transporting, Storage and Disposal 1 Transporting Z\WARNING 1, Do not move the circuit breaker by handling main circuit bus. terminals, (Otherwise, there is the danger of electric accidents by temperature increasing, 2, Make sure to remove the liting hook for centering weight before racking in circuit breaker into CB compartment of switchgear. Otherwise, there is the danger of damage fo products or short circuitSusol VCB {ellaale RSL) Please use hook and rope to itor transport the circuit breaker, ‘The hook should be put info the designated hole or postion Betore inserting circuit breaker into CB compartment of switchgear, please remove the liting hooks, When liting the circuit breaker with cradle, it should be raised at the SERVICE postion. When placing the circuit breaker on the ground, be careful not lo drop or fo impact the breaker. Circuit Breaker Cradle Cradle (eType) (Htype) (EF.G-Type)Susol VCB Transporting, Storage and Disposal 1 Storage \ CAUTION 1. The circuit breakers must be stored in clean, dry, dust and condensation free environment, may cause @ weakness of insulation, 2, The products must be stored at the place with no corrosive gas, ‘Gthenwise, there is the danger of a product damage (aiscoloation, temperature rise or burns on contacts due to the increased contact resistance), 1 Disposal \ CAUTION 1, When making a disposal, dispose it at a designated place with no affection to environment, May cause an environmental pollution, 1. According to the 1S0 14000, separale all of them as metalic or nor-metalic material and dispose them at a designated place after dvicing all of material as, renewable materials and other materials which may cause an environmental pallion, 2. In case of being materials whatever you want lo remake please contact us. 3, In case of special materials making noxious gas when destroying by fire, be sure to dispose them at an approved place.Susol VCB Installation !\ CAUTION 1, VOB life span and performance can be guaranteed when periodic Visual inspection and maintenance are in place. It shall be kept clean by removing the foreign objects around or inside switchgear. — Corrective action shall be taken in advance to limi! any dust and high humiaiy since they may result in unexpected faults or accidents, — Switchgear door shall be well closed 0 prevent i from being. invaded by rais or frogs which may cause the electrical incidents, = Suificent etfor shall be made fo maintain it in @ dry condition i itis installed in presence of high humicty or during the rainy season Humicity is tata to electricity, — Check if the wire is well coated and paint dose nat come oi trom the panel The corrective action shall be taken ifthe installation place has a higher cr lower temperature than spectied operaling range, 2, Any incident or damage resulting from customers neglect of mistake will void the warranty. Z\WARNING 1. Installing VCB at outdoor switchgear ra care shall be taken to avoid condensation on the surlace of VCB. insulating materials by suitable ventilation or inner heating = Use alter performing Insulation resistance or dielectric strength test, (More than one time per quarter) The reduced dielectric strength can be a major factor causing short— circuit.Susol VCB Installation For sale and normal operation of circull breaker installed in switchgear, a very careful and special installation should be followed, |B Handle with care when raising up by It etc, because circu breaker lrches, 1H Belore inserting circuit breaker which have specal King hooks for certering Weight into CB compartment of swichgear remove fing hooks. 1H When insiaing a fbred type of ciut breaker into switchgear, fe the contactor with same torque value by passing through mounting hols (6-@ 14) after inserting soring washers inlo head of bat wihoul high pressure or aeration. 