Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Winter, 1996
Chairs Message
by Nancy Belunis
The Statistics
Division was
awarded division
status over 16
years ago in the
summer of 1979.
One of the
major projects of
the new Division
was the development of The Basic References in
Quality Control: Statistical
Techniques, also known as the How
To series. The aim of the series is
to present the latest statistical techniques in a form which is easily followed by the quality control practitioner so that these procedures can be
readily applied to solve industrial
quality problems. The first volume
in this series, How To Analyze Data
with Simple Plots, appeared in 1978
while the Division was still a
Technical Committee. At present, the
series contains 16 volumes and covers
topics like sampling, mixture experiments, reliability data, outlier testing
and sequential methods. In the
series history there have only been
four editors, Ed Dudewicz, Sam
Shapiro, John Cornell and Ed
Mykytka. With the assistance of these
editors, the authors have driven the
creation of a successful series.
Continued on page 3
Editors Corner
VISION
Over the next several months, many of you will have the opportunity to
speak to Falguni Sharma. In her new role as the Acquisitions Coordinator for
the Statistics Division, Falgunis main responsibility is to develop a list of
potential topics consistent with the needs of Division customers, and to identify potential authors for Division Publications. Please support her efforts.
Readers should consider submitting either a basic tools or mini paper for
publication. The criteria for the basic tools and mini paper columns appear
on the following page. Papers can be submitted with one hard copy and
one copy on a 3-1/2 diskette. Since I use Microsoft Word for Windows, the
files should be sent in either Microsoft Word, ASCII Text File, or
WordPerfect. Figures should be properly identified and labeled. (Please do
not embed figures in the text.)
You will notice that there is no deadline for the Spring 1996 issue. In the
place of the Spring newsletter, the Statistics Division will present a special
publication on Statistical Thinking. The edition will focus on Statistical
Thinking concepts as presentation by Lynne Hare, Roger Hoerl and Ron Snee
at the 1995 AQC Conference in Cincinnati.
Janice
MISSION
- Promote statistical thinking for quality and productivity improvement.
- Serve ASQC, business, industry,
academia and government as a
resource for effective use of statistical methods for quality and productivity improvement.
- Provide a focal point within ASQC
for problem-driven development
and effective use of new statistical
methods.
- Support the growth and development of Division members.
STRATEGY
- Our primary customers are Statistics
Division members. Other key customers are:
- Management,
- Users and potential users of statistical methods for quality and
productivity improvement,
- Educators of the above customers.
- Our orientation to customers is customer focused.
- Our markets, within which we
intend to offer products, are weighted as follows: greatest weight on
intermediate statistical methods,
nearly as much weight on basic
methods, and much less weight on
advanced methods.
- Our primary products are educational services.
PRINCIPLES
- Focus on a few key things.
- Balance short-term and long-term
efforts.
- Recognize that we exist for our customers.
- Value diversity (including geographical and occupational) of our membership.
- Be proactive.
- View statistics from the broad view
of quality management.
- Apply statistical thinking ourselves
(that is, practice what we preach).
- Uphold professional ethics
- Continuously improve
CHAIRS MESSAGE
Continued from front
Related Events
JOINT RESEARCH CONFERENCE ON STATISTICS IN QUALITY,
INDUSTRY AND TECHNOLOGY
The 13th Quality and Productivity
Research Conference and the 3rd
Spring Research Conference on
Statistics in Industry and Technology
will be held jointly at the National
Institute of Standards and Technology
(NIST) in Gaithersburg, MD (a suburb
of Washington, DC) from May 29
through May 31, 1996. The goal of
this conference is to stimulate interdisciplinary research among statisticians,
engineers, and physical scientists in
quality and productivity, industrial
needs, and the physical and engineering sciences. The conference is jointly
sponsored by the ASA Section on
Physical and Engineering Sciences, the
ASA Section on Quality and
Productivity, IMS, E. I. du Pont de
Nemours & Co. and NIST.
The conference will feature presentations by scientists and engineers for
statisticians and presentations by statisticians for scientists and engineers.
Statistical issues and research
approaches drawn from collaborative
research will be highlighted.
Region 6:
Marilyn Hwan
LSI Logic, MS J-202
3115 Alfred Street
Santa Clara, CA 95050
Phone: (408) 433-6362
Region 11:
George Marrah
Department of Mathematics
& Computer Science
James Madison University
Harrisburg, VA 22807
Phone: (703) 568-6534
Region 2:
Mary Garfield
205 Bryant Street
Rochester, NY 14613
Phone: (716) 722-2392
Region 7:
Tom Vaden
Consultant
5765 Grand Avenue
Riverside, CA 92504
Phone: (714) 382-5525
Region 12:
Bob Dovich
Ingersoll Cutting Tool Company
505 Fulton Avenue
Rockford, IL 61103
Phone: (815) 987-6542
Region 3:
Rich Christy
American Premier, Inc.
