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Ghent University, Faculty of Engineering and Architecture, Department of Flow, Heat and Combustion Mechanics,
Sint-Pietersnieuwstraat 41, B-9000 Gent, Belgium
b
Technical University of Havana Jose Antonio Echeverria, Centro de Estudios de Energa Renovable, Havana, Cuba
c
Ghent University, Faculty of Bioscience Engineering, Department of Applied Analytical and Physical Chemistry,
Coupure links 653, B-9000 Gent, Belgium
article info
abstract
Article history:
Due to the scarcity of fossil fuels and the future stringent emission limits, there is an
increasing interest for the use of renewable biofuels in compression ignition engines.
However, these fuels have different physical, chemical and thermodynamic properties
22 June 2013
affecting atomization, spray development and combustion processes. The results reported
in this paper have been obtained by experimentation with a constant volume combustion
Keywords:
Experiments were conducted for diesel, biodiesel, straight vegetable oils and animal fats.
Biofuels
Constant
volume
combustion
Injection pressure and needle lift measurements were analyzed. A high speed camera was
chamber
used to visualize the spray, which enabled us to study the spray penetration and spray
angle. Our results show that the fuel temperature is an important parameter to control
Pump-line-nozzle system
because it significantly affects the fuel properties. Both the injection timing and injection
Sprays
duration are affected by the fuel properties. The influences of these properties on the spray
development were less pronounced. At low temperatures, a strongly deteriorated atomization of oils and fats was observed.
2013 Elsevier Ltd. All rights reserved.
1.
Introduction
These days, it is clear that the energy availability from nonrenewable sources is limited [1]. Furthermore, fossil fuels
have now been identified as one of the main culprit of climate
change and environmental pollution [2,3]. Therefore,
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Abbreviations& Symbols
AF
ASOI
B
CI
CVCC
D
DI
FLP
fps
GUCCI
RSO
LL
NL
NOP
PLN
PO
RME
RSO
SMD
SVO
Animal Fats
After Start Of Injection
Bulk modulus of the fuel
Compression Ignition
Constant Volume Combustion Chamber
Diesel
Direct Injection
Full Lift Period
Frames per Second
Ghent University Combustion Chamber I
Rapeseed Oil
Liquid Length
Needle Lift
Needle Opening Pressure
Pump-Line-Nozzle
Palm Oil
Rapeseed Methyl Ester
Rapeseed Oil
Sauter Mean Diameter
Straight Vegetable Oils
Greek symbols
a
Cam angle position
Roman symbols
DP
Pressure drop across the nozzle orifice
Discharge coefficient
Cd
Force of the fuel acting on the injector needle
Fp
Force of the spring acting on the injector needle
Fs
Viscous force on the injector needle
Fv
NLstart The cam position when the needle starts to lift
[ CA]
Ambient pressure, pressure inside the
Pa
combustion chamber
Fuel density
rf
Ambient density, gas density inside the
ra
combustion chamber
Ambient temperature, temperature inside the
Ta
combustion chamber
Fuel temperature
Tf
Injector cooling temperature
Tc
2.
Experimental method
2.1.
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217
Fig. 1 e Left: Mounting of the injector on the constant volume combustion chamber. Right: Injector cooling and definition of
the x-axis.
2.2.
Tested fuels
2.3.
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2.4.
2.4.1.
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2.4.2.
Spray images
A high speed CCD camera (Photron Fastcam APX RS) was used
to obtain two dimensional spray images with a pixel resolution of 512 512 at a frame rate of 10 kHz. Image processing
was able to extract the spray penetration length, spray edge
and spray angle. In literature, many different definitions of
these characteristics can be found. This might lead to
different results among institutes or even misinterpretation of
the users of the data. Our definitions are based on those reported and used by Siebers [17]. Details of the used image
processing are described by Galle et al. [1].
Similar standard deviations were obtained for all measurement conditions. The standard deviation percentage is
not significantly reduced with the amount of experiments, but
becomes more stable over the time after start of injection
(ASOI). This was shown previously by Galle et al. [1]. Galle et al.
obtained a stable value for the spray penetration of about 4%.
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3.
3.1.
3.1.1.
Fig. 6 e Fatty acid composition by GCeMS for the investigated fuels in mass%.
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3.1.2.
Pressure build-up
(1)
where a is the cam angle position. B is pressure and temperature dependent and dV/da is determined by the geometry of
the cam only. The secondary parameters affecting the pressure are the expansion of the fuel pipe when pressure rises
and the fuel leakages along the plunger. As a conclusion, the
Fig. 8 e Injection pressure profiles of injections with rapeseed oil for different fuel temperatures and different engine speed
setpoints.
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Fig. 10 e Spray images of diesel and RSO1 injections at different temperatures (Tf [ 26 and 45 C), 1000 rpm and Pa [ 80 bar.
Penetration lengths are around 180 mm.
3.1.3.
Needle lift
(2)
where a(t) is the upward acceleration of the needle. Fs is proportional to the needle displacement. The viscous force Fv is
proportional to the needle surface area A and the fuel viscosity m:
Fv mA
dvt
dy
(3)
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3.1.4.
When the needle rises, fuel starts to leave the nozzle through
the orifices and enters the chamber. This sudden decrease in
pressure at the nozzle tip results in a pressure wave traveling
upstream. When it arrives at the pressure sensor, a drop in the
pressure profile is observed. In Fig. 9 this drop can be seen
between 345 and 346 ca. The distance between the sensor and
the needle tip is about 40 cm, the delay between the start of
the needle lift and the start of the drop is 0.8 ca at 1000 rpm
(970 rpm effectively) and 0.6 ca at 700 rpm engine speed. Both
correspond to 280 ms, which is the time needed to travel those
40 cm at approximately 1400 m/s, which is the velocity of
sound in the fuel. Although the differences are smaller than
the standard deviation on the delay, it was possible to detect
an increasing trend of the delay with increasing fuel temperature, due to the decrease in speed of sound of the fuel.
3.1.5.
Injection period
To express the volumetric flow rate through the nozzle orifices, the theoretical volume flow rate of the fuel is multiplied
with a discharge coefficient Cd:
s
DP
V_ Cd V_ th Cd A 2
rf
(4)
with rf the fuel density, A the orifice cross section and DP the
pressure drop across the orifice.
Different authors [7,14] stated that the discharge coefficient is independent of the fuel density for every DP. Although
CR injection systems were used for their experiments, we
expect their conclusions to be valid for PLN injections as well.
_ directly proportional to the square root of the ratio of DP
So Vis
to rf. For PLN systems, V_ is not constant during an injection
because DP (and thus Cd) is not constant. These changes in DP
cause only very small changes in rf, so we can assume rf to be
approximately constant.
If leakages are neglected, the total injected volume of fuel
is constant for PLN systems at constant pump position
(2000 mm3 for our experiments). Using the simplification that
DP is constant, equation (4) expresses that the injection
p
duration is directly proportional to rf : This simplified analyses shows that the fuel density is a main parameter affecting
the injection duration. This was confirmed by our experimental results. We observed a linear relationship between the
p
full lift period (FLP) and rf (Fig. 13). The FLP was defined as
the duration of the period of full needle opening. We can
conclude that the higher density of SVO and AF results in
longer injections at lower volumetric flow rates, but higher
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the height of the partial lift is between 25 and 40% of full lift,
compared to 8e20% for diesel and RME (Fig. 14). This results in
larger amounts of fuel injected during the partial needle lift for
SVO and AF. There is a slight effect of temperature on the
height of the partial lift (Fig. 15). The height decreases at
higher temperatures because of the temperature dependent
behavior of B. A more important parameter however, is the
chamber pressure. The chamber pressure acts up on the
needle tip, resulting in an extra upward force. At high engine
speeds, these forces were negligible compared to the fast and
high pressure buildup. At 400 rpm, on the contrary, this affects the height of the partial lift significantly. For SVO and AF
an increase of 10% of full lift was observed when the chamber
pressure was increased from 40 to 80 bar (Fig. 15).
3.1.6.
3.2.
Spray development
(5)
with DP the pressure drop across the nozzle, ra the chamber gas
density and d0 the orifice diameter. The influences of chamber
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3.2.1.2. Influences of the fuel properties. The injector temperature Tc was varied between 50 and 90 C and experiments were
done at Pa 40, 60 and 80 bar. Results of PO injections are shown
in Fig. 18. The curves corresponding to the same Pa show a very
similar penetration behavior. So, the influence of the chamber
pressure on the spray penetration is more important than the
one of the fuel temperature and thus the fuel properties. This
was observed for all fuels that were tested. The same conclusion
was drawn when studying the effect of the engine speed: varying the engine speed affects the spray penetration more significantly than varying the fuel temperature.
The influences of the fuel properties are further investigated
in Fig. 19: the penetration length for injections with Diesel, RME,
RSO1 and PO at 80 bar, 1000 rpm and Tf 65 C are compared.
During the early stages of spray formation, the penetration is
quite similar for all fuels. This observation differs from most
results in literature for CR systems [14,19,28], which report a
decreased penetration for bio-fuels at the early stages of the
injection. However, this can be attributed to the PLN system.
Injection pressures at the needle lift are higher for SVO due to
their higher bulk modulus, so that the outlet velocity and thus
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(6)
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Furthermore, when comparing the spray structures, differences between the sprays at 40 and 80 bar were observed
(Fig. 10). The outer ranges of the sprays at low chamber
pressure appear to be less dense. On the two dimensional
spray images, the spray is surrounded by a more clear region.
This was observed most clearly for injections with RSO1 and
will be discussed at the end of the next section.
The influences of the engine speed on the spray angle were
investigated by comparing spray angles at engine speed setpoints of 400, 700 and 1000 rpm. When varying the injection
speed between 700 and 1000 rpm, we did not observe any
differences in the steady state spray angle. Similar steady
state spray angles for different injection pressures are also
reported in literature. Takahashi et al. [31] showed that once
the injection pressures is sufficiently high, the spray angle no
longer depends on the injection pressure. Next, Desantes et al.
[30] stated that at high injection pressures, a further increase
in injection pressure can affect the spray angle through cavitation only. Although the steady state spray angle is similar,
slightly higher spray angles were sometimes observed at SOI
for higher engine speeds. Takahashi et al. [31] and Galle et al.
[1] mentioned that for relatively low injection pressures, the
spray angle increases with increasing injection pressures. So,
because the injection pressure shortly ASOI is higher for injections at 1000 rpm, this can be a first explanation. However,
differences in cavitation regime can also influence the spray
angle ASOI.
For 400 rpm injections, mostly a steady state spray angle
was reached similar to the 700 and 1000 rpm injections.
However, at high chamber pressures, sometimes the spray
angle increased as a function of time during the whole injection event. In these cases, the spray diverged strongly from
the theoretical conical spray shape.
3.2.2.2. Influences of the fuel properties. The standard deviation of the spray angle (1 e3 ) is mostly larger than differences
between experiments with different fuels or between experiments at different fuel temperatures. So, the results that are
discussed here are trends that were discernible, but they have
to be verified by conducting more identical experiments for
every set of conditions. In Fig. 20, spray angles of different
fuels are very comparable. Varying the fuel temperature did
not alter the spray angle for diesel and RME. However, for PO
and AF, increasing the fuel temperature often resulted in an
increase in spray angle. The higher spray angles at higher fuel
temperatures observed for the SVO could be related to the
decrease in viscosity, density and surface tension. Larger (due
to high viscosity and/or high surface tension) and heavier (due
to high fuel density) droplets, have more momentum and
experience less deceleration (equation (6)). This reduces the
chance to get pushed outside, decreasing the spray angle.
However, this does not explain why spray angles between
diesel and SVO are similar. In general, the spray angle seems
to be altered only slightly by fuel properties for the PLN injection system.
The spray angle is calculated by image processing software. However, similar spray angles do not mean that there
are no structural differences between different fuel sprays. For
fuel temperatures above 45 C, no clearly visible structural
differences were observed between sprays of different fuels.
4.
Conclusions
In this paper, spray measurements were conducted in a constant volume combustion chamber in inert non-evaporative
atmospheres at elevated pressures (up to 80 bar). The
research focuses on medium speed diesel engines and a
pump-line-nozzle injection system is used. Fuels investigated
were diesel, rapeseed biodiesel (RME), rapeseed oil (RSO), palm
oil (PO) and animal fats (AF). The influences of fuel properties,
engine speed and chamber pressure on the injection pressure
profile, needle lift, spray length and spray angle were investigated. The main conclusions of this paper are as follows:
Fuel properties are strongly temperature dependent. Even
small changes in fuel temperature result in a significant influence on the injection pressure of a pump-line-nozzle system. Therefore, fuel temperature at the moment of injection
was determined and controlled for all experiments.
- The bulk modulus, a measure for the resistance to
compression, is the main parameter affecting the injection
pressure profile.
- The higher bulk modulus of straight vegetable oil and animal fat results in an earlier and faster needle lift for
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Acknowledgments
The authors of this paper would like to acknowledge the suggestions and technical assistance of Koen Chielens and Patrick
De Pue. The authors would like to thank Prof. Dr. ir. P. Van der
Meeren for the use of the lab facilities of the Department of
Applied Analytical and Physical Chemistry at Ghent University,
used in determining the fuel properties. J. Galle thanks the
Institute for the Promotion of Innovation through Science and
Technology in Flanders (IWT-Vlaanderen) for his Ph.D. grant
(SB-81139). The experimental equipment is financially supported by Anglo Belgian Corporation (ABC), the Ghent University Special Research Fund and the Institute for the Promotion
of Innovation through Science and Technology in Flanders
(IWT-Vlaanderen) within the R&D project Research and
development of a medium speed highly efficient internal
combustion engine with ultralow emissions, for diesel, dual
fuel, heavy fuel oil and alternative fuels (IWT110579).
references
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