1m Take care not to apply pressure or permanent tension by bus bars or others to ‘main bus termina, 1m Koop the terminal of bushing horizontal and centered, otherwise the lulp/inger contacts of circuit breaker may resul in over~heat and burns in | Remove dust or other foreign substances. = When botting, follow the recommended torque value specified in Table 1 \ WARNING 1, When making bolls and screw assembling, follow the instruction with recommended torque values. may result in overheat or burns, 2, Do not alter the control circuit at one's discretion. May cause of mallunction or damage to products, (Table 1) Torque value Sect Brass kat om) (kat cm) 75162 6A 23137 - 49) M35 12 (95— 129) 6656-76) Ma T8142 185) 38 (84-11) MS 33.0 (28 = 37) 8.1 162 ~ 220), Me 36,0 (48 — 65) 33.0 (28 = 38) ue 735 (115 = 156) 39 8-91) Md 270 (230 310) 59 (135 = 182), M2 TO (£10 ~ 540) 270 (230 — 310),Susol VCB Installation: Fixed type circuit breaker (P-type) ®® ® |(Figure 1) installation of fixed type circuit breaker @ Insulation Barrier @ Main cicuit housing @ Earthing hole @ Fixing Flange © Fixing Screw (M12) — tis not offered separately © Bracket for Barrier @ Assembly Bott & NutSusol VCB Installation: Fixed type circuit breaker (P-type) 1H Installation of fixed type circuit breaker (P-type) 1. Installation guide 1) estan each phase (D the insulation barter (2 pieces) shown in Figure 1— Insulation Barrier D is inserted the leiright side groove of housing @ of R and T Phase, and make the brackel @ support the upper part of tho barrier, then assemble each enclosed boll and nut @ on to the assembly hale ofthe barrier and the bracket ‘Compact Type doesn’ | have the support bracket lor insulation Barrer, is Insulation Barrier is inserted. atthe leit/right side groove of housing 2) Fived brackel @®) is basicaly offered in case of tied type circuit breaker. ‘The fixed bracket i fy inserted in the wheel pointed out with the arrow, Then, the cicult breaker ig installed in the switch gear using the mounting hole ofthe fxed bracket. 3) Earthing cable can be assembled at the hole @ using M12. '@ Rating of fixed type circuit breaker that insulation barriers are basically offered 1) 7.2eV 20/25kA 20008 (Pole cistance 150mm, P-type) 2) 12/17 5kV 20/25kA 630/1000/12504 (Pole distance 150mm, P-type) 3) 12/17,SKV 20/25KA 20008 (Pole distance 210mm, P-type} 10Susol VCB Structure and operation 1. Front View E/e/G Toe ©. Hype & Z > ; (Figure 2) Front part of circuit breaker 2 @ Push ON Button ® Push OFF Bution @ Charge/Discharge Indicator @ ON/OFF Indicator @ Manwal Charging Handle Key Lock @ TEST/SERVICE Postion indicator ® Operation Counter @ Interlock Lever 1"Susol VCB E/F/G Type H Type (Figure 3) Combination of circuit breaker and cradle according to E/F/G/H1—Type|Susol VCB Structure and operation 1.1 Operating method for operating mechanism 1) Manual operation @ Manual charging ‘A) Charge the handle 7~ 8 times with full strokes, b) When the closing spring is completely charged, the charging indicator shows CHARGED" ® Manual closing a} Push ON button ©) The oreaker willbe closed. ) ON/OFF incicator shows "ON" and the charging incicalor shows "DISCHARGED" O @. 0 @ ioe =m = ® Manual tripping 2) Push the OFF button and breaker wil be trope B) The ON/OFF incicator shows "OFF e.0 oe m = Lj bea 13Susol VCB Structure and operation 2) Electrical operation @ Electrical operation Closing operation is done by charging the closing spring from remote contro, It pushing OFF button, closing spring is automatically charged by a geared motor and a circuit breaker is closed by ON button, ® Electrical closing Remote closing can be made by energizing the closing coll (CC). Apply the rated vollage to A3+and Ad of the: Control creut terminals and close the circu breaker, @ Electrical opening 2a) Remote opening can be made by energizing the {vip coll (TO) or the under voltage trip (UVT) device. b) In the case of TC. apply the raled vollage to AS+ and AS of control circut terminals, ) ©) In the case of UVT, remote opening is possible by ‘connecting the switch in series to DI+ and D2— terminal where UVT or UVT conifoller gets connected 3) High-speed reclosing operation This operating mechanism is availabe for the high-soeed reclosing (0-0.3s~ CO) operating duty by remote operation at the status thal the main circuit Is "CLOS' and the clesing spring is “CHARGED' To periorm the operating duty of maliple