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  • CERTIFICATE OF MERIT: HAZIRA PLANT'S ENERGY EFFICIENCY

    Cargado por

    Dhanish Ahsen
    161 vistas5 páginas
    COSTING STRUCTURE & SENSITIVITY ANALYSIS A. Research Methodology Study objectives or Learning Objectives: -  To know how the costing calculation is done in order to carry out theper unit cost of the finished product.  To know how the final cost of products arises after including all theexpenses which are incurred in Hazira plant during production of theproducts.  As calculation is done automatically in SAP system so how thatcalculation is done that has been shown in the report.  In Sensitivity Analysis to know how the % rise in cost differs atdifferent levels during general condition as well as in presentcondition. Scope of the study: - The scope of study includes the calculation of cost which is done inthe SAP system automatically in that also there is so much complexity isthere so in order to reduce the complexity this type of calculation is done.There is need to derive Activity Based Costing to firm the cost of each input.In Sensitivity Analysis company can save the cost durig present condition. S.K.P.I.M.C.S1 COSTING STRUCTURE & SENSITIVITY ANALYSIS Data collection sources : - (1) Primary sources:Cost summary of ONGC-Hazira Plant of the finished products as wellas worked in SAP system also.(2) Secondary sources: -As secondary sources I have studied different magazines, books andweb sites. (D) Data analysis: - Tables is used as data analysis tools. (E)Limitations of the study: -  Some of the information of the company is highly confidential, so I hadto restrict my self up to the data given by the company only.  No. of employee available for sharing the information is less becauseall are busy in their own work.  While preparing the project I had to use hypothetical data whenever needed because of the unavailability of some of the required data. S.K.P.I.M.C.S2 COSTING STRUCTURE & SENSITIVITY ANALYSIS 1. AN OVERVIEW – OIL& NATURAL GAS INDUSTRY Almost all oil and natural gas are found deep underground in tinyholes in rocks. Millions of years ago a sea covered much of what is now dryland. In prehistoric times, tiny plants and animals lived in the sea. Whenthese creatures died, they sank to the bottom of the sea, and got buried inlayers of mud and sand. As the ages passed, this organic material sankdeeper and deeper. The earth's crust changed its shape, and put intensepressure and heat on what was once only plants and tiny animals. Heatfrom the earth's interior and the weight of the overlying rocks graduallychanged the energy-containing substances in the accumulated plants intohydrocarbon liquids and gases. As millions of years passed, these depositsturned into chemicals that are now called ‘hydrocarbons’.Hydrocarbons are simple molecules made up of carbon and hydrogenatoms joined together in chains or in rings. These molecules, being light andmobile, migrated upwards through the rocks but eventually became trappedbeneath impermeable rock structures in the earth's crust. That is where oiland natural gas come from. Some were created millions of years ago, somewere created thousands of years ago, and some are being created rightnow!Much of the oil and gas production now comes from underneath thesea-bed. As the technology for extraction continues to advance, productionbecomes possible from deeper and deeper waters. But the supplies arelimited. Every drop of oil burnt adds to the monumental environmentproblems already created by pumping gases like carbon dioxide into the S.K.P.I.M.C.S3

