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FINE

FABRICATORS
Addres:Canal Bank Pulli No 5, Behind Sagar House .
Nawab Pura, Lahore - Pakistan Tel No:0092-4236543428 Fax No: 0092-42-36557147 E.mail:
info@finefabicators .com , web
www.finefabricators.com

FEASIBILITY OF BROILER SHED FOR 30,000
BIRDS
PREPARED BY: ( MUHAMMAD FARHAN SAFDAR )
14/3/2014

FINE FABRICATORS TABLE OF CONTENTS 1. POTENTIAL TARGET MARKET 10. BRIEF DESCRIPTION OF PROJECT & PRODUCT CRITICAL FACTORS INSTALLED & OPERATIONAL CAPACITIES 8. DISCLAIMER 2. COST OF EACH FLOCK FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS 1 . 5. EXECUTIVE SUMMARY. INTRODUCTION TO FINE FABRICATORS 4. PROJECT COST FEASIBILITY 13. 7. BROILER PRODUCTION PROCESS 11. PURPOSE OF THE DOCUMENT 3. GEOGRAPHICAL POTENTIAL FOR INVESTMENT 9. 6. PROJECT COST SUMMARY 12.

DISCLAIMER This information memorandum is to introduce the subject matter and provide a general idea and information on the subject. The contained information does not preclude any further professional advice. Fine Fabricators. The information has been provided on 'as is where is' basis without any warranties or assertions as to the correctness or soundness thereof. The project pre-feasibility may form the basis of an important investment decision and in order to serve this objective. 2. PURPOSE OF THE DOCUMENT The objective of the pre-feasibility study is primarily to facilitate potential entrepreneurs in project identification for investment. which form basis of any Investment Decision. finance and business management. the contained information may vary due to any change in any of the concerned factors. however. marketing. The prospective user of this memorandum is encouraged to carry out additional diligence and gather any information which is necessary for making an informed decision. best practices developed by existing enterprises by trial and error. the material included in this document is based on data / information gathered from various reliable sources. due care and diligence has been taken to compile this document. and the actual results may differ substantially from the presented information. including taking professional advice from a qualified consultant / technical expert before taking any decision to act upon the information. The need to come up with pre-feasibility reports for undocumented or minimally documented sectors attains greater imminence as the research that precedes such reports reveal certain thumb rules. Apart from carefully studying the whole document one must consider critical aspects provided later on. Although. The purpose of this document is to facilitate potential investors in broiler farm by providing them a general understanding of the business with the intention of supporting potential investors in crucial investment decisions. it is based upon certain assumptions which may differ from case to case.FINE FABRICATORS 2 1. start-up. production. its employees or agents do not assume any liability for any financial or other loss resulting from this memorandum in consequence of undertaking this activity. FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS . and certain industrial norms that become a guiding source regarding various aspects of business set-up and it's successful management. Although. the document/study covers various aspects of project concept development.

The proposed business started in a new constructed shed requires total estimated investment of Rs. Success of broiler farm largely depends on good management practices. the Day Old Chicks (DOCs) are raised on high protein and energy feed in a conventional open housing system for a period of six weeks (All in-All out system). We being the pioneers in Pakistan’s poultry equipment’s as realized. manufacture and fabrication. 4.g. FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS . Babcock. 5. looking for ways to cost effectiveness through products and processes. We challenge them to think beyond their current needs. BRIEF DESCRIPTION OF PROJECT & PRODUCT In the proposed broiler farm. the Day Old Chicks (DOCs) of specific broiler strain e. We work as closely as possible with all our customers.000 birds is suggested in this pre-feasibility study as a viable economic size to enter this business. After brooding and rearing period.FINE FABRICATORS 3 3. Our creative approach is what makes us stand out of the crowd. birds are sold at farm gate on 'Live Body Weight' basis to traders or transported to market. Both rural and semi-urban areas are suitable for this business. We at Fine Fabricators are operating in conformance with ISO9001:2008 (Quality Management System) specialized in detailed design. 15 million. In broiler farming. we are now looking forward global dream: to make Fine Fabricators as international manufacturer in poultry industry. INTRODUCTION OF COMPANY Fine Fabricator established in 1989 is one of the largest and specialized poultry equipment manufacturing company in Pakistan. The farm gate price of live bird is determined on daily basis. A conventional broiler farm of 30. The purpose built farm is acquired on rental basis. with a turnover of six flocks per year. EXECUTIVE SUMMARY Broiler meat is a rich source of protein with an ever growing demand. and that’s why our projects consistently won industry awards and we generate repeat business its something we are proud of. purchased from reputed hatchery/ company are raised on specially formulated feed for a period of about six weeks.

