Ingenieurbro fr Kunststofftechnik

Anwendungstechnik
Materialprfung
Qualittssicherung
Bergstcken 25
22113 Oststeinbek
phone:
+49 (0)40-688 714 - 0
fax:
+49 (0)40-688 714 - 99
e-Mail:
info@ibsiebert.de
internet: www.ibsiebert.de
managing directors:
Kay Siebert
Sven Siebert
Lbeck Municipal Court
Comm. Register HR B 3262 RE
bank:Hamburger Sparkasse
account no.. 1008 211 441
bank code: BLZ 200 505 50
VAT ID. no. DE216348565

Test report
report no. 06.18780

Abrasion test using the "Darmstadt pipe tilting jig"

Material investigation of liner systems made by
KRT Kanalsanierungstechnik AG
manufacturer:
product:
material:
pipe geometry:

KRT Kanalsanierungstechnik AG
cured-in-place pipe
EP synthetic fibre felt
DN 300

client: KRT Kanalsanierungstechnik AG

Luzernerstrasse 16
CH 6204 Sempach
1
2
3

Reason of test................................................................................................................... 2
Test implementation ......................................................................................................... 2
Result................................................................................................................................ 3

This report was created acc. to the requirements of third party monitoring.
This report includes 4 page(s) plus Annex(es).
It may only be handed over to third parties with the author's approval and in unabbreviated form.
.

page 1 of 4

Test report no.: 06.18780

Abrasion test with Darmstadt pipe tilting jig
Material examination on liners
made by KRT Kanalsanierungstechnik AG
SIEBERT + KNIPSCHILD GmbH Ingenieurbro fr Kunststofftechnik Bergstcken 25 22113 Oststeinbek +49 (0)40 688 714 0

+49 (0)40 688 714 99

Reason of test

By order of KRT Kanalsanierungs-Technik AG we did a first suitability test of 2 pipe sections with
cured-in-place pipes on the basis of EP resin / synthetic fibre felt with diameter DN 300, testing
abrasion resistance acc. to standards DIN EN 295, Part 3 and DIN 19565, Part 1. The test specimens
have the material ID: KRT PES-2021.

Test implementation

As specified by DIN 19565, Part 1 and DIN EN 295, Part 3, we closed the ends of 1,000 mm long pipe
sections by face sealing plates and filled them with a mixture of sand, gravel and water. The pipe
sections were tilted in the test jig in alternating axial directions by 22.5 so that the movement of the
test material would cause abrasion on the inner pipe surface (Illus. 1 and 2). Acc. to the test
specifications the test material was natural, uncrushed, round quartz gravel with grain size
characteristics meeting the following requirements:

mean grain size

MP

d50

= 6 mm

degree of variability

d80 / d20 = 8.4mm/4.2mm=2

We filled 5.5 kg of test material into the pipe acc. to DIN 19565, Part 1, and then added water until the
surface was 203 mm wide.
We conducted the test with 200,000 load cycles in order to determine the surface abrasion.

Illus.1 and 2: Test set-up with the Darmstadt pipe tilting jig

page 2 of 4

Test report no.: 06.18780

Abrasion test with Darmstadt pipe tilting jig
Material examination on liners
made by KRT Kanalsanierungstechnik AG
SIEBERT + KNIPSCHILD GmbH Ingenieurbro fr Kunststofftechnik Bergstcken 25 22113 Oststeinbek +49 (0)40 688 714 0

+49 (0)40 688 714 99

Result

The pipe sections tested in the "Darmstadt process" acc. to DIN 19565, Part 1, were removed after
100,000 and 200,000 load cycles to determine the abrasion.
Abrasion after 100,000 load cycles
0,50
0,40

pipe 1

0,30

pipe 2

Abrasion a [mm]

0,20
0,10

0,00
-0,10
-0,20
-0,30
-0,40
-0,50
0

10

12

14

16

18

20

measuring point

Illus. 3: distribution of abrasion over the pipe length after 100,000 load cycles
Abrasion after 200,000 load cycles
0,50
0,40
0,30
[mm]

0,20
0,10
pipe 1
Abrasion a

0,00

pipe 2

-0,10
-0,20
-0,30
-0,40
-0,50
0

10

15

20

measuring point

Illus. 4: distribution of abrasion over the pipe length after 200,000 load cycles

page 3 of 4

Test report no.: 06.18780

Abrasion test with Darmstadt pipe tilting jig
Material examination on liners
made by KRT Kanalsanierungstechnik AG
SIEBERT + KNIPSCHILD GmbH Ingenieurbro fr Kunststofftechnik Bergstcken 25 22113 Oststeinbek +49 (0)40 688 714 0

+49 (0)40 688 714 99

Illus. 5: inner pipe surface after 200,000 load cycles

When the required 100,000 load cycles had been performed no damage of the inner film could be
visually detected (Illus. 5). No significant abrasion could be determined by measuring after 100,000
load cycles (Illus. 3). Neither could any significant abrasion be visually detected after 200,000 load
cycles (Illus. 4).
In summary we can confirm that the EP/synthetic fibre pipes under test are resistant to abrasion in the
abrasion test acc. to DIN EN 295, Part 3 / DIN 19565, Part 1. The film coating protects the pipe
against abrasion. There was no abrasion on the load-bearing laminate.
Oststeinbek, April 28, 2006

Chief Technician
Dipl.-Ing. A. Haacker

Annex(es)
measuring logs

page 4 of 4

Tester in charge
Frank Meyer