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Test Plan: 9320A020 MODY02

Applic:
Issue No:
Date:
Pumps covered:

Vista T2162/3 Perkins


1
00/00/00
9320A020G 9320A021G 9320A022G 9320A023G 9320A024G 9320A025G

PUMP SPECIFICATION
Rotation:
Governor type:
Gov. Link Length:
Gov. Link Length:
(DP210 Workshop Manual Section 4.6.4)
Plunger Diameter:
Drive Type:
Transfer pressure:
Viscosity compensating device in end plate.
Cambox pressurising valve.
Servo Advance with:
- Speed advance, LLA & CA
Torque trimmer.
Solenoid voltage:
OEM Code:

Clockwise.
Mechanical all-speed.
41.5 0.5 mm.
10.1 0.5 mm.
7.0 mm (4 off).
Supported shaft.
adjustable.

See Service Instruction Note DT294.


2644H001 Setting Code:
HR/2/2350

ISO TEST CONDITIONS.


This data is only valid for the test conditions specified
and the
following test benches:
Test Fluid:
Inlet feed pressure:
Backleak pressure:
Nozzles:
Nozzle Opening Pressure:
Nozzle Holder:
H.P. pipes:

HA3000/HA2500/HA700/AVM/PGM
ISO 4113 at 40 2C.
5.0 psi
0.0 psi
YDB286 (BDL0S6844)
172 + 3 - 0 bar.
ISO 7440 + YDB288 Edge filter assy.
6 x 1.8 x 450 mm

PRE-TEST NOTES
Screw transfer pressure adjuster fully out and then
1.0 turns in before commencing test.
CA solenoid to be de-energised unless otherwise stated.
Torque trimmer plug to be wound out until thread appears.
Latch valve adjuster, if fitted, screw fully in then
8 turns out

Turn light load adjuster valve fully in ,then 2 turns out.

ISO TEST PROCEDURE


Test

Operation

1.

Priming

S/C

RPM Requirements
Obtain delivery from all
(C) 200
injectors
and backleak.

Close throttle.
Stabilise. Cycle speed between 100 to 400
rpm 5 times.
Open throttle.
2.
3.
4.
Stabilise. Cycle speed between 100 to
1230 rpm 5 times.
Stabilise and run at 1100 rpm until
backleak temperature
is 38C min.
5.
6.
7.

Transfer
Press.
Delivery
Governor

Back
leakage.
Cambox
Press.
Transfer
Press.

(S) 1100 90 to 92 psi


(S) 1100 74.5 0.5 mm3/st.
(S) 1220 12.0 to 16.0 mm3/st.

(C) 1100

Flow rate 500 to 1000


cm3/min.

(C) 1100 6 to 10 psi


(C) 1100

Press at test(6 ) + 82.5to


83.5psi

Run test machine down to 0 rpm.


8.
9.
If incorrect repeat from test (6 ).
Stop test machine.
Remove pressure gauges and fit stop
solenoid or plug.
10.
11.
12.
13.
Stop test machine.
Energise CA solenoid.
14.
De-energise CA solenoid.
15.

Transfer
Press.
Transfer
Press

(C) 100 Minimum 12 psi.


(C) 1100 As test (7 ) 1.0 psi

Advance
Advance
Advance
Advance

(S)
(C)
(C)
(C)

Advance

(C) 700 3.8 to 5.5.

Advance -

(S) 1100 2.8to 3.2 33to 37mm3/st


Adjust throttle/torque
screw

Light load

500 0 (Datum advance gauge)


750 0.3 Max.
1050 0.8 to 1.2.
1100 0.8 to 1.2.

& LLA valve.


Run test machine down to 0 rpm.
16.

Advance Light load

17.

Advance Light load

18.

Advance Light load

2.8to 3.2 35.0


2.0mm/3st.
Use throttle/Torque screw.
7.3to 7.7 20.0
(C) 1100
8.0mm/3st.
Use throttle/Torque screw.
1.8to 2.2 41.0
(C) 700
7.0mm/3st.
Use throttle/Torque screw.
(C) 1100

Open throttle.
Stop test machine.
Fit CPS tool
19.
20.

21.

Torque
Trimmer
Torque
Trimmer
CPS
Torque
Trimmer
CPS

(S) 1100

Datum CPS reading to


0.0mm.

(S) 575 Adj CPS to -0.2 to -0.8mm

(S) 650 Adj CPS to 0.0 to 0.04mm

Run test machine down to 0 rpm.


22.

23.

24.

Torque
Trimmer
CPS
Torque
Trimmer
CPS
Torque
Trimmer
CPS

(C) 1100 As test (19) 0.05 mm

(C) 725

As test (22) + 0.8 0.3


mm

(C) 525 As test (22) - 0.8 0.6 mm

If correct continue with test (25), if not,


adjust shimming
and then repeat test(s) (19 to 24 ).
Screw latch valve adjuster fully in.
25.

Latch Valve
/C) 250 CPS = -0.4 to -2.0 mm
(S
If incorrect, adjust LV preload
& repeat test

Run test machine down to 0 rpm.


26.

27.

Torque
Trimmer
CPS
Torque
Trimmer

(C) 220 Check CPS is 1.0 to 5.0mm

(C) 280

Check CPS is -0.4 to


-2.0mm

CPS
If incorrect or adjusted, stop machine and
repeat from test (25).
28.
Delivery
29.

Shut-off Solenoid

(C) 100 Minimum 75.0 mm3/st.


De-energise solenoid, wait
(C) 500
5 seconds.
Max. 2.0 mm3/st.

Stop test machine.


Close throttle.
12.0 to 16.0 mm3/st.
Throttle closed.
(C) 510 Maximum 3.0 mm3/st.

30.

Idle delivery (S) 405

31.
Stop test machine.
Fit Max Fuel adjuster tool
Open throttle.

Delivery

32.

Max.
Delivery

(S) 1100 74.5 0.3 mm3/st.

33.

Delivery

(C)

34.
35.
36.
37.

Delivery
Governor
Gov. cut-off
Delivery

(C)
(S)
(C)
(C)

38.

Dynamic
timing

speed
.
ISO OVERCHECK PROCEDURE
.
The Overcheck section of this plan has
been developed in
conjunction with the Original Equipment
Manufacturer.
Providing all values are achieved, the
pump settings will
maintain the original homologated engine
performance. Failure to
attain any one of the values will indicate a
pump setting or
function failure and require further
investigation.
.

Max. spread 5.0 mm3/st.


As test (32) + 10.0 3.0
775
mm3/st.
1100 Record delivery mm3/st.
1190 12.0 to 16.0 mm3/st.
1240 Maximum 3.0 mm3/st.
1100 Throttle as test (35).
Minimum as test (34) - 1.0
mm3/st.
Refer to SIN DT339

Piezo sensor, outlet U


Off-set angle 183.5
(S) 1100 Trigger level 25 %

PRE-OVERCHECK NOTES
Dynamic timing - record zero angle (refer to DT339)
Drive shaft lock bolt to remain locked
until zero angle
recorded.
CA advance motor to be de-energised
unless otherwise stated.
No adjustments to be made unless
otherwise stated.
Close throttle.
Stabilise. Cycle speed between 100 to 500
rpm 3 times.
Open throttle.
Stabilise. Cycle speed between 100 to
1250 rpm 5 times.
Stabilise and run at 1100 rpm until
backleak temperature
is 38C min.
39.
Advance
40.
Advance
41.

Light load

(S) 500 0 (Datum advance gauge)


(C) 1100 0.7 to 1.3.
2.8to 3.2 35.0
(C) 1100
4.0mm/3st.
Use throttle/Torque screw.
7.3to 7.7 20.0
(C) 1100
10.0mm/3st.
Use throttle/Torque screw.
1.8to 2.2 41.0
(C) 700
9.0mm/3st.
Use throttle/Torque screw.

Advance

(C) 700 3.8 to 5.5.

Advance Light load

42.

Advance Light load

43.
Stop test machine.
Energise CA solenoid.
44.
De-energise CA solenoid.
Open throttle.
Fit CPS tool
45.
46.

47.

Advance -

Torque
Trimmer
Torque
Trimmer
CPS
Torque
Trimmer
CPS

Move throttle lever to closed position for


tests (48 ).
48.
Delivery

Datum CPS reading to


0.0mm.
As test (45) + 0.8 0.3
(C) 735
mm
(S) 1100

(C) 515 As test (45) - 0.8 0.6 mm

(C) 520 Maximum 3.0 mm3/st.

Open throttle.
49.

Delivery

50.

Shut-off Solenoid

Run test machine down to 0 rpm.


51.
52.
53.
54.

Delivery

(C) 100 Minimum 70.0 mm3/st.


De-energise solenoid, wait
(C) 500
5 seconds.
Max. 3.0 mm3/st.

(C) 1100 72.5 to 76.5 mm3/st.


As test (51) + 10.0 4.0
Delivery
(C) 775
mm3/st.
Gov. cut-off (C) 1240 Maximum 3.0 mm3/st.
Dynamic
Refer to SIN DT339
timing
Piezo sensor, outlet U
Off-set angle 183.5
speed
(S) 1100 Trigger level 25 %