auto reclosing (0-0,3s-CO-15s CO), the closing spring shall be charged automaticaly wihin 15sec, This circu breaker is available for auto charging of closing soring within § sec. 4Susol VCB Structure and operation 1.2 Operating sequence The sequence of operating mechanism is as folows: (esng Sanat pening signal (Chsing spring tutes Opening Spring ches sing col Opening coll Crcut break Closing time Opening time (Figure 2) Operating Sequence 15Susol VCB Structure and operation 1.3 Operating frequency In order to keep the operating mechanism parts or components at the best service condition, please avoid any unnecessary operation and also aitens the followings, * Make a successive operation 10 operations with the minimum tne interval (@bout Ssec) requred for charging the closing soring, (The 30 min, of time interval should be required at east aller a successive operation) * Operate 20 times per an hour * Operate 100 times per a day, In case of requiring frequent switching operation or any severe operating duly under the dusty and polluted environment, it needs to be added the {frequency of periodic inspection or maintenance, 16Susol VCB 2, Main Circuit Siu (Figure 3) Structure of main circuit parts © Insulation rod ® Lower terminal @ Shunt @ Vacuum interrupter © Upper terminal @ Tulip contactorSusol VCB Structure and operation 3, Vacuum Interrupter (VI) Fed electrode Frees seal cup Fixed shield ‘ve shiets ceramic Contacts Betws shield Batlows Movable electrode ( Figure 4 ) Structure of vacuum interrupter ML The vacuum iinlertupters has @ high dielectric strength with high ‘vacuum integrity (approx, 5x10 Torr) and the gaps of between a slationary contact and moving moving contact are 6~20mm according to the rated volage, Both contacts are designed to extinguish the arc easily and are made of special alloy in order to reduce the contact ‘wearing by short circuit interruption and the overload, or arc energy when switching, The internal side Is completely sealed to prevent the deterioration of vacuum integrity, 18Susol VCB aCe IIA Lake) cue-LOAlt ro 1, Racking-in/out operation(€/F/G Type) The circuit breaker of Racking-in/out type can take two positions inside cradle, + Test Position «Service Pasition 1.1. Racking-in operation at TEST position Remove the bracket for fing VOB before moving @ Pash OF" button (red) onthe front ofthe cicul breaker and then check ifcontact ndicator shows OFF’, @ Alter both side wheels ofthe cicuit beaker are guided in both rals of cradle, push the citcut breaker gently until the Test positon (Faure 7) @ Raise Interlock lever localed on the front of circuit breaker upward suficiently to remove Interlock pin tom the hole of Inerlock plate ® When brerlock lever is raised, push the circut breaker gently untl the ecu breaker stops and your hands can be af rom Inerlock lever during moving, © Insert the racking handle inlo racking guide Ist ard then pul the tip of racking handle into the rectangular hole on Inerlock plate, @ Push and insert the cicull breaker to Service postion tke Figure 7 ® AL iis positon, push and insert the crcul breaker until an Interlock lever on he front of circuit breaker drops to the lowest level and at the same time the Irlerlock pin will be info the hole on intertock plate, ts the complete Service positon, (Figure 7) 1.2 Racking-out operation at SERVICE position (© Push ‘OFF’ button of the circuit breaker and then check if contact indicator shows @ Insert the racking handle into racking guide fist and then put the tio of racking handle into the rectangular hole on Interlock plate. @ Pul this Interlock lever up and disconnect the Interlock pin from the hole of interlock plate. @ Alths status, pullout the racking handle forthe direction described in gure 7 and your hands Can be off from interlock lever during moving, .