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Overview of
FOUNDATION Fieldbus
FG25CW1, Version 6.0
2008
Standards
Certification
Education and Training
Publishing
Conferences and Exhibits
2008, ISA
FG25CW1 (6.0)
Seminar Logistics
Seminar materials
Downloadable presentation
Question and Answer session (audio and email)
Survey
Earn 1 Professional Development Hour (PDH)
Seminar length
60 minute presentation
Three 10-minute question and answer sessions
Audio Instructions
Please note the following during the seminar:
As a participant, you are in a listen-only mode.
You may ask questions via the internet, using your keyboard,
at any time during the presentation. However, the presenter
may decide to wait to answer your question until the next Q&A
Session.
If you have audio difficulties, press *0.
If you have visual difficulties, call (866) 493-2825.
2008, ISA
FG25CW1 (6.0)
Introduction of Presenter
ISA Presenter
Jonas Berge
Mr. Berge is one of the architects of
fieldbus and has been instrumental in the
development of the Foundation fieldbus
specification. Jonas is the author of the
book fieldbuses for Process Control:
Engineering, Operation and
Maintenance. Mr. Berge has participated
in the design and engineering of many
system projects based on FOUNDATION
fieldbus.
2008, ISA
FG25CW1 (6.0)
Section 1:
Introduction
Why technology is going digital
Which technology goes where
2008, ISA
FG25CW1 (6.0)
Why Digital
Less wiring
Enables innovation...
Alerts
High integrity
Predictive maintenance
More information...
Device management from control
room or in the field
Better accuracy
Engineering unit
Measure to sensor limits
No range mismatch
Firmware download
AI
CTRL
AO
D/A
A/D
CPU
D/A
CPU
Range
Digital
Digital
4-20 mA
XMTR
4-20 mA
POS.
XMTR
BUS
CTRL
H1
CPU
POS.
A/D
H1
H1
CPU
CPU
CPU
Digital
Digital
Digital
Digital
9
Fieldbus
Operation/Engineering
control network
31.25 kbit/s
Bus power
Hazardous areas
1.9 km (1.2 miles)
Transmitters and Valves
6-12 devices per bus
IEC, EN, ANSI/ISA protocol
Control network
Ethernet and UDP/IP
Redundancy
Controllers
fieldbus
10
2008, ISA
FG25CW1 (6.0)
Publisher/subscriber
Clock synchronization
Control-in-the-field
PID control
Firmware download
PID control
Automatic addressing
Peer-to-peer
Plug-'n'-play
Control-in-the-field
11
Other buses
"Free running"
Longer time
Jitter
FOUNDATION fieldbus
Scheduling
Synchronized
Precisely periodic (isochronous)
1
dPV
OUT P e e dt D
I
dt
e = PV-SP
dt = sampling interval constant
No Acyclic A lot of Acyclic
C
M
C
M
M
A
Controller
Transmitter
M
A
Valve
Difference = "Jitter"
2008, ISA
FG25CW1 (6.0)
C
M
C
M
M
A
12
Device Integration:
Electronic Device Description Language
EDDL is a text file describing how to interact with device
One file for every version of every type of device from every
manufacturer
Not a driver program, more like a web page
0010 HI_HI
0110 _LIM
1101 = 100
0000
1001
1101
0010
EDDL
13
Standards-Based Interoperability
Devices from different manufacturers work together
Same standard protocol
Tester
14
2008, ISA
FG25CW1 (6.0)
Voltage drop
Bus cycle time
ExnA trunk
ExnL (non-incendive) spurs
using limiters
Terminator
Junction Box
Control network
Controller
Trunk
Power and
Terminator
Zone 2 (Division 2)
Spur
15
Terminator
Controller
ia
IIB
(C)
Trunk
IIC
(A, B)
ib
5.3 W
(13 devices)
1.9 W
(5 devices)
2.5 W
(6 devices)
16
2008, ISA
FG25CW1 (6.0)
Control network
Controller
Power
Power
Exe
Zone 1 (Division 1)
Junction Box
Barrier
Junction Box
Barrier
Zone 0
(Division 1)
Junction Box
Barrier
4*4=16 devices
17
18
2008, ISA
FG25CW1 (6.0)
19
Section 2:
Device parameterization
System integration
Legacy DCS and package unit integration
Troubleshooting
Tools of the trade at your disposal
20
2008, ISA
FG25CW1 (6.0)
10
Commissioning wizard
Replacement wizard
Live list
Automatic address assignment
21
AO
D
/
A
TRD
A
/
D
2008, ISA
FG25CW1 (6.0)
11
Internal Link
Transmitter
Positioner
AI
PID
AO
Input
Output
23
Controller
AI
PID
AO
Controller:
3 External Links
Transmitter
Valve
Transmitter
Transmitter:
2 External Links
AI
PID
AO
Valve
Transmitter
Valve:
1 External Link
AI
PID
AO
Valve
24
2008, ISA
FG25CW1 (6.0)
12
Modbus/RTU
RS485
HSE
25
Troubleshooting Tools
26
2008, ISA
FG25CW1 (6.0)
13
27
28
2008, ISA
FG25CW1 (6.0)
14
Section 3:
Engineering and design
Changed engineering practices and standards
29
P&I Diagram
Fieldbus is represented as dash-dot-dash where the dash is
filled
Show data flow, not bus wiring
Consider grouping bubbles as per device
Proposed fieldbus Symbol (Filled)
Data Link Symbol (Empty)
LC
FC Y
FT
FT
LT
30
2008, ISA
FG25CW1 (6.0)
15
Bus Drawing
Replaces up to 16 Instrument Loop Diagrams
B
C
AUXILLIARY ROOM
MARSHALLING PANEL
FIELD
INSTRUMENT
JUNCTION BOX
D
CABINET
TAG
TAG
TAG
TAG
TAG
TAG
2
TAG
TAG
TAG
TAG
TAG
TAG
TAG
+
+
+
+
+
+
+
+
+
+
+
+
-
BRWN
BLE
S1+
S0+
S1-
S0-
BRWN
BLE
S2+
PAIR# 1
PAIR# 1
3B
4B
S2-
MODULE
DF51
JB
BRWN
BLE
S3+
BRWN
BLE
S4+
S4-
S5-
BRWN
BLE
S1+
S0+
S1-
S0-
BRWN
BLE
S2+
S3S5+
BRWN
BLE
3A+
4A-
2
MODULE
DF53
S2JB
BRWN
BLE
S3+
BRWN
BLE
S4+
S5+
S4-
S5-
BRWN
BLE
S1+
S0+
BRWN
BLE
S2+
S3-
S1-
BRWN
BLE
S0-
S2JB
BRWN
BLE
S3+
BRWN
BLE
S4+
S5+
S4-
S5-
S3-
BT
NOTES
REV DATE
DESCRIPTION
REVISIONS
DNCKEGAPAP
bus DRAWING
DWG #:
31
Identification
Information
Diagnostics
Performance Analysis
Device type
Plant location
Materials of constructions
Operational Statistics
Parameterization
Monitoring
Maintenance
Service Notes
Audit Trail and Report
Device List
Scheduling
Log
Maintenance
Calibration
Loop test
Documentation
Calibration Trim
Device Security
Reset
Device Upgrade
Binding
Commissioning
Write protection
32
2008, ISA
FG25CW1 (6.0)
16
33
Fault detection:
Bad status on sensor failure, device failure, communication failure, etc.
AI
Man
PID
Fail Safe
AO
34
2008, ISA
FG25CW1 (6.0)
17
Owner Benefits
Greater availability
Predict faults
Higher quality
Eliminate sources of variability
Lower maintenance cost
Reduce preventive maintenance
35
Tackle Differences
Work practices
To benefit from predictive diagnostics
System/instrument boundary
Responsibilities
Management of Change
Integrity
2008, ISA
FG25CW1 (6.0)
18
37
38
2008, ISA
FG25CW1 (6.0)
19
39
40
2008, ISA
FG25CW1 (6.0)
20
ISA Certifications
Certified Automation Professionals (CAP)
www.isa.org/CAP
42
2008, ISA
FG25CW1 (6.0)
21
43
2008, ISA
FG25CW1 (6.0)
22