With ever increasing demand for white meat. Annually.urban and rural areas around big cities e.g. Lahore. Setting up a farm at an isolated place will minimize the risk of disease. Peshawar and Quetta are recommended for starting a broiler farm. • Application of good poultry husbandry practices such as timely feeding. depending on area climate. Generally. medication etc. Hyderabad. Karachi. medication. INSTALLED & OPERATIONAL CAPACITIES In this pre-feasibility study. Proximity of the farm to the city enables the farmer to establish links with the market for buying farm inputs and selling of grown-up birds. POTENTIAL TARGET MARKET Marketing of chickens follow traditional channels of distribution. Awareness of supply and demand of chicken in the market as the price of chicken meat fluctuates throughout the year. wholesale markets or sold directly to the shopkeepers in the urban markets. temperature / humidity control and culling of uneconomical birds to ensure flock's best performance and higher efficiency in disease-free environment. lighting. Efficient marketing of the project and bulk supply to wholesalers. grown-up birds are distributed in the market through market agents and intermediaries such as Arhti and wholesalers. vaccination.000 birds are reared per annum. six flocks of birds are raised on the farm. In some cases. GEOGRAPHICAL POTENTIAL FOR INVESTMENT Rural and peri-urban areas around major cities are suitable for setting up a broiler farm. Rawalpindi. • • 7. 6.) to the broiler farmers under a contract to buy back mature birds from them. swiftly. hence total 180. Birds are transported to the urban market and are sold to retailers or marketFEASIBILTY OF BROILER SHED FOR 30’000 BIRDS . vaccination. As six flocks are produced per year. the birds are sold on live body weight basis to traders. Sub. all the calculations have been based on a flock size of 30. broiler farming can be a profitable venture. Faisalabad.000 birds.FINE FABRICATORS 4 After six weeks. 9. the middleman provides DOCs and other farm inputs (feed. watering. CRITICAL FACTORS • Background knowledge and related experience of the entrepreneur in broiler farm operations. 8.

Peshawar and Quetta etc.FINE FABRICATORS 5 street poultry shops. Potassium Permanganate. It should be dry and free of moulds. 10. quality cuts or other forms to the market. The skin of shanks should be shiny. Extensively wet and dusty litter should also not be used. active and bright eyed. The layout of open conventional shed should be north-south to ensure clean. The house should be vacant and sealed for 30 minutes after the fumigation so that the gas infiltrates in every corner. disinfection and spraying before the arrival of DOCs. The entire building and all equipment should be properly disinfected and fumigated. Using new litter for each flock is good for raising disease-free broiler birds. To sanitize the shed from germs and insects. Keep light at high intensity 20-22 hours per day for the first week. The DOCs should be procured from well reputed hatcheries and should be of uniform size. Carbolic Acid and Formalin. it is fumigated with Formaldehyde gas. Litter is spread on the floor to prevent direct contact of birds with the floor. Rice-husk and sawdust are generally used as litter. Lahore. Flushing should be done by offering 250 gm glucose per gallon of water as readily available source of energy and to clear the digestive tract. having healed navel. The DOCs should arrive at the farm early in the morning so that the management has a full day to observe them for any issue. Special attention should be given to temperature and relative humidity FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS . Closely regulate temperature of shed. Few poultry meat processing plants process raw poultry meat into dressed chicken. Disinfectants can be prepared with Phenol. dry and well-ventilated shed as this provides fresh air and carries off humidity. Caked or moldy material should be removed and refilled with fresh materials. The wholesale and retail price of poultry meat is determined daily on consumer's demand and supply situation. Major domestic markets include all major cities across the country including Karachi. produced by putting Formalin on Potassium Permanganate. BROILER PRODUCTION PROCESS • • • • • • • • • The broiler farming must begin with a clean and sanitized shed. A solution of Sodium Hydroxide/Caustic Soda with warm water can also be used to clean the house. The equipment and walls of the shed should be checked for cleanliness. The integrated processing units distribute frozen and dressed chicken packed in whole or cut-ups to the consumer through retail shops under their brand names.

