DESIGN APPROVAL

OFFSHORE BASKET

(14300 MM L x 1200 MM W x 1400 MM H)

MODEL: BTS-OB-05
REVISION: 0

PT. BESMINDOTAMA SEMESTA

Jl. POJ KALIMALANG DS. CIBUNTU, CIBITUNG
BEKASI JAWA BARAT 17520
INDONESIA
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CONTENTS

TITLE ....

1. CONTENTS .

ii

2. GENERAL

3. DIMENSION AND RATING ..

4. MATERIAL AND CONSTRUCTION ....

5. PRESERVATION .

6. MARKING ..

7. TESTING AND INSPECTION ....

8. DESIGN CALCULATION FOR LIFTING SETS AND PADEYES ...............

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OFFSHORE BASKET REFERENCE DRAWING:

Drawing Title:
OFFSHORE BASKET
(Dim. 14300 MM L x 1200 MM W x 1400 MM H)
Drawing Number:
BTS-119-WI-140530-01

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1. GENERAL
1.1. Operational Environment
The offshore basket is designed and manufactured for repeated use in
transport of goods or equipment, handled in open seas, to, from or
between fixed and floating installations and ships.
It is able to withstand extremes of temperature range -20oC thru 80oC
without effect on the offshore basket strength or weather proofness.
1.2. Standard and Regulation
The offshore basket is built in accordance with technical requirements
of the EN 12079 Part 1 & 2:2006 and DNV 2.7-1:2013
1.3. Design approval of the offshore basket by Bureau Veritas system will be
applied.

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2. DIMENSIONS AND RATINGS

2.1. External Dimensions
Length

14,300 ( 5) mm

Width

1,200 ( 5) mm

Height

1,530 ( 5) mm

Length

14,100 ( 5) mm

Width

1,000 ( 5) mm

Height

1,200 ( 5) mm

Width (internal dimension)

288 mm

Height (internal dimension)

108 mm

Center Distance

2,050 mm

19.70 m3

Maximum Gross Weight

14,700

kgs

Maximum Payload

10,500

kgs

Estimated Tare Weight

4,200

kgs

2.2. Internal Dimension

2.3. Forklift Pocket

2.4. Inside Cubic Capacity

Capacity
2.5. Ratings

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3. MATERIAL AND CONSTRUCTION

3.1. Bottom Rail

Material

: ASTM A.500 Grade B or equivalent quality

Geometry

: Rectangle hollow section

Size

: 200 x 100 x t 6.0 mm

3.2. Corner Post

Material

: ASTM A.500 Grade B or equivalent quality

Geometry

: Rectangle hollow section

Size

: 100 x 100 x t 6.0 mm

3.3. Top Rail

Material

: ASTM A500 Grade B or equivalent quality

Geometry

: Rectangle hollow section

Size

: 150 x 100 x t 6.0 mm

3.4. Intermediate Post

Material

: ASTM A500 Grade B or equivalent quality

Geometry

: Square hollow section

Size

: 100 x 100 x t 6.0 mm

3.5. Bracing
Material

: ASTM A500 Grade B or equivalent quality

Geometry

: Square hollow section

Size

: 100 x 100 x t 6.0 mm

3.6. Forklift Pocket

Material

: ASTM A.36 or equivalent quality

Geometry

: Rectangular hollow section

Size

: 250 x 120 x t 6.0 mm

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3.7. Base Plate

Material

: ASTM A.36 or equivalent quality

Geometry

: Hot rolled steel plate

Size

: t 10.0 mm

3.8. Pad Eye

Material

: JIS G 3106 SM 490 YA

Geometry

: High tensile strength plate

Size

: t 32.0 mm

3.9. Pad Eye Cheek Plate

3.10.

Material

: ASTM A.36 or equivalent quality

Geometry

: Hot rolled steel plate

Size

: t 6.0 mm

Properties of Steel Material

Chemical Composition (%)
Material

Si

Mn

ASTM A.36

0.14

0.18

0.71

0.016

0.005

ASTM A.500 Grade B

0.05

0.02

0.84

0.010

0.008

JIS G 3106 SM 490 YA

0.22

0.55

1.70

0.040

0.030

Mechanical Properties
Material

Yield Strength min. Tensile Strength min. Elongation min.

(kg/mm2)
(kg/mm2)
(%)

ASTM A.36

250

400

23

ASTM A.500 Grade B

317

400

23

JIS G 3106 SM 490 YA

355

490

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4. PRESERVATION
4.1.

Surface preparation of steel part

4.1.1. Prior to assembly

All steel parts are pre-shot blasted and coated.
4.1.2. After assembly
- Components : All

welded

areas of

exterior and interior of

assembled offshore basket.

- Process

: Manual shot blasting.

- Cleaning

: All dirt, dust shot ball etc. to be completely removed

before the basket enters the paint booth.

4.2.

Painting
- The offshore basket is airless sprayed outside using zinc rich primer
and acrylic top coat, which is the converted at 60oC.
- The offshore basket is airless sprayed inside using zinc rich primer
and epoxy polyamide finish, which is the converted at 60oC.
- The paint system and thickness are as follows:
D.F.T
(Microns)
Outside Epoxy zinc rich primer (Including shop primer)
40
Part

Inside

Bottom

Description

Epoxy polyamide zinc phosphate primer

40

Polyurethane top coat

40

Total D.F.T (min.)

120

Epoxy zinc rich primer (Including shop primer)

40

Epoxy polyamide zinc phosphate primer

40

Polyurethane top coat

40

Total D.F.T (min.)

120

Epoxy zinc rich primer (Including shop primer)

40

Wax. Based under coating

200

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5. MARKING
All offshore basket are to be marked in accordance with the EN 120791:2006, requirements as well as certain customers marks and logos as
indicated below.
The marking applied on the offshore basket will be self adhesive decal of
cast vinyl and seven years life.
Unless otherwise specified, all markings included in this guideline are to be
in decal.
1. Owners code and serial number
The offshore basket serial number has to be placed in accordance with
owners requirements.
2. Weight
The weight of the offshore basket is positioned on the right hand door in
such a manner that no information is hidden by door hardware. The
weight shown is the maximum gross weight of the Tool Box, the tare
weight of the container and maximum designed cargo weight. All
weights are to be expressed in kilograms and pounds.
3. Owners logo
The owners logos are to be placed in accordance with owners
requirements.
4. Other
Other markings are affixed in accordance with owners requirements.
5. Identification plate.
Identification plate is riveted on the one of the door by stainless steel
blind rivets.
The rivets heads and periphery of the plate are sealed by sealant
except bottom area.

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6. TESTING AND INSPECTION

1. Proto-type Container
Prototype

container

manufactured

in

accordance

with

this

specification will be tested according to the standard classification

container procedures. The deflection of the components during test
are measure with scaled and dial gauges. Upon completion of the
test, the basket will certified by the society with a test report showing
the deflection and variations within the criteria of the permissible
values specified in the societys rules.
2. Testing item and load
(R) Gross Weight

= 14,700 kgs

(P) Pay Load

= 10,500 kgs

(T) Tare Weight

4,200 kgs

(S) Sling Weight

70 kgs

ITEM

TEST LOAD

1. Lifting from the top pad eye

- All pad eye

2.5 x R

= 36,750 kgs

- Two pad eye diagonally

1.5 x R

= 22,050 kgs

2. Lifting from the forklift pocket

1.6 (T + S) =

6,832 kgs

3. Vertical Impact Test

- Drop test

1xR

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= 14,700 kgs

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3. Production Line Container

Every container is manufactured under effective quality control
procedure to meet the specified standards. After completion, all
containers are subject to dimension check, door operation check
and weather proof test. The offshore basket will be inspected by the
surveyor of the classification society and identified with the
appropriate society seal when they meet the standards of this
specification.

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7. DESIGN CALCULATION FOR LIFTING SETS AND PAD EYE

1. Objective

To determine quad assembly (master link & intermediate), sling &

shackle.

To determine minimal required breaking strength of lifting sets and pad

eye strength.

2. Design Reference

EN 12079 Part 1 & 2:2006 and DNV 2.7-1:2013

3. Basic of Design

Lifting Point (n)

Number of Intermediate Link

n1 = 2

Number of Master Link

n2 = 1

Tare Mass (T)

T=

Payload (P)

P = 10500 kg

Rating or Maximum gross mass (R) = T+P

R = 14700 kg

Standard acceleration of gravity (g)

g = 9.8 m/s2

Angle of sling leg from vertical ()

= 45

Material Padeye JIS G 3106 SM 490 YA

Yield Strength (C) = (Re)

n=4

4200 kg

C = Re = 355 N/mm2

Conclusion:

If R = 14,700 kg, find the minimum required working load limit (WLLmin)
WLLmin =19,200 kg

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Master Link Assembly Dimension:

Select a master link assembly with a WLL of at least 19,200 kg
Master Link size minimum1-3/8

Sling Leg Dimension:

WLLsl =

WLLmin
19200
=
= 9,050 kg
3cos
3 cos 45 o

Select a wire rope with a WLL of at least 9,050 kg

Wire rope size minimum 28 mm

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Shackle Dimension:
WLLs =

WLLmin
19200
=
= 9,050 kg
3cos
3 cos 45 o

Select a shackle with a WLL of at least 9,050 kg.

Shackle size: 9.5 T (1-1/8)

Shackle Information:

Shackle Type

G-2130 S-2130

Working Load Limit

WLLs = 9500 kg

Nominal Size Shackle

Shackle 1-1/8

Pin diameter

B = 31.8 mm

Shackle Width

A = 46 mm

Shackle Height

C = 108 mm

- Pad eye hole diameter (max.)

: DH = B + 6% B
: 31.8 + (0.06 x 31.8) = 34 mm

- Pad eye thickness (min.)

: T = A x 75%
: 46 x 0.75 = 34 mm

Resulting Sling Force on the pad eyes:

RSF =
=

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3xRxg
(n 1)Cos45o

3 x14700 x9.8
= 203731 N
3Cos 45 o
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Pad Eye Strength:

Padeye Information:
Hole Diameter

DH

= 33 mm

Padeye Radius

= 65 mm

Check Plate Radius

= 40 mm

Plate Thickness

t1

= 32 mm

Total Thickness

t2

= 44 mm

- Tear-out Stress
Ri =

3 xRSF
2 xHxt1 DHxt1

Ri =

3x203731
= 197 N/mm2
2x65x32 33x32

197
Ri
=
= 0.55 (maximum 0.85)
Re 355

OK

- Contact Stress
Ri = 23.7 x

RSF
DHxt2

Ri = 23.7 x

203731
= 280 N/mm2
33x44

280
Ri
=
= 0.79 (maximum 0.85)
Re 355

OK

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