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    ONGC Hazira Cogen

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    COSTING STRUCTURE & SENSITIVITY ANALYSIS A. Research Methodology Study objectives or Learning Objectives: -  To know how the costing calculation is done in order to carry out theper unit cost of the finished product.  To know how the final cost of products arises after including all theexpenses which are incurred in Hazira plant during production of theproducts.  As calculation is done automatically in SAP system so how thatcalculation is done that has been shown in the report.  In Sensitivity Analysis to know how the % rise in cost differs atdifferent levels during general condition as well as in presentcondition. Scope of the study: - The scope of study includes the calculation of cost which is done inthe SAP system automatically in that also there is so much complexity isthere so in order to reduce the complexity this type of calculation is done.There is need to derive Activity Based Costing to firm the cost of each input.In Sensitivity Analysis company can save the cost durig present condition. S.K.P.I.M.C.S1 COSTING STRUCTURE & SENSITIVITY ANALYSIS Data collection sources : - (1) Primary sources:Cost summary of ONGC-Hazira Plant of the finished products as wellas worked in SAP system also.(2) Secondary sources: -As secondary sources I have studied different magazines, books andweb sites. (D) Data analysis: - Tables is used as data analysis tools. (E)Limitations of the study: -  Some of the information of the company is highly confidential, so I hadto restrict my self up to the data given by the company only.  No. of employee available for sharing the information is less becauseall are busy in their own work.  While preparing the project I had to use hypothetical data whenever needed because of the unavailability of some of the required data. S.K.P.I.M.C.S2 COSTING STRUCTURE & SENSITIVITY ANALYSIS 1. AN OVERVIEW – OIL& NATURAL GAS INDUSTRY Almost all oil and natural gas are found deep underground in tinyholes in rocks. Millions of years ago a sea covered much of what is now dryland. In prehistoric times, tiny plants and animals lived in the sea. Whenthese creatures died, they sank to the bottom of the sea, and got buried inlayers of mud and sand. As the ages passed, this organic material sankdeeper and deeper. The earth's crust changed its shape, and put intensepressure and heat on what was once only plants and tiny animals. Heatfrom the earth's interior and the weight of the overlying rocks graduallychanged the energy-containing substances in the accumulated plants intohydrocarbon liquids and gases. As millions of years passed, these depositsturned into chemicals that are now called ‘hydrocarbons’.Hydrocarbons are simple molecules made up of carbon and hydrogenatoms joined together in chains or in rings. These molecules, being light andmobile, migrated upwards through the rocks but eventually became trappedbeneath impermeable rock structures in the earth's crust. That is where oiland natural gas come from. Some were created millions of years ago, somewere created thousands of years ago, and some are being created rightnow!Much of the oil and gas production now comes from underneath thesea-bed. As the technology for extraction continues to advance, productionbecomes possible from deeper and deeper waters. But the supplies arelimited. Every drop of oil burnt adds to the monumental environmentproblems already created by pumping gases like carbon dioxide into the S.K.P.I.M.C.S3

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    161 vistas5 páginas

    CERTIFICATE OF MERIT: HAZIRA PLANT'S ENERGY EFFICIENCY

    Cargado por

    Dhanish Ahsen
    COSTING STRUCTURE & SENSITIVITY ANALYSIS A. Research Methodology Study objectives or Learning Objectives: -  To know how the costing calculation is done in order to carry out theper unit cost of the finished product.  To know how the final cost of products arises after including all theexpenses which are incurred in Hazira plant during production of theproducts.  As calculation is done automatically in SAP system so how thatcalculation is done that has been shown in the report.  In Sensitivity Analysis to know how the % rise in cost differs atdifferent levels during general condition as well as in presentcondition. Scope of the study: - The scope of study includes the calculation of cost which is done inthe SAP system automatically in that also there is so much complexity isthere so in order to reduce the complexity this type of calculation is done.There is need to derive Activity Based Costing to firm the cost of each input.In Sensitivity Analysis company can save the cost durig present condition. S.K.P.I.M.C.S1 COSTING STRUCTURE & SENSITIVITY ANALYSIS Data collection sources : - (1) Primary sources:Cost summary of ONGC-Hazira Plant of the finished products as wellas worked in SAP system also.(2) Secondary sources: -As secondary sources I have studied different magazines, books andweb sites. (D) Data analysis: - Tables is used as data analysis tools. (E)Limitations of the study: -  Some of the information of the company is highly confidential, so I hadto restrict my self up to the data given by the company only.  No. of employee available for sharing the information is less becauseall are busy in their own work.  While preparing the project I had to use hypothetical data whenever needed because of the unavailability of some of the required data. S.K.P.I.M.C.S2 COSTING STRUCTURE & SENSITIVITY ANALYSIS 1. AN OVERVIEW – OIL& NATURAL GAS INDUSTRY Almost all oil and natural gas are found deep underground in tinyholes in rocks. Millions of years ago a sea covered much of what is now dryland. In prehistoric times, tiny plants and animals lived in the sea. Whenthese creatures died, they sank to the bottom of the sea, and got buried inlayers of mud and sand. As the ages passed, this organic material sankdeeper and deeper. The earth's crust changed its shape, and put intensepressure and heat on what was once only plants and tiny animals. Heatfrom the earth's interior and the weight of the overlying rocks graduallychanged the energy-containing substances in the accumulated plants intohydrocarbon liquids and gases. As millions of years passed, these depositsturned into chemicals that are now called ‘hydrocarbons’.Hydrocarbons are simple molecules made up of carbon and hydrogenatoms joined together in chains or in rings. These molecules, being light andmobile, migrated upwards through the rocks but eventually became trappedbeneath impermeable rock structures in the earth's crust. That is where oiland natural gas come from. Some were created millions of years ago, somewere created thousands of years ago, and some are being created rightnow!Much of the oil and gas production now comes from underneath thesea-bed. As the technology for extraction continues to advance, productionbecomes possible from deeper and deeper waters. But the supplies arelimited. Every drop of oil burnt adds to the monumental environmentproblems already created by pumping gases like carbon dioxide into the S.K.P.I.M.C.S3

    Copyright:

    © All Rights Reserved
    Descargue como PDF, TXT o lea en línea desde Scribd
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    de 5

    Certificate of Merit

    Petrochemicals

    OIL AND NATURAL GAS CORPORATION


    LIMITED
    Hazira Plant, Surat (Gujarat)

    Unit Profile
    Hazira Plant, set up in 1985 & the largest sour gas-processing complex in the
    country, has presently been processing about 34-35 MMSCMD of Sour Gas and
    approx 5000-6000 M3/ day of Sour Condensate to produce Sweet Gas & Value
    Added Products, viz. LPG, Naphtha, SKO, ATF, HSD & Propane. The feedstock in
    the form of Sour Gas and Sour Gas Condensate is received from different fields, of
    B&S Asset of ONGC and PMT-JV consortium, located in Mumbai offshore. Hazira
    Plant Complex sprawls over an area of about 640 hectares with approx. 19 Kms of
    peripheral boundary wall. Plant has a direct strength of 820 employees.
    The Plant is of strategic importance to the nation as the 3000 Km HVJ Pipeline
    emanates from Hazira Plant. It is the life line to scores of industries ranging from
    Fertilizer to Power, Petrochemical, CNG, Domestic Supply, Ceramic and others in 6
    states of India.

    252

    The state-of-the-art process facilities developed at Hazira Plant and its role in
    overall national economy makes it a jewel in the crown of ONGC. The plant has
    kept pace with the latest developments in the world to upgrade the technology and
    safe working practices. An integrated QHSE Management System has been in place
    incorporating the international accreditations of ISO-9001:2008, ISO-14001:2004
    & OHSAS-18001:2007. Health, Safety and Environment is the foremost concern
    with elaborate provisions using latest concept and gadgets for safety, effluent
    treatment plants and 30% of total land is maintained under flora & fauna (Green
    Belt).
    Hazira Plant also produces power at its Cogeneration Power Plant through three
    gas turbine generators, totaling about 60MW capacity. Electric power to all the
    facilities of the Plant as well as to the township is supplied by the Cogeneration unit
    and the surplus power is wheeled and exported to C2-C3 Plant Dahej & Mehsana
    Asset of ONGC and GEB, respectively.
    Hazira plant is self-contained with all utilities & offsite facilities such as water system,
    air system, inert gas system, effluent treatment plants, product storage and dispatch
    facilities, fire and safety system etc. for safe and smooth operation of the plant.

    Energy Consumption
    Energy Consumption details

    2013-14

    2014-15

    Total consumption of electricity


    (purchased + own generated
    electricity consumption
    within the plant)
    (Lacs kWh/ year)

    2660.34

    2529.90

    22878.95642

    21757.10844

    2013-14

    2014-15

    Total Electricity Consumption


    in MTOE (Metric tonne of
    oil equivalent)
    Fuel Consumption for process heating
    STEAM
    Quantity used for process heating
    (tonnes/ year)

    LP

    MP

    HP

    LP

    MP

    HP

    1144589.2

    1197417.25

    613051.41

    1339801

    373100

    651323

    662000

    667000

    669000

    662000

    667000

    669000

    757718.05

    798677.31

    410131.39

    886948.26

    248857.70

    435735.09

    Weighted Av. Gross Calorific value


    (GCV) (kCal/ Ton)
    Total heat value of steam used
    (Million kCal/year)

    Total heat value of steam used


    (Million kCal/year)

    1966526.75

    1571541.047

    Absolute Savings and its percentage over previous year energy consumption
    Elect. Saving
    (Lac kWh)
    in 2014-15

    Thermal
    (Fuel)
    Saving
    (Million kCal)
    in 2014-15

    Elect.
    Consumption
    (lac kWh) in
    2013-14

    Thermal
    (Fuel)
    Consumption
    (Million kCal)
    in 2013-14

    % Elect.
    Saving
    (savings achieved/
    electricity
    consumption of
    previous year)

    % Thermal
    (Fuel) Saving
    (savings achieved/
    thermal energy
    consumption
    of previous
    year)

    (i)

    (ii)

    (iii)

    (iv)

    (i) / (iii) x 100

    (ii)/ (iv) x 100

    130.45

    394985.703

    2660.34377

    1966526.75

    4.903501625

    20.08544776

    253

    Energy Conservation
    Waste Heat Recovery:
    Exhaust from the Gas Turbines is utilised in 3 Heat Recovery Steam
    Generators(HRSG). By utilizing heat value of the fuel to the maximum extent (in
    HRSG), Hazira Plant saves on precious resource (natural gas) as well as reduces
    pollution & ensures emission on lower temperature.

    254

    Savings:
    Year

    Steam from HRSG


    waste Heat (MT)

    Saving in
    Rs. (Lacs)

    2013-14

    1052767.16

    5661.36

    2014-15

    1257747.01

    6763.66

    Turbo Expander:
    It works on Iso-entropic process. The work produced during expansion is conserved
    and utilized for compression of the lean gas, thus makes it highly energy efficient.
    Year

    Energy Saving (KWH)

    Saving in Rs. (Lacs)

    16409910

    311.79

    2013-14

    2014-15
    11624584
    Other
    Energy Conservation Measures
    Year

    Project description

    2013-14

    220.87

    Annual
    saving
    (Lac units)

    Total
    savings
    (Rs. Lacs)

    Investment
    incurred on
    the project
    Rs. (Lacs)

    Revamping of central AC plant at


    Admn. Building including
    replacement of 25 years old
    reciprocating chiller unit & single
    screen Air Handling Units (AHU)
    with latest technology of Screw
    Chillers & VFD
    (Variable Frequency Drive)
    controlled Double Screen AHUs.

    3.61008

    25.992576

    99

    2013-14

    12 No. compressor house Lighting


    made on auto mode (Timer mode)
    with in-house efforts. Total 240
    Nos. 250W HPMV lights were
    made glowing in night time only.

    2.73312

    19.678464

    0.18

    2013-14

    Installed 3000 Lts. per day capacity


    Solar Water Heating system (6 nos.
    x 500 LPD) at ONGC Guest House.

    0.26280

    1.89216

    5.5

    2014-15

    Replaced 27 nos. of AHUs with


    energy saver double skin AHUs
    where-in air flow is controlled by VFD.

    6.8766

    49.51152

    140

    2014-15

    Installed movement detectors in


    Sub-stations Lighting System as
    energy saving measure.

    3.03648

    21.862656

    255

    Energy Policy

    Energy Policy Main Points


    Energy Conservation

    Create Awareness all round by audiovisual means.


    Emphasis on effective use of energy in any form.
    Incorporate energy efficient design of systems in plants and
    equipments (including transport equipments)
    Use heat recovery systems and utilize the same for steam
    generation, process heat requirement, air-conditioning etc.
    Strict observation of methods of good housekeeping, best
    up-keep of devices/equipments
    All schemes & systems to have energy budgeting with clarity
    of its use & efficiency
    Conduct Energy Audit every year of all installations with
    connected load above 500KW

    Assist in Development of alternate sources of energy

    Encourage use of Solar, Wind, Wave/Tidal, Hydel (run-of-theriver) & Hydrogen Energies for installations, townships &
    automotive applications wherever feasible and get the Carbon
    credit by reducing the carbon emission. Also avail the energy
    subsidies.
    Encourage development of Bio-Gas centers for residential
    townships.

    Promote Conservation of Oil

    256

    Use of CNG as replacement of diesel, Kerosene etc.


    Use of Natural gas as direct fuel.
    Generate Energy by own power plant for internal use of plants
    wherever gas is available instead of buying electricity from
    the supply companies.
    In case of marginal fields, where the gas is available a small
    gas generating set/ gas turbine can be installed and power
    generated and sold to power trading corporation, electricity
    boards through a contract.

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