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Manual No.

'00 GHP -T-055A

TECHNICAL MANUAL
Collection data

GAS ENGINE DRIVEN


MULTI-INDOOR UNIT
CLIMATE CONTROL SYSTEM
(OUTDOOR UNIT)
Alternative refrigerant R407C use models
GHCP450HMTE4

GHCP560HMTE4

(INDOOR UNIT)
FDTJ28HKXE2
FDTWJ28HKXE2B
36HKXE2
45HKXE2B
45HKXE2
56HKXE2B
56HKXE2
71HKXE2B
71HKXE2
90HKXE2B
112HKXE2B
90HKXE2
112HKXE2
140HKXE2B
140HKXE2
FDUMJ36HKXE2
FDEJ36HKXE2B
45HKXE2
45HKXE2B
56HKXE2
56HKXE2B
71HKXE2
71HKXE2B
112HKXE2B
90HKXE2
112HKXE2
140HKXE2B
140HKXE2

FDTSJ22HKXE2B
28HKXE2B
36HKXE2B
45HKXE2B
71HKXE2B

FDKJ22HKXE2
28HKXE2
36HKXE2
45HKXE2
56HKXE2
71HKXE2

FDRJ22HKXE2
28HKXE2
45HKXE2
56HKXE2
71HKXE2
90HKXE2
112HKXE2
140HKXE2
FDFLJ28HKXE2
45HKXE2
71HKXE2
FDFUJ28HKXE2
45HKXE2
56HKXE2
71HKXE2

CONTENTS
1. GENERAL INFORMATION ...........................................................................

1.1 Specific features ....................................................................................

1.2 How to read the model name ................................................................

1.3 Table of models ......................................................................................

1.4 Table of indoor units panel (Optional) .................................................

2. SELECTION DATA .......................................................................................

2.1 Specifications ........................................................................................

2.2 Range of usage & limitations ............................................................... 28


2.3 Exterior dimensions ............................................................................. 29
2.4 Exterior appearance ............................................................................. 54
2.5 Inside view ............................................................................................. 57
2.6 Piping system ........................................................................................ 58
2.7 Coolant, Fuel - Intake/Exhaust gas system diagram ......................... 59
2.8 Selection chart ...................................................................................... 61
2.9 Characteristics of fan ........................................................................... 76
2.10 Noise level ............................................................................................. 81
3. ELECTRICAL DATA ..................................................................................... 87
3.1 Electrical wiring ..................................................................................... 87
4. OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER ................ 96
5. APPLICATION DATA .................................................................................... 126
5.1 Installation of indoor unit ...................................................................... 128
5.2 Installation of the remote controller (Optional Parts)......................... 169
5.3 Installation of outdoor unit ................................................................... 171
5.4 Refrigerant piping .................................................................................. 174
5.5 Electrical wiring ..................................................................................... 181
5.6 Test run ................................................................................................... 188
6. MAINTENANCE DATA.................................................................................. 190
6.1 Diagnosis of Microcomputer circuit ..................................................... 190
7. PERIODIC MAINTENANCE ......................................................................... 223
8. REPLACING PROCEDURE OF MAJOR ENGINE PARTS.......................... 229

1. GENERAL INFORMATION
1.1 Specific features
(1) Powerful heating - even in cold regions.
The GHP efficiently recovers exhaust heat from the gas engine to provide powerful heating. It can continue to provide powerful
heating even in cold regions that have below zero temperatures and snow accumulation.
(2) Instant heating comfort.
The highly heat efficient gas engine and the efficient utilization of engine exhaust heat means that heat will be produced quickly
after the unit is turned on and provide fast heating response for warming up chilly mornings.
(3) Can perform continuous heating operations.
Since engine exhaust heat is used for on-going defrosting, it does not have to be performed separately, even in cold regions. Since
there is no stopping for defrosting, there will always be continuous, even heating.
(4) Substantial reduction in energy consumption
The gas engine for the compressor dramatically reduces energy consumption.
(5) Inverter provides both comfort and reduced energy consumption.
A microcomputer controlled inverter system is used to efficiently control the engine speed. Not only does this help to maintain a
comfortable room temperature, the reduced energy loss contributes to lower energy consumption.
(6) Super lynk system
Non polar 2-core signal wires for indoor, outdoor units by means of the automatic polarity selection.
In addition, the max. 48 units can be controlled with a pair of signal wires. The high speed transmission method same as the
computer network system [start up of 48 units can be completed within a few seconds by the determination of operation mode
and the start of operation].
As separate power supplies for the indoor and the outdoor units are employed, a pair of 2 signal wires only are required for the
inter connecting wiring of indoor and outdoor uniits regardless of the number of units so that the installation work can be
simplified, the cost of wiring work can be curtailed and causes of wiring error can be minimized.
(7) Connectable indoor capacity
Capacity from 50% to 130% is possible.
GHCP450 HMTE4
Number of connectable units : 1 to 20 units
Connectable capacity : 22500 ~ 58500 W
GHCP560 HMTE4
Number of connectable units : 1 to 20 units
Connectable capacity : 28000 ~ 72800 W
(8) Long piping design offeres One way piping length of 100 m
Indoor and outdoor units can have a level difference of up to 50 m, with a one way piping length of up to 100 m. This is the top-class
long piping design in the industry. A level difference of as much as 15 m between indoor units ensures that the system can meet a
wide variety of air conditioning requirements in any building.

1-

1.2 How to read the model name


Example:

GHC P

450 H

4
Model No.
Export model
Gas type
Multi series
Heat pump type
Nominal capacity
R407C models
Model name

Indoor unit

: FDT, FDTW, FDTS, FDR, FDUM


FDE, FDK, FDFL, FDFU

Outdoor unit : GHC

1.3 Table of models


Capacity
Model

22

28

36

45

56

71

90

112

Ceiling recessed type


(FDT)
2-way outlet ceiling recessed type
(FDTW)
1-way outlet ceiling recessed type
(FDTS)
Cassetteria type
(FDR)
Stellite ducted type
(FDUM)
Ceiling suspension type
(FDE)
Wall mounted type
(FDK)
Floor standing exposed type
(FDFL)
Floor standing hidden type
(FDFU)
Outdoor units tobe combined
FDC

GHCP450HMTE4
(16 Horse Power)

GHCP560HMTE4
(20 Horse Power)

1.4 Table of indoor units panel (Optional)


Model
FDT
FDTW
(Standard type)
FDTW
(Attachment of ceiling material type)
FDTS
FDR
(Silent type)
FDR
(Canvas duct type)

Parts Model
Capacity:28,36,45,56,
71,90,112,140
Capacity:28,45,56
Capacity:71,90
Capacity:112,140
Capacity:28,45,56
Capacity:71,90
Capacity:112,140
Capacity:22,28,36,45
Capacity:71
Capacity:22,28,45,56
Capacity:71,90
Capacity:112,140
Capacity:22,28,45,56
Capacity:71,90
Capacity:112,140

2-

T-PSA-32W-E
TW-PSA-22W-E
TW-PSA-32W-E
TW-PSA-42W-E
TW-PSB-28W-E
TW-PSB-38W-E
TW-PSB-48W-E
TS-PSA-26W-E
TS-PSA-36W-E
R-PNLS-26W-E
R-PNLS-36W-E
R-PNLS-46W-E
R-PNLC-26W-E
R-PNLC-36W-E
R-PNLC-46W-E

140

2. SELECTION DATA
2.1 Specifications
(1) Indoor unit
(a) Ceiling recessed type (FDT)
Models FDTJ28HKXE2, 36HKXE2
Models
Item

FDTJ28HKXE2(3)

FDTJ36HKXE2(3)

Nominal cooling capacity*1

2800

3600

Nominal heating capacity*2

3200

4000

Power source

1 Phase 220/240V 50Hz


dB(A)

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

Hi: 36 Me: 34 Lo: 32

mm

Unit:260

840

840

Panel:30

950

950

Unit:24 Panel:7

kg

Refrigerant equipment
Heat exchanger

Louver fine & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Turbo fan 1

Motor

17 1

Starting method

Line starting

Air flow(Standard)

CMM

Hi: 12 Me: 10 Lo: 9

Fresh air intake

Possible

Air filter, Q'ty

Long life filter

Shock & vibration absorber

1(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

mm(in)

Liquid line: 6.35(1/4"), Gas line: 12.7(1/2")


Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas line)

Insulation for piping

Mounting kit

Accessories

Decorative Panel

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
Decorative Panel model (Optional)
Item
Model
FDTJ28,36 type

Panel Part No.


T-PSA-32W-E

(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

3-

Models FDTJ45HKXE2, 56HKXE2, 71HKXE2


Models
Item

FDTJ45HKXE2(3)

FDTJ56HKXE2(3)

FDTJ71HKXE2(3)

Nominal cooling capacity*

4500

5600

7100

Nominal heating capacity*2

5000

6300

8000

Power source

1 Phase 220/240V 50Hz


dB(A)

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

Hi: 37 Me: 35 Lo: 34

mm

Unit:260

kg

Hi: 38 Me: 36 Lo: 34

840

840

Panel:30

950

950

Unit:24 Panel:7

Refrigerant equipment
Heat exchanger

Louver fine & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Turbo fan
W

20 1

CMM

Hi: 15 Me: 12 Lo: 10

Motor

1
25 1

Starting method

Line starting

Air flow(Standard)
Fresh air intake

Hi: 16 Me: 13 Lo: 11


Possible

Air filter, Q'ty

Long life filter

Shock & vibration absorber

1(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 6.35(1/4")


Gas line: 12.7(1/2")

mm(in)

Liquid line: 9.52(3/8")


Gas line: 15.88(5/8")
Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Decorative Panel

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
Decorative Panel model (Optional)
Item
Model
FDTJ45,56,71 type

Panel Part No.


T-PSA-32W-E

(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

4-

Models FDTJ90HKXE2, 112HKXE2, 140HKXE2


Models

FDTJ90HKXE2(3)

FDTJ112HKXE2(3)

9000

11200

14000

10000

12500

16000

dB(A)

Hi: 42 Me: 40 Lo: 38

Item
1

Nominal cooling capacity*

Nominal heating capacity*2


Power source

FDTJ140HKXE2(3)

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

Unit: 260
Panel:30

mm
kg

840
950

Hi: 47 Me:43 Lo: 38

840
950

Unit: 320
Panel:30

Unit:24 Panel:7

Hi: 49 Me: 46 Lo: 43


840
950

Unit:28 Panel:7

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Turbo fan
50 1

80 1

CMM

Hi: 21 Me: 15 Lo: 12

Hi: 28 Me: 24 Lo: 21

Starting method

Unit:30 Panel:7

Motor

840
950

130 1

Line starting

Air flow(Standard)
Fresh air intake

Hi: 30 Me: 26 Lo: 22

Possible

Air filter, Q'ty

Long life filter

Shock & vibration absorber

1(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 9.52(3/8")


Gas line: 15.88(5/8")

mm(in)

Liquid line: 9.52(3/8")


Gas line: 19.05(3/4")
Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Decorative Panel

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
Decorative Panel model (Optional)
Item
Model
FDTJ90,112,140 type

Panel Part No.


T-PSA-32W-E

(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

5-

(b) 2-way outlet ceiling recessed type (FDTW)


Models FDTWJ28HKXE2B, 45HKXE2B, 56HKXE2B
Models
Item

FDTWJ28HKXE2B(3)

FDTWJ45HKXE2B(3)

FDTWJ56HKXE2B(3)

Nominal cooling capacity*1

2800

4500

5600

Nominal heating capacity*2

3200

5000

6300

Power source

1 Phase 220/240V 50Hz

Noise level

Hi: 39 Me:36 Lo: 33

dB(A)

Exterior dimensions
Height
Width
Depth
Net weight

mm

Unit:280 817 620

kg

Panel:8

1055

680

Unit:19 Panel:7

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Turbo fan

Motor

30 1

Starting method

Line starting

Air flow(Standard)

CMM

Hi: 14 Me: 12 Lo: 10

Fresh air intake

Possible

Air filter, Q'ty

Long life filter

Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 6.35(1/4")


Gas line: 12.7(1/2")

mm(in)

Liquid line: 9.52(3/8")


Gas line: 15.88(5/8")

Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Decorative Panel

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
Decorative Panel model (Optional)
Item
Model
FDTWJ28,45,56 type

Panel Part No.


Standard type

Attachment of ceiling material type

TW-PSA-22W-E

TW-PSB-28W-E

(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

6-

Models FDTWJ71HKXE2B, 90HKXE2B


Models

FDTWJ71HKXE2B(3)

Item

FDTWJ90HKXE2B(3)

Nominal cooling capacity*1

7100

9000

Nominal heating capacity*2

8000

10000

dB(A)

Hi: 41 Me: 38 Lo: 35

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

mm

Hi: 41 Me: 39 Lo: 36

Unit:330

1054

kg

620

Panel:8

1300

680

Unit:26 Panel:9

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillay tube

Air handling equipment


Fan type & Q'ty

Turbo fan 1

Motor

35 1

40 1

Starting method

Line starting

Air flow(Standard)

CMM

Hi: 16 Me: 13 Lo: 11

Hi: 19 Me: 16 Lo: 12

Fresh air intake

Possible

Air filter, Q'ty

Long life filter

Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 9.52(3/8"),Gas line: 15.88(5/8")

mm(in)

Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Decorative Panel

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
Decorative Panel model (Optional)
Item
Model
FDTWJ71,90 type

Panel Part No.


Standard type

Attachment of ceiling material type

TW-PSA-32W-E

TW-PSB-38W-E

(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

7-

Models FDTWJ112HKXE2B, 140HKXE2B


Models

FDTWJ112HKXE2B(3)

Item

FDTWJ140HKXE2B(3)

Nominal cooling capacity*

11200

14000

Nominal heating capacity*2

12500

16000

dB(A)

Hi: 44 Me: 41 Lo: 38

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

mm

Hi: 45 Me: 42 Lo: 39

Unit:345

1524

kg

620

Panel:8

1770

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Turbo fan

Motor

680

Unit:38 Panel:11

40

50

Starting method

Line starting

Air flow(Standard)

Hi: 28 Me: 25 Lo: 23

CMM

Hi: 32 Me: 28 Lo: 24

Fresh air intake

Possible

Air filter, Q'ty

Long life filter

Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 9.52(3/8"),Gas line: 19.05(3/4")

mm(in)

Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas linse)

Insulation for piping

Mounting kit

Accessories

Decorative Panel

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
Decorative Panel model (Optional)
Item
Model
FDTWJ112,140 type

Panel Part No.


Standard type

Attachment of ceiling material type

TW-PSA-42W-E

TW-PSB-48W-E

(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

8-

(c) 1-way outlet ceiling recessed type (FDTS)


Models FDTSJ22HKXE2B, 28HKXE2B, 36HKXE2B
Model
Item

FDTSJ22HKXE2B(3)

FDTSJ28HKXE2B(3)

FDTSJ36HKXE2B(3)

Nominal cooling capacity*1

2200

2800

3600

Nominal heating capacity*2

2500

3200

4000

dB(A)

Hi: 39 Lo: 38

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth

mm

Net weight

Kg

Hi: 40 Me: 39 Lo: 38


Unit:194

1040

650

Panel:10

1290

Unit:26 Panel:6

Refrigerant equipment
Heat exchanger

Louver fine & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Centrifugal fan

Motor

770

35

Starting method

Line starting

Air flow(Standard)

Hi: 11 Lo: 8

CMM

Hi: 12 Me: 11 Lo: 10

Fresh air intake

Possible

Air filter, Q'ty

Long life filter

Shock & vibration absorber

1(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 6.35(1/4"),Gas line: 12.7(1/2")

mm(in)

Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Decorative Panel

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
Decorative Panel model (Optional)
Item
Model
FDTSJ22,28,36 type

Panel Part No.


With Auto Swing
TS-PSA-26W-E

(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for Europern nations which
require CE marking.

9-

Models FDTSJ45HKXE2B, 71HKXE2B


Model

FDTSJ45HKXE2B(3)

Item

FDTSJ71HKXE2B(3)

Nominal cooling capacity*

4500

7100

Nominal heating capacity*2

5000

8000

dB(A)

Hi: 43 Me: 40 Lo: 38

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

Unit:194
Panel:10

mm
kg

1040
1290

Hi: 44 Me: 40 Lo: 38


Unit:194
Panel:10

650
770

Unit:26 Panel:6

650
790

Unit:30 Panel:7

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

1300
1500

Centrifugal fan 2

Centrifugal fan 4

40 1

25 2

CMM

Hi: 14 Me: 12 Lo: 10

Motor
Starting method

Line starting

Air flow(Standard)

Hi: 18 Me: 15 Lo: 12

Fresh air intake

Possible

Air filter, Q'ty

Long life filter

Shock & vibration absorber

1(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 6.35(1/4")


Gas line: 12.7(1/2")

mm(in)

Liquid line: 9.52(3/8")


Gas line: 15.88(5/8")
Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Decorative Panel

Optional parts
Outdoor units to be combined

GHCP450HMTE4, 560HMTE4

Notes (1) The data are measured at the following conditions.


Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
Decorative Panel model (Optional)
Item

Panel Part No.


With Auto Swing

Model
FDTSJ45 type

TS-PSA-26W-E

FDTSJ71 type

TS-PSA-36W-E

(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

10 -

(d) Cassetteria type (FDR)


Models FDRJ22HKXE2, 28HKXE2
Models

FDRJ22HKXE2(4)

Item
Air inlet panel
Panel model (Option)

FDRJ28HKXE2(4)

Silent panel

Canvas panel

Silent panel

Canvas panel

R-PNLS-26W-E

R-PNLC-26W-E

R-PNLS-26W-E

R-PNLC-26W-E

Nominal cooling capacity*1

2200

2800

Nominal heating capacity*2

2500

3200

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

dB(A)

Hi: 41 Me: 39 Lo: 36

Hi: 42 Me: 40 Lo: 37

Hi: 42 Me: 40 Lo: 37

Hi: 43 Me: 41 Lo: 38

mm

Unit:355 750 635


Panel:10 1040 750

Unit:(299+a) 750 635


Panel:10 864 585

Unit:355 750 635


Panel:10 1040 750

Unit:(299+a) 750 635


Panel:10 864 585

kg

Unit:30
Panel:7

Unit:30
Panel:5

Unit:30
Panel:7

Unit:30
Panel:5

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Centrifugal fan

Motor

40 1

50 1

Starting method

Line starting

Air flow(Standard)

CMM

Hi: 10 Me: 9 Lo: 8

Pa
(mmAq)

Available static pressure


( at Me)

Hi: 12 Me: 11 Lo: 10

Standard:45(4.5), Hi speed:85(8.5)

Fresh air intake

Side or back

Air filter Q'ty

Long life filter

Shock & vibration absorber

1(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 6.35(1/4"),Gas line: 12.7(1/2")

mm(in)

Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Silent panel, Canvas panel, Canvas duct

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1)The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2)This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3)Canvas panel is used in combination with following canvas duct
Canvas duct: HA01503
(4)The number "2",following the type of each model,represents"CE-marked model"especially for European Union, and for European nations which
require CE marking.
(5)Indoor unit height of canvas specification type is higher than the other type for canvas duct portion.

11 -

Models FDRJ45HKXE2, 56HKXE2


Models

FDRJ45HKXE2(4)

Item
Air inlet panel
Panel model (Option)

FDRJ56HKXE2(4)

Silent panel

Canvas panel

Silent panel

Canvas panel

R-PNLS-26W-E

R-PNLC-26W-E

R-PNLS-26W-E

R-PNLC-26W-E

Nominal cooling capacity*1

4500

5600

Nominal heating capacity*2

5000

6300

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

dB(A)

Hi: 43 Me: 40 Lo: 37

Hi: 44 Me: 41 Lo: 38

Hi:43 Me: 40 Lo: 37

Hi: 44 Me: 41 Lo: 38

mm

Unit:355 750 635


Panel:10 1040 750

Unit:(299+a) 750 635


Panel:10 864 585

Unit:355 750 635


Panel:10 1040 750

Unit:(299+a) 750 635


Panel:10 864 585

kg

Unit:30
Panel:7

Unit:30
Panel:5

Unit:30
Panel:7

Unit:30
Panel:5

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Centrifugal fan

Motor

55 1

Starting method

Line starting

Air flow(Standard)
Available static pressure
( at Me)

CMM

Hi: 14 Me: 12 Lo: 11

Pa
(mmAq)

Standard:50(5.0), Hi speed:85(8.5)

Fresh air intake

Side or back

Air filter Q'ty

Long life filter

Shock & vibration absorber

1(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 9.52(3/8")


Gas line: 15.88(5/8")

Liquid line: 6.35(1/4")


Gas line: 12.7(1/2")

mm(in)

Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Silent panel, Canvas panel, Canvas duct

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1)The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

20

Operation

Heating*

Standards

ISO-T1,JIS B8627

(2)This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3)Canvas panel is used in combination with following canvas duct
Canvas duct: HA01503
(4)The number "2",following the type of each model,represents"CE-marked model"especially for European Union, and for Europearn nations which
require CE marking.
(5)Indoor unit height of canvas specification type is higher than the other type for canvas duct portion.

12 -

Models FDRJ71HKXE2, 90HKXE2


Models

FDRJ71HKXE2(4)

Item
Air inlet panel
Panel model (Option)

FDRJ90HKXE2(4)

Silent panel

Canvas panel

Silent panel

Canvas panel

R-PNLS-36W-E

R-PNLC-36W-E

R-PNLS-36W-E

R-PNLC-36W-E

Nominal cooling capacity*1

7100

9000

Nominal heating capacity*2

8000

10000

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

dB(A)

Hi: 43 Me: 40 Lo: 37

Hi: 44 Me: 41 Lo: 38

Hi: 44 Me: 40 Lo: 37

Hi: 44 Me: 41 Lo: 38

mm

Unit:355 950 635


Panel:10 1240 750

Unit:(299+a) 950 635


Panel:10 1064 585

Unit:355 950 635


Panel:10 1240 750

Unit:(299+a) 950 635


Panel:10 1064 585

kg

Unit:35
Panel:8

Unit:35
Panel:6

Unit:35
Panel:8

Unit:35
Panel:6

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Centrifugal fan

Motor

2
100 1

90 1

Starting method

Line starting

Air flow(Standard)

Hi: 18 Me: 16 Lo: 14

CMM
Pa
(mmAp)

Available static pressure


( at Me)

Hi: 20 Me: 18 Lo: 15

Standard:45(4.5), Hi speed:80(8.0)

Fresh air intake

Side or back

Air filter Q'ty

Long life filter

Shock & vibration absorber

1(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

mm(in)

Liquid line: 9.52(3/8"),Gas line: 15.88(5/8")


Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Silent panel, Canvas panel, Canvas duct

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1)The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

20

Operation

Heating*

Standards

ISO-T1,JIS B8627

(2)This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3)Canvas panel is used in combination with following canvas duct
Canvas duct: HA01490
(4)The number "2",following the type of each model,represents"CE-marked model"especially for European Union, and for European nations which
require CE marking.
(5)Indoor unit height of canvas specification type is higher than the other type for canvas duct portion.

13 -

Models FDRJ112HKXE2, 140HKXE2


Models

FDRJ112HKXE2(4)

Item
Air inlet panel
Panel model (Option)

FDRJ140HKXE2(4)

Silent panel

Canvas panel

Silent panel

Canvas panel

R-PNLS-46W-E

R-PNLC-46W-E

R-PNLS-46W-E

R-PNLC-46W-E

Nominal cooling capacity*1

11200

14000

Nominal heating capacity*2

12500

16000

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

dB(A)

Hi: 45 Me: 42 Lo: 38

Hi: 46 Me: 43 Lo: 39

Hi: 46 Me: 43 Lo: 39

Hi: 47 Me: 44 Lo: 40

mm

Unit:406 1370 635


Panel:10 1660 750

Unit:(350+a) 1370 635


Panel:10 1484 585

Unit:406 1370 635


Panel:10 1660 750

Unit:(350+a) 1370 635


Panel:10 1484 585

kg

Unit:50
Panel:9

Unit:50
Panel:7

Unit:52
Panel:9

Unit:52
Panel:7

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Centrifugal fan

Motor

45 1,

90 1

50 1,

Starting method

100 1

Line starting

Air flow(Standard)

Hi: 28 Me: 25 Lo: 22

CMM
Pa
(mmAq)

Available static pressure


( at Me)

Hi: 34 Me: 31 Lo: 27

Standard:50(5.0), Hi speed:80(8.0)

Fresh air intake

Side or back

Air filter Q'ty

Long life filter

Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

mm(in)

Liquid line: 9.52(3/8"),Gas line: 19.05(3/4")


Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Silent panel, Canvas panel, Canvas duct

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1)The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

20

Operation

Heating*

Standards

ISO-T1,JIS B8627

(2)This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3)Canvas panel is used in combination with following canvas duct
Canvas duct: HA01484
(4)The number "2",following the type of each model,represents"CE-marked model"especially for European Union, and for European nations which
require CE marking.
(5)Indoor unit height of canvas specification type is higher than the other type for canvas duct portion.