® Pulloutthe cicut breaker unt the breaker is out ftom tne cradle, “Then, the Interlock fever willbe moved tothe hole on the font of rtertock pate and the Interlock pin wl bingerted side tis hole, ts Test poston, (Figure 7) 19Susol VCB Racking-in/out Operation(E/-/G-Type) 1, Do not position a circuit breaker on any position besides the SERVICE Position(SERVICE) and/or Test Position(TEST). I may cause of maltunction or damage to products, Racking . ‘ecton Pa 3 aacktoool : Z qf * l " Packing : a ere Comneced (Ful inserted) postion ‘eat (@sconnect poston on mavng SERVICE positon + + rout breaker sock 4 restees_y¢— qa tetock i bletock Gule pte (Figure 7) Racking in/out operation 20Susol VCB Racking-in/out Operation (H-Type) 2, Racking-in/out operation (H—Type) In order fo make an operation of racking-in/out, insert the sliding plate of the withdrawal assembly (Figure 8.1) into the rectangular hole completely which is installed at side plate of cradle, 2.1 Racking-in operation (Test Position ~ Service Position) 1) Connect the wiring plug with the main body of circul-breaker. 2) Make sure that the ON/OFF indicator of the circuit breaker is at 'OFF" state, 3) Insert the withdrawal operating handle inte a screw for withdrawal (ig,9.1/No,1} 4) Rotate the withdrawal operating handle about 20 times clockwise, then the circuil-breaker can be positioned al Service Postion and it sounds successive crash sound cause by a result of runing of this sorew, 5) Ni appears any successive crash sounds, remove the wihdrawal operating handle so that the cicuit-breaker can not be inserted any more, 1. Do not position a circuit breaker on any position besides the Service Position and/or Test Position. It may cause of mattunction or damage fo products, 2.2 Racking-out operation (Service Position—Test Position) 1) Make sure that the ON/OFF indicator is at "OFF" positon, 2) Perform the same operation as manual insertion(Test Position Service Postion) in a opposite sequence <3) Check that the arraw of postion indicator poinis out TEST. © Screw for withdrawal @ Handle 5) @ Wheels @ Slicing plate Position indicator w OY Figure 8.1) Test Poston of withdrawable assembly 2Susol VCB it Operation (H-Type) Withdrawal Stroke 200 mm (7.2/12/17.5kV 20/25kA 630/1000/12508) 220 mm(7.2/12/17.5KV 20/25KA 20004) (Figure 8.2) Service Position of withdrawable assembly 2.3 Interlock for Racking in/out of circuit breaker 1) Preventing Racking-in/out operation atthe closing state of circuit breaker © Racking Interlock Pin @ Push Racking Plate @ Racking Inieriock Guide @ Push Block Plate ® Truck Figure 9) Prevention structure of Racking-in/out operation at the closing state 22Susol VCB GEC Mn enmeser cus) IH the circuit breaker is closed, the mechanism of cicut breaker prevents Interlock Pin (Figure 9, No.1) trom raising in up direction, At the same time, Racking Interlock Pin prevents the Push Racking Plate(No.2) and Racking Interlock Guide (No.3) ftom moving in forward/backward direction, Because the Push Racking Plate are connected lo Push Block Plale(No.4), the Push Block Plale cannot be moved, The Push Block Plate prevents the racking~ in/out handle from inserlng al the insertion hole, Therefore, Racking-in/oul ‘operation al the closing state of citcul Breaker cannot be carried out because the insertion of the handle is impossible, 2) Preventing the closing operation of circut breaker while Racking-in/out operation @ Racking Interlock Pin ® Push Racking Plate @ Racking Interlock (Figure 10) Prevention structure of the closing operation of circuit breaker while Racking-in/out operation When the crcut breaker are al the other position except lor TEST and SERVICE Postion(while Racking-in/out operation), Racking Inierlock Pin(Fiqure 10, No.1) is raised by Push Racking Plate(No. 2) and Racking Interlock Guide (No) in upward direction, Because the raised interlock pin push the OFF ‘bution of circuit breaker, the closing operation during Racking-in/out operation 's mechanically prevented, 23Susol VCB GEO Ronee seen) 2.4 Interlock for Earthina switch © Earthing S/W © Operating shatt @ Interlock shat @ Interlock lever ® Blocking plate Lock Plate © Earthing lever |® Earthing interlock ® @ Truck 2) Push Block Plate In order Io clase the eartring switch, the rtaion of hlerlock leverlrigure 11, No.4) in Courter clockwise direction mows Stocking pato(No.). At thal tm, the insertion ofthe handle of earthing swicn atthe operating shal(No. 2) can be possible ‘iter the rangle is inserted into the operating shat, tthe handle in clockwise rection Is reiated tor closing ol earthing swich, the Pin assembled in the operaing shail provont the Herlock Inver(No. 4) kom roluming. In the roatod slaio of the Interlock lever, Lock platetNo, 6) pushes Earthing leverNo. 