P. O. Box 1569
901 East 8th Avenue
King of Prussia, PA 19406
Phone: (215) 337-1100
Region 8:
Bill Bleau
Picker International Inc.
1130 Stonecrest Dr
Tallmadge, OH 44278
Phone: (216) 473-2385
Region 13:
Rick Schleusener
Kodak Colorado Division
Building C-42, 3rd Floor
Windsor, CO 80551-1672
Phone: (303) 686-4530
Region 4:
Michael Cohen
Satisfied Brake Products
650 100th Avenue
Chomedy Laval
Quebec, Canada H7W-3Z6
Phone: (514) 337-3280
Region 9:
Vacant
Region 14:
Oz Godsey
303 Ridgebriar Drive
Richardson, TX 75080
Phone (214) 690-1744
Region 5:
Vacant
Region 10:
Greg Gruska
The Third Generation, Inc.
4439 Rolling Pine Drive
West Bloomfield, MI 48323
Phone: (313) 363-1654
Region 15:
Dan Dankovic
Westinghouse Electric
Corporation
700 Energy Lane
Fort Payne, AL 35967
Phone: (205) 845-9601, Ext. 6033
Youden Address
USING ON-LINE PROCESS DATA TO IMPROVE QUALITY
Is There a Role for Statisticians?
Are They Up for the Challenge?
John F. MacGregor
Dept. of Chemical Engineering
McMaster University
Hamilton, ON, Canada L88 4L7
ABSTRACT
In keeping with the conference theme of Tapping Diverse Data Sources to Improve Quality this paper presents a
case for using the very large number of process variables measured routinely by on-line computers. Multivariate statistical methods can be used to project the data down into low dimensional spaces where analysis, monitoring and diagnosis
are easily performed. Strong justifications for taking this approach are presented, and several examples are given.
The statistical process control community has been slow in picking up on the data explosion brought about by the
computer era. It has continued to stick with traditional univariate charts on the quality variables, and ignored this rich
source of additional information on the process. This paper explores some of the reasons for this and argues that the
SPC community must adapt rapidly to this multivariate reality or lose control of their field to the scientists and engineers.
INTRODUCTION
The period of Jack Youdens lifetime (to 1972) represents, in my opinion, the golden years of applied statistics.
Statistical methods and thinking were introduced into nearly all disciplines of science and engineering by people such as
Fisher, Youden, Box and Tukey. These statisticians were primarily scientists themselves - geneticists, chemists, engineers. They understood the way scientists and engineers thought, and they understood their problems. As a result they
developed statistical methods to treat these real world problems, not by starting with the statistical theory and trying to
find a problem it could treat, but by starting from the very real problems and developing methods to treat them.
The last two decades have seen statistics grow as a mathematical discipline. However, this period has seen much less
interesting growth in applied statistics, not because there were no new problems, but because the leadership in the statistical disciplines passed on to a new generation of mathematical statisticians.
My belief is that we are once again seeing a major shift in the leadership and direction of the statistical community.
This new era is being ushered in by the advent of on-line process, laboratory, and management computer systems.
These have totally changed the nature of the data we are seeing. We now live in a highly multivariate, data-rich society,
and are being inundated with data from all directions. The small sample univariate methods of the past are hard pressed
to handle this new situation. This has opened the door to the need for an explosion of new statistical methods to treat
the new problems associated with large volumes of messy data that are being collected routinely every second, minute or
hour. These massive data sets and the problems with interpreting them arise in all areas where computers have penetrated - communications, image and speech analysis, management information systems, chemistry, the process industries,
etc. The leadership in developing statistical methods for these data rich problems has again returned to the owners of
the problems - scientists and engineers - paralleling the earlier era of applied statistics when scientists such as Youden
developed methods to treat the problems in their areas of science.
The theme of this conference - Tapping Diverse Data Sources to Improve Quality - has motivated the main topic of
this address - Using On-Line Process Data to Improve Quality. Under
this topic I will discuss some new multivariate approaches to SPC which
acknowledge that on-line process computers have become commonplace,
and that huge amounts of process data are being collected on a routine
basis. A secondary theme concerning the role that statisticians might play
in these developing areas is then explored.
The SPC Problem
To illustrate the problem of monitoring process performance and product quality, and diagnosing assignable causes for special events, consider
the process situation depicted in Figure 1. Process computers routinely
Figure 1
Continued on page 7
YOUDEN ADDRESS
Continued from page 6
collect measurements on a large number of process variables such as flows, temperatures, pressures, etc. Let us denote
these process variables by xj; j = 1, 2, ... ,k, and let the (N x k) matrix X contain observations on them over some time
period (i = 1, 2, ...,N). In addition to these frequently measured process variables we also usually measure several quality and productivity variables ( ; = 1, 2, ...,m). These variables are often measured much less frequently on samples
collected and analyzed off-line in a quality control lab.