14 -

(e) Satellite ducted type (FDUM)


Models FDUMJ36HKXE2, 45HKXE2
Models

FDUMJ36HKXE2(3)

Item

FDUMJ45HKXE2(3)

Nominal cooling capacity*1

3600

4500

Nominal heating capacity*2

4000

5000

dB(A)

Hi: 34 Me: 32 Lo: 29

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

Hi: 35 Me: 32 Lo: 29

mm

299

kg

750

635

34

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Centrifugal fan

Motor

50 1

55 1

Starting method

Line starting

Air flow(Standard)

CMM

Hi: 12 Me: 11 Lo: 10

Pa
(mmAq)

Available static pressure


( at Me)

Hi: 14 Me: 12 Lo: 11

Standard:50(5), Hi speed:85(8.5)

Fresh air intake

Side
_

Air filter, Q'ty


Shock & vibration absorber

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 6.35(1/4"),Gas line: 12.7(1/2")

mm(in)

Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit
_

Accessories
Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

15 -

Models FDUMJ56HKXE2, 71HKXE2, 90HKXE2


Models
Item

FDUMJ56HKXE2(3)

FDUMJ71HKXE2(3)

FDUMJ90HKXE2(3)

Nominal cooling capacity*

5600

7100

9000

Nominal heating capacity*2

6300

8000

10000

dB(A)

Hi: 35 Me: 32 Lo: 29

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

mm

299

750

kg

Hi: 35 Me: 32 Lo: 29

635

299

34

Hi: 36 Me: 33 Lo: 30


950

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Centrifugal fan

Motor

635

40

90 1

55 1

Starting method

100 1

Line starting

Air flow(Standard)

CMM

Available static pressure


( at Me)

Hi: 14 Me: 12 Lo: 11

Pa
(mmAq)

Hi: 18 Me: 16 Lo: 14

Hi: 20 Me: 18 Lo: 15

Standard:50(5), Hi speed:85(8.5)

Fresh air intake

Side
_

Air filter, Q'ty


Shock & vibration absorber

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 9.52(3/8"),Gas line: 15.88(5/8")

mm(in)

Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit
_

Accessories
Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

16 -

Models FDUMJ112HKXE2, 140HKXE2


Models
Item

FDUMJ112HKXE2(3)

FDUMJ140HKXE2(3)
14000

Nominal cooling capacity*1

11200

Nominal heating capacity*2

12500

16000

Power source

1 Phase 220/240V 50Hz


dB(A)

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

Hi: 38 Me: 35 Lo: 32

Hi: 39 Me: 37 Lo: 34

mm

350

kg

1370

635

57

59

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

Centrifugal fan 3

Motor

45 1,

50 1, 100 1

90 1

Starting method

Line starting

Air flow(Standard)
Available static pressure
( at Me)

CMM

Hi: 28 Me: 25 Lo: 22

Hi: 34 Me: 31 Lo: 27

Pa
(mmAq)

Standard:60(6), Hi speed:90(9)

Standard:60(6), Hi speed:85(8.5)

Fresh air intake

Side
_

Air filter, Q'ty


Shock & vibration absorber

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 9.52(3/8"),Gas line: 19.05(3/4")

mm(in)

Flare piping

Connecting method

Connectable with VP25

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit
_

Accessories
Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

17 -

(f) Ceiling suspension type (FDE)


Models FDEJ36HKXE2B, 45HKXE2B
Models
Item

FDEJ36HKXE2B(3)

FDEJ45HKXE2B(3)
4500

Nominal cooling capacity*1

3600

Nominal heating capacity*2

4000

5000

Power source

1 Phase 220/240V 50Hz


dB(A)

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

Hi: 43 Me:40 Lo: 38

mm

184

kg

1000

650

22

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve + Capillary tube

Air handling equipment


Fan type & Q'ty

Centrifugal fan 2

Motor

40 1

Starting method

Line starting

Air flow(Standard)

CMM

Hi: 14 Me: 12 Lo: 10

Fresh air intake

Not possible

Air filter, Q'ty

Polypropylene net

Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

mm(in)

Liquid line: 6.35(1/4"), Gas line: 12.7(1/2")


Flare piping

Connecting method

Connectable with VP20

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit
_

Accessories
Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

18 -

Models FDEJ56HKXE2B, 71HKXE2B


Models

FDEJ56HKXE2B(3)

Item

FDEJ71HKXE2B(3)

Nominal cooling capacity*1

5600

7100

Nominal heating capacity*2

6300

8000

dB(A)

Hi: 43 Me:40 Lo: 38

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

mm

184

kg

1000

Hi: 44 Me:40 Lo: 38

650

184

1260

22

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve + Capillary tube

Air handling equipment


Fan type & Q'ty

650

27

Centrifugal fan 2

Centrifugal fan 4

40 1

25 2

CMM

Hi: 14 Me: 12 Lo: 10

Motor
Starting method

Line starting

Air flow(Standard)
Fresh air intake

Hi: 18 Me: 15 Lo: 12


Not possible

Air filter, Q'ty

Polypropylene net

Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

mm(in)

Liquid line: 9.52(3/8"), Gas line: 15.88(5/8")


Flare piping

Connecting method

Connectable with VP20

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit
_

Accessories
Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

19 -

Models FDEJ112HKXE2B, 140HKXE2B


Models

FDEJ112HKXE2B(3)

Item

FDEJ140HKXE2B(3)

Nominal cooling capacity*1

11200

14000

Nominal heating capacity*2

12500

16000

dB(A)

Hi: 49 Me:46 Lo: 42

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

mm

239

kg

1260

Hi: 50 Me:47 Lo: 42

650

239

1470

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve +Capillary tube

Air handling equipment


Fan type & Q'ty

650

40

34

Centrifugal fan 3

Centrifugal fan 4

35 1 + 55 1

55 2

CMM

Hi: 28 Me: 25 Lo: 22

Motor
Starting method

Line starting

Air flow(Standard)
Fresh air intake

Hi: 34 Me: 30 Lo: 26


Not possible

Polypropylene net

Air filter, Q'ty


Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

mm(in)

Liquid line: 9.52(3/8"), Gas line: 19.05(3/4")


Flare piping

Connecting method

Connectable with VP20

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit
_

Accessories
Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

20 -

(g) Wall mounted type (FDK)


Models FDKJ22HKXE2, 28HKXE2, 36HKXE2, 45HKXE2
Models
Item

FDKJ22HKXE2(3)

FDKJ28HKXE2(3)

FDKJ36HKXE2(3)

FDKJ45HKXE2(3)

Nominal cooling capacity*1

2200

2800

3600

4500

Nominal heating capacity*2

2500

3200

4000

5000

dB(A)

Hi: 40 Lo: 37

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

Hi: 42 Me:40 Lo: 37

mm

375

kg

950

Hi: 44 Me:41 Lo: 37

194

19

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve + Capillary tube

Air handling equipment


Fan type & Q'ty

Tangential fan 1

Motor

30 1

35 1

Starting method

Line starting

Air flow(Standard)

CMM

Hi: 9 Lo: 8

Hi: 10 Me: 9 Lo: 8

Fresh air intake

Hi: 11.5 Me: 10 Lo: 8

Not possible

Air filter, Q'ty

Polypropylene net

Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

mm(in)

Liquid line: 6.35(1/4"), Gas line: 12.7(1/2")


Flare piping

Connecting method

Connectable with I.D. 16mm

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit

Accessories

Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

21 -

Models FDKJ56HKXE2, 71HKXE2


Model
Item

FDKJ56HKXE2(3)

FDKJ71HKXE2(3)
7100

Nominal cooling capacity*1

5600

Nominal heating capacity*2

6300

8000

Power source

1 Phase 220/240V 50Hz


dB(A)

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

Hi: 46 Me:43 Lo: 39

mm

375 1148

kg

Hi: 47 Me:44 Lo: 40

194

375

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve + Capillary tube

Air handling equipment


Fan type & Q'ty

Tangential fan 1
W

194

22

Refrigerant equipment
Heat exchanger

Motor

1436

20

Tangential fan 2

40 1

45 1

Starting method

Line starting

Air flow(Standard)

CMM

Hi: 17 Me: 15 Lo: 13

Fresh air intake

Hi: 21 Me: 18 Lo: 15


Not possible

Air filter, Q'ty

Polypropylene net

Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKX-S-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

mm(in)

Liquid line: 9.52(3/8"), Gas line: 15.88(5/8")


Flare piping

Connecting method

Connectable with I.D. 16mm

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit
_

Accessories
Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

22 -

(h) Floor standing exposed type (FDFL)


Models FDFLJ28HKXE2, 45HKXE2, 71HKXE2
Model
Item

FDFLJ28HKXE2(3)

FDFLJ45HKXE2(3)

FDFLJ71HKXE2(3)

Nominal cooling capacity*1

2800

4500

7100

Nominal heating capacity*2

3200

5000

8000

dB(A)

Hi: 41 Me:38 Lo: 36

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

mm

630

kg

Hi: 43 Me:41 Lo: 40


1196

225

630

1481

225

40

32

Refrigerant equipment
Heat exchanger

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve + Capillary tube

Air handling equipment


Fan type & Q'ty

Centrifugal fan 2

Motor

30 1

40 1

Starting method

Line starting

Air flow(Standard)

CMM

Hi: 12 Me: 11 Lo: 10

Hi: 14 Me: 12 Lo: 10

Fresh air intake

Hi: 18 Me: 15 Lo: 12

Not possible

Air filter, Q'ty

Polypropylene net

Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKXFL-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 6.35(1/4")


Gas line: 12.7(1/2")

mm(in)

Liquid line: 9.52(3/8")


Gas line: 15.88(5/8")

Flare piping

Connecting method

Connectable with VP20

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit
_

Accessories
Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

23 -

(i) Floor standing hidden type (FDFU)


Models FDFUJ28HKXE2, 45HKXE2, 56HKXE2, 71HKXE2
Model
Item

FDFUJ28HKXE2(3)

FDFUJ45HKXE2(3)

FDFUJ56HKXE2(3)

FDFUJ71HKXE2(3)

Nominal cooling capacity*1

2800

4500

5600

7100

Nominal heating capacity*2

3200

5000

6300

8000

dB(A)

Hi: 41 Me:38 Lo: 36

Power source

1 Phase 220/240V 50Hz

Noise level
Exterior dimensions
Height
Width
Depth
Net weight

Hi: 43 Me:41 Lo: 40

mm

630

1077

kg

225

630

Louver fins & inner grooved tubing

Refrigerant control

Electronic Expansion Valve + Capillary tube


Centrifugal fan

Motor

225

32

25

Refrigerant equipment
Heat exchanger

Air handling equipment


Fan type & Q'ty

1362

30 1

40 1

Starting method

Line starting

Air flow(Standard)

CMM

Hi: 12 Me: 11 Lo: 10

Hi: 14 Me: 12 Lo: 10

Fresh air intake

Hi: 18 Me: 15 Lo: 12

Not possible

Air filter, Q'ty

Polypropylene net

Shock & vibration absorber

2(Washable)

Rubber sleeve(for fan motor)

Insulation (noise & heat)

Polyurethane foam

Operation control
Operation switch

Remote control switch (Optional:RCD-HKXFL-E2)

Room temperature control

Thermostat by electronics
Internal thermostat for fan motor.
Frost protection thermostat

Safety equipment
Installation data
Refrigerant piping size

Liquid line: 6.35(1/4"),


Gas line: 12.7(1/2")

mm(in)

Liquid line: 9.52(3/8")


Gas line: 15.88(5/8")
Flare piping

Connecting method

Connectable with VP20

Drain hose

Necessary (both Liquid & Gas lines)

Insulation for piping

Mounting kit
_

Accessories
Optional parts

GHCP450HMTE4, 560HMTE4

Outdoor units to be combined


Notes (1) The data are measured at the following conditions.
Item

Indoor air temperature

Outdoor air temperature

DB

WB

DB

WB

Cooling*1

27

19

35

24

Heating*2

20

Operation

Standards

ISO-T1,JIS B8627

(2) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1"UNITARY AIR-CONDITIONERS"
(3) The number "2", following the type of each model, represents"CE-marked model" especially for European Union, and for European nations which
require CE marking.

24 -

(2) Outdoor unit


Models GHCP450HMTE4, 560HMTE4
Models

Item
1

GHCP450HMTE4

GHCP560HMTE4

Capacity

Nominal cooling capacity*

45000

56000

Nominal heating capacity*2

53000

67000

Height

Width

(1)

Depth

Net weight

mm

2135

3 Phase, 400V, 50Hz

Inrush current
Cooling

Running
Operation current
(1)
data
Power
consumption

19

2.6

Heating

1.9

Cooling

KW

1.62

Heating

KW

1.18

Cooling : 90 Heating : 90

Power factor
Type

NATURAL GAS

Consumption

Cooling

KW

44.3

Heating

KW

41.5

54.6
51.9

Type

Water-cooled 4-cycle 4-cylinder OHV

Gross displacement

cc

2237

Type

Lubrication

Quantity

Engine

MGO-X oil
r

48

Rated output

KW

12.1

15.0

Speed range

min-1

890~2375

890~2375

Starter

AC/DC variable type DC stator


Vibration resistant rubber

Vibration control

Piping
system

Refrigerant liquid piping

mm

15.88

1.0 (Flare connections)

19.05

1.2 (Flare connections)

Refrigerant gas piping

mm

34.92

1.6 (Brazed connection)

38.1

1.8 (Brazed connection)

Combustion gas piping


Exhaust drain

R1(25A)
mm

Speed range
CompresCompression volume
sor
Refrigerant oil

Outer diameter 18.2 x inner diameter 12.2 (rubber hose)


CR5445HVR

CR5453HVR

min-1

890~2375

890~2375

cc

454

Type

528

1.7 (Compressor) + 2.1 (Accumulator) (MA32)


Direct-connection flexible coupling

Engine cooling water

Power transmission method

Coolant for GHP (Ethylene glycol)

Type
Quantity

Density
(Freezing temperature)

50

-22

Pump

26

Magnetic coupling over-winding pump (Type: PMD-2543BJU4)

Type
Rated output

0.22

KW

Engine cooling method

Water cooled

Engine room cooling method


Refrigerant

950
920

Power source

Fuel

1750

910

kg

Ventilator fan (Shaft flow fan)

Type
Quantity(3)

R407C
17.5

Kg

18.0

Air intake port

Front surface / Rear surface

Air outlet port

Upper surface

Refrigerant control method

Expansion valve + Capillary tube

Capacity control
Noise level(2)

Engine speed control, Compressor cylinder control


dB

60

61
Propeller fan

Type x No. of units


Air hanRated air flow
dling equipModel (No. of poles)
ment
Motor
Rated output

m3/min

252

315
3-phase inductance motor (6-pole)

KW

0.25

No. of connectable units


Capacity control range

0.45

1 to 20 units (Models 22 to 140)


%

4.8~123

3.9~121

Notes (1) Cooling and heating performance values and fuel consumption values are based on ISO-T1 rating conditions.
(2) Noise level was measured at a point 1 meter in front of the unit at a height of 1.5 meters. (Anechoic chamber calculation).
(3) The additional charge is not included for the piping portion and when 9 or more units are connected. Provide additional charge on site.

25 -

(3) Operation chart


(a) Operating characteristic of outdoor unit
Models
Item
Cooling power consumption

(400 V)
GHCP450HMTE4

GHCP560HMTE4
1.62

kW

Heating power consumption


Cooling running current

1.18
2.6

Heating running current


Inrush current (MAX.)

1.9
19

Cooling power factor

90

Heating power factor

90

Note (1) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1 UNITARY AIR-CONDITIONERS

(b) Operating characteristic of indoor unit


FDT Series

(220 V/240 V)

Models

FDT Series
71

90

112

140

Power input (kW)

28
0.09/0.10

0.10/0.12

0.10/0.12

0.11/0.13

0.17/0.20

0.21/0.24

Running current (A)

0.40/0.44

0.45/0.49

0.47/0.50

0.50/0.55

0.75/0.81

0.93/1.02

Item

36

45

56

FDTW Series

(220 V/240 V)
Models

Item

FDTW Series
28

Power input (kW)

45

56

0.09/0.10

Running current (A)

0.43/0.44

0.43/0.43

71

90

112

140

0.10/0.11

0.12/0.13

0.18/0.20

0.20/0.24

0.48/0.50

0.57/0.59

0.86/0.89

0.90/0.98

FDTS Series

(220 V/240 V)
Models

FDTS Series
22

Item
Power input (kW)
Running current (A)

45

71

0.071

0.90/0.11

0.12/0.15

0.33/0.36

0.43/0.46

0.58/0.63

28

36

FDR, FDUM Series

(220 V/240 V)

Models

FDR, FDUM Series


22

28, 36

Power input (kW)

0.09/0.11

0.11/0.13

Running current (A)

0.41/0.46

0.51/0.56

Item

45

56

71

90

112

140

0.14/0.16

0.15/0.17

0.16/0.19

0.24/0.28

0.28/0.32

0.63/0.67

0.68/0.71

0.73/0.79

1.07/1.17

1.28/1.32

FDE Series

(220 V/240 V)
Models

FDE Series
71

112

140

Power input (kW)

0.10/0.11

0.12/0.15

0.20/0.24

0.24/0.29

Running current (A)

0.43/0.46

0.58/0.63

0.90/0.98

1.10/1.20

Item

36

45

56

Notes (1) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1 UNITARY AIR-CONDITIONERS
(2) The values shown in the above table are common to both cooling and heating operations.

26 -

FDK, FDFL, FDFU Series

(220 V/240 V)

Models
Item

FDK Series
22

28

36

FDFL, FDFU Series

45

56

71

28

45, 56

71

Power input (kW)

0.05/0.06

0.06/0.07

0.08/0.09

0.09/0.11

0.09/0.10

0.09/0.10

0.09/0.10

Running current (A)

0.26/0.28

0.31/0.33

0.36/0.39

0.41/0.48

0.41/0.42

0.40/0.41

0.40/0.41

Notes (1) This packaged air-conditioner is manufactured and tested in conformity with the following standard.
ISO-T1 UNITARY AIR-CONDITIONERS
(2) The values shown in the above table are common to both cooling and heating operations.

27 -

2.2 Range of usage & limitations


System
GHCP450HMTE4

GHCP560HMTE4

Item
Indoor intake air temperature
(Upper, lower limits)
Refer to the selection chart.

Outdoor air temperature


(Upper, lower limits)
Indoor units
that can be
used in
combination

1 to 20 units

Number of connected units


Total capacity

22500 to 58500w

Single direction piping lenght

28000 to 72800w
Indoor unit MAX 100m

Outdoor unit to first branching (main piping)

MAX 70m

Piping length after first division

MAX 40m

Difference in
height between
indoor and outdoor
units

When above outdoor unit

MAX 50m

When below outdoor unit

MAX 40m
MAX 15m

Difference in height between indoor units


Indoor unit atmosphere (behind ceiling)
temperrature and humidity
Compressor
stop/start
frequency

Dew point temperature 28

1 cycle time

6 min or more(from stop to stop or from start to start)

Stop time

Power source
voltage

or less, relative humidity 80% or less

3 min or more

Voltage fluctuation

_ 10% of rated voltage


Within +

Voltage drop during start

+ 15% of rated voltage


Within _

Interval unbalance

_ 3% of rated voltage
Within +

Specifications

NATURAL GAS

Combustion: Gas
Pressure change

1.47~2.45kPa

Allowable length of refrigerant piping, Height difference between indoor and outdoor unit
Branch pipe method (using branch pipe)
Outdoor unit

(Max 70m )

Indoor unit

Max 40m

Max 15m

50m

(Outdoor unit is lower : 40m)

(Highest indoor unit)

First branch

Max 40m

(Lowest indoor unit)

Between the outdoor unit and first branch (main piping): Max 70m (actual length)
Between the first branch and each indoor unit : Max 40m (each indoor unit) (actual length)

28 -

2.3 Exterior dimensions


(1) Indoor unit
(a) Ceiling recessed type (FDT)
Models FDTJ28HKXE2, 36HKXE2, 45HKXE2, 56HKXE2, 71HKXE2, 90HKXE2

Unit : mm
Decorative Panel
Holes for
suspension bolts
(M10 to M8 4pcs.)

860~890 (Ceiling hole size)

Fresh air
opening for ducting

780 (Suspension bolts pitch )

950
630

400

Liquid piping
28, 36, 45 type: 6.35(1/4")
56, 71, 90 type: 9.52(3/8")
Gas piping
28, 36, 45 type: 12.7(1/2")
56, 71, 90 type: 15.88(5/8")

267

Drain hose (Accessories)


(Local setting)

332

420

637

422

675 (Suspension bolts pitch)

Exhaust air
opening for ducting

310

Air outlet

Air inlet grille

VIEW A

840

Suspension bolts

Hole for wiring


Control box

260
30

187

137

95

VIEW B

Holes for
tapping screws
6-4.0

Holes for
tapping screws
4-4.0
55

140

25

Space for installation and service

80

VIEW C

1000

42
140

112
100

113
140

160

33

60

Obstacle

VIEW D

29 -

or more

210

45 or more

Lug for
suspension bolts

700 or less
(Max. Drain up)

295~325

Drain
(Connectable with VP25)

1000

or more

Models FDTJ112HKXE2, 140HKXE2

Unit : mm
Decorative Panel
Holes for
suspension bolts
(M10 to M8 4pcs.)

860~890 (Ceiling hole size)

Fresh air
opening for ducting

780 (Suspension bolts pitch )

950
630

400

Liquid piping
9.52(3/8")

267

Drain hose (Accessories)


(Local setting)

332

420

637

422

675 (Suspension bolts pitch)

Exhaust air
opening for ducting

Air outlet

310

Air inlet grille

VIEW A

Gas piping
19.05(3/4")
840

Drain
(Connectable with VP25)

Lug for
suspension bolts

700 or less
(Max. Drain up)

320

A
Control box

VIEW B

Holes for
tapping screws
6-4.0

Holes for
tapping screws
4-4.0

187

Hole for wiring

30

55

Space for installation and service

140

25

Obstacle

80

VIEW C

1000

42
140

112
100

113
140

160

33

60

VIEW D

30 -

or more

45 or more

95

137

270

295~325

1000

or more

(b) 2-way outlet ceiling recessed type (FDTW)


Models FDTWJ28HKXE2B, 45HKXE2B, 56HKXE2B
Unit : mm
1015 (Ceiling hole size)
885 (Suspension bolts pitch)

90

Air inlet

680

160
360

97

50

160

70

Center of
panel

640

446

Control
box

(Ceiling hole size)

97

417

468

1055

Air outlet

(Suspension bolts pitch)

40

Decorative Panel

Drain hose
(Accessories)
(Local setting)

965

817
460

200

200

130

295~
325

750 or less

280

Hole Hole

364
310
230

Hole Hole

74

20

Holes for
tapping screws
8 4

124

Hole for wiring

20

Drain(VP20)
(Natural drainage)

Exhaust air opening for ducting


(knock out)

310

64

264

91

Suspension bolts
(M10 4 pcs.)

47

Holes of
tapping screws
5 - 4

278

98

Space for installation and service

95

120

Hole

Suspension
fitting

100
or more

Fresh air opening for ducting


(knock out)

1000or more

169

140

100

130

Liquid piping
28, 45 tipe :
6.35(1/4")
56 type :
9.52(3/8")

148

240

20

Gas piping
28, 45type:
12.7(1/2")
56 type:
15.88(5/8")
Drain(VP25)
(condensate
pump drain)

405

178

240

10

620

207

178

10

20

56

(Max. Drain up)

56

45

227

45

100
or more

Obstruction

VIEW A

31 -

1500
or more

1500
or more

Models FDTWJ71HKXE2B, 90HKXE2B


Unit : mm

1130 (Suspension bolts pitch)

40

Decorative Panel

Drain hose
(Accesories)
(Local setting)

1260 (Ceiling hole size)


90

1300

Air outlet

Air inlet

680

160
360
160

97

50

640

70

Center of
panel

446

Control
box

(Ceiling hole size)

97

540

(Suspension bolts pitch)

590

45

620

240

200

200

295~
325

310

750 or less

Hole

Liquid piping
9.52(3/8")

Hole for wiring

20

Drain (VP20)
(Natural drainage)

Exhaust air opening for ducting


(knock out)

Space for installation and service

310

Holes of
taping screws
5 4
50

264

100
or more

64

278

Suspension bolts
(M10 4 pcs.)

Hole

1000or more

Holes for
tapping screws
8 4

128

100
or more

Suspension
fitting
Fresh air opening
for ducting
(knock out)

88

95

120

Obstruction
95

240

78

Drain (VP25)
(condensate
pump drain)

230

20

Gas piping
15.88(5/8")

364

330

Hole

20

148

240

10

410

382

100
140

10

219

460

(Max. Drain up)

212

20

66

277

1054

66

45

1210

VIEW A

32 -

1500
or more

1500
or more

Models FDTWJ112HKXE2B, 140HKXE2B


310

64

50
110

Suspension
fitting

103

Hole

130

70
50

Fresh air opening


for ducting
(knock out)

97

Center of
panel

640 (Ceiling hole size)

Control
box

Holes for
tapping
screws
5-4

Suspension bolts
(M10 4 pcs.)

97

775

264

(Local setting)

446
Suspension bolts pitch)

825

90

95

1730 (Ceiling hole size)


1600 (Suspension bolts pitch)

40

278

Drain hose
(Accessories)

VIEW A

200

345

255

Hole

20

128
Exhaust air opening for ducting
(knock out)

78
Holes for
tappingscrews
8-4

20

10 20

620

Gas piping
19.05(3/4")
Drain(VP25)
(condensate
pump drain)

410
364
Liquid piping
9.52(3/8")

310
230

Drain(VP20)
(Natural
drainage)

140

Hole

10

234

240

200

295~
325

100

240

Max. drain up

672

Hole for wiring

160

1770

Air outlet

Air inlet

100
or more

1000or more

680

360

Space for installation and service

100
or more

160

Obstruction
32

1706

32

Decorative Panel

33 -

292

20

66

240

750 or less

612

163

1524

66

1500
or more

1500
or more

(c) 1-Way outlet ceiling recessed type (FDTS)


Models FDTSJ22HKXE2B, 28HKXE2B, 36HKXE2B, 45HKXE2B

70

35
50

25

383
25
168

Panel center

200

45

250

150

60

285

315

180

435

90

Drain hose (Accessories)


(Local setting)

VIEW A

295~325
235

940

115

194

10

165

100

600 or less

Max. Drain up

70

Suspension bolts
(M104 pcs.)

30

30

205

85

Air outlet
920

245

Fresh air
opening for ducting
(Knock out)

85

125

40

90

290

140

60

50

100

35

Air inlet grille

770

70
45

45

1200

45

70
140

1290

Holes for
tapping screws
(4.0 6 pcs.)

VIEW B

Decorative Panel
30

45

15

650

30

Space for installation and service

415
275

100 or

more

215

1000 or more

370

Liquid piping
6.35(1/4")

100 or

more

110

Obstacle
155
105

710 (Ceiling hole size)

600 (Suspension bolts pitch) 40

555

Holes for tapping screws


(4-6pcs.)

290

70

60

1230 (Ceiling hole size)


990 (Suspension bolts pitch)

Unit : mm

140

Fresh air
opening for ducting
(Knock out)

Fresh air
opening for ducting
(knock out)

100
50

Fresh air
opening for ducting
(Knock out)

Gas piping
12.7(1/2")

Drain (VP25)
(Condensate pump drain)
Hole for wiring
(35)

VIEW C

34 -

100 or

more

Model FDTSJ71HKXE2B
Unit : mm

1440 (Ceiling hole size)


1250 (Suspension bolts pitch)
675

70

200

60

Drain hose(Accessories)
(Local setting)

295~325
1200

200

165

170

30

10 194

100

600 or less Max. Drain up

Suspension bolts
(M104pcs.)

150

VIEW A

90

100

45

250

140

35
50

25
168

Panel center

30

70

Fresh air
opening for ducting
(Knock out)

Air outlet
1180

210

35

60
100

Air inlet grille

140

50

40
90

85

110

770

70
290

45

70
140

Holes for
tapping screws
(4-6pcs.)

VIEW B

45

1410

45

1500

Decorative Panel

30 45

15 30

650

Space for installation and service

415
275

100 or

more

110

215

Gas piping
15.88(5/8")

1000 or more

370

Liquid piping
9.52(3/8")

155
105

710 (Ceiling hole size)

145

575

Fresh air
opening for ducting
(Knock out)
Holes for tapping screws
290
(4-6pcs.)

383

70 600 (Suspension bolts pitch) 40


285
315
25

Fresh air
opening for ducting
(knock out)

70

Fresh air
opening for ducting
45
(knock out)

100
50

100 or

more

Obstacle

Drain (VP25)
(Condensate pump drain)
Hole for wiring
(35)

VIEW C

35 -

100 or
more

(d)

Cassetteria type (FDR)

Model FDRJ22HKXE2
Silent Panel (Model: R-PNLS-26W-E)

Unit : mm

980 (Ceiling hole size)


786 (Suspension bolts pitch)
433

353

71

45

Panel center

70

465
405

213

MIN95

40

MIN156
MIN81

650 or less

MIN320

480

A
Drain(VP25)
(Natural drainage)

460

Holes for
tapping screws
4-4.0
150

1040
45

170

950

Air inlet

170

45
75

149

90

Fresh air
opening for ducting
(Knock out)

Air inlet

50 or more

Obstacle

VIEW A

36 -

75

100 or
more

45

1000

or more

Space for installation and service

750

510

Exhaust air
opening for ducting
(Knock out)

VIEW B

100 or
more

Hole for
wiring
(35)

250

45

205

635
510

355~369

00

MIN225

80

MIN206

295~325
405

VIEW C

Liquid piping
6.35(1/4")
Max. Drain up

Gas piping
12.7(1/2")

345

405

Drain
(Connectable with VP25)

Supply air duct

750

150

59

690(Ceiling hole size)

45

545(Suspension bolts pitch)

275

69

Control box

Suspension bolts
(M104pcs.)

