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Abstract
Turkey as a Mediterranean country has suitable conditions for olive oil production. However, by-products of olive oil production
(pomace and vegetation water) require specific management with the goal of pollution prevention. This paper explores the applicability of Cleaner Production (CP) methodology for fifteen crude olive oil extraction Small and Medium sized Enterprises (SMEs),
one olive oil refining plant and one pomace oil extraction plant operating on the Aegean Sea coast of Turkey. It has been deducted
that; if the recommended CP options comprising water, energy saving issues, and pomace management options regarding energy
production and raw material recovery via thermal conversion processes will be implemented, the need for end-of-pipe treatment
(EOP) facilities will decline and power generation from pomace will be environmentally, technically and economically feasible.
2003 Elsevier Ltd. All rights reserved.
Keywords: Olive oil process; Energy; Vegetation water; Olive pomace
1. Introduction
Olive oil is a typical Mediterranean product, in terms
of production and consumption [1,2]. There are about
805 million olive trees in the world, covering approximately 24 million acres. Almost 98% of these trees grow
in the Mediterranean area which provides for 97% of the
total olive production and 91% of world consumption
[2]. Turkey is in the top rank of fourth amongst the Mediterranean countries as olive fruit production shows fluctuations on a yearly basis. Turkish olive oil production
reaches up to around 200,000 t/year during on years
and around 80,000 t/year during off years [3]. Turkey
plays an important role in the export market of olive oil,
which forms a great majority of her production (90,000
100,000 t/year). According to the International Olive Oil
Council (IOOC), Turkish exports account for 10% of the
total world exports.
In Turkey, olive is both processed in small and
medium size enterprises (SMEs) and modern facilities
Corresponding author: Tel.: +90 212 358 1540; Fax: +90 212
257 5033.
E-mail address: cilizn@boun.edu.tr (N. Kiran-Ciliz).
0959-6526/$ - see front matter 2003 Elsevier Ltd. All rights reserved.
doi:10.1016/S0959-6526(03)00121-5
614
Fig. 1.
Location of enterprises
615
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Table 1
Inputs and outputs including their costs for olive oil production chain for production period of 2000/2001
Product-by-product
consumption
Raw material
Product
By-product and
wastes
Water consumption
Energy consumption
Chemical
consumption
Cost:
33,505/year
25.2/year
Note: The chemical consumption quantities given in table for Unikom were calculated according to olive oil production.
a
Total pomace coming from the 15 olive oil extraction SMEs: 22,500 t/year.
b
The sum of oil production, including olive oil, corn oil and vegetable oil.
c
The waste and by-product quantities are the sums of the wastes generated through the whole oil production stage.
d
The water is abstracted from a drill-hole.
e
The generated exhausted olive pomace during this extraction process is used in the plant.
Fig. 2.
Material balances for 15 olive oil extraction SMEs where three-phase continuous olive oil production was carried out.
Fig. 3.
Yeni Kurtulus olive oil extraction industry material for pomace (2001).
617
618
Fig. 4. Material balances of 15 olive oil extraction SMEs as a result of two-phase system modification.
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Table 2
Wastewater treatment plant cost evaluations of the continuous systems for the selected 15 SMEs [11]
Treatment process
Aerobic treatment
Anaerobic treatment followed by
aerobic treatment
Membrane process
75,90091,080
135,300162,360
46,35648,426
54,45658,146
47
64
165,000198,000
58,50663,006
68
620
Table 3
Water, energy and vegetation water savings as a result of the application of two-phase continuous system in the selected 15 SMEs [13]
Water (t/year)
Energy (kW h/year)
Energy ( /year)
Vegetation water (t/year)
Vegetation water ( /year)
Pomace (t/year)
Pomace oil (t/year)
Exhausted pomace (t/year)
Crude olive oil
Saving
Saving (%)
49,50059,400
1,987,185
196,725
45,00054,000
135,300162,360
22,500
560
14,065
9000
86
9
67508100
1,987,185
196,725
22502700
54,45658,146
36,000
900
20,700
9000
17,705
95
80,844104,214
207,525
350,000
Table 4
Comparison of properties for pomace and Turkish lignite
Property (%)
Lignite
Pomace
Moisture
Ash
Sulfur
55
17
1.46
9
8
0.12
5. Conclusions
The CP methodology was carried out in 15 olive oil
extraction SMEs, one olive oil refining plant and the
implementation was concluded in a pomace extraction plant.
The 15 SMEs supplied both crude olive oil to the
refining plant and pomace to the pomace extraction plant.
The two-phase continuous system which was replaced
with a three-phase continuous system has advantages
such as a 95% reduction in wastewater generation. It was
also determined that although a two-phase continuous
system, when compared to a three-phase continuous
Table 5
Evaluation of advanced thermolysis technologies for pomace utilization
Electricity production process
Gasification
Incineration
MWe/year
/kW ha
Efficiency (%)
Annual fuel cost ( /year)b
Annual operating and maintenance cost ( /year)
Total capital cost ( /kW)
Vapor production( /year)
Energy conversion value (MWe/year)
Saving through vapor production ( /year)
Total saving through vapor and electricity
production ( /year)
1
0.067
25
120,384
120,028
2432
31,636c
2.5
194,250
319,204
1
0.11
14
213,840
141,827
4053
a
b
c
References
[1] Meetings of experts on olive oil production and electroplating
industry. UNEP(OCA)MEDWG. 133/1, 1998.
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