7) assembled in Truck(No, 9), At that lime, the pushed Earhing lever prevents the racking-infout handle rom inserting the Insertion hok. ‘Thoreor, Racking-in/out operation athe closing stato of caring swich cannot be cared out because the inseton ofthe handle impossle. During Racking-n/out operation or at the SERVICE Postion, the handle of earthing itch can note inserted atthe insertion hole because interlock lever and Blocking plate close the inserton hole of te eartng switch nandle 24Susol VCB Racking-in/out Operation (H-Type) 2.5 Instruction guide of Earthing switch and Keylocks 1) Earthing Switch a, Earthing \When the VOB is ether in the isolated or withdrawn positon, rotate the levert'3) from CLOSE fo OPEN postion counter—clockwise Look at the indicator’A’) thai is located elther OPE? positon \When the indicator‘? is the OPEN poston, insert the OP shalt’ the insertion('6", Swing the OP shafts") to EARTH postion clockwise then remove the OP shalt, The lever(’)) cari be return lo CLOSE positon, When the Earthing switch is Earthed. Must not rack VCB in. or EARTH ®, Opening Uso at ne haar a aed ier OFEN or ART pt vite the resto 4) the EARTH! poston, hee the OP he the nrton, Swing the OP shat’) to OPEN poston courier 4 Clockwise then rere he OP shat The ever 3 canbe reed 0 in CLOSE positon. 2) Keylocks 2, LOCK with Earthing Switch OPEN I you want to hold the Earthing swilch isin the OPEN position, at fis, rotate the lever'3) from OPEN to CLOSE positon. Then rotate A-Key from UNLOCK to LOCK postion clockwise and remove A-Key, You cant insert OP shafts’) inthe inserton(6") 'b. LOCK with Earthing Switch EARTH It you want to hold the Earthing switch isin the EARTH positon, rolate [B-Key fom UNLOCK to LOCK postion counter—clockwise and remove B-key, You cant insert OP shal’ in the inserton’6) Sr * Instruction of equioping with Locking Magnet When the Earthing switch is equiped with Locking magnet, make sure the electric power is connected and active before operating the "OPENING" or "EARTHING” 25Susol VCB EPC meson Cena) 2.6 Notice of Racking—in/out operation according to accessories PLUG INTERLCOK ~ Accessory Racking-n/out operation always can be available after connecting wiring plug of the cradle into the plug socket of the cirdult breaker (Alter Interlock plug pin is sided over at both side groove of Plug interlock and insert Interlock plug, raise the Plug fixing lever in uward dizection, completely fh) During Racking in/out operation or al SERVICE position, the wiring plug cannot bbe separated, (The separation of the wiring plug is only possible at TEST postion) INTERLOCKPLUG PIN aero PLus SOCKET PLUG FIXING LEVER LOCKING MAGNET — Accessory = I the accessory of locking magnet is installed, ater the wiring plug assembled in H-Type cradle always inserts to the plug of cicuil breaker and the electric power at the same contral voltage of motor is applied to the terminal ol locking ‘magnet, Racking-in operation can be possible at TEST postion. — Control votage of locking magne! is the same as that of the motor = During Racking-in/oul process or at SERVICE postion, all though the electric power is not applied, Racking-in/out operation can be possible, 26Susol VCB Racking-in/out Operation (H-Type) 1 F-Type DOOR INTERLOCK — OPTION — In case the door accessory in H-type cradle is assembled, the HType door interlock make Racking-in/out operation possible when the door is always closed. When the door is opened and in case that racking-in/out operation is needed, Interlock Release Jig assembled in side of H-Iype door interlock inserts into the insertion hole, Then Racking-in/out operation can be possible, When the JIG inserts into the insertion hole, any key can insert into the Padlock positon nole at TEST or SERVICE postion. At