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(Safety in work)
-
(Safety Precaution)
(Safety in Work Operations)
(Service Conditions)
(Description)
(Specification)
(Unpacking)
(Keeping & Carrying)
(Auxiliaries)
-
(Electric Charging)
(Charging & ON-OFF Indicator)
(Drawin Method)
(Drawout Method)
26
(Wiring Diagram)
-
24
12
16
18
20
21
22
(Manual Charging)
30
34
-
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Safety Precaution
Qualified Person
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Safety Precaution
!
!
!
Dangerous Procedures
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Do not install in areas subject to high temperature, high humidity, dust, corrosive gas, vibrations, shocks.
To do so may result in malfunction or fire.
Should the ACB trip automatically, always clear the source of the malfunction before closing the ACB again.
Failure to do so may result in fire.
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Less than100
Less than100
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ACB
.
Line Side Insulation Clearance
When switchgear will be designed, it should be maintained the line side insulation clearance between
OSEMCO ACB and panel such as below illustration.
Mechanical Interlock,
.
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Circuit Breaker
Trip button
Close button
Arc extinguishing chamber
Control terminal block
Front cover
Main frame
On/Off indicator
On/Off
Charging indicator
Charging
Cradle
Safety shutter
Shutter release lever
Drawout lever
Drawout rail
Drawout handle
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Drawout type
Auto connector
Trip locking
Mechanical interlock
lever
Charging handle
Automatic trip
Description
Rear cover
Arc extinguishing chamber
Fixed contacts
Power-side busbar
Movable contacts Assy
Charging mechanism
Load-side busbar
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Characteristics
SB-606
SB-608
SB-610
SB-612
690
690
690
690
1000
1000
1000
1000
3P / 4P
3P / 4P
3P / 4P
3P / 4P
Frame current AF
630
800
1000
1250
Rated current A
630
800
1000
1250
Neutral current A
630
800
1000
1250
Number of poles
Breaking capacity
IEC
220 / 240V
65
85
65
85
65
85
65
85
947-2
380 / 415V
65
85
65
85
65
85
65
85
VDE
440 / 500V
50
65
50
65
50
65
50
65
0660
600 / 660V
50
65
50
65
50
65
50
65
BS
480V
50
65
50
65
50
65
50
65
4752
690V
42
50
42
50
42
50
42
50
Below 500V
105
143
105
143
105
143
105
143
600 / 660V
105
143
105
143
105
143
105
143
50
65
50
65
50
65
50
65
Breaking duty
(O-CO-CO)
1Sec
3Sec
Operation time
Number of
operating
cycles
Maximum
weight(kg)
S : General model
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30
30
40ms
80ms
30
30
5,000
5,000
5,000
5,000
20,000
20,000
20,000
20,000
Drawout
3P 4P
65(85)
65(85)
65(85)
71(86)
Fixed
3P 4P
35(48)
35(48)
35(48)
44(54)
SB-616
SB-620
SB-625
SB-632
SB-640
SB-650
SB-663
690
690
690
690
690
690
690
1000
1000
1000
1000
1000
1000
1000
3P / 4P
3P / 4P
3P / 4P
3P / 4P
3P / 4P
3P / 4P
3P / 4P
1600
2000
2500
3200
4000
5000
6300
1600
2000
2500
3200
4000
5000
6300
1600
2000
2500
2500
2500
2500
3200
85
100
85
100
85
100
85
100
100
130
100
130
100
130
65
85
65
85
65
85
85
100
100
130
100
130
100
130
50
65
65
85
65
85
65
85
85
100
85
100
85
100
50
65
65
65
65
85
65
85
85
100
85
100
85
100
50
65
65
85
65
85
65
85
65
85
65
85
65
85
42
50
42
50
42
50
42
50
50
65
50
65
50
65
105
143
143
187
143
187
143
187
187
220
187
220
187
220
105
143
105
143
105
143
105
143
143
187
143
187
143
187
50
65
65
85
65
85
65
85
85
100
85
100
85
100
50
65
65
65
85
85
85
40ms
80ms
5,000
5,000
5,000
5,000
3,000
3,000
3,000
20,000
20,000
20,000
20,000
10,000
10,000
10,000
71(86)
90(105)
90(105)
120(135)
185(200)
200(215)
240(260)
44(54)
48(63)
48(63)
55(70)
100(115)
120(135)
140(155)
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Before unpacking the breaker, check that all boxes and packages are in sound condition.
While unpacking, Check that the breaker is in sound condition.
Check that the information given on the rating and accessory nameplate and that on the purchase
order agree.
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If ACB will not be installed immediately after taking-over, Please keep in proper conditions as follows.
Be sure to keep the ACB in the Off and Discharge position.
Store the ACB in a dust free and dry environment, without corrosive gas.
Note that particularly the compound of water and cement may cause corrosion on many parts.
Place the ACB on a horizontal plane in normal state, not putting it directly on the ground.
.
A)
B)
Use a hauling rope for carrying as shown in the picture or a lift when carrying the breaker.
A) In case of using a hauling rope
B) In case of using a lift
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Manual Charging (
Charge)
Position Indicator(
Position Indicator(
7-8
CHARGE
.
PUSH ON
DISCHARGED
.
PUSH OFF
OFF
.
ON
When breaker will be ready for closing, charging indicator will show
CHARGED. When pressing on-button, breaker will be closed and
charging indicator will show DISCHARGED and on-off indicator will show
on-position.When pressing off-button, breaker will be tripped and on -off
indicator will show off-position.
Motor Charging (
Charge)
B1, B4
.
.
When rated voltage will be supplied to terminals of B1 and B4, charging
motor will be operate and closing spring will be charged. When charging
will be completed, charging indicator will show CHARGED and charging
motor operation will be automatically completed.
C1, C2
.
O1, O2
.
After completion of charging coil, breaker will be closed. When rated
voltage will be supplied to terminals of C1 and C2, And also charging
motor will be operated and closing spring will be charged. When rated
voltage will be supplied to terminals of O1 and O2, tripping relay will be
operated and breaker will be tripped. The repeated closing and tripping
can be available.
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OFF-DISCHARGED
OFF-CHARGED
CHARGED
CHARGED
Breaker is tripped and closing spring is discharged.
ON-DISCHARGED
ON-CHARGED
CHARGED
Breaker is closed and closing spring is discharged.
CHARGED
Breaker is closed and closing spring is charged.
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(Draw-in Method)
Trip Button
open
.
DISCONNECTED
.
.
.
Push the trip button and make the breaker off.
Release the extension rail lock lever and pull drawout lever
to arrow-marked direction.
Check that the cradle position indicator shows
DISCONNECTED.
Place the breaker on the rail and push slowly until it does
not move.
Insert the drawout handle into its aperature and turn the
drawout handle until breaker is completely inserted to cradle.
Then, indicator will show CONNECTED.
(Draw-out Method)
Trip Button
open
.
.
DISCONNECTED
DISCONNECTED
.
Push the Trip button and make the breaker off.
Pull extension rail lock lever upward.
Insert the drawout handle into its aperature and turn counterclockwise until position indicator shows DISCONNECTED.
When breaker is latched again on disconnected position,
breaker can be completely drawnout by lifting of drawout
lever once more.
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3
.
Monunted on cardle, this device indicates the position of connected, test & disconnected as
follows.
Normal operation
Test position
Drawout position
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.
1) +
2)
3)
4)
6mm
.
.
8mm
8mm
.
.
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1)
2)
3)
4)
.
50Nm
.
50Nm
6mm
.
.
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1) When screws of fixing bracket for coils will be removed, each coils can be separated. After separation of lead
wire for power supply, individual checking & replacement can be easily performed. When disassembling the coil,
Make sure the correct identification of tripping coil, closing coil, and under voltage coil. The mis-location of coils
may cause malfunction.
2) The contact case can be easily separated when 6mm bolts at the bottom of the output side busbar bracket
will be removed with a box wrench as shown in the above illustration.
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Normal b contact of GR
Before connecting the terminal, check the terminal numbers. Wrong connection may cause the damage to breaker.
As for the DC control source, Be sure to check the polarity before connection.
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Connected
Disconnected
Control
Source
Trip
Close
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AT
: Reset Button
BPO
: Trip Push Button
BPF
: Closing Push Button
CE
: Connected Position Contact(c-contact)
M
: Motor
XF
: Closing Release
OT
: OCR, GR Trip Contact
UT
: UVR Trip Contact
MX
: Tripping Release
U1,U2 : MN, MNR Control Source
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Connected
Disconnected
Control
Source
Trip
Close
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CD
MN
MNR
C
O
SDE1
SDE2
CH
M1, M2
:
:
:
:
:
:
:
:
:
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1.
ACB
,
Perform the following inspections after installing the ACB and before applying the current
(Criteria)
(Inspection item)
busbar
?
Are the electrical wires and bus bars fastened securely
to the external line connection main terminal ?
,
?
Are any conductive foreign objects, such as screws, nail,
processing chips from the panel and also connecting lead
wires for the withstand voltage tests, left around the terminals ?
,
?
Is the front cover, base, etc. cracked or damaged ?
,
?
Has the breaker been flooded or is there condensation of dew ?
,
.
There must be no flooding or dew condensation.
500V
Measure the insulation resistance with a 500V insulation
resistance tester.
1.1
Must comply with the standards given in 1.1
1.1
Must comply with the standards given in 1.1
1.1
Standards for Insulation Resistance and Withstand Voltage Tests
:5
(ACB
:100
)
Insulation Resistance Test : Must be no less than 5
Measurement Location
Test Voltage
2,500V
2,500V
2,500V
Between the load parts of the main circuit and the live part of the control/operation circuits
2,500V
2,000V
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2.
Periodic Inspection
ACB
1
.
It is recommended that periodic inspections are performed once about one month commencing use
and thereafter according to the guidelines for inspection and renewal to ensure a stable, long-term use
of the ACB.
2.1
Inspection Method
Criteria
Treatment Method
Air
Visual inspection
Flooding immersion in
water
Loosening of the
control terminals
.
There must be no detrimental
deposits of dust and dirt.
2.2
.
There must be no flooding or
immersion
.
Replace the product if flooding or
immersion has occurred.
Retighten if necessary
Inspection Method
Criteria
Treatment Method
Visual inspection
ACB
. Replace the ACB if there is any
detrimental discoloration.
Visual inspection
.
There must be no discoloration of the
junction or deformation of the flat spring
, Cradle
.
Replace the cradle if there are any
abnormalities.
.
Visual inspection
Discoloration and deformation
of the main circuit junction
1.1
Measurement of insulation
resistance
. Perform in
accordance with
section 1.1
5
(ACB
: 100
).
Must be no less than 5
(No less than 100 for the ACB alone)
, ACB
.
Remove dust and clean ACB
or replace.
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2.3 Arc
Inspection item
2.4
Inspection Method
Criteria
Treatment Method
Criteria
Treatment Method
3.
Inspection Method
ACB
,
.
ACB
.
Inspection the items detailed for periodic when the ACB has performed a breaking operation as a result of an overload
current or a short-circuit current. Reuse a possible if the relevant criteria are satisfied.
However, it is recommended that the ACB be replaced as soon as possible after it has interrupted a large fault current.
The ACB should be monitored for unusual temperature rises and other abnormalities until replacement occurs.
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4.
Fault Diagnosis
Treatment
Type & condition
of Abnormality
1.
Cannot close
Probable Cause
1
Primary Treatment
1.
2
Secondary Treatment
1
.
Please contact our company if closing
cannot be performed even after
completing the primary treatment.
The closing
operation cannot
be performed.
Key-Lock
.
The Key-lock
device is not
released.
Key-Lock
DISCONNECTED , TEST
CONNECTED
Setting
The drawout
position is not
appropriate.
UVT
.
UVT
Voltage is not
applied to the UVT.
Spring charge
.
UVT
UVT
.
Charge.
Charge.
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Treatment
Type & condition
of Abnormality
1.
Cannot close
1
Primary Treatment
Probable Cause
1.
Closing Coil
(
2
Secondary Treatment
Closing Coil
Replace the Closing Coil if there are no
abnormalities in the contact of the
fasten terminals
2.OFF
Off disabled
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1. SHT(MX)
.(
OFF
.)
1.
Treatment
Type & condition
of Abnormality
3.Charge
Charging disabled
1
Primary Treatment
Probable Cause
1.
2
Secondary Treatment
Charge
.
Electrical charging
cannot be performed.
1. Motor
The motor won't turn.
B1,
,
,
B4
, motor
2. Motor
charge
, motor unit
,
,
The motor turns but won't charge.
charge
Examine whether manual
charging is possible.
.
Replace the motor unit if there are no
abnormalities. Please contact our
company if there is an abnormality
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Treatment
Type & condition
of Abnormality
4.
Probable Cause
1
Primary Treatment
2
Secondary Treatment
1.
,
ACB
Unusual
temperature rise
Retighten
2.
Cradle
The contact
pressure is reduced
3.
ACB
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Treatment
Type & condition
of Abnormality
5.UVT
Probable Cause
,
Check the input voltage
Voltage is not applied
to the input terminals
2. UVT Coil
2
Secondary Treatment
1.
6.
1
Primary Treatment
UVT Coil
1. Connector
The connector is
disconnected
UVT Coil
2.
(ACB
Breakage of the
operating parts of
the auxiliary switch
(ACB main unit)
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