hoppers and troughs. Follow the recommended vaccination schedule. drinking water and subcutaneous injections. Broilers are fed two types of ration i. broiler starter (mash or crumb form) fed up to four weeks of age and then broiler finisher (mash or crumb form) fed from fifth to sixth week. for first fifteen days. • Keep feed free from aflatoxins. The desired Feed Conversion Ratio (FCR) is 2. Remove all leftover feed from bins. light intensity should be 40-60 watts per 200 sq. The brooder is essential part of broiler • farming. There are many feed mills that prepare these formulated feeds. Follow bio-security plans by not allowing visitors or attendants to enter sheds without disinfected boots and clothes.FINE FABRICATORS 6 maintenance in the shed. • Feeding three or four times each day will stimulate feed intake and prevent wastage. The temperature for brooders should be 99 F. Vaccination can be provided to chicks through eye drops. 24 hours light is provided during brooding and early growing period. Remove dead birds immediately and dispose them properly.Hydro Vaccine Sub-cut injection 21-22 days Infectious Bursal Disease (IBD) IBD Vaccine (Gumboro) In drinking water 25-26 days IBD+ND IBD+ND Vaccines In drinking water FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS . Mostly. Initially. Place rodenticide out of the reach of DOCs. • Starter feed should be offered as a source of energy to chicks as it is easily digestible and a good source of energy. Send the dead birds to lab for postmortem examination if there is excessive mortality.20.e. encircled by chick guard/sheets. Check regularly the availability of water and feed for chicks. ft of space which can be replaced by 15 watts bulb in the start of third week. • • • • Table 1: Vaccination Schedule for Broiler Birds Age in Days 1 day Disease Infectious Bronchitis Disease (IBD) Vaccination IB-Vaccine Procedure Aerial spray or eye drops 5 days Newcastle Disease (ND) ND-Vaccine (Lasota) Eye drops 8 days Infectious Bursal Disease (IBD) IBD Vaccine (Gumboro) Eye drops 17-18 days Hydro Pericardium Disease HPS. also known as 'Artificial Mother' as it provides necessary heat to DOCs shortly after arrival till 7 days of age.

00 15.00 4.00 186.000.000.00 195. The New Castle Disease and Gumboro are extremely dangerous diseases that can eradicate the entire flock. FINE FABRICATORS ( A RELIABLE NAME IN POULTRY INDUSTRY) 12.00 380.000.000. It is assumed that land is available 2 BUILDING Cost of one Poultry house 45'x400'=18000 sq.00 1.00 .FINE FABRICATORS • 11.). 7 Mortality losses should be kept below 8% by timely prophylactic measures (vaccination. ITEMS No of units P.806.600.000. TOTAL 3 EQUIPMENTS CONE FANS 54" AIR INLETS VENTILATION WINCH SYSTEM INSULATED WINDOWS INSULATED DOORS SMALL FAN 36" COOLING PADS CHINA FEEDING AND DRINKING SYSTEM PAK CONTROLLER SYSTEM ERECTION HEATER MUNTER DEISEL GENERATORS WEIGHING SCALE ELECTRIFICATION MISC.00 250.000.000.00 69.000.00 102.00 2. Cost details are mentioned below.U Cost 10 48 1 16 6 3 60 1 1 1 1 2 1 1 1 40000 1450 55000 5490 17063 27000 3100 1250000 100000 175000 380000 600000 350000 250000 100000 TOTAL TOTAL FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS RS RS RS 9.250. Generator Room.000.806.000.840.000.00 1.818. Feed Store.000 BROILERS REARED IN ENVIRONMENTALLY CONTROLLED HOUSE Total Cost(Rs.00 350.000 birds).000. medication.5 acre.378. Boundary Wall and official rooms.000.00 87.00 100.000.000.00 Total Cost RS RS RS RS RS RS RS RS RS RS RS RS RS RS RS RS 2+3 400.) CAPITAL INVESTMENT.000.200.000. 1 LAND Land required for shed construction is 1. FEASIBILITY REPORT FOR 30.00 11.00 81.000.ft. PROJECT COST SUMMARY A detailed financial model has been developed to analyze the commercial viability of broiler farm (30.00 100. disinfection etc.00 55.818.

8/bird Labour charges (Rs.9 2. 40/chick 1200000 1200000 1200000 1200000 1200000 (Rs.000 200.) 100.) 2040 2160 2280 4050000 4387500 4590000 4860000 5130000 240.000 6 7 Electricity / POL charges (Rs.000 100.000 240.000 150.000 200.FINE FABRICATORS 13.000 200.000 100.6 3.000 150.8 3 4 5 Total feed consumption (No.0 2.4 3.45/kg (Rs.) at Feed Conversion Ratio (FCR) of Particulars # 1.000 150.000 100.000 200.000 150.) Total:- cost 1800 RETURN Sale of 29100 birds weighing 1.000 200.) 200.7 1.000 240.000 9 Miscellaneous charges (Rs.000 8 Farm Rent (2 months) (Rs.000 200.8 kg each @ Rs.000 100.8 1.000 200.25 3.000 240. of bags) Cost of feed/bird Rs.127/kg live weight FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS 8 .)(Depends on market rate) 2 Feed consumption per bird (kg) 3 3.000 240.000 150.000 5667500 5964650 6143480 6381920 6620360 RS 6652260 © @ 1950 Vaccination/Medication Rs.1 1 Cost of day-old chicks @ Rs. COST PER FLOCK: (B): EXPENDITURE (Rearing expanses for one flock of 30000 broilers of 5-6 weeks) Sr Expenditure(Rs.) 200.000 200.