thal time, tne racking handle cannot be inserted, * Alter the Release JIG inserts Into the insertion hole, dont clase the door, there ccan be a product damage. \nresLockselasee a — Ee Cr PADLOCKPOSITIONHOLE MOC ~ Accessory = Before the operation and movement of circuit breaker, check thatthe bottom below Circuit breaker or floor is flat there isthe protruding point/ning at the bottom or floor, the closing of crcut breaker cannol be operated smoothly =o) ( = Botlom below cca breaker = goed (0) Batlom below ckeul breaker = bad (X) ¥ In case of circuit breakers installed above accessories (Plug interlock, Locking magnet, Hype door inletlock, MOC) the insertion of the racking handle cannot be impossible, After check the kinds of accessories, operate Racking— infout operation. (you try to operate Racking-in/out in abnormal, there can be a product damage, } 27Susol VCB GE nn nmeseene 3, Installation Guide of Fixed bracket 1) H-Type Cradle ‘The bracket for ling VOB at the test positon is otfered for sale transportation | of the circuit breaker installed in the switchgear, Please use the following procedure. * Bracket for fixing the circuit breaker The bracket is used for preventing the tloating/vibration of circuit breaker during the transportation, Before the installation of circuit breaker and Racking—in/out operation, always remove the bracket (Figure 12) Fixed bracket assembled at TEST position 28Susol VCB Geneon (Figure 13) Assembly of fixed bracket = Assembling the fixed bracket © Locate the VCB at the test postion tke Figure 12, (Check that the position Indicator attached al the truck of circuit breaker points to TEST postion) ‘@ Mount the Fixed bracket(Figure 13, No, 1) to fit the bol holes shown in Figure 13 using the bolNo, 2) enclosed withthe fixed bracket. i you want to move the VCB to SERVICE postion, remove the bracket, 2) E/FIG-Type Cradle © Locate the VCB at the test position shown in Figure 14, (Check that the Interlock lever of VCB is completely down) ® Mount the bracket(D) to ft the bolt holes | shown in Figure 15, @ Assemble each enclosed bolt(2, 3 piecies) using the assembly hole of \VCB and Cradle * you want to move the VCB to SERVICE position, remove the bracket, (Figure 14) Hole of circuit breaker for fixed bracket at TEST position 2Susol VCB Racking-in/out Operation Rating Installation guide of fixed bracket 7.2kV 20/25KA, 630/12508, EF Type 7.2KV 20/25KA, 630/12508, G Type 7.2KV 20/25KA 20008 ror eis tee |) | 17.5KV 20/25kA 630/1250/20008 EF Type (Figure 15)Installation guide of fixed bracket according to Ratings of E/F/G-lype CAUTION 1. Do not use the bracket any purpose other than to fix the VCB to the Cradle installed in the switchgear when carried, 30Susol VCB Accessory (Circuit breaker) '™ Under Voltage Trip device, UVT = UVT installed inside of the crcut breaker so as to the the circuit breaker when the maincontrol volage drops below the specitied volage, UVT is instantaneous tyoe. ff you want to delay the time, please connect the UVT time-delay device independent The closing of a circut breaker is impossible mechanically or electrically f contol power not supplied lo UVT. To clase the chcull breaker, 85% of rated voltage should be applied to botn terminals of UVT cal (01, D2) 1, Rated voltage and characteristics of UVT ES SO pew | acy | Pekue | cmpeu | ten |stead-sate| (ns) zamao_| = S560 | 88 Ings esveo.ceo.6vn] 200 5 sono Foo=ta0_ | 100~190 200~250 | 200-250) 2, Specitication of using wire Reler Io the below lable regarding the length of wire when using trip coll with 24~0,V) or 48~601V] of rate voltage as power consumotion due to inush Curent i$ abou! 200VA for col operation, Coil can be non-operating in case of ‘ot cortesponding withthe wire specification Isled below. Rated vonagew D6 26-301¥) DoIAG 0 iD 808m] (iaimn | eosmm® | (sim ‘Operating |_tooe | asm | sosn | 2320 Taam vottage [25% san [ 88m Sn 3. External configuration and Wiring diagram wing disarm 31Susol VCB xe sory (Circuit breaker) 1 Position Switch + Indicating the position (TEST or SERVICE) of VCB, by mechanically pressing the switch when VCB ‘change the position Two kinds of switch structure is available, = aa: a(TESTH2a(SERVICE) = 2e2b: 1a1b(TEST)+1a1b(SERVICE) 1. Wiring diagram ttt Hee LL 2a(TEST) —2a(SERMCE) oib(TEst) tatb(SeRWCE) 1 = Latch Checking Switch (LCS) + LCS indicating the state whether the closing operation is available or not, + Output ’b" conlact can be generated at OFF & Charge stalus. And this condition Means its ready for closing operation, * When the Latch isin abnormal postion, this LCS prevents the closing operation even though there is a Closing’ operation signal it you connect LCS to the Closing collin sories, 32Susol VCB Accessory (Circuit breaker) Key Lock + When itis locked by a Key, the closing operation is not available without a Key. * Instruction ~ KEY cannot be seperate in UNLOCK poston, and only sepafated in the LOCK poston, = ‘ler “OFF button of crcut breaker is piste, lS roats a key courer-cockwise decion and separate a Ky. In LOCK poston the closing of 2 cout breaker is impossble mechanical o¢ dlecticaly = Alter inserting a key and rlaing clockwise, the L pushed "OFF bution retums i the orginal poston. Then, the closing of a creut breaker is possible mechanical orelectcaly ON’, “OFF” Button Cover ® +70 prevent the mis-operatng, a butlon cover prlec's "ON or "OFF" butlon =) “I's available to operate by push bar, ON’, “OFF” Button Padlock “To prevent the mis-operatina, tl Button padlock protecis ‘ON’ or OFF" button, + Itis available fo operate aller release button padlock 33Susol VCB Accessory (H-type Cradle) = Earthing Switch * For the safety during the maintenance of a VCB, discharge the charging ‘current in the load side of a VCB with the earthing switch, The earthing switch is only available in H—Type Cradle. 1 Auxiliary switch of Earthing Switch + Indicates the 'EATHING' or ‘OPENING’ slatus of the earthing switch, * contacts, — 2a2b oF Gab chi I fe Tht mir _ a Lit \Wiring diagram ' Mechanism Operated Cell Switch (MOC) + MOC which indicates the "ON’ or "OFF" condition of circuit breaker, but ‘operated only when the citcuit breaker is in "SERVICE" postion {installed in the bottom of a cradte) User's can use “a or ’b" contacts for various purposes. (lor example, 4a, 4b, 2aab,~) shi i Wiking diagram ‘a! Contact? 101-103, 104-106, 107-109,110-112, bY Contact: 102103, 105~108,108-103,111~112 34Susol VCB Accessory (H-type Cradle) Truck Operated Cell Switch (TOC) “TOC which indicates the "SERVICE" state of circuit breaker and is operated by the movement of circuit breaker. (insialled in the boltom of a cradle) User's can use a’ or ’b" contacts ior various purposes. (for example, a, 4b, 2a2b,~) = Jaf contact! 122-123, 125-126,128-129.131-132, ="b' contact: 121-123,124-126,127-129, 130-132 m Shutter Padlock + Aller removing VCB ftom the cradle, for he solely wile maintenance works, shutter padlock enables the lock of shullers in ‘closed postion, + While circuit breakers racking-in operation, the cradle shutter automatically opened. ‘To prevent the shutter opening, you can + use a lock through a hole Please remove the lock belore racking~in Circuit breaker to the cradle, Ahole tor using a lock| 35Susol VCB Goce) '™ Door Emergency push button ‘Keeping the door closed, the closing or ‘opening of circuit breaker can be carried 2 out by means of PUSH ON/OFF handle through the Door emergency push button. + There is a hole for under lock and key at ON/OFF Push button housing, Door Emergency push bution Push ON/OFF Handle 1 Temperature sensor and Temperature monitoring device (TRIO Unit) + Temperature senor (Max, 3 set) can be installed in H—Type cradle, and measure the temperature of the surounding of R/S/T phase main circuit inside cradle, + Temperature monitoring device (TRIO unil) is a device to show the temperature through a sensor installed in H—Type cradle, + It displays the maximum temperature of them and transmits through a network, + Ifthe temperature is higher than a standard, an alarm can occur. + TRIO unit communicates with Modbus/RS-485 basically, Protibus— DP need to be purchased separately. 