FINE

FABRICATORS
Addres:Canal Bank Pulli No 5, Behind Sagar House .
Nawab Pura, Lahore - Pakistan Tel No:0092-4236543428 Fax No: 0092-42-36557147 E.mail:
info@finefabicators .com , web
www.finefabricators.com

FEASIBILITY OF BROILER SHED FOR 30,000
BIRDS
PREPARED BY: ( MUHAMMAD FARHAN SAFDAR )
14/3/2014

7. 5. INTRODUCTION TO FINE FABRICATORS 4. BRIEF DESCRIPTION OF PROJECT & PRODUCT CRITICAL FACTORS INSTALLED & OPERATIONAL CAPACITIES 8. 6.FINE FABRICATORS TABLE OF CONTENTS 1. BROILER PRODUCTION PROCESS 11. DISCLAIMER 2. COST OF EACH FLOCK FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS 1 . PURPOSE OF THE DOCUMENT 3. GEOGRAPHICAL POTENTIAL FOR INVESTMENT 9. PROJECT COST SUMMARY 12. PROJECT COST FEASIBILITY 13. POTENTIAL TARGET MARKET 10. EXECUTIVE SUMMARY.

The prospective user of this memorandum is encouraged to carry out additional diligence and gather any information which is necessary for making an informed decision. which form basis of any Investment Decision. the contained information may vary due to any change in any of the concerned factors. however. it is based upon certain assumptions which may differ from case to case. Although. finance and business management. best practices developed by existing enterprises by trial and error. 2. The information has been provided on 'as is where is' basis without any warranties or assertions as to the correctness or soundness thereof. and certain industrial norms that become a guiding source regarding various aspects of business set-up and it's successful management. the document/study covers various aspects of project concept development. start-up. The need to come up with pre-feasibility reports for undocumented or minimally documented sectors attains greater imminence as the research that precedes such reports reveal certain thumb rules. production. Although. Fine Fabricators. PURPOSE OF THE DOCUMENT The objective of the pre-feasibility study is primarily to facilitate potential entrepreneurs in project identification for investment. The contained information does not preclude any further professional advice. and the actual results may differ substantially from the presented information. FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS . The project pre-feasibility may form the basis of an important investment decision and in order to serve this objective. The purpose of this document is to facilitate potential investors in broiler farm by providing them a general understanding of the business with the intention of supporting potential investors in crucial investment decisions. including taking professional advice from a qualified consultant / technical expert before taking any decision to act upon the information. the material included in this document is based on data / information gathered from various reliable sources. its employees or agents do not assume any liability for any financial or other loss resulting from this memorandum in consequence of undertaking this activity. Apart from carefully studying the whole document one must consider critical aspects provided later on.DISCLAIMER This information memorandum is to introduce the subject matter and provide a general idea and information on the subject. marketing.FINE FABRICATORS 2 1. due care and diligence has been taken to compile this document.

EXECUTIVE SUMMARY Broiler meat is a rich source of protein with an ever growing demand.g. purchased from reputed hatchery/ company are raised on specially formulated feed for a period of about six weeks. Babcock. birds are sold at farm gate on 'Live Body Weight' basis to traders or transported to market. Both rural and semi-urban areas are suitable for this business. We work as closely as possible with all our customers. Success of broiler farm largely depends on good management practices. We at Fine Fabricators are operating in conformance with ISO9001:2008 (Quality Management System) specialized in detailed design. The farm gate price of live bird is determined on daily basis. manufacture and fabrication. A conventional broiler farm of 30. BRIEF DESCRIPTION OF PROJECT & PRODUCT In the proposed broiler farm. the Day Old Chicks (DOCs) of specific broiler strain e. with a turnover of six flocks per year. INTRODUCTION OF COMPANY Fine Fabricator established in 1989 is one of the largest and specialized poultry equipment manufacturing company in Pakistan. After brooding and rearing period. Our creative approach is what makes us stand out of the crowd. The purpose built farm is acquired on rental basis. We being the pioneers in Pakistan’s poultry equipment’s as realized. and that’s why our projects consistently won industry awards and we generate repeat business its something we are proud of.FINE FABRICATORS 3 3. In broiler farming. 15 million. The proposed business started in a new constructed shed requires total estimated investment of Rs. we are now looking forward global dream: to make Fine Fabricators as international manufacturer in poultry industry. FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS . 5. We challenge them to think beyond their current needs. looking for ways to cost effectiveness through products and processes.000 birds is suggested in this pre-feasibility study as a viable economic size to enter this business. the Day Old Chicks (DOCs) are raised on high protein and energy feed in a conventional open housing system for a period of six weeks (All in-All out system). 4.

Rawalpindi. In some cases. Annually. wholesale markets or sold directly to the shopkeepers in the urban markets. lighting. 9. Peshawar and Quetta are recommended for starting a broiler farm. Efficient marketing of the project and bulk supply to wholesalers. vaccination. all the calculations have been based on a flock size of 30. Hyderabad. swiftly. medication etc. Birds are transported to the urban market and are sold to retailers or marketFEASIBILTY OF BROILER SHED FOR 30’000 BIRDS . Setting up a farm at an isolated place will minimize the risk of disease. broiler farming can be a profitable venture. Sub. six flocks of birds are raised on the farm. 8. As six flocks are produced per year.FINE FABRICATORS 4 After six weeks. medication.000 birds are reared per annum. INSTALLED & OPERATIONAL CAPACITIES In this pre-feasibility study. With ever increasing demand for white meat. Awareness of supply and demand of chicken in the market as the price of chicken meat fluctuates throughout the year.urban and rural areas around big cities e. Generally. temperature / humidity control and culling of uneconomical birds to ensure flock's best performance and higher efficiency in disease-free environment. Karachi. POTENTIAL TARGET MARKET Marketing of chickens follow traditional channels of distribution. watering. Proximity of the farm to the city enables the farmer to establish links with the market for buying farm inputs and selling of grown-up birds. CRITICAL FACTORS • Background knowledge and related experience of the entrepreneur in broiler farm operations. the middleman provides DOCs and other farm inputs (feed. 6.g.000 birds. GEOGRAPHICAL POTENTIAL FOR INVESTMENT Rural and peri-urban areas around major cities are suitable for setting up a broiler farm. grown-up birds are distributed in the market through market agents and intermediaries such as Arhti and wholesalers. depending on area climate. • Application of good poultry husbandry practices such as timely feeding. hence total 180. Faisalabad. the birds are sold on live body weight basis to traders. vaccination. Lahore. • • 7.) to the broiler farmers under a contract to buy back mature birds from them.

active and bright eyed. dry and well-ventilated shed as this provides fresh air and carries off humidity. Extensively wet and dusty litter should also not be used.FINE FABRICATORS 5 street poultry shops. Rice-husk and sawdust are generally used as litter. Flushing should be done by offering 250 gm glucose per gallon of water as readily available source of energy and to clear the digestive tract. The equipment and walls of the shed should be checked for cleanliness. Potassium Permanganate. The DOCs should be procured from well reputed hatcheries and should be of uniform size. Caked or moldy material should be removed and refilled with fresh materials. Major domestic markets include all major cities across the country including Karachi. Closely regulate temperature of shed. Disinfectants can be prepared with Phenol. To sanitize the shed from germs and insects. 10. The layout of open conventional shed should be north-south to ensure clean. Carbolic Acid and Formalin. Peshawar and Quetta etc. having healed navel. The skin of shanks should be shiny. Keep light at high intensity 20-22 hours per day for the first week. Litter is spread on the floor to prevent direct contact of birds with the floor. quality cuts or other forms to the market. produced by putting Formalin on Potassium Permanganate. It should be dry and free of moulds. The entire building and all equipment should be properly disinfected and fumigated. it is fumigated with Formaldehyde gas. disinfection and spraying before the arrival of DOCs. Special attention should be given to temperature and relative humidity FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS . The house should be vacant and sealed for 30 minutes after the fumigation so that the gas infiltrates in every corner. The integrated processing units distribute frozen and dressed chicken packed in whole or cut-ups to the consumer through retail shops under their brand names. BROILER PRODUCTION PROCESS • • • • • • • • • The broiler farming must begin with a clean and sanitized shed. Using new litter for each flock is good for raising disease-free broiler birds. The wholesale and retail price of poultry meat is determined daily on consumer's demand and supply situation. Lahore. The DOCs should arrive at the farm early in the morning so that the management has a full day to observe them for any issue. A solution of Sodium Hydroxide/Caustic Soda with warm water can also be used to clean the house. Few poultry meat processing plants process raw poultry meat into dressed chicken.

20. There are many feed mills that prepare these formulated feeds. drinking water and subcutaneous injections. broiler starter (mash or crumb form) fed up to four weeks of age and then broiler finisher (mash or crumb form) fed from fifth to sixth week. Place rodenticide out of the reach of DOCs. encircled by chick guard/sheets. 24 hours light is provided during brooding and early growing period. • Keep feed free from aflatoxins. Send the dead birds to lab for postmortem examination if there is excessive mortality. ft of space which can be replaced by 15 watts bulb in the start of third week. Initially. Broilers are fed two types of ration i. The temperature for brooders should be 99 F. Follow bio-security plans by not allowing visitors or attendants to enter sheds without disinfected boots and clothes. hoppers and troughs. light intensity should be 40-60 watts per 200 sq. Mostly. Check regularly the availability of water and feed for chicks.Hydro Vaccine Sub-cut injection 21-22 days Infectious Bursal Disease (IBD) IBD Vaccine (Gumboro) In drinking water 25-26 days IBD+ND IBD+ND Vaccines In drinking water FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS . • Starter feed should be offered as a source of energy to chicks as it is easily digestible and a good source of energy. for first fifteen days. • • • • Table 1: Vaccination Schedule for Broiler Birds Age in Days 1 day Disease Infectious Bronchitis Disease (IBD) Vaccination IB-Vaccine Procedure Aerial spray or eye drops 5 days Newcastle Disease (ND) ND-Vaccine (Lasota) Eye drops 8 days Infectious Bursal Disease (IBD) IBD Vaccine (Gumboro) Eye drops 17-18 days Hydro Pericardium Disease HPS. Remove dead birds immediately and dispose them properly. • Feeding three or four times each day will stimulate feed intake and prevent wastage. Vaccination can be provided to chicks through eye drops. Remove all leftover feed from bins. The brooder is essential part of broiler • farming. The desired Feed Conversion Ratio (FCR) is 2. also known as 'Artificial Mother' as it provides necessary heat to DOCs shortly after arrival till 7 days of age. Follow the recommended vaccination schedule.FINE FABRICATORS 6 maintenance in the shed.e.

818.000. 1 LAND Land required for shed construction is 1.00 4. ITEMS No of units P.000.000.00 87.200.). FEASIBILITY REPORT FOR 30.806.840.00 55.000.) CAPITAL INVESTMENT.00 100.000.00 .00 15.00 1.000 BROILERS REARED IN ENVIRONMENTALLY CONTROLLED HOUSE Total Cost(Rs.00 Total Cost RS RS RS RS RS RS RS RS RS RS RS RS RS RS RS RS 2+3 400.00 11.000.FINE FABRICATORS • 11. FINE FABRICATORS ( A RELIABLE NAME IN POULTRY INDUSTRY) 12.000. medication.00 195.000. TOTAL 3 EQUIPMENTS CONE FANS 54" AIR INLETS VENTILATION WINCH SYSTEM INSULATED WINDOWS INSULATED DOORS SMALL FAN 36" COOLING PADS CHINA FEEDING AND DRINKING SYSTEM PAK CONTROLLER SYSTEM ERECTION HEATER MUNTER DEISEL GENERATORS WEIGHING SCALE ELECTRIFICATION MISC.000 birds). Generator Room. Cost details are mentioned below.000. 7 Mortality losses should be kept below 8% by timely prophylactic measures (vaccination.818.000.000.00 380. PROJECT COST SUMMARY A detailed financial model has been developed to analyze the commercial viability of broiler farm (30.378.250.000.000.00 350. disinfection etc.U Cost 10 48 1 16 6 3 60 1 1 1 1 2 1 1 1 40000 1450 55000 5490 17063 27000 3100 1250000 100000 175000 380000 600000 350000 250000 100000 TOTAL TOTAL FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS RS RS RS 9.00 100.806. It is assumed that land is available 2 BUILDING Cost of one Poultry house 45'x400'=18000 sq.600.00 69.000.00 1.00 102.00 186.000.00 250.00 81. The New Castle Disease and Gumboro are extremely dangerous diseases that can eradicate the entire flock.5 acre.00 2.000.000. Feed Store. Boundary Wall and official rooms.000.ft.

45/kg (Rs.000 200.127/kg live weight FEASIBILTY OF BROILER SHED FOR 30’000 BIRDS 8 .000 200.000 150.6 3.4 3.000 5667500 5964650 6143480 6381920 6620360 RS 6652260 © @ 1950 Vaccination/Medication Rs.000 240.000 9 Miscellaneous charges (Rs.000 200.) 200.000 200.) Total:- cost 1800 RETURN Sale of 29100 birds weighing 1.000 100.) 200.7 1.) 100.000 200. COST PER FLOCK: (B): EXPENDITURE (Rearing expanses for one flock of 30000 broilers of 5-6 weeks) Sr Expenditure(Rs.000 200.8 kg each @ Rs.000 200.000 8 Farm Rent (2 months) (Rs.000 100.8 1.000 150.000 150.) 2040 2160 2280 4050000 4387500 4590000 4860000 5130000 240.)(Depends on market rate) 2 Feed consumption per bird (kg) 3 3.000 240.000 150.8/bird Labour charges (Rs.000 150.000 240.000 100.9 2.FINE FABRICATORS 13.8 3 4 5 Total feed consumption (No. of bags) Cost of feed/bird Rs. 40/chick 1200000 1200000 1200000 1200000 1200000 (Rs.1 1 Cost of day-old chicks @ Rs.0 2.) at Feed Conversion Ratio (FCR) of Particulars # 1.000 200.25 3.000 100.000 240.000 6 7 Electricity / POL charges (Rs.

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