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Loadcell & Digital Indicator
01. INTRODUCTION
DK145A9 is a field-programmable indicator designed to be used with strain gauge
based transducers. The main features of this equipment are:
Simple installation
Accurate operation under varied condition
Good accuracy and high resolution
Unambiguous digital display, distant visibility
Micro-controller based operation
The indicator can be programmed through keypad for resolution, filter time constant,
decimal point and set point (For Loadcell A and Loadcell B individually). Tare,
calibration and system reset are also performed through keypad (For Loadcell A and
Loadcell B individually). The front panel has got 3 separate digital displays (LED) for
Loadcell A, Loadcell B Loadcell (A+B) and one keypad.
separate inputs from loadcell (Loadcell A & Loadcell -B) the power supply, input and
output are at rear end.
02. SPECIFICATION
Model No.
DK145A9
Power supply
230V, 50Hz AC
Operating Temperature
5C - 50C
Excitation to transducer
Input
Output
:
3Nos. 4-20mA current, Loop resistance
maximum 1 K ohm proportional to A, B &
A+B.
Potential free contacts- 6Nos.
(Rating230V AC, 3A Resistive load)
SET 1 & SET 2 for A, B & A+B
Display
Features
:
Programmable parameters
Time constant
Decimal point
Resolution
Over range
Set points
Current set
03. OPERATION
Setting up
Refer front and back view details for making the necessary connections.
Key functions
SYS. RST
TARE
SET
CAL
Press key.
Display shows XXXX with leftmost digit blinking.
Enter the required time using or key.
Use key to shift the blinking digit.
Press key to store the parameter.
Display shows the next parameter.
Decimal point
The decimal point can be from 0 to 3.
a) Display shows L d _ d P.
b) Press key.
c) Display shows X.
d) Enter the required value using or key.
e) Press key to store the parameter.
f) Display shows the next parameter.
Note:
Decimal point should be same for both Load A & Load B
Resolution
The values that can be entered are 00 for a resolution of 10, 01 for a resolution of 1, 02
for a resolution of 2, and 05 for a resolution of 5.
a) Display shows L d _r S.
b) Press key.
c) Display shows X X with leftmost digit blinking.
d) Enter the required value using or key.
e) Use key to shift the blinking digit.
f) Press key to store the parameter.
g) Display shows the next parameter.
Over range
a) Display shows Or _ r .
b) Press key.
c) Display shows X X X X X with leftmost digit blinking.
d) Enter the required value using or key.
e) Use key to shift the blinking digit.
f) Press key to store the parameter.
g) Display shows the next parameter.
Set1
This is the first set point. If the load value goes beyond this limit then a potential free
contact (PF-1) energises
a) Display shows SEt_1
b) Press key.
c) Display shows X X X X X with leftmost digit blinking.
d) Enter the required value using or key.
e) Use key to shift the blinking digit.
f) Press key to store the parameter.
5
Press key.
Display shows XXXX with leftmost digit blinking.
Enter the required time using or key.
Use key to shift the blinking digit.
Press key to store the parameter.
Display shows the next parameter.
Decimal point
The decimal point can be from 0 to 3.
g) Display shows L d _ d P.
h) Press key.
i) Display shows X.
j) Enter the required value using or key.
k) Press key to store the parameter.
l) Display shows the next parameter.
Note :
Decimal point should be same for both Load A & Load B
Resolution
The values that can be entered are 00 for a resolution of 10, 01 for a resolution of 1, 02
for a resolution of 2, and 05 for a resolution of 5.
h) Display shows L d _r S.
i) Press key.
j) Display shows X X with leftmost digit blinking.
k) Enter the required value using or key.
l) Use key to shift the blinking digit.
m) Press key to store the parameter.
n) Display shows the next parameter.
Over range
h) Display shows Or _ r .
i) Press key.
j) Display shows X X X X X with leftmost digit blinking.
k) Enter the required value using or key.
l) Use key to shift the blinking digit.
m) Press key to store the parameter.
n) Display shows the next parameter.
Set1
This is the first set point. If the load value goes beyond this limit then a potential free
contact (PF-1) energises
h) Display shows SEt_1
i) Press key.
j) Display shows X X X X X with leftmost digit blinking.
k) Enter the required value using or key.
l) Use key to shift the blinking digit.
m) Press key to store the parameter.
n) Display shows the next parameter.
Set2
This is the second set point. If the load value goes beyond this limit then a potential free
contact (PF-2) energises
h) Display shows SEt_2
i) Press key.
j) Display shows X X X X X with leftmost digit blinking.
k) Enter the required value using or key.
l) Use key to shift the blinking digit.
m) Press key to store the parameter.
n) Display shows the next parameter.
Current set
This is the load value for which the 20mA current output is required.
h) Display shows SEt20
i) Press key.
j) Display shows X X X X X with leftmost digit blinking.
k) Enter the required value using or key.
l) Use key to shift the blinking digit.
m) Press key to store the parameter.
n) Display shows the next parameter.
SYSTEM CALIBRATION
Tare (LOADCELL A)
a) Ensure that there is no material load.
b) Press TARE key to perform tare.
c) Display shows -----`
d) Enter the password 1 2 3 1`
e) The display shows tArE`
f) Press key
g) Then the display shows 00000.
Tare (LOADCELL B)
a) Ensure that there is no material load.
b) Press TARE key to perform tare.
c) Display shows -----`
d) Enter the password 1 2 3 2`
e) The display shows tArE`
f) Press key
g) Then the display shows 00000.
Calibration (LOADCELL-A)
a)
Apply a known load.
b)
Press CAL key, display shows _ _ _ _
c)
Enter the password 3 2 4 1
d)
The display shows CAL.
e)
Press key, the display shows XXXXX the previously entered value.
f)
Enter the value of the applied load.
g)
Use shift (), increment () and decrement () keys to modify parameter value.
h)
After modifying parameter press key and key.
i)
Display shows the calibrated value.
Calibration (LOADCELL-B)
j)
Apply a known load.
k)
Press CAL key, display shows _ _ _ _
l)
Enter the password 3 2 4 2
m)
The display shows CAL.
n)
Press key, the display shows XXXXX the previously entered value.
o)
Enter the value of the applied load.
p)
Use shift (), increment () and decrement () keys to modify parameter value.
q)
After modifying parameter press key and key.
r)
Display shows the calibrated value.
Default value
0025
0030
Decimal point
Resolution
01
02
Over range
99999
11000
Set-1
0010
01000
Set-2
0020
02000
Set-20
0030
10000
Default value
0025
0025
Decimal point
Resolution
01
02
Over range
99999
11000
Set-1
0010
01000
Set-2
0020
02000
Set-20
0030
10000
10
SYMPTOMS
POSSIBLE FAULTS
1. Unsteady reading
2. Display shows Or
TR-302
9830E
ADC card
9830A
Relay card
Display card
1097
Current card
9818E
Keypad
2 x 2 type
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ANNEXURE-I
CONNECTOR DETAILS
8-pin HCL connector (Female/Male) - LOAD CELL - A
1.
2.
3.
4.
5.
6-8
BLACK
+VE EXT.
RED
+VE I/P
GREEN
-VE EXT.
WHITE
-VE I/P.
SHIELD
NO CONNECTION
BLACK
+VE EXT.
RED
+VE I/P
GREEN
-VE EXT.
WHITE
-VE I/P.
SHIELD
NO CONNECTION
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