CPF-010 Process Line Sizing Attachment - 0

Calculation Cover Sheet
Project title
Melut Basin Oil Development Package A
Client
Petrodar Operating Company Limited
Calculation title
Process Line Sizing
Calculation objective
To determine process line sizes for Al-Jabalayn CPF plant.
Calc no
(CPF)-CA-PRO-010
Proj no
4211095
Phase/CTR
Detailed
Page
1 of
37
Calculation method
The lines were sized based on the criteria presented in Ranhill Worley Design Standard - Line Sizing
(086\00589-PR-DS-003) with respect to velocity and pressure drop through the line.
The fluid velocity and pressure drop were calculated for a given line size according to the Standard Line
Sizing Spreadsheets (References 1,2).
Assumptions
Refer to Reference 3 for sizing criteria.
References
1. Standard Calculation PR-CA-002 - Single Phase Pressure Drop
2. Standard Calculation PR-CA-001 - Two Phase Pressure Drop
3. Ranhill Worley Design Standard - Line Sizing (086\00589-PR-DS-003)
Conclusions
Refer to the attached summary of selected line sizes.
6-Sep-04
Issued for Review
KBW
REV
DATE
DESCRIPTION
BY
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CHECKED
293701781.xls Cover
Calculation Checklist
Calc no (CPF)-CA-PRO-010
Project title
Proj no
4211095
Client
Phase/CTR
Detailed
Calculation title Process Line Sizing
Page
2 of
37
Please check boxes for all applicable items checked or delete if not appropriate:
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Calculation number assigned and registered (usual format is Proj No-CAL-Discipline code-Seq No eg XXXX-CAL-E-001, but
format may be varied by Project Manager).
Project title shown.

Calculation title shown.
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Index.
Appropriate stamp for preliminary issues.
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Calculation method defined or described (including formulae if relevant).
Reference made to text, standard or code. Check version/edition with that required for project.
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Assumptions stated.
Summary of results or conclusions if appropriate.
For software based calculations, reference to software verification if available.
Method clear and easy to follow.
Input data correct.
Calculation arithmetically correct OR software previously verified and reference to verification
checked.
Calculation result within expected limits.
Calculation tolerances stated if significant.
Units used as required by client.
Abbreviations correct.
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Sketches included and clearly labelled, where required.
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Checking records:
Checked and annotated copy of calculation filed (use "Check Print" stamp).
Corrections made as required and calculation dated and signed on cover sheet by checker.
Revisions:
Changes clouded.
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Calculation re-checked if required.
6-Sep-04
Issued for Review
KBW
REV
DATE
DESCRIPTION
BY
CHECKED
293701781.xls Checklist
Calculation Sheet
Project title
Client
Calculation title
Activity
Calc no
Proj no
Phase/CTR
Page
File

Process Line Sizing
Line Sizing Summary
(CPF)-CA-PRO-010
4211095
Detailed
3 of
37
SCH
Rating
Velocity [m/s]
Pressure Drop
[kPa/100m]
Design
Velocity
[m/s]
Design Pressure
Drop [kPa/100m]
600
80
600#
2.7
19.1
2-3
90.0
600
STD
150#
2.3
14.1
2-3
90.0
Liquid
300
20
150#
1.1
24.4
2-3
90.0
Liquid
300
20
150#
1.1
24.4
2-3
90.0
PFD Stream
No.
Line No.
Design Flow Rate

(kg/h)
Description
Phase
PWH
Inlet Manifold 1
500
24"-CO-CC-1275-38H
2,082,075
From Inlet Manifold to Surge Vessels (A-1V5401A~E), ie. inlet header
Liquid
Inlet Manifold 2
500
24"-CO-AC-1000-38H
2,082,075
From Inlet Manifold to Surge Vessels (A-1V5401A~E), ie. inlet header
Liquid
Surge Vessel 1
501B
12"-CO-AC-1004-38H
277,610
From Inlet Header to Surge Vessels (A-1V-5401A~E)
Surge Vessel 2
503B
12"-CO-AC-1009-38H
277,527
From Surge Vessels (A-1V-5401A~E) to Raw Crude

Header
Surge Vessel 3
504B
4"-PW-AC-2000-25PP
39,627
From Surge Vessels (A-1V-5401A~E) to Produced

Water Skim Tank (T-5430A/B)
Liquid
100
40
150#
1.4
16.3
1.5 to 2.1
6 to 45
Raw Crude
Manifold
503
24"-CO-AC-1014-38H
2,081,454
Raw Crude Header
Liquid
600
STD
150#
2.3
14.0
2-3
90.0
Crude-Crude
Exchanger 1
503C
8"-CO-AC-1015-38H
154,182
From Raw Crude Header to Crude/Crude Exchanger

(1~9E-5401)
Liquid
200
20
150#
1.4
68.9
2-3
90.0
Crude-Crude
Exchanger 2
505C
8"-CO-AC-1030-38H
154,182
From Crude/Crude Exchanger (1~9E-5401) to Crude

Oil Heater Exchanger (1~9E-5402)
Liquid
200
20
150#
1.4
15.2
2-3
90.0
Crude Oil
Exchanger
506C
8"-CO-AC-1045-38H
154,182
From Crude Oil Heater Exchanger (1~9E-5402A) to

Electrostatic Dehydrator (1~9V-5402)
Liquid
200
20
150#
1.5
14.2
2-3
90.0
Electrostatic
Dehydrator 1
507C
8"-CO-AC-1075-38H,
1125-38H-ET
138,371
From Electrostatic Dehydrator (1~9V-5402) to

Crude/Crude Exchanger (1~9E-5401), Offspec Oil
Tank (T-5402)
Liquid
200
20
150#
1.3
10.8
2-3
90.0
Electrostatic
Dehydrator 2
510C
Dehydrator Gas Outlet
157
From Electrostatic Dehydrator (1~9V-5402) to Cold

Vent Header
Vapour
50
40
150#
8.7
3.7
20 - 30
1-3
Electrostatic
Dehydrator 3
512C
3"-PW-AC-2005-25PP
15,811
From Electrostatic Dehydrator (1~9V-5402) to

Produced Water Skim Tank (T-5430A/B)
Liquid
80
40
150#
1.0
10.9
1.5 to 2.1
6 to 45
Electrostatic
Dehydrator 4
506C
4"-CO-AC-1109-25H-ET
51,394
From Electrostatic Dehydrator (1~9V-5402) to Slop

Oil Tank (T-5402)
Liquid
100
40
150#
2.0
59.3
2-3
90.0
Crude-Crude
Exchanger 3
508C
8"-CO-AC-1090-38H
138,371
From Crude/Crude Exchanger (1~9E-5401A/B) to

Treated Crude Oil Discharge Manifold
Liquid
200
20
150#
1.3
14.7
2-3
90.0
90.0
Treated Crude
Manifold
508
24"-CO-AC-1105-38H
1,868,007
From Treated Crude Oil Discharge Manifold to Gas

Boot (V-5404)
Liquid
600
STD
150#
2.1
9.0
2-3
Gas Boot 1
514
24"-CO-AC-1320-38H-ET
1,868,007
From Gas Boot (V-5404) to Sales Oil Storage Tanks

(T-5401A/B/C/D)
Liquid
600
STD
150#
2.1
9.0
2-3
90.0
Gas Boot 2
8"-G-A-6067
3,593
From Gas Boot 2 (V-5404) to atmosphere
Vapour
200
20
150#
17.4
2.0
20 - 40
1-3
Sales Oil
Booster Pump 1
515
(1) 24"-CO-AC-1148, 1242-38H-ET
1,114,424
From Sales Oil Storage Tanks (T-5401A/B/C/D) to

Sales Oil Header
Liquid
600
STD
150#
1.3
3.7
1.8 to 5
2-7
Sales Oil
Booster Pump 1
515
(2) 32"-CO-AC-1258-38H-ET
2,228,849
Sales Oil Header
Liquid
800
20
150#
1.4
3.1
1.8 to 5
2-7
Sales Oil
Booster Pump 2
515
(1) 24"-CO-AC-1150-38H-ET
742,950
Sales Oil Booster Pumps (P-5401A/B/C/D) suction

line
Liquid
600
STD
150#
0.8
1.8
1.8 to 5
2-7
Sales Oil
Booster Pump 2
515
(2) 16"-CO-AC-1153-38H-ET
742,950
Sales Oil Booster Pumps (P-5401A/B/C/D)

discharge line
Liquid
400
20
150#
1.9
12.9
1.8 to 5
35 - 45
Sales Oil
Booster Pump 3
515
(1) 24"-CO-AC-1213-38H-ET
2,228,849

discharge header
Liquid
600
STD
150#
2.5
12.3
5.0
35 - 45
Sales Oil
Booster Pump 3
515
(2) 10"-CO-AC-1158-38H-ET
249,133
Sales Oil Booster Pumps (P-5401A/B/C/D) minimum

flow recycle line
Liquid
250
20
150#
1.5
13.4
5.0
35 - 45
Sales Oil
Booster Pump 4
515
12"-CO-AC-1158-38H-ET
747,398
Sales Oil Booster Pumps (P-5401A/B/C/D) minimum

flow recycle header
Liquid
300
20
150#
3.1
38.3
5.0
35 - 45
Yo-Yo Operation
1
8"-CO-AC-1269-25H-ET
69,225
Pump Station Yo-Yo Operation Oil Header
Liquid
200
20
150#
0.6
30.8
2-3
90.0
Yo-Yo Operation
2
(1) 4"-CO-AC-1265-25H-ET
22,244
From Yo-yo Operation Oil Header to Sales Oil

Storage Tanks (T-5401A/B/C/D)
Liquid
100
40
150#
0.8
15.4
2-3
90.0
Yo-Yo Operation
2
(2) 8"-CO-AC-1165-38H-ET
560,549
Meter Prover Skid (MP-5401)
Liquid
200
20
150#
5.2
163.9
2-3
90.0
Off Spec Oil 1
(1) 16"-CO-AC-1173-38H-ET
1,387,638
Off Spec Oil from Treated Crude Oil Manifold to Off

Spec Oil Tank (T-5403)
Liquid
400
20
150#
3.6
40.6
2-3
90.0
Off Spec Oil 1
(2) 12"-CO-AC-1174-38H-ET
90,060
Off Spec Oil Pumps (P-5404A/B) suction line
Liquid
300
20
150#
0.4
0.9
1.8
2-7
Off Spec Oil 2
(1) 8"-CO-AC-1176-38H-ET
90,060
Off Spec Oil Pumps (P-5404A/B) discharge line to

Raw Crude Oil Manifold
Liquid
200
20
150#
0.8
4.9
4.3
35 - 45
Off Spec Oil Pumps (P-5404A/B) minimum recycle

flow line
Liquid
150
40
150#
0.9
9.5
3.0
23 - 35
Off Spec Oil 2
(2) 6"-CO-AC-1179-25H-ET
54,036
Produced Water
1
(1) 16"-PW-AC-2023-50PP
560,000
Produced Water Header
Liquid
400
20
150#
1.3
3.2
3.7 to 4.6
6 to 45
Produced Water
1
(2) 8"-PW-AC-2024-38PP
280,000
From Produced Water Header to Produced Water

Skim Tank (T-5430A/B)
Liquid
200
20
150#
2.3
20.7
2.5 to 3
6 to 45
Produced Water
2
(1) 4"-CO-AC-1186-25H-ET
13,650
From Produced Water Skim Tank (T-5430A/B) to

Skimmed Oil Tank (T-5432)
Liquid
100
40
150#
0.5
33.3
1.5 to 2.1
6 to 45
Produced Water
2
(2) 8"-PW-AC-2028-50PP
280,000
From Produced Water Skim Tank (T-5430A/B) to

Produced Water Surge Tank (T-5434)
Liquid
200
20
150#
2.3
20.7
2.5 to 3
6 to 45
Produced Water
3
(1) 8"-PW-AC-2041
197,648
Produced Water Transfer Pumps (P-5431A/B)

suction line
Liquid
200
20
150#
1.7
10.2
2.5 to 3
6 to 45
Produced Water
3
(2) 8"-PW-CC-2017
197,648

discharge line
Liquid
200
80
600#
1.9
14.1
2.5 to 3
6 to 45
6 to 45
Produced Water
4
3"-PW-CC-2032
59,295

minimum flow recycle line
Liquid
100
40
600#
3.5
141.9
1.5 to 2.3
Skimmed Oil 1
6"-CO-AC-1188-25H-ET
4,550
Skimmed Oil Pumps (P-5430A/B) suction line
Liquid
150
40
150#
0.1
2.1
1.0
1-5
Skimmed Oil 2
2"-CO-AC-1190-25H-ET
4,550
Skimmed Oil Pumps (P-5430A/B) discharge line
Liquid
80
40
150#
0.3
31.7
1.8
23 - 35
Slop Oil 1
10"-CO-AC-1124-25H-ET
225,150
Slop Oil Header to Slop Oil Tank (T-5402)
Liquid
250
20
150#
1.3
12.1
2-3
90.0
Slop Oil 2
6"-CO-AC-1182-25H-ET
9,006
Slop Oil Pumps (P-5403A/B) suction line
Liquid
150
40
150#
0.1
1.6
1.4
1-5
Slop Oil 3
3"-CO-AC-1185-25H-ET
9,006
Slop Oil Pumps (P-5403A/B) discharge line
Liquid
80
40
150#
0.6
24.1
1.8
23 - 35
293701781.xls Summary
PIPE ID FOR WELDED & SEAMLESS STEEL PIPE

OUTSIDE STANDARD EXTRA
XX
SCHEDULE
DIAMETER
STRONG STRONG
DN
mm
25
33.4
26.64
24.3
15.22
50
60.3
52.48
49.22
38.16
80
88.9
77.92
73.66
58.42
100
114.3
102.26
97.18
80.06
150
168.3
154.08
146.36
124.4
200
219.1
202.74
193.7
174.64
250
273.1
254.56
247.7
222.3
300
323.9
304.84
298.5
273.1
350
355.6
336.54
330.2
400
406.4
387.34
381
450
457
437.94
431.6
500
508
488.94
482.6
550
559
539.94
533.6
600
610
590.94
584.6
650
660
640.94
634.6
700
711
691.94
685.6
750
762
742.94
736.6
800
813
793.94
787.6
850
864
844.94
838.6
900
914
894.94
888.6
1050
1067
1047.94
1041.6
-
SCH
10
SCH
20
SCH
30
SCH
40
SCH
60
SCH
80
SCH
100
SCH
120
SCH
140
SCH
160
342.9
393.7
444.3
495.3
546.3
597.3
644.16
695.16
746.16
797.16
848.16
898.16
-
206.4
260.4
311.2
339.76
390.56
441.16
488.94
539.94
590.94
634.6
685.6
736.6
787.6
838.6
888.6
-
205.02
257.5
307.14
336.54
387.34
434.74
482.6
533.6
581.46
679.24
730.24
781.24
832.24
882.24
-
26.64
52.48
77.92
102.26
154.08
202.74
254.56
303.28
333.34
381
428.46
477.82
575.04
778.04
829.04
875.9
-
198.48
247.7
295.36
325.42
373.08
418.9
466.76
514.54
560.78
-
24.3
49.22
73.66
97.18
146.36
193.7
242.92
288.94
317.5
363.52
409.34
455.62
501.84
548.08
-
188.92
236.58
281.02
307.94
354.02
398.28
442.92
489.14
532.22
-
92.04
139.76
182.58
230.22
273.1
300.02
344.48
387.14
431.8
476.44
517.96
-
177.86
222.3
266.74
292.1
333.34
377.66
419.1
463.74
505.26
-
22.28
42.82
66.64
87.32
131.78
173.08
215.94
257.26
284.18
325.42
366.52
407.98
451.04
490.92
-
293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
4 of
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
SINGLE PHASE PRESSURE DROP (LIQUID OR GAS)

ACCORDING TO CRANE AND CHURCHILL (SI UNITS)
Standard Calculation 086/00589-PR-CA-002, Rev. 0, "Issued for Use", 18-Feb-99
INPUT
Year 2005
Year 2014
24"-CO-CC-1275-38H
24"-CO-CC-1275-38H
500
500
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
933
933
2,082,075
720,239
0%
0%
[kg/h]
2,082,075
720,239
200,000 bbl/d Oil. Hence, mass flowrate is
[kg/m]
prorated to plant design capacity.
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2101-1)
From Receiver to PY-090 (24"-CO-AC-1000-38H)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
921.55
921.90
[cP]
672
666
[mm]
600
600
Piping Specification
CC
CC
CC
CC
ANSI Rating
600#
600#
80
80
80
80
548.1
548.1
Actual Viscosity
Plant design capacity is 300,000 bbl/d Oil. Heat

& Material Balance shows production of
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
User Input Pipe ID
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.23593
0.23593
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
2.66
0.92
2,000
700
0.032
0.091
[kPa/100m]
19.06
6.51
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 24"-CO-AC-1000-38H is
600
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
293701781.xls Inlet Manifold 1
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
24"-CO-AC-1000-38H
24"-CO-AC-1000-38H
500
500
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
857
857
2,082,075
720,239
0%
0%
[kg/h]
2,082,075
720,239
[kg/m]
Line Number
From Inlet Manifold too Surge Vessels
(A-1V-5401A~E), ie. inlet header
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
921.36
921.72
[cP]
670
664
[mm]
600
600
AC
AC
AC
AC

& Material Balance shows plant production of
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
STD
STD
590.9
590.9
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.27427
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
2.29
0.79
1,860
650
0.034
0.098
[kPa/100m]
14.05
4.81
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
600
mm NB
REFERENCES
293701781.xls Inlet Manifold 2
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
6 of
37
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worksheet by us
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
12"-CO-AC-1004-38H
12"-CO-AC-1004-38H
501B
501B
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
857
857
277,610
96,032
0%
0%
[kg/h]
277,610
96,032
[kg/m]
Line Number
From Inlet Header to Surge Vessels
(A-1V-5401A~E)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
921.36
921.72
[cP]
670
664
[mm]
300
300
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
311.2
311.2
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.07606
0.07606
[m/s]
1.10
0.38
470
160
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
0.136
0.400
[kPa/100m]
24.41
8.58
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
300
mm NB
REFERENCES
293701781.xls Surge Vessel 1
CALCULATION SHEET
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4211095
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CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
12"-CO-AC-1009-38H
12"-CO-AC-1009-38H
503B
503B
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
767
767
277,527
95,965
0%
0%
[kg/h]
277,527
95,965
[kg/m]
Line Number
From Surge Vessels (A-1V-5401A~E) to Raw
Crude Header
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
921.12
921.45
[cP]
667
661
[mm]
300
300
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
311.2
311.2
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.07606
0.07606
[m/s]
1.10
0.38
470
170
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
0.136
0.376
[kPa/100m]
24.40
8.06
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
300
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
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6-Sep-04
KBW
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED

INPUT
Year 2005
Year 2014
4"-PW-AC-2000-25PP
4"-PW-AC-2000-25PP
From Surge Vessels (A-1V-5401A~E) to
504B
504B
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
217
217
Line Number
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
83
67
0%
0%
[kg/h]
39,627
1,734
[kg/m]
991.89
991.89
[cP]
0.595
0.595
[mm]
100
100
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
102.3
102.3
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00821
0.00821
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.35
0.06
230,340
10,080
0.018
0.032
16.32
0.05
1.5 to 2.1
1.5 to 2.1
Vapour Criteria
6 to 45
6 to 45
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 4"-PW-AC-2000-25PP is
100
mm NB
REFERENCES
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
Detailed
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REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
24"-CO-AC-1014-38H
24"-CO-AC-1014-38H
503
503
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
767
767
[kg/h]
2,081,454
719,735
0%
0%
[kg/h]
2,081,454
719,735
[kg/m]
Line Number
Raw Crude Header
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
Design Margin
Design Flow
Actual Density
Actual Viscosity
921.12
921.45
[cP]
667
661
[mm]
600
600
AC
AC
AC
AC

LINE SPECIFICATION
Nominal Diameter
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
STD
STD
590.9
590.9
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.27427
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
2.29
0.79
1,870
650
0.034
0.098
[kPa/100m]
13.97
4.80
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
600
mm NB
REFERENCES
293701781.xls Raw Crude Manifold
CALCULATION SHEET
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REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
8"-CO-AC-1015-38H
8"-CO-AC-1015-38H
503C
503C
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
752
752
154,182
53,314
0%
0%
[kg/h]
154,182
53,314
[kg/m]
Line Number
From Raw Crude Header to Crude/Crude
Exchanger (1~9E-5401)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
921.08
921.42
[cP]
667
660
[mm]
200
200
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
206.4
206.4
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.03346
0.03346
[m/s]
1.39
0.48
400
140
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
0.160
0.457
[kPa/100m]
68.95
23.55
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
200
mm NB
REFERENCES
293701781.xls Crude-Crude Exchanger 1
CALCULATION SHEET
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REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
8"-CO-AC-1030-38H
8"-CO-AC-1030-38H
505C
505C
Liquid
Liquid
Liquid
Liquid
[C]
70
70
[kPaa]
602
602
154,182
53,314
0%
0%
[kg/h]
154,182
53,314
[kg/m]
Line Number
From Crude/Crude Exchanger (1~9-E-5401)
to Crude Oil Heater (1~9E-5402)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
901.89
902.07
[cP]
107
107
[mm]
200
200
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
206.4
206.4
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.03346
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
1.42
0.49
2,470
850
0.034
0.075
[kPa/100m]
15.15
3.96
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
200
mm NB
REFERENCES
CALCULATION SHEET
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CHECKED
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REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
8"-CO-AC-1045-38H
8"-CO-AC-1045-38H
506C
506C
Liquid
Liquid
Liquid
Liquid
[C]
105
105
[kPaa]
452
452
154,182
53,314
0%
0%
[kg/h]
154,182
53,314
[kg/m]
875.27
875.29
[cP]
25.83
26.10
[mm]
200
200
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
206.4
206.4
Line Number
From Crude Oil Heater (1~9E-5402)
to Electrostatic Dehydrator (1~9V-5402)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.03346
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
1.46
0.51
10,230
3,500
0.031
0.043
[kPa/100m]
14.15
2.30
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
200
mm NB
REFERENCES
293701781.xls Crude Oil Exchanger
CALCULATION SHEET
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REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
8"-CO-AC-1075-38H,
1125-38H-ET
8"-CO-AC-1075-38H,
1125-38H-ET
507C
507C
Liquid
Liquid
Liquid
Liquid
[C]
105
105
[kPaa]
397
397
138,371
47,842
0%
0%
[kg/h]
138,371
47,842
[kg/m]
867.90
867.92
[cP]
18.37
18.56
[mm]
200
200
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
206.4
206.4
Line Number
PROCESS DATA
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
From Electrostatic Dehydrator (1~9V-5402)

to Crude/Crude Exchanger (1~9E-5401),
Offspec Oil Tank (T-5402)
Phase
Temperature, T
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.03346
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
1.32
0.46
12,910
4,420
0.029
0.040
[kPa/100m]
10.82
1.74
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 8"-CO-AC-1075-38H, 1125-38H-ET is
200
mm NB
REFERENCES
293701781.xls Electrostatic Dehydrator 1
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
Detailed
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REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
510C
510C
Vapour
Vapour
Vapour
Vapour
[C]
74
74
[kPaa]
110
110
[kg/h]
157
154
HYSYS predicted zero flow through this line.
0%
0%
Flowrate (67.97m/hr) is taken from instrument
157
154
datasheet where it was estimated based on

fluid velocity of ~10m/s in the 2 inch piping.
Line Number
to Cold Vent Header
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
Design Margin
Design Flow
Actual Density
[kg/h]
[kg/m]
2.31
2.26
[cP]
0.011
0.010
[mm]
50
50
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
52.5
52.5
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00216
0.00216
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
8.73
8.73
96,190
103,520
0.022
0.022
3.69
3.58
20 - 30
20 - 30
Vapour Criteria
1-3
1-3
Liquid Criteria
[kPa/100m]
[m/s]
[kPa/100m]
CONCLUSIONS
Though velocity is high, the line will be normally no flow and the calculated DP is low.
Therefore the selected line size for Dehydrator Gas Outlet is
50
mm NB. Part of vendor scope.
REFERENCES
CALCULATION SHEET
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Proj no
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REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED

INPUT
Year 2005
Year 2014
3"-PW-AC-2005-25PP
3"-PW-AC-2005-25PP
512C
512C
Liquid
Liquid
Liquid
Liquid
[C]
105
105
[kPaa]
217
217
15,811
5,472
0%
0%
[kg/h]
15,811
5,472
[kg/m]
943.53
943.52
[cP]
0.266
0.266
[mm]
80
80
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
77.9
77.9
Line Number
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00477
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
0.98
0.34
269,800
93,370
0.019
0.021
10.94
1.45
1.5 to 2.1
1.5 to 2.1
Vapour Criteria
6 to 45
6 to 45
Liquid Criteria
CONCLUSIONS
80
mm NB
REFERENCES
CALCULATION SHEET
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REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
4"-CO-AC-1109-25H-ET
4"-CO-AC-1109-25H-ET
506C
506C
Liquid
Liquid
Liquid
Liquid
[C]
105
105
[kPaa]
452
452
51,394
17,771
0%
0%
[kg/h]
51,394
17,771
[kg/m]
875.27
875.29
[cP]
25.83
26.10
[mm]
100.0
100.0
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
102.3
102.3
Line Number
to Slop Oil Tank (T-5402)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00821
0.00821
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
1.99
0.69
6,880
2,350
0.035
0.032
[kPa/100m]
59.27
6.40
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Assuming 1/3 of the inlet flow to Electrostatic Dehydrator is the interface layer drawn off to slop oil tank. Therefore the
recommended line size for 4"-CO-AC-1109-25H-ET is
100
mm NB
REFERENCES
CALCULATION SHEET
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Process Line Sizing
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REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
8"-CO-AC-1090-38H
8"-CO-AC-1090-38H
508C
508C
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
282
282
138,371
47,842
0%
0%
[kg/h]
138,371
47,842
[kg/m]
890.25
890.44
[cP]
59.73
60.07
[mm]
200
200
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
206.4
206.4
Line Number
From Crude/Crude Exchanger (1~9E-5401)
Treated Crude Oil Discharge Manifold
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.03346
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
1.29
0.45
3,970
1,360
0.041
0.047
[kPa/100m]
14.70
2.02
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
200
mm NB
REFERENCES
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
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REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
24"-CO-AC-1105-38H
24"-CO-AC-1105-38H
508
508
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
282
282
1,868,007
645,866
0%
0%
[kg/h]
1,868,007
645,866
[kg/m]
890.25
890.44
[cP]
59.73
60.07
[mm]
600
600
AC
AC
AC
AC
Line Number
From Treated Crude Oil Discharge Manifold
to Gas Boot (V-5404)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity

LINE SPECIFICATION
Nominal Diameter
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
STD
STD
590.9
590.9
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.27427
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
2.13
0.73
18,720
6,430
0.026
0.035
[kPa/100m]
9.00
1.43
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
600
mm NB
REFERENCES
293701781.xls Treated Crude Manifold
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REVISION
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BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Year 2005
Year 2014
24"-CO-AC-1320-38H-ET
24"-CO-AC-1320-38H-ET
514
514
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
101
101
1,868,007
645,842
0%
0%
[kg/h]
1,868,007
645,842
[kg/m]
889.73
889.94
[cP]
59.51
59.91
[mm]
600
600
AC
AC
AC
AC
Line Number
From Gas Boot (V-5404) to Sales Oil Storage
Tanks (T-5401A/B/C/D)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity

LINE SPECIFICATION
Nominal Diameter
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
STD
STD
590.9
590.9
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.27427
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
2.13
0.73
18,790
6,450
0.026
0.035
[kPa/100m]
9.00
1.43
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 24"-CO-AC-1140-38H-ET is
600
mm NB
REFERENCES
293701781.xls Gas Boot 1
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REVISION
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CHECKED
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INPUT
Line Number
Year 2005
Year 2014
8"-G-A-6067
8"-G-A-6067
Gas Boot (V-5404) to atmosphere
PROCESS DATA
Vapour
Vapour
Vapour
Vapour
[C]
75
75
Properties from HYSYS model predict zero,
[kPaa]
101
101
Actual flow to be disgned by Gas Boot Vendor
3,593
3,593
0%
0%
3,593
3,593
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
[kg/h]
[kg/m]
1.74
1.71
[cP]
0.011
0.011
[mm]
200
200
A
A
A
A
150#
150#
20
20
20
20
206.4
206.4
Assuming a high rate of 1.5 MMscfd
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.03346
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
17.18
17.40
568,240
585,920
0.016
0.016
1.93
1.95
20 -40
20 - 40
Vapour Criteria
1-3
1-3
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 8"-G-A-6067 is
200
mm NB
REFERENCES
293701781.xls Gas Boot 2
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REVISION
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BY
CHECKED
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GRT
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INPUT
(1) 24"-CO-AC-1148, 1242-38H-ET
(2) 32"-CO-AC-1258-38H-ET
515
515
Liquid
Liquid
Liquid
Liquid
2 outlet nozzles on each tank. 3 pumps are
[C]
75
75
online at the same time. Hence, flowrate is
[kPaa]
101
101
half of 3 835m/hr.
1,114,424
2,228,849
0%
0%
[kg/h]
1,114,424
2,228,849
[kg/m]
889.76
889.76
[cP]
59.68
59.68
[mm]
600
800
AC
AC
AC
AC
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
20
20
590.9
787.6
Line Number
1. From Sales Oil Storage Tanks (T-5401A/B/C/D)
to Sales Oil Header
PROCESS DATA
Sales Oil Storage Tanks (T-5410A/B/C/D) have
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
2. Sales Oil Header

Flowrate is 3 835m/hr.
Properties taken from Sales Oil Booster Pumps
(P-5401A/B/C/D) datasheet.
LINE SPECIFICATION
Nominal Diameter
[mm]
User Input Pipe ID
[mm]
CS
Pipe Roughness
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.48719
OUTPUT
[m]
Fluid Velocity
[m/s]
Reynolds Number
Pressure Drop
[kPa/100m]

DP Design Range
[m/s]
[kPa/100m]
1.27
1.43
11,180
16,770
Pump suction
0.030
0.027
3.66
3.13
1.8 to 5
1.8 to 5
Vapour Criteria
2-7
2-7
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 24"-CO-AC-1148, 1242-38H-ET is
Selected size for 32"-CO-AC-1258-38H-ET is
800
600
mm NB.
mm NB.
REFERENCES
293701781.xls Sales Oil Booster Pump 1
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REVISION
DATE
BY
CHECKED
10-Feb-05
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GRT
APPROVED

INPUT
Line Number
(1) 24"-CO-AC-1150-38H-ET
(2) 16"-CO-AC-1153-38H-ET
515
515

PROCESS DATA
1. Sales Oil Booster Pumps (P-5401A/B/C/D)
suction line
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
101
1153
742,950
742,950
0%
0%
[kg/h]
742,950
742,950
[kg/m]
889.76
889.76
[cP]
59.68
59.68
[mm]
600
400
AC
AC
AC
AC
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
20
20
590.9
390.6
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
discharge line
Pump rated capacity is 835m/hr.
LINE SPECIFICATION
Nominal Diameter
[mm]
User Input Pipe ID
[mm]
CS
Pipe Roughness
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.11980
OUTPUT
[m]
Fluid Velocity
[m/s]
Reynolds Number
Pressure Drop
[kPa/100m]

DP Design Range
[m/s]
[kPa/100m]
0.85
1.94
7,450
11,270
0.034
0.030
1.82
12.91
1.8 to 5
1.8 to 5
Vapour Criteria
2-7
35 - 45
Liquid Criteria
CONCLUSIONS
400
600
mm NB.
mm NB.
REFERENCES
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
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REVISION
DATE
BY
CHECKED
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PWH
APPROVED

INPUT
Line Number
(1) 24"-CO-AC-1213-38H-ET
(2) 10"-CO-AC-1158-38H-ET
515
515

PROCESS DATA
discharge header
Flowrate is 3 835m/hr.
Liquid
Liquid
Liquid
Liquid
75
75
1153
1153
Minimum flow is 280m/hr (vendor data).
2,228,849
249,133
0%
0%
[kg/h]
2,228,849
249,133
[kg/m]
889.76
889.76
[cP]
59.68
59.68
[mm]
600
250
AC
AC
AC
AC
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
20
20
590.9
260.4
Phase
Temperature, T
[C]
Pressure, P
[kPaa]
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity

LINE SPECIFICATION
Nominal Diameter
[mm]
User Input Pipe ID
[mm]
CS
Pipe Roughness
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.05326
OUTPUT
[m]
Fluid Velocity
[m/s]
Reynolds Number
Pressure Drop
[kPa/100m]

DP Design Range
[m/s]
[kPa/100m]
2.54
1.46
22,350
5,670
0.025
0.037
12.28
13.38
5.0
5.0
Vapour Criteria
35 - 45
35 - 45
Liquid Criteria
CONCLUSIONS
250
600
mm NB.
mm NB.
REFERENCES
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REVISION
DATE
BY
CHECKED
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PWH
APPROVED

INPUT
Line Number
12"-CO-AC-1158-38H-ET
515
minimum flow recycle header
PROCESS DATA
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Actual Density
Actual Viscosity
Minimum flow is 280m/hr (vendor data).
75
[kPaa]
1153
[kg/h]
747,398
Design Margin
Design Flow
Liquid
Liquid
0%
0%
[kg/h]
747,398
[kg/m]
889.76
[cP]
59.68
[mm]
300
LINE SPECIFICATION
Nominal Diameter
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
PIPE ID
311.2
CS
CS
CS
0.046
0.046
0.07606
#VALUE!
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
3.07
#DIV/0!
14,230
#DIV/0!
0.029
#DIV/0!
38.35
#DIV/0!
5.0
5.0
Vapour Criteria
35 - 45
35 - 45
Liquid Criteria
CONCLUSIONS
300
mm NB.
REFERENCES
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REVISION
DATE
BY
CHECKED
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PWH
APPROVED

INPUT
Line Number
Pump Station Yo-Yo Operation Oil Header
8"-CO-AC-1269-25H-ET

PROCESS DATA
Yo-Yo Operation capacity is 75m/hr.
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
75
[kPaa]
Actual Density
Actual Viscosity
Properties taken from Yo-Yo Operation Pumps
1153
[kg/h]
(P-5407) datasheet.
69,225
Design Margin
Design Flow
Liquid
Liquid
0%
0%
[kg/h]
69,225
[kg/m]
923.00
[cP]
669.09
[mm]
200
LINE SPECIFICATION
Nominal Diameter
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
PIPE ID
206.4
CS
[mm]
CS
CS
CS
0.046
0.046
[m]
0.03346
#VALUE!
[m/s]
0.62
#DIV/0!
180
#DIV/0!
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
0.356
#DIV/0!
[kPa/100m]
30.82
#DIV/0!
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Hence, selected line size for 8"-CO-AC-1269-25H-ET is
200
mm NB.
REFERENCES
293701781.xls Yo-Yo Operation 1
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REVISION
DATE
BY
CHECKED
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PWH
GRT
APPROVED

INPUT
Line Number
(1) 4"-CO-AC-1265-25H-ET
(2) 8"-CO-AC-1165-38H-ET
1. From Yo-yo Operation Oil Header to Sales Oil
Storage Tanks (T-5401A/B/C/D). Assuming 1
PROCESS DATA
Sales Oil Storage Tank is on maintenance, ie.
Liquid
Liquid
Liquid
Liquid
75
75
1153
1153
22,244
560,549
0%
0%
[kg/h]
22,244
560,549
[kg/m]
889.76
889.76
[cP]
59.68
59.68
[mm]
100
200
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
20
20
102.3
206.4
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
[kPaa]
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
Yo-yo operation oil is fed to 3 storage tanks

with 25m/hr each.
2. From Custody Transfer Metering Skid (A-5401)
to Meter Prover Skid (MP-5401)
Meter Prover Skid capacity is 560 630 m/hr.
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00821
0.03346
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
0.85
5.23
1,290
16,090
0.050
0.028
[kPa/100m]
15.43
163.92
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Thus, recommended line size for 12"-CO-AC-1216-38H-ET is
100
mm NB.
Though velocity and pressure drop are high, vendor selected line size for 8"-CO-AC-1165-38H-ET is
200
mm NB.
This line is for intermittent operation and the client has already accepted a line size of 8" on the metering skid itself.
0
REFERENCES
293701781.xls Yo-Yo Operation 2
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REVISION
DATE
BY
CHECKED
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PWH
GRT
APPROVED

INPUT
Line Number
(1) 16"-CO-AC-1173-38H-ET
(2) 12"-CO-AC-1174-38H-ET
Flowrate taken from Stream 506C of HMB 9.
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
427
101
1,387,638
90,060
0%
0%
[kg/h]
1,387,638
90,060
[kg/m]
900.60
900.60
[cP]
78.41
78.41
[mm]
400
300
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
390.6
311.2
Phase
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
1. Off Spec Oil from Treated Crude Oil Manifold

to Off Spec Oil Tank (T-5403)
PROCESS DATA
Temperature, T
Properties taken from Off Spec Oil Pumps

(P-5404A/B)
2. Off Spec Oil Pumps (P-5404A/B) suction line
(P-5404A/B)
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.11980
0.07606
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
3.57
0.37
16,030
1,310
0.028
0.049
[kPa/100m]
40.61
0.94
[m/s]
2-3
1.8
Vapour Criteria
[kPa/100m]
90.0
2-7
Liquid Criteria
CONCLUSIONS
Selected line size for 12"-CO-AC-1174-38H-ET is
300
400
mm NB.
mm NB.
This line is intermittent operation therefore a line velocity slightly higher than guideline is considered acceptable
REFERENCES
293701781.xls Off Spec Oil 1
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REVISION
DATE
BY
CHECKED
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PWH
APPROVED

INPUT
Line Number
(1) 8"-CO-AC-1176-38H-ET
(2) 6"-CO-AC-1179-25H-ET
1. Off Spec Oil Pumps (P-5404A/B) discharge
line to raw crude manifold
PROCESS DATA
Liquid
Liquid
Liquid
Liquid
75
75
1109
1109
90,060
54,036
0%
0%
Min recycle flow is 60m/hr (vendor data)
[kg/h]
90,060
54,036
[kg/m]
900.60
900.60
(P-5404A/B)
[cP]
78.41
78.41
[mm]
200
150
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
40
40
206.4
154.1
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
[kPaa]
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity

(P-5404A/B)
2. Off Spec Oil Pumps (P-5404A/B) minimum
flow recycle line.
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.01865
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
0.83
0.89
1,970
1,580
0.033
0.041
[kPa/100m]
4.89
9.46
[m/s]
4.3
3.0
Vapour Criteria
35 - 45
23 - 35
Liquid Criteria
[kPa/100m]
CONCLUSIONS
Selected line size for 6"-CO-AC-1179-25H-ET is
150
200
mm NB.
mm NB.
REFERENCES
293701781.xls Off Spec Oil 2
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
Project title
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Calculation title
Activity
(CPF)-CA-PRO-010
4211095
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED

INPUT
Line Number
(1) 16"-PW-AC-2023-50PP
(2) 8"-PW-AC-2024-38PP
280m/hr. Header flowrate is 280m/hr 2.
Liquid
Liquid
Liquid
Liquid
[C]
50
50
Water Skim Tank (T-5430A/B)
[kPaa]
101
101
Tank filling rate is 280m/hr.
560,000
280,000
0%
0%
[kg/h]
560,000
280,000
[kg/m]
Phase
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
1000.00
1000.00
[cP]
1.000
1.000
[mm]
400
200
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
390.6
206.4
Actual Viscosity
1. Produced Water Header

Tank datasheet specified filling rate of
PROCESS DATA
Temperature, T
2. From Produced Water Header to Produced
Properties taken from Produced Water Skim

Tank (T-5430A/B) datasheet
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.11980
0.03346
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.30
2.32
507,120
479,790
0.015
0.016
3.16
20.65
3.7 to 4.6
2.5 to 3
Vapour Criteria
6 to 45
6 to 45
Liquid Criteria
CONCLUSIONS
400
mm NB.
200
mm NB.
REFERENCES
293701781.xls Produced Water 1
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
Project title
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Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED

INPUT
Line Number
(1) 4"-CO-AC-1186-25H-ET
(2) 8"-PW-AC-2028-50PP
Skimmed Oil Tank (T-5430A/B) filling rate
Liquid
Liquid
Liquid
Liquid
[C]
75
50
Properties taken from Skimmed Oil Pump
[kPaa]
101
101
(P-5430A/B)
13,650
280,000
0%
0%
[kg/h]
13,650
280,000
[kg/m]
Phase
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
910.00
1000.00
[cP]
211
1.000
[mm]
100
200
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
20
20
102.3
206.4
Actual Viscosity
1. From Produced Water Skim Tank (T-5430A/B)

to Skimmed Oil Tank (T-5432)
PROCESS DATA
Temperature, T
is 15m/hr
2. From Produced Water Skim Tank (T-5430A/B)

Produced Water Surge Tank (T-5434)
Tank withdrawal rate is 280m/hr.
Properties taken from Produced Water Skim
Tank (T-5430A/B) datasheet
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.00821
0.03346
[m/s]
0.51
2.32
220
479,790
0.291
0.016
33.31
20.65
1.5 to 2.1
2.5 to 3
Vapour Criteria
6 to 45
6 to 45
Liquid Criteria
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
CONCLUSIONS
100
mm NB.
200
mm NB.
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
Project title
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Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED

INPUT
Line Number
(1) 8"-PW-AC-2041
(2) 8"-PW-CC-2017
2. Produced Water Transfer Pumps (P-5431A/B)
Liquid
Liquid
Liquid
Liquid
[C]
50
50
[kPaa]
101
5229
197,648
197,648
0%
0%
[kg/h]
197,648
197,648
[kg/m]
988.24
988.24
[cP]
0.544
0.544
[mm]
200
200
AC
AC
CC
CC
ANSI Rating
150#
600#
20
20
80
80
206.4
193.7
Phase
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
1. Produced Water Transfer Pumps (P-5431A/B)

suction line
PROCESS DATA
Temperature, T
discharge line
Pump rated capacity is 200m/hr
Properties taken from Produced Water Transfer
Pumps (P-5431A/B)
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
CS
[mm]
CS
PIPE ID
CS
0.046
0.046
0.03346
0.02947
OUTPUT
Fluid Velocity
[m]
[m/s]
1.66
1.89
622,390
663,200
0.015
0.016
10.20
14.08
[m/s]
2.5 to 3
2.5 to 3
Vapour Criteria
[kPa/100m]
6 to 45
6 to 45
Liquid Criteria
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
CONCLUSIONS
200
mm NB.
Therefore the recommended line size for 8"-PW-CC-2017 is
200
mm NB.
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
Project title
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Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED

INPUT
Line Number
3"-PW-CC-2032
4"-PW-CC-2032
PROCESS DATA
Pump rated capacity is 200m/hr. Min recycle
Liquid
Liquid
Liquid
Liquid
50
50
5229
5229
59,295
59,295
0%
0%
[kg/h]
59,295
59,295
[kg/m]
988.24
988.24
[cP]
0.544
0.544
[mm]
80
100
CC
CC
CC
CC
ANSI Rating
600#
600#
40
40
40
40
77.9
102.3
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
[kPaa]
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
flow is assumed to be 30% of rated capacity.

Properties taken from Produced Water Transfer
Pumps (P-5431A/B)
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00821
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
3.50
2.03
494,590
376,870
0.018
0.018
141.95
35.31
1.5 to 2.3
1.5 to 2.3
Vapour Criteria
6 to 45
6 to 45
Liquid Criteria
CONCLUSIONS
Selected line size for 3"-PW-CC-2032 is
100
mm NB becausethe calculated DP for 3" line is significantly higher
than the design range.
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Line Number
3"-CO-AC-1188-25H-ET
6"-CO-AC-1188-25H-ET
PROCESS DATA
Properties taken from Skimmed Oil Pumps
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
101
101
4,550
4,550
0%
0%
[kg/h]
4,550
4,550
[kg/m]
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
910.00
910.00
[cP]
211
211
[mm]
80
150
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
77.9
154.1
Actual Viscosity
Skimmed Oil Pumps (P-5430A/B) suction line
(P-5430A/B) datasheet.
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.00477
0.01865
[m/s]
0.29
0.07
100
50
0.640
1.280
31.70
2.10
1.0
1.0
Vapour Criteria
1-5
1-5
Liquid Criteria
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
CONCLUSIONS
DP for 3" line is too high. Thus, selected line size for 3"-CO-AC-1188-25H-ET is
150
mm NB.
REFERENCES
293701781.xls Skimmed Oil 1
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
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Calculation title
Activity
(CPF)-CA-PRO-010
4211095
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Line Number
Skimmed Oil Pumps (P-5430A/B) discharge line
2"-CO-AC-1190-25H-ET
PROCESS DATA
Properties taken from Skimmed Oil Pumps
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
75
[kPaa]
101
[kg/h]
Actual Density
Actual Viscosity
(P-5430A/B) datasheet.
4,550
Design Margin
Design Flow
Liquid
Liquid
0%
0%
[kg/h]
4,550
[kg/m]
910.00
[cP]
211
[mm]
80
LINE SPECIFICATION
Nominal Diameter
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
PIPE ID
77.9
CS
CS
CS
0.046
0.046
[m]
0.00477
#VALUE!
[m/s]
0.29
#DIV/0!
100
#DIV/0!
0.640
#DIV/0!
31.70
#DIV/0!
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.8
Vapour Criteria
23 - 35
Liquid Criteria
CONCLUSIONS
80
mm NB.
REFERENCES
293701781.xls Skimmed Oil 2
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
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Calculation title
Activity
(CPF)-CA-PRO-010
4211095
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Line Number
Slop Oil Header to Slop Oil Tank (T-5402)
10"-CO-AC-1124-25H-ET
Slop Oil Tank (T-5402) filling rate is 250m/hr.
PROCESS DATA
Properties taken from Slop Oil Pumps (5403A/B)
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
105
[kPaa]
101
[kg/h]
Actual Density
Actual Viscosity
datasheet.
225,150
Design Margin
Design Flow
Liquid
Liquid
0%
0%
[kg/h]
225,150
[kg/m]
900.60
[cP]
78.41
[mm]
250.0
LINE SPECIFICATION
Nominal Diameter
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
--
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
PIPE ID
260.4
CS
CS
CS
0.046
0.046
0.05326
#VALUE!
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
1.30
#DIV/0!
3,900
#DIV/0!
0.041
#DIV/0!
[kPa/100m]
12.09
#DIV/0!
[m/s]
2-3
Vapour Criteria
[kPa/100m]
90.0
Liquid Criteria
CONCLUSIONS
250
mm NB.
REFERENCES
293701781.xls Slop Oil 1
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
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Activity
(CPF)-CA-PRO-010
4211095
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED

INPUT
Line Number
4"-CO-AC-1182-25H-ET
6"-CO-AC-1182-25H-ET
Slop Oil Pumps (P-5403A/B) rated capacity is
PROCESS DATA
10m/hr.
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
101
101
9,006
9,006
0%
0%
[kg/h]
9,006
9,006
[kg/m]
900.60
900.60
[cP]
78.41
78.41
[mm]
100.0
150.0
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
102.3
154.1
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
Slop Oil Pumps (P-5403A/B) suction line

datasheet.
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.00821
0.01865
[m/s]
0.34
0.15
400
260
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
0.160
0.246
[kPa/100m]
8.06
1.60
[m/s]
1.4
1.4
Vapour Criteria
1-5
1-5
Liquid Criteria
[kPa/100m]
CONCLUSIONS
DP for 4" line is too higher than the design range. Thus, selected line size for 4"-CO-AC-1182-25H-ET is
150
mm NB.
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Process Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
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REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED

INPUT
Line Number
Slop Oil Pumps (P-5403A/B) discharge line
3"-CO-AC-1185-25H-ET
Slop Oil Pumps (P-5403A/B) rated capacity is
PROCESS DATA
10m/hr.
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
75
[kPaa]
1097
[kg/h]
9,006
Design Margin
Design Flow
Actual Density
Actual Viscosity
Liquid
Liquid

datasheet.
0%
0%
[kg/h]
9,006
[kg/m]
900.60
[cP]
78.41
[mm]
80.0
LINE SPECIFICATION
Nominal Diameter
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
--
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
PIPE ID
77.9
CS
CS
CS
0.046
0.046
[m]
0.00477
#VALUE!
[m/s]
0.58
#DIV/0!
520
#DIV/0!
0.123
#DIV/0!
24.13
#DIV/0!
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.8
Vapour Criteria
23 - 35
Liquid Criteria
CONCLUSIONS
80
mm NB.
REFERENCES

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Calculation Cover Sheet

Issued for Review

Project title shown.

Issued for Review

Melut Basin Oil Development Package A

Design Flow Rate

From Inlet Manifold to Surge Vessels (A-1V5401A~E), ie. inlet header

From Inlet Manifold to Surge Vessels (A-1V5401A~E), ie. inlet header

From Inlet Header to Surge Vessels (A-1V-5401A~E)

From Surge Vessels (A-1V-5401A~E) to Raw Crude

From Surge Vessels (A-1V-5401A~E) to Produced

Raw Crude Header

From Raw Crude Header to Crude/Crude Exchanger

From Crude/Crude Exchanger (1~9E-5401) to Crude

From Crude Oil Heater Exchanger (1~9E-5402A) to

From Electrostatic Dehydrator (1~9V-5402) to

Dehydrator Gas Outlet

From Electrostatic Dehydrator (1~9V-5402) to Cold

From Electrostatic Dehydrator (1~9V-5402) to

From Electrostatic Dehydrator (1~9V-5402) to Slop

From Crude/Crude Exchanger (1~9E-5401A/B) to

From Treated Crude Oil Discharge Manifold to Gas

From Gas Boot (V-5404) to Sales Oil Storage Tanks

From Gas Boot 2 (V-5404) to atmosphere

(1) 24"-CO-AC-1148, 1242-38H-ET

From Sales Oil Storage Tanks (T-5401A/B/C/D) to

Sales Oil Header

Sales Oil Booster Pumps (P-5401A/B/C/D) suction

Sales Oil Booster Pumps (P-5401A/B/C/D)

Sales Oil Booster Pumps (P-5401A/B/C/D)

Sales Oil Booster Pumps (P-5401A/B/C/D) minimum

Sales Oil Booster Pumps (P-5401A/B/C/D) minimum

Pump Station Yo-Yo Operation Oil Header

From Yo-yo Operation Oil Header to Sales Oil

Meter Prover Skid (MP-5401)

Off Spec Oil 1

Off Spec Oil from Treated Crude Oil Manifold to Off

Off Spec Oil 1

Off Spec Oil Pumps (P-5404A/B) suction line

Off Spec Oil 2

Off Spec Oil Pumps (P-5404A/B) discharge line to

Off Spec Oil Pumps (P-5404A/B) minimum recycle

Off Spec Oil 2

Produced Water Header

From Produced Water Header to Produced Water

From Produced Water Skim Tank (T-5430A/B) to

From Produced Water Skim Tank (T-5430A/B) to

Produced Water Transfer Pumps (P-5431A/B)

Produced Water Transfer Pumps (P-5431A/B)

Produced Water Transfer Pumps (P-5431A/B)

Skimmed Oil Pumps (P-5430A/B) suction line

Skimmed Oil Pumps (P-5430A/B) discharge line

Slop Oil Header to Slop Oil Tank (T-5402)

Slop Oil Pumps (P-5403A/B) suction line

Slop Oil Pumps (P-5403A/B) discharge line

PIPE ID FOR WELDED & SEAMLESS STEEL PIPE

Melut Basin Oil Development Package A

Note: You can c

SINGLE PHASE PRESSURE DROP (LIQUID OR GAS)

200,000 bbl/d Oil. Hence, mass flowrate is

prorated to plant design capacity.

Plant design capacity is 300,000 bbl/d Oil. Heat

User Input Pipe ID