Varitrak K KE

VARITRAK KC/KE
infinite
Infinite cavity size options
cavity
options
size
Key Features:

Extremely durable fiber-reinforced nylon side chain band material
Patented triple kidney with expanding pin snap-together link design
Quick and easy cavity access from the I.D. or the O.D. for simple installation and
maintenance of cables and hoses
Available with twist on/off aluminum KC or reinforced nylon KE
frame stays for easy in-field serviceability
Available with bolted-on heavy-duty aluminum frame stays
with frictionless Delrin rolling surfaces

Available with made-to-order bored aluminum bars
Snap-in vertical and horizontal cable separation in nylon available

Vertical and horizontal cable separation in aluminum available
8.1
GENERAL DATA
E
V
A
Total Machine Travel (LS)
CONOMIC
ALUE
DDED
Retracted
Moving
End
LB
A product groups EVA score is a general indicator
that allows a customer to quickly and easily
compare a product groups basic price, features,
capabilities and value relative to other comparably
sized products within the KS product range.
Extended
CL
t = Link Pitch
K0650 2.56 (65)
KR
Fixed
End
Download 3D CAD files, videos,

updated product info & much more at:
www.kabelschlepp.com/varitrakk.htm
Calculation of Chain Length

LS = total machine travel
LB = 3.14 x KR + (2 x t safety factor)
LK = chain length required
LK = LS 2 + length of the curve (LB)*
UB
Dimensions in
inches (mm)
*A
ssumes the Fixed Point is located at the
Center of the Total Machine Travel.
Technical Data
Bend
Radius
Depot
Loop
Length
KR
UB
LB
Option A
8.07
(205)
2.95
(75)
6.61
(168)
14.41
(366)
Option B
11.22
(285)
4.53
(115)
8.19
(208)
19.37
(492)
Option C
13.58
(345)
5.71
(145)
9.37
(238)
23.07
(586)
Option D
15.94
(405)
6.89
(175)
10.55
(268)
26.77
(680)
Option E
19.49
(495)
8.66
(220)
12.32
(313)
32.36
(822)
24.79
(655)
11.81
(300)
15.47
(393)
42.24
(1073)
VARITRAK K
K 0650
Option F
*R everse Bend Radii (RKR) 220 mm & 500 mm are available to allow a
lowered mounting height in high speed and long travel applications.
Please consult factory for more information on availabily and usage.
Number of x
Systems Req.
Carrier
Type
major credit
cards accepted
Type
+ Bend x
+ Cavity Width +
(Bi)
Radius
Frame Stay
x KC0650 -
8.00
RS
40.3 60
33.5 50
26.8 40
20.1 30
13.5 20
Type K 0650
7.0 10
0
Unsupported 3.3
Length
1
6.6
2
9.8
3
13.1
4
16.4 ft
5 m
Extended Travel:
When application travel
exceeds the self-supporting
length of the carrier,
Varitrak K carrier systems
For more information on
are designed to glide on
extended travel systems,
themselves in a
see pages 2.27-2.36
guide-channel.
How To Order
1-800-443-4216
Self-Supporting Lengths
lbs kg
ft m
Additional Load
Mounting
Height
Series
75
# of Links
Length
+ Type & Position +

Brackets
x 35 Links +
FU/MU
Dividers
(#vert / #horz)
2v/0h
Specifications are subject to change without notice.
8.2
KS-1106-GC-A
VARITRAK K
modular hybrid open style customizable widths
LG
Bar System
Series
Features bolted-on heavy-duty split and bored aluminum bars.
Bar Widths (Bst) are available from 2.50 (63.5 mm) through 23.50 (596.9 mm) in any width
increment required by the customer.
KC0650 - 2.50 - LG - (KR) - (# of links) - (brackets) - (# of holes)
REQUIRED
A vertical bolt connecting the top and

bottom halves of the LG bars must be
used every 16.00 (406) of Bi.
Recommended
MINIMUM
Width
KC 0650
2.26
hG = (57.5)
1.97
(50)
Dmax = 1.57
(40)
= BhG
> 16.00
(406)
Optional replaceable glide buttons are

available to extend system life in sidemount applications or in guide channels.
Consult factory for details.
Bk =
BEF =
2.50
(63.5)
Bk = Outer chain width
BEF = Outer chain width

with optional glide
buttons installed
BhG = Split aluminum
bar height

BST =
Bst = Cut bar length
hG = Outer chain link height
Dmax = Maximum hole diameter
3.68
(93.5)
Bk = BST + 1.18 (30)
4.00
(101.5)
BEF = BST + 1.50 (38)
Cmin = Minimum distance

between holes
a0
min = Minimum hole offset
from end
Cmin = 0.16 (4)
MAXIMUM
Width
hG
2.26
=(57.5)
a0
Note: For extended widths,

multiple chain-band designs
are available, please consult
factory: 1-800-443-4216
Maximum
Hose O.D.
= Dmax x 0.8
Maximum
Cable O.D.
= Dmax x 0.9
min = 0.35 (9)
Why use LG system
1.97
(50)
= BhG
split bored bars

1 bolt per side
on each bar
23.50
BST = (596.9)
24.68
Bk = (626.9)
25.00
BEF = (634.9)
By simply unscrewing 1 bolt per split-bar at either
end of each bar and sliding out the upper half

of the split-bar, cables & hoses can be easily
installed (laid inside, in each specifically designed
1/2 round).
LG System Assembly Detail
VARITRAK K
Recommended
Ideal when unique cables and hoses must be

individually separated.
Extremely rugged bolted-on bar construction
forms an exceptionally strong collar around

individual contents that resists twisting and
deformation under load.
Smooth, cable friendly and strong aluminum
bar design that is made to match the individual

cable and/or hose sizes and types. Cable
manufacturers favorite frame stay system.
Q uick and easy in-field service from either the

inside radius or the outside radius.
Exact widths are available to fit any applications

width restrictions.
Mounting Bracket Options

For detailed drawings and
dimensions of available options,
please see pages: 8.8 - 8.9

KS-1106-GC-A
Need help? 1-800-443-4216 or www.kabelschlepp.com
8.3
RS
Bar System
Series
Features twist in/out aluminum bars on both the inner and outer radius per frame stay.
Usable Cavity Widths (Bi) are available from 2.00 (50.8 mm) through 15.00 (381 mm).
Ten standard width sizes are available from stock. Custom widths are also available in any
width increment required by the customer.
KC0650 - 2.00 - RS - (KR) - (# of links) - (brackets) - (dividers)
B k = Outer chain width
Standard
RS STYLE
Vertical Divider
PN: 51848
dividers can be
slid into position
Recommended
MINIMUM
Width
2.26
hG =(57.5)
Bi =
1.50
(38)
2.00
(50.8)
= hi
0.12
(3)

Bk =
3.10
(78.8)
Bk = Bi + 1.10 (28)
3.42
BEF = (86.8)
0.51
(13)
VARITRAK K
Bi = Inner chain cavity

(usable) width

hi = Inner chain cavity

(usable) height
ST = Vertical divider
thickness
twist in/out aluminum

bars on the inside
and outside radius
dividers can be slid into position
Recommended
Width
=s T

with optional glide
buttons installed
BEF = Bi + 1.42 (36)
MAXIMUM
KC 0650
2.26
hG =(57.5)
Maximum
Cable O.D.
= hi x 0.9
Max
Maximum
e O.D.
O
Hose
= hi x 0.8

factory: 1-800-443-4216
Why use RS system
Bi =
Bk =
15.00
(381)
1.50
(38)
= hi
16.10
(409)
BEF = 16.42
(417)
Simply by twisting on or twisting off the aluminum
RS System Assembly Detail
bar 90 degrees, cables & hoses can be quickly

and easily installed (laid inside).
Ideal when light weight and cost effective designs

are required.
Twist-in locking bars on the inside and
outside radius form an extremely strong box

compartment around the contents.
Smooth, cable friendly and strong aluminum bars.

Quick and easy in-field service.
Rolling round Delrin
sleeves can be added to RS

bars for additional protection of hoses (consult
factory).

8.4
KS-1106-GC-A
VARITRAK K
Easy Snap-In Cavity Partitioning for Varitrak KC 0650 RS Bar System

When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to
install snap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths
(dividers) necessary to properly accommodate each cable or hose.
0.31
(8)
PN: 71511
0.11
(2.8)
0.38
(9.8)
0.66
(16.8)
0.37
(9.5)
0.28
(7)
1.49
(38)
0.37
(9.5)
0.37
(9.5)
0.66
(16.8)
0.38
(9.8)
0.11
(2.8)
Dimension
A
B
Part Number
71514
0.63 (16)
0.31 (8)
0.18 (4.5)
52580
0.71 (18)
0.39 (10)
0.16 (4)
52581
0.91 (23)
0.59 (15)
0.16 (4)
52582
1.10 (28)
0.79 (20)
0.16 (4)
71515
1.26 (32)
0.94 (24)
0.18 (4.5)
52583
1.30 (33)
0.98 (25)
0.16 (4)
52584
1.50 (38)
1.18 (30)
0.16 (4)
52585
1.69 (43)
1.38 (35)
0.16 (4)
71516
1.89 (48)
1.57 (40)
0.18 (4.5)
52586
1.89 (48)
1.57 (40)
0.16 (4)
52587
2.28 (58)
1.97 (50)
0.16 (4)
71517
2.52 (64)
2.20 (56)
0.18 (4.5)
52588
2.68 (68)
2.36 (60)
0.16 (4)
52589
3.07 (78)
2.76 (70)
0.16 (4)
71518
3.15 (80)
2.83 (72)
0.18 (4.5)
52590
3.46 (88)
3.15 (80)
0.16 (4)
71519
3.78 (96)
3.46 (88)
0.18 (4.5)
71520
4.41 (112)
4.09 (104)
0.18 (4.5)
71521
5.04 (128)
4.72 (120)
0.18 (4.5)
71522
5.67 (144)
5.35 (136)
0.18 (4.5)
71523
6.30 (160)
5.98 (152)
0.18 (4.5)
71524
6.93 (176)
6.61 (168)
0.18 (4.5)
71525
7.56 (192)
7.24 (184)
0.18 (4.5)
71526
8.19 (208)
7.87 (200)
0.18 (4.5)
Horizontal shelves can be easily pressed and locked into place

between the specially designed RS vertical dividers. This makes
horizontal and vertical partitioning of the carriers cavity easy
to install and highly flexible to meet your applications unique
needs.
VARITRAK K

KS-1106-GC-A
8.5
RE
Bar System
Series
Features two twist-in/twist-out glass fiber reinforced nylon bars per frame stay.
Usable Cavity Widths (Bi) are available from 2.68 (68 mm) through 10.24 (260 mm) in 25 width options sized in even increments
of 0.32 (8 mm).
Available Cavity Widths (Bi) = 2.68 (68), 2.99 (76), 3.31 (84), 3.62 (92), 3.94 (100), 4.25 (108), 4.57 (116), 4.88 (124), 5.20 (132), 5.51 (140), 5.83 (148),
6.14 (156), 6.46 (164), 6.77 (172), 7.09 (180), 7.40 (188), 7.72 (196), 8.03 (204), 8.35 (212), 8.66 (220), 8.98 (228), 9.29 (236), 9.61 (244), 2.92 (252), 10.24 (260)
(width sizes shown in blue are from stock)
KE0650 - 68mm - RE - (KR) - (# of links) - (brackets) - (dividers)
Standard
RE STYLE
Vertical Divider
PN: 72006
dividers can be
slid into position
or locked in-place
Recommended
MINIMUM
Width
2.26
hG = (57.5)
Bi =
1.65
(42)
2.68
(68)
= hi
0.17 =s
T
(4.2)

