Documentos de Académico
Documentos de Profesional
Documentos de Cultura
CONTENTS
SERVICE DATA ............................................. LB-1-1
SPECIFICATIONS .........................................
SERVICE DATA .............................................
TIGHTENING TORQUE ................................
LUBRICATION SYSTEM ...............................
OIL PUMP ........................................................
LB-1-1
LB-1-2
LB-1-3
LB-1-4
LB-2-1
CONSTRUCTION ..........................................
DISASSEMBLY ..............................................
INSPECTION .................................................
OIL FILTER .....................................................
CONSTRUCTION ..........................................
INSPECTION .................................................
SUPPLEMENTAL OUTLINE
+ The tightening torque of the oil pan mounting bolt has been changed.
+ The oil pump and oil filter have been changed.
LB-2-1
LB-2-2
LB-2-3
LB-3-1
LB-3-1
LB-3-2
SERVICE DATA
SERVICE DATA
SPECIFICATIONS
Engine model
Item
Lubrication system
PF6TC
Forced-circulation type
Type
Gear pump
Discharge amount
! (Imp gal)/rpm
Oil pump
174 (38-1/4)/2,300
Full-flow
By-pass
Replacement method
Disassembling type
Type
Oil filter
Type
Oil cooler
Number of cores
H-level
21 (4-5/8)
L-level
14 (3-1/8)
Oil pan
LB-1-1
SERVICE DATA
SERVICE DATA
Unit: mm (in)
Oil pump
Item
Maintenance standard
Service limit
Side clearance
(Clearance between side faces of gear
and case)
0.05 - 0.11
(0.0020 - 0.0043)
0.15 (0.0059)
Tip clearance
(Clearance between tooth crest and case)
0.07 - 0.19
(0.0028 - 0.0075)
0.085 - 0.215
(0.0033 - 0.0085)
0.50 (0.0197)
0.01 - 0.04
(0.0004 - 0.0016)
0.20 (0.0079)
1,079 - 1,275
{11.0 - 13.0, 156 - 185}
50.2 (1.976)
352.1 - 410.9
{35.9 - 41.9, 79.2 - 92.4}
0.10 - 0.27
(0.0039 - 0.0106)
0.50 (0.0197)
304 - 343
{3.1 - 3.5, 44 - 50}
98 - 137
{1.0 - 1.4, 14 - 20}
74.5 (2.933)
392 - 432
{4.0 - 4.4, 57 - 63}
44.4 (1.748)
177 - 216
{1.8 - 2.2, 26 - 31}
Oil filter
Oil cooler
N {kgf, lbf}
Regulator valve
Oil jet
Spring tension
N {kgf, lbf}
N {kgf, lbf}
LB-1-2
Remarks
When compressed
to 44.0 mm (1.732 in)
When compressed
to 40.0 mm (1.575 in)
When compressed
to 37.5 mm (1.476 in)
SERVICE DATA
TIGHTENING TORQUE
Unit: Nm {kgfzm, ftzlbf}
Item
Tightening torque
21 {2.1, 15}
Bolt
Plug
Connector
Center bolt
Drain plug
Center bolt
Drain plug
Oil pump
Oil cooler
LB-1-3
SERVICE DATA
LUBRICATION SYSTEM
LUBRICATION SYSTEM DIAGRAM
WLB062A
LB-1-4
OIL PUMP
OIL PUMP
CONSTRUCTION
WLB063A
LB-2-1
OIL PUMP
DISASSEMBLY
WLB064A
j
4
Spring
j
5
Driven gear assembly
j
6
Spindle
j
7
Idler gear assembly
j
8
Case assembly
+ Measure the side clearance between the pump gears (both the
drive and idler gears) and the cover and record it.
ZLB005A
LB-2-2
OIL PUMP
+ Measure the tip clearance between the tips of the pump gears
(the drive and idler gears) and the body, and record it.
ZLB006A
+ Stick a fuse on a tooth surface of the idler gear and rotate the
gear. Then calculate the backlash of the pump gear from the
squeezed amount of the fuse, and record it.
INSPECTION
+ Clean all disassembled parts in cleaning solvent. Check for
scratches, cracks or damage and replace faulty parts.
+ If measurement indicates that the service limit has exceeded,
repair or replace faulty parts.
Maintenance standard
Service limit
0.05 - 0.11
(0.0020 - 0.0043)
0.15 (0.0059)
0.07 - 0.19
(0.0028 - 0.0075)
0.085 - 0.215
(0.0033 - 0.0085)
0.50 (0.0197)
Service limit
0.20 (0.0079)
LB-2-3
OIL PUMP
Maintenance
standard
Service
limit
Remarks
Tension
N {kgf, lbf}
352.1 - 410.9
{35.9 - 41.9,
79.2 - 92.4}
Free length
mm (in)
50.2 (1.976)
Service limit
0.50 (0.0197)
LB-2-4
OIL FILTER
OIL FILTER
CONSTRUCTION
Full-flow oil filter
WLB065A
LB-3-1
OIL FILTER
INSPECTION
+ Clean all disassembled parts in cleaning solvent. Check for
scratches, cracks or damage and replace faulty parts.
+ If measurement indicates that the service limit has exceeded,
repair or replace faulty parts.
Maintenance
standard
Service limit
74.5 (2.933)
Remarks
When compressed to
40.0 mm (1.575 in)
Maintenance
standard
Service limit
44.4 (1.748)
Tension
62.8 {6.4, 14.1}
N {kgf, lbf}
Remarks
When compressed to
37.5 mm (1.476 in)
LB-3-2