ELECTRO-MECHANICAL SERVICES LLC

SWITCHGEAR MANUFACTURING
INSPECTION & TEST PLAN - SYNCHRONISING PANEL

Doc ref: EMS-ITP/2/20

CLIENT: M/S:RURAL AREA ELECTRICITY CO LLC

DATE: 02-06-2015

CONTRACTOR: M/S.SFO -SALALAH

PREPARED: SENNAPP

CONSULTANT: M/S.
PROJECT: UPGRADITION OF ANDAT POWER STATION
MANUFACTURER: M/S.ELECTRO MECHANICAL SERVICES LLC
EQUIPMENT: SYNCHRONISING PANEL
ACT NO.

QUALITY CONTROL ACTIVITY

Final inspecton and test

visual inspection-verification

INVOLVED PARTY
REFERENCE
DOCUMENT

CHARACTERISTIC TO ACCEPTANCE CRITERIA/

BE VERIFIED
VERIFYING DOC.
SF-M RAE SF-S
P

GA drawing & general

notes of respective
panel

Diemension

Approved Drawings

client SLd,Vendor GR
drawing

spell check/paint shade

Approved Drawings

Approved drawings

cabling terminal space

visual inspection only

1.1

check dimension of cubicles

1.2
1.3

verify name plates/marking/colour/paint shade

components practical accessiblity cable
termination/gland plate/earthing/shroud

1.4

bus bar size/PVC sleeving

Approved drawings

busbar sizes

Approved Drawings

1.5

busbarclearence/busbar joints

As per IEC-61439-2

Clearance & creepage

as per standard

2.1

Mechanical operation- verification

busbar tightening check incuding R Y B N+E
busbars

torque & torque marking

Page: 1 of 10

ELECTRO-MECHANICAL SERVICES LLC

SWITCHGEAR MANUFACTURING
INSPECTION & TEST PLAN - SYNCHRONISING PANEL

Doc ref: EMS-ITP/2/20

CLIENT: M/S:RURAL AREA ELECTRICITY CO LLC

DATE: 02-06-2015

CONTRACTOR: M/S.SFO -SALALAH

PREPARED: SENNAPP

CONSULTANT: M/S.
PROJECT: UPGRADITION OF ANDAT POWER STATION
MANUFACTURER: M/S.ELECTRO MECHANICAL SERVICES LLC
EQUIPMENT: SYNCHRONISING PANEL

INVOLVED PARTY

QUALITY CONTROL ACTIVITY

REFERENCE
DOCUMENT

2.2

interchangeability of same rated diveces

Approved drawings

2.3

mechanical on/off operation of ACB

physical check only

2.4

Joint check using

calibarated torque
torque check on busbar joints and other busbars wrench

2.5

check all interlocks of feeders

ACT NO.

CHARACTERISTIC TO ACCEPTANCE CRITERIA/

BE VERIFIED
VERIFYING DOC.
SF-M RAE SF-S
identical rating
interchangeability
identical rating
P
R
R
appropriate torque
applied on various bolt
sizes

physical check only

Wirings & its Accessories

3.1

size of PVC cable used for internal control &

power wirings.

physical check only

quality of accessories

3.2

Wire crimping/termination slack connection

physical check only

quality of accessories

3.3

components identification lables,individual feeder Approved name plate

labelling,furrulingect.
details
Page: 2 of 10

physical check

Approved Drawings

Approved Drawings

ELECTRO-MECHANICAL SERVICES LLC

SWITCHGEAR MANUFACTURING
INSPECTION & TEST PLAN - SYNCHRONISING PANEL

Doc ref: EMS-ITP/2/20

CLIENT: M/S:RURAL AREA ELECTRICITY CO LLC

DATE: 02-06-2015

CONTRACTOR: M/S.SFO -SALALAH

PREPARED: SENNAPP

CONSULTANT: M/S.
PROJECT: UPGRADITION OF ANDAT POWER STATION
MANUFACTURER: M/S.ELECTRO MECHANICAL SERVICES LLC
EQUIPMENT: SYNCHRONISING PANEL
ACT NO.

QUALITY CONTROL ACTIVITY

INVOLVED PARTY
REFERENCE
DOCUMENT

CHARACTERISTIC TO ACCEPTANCE CRITERIA/

BE VERIFIED
VERIFYING DOC.
SF-M RAE SF-S

Electrial Functional check

4.1

Energise the incomers check of incomer feeder

position

Approved drawings

Electrical physical check Approved Drawings

4.2

check for metering circuit -ammeter,voltmeter,

RYB lamps,multidunction mater & energy meter Approved drawings

Electrical physical check Approved Drawings

4.3

check for volt free singals from generator to

synchronising panel

Approved drawings

Electrical physical check Approved Drawings

4.4

check for CT'S,VT'S raring & specification as per

approved drawing.
Approved drawings

Electrical physical check Approved Drawings

4.5

check for trip circuir supervision & master trip &

generator protection relay function & settings
Approved drawings

Electrical physical check Approved Drawings

Page: 3 of 10

ELECTRO-MECHANICAL SERVICES LLC

SWITCHGEAR MANUFACTURING
INSPECTION & TEST PLAN - SYNCHRONISING PANEL

Doc ref: EMS-ITP/2/20

CLIENT: M/S:RURAL AREA ELECTRICITY CO LLC

DATE: 02-06-2015

CONTRACTOR: M/S.SFO -SALALAH

PREPARED: SENNAPP

CONSULTANT: M/S.
PROJECT: UPGRADITION OF ANDAT POWER STATION
MANUFACTURER: M/S.ELECTRO MECHANICAL SERVICES LLC
EQUIPMENT: SYNCHRONISING PANEL
ACT NO.

5
6

INVOLVED PARTY
REFERENCE
DOCUMENT

CHARACTERISTIC TO ACCEPTANCE CRITERIA/

BE VERIFIED
VERIFYING DOC.
SF-M RAE SF-S

4.6

QUALITY CONTROL ACTIVITY

check for aux. relays ,mcb's fuse links and
circuits,diode box, on,off,trip functions.

Approved drawings

Electrical physical check Approved Drawings

4.7

check for voltfree feed back from PCC to

synchronising panel.

Approved drawings

Electrical physical check Approved Drawings

4.8

check for over load & short circuir setting on

ACB'S

Approved drawings

Electrical physical check Approved Drawings

4.9

check for auto/manual opetation of generator &

synchronising panel

Approved drawings

Electrical physical check Approved Drawings

As per IEC-61439-2

insulation resistance
di electrict test on power
circuit with 2KV for 30
sec

500 M Ohm

accepted if no disruptive
discharge occures

Measurement of insulation resistence between

phase-phase, phase-neutral, phase-earth, neutralearth using calibrated megger.
Di-Electric test on main powercircuit will be
conductedusing calibrated HI-pot test jit
Abbrivation:

As per IEC-61439-2

Page: 4 of 10

ELECTRO-MECHANICAL SERVICES LLC

SWITCHGEAR MANUFACTURING
INSPECTION & TEST PLAN - SYNCHRONISING PANEL

Doc ref: EMS-ITP/2/20

CLIENT: M/S:RURAL AREA ELECTRICITY CO LLC

DATE: 02-06-2015

CONTRACTOR: M/S.SFO -SALALAH

PREPARED: SENNAPP

CONSULTANT: M/S.
PROJECT: UPGRADITION OF ANDAT POWER STATION
MANUFACTURER: M/S.ELECTRO MECHANICAL SERVICES LLC
EQUIPMENT: SYNCHRONISING PANEL
ACT NO.

QUALITY CONTROL ACTIVITY

P:prfomance
W:Witness point

INVOLVED PARTY
REFERENCE
DOCUMENT

CHARACTERISTIC TO ACCEPTANCE CRITERIA/

BE VERIFIED
VERIFYING DOC.
SF-M RAE SF-S

R: Review

A:Approval

H: hold

M: Monitor

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NAPPA

RTY

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NAPPA

RTY

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NAPPA

RTY

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NAPPA

RTY

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NAPPA

RTY

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