Bk =
BEF
3.78
(96)
Bk = Bi + 1.10 (28)
4.09
= (104)
0.17
(4.2)

with optional glide
buttons installed
(usable) width
(usable) height
ST = Vertical divider thickness
BEF = Bi + 1.42 (36)

bars on the outside radius

or locked in-place
Recommended
MAXIMUM
VARITRAK K
Width
KE 0650
2.26
hG = (57.5)

factory: 1-800-443-4216
Why use RE system
Maximum
Cable O.D.
= hi x 0.9
Maximum
Hose O.D.
= hi x 0.8
Bk =
BEF
Bi =
10.24
(260)
11.34
(288)
1.65
(42)
= hi
twist in/out bars

on inside radius
= 11.65
(296)
RE System Assembly Detail

By simply twisting on or twisting off the glass fiber
reinforced nylon bars 90 degrees, cables & hoses

can be quickly and easily installed (laid inside).
Dividers can either be installed so they can be slid

into position or locked in place
Ideal when ultra-light weight and cost effective

designs are required.
B y using the twist-in snap locking bar
construction, a strong box compartment is

formed surrounding the contents.
Versatile, light and rugged nylon bars.

Widths are available to fit any applications width

restrictions in 0.32 (8 mm) increments.

8.6
KS-1106-GC-A
VARITRAK K
modular nylon open style customizable widths
Easy Snap-In Cavity Partitioning for Varitrak KE 0650 RE Bar System

When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to install
snap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers)
necessary to properly accommodate each cable or hose.
PN: 71510
0.31
(8)
0.19
(4.8)
0.46
(11.8)
0.74
(18.8)
0.37
(9.5)
0.28
(7)
1.65
(42)
0.37
(9.5)
0.37
(9.5)
0.74
(18.8)
0.46
(11.8)
0.19
(4.8)
Dimension
A
B
Part Number
71514
0.63 (16)
0.31 (8)
0.18 (4.5)
52580
0.71 (18)
0.39 (10)
0.16 (4)
52581
0.91 (23)
0.59 (15)
0.16 (4)
52582
1.10 (28)
0.79 (20)
0.16 (4)
71515
1.26 (32)
0.94 (24)
0.18 (4.5)
52583
1.30 (33)
0.98 (25)
0.16 (4)
52584
1.50 (38)
1.18 (30)
0.16 (4)
52585
1.69 (43)
1.38 (35)
0.16 (4)
71516
1.89 (48)
1.57 (40)
0.18 (4.5)
52586
1.89 (48)
1.57 (40)
0.16 (4)
52587
2.28 (58)
1.97 (50)
0.16 (4)
71517
2.52 (64)
2.20 (56)
0.18 (4.5)
52588
2.68 (68)
2.36 (60)
0.16 (4)
52589
3.07 (78)
2.76 (70)
0.16 (4)
71518
3.15 (80)
2.83 (72)
0.18 (4.5)
52590
3.46 (88)
3.15 (80)
0.16 (4)
71519
3.78 (96)
3.46 (88)
0.18 (4.5)
71520
4.41 (112)
4.09 (104)
0.18 (4.5)
71521
5.04 (128)
4.72 (120)
0.18 (4.5)
71522
5.67 (144)
5.35 (136)
0.18 (4.5)
71523
6.30 (160)
5.98 (152)
0.18 (4.5)
71524
6.93 (176)
6.61 (168)
0.18 (4.5)
71525
7.56 (192)
7.24 (184)
0.18 (4.5)
71526
8.19 (208)
7.87 (200)
0.18 (4.5)

between the specially designed RE vertical dividers. This makes
needs.
VARITRAK K

KS-1106-GC-A
8.7
Wedge Style Brackets made of nylon
l1 = 3.74
(95)
Moving end connection
Connection
Connection FA (Standard)
Ordering Wedge Type Brackets
Example Wedge Type Mounting Bracket Positions
Standard
FA
MI
FA/MA
MI
FI/MI
FA/MI
FA
1.57
(40)
Connection
Examples: FA/MA or diffferent types of brackets

can be used at each end of the chain i.e. FI/MU
FI
Connection
M =
F =
A =
I =
=
3.74
(95)
5.61 (Standard)
MA
(142.5)
MA (Standard)
.39
(10)
H
2.17
(55)
.30
(7.5)
Connection
Connection
.26
(6.5)
C-Channel
C-Channel
.39
(10)
.55
(14)
1.57
(40)
3.74
(95)
5.61
(142.5)
.55
(14)
Please state the desired connection type and

orientation when ordering.
MA
.26
(6.5)
.26
(6.5)
.55
(14)
the inside radius (toward KR)

The bracket type and orientation at the Fixed End
and at the Moving End can be combined and
subsequently changed if required.
.30
(7.5)
I - w
edge type bracket with mounting surface facing
.85
(21.5)
.55
B i+
(14)
B i+ .55
(14)
BEF = Bi + 1.34
(34)
BEF = Bi + 1.34
(34)
.26
(6.5)
.85
(21.5)
the outside radius (standard)
l1 = 3.74
(95)
Lk
C-Channel
A-w
C-Channel
Bracket Type and Orientation
l1 = 3.74
(95)
Lk
l1 = 3.74
(95)
Lk
.55
(14)
VARITRAK K
l1 = 3.74
(95)
Lk
F - Fixed End
M - Moving End
.30
(7.5)
Moving end
connection
Moving
End
Brackets
Bracket End
FI
2.17
(55)
Connection
.39
(10)
3.74
(95)
FI5.61
(142.5)
2.17
(55)
3.74
(95)
FA 5.61
(Standard)
(142.5)
1.57
(40)
.30
(7.5)
Connection
.39
(10)
.39
(10)
3.74
(95)
5.61
(142.5)
1.57
(40)
3.74
(95)
5.61
(142.5)
1.57
(40)
3.74
(95)
5.61
MI
(142.5)
.85
(21.5)
.55
Bi +
(14)
Bi + .55
(14)
BEF = Bi + 1.34
(34)
BEF = Bi + 1.34
(34)
.55
(14)
1.57
(40)
1.57
(40)
.26
(6.5)
.55
(14)
.39
(10)
3.74
(95)
5.61
(142.5)
.55
(14)
1.57
(40)
.26
(6.5)
.55
(14)
.26
(6.5)
C-Channel
.26
(6.5)
C-Channel
C-Channel
C-Channel
Lk
.85
(21.5)
.55
Bi +
(14)
Bi + .55
(14)
1.40
BEF = Bi +(35.5)
1.40
BEF = Bi +(35.5)
.30
(7.5)
.30
(7.5)
l1 = 3.74
(95)
Lk
l1 = 3.74
(95)
Lk
l1 = 3.74
(95)
Lk
Optionally available with C-Channel, slot width

1112 mm. Fits commercial saddle type clamps with small
base and KabelClamp SZL strain relief clamps. (see cable
carrier accessories)
2.17
(55)
.30
(7.5)
.30
(7.5)
Fixed end connection
Mounting Bracket Dimensions
.85
(21.5)
Mounting Brackets

Fixed
End Brackets
.85
(21.5)
K 0900
0650 Wedge
StyleBrackets
K
Mounting
.39
(10)
.39
(10)
MI
Moving End
Fixed End
O.D. Mount
I.D. Mount
Mounting Surface
8.8
KS-1106-GC-A
VARITRAK K
Varitrak 0650K S
eries Fixed Point Bracket
Fixed End Brackets

.30
(7.5)
K 0650 Universal Style

Mounting Brackets
.89
(22.5)
.2.26
(57.5)

Universal KSA Style Brackets made of nylon

1112 mm. Fits commercial saddle type clamps with small
LK
l1 = 3.74
(95)
(28)
Bi + 1.10
.55
Bi + (14)
Bi
C-Pro le
.26
(6.5)
Fixed End
Bracket FU
0.73
(18.5)
1.40
(35.5)
1.61
(41)
2.30
(58.5)
KC-Serie Mitnehmer
Moving End Brackets

.30
(7.5)
Bracket End
.89
(22.5)
.2.26
(57.5)
F - Fixed End
M - Moving End
1.40
(35.5)
1.61
(41)
2.30
(58.5)
.55
(28)
8
Bi + 1.10
Examples: FU/MU or diffferent types of brackets

can be used at each end of the chain i.e. FU/MA
.26
(6.5)
Bi + (14)

l1 = 3.74
(95)
Bi

LK
C-Pro le
U - Universal KSA Style Bracket
VARITRAK K
Ordering Universal Type Brackets
Moving End
Bracket MU
.73
(18.5)

KS-1106-GC-A
8.9
Total Machine Travel (LS)
GENERAL DATA
E
V
A
Retracted
CONOMIC
ALUE
DDED
Moving
End
LB
t = Link Pitch
A product groups EVA score is a general indicator

that allows a customer to quickly and easily
compare a product groups basic price, features,
capabilities and value relative to other comparably
sized products within the KS product range.
Extended
CL
K0900 3.54 (90)
KR
Calculation of Chain Length
Fixed
End
Download 3D CAD files, videos,

updated product info & much more at:
LS = total machine travel

LB = 3.14 x KR + (2 x t safety factor)
LK = chain length required
LK = LS 2 + length of the curve (LB)*
www.kabelschlepp.com/varitrakk.htm
UB
Dimensions in
inches (mm)
*A
ssumes the Fixed Point is located at the
Center of the Total Machine Travel.
Technical Data
Bend
Radius
Depot
Loop
Length
KR
UB
LB
Option A
13.23
(336)
5.12
(130)
10.16
(258)
23.19
(589)
Option B
17.95
(456)
7.48
(190)
12.52
(318)
30.59
(777)
Option C
22.28
(566)
9.65
(245)
14.69
(373)
37.40
(950)
Option D
26.61
(676)
11.81
(300)
16.85
(428)
44.21
(1123)
Option E
33.31
(846)
15.16
(385)
20.20
(513)
54.72
(1390)
Series
VARITRAK K
K 0900
*R everse Bend Radii (RKR) 300 mm & 500 mm are available to allow a
lowered mounting height in high speed and long travel applications.
Please consult factory for more information on availabily and usage.
Self-Supporting Lengths
lbs kg
ft m
40.3 60
Additional Load
Mounting
Height
33.5 50
26.8 40
Type K 0900
20.1 30
13.5 20
7.0 10
0
Unsupported 3.3
Length
1
Number of x
Systems Req.
Carrier
Type
major credit
cards accepted
Type
+ Bend x
+ Cavity Width+
(Bi)
Frame Stay
Radius
x KC0900 -
10.00 -
RS
9.8
3
13.1
4
16.4 ft
5 m
Extended Travel:
When application travel
exceeds the self-supporting
length of the carrier,
Varitrak K carrier systems
are designed to glide on
For more information on
themselves in a
extended travel systems,
guide-channel.
see pages 2.27-2.36
How To Order
1-800-443-4216
6.6
2
190
# of Links
Length
+ Type & Position +

Brackets
x 100 Links +
FA/MA
Dividers
(#vert / #horz)
3v/1h
8.10
KS-1106-GC-A
VARITRAK K
RS
Bar System
Series
Features twist in/out aluminum bars on both the inner and outer radius per frame stay.
Usable Cavity Widths (Bi) are available from 3.00 (76.2 mm) through 16.00 (406.4 mm).
Ten standard width sizes are available from stock. Custom widths are also available in any
width increment required by the customer.
B k = Outer chain width
Standard
RS STYLE
Vertical Divider
PN: 51970
dividers can be
slid into position
Recommended
Width
3.09
hG =(78.5)
Bi =
2.28
(58)
3.00
(76.2)
= hi
0.16
(4)

Bk
0.63
(16)
4.22
= (107.2)
Bk = Bi + 1.22 (31)
4.77
BEF = (121.2)

(usable) width


(usable) height
ST = Vertical divider
thickness

bars on the inside
and outside radius
Recommended
Width
BEF = Bi + 1.77 (45)
MAXIMUM
=sT

with optional glide
buttons installed
3.09
hG =(78.5)
Maximum
Cable O.D.
= hi x 0.9
Maximum
Max
Hose
e O.D.
O
= hi x 0.8
2.28
(58)
= hi
17.22
Bk = (437.4)

factory: 1-800-443-4216
Why use RS system
16.00
Bi = (406.4)
twist in/out bars

on inside radius
17.77
BEF = (451.4)
Simply by twisting on or twisting off the aluminum
RS System Assembly Detail
bar 90 degrees, cables & hoses can be quickly

and easily installed (laid inside).
VARITRAK K
MINIMUM
KC 0900
Ideal when light weight and cost effective designs

are required.
Twist-in locking bars on the inside and
outside radius form an extremely strong box

compartment around the contents.
Smooth, cable friendly and strong aluminum bars.


width restrictions.
Rolling round Delrin
sleeves can be added to RS

bars for additional protection of hoses (consult
factory).


KS-1106-GC-A
8.11
RE
Bar System
Series
Features two twist-in/twist-out glass fiber reinforced bars per frame stay.
Usable Cavity Widths (Bi) are available from 3.19 (81 mm) through 22.09 (561 mm) in 31 width options sized in even increments
of 0.63 (16 mm).
Available Cavity Widths (Bi) = 3.19 (81), 3.82 (97), 4.45 (113), 5.08 (129), 5.71 (145), 6.34 (161), 6.97 (177), 7.60 (193), 8.23 (209), 8.86 (225), 9.49 (241),
10.12 (257), 10.75 (273), 11.38 (289), 12.01 (305), 12.64 (321), 13.27 (337), 13.90 (353), 14.53 (369), 15.16 (385), 15.79 (401), 16.42 (417), 17.05 (433),
17.68 (449), 18.31 (465), 18.94 (481), 19.57 (497), 20.20 (513), 20.83 (529), 21.46 (545), 22.09 (561) (width sizes shown in blue are from stock)
Standard
RE STYLE
Vertical Divider
PN: 72506
dividers can be
slid into position
or locked in-place
Recommended
MINIMUM
Width
KE 0900
3.09
hG = (78.5)
Bi =
2.28
(58)
3.19
(81)
= hi
0.24 =s
T
(6)

Bk =
BEF
4.41
(112)
Bk = Bi + 1.22 (31)
4.96
= (126)

with optional glide
buttons installed
(usable) width
(usable) height
0.57
(14.5)
BEF = Bi + 1.77 (45)

twist in/out nylon bars
on the outside radius
or locked in-place
Recommended
MAXIMUM
VARITRAK K
Width
3.09
hG = (78.5)
Maximum
Cable O.D.
= hi x 0.9

factory: 1-800-443-4216
Why use RE system
Maximum
Hose O.D.
= hi x 0.8
Bi =
Bk =
22.09
(561)
23.31
(592)
2.28
(58)
= hi
twist in/out nylon bars

on the inside radius
BEF = 23.86
(606)
RE System Assembly Detail

By simply twisting on or twisting off the glass fiber
reinforced nylon bars 90 degrees, cables & hoses

can be quickly and easily installed (laid inside).
Dividers can either be installed so they can be slid

into position or locked into place.
Ideal when ultra-light weight and cost effective

designs are required.
B y using the twist-in snap locking bar construction, a strong box compartment is formed surrounding the contents.
Cable friendly, light and rugged nylon bars.

Widths are available to fit any applications width

restrictions in 0.63 (16 mm) increments.

8.12
KS-1106-GC-A
VARITRAK K
modular nylon open style customizable widths
Easy Snap-In Cavity Partitioning for Varitrak KE 0900 RE Bar System

PN: 71512
0.31
(8)
0.23
(5.8)
0.50
(12.8)
0.78
(19.8)
0.65
(16.5)
2.28
(58)
0.28
(7)
0.37
(9.5)
0.78
(19.8)
0.93
(23.5)
1.48
(37.5)
1.88
(47.8)
1.61
(40.8)
1.33
(33.8)
1.06
(26.8)
1.06
(26.8)
0.50
(12.8)
0.23
(5.8)
Dimension
A
B
Part Number
71514
0.63 (16)
0.31 (8)
0.18 (4.5)
52580
0.71 (18)
0.39 (10)
0.16 (4)
52581
0.91 (23)
0.59 (15)
0.16 (4)
52582
1.10 (28)
0.79 (20)
0.16 (4)
71515
1.26 (32)
0.94 (24)
0.18 (4.5)
52583
1.30 (33)
0.98 (25)
0.16 (4)
52584
1.50 (38)
1.18 (30)
0.16 (4)
52585
1.69 (43)
1.38 (35)
0.16 (4)
71516
1.89 (48)
1.57 (40)
0.18 (4.5)
52586
1.89 (48)
1.57 (40)
0.16 (4)
52587
2.28 (58)
1.97 (50)
0.16 (4)
71517
2.52 (64)
2.20 (56)
0.18 (4.5)
52588
2.68 (68)
2.36 (60)
0.16 (4)
52589
3.07 (78)
2.76 (70)
0.16 (4)
71518
3.15 (80)
2.83 (72)
0.18 (4.5)
52590
3.46 (88)
3.15 (80)
0.16 (4)
71519
3.78 (96)
3.46 (88)
0.18 (4.5)
71520
4.41 (112)
4.09 (104)
0.18 (4.5)
71521
5.04 (128)
4.72 (120)
0.18 (4.5)
71522
5.67 (144)
5.35 (136)
0.18 (4.5)
71523
6.30 (160)
5.98 (152)
0.18 (4.5)
71524
6.93 (176)
6.61 (168)
0.18 (4.5)
71525
7.56 (192)
7.24 (184)
0.18 (4.5)
71526
8.19 (208)
7.87 (200)
0.18 (4.5)

between the specially designed RE vertical dividers. This makes
needs.
VARITRAK K

KS-1106-GC-A
8.13
RV
Bar System
Series
Features wide twist-in/twist-out aluminum bars on both the outer radius and the inner radius
per frame stay.
Usable Cavity Widths (Bi) are available from 3.00 (76.2 mm) through 20.00 (508 mm) in
any width increment required by the customer.
KC0900 - 3.00 - RV - (KR) - (# of links) - (brackets) - (dividers)
Standard
RV STYLE
Vertical Divider

PN: 71300
Bst
Recommended
MINIMUM
Width
dividers can be
slid into position
2.61
=(66.2)
2.28
(58)
3.09
hG =(78.5)
Bi =


(usable) width
= hi
3.00
(76.2)
0.24
(6)
4.22
Bk = (107.2)
Bk = Bi + 1.22 (31)
4.77
BEF = (121.2)

with optional glide
buttons installed
0.63
(16)
=sT

(usable) height
BEF = Bi + 1.77 (45)

bars on the outside radius
KC0900 - 20.00 - RV - (KR) - (# of links) - (brackets) - (dividers)

dividers can be
slid into position
Recommended
MAXIMUM
VARITRAK K
Width
KC 0900
3.09
hG =(78.5)

factory: 1-800-443-4216
Maximum
Cable O.D.
= hi x 0.9
19.61
Bst = (498)
Maximum
Hose O.D.
= hi x 0.8
Bk =
BEF =
Bi =
20.00
(508)
21.22
(539)
21.77
(553)
2.28
(58)
= hi
twist in/out bars

on inside radius
RV System Assembly Detail
Why use RV system

Simply by twisting on or twisting off the wide
aluminum bar 90 degrees, cables & hoses can be

quickly and easily installed (laid inside).
Can be used with easy snap-in horizontal and
vertical cavity partitioning system for simple and

effective separation of cables and hoses within
the cavity.
S mooth aluminum wide bar construction forms
an extremely strong box compartment around

the contents that resists twisting and deformation
under load.


width restrictions.

8.14
KS-1106-GC-A
VARITRAK K
Easy Snap-In Cavity Partitioning for Varitrak KC 0900 RV Bar System

PN: 71512
0.31
(8)
0.23
(5.8)
0.50
(12.8)
0.78
(19.8)
0.65
(16.5)
2.28
(58)
0.28
(7)
0.37
(9.5)
0.78
(19.8)
0.93
(23.5)
1.48
(37.5)
1.88
(47.8)
1.61
(40.8)
1.33
(33.8)
1.06
(26.8)
1.06
(26.8)
0.50
(12.8)
0.23
(5.8)
Dimension
A
B
71514
52580
0.63 (16)
0.31 (8)
0.18 (4.5)
0.71 (18)
0.39 (10)
0.16 (4)
52581
0.91 (23)
0.59 (15)
0.16 (4)
52582
1.10 (28)
0.79 (20)
0.16 (4)
71515
1.26 (32)
0.94 (24)
0.18 (4.5)
52583
1.30 (33)
0.98 (25)
0.16 (4)
52584
1.50 (38)
1.18 (30)
0.16 (4)
52585
1.69 (43)
1.38 (35)
0.16 (4)
71516
1.89 (48)
1.57 (40)
0.18 (4.5)
52586
1.89 (48)
1.57 (40)
0.16 (4)
52587
2.28 (58)
1.97 (50)
0.16 (4)
71517
2.52 (64)
2.20 (56)
0.18 (4.5)
52588
2.68 (68)
2.36 (60)
0.16 (4)
52589
3.07 (78)
2.76 (70)
0.16 (4)
71518
3.15 (80)
2.83 (72)
0.18 (4.5)
52590
3.46 (88)
3.15 (80)
0.16 (4)
71519
3.78 (96)
3.46 (88)
0.18 (4.5)
71520
4.41 (112)
4.09 (104)
0.18 (4.5)
71521
5.04 (128)
4.72 (120)
0.18 (4.5)
71522
5.67 (144)
5.35 (136)
0.18 (4.5)
71523
6.30 (160)
5.98 (152)
0.18 (4.5)
71524
6.93 (176)
6.61 (168)
0.18 (4.5)
71525
7.56 (192)
7.24 (184)
0.18 (4.5)
71526
8.19 (208)
7.87 (200)
0.18 (4.5)

between the specially designed RV vertical dividers. This makes
needs.
VARITRAK K
Part Number

KS-1106-GC-A
8.15
RMR
Bar System
Series
Features heavy-duty double bolted-on aluminum bar with integrated roller system on
the outer radius and on the inner radius per frame stay.
Usable Cavity Widths (Bi) are available from 3.00 (76.2 mm) through
24.00 (609.6 mm) in any width increment required by the customer.
KC0900 - 3.00 - RMR - (KR) - (# of links) - (brackets) - (dividers)

Recommended
MINIMUM
Width
Standard
RMR STYLE
Vertical Rolling
Divider
rolling
surfaces
3.09
hG = (78.5)
KC 0900
Bi =
3.00
(76.2)
1.88
(47.8)
= hi

0.39
(10)
rolling
surfaces
=dR

with optional glide
buttons installed
(usable) width
BST =
3.91
(99.2)
BST = Bi + 0.91 (23)
5.13
Bk = (130.2)
BEF
Bk = Bi + 2.13 (54)
5.68
= (144.2)
BEF = Bi + 2.68 (68)

(usable) height
dR = Diameter of roller dividers
KC0900 - 24.00 - RMR - (KR) - (# of links) - (brackets) - (dividers)

Recommended
MAXIMUM
3.09
hG = (78.5)
VARITRAK K
Width
Maximum
Cable O.D.
= hi x 0.9

factory: 1-800-443-4216
Why use RMR system
24.00
Bi = (609.6)
Maximum
Hose O.D.
= hi x 0.8
heavy-duty 2 bolt bars

on outside radius
1.88
(47.8)
= hi
24.91
BST = (632.6)
26.13
Bk = (663.6)
BEF =
26.68
(677.6)
heavy-duty 2 bolt bars

on inside radius
RMR System Assembly Detail
By unscrewing the 2 bolts per bar at either end
of each bar and carefully removing the horizontal

rollers and vertical rolling dividers, cables & hoses
can be installed
Ideal when heavy duty designs involving hoses

are required.
forms an extremely strong box compartment

around the contents that resists twisting and
Smooth, cable friendly and strong aluminum bars
with rolling Delrin surfaces form nearly a frictionless cavity compartment.


width restrictions.

8.16
KS-1106-GC-A
VARITRAK K
LG
Bar System
Series
Features bolted-on heavy-duty split and bored aluminum bars.
Bar Widths (Bst) are available from 3.00 (76.2 mm) through 27.50 (698.5 mm) in any width
increment required by the customer.
REQUIRED
Width
A vertical bolt connecting the top and

bottom halves of the LG bars must be
used every 16.00 (406 mm) of Bi.
Recommended
MINIMUM
KC 0900
3.09
hG = (78.5)
2.68
(68)
Dmax = 2.09
(53)
= BhG
> 16.00
(406)
BST =
Bk =
BEF


with optional glide
buttons installed
BhG = Split aluminum
bar height

Dmax = Maximum hole diameter
3.00
(76.2)
4.30
(93.5)
Bk = BST + 1.30 (33)
4.85
= (123.2)
BEF = BST + 1.85 (47)
Cmin = Minimum distance

between holes
a0
min = Minimum hole offset
from end
Cmin = 0.16 (4)
MAXIMUM
Width
3.09
hG = (78.5)

factory: 1-800-443-4216
Maximum
Cable O.D.
= Dmax x 0.9
Maximum
Hose O.D.
= Dmax x 0.8
AOmin = 0.43 (11)
Why use LG system
2.68
(68)
= BhG
split bored bars

1 bolt per side
on each bar
27.50
BST = (698.5)
28.80
Bk = (731.5)
29.35
BEF = (745.5)
By simply unscrewing 1 bolt per split-bar at either
end of each bar and sliding out the upper half

of the split-bar, cables & hoses can be easily
installed (laid inside, in each specifically designed
1/2 round).
LG System Assembly Detail
VARITRAK K
Recommended
Ideal when unique cables and hoses must be

individually separated.
forms an exceptionally strong collar around

the individual contents that resists twisting and
Smooth, cable friendly and strong aluminum
bar design that is made to match the individual

cable and/or hose sizes and types. Cable
manufacturers favorite frame stay system.


width restrictions.


KS-1106-GC-A
8.17
Wedge Style Brackets made of nylon
.61
(15.5)
.61
(15.5)
.59
(50)
(15)
4.92
(125)
Connection 7.48
FA (Standard)
(190)
MI
FI/MI
FA/MI
FI
1.02
(26)
C-Channel
C-Channel
M =
F =
A =
I =
=
.37
(9.5)
.37
(9.5)
H
.59
(15)
.61
(15.5)
1.02
(26)
1.02
(26)
C-Channel
C-Channel
1.02
(26)
4.92
(125)
7.48
(Standard)
(190)
.59
(15)
MA (Standard)
Example Wedge Type Mounting Bracket Positions
FA
(50)
MA
Examples: FA/MA or diffferent types of brackets can

be used at each end of the chain i.e. FI/MU
1.97
(50)
4.92
(125)
7.48
(190) 1.97
.61
(15.5)
.61
(15.5)

FA
.26
(6.5)
(15.5)
Bi + .61
(15.5)
BEF = Bi + 1.61
(41)
BEF = Bi + 1.61
(41)
the inside radius (toward KR)
.26
(6.5)
Bi + .61
.26
(6.5)
I - w
.37
(9.5)
.37
(9.5)
the outside radius (standard)
4.92
l1 =(125)
Lk
1.02
(26)
A-w
C-Channel
C-Channel
FA/MA
FI
4.92
l1 =(125)
Lk
4.92
l1 = (125)
Lk
.61
(15.5)
VARITRAK K
F - Fixed End
M - Moving End
Standard
FI
Connection
4.92
l1 = (125)
Lk
Bracket End
MI
.59
(15)
(50)
Moving end
connection
Moving
End
Brackets
Ordering Wedge Type Brackets
MA
.59
(15)
4.92
(125)
7.48
(190) 1.97
4.92
(125)
Connection
7.48
(190)
Moving
endFAconnection
Connection
(Standard)
1.97
(50)
2.99
(76)
4.92
(125)
7.48
(190) 1.97
.26
(6.5)
1.02
(26)
.61
Bi +
(15.5)
Bi + .61
(15.5)
BEF = Bi + 1.61
(41)
BEF = Bi + 1.61
(41)
.59
(15)
.61
(15.5)
1.97
(50)
2.99
(76)
.37
(9.5)
.37
(9.5)
1.02
(26)
(15.5)
Bi + .61
(15.5)
BEF = Bi + 1.61
(41)
BEF = Bi + 1.61
(41)
.61
(15.5)
.26
(6.5)
.26
(6.5)
Bi + .61
.26
(6.5)
4.92
l1 = (125)
Lk
1.02
(26)
C-Channel
C-Channel
4.92
l1 =(125)
Lk
4.92
l1 = (125)
Lk
4.92
l1 =(125)
Lk

16 - 17 mm. Fits commercial saddle type clamps with small
2.99
(76)
.37
(9.5)
.37
(9.5)
2.99
(76)
Mounting Brackets
Fixed end
connection
Fixed
End
Brackets
1.97
(50)
.26
(6.5)
4.92
(125)
7.48
(190) 1.97
(190)
Connection
.59
(15)
.59
(15)
(50)
4.92
(125)
7.48
Connection
Bi + .61
(15.5)
Bi + .61
(15.5)
1.61
BEF = Bi + (41)
BEF = Bi + 1.61
(41)
K 0900
0900 Wedge
Type Brackets
K
Mounting
MI
MI
Moving End
Fixed End
O.D. Mount
I.D. Mount
Mounting Surface
8.18
KS-1106-GC-A
KC900_Fest_U_A
W_D
VARITRAK K
Fixed End Brackets

.33
(8.5)
(6.5)
LK
l1 =
1.77
(45)
3.09
(78.5)
.26
Universal KSA Style Brackets made of nylon

16-17 mm. Fits commercial saddle type clamps with small
.08
(2)
.91
(23)
K 0900 Universal Style

Mounting Brackets
4.59
(116.5)
(31)
Fixed End
Bracket FU
Bi + 1.22
.61
Bi + (15.5)
Bi
C-Channel
.26
(6.5)
.65
(16.5)
1.24
(31.5)
2.03
KC900_Mit_U_A
W_D
(51.5)
2.62
(66.5)
Moving End Brackets
Bracket End
4.59
(116.5)

1.24
(31.5)
2.03
(51.5)
2.62
(66.5)
(31)
Bi + 1.22
.61
Examples: FU/MU or diffferent types of brackets

can be used at each end of the chain i.e. FU/MA
C-Channel

.26
(6.5)
Bi + (15.5)
l1 =
Bi
LK
1.77
(45)
3.09
(78.5)
(6.5)

U - Universal KSA Style Bracket
.08
(2)
.26
VARITRAK K
.33
(8.5)
F - Fixed End
M - Moving End
.91
(23)
Ordering Universal Type Brackets
Moving End
Bracket MU
.65
(16.5)

KS-1106-GC-A
8.19
Phone: 414-354-1994
Fax: 414-354-1900
www.kabelschlepp.com
info@kabelschlepp.com
KabelSchlepp America, Inc.
7100 W. Marcia Road, Milwaukee, WI 53223 - USA

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Varitrak K KE

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VARITRAK KC/KE

Infinite cavity size options

Extremely durable fiber-reinforced nylon side chain band material

Patented triple kidney with expanding pin snap-together link design

Available with made-to-order bored aluminum bars

Snap-in vertical and horizontal cable separation in nylon available

Vertical and horizontal cable separation in aluminum available

Total Machine Travel (LS)

K0650 2.56 (65)

Download 3D CAD files, videos,

Calculation of Chain Length

+ Type & Position +

Specifications are subject to change without notice.

modular hybrid open style customizable widths

KC0650 - 2.50 - LG - (KR) - (# of links) - (brackets) - (# of holes)

A vertical bolt connecting the top and

Optional replaceable glide buttons are

Bk = Outer chain width

BEF = Outer chain width

Bst = Cut bar length

hG = Outer chain link height

Dmax = Maximum hole diameter

Bk = BST + 1.18 (30)

BEF = BST + 1.50 (38)

KC0650 - 23.50 - LG - (KR) - (# of links) - (brackets) - (# of holes)

Cmin = Minimum distance

Cmin = 0.16 (4)

Note: For extended widths,

min = 0.35 (9)

Why use LG system

split bored bars

By simply unscrewing 1 bolt per split-bar at either

end of each bar and sliding out the upper half

LG System Assembly Detail

Ideal when unique cables and hoses must be

Extremely rugged bolted-on bar construction

forms an exceptionally strong collar around

Smooth, cable friendly and strong aluminum

bar design that is made to match the individual

Q uick and easy in-field service from either the

Exact widths are available to fit any applications

Mounting Bracket Options

Specifications are subject to change without notice.

Need help? 1-800-443-4216 or www.kabelschlepp.com

KC0650 - 2.00 - RS - (KR) - (# of links) - (brackets) - (dividers)

B k = Outer chain width

Optional replaceable glide buttons are

Bi = Inner chain cavity

hG = Outer chain link height

hi = Inner chain cavity

twist in/out aluminum

dividers can be slid into position

BEF = Outer chain width

BEF = Bi + 1.42 (36)

KC0650 - 15.00 - RS - (KR) - (# of links) - (brackets) - (dividers)

Note: For extended widths,

Why use RS system

Simply by twisting on or twisting off the aluminum

RS System Assembly Detail

bar 90 degrees, cables & hoses can be quickly

Ideal when light weight and cost effective designs

Twist-in locking bars on the inside and

outside radius form an extremely strong box

Smooth, cable friendly and strong aluminum bars.

Snap-in vertical and horizontal cable separation in nylon available

BEF = Outer chain width

Cmin = Minimum distance

By simply unscrewing 1 bolt per split-bar at either

Ideal when unique cables and hoses must be

Extremely rugged bolted-on bar construction

Smooth, cable friendly and strong aluminum

Q uick and easy in-field service from either the

Exact widths are available to fit any applications

Bi = Inner chain cavity

hi = Inner chain cavity

BEF = Outer chain width

Simply by twisting on or twisting off the aluminum

Ideal when light weight and cost effective designs

Twist-in locking bars on the inside and

Smooth, cable friendly and strong aluminum bars.

Rolling round Delrin

BEF = Outer chain width

Dividers can either be installed so they can be slid

Ideal when ultra-light weight and cost effective

B y using the twist-in snap locking bar

Widths are available to fit any applications width