Fresh air
opening for ducting
(Knock out)

284

270

Drain hose (Accessories)


(Local setting)

137

75

57

Model FDRJ22HKXE2
Canvas Panel (Model: R-PNLC -26W-E)
804 (Ceiling hole size)
9

786 (Suspension bolts pitch)


353
433

45

150

193

69

Drain
(Connectable
with VP25)
Liquid piping
6.35(1/4")
Gas piping
12.7(1/2")

Control box
Panel center

352

525 (Ceiling hole size)

45

545 (Suspension bolt pitch) 70

Fresh air opening


for ducting
(Knock out)

284
69

90

Drain hose (Accessories)


(Load setting)

Unit : mm

405

59

VIEW C

71

Supply air duct

Max. Drain up

Drain (VP20)
(Natural drainage)

Canvas duct
(Optional parts)

480
465

260

149

199

40

405

274

35

130

345

510

299

405

635

150~300

295~325

750

600 or less

Suspension bolts
(M104pcs.)

80

Hole for
wiring
(35)

250
460

213

150

Holes for
tapping screws

864

170

170
Fresh air opening for ducting
(Knock out)

Air inlet

45

75

774

45

45

205

90

345

Exhaust air opening for ducting


(Knock out)

Air inlet

100

or more

1000 or more

Space for installation and service

100

or more

VIEW A

50

or more

Obstacle

37 -

75

45

VIEW B

585

149

Models FDRJ28HKXE2, 45HKXE2, 56HKXE2


Silent Panel (Model: R-PNLS-26W-E)
Unit : mm

980 (Ceiling hole size)


786 (Suspension bols pitch)

137

Fresh air
opening for ducting
(Knock out)

(Local setting)

353
284

45

Supply air duct

405

75

panel center

150

59

71

690 (Ceiling hole size)

45

545 (Suspension bolt pitch)

275

Control box

VIEW C

Drain
(Connectable with VP25)

Gas piping
28, 45 type: 12.7 (1/2")
56 type: 15.88 (5/8")

Liquid piping
28, 45 type: 6.35 (1/4")
56 type: 9.52 (3/8")
635

A
Drain (VP20)
(Natural drainage)
205

213

MIN95

40

MIN156

Hole for wiring


(35)

250
460

Holes for
tapping screws

149

405

MIN81

MIN320

20

1040

150

45

45

950

Air inlet
45

170

170
90

Fresh air opening


for ducting
(Knock out)

510

Exhaust air opening for ducting


(Knock out)

100 or
more

or more

Space for installation and service

100 or

more

Air inlet

VIEW A

50 or
more

Obstacle

38 -

45

VIEW B

1000

MIN225

465

MIN206

245

320

480

355~369

185

510

650 or less

295~325

750

Suspension bolts
(M10 4pcs.)

Max. Drain up

80

750

270

70

69

75

433

75

57

Drain hose (Accessories)

Models FDRJ28HKXE2, 45HKXE2, 56HKXE2


Canvas Panel (Model: R-PNLC-26W-E)
Unit : mm
Drain hose (Accessories)

804 (Ceiling hole size)


9

786 (Suspension bolts pitch)

284

Fresh air opening for ducting


(Knock out)

45

Control box

150

193

69

Drain
(Connectable with VP25)

Panel center

Liquid piping
28, 45 type: 6.35 (1/4")
56 type: 9.52 (3/8")
Gas piping
28, 45 type: 12.7 (1/2")
56 type: 15.88 (5/8")

352

525 (Ceiling hole size)


90

(Local setting)

353

45

545 (Suspension bole pitch) 70

433

59

Supply air duct

405

VIEW C

71

149

40

405

260

35

465

199

245

130

320

480

274

185

635
510

299

295~325

750

600 or less

Suspension bolts
(M10 4pcs.)

Max. Drain up

80

00

A
205

Hole for
wiring
(35)

150~
300

Canvas duct
(Optional parts)

Drain (VP20)
(Natural drainage)

250
460

213

Holes for tapping screws


4-4.0
864

75

Air inlet
170

45

75

774

45

45

45

150

149

170

Fresh air
opening for ducting
(Knock out)

345

Exhaust air opening for ducting


(Knock out)

VIEW B

more

1000

100 or

or more

Space for installation and service

100 or

more

Air inlet

VIEW A

50 or
more

Obstacle

39 -

585

90

Models FDRJ71HKXE2, 90HKXE2

Silent Panel (Model: R-PNLS-36W-E)

Unit : mm

1180 (Ceiling hole size)


986 (Suspension bolts pitch)
533

Drain hose (Accessories)


(Local setting)

137

453

Fresh air opening for ducting


(Knock out)

45

Panel center

71

Drain
(Connectable with VP25)

Drain (VP20)
(Natural drainage)

MIN95

MIN320

Hole
for wiring
(35)

250
460

213

205

Holes for
tapping screws
(4-4.0)
1240

150

149

1150

45

45

Air inlet

170
170

Fresh air opening


for ducting
(Knock out)

45

90

VIEW B

or more

1000 or

100

more

100 or
more

Air inlet

50 or
more

Obstacle

VIEW A

40 -

45

Space for installation and service

750

510

Exhaust air opening for ducting


(Knock out)

75

MIN225

405

40

20

465

MIN156

215

480

MIN81

285

635
510

355~369

285

80

MIN206

295~325

950
165

Liquid piping
9.52(3/8")

Max. Drain up

Gas piping
15.88(5/8")

Suspension bolts
(M104pcs.)

500

VIEW C

650 or less

Supply air duct

150

45

545 (Suspension bolts pitch)

59

75

275
270

Control box

690 (Ceiling hole size)

69

70

284

75

57

Models FDRJ71HKXE2, 90HKXE2

Canvas Panel (Model: R-PNLC-36W-E)

Unit : mm
Drain hose (Accessories)
(Local setting)

1004 (Ceilinghole hole size)


986 (Suspension bolts pitch)
453

Drain
(Connectable
with VP25)

Control box

Liquid piping
9.52(3/8")

59
71

Supply air duct

950

510
480
465
405

215

260

35

40

285

635

80

149

285

295~325

130

165

VIEW C

199

Suspension bolts
(M10 4pcs.)

500

Gas piping
15.88(5/8")

274

352

Panel center

299

193

69

150

45

Fresh air opening for ducting


(Knock out)

284

Max. Drain up

90

45 545 (Suspension bolts pitch)

525 (Ceiling hole size)

70

533

600 or less

Drain (VP20)
(Natural drainage)

Canvas duct
(Optional Parts)

150~300

20

Hole
for wiring
(35)

250
460

1064
45

Holes of tapping screws


(4-4)

974

Air inlet

45

170
90

Air inlet

VIEW B

VIEW A

or more

100

or more

1000

Space for installation and service

100

or more

50

or more

Obstacle

41 -

75

Exhaust air opening for ducting


(Knock out)
45

Fresh air opening for ducting


(Knock out)

345

170

585

150

149

75

213

45

205

Models FDRJ112HKXE2, 140HKXE2

Silent Panel (Model: R-PNLS-46W-E)

Unit : mm
1600 (Ceiling hole size)
1406 (Suspension bolts pitch)
663

270

58

45

Panerl center

Supply air duct

70
Liquid piping
9.52(3/8")

320

320

295~325
320

80

235

510
480
465
405

20

MIN 96

MIN206

MIN156

Drain (VP20)
(Natural drainage)

MIN81

406~420

650 or less

MIN320

MIN276

635

40

175

VIEW C

(Max. Drain up)

1370

495

Drain
(Connectable with VP25)

76
Gas piping
19.05(3/4")

Suspension bolts
(M10 4pcs.)

Fresh air
opening for ducting
(Knock out)

150

Control box

690 (Ceiling hole size)

69

45

287

75

275

545
(Suspension bolts pitch)

743

57

Drain hose (Accessories)


(Local setting)

137

Hole
for wiring
(I.D.35)

155
460

1660

Air inlet

45

75

1570

45

Holes of tapping screws


4-4

150

149

45

45

213

75

205

170

510
750

170

Fresh air opening


for ducting
(Knock out)

90
Exhaust air opening for dacting
(Knock out)

VIEW B

Air inlet

100
or more

1000
or more

Space for installation and service

100
or more

VIEW A
50
or more

Obstacle

42 -

Models FDRJ112HKXE2, 140HKXE2

Canvas Panel (Model: R-PNLC-46W-E)

Unit : mm
1424 (Ceiling hole size)
1406 (Suspension bolts pitch)
743
663

150

Drain
(Connecteble with VP25)
495

Liquid piping
9.52(3/8")
59
71

1370
235

465
405

86

250

200

295~325

325

320

510

350

320

635

480

600 or less

320

130

175

80

Max. Drain up

Supply air duct

VIEW C

Gas piping
19.05(3/4")

310

352

Panel center

40

70

45

69

Control box

Suspension bolts
(M10 4pcs.)

Fresh air opening for ducting


(Knock out)

284

193

Drain hose (Accessories)


(Local setting)

45

90

545 (Suspension bolts pitch)

525 (Ceiling hole size)

20

Hole
for wiring
(35)

150~300

Canvas duct
(Optional parts)

A
205

155

Drain (VP20)
(Natural drainage)

213

Holes of tapping screws


(4-4)
150

149

460

1484
1394

45

45

45

Air inlet
170

170
Fresh air opening
for ducting
(Knock out)

75

1000

100

or more

or more

345

VIEW A
100

or more

50

or more

Obstacle

43 -

75

Air inlet
Space for installation and service

45

VIEW B

585

90

Exhaust air opening for ducting


(Knock out)

(e) Satellite ducted type (FDUM)


Models FDUMJ36HKXE2, 45HKXE2, 56HKXE2

Unit : mm

786 (Suspension bolts pitch)


750

18

80

205

Hole of
tapping screws
(4-4)

Drain hose (Accessories)


(Local setting)
Drain
(Connectable with VP25)

284

213

149

Control box

170

Liquid piping
36, 45 type: 6.35(1/4")
56 type: 9.52(3/8")

118

472

(Suspension bolts pitch)

45

18

59

Fresh air opening


for ducting
(Knock out)

Gas piping
36, 45 type: 12.7(1/2")
56 type: 15.88(5/8")

71

Supply air duct

170
90

Exhaust air opening for ducting


(Knock out)

295~325

750
185

Max.Drain up

VIEW A

320

245

Suspension bolts
(M104pcs.)

80

30

635
510
480
465

20

40
149

199

274

299

600 or less

35

130

405

460

Drain (VP20)
(Natural drainage)

45
50

45

660
200

200

Hole for wiring

200

50

170

620

Holes for tapping screws


(12-4)

Return air duct

VIEW B

44 -

1100

100

35

59

630

200

35

Space for installation and service

Inspection space

Models FDUMJ71HKXE2, 90HKXE2

Unit : mm
986 (Suspension bolts pitch)
950

18

472
(Suspension bolts pitch) 45

18
80

205

Drain hose (Accessories)


(Local setting)
Drain
(Connectable with VP25)
170
Liquid piping
9.52(3/8")
Fresh air opening
Gas piping
for ducting
15.88(5/8")
(Knock out)

284

118

59
71

213

Holes of
tapping screws
4-4

149

Control box

170
90
Exhaust air opening for ducting
(Knock out)

Supply air duct

VIEW A

295~325

80

635
510
480
465
405

40

30

149

35

130

Suspension bolts
(M104pcs.)

199

215

299
274

285

Max.Drain up

285

600 or less

950
165

20

460
Drain (VP20)
(Natural drainage)

860

45

4200=800

45
Space for installation and service

50

1300

35

620

830

200

170

59

35

50

Hole for wiring

Return air duct

100

Holes for tapping screws

VIEW B

45 -

Inspection
space

Models FDUMJ112HKXE2, 140HKXE2

Unit : mm
1406 (Suspension bolts pitch)
1370

18
205

80

Holes of
tapping screws
(4-4)

213

149
Control box
Drain hose (Accessories)
(Local setting)
Drain
(Connectable with VP25)

284

Liquid piping
9.52(3/8")
58

Supply air duct

320

320

295~325

235

170
Fresh air opening
for ducting
(Knock out)

Exhaust air opening for ducting


(Knock out)

635

80

30

510
480
465
405

200

250

325

350

20

600 or less

86

130

40

Suspension
bolts
(M104pcs.)

90

VIEW A

Max.Drain up

1370
320

170

Gas piping
19.05(3/4")

76

175

150

472
118 (Suspension bolts pitch) 45

18

460

Drain (VP20)
(Natural drainage)

1280

45

6200=1200

60

Space for installation and service

1250

620

1720

210
35

Holes for tapping screws


(18-4)

Return air duct

100

240
70

35

45
60

Holes for wiring

VIEW B

46 -

Inspection
space

(f)

Ceiling suspension type (FDE)

Models FDEJ36HKXE2B, 45HKXE2B, 56HKXE2B


Unit : mm
984 (Suspension bolts pitch)

15

15

Holes for suspension bolts


(M8 to M10 4 pcs. Not included)

The brackets face out


When the unit is half
recesed a bove
the ceiling

195

275

135

46

94

191

150

50

184

50

The brackets face interior


When the unit is
suspended beneath
the ceiling

Liquid piping
Gas piping

605

45
900 (Suspension bolts pitch)

940

30

650

30

185

1000

Air outlet

Drain hole
connection (1)

225
248

10

290

Drain hole
connection

46

Note (1) The slope of drain piping inside the unit is


Liquid piping
able to take incline of 10 mm
36, 45 type: 6.35 (1/4")
56 type: 9.52 (3/8")
Drain piping
connection

Air inlet grille

Space for installation and service


30

55

35

Gas piping
36, 45 type: 12.7(1/2")
56 type: 15.88(5/8")

100

or more

300

30

or more

20

150

or more

or more

Obstacles

Model FDEJ71HKXE2B
1244 (Suspension bolts pitch)

15

15

The brackets face out


When the unit is half
recesed a bove
the ceiling

Holes for suspension bolts


(M8 to M10 4 pcs. Not included)
Liquid piping
605
135
Gas piping
275

45
195

1160 (Suspension bolts pitch)

50

46

94

184

150

The brackets face interior


When the unit is
suspended beneath
the ceiling

191

50

650
30

1200

30

185

1260

Drain hole
connection (1)

225

Air outlet
Air inlet grille

248

290
35

55

30

Gas piping
15.88(5/8")

100

or more

300

20
30

150

or more

Obstacles

47 -

Drain piping
connection

Space for installation and service

or more

Drain hole
connection

10

Liquid piping
9.52 (3/8")

46

Note (1) The slope of drain piping inside the unit is


able to take incline of 10 mm

or more

Model FDEJ112HKXE2B
Unit : mm

1244 (Suspension bolts pitch)

15

15

Holes for suspension bolts


(M8 to M10 4pcs. Not included)

The brackets face out


When the unit is half
recesed a bove
the ceiling

66
50

1200

30

Liguid piping

584
275

174

Gas piping

135

94

46

30

246

150

The brackets face interior


When the unit is
suspended beneath
the ceiling

239

50

1160 (Suspension bolt pitch)

650

1260

Drain hole connection (1)

185
225

Air outlet

266

290

Drain hole
connection

10

Liquid piping
9.52 (3/8")

46

Note (1) The slope of drain hose inside the unit is


able to take incline of 10 mm

Air inlet grille

Drain piping connection


(VP20)

Space for installation and service


35

55

Gas piping
19.05 (3/4")

30

100

or more

300

30

or more

20

150 or more

5
or more

Obstacles

Model FDEJ140HKXE2B
Unit : mm

1454 (Suspension bolts pitch)

15

15

Holes for suspension bolts


(M8 to M10 4pcs. Not included)
66

1410
1470

30

275

Liquid piping

135

Gas piping

94

246

150

The brackets face interior


When the unit is
suspended beneath
the ceiling

584
174

50

239

1370 (Suspension bolts pitch)

50

650

30

46

The brackets face out


When the unit is half
recesed a bove
the ceiling

Drain hole connection (1)

185
225

Air outlet

266

290
30

Gas piping
19.05 (3/4")
100

or more

300

55

150 or more

Obstacles

48 -

Drain hose connection


(VP20)

Space for installation and service

20
35

or more

Drain hole
connection
30

10

Liquid piping
9.52 (3/8")

46

Note (1) The slope of drain piping inside the unit is


able to take incline of 10 mm

Air inlet grille

5
or more

(g) Wall mounted type (FDK)


Models FDKJ22HKXE2, 28HKXE2, 36HKXE2, 45HKXE2

Unit : mm

950
23

387

387

130

23

194

7.7

820
155 77.5
25 25
20 20 25 20 20

77.5

65
155

165

Space for installation and service

200

Mounting plate
8 48 pcs.
(Holes on
mounting plate)

150

200

or
more

or
more

Available space
for rear connection

45

Hole on wall for


rear connection 55
105
70

or more

155

Detail of mounting plate

Outlet for piping


(On both side)

10 38 50

165

10 64

59

65

710
65

58
90

Outlet for
electric wiring

375

280

Piping cover
Gas piping 12.7 (1/2")
Liquid piping
608 6.35 (1/4")

60 55

Drain hose
0.7 m

712

VIEW A (Rear side)

Model FDKJ56HKXE2

Unit : mm
1148

23

486

486

130

23

7.7

194

65

155

144

Space for installation and service

200

Mounting plate
8 48 pcs.
(Holes on
mounting plate)
Available space
for rear connection

45

Piping cover
Hole on wall for
rear connection 55 Gas piping 15.88 (5/8")
105
70
Liquid piping
608 9.52 (3/8")
712

260

55

Drain hose
0.7 m

VIEW A (Rear side)

49 -

or more

155

Detail of mounting plate

Outlet for piping


(On both side)

65

10 38 50

144

1018
197.5
155
197.5
25 25
20 20 25 20 20

10 64

59

908
65

58
90

Outlet for
electric wiring

375

280

150

200

or
more

or
more

Model FDKJ71HKXE2
23

Unit : mm
1436
486

387

387

130

23

194

4
7.7

Outlet for piping


(On both side)

65
377.5

155

108

Space for installation and service


Mounting plate
200

10 38 50

377.5

Detail of mounting plate

150

200

or
more

or
more

45

8 48 pcs.
(Holes on
mounting
plate)

or more

155

108

1306
155
25 25
20 20 25 20 20

10 64

59

65

1196
65

58
90

Outlet for
electric wiring

375

280

Piping cover
Hole on wall for 55 Gas piping 9.52 (3/8")
rear connection
105
Liquid piping
70
608 15.88(5/8")

550

Drain hose
0.7 m

55

Available space for rear connection

712

VIEW A (Rear side)

(h) Floor standing exposed type (FDFL)


Models FDFLJ28HKXE2, 45HKXE2, 71HKXE2
Note (1) Value in (

) indicates 71 type
Unit : mm
Space for installation and service
205
180

23

600

177

Remote-controller
mounting part
225

150 or more

166

1000 or more

786
(1071)

150 or
more

205

10
126

Slotted hole for


wall mounting
4-1224

Floor piping space

or
more

1196
(1481)

600

or more
Floor

Control box

80

220

184
234
315

630
250

Expansion valve box

Level adjusting screw


(Accessory)

197

223

Drain piping
Flexible tube
PT20A female screw
Air filter
750
(1035)

Gas piping (Accessory)


28,45 type:12.7(1/2")
71 type:15.88(5/8")

98

197
225

32

Floor fixing metal brakcet


(Accessory)
1030 long hole

93
148
223

195

806
(1091)

50 -

195

Liquid piping
28,45 type:6.35(1/4")
71 type:9.52(3/8")

(i) Floor standing hidden type (FDFU)


Models FDFUJ28HKXE2, 45HKXE2, 56HKXE2, 71HKXE2
Note (1) Value in (

Unit : mm

) indicates 71 type
Slotted hole for
wall mounting
4-12 x 24

Space for installation and service

110

167

600

1000

126
166

786
(1071)

45

Peri cover Peri cover

100

600
B

100

100

810(1095)
722(1007)

20

225
105 110

Expansion valve box

Control box

80

220

184
234
315

630
250

Drain piping Flexible tube


PT20A female screw

Air filter
30

197

Level adjusting
screw
(Accessory)

750(1035)

Gas piping (Accessory)


28,45type : 12.7(1/2")
56,71type : 15.88(5/8")
Liquid piping
28,45type : 6.35(1/4")
56,71type : 9.52(3/8")

98

32

Floor fixing metal braket


(Accessory)
10 x 30 long hole

806(1091)

51 -

(2) Remote controller (Optional parts)

Wall

0.3mm2, 3cores (O.D.5.6)

Wire
(Recessed)
LCD display

Electrical box
(Locally Purchased)

120
16

Remote controller mounting dimensions

120
60
46

47

Notes (1) Allowable length of remote controller


cable: 600 m

17

Allowable rang of wire thickness and length

Standard Within 0.3 mm2


0.5 mm2
0.75 mm2
1.25 mm2
2 mm2

120

89
83.5

For the passage


after wiring

Remote controller outline

52 -

Within 100 m
Within 200 m
Within 300 m
Within 400 m
Within 600 m

(3) Outdoor unit


Models GHCP450HMTE4, 560HMTE4

53 -

2.4 Exterior appearance


(1) Indoor unit
(a) Ceiling recessed type (FDT)
Decorative panel

Pearl white

(b) 2-way outlet ceiling recessed type (FDTW)

Air outlet

Air inlet

Decorative panel
(i) Standard type
Panel part No.

Type

Panel color

With Auto swing

Pearl white

TW-PSA-22W-E
TW-PSA-32W-E

Applicable model
FDTW28, 45, 56 type

TW-PSA-42W-E

FDTW71, 90 type
FDTW112, 140 type

(ii) Attachment of ceiling material type


Panel part No.

Type

Panel color

TW-PSB-38W-E

Applicable model
FDTW28, 45, 56 type

TW-PSB-28W-E
With Auto swing

Misty white

FDTW71, 90 type
FDTW112, 140 type

TW-PSB-48W-E

54 -

(c) 1-way outlet ceiling recessed type (FDTS)

Panel
Ceramic white

Air inlet grille


Ceramic white

Decorative panel
Panel part No.
TS-PSA-26W-E
TS-PSA-36W-E

Type

Panel color

With Auto swing

Ceramic white

Applicable model
FDTS22, 28, 36, 45 type
FDTS71 type

(d) Cassetteria type (FDR)


Silent panel type

Canvas-duct panel type

Ceramic white
Ceramic white

(e) Satellite ducted type (FDUM) .......................................... Zinc steel plate


(f)

Ceiling suspension type (FDE)


Gray
(Vertical fins)

Gray
(Frame)

Ceramic white
(Front panel)

Ceramic white
(Air inlet louver)

55 -

Ceramic white
(Side panel)

Ceramic white
(Front panel)

(g) Wall mounted type (FDK)

No.

Parts name

Side plate

Front panel

Inlet grill

Outlet grill

Bottom plate

Right and Left


louvers

Color

1
1

Ceramic white

Light gray

(h) Floor standing exposed type (FDFL)

Dark gray
(Outlet grill)

Ceramic white
(Body)

Black
(Bottom plate)

(i)

Floor standing hidden type (FDFU) ........................ Zinc steel plate

(2) Outdoor unit


Models GHCP450HMTE4, 560HMTE4

Polar white

56 -

2.5 Inside view


Models GHCP450HMTE4, 560HMTE4

Fan motor

Intake port

Fan

Exhaust port

Exhaust muffler
Air cleaner

Oil filter

Compressor

Starter motor

Water pump

Front view

Right side view

Control unit
Coolant air
bleeder valve

Expansion
valve

Reserve tank

Service valve
(Gas)

4-way
valve

Receiver

Regulator
Gas solenoid
valve
Combustion gas
supply port

Service valve
(Liquid)

Accumulator Oil separator


Engine oil filler port

Oil sub-tank 2

Oil sub-tank 1

Rear view

Left side View

57 -

Accumulator

58 -

Regulator

Engine water circuit

Gas engine

SV4

SV3

SV2

Discharge-pipe thermistor

Capacity control

63H1

Refrigerant circuit

Compressor

Oil separator

Gas plug

Coolingwater
thermistor

Reserve tank

Exhaust-gas
heat exchanger

Cooling-water
pump

HP sensor

Air heat
exchangers
Radiators

SV7

Temperature-type
expansion valve
Constant-pressure
type expansion valve

Four-way valve

Plate-type
heat exchanges

Water heatexchanger
outlet's
refrigerant
thermistor

SV1

SV8

63L

Receiver

Gas connection
port

Gas plug Gas valves

Flow-volume
control valve

Flow-volume
control valve

Cooling cycle
Heating cycle

Service valve
(gas)

Service valve (liquid)

Strainer

Indoor unit

Check valve

Expansion valve

Capillary tube

Detailed drawing of indoor unit section

2.6 Piping system

Models GHCP450HMTE4, 560HMTE4

Accumulator

Accumulator

Dischargepipe thermistor

2.7 Coolant, Fuel Intake/Exhaust gas system diagram


Models GHCP450HMTE4, 560HMTE4
Cooling water: The engine's cooling water returns heat both from the gas engine itself and from the exhaust gas. When
the temperature of this cooling water is higher than the flow-volume control valve's temperature setting,
delivery to the engine is commenced. When the temperature is high, cooling is performed using the
outdoor air which is delivered to the outdoor unit's radiator (integrated with the compressor). The
cooling water which has been cooled in this way is returned once again to the gas engine, where it
repeats the same cycle. Cooling water which has risen to a high temperature during heating operation is
used for refrigerant heating.
Fuel The fuel gas passes through the gas solenoid valve, flows to the gas mixer which is maintained at the
required pressure by the zero governor, and is then supplied to the gas engine.
Intake air and exhaust gas The intake air enters the mixer via the intake air box and the air cleaner, it is mixed with the fuel, and this
mixture enters the engine cylinder. The resulting exhaust gas gives up its heat in the exhaust-gas heat
exchanger and is then discharged via the muffler.

