BS EN ISO 15614-1:2004 + A2:2012/BS EN 288-3

Sri Binamech Engineering Sdn Bhd

Annex A

Welding Procedure Qualification Record form (WPQR)

Welding procedure qualification Test certificate
Manufacturers WPQR No. :

WPQR/SBM-029

Manufacturer : Sri Binamech Engineering Sdn Bhd

Examiner or examining
body :
Reference No. :

ABS Consulting (M)

Sdn Bhd
SBM-029

Address : Lot 2254, Batu 23, Jalan Sungai Lalang, 43500, Semenyih, Selangor, Malaysia
Code/Testing Standard : BS EN ISO 15614-1:2004 + A2:2012 / BS EN 288-3
Date of Welding : 24th September 2015
Range of qualification
Welding Process(es) : 111 (BS EN ISO 4063:2009) (MMA)
Type of joint and weld : Full and Partial Penetration Butt Welds and Fillet Welds, Weld made from both sides and
Weld with backing.
Parent Material group(s) and sub group(s) : 11-11, 11-1
Parent Material Thickness (mm) : 7.95 to 31.8 (Max)
Weld Metal Thickness (mm) : 7.95 to 31.8 (Max)
Throat Thickness (mm) : No Restriction
Single run/Multi run : Multi run
Outside Pipe Diameter (mm) : Plate, Pipe D > 500 mm, Pipe D > 150 mm in PA or PC rotated position
Filler Material Designation : EN ISO 2560-A-E 42 3 B, FM2
Filler Material Make : Not Restricted
Filler Material Size : Weld Process 111 : 2.6 mm, 3.2 mm, 4.0 mm
Designation of Shielding Gas/Flux : Flux Metal cored
Designation of Backing Gas : Not Applicable
Type of Welding Current and Polarity : Weld Process 111 : DCEP
Mode of Metal Transfer : Not Applicable
Heat Input : 35 kJ/cm (Maximum)
Welding Positions : All Positions Except for PG and J-L045
Preheat Temperature : > 25C
Interpass Temperature : 278C (Maximum)
Post Heating : Not Applicable
Post-Weld Heat-Treatment : Not Applicable
Other Information (see also 8.5) : None

Certified that test welds prepared, welded and tested satisfactorily in accordance with the requirements of the code/testing
standard indicated above.

Siow Yi Perng (Quality Control)

25-11-2015

..

..

...

Manufacturer :

Date of Issue

Examiner or examining body

Sri Binamech Engineering Sdn Bhd

Location :
Lot 2254, Batu 23, Jalan Sungai Lalang,
43500, Semenyih, Selangor, Malaysia

Name, date and signature

BS EN ISO 15614-1:2004 + A2:2012/BS EN 288-3

Sri Binamech Engineering Sdn Bhd

Annex A

Record of Weld Test

Location : Lot 2254, Batu 23, Jalan Sungai Lalang,
43500, Semenyih, Selangor, Malaysia
Manufacturers pWPS No: WPS/SBM-029
Manufacturers WPQR No. : WPQR/SBM-029
Manufacturer : Sri Binamech Engineering Sdn Bhd
Welders Name : Ahmad Termizi bin Mohd Datar
IC: 830323-06-5669
Welding Process(es) : 111 (MMA)
Joint and Weld Type : Single-V Butt Weld

Examiner or examining body: ABS Consulting (M)

Sdn Bhd
Method of Preparation and Cleaning : Grind & Degrease
Parent Material Specification : SA 516 Grade 70
Material Thickness (mm) : 15.9