Traditional approaches to statistical process/quality control established a set of univariate control charts on each of the
quality variables (y ). Occasionally multivariate extensions of these charts based on Hotellings T2 statistic are
employed on a small number of the most highly correlated ys. The process data (X) are almost never used directly in
monitoring the process, but only in searching for an assignable cause once one of the control charts on the ys has indicated the presence of a special event.
(iv) Missing Data
Most large process data sets contain missing data (sometimes up to 20%). Therefore, if we are to analyze such
process data, and if we are to establish multivariate control charts to monitor the future behavior of the process, then the
Projection to Latent Structures (PLS) is another multivariate projection method which can be applied when one
has two data matrices - a process data matrix (X) and a quality data matrix (Y). Now one is interested in the high variance directions in the process data (X), but more specifically the high variance directions in X that are related to the variation in the quality data Y. In the first dimension PLS accomplishes this by extracting that linear combination of the
process variables t1 = w1T x which maximizes the covariance of X and Y. Subsequent PLS latent variables (t2, t3...) are
again required to be orthogonal to preceding ones. Latent variables (ui = ciT y) are also obtained for the Y space which
are most correlated with their corresponding tis. The analysis, interpretation, and monitoring can again be more easily
performed in the reduced dimension defined by the orthogonal latent variables (ti), but unlike PCA, PLS is focusing attention on that variation in the process variables that is most explanative of the quality data.
Problems with Traditional Approaches
Although such an approach was well suited to information-poor systems of past decades, there are two major flaws in
it when applied to todays information-rich systems.
(i)
YOUDEN ADDRESS
Continued from page 7
(ii)
Dimensionality
The first problem is that the dimension of the problem is usually very large. It is not uncommon in the chemical
industry for on-line process computers to measure hundreds or even thousands of process variables every few seconds,
and for ten or more quality variables to be measured off-line every few hours. Recent trends in process instrumentation
are also allowing for on-line measurement of some quality variables every few minutes. The shear magnitude of the
problem leads to a DATA OVERLOAD situation in which, overwhelmed by the massive amount of data, operators and
engineers have resorted to following only a few key process variables on their computer screens.
(ii)
Colinearity
Even though hundreds of process variables are measured there are not hundreds of independent events happening in the process. Only a few underlying common cause events (eg. normal raw material variations, etc.) are usually
operating under in-control situations and most faults or special events are the result of a single cause or only a few
simultaneous causes. The hundreds of measured process variables are all related to these small number of underlying
events, and are therefore highly correlated with one another. Hence, process data is very difficult to use because its true
rank is very much less than the number of variables measured. However, each measured variable is valuable because it
contains a little different information on each of underlying events.
(iii) Noise
All of the process variables (as well as the quality variables) are measured with errors (measurement error, sampling error etc.) and the signal-to-noise ratio in any one measured variable is very small during in-control operation.
This is understandable when one realizes that the objective of operators and process engineers is to make the signal-tonoise ratio as small as possible during normal operating conditions. As a result plotting univariate control charts on many
process variables is of little value. However, if each of these process measurements contain a small amount of signal
and each of them contributes some new information on the underlying events, then by using suitable multivariate statistiContinued on page 9
YOUDEN ADDRESS
Continued from page 8
cal methods, we can obtain SPC charts having an extremely high information content or signal on the underlying events
occurring in the process.
(iv) Missing Data
Most large process data sets contain missing data (sometimes up to 20%). Therefore, if we are to analyse such
process data, and if we are to establish multivariate control charts to monitor the future behavior of the process, then the
multivariate methods used must not require that the data on all variables be present at all times. The procedures must be
able to handle missing data in a very transparent manner and still extract as efficiently as possible the information from
the remaining measurements.
In the next sections I describe some multivariate methods capable of addressing the above difficulties, use them
to develop multivariate SPC charts, and illustrate their application to process data.
observations
YOUDEN ADDRESS
Continued from page 9
Multivariate SPC
If ones objective is to explore a process database or monitor the behavior of a process by using all the available
process data (X) and quality data (Y), then using individual plots and univariate control charts is not a feasible approach.
Based on the discussions in the previous sections, an obvious approach is to project the data into the low dimensional
spaces defined by the latent variables (tis for the X space) and (uis for the Y space). Since the process data is available
much more frequently and has many other advantages as discussed earlier, score plots of t1 vs t2, etc. provide the most
Condenser
useful windows into the behavior of the process.
Exploring Process Databases
To illustrate the utility and simplification of such projection plots consider data from an industrial batch polymerization process such as the one illustrated in Figure 4. The analysis of
batch processes via multivariate proMonomers
Catalyst Emulsifier
jection methods is discussed in
Nomikos and MacGregor (1994, 1995)
Steam
and Kourti et al. (1995). The data
base from such discontinuous batch
Jacket effluent
processes is of the structure shown in
Water
Figure 5. For each of the batches (55
Figure 4
in this example) data is available on
the raw material data and initial operating conditions (Z), and on the final
Figure 5
product quality (Y). Also available are on-line measurements of process variables, X (temperatures, pressures, agitator power, etc.) over the entire history of the batch.