36Susol VCB Maintenance and Inspecti 1. General caution 1\ DANGER Do not touch the electrically charged parts (Conductor and Terminal [conducting parts) under energized conditions. otherwise, it may result in severe physical injury or even death by electric shock, {\WARNING 1. Inspection and maintenance have to be performed by a quaitied electrician, Ctherwise, there Is the danger of mallunction, severe physical injury or electric shock, 2, When the circuit breaker is in service, don't open the front cover. Otherwise, there is the danger of severe physical injury or electric shock. 3. When the circuit breaker is in service, don't insert or withdraw the circuit breaker. ‘Otherwise, there is the danger of severe physical inlury or electric shock. 4, Inspection and maintenance have to be performed only after shutting off the electric power and discharging a charge current, Otherwise, there is the danger of severe physical injury or electric shock, '5, Please tighten the bolts and screw with specified torque, Otherwise, there is the danger of over-heal or fie, 6. After performing installation, maintenance or inspection, remove some foreign objects like tools, wires or bolts. Otherwise, there is the danger of short circu or fe, 7. When performing a maintenance, make sure if VCB is tripped and it is maintained in test position, Otherwise, there is the danger of electric shock, 8, Do not move a circuit breaker by holding main circuit terminals, Otherwise, here is the danger of an electric accidents by temperature rise, 7Susol VCB Maintenance and Inspection CAUTION 1. Do not alter the control circuit at one's discretion, May cause of mallunction or damage to products, ‘Table 2) Period of maintenance and inspection Maintenance and inspection interval ‘Check tem ‘Abnormal condition Geers (usty and wet places) {Usual inspection 6 months 1 months 72 year aor an istaiaton, Period lspection Once yeas alter that A periodic inspection ‘Special inspection Tpecessary necessary 38Susol VCB Maintenance and Inspection 2, Routine inspection ‘Make an inspection forthe contactor on service between the periodic inspection, Be cateful or not gelling in touch wit any eneraized parts when opening the door of switchgear. ‘Fable 3) tems or routine inspection ‘heck tom chock ist [usted] ‘souion feteascommsint [ayy | heise te caer ommtngcoue fuetingatmdazenton | vant | Grbecotte tenandna 100mm ‘ores fenirsatromatranane] veut | arascemac rah pom retorgew [Notce) The indicated numbers on opevaing courier is oblaned irom the ON-OFF jperaion perlorned during marulactureg and quay inspection process. 3. Periodic inspection Table 4) Items of periodic inspection (1) Chesk tam ‘heck Wethos | Solum frck ster ear 39Susol VCB Maintenance and Inspection eccten creck wre Freawrey cor| ER [Seater | tecarenesnd tren & (Ue a mksoooane 40Susol VCB Maintenance and Inspection eek te (Cheek ist Method Souwion | Feaveney “aor rmng | rao 2c tean | "coe ome estioect| Src neacenoe ve | carcureet” | “arborteremaing | le 1K Torpenti el The replacement ef contactors mul be decided wi a ose neocon and cared x by 1, Ansty soecied quate ser reptcemen spect: HTALUGE2B06) 2, Maaoute he conta! restarce ol ain creat wih no-iond echaresleperting loser ‘epacement, The measured values tld be compared wih he massed vaues bebe oiemert ani hey ened ba ut on voce ‘Table 5) tems of perodie inspection (2) orminats shaud 8 replaced . In case Ter ‘Chock it Selaion Toagesvare | Gwcksnaeranon | Wee Fey 4, Special inspection ton in case of station as Table 6 ‘Table 6) Special inspection a seston em Iepecionneto aSusol VCB 5. Lubricant points for operating parts When using a circuit breaker for a long period, lubricate its surtace of operating and frictional parts with grease because its operating mechanism runs rapidly, The important parts are indicated with the mark of > Oa UAE, siciaeGicraahamesetecatiegeabee ‘a8 >a cn Batts spe nd anol Gaerne Dar Wd RTA ease beara sts couse. cnns atta Ns haDentyrti, IARC eis arecont meagan {-YMA ce te ao evan SSE cs “eects ee mart ae satel ngs wnat nsen ain > Stoiuos ee seer snd mgr 79563172002 sgeamnces aoe ees oe See aan paseiicn, nen wean ay ‘gi sie oe sate sshowpmonre-ermenies, a,