Joint Design

Welding Sequences

Outside Pipe Diameter (mm) : Plate

Welding Position : PF
Weld Preparation Details (Sketch)* : Tack Weld

Welding Details
Run
Welding
Size of Filler
Current
Voltage
Type of
Travel Speed* Heat input*
Interpass
Temp. C
Process
Material
(A)
(V)
Current/Polarity
(cm/min)
(kJ/cm)
1
111
2.6 mm
91
20
DCEP
3.8
29.2
89
2
111
2.6 mm
98
23
DCEP
5.6
24.6
106
3
111
3.2 mm
105
26
DCEP
5.2
32.5
168
4
111
3.2 mm
105
26
DCEP
8.3
20.2
278
5
111
3.2 mm
105
26
DCEP
5.4
31.3
235
6
111
2.6 mm
77
24
DCEP
8.5
13.4
170
7
111
2.6 mm
87
24
DCEP
8.4
15.2
231
8
111
2.6 mm
87
24
DCEP
7.6
17.5
200
Filler material designation and make
Weld Process 111 : EN ISO 2560-A-E 42 3 B (E7018)Maker: Kobelco
Trade Designation: LB-52-18, LB-52
Any Special Baking or Drying: None
Flux
Not Applicable
Designation Gas/Flux : - Shielding:
Other information*, e.g.:
Not Applicable
- Backing:
Weaving (maximum width of run) : Not Applicable
Not Applicable
N/A
Gas Flow Rate
- Shielding:
Oscillation: amplitude, frequency, dwell time
Not Applicable
Not Applicable
- Backing:
Pulse welding details :
Not Applicable
Tungsten Electrode Type/Size :
Distance contact tube/work piece : Not Applicable
Not Applicable
Not Applicable
Details of Back Gouging/Backing :
Plasma Welding details:
> 25 C
Not Applicable
Preheat Temperature :
Torch angle :
Maximum 300 C
No Post-heating
Interpass Temperature :
Post-heating :
> 25 C
Pre-heat maintenance temperature
No Post Weld Heat Treatment and Ageing
Post-Weld Heat treatment and/or Ageing :
Not Applicable
(Time, Temperature, Method :
Not Applicable
Heating and Cooling Rates*) :

Siow Yi Perng, Quality Control, 23-11-2015,

...
Manufacturer
Name, date and signature

..
Examiner or examining body
Name, date and signature

BS EN ISO 15614-1:2004 + A2:2012/BS EN 288-3

Sri Binamech Engineering Sdn Bhd

Annex A
*if required

Test Result
Manufacturers WPQR No. : WPQR/SBM-029
Visual : Satisfactory
Penetrant/Magnetic Particle* : (MPI) Satisfactory
Tensile Tests : Satisfactory

Tensile Test
Type/No.
T1
T2

Width
(mm)
25.00
25.02

Bend Tests
Type/No.
S1
S2
S3
S4

Impact Test*
Notch
Location/Direction
Weld Metal
HAZ

Thickness
(mm)
15.77
15.82

Bend Angle
180
180
180
180

Area
(mm2)
394.25
395.82

Examiner or examining body: ABS Consulting (M)

Sdn Bhd
Reference No.: SBM-029
Radiography* : Satisfactory
Ultrasonic* : Not Performed

Max. Load
(N)
218542.31
218635.22

Rm
N/mm2
554.32
552.37

Former Diameter : 40.0 mm

Elongation*
Results
Satisfactory
Satisfactory
Satisfactory
Satisfactory

Fracture
Location
Base Metal
Base Metal

Macroscopic
Examination :

Remarks
Satisfactory
Satisfactory

Satisfactory

Type : V-Notch (Transverse)

Size : 10 x 10 x 55 mm Requirement : Ave 27.00J (min)
Values (Joule)
Temp. C
Average (Joule)
Remarks
1
2
3
0
120.00
26.00
110.00
85.00
0
76.00
64.00
64.00
68.00
-

Hardness Test* (Type/Load) : Vickers Hardness Test (HV 10)

Location of Measurement (Sketch*) : Refer to Test Report: MAT/5621-01/15
Location
Parent Metal
HAZ
Point
1
2
3
4
5
6
7
8
9
10
153
166
158
159
154
158
204
194
180
196
Line 1
163
151
162
155
160
157
177
179
173
179
Line 2

11
190
181

12
187
181

13
208
182

Weld Metal
14
15
184
183
180
188

Other Tests: Radiography Test Satisfactory Result. (NDT/RT/94042-02/15)

Remarks : None
Tests carried out in accordance with the Requirements of: BS EN ISO 15614-1:2004 + A2:2012 / BS EN 288-3
Laboratory Report Reference No. : MAT/5621-01/15

Test results were acceptable/not acceptable.

(Delete as appropriate)
Test carried out in the presence of: Third Party - ABS Consulting (M) Sdn Bhd
*If required

.
Examiner or examining body
Name, date and signature