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Article history:
Accepted 19 April 2016
Finite element analysis is commonly used to assist in the development and evaluation of orthopedic
devices. The physics of these models are simplied through approximations that enable more efcient
simulations, without compromising the accuracy of the relative comparisons between implant designs or
congurations.
This study developed and evaluated a technique to approximate the behavior of a nely threaded
screw using a smooth cylinder with the threads implicitly represented through interfacial contact conditions. This pseudo-threaded model was calibrated by comparing to simulations that explicitly modeled
the thread geometry with frictional contact. A parametric analysis was performed with a single screw-inbone system, ve loading directions, and three Young's moduli that span the range of cancellous bone
(200, 600, and 1,000 MPa). Considering that screw cut-out from cancellous bone is a critical clinical issue
in the osteoporotic proximal humerus, the pseudo-threaded model was compared with a bonded
interface to examine three different screw congurations in a 3-part proximal humerus fracture across 10
patients.
In the single screw-in-bone system, the pseudo-threaded model predicted the screw displacement of
the explicitly threaded model with 15% difference and estimated the strain distributions and magnitudes more accurately than a bonded interface. Yet, the relative comparisons of implant stability across
the three different screw congurations in the proximal humerus were not affected by the modeling
choice for the bonescrew interface. Therefore, the bonded interface could serve as a more efcient
methodology for making relative comparisons between implants that utilize the same thread prole.
& 2016 Published by Elsevier Ltd.
Keywords:
Bonescrew interface
Continuum nite element analysis
Proximal humerus
Fracture xation
1. Introduction
Orthopaedic implant development and evaluation is traditionally based on surgical experience in combination with engineering
expertize and experimental biomechanical testing. Computational
simulations, particularly through nite element (FE) analysis, can
be an important assistive tool in this process (Taylor and Prendergast, 2014). In contrast with laboratory experiments, simulations enable a more efcient screening process for new design
ideas or research questions and can provide dramatic cost savings
as well as a reduced need for valuable tissue samples.
To maximize the utility of FE simulations for large parametric
analyses, the physics of the model are often simplied through
approximations to help ensure numerical convergence and save
n
http://dx.doi.org/10.1016/j.jbiomech.2016.04.021
0021-9290/& 2016 Published by Elsevier Ltd.
Please cite this article as: Inzana, J.A., et al., Implicit modeling of screw threads for efcient nite element analysis of complex boneimplant systems. Journal of Biomechanics (2016), http://dx.doi.org/10.1016/j.jbiomech.2016.04.021i
Fig. 1. Principal strain distributions are more closely replicated by a pseudo-threaded interface than a tied (perfectly bonded) interface. A threaded screw (a) and a simplied
geometry screw (b) were inserted into a homogenous cylinder with Young's modulus in the range of cancellous bone (200, 600 or 1,000 MPa). Each screw was evaluated
under ve different loading directions, ranging from 0 to 180 (c). A frictional bonescrew interface was used for the threaded screw model. The bonescrew interface of the
simplied geometry screw (b) was modeled as uniformly tied (i.e. perfectly bonded) or as a cohesive-frictional interface, with an anisotropic cohesion model on the pseudothreads and isotropic friction in between. Contour plots of the maximum (absolute value) principal strain qualitatively demonstrate similarities and differences between the
models (dr). Bone E 600 MPa, friction coefcient 0.3 in the threaded and pseudo-threaded models, pseudo-thread thickness ratio 0.5, cohesive stiffness (Kss) 104 N/
mm3.
Please cite this article as: Inzana, J.A., et al., Implicit modeling of screw threads for efcient nite element analysis of complex boneimplant systems. Journal of Biomechanics (2016), http://dx.doi.org/10.1016/j.jbiomech.2016.04.021i
3. Results
3.1. Analysis of a single screw in a homogenous bone-like material
Please cite this article as: Inzana, J.A., et al., Implicit modeling of screw threads for efcient nite element analysis of complex boneimplant systems. Journal of Biomechanics (2016), http://dx.doi.org/10.1016/j.jbiomech.2016.04.021i
Fig. 2. Maximum principal strains are more closely replicated by the pseudo-threaded interface than the tied interface in the Young's modulus range for cancellous bone
(200, 600, and 1,000 MPa). The maximum principal compressive (a) or tensile (b) strain within each concentric circle region of interest (ROI) surrounding the screw was
normalized to the strain observed in the threaded model at the greatest radial distance (dotted line 1). The normalized strains in (a and b) are the mean and standard
deviation across the ve loading directions and three bone modulus values. The differences in strain from the pseudo-threaded models and tied models, relative to the
threaded models, were summed over the ROIs and averaged across the three different cancellous bone moduli (c and d). Values are means and error bars are standard
deviations.
Fig. 3. Maximum principal strains are more closely replicated by the pseudo-threaded interface than the tied interface in the Young's modulus range for cortical bone (
17,000 MPa). The maximum principal compressive (a) or tensile (b) strain within each concentric circle region of interest (ROI) surrounding the screw was normalized to the
strain observed in the Threaded model at the greatest radial distance (dotted line 1). The normalized strains in (a and b) are the mean and standard deviation across the ve
loading directions. The differences in strain from the pseudo-threaded models and tied models, relative to the threaded models, were summed over the ROIs (c and d).
adjacent to the screw where strains were overestimated (Fig. 3). The
differences in screw head displacements, relative to the threaded
models, ranged from 1% to 10% for the pseudo-threaded models and
Please cite this article as: Inzana, J.A., et al., Implicit modeling of screw threads for efcient nite element analysis of complex boneimplant systems. Journal of Biomechanics (2016), http://dx.doi.org/10.1016/j.jbiomech.2016.04.021i
Fig. 4. Screw displacements in an explicitly threaded model are more closely replicated by the pseudo-threaded interface than the tied interface. The displacement
magnitude of the screw head under each loading direction was normalized to the displacement of the threaded model. The normalized displacement was averaged over the
three cancellous bone modulus values (200, 600, and 1,000 MPa) that were used for model calibration (a). The calibrated model was further tested with a bone modulus of
17,000 MPa (b). Values are mean and error bars are standard deviation.
from 4% to 28% for the tied models over the ve loading directions
(Fig. 4b).
3.2. Comparison of the pseudo-threaded and tied interfaces in a
whole bone-implant system
The average analysis time was 296 747 min for the pseudothreaded models and 7.571.5 min for the tied models. Similar to
the single screw simulations, the pseudo-threaded models had
consistently higher strains (49%720%) and humeral head rotations (30%7 10%) compared to the tied models.
When the proximal humerus fracture was managed with the
addition of calcar screws (Screws 8, 9; With Calcar), the maximum
principal compressive strains (Fig. 5c) and the humeral head
rotation relative to the plate (Fig. 5d) were signicantly reduced
compared to the other two screw combinations (Without Calcar,
Without Calcar 5,6). Addition of the fth and sixth screws
(Without Calcar 5,6) signicantly reduced the humeral head
rotation, but not the bone strain, compared to the four most
proximal screws alone (Without Calcar). The conclusions regarding the effects of different screw patterns on humeral head stability, based on p o0.05, were not affected by the use of a tied
versus pseudo-threaded bonescrew interface.
Principal strain contour plots from the instrumented humerus
models qualitatively demonstrate that the groups with the fth
and sixth screws (Without Calcar 5,6) or the eighth and ninth
screws (With Calcar) had reduced strain concentrations in the
proximal region and an overall reduction in peri-implant bone
strains compared to the group using only the four most proximal
screws (Without Calcar; Fig. 6).
When the simulations were performed with the alternative
BMD-modulus relationship (E 175463), the statistical comparisons across the three screw combinations were identical between
a tied and pseudo-threaded interface (Supplemental Figure S1).
The With Calcar group had signicantly lower principal compressive strains than the Without Calcar 5,6 group (p 0.029)
and lower humeral head rotations compared to the Without Calcar
group (p 0.0001).
4. Discussion
This study developed a computationally efcient modeling
technique for the bonescrew interface that avoids modeling a
nely threaded geometry. The pseudo-threaded models accurately
reproduced the apparent stiffness of the threaded model geometry
Please cite this article as: Inzana, J.A., et al., Implicit modeling of screw threads for efcient nite element analysis of complex boneimplant systems. Journal of Biomechanics (2016), http://dx.doi.org/10.1016/j.jbiomech.2016.04.021i
Fig. 5. In a whole bone-implant system, relative comparisons between xation strategies that use the same screw type may be independent of the bonescrew interface
modeling strategy. An unstable 3-part proximal humerus fracture, stabilized with a PHILOS plate and one of three locking screw combinations (a), was simulated according
to a published experimental loading setup (b). The maximum principal compressive strain in the cancellous bone elements was measured from an 8 mm diameter 15 mm
long cylindrical region of interest around the tip of each screw, and this strain value was averaged over the 46 screws in the humeral head (c). Additionally, virtual points
were created to follow the average motion of the proximal section of the plate and the lesser tubercle (Humeral Head) to track the overall rotation of the humeral head
relative to the plate (d). The three screw congurations were compared within each bonescrew interface model using a repeated measures one-way ANOVA with Tukey's
correction for multiple comparisons. The multiplicity-adjusted p values for the comparisons within each model type are included in (c and d). Note that the strain and
deformation values are higher in the Pseudo-threaded models compared to the Tied, but the statistical comparisons within each model type are similar.
Please cite this article as: Inzana, J.A., et al., Implicit modeling of screw threads for efcient nite element analysis of complex boneimplant systems. Journal of Biomechanics (2016), http://dx.doi.org/10.1016/j.jbiomech.2016.04.021i
Fig. 6. Contour plots of the maximum (absolute value) principal strains demonstrate the redistribution and overall reduction in strain with the addition of screws 5 and 6 (b,
e, h, and k) or the calcar screws (screws 8 and 9; a, d, g and j) compared to the four most proximal screws only (c, f, i and l). Subject 1 was the most osteoporotic
(BMD69 mg HA/cm3) and is shown with a tied bonescrew interface (ac) and a pseudo-threaded interface (df). Note the large, articial tensile strain regions (positive
strain) in the tied case (arrows, c). The high compressive strain region (negative strain, black) around the calcar screw (a anf d) in osteoporotic Subject 1 is attributable to the
lack of bone (i.e. only marrow) in this region.
comparisons between the interface models or the apparent biomechanical benet of the calcar screws.
Appendix
A.1. Mesh convergence and sensitivity analyses
Acknowledgments
This investigation was performed with the assistance of the AO
Foundation via the AOTRAUMA Network (Grant number
AR2008_01). Jason Inzana was supported in part by a Whitaker
International Program Post-doctoral Research Scholarship.
Please cite this article as: Inzana, J.A., et al., Implicit modeling of screw threads for efcient nite element analysis of complex boneimplant systems. Journal of Biomechanics (2016), http://dx.doi.org/10.1016/j.jbiomech.2016.04.021i
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ROI 1
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MEP
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EP1
YM;Load YM;Load
Load 1 YM 1
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ijk
min M dM
IJK
Please cite this article as: Inzana, J.A., et al., Implicit modeling of screw threads for efcient nite element analysis of complex boneimplant systems. Journal of Biomechanics (2016), http://dx.doi.org/10.1016/j.jbiomech.2016.04.021i
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Please cite this article as: Inzana, J.A., et al., Implicit modeling of screw threads for efcient nite element analysis of complex boneimplant systems. Journal of Biomechanics (2016), http://dx.doi.org/10.1016/j.jbiomech.2016.04.021i