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BS8666BendsandShapes:KBRebarLimited
SteelReinforcementForConcreteBS8666:2005
BritishStandardBS8666the'Specificationforscheduling,dimensioning,bendingandcuttingofsteel
reinforcementforconcrete'.
Thepreviousstandard(BS4466)isavailablehereforreferencepurposes.
Table1RadiusOfBending
Radiusofbending:maximumvaluesrequiringbending
BarSize
6
8
10
12
16
20
25
32
Radius(m)
2.5
2.75
3.5
4.25
7.5
14.0
30.0
43.0
Note.Barstobeformedtoaradiusexceedingtheabovedimensionswillbesuppliedstraight.
40
58.0
Table2Minimumschedulingradii,formerdiametersandbendallowances
Nominal Minimum Minimum Minimumendprojection,P
sizeof radiusfor diameter General(min5d Linkswhere
bar, scheduling,
of
straight),
bend<150
d
r
bending includinglinks
(min10d
former, wherebend
straight)
M
150
mm
mm
mm
mm
mm
6
12
24
110*
110*
8
16
32
115*
115*
10
20
40
120*
130
12
24
48
125*
160
16
32
64
130
210
20
70
140
190
290
25
87
175
240
365
32
112
224
305
465
40
140
280
380
580
50
175
350
475
725
*Theminimumendprojectionsforsmallerbarsisgovernedbythepracticalitiesofbendingbars.
Note1Dueto'springback'theactualradiusofbendwillbeslightlygreaterthanhalfthediameterof
former.
Note2BS4449:2005gradeB500Ainsizesbelow8mmdoesnotconformtoBSEN19921.1:2004.
Table3Standardshapes,theirmethodofmeasurementandcalculationoflength
Methodofmeasurementof
bendingdimensions
Shape
Code
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Totallengthofbar
(L)measuredalong
centreline
A
Methodofmeasurementof
bendingdimensions
Shape
Code
Totallengthofbar
(L)measuredalong
centreline
A+B+C+(E)0.5r
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d
00
35
A
Stocklengths.
Shape
Code
NeitherAnor(E)
shallbelessthanP
inTable2.SeeNote
1.
A+B+C+(D)r2d
01
SeeNote4.
A+(B)0.5rd
Shape
Code
Shape
Code
11
36
NeitherAnorB
shallbelessthanP
inTable2
A+(B)0.43R1.2d
Shape
Code
12
Shape
Code
NeitherAnorB
shallbelessthanP
41
inTable2norless
than(R+6d)
A+0.57B+(C)1.6d
Shape
Code
13
NeitherAnor(E)
shallbelessthanP
inTable2.
Bshallnotbeless
than2(r+d).Neither
AnorCshallbeless
thanPinTable2nor
lessthan(B/2+5d).
SeeNote3.
Key
1Semicircular
NeitherAnor(D)
shallbelessthanP
inTable2.SeeNote
1.
A+B+C+D+(E)
2r4d
Shape
Code
A+(C)4d
Mayalsobeusedfor
aflaglinkviz:
Shape
Code
44
14
Shape
Code
Shape
Code
A+B+C+D+(E)
2r4d
NeitherAnor(C)
shallbelessthanP
inTable2.SeeNote
1.
A+(C)
46
Shape
Code
NeitherAnor(E)
shallbelessthanP
inTable2.
A+2B+C+(E)
NeitherAnor(E)
shallbelessthanP
inTable2.
SeeNote1.
2A+B+2C+1.5r
3d
15
NeitherAnor(C)
shallbelessthanP
inTable2.SeeNote
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1.
A+B+(C)r2d
Shape
Code
21
NeitherAnor(C)
shallbelessthanP
Shape
inTable2.
Code
A+B+C+(D)1.5r
3d
Shape
Code
(C)and(D)shallbe
equalandnotmore
thanAnorlessthan
PinTable2.
Where(C)and(D)aretobeminimizedthe
followingformulamaybeused:L=2A+B+
max(21d,240)
2(A+B+(C))2.5r
5d
51
22
Cshallnotbeless
than2(r+d).Neither
Anor(D)shallbe
lessthanPinTable
2.(D)shallnotbe
lessthanC/2+5d.
Key
1Semicircular
Shape
Code
A+B+(C)r2d
Shape
Code
(C)and(D)shallbe
equalandnotmore
thanAorBnorless
thanPinTable2.
Where(C)and(D)aretobeminimizedthe
followingformulamaybeused:L=2A+2B+
max(16d,160)
A+B+C+(D)
+2(E)2.5r5d
56
23
Shape
Code
NeitherAnor(C)
shallbelessthanP
inTable2.
A+B+(C)
Shape
Code
(E)and(F)shallbe
equalandnotmore
thanBorC,norless
thanPinTable2.
2A+3B+2(C)3r
6d
63
24
Shape
Code
25
Shape
Code
Aand(C)areat90
tooneanother.
A+B+(E)
NeitherAnorB
shallbelessthanP
inTable2.IfEisthe
criticaldimension,
scheduleas99and
specifyAorBasthe Shape
Code
freedimension.See
Note1.
64
A+B+(C)
(C)and(D)shallbe
equalandnotmore
thanAorBnorless
thanPinTable2.
Where(C)and(D)aretobeminimizedthe
followingformulamaybeused:L=2A+3B+
max(14d,150)
A+B+C+2D+E+
(F)3r6d
26
Shape
Code
NeitherAnor(C)
shallbelessthanP
inTable2.SeeNote
1.
A+B+(C)0.5rd
Shape
Code
NeitherAnor(F)
shallbelessthanP
inTable2.SeeNote
2.
A
27
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67
Seeclause10.
Shape
Code
NeitherAnor(C)
shallbelessthanP
inTable2.SeeNote
1.
A+B+(C)0.5rd
(Ad)+B
Shape
Code
28
75
Shape
Code
NeitherAnor(C)
shallbelessthanP
inTable2.SeeNote
1.
A+B+(C)r2d
77
29
Shape
Code
WhereBisthelap.
C(Ad)
Shape
Code
NeitherAnor(C)
shallbelessthanP
inTable2.SeeNote
Shape
1.
Code
A+B+C+(D)1.5r
3d
98
C=numberofturns
WhereBisgreaterthanA/5thisequationno
longerapplies,inwhichcasethefollowing
formulamaybeused:L=C(((Ad))2+B2)0.5
A+2B+C+(D)2r
4d
31
Shape
Code
Isometricsketch
NeitherAnor(D)
shallbelessthanP
inTable2.
A+B+C+(D)1.5r
3d
Shape
Code
32
99
Allothershapes
NeitherCor(D)
shallelessthanPin
Table2.
Tobecalculated
SeeNote2.
Wherestandardshapescannotbeused.
Shape
Code
NeitherAnor(D)
shallbelessthanP
inTable2.
2A+1.7B+2(C)
4d
33
Ashallnotbeless
than12d+30mm.B
shallnotbelessthan
2(r+d).(C)shallnot
belessthanPin
Table2,norless
thanB/2+5d.See
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Noothershapecodenumber,formofdesignation
orabbreviationshallbeusedinscheduling.
Adimensionedsketchshallbedrawnoverthe
dimensioncolumnsAtoE.Everydimensionshall
bespecifiedandthedimensionthatistoallowfor
permissibledeviationsshallbeindicatedin
parenthesis,otherwisethefabricatorisfreeto
choosewhichdimensionshallallowfortolerance.
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Note3.
Key
1Semicircular
Shape
Code
A+B+C+(E)0.5r
d
34
NeitherAnor(E)
shallbelessthanP
inTable2.SeeNote
1.
Thevaluesforminimumradiusandendprojection,randPrespectively,asspecifiedinTable2,shallapplytoall
shapecodes(see7.6).
Thedimensionsinparenthesesarethefreedimensions.Ifashapegiveninthistableisrequiredbutadifferent
dimensionistoallowforthepossiledeviations,theshapeshallbedrawnoutandgiventheshapecode99andthe
freedimensionshallbeindicatedinparentheses.
Thelengthofstraightbetweentwobendsshallbeatleast4d,seeFigure6.
Figure4,Figure5andFigure6shouldbeusedintheinterpretationofendingdimensions.
Note1Thelengthequationsforshapecodes14,15,25,26,27,28,29,34,35,36and46areapproximateandwhere
thebendangleisgreaterthan45,thelengthshouldbecalculatedmoreaccuratelyallowingforthedifference
betweenthespecifiedoveralldimensionsandthetruelengthmeasuredalongthecentralaxisofthebar.Whenthe
bendinganglesapproach90,itispreferabletospecifyshapecode99withafullydimensionedsketch.
Note2Fiveendsormoremightbeimpracticalwithinpermittedtolerances.
Note3Forshapeswithstraightandcurvedlengths(e.g.shapecodes1213,22,33and47)thelargestpractical
mandrelsizefortheproductionofacontinuouscurveis400mm.SeealsoClause10.
Note4Stocklengthsareavailableinalimitednumeroflengths(e.g.6m,12m).DimensionAforshapecode01
shouldberegardedasindicativeandusedforthepurposeofcalculatingtotallength.Actualdeliverylengthsshould
bebyagreementwithsupplier.
Table4
BARMASSperlinearmetre(kg/m):
50mm:15.413kg/m 40mm:9.864kg/m
16mm:1.579kg/m 12mm:0.888kg/m
32mm:6.313kg/m
10mm:0.616kg/m
25mm:3.854kg/m
8mm:0.395kg/m
20mm:2.466kg/m
6mm:0.222kg/m
ExcerptsFromSection8DrawingFormsforSchedulingandDimensioning
Figure4Dimensioningofanacuteangle
8.6Iftheanglebetweentwoportionsoftheshapemeetingata
bendisnotarightangle,itshallbedefinedbycoordinatesand
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BS8666BendsandShapes:KBRebarLimited
notbydegressofarcsorradians.
8.7Whendimensioninganacuteanglethetangentiallines
showninFigure4shallbeused.
Figure5Dimensioningofcrankedbars
8.8Apartfromshapecode98,barsbentinplanes
shallbesketchedisometricallyorshownintwo
elevations,usingfirstangleprojection.Thewords
"bentintwoplanes"or"isometricsketch"shall
appearonthescheduleadjacenttothesketch.
8.9Theoveralloffsetdimensionofacrankshallbe
notlessthantwicethesizeofthebar.Theangled
length(seeFigure5)shallbenotlessthan:
a)10dforbarsnotexceedinganominalsizeof
16mm
b)13dfornominalsizesgreaterthan16mm
Figure6Exampleofbarwithmorethanonebend
8.10Forallshapeswithtwoormorebendsinthesameor
oppositedirections(whetherinthesameplaneornot),the
overalldimensiongivenonthescheduleshallalwaysinclude
aminimumstraightof4dbetweenthecurvedportionofthe
bends,asshowninFigure6.
ThevalueofxinFigure6shallbenotlessthanthefollowing:
a)10dforbarsnotexceedinganominalsizeof16mm
b)13dfornominalsizesgreaterthan16mm
NOTETheminimumvaluesofxareexpressedintermsofthenominalsizeofthereinforcement.In
practice,rollingandbendingtolerances,andthefactthatthecircumscribingdiameterofdeformed
reinforcementmaybeupto10%greaterthanthenominalsize,shouldbeconsidered.
KBRebarLimited,Unit5,DobsonParkIndustrialEstate,DobsonParkWay,Ince,WiganWN22DY.
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