Fault I
These process variables attempt to track preprogrammed setpoint trajectories. In this
Normal batches
example the trajectory measurements on 10 variables at 200 time periods was used. A
score plot for an MPCA model in the space of the second and third latent variables (t2, t3)
is shown for the 55 batches in Figure 6. It is clear from this plot that there are several disFault II
tinct clusters of batches that differ from the main cluster of batches. The main cluster contains all those batches that yielded good quality product while the other three clusters show
Fault III
batches from which poor quality material was obtained, each cluster representing a different type of fault in the process operation. (Note that the clear distinction between the bottom two clusters is apparent in the other latent variable dimension - ie. one of these clusFigure 6
ters falls well behind the other in that dimension). By examining the loading vectors (wi)
of the model the process variables contributing to the shift in these clusters away from the main in-control group can
be determined, thereby suggesting assignable causes for these poor quality batches. In this particular industrial example
it led the company to make important process modifications to all their batch plants to eliminate the identified source of
the major
problem.
Multivariate SPC Charts
Once this phase of the analysis and exploration of past historical data has been completed, and any assignable
causes for problems that have been observed in the historical data have been corrected, it is desirable to set up SPC
charts to monitor the future behavior of the process. To accomplish this one must built a PCA or PLS model for the
process when it is operating well and producing only good quality product, and then reference future behavior against
this model. This is exactly analogous to Shewharts SPC philosophy where univariate charts are devised based on a
model for the in-control mean and variance of that process variable and future behavior referenced against the model.
The only difference in the multivariate case is that we are using all variables (X and Y) simultaneously to develop the
model, and will reference future multivariate data against it. To accomplish this we need to collect a reference data set
on the process which we believe represents the various modes of process operation which lead to good product quality.
Such a data set might be the central cluster of batches in Fig. 6 of the last example.
On-line multivariate SPC charts which use multivariate projections of the process data (X) and quality data (Y)
have been developed for both continuous processes (see for example Kresta et al., 1991; MacGregor et al., 1994;
MacGregor and Kourti, 1995), and for batch processes (eg. Nornikos and MacGregor, 1994, 1995; Kourti et al., 1995).
Using the good reference data a PCA or PLS model is built and the variation in the scores and residuals calculated from
Continued on page 11
10
YOUDEN ADDRESS
Continued from page 10
this reference data are used to define control limits in the score space, and in the residual space. The future behavior of
the process is then monitored by plotting the projection of the data in the score space (either as joint t1 - t2 plots, or as
individual Shewhart
plots on the scores since the score vectors are orthogonal), and a control chart on the Squared
m
Prediction Error SPE = (xi - x i)2. Any value of the SPE above its control limit suggests that one has moved off the plane
i=1
defining good process behavior, and hence that a new event not in the reference data base has occurred. Any values
of the score (t1, t2, ..) outside their control limits also signal an event. If an accompanying increase in SPE has not
occurred then large scores simply imply that the process is operating according to its normal model (ie. on the plane),
but that unusually large variations have occurred.
Figure 7
To illustrate these charts I use an example from Nomikos and MacGregor (1994) on a batch process for the production of styrene-butadiene rubber (SBR) by emulsion polymerization. A reference data base of 50 batches, 9 variables
and 200 time intervals/batch was used to build an MPCA model having three latent variables. Control charts (t1 vs. t2; t1
vs time; SPE vs. time) for a new batch producing good quality product are shown in Figure 7. The control limits represent those for approximate 5% and 1% type I errors. These control charts reveal no unusual events over the history of
this batch. With a result such as this it might be reasonable to allocate or ship the product from this batch as in-control
material based on this process variable control charts, rather than waiting many hours for the laboratory results on Y to
come back. In Figure 8 control charts are shown for a new batch which resulted in poor quality product. It is obvious
from the SPE chart and the score plots that a problem developed half way through the batch. To help diagnose an
Contribution %
Contribution Plot
Variables
Figure 8
assignable cause for the event, one can interrogate the underlying PCA model at point 106 where the SPE chart detects
the event, and plot the contribution of the process variables to the SPE at that point in time. This plot (in Fig. 8) shows
that variables 4, 5 and 6 are the main contributors to the large SPE. Variable contribution plots for the t scores and
Hotellings T2 can similarly be calculated (see Miller et al., 1993; MacGregor et al., 1994; Kourti and MacGregor, 1996).
Some Statistical Issues
When dealing with large multivariate data sets and multivariate control charts in the projection space, a number
of statistical issues arise, many of which are not yet resolved. A few of them are discussed below.
(i)
11
YOUDEN ADDRESS
Continued from page 11
(ii)
12
YOUDEN ADDRESS
Continued from page 12
univariate statistical approaches that worked well in the past. Faced with the large multivariate problems of today
applied statisticians appear immobilized by the immensity of the problems, and by peer pressures under which they are
more worried about the detailed assumptions and correctness of the methods they use than providing even an approximate solution to the problem. On the other hand, they havent fully recognized the tremendous advantages that arise
from having such large data sets. A further inhibition stems from a lack of general knowledge of processes. As one
starts to use data on process variables, a greater understanding of the process itself, and the nature of process data, is
required in order to use and interpret the data in an efficient manner. Another very real barrier to the statisticians
involvement is that the engineers have ownership of the computers and hence of the data they generate. They are often
very reluctant to part with these data. In the absence of involvement by statisticians, they have also developed their own
approaches. An extensive literature exists in fault detection and identification using both theoretical and empirical models, in artificial intelligence approaches, and in some of the multivariate projection (PCA/PLS) approaches highlighted earlier in this presentation.
I have also observed a tremendous resistance by statisticians to using more complex and alternative approaches
to SPC. It is almost as though a certain set of classical univariate methods have been officially sanctioned and no alternatives will be considered until they are also sanctioned by some higher authority. Furthermore, I cannot remember how
many times I have heard the statement: We have difficulty getting people to use even simple methods. How can you
expect them to use multivariate PCA/PLS methods? My standard answer to this argument goes as follows. If simple univariate charts, etc. are not being used, it is probably because they often reveal little useful information, and are much too
difficult to interpret. Personally, I have a lot of difficulty trying to interpret a set of univariate charts on more than four or
five correlated variables. Multivariate projection methods are much simpler to use. All the data are projected down into
low dimensional orthogonal latent variable spaces that contain most of the information. The information is easily presented and easily interpreted in these spaces. Operators dont need to know PCA/PLS theory in order to use these charts
any more than they need to know Normal distribution theory in order to use univariate charts. The only important characteristic of SPC charts are their simplicity of presentation and simplicity of interpretation. The complexity or simplicity
of the underlying statistical methods used to develop the charts is not an issue for the operator or engineer using the
charts.
Summary
I hope that I have been able to make a case in this paper, that a new and exciting era for applied statistics has
been opened up by the advent of on-line computers. The massive data sets we now collect contain a wealth of information that can be extracted by multivariate statistical methods. This is particularly true in the area of statistical process control where process computers and information management systems have improved sufficiently that we can obtain data
on hundreds of process variables on a frequent and regular basis. By using these data in effective multivariate SPC
schemes we have the potential to achieve major improvements in the understanding and control of our processes. I
hope that the statistical community will accept the challenge that this new computer era presents, and work with the
engineers and scientists in realizing this potential.
References
G.E.P. Box, W.G. Hunter and J.S. Hunter, 1978, Statistics for Experiments, John Wiley & Sons, N.Y.
A.J. Burnham, R. Viveros and J.F. MacGregor, 1996, Frameworks for Latent Variable Regression, J. of Chemometrics, In Press.
J.E. Jackson, 1991, A Users Guide to Principal Components, Wiley-Interscience, John Wiley & Sons, Inc., New York.
R.A. Johnson and D.W. Wichern, 1988, Applied Multivariate Statistical Analysis, Prentice Hall, N.J.
T. Kourti, P. Nomikos and J.F. MacGregor, 1995. Analysis, Monitoring and Fault Diagnosis of Batch Processes using Multi-Block, Multi-Way PLS, J.
Proc. Control, 5 No. 4, 277-284.
T. Kourti and J.F. MacGregor, 1995. Process Analysis, Monitoring and Diagnosis using Multivariate Projection Methods, J. Chemometrics and Intell.
Lab. Systems, 28, 3-21.
T. Kourti and J.F. MacGregor, 1996, Multivariate SPC Methods for Monitoring Process and Product Performance, J. Quality Tech., In Press.
J.F. MacGregor, J. Jaeckle, C. Kiparissides and M. Koutoudi, 1994, Monitoring and Diagnosis of Process Operating Performance by Multi-Block PLS
Methods with an Application to Low Density Polyethylene Production, Amer. Inst. Chem. Eng. J., 40, 826-838.
J.F. MacGregor and T. Kourti, 1995, Statistical Process Control of Multivariate Processes, Control Eng. Practice, 3, 403-414.
H. Martens and T. Naes, 1989, Multivariate Calibration, John Wiley & Sons, N.Y.
P. Nomikos and J.F. MacGregor, 1994, Monitoring of Batch Processes using Multi-Way Principal Components Analysis, Amer. Inst. Chem. Eng. J.,
40, 1361-1375.
P. Nomikos and J.F. MacGregor, 1994, Multivariate SPC Charts for Batch Processes, Technometrics, 37, No. 37, 1995.
S. Wold, K. Esbensen, P. Geladi, 1987, Principal Component Analysis, Chemometrics and Intelligent Laboratory Systems, 2(1987), p. 37-52.
ASQC STATISTICS DIVISION NEWSLETTER, VOL. 16, NO. 2
13
Publications Committee
(Leader: Ed Mykytka)
The new Publications Committee met
for the first time and reviewed the
background, purpose and objectives
of the committee. The group identified and prioritized important policy
issues and developed short-term
objectives and long-term goals.
Integrating Statistical Thinking
into Education
(Leader: Chris Ayers)
The team developed a vision of what
a educationally integrated curriculum
would look like. A process was flowcharted for developing a pilot area.
Division Dashboard
(Leaders: Division Officers)
The team reviewed the concept of a
balanced scorecard for the Division.
A straw proposal was developed and
includes goals and measures in four
perspectives: financial, customer,
internal business and innovation and
learning.
Define role of Regional Councilor
(Leader: Bob Mitchell)
A straw proposal for this tactical plan
will be developed by January 1. The
purpose is to define responsibilities of
Regional Councilors or Section
Liaisons, identify support mechanisms and measurements of performance.
Scholarship Formation
Division representatives are
working to establish procedures for awarding scholarships to deserving, recent college graduates and graduate
students who are pursuing
careers in applied statistics
and quality management.
Original funding for these
scholarships was provided by
a grant from the Ellis R. Ott
Foundation with the understanding that scholarships
would be given to promote
studies consistent with the
philosophies of Professor Ott.
These include applied statistics, quality management,
quality engineering, quality
control and quality assurance,
15
CQEs Needed
Statistics Division members who are
also Certified Quality Engineers
(CQEs) are needed to assist in the
development of CQE exams. A key
element in ensuring the quality of this
examination is having the participation of top quality professionals who
are also CQEs. Since statistical methods constitute such a large part of the
exam, the participation from the Statistics Division is particularly critical.
As part of the process of developing new exams each year, volunteers
are needed to participate in any one
of three workshops held at ASQC
headquarters. The three workshops
are:
1. Item Writing - developing
exam questions and answers;
each workshop consists of 30
volunteers, at least 7 are needed
from the Statistics Division,
2. Item Review - critiquing items
produced during the Item
Review Workshop; each workshop consists of 12 volunteers, at
least 3 are needed from the
Statistics Division, and
3. Exam Review - reviewing the
exam prior to its administration;
each workshop consists of 12
volunteers, at least 3 are needed
from the Statistics Division.
The Exam Review Workshop is
held twice each year, the others are
held annually.
The next opportunity is an Exam
Review Workshop scheduled for
March 22-23, 1996. An Item Writing
Workshop is tentatively scheduled for
September 13-15, 1996, followed by
an Item Review Workshop December
6-7, 1996. Reasonable expenses for
travel to Milwaukee, meals and lodging are covered by ASQC. The cycle
of workshops is repeated annually
and you may participate once, or as
often as you like.
You must be a CQE to participate
and be willing to sign a non-disclosure contract. For additional information and details on how to volunteer,
please contact Statistics Division
Certification Chair Nick Martino by
phone at (508) 534-2556 between 7
AM and 4 PM EST; or by mail, Nick
Martino, Novacor Chemicals Inc., 31
Fuller St., Leominster, MA 01453; or by
E-mail, martinnv@mail.novacor.com.
16
Annual Quality
Congress Activities
Saturday, May 11
Tactical Planning Meeting
Sunday, May 12
Tactical Planning Meeting
Preconference Tutorial:
12:00 pm - 5:00 pm
8:00 am - 12:00 pm
Committee Meetings
Council Meeting
STAT Division Hospitality Suite
1:00 pm - 5:00 pm
8:00 pm - 10:00 pm
10:30 pm - 11:30 pm
Monday, May 13
Annual Meeting
STAT Division Hospitality Suite
5:30 pm - 7:30 pm
9:00 pm - 11:30 pm
Tuesday, May 14
Technical Session: In Search of the
Future: Models and Methods for
Whole Change Systems
STAT Division Hospitality Suite
8:00 am - 10:00 am
9:00 pm - 11:30 pm
Standards
Committee Report
The Statistics Division is responsible for four ASQC Standards: B1, B2,
B3 and S1. These standards are in
need of review for eventual reaffirmation of a five year cycle. The standards cover the following areas:
ASQC Standard B1 (ANSI Z1.1) Guide for Quality Control Charts
ASQC Standard B2 (ANSI Z1.2) Control Chart Method for Analyzing
Data
ASQC Standard B3 (ANSI Z1.3) Control Chart Method for Controlling
Quality during Production
ANSI/ASQC S1 - An Attribute SkipLot Sampling Program
A Standards Committee meeting
was held at the Fall Technical
Conference. A task-force was established to help determine the initial
approach to B1, B2 and B3 before formally setting up a writing group.
Individuals who might be interested in
writing or reviewing standards should
complete the member interest form.
17
Membership Report
As of September 30, 1995, the Statistics Division total membership stands at 12,410 (10,469 Regular, 683 Senior, 126
Fellow, 1 Honorary, 283 Student, 688 Sustaining, and 160 New). This current total is down considerably from our membership peak of 15,985 in September 1992.
The Statistics Division membership is shrinking by approximately 100 members per month.
Being a Not-for-Profit organization it is not necessarily the Divisions goal to grow at some given rate; rather, we seek
to continuously anticipate and meet our customers needs. Our goal is to serve our customers well and to provide value.
It is somewhat disconcerting that we continue to lose more members than we gain despite our customer-focus orientation. Recent Long Range Planning sessions have focused on developing the Divisions Mission, Vision, Values, Strategy,
and Principles. The Special Edition Newsletter (Vol. 13, No. 2) published in Winter 94 offers a summary of the
Divisions Long Range Planning efforts. Several Tactical Plans have emerged as the result of our strategic planning:
Enabling the broad application of Statistical Thinking, Integrating Statistical Thinking into Education, Establishing a
Publications Committee, Assessing Members Needs, and several tactical plans involving improvements to the How
To... Series. In addition, the Division has recently named Mark Kiel as BBS Administrator to manage Statistics Division
forums on the ASQCNet electronic bulletin board. Two newly assigned Tactical Plans are the development of a Division
Scorecard (a dashboard to monitor the health of the Division) and to Define the Role of the Regional Councilor. A
change to the Division by-laws was approved in October by the Statistics Division Council which will enable the Division
to appoint more than one Councilor per region. The Regional Councilors serve as Statistics Division ambassadors to the
ASQC local Sections.
In an attempt to better understand why we are continuing to lose members, the Assessing Member Needs tactical
plan seeks to develop a customer satisfaction measurement for the Statistics Division. Member surveys are being conducted by telephone and via mail to gain feedback on our direction and insight to member satisfaction. Exit surveys are being
developed to probe the reasons for lost members. Results from these survey instruments will be fed into the
Division tactical planning process to ensure customer focus. A pilot Member Needs telephone survey was recently
conducted by the Regional Councilors. Though, admittedly, a small sample size, results of this survey indicate an overall
member satisfaction rating of 97.9%. Most members place a high degree of importance, in order, on the Division
Newsletter, the Statistics Divisions involvement in the CQE Body of Knowledge, Short Courses, maintenance of
ANSI/ASQC Standards, and the How to... Series. Perceived lower value benefits of Statistics Division membership
include co-sponsorship of the Applied Statistics Conference, Nomination of Fellows, and the development of Division
awards. Areas where most survey respondents would like the Division to concentrate its efforts are: keep membership
current on new tools and techniques; promote Statistical Thinking everywhere; more Case Studies in the Newsletter; and,
more technical Mini Papers. Two of the least desired potential activities are the development and administration of a
Certified Quality Statistician exam, and software reviews.
The pilot survey was PDCAd during the Tactical Planning Session in October and the improved Member Needs survey
will be mailed to a statistically representative sample of our membership during the month of November. The Member
Needs survey will be conducted quarterly and the results published in the Newsletter.
Robert Mitchell
Membership Committee Chair
18
Bill Lawton
The 1995 William G. Hunter Award
was presented to William H. Lawton at
the Fall Technical Conference in St.
Louis, MO. The ASQC Statistics
Division established the Hunter Award
in memory of the Divisions founding
chair. The purpose of the award is to
promote, encourage, and acknowledge outstanding accomplishments
during a career in the broad field of
applied statistics. Bill Lawton follows
Bill Hunters model of statistical leadership as a communicator, consultant,
educator and innovator, with the ability to integrate statistical thinking into
many disciplines.
Bill Lawton is a Fellow of both
ASQC and the American Statistical
Association (ASA) and is a past chair
of ASAs Section on Physical
Engineering Sciences (SPES). He
received his Ph.D. in Statistics from
the University of California at
Berkeley. Bill made outstanding contributions during his 28 years with
Eastman Kodak, first as a statistical
consultant to manufacturing and R&D,
and later as a leader who championed
the use of statistical thinking and
methods throughout the company. In
the 1980s he served on Kodaks
Quality Advisory Council, a council of
senior managers reporting to the
President. During the 1990s, Bill was
19
Division Activities
with ASQCs Chemical and
Process Industries Division and
the American Statistical
Associations Section on
Physical and Engineering
Sciences. The conference features new tools and opportunities for applications of statistical
and quality technologies.
1996 FTC - October 23 25, Scotsdale, Arizona
Conference on Statistics in
Chemistry and Chemical
Engineering and students to
attend the Fall Technical
Conference.
Responsibilities:
1) Work on a 3-member FTC
Program Committee to plan a 2day technical program. This
includes issuing a Call for
Papers, inviting speakers and
moderators, accepting or rejecting submitted papers and
preparing the final program.
2) Attend the 1996 and 1997 FTC.
3) Submit items for publication in
the Division newsletter.
Purpose:
The Fall Technical Conference provides a unique forum to present current and emerging quality technologies to a national audience of quality
professionals. It is jointly sponsored
by ASQCs Statistics and Chemical &
Process Industries Divisions and the
American Statistical Associations
Section on Physical and Engineering
Sciences.
ASQC STATISTICS DIVISION NEWSLETTER, VOL. 16, NO. 2
; Walter
Awardee
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John MacGregor
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Memorial Addr
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21
1997 AQC Short Course Chair - Please see job description elsewhere in the Newsletter
997 FTC Program Committee Representative - Please see job description elsewhere in the Newsletter
Authors and Reviewers for Basic Tools and Mini Paper Articles for the Newsletter
Standards Committee Members - Please see article elsewhere in Newsletter
Authors for How To booklets related to Process Improvement
The Job Descriptions are printed in this Newsletter. If you have an interest in any of these openings, please fill out the
form below and return it to Rick Lewis.
Monsanto Co., Mail Zone 04B, 800 N. Lindbergh Blvd., St. Louis, MO 63167
----------------------------------------------------------------------------------
RELEVANT EXPERIENCE/EDUCATION
_________________________________________________________________________________________________________
_________________________________________________________________________________________________________
MEMBER TIME AVAILABILITY/COMPANY SUPPORT/TRAVEL ETC.
_________________________________________________________________________________________________________
_________________________________________________________________________________________________________
DATE _________________
OTHER COMMENTS
_________________________________________________________________________________________________________
_________________________________________________________________________________________________________
_________________________________________________________________________________________________________
_________________________________________________________________________________________________________
22
Acquisitions Coordinator
Falguni Sharma
8858 South Court
Apt. 303
Allison Park, PA 15101
Phone: (412) 364-0717
Briefings Editor
Rick Lewis
Monsanto Company, Mail Zone O4A
800 N. Lindbergh Blvd.
St. Louis, MO 63167
Phone: (314) 694-7735
Fax: (314) 694-5614
How-To Series Editors
Walter Liggett
Statistical Eng. Division
Computing and Applied Mathematics
Administration 101, Rm. 339
National Institute of Standards &
Technology
Gaithersburg, MD 20899
Bob Brill
Monsanto Company
Mail Zone T1B
800 N. Lindbergh Blvd.
St. Louis, MO 63167
Phone: (314) 694-1684
Glossary Editor
Jim Bossert
5650 Alliance Gateway
Fort Worth, TX 76178
Phone: (817) 490-7147
Awards Committee Chair
Lynne Hare
21212 Chrisman Hill Terrace
Boyds, MD 20841
Phone: (301) 975-2840
Fax: (301) 990-4127
William G. Hunter Award Chair
Steve Bailey
DuPont Engineering, QMTC
Nemours Building, Room 6543
1007 Market Street
Wilmington, DE 19898
Phone: (302) 774-2375
Fax: (302) 774-2458
Standards Committee Chair
Ed Schilling
Rochester Institute of Technology
Center for Qual. & Applied Stat.
1 Lomb Memorial Drive, Bldg. 14
P.O. Box 9887
Rochester, NY 14623-0887
Phone: (716) 475-6129
Examining Committee Chair
Bob Perry
Pillsbury Company
330 University Avenue S.E.
Minneapolis, MN 55414
Phone: (612) 330-8144
Fax: (612) 330-8294
Certification Chair
Nick Martino
Novacor Chemicals Inc.
31 Fuller Street
Leominster, MA 01453
Phone: (508) 534-2556
Fax: (508) 840-0112
ASA Q&P Liaison
Joe Voelkel
Rochester Inst. of Technology
Ctr. for Quality and Applied Stat.
1 Lomb Memorial Drive
Bldg. 14, P.O. Box 9887
Rochester, NY 14623-0887
Phone: (716) 475-2231
1996 Fall Technical Conference Program
Jacob Van Bowen
Statistics and Computer Science
University of Richmond
Richmond, VA 23173
Phone: (804) 289-8081
Fax: (804) 287-6444
1996 Fall Technical Conference - Short
Course
Bill Bleau
Picker International Inc.
1130 Stonecrest Drive
Tallmadge, OH 44278
Phone: (216) 473-2385
Conference on Applied Statistics Program
Frank Alt
University of Maryland
College of Bus. & Management
College Park, MD 20742
Phone: (301) 405-2231
1996 Annual Quality CongressProgram
Lori Coons
Eastman Kodak Company
QTAS/MQAQ
Building 6, 7th Floor
Kodak Park
Rochester, NY 14652-4608
Phone: (716) 722-5217
1996 Annual Quality Congress Short Course
Carol Meeter
3M Center
224-4S-19
St. Paul, MN 55144-1000
Phone: (612) 736-6297
Bulletin Board Administrator
Mark Kiel
Acme Steel Company
13500 S. Perry Avenue
Riverdale, IL 60627-1182
Phone: (708) 841-8383 ext. 216
Fax: (708) 841-0661
23
STATISTICS DIVISION
AMERICAN SOCIETY FOR
QUALITY CONTROL
c/o Janice Shade
200 DeForest Avenue
P.O. Box 1944
East Hanover, NJ 07936-1944
Non-Profit Org.
U.S. Postage
PAID
Cedarburg, WI
Permit No. 199
UPCOMING NEWSLETTER
DEADLINES
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