Flow-volume
control valve

Water heatexchanger
outlet's refrigerant
thermistor

Air heat
exchangers
Radiators

Plate-type
heat exchanges

Temperature-type
expansion valve
Constant-pressure
type expansion valve

Flow-volume
control valve
M

Service valve (liquid)


SV7

SV8

Receiver

Reserve tank

SV2

Four-way valve

SV3

HP sensor
SV1

SV4

Service
valve (gas)

63H1

Coolingwater
thermistor

Gas connection
port

Gas
plug

Gas engine

Dischargepipe
thermistor

63L

Capacity control
Compressor

Regulator
Engine water circuit

Refrigerant circuit

59 -

Accumulator

Gas Gas
plug valves

Indoor unit

Accumulator

Exhaust-gas
heat exchanger

Oil
separator

Cooling-water
pump

Intake and Exhaust System Diagram

Gas
engine

Meaning of marks
Mark
1
2
3
4
5
6
7

Parts name
Intake-air duct (1)
Intake-air hose
Intake-air chamber
Intake-air duct (2)
Air cleaner
Intake-air hose
Mixer

Mark
8
9
10
11
12
13
14

Parts name
Exhaust-gas pipe
Exhaust-gas heat exchanger
Exhaust-gas hose
Muffler
Exhaust-gas hose
Exhaust-gas top
Exhaust-gas drain hose (1)

60 -

Mark
15
16
17
18
19
20
21

Parts name
Exhaust-gas drain hose (2)
Exhaust-gas drain hose (3)
Exhaust-gas drain pipe
Exhaust-gas drain hose (4)
Exhaust-gas drain filter
Exhaust-gas drain hose (5)
Hose (1)

2.8 Selection chart


(1) Correct the cooling and heating capacity in accordance with the conditions as follows.The net cooling and heating capacity can
be, obtained in the following way.
Indoor unit
Each indoor unit = System performance

Indoor unit capacity


Indoor unit capacity when operating simultaneously.

Outdoor unit
Performance from connected capacity correction coefficient from indoor and outSystem performance = door temperature conditions (correction coefficient from piping distance correction coefficient from mounting height difference between outdoor and indoor units)
Note (1) Refer to page 61 and 62 for the correction coefficient.
(a) Coefficient of cooling and heating capacity in relation to temperatures

Coefficient of cooling &


Heating capacity in
relation to temperature

1.3
1.2

Cooling

1.1
Heating
1.0
0.9
0.8
0.7

Outdoor air D.B.


temperature
CD.B

20

43
40
35
30
25
20
0
-5

Indoor air D.B.


temperature
CD.B

Cooling operation
Heating operation

Applicable range

0.6

27
25
20
15
10

22

24

26

14
16
Indoor air W.B. temperature (CWB)

18

20

26
24

22

ISO-T1
18.5

-15

-10

-5

10

15

Outdoor air W.B. temperature (CWB) ISO-T1

(b) Correction of cooling and heating capacity in relation to one way length of refrigerant piping.
Equivalent piping length [m] (1)
Cooling
Heating

7.5
1.0
1.0

10
0.995
1.0

15
0.98
1.0

20
0.97
1.0

25
0.955
1.0

30
0.945
1.0

35
0.93
0.995

40
0.92
0.995

45
0.905
0.99

50
0.895
0.99

Equivalent piping length [m]


Cooling
Heating

55
0.88
0.985

60
0.87
0.985

65
0.855
0.98

70
0.845
0.98

75
0.83
0.975

80
0.82
0.975

85
0.805
0.97

90
0.795
0.97

95
0.78
0.965

100
0.77
0.965

Equivalent piping length [m]


Cooling
Heating

105
0.75
0.96

110
0.745
0.96

115
0.73
0.955

120
0.72
0.955

125
0.705
0.95

Note (1) Equivalent piping length can be obtained by calculating as follows.


Equivalent piping length = Real gas piping length + Number of bends in gas piping Equivalent piping length of bends.
Equivalent length of each joint
Gas piping size
12.7
Joint (90elbow)
0.10

Unit : m/one part


15.88
0.10

19.05
0.15

61 -

25.4
0.15

28.58
0.20

31.8
0.25

34.92
0.28

38.1
0.30

(c) When the outdoor unit is located at a lower height than the indoor unit in cooling operation and when
the outdoor unit is located at a higher height than the indoor unit in heating operation, the following
values should be subtracvted from the values in the above table.
Height difference between the indoor unit and
outdoor unit in the vertical height difference
Adjustment coefficient
Height difference between the indoor unit and
outdoor unit in the vertical height difference
Adjustment coefficient

5m

10 m

15 m

20 m

25 m

30 m

0.01

0.02

0.03

0.04

0.05

0.06

35 m

40 m

45 m

50 m

0.07

0.08

0.09

0.10

(2) Correction of outdoor unit capacity according to capacity of indoor unit to be operated simultaneously

GHCP450HMTE4

60
55
[Rated capacity] 53.0
50
[Rated capacity] 45.0

Heating (MAX)
40
35

Cooling (MAX)
30
Capacity
[kW]

25
20

Heating (MIN)

15

Cooling (MIN)
10
5
22

36

100

200 220

300

400

450

500

(Rating)
Total capacity of indoor units operating simultaneously

62 -

585

80
75
70
[Rated capacity] 67.0
65
60
[Rated capacity] 56.0

Heating (MAX)
50
45
40

Cooling (MAX)

Capacity
[kW]

35
30
25

Heating (MIN)
20
15

Cooling (MIN)

5
22

36

100

200

280 300

400

500

560 600

700 730

(Rating)
Total capacity of indoor units operating simultaneously

Capacity Correction Calculations (The procedure for both cooling and heating is the same.)
Example Conditions

Unit
Outdoor unit GHCP450HMTE4 1 unit
Indoor unit FDTJ56HKXE2 - 1 unit
FDTJ71HKXE2 - 4 unit
GHTWJ112HKXE2B - 4 unit
Piping length (Shall be common among units) .......... 60 m (suitable length)
Difference in height between indoor and ........... 15 m
outdoor units
(Outdoor unit is lower)
Air conditions .......... Outdoor air temperature 33CDB
Indoor temperature 26CDB 19 CWB

Corrction when
cooling?

Outdoor unit performance correction


1 Total connection capacity from indoor unit ... 56 +714 unit + 112 = 452
. . 45kW (Obtain from table on previous page.)
=
2 Performance correction from indoor and outdoor temperatures
. . 45.9kW
45  1.02 =
3 Performance correction from piping length and difference in height between indoor and outdoor units
45.9  (0.865 - 0.03) .=. 38.3kW (Actual performance)
Performance correction of indoor unit
Performance correction of indoor unit = System performance 

[Example] FDTJ56HKXE2
56 .
38.3 
=. 4.74kW
452
Performance of indoor unit
FDTJ56HKXE2 .................. 4.74kW (Actual performance)
FDTJ71HKXE2 .................. 6.01kW (Actual performance)
FDTWJ112HKXE2B .......... 9.49kW (Actual performance)

63 -

Indoor unit capacity


Total capacity of indoor units
operating simultaneously

(3) Gas consumption correction coefficient


(a) Gas consumption correction coefficient by indoor unit operating capacity.
Heating

Cooling

Gas-consumption correction coefficient

1.1
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
100
50
Indoor unit operating capacity (%)

130

(b) Gas-consumption correction coefficient by air-conditioner condition

1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
Outdoor-air dry-bulb
temperature

Gas-consumption correction coefficient

Cooling operation

(CDB)

18

43
40
35
30
25
20

16

14

14

0
5

26

24

22

20

18

16

JIS
Indoor-air wet-bulb temperature (CWB)

Heating operation

1.2
1.1
1.0
0.9
0.8
0.7
0.6
Indoor-air
dry-bulb
temperature

Gas-consumption correction coefficient

1.3

(CDB)

10
15
20
25
27

18.5
-15

-10
-5
0
5
10
15
JIS
Outdoor-air wet-bulb temperature (CWB)

64 -

(4) Sensible heat capacity


(a) FDT Series
Model FDTJ28HKXE2
Air flow
3
(m /min)

12

Indoor air temperature

Outdoor
air temp.
(CDB)

17.0CWB
TC
2.89
2.83
2.76
2.68
2.60
2.53
2.46

27
29
31
33
35
37
39

SHC
2.58
2.55
2.52
2.49
2.46
2.43
2.40

18.0CWB
TC
2.98
2.91
2.85
2.77
2.70
2.63
2.56

SHC
2.60
2.57
2.55
2.52
2.49
2.46
2.43

19.0CWB
TC
3.05
2.99
2.92
2.86
2.80
2.72
2.64

SHC
2.61
2.59
2.56
2.54
2.52
2.49
2.46

20.0CWB
TC
3.13
3.07
3.01
2.95
2.88
2.81
2.74

SHC
2.63
2.61
2.58
2.56
2.54
2.51
2.49

21.0CWB
TC
3.21
3.15
3.09
3.02
2.95
2.89
2.83

SHC
2.64
2.62
2.60
2.58
2.55
2.53
2.51

22.0CWB
TC
3.28
3.22
3.16
3.10
3.04
2.98
2.91

SHC
2.6
2.6
2.6
2.5
2.5
2.5
2.5

Model FDTJ36HKXE2
Indoor air temperature

Outdoor

Air flow
3
(m /min)

air temp.

12

27
29
31
33
35
37
39

17.0CWB

(CDB)

TC
3.72
3.64
3.55
3.45
3.35
3.25
3.16

SHC
3.19
3.16
3.12
3.08
3.04
3.00
2.96

18.0CWB
TC
3.83
3.75
3.66
3.57
3.47
3.38
3.29

SHC
3.22
3.19
3.15
3.11
3.08
3.04
3.00

19.0CWB
TC
3.93
3.84
3.76
3.68
3.60
3.50
3.40

SHC
3.24
3.20
3.17
3.14
3.11
3.07
3.04

20.0CWB
TC
4.02
3.95
3.87
3.79
3.71
3.61
3.52

SHC
3.25
3.22
3.20
3.17
3.14
3.10
3.07

21.0CWB
TC
4.12
4.05
3.97
3.88
3.80
3.72
3.64

SHC
3.27
3.24
3.21
3.18
3.15
3.13
3.10

22.0CWB
TC
4.21
4.14
4.06
3.99
3.91
3.83
3.75

SHC
3.2
3.2
3.2
3.2
3.1
3.1
3.1

Model FDTJ45HKXE2
Air flow
3
(m /min)

15

Indoor air temperature

Outdoor
air temp.

17.0CWB

(CDB)

TC
4.65
4.55
4.44
4.31
4.19
4.07
3.95

27
29
31
33
35
37
39

SHC
3.99
3.95
3.90
3.85
3.80
3.75
3.71

18.0CWB
TC
4.78
4.68
4.58
4.46
4.34
4.23
4.11

SHC
4.02
3.98
3.94
3.89
3.85
3.80
3.76

19.0CWB
TC
4.91
4.80
4.70
4.60
4.50
4.37
4.25

SHC
4.05
4.01
3.97
3.93
3.89
3.84
3.80

20.0CWB
TC
5.03
4.93
4.83
4.73
4.64
4.52
4.40

SHC
4.07
4.03
3.99
3.96
3.92
3.88
3.84

21.0CWB
TC
5.15
5.06
4.96
4.86
4.75
4.65
4.55

SHC
4.09
4.05
4.02
3.98
3.94
3.91
3.87

22.0CWB
TC
5.27
5.18
5.08
4.98
4.88
4.78
4.68

SHC
4.1
4.0
4.0
4.0
3.9
3.9
3.9

Model FDTJ56HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

15

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
5.78
5.66
5.52
5.36
5.21
5.06
4.92

SHC
4.48
4.43
4.36
4.30
4.23
4.17
4.10

18.0CWB
TC
5.95
5.83
5.70
5.55
5.40
5.26
5.11

SHC
4.51
4.46
4.40
4.34
4.28
4.22
4.16

19.0CWB
TC
6.11
5.98
5.85
5.72
5.60
5.44
5.29

SHC
4.53
4.47
4.42
4.37
4.32
4.26
4.19

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

65 -

20.0CWB
TC
6.26
6.14
6.01
5.89
5.77
5.62
5.48

SHC
4.54
4.49
4.44
4.40
4.35
4.29
4.24

21.0CWB
TC
6.41
6.30
6.18
6.04
5.91
5.78
5.66

SHC
4.55
4.51
4.46
4.41
4.36
4.32
4.27

22.0CWB
TC
6.55
6.44
6.32
6.20
6.08
5.95
5.83

SHC
4.5
4.5
4.4
4.4
4.3
4.3
4.2

Model FDTJ71KHXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

16

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
7.33
7.18
7.00
6.80
6.60
6.42
6.23

SHC
5.31
5.24
5.15
5.06
4.97
4.89
4.81

18.0CWB
TC
7.55
7.39
7.22
7.04
6.85
6.67
6.48

SHC
5.34
5.27
5.19
5.11
5.03
4.95
4.87

19.0CWB
TC
7.75
7.58
7.41
7.26
7.10
6.90
6.70

SHC
5.35
5.28
5.21
5.14
5.07
4.99
4.91

20.0CWB
TC
7.94
7.78
7.63
7.47
7.31
7.13
6.94

SHC
5.36
5.29
5.23
5.16
5.10
5.02
4.95

21.0CWB
TC
8.13
7.99
7.83
7.66
7.49
7.33
7.16

SHC
5.36
5.30
5.24
5.17
5.11
5.04
4.98

22.0CWB
TC
8.31
8.17
8.02
7.86
7.70
7.55
7.39

SHC
5.3
5.3
5.2
5.1
5.1
5.0
5.0

Model FDTJ90HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

21

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
9.30
9.10
8.87
8.62
8.37
8.14
7.90

SHC
6.82
6.72
6.62
6.51
6.39
6.29
6.19

18.0CWB
TC
9.57
9.37
9.15
8.92
8.69
8.45
8.22

SHC
6.85
6.76
6.67
6.56
6.46
6.36
6.26

19.0CWB
TC
9.82
9.60
9.40
9.20
9.00
8.75
8.50

SHC
6.87
6.78
6.69
6.61
6.52
6.42
6.31

20.0CWB
TC
10.06
9.86
9.67
9.47
9.27
9.04
8.80

SHC
6.88
6.80
6.72
6.64
6.56
6.46
6.37

21.0CWB
TC
10.31
10.13
9.93
9.71
9.50
9.30
9.10

SHC
6.89
6.82
6.74
6.65
6.57
6.49
6.42

22.0CWB
TC
10.53
10.35
10.16
9.96
9.77
9.57
9.37

SHC
6.8
6.8
6.7
6.6
6.5
6.5
6.4

Model FDTJ112HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

28

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
11.57
11.32
11.04
10.73
10.42
10.12
9.83

SHC
8.71
8.60
8.47
8.33
8.20
8.07
7.94

18.0CWB
TC
11.91
11.66
11.39
11.10
10.81
10.52
10.23

SHC
8.76
8.65
8.54
8.41
8.29
8.16
8.04

19.0CWB
TC
12.22
11.95
11.69
11.45
11.20
10.89
10.57

SHC
8.79
8.68
8.57
8.47
8.37
8.24
8.11

20.0CWB
TC
12.52
12.28
12.03
11.78
11.54
11.24
10.95

SHC
8.81
8.71
8.61
8.51
8.42
8.30
8.19

21.0CWB
TC
12.82
12.60
12.35
12.08
11.82
11.57
11.32

SHC
8.82
8.74
8.64
8.54
8.44
8.34
8.25

22.0CWB
TC
13.10
12.88
12.64
12.40
12.15
11.91
11.66

SHC
8.8
8.7
8.6
8.5
8.4
8.3
8.2

Model FDTJ140HKXE2
Air flow
3
(m /min)

30

Indoor air temperature

Outdoor
air temp.

17.0CWB

(CDB)

TC
14.46
14.15
13.80
13.41
13.02
12.66
12.29

27
29
31
33
35
37
39

SHC
10.29
10.15
9.98
9.80
9.62
9.45
9.28

18.0CWB
TC
14.88
14.57
14.24
13.87
13.51
13.15
12.78

SHC
10.34
10.20
10.04
9.88
9.72
9.55
9.40

19.0CWB
TC
15.27
14.94
14.62
14.31
14.00
13.61
13.22

SHC
10.36
10.21
10.07
9.94
9.81
9.64
9.47

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

66 -

20.0CWB
TC
15.65
15.34
15.04
14.73
14.42
14.06
13.69

SHC
10.37
10.24
10.11
9.98
9.85
9.70
9.55

21.0CWB
TC
16.03
15.75
15.44
15.11
14.77
14.46
14.15

SHC
10.37
10.26
10.13
10.00
9.86
9.74
9.62

22.0CWB
TC
16.38
16.10
15.81
15.50
15.19
14.88
14.57

SHC
10.3
10.2
10.1
10.0
9.8
9.7
9.6

(b) FDTS Series


Model FDTSJ22HKXE2B
Air flow
3
(m /min)

11

Indoor air temperature

Outdoor
air temp.
(CDB)

17.0CWB
TC
2.27
2.22
2.17
2.11
2.05
1.99
1.93

27
29
31
33
35
37
39

SHC
2.04
2.02
2.00
1.98
1.95
1.93
1.91

18.0CWB
TC
2.34
2.29
2.24
2.18
2.12
2.07
2.01

SHC
2.06
2.04
2.02
2.00
1.98
1.95
1.93

19.0CWB
TC
2.40
2.35
2.30
2.25
2.20
2.14
2.08

SHC
2.08
2.06
2.04
2.02
2.00
1.98
1.95

20.0CWB
TC
2.46
2.41
2.36
2.31
2.27
2.21
2.15

SHC
2.09
2.07
2.05
2.03
2.02
2.00
1.98

21.0CWB
TC
2.52
2.48
2.43
2.37
2.32
2.27
2.22

SHC
2.10
2.08
2.07
2.05
2.03
2.01
2.00

22.0CWB
TC
2.57
2.53
2.48
2.44
2.39
2.34
2.29

SHC
2.11
2.09
2.08
2.06
2.04
2.03
2.01

Model FDTSJ28HKXE2B
Air flow
3
(m /min)

12

Indoor air temperature

Outdoor
air temp.

17.0CWB

(CDB)

TC
2.90
2.83
2.77
2.69
2.60
2.54
2.45

27
29
31
33
35
37
39

SHC
2.58
2.55
2.52
2.49
2.46
2.43
2.40

18.0CWB
TC
2.98
2.92
2.85
2.78
2.72
2.63
2.55

SHC
2.60
2.57
2.55
2.52
2.49
2.46
2.43

19.0CWB
TC
3.06
3.00
2.93
2.87
2.80
2.73
2.65

SHC
2.62
2.59
2.57
2.54
2.52
2.49
2.46

20.0CWB
TC
3.12
3.07
3.02
2.95
2.88
2.82
2.75

SHC
2.63
2.61
2.59
2.56
2.54
2.52
2.49

21.0CWB
TC
3.21
3.14
3.09
3.04
2.97
2.90
2.83

SHC
2.64
2.62
2.60
2.58
2.56
2.54
2.51

22.0CWB
TC
3.29
3.23
3.16
3.10
3.05
2.98
2.92

SHC
2.66
2.64
2.61
2.59
2.58
2.55
2.53

Model FDTSJ36HKXE2B
Air flow
3
(m /min)

12

Indoor air temperature

Outdoor
air temp.

17.0CWB

(CDB)

TC
3.73
3.64
3.56
3.46
3.35
3.26
3.15

27
29
31
33
35
37
39

SHC
3.20
3.16
3.13
3.09
3.04
3.01
2.96

18.0CWB
TC
3.84
3.75
3.66
3.58
3.49
3.38
3.28

SHC
3.22
3.19
3.15
3.12
3.08
3.04
3.00

19.0CWB
TC
3.94
3.86
3.77
3.69
3.60
3.51
3.41

SHC
3.24
3.21
3.18
3.15
3.11
3.08
3.04

20.0CWB
TC
4.02
3.95
3.88
3.79
3.71
3.62
3.54

SHC
3.25
3.23
3.20
3.17
3.14
3.11
3.07

21.0CWB
TC
4.13
4.04
3.97
3.90
3.82
3.73
3.64

SHC
3.27
3.24
3.21
3.19
3.16
3.13
3.10

22.0CWB
TC
4.23
4.15
4.06
3.98
3.92
3.84
3.75

SHC
3.28
3.26
3.23
3.20
3.18
3.15
3.12

Model FDTSJ45HKXE2B
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

14

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
4.66
4.55
4.45
4.33
4.19
4.08
3.94

SHC
3.86
3.82
3.77
3.72
3.66
3.62
3.56

18.0CWB
TC
4.80
4.69
4.58
4.47
4.37
4.22
4.10

SHC
3.89
3.85
3.80
3.76
3.71
3.66
3.61

19.0CWB
TC
4.92
4.82
4.72
4.61
4.50
4.39
4.26

SHC
3.91
3.87
3.83
3.79
3.75
3.70
3.65

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

67 -

20.0CWB
TC
5.02
4.94
4.85
4.74
4.64
4.53
4.42

SHC
3.92
3.89
3.85
3.81
3.77
3.73
3.69

21.0CWB
TC
5.16
5.05
4.96
4.88
4.77
4.66
4.55

SHC
3.94
3.90
3.87
3.84
3.80
3.76
3.72

22.0CWB
TC
5.28
5.18
5.08
4.98
4.91
4.80
4.69

SHC
3.95
3.92
3.88
3.85
3.82
3.78
3.75

Model FDTSJ71HKXE2B
Air flow
3
(m /min)

18

Indoor air temperature

Outdoor
air temp.
(CDB)

17.0CWB
TC
7.36
7.19
7.01
6.83
6.60
6.43
6.22

27
29
31
33
35
37
39

SHC
5.56
5.49
5.41
5.33
5.23
5.15
5.06

18.0CWB
TC
7.57
7.40
7.23
7.06
6.89
6.66
6.48

SHC
5.59
5.52
5.45
5.37
5.30
5.21
5.13

19.0CWB
TC
7.77
7.61
7.44
7.27
7.10
6.93
6.72

SHC
5.61
5.55
5.48
5.41
5.34
5.27
5.18

20.0CWB
TC
7.92
7.80
7.65
7.48
7.31
7.14
6.97

SHC
5.61
5.56
5.50
5.44
5.37
5.30
5.24

21.0CWB
TC
8.14
7.97
7.82
7.70
7.53
7.36
7.19

SHC
5.63
5.57
5.51
5.46
5.40
5.33
5.27

22.0CWB
TC
8.34
8.18
8.01
7.85
7.74
7.57
7.40

SHC
5.64
5.58
5.52
5.46
5.42
5.36
5.30

(c) FDR Series


Model FDRJ22HKXE2
Air flow
3
(m /min)

10

Indoor air temperature

Outdoor
air temp.
(CDB)

17.0CWB
TC
2.28
2.23
2.17
2.12
2.05
1.99
1.93

27
29
31
33
35
37
39

SHC
2.05
2.02
2.00
1.98
1.95
1.93
1.90

18.0CWB
TC
2.35
2.29
2.24
2.19
2.13
2.06
2.01

SHC
2.06
2.04
2.02
2.00
1.98
1.95
1.93

19.0CWB
TC
2.41
2.36
2.31
2.25
2.20
2.15
2.08

SHC
2.08
2.06
2.04
2.02
2.00
1.98
1.96

20.0CWB
TC
2.46
2.42
2.37
2.32
2.27
2.21
2.16

SHC
2.09
2.07
2.06
2.04
2.02
2.00
1.98

21.0CWB
TC
2.52
2.47
2.42
2.38
2.33
2.28
2.23

SHC
2.10
2.08
2.06
2.05
2.03
2.01
2.00

22.0CWB
TC
2.58
2.53
2.48
2.43
2.40
2.35
2.29

SHC
2.11
2.09
2.08
2.06
2.05
2.03
2.01

Model FDRJ28HKXE2
Air flow
3
(m /min)

12

Indoor air temperature

Outdoor
air temp.

17.0CWB

(CDB)

TC
2.90
2.83
2.77
2.69
2.60
2.54
2.45

27
29
31
33
35
37
39

SHC
2.58
2.55
2.52
2.49
2.46
2.43
2.40

18.0CWB
TC
2.98
2.92
2.85
2.78
2.72
2.63
2.55

SHC
2.60
2.57
2.55
2.52
2.49
2.46
2.43

19.0CWB
TC
3.06
3.00
2.93
2.87
2.80
2.73
2.65

SHC
2.62
2.59
2.57
2.54
2.52
2.49
2.46

20.0CWB
TC
3.12
3.07
3.02
2.95
2.88
2.82
2.75

SHC
2.63
2.61
2.59
2.56
2.54
2.52
2.49

21.0CWB
TC
3.21
3.14
3.09
3.04
2.97
2.90
2.83

SHC
2.64
2.62
2.60
2.58
2.56
2.54
2.51

22.0CWB
TC
3.29
3.23
3.16
3.10
3.05
2.98
2.92

SHC
2.66
2.64
2.61
2.59
2.58
2.55
2.53

Model FDRJ45HKXE2
Air flow
3
(m /min)

14

Indoor air temperature

Outdoor
air temp.

17.0CWB

(CDB)

TC
4.66
4.55
4.45
4.33
4.19
4.08
3.94

27
29
31
33
35
37
39

SHC
3.86
3.82
3.77
3.72
3.66
3.62
3.56

18.0CWB
TC
4.80
4.69
4.58
4.47
4.37
4.22
4.10

SHC
3.89
3.85
3.80
3.76
3.71
3.66
3.61

19.0CWB
TC
4.92
4.82
4.72
4.61
4.50
4.39
4.26

SHC
3.91
3.87
3.83
3.79
3.75
3.70
3.65

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

68 -

20.0CWB
TC
5.02
4.94
4.85
4.74
4.64
4.53
4.42

SHC
3.92
3.89
3.85
3.81
3.77
3.73
3.69

21.0CWB
TC
5.16
5.05
4.96
4.88
4.77
4.66
4.55

SHC
3.94
3.90
3.87
3.84
3.80
3.76
3.72

22.0CWB
TC
5.28
5.18
5.08
4.98
4.91
4.80
4.69

SHC
3.95
3.92
3.88
3.85
3.82
3.78
3.75

Model FDRJ56HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

14

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
5.80
5.67
5.53
5.39
5.21
5.07
4.91

SHC
4.36
4.30
4.24
4.18
4.10
4.04
3.97

18.0CWB
TC
5.97
5.84
5.70
5.57
5.43
5.25
5.11

SHC
4.39
4.33
4.27
4.21
4.16
4.08
4.02

19.0CWB
TC
6.13
6.00
5.87
5.73
5.60
5.47
5.30

SHC
4.40
4.35
4.29
4.24
4.18
4.13
4.06

20.0CWB
TC
6.25
6.15
6.04
5.90
5.77
5.63
5.50

SHC
4.40
4.36
4.32
4.26
4.21
4.16
4.10

21.0CWB
TC
6.42
6.28
6.17
6.07
5.94
5.80
5.67

SHC
4.41
4.36
4.32
4.28
4.23
4.18
4.13

22.0CWB
TC
6.57
6.45
6.32
6.19
6.10
5.97
5.84

SHC
4.42
4.37
4.32
4.28
4.25
4.20
4.15

Model FDRJ71HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

18

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
7.36
7.19
7.01
6.83
6.60
6.43
6.22

SHC
5.56
5.49
5.41
5.33
5.23
5.15
5.06

18.0CWB
TC
7.57
7.40
7.23
7.06
6.89
6.66
6.48

SHC
5.59
5.52
5.45
5.37
5.30
5.21
5.13

19.0CWB
TC
7.77
7.61
7.44
7.27
7.10
6.93
6.72

SHC
5.61
5.55
5.48
5.41
5.34
5.27
5.18

20.0CWB
TC
7.92
7.80
7.65
7.48
7.31
7.14
6.97

SHC
5.61
5.56
5.50
5.44
5.37
5.30
5.24

21.0CWB
TC
8.14
7.97
7.82
7.70
7.53
7.36
7.19

SHC
5.63
5.57
5.51
5.46
5.40
5.33
5.27

22.0CWB
TC
8.34
8.18
8.01
7.85
7.74
7.57
7.40

SHC
5.64
5.58
5.52
5.46
5.42
5.36
5.30

Model FDRJ90HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

20

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
9.32
9.11
8.89
8.66
8.37
8.15
7.88

SHC
6.71
6.61
6.51
6.40
6.27
6.17
6.05

18.0CWB
TC
9.59
9.38
9.16
8.95
8.73
8.44
8.21

SHC
6.74
6.64
6.55
6.45
6.36
6.23
6.13

19.0CWB
TC
9.85
9.65
9.43
9.22
9.00
8.78
8.51

SHC
6.76
6.67
6.58
6.49
6.39
6.30
6.19

20.0CWB
TC
10.04
9.88
9.70
9.49
9.27
9.05
8.84

SHC
6.75
6.68
6.60
6.52
6.43
6.34
6.25

21.0CWB
TC
10.31
10.10
9.92
9.76
9.54
9.32
9.11

SHC
6.76
6.67
6.60
6.54
6.45
6.37
6.28

22.0CWB
TC
10.57
10.37
10.15
9.95
9.81
9.59
9.38

SHC
6.76
6.69
6.60
6.53
6.47
6.39
6.31

Model FDRJ112HKXE2
Air flow
3
(m /min)

28

Indoor air temperature

Outdoor
air temp.

17.0CWB

(CDB)

TC
11.60
11.33
11.07
10.77
10.42
10.15
9.81

27
29
31
33
35
37
39

SHC
8.72
8.60
8.48
8.35
8.20
8.08
7.93

18.0CWB
TC
11.94
11.67
11.40
11.13
10.86
10.51
10.21

SHC
8.77
8.66
8.54
8.42
8.31
8.16
8.04

19.0CWB
TC
12.25
12.01
11.74
11.47
11.20
10.93
10.60

SHC
8.80
8.70
8.59
8.48
8.37
8.26
8.12

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

69 -

20.0CWB
TC
12.50
12.30
12.07
11.80
11.54
11.27
11.00

SHC
8.80
8.72
8.63
8.52
8.42
8.31
8.20

21.0CWB
TC
12.84
12.57
12.34
12.14
11.87
11.60
11.33

SHC
8.83
8.72
8.64
8.56
8.46
8.36
8.26

22.0CWB
TC
13.15
12.90
12.63
12.39
12.21
11.94
11.67

SHC
8.84
8.75
8.65
8.56
8.49
8.39
8.30

Model FDRJ140HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

34

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
14.50
14.17
13.83
13.47
13.02
12.68
12.26

SHC
10.78
10.63
10.48
10.31
10.12
9.97
9.78

18.0CWB
TC
14.92
14.59
14.25
13.92
13.58
13.13
12.77

SHC
10.84
10.69
10.55
10.40
10.26
10.07
9.91

19.0CWB
TC
15.32
15.01
14.67
14.34
14.00
13.66
13.24

SHC
10.88
10.75
10.60
10.46
10.32
10.19
10.01

20.0CWB
TC
15.62
15.37
15.09
14.76
14.42
14.08
13.75

SHC
10.87
10.77
10.65
10.52
10.38
10.25
10.12

21.0CWB
TC
16.04
15.71
15.43
15.18
14.84
14.50
14.17

SHC
10.90
10.77
10.66
10.56
10.43
10.30
10.18

22.0CWB
TC
16.44
16.13
15.79
15.48
15.26
14.92
14.59

SHC
10.91
10.80
10.67
10.56
10.47
10.35
10.23

(d) FDUM Series


Model FDUMJ36HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

12

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
3.73
3.64
3.56
3.46
3.35
3.26
3.15

SHC
3.20
3.16
3.13
3.09
3.04
3.01
2.96

18.0CWB
TC
3.84
3.75
3.66
3.58
3.49
3.38
3.28

SHC
3.22
3.19
3.15
3.12
3.08
3.04
3.00

19.0CWB
TC
3.94
3.86
3.77
3.69
3.60
3.51
3.41

SHC
3.24
3.21
3.18
3.15
3.11
3.08
3.04

20.0CWB
TC
4.02
3.95
3.88
3.79
3.71
3.62
3.54

SHC
3.25
3.23
3.20
3.17
3.14
3.11
3.07

21.0CWB
TC
4.13
4.04
3.97
3.90
3.82
3.73
3.64

SHC
3.27
3.24
3.21
3.19
3.16
3.13
3.10

22.0CWB
TC
4.23
4.15
4.06
3.98
3.92
3.84
3.75

SHC
3.28
3.26
3.23
3.20
3.18
3.15
3.12

Model FDUMJ45HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

14

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
4.66
4.55
4.45
4.33
4.19
4.08
3.94

SHC
3.86
3.82
3.77
3.72
3.66
3.62
3.56

18.0CWB
TC
4.80
4.69
4.58
4.47
4.37
4.22
4.10

SHC
3.89
3.85
3.80
3.76
3.71
3.66
3.61

19.0CWB
TC
4.92
4.82
4.72
4.61
4.50
4.39
4.26

SHC
3.91
3.87
3.83
3.79
3.75
3.70
3.65

20.0CWB
TC
5.02
4.94
4.85
4.74
4.64
4.53
4.42

SHC
3.92
3.89
3.85
3.81
3.77
3.73
3.69

21.0CWB
TC
5.16
5.05
4.96
4.88
4.77
4.66
4.55

SHC
3.94
3.90
3.87
3.84
3.80
3.76
3.72

22.0CWB
TC
5.28
5.18
5.08
4.98
4.91
4.80
4.69

SHC
3.95
3.92
3.88
3.85
3.82
3.78
3.75

Model FDUMJ56HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

14

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
5.80
5.67
5.53
5.39
5.21
5.07
4.91

SHC
4.36
4.30
4.24
4.18
4.10
4.04
3.97

18.0CWB
TC
5.97
5.84
5.70
5.57
5.43
5.25
5.11

SHC
4.39
4.33
4.27
4.21
4.16
4.08
4.02

19.0CWB
TC
6.13
6.00
5.87
5.73
5.60
5.47
5.30

SHC
4.40
4.35
4.29
4.24
4.18
4.13
4.06

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

70 -

20.0CWB
TC
6.25
6.15
6.04
5.90
5.77
5.63
5.50

SHC
4.40
4.36
4.32
4.26
4.21
4.16
4.10

21.0CWB
TC
6.42
6.28
6.17
6.07
5.94
5.80
5.67

SHC
4.41
4.36
4.32
4.28
4.23
4.18
4.13

22.0CWB
TC
6.57
6.45
6.32
6.19
6.10
5.97
5.84

SHC
4.42
4.37
4.32
4.28
4.25
4.20
4.15

Model FDUMJ71HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

18

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
7.36
7.19
7.01
6.83
6.60
6.43
6.22

SHC
5.56
5.49
5.41
5.33
5.23
5.15
5.06

18.0CWB
TC
7.57
7.40
7.23
7.06
6.89
6.66
6.48

SHC
5.59
5.52
5.45
5.37
5.30
5.21
5.13

19.0CWB
TC
7.77
7.61
7.44
7.27
7.10
6.93
6.72

SHC
5.61
5.55
5.48
5.41
5.34
5.27
5.18

20.0CWB
TC
7.92
7.80
7.65
7.48
7.31
7.14
6.97

SHC
5.61
5.56
5.50
5.44
5.37
5.30
5.24

21.0CWB
TC
8.14
7.97
7.82
7.70
7.53
7.36
7.19

SHC
5.63
5.57
5.51
5.46
5.40
5.33
5.27

22.0CWB
TC
8.34
8.18
8.01
7.85
7.74
7.57
7.40

SHC
5.64
5.58
5.52
5.46
5.42
5.36
5.30

Model FDUMJ90HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

20

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
9.32
9.11
8.89
8.66
8.37
8.15
7.88

SHC
6.71
6.61
6.51
6.40
6.27
6.17
6.05

18.0CWB
TC
9.59
9.38
9.16
8.95
8.73
8.44
8.21

SHC
6.74
6.64
6.55
6.45
6.36
6.23
6.13

19.0CWB
TC
9.85
9.65
9.43
9.22
9.00
8.78
8.51

SHC
6.76
6.67
6.58
6.49
6.39
6.30
6.19

20.0CWB
TC
10.04
9.88
9.70
9.49
9.27
9.05
8.84

SHC
6.75
6.68
6.60
6.52
6.43
6.34
6.25

21.0CWB
TC
10.31
10.10
9.92
9.76
9.54
9.32
9.11

SHC
6.76
6.67
6.60
6.54
6.45
6.37
6.28

22.0CWB
TC
10.57
10.37
10.15
9.95
9.81
9.59
9.38

SHC
6.76
6.69
6.60
6.53
6.47
6.39
6.31

Model FDUMJ112HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

28

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
11.60
11.33
11.07
10.77
10.42
10.15
9.81

SHC
8.72
8.60
8.48
8.35
8.20
8.08
7.93

18.0CWB
TC
11.94
11.67
11.40
11.13
10.86
10.51
10.21

SHC
8.77
8.66
8.54
8.42
8.31
8.16
8.04

19.0CWB
TC
12.25
12.01
11.74
11.47
11.20
10.93
10.60

SHC
8.80
8.70
8.59
8.48
8.37
8.26
8.12

20.0CWB
TC
12.50
12.30
12.07
11.80
11.54
11.27
11.00

SHC
8.80
8.72
8.63
8.52
8.42
8.31
8.20

21.0CWB
TC
12.84
12.57
12.34
12.14
11.87
11.60
11.33

SHC
8.83
8.72
8.64
8.56
8.46
8.36
8.26

22.0CWB
TC
13.15
12.90
12.63
12.39
12.21
11.94
11.67

SHC
8.84
8.75
8.65
8.56
8.49
8.39
8.30

Model FDUMJ140HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

34

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
14.50
14.17
13.83
13.47
13.02
12.68
12.26

SHC
10.78
10.63
10.48
10.31
10.12
9.97
9.78

18.0CWB
TC
14.92
14.59
14.25
13.92
13.58
13.13
12.77

SHC
10.84
10.69
10.55
10.40
10.26
10.07
9.91

19.0CWB
TC
15.32
15.01
14.67
14.34
14.00
13.66
13.24

SHC
10.88
10.75
10.60
10.46
10.32
10.19
10.01

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

71 -

20.0CWB
TC
15.62
15.37
15.09
14.76
14.42
14.08
13.75

SHC
10.87
10.77
10.65
10.52
10.38
10.25
10.12

21.0CWB
TC
16.04
15.71
15.43
15.18
14.84
14.50
14.17

SHC
10.90
10.77
10.66
10.56
10.43
10.30
10.18

22.0CWB
TC
16.44
16.13
15.79
15.48
15.26
14.92
14.59

SHC
10.91
10.80
10.67
10.56
10.47
10.35
10.23

(e) FDE Series


Model FDEJ36HKXE2B
Air flow
3
(m /min)

14

Indoor air temperature

Outdoor
air temp.
(CDB)

17.0CWB
TC
3.73
3.64
3.56
3.46
3.35
3.26
3.15

27
29
31
33
35
37
39

SHC
3.34
3.30
3.26
3.23
3.18
3.15
3.10

18.0CWB
TC
3.84
3.75
3.66
3.58
3.49
3.38
3.28

SHC
3.36
3.33
3.30
3.26
3.23
3.18
3.15

19.0CWB
TC
3.94
3.86
3.77
3.69
3.60
3.51
3.41

SHC
3.39
3.36
3.32
3.29
3.26
3.23
3.19

20.0CWB
TC
4.02
3.95
3.88
3.79
3.71
3.62
3.54

SHC
3.40
3.38
3.35
3.32
3.29
3.26
3.23

21.0CWB
TC
4.13
4.04
3.97
3.90
3.82
3.73
3.64

SHC
3.42
3.39
3.37
3.34
3.31
3.28
3.25

22.0CWB
TC
4.23
4.15
4.06
3.98
3.92
3.84
3.75

SHC
3.44
3.41
3.38
3.35
3.34
3.31
3.28

Model FDEJ45HKXE2B
Indoor air temperature

Outdoor

Air flow
3
(m /min)

air temp.

14

27
29
31
33
35
37
39

17.0CWB

(CDB)

TC
4.66
4.55
4.45
4.33
4.19
4.08
3.94

SHC
3.86
3.82
3.77
3.72
3.66
3.62
3.56

18.0CWB
TC
4.80
4.69
4.58
4.47
4.37
4.22
4.10

SHC
3.89
3.85
3.80
3.76
3.71
3.66
3.61

19.0CWB
TC
4.92
4.82
4.72
4.61
4.50
4.39
4.26

SHC
3.91
3.87
3.83
3.79
3.75
3.70
3.65

20.0CWB
TC
5.02
4.94
4.85
4.74
4.64
4.53
4.42

SHC
3.92
3.89
3.85
3.81
3.77
3.73
3.69

21.0CWB
TC
5.16
5.05
4.96
4.88
4.77
4.66
4.55

SHC
3.94
3.90
3.87
3.84
3.80
3.76
3.72

22.0CWB
TC
5.28
5.18
5.08
4.98
4.91
4.80
4.69

SHC
3.95
3.92
3.88
3.85
3.82
3.78
3.75

Model FDEJ56HKXE2B
Air flow
3
(m /min)

14

Indoor air temperature

Outdoor
air temp.

17.0CWB

(CDB)

TC
5.80
5.67
5.53
5.39
5.21
5.07
4.91

27
29
31
33
35
37
39

SHC
4.36
4.30
4.24
4.18
4.10
4.04
3.97

18.0CWB
TC
5.97
5.84
5.70
5.57
5.43
5.25
5.11

SHC
4.39
4.33
4.27
4.21
4.16
4.08
4.02

19.0CWB
TC
6.13
6.00
5.87
5.73
5.60
5.47
5.30

SHC
4.40
4.35
4.29
4.24
4.18
4.13
4.06

20.0CWB
TC
6.25
6.15
6.04
5.90
5.77
5.63
5.50

SHC
4.40
4.36
4.32
4.26
4.21
4.16
4.10

21.0CWB
TC
6.42
6.28
6.17
6.07
5.94
5.80
5.67

SHC
4.41
4.36
4.32
4.28
4.23
4.18
4.13

22.0CWB
TC
6.57
6.45
6.32
6.19
6.10
5.97
5.84

SHC
4.42
4.37
4.32
4.28
4.25
4.20
4.15

Model FDEJ71HKXE2B
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

18

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
7.36
7.19
7.01
6.83
6.60
6.43
6.22

SHC
5.56
5.49
5.41
5.33
5.23
5.15
5.06

18.0CWB
TC
7.57
7.40
7.23
7.06
6.89
6.66
6.48

SHC
5.59
5.52
5.45
5.37
5.30
5.21
5.13

19.0CWB
TC
7.77
7.61
7.44
7.27
7.10
6.93
6.72

SHC
5.61
5.55
5.48
5.41
5.34
5.27
5.18

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

72 -

20.0CWB
TC
7.92
7.80
7.65
7.48
7.31
7.14
6.97

SHC
5.61
5.56
5.50
5.44
5.37
5.30
5.24

21.0CWB
TC
8.14
7.97
7.82
7.70
7.53
7.36
7.19

SHC
5.63
5.57
5.51
5.46
5.40
5.33
5.27

22.0CWB
TC
8.34
8.18
8.01
7.85
7.74
7.57
7.40

SHC
5.64
5.58
5.52
5.46
5.42
5.36
5.30

Model FDEJ112HKXE2B
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

28

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
11.60
11.33
11.07
10.77
10.42
10.15
9.81

SHC
8.72
8.60
8.48
8.35
8.20
8.08
7.93

18.0CWB
TC
11.94
11.67
11.40
11.13
10.86
10.51
10.21

SHC
8.77
8.66
8.54
8.42
8.31
8.16
8.04

19.0CWB
TC
12.25
12.01
11.74
11.47
11.20
10.93
10.60

SHC
8.80
8.70
8.59
8.48
8.37
8.26
8.12

20.0CWB
TC
12.50
12.30
12.07
11.80
11.54
11.27
11.00

SHC
8.80
8.72
8.63
8.52
8.42
8.31
8.20

21.0CWB
TC
12.84
12.57
12.34
12.14
11.87
11.60
11.33

SHC
8.83
8.72
8.64
8.56
8.46
8.36
8.26

22.0CWB
TC
13.15
12.90
12.63
12.39
12.21
11.94
11.67

SHC
8.84
8.75
8.65
8.56
8.49
8.39
8.30

Model FDEJ140HKXE2B
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

34

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
14.50
14.17
13.83
13.47
13.02
12.68
12.26

SHC
10.78
10.63
10.48
10.31
10.12
9.97
9.78

18.0CWB
TC
14.92
14.59
14.25
13.92
13.58
13.13
12.77

SHC
10.84
10.69
10.55
10.40
10.26
10.07
9.91

19.0CWB
TC
15.32
15.01
14.67
14.34
14.00
13.66
13.24

SHC
10.88
10.75
10.60
10.46
10.32
10.19
10.01

20.0CWB
TC
15.62
15.37
15.09
14.76
14.42
14.08
13.75

SHC
10.87
10.77
10.65
10.52
10.38
10.25
10.12

21.0CWB
TC
16.04
15.71
15.43
15.18
14.84
14.50
14.17

SHC
10.90
10.77
10.66
10.56
10.43
10.30
10.18

22.0CWB
TC
16.44
16.13
15.79
15.48
15.26
14.92
14.59

SHC
10.91
10.80
10.67
10.56
10.47
10.35
10.23

(f) FDFL, FDFU Series


Models FDFLJ28HKXE2, FDFUJ28HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

12

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
2.90
2.83
2.77
2.69
2.60
2.54
2.45

SHC
2.58
2.55
2.52
2.49
2.46
2.43
2.40

18.0CWB
TC
2.98
2.92
2.85
2.78
2.72
2.63
2.55

SHC
2.60
2.57
2.55
2.52
2.49
2.46
2.43

19.0CWB
TC
3.06
3.00
2.93
2.87
2.80
2.73
2.65

SHC
2.62
2.59
2.57
2.54
2.52
2.49
2.46

20.0CWB
TC
3.12
3.07
3.02
2.95
2.88
2.82
2.75

SHC
2.63
2.61
2.59
2.56
2.54
2.52
2.49

21.0CWB
TC
3.21
3.14
3.09
3.04
2.97
2.90
2.83

SHC
2.64
2.62
2.60
2.58
2.56
2.54
2.51

22.0CWB
TC
3.29
3.23
3.16
3.10
3.05
2.98
2.92

SHC
2.66
2.64
2.61
2.59
2.58
2.55
2.53

Models FDFLJ45HKXE2, FDFUJ45HKXE2


Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

14

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
4.66
4.55
4.45
4.33
4.19
4.08
3.94

SHC
3.86
3.82
3.77
3.72
3.66
3.62
3.56

18.0CWB
TC
4.80
4.69
4.58
4.47
4.37
4.22
4.10

SHC
3.89
3.85
3.80
3.76
3.71
3.66
3.61

19.0CWB
TC
4.92
4.82
4.72
4.61
4.50
4.39
4.26

SHC
3.91
3.87
3.83
3.79
3.75
3.70
3.65

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

73 -

20.0CWB
TC
5.02
4.94
4.85
4.74
4.64
4.53
4.42

SHC
3.92
3.89
3.85
3.81
3.77
3.73
3.69

21.0CWB
TC
5.16
5.05
4.96
4.88
4.77
4.66
4.55

SHC
3.94
3.90
3.87
3.84
3.80
3.76
3.72

22.0CWB
TC
5.28
5.18
5.08
4.98
4.91
4.80
4.69

SHC
3.95
3.92
3.88
3.85
3.82
3.78
3.75

Models FDFLJ71HKXE2, FDFUJ71HKXE2


Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

18

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
7.36
7.19
7.01
6.83
6.60
6.43
6.22

SHC
5.56
5.49
5.41
5.33
5.23
5.15
5.06

18.0CWB
TC
7.57
7.40
7.23
7.06
6.89
6.66
6.48

SHC
5.59
5.52
5.45
5.37
5.30
5.21
5.13

19.0CWB
TC
7.77
7.61
7.44
7.27
7.10
6.93
6.72

SHC
5.61
5.55
5.48
5.41
5.34
5.27
5.18

20.0CWB
TC
7.92
7.80
7.65
7.48
7.31
7.14
6.97

SHC
5.61
5.56
5.50
5.44
5.37
5.30
5.24

21.0CWB
TC
8.14
7.97
7.82
7.70
7.53
7.36
7.19

SHC
5.63
5.57
5.51
5.46
5.40
5.33
5.27

22.0CWB
TC
8.34
8.18
8.01
7.85
7.74
7.57
7.40

SHC
5.64
5.58
5.52
5.46
5.42
5.36
5.30

(g) FDK Series


Model FDKJ22HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
2.27
2.22
2.17
2.11
2.05
1.99
1.93

SHC
2.04
2.02
2.00
1.98
1.95
1.93
1.91

18.0CWB
TC
2.34
2.29
2.24
2.18
2.12
2.07
2.01

SHC
2.06
2.04
2.02
2.00
1.98
1.95
1.93

19.0CWB
TC
2.40
2.35
2.30
2.25
2.20
2.14
2.08

SHC
2.08
2.06
2.04
2.02
2.00
1.98
1.95

20.0CWB
TC
2.46
2.41
2.36
2.31
2.27
2.21
2.15

SHC
2.09
2.07
2.05
2.03
2.02
2.00
1.98

21.0CWB
TC
2.52
2.48
2.43
2.37
2.32
2.27
2.22

SHC
2.10
2.08
2.07
2.05
2.03
2.01
2.00

22.0CWB
TC
2.57
2.53
2.48
2.44
2.39
2.34
2.29

SHC
2.11
2.09
2.08
2.06
2.04
2.03
2.01

Model FDKJ28HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

10

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
2.90
2.83
2.77
2.69
2.60
2.54
2.45

SHC
2.58
2.55
2.52
2.49
2.46
2.43
2.40

18.0CWB
TC
2.98
2.92
2.85
2.78
2.72
2.63
2.55

SHC
2.60
2.57
2.55
2.52
2.49
2.46
2.43

19.0CWB
TC
3.06
3.00
2.93
2.87
2.80
2.73
2.65

SHC
2.62
2.59
2.57
2.54
2.52
2.49
2.46

20.0CWB
TC
3.12
3.07
3.02
2.95
2.88
2.82
2.75

SHC
2.63
2.61
2.59
2.56
2.54
2.52
2.49

21.0CWB
TC
3.21
3.14
3.09
3.04
2.97
2.90
2.83

SHC
2.64
2.62
2.60
2.58
2.56
2.54
2.51

22.0CWB
TC
3.29
3.23
3.16
3.10
3.05
2.98
2.92

SHC
2.66
2.64
2.61
2.59
2.58
2.55
2.53

Model FDKJ36HKXE2
Air flow
3
(m /min)

Outdoor
air temp.
(CDB)

10

27
29
31
33
35
37
39

Indoor air temperature


17.0CWB
TC
3.73
3.64
3.56
3.46
3.35
3.26
3.15

SHC
2.93
2.89
2.86
2.82
2.77
2.73
2.68

18.0CWB
TC
3.84
3.75
3.66
3.58
3.49
3.38
3.28

SHC
2.95
2.91
2.88
2.84
2.81
2.76
2.72

19.0CWB
TC
3.94
3.86
3.77
3.69
3.60
3.51
3.41

SHC
2.96
2.93
2.90
2.86
2.83
2.79
2.75

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

74 -

20.0CWB
TC
4.02
3.95
3.88
3.79
3.71
3.62
3.54

SHC
2.97
2.94
2.91
2.88
2.85
2.81
2.78

21.0CWB
TC
4.13
4.04
3.97
3.90
3.82
3.73
3.64

SHC
2.98
2.95
2.92
2.89
2.86
2.83
2.80

22.0CWB
TC
4.23
4.15
4.06
3.98
3.92
3.84
3.75

SHC
2.98
2.96
2.93
2.90
2.88
2.85
2.82

Model FDKJ45HKXE2
Air flow
3
(m /min)

11.5

Indoor air temperature

Outdoor
air temp.
(CDB)

17.0CWB
TC
4.66
4.55
4.45
4.33
4.19
4.08
3.94

27
29
31
33
35
37
39

SHC
3.54
3.49
3.44
3.39
3.33
3.28
3.22

18.0CWB
TC
4.80
4.69
4.58
4.47
4.37
4.22
4.10

SHC
3.56
3.51
3.46
3.42
3.37
3.31
3.26

19.0CWB
TC
4.92
4.82
4.72
4.61
4.50
4.39
4.26

SHC
3.57
3.53
3.48
3.44
3.40
3.35
3.30

20.0CWB
TC
5.02
4.94
4.85
4.74
4.64
4.53
4.42

SHC
3.57
3.54
3.50
3.46
3.42
3.37
3.33

21.0CWB
TC
5.16
5.05
4.96
4.88
4.77
4.66
4.55

SHC
3.58
3.54
3.51
3.47
3.43
3.39
3.35

22.0CWB
TC
5.28
5.18
5.08
4.98
4.91
4.80
4.69

SHC
3.59
3.55
3.51
3.47
3.45
3.41
3.37

Model FDKJ56HKXE2
Air flow
3
(m /min)

17

Indoor air temperature

Outdoor
air temp.
(CDB)

17.0CWB
TC
5.80
5.67
5.53
5.39
5.21
5.07
4.91

27
29
31
33
35
37
39

SHC
4.75
4.69
4.64
4.57
4.50
4.44
4.37

18.0CWB
TC
5.97
5.84
5.70
5.57
5.43
5.25
5.11

SHC
4.78
4.73
4.67
4.62
4.56
4.49
4.43

19.0CWB
TC
6.13
6.00
5.87
5.73
5.60
5.47
5.30

SHC
4.81
4.76
4.71
4.65
4.60
4.55
4.48

20.0CWB
TC
6.25
6.15
6.04
5.90
5.77
5.63
5.50

SHC
4.82
4.78
4.74
4.69
4.64
4.59
4.54

21.0CWB
TC
6.42
6.28
6.17
6.07
5.94
5.80
5.67

SHC
4.84
4.79
4.75
4.71
4.66
4.62
4.57

22.0CWB
TC
6.57
6.45
6.32
6.19
6.10
5.97
5.84

SHC
4.86
4.81
4.77
4.72
4.69
4.65
4.60

Model FDKJ71HKXE2
Air flow
3
(m /min)

21

Indoor air temperature

Outdoor
air temp.

17.0CWB

(CDB)

TC
7.36
7.19
7.01
6.83
6.60
6.43
6.22

27
29
31
33
35
37
39

SHC
5.95
5.87
5.80
5.72
5.63
5.56
5.47

18.0CWB
TC
7.57
7.40
7.23
7.06
6.89
6.66
6.48

SHC
5.99
5.92
5.85
5.78
5.71
5.62
5.54

19.0CWB
TC
7.77
7.61
7.44
7.27
7.10
6.93
6.72

SHC
6.02
5.96
5.89
5.82
5.75
5.69
5.61

Note (1) Symbols are as follows :


TC

: Total cooling capacity (kW)

SHC

: Sensible heat capacity (kW)

75 -

20.0CWB
TC
7.92
7.80
7.65
7.48
7.31
7.14
6.97

SHC
6.03
5.98
5.93
5.86
5.80
5.73
5.67

21.0CWB
TC
8.14
7.97
7.82
7.70
7.53
7.36
7.19

SHC
6.06
5.99
5.94
5.89
5.83
5.77
5.71

22.0CWB
TC
8.34
8.18
8.01
7.85
7.74
7.57
7.40

SHC
6.07
6.02
5.96
5.90
5.86
5.81
5.75

2.9 Characteristics of fan


(1) Cassetteria type (FDR)

How to interpret the blower characteristics table

External static pressure table


Duct specs.

40(4)

45(4.5) 85(8.5) 50(5)

45(4.5) 85(8.5) 45(4.5) 85(8.5)

Static pressure Pa (mmAq)

90(9)

FDR28 type

12

FDR45
56 type

14

FDR71 type

18

30(3) 65(6.5) 45(4.5) 80(8)

50(5)

85(8.5)

FDR90 type

20

25(2.5) 60(6) 45(4.5) 80(8)

50(5)

85(8.5)

FDR112 type

28

40(4)

70(7)

50(5)

80(8) 55(5.5) 85(8.5)

FDR140 type

34

40(4)

70(7)

50(5)

80(8) 55(5.5) 85(8.5)

50(5) 85(8.5) 50(5)

90(9)

20(2)

0(0)

-20(-2)

2 Square duct blowout...........


Internal resistance decreases
more than the standard round duct
(200 3-spot). 3Pa(0.3mmAq) at
17 m 3/nin. (External static pressure increases in reverse.)

m
diu
Me

10

w
Lo

FDR22 type

rd
da
an
St

Stan- High(4) Stan- High(4) Stan- High(4)


dard speed dard speed dard speed

Type

1 2-spot blowout.....................
Internal resistance increases more
than the standard 3-spot blowout.
Approx. 1.4mmAq at 17m3/min

Example : Case of FDRJ71HKXE2

Square duct (3)

rd
da
an h
St Hig

Standard (2)

rd
da
an
St

Air flow
(m3 /min)

1 spot (1)
closing

Unit : Pa(mmAq)

2-spot blower
internal resistance

3 Suction panel.......................
When the suction panel is not
used with the ceiling return type,
the part of internal resistance related to the panel decrease.
3Pa(0.3mmAq) ( = 0.60.3 ) at
17mm3/min.

[Standard]
3-spot blower
internal resistance
Square duct blower
internal resistance
Internal resistance withoutsuction
without suctionpanel
panel
Internal resistance without filter

13 14

Notes (1) 1 spot closing: Round duct flange at center is removed and shield with a
special panel (option).
(2) Standard: 200 duct are installed at all blowout holes.
(3) Square duct: All round ducts are removed and replaced with special
square duct flanges (option).
(4) When operating at a high speed, invert the connection of white and red
connectors on the flank of control box.

16

18

20

Air flow (m3 /min)

Model FDRJ28HKXE2

Model FDRJ22HKXE2

120(12)
100(10)

Static pressure Pa (mmAq)

gh

ard
gh

Hi

ed

M
ium

(0)0

[Standard]
2-spot blower internal resistance
Square duct blower internal resistance

Internal resistance without suction panel


Internal resistance without filter

20(2)

0(0)

(0)0
[Standard]
1-spot blower internal resistance
Square duct blower internal resistance

40(4)

d
ee
sp it
h
Hig w lim
Lo

ard

ow

S per
Up

nd

60(6) ndard it
lim
ta

nd

rd

Hi

ed
pe
h s it
g
i
m
H w li
Lo

gh

Sta

20(2)

da

Hi

Sta

an

ee

St

ee

sp

40(4)

80(8)

sp

gh

ard t
nd limi
Sta per
Up

gh

Hi

60(6)

Hi

w
ium
ed
Lo
ed
pe
ard
M
hs
nd
ed
Hig w
Sta
pe
hs
Lo
Hig

d
ee
sp imit
h
l
g
80(8)
Hi per
H
Up
Hi
M igh
Lo gh
e
di sp
w sp
um ee
ee
d
d

h
ig
H
rd
da
m
an
iu
St
ed
M
rd
da
an
St

Static pressure Pa (mmAq)

100(10)

d
ee
sp it
h
m
i
Hig per l
Up

10

(-2)-20

(-2)-20

Internal resistance without filter

10

11

12

14

Air flow (m3/min)

Air flow (m3/min)

76 -

15.5
Upper
limit

Lower
limit

Upper
limit

Lower
limit

Internal resistance without suction panel

Models FDRJ45HKXE2, 56HKXE2

Model FDRJ71HKXE2
120(12)

120(12)

d
pee
h sr limit
g
i
H pe
Up

sp
ee
Hi
d
gh

ium
ed

a
St

sp

gh

nd

Hi

gh
Hi
d

ar

an
St

Static pressure Pa (mmAq)

gh

ow

w
Lo

ow
L
rd
da
an

da
rd

w
Lo

20(2)

it

e
M
diu
m

2-spot blower internal resistance

(0)0
[Standard]
2-spot blower internal resistance
Square duct blower internal resistance

(-2)-20

12

14

13 14
Lower
limit

15.5
Upper
limit

Air flow (m3/min)

16

18

20
Upper
limit

Air flow (m3/min)

Model FDRJ112HKXE2
120(12)

120(12)

100(10)

100(10)
gh
ee

sp

li

sp

St

ed

an

Hi

60(6)

Hi
gh

sp

ee

rd
nda
t
Sta er limi
p
p
Hi
U
g

sp
ee
d
Hi
gh

Me

diu

sp

ee

w
Lo

ed
St

pe

Lo

s
igh

lim

it

an

da

rd

40(4)
an
da
rd
ed

ow

rd

igh

da

ium

20(2)

igh

St

rd

an
St

da

M
rd
nda

Lo

ard

Sta

nd

20(2)

Static pressure Pa (mmAq)

igh

ium
ed
M
d
ee
sp

gh

ow

t
mi

d
ee

Sta

40(4)

80(8)

H
d

gh
Hi
e
sp
gh
Hi ow
L

ard t
nd limi
a
t
r
S pe
Up

d
ee
sp mit
h
i
l
Hig per
Up
Hi
gh

Hi

d
ee
sp mit
h
i
Hig per l
Up

80(8)

Static pressure Pa (mmAq)

(-2)-20

Internal resistance without suction panel


Internal resistance without filter

Model FDRJ90HKXE2

60(6)

(0)0

[Standard] 3-spot blower internal resistance


Square duct blower internal resistance

Internal resistance without suction panel


Internal resistance without filter

10
Lower
limit

lim

d
ee

d
ee
sp

40(4)
St

igh

m
diu
Me
rd
nda
Sta

ard
nd
Sta

20(2)

t
mi
r li
e
60(6)
pp
U
ard
d
an
St
gh
Hi

40(4)

sp

H
ard
nd
Sta

ee

h
Hig

lim

Hi

it

o
dL

d
ee
sp

ium

60(6) Sta

gh

ed

nda

gh

limi

it

e
pe

Hi

ed

e
sp

per

p
rdU

dU

80(8)

lim

r
pe

Hi

gh
Hi
d
ee
sp
gh
Hi

gh
Hi

rd
da
an
St w
Lo

80(8)

100(10)

Static pressure Pa (mmAq)

100(10)

um

edi

2-spot blower
internal resistance

(0)0

3-spot blower
internal resistance

0(0)

4-spot blower internal resistance[Standard]

3 - spot blower internal resistance[Standard]


Square duct blower internal resistance

Square duct blower internal resistance

(-2)-20

Internal resistance without suction panel


Internal resistance without filter

14
Lower
limit

17

-2(-20)

Internal resistance without suction panel


Internal resistance without filter

20

Air flow (m3/min)

21 22

22
Upper
limit

Lower
limit

77 -

25

28

Air flow (m3/min)

31
Upper
limit

Model FDRJ140HKXE2
120(12)

ed

M
d

m
iu

gh

a
St

40(4)

d
ee
sp it
h
g
m
Hi w li
Lo

da
an
St

Lo
d

ee

sp

60(6)

h
ig
H
d
ee
sp

ee

rd t
da limi
n
a r
St ppe
U

Hi

H
rd
igh

20(2)

rd

da

Lo

an

d
ar

St

nd

Static pressure Pa (mmAq)

h
ig
H
sp

80(8)

gh
Hi

ed
pe it
s
m
gh li
Hi per
Up

100(10)

ed

3-spot blower
internal resistance

ium

(0)0

(0)0
4-spot blower internal resistance
[Standard]

Square duct blower internal resistance


Internal resistance without suction panel
Internal resistance without filter

24
Lower
limit

26

30

34
3

Air flow (m /min)

(-2)-20

38
Upper
limit

78 -

(2) Satellite ducted type (FDUM)


External static pressure table
Duct specs.

1 spot
closing

Standard

Square duct

How to interpret the blower characteristics table


Example : Case of FDUMJ71HKXE2
40(4)

50(5)

85(8.5)

50(5)

90(9)

50(5)

85(8.5)

50(5)

90(9)

18

35(3.5)

70(7)

50(5)

85(8.5) 55(5.5)

FDUM90 type

20

30(3)

65(6.5)

50(5)

85(8.5) 55(5.5)

FDUM112 type

28

50(5)

80(8)

60(6)

FDUM140 type

34

50(5)

75(7.5)

60(6)

90(9)

90(9)
90(9)

65(6.5)

95(9.5)

85(8.5) 65(6.5)

95(9.5)

Note (1) For high speed operation, insert the white connector and the red
connector beside the control box in other places respectively.

Static pressure Pa (mmAq)

14

rd
da
an um
St edi
M

12

w
Lo

FDUM36 type
FDUM45
56 type
FDUM71 type

rd
da
an
St

Stan- High(4) Stan- High(4) Stan- High(1)


dard speed dard speed dard speed

Type

rd
da
an gh
St Hi

Air flow
(m3 /min)

Unit : Pa (mmAq)

20(2)

2-spot blower
internal resistance

0(0)
-10(-1)

3-spot blower
internal resistance
Square duct blower
internal resistance

-20(-2)

13 14

16

18

20

Air flow (m3/min)


1 2-spot blowout.....................
Internal resistance increases more than
the standard 3-spot blowout. Approx.
14Pa(1.4mmAq) at 17m3/min
2 Square duct blowout...........
Internal resistance decreases more than
the standard round duct (200 3-spot).
3Pa(0.3mmAq) at 17 m3/min. (External
static pressure increases in reverse.)

Model FDUMJ36HKXE2

Models FDUMJ45HKXE2, 56HKXE2


120(12)

t
imi

er

pp

100(10)

U
d

100(10)

ee
d
Hi
gh

it

diu

r lim

Me

ar

pe

nd

ee

Sta

sp

sp

nd

Sta

d
ee
sp it
h
Hig w lim
Lo

igh

diu

e
M

ard

nd

rd

20(2)

ard

40(4)
Sta

Static pressure Pa (mmAq)

gh

gh

60(6)

p
dU

a
nd
Sta w
Lo

igh
H
ard
nd
ium
Sta
ed
M
ard
nd
Sta
w
Lo
ard
nd
Sta

20(2)

Hi

ed

pe

ow
dL

lim

ee

ium

ed
ed
M
pe
ed
hs
Hig w
Lo

w
Lo

sp

80(8)

it

s
igh

40(4)

gh

pe

hs

Hig

ard
nd limit
a
t
S per
Up

Hi

gh
Hi
d
ee
sp
gh
Hi

80(8)

Static pressure Pa (mmAq)

spe

Hi

ed
spe it
h
m
Hig per li
Up

h
Hig

0(0)
2-spot blower internal resistance

0(0)

Square duct blower internal resistance

2-spot blower internal resistance

-10(-1)

-20(-2)

10

12

14

10

Lower
limit

Air flow (m3/min)

Upper
limit

Lower
limit

79 -

[Standard]
Square duct blower internal resistance

12
Air flow (m3/min)

14

15.5
Upper
limit

Model FDUMJ71HKXE2

Model FDUMJ90HKXE2
120(12)

120(12)

100(10)

100(10)

an

St

Lo

da
rd
gh
Hi

nda
edi

ium

M
rd

Lo

ed
M

ard

rd

nd

Sta

Static pressure Pa (mmAq)

ee

da
20(2)

um

(0)0

[Standard]
3-spot blower internal resistance
Square duct blower internal resistance

40(4)

Sta

Static pressure Pa (mmAq)

d
ee
sp it
gh lim
Hi w
Lo

sp

an

2-spot blower internal resistance

0(0)

h
ig

rd

da

60(6) Stan

gh

m
iu

St

20(2)

mi

r li

e
pp

Hi

ed

M
w

r
da
an
St w
Lo

Lo
d

ee

sp

40(4)

m
iu
ed
M
d
ee
sp

gh
Hi

d
ee
sp it
h
ig lim
H ow
L

gh
Hi

gh

ee

60(6)

H
d
ee
sp

Hi

sp

rd
da limit
n
a
St per
Up

h
ig

d
ee
sp

80(8)

gh

gh
Hi

80(8)

d
ee
sp it
h
m
Hig per li
Up

Hi

d
ee
sp mit
h
i
l
g
Hi per
Up

(-1)-10

0(0)

(-2)-20

2-spot blower internal resistance

-10(-1)

3-spot blower internal resistance

13 14
Lower
limit

16
18
Air flow (m3/min)

Square duct blower internal resistance

20
Upper
limit

14
Lower
limit

Model FDUMJ112HKXE2

22
Upper
limit

Model FDUMJ140HKXE2

120(12)

120(12)

100(10)

100(10)
dH

gh

0(0)

3-spot blower internal resistance

Hi

rd

Static pressure Pa (mmAq)

da

an

20(2)

20(2)

40(4)

ard

ium

Lo

ar

nd

ed

St

h
ig

a
St

rd

d
an
St w
Lo

da

60(6)

d
ee
sp it
h
g
m
Hi w li
Lo

ium
ed
M
rd
da
an
St

an

40(4)

gh

St

Hi

iu

Lo

ar

ed

ee

w
Lo
d
ee
sp

sp

gh
Hi

60(6) S

ed
spe it
h
Hig w lim S
tan
Lo
d
m

diu

ee

Me

it

rd
da limit
n
a
St per
Up

sp

80(8)
d

r lim
ppe
U

d
Hi
dar
gh
tan

ee

gh

igh

sp

ee

sp

ee

sp

ig

gh

Hi

d
ee
sp imit
h
l
g
Hi per
Up

Hi

d
pee
h s limit
g
i
H er
p
Hi
Up
gh

80(8)

Static pressure Pa (mmAq)

17
20
Air flow (m3/min)

3-spot blower internal resistance

0(0)

4-spot blower internal resistance[Standard]


4-spot blower internal resistance

(-1)-10

(-1)-10

Square duct blower internal resistance


Square duct blower internal resistance

24
21
Lower
limit

25
28
Air flow (m3/min)

31
Upper
limit

Lower
limit

80 -

26

30

34

Air flow (m3/min)

38
Upper
limit

2.10 Noise level


Notes (1) The data are based on the following conditions.
Ambient air tempetature: Indoor unit 27C DB, 19C WB. Outdoor unit 35C DB
(2) The data in the chart are measuted in an unechonic room.
(3) The noise levels measured in the field are usually higher than the data because of reflection.

(1) Indoor unit


(a) Ceiling recessed type (FDT)

Measured based on JIS B 8627


Mike position as below
1.5m
Mike (center & low points)

60

60

N 60
50

50

N 50
40

40

N 40
30

30

N2

N 30

20
63

125

250

500

1000

2000

20
8000

4000

70

60

50

40

30

60

N60
50

N50
40

N40
30

30

N2

N30

20
63

125

250

500

1000

2000

4000

30

N2

N 30

20
63

Souud Pressure Level


(standard 0.0002 bar)

Sound pressure level


(Standard 0.0002 bar) dB

70

40

40

N 40

125

250

500

1000

2000

4000

70

N 70
60

60

N 60
50

50

N 50
40

40

N40
30

30

N2

N 30

20

20
8000

63

125

250

500

1000

2000

4000

20
8000

Mid Octave Band Frequency (Hz)

Model FDTJ112HKXE2
Model FDTJ140HKXE2
Noise level 47 dB (A) at HIGH
Noise level 49 dB (A) at HIGH
43 dB (A) at MEDIUM
46 dB (A) at MEDIUM
38 dB (A) at LOW
43 dB (A) at LOW

N70

50

50

N 50

70

Mid Octave Band Frequency (Hz)

Model FDTJ90HKXE2
Noise level 42 dB (A) at HIGH
40 dB (A) at MEDIUM
38 dB (A) at LOW
60

60

N 60

Mid Octave Band Frequency (Hz)

70

70

N 70

Souud Pressure Level


(standard 0.0002 bar)

70

N 70

70

70

N70
60

60

N60
50

50

N50
40

40

N40
30

30

N30

N2
0
20

20
8000

63

125

250

500

1000

2000

4000

Souud Pressure Level


(standard 0.0002 bar)

70

Model FDTJ45HKXE2, 56HKXE2


Model FDTJ71HKXE2
Noise level 37 dB (A) at HIGH
Noise level 38 dB (A) at HIGH
35 dB (A) at MEDIUM
36 dB (A) at MEDIUM
34 dB (A) at LOW
34 dB (A) at LOW
Souud Pressure Level
(standard 0.0002 bar)

Souud Pressure Level


(standard 0.0002 bar)

Model FDTJ28HKXE2, 36HKXE2


Noise level 36 dB (A) at HIGH
34 dB (A) at MEDIUM
32 dB (A) at LOW

20
8000

70

70

N70
60

60

N60
50

50

N50
40

40

N40
30

30

20
63

Mid Octave Band Frequency (Hz)

Mid octave band frequency (Hz)

N30

N2
0
125

250

500

1000

2000

4000

20
8000

Mid Octave Band Frequency (Hz)

(b) 2-way outlet ceiling recessed type (FDTW)


Models FDTWJ28HKXE2B, 45HKXE2B Model FDTWJ71HKXE2B
56HKXE2B
Measured based on JIS B 8616
Noise level 39 dB (A) at HIGH
Noise level 41 dB (A) at HIGH
36 dB (A) at MEDIUM
Mike position as below
38 dB (A) at MEDIUM
33 dB (A) at LOW
35 dB (A) at LOW
70

60

60
N60

50

50
N50

40

40
N40

30

30
N30

N2

20
63

125

250

500

1000

2000

4000

20
8000

Mid Octave Band Frequency (Hz)

81 -

Souud Pressure Level


(standard 0.0002bar)

Mike (center & low points)

Souud Pressure Level


(standard 0.0002bar)

1.5m

70

70
N70

70
N70

60

60
N60

50

50
N50

40

40
N40

30

30
N30

N2

20
63

125

250

500

1000

2000

4000

20
8000

Mid Octave Band Frequency (Hz)

Model FDTWJ90HKXE2B
Model FDTWJ112HKXE2B
Model FDTWJ140HKXE2B
Noise level 41 dB (A) at HIGH
Noise level 44 dB (A) at HIGH
Noise level 45 dB (A) at HIGH
39 dB (A) at MEDIUM
41 dB (A) at MEDIUM
42 dB (A) at MEDIUM
36 dB (A) at LOW
38 dB (A) at LOW
39 dB (A) at LOW
70

70

60

60

N60
50

50

N50
40

40

N40
30

30

N2
125

250

500

1000

2000

60

50

50

N50
40

40

N40
30

30

N2
63

125

250

500

60

N60
50

50

N50
40

40

N40
30

30

1000

2000

4000

N2

N30

20

20
8000

63

125

250

500

1000

2000

4000

20
8000

Mid Octave Band Frequency (Hz)

Mid Octave Band Frequency (Hz)

Mid Octave Band Frequency (Hz)

60

N30

20

20
8000

4000

70

N70

N60

N30

20
63

Souud Pressure Level


(standard 0.0002bar)

Souud Pressure Level


(standard 0.0002bar)

60

70

70

N70

N70

Souud Pressure Level


(standard 0.0002bar)

70

(c) 1-way outlet ceiling recessed type (FDTS)


Measured based on JIS B 8627
Mike position as right
1.5m
Mike (center & low points)

70

N70
60

60

N60
50

50

N50
40

40

N40
30

30

N2

N30

20
63

125

250

500

1000

2000

4000

20
8000

Mid octave band frequency (Hz)

Sound pressure level


(Standard 0.0002 bar) dB

70

Models FDTSJ28HKXE2B,36HKXE2B Model FDTSJ45HKXE2B


Noise level 40 dB (A) at HIGH
Noise level 43 dB (A) at HIGH
39 dB (A) at MEDIUM
40 dB (A) at MEDIUM
38 dB (A) at LOW
38 dB (A) at LOW
Sound pressure level
(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Model FDTSJ22HKXE2B
Noise level 39 dB (A) at MEDIUM
38 dB (A) at LOW

Mid octave band frequency (Hz)

Sound pressure level


(Standard 0.0002 bar) dB

Model FDTSJ71HKXE2B
Noise level 44 dB (A) at HIGH
40 dB (A) at MEDIUM
38 dB (A) at LOW

Mid octave band frequency (Hz)

82 -

Mid octave band frequency (Hz)

(d) Cassetteria type (FDR)


Unit

1.5m

1.5m

Measured based on JIS B 8627


Mike position as right

Mid octave band frequency (Hz)

Sound pressure level


(Standard 0.0002 bar) dB

Model FDRJ28HKXE2
Models FDRJ45HKXE2,56HKXE2
Noise level 43 dB (A) at HIGH
Noise level 44 dB (A) at HIGH
41 dB (A) at MEDIUM
41 dB (A) at MEDIUM
38 dB (A) at LOW
38 dB (A) at LOW
Sound pressure level
(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

(i) Canvas duct Panel type


Model FDRJ22HKXE2
Noise level 42 dB (A) at HIGH
40 dB (A) at MEDIUM
37 dB (A) at LOW

Mike (center & low points)

Mid octave band frequency (Hz)

Mid octave band frequency (Hz)

Mid octave band frequency (Hz)

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Models FDRJ71HKXE2,90HKXE2
Model FDRJ112HKXE2
Model FDRJ140HKXE2
Noise level 44 dB (A) at HIGH
Noise level 46 dB (A) at HIGH
Noise level 47 dB (A) at HIGH
41 dB (A) at MEDIUM
43 dB (A) at MEDIUM
44 dB (A) at MEDIUM
38 dB (A) at LOW
39 dB (A) at LOW
40 dB (A) at LOW

Mid octave band frequency (Hz)

Mid octave band frequency (Hz)

Mid octave band frequency (Hz)

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

(ii) Silent Panel type


Model FDRJ22HKXE2
Model FDRJ28HKXE2
Models FDRJ45HKXE2,56HKXE2
Noise level 41 dB (A) at HIGH
Noise level 42 dB (A) at HIGH
Noise level 43 dB (A) at HIGH
39 dB (A) at MEDIUM
40 dB (A) at MEDIUM
40 dB (A) at MEDIUM
36 dB (A) at LOW
37 dB (A) at LOW
37 dB (A) at LOW

Mid octave band frequency (Hz)

83 -

Mid octave band frequency (Hz)

Mid octave band frequency (Hz)

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Models FDRJ71HKXE2,90HKXE2
Model FDRJ112HKXE2
Model FDRJ140HKXE2
Noise level 43 dB (A) at HIGH
Noise level 45 dB (A) at HIGH
Noise level 46 dB (A) at HIGH
40 dB (A) at MEDIUM
42 dB (A) at MEDIUM
43 dB (A) at MEDIUM
37 dB (A) at LOW
38 dB (A) at LOW
39 dB (A) at LOW

Mid octave band frequency (Hz)

Mid octave band frequency (Hz)

(e) Satellite ducted type (FDUM)


Measured based on JIS B 8627
Mike position as right

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Noise level 34 dB (A) at HIGH


32 dB (A) at MEDIUM
29 dB (A) at LOW

Models FDUMJ45HKXE2,56HKXE2
71HKXE2
Noise level 35 dB (A) at HIGH
32 dB (A) at MEDIUM
29 dB (A) at LOW

Mid octave band frequency (Hz)

Mid octave band frequency (Hz)

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Model FDUMJ112HKXE2
Model FDUMJ140HKXE2
Noise level 38 dB (A) at HIGH
Noise level 39 dB (A) at HIGH
35 dB (A) at MEDIUM
37 dB (A) at MEDIUM
32 dB (A) at LOW
34 dB (A) at LOW

Mid octave band frequency (Hz)

Model FDUMJ90HKXE2
Noise level 36 dB (A) at HIGH
33 dB (A) at MEDIUM
30 dB (A) at LOW
Sound pressure level
(Standard 0.0002 bar) dB

Model FDUMJ36HKXE2

1.5m

Mid octave band frequency (Hz)

84 -

Mid octave band frequency (Hz)

1m

(f) Ceiling suspension type (FDE)

Unit

1m

Measured based on JIS B 8627


Mike position as right
Model FDEJ71HKXE2B

Model FDEJ112HKXE2B

Mid octave band frequency (Hz)

Noise level 49 dB (A) at HIGH


46 dB (A) at MEDIUM
42 dB (A) at LOW

Sound pressure level


(Standard 0.0002 bar) dB

Noise level 44 dB (A) at HIGH


40 dB (A) at MEDIUM
38 dB (A) at LOW

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Models FDEJ36HKXE2B,45HKXE2B
56HKXE2B
Noise level 43 dB (A) at HIGH
40 dB (A) at MEDIUM
38 dB (A) at LOW

Mike (front & low point)

Mid octave band frequency (Hz)

Mid octave band frequency (Hz)

Sound pressure level


(Standard 0.0002 bar) dB

Model FDEJ140HKXE2B
Noise level 50 dB (A) at HIGH
47 dB (A) at MEDIUM
42 dB (A) at LOW

Mid octave band frequency (Hz)

(g) Wall mounted type (FDK)

Unit

50

N50
40

40

N40
30

30

N2

N30

20
63

125

250

500

1000

2000

4000

20
8000

Mid octave band frequency (Hz)

Model FDKJ45HKXE2
Noise level 44 dB (A) at HIGH
41 dB (A) at MEDIUM
37 dB (A) at LOW
Sound pressure level
(Standard 0.0002 bar) dB

60

N60
50

Mike
(Center & low points)

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

70

N70
60

1m

Models FDKJ28HKXE2,36HKXE2
Noise level 40 dB (A) at MEDIUM
37 dB (A) at LOW

Model FDKJ22HKXE2
Noise level 40 dB (A) at HIGH
37 dB (A) at LOW
70

1m

Measured based on JIS B 8627


Mike position as right

Mid octave band frequency (Hz)

85 -

Mid octave band frequency (Hz)

Model FDKJ56HKXE2
Noise level 46 dB (A) at HIGH
43 dB (A) at MEDIUM
39 dB (A) at LOW

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Model FDKJ71HKXE2
Noise level 47 dB (A) at HIGH
44 dB (A) at MEDIUM
40 dB (A) at LOW

Mid octave band frequency (Hz)

Mid octave band frequency (Hz)

(h) Floor standing exposed type (FDFL)


(i) Floor standing hidden type (FDFU)

Measured based on JIS B 8627


Mike position as below
Mike (front & at low point)
1m

1m

Models FDFLJ 45HKXE2, 71HKXE2


FDFUJ45HKXE2, 56HKXE2
71HKXE2
Noise level 43 dB (A) at HIGH
41 dB (A) at MEDIUM
40 dB (A) at LOW
Sound pressure level
(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

Models FDFLJ28HKXE2
FDFUJ28HKXE2
Noise level 41 dB (A) at HIGH
38 dB (A) at MEDIUM
36 dB (A) at LOW

Mid octave band frequency (Hz)

Mid octave band frequency (Hz)

(2) Outdoor unit (FDC)


Note (1) The microphone position is as shown
below.
(JIS - B8627 Coolong)
It is the maximum noise level point
which locates on the vertical face 1 m
apart from unit side face.

Model
GHCP450HMTE4
Noise level 60 dB (A)

45
1m

80

70

Sound pressure level


(Standard 0.0002 bar) dB

Sound pressure level


(Standard 0.0002 bar) dB

1m

Model
GHCP560HMTE4
Noise level 61 dB (A)

80

70

60

60
50

50
40

40
30

30
20

20
10

Microphone
position of
noise meter

Elevation

31.5

63

125

250

500

1000

2000

4000

70

60
50

50
40

40
30

30
20

20
10

8000

Mid octave band frequency (Hz)

70

60

31.5

63

125

250

500 1000 2000 4000 8000

Mid octave band frequency (Hz)

86 -

TB
A

BL

BL

WH

RD

Y/GN

87 ThI-A
ThI-R
SW1
SW2
SW3
SW4
SW6
Trl
Val
LEDR
LEDG

Thermistor
Thermistor
Indoor unit address ten's place
Indoor unit address unit's place
Outdoor unit address ten's place
Outdoor unit address unit's place
Change of heat pume type
Transformer
Varistor
Indication lamp (Red)
Indication lamp (Green)

Parts name

WH

12

X3

CnD

10

OR

X4

CnR

CnI

FS

CnI

WH

Parts name

J5

J6

J2

X5

X4

X3

X2

X1

J7

J3

X6

220/240V

CnW1

Fuse
Connector ( mark)
Terminal block
Terminal (F)
Connector
Operation indication (DC12)
Heating indication (DC12)
ON indication for CM (DC12)
Check indication (DC12)
Distant operation

CnR

DM

F
CnA-Z
TB
mark
mark
XR1
XR2
XR3
XR4
XR5

Mark

CFI

CnF

11

CnF

FMI
(49FI)

13

Y/GN 5 Y/GN

Printed Wiring board

CnJ

LM

CnJ

X2

X6

Val

J4

SW5

SW6

1 2 3

CnB

CnS

CnN

CnH

CnT

CnA
GR

Mark

SW5-3

SW5-2

SW5-1

Color
Red
White
Yellow
Yellow/Green

Mark

Test run of condensate pump motor


Normal
OFF

Normal
ON

OFF

Run Stop

Reverse Invalid

Heating temp. shift + 3

Input
signal

Function

Remote
controller

RD WH BK
Thc

RD
WH
Y
Y/GN

Thl-R

SM

ON

OFF

ON

Option
Thl-A

X Y Z

BK

BK

BK

LS

XR4

BK

Color

Y
Z

BK

BK

CnS2

XR5

Black
Blue
Brown
Gray
Orange

BK

WH

RD

BK

BK

BK

GR

XR2

RD
Y

BK

XR3

OR

RD
Y

XR1

CnA2
OR

Function of switches

BK
BL
BR
GR
OR

Mark

Color mark

ON
OFF 1 2 3 4

ON
OFF

SW4

Check

SW1 SW2 SW3

Normal

LEDG LEDR

HA

CnZ

CnW2

BL

BL

RD

Checker

17V

8V

RD

CnE

Trl

Models All models

Fan motor
Internal thermostat for FMI
Capacitor for FMI
Drain motor
Float switch (For overflow prevention)
Louver motor
Limit switch
Stepping motor (For Exp.v)
Auxiliary relay (For FMI)
Auxiliary relay (For DM)
Auxiliary relay (For LM)

X5

X1

WH

(a) Ceiling recessed type (FDT)

Mark

CnO

CnK2

(1) Indoor unit

FMI
49FI
CFI
DM
FS
LM
LS
SM
X1,2,3,6
X4
X5

Y/GN

CnK

WH

RD

3.1 Electrical wiring

Mark

Parts name

F(3.15A)RD

Meaning of marks

Outdoor
unit
(Signal
line)

Power
source

TB
L

WH

RD

OR
OR
WH
WH

BL

RD

BK
BK
BK

RD
BL
WH
WH

OR

BR
BR
BK
BK
WH

GR
RD
RD
WH

CnU

3. ELECTRICAL DATA

88 -

FMI
49FI
CFI
DM
FS
LM
LS
SM
X1,2,3,6
X4
X5

Mark

BL

BL

Parts name

TB

Y/GN

WH

RD

F(3.15A)

Fan motor
Internal thermostat for FMI
Capacitor for FMI
Drain motor
Float switch (For overflow prevention)
Louver motor
Limit switch
Stepping motor (For Exp.v)
Auxiliary relay (For FMI)
Auxiliary relay (For DM)
Auxiliary relay (For LM)

Meaning of marks

Outdoor unit
(Signal line)

TB
RD

ThI-A
ThI-R
SW1
SW2
SW3
SW4
SW6
Trl
Val
LEDR
LEDG

Mark

Y/GN

Y/GN

CnF2

UH

OR

OR

CnF2

WH

CFI2
CnFC2 OR

FMl2

Printed Wiring board

UH

CnF1

X2

10

CnI1
CnFC1 OR

Thermistor
Thermistor
Indoor unit address ten's place
Indoor unit address unit's place
Outdoor unit address ten's place
Outdoor unit address unit's place
Change of heat pume type
Transformer
Varistor
Indication lamp (Red)
Indication lamp (Green)

Parts name

OR

CnF1
OR

14

X6

WH

FMl1

13

X3
12

11

X1

F
CnA-Z
TB
mark
mark
XR1
XR2
XR3
XR4
XR5

Mark

CnD

CnR

Parts name

CnI

SK

CnR

FS DM

CnI

X4

Fuse
Connector ( mark)
Terminal block
Terminal (F)
Connector
Operation indication (DC12)
Heating indication (DC12)
ON indication for CM (DC12)
Check indication (DC12)
Distant operation

1. FMI2 is equipped with only for 112,140

CnO

CnK2

BL

CnK

BL

WH

RD

BK

Power
source

BL
WH

RD

WH

WH

RD

WH

GR
RD
RD
WH
WH

BR

BR
RD
RD

WH
WH

Val

CnJ

LM

CnJ

X5

OR
OR
WH
WH

CnU

J6

J2

J7

J3

J8

J4

ON
OFF 1 2 3 4

SW6

Mark

CnB

CnS

CnN

CnH

CnT

Mark

SW5-3

SW5-2

SW5-1

WH
BK

RD

Mark

Remote
controller

WH
Thc

Color
Red
White
Yellow
Yellow/Green

Option

SM

Reverse Invalid

Test run of condensate pump motor


Normal

ON
OFF

Heating temp. shift + 3


Normal

Run Stop
ON

Input
signal

LS

Z Y X
BK

Function

TB

BK

BK

Thl-R

Thl-A

XR4

XR2

RD
WH
Y
Y/GN

XR5

XR3

XR1

OFF

OFF

ON

BK
RD

WH

BK
GR

OR
RD
Y

28~56H CASES

WH

CnA2

CnS2
BK

BK

BK

BK

BK

BK
GR

OR
RD
Y

Function of switches

Color
Black
Blue
Brown
Gray
Orange

Color mark

BK
BL
BR
GR
OR

SW4

SW5

SW3

ON
OFF 1 2 3 4

SW2

Check

HA

Normal
SW1

CnA

Checker

CnW2

BL

BL

RD

RD

LEDR

CNZ

CnE

17V

8V

LEDG

X6

Trl

J6 has 71H ~ 90H


only shorted.

J5

J1

X5

X4

X3

X2

X1

CnW1

WH

220/240V

WH

(b) 2-way outlet ceiling recessed type (FDTW)


Models All models

FMI1,2
49FI
CFI1,2
DM
FS
LM
LS
SM
X1,2,3
X4
X5

RD

RD

RD

BL

BL

RD

CnF2

OR

Y/GN

WH

CnW4

CnM

CnB2

RD

WH

RD

CnK2

BL

CnK

BL

CnW3

BL

BL

RD

CnW2

CnO

Y/GN

BL

BL

RD

RD

CnW4

BL

17V

BL

RD

8V

RD

WH

Trl

WH

WH

220/240V

RD

CnL
RD

*1

Val

RD

L
H

OR

X1

CnF3

X2

CnD

CFl2

UH
BR
OR

CnF3

FMl2
(49FI)

Fan motor
Internal thermostat for FMI
Capacitor for FMI
Drain motor
Float switch
Louver motor
Limit switch
Stepping motor (For Exp.v)
Auxiliary relay (For FMI)
Auxiliary relay (For DM)
Auxiliary relay (For LM)

Parts name
ThI-A
ThI-R
SW1
SW2
SW3
SW4
SW6
Trl
Val
LEDR
LEDG

Mark
Thermistor
Thermistor
Indoor unit address ten's place
Indoor unit address unit's place
Outdoor unit address ten's place
Outdoor unit address unit's place
Change of heat pume type
Transformer
Varistor
Indication lamp (Red)
Indication lamp (Green)

Parts name

(2) *1 FMI2 is equipped with only for FDTSJ71HKXE2B

CFI1

UH
BR
OR

CnF2

FMI1
(49FI)

BL

BK

BK

*1

Meaning of marks

Mark

BL

BL

Y/GN

F(3.15A)

BR

RD

CnF2

CFI1

UH
BR
OR
OR

*2

X3

CnF2

Cn Cn
F6 F5

FMl1
(49FI)

X3

X2

X1

CnI

FS

CnI

X5

X4

F
CnA-Z
TB
mark
mark
XR1
XR2
XR3
XR4
XR5

Mark

Fuse
Connector ( mark)
Terminal block
Terminal (F)
Connector
Operation indication (DC12)
Heating indication (DC12)
ON indication for CM (DC12)
Check indication (DC12)
Distant operation

Parts name

Notes: (1) FDTS22HKXE2B is different from others as indicated with *2 in the diagram below.

TB
A

Y/GN

Outdoor unit
(Signal line)

RD

N Y/GN

TB

BL
BL

RD
RD

Power
source

RD
Y/GN

BK
BK

BL
BL
BL

RD

WH
WH

WH
WH

Y/GN
Y/GN

BK
BR
BR

BK
BK
BK

GR
RD

WH

WH

89 -

Y/GN

WH

CnR

X5

CnJS

CnJS

LM

CnR

X4

DM

WH
WH

RD
WH

BR

RD

RD

OR

OR
WH
WH

CnU

HA

CNZ

J6

J5

J7

J3

J4

BK
RD

BK

Mark

SW5-3

SW5-2

SW5-1

Color
Red
White
Yellow
Yellow/Green

Test run of condensate pump motor


Normal
OFF

Normal
ON

OFF

Run Stop

Reverse Invalid

Heating temp. shift + 3

Input
signal
ON

OFF

ON

Mark

Remote
controller

RD WH BK
Thc

X Y Z

Option

SM

RD
WH
Y
Y/GN

Y
Z

TB

LS

Thl-R

Thl-A

XR4

XR2

Function

CnB2

BK

WH

RD
WH

BK
BL

BK

RD

BL

CnJS

CnN2

BK

BK

CnH2

BK

XR5

BL

BK

BK

XR3

XR1

OR
RD
Y
BK
GR

CnA2

Color
Black
Blue
Brown
Gray
Orange

CnB

CnS

CnN

CnH

CnT

OR
RD
Y
BK
GR

Function of switches

BK
BL
BR
GR
OR

Mark

Color mark

J2

SW6

ON 1 2 3 4
OFF

SW5

SW3 SW4

ON 1 2
3
OFF

SW2

J1

SW1

Normal Check

LEDG LEDR

Checker

CnE

CnA

Printed wiring board

(c) 1-way outlet ceiling recessed type (FDTS)


Models All models

90 -

BL

BL

WH

Y/GN

CnS

Y/GN

F(3.15A)

CnO

CnK2

BL

CnK

BL

WH

RD

X1

CnF4

X2

Val

Printed wiring board


1

OR

OR

WH

Y/GN

CnD

CFl1

UH

CnF4

CnF2

CnF4

FMI1
(49FI)

X3

BL

X3

X2

X1

CnF2

CnF5

OR

OR

CnF5

FMI2
(49FI)

BK

X4

Parts name

Fan motor
Capacitor for FMI
Drain motor
Float switch
Stepping motor (For Exp.v)
Auxiliary relay (For FMI)
Auxiliary relay (For DM)
Internal thermostat for FMI
Thermistor

Mark

FMI1,2
CFI1,2
DM
FS
SM
X1,2,3
X4
49FI
ThI-A
ThI-R
SW1
SW2
SW3
SW4
SW6
Trl
Val
LEDR
LEDG
F

Mark
Thermistor
Indoor unit address ten's place
Indoor unit address unit's place
Outdoor unit address ten's place
Outdoor unit address unit's place
Change of heat pume type
Transformer
Varistor
Indication lamp (Red)
Indication lamp (Green)
Fuse

Parts name

CnA-Z
TB
mark
mark
XR1
XR2
XR3
XR4
XR5

DM

CnRI

CnI

FS

CnI

CnRI

Parts name

CnRI

CnR

CnR

CnRI

X4

Connector ( mark)
Terminal block
Terminal (F)
Connector
Operation indication (DC12)
Heating indication (DC12)
ON indication for CM (DC12)
Check indication (DC12)
Distant operation

CnF3

CFI2

UH

CnF5

*1

CnF3

Mark

Note: *1 FMI2 is equipped with only for FDRJ112HKXE2,140HKXE2

TB

RD

Meaning of marks

Outdoor
unit
(Signal line)

Power
source

TB
L

Y/GN

WH

RD
Y/GN

BL
BK

RD
Y/GN

BK
BK

BK

BL
BL

RD
RD

BR
BR

BL
WH

RD
RD

BL
BL
BL

BR
BK

RD

WH
WH

Y/GN

BK
BK
BK

BR
BR
BR
WH

GR
RD
RD
RD
RD

RD
RD
BK
WH
WH

WH

RD

SW6

1 2 3

SW5

J5

J3

J6

J4

OR
RD
Y
BK
GR

BK

Color
Black
Blue
Brown
Gray
Orange

Remote
controller

RD WH BK
Thc

X Y Z

CnA2
TB

BK

Mark

SW5-3

SW5-2

SW5-1

Color
Red
White
Yellow
Yellow/Green

Test run of condensate pump motor


Normal
OFF

Normal
ON

OFF

Run Stop

Reverse Invalid

Heating temp. shift + 3

Input
signal

Function

Mark
RD
WH
Y
Y/GN

SM

ThI-R

ON

OFF

ON

Option

ThI-A

XR4

XR2

Function of switches

Mark
BK
BL
BR
GR
OR

BK

BK

CnN3

BK

BK

CnN2

XR3

XR1

XR5

CnH2

CnB

BK

WH

RD

OR
RD
Y
BK
GR

RD

RD

BK

BK

Color mark

J7

ON 1 2 3 4
OFF

ON
OFF

CnN

SW3 SW4

Check

Normal
SW2

LEDR

LEDG

SW1

HA

CnZ

CnH

CnW2

BL

17V

BL

RD

8V

Checker

TrI

CnE

CnW1

WH

200/240V

WH

CnT
CnA

CnU

(d) Cassetteria type (FDR)


Models All models

91 -

FMI1,2
CFI1,2
DM
FS
SM
X1,2,3
X4
49FI
ThI-A

Parts name

Fan motor
Capacitor for FMI
Drain motor
Float switch (For overflow prevention)
Stepping motor (For Exp.v)
Auxiliary relay (For FMI)
Auxiliary relay (For DM)
Internal thermostat for FMI
Thermistor

Meaning of marks

Mark

Y/GN

CnM

CnO

CnK2

BL

CnK

BL

BL

TB
A BL

WH

RD

WH

Y/GN

F(3.15A)

X1

CnF4

X2

Val

Y/GN

WH

CnF4

OR

OR

CFI1

UH

ThI-R
SW1
SW2
SW3
SW4
SW6
Trl
Val
LED R
LED G
F

Mark
Thermistor
Indoor unit address ten's place
Indoor unit address unit's place
Outdoor unit address ten's place
Outdoor unit address unit's place
Change of heat pume type
Transformer
Varistor
Indication lamp (Red)
Indication lamp (Green)
Fuse

Parts name

X1
X2

BL

BK

CnF2

CnA-Z
TB
mark
mark
XR1
XR2
XR3
XR4
XR5

Mark

X3

X4

OR

OR

CnF5

FMI2
(49FI)

CnF5

CnD

CnF4

CnF2

FMI1
(49FI)

X3

Printed wiring board

BL

Note: 1 FMI2 is equipped with only for FDUMJ112HKXE2, 140HKXE2

Outdoor
unit
(Signal line)

Power
source

TB
L RD

BL

RD
WH

RD
Y/GN

BK
BK

BK
BR
BR

BK

RD
RD
RD
Y/GN

WH

RD
RD

BL
BL
BL

Y/GN

WH
WH
WH

Y/GN

BL
BL

BK
BK
BK

BR
BR
BR

CnF3

CFI2

UH

CnF5

*1

CnF3

Parts name

CnG

CnRI

CnR

DM

CnR

CnRI

X4
9

Connector ( mark)
Terminal block
Terminal (F)
Connector
Operation indication (DC12)
Heating indication (DC12)
ON indication for CM (DC12)
Check indication (DC12)
Distant operation

WH

BR
BR
BK
RD
RD
BK
WH
WH

GR
RD
RD
RD
RD
WH

CnU

CnRI

CnI

FS

CnI

CnRI

Check

Normal

J5

J3

J6

J4

ON
OFF 1 2 3 4

SW6

SW5

ON
OFF 1 2 3

CnN

CnA

BK

CnB

BK

TB
WH

RD

OR
RD
Y
BK
GR

Mark

BK

BK

OR
RD
Y
BK
GR

Black
Blue
Brown
Gray
Orange

Color

Remote
controller

RD WH BK
Thc

X Y Z

CnA3

OR
RD
Y
BK
GR

SW5-3

SW5-2

SW5-1

Mark

Color
Red
White
Yellow
Yellow/Green

Mark
RD
WH
Y
Y/GN

Test run of condensate pump motor


Normal
OFF

Normal
ON

OFF

Run Stop

Reverse Invalid

Heating temp. shift + 3

Input
signal

Function

SM

Thl-R

Thl-A

Option

ON

OFF

ON

Function of switches

BK
BL
BR
GR
OR

BK

BK

BK

BK

CnH2

CnN2 CnN3

RD/BK

RD/BK

CnA2

RD

RD

BK

XR1
XR2
XR3
XR4
XR5

Color mark

J7

CnT

CnH

SW1 SW2 SW3 SW4

LEDR

HA

LEDG

CnZ

Checker

CnE

BL

17V

8V
RD

CnW2

Trl

CnW1

WH

220/240V

WH

(e) Satellite ducted type (FDUM)


Models All models

TB

92 -

FMI1,2
CFI1,2
49FI
LM
LS
SM
X1,2,3
X5
ThI-A

Mark

WH

Y/GN

CnW4

WH

200/240V
BL

BL

RD

CnM

Y/GN

CnK2

BL

BL

RD

RD

CnO

CnK2

BL

CnK

BL

CnW3

CnW2

RD

CnW4

BL

17V

BL

8V
RD

WH

RD

VaI

*1

X3

X2

X1

OR

OR

H60

CnF3

FMI2
(49FI)

X5

X4

BR

Y/GN

CnD

CFI2

H50

CnF3

X2

X1

OR

OR

CnF2

FMI1
(49FI)

Cn
F6

X3

ThI-R
SW1
SW2
SW3
SW4
SW6
Trl
Val
LEDR
LEDG
F

Mark
Thermistor
Indoor unit address ten's place
Indoor unit address unit's place
Outdoor unit address ten's place
Outdoor unit address unit's place
Change of heat pume type
Transformer
Varistor
Indication lamp (Red)
Indication lamp (Green)
Fuse

Parts name

CnA-Z
TB
mark
mark
XR1
XR2
XR3
XR4
XR5

Mark

CFI1

UH

CnF2

Cn
F5

Connector ( mark)
Terminal block
Terminal (F)
Connector
Operation indication (DC12)
Heating indication (DC12)
ON indication for CM (DC12)
Check indication (DC12)
Distant operation

Parts name

Note: *1 FMI2 is equipped with only for FDEJ71HKXE2B,112HKXE2B,140HKXE2B

Parts name

BL

BL

Fan motor
Capacitor for FMI
Internal thermostat for FMI
Louver motor
Limit switch
Stepping motor (For Exp.v)
Auxiliary relay (For FMI)
Auxiliary relay (For LM)
Thermistor

Meaning of marks

Outdoor unit
(Signal line)

WH

RD

WH

Tr1 RD

CnL

Y/GN

RD

WH

RD

BL

F(3.15A)

BK

RD

RD
RD

BK
BK

TB

RD
RD
Y/GN
Y/
GN

WH
WH

BL
BL

BK
BR
BR

Power
source

WH

WH

OR

X5

CnJS

CnJS

LM

OR
WH
WH
WH

RD

J5

J1

Mark

J4

Color
Black
Blue
Brown
Gray
Orange

J7

J3

Mark

SW5-3

SW5-2

SW5-1

Mark

CnB2

BK

RD
WH
Y
Y/GN

BK

WH

RD
RD
WH

BK

BL

TB

Color
Red
White
Yellow
Yellow/Green

Remote
controller

Test run of condensate pump motor


Normal
OFF

Normal

X Y Z
RD WH BK
Thc

ON

OFF

Run Stop

SM

LS

ThI-R

ThI-A

XR4

XR2

Reverse Invalid

Heating temp. shift + 3

Input
signal

BK

BK

CnN2

BK

CnH2

BK

XR5

XR3

XR1

GR

CnS CnS2

BL

RD

RD

BK

BK

GR

ON

OFF

ON

Y
BK

RD
BK

OR
RD

OR

Function

CnB

CnN

CnH

CnT

Function of switches

BK
BL
BR
GR
OR

J6

J2

SW6

ON
OFF 1 2 3 4

ON
OFF 1 2 3

SW5

SW1 SW2 SW3 SW4

Normal Check

LEDG LEDR

HA

CnZ

Color mark

Checker

CnE

CnA

Printed wiring board

Option

CnU

(f) Ceiling suspension type (FDE)


Models All models

FMI
CFI
49FI
LM
LS
SM
X1,2,3
X5
ThI-A

CnO

CnK2

Y/GN

Y/GN

BL

CnK

BL

WH

RD

BL

BL

WH

Y/GN

CnF1

Parts name

WH

OR

OR

CnF1

CnF2

FMI1
(49FI)

BL

BL

*1

BK

BK

Fan motor
Capacitor for FMI
Internal thermostat for FMI
Louver motor
Limit switch
Stepping motor (For Exp.v)
Auxiliary relay (For FMI)
Auxiliary relay (For LM)
Thermistor

Meaning of marks

Mark

TB
A

RD

RD

Y/GN

WH

93 -

VaI

CnF1

Y/GN

X2

X1

Printed wiring board

OR
OR

OR

OR

CnF1

CnF2

CnF1

FMI
(49FI)

X3

CFI

X3

X2

X1

CnD

X5

GR

LM

CnJ

CnJ

X5

CFI

ThI-R
SW1
SW2
SW3
SW4
SW6
Trl
Val
LEDR
LEDG
F

Mark
Thermistor
Indoor unit address ten's place
Indoor unit address unit's place
Outdoor unit address ten's place
Outdoor unit address unit's place
Change of heat pume type
Transformer
Varistor
Indication lamp (Red)
Indication lamp (Green)
Fuse

Parts name

CnA-Z
TB
mark
mark
XR1
XR2
XR3
XR4
XR5

Mark

Connector ( mark)
Terminal block
Terminal (F)
Connector
Operation indication (DC12)
Heating indication (DC12)
ON indication for CM (DC12)
Check indication (DC12)
Distant operation

Parts name

Note: (1) FDKJ22HKXE2 is different from others as indicated with *1 in the diagram below.

Outdoor unit
(Signal line)

F(3.15A)

RD
RD

RD

BL
BL

Power
source

WH

BK
BK

TB
L

OR
OR
WH
WH

RD

WH
WH
WH

WH

J5

Normal

Check

LEDR

HA

CnZ

LEDG

J3

J6

J4

J7

SW6
1 2 3 4

CnB

CnN

CnH

CnT

OR

BK

Mark

SW5-3

SW5-2

SW5-1

Mark
RD
WH
Y
Y/GN

Color
Red
White
Yellow
Yellow/Green

Test run of condensate pump motor


Normal
OFF

Normal
ON

OFF

Run Stop

Reverse Invalid

Heating temp. shift + 3

Input
signal

Function

Remote
controller

RD WH BK
Thc

ON

OFF

ON

SM

LS

ThI-R

X Y Z

BK

CnS2

BK

BK

CnN2

XR4

XR2

ThI-A

XR3

XR1

XR5

Color
Black
Blue
Gray
Orange

BK

WH

TB
RD
X

BL

CnS

BL

RD

RD

BK

BK

GR

BK

RD

Function of switches

BK
BL
GR
OR

Mark

Color mark

ON
OFF

ON 1 2 3
OFF

SW5

CnA

CnW2

BL

BL

RD

RD

Checker

17V

8V

CnE

TrI

SW1 SW2 SW3 SW4

CnW1

WH

220/
240V

WH

Option

CnU

(g) Wall mounted type (FDK)


Models All models

94 -

Parts name

Fan motor
Capacitor for FMI
Internal thermostat for FMI
Stepping motor (For Exp.v)
Auxiliary relay (For FMI)
Thermistor
Thermistor
Indoor unit address ten's place
Indoor unit address unit's place

Mark

TB
A

BL

BL

Y/GN

WH

SW3
SW4
SW6
Trl
Val
LEDR
LEDG
F

Mark

Y/GN

Val

Parts name

X1

CnS

X2

Y/GN

Outdoor unit address ten's place


Outdoor unit address unit's place
Change of heat pume type
Transformer
Varistor
Indication lamp (Red)
Indication lamp (Green)
Fuse

CnK2

BL

CnK

BL

WH

RD

Y/GN

WH

BK

BK

CnF
H

CnA-Z
TB
mark
mark
XR1
XR2
XR3
XR4
XR5

Mark

CnD

CnF

FMI
(49FI)

X3

Parts name

J5

Connector ( mark)
Terminal block
Terminal (F)
Connector
Operation indication (DC12)
Heating indication (DC12)
ON indication for CM (DC12)
Check indication (DC12)
Distant operation

WH

CFI

X3

X2

X1

Trl

HA

Checker

CnW2

17V

8V

Check

LEDR

BL

BL

RD

RD

J3

J6

J4

J7

SW6
1 2 3 4

SW5
1 2 3

CnB

CnN

CnH

CnT

CnA

Mark

RD

RD

BK

BK

Black
Blue
Gray
Orange

XR4

XR2

TB

Mark

SW5-3

SW5-2

SW5-1

X Y Z

Color
Red
White
Yellow
Yellow/Green

Mark
RD
WH
Y
Y/GN

Remote
controller

RD WH BK
Thc

Test run of condensate pump motor


Normal
OFF

Normal
ON

OFF

Run Stop

Reverse Invalid

Heating temp. shift + 3

Input
signal
ON

OFF

ON

SM

Function

Thl-R

Thl-A

Color

BK

WH

RD

BK

CnN

BK

BK

CnH2

BK

XR5

XR3

XR1

Y
BK
GR

BK
GR

Function of switches

BK
BL
GR
OR

OR

RD

CnA2

RD

OR

Color mark

Printed wiring board

ON
OFF

ON
OFF

SW1 SW2 SW3 SW4

Normal

LEDG

CnZ

CnE

CnW1

WH

220/
240V

WH

Models All models

FMI
CFI
49FI
SM
X1,2,3
ThI-A
ThI-R
SW1
SW2

Meaning of marks

Outdoor
unit
(Signal line)

RD

RD/Y
RD

Power
source

F (3.15)

BL
BL
BL

RD

RD

BK
BK
BK

TB
L

GR
WH

WH

Option

RD

(h) Floor standing exposed type (FDFL)

(i) Floor standing hidden type (FDFU)

95 -

BLACK
BLUE
BROWN
GREEM
GRAY
ORANGE
RED
WHITE
YELLOW

Color

20G1,2
20OL1,2
20S
20UF
51F01
51P
52F01
52P
52S
63H
63L
CH
CN
CnE
CNG
CNS
CnV
CWFV1,2
D
ECU
EFL
F
FM01,2

Mark

THS1

H3

H2

THS2

THS3

H1

Parts name

TBH

HDF

STR

OIL
SUBTANK

TS1

51P

52P

TS2

ENGINE

CN11

CNM

PM

IIA

OL2

OL1

OPE

Tho-W

SM

DC12V

FM01

CN8

CN9

CN7

BR

CN10

BK/WH

CN2

RD
3

RD

GN

GN/BK
BR

GN/RD

GN/Y

+
3

22

21

RD
4
6
12

9
19
10
20

13

11
8

CH

LED2

PCB
(ECU)

FMO2

CN4

CN3

CN2

FC

U V W G

F
(5A)

BK
BK
BK
BK

WH
WH
WH
WH

PK
BL
Y
GN
BR
RD
OR
BK

TR2

RD

8
X14
RD

WH

WH 7 XG2 8

EFL

CM
FWD
X1
X2
X3
REV
30B
30C

N TB4

N'

L1 L2

L'

INV

LED1

CNK

52P

CN1

CN1

CN5

XG1

XG2

WH
PCB

5
RD

CN3

RD

CN13
BK/RD
BK CN12
RD
WH
GN

XG3

TR3

51F01

52F01

GN/WH
WH/BK
GN/RD

Cn6

GN/BK

WH
BR
OR
RD
Y

2 R 1
E
G
3
XG3
BK

TR1

52S

BL

WH

WH

BK

ZNR

5
6
7
8

1
2
3
4
CNR

1
2
3
4
5 CNI
6
7
8

27V

17V

8V

20
UF

25

24

X12

DC24V

Mark

FC
FME
FS
HDF
H1
H2
H3
HPS
IIA
INV
LED1
LED2
LED4~6
LPS (NOTE2)
OL1, 2
OPE
PM
REG
SM
STR
SV1
SV2~4
SV7

Parts name

HIGH PRESSURE SENSOR


IGNITION ASSY
INVERTER(FM02)
RED-INSPECTION DISPLAY
GREEN-NORMAL DISPLAY
SEGMENT(TIME/REVOLUTION/ERROR)
LOW PRESSURE SENSOR
ENGINE OIL LEVEL SW
ENGINE OIL PRESSURE SW
MOTOR OF COOLING WATER PUMP
REGULATOR FOR STARTING
STEPPING MOTOR (MIXER)
STARTER MOTOR
SOLENOID VALVE (COOLING COMP)
SOLENOID VALVE (HOT GAS BY-PASS)
SOLENOID VALVE (OUTSIDE UNIT HEAT EXCHANGER INLET)

DRAIN HOSE HEATER

FILTER
FAN
COOLING WATER LEVEL SW
DRAIN FILTER HEATER

Mark
SB8
TB1
TB2
TB6
TBH
THS1
THS2
THS3
Tho-A
Tho-D
Tho-ET
Tho-MO
Tho-PI
Tho-W
TR1
TR2
TR3
TR4
TS1, 2
X1~23
XG1~3
ZNR

Parts name

THERMISTOR (OUTDOOR TEMPERATURE)


THERMISTOR (DELIVERY PIPE TEMPERATURE)
THERMISTOR (MACHINE ROOM)
THERMISTOR (WATER COOLED HEAT EXCHANGER OUTLET)
THERMISTOR (COOLING WATER PUMP INLET)
THERMISTOR (ENGINE OUTLET WATER TEMPERATURE)
TRANSFOMER (STARTER)
TRANSFOMER (CONTROL LINE)
TRANSFOMER (ECU)
TRANSFOMER (400/200V)
THROTTLE SW
RELAY
RELAY (IGNITION)
VARISTOR

BIMETAL SWITCH

SOLENOID VALVE (LIQUID BYPASS)


TERMINAL BLOCK (POWER)
TERMINAL BLOCK (SIGNAL)
TERMINAL BLOCK (INVERTER)
TERMINAL BOX (HEATER)

30

X20

X1

INCASE OF REPLACING THE PRINTED CIRCUIT BOARD, REFER TO THE FOLLOWING BELOW.
1.TAKE OUT IC8 AND CHANGE IC OF NEW PRINTED CIRCUIT BOARD.
2.SET SW10-2~4 FOR SPECIFIC MODEL SELECTION.

RD

L3

3-PHASE
200V
50Hz

NFB(1A)

GAS SHUTDOWN VALVE


ENGINE OIL SUPPLY VALVE
SOLENOID VALVE(4 WAY-VALVE)
SOLENOID VALVE(PARTIAL)
OVERCURRENT RELAY(FM01)
OVERCURRENT RELAY(PM)
RELAY(FM01)
RELAY(PM)
RELAY(STR)
HIGH PRESSURE SW(PROTECTION)
LOW PRESSURE SW(PROTECTION)
CRANK CASE HEATER
CONNECTOR( MARK)
RAM CHECKER
COOLING HEATING FORCED OPERATION
EXTERNAL OPERATION INPUT
CHECKER
COOLING WATER FLOW CONTROL VALVE
DIODE(STR)
ENGINE CONTROL UNIT
EFL FILTER
FUSE(5A)
FAN MOTOR

Meaning of marks

BK
BL
BR
GN
GR
OR
RD
WH
Y

Mark

Color mark

GROUND
LEAKAGE
BREAKER

L3

RD

L2

WH

WH

L2

BK

WH

RD

X6

3 2

5 4

17

X13

X16
26

SW3

SW8

IC7

ON

SW10

LED5

1 2 3 4 5 6 7 8

LED4

OFF

OUTDOOR No.

SW4

CWFV1

CWFV2

SW6

ERR
CHECK

SW5

OIL

LED6

CNE
CNCWFV

PUMP

16 15 14 13 12 11 10 9

IC8(OPERATION TIME)

1 2 3 4 5 6 7 8

SW9

TB2

A B

1 2 3 4

15

13

Mark

SW10-8

SW10-7

SW10-6

SW10-5

SW10-2~4

SW10-1

SW9-4

SW9-3

SW9-2

SW9-1

4
5
6
1
2
3

CNS

1
2
3
4

11
12

1
2
3
4
5
6
CNTH
7
8

CNPS

18

22

21

20

BK

BK

WH

WH

PK

PK

RD

RD

BL

BL

GN

GN

BL
BL
BL

RD
RD
RD

BL

BL

BK

WH

CnQ2

ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF

HPS

Function
SILENT MODE - YES
SILENT MODE - NO
4000H
8000H
COOLING HEATING FORCED OPERATION
ORDINARY
INTEGRATED OPERATION TIME OF ENGINE - YES
INTEGRATED OPERATION TIME OF ENGINE - NO
EXT.INPUT(PULSE INPUT)
EXT.INPUT(LEVEL INPUT)

CNG
COOLING HEATING
FORCED OPERATION

Tho-ET
(MACHINE ROOM)

Tho-A
(OUTDOOR TEMP.)

Tho-PI
(COOLING WATER
PUMP INLET)
Tho-D
(DELIVERY PIPE TEMP.)

Tho-MO
(WATER COOLED HEAT
EXCHANGER OUTLET)

LPS(NOTE 2)
(LOW PRESSURE SWITCH)

SPARE

SPARE

R22/R407

R407C
R22
COLD YES
AREA NO

MODEL MODEL SWITCHING

EXT.P/L

ENG.
MAINTE

FORCED

MAINTE.
HR

SILENT

LPS

HPS (HIGH PRESSURE SWITCH)

RD

CnQ1

CNS
EXT. IN

63L

RD

RD

FS

51F01

BL

BL

RD

51P

BL

(NOTE1) OPTION

DS4

SIGNAL LINE
(FOR INDOOR UNIT)

CNV

OFF

20
G2

12

20
G1

27

X14

63H 4

ON

RD

Function
OUTDOOR UNIT No.(10TH DIGIT)
OUTDOOR UNIT No.(1ST DIGIT)
ON R.LED INSPECTION LED(RESET)
SW3-1
OFF RESET INSPECTION LED(NORMAL)
ON
SW3-2
SPARE
OFF
ON SNOW YES
SW3-3
OFF PROTECT NO
ON UNMATCH YES
SW3-4
OFF CHECK NO
ON TRIAL TEST-OPERATION
SW3-5
OFF RUN
NORMAL
ON HEAT TEST-OPERATION MODE(COOLING)
SW3-6
/COOL
OFF
TEST-OPERATION MODE(HEATING)
ON EXT.
EXT.INPUT MODE(DEMAND)
SW3-7 OFF MODE EXT.INPUT MODE(NORMAL)
ON
TEST MODE
SHIPMENT
SW3-8
OFF
ORDINARY
SW4 PUMP
COOLING WATER PUMP(PM) MANUAL OPERATION SW
SW5 OIL
ENGINE OIL INSPECTION SW
SW6 ERR CHECK INSPECTION DISPLAY SW
SW7
DATA DISPLAY SELECTOR SW(10TH DIGIT)
DATA SELECT
SW8
DATA DISPLAY SELECTOR SW(1ST DIGIT)

Mark
SW1
SW2

16

X15

X10

X8 X10 X11 X12 X13 X15 X16 X17 X18 X20 X21 X22 X23

Function of switches

XG1

SW7

OFF

ON

X7

DATA SELECT

CNF

LED2

OUTDOOR No.

SW1

14

X11

28

X18

11

X8

10

X7

X6

PRINTED CIRCUIT BOARD(UNIT)

20
20
52P 20S SV1 SV2 SV3 SV4 SV7 SV8 52S OL1 OL2 FME

X5

X4

X3

X1

SW2

33

32

X5

X23

X22

X4

52
F01

LED1

X3

31

X21

RD

L1

BL

BK/Y
BK

RD
BL
BK

RD

RD

BK
RD

WH

TB3

BK

L1

WH
BK/Y

RD

RD

WH

RD

GN

BK

RD

BL

BK

RD
OR

RD

WH

RD

RD
BR

RD
RD

RD
RD
WH
BK

TR4

RD

RD
WH
RD

TB1

RD
WH
Y

GN

3-PHASE
400V
50Hz

BL

POWER
ON THE OUTDOOR
UNIT SIDE

RD

RD

OPERATION OUTPUT

OR

RD
WH

RD

OUTPUT ERROR

WH

BR

RD
WH

RD
RD
RD
WH

(2) Outdoor unit


Models GHCP450HMTE4, 560HMTE4

4. OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER


(1)

Remote controller (Optional parts)


FDR, FDUM, FDFL and FDFU series are not provided with AUTO SWING switch.

Panel shown below will appear if you open the cover. All contents of display on the LCD are indicated
simultaneously for the purpose of explanation.
Pull the knob on the cover to this side to open it downward.

Filter sign

Operation mode display

When this sign is indicated, clean the filter.

Displays the operation mode that


has been selected.

Remote display

Heating
preparation display

This is displayed when the unit is controlled


with an individual controller during normal operation.
(Also displayed when the air conditioner is stopped.)

Operation/
Inspection indicator lamp
During operation: Green lamp flashes.
In case of error: Red lamp flashes.

Central display
This is displayed when the unit is
controlled with the optional central console.

On/Off switch
Timer operation display
Contents of timer operation are displayed.
(Also displayed when the air conditioner
is stopped.)

CENTER REMOTE F I L T E R

PROGRAM TIMER
FILTER AUTO LIFT
ON

Setting
temperature display

DRYCOOLFANHOT KEEP

SET TEMP

FAN
Hi
Mi
Lo

OFF

A M
P M

Outdoor No.

Return air
temperature display

Displays the temperature


that has been set.
FILTER
RESET

TIMER

TEMP
T I M E

Fan speed display


Displays the fan speed that has been set.

Use this switch to start or stop the


air conditioner. First push on the
switch starts the unit and second
push stops it. (The switch can be
operated without opening the cover.)

CHECK

SET

Filter reset switch

F A N
SPEED
AUTO
SWING

Displays the return air temperature.


MODE

Note
Indicated value may be different
from actual reading on a thermometer
or other instrument but this is
notnecessarily an error.

Auto swing display

Use this switch to reset (erase) the filter


sign display.
(Press the switch after cleaning the air filter.)

Indicates the swing louver condition.

Mode switch
Use this switch to select operation
modes.

Cover
Inspection switch

Fan speed switch

Use this switch when servicing the unit.

Use this switch to set a fan speed.

Timer switch

Auto swing switch

Use this switch when selecting contents of timer operation.

Use this switch to operate or stop


the swing louver.

Set switch

Temperature/
Time setting switch

Use this switch to set a time for the timer.

Use this switch to set the room


temperature or time on the timer.

96 -

(2)

Fuzzy control Fuzzy control depending on the preset temperature and intake air temperature.
Preset temperature
Temperature difference
Calculation
Temperature variation

Room air temperature


detection (thermistor)

Command of engine
revolution speed
Command of opening
degree of expansion valve

Fuzzy calculation

If the thermostat of the indoor unit is turned on once, the thermostat will not be turned off for 4 minutes after the engine is on
even though the fuzzy calculation turns off the thermostat. If the fuzzy calculation turns off the thermostat within 4 minutes
after the engine is on, the lowest required frequency except Hz will be required as specified by the model.

ON

OFF

ON

Engine

ON

ON

Thermostat
4 minutes

3-minute delay

Thermostat ON/OFF depending on the control


Thermostat OFF depending on the fuzzy calculation
4 minutes are not counted in the range a of 3-minute delay but in the range b.

Note (1) Also if the fuzzy calculation turns off the thermostat when the operation is started, the thermostat will not be turned off for 4 minutes but the lowest frequency
will be required.

(3)

Operation of functional parts during cooling/heating operation


Operation mode

Functional part

Cooling
Thermostat
ON

Fan complete
stop

Thermostat
OFF

Engine
Starter (STR)
ignition (XG1)
Cooling water pump (52P)
Outdoor fan motor (FM01)
Outdoor fan motor (FM02)
4-way valve (20S)
Solenoid valve [capacity control] (20UF)
Solenoid valve [cooling] (SV1)
Solenoid valve [bypass] (SV2)
Solenoid valve [bypass] (SV3)
Solenoid valve [bypass] (SV4)
Solenoid valve [capacity control] (SV7)
Solenoid valve [capacity control] (SV8)
Gas shutdown valve (20G1, 2)
Cooling fan (FME)
Solenoid valve [engine oil supply] (20OL1, 2)
Cooling-water flow-control valve (CWFCV1)
Cooling-water flow-control valve (CWFCV2)
Notes (1). When the indoor units are all in the same mode, the output states are shown above.
(2). : ON, : OFF, / : ON or OFF

97 -

Heating
Thermostat
ON

Thermostat
OFF

Dehumidification
Defrosting

Priority rank of operation mode


When the indoor units are connected in the multi-mode, each unit selects the desired operation mode for itself but the operational content is determined in the priority rank of the operation mode as shown below.
If any operation mode is mismatched, the operation mode preset for the other indoor unit shall be changed.
(a) Priority rank
1)

2)
3)

At the priority rank of cooling, heating, dehumidifying and automatic operation, the earlier operated
unit has the operation priority.
If any later operated unit is mismatched, the indoor unit will be forcibly operated in the Fan mode.
If the earlier operated mode mismatches with the later operated mode, the remote control LCD on the
later operated side will flash in the operation mode (at the intervals of 0.5 seconds).
Fan mode is out of the priority rank. Moreover, cooling and dehumidifying do not mismatch
with each other in the same mode.

Code descripotion

Heating

: Mode match

Stopping

Dehumidifying

Fan

Cooling

Unit 0
<Combination of
operation modes>

................ (It operates as set by the remote control.)

: Mode mismatch

.............

Fan
Unit 1

(4)

The earlier side is prior for operation.


The later operated side is in the
drying mode, and the remote control
LCD indicates the selected operation
mode in the flashing mode.

Cooling
Dehumidifying
Heating
Stopping

(b) Operation example of priority rank (Note: ON shows the operation of the remote control.)
1)

If the units 0 and 1 are in the same mode, they operate in the mode.
Unit

Unit

Cooling
ON
Cooling

Cooling

ON

2)

If cooling is mismatched between the units 0 and 1, the unit 0 on the earlier operation side has the
priority.
Unit

Unit

Cooling

Cooling

ON
Heating

Flashing LCD of
heating mode

Fan

ON

3)

If any mismatch occurs in the same mode, the not operated side (unit 1) has the operation priority.
Unit

Unit

Cooling

Heating

ON

ON

Flashing LCD of
heating mode

Fan

Cooling

Cooling
ON

4)

Since no priority is in the fan mode, the later operated side can be operated in the desired operation

mode.
(c) Cancellation of mismatched unit
If any mismatch occurs, cancel the mismatched state by any operation of the following.
1) Change of operation mode of mismatched unit (unit indicated by the remote control LCD in the flashing mode)
Change the mode to the mode of the earlier operated side (unit now in operation).
Select Fan or stopping mode.
-

98 -

2)

(5)

Change of operation mode of earlier operated side (unit now in operation)


Change the mode to that of the mismatched unit. (Match the operation mode.)
Select drying or stopping mode.

Engine starting method


(a)
(b)

(c)
(d)

(e)

(f)

The engine is started with the combination of ON-OFF control of the starter motor, ignition and fuel gas shutdown valve and
the communication control of the engine controller.
To start the engine, start command of engine start/stop commands is sent. After the answer is received for the command,
the starter magnet (52S), ignition relay (XG1) and gas shutdown valve (20G1,2) will be turned on at the timing when the
engine speed is sent. When the engine is speeded up by start of the starter motor (STR) and the fuel ignition of the ignite, the
engine control will send the start state of engine start/stop states.
After start state of engine start/stop states is received, the starter magnet (52S) will be turned off within 100mS to release
the starter. In this state, the engine will be completely started.
The following start is applied when the power is turned on or the start is applied after halt of 168 hours or more.
The ignition relay (XG1) and gas shutdown valves (20G1, 2) being kept off, the starter magnet (52S) alone is continually
activated 3 times of 3 seconds for ON/2 seconds for OFF to purge air from the engine.
The following is performed for operations other than (d).
If the outdoor temperature exceeds 0 C with 20G1 and 2 in the off mode, XG1 will be turned on for 4 seconds and off for 6
seconds, 52S will be turned on for 5 seconds and off for 5 seconds for 3 times continuously. After a 1.0 second delay, 20G1
and 2 will be turned on for 3 seconds and off for 7 seconds for 3 times continuously. If the unit does not start, there is a 3
minute delay and this process is repeated once again.
To stop the engine, stop command of engine start/stop commands is sent and the gas shutdown valves (20G1, 2) and
ignition relay (XG1) are also turned off. Then, the engine speed is sent as 0 min-1.
Operation
Start request
Operation
Start/stop command

Revolution speed command


ON
Starter magnet (52S)
ON
Ignition relay (XG1)
ON
Gas shutdown valves (20G1, 2)
Operation
Start/stop command
(500)
(300)
Completed
combustion

Revolution speed monitor


Ignition
Within specified time

Start with STR


Completed engine start
(The starter is released.)

(g)

Engine stop

When SW10-6 is ON:


Upon 168-hour stopping, the engine will be operated for 3 minutes; furthermore, the lowest speed will be sent for the engine
speed. During this period, the bypass solenoid valves (SV2, SV3, SV4) will be ON (i.e., open), and both the 4-way valve
(20S) and the outdoor fan motor will be OFF. Indoor data communication will be terminated and outdoor unit protection
control will be enabled. If operation commences, this control will be terminated and operation will be governed in accordance with 3-minute delay control.
Note (1) The bypass solenoid valve SV2 is normally off for the 450 model.

99 -

(6)

Determination of engine revolution


The engine revolution speed is determined according to the frequency required by the indoor unit.
(a) Minimum/maximum frequency list
Model

GHCP450HMTE4

GHCP560HMTE4

Maximum frequency

200Hz

265Hz

Minimum frequency

10Hz

10Hz

Frequency

(b) Engine revolution speed for frequency


(i) GHCP450HMTE4
Partial load

Full load

Frequency (Hz)

Engine revolution
speed (min-1)

Frequency (Hz)

Engine revolution
speed (min-1)

Frequency (Hz)

Engine revolution
speed (min-1)

10~35

890

70~75

890

140

1655

40

935

80

935

145

1700

42.5

980

85

980

150

1745

45

1070

90

1070

155

1835

47.5

1115

95

1115

160

1880

50

1160

100

1160

165

1925

52.5

1205

105

1205

170

2015

55

1295

110

1295

175

2060

57.5

1340

115

1340

180

2105

60

1385

120

1385

185

2195

62.5

1475

125

1475

190

2240

65

1520

130

1520

195

2285

135

1565

200

2375

Notes (1) 10 to 65 Hz: Partial load (Calculation is performed at 2.5 Hz intervals)


(2) 70 to 200 Hz: Full load (Calculation is performed at 5 Hz intervals)

(ii) GHCP560HMTE4
Partial load

Full load

Frequency (Hz)

Engine revolution
speed (min-1)

Frequency (Hz)

Engine revolution
speed (min-1)

Frequency (Hz)

Engine revolution
speed (min-1)

10~50

890

90~100

890

185

1655

52.5

935

105

935

190

1700

55

980

110

980

195

1745

57.5

1025

115

1025

200

1790

60

1070

120

1070

205

1835

62.5

1115

125

1115

210

1880

65

1160

130

1160

215

1925

67.5

1205

135

1205

220

1970

70

1250

140

1250

225

2015

72.5

1295

145

1295

230

2060

75

1340

150

1340

235

2105

77.5

1385

155

1385

240

2150

80

1430

160

1430

245

2195

82.5

1475

165

1475

250

2240

85

1520

170

1520

255

2285

175

1565

260

2330

180

1610

265

2375

Notes (1) 10 to 85 Hz: Partial load (Calculation is performed at 2.5 Hz intervals)


(2) 90 to 265 Hz: Full load (Calculation is performed at 5 Hz intervals)

100 -

(7)

Outdoor fan control


In the cooling/heating mode, the outdoor blower is controlled according to the outdoor temperature (detected with Tho-A) or the
required frequency.
Note (1) The high-pressure control, the defrost control, the high-pressure control (protection) and the outdoor fan control with cooling low outdoor temperature control are prior.
Zone (B)

Zone (A)

Cooling mode

Heating mode
Zone (A)

Zone (B)

29

10

32

13

Outdoor temperature (C)

Outdoor temperature (C)

Operational content of outdoor fan


Outdoor unit fan control

Item

Cooling

Frequency (Hz)
Model

GHCP450HMTE4

GHCP560HMTE4

(8)

Heating

Zone (A)

Zone (B)

Zone (A)

Zone (B)

10~75

3 speeds

3 speeds

3 speeds

3 speeds

80~110

6 speeds

6 speeds

7 speeds

6 speeds

115~200

7 speeds

7 speeds

7 speeds

7 speeds

10~77.5

3 speeds

3 speeds

3 speeds

3 speeds

80~110

8 speeds

6 speeds

7 speeds

6 speeds

115~185

9 speeds

7 speeds

7 speeds

7 speeds

190~265

9 speeds

8 speeds

7 speeds

7 speeds

Cooling operation
(a)

Cooling
The frequency is controlled at the intervals of 5Hz according to the load (fuzzy control).
1)

The determined frequency of the indoor unit satisfies that required in the following table when the total of the required
frequencies are less than the maximum frequency.
Moreover, when the total of the required frequencies is more than the maximum frequency, the frequency is gained by
proportionally interpolating the required frequency.

Frequency bands for indoor unit models


Model (Indoor)
Category

All series
(1)

22 model 28 model 36 model 45 model 56 model 71 model 90 model 112 model 140 model

Required frequency (Hz)

10~15

10~20

10~25

10~25

15~30

15~40

15~50

35~60

35~70

Selected frequency (Hz)

5~15

5~20

5~25

5~25

5~30

5~40

5~50

5~60

5~70

Notes (1) Frequency during cooling is 45 Hz.

(b) Cooling thermostat OFF


If all thermostats are turned off in the indoor unit of the module, the cooling thermostat will be turned off in each module
unit of the outdoor unit.
If the frequency determined for the indoor unit becomes less than 5Hz or the required frequency enters the OFF area due
to the fuzzy calculation, the indoor unit will be brought into the cooling thermostat OFF operation.

101 -

(c)

Operation of major function part during cooling operation


Operation state

Engine ON

Functional part

Engine OFF

Frequency required by

Thermostat ON (indoor unit)

Refer to the table above

the indoor unit

Thermostat OFF (indoor unit)

0Hz

0Hz

Thermostat ON (indoor unit)

Indoor fan motor

Remote controller command

Thermostat OFF (indoor unit)

Indoor electronic

Thermostat ON (indoor unit)

expansion valve

Thermostat OFF (indoor unit)

Remote controller command

Applied to the determined frequency

(1)

Fully closed.

Fully opened

(2)

Outdoor fan motor

Run

Stop

Ignition

ON

OFF

Gas shutdown valve

ON

OFF

Cooling water pump

ON

4-way valve

OFF

OFