Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Hydraulic-Components
for industrial applications
Part 4: Electronics and
electro-hydraulic systems
RE 00112-01
Industrial applications
RE 00112-02
Industrial applications
RE 00112-03
Industrial applications
Part 4: Electronics
and electro-hydraulic systems
RE 00112-04
Industrial applications
RE 00112-05
Industrial applications
RE 00112-06
Industrial applications
RE 00112-07
Mobile applications
RE 90005-01
RE 90005-02
Mobile applications
2
Bosch Rexroth AG
Hydraulics
RE 00112-04
Publisher
Bosch Rexroth AG
Hydraulics
D-97813 Lohr a. Main
Zum Eisengieer 1 D-97816 Lohr a. Main
Phone
Fax
Telex
6 89 418-0
documentation@boschrexroth.de
Internet www.boschrexroth.de
Catalogue No.
RE 00112-04/11.05
Replaces: 04.03
Printers
Schleunungdruck GmbH
97828 Marktheidenfeld
Reprints and translation, in whole or in part, only with the
publishers prior consent.
Subject to revision.
3
RE 00112-04
Table of contents
Page
Amplifiers and
command value conditioning
7 360
01
361 448
02
449 530
03
Electronic accessories
531 658
04
Electro-hydraulic systems
659 746
05
4
Bosch Rexroth AG
Hydraulics
RE 00112-04
Electronics and
electro-hydraulic systems
Electronics
Amplifiers and
command value conditioning
Control cards and units
Sensors und signal transmitter
Electronic accessories
Electro-hydraulic
systems
Closed loop control systems
for hydraulic pumps
Accessories
7
RE 00112-04
Type
Series
Data
sheet no.
Electric amplifiers
(for valves: DBETFX, DREB6X, DBEB10Z, DREB10Z, DBETBX,
4WRP6EA, 3FREZ, 4WRP10EA)
VT-VRPA1-5...
1X
30052
11
Electric amplifiers
(for valves: DBETFX, DREB6X, DBEB10Z, DREB10Z, DBETBX,
4WRP6EA, 3FREZ, 4WRP10EA)
VT-VRPA1-5...RTP
1X
30054
17
Electric amplifiers
(for valves: DBETFX, DREB6X, DBEB10Z, DREB10Z, DBETBX,
4WRP6EA, 3FREZ, 4WRP10EA)
VT-VRPA1-5...RTS
1X
30056
23
Analogue amplifier
(for valves: DBETR1X, 2FRE)
VT-VRPA1-100
1X
30118
29
Analogue amplifiers
(for valves: FE, FES)
VT-VRPA1-50 bis
VT-VRPA1-52
1X
30117
37
Analogue amplfier card for 4/3 prop. directional valves of type 4WRE
VT-VRPA2-1
1X
30119
45
Electric amplifier
(for valves: 4WRP)
VT-VRPA2...RTP
1X
30048
55
Electric amplifiers
(for valves: 4WRP)
VT-VRPA2...RTS
1X
30047
61
Electric amplifiers
(for valves: 4WRPH)
VT-VRRA1-5...
2X
30040
67
Electric amplifiers
(for valves: 4WRPH)
VT-VRRA1-...KV-AGC
2X
30046
73
Electric amplifiers
(for valves: 4WRPH)
VT-VRRA1-527-10/V0
1X
30042
79
Electric amplifiers
(for two valves: 4WRPH)
VT-KRRA2-5.../2CH
2X
30049
85
Electric amplifiers
(for valves: 4WRPL)
VT-VRRA1-527-2X/V0/
2STV
2X
30045
91
Electric amplifiers
(for valves: 4WRL)
VT-VRRA1-527-2X/V0/
K40-AGC-2STV
3X
30043
97
Electric amplifiers
(for valves: 4WRL)
VT-VRPA1-527-2X/V0/
RTS-2STV
2X
30044
103
Electric amplifier
(for valves: 4WRPH, 5WRP)
VT-VRRA1, VT-VRPA1
2X
30041
109
Electric amplifier
(for valves: DBE, DBETX, DRE, 2FRE, 4WRBA)
VT-VSPA1-5.../RTP
1X
30109
115
Electric amplifier
(for prop. pressure valves without electrical position feedback)
VT-VSPA1-1,
VT-VSPA1(K)-1
1X
30111
121
Electric amplifier
(for valves: DBET, also all-purpose)
VT-VSPA1-2,
VT-VSPA1K-2
1X
30115
133
VT-VSPA2-1
2X
30110
143
Designation
Page
01
03
04
05
06
8
Bosch Rexroth AG
Hydraulics
RE 00112-04
Type
Series
Data
sheet no.
VT5035
1X
29955
153
VT5036
1X
29957
159
VT-SR1
1X
29979
165
Analogue amplifier
(for valves: 4WS2EM, 4WS2EB10, 4DS1EO2, 3DS2EH10)
VT-SR2
1X
29980
171
1X
30209
177
VT-SR7
1X
29993
183
VT-MRMA1-1
1X
30214
187
VT-MRPA1-100
1X
30221
195
VT-MRPA2,
VT-MRPA1-2
1X
30219
203
VT-MSPA1-5...
1X
30222
213
VT-MSPA1-1
1X
30223
219
VT-MSPA1-50
1X
30225
225
VT-MSPA2-1
1X
30228
229
VT-MSPA2-200
1X
30228-200
237
VT11037
1X
29756
245
VT11131, VT11132
1X
29865
251
VT11004, VT11015
und VT11026
1X
30226
255
2X
29870
261
Designation
Page
9
RE 00112-04
Type
Series
Data
sheet no.
VT11724
1X
29866
269
Electrical amplifier module for the flow control of a variable displacement axial piston pump with electrical position feedback
(for pumps A10VSOFE)
VT11019
1X
29763
273
VT11021
1X
29743
279
VT-SSPA1-508
VT-SSPA1-525
2X
30264
283
VT-SSPA1-1,
VT-SSPA1-50
1X
30265
291
VT-SSPA1-5,
VT-SSPA1-100
1X
30116
299
Designation
Page
01
03
VT-VRPD
2X
30126
307
VT-VSPD-1
2X
30523
VT-SWKA1
1X
30255
315
VT-SWKA1-5
1X
30282
323
VT-SWKA3-5
1X
30281
329
VT-SWMA-1
1X
29902
335
04
VT-SWMAK-1
1X
29903
341
VT-SWMA1-5
1X
30284
347
VT-SWMA2-5
1X
30283
351
VT-SSV-1
2X
30262
05
Switching amplifier
Plug-in switching amplifier
(for switching valves)
357
06
10
Bosch Rexroth AG
Hydraulics
RE 00112-04
11
RE 30052/08.05
Replaces: 05.04
Electric amplifiers
1/6
Type VT-VRPA1
Unit series 1X
List of contents
Contents
Features
Page
Features
Ordering data
Preferred types
Front panel
Enabling input
Short-circuit-proof outputs
Technical data
Unit dimensions
12
2/6
Bosch Rexroth AG
Hydraulics
VT-VRPA1
RE 30052/08.05
Ordering data
VT
1X V0
Hydraulic component
For valves with electrical
feedback
=R
Valve type
4/2 servo solenoid valves
with positive overlap
Actuation
Analog
Output stages
1 output stage
PV =
QV =
V0 =
=P
Customer version
Catalog version
Unit series
Unit series 10 to 19
1X =
=A
=1
Option
Pressure valves
Throttle/flow control valves
527 =
537 =
Preferred types
Type
Material Number
VTVRPA152710/V0
DBETFX
VTVRPA152710/V0/PV
DREB6X
VTVRPA153710/V0/PV
VTVRPA152710/V0/QV
4WRP6EA / 3FREZ
VTVRPA153710/V0/QV
4WRP10EA
13
RE 30052/08.05
VT-VRPA1
Hydraulics
Bosch Rexroth AG
3/6
Front panel
01
14
4/6
Bosch Rexroth AG
Hydraulics
VT-VRPA1
RE 30052/08.05
15
RE 30052/08.05
VT-VRPA1
Hydraulics
Bosch Rexroth AG
5/6
Technical data
P.C.B. format
Plug connector
Ambient temperatur
Power supply
UB to b 16/b 18
and b 2/b 4 (0 V)
24 V DC
Battery voltage 21...24 V, Rectified AC voltage
Ueff = 21...28 V (single-phase, full-wave rectification)
Solenoid
A/W 2.7/25
3.7/50
W 35
60
A 1.5
2.5
Solenoid output
b 6 b 8
Setpoint
UE III : 0...+10 V
UE III : 0 V
UE III : 0...+10 V
UE III : 0...+10 V
Potentiometer R = 1 k
+10 V supply from b 32 (10 mA) or external source
Imax. = 2.7 A
Imax. = 3.7 A
(z 10)
(z 12)
Differential
input
Oscill. b 26
0...+10 V DC
0...+10 V DC
0...+10 V DC
0...+10 V DC
0...+10 V DC
Solenoid: < 20 m
1.5 mm2
Solenoid: 20...50 m 2.5 mm2
Position transducer: max. 50 m at 100 pF/m
Supply and capacitor 1.5 mm2
LED displays
green: Enable
yellow: Feedback signal open circuit
red: UB < UB min. (approx. 21 V)
Fault indication
Feedback signal open circuit
UB too low
15 V stabilization
Short-circuit-proof outputs
Special features
1. Zero
2. Sensitivity
Note
Power zero b 2 and control zero b 12 must be bridged. At a distance of < 1 m from power supply, connect directly to DIN
connector.
At greater distances, connect control zero separately to ground.
* 0 V at Im = 0 V (enable OFF)
+10 V at Im = max. (UE = 10 V, potentiometer = cW)
01
16
6/6
Bosch Rexroth AG
Hydraulics
VT-VRPA1
RE 30052/08.05
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de
17
RE 30054/08.05
Replaces: 05.04
Electric amplifiers
1/6
Type VT-VRPA1...RTP
Unit series 1X
List of contents
Contents
Features
Page
Features
Ordering data
Preferred types
Front panel
Enabling input
Technical data
Unit dimensions
Short-circuit-proof outputs
Adjustment possibilities for zero and sensitivity, acceleration
and braking ramps
Testing and service equipment
Test box type VT-PE-TB1, see RE 30063
Test adapter type VT-PA-3, see RE 30070
18
2/6
Bosch Rexroth AG
Hydraulics
VT-VRPA1...RTP
RE 30054/08.05
Ordering data
VT
1X V0
RTP
Hydraulic component
For valves with
electrical feedback = R
RTP =
Valve type
4/2 servo solenoid valves
with positive overlap
=P
Actuation
Analog
Option
Ramp, adjusted and deactivated
by potentiometer
PV =
QV =
=A
Output stages
1 output stage
V0 =
=1
Option
Pressure valves
Throttle/flow control valves
Customer version
Catalog version
Unit series
Unit series 10 to 19
1X =
527 =
537 =
Preferred types
Type
Material Number
VTVRPA152710/V0/RTP
DBETFX
VTVRPA152710/V0/PVRTP
DREB6X
VTVRPA153710/V0/PVRTP
VTVRPA152710/V0/QVRTP
4WRP6EA / 3FREZ
VTVRPA153710/V0/QVRTP
4WRP10EA
19
RE 30054/08.05
VT-VRPA1...RTP
Hydraulics
Bosch Rexroth AG
3/6
Front panel
01
20
4/6
Bosch Rexroth AG
Hydraulics
VT-VRPA1...RTP
RE 30054/08.05
21
RE 30054/08.05
VT-VRPA1...RTP
Hydraulics
Bosch Rexroth AG
5/6
Technical data
P.C.B. format
01
22
6/6
Bosch Rexroth AG
Hydraulics
VT-VRPA1...RTP
RE 30054/08.05
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de
23
RE 30056/08.05
Replaces: 01.05
Electric amplifiers
1/6
Type VT-VRPA1...RTS
Unit series 1X
List of contents
Contents
Features
Page
Features
Ordering data
Preferred types
Front panel
Enabling input
Technical data
Unit dimensions
3 and 4
24
2/6
Bosch Rexroth AG
Hydraulics
VT-VRPA1...RTS
RE 30056/08.05
Ordering data
VT
Hydraulic component
For valves with electrical
feedback
1X V0
RTS
RTS =
=R
Valve type
4/2 servo solenoid valves
with positive overlap
Actuation
Analog
Output stages
1 output stage
=P
Option
Disconnectible voltage-controlled
or manually adjustable ramps
(potentiometer)
PV =
QV =
=A
V0 =
=1
1X =
527 =
537 =
Preferred types
Type
Material Number
VTVRPA152710/V0/RTS
DBETFX
VTVRPA152710/V0/PVRTS
DREB6X
VTVRPA153710/V0/PVRTS
VTVRPA152710/V0/QVRTS
4WRP6EA / 3FREZ
VTVRPA153710/V0/QVRTS
4WRP10EA
Front panel
Option
Pressure valves
Throttle/flow control valve
Customer version
Catalog version
Unit series
Unit series 10 to 19
Serial numbers for type
2.7 A solenoid
3.7 A solenoid
25
RE 30056/08.05
VT-VRPA1...RTS
Hydraulics
Bosch Rexroth AG
3/6
01
26
4/6
Bosch Rexroth AG
Hydraulics
VT-VRPA1...RTS
RE 30056/08.05
27
RE 30056/08.05
VT-VRPA1...RTS
Hydraulics
Bosch Rexroth AG
5/6
Technical data
Specifications
P.C.B. format
01
28
6/6
Bosch Rexroth AG
Hydraulics
VT-VRPA1...RTS
RE 30056/08.05
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de
29
RE 30118/11.04
Replaces: 04.04
Analogue amplifier
1/8
Type VT-VRPA1-
Component series 1X
H/A/D 6197/99
Overview of contents
Contents
Features
Page
Overview of contents
Features
Ordering details
Functional description
Technical data
Display/adjustment elements
Unit dimensions
Card holder:
Type VT 3002-2X/32, see RE 29928
Single card holder without power supply
Power supply:
Type VT-NE30-1X, see RE 29929
Compact power supply 115/230 VAC 24 VDC, 70 VA
30
2/8
Bosch Rexroth AG
Industrial Hydraulics
VT-VRPA1-100
RE 30118/11.04
Ordering details
VT-VRPA1
Amplifier for proportional valves with electrical
feedback, analogue, with one output stage
Amplifier for proportional pressure valves
DBETR1X
2FRE 6
2FRE 10 and 16
1X V0
*
Further details in clear text
1X =
= 100
= 150
= 151
Component series 10 to 19
(10 to 19: unchanged techncial data
and connection allocation)
Functional description
Power supply
After the operating voltage has been applied the internal
power supply [6] supplies a voltage of 9 V compared to the
measurement zero (M0). This is compared to the load zero (L0)
raised by +9 V. The voltages +9 V and 9 V (9 V relates to
L0) are fed to the plug strip X1 and can thereby be externally
(e.g. for a command value potentiometer) used. The maximum
loading is 25 mA.
Input (+ 9 V
100 %)
16ac + 9 V
5K
18ac M0
Operational
Ramp function
32c
Note
When using an external time potentiometer the internal
potentiometers for the ramp times must be set to their maximum
(voltages at the measurement sockets t1 and t2 are approx.
20 mV). The maximum ramp time reduces as the resistance
value of the external potentiometer (approx. 500 k) is switched
in parallel to the internal potentiometers. In this case it is not
possible to separately adjust the ramp times for the up and
down ramps.
By applying a voltage >10 V at the switched input ramp off
or by setting the plug-in bridge X4 the ramp time is set to its
minimum value (approx. 15 ms). The switched input is then
ineffective. The minimum value then applies to both directions.
31
Industrial Hydraulics Bosch Rexroth AG
VT-VRPA1-100
RE 30118/11.04
3/8
0.1
Ut1
(in s)
tup =
(in s)
tdown
=
0.1
Ut2
Position sensing
Plug-in bridge X8 is fitted
(long ramp time)
1
Ut1
(in s)
1
Ut2
(in s)
Note
The actual value signal is inverted when compared to the command value. A travel of 100 % relates to 6 V at the actual value
measurement socket and at connection 32a on the plug strip
X1.
Enable input
With a signal > 10 V at the enable input 20a the output stage
and the I-controller are released (displayed via the yellow LED
on the front plate). By setting the plug-in bridge X3 they are
permanently released independent from the signal at the enable
input. The switched input is thereby ineffective.
Technical data (for applications outside these parameters, please consult us!)
Operating voltage
Functional range
UB 24 VDC + 40 % 5 %
Upper limiting value
UB(t)max 35 V
UB(t)min 22 V
Power consumption
Ps < 35 W
I < 1.5 A
Current consumption
Fuse
Inputs
Is 2.5 A T
Command value 1
Command value 2
Ue 0 V to + 10 V
Or
Ie 0 mA to 20 mA (Ri = 100 )
Or
Ie 4 mA to 20 mA (Ri = 100 )
Enable
Active
UF > 10 V
Not active
UF < 9 V
Continued on next page
01
32
4/8
Bosch Rexroth AG
Industrial Hydraulics
VT-VRPA1-100
RE 30118/11.04
Technical data (for applications outside these parameters, please consult us!)
Continued from page 3
Inputs
UR > 10 V
With ramp
UR < 9 V
Adjustment ranges
Zero point Zw
5 % up to max. + 30 %
0 % to 105 %
Ramp time up
Short (bridge X9 fitted)
approx. 5 s; 5 V
approx. 20 ms)
approx. 50 s; 5 V
approx. 0.2 s)
Outputs
approx. 5 s; 5 V
approx. 20 ms)
approx. 50 s; 5 V
approx. 0.2 s)
Output stage
Solenoid current/resistance
Clock frequency
f 2.5 kHz 10 %
U 9 V 1% (with a raised zero point); 25 mA externally loadable
Measurement sockets
Command value w
Uw 0 V to + 6 V (Ri = 1k)
Actual value x
Ux 0 V to 6 V (Ri = 1k)
Upwards ramp t1
Downwards ramp t2
Connection type
Card dimensions
3 HE (128.4 mm)
1 TE (5.08 mm)
3 TE
0 up to 50 C
Storage temperature
25 C up + 70 C
Weight
m 0.15 kg
Note!
For details regarding the environmental simulation test covering EMC (electro-magnetic compatibility), climate and mechanical
loading see RE 30117-U (declaration regarding environmental compatibility).
UL
t2
17 Output stage
6 Power supply
7 Command value limiter
8 PID-controller
9 Fault recognision
= Enable
16 Demodulator
5 Enable circuit
= Operational
17
17
1
x
15
Zx
13
u
i
28c
19
Com. value
0 to + 6 V
12c
12a
18
20c
22c
4ac
2ac
16
14
=
11
> 1 12
X1
19 Position transducer
18 Proportional valve
14 Oscillator
12 Over-current recognision
Gx = Actual value
t1 = Ramp time up
Gx
11 Summator controller
Gw
3 Ramp generator
1 Differential amplifier
UL
t1
t2
X8, X9
PID
X3
t1
2,5 A T
Zw
X4
10ac
6ac
UL
0 V (L0)
UB = 24 V
8ac
9 V 14ac
u/i
X12X14
UL
VT-VRPA1-100
Operating
voltage
20a
+ 9 V 16ac
M0 18ac
Enable
Com.value 3
(differential input): 22a
0 + 10 V 24c
/ 0 to 20 mA
/ 4 to 20 mA
Ref. potential
30c
External ramp 32c
Ramp off
28a
or
minimum ramp
X1
RE 30118/11.04
33
5/8
01
34
6/8
Bosch Rexroth AG
Industrial Hydraulics
VT-VRPA1-100
RE 30118/11.04
X3
X4
Permanently OFF
Externally controlable
Zw
Gw
Ramp
Externally controlable
X3 X4
F1
2,5 A T
X1
t1
t2
X9 X8
t1
x
X14
X12 X13
Gx
t2
w
Zx
VRPA1-100
Measurement zero
Input signal
0 to + 10 V
X14
X12
X9
X8
0 to 20 mA
4 to 20 mA
Ramp time
0.02 to 5 s
0.2 to 50 s
= Bridge fitted
= Bridge open
1)
X13
35
RE 30118/11.04
VT-VRPA1-100
7/8
t2
w
01
8
t1
x
89
t1
t2
100
3HE (128,4)
Zw
Gw
VRPA1-100
4TE (20)
2
7
165
182
Electrical signals generated via control electronics (e.g. actual value) must not be
used for switching safety-relevant machine functions!
(Also see the European Standard Safety requirement for fluid power systems
and components Hydraulics, EN 982)
36
8/8
Bosch Rexroth AG
Industrial Hydraulics
VT-VRPA1-100
RE 30118/11.04
Preferred types
Type
Material number
VT-VRPA1-100-1X/V0/0
R901009038
VT-VRPA1-150-1X/V0/0
R901057058
VT-VRPA1-151-1X/V0/0
R901057060
Bosch Rexroth AG
Industrial Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de
37
RE 30117/07.05
Replaces: 02.03
Analogue Amplifiers
1/8
Series 1X
H6197_d
Table of contents
Contents
Features
Page
Features
Ordering code
Functional description
Block circuit diagram / pin assignment
Technical data
2-3
4
5-6
Unit dimensions
38
2/8
Bosch Rexroth AG
Hydraulics
VT-VRP1-50 to VT-VRP1-52
RE 30117/07.05
Ordering code
VT-VRPA1
Amplifier for proportional valves with electrical
position feedback, analogue, with 1 output stage
1X
*
Further details in clear text
1X =
Series 10 to 19
(10 to 19: unchanged technical data
and pin assignment)
Functional description
Power supply unit
After the operating voltage was applied, the internal power
supply unit [6] generates a voltage of 9 V as against measuring zero (M0). This is raised by +9 V when measured against
load zero (L0). The voltages of +9 V and 9 V (9 V corresponds to L0) are applied to terminal strip X1 and can be used
externally (e.g. for a command value potentiometer). The max.
load carrying capacity is 25 mA.
26c
5K
16ac
Input (+9 V
=100 %)
+9 V
18ac
M0
Ramp function
The ramp generator [3] connected downstream generates a
ramp-shaped output signal from a stepped input signal. The
time constants of the output signal (ramp times) can be
adjusted by means of potentiometers t1 (up ramp) and t2
(down ramp) that are accessible on the front panel. The maximum ramp time given refers to a command value step-change
of 100 % and can be approx. 5 s or 50 s depending on the
jumper configuration (X8, X9). If a command value step-change
of less than 100 % is applied to the input of the ramp generator [3], the ramp time shortens accordingly. The current ramp
time can be checked at measuring sockets t1 (up ramp)
and t2 (down ramp).
For details, see Technical data
39
RE 30117/07.05
VT-VRP1-50 to VT-VRP1-52
3/8
500K
Note:
When an external time potentiometer is used, the internal potentiometers for the ramp times must be set to maximum (voltages at measuring sockets t1 and t2 approx. 20 mV). The
maximum ramp time decreases, since the resistance of the external potentiometer is connected in parallel to that of the internal potentiometer (approx. 500 k). In this case, the ramp time
for the up and down ramp cannot be adjusted separately.
By applying a voltage > 10 V to the switching input ramp
OFF or by plugging jumper X4, the ramp time is set to its
minimum value (approx. 15 ms). The switching input then
becomes ineffective. In this case the minimum value is valid for
both directions.
tdown =
0,1
Ut1
0,1
Ut2
Jumper X8 plugged
(ramp time long)
(in s)
tup =
(in s)
tdown =
1
Ut1
1
Ut2
(in s)
(in s)
Enable input
A signal > 10 V at enable input 20a enables the output stage
and the I-controller (indicated by yellow LED on the front
panel). By plugging jumper X3 they are permanently enabled
independently of the signal at the enable input. The switching
input becomes ineffective.
[ ] = Cross-reference to block circuit diagram on page 4
Note!
A command value preselection of 0V does not mean orifice in
seated position. At an actual value of 0 V the orifice spool is
in a positive overlap position. A command value of 0 V results
in an actual value of 0 V. Depending on the pressure differential, a certain amount of leak-oil flows at any time. If no enable
signal is applied or the output stage is blocked due to a failure,
the orifice spool moves onto the seat and provides a leak-free
closure.
In the seated position, the measurable actual value is > +0.5 V
(depending on valve type)
01
X1
20a
= Ramp time up
= Ramp time down
= Enable
10ac
1
2
3
4
5
6
7
8
2,5 A T
UL
X3
t1
t2
t2
X8, X9
Gw
Differential amplifier
Command value summator
Ramp generator
Trigger
Enable circuit
Power supply unit
Command value limiter
PID-controller
UL
t1
9
10
11
12
13
14
15
16
Gx
5 6
3 4
1 2
X2
Fault detector
Dither generator
Summator, controller
Overcurrent detector
Clocked output stage
Oscillator
Position transducer driver
Demodulator
PID
PID
PID
17
17
Zx
Output stage
Proportional valve
Position transducer
15
13
2
1
18
19
32a
Actual value
0 to 6 V
12a
12c
20c
22c
4ac
2ac
17
18
19
16
14
=
11
> 1 12
X1
VT-VRP1-50 to VT-VRP1-52
t1
t2
Zw
Gw
Zx
Gx
0 V (L0)
6ac
X4
UL
Hydraulics
Operating
voltage
UO = 24 V
16ac
+9 V
M0 18ac
9 V 14ac
Enable
Zw
UL
10
Bosch Rexroth AG
Command value 3
X12X14
(differential input): 22a
u/i
0 to +10 V / 0 to 20 mA / 24c
u
4 to 20 mA
1
Reference potential
26c
Command value 1: 0 to +9 V
Command value 2: 0 to +6 V 24a
30c
Ramp external 32c
Ramp off
or 28a
minimum ramp
4/8
40
RE 30117/07.05
41
RE 30117/07.05
VT-VRP1-50 to VT-VRP1-52
5/8
Technical data (for applications outside these parameters, please consult us!)
Operating voltage
UO 24 VDC +40 % 5 %
Operating range:
Upper limit value
UO(t)max 35 V
UO(t)min 22 V
Power consumption
PS < 30 W
Current consumption
I < 1.3 A
Fuse
IF 2.5 A T
Inputs:
Command value 1
Command value 2
Ui 0 V to +10 V
or
Ii 0 mA to 20 mA (Ri = 100 )
or
Ii 4 mA to 20 mA (Ri = 100 )
Enable
active
UE > 10 V
not active
UE < 9 V
UR > 10 V
with ramp
UR < 9 V
Adjustment ranges:
Zero point Zw
5 % to max. +30 %
0 % to 105 %
Ramp time up
short (jumper X9 plugged)
long (jumper X8 plugged)
Outputs:
Output stage
solenoid current / resistance
biasing current VT-VRPA1-50, VT-VRPA1-52
VT-VRPA1-51
clock-pulse frequency
f 300 Hz 10 %
f 2.5 kHz 10 %
U 9 V 1 % (with raised zero point); 25 mA externally loadable
Measuring sockets
command value w
Uw 0 V to +6 V (Ri = 1 k)
actual value x
Ux 0 V to 6 V (Ri = 1 k)
up ramp t1
down ramp t2
01
42
6/8
Bosch Rexroth AG
Hydraulics
VT-VRP1-50 to VT-VRP1-52
RE 30117/07.05
Technical data (for applications outside these parameters, please consult us!)
Type of connection
Card dimensions
3 HE (128.4 mm)
1 TE (5.08 mm)
3 TE
0 to 50 C
25 C to +70 C
Weight
m 0.15 kg
Note!
For details regarding environment simulation test in the field of
EMC (electromagnetic compatibility), climate and mechanical stress,
see RE 30117-U (declaration on environmental compatibility).
t2
w
t1
x
89
t1
t2
100
3HE (128,4)
Zw
Gw
VRPA1-50
4TE (20)
2
7
165
182
43
RE 30117/07.05
7/8
VT-VRP1-50 to VT-VRP1-52
X3
Ramp
X4
Permanent ON
Ext. controllable
Ext. controllable
X2
1
3
5
2
4
6
Zw
Gw
X3 X4
F1
2,5 A T
X1
t1
t2
X9 X8
t1
x
t2
w
X14
X12 X13
Gx
Zx
VRPA1-50
Command value (Differential input)
Gw
t1
Ramp time up
t2
Gx
Actual value
Measuring sockets:
t1
Ramp time up
t2
Actual value
Command value
Measuring zero
1)
Input signal
X14
X12
X13
0 to +10 V
0 to 20 mA
4 to 20 mA
X2
1-2
3-4
5-6
FE16; series 2X
FE25; series 2X
1-2
3-4
5-6
FES32; series 3X
FES40; series 3X
With VT-VRPA1-52
1-2
3-4
5-6
FES50; series 3X
FES63; series 3X
With VT-VRPA1-50
With VT-VRPA1-51
Ramp time
X9
X8
0,02 s to 5s
0,2 s to 50 s
Jumper plugged
Jumper open
Factory setting of jumpers
01
44
8/8
Bosch Rexroth AG
Hydraulics
VT-VRP1-50 to VT-VRP1-52
RE 30117/07.05
The distance to aerial lines, radio equipment and radar systems must be at least 1 m!
Do not lay solenoid and signal cables near power cables!
Due to the charging current of smoothing capacitors on the card, back-up fuses must be of the slow-blowing type!
The connection of the inductive position transducer identified with the ground symbol must not be connected to the ground!
(Precondition for the compatibility with amplifier types VT 5011, VT 5012 and VT 5062 to VT 5066)
Attention: When using the differential input, both inputs must always be switched on or off simultaneously!
Note:
Electrical signals processed by control electronics (e.g. actual value) must not be used for activating
safety-relevant machine functions! (See also European standard Safety requirements for fluid power systems
and components Hydraulics, EN 982)
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de
45
RE 30119/07.05
Replaces: 06.03
1/10
Type VT-VRPA2-.-1X/
Series 1X
H6641
Table of contents
Contents
Features
Page
Features
Ordering code
Function
4 and 5
Technical data
6 and 7
8 and 9
Unit dimensions
10
Suitable for controlling direct operated 4/3 proportional directional valves with electrical position feedback, type 4WRE,
sizes 6 und 10, component series 2X
Designed as printed circuit board in Euro-format
100 x 160 mm and suitable for installation in a rack
Command value inputs:
Differential input 10 V
Four callable command value inputs 10 V
Current input 4 to 20 mA
Inversion of the internal command value signal via 24V input or
by means of jumpers
Selection of ramp time through quadrant recognition (24V
input) or ramp time call-ups (24V inputs) (option T5)
Changeover of the ramp time range by means of jumpers
Characteristic curve correction by means of separately
adjustable jump heights and maximum values
Enable input
Output signal ready for operation
Measuring sockets that can be switched over (option T5)
Reverse polarity protection for voltage supply
Power supply unit with DC/DC converter without raised zero
point
46
2/10
Bosch Rexroth AG
Hydraulics
VT-VRPA2-.-1X/
RE 30119/07.05
Ordering code
VT-VRPA2
1X V0
*
Further details in clear text 2)
=1
=2
Series 10 to 19
(10 to 19: unchanged technical data and pin assignment)
1)
Note:
Suitable only for 4/3 proportional directional valves
2)
T1 =
T5 =
= 1X
47
RE 30119/07.05
VT-VRPA2-.-1X/
3/10
Function
Power supply unit [1]
Current
input
100 %
4 mA
10 V
10 V
0%
12 mA
0V
0V
100 %
20 mA
10 V
10 V
0%
< 1 mA **
P to B,
A to T
P to A,
B to T
0V
01
0V
b18
z24
z26
z28
L0
w3
w2
w1
DC
J1 -1
ok
J4
S+
Gw-
t1
S-
t3
t2
J2, J3
t
t4
11
Gx
15
Zx
&
19
16
UL
ok
-1
+1
Fault recognition
Enable
12
14
ok
12 Amplitude limiter
+15V
+7,5 V
+5V
M0
5 V
7,5V
15 V
Gw+
DC 1
Zw 5
max t
Controller
z20
b28
b26
b30
b32
d22
d20
d32
z10
z14
z16
z12
z18
z6
z8
z2
z4
System ground
M0
Measuring signal
Ramp time
10 V / 25 mA
+10 V / 25 mA
Reserved
Actual value
Reserved
Reserved
internal command value
VT-VRPA2-.-1X/
100 F
UL
Enable
w4
U
18
z22
d30
d26
Hydraulics
Operating 24 V
z32
voltage
z30
b10
d18
d2
1
d4
2
d6
3
d8
4
b2
b4
b6
b8
17
Inversion
Enable
Command
value
call-ups
Comm. value 1
Comm. value 2
Comm. value 3
Comm. value 4
Comm. value 6
4-20 mA
b14
+
b16
b22
+
b24
d24
d28
UP/DOWN
13
Bosch Rexroth AG
Comm. value 5
10 V
Ramp time
external
+15 V
d10
d12
d14
d16
b12
b20
4/10
48
RE 30119/07.05
b14
+
b16
b22
+
b24
d24
d28
0V
z30
b10
d18
Reserved
100 F
UL
Enable
DC 1
Zw 5
DC
J1 -1
6
ok
J4
S+
Gx
15
Zx
ABCD
20
&
19
16
0123456789ABCDE F
Measuring points
Fault recognition
Enable
12
19 Fault recognition
14 Oscillator
UL
z20
b28
b26
b30
b32
d22
d20
d32
z10
z14
z16
z12
z18
z6
z8
z2
z4
z22
d30
d26
System ground
M0
Measuring signal
10 V / 25 mA
+10 V / 25 mA
Reserved
Actual value
Reserved
Reserved
internal command value
15 Demodulator
ok
-1
+1
U
18
11
14
ok
Controller
17
12 Amplitude limiter
t
t4
S-
t3
t2
J2, J3
Gw-
t1
max t
+15V
+7,5 V
+5V
M0
5 V
7,5V
15 V
Gw+
w1
t5
w2
t4
8 Enable function
9 Ramp generator
t3
3 Current input
4 Comm. value selection logic
L0
w3
t2
w4
t1
10
4Q
EF 0
b18
z24
z26
z28
Operating 24 V
z32
voltage
Inversion
Enable
Command
value callups
d2
1
d4
2
d6
3
d8
4
Comm. value 1 b2
Comm. value 2 b4
Comm. value 3 b6
Comm. value 4 b8
Comm value 6
4-20 mA
Comm value 5
10 V
Ramp time
external
Ramp callups
d10
1
d12
2
d14
3
d16
4
+15 V
13
Solenoid b Solenoid a Inductive position transducer
34
12 5
b12
Reserved
Quadrant operation b20
VT-VRPA2-.-1X/
6789
RE 30119/07.05
49
5/10
01
50
6/10
Bosch Rexroth AG
Hydraulics
VT-VRPA2-.-1X/
RE 30119/07.05
Technical data (for applications outside these parameters, please consult us!)
Operating voltage
UO 24 VDC +40 % 20 %
Operating range:
Upper limit value
uO(t)max 35 V
uO(t)min 18 V
Power consumption
PS < 24 VA
Current consumption
I <2A
Fuse
Inputs:
Analogue
Command values 1 to 4 (potentiometer inputs)
Ui 0 to 10 V; Ri > 50 k
Digital
Command value call-ups
Ramp call-ups
Quadrant recognition
Enable
Adjustment ranges:
Zero balancing (potentiometer Zw)
30 %
0 to 110 %
0 % to 50 %
51
RE 30119/07.05
VT-VRPA2-.-1X/
7/10
Technical data (for applications outside these parameters, please consult us!)
Outputs:
Command value signal
U 10 V 2 %; Imax = 2 mA
U 10 V 2 %; Imax = 2 mA
U 10 V 2 %; Imax = 2 mA
Regulated voltages
U 10 V 2 %; 25 mA; short-circuit-proof
Measuring sockets
U 10 V 2 %; Imax = 2 mA
Type of connection
Card dimensions
3 HE (128.4 mm)
1 TE (5.08 mm)
3 TE
0 to +50 C
25 C to +85 C
Weight
m 0.17 kg (net)
Note:
For details regarding environment simulation tests in the field of EMC (electromagnetic compatibility), climate and mechanical
stress, see RE 30119-U (declaration on environmental compatibility).
01
52
8/10
Bosch Rexroth AG
Hydraulics
VT-VRPA2-.-1X/
RE 30119/07.05
J4
Ramp time
0.2 to 50 s
OFF
ON
0.02 to 5 s
-1
Step function
Gw+ S+ Gw- S-
No function!
Reserve
J6
J4
Do not change!
(Ramp time symmetry)
Zw
w1
w2
w3
w4
J3
J1
J2
J5
Zx
Gx
J7
w
t
VRPA2
Do not change!
(Internal reference voltage)
J2
LED lamps:
Ready for operation (green) Measuring sockets:
Measuring signal
x, w, t
Enable (yellow)
1 External inversion
No function!
Reserved for special functions
Ramp function
OFF
ON
Measuring zero
J1
Inversion
Inverting
Not inverting
Jumper plugged
Jumper open
Factory setting of jumpers
w1
Command value 1
w2
Command value 2
Gw
w3
Command value 3
S+
w4
Command value 4
Ramp time
53
RE 30119/07.05
VT-VRPA2-.-1X/
9/10
J4
Ramp time
Step function
OFF
ON
0.2 to 50 s
0.02 to 5 s
No function!
Reserve
-1 4Q T
Gw+ S+ Gw- S-
F 01
23
789A
456
BC DE
J4
Do not change!
(Ramp time symmetry)
Zw
w1
w2
w3
w4
t1
t2
t3
t4
t5
v0
vF
w
v
J6
01
J3
J1
J2
J5
Zx
Gx
J7
Measuring
point selector
switch
VRPA2
Do not change!
(Internal reference voltage)
J2
No function!
Reserved for special functions
Ramp function
OFF
ON
J1
Inversion
Inverting
No inverting
Measuring sockets:
LED lamps:
Ready for operation (green)
x, w, v
Measuring signal
Enable (yellow)
Measuring zero
Jumper plugged
1 External inversion
Jumper open
4Q Quadrant recognition
T Reserved
w1 Command value 1
w2 Command value 2
Gw
w3 Command value 3
S+
w4 Command value 4
t1
Ramp time 1
t2
Ramp time 2
t3
Ramp time 3
t4
Ramp time 4
t5
Ramp time 5
54
10/10
Bosch Rexroth AG
Hydraulics
VT-VRPA2-.-1X/
RE 30119/07.05
-1
89
100
3HE (128,4)
Zw
w1
w2
w3
w4
w
t
VRPA2
4TE (20)
2
7
165
182
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de
55
Industrial
Hydraulics
Electric Drives
and Controls
Service
Automation
Pneumatics
Mobile
Hydraulics
RE 30 048/11.02
Electric amplifiers
Type VT-VRPA2
Series 1X
01
Type VT-VRPA2
List of contents
Contents
Features
Ordering data
Preferred types
Front panel
Block diagram
Technical data
Additional information
Device dimensions
Features
Page
1
2
2
2
3
4
5
6
2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. This work may not be reproduced, stored, edited, copied or circulated in whole or in part,
by electronic means or otherwise, without the prior written consent of Bosch Rexroth AG. Violations will result in liability for damages.
This work has been compiled with the greatest care, and all the information therein has been checked to ensure correctness.
We must reserve the right to make changes on the grounds of continual product development. No liability can be accepted for incomplete
or inaccurate information.
VT-VRPA2
1/6
RE 30 048/11.02
56
Ordering data
VTHydraulic component
For valves with electrical
feedback
RTP =
=R
Valve type
Servo solenoid valve
=P
V0 =
Actuation
Analog
=A
1X =
Output stage
Two output stages per valve
=2
527 =
537 =
Option
Ramp function
manually adjustable
Customer version
Catalogue version
Series
Series 10 to 19
Serial numbers for types
NG 6
NG 10
Type VT-VRPA2
VT-VRPA2-527-10/V0/RTP
VT-VRPA2-537-10/V0/RTP
4WRP 6 1X
4WRP 10 1X
Front panel
RE 30 048/11.02
2/6
VT-VRPA2
57
01
VT-VRPA2
3/6
RE 30 048/11.02
58
Technical data (For device applications beyond the stated values, please consult us!)
P.C.B. format
Plug connector
Ambient temperature
Weight m
Power supply
UB to b16/b18 and b2/b4
Special features
LED displays
Fault signal
Feedback signal open circuit
UB too low
15 V stabilization
Note
Connect power zero b 2 and control zero b 12 separately to central ground (neutral point).
* Values for potentiometer in end position (cw) and for zero potentiometer in centre position.
RE 30 048/11.02
4/6
VT-VRPA2
59
Additional information
Information for using ramps
Ramp ON if b 20 is open.
Ramp OFF if b 20 is linked to b 22 or U = 8.5 ... 40 V at b 20.
Ramp OFF, Enable OFF or Open circuit interrupts a ramp in
progress. There is an abrupt transition to the final signal value.
Quadrant recognition A
Travel through the centre position leaves the direction of motion
of the valve spool unchanged but not that of the cylinder. In
order to ensure that the acceleration values for both directions
of motion remain the same when the valve crosses from one
quadrant to another, the ramp is switched over by the process of
quadrant recognition.
01
A
VT-VRPA2
5/6
RE 30 048/11.02
60
Bosch Rexroth AG
Industrial Hydraulics
D-97813 Lohr am Main
Zum Eisengieer 1 D-97816 Lohr am Main
Telefon 0 93 52/18-0
Telefax 0 93 52/18-23 58 Telex 6 89 418-0
eMail documentation@boschrexroth.de
Internet www.boschrexroth.de
RE 30 048/11.02
6/6
VT-VRPA2
61
Industrial
Hydraulics
Electric Drives
and Controls
Service
Automation
Pneumatics
Mobile
Hydraulics
RE 30 047/11.02
Electric amplifiers
Type VT-VRPA2
Series 1X
01
Type VT-VRPA2
List of contents
Contents
Features
Ordering data
Preferred types
Front panel
Block diagram
Technical data
Additional information
Device dimensions
Features
Page
1
2
2
2
3 and 4
5
6
6
2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. This work may not be reproduced, stored, edited, copied or circulated in whole or in part,
by electronic means or otherwise, without the prior written consent of Bosch Rexroth AG. Violations will result in liability for damages.
This work has been compiled with the greatest care, and all the information therein has been checked to ensure correctness.
We must reserve the right to make changes on the grounds of continual product development. No liability can be accepted for incomplete
or inaccurate information.
VT-VRPA2
1/6
RE 30 047/11.02
62
Ordering data
VTHydraulic component
For valves with electrical
feedback
RTS =
=R
Valve type
Servo solenoid valve
=P
V0 =
Actuation
Analog
=A
1X =
Output stage
Two output stages per valve
=2
527 =
537 =
Option
Ramp function set
via signal
Customer version
Catalogue version
Series
Series 10 to 19
Serial numbers for types
NG 6
NG 10
Type VT-VRPA2
VT-VRPA2-527-10/V0/RTS
VT-VRPA2-537-10/V0/RTS
4WRP 6 P-1X
4WRP 10 P-1X
Front panel
RE 30 047/11.02
2/6
VT-VRPA2
63
01
VT-VRPA2
3/6
RE 30 047/11.02
64
RE 30 047/11.02
Logic signals
Ramp OFF
Ramp setpoints EXTERNAL
Ramp signal = 0 V
4/6
VT-VRPA2
65
Technical data (For device applications beyond the stated values, please consult us!)
P.C.B. format
Plug connector
Ambient temperature
Weight m
Power supply
UB to b 16/ b 18 and b 2/b 4
Solenoid output
b6b8/z2z4
Power consumption (typical)
Input signal (setpoint)
Signal source
Actual-value feedback
0 811 405 137
0 811 405 138
Output stage enable
Ramp internal/external
Ramp OFF
Length of amplifier to valve cables
Short-circuit-proof outputs
Special features
LED displays
Fault signal
Feedback signal open circuit
UB too low
15 V stabilization
Note
Connect power zero b 2 and control zero b 12 separately to central ground (neutral point).
* Values for potentiometer in end position (cw) and for zero potentiometer in centre position.
VT-VRPA2
5/6
RE 30 047/11.02
01
66
Additional information
Information for using ramps
1. Quadrant recognition
Quadrant recognition of the ramps takes place automatically
for positive and negative valve setpoints.
2. Changeover of INTERNAL/EXTERNAL input of ramp setpoints
Changeover is achieved by means of a voltage signal to z 24
in response to an external input
This renders the setting potentiometers ineffective
The EXTERNAL status is indicated by LED.
3. INTERNAL ramp adjustment
Set potentiometers
and
to the desired ramp profile
Precondition: No command to z 24 and/or to b 20.
4. EXTERNAL ramp adjustment
Voltage input to z 14 and z 20 (common reference point z 6)
Max. resolution: 75 mV
Precondition: Command to z 24 and no command to b 20.
Bosch Rexroth AG
Industrial Hydraulics
D-97813 Lohr am Main
Zum Eisengieer 1 D-97816 Lohr am Main
Telefon 0 93 52/18-0
Telefax 0 93 52/18-23 58 Telex 6 89 418-0
eMail documentation@boschrexroth.de
Internet www.boschrexroth.de
RE 30 047/11.02
6/6
VT-VRPA2
67
Industrial
Hydraulics
Electric Drives
and Controls
Service
Automation
Pneumatics
Mobile
Hydraulics
RE 30 040/11.02
Electric amplifiers
Type VT-VRRA1
Series 2X
01
Type VT-VRRA1
List of contents
Contents
Features
Ordering data
Preferred types
Front panel
Block diagram
Technical data
Commissioning
Device dimensions
Features
Page
1
2
2
2
3
4
5
6
2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. This work may not be reproduced, stored, edited, copied or circulated in whole or in part,
by electronic means or otherwise, without the prior written consent of Bosch Rexroth AG. Violations will result in liability for damages.
This work has been compiled with the greatest care, and all the information therein has been checked to ensure correctness.
We must reserve the right to make changes on the grounds of continual product development. No liability can be accepted for incomplete
or inaccurate information.
VT-VRRA1
1/6
RE 30 040/11.02
68
Ordering data
VTHydraulic component
For valves with electrical
feedback
/
Option
=R
Valve type
Servo solenoid valve
=R
V0 =
Actuation
Analog
=A
2X =
Customer version
Catalogue version
Series
Series 20 to 29
Serial numbers for types
NG 6
NG 10
527 =
537 =
Type VT-VRRA1
VT-VRRA1-527-20/V0/K40-AGC
VT-VRRA1-527-20/V0/K60-AGC
VT-VRRA1-537-20/V0/K40-AGC
4WRPH 6 P-2X
4WRPH 6 P-2X
4WRPH 10 P-2X
Front panel
see page 5
RE 30 040/11.02
2/6
VT-VRRA1
69
Daughter card
01
VT-VRRA1
3/6
RE 30 040/11.02
70
Technical data (For device applications beyond the stated values, please consult us!)
P.C.B. format
Plug connector
Ambient temperature
Weight m
Power supply
UB to z2 b2
Signal source
Output stage enable
Position transducer Supply
Feedback signal
Feedback reference
Solenoid output
b6b8
Length of amplifier to valve
cables
Special features
Adjustment
LED displays
Fault signal
Feedback signal open circuit
UB too low
15 V stabilization
Note
Connect power zero b 2 and control zero b 12, b 14 or z 28 separately to central ground (neutral point).
RE 30 040/11.02
4/6
VT-VRRA1
71
Commissioning
1. The electric and hydraulic zero is set with the zero potentiometer.
In a closed control loop, during this process the contouring
error displayed by the CNC is compensated to 0.
2. Adjustment of differential cylinder
Adjust selector switch S on daughter card
Compensate direction-dependent contouring error at max.
feedrate with step switch K 3 (coarse adjustment) and with
potentiometer P 2 (fine adjustment)
3. Gain is optimized in the weak signal range with potentiometer P 1.
01
Selector switch S
Position depends upon pipework
and signal polarity
VT-VRRA1
5/6
RE 30 040/11.02
72
Bosch Rexroth AG
Industrial Hydraulics
D-97813 Lohr am Main
Zum Eisengieer 1 D-97816 Lohr am Main
Telefon 0 93 52/18-0
Telefax 0 93 52/18-23 58 Telex 6 89 418-0
eMail documentation@boschrexroth.de
Internet www.boschrexroth.de
RE 30 040/11.02
6/6
VT-VRRA1
73
Industrial
Hydraulics
Electric Drives
and Controls
Service
Automation
Pneumatics
Mobile
Hydraulics
RE 30 046/11.02
Electric amplifiers
Type VT-VRRA1
Series 2X
01
Type VT-VRRA1
List of contents
Contents
Features
Ordering data
Preferred types
Front panel
Block diagram
Technical data
Commissioning
Device dimensions
Features
Page
1
2
2
2
3
4
5
6
2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. This work may not be reproduced, stored, edited, copied or circulated in whole or in part,
by electronic means or otherwise, without the prior written consent of Bosch Rexroth AG. Violations will result in liability for damages.
This work has been compiled with the greatest care, and all the information therein has been checked to ensure correctness.
We must reserve the right to make changes on the grounds of continual product development. No liability can be accepted for incomplete
or inaccurate information.
VT-VRRA1
1/6
RE 30 046/11.02
74
Ordering data
VTHydraulic component
For valves with electrical
feedback
KV-AGC =
=R
Valve type
Servo solenoid valve
Option
Function for variable kink
Weak signal gain
Area ratio adjustment
=R
Customer version
Catalogue version
V0 =
Actuation
Analog
=A
Series
Series 20 to 29
2X =
527 =
537 =
Type VT-VRRA1
VT-VRRA1-527-20/V0/KV-AGC
VT-VRRA1-537-20/V0/KV-AGC
4WRPH 6 P-2X
4WRPH 10 P-2X
Front panel
Item
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
RE 30 046/11.02
2/6
Gain
K3
1:1
1.06 : 1
1.15 : 1
1.23 : 1
1.33 : 1
1.44 : 1
1.56 : 1
1.70 : 1
0.733
0.7
0.666
0.633
0.6
0.566
0.533
0.5
Surface area
ratio
1
0.97
0.934
0.9
0.867
0.834
0.8
0.766
1.86 : 1
2.04 : 1
2.23 : 1
2.50 : 1
2.77 : 1
3.12 : 1
3.52 : 1
4:1
VT-VRRA1
75
01
VT-VRRA1
3/6
RE 30 046/11.02
76
Technical data (For device applications beyond the stated values, please consult us!)
P.C.B. format
Plug connector
Ambient temperature
Weight m
Power supply
UB an z2 b2
Signal source
Output stage enable
Position transducer Supply
Feedback signal
Feedback reference
Solenoid output
b6b8
Length of amplifier to valve cables
Special features
Adjustment
LED displays
Fault signal
Feedback signal open circuit
UB too low
15 V stabilization
Note
Connect power zero b 2 and control zero b 12, b 14 or z 28 separately to central ground (neutral point).
RE 30 046/11.02
4/6
VT-VRRA1
77
Commissioning
1. The electric and hydraulic zero is set with the zero
potentiometer.
In a closed control loop, during this process the contouring
error displayed by the CNC is compensated to 0.
2. The range of minimal valve modulation is set with rotary
encoding switch K 2.
3. The gain is reduced with rotary encoding switch K 1, so that
the drive is stable in the range of minimal valve modulation.
01
Selector switch S
Position depends upon pipework
and signal polarity
VT-VRRA1
5/6
RE 30 046/11.02
78
Bosch Rexroth AG
Industrial Hydraulics
D-97813 Lohr am Main
Zum Eisengieer 1 D-97816 Lohr am Main
Telefon 0 93 52/18-0
Telefax 0 93 52/18-23 58 Telex 6 89 418-0
eMail documentation@boschrexroth.de
Internet www.boschrexroth.de
RE 30 046/11.02
6/6
VT-VRRA1
79
Industrial
Hydraulics
Electric Drives
and Controls
Service
Automation
Pneumatics
Mobile
Hydraulics
RE 30 042/11.02
Electric amplifiers
Type VT-VRRA1
Series 1X
01
Typ VT-VRRA1
List of contents
Contents
Features
Ordering data
Preferred types
Front panel
Block diagram
Technical data
Device dimensions
Features
Page
1
2
2
2
3
4
5
2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. This work may not be reproduced, stored, edited, copied or circulated in whole or in part,
by electronic means or otherwise, without the prior written consent of Bosch Rexroth AG. Violations will result in liability for damages.
This work has been compiled with the greatest care, and all the information therein has been checked to ensure correctness.
We must reserve the right to make changes on the grounds of continual product development. No liability can be accepted for incomplete
or inaccurate information.
VT-VRRA1
1/6
RE 30 042/11.02
80
Ordering data
VTHydraulic component
For valves with electrical
feedback
/
Option
No code
Servo solenoid valve with
0 10 V actuation
RV = servo solenoid valve with
+ 3.5 6.5 9.5 V actuation
=R
Valve type
Servo solenoid valve
=R
Actuation
Analog
V0 =
Customer version
Catalogue version
=A
1X =
527 =
Series
Series 10 to 19
Servo solenoid valves with AC-Lvdt
Serial numbers for types
NG 6
Type VT-VRRA1
VT-VRRA1-527-10/V0
VT-VRRA1-527-10/V0/RV
4WRPH 6 -1X
4WRPH 6 -1X
Front panel
RE 30 042/11.02
2/6
VT-VRRA1
81
01
VT-VRRA1
3/6
RE 30 042/11.02
82
Technical data (For device applications beyond the stated values, please consult us!)
P.C.B. format
Plug connector
Ambient temperature
Weight m
Power supply
UB to b 16/b 18 and b 2/b 4 (0 V)
Short-circuit-proof outputs
Special features
LED displays
Fault signal
Feedback signal open circuit
UB too low
Zero adjustment
Fixed
0 811 405 148
Via trimming potentiometer
0 811 405 123
Note
Connect power zero b 2 and control zero b 12 separately to central ground (neutral point).
RE 30 042/11.02
4/6
VT-VRRA1
83
01
VT-VRRA1
5/6
RE 30 042/11.02
84
Notes
Bosch Rexroth AG
Industrial Hydraulics
D-97813 Lohr am Main
Zum Eisengieer 1 D-97816 Lohr am Main
Telefon 0 93 52/18-0
Telefax 0 93 52/18-23 58 Telex 6 89 418-0
eMail documentation@boschrexroth.de
Internet www.boschrexroth.de
RE 30 042/11.02
6/6
VT-VRRA1
85
Industrial
Hydraulics
Electric Drives
and Controls
Service
Automation
Pneumatics
Mobile
Hydraulics
RE 30 049/11.02
Electric amplifiers
Type VT-KRRA2
Series 2X
01
Type VT-KRRA2
List of contents
Contents
Features
Ordering data
Preferred types
Function
Block diagram
Technical data
Device dimensions
Double connector block
Features
Page
1
2
2
2
3
4
5
6
2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. This work may not be reproduced, stored, edited, copied or circulated in whole or in part,
by electronic means or otherwise, without the prior written consent of Bosch Rexroth AG. Violations will result in liability for damages.
This work has been compiled with the greatest care, and all the information therein has been checked to ensure correctness.
We must reserve the right to make changes on the grounds of continual product development. No liability can be accepted for incomplete
or inaccurate information.
VT-KRRA2
1/6
RE 30 049/11.02
86
Ordering data
VTHydraulic component
For valves with electrical
feedback
=R
2ch =
Valve type
Servo solenoid valve
=R
V0 =
Actuation
Analog
=A
2X =
Output stage
Two output stages
=2
527 =
537 =
Option
2-channel version
Customer version
Catalogue version
Series
Series 20 to 29
Serial numbers for types
NG 6
NG 10
Type VT-KRRA2
VT-KRRA2-527-20/V0/2ch
VT-KRRA2-537-20/V0
4WRPH 6 L-2X
4WRPH 10 L-2X
Function
Applications
Synchronous running in presses and forming machines,
2-axis control systems in machine tools.
Plug connectors
2 x DIN 41 612, 32-pin for low-power signals (setpoint,
enable, etc.).
Screw-type plug connectors to the valve and for power supply
on front (ST 4, 5 and ST 9, 10) supplied.
Measurement taps
IC sockets on front for checking measurements and for inputting
signals.
RE 30 049/11.02
Displays
For open circuit, enable and undervoltage.
DC voltage regulation (DC/DC converter)
For supplying power to setpoint generators and position
transducers and internal common supply for both channels.
Guide frame
The double connector block 1 834 486 002 (see page 6) is
suitable for this P.C.B.
2/6
VT-KRRA2
87
01
VT-KRRA2
3/6
RE 30 049/11.02
88
Technical data (For device applications beyond the stated values, please consult us!)
P.C.B. format
Plug connector
Signals
Valve and supply
Ambient temperature
Power supply UB to
ST 4 and ST 9
Undervoltage UB < 18 V
Current rating
VT-KRRA2-527
of P.C.B.
VT-KRRA2-537
Power consumption
of solenoid
Smoothing capacitor
Setpoint to a20/c20
Signal source
Output stage enable
Position transducer
at ST 5 and ST 10
VT-KRRA2-527
VT-KRRA2-537
Supply
Supply
Signal
Note
Power zero and control zero c14/c12 must be bridged. If their distance to the power supply is < 1 m, connect directly to DIN plug at c2/c4.
Where greater distances are involved, connect control system separately to ground. Connect power supply to connectors ST 4 and ST 9.
Adjustment
Zero adjustment via trimming potentiometer.
RE 30 049/11.02
4/6
VT-KRRA2
89
Commissioning
01
VT-KRRA2
5/6
RE 30 049/11.02
90
Screw terminals
Application
For P.C.B.s in Europe double format,
with 2 x connector strips
Bosch Rexroth AG
Industrial Hydraulics
D-97813 Lohr am Main
Zum Eisengieer 1 D-97816 Lohr am Main
Telefon 0 93 52/18-0
Telefax 0 93 52/18-23 58 Telex 6 89 418-0
eMail documentation@boschrexroth.de
Internet www.boschrexroth.de
RE 30 049/11.02
[kg]
0.5
Material no.
1 834 486 002
6/6
VT-KRRA2
91
Industrial
Hydraulics
Electric Drives
and Controls
Service
Automation
Pneumatics
Mobile
Hydraulics
RE 30 045/11.02
Electric amplifiers
Type VT-VRRA1
Series 2X
01
Type VT-VRRA1
List of contents
Contents
Features
Ordering data
Preferred types
Front panel
Block diagram
Technical data
Device dimensions
Features
Page
1
2
2
2
3
4
5
2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. This work may not be reproduced, stored, edited, copied or circulated in whole or in part,
by electronic means or otherwise, without the prior written consent of Bosch Rexroth AG. Violations will result in liability for damages.
This work has been compiled with the greatest care, and all the information therein has been checked to ensure correctness.
We must reserve the right to make changes on the grounds of continual product development. No liability can be accepted for incomplete
or inaccurate information.
VT-VRRA1
1/6
RE 30 045/11.02
92
Ordering data
VTHydraulic component
For valves with electrical
feedback
2STV =
=R
Valve type
Servo solenoid valve
=R
Actuation
Analog
V0 =
2X =
=A
527 =
Option
Pilot operated
servo solenoid valve
Customer version
Catalogue version
Series
Series 20 to 29
Serial numbers for types
NG 6
Type VT-VRRA1
VT-VRRA1-527-20/V0/2STV
4WRL M-3X
Front panel
RE 30 045/11.02
2/6
VT-VRRA1
93
01
VT-VRRA1
3/6
RE 30 045/11.02
94
Technical data (For device applications beyond the stated values, please consult us!)
P.C.B. format
Plug connector
Ambient temperature
Weight m
Power supply
UB to z2 b2
Signal source
Output stage enable
Position transducer Supply
Pilot stage
Main stage
Feedback signal
Feedback reference
Feedback signal
Feedback reference
Solenoid output
b6b8
Length of amplifier to valve cables
Special features
Adjustment
LED displays
Fault signal
Feedback signal open circuit
UB too low
15 V stabilization
Note
Connect power zero b 2 and control zero b 12, b 14 or z 28 separately to central ground (neutral point).
RE 30 045/11.02
4/6
VT-VRRA1
95
01
VT-VRRA1
5/6
RE 30 045/11.02
96
Notes
Bosch Rexroth AG
Industrial Hydraulics
D-97813 Lohr am Main
Zum Eisengieer 1 D-97816 Lohr am Main
Telefon 0 93 52/18-0
Telefax 0 93 52/18-23 58 Telex 6 89 418-0
eMail documentation@boschrexroth.de
Internet www.boschrexroth.de
RE 30 045/11.02
6/6
VT-VRRA1
97
Industrial
Hydraulics
Electric Drives
and Controls
Service
Automation
Pneumatics
Mobile
Hydraulics
RE 30 043/11.02
Electric amplifiers
Type VT-VRRA1
Series 2X
01
Type VT-VRRA1
List of contents
Contents
Features
Ordering data
Preferred types
Front panel
Block diagram
Technical data
Commissioning
Device dimensions
Features
Page
1
2
2
2
3
4
5
6
2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. This work may not be reproduced, stored, edited, copied or circulated in whole or in part,
by electronic means or otherwise, without the prior written consent of Bosch Rexroth AG. Violations will result in liability for damages.
This work has been compiled with the greatest care, and all the information therein has been checked to ensure correctness.
We must reserve the right to make changes on the grounds of continual product development. No liability can be accepted for incomplete
or inaccurate information.
VT-VRRA1
1/6
RE 30 043/11.02
98
Ordering data
VTHydraulic component
For valves with electrical
feedback
/
Option
K40-AGC-2STV=
Pilot operated
servo solenoid valve with 40 % kink
=R
Valve type
Servo solenoid valve
=R
V0 =
Actuation
Analog
=A
2X =
Customer version
Catalogue version
Series
Series 20 to 29
Serial numbers for types
NG 6 pilot valve
527 =
Type VT-VRRA1
VT-VRRA1-527-20/V0/K40-AGC-2STV
4WRL P-3X
Front panel
see page 5
RE 30 043/11.02
2/6
VT-VRRA1
99
Daughter card
01
VT-VRRA1
3/6
RE 30 043/11.02
100
Technical data (For device applications beyond the stated values, please consult us!)
P.C.B. format
Plug connector
Ambient temperature
Weight m
Power supply
UB to z2 b2
Signal source
Output stage enable
Position transducer Supply
Pilot stage
Main stage
Feedback signal
Feedback reference
Feedback signal
Feedback reference
Solenoid output
b6b8
Length of amplifier to valve cables
Special features
Adjustment
LED displays
Fault signal
Feedback signal open circuit
UB too low
15 V stabilization
Note
Connect power zero b 2 and control zero b 12, b 14 or z 28 separately to central ground (neutral point).
RE 30 043/11.02
4/6
VT-VRRA1
101
Commissioning
1. The electric and hydraulic zero is set with the zero potentiometer.
In a closed control loop, during this process the contouring
error displayed by the CNC is compensated to 0.
2. Adjustment of differential cylinder
Adjust selector switch S on daughter card
Compensate direction-dependent contouring error at
max. feedrate with step switch K 3 (coarse adjustment)
and with potentiometer P 2 (fine adjustment)
3. Gain is optimized in the weak signal range with potentiometer P 1.
01
Selector switch S
Position depends upon pipework
and signal polarity
VT-VRRA1
5/6
RE 30 043/11.02
102
Bosch Rexroth AG
Industrial Hydraulics
D-97813 Lohr am Main
Zum Eisengieer 1 D-97816 Lohr am Main
Telefon 0 93 52/18-0
Telefax 0 93 52/18-23 58 Telex 6 89 418-0
eMail documentation@boschrexroth.de
Internet www.boschrexroth.de
RE 30 043/11.02
6/6
VT-VRRA1
103
Industrial
Hydraulics
Electric Drives
and Controls
Service
Automation
Pneumatics
Mobile
Hydraulics
RE 30 044/11.02
Electric amplifiers
Type VT-VRPA1
Series 2X
01
Type VT-VRPA1
List of contents
Contents
Features
Ordering data
Preferred types
Front panel
Block diagram
Technical data
Device dimensions
Features
Page
1
2
2
2
3 and 4
5
6
2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. This work may not be reproduced, stored, edited, copied or circulated in whole or in part,
by electronic means or otherwise, without the prior written consent of Bosch Rexroth AG. Violations will result in liability for damages.
This work has been compiled with the greatest care, and all the information therein has been checked to ensure correctness.
We must reserve the right to make changes on the grounds of continual product development. No liability can be accepted for incomplete
or inaccurate information.
VT-VRPA1
1/6
RE 30 044/11.02
104
Ordering data
VTHydraulic component
For valves with electrical
feedback
RTS-2STV =
=R
Valve type
4WRL...M-3X
V0 =
=P
Actuation
Analog
2X =
=A
527 =
Option
Pilot operated
servo solenoid valve
Customer version
Catalogue version
Series
Series 20 to 29
Type VT-VRPA1
VT-VRPA1-527-20/V0/RTS-2STV
4WRL M-3X
Front panel
RE 30 044/11.02
2/6
VT-VRPA1
105
01
VT-VRPA1
3/6
RE 30 044/11.02
RE 30 044/11.02
4/6
VT-VRPA1
107
Technical data (For device applications beyond the stated values, please consult us!)
P.C.B. format
Plug connector
Ambient temperature
Weight m
Power supply
UB to z2 b2
Signal source
Output stage enable
Position transducer Supply
Pilot stage
Main stage
Feedback signal
Feedback reference
Feedback signal
Feedback reference
Solenoid output
b6b8
Length of amplifier to
valve cables
Special features
Adjustment
LED displays
Fault signal
Feedback signal open circuit
UB too low
15 V stabilization
Note
Connect power zero b 2 and control zero b 12, b 14 or z 28 separately to central ground (neutral point).
Information for setting ramps
1. Before the Accelerate/Decelerate ramps can be set,
Q = 0 and Qmax. must be compensated.
During this process, the ramp function can be either on or off.
2. Set Q 0 at 0 V = UE.
Set Qmax. at + 10 V = UE.
4. You can now set the desired ramp profile by changing the
setpoint 0 + UE and + UE 0
Precondition: no command to z14.
VT-VRPA1
5/6
RE 30 044/11.02
01
108
Bosch Rexroth AG
Industrial Hydraulics
D-97813 Lohr am Main
Zum Eisengieer 1 D-97816 Lohr am Main
Telefon 0 93 52/18-0
Telefax 0 93 52/18-23 58 Telex 6 89 418-0
eMail documentation@boschrexroth.de
Internet www.boschrexroth.de
RE 30 044/11.02
6/6
VT-VRPA1
109
Industrial
Hydraulics
Electric Drives
and Controls
Service
Automation
Pneumatics
Mobile
Hydraulics
RE 30 041/11.03
Replaces: 11.02
Electric amplifier
Types VT-VRRA1 and VT-VRPA1
Series 2X
01
Type VT-VRRA1
List of contents
Contents
Features
Ordering data
Preferred types
Front panel
Block diagram
Technical data
Device dimensions
Features
Page
1
2
2
2
3
4
5
2003
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. This work may not be reproduced, stored, edited, copied or circulated in whole or in part,
by electronic means or otherwise, without the prior written consent of Bosch Rexroth AG. Violations will result in liability for damages.
This work has been compiled with the greatest care, and all the information therein has been checked to ensure correctness.
We must reserve the right to make changes on the grounds of continual product development. No liability can be accepted for incomplete
or inaccurate information.
VT-VRRA1; VT-VRPA1
1/6
RE 30 041/11.03
110
Ordering data
VTHydraulic component
For valves with electrical
feedback
=R
Valve type
p/Q valve
Servo solenoid valve
V0 =
=P
=R
Actuation
Analog
2X =
=A
527 =
537 =
Customer version
Catalogue version
Series
Series 20 to 29
Serial numbers for types
NG 6
NG 10
Type VT-VR.A1
VT-VRRA1-527-20/V0
VT-VRRA1-537-20/V0
VT-VRPA1-537-10/V0
4WRPH 6 L-2X
4WRPH 10 L-2X
5WRP 10 L-2X
Front panel
RE 30 041/11.03
2/6
VT-VRRA1; VT-VRPA1
111
01
VT-VRRA1; VT-VRPA1
3/6
RE 30 041/11.03
112
Technical data (For device applications beyond the stated values, please consult us!)
P.C.B. format
Plug connector
Ambient temperature
Weight m
Power supply
UB to z2 b2
Signal source
Output stage enable
Position transducer Supply
Feedback signal
Feedback reference
Solenoid output
b6b8
Length of amplifier to valve cables
Special features
Adjustment
LED displays
Fault signal
Feedback signal open circuit
UB too low
15 V stabilization
Note
Connect power zero b 2 and control zero b 12, b 14 or z 28 separately to central ground (neutral point).
RE 30 041/11.03
4/6
VT-VRRA1; VT-VRPA1
113
01
VT-VRRA1; VT-VRPA1
5/6
RE 30 041/11.03
114
Notes
Bosch Rexroth AG
Industrial Hydraulics
D-97813 Lohr am Main
Zum Eisengieer 1 D-97816 Lohr am Main
Telefon 0 93 52/18-0
Telefax 0 93 52/18-23 58 Telex 6 89 418-0
eMail documentation@boschrexroth.de
Internet www.boschrexroth.de
RE 30 041/11.03
6/6
VT-VRRA1; VT-VRPA1
115
RE 30109/07.05
Electric amplifiers
for proportional valves
1/6
Type VT-VSPA1
Unit series 1X
List of contents
Features
Features
Ordering data
Preferred types
Front panel
Zero potentiometer
Circuit diagram
Technical data
Unit dimensions
LED display:
Voltage supply
On standby
Ramp Off
Solenoid current IM = 0
Contents
Page
116
2/6
Bosch Rexroth AG
Hydraulics
VT-VSPA1
RE 30109/07.05
Ordering data
VT
Hydraulic component
For valves without electrical feedback
Valve type
Proportional valve
Actuation
Analog
1X V0
RTP =
=S
=P
V0 =
=A
Output stages
1 output stage
1X =
=1
508 =
525 =
Preferred types
Type
Material Number
VTVSPA152510/V0/RTP
VTVSPA150810/V0/RTP
Valve group A
Valve group B
DBETX...25
DBETX...8
DBE6X...25
DBE6X...8
DRE6X...25
DRE6X...8
DBE10Z...25
DBE10Z...8
DRE10Z...25
DRE10Z...8
2FREX6
2FREX10
3FREX6
3FREX10
4WRBA..EA
RTP
Optional extras
Ramp adjustment
via potentiometer
Customer version
Catalog version
Unit series
Unit series 10 to 19
Serial numbers for types
0.8 A solenoid
2.5 A solenoid
117
RE 30109/07.05
VT-VSPA1
3/6
Front panel
01
118
4/6
Bosch Rexroth AG
Hydraulics
VT-VSPA1
RE 30109/07.05
119
RE 30109/07.05
VT-VSPA1
5/6
Technical data
Specifications
P.C.B. format
Plug connector
Ambient temperature
mm (100 x 160 x approx. 35)/(W x L x H) Europe card format with front panel
with 7 modular spacings
Plug DIN 41612F32
C 0...+70, storage temperature min. 20; max. +70
Power supply
Current rating
Power consumption
Setpoint potentiometer
RL 1 k
Supply: b/z 32, +10 V/20 mA
Input signals
b10: +10 V
z10: +10 V
z16: +10 V
z18: Diff. 0 V
Differential
} input
z20: 0...10 V
Special features
LED displays
Yellow:
Yellow:
Green:
Red:
Valve hysteresis
Ramp times
Adjustment possibilities
ramp OFF
solenoid current IM = 0
UB ON
UB < UB min
% <4
s 0.05...5
Valve zero, sensitivity, ramp times, dither amplitude
Caution!
Power zero b2 and control zero b12 must be jumpered.
If removing power pack, < 1 m directly to DIN plug.
If removing > 1 m route control zero separately to ground.
Notes for calibrating the P.C.B.s
Zero:
A setpoint UE 300 mV is set as default for calibration.
Sensitivity (max.): A setpoint UE = 10 V is set as default for calibration.
Notes on the use of ramps
Ramp UP (accelerate) and ramp DOWN (decelerate) are each set
by a trimming potentiometer.
Ramp ON, if b20 open. Ramp OFF, if b20 U > 6 V, e.g. 10 V from b22.
Ramp OFF interrupts a ramp in progress.
There is an abrupt transition to the final signal value.
01
120
6/6
Bosch Rexroth AG
Hydraulics
VT-VSPA1
RE 30109/07.05
Amplitude
Dither
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de
121
RE 30111/09.05
Replaces: 02.03
Electrical amplifiers
1/12
Component series 1X
H5897_d
Table of contents
Contents
Features
Page
Features
Ordering code
Functional description
2 and 3
Suitable for controlling all direct and pilot operated proportional pressure control valves without electrical position feedback
and only one solenoid as actuator that are available at the time
of publication of this data sheet
Technical data
8 and 9
10
Unit dimensions
11
12
122
2/12
Bosch Rexroth AG
Hydraulics
RE 30111/09.05
Ordering code
VT-VSPA1
Amplifiers for controlled proportional pressure
control valves, analogue, with one solenoid
1 1X
*
Further details in clear text
1X =
= No code
=K
Component series 10 to 19
(10 to 19: unchanged technical data and pin
assignment)
Functional description
The command value voltage is applied to command value input
1 either directly or via an external command value potentiometer
with the help of the regulated + 9V voltage from the power supply
unit [14].
The following is valid for this input: +9 V
+100 % 1).
5K
12(ac)
Input 1
10(ac)
+9 V
14(ac)
M0
18(ac)
Note:
When an external command value potentiometer is used, internal potentiometer "Gw" [3] must be set to maximum or the
required maximum pressure.
Internal command value feedforward
12(ac)
Input 1
10(ac)
+9 V
28(ac)
u (i)
0 to 20 mA
0V reference potential
30(ac)
123
RE 30111/09.05
3/12
VT-VSPA1-1
2a
2c
4ac
VT-VSPA1K-1
Summing amplier [5] adds the output signals of the characteristic curve generators [6 or 7] to the command value (can
be selected by means of DIL switches 2) depending on the
valve to be controlled). The current command value can also be
ltered through a low-pass lter that can be cut in. Current output stage [9] is controlled via current regulator [8]. In addition,
the current regulator modulates the current command value
with clock-pulse encoder signal [10] (the frequency can be programmed with the help of DIL switches 2)). The clocked actual
current value acts in the solenoid of the valve like a constant
current with overlaid dither signal. Type VT-VSPA1-1 is provided with measuring sockets for the internal command value
and the actual value.
The following is valid for the command value: +6 V
Ramp OFF
100 %
1 mA
The signal "ready for operation" is output and LED "H2" on the
front panel (with VSPA1-1) or LED "H2" (with VSPA1K-1) is lit,
when:
The solenoid cables are not short-circuited and the output
stage is not overloaded,
The output signal of ramp generator [4] is fed as current command value to the summing amplifier [5]. Here, a command value of 100 % corresponds to a voltage of +6 V.
2)
01
12ac
4ac
2c
2a
on
5s
Ramp generator
17
16
14
13
17
off
1s
off
1.6 A
S2.6
on
on
off
S2.7
on
on
on
16
20ac
22ac
11
i
9
ISoll
S2.4
off
on
off
S2.3 / S2.4
S2.3
off
off
on
S2.5
on
off
off
15
Zw
(R130)
Gw
H2
on
0.8 A
Low-pass filter
Monitors
S1.7
S1.7
Imax
fclock
100 Hz
200 Hz
10
300 Hz
S1.6
S1.5
S2.5...S2.7
Char. curve 2
Char. curve 1
f3dB
0
2,5 Hz
4 Hz
Comm. value 0 to 6 V
Current regulator
Summator
+ 24 V
H2
2; 5; 15
14
DC
DC
13
&
S1.4
tmax
2,5 A T
2 x 220 F
S1.3
off
off
on
Differential input
24ac
18ac
12
S1.2
off
on
on
S1.4
+ 24 V
0V
9 V (25 mA)
16ac
14ac
10ac
Gw
14ac
32ac
Hydraulics
M0 (25 mA)
+ 9 V (25 mA)
8ac
6ac
U/I
S1.1...S1.3
Zw (R130)
Command
value "w"
Bosch Rexroth AG
28ac
Command value
2 +10 V
4 - 20 mA / 0 - 20 mA 30ac
GND
Command value 1
4/12
124
RE 30111/09.05
28
12
Low-pass filter
16
H2
Clock-pulse generator
Proportional solenoid of valve
10
11
Ramp generator
(R130)
11
20
22
S2.7
on
on
on
S2.6
on
on
off
16
Zw
S2.5
on
off
off
ISoll
S2.4
off
on
off
S2.3 / S2.4
S2.3
off
off
on
t
Power supply unit
14
Current regulator
on
0.8 A
Summator
off
1.6 A
2; 5; 15
S1.7
Imax
Monitors
S1.7
fclock
100 Hz
200 Hz
10 300 Hz
S2.5...S2.7
H2
off
1s
13
13
&
on
5s
15
12
S1.3
off
off
on
S1.4
tmax
S1.6
14
DC
S1.2
off
on
on
2,5 A T
DC
12
S1.1
off
on
on
S1.4
S1.5
f3dB
0
2,5 Hz
4 Hz
Differential input
24
2 x 220 F
Comm. value 2
010 V
020 mA
420 mA
Gw
+ 24 V
18
16
14
10
U/I
S1.1...S1.3
Zw (R130)
0V
9 V (25 mA)
M0 (25 mA)
+ 9 V (25 mA)
Command value 1
Ramp
OFF
RE 30111/09.05
125
Hydraulics Bosch Rexroth AG
5/12
01
126
6/12
Bosch Rexroth AG
Hydraulics
RE 30111/09.05
Technical data (for applications outside these parameters, please consult us!)
UO +24 VDC +40 % 5 %
Operating voltage
Operating range:
Upper limit value
uO(t)max +35 V
uO(t)min +22 V
Ps
50 VA
I 1.8 A
Fuse
Is 2.5 A T
Inputs:
Ui 0 to +9 V (reference potential is M0)
Command value 1
Command value 2 (differential input)
Ui 0 to +10 V; Ri = 100
or
Ii 4 to 20 mA (load RL = 100 )
or
Ii 0 to 20 mA (load RL = 100 )
depending on setting
with S11 to S13
Outputs:
Output stage
Imax 800 mA +20 %, R20 = 19,5
Solenoid current/resistance
or
Biasing current at Imax = 800 mA
additionally
depending on setting
with S17 1)
depending on setting with
S17 and Zw (R130)
at Imax = 1600 mA
Ib 100 mA
at Imax = 800 mA
Ib 0 to 300 mA +20 %
at Imax = 1600 mA
Ib 0 to 600 mA +20 %
Adjustable by means of Zw
(R130) on the printed-circuit board
Clock frequency
Signal ready for operation (only with VT-SPA1-1)
Component series 10 when ready for operation
in the case of a fault
From component series 11 when ready for operation
in the case of a fault
Regulated voltage
approx. UO
U <1V
U approx. UO, 50 mA
U 0 V Ri = 10 k
U 9 V 1 %, 25 mA externally laodable
Measuring sockets
Command value w
U 0 to +6 V (+6 V
U 0 to 1600 mV
Type of connection:
VT-VSPA1-1
VT-VSPA1K-1
Card dimensions:
3 HE (128.4 mm)
1 TE (5.08)
3 TE
0 to +50 C
25 to +85 C
Weight
m 0.1 kg
The maximum current Imax can be set to the required value by
means of command value attenuator potentionmeter Gw.
1)
127
RE 30111/09.05
7/12
I2
1200 600
800 400
600 300
I1
Output current in mA
1600 800
400 200
200 100
0
50
100
01
Command value in %
I1
I2
1200 600
I2
Output current in mA
1600 800
800 400
400 200
IV
200 100
100 50
0
0
50
100
Command value in %
Iv
I2
128
8/12
Bosch Rexroth AG
Hydraulics
RE 30111/09.05
DIL switch
group S2X
H2
Gw
BR21...BR27
1
2
3
4
5
6
7
ON
t
Ramp time up
X1
F2
2,5 A MT
R130
t
w
I
BR11...BR17
w
I
ON
1
2
3
4
5
6
7
H2
Gw
Ramp time up
w
I
VT-VSPA1K-1
DIL switch
group S1X
7
6
5
4
3
2
1
Zw
7
6
5
4
3
2
1
F2
2,5 A T
w
I
DIL switch
group S2X
DIL switch
group S1X
2
Gw
7
6
5
4
3
2
1
F2
2,5 A T
X1
Zw
7
6
5
4
3
2
1
H2
32
X1
129
RE 30111/09.05
9/12
1 2 3 4 5 6 7
ON
DBE(M)10-5X,
DBE(M)20-5X,
3DRE(M)10P-6X,
3DRE(M)16P-6X,
ZDRE10, (Z)DBE6
1)
1 2 3 4 5 6 7
Ramp time
5s
ON
1s
1 2 3 4 5 6 7
ON
ON
1 2 3 4 5 6 7
ON
ON
Command
value 2
1 2 3 4 5 6 7
ON
+10 V
01
1 2 3 4 5 6 7
1 2 3 4 5 6 7
ON
1 2 3 4 5 6 7
DRE6,
ZDRE6
1 2 3 4 5 6 7
ON
1 2 3 4 5 6 7
DRE(M)10-5X,
DRE(M)20-5X
0 20 mA
ON
1 2 3 4 5 6 7
1 2 3 4 5 6 7
ON
X
4 20 mA
ON
Up to component series 5X
Note (X):
130
10/12
Bosch Rexroth AG
Hydraulics
RE 30111/09.05
Switch
DBE(M)T, DBE(M)30
DRE(M)30, DRE(M)10 3)
DRE(M)16 3)
DBEP6A, DBEP6B
3DREP6A, 3DREP6B
pumps
DRE(M)10-5X
DRE(M)20-5X
DBE(M)10-5X
DBE(M)20-5X
ZDRE10
(Z)DBE6
3DRE(M)10P-6X
3DRE(M)16P-6X
DRE, ZDRE6
VT 2000
VT 2010
VT 2013
VT 2023
Characteristic curves
Basic characteristic curve
Characteristic curve 1
Characteristic curve 1
Characteristic curve 2
S15 (BR15)
OFF
ON
ON
OFF
S16 (BR16)
OFF
OFF
OFF
ON
S23 (BR23)
S24 (BR24)
f-3dB = 4 Hz
f-3dB = 2.5 Hz
OFF
ON
ON
OFF
OFF
OFF
OFF
ON
1)
Imax = 800 mA
Imax = 800 mA
Imax = 1,6 A
Imax = 1.6 A
ON
ON
OFF
OFF
Clock frequency 2)
f = 200 Hz
f = 200 Hz
f = 300 Hz
f = 370 Hz
S25 (BR25)
OFF
OFF
OFF
OFF
S26 (BR26)
ON
ON
OFF
OFF
S27(BR27)
ON
ON
ON
OFF
100 mA
50 mA
100 mA
100 mA
1)
2)
Up to component series 5X
3)
Command value 2: 0 to 20 mA
ON
ON
OFF
DRE, ZDRE6
Command value 2: 4 to 20 mA
ON
ON
ON
OFF
1s
ON
5s
131
RE 30111/09.05
11/12
100
89
3HE (128,4)
Gw
t
t
w
I
M0
VSPA1
4TE
(20)
2
7
165
182
01
164
104
100
80
X1
VT-VSPA1K-1
10
4 x 4,5
10
135
160
When the differential input is used, both inputs must always be switched on or off simultaneously!
Electrical signals (e.g. signal ready for operation) brought out via control electronics must not be used for
switching safety-relevant machine functions!
(See also European standard Safety requirements for fluid power systems and components - hydraulics,
EN 928.)
132
12/12
Bosch Rexroth AG
Hydraulics
RE 30111/09.05
Troubleshooting
If the amplifier cards are not operable, follow the steps below
for troubleshooting:
1. Is the operating voltage applied?
Measurement of contacts 24(ac) against 18 (ac)
2. Fuse on the card defective?
3. Internal 9 V operating voltage available on the card?
4. When the internal command value potentiometer is used,
is the jumper from 10(ac) to 12(ac) plugged?
5. Is the external potentiometer properly connected?
6. Is the differential input properly connected?
Check:
Reference potential to 30(ac)
0 to +10 V to 28(ac)
Note:
The output stage shuts down in the case of excessive temperatures (e.g. caused by overloading). This fault is signalled by
LED "H2" going out!
In the event of a cable break of the "4 to 20 mA" input, the signal "ready for operation" is reset and LED "H2" also goes out.
The following is valid from component series 11 onwards:
In the case of a short-circuit or cable break of the solenoid cable, the output ready for operation is switched and LED "H2"
flashes at a frequency of 0.5 to 2 Hz as soon as the command
value is > 2 % at the same time.
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Phone +49 (0) 93 52 / 18-0
Fax
+49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de
133
RE 30115/06.05
Replaces: 09.03
Electrical amplifiers
1/10
Component series 1X
H7109_d
Table of contents
Features
Features
Suitable for controlling pressure valves of type DBET, component series 6x or as universal amplifier (see technical data)
Contents
Page
Function
2 and 3
4 and 5
6 and 7
Technical data
8 and 9
Unit dimensions
Engineering/maintenance notes/supplementary information
9
10
134
2/10
Bosch Rexroth AG
Hydraulics
RE 30115/06.05
Ordering code
VT-VSPA1
1X V0
*
Further details in clear text
(additional functions on enquiry)
0=
A4 =
...
= 1X
Standard option
Variant with 4 command value call-ups
V0 =
Basic version
Available accessories
Suitable card holders:
19 rack types VT 19101, VT 19102, VT 19103 and VT 19110
(see RE 29768)
Enclosed card holder type VT 12302 (see RE 30103),
in conjunction with blind plate 4TE/3HE,
material no. R900021004
Function
Power supply unit (1)
The amplifier card is fitted with a power supply unit with switchon current limitation. This power supply unit provides all internally required positive and negative supply voltages. The
switch-on current limitation prevents high switch-on current
peaks caused by the smoothing capacitors in the current output stage.
Only one call-up is possible at a time. If several call-ups are activated simultaneously, call-up w1 has the lowest and call-up
w4 the highest priority.
The currently active call-up is signalled by a yellow LED.
Enable function (7)
The internal command value signal is the sum (6) of the external command value signal applied to differential input (2) or
current input (3) or the called up signal (4) 1) and the zero point
offset (5) (zero point potentiometer Zw).
Standard
values
Current
input
Differential
input
Command
value socket
0%
4 mA
0V
0V
+100 %
20 mA
+10 V
+10 V
open*
Usocket /V
0.2
0.1
0.02
t/msec
50
100
500
1000
5000
t/sec
0.5
10
50
100 msec
Usocket / V
135
RE 30115/06.05
3/10
Function (continued)
Ramp ON/OFF (9)
Jumper J2 or the ramp ON/OFF input (9) (see terminal assignment) can be used to set the ramp time to a minimum (<50 ms).
Frequency balancing by means of the frequency potentiometer is possible with the help of jumper J7.
Example 1:
Ramp ON/
OFF input
J2
LED T
Ramp
(Frequency balancing by means of frequency potentiometer - independently of the command value; J6 = open, J7 =
plugged)
0V
open
ON
ON
+24 V
open
OFF
OFF
Example 2:
0V
plugged
OFF
OFF
+24 V
plugged
ON
ON
UO
400
350
28 V
24 V
Frequency in Hz *
34 V
300
18 V
250
200
150
100
50
1 kOhm
100 ms
1s
* Tolerance: 15 %
100 Ohm
1s
10 s
The frequency potentiometer can be used to correct the frequency by > 10 % (J6 and J7 plugged).
0
0
20
40
60
80
Command value in %
100
01
10
b12
10k
-1
t<
t<
t>
L0
DC
w2
14
UL
16
ok
U
I
18
15
UL
Ramp ON/OFF
Ramp generator
(9)
17
ok
(8)
&
Frequency
Reserve jumper
J8
Fcult detection
J4
J5
J7
PWM
7,5 V
UL
11
Enable
50
12
f
(z, y)
f (y, z) z
Enable
DC
w1
Gw
f
(z)
(7)
(1)
J3
T ramp max/sec
J6
Actual value
Solenoid
b28 External
reference
d26
d22
d20 Reserved
z10
d32
z2
z4
d30
0 V z32
J1
w3
ok
J3
Hydraulics
24 V z30
Enable d18
+
Comm. value 5: +10V
Comm. value 6: 4-20 mA +
Command value 4*
Command value 3*
Command value 2*
Command value 1*
Comm. value call-up 4*
Comm. value call-up 3*
Comm. value call-up 2*
Comm. value call-up 1* d2
max t
Up/down
PWM frequency
J6
13
Bosch Rexroth AG
+ 7,5 V
+ 10 V
M0
t>
b14
2
>50k
U
b16
>50k
U
6
3
b22
I
100
b24
U
b8 100k w4
4
b6
5
100k w3
Comm. value
b4
100k w2
Zw
b2
100k
w1 selection logic
d8
d6
d4
w4
+15V
d24
External ramp time + d28 U
Ramp ON/OFF
J2
4/10
136
RE 30115/06.05
10
>50k
>50k
U
6
DC
w1
DC
w2
w3
Enable
50
11
J8
Fault detection
(11)
16
ok
UL
13
18
15
UL
(9)
17
ok
&
frequency
J4
J5
J7
PWM
14
f (y, z) z
Ramp generator
12
f
(z, y)
(8)
Reserve Jumper
J3
Gw
f
(z)
UL
J6
PWM frequency
J6
7,5 V
+ 7,5 V
+ 10 V
M0
ok
J3
T ramp max/sec
max t
Up/down
Enable
Zw
w4
t>
Comm. value
selection logic
t<
w1
(7)
(1)
100k
w2
100k
w3
L0
J1
100k
w4
100k
100
10k
+15V
-1
14
10
12
1
2
+10 V/25 mA
Actual value
External reference
Solenoid
0 V 16
24 V
15
Enable 7
+
Comm. value 6: 4-20 mA
Command value 4*
Command value 3*
Command value 2*
Command value 1*
Comm. value call-up 4*
Comm. value call-up 3*
Comm. value call-up 2*
Comm. value call-up 1* 21
5
6
8
9
20
19
18
17
24
23
22
11
External rampe time + 13
Ramp ON/OFF
J2
RE 30115/06.05
137
Hydraulics Bosch Rexroth AG
5/10
01
138
6/10
Bosch Rexroth AG
Hydraulics
RE 30115/06.05
VT-VSPA1-2:
J5
J3
Rexroth
Frequency potentiometer
J2
Zw
Gw
w1
w2
w3
w4
t<
t>
t<
f
t>
w
I
J7
Nameplate
Ready
Enable
Ramp activated
J6
J4
Measuring
sockets
J8
VSPA1-2
Ramp activated
J3
J5 J2
17
18
19
20
21
22
23
24
VT-VSPA1K-2:
Frequency potentiometer
Enable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
w1
w2
w3
w4
J7
J6
J4
W
I
J8
1)
139
RE 30115/06.05
7/10
t>:
w:
I:
Actual value (1 mV 1 mA )
f:
Additional potentiometers:
Frequency: Frequency adjustment
(to be activated by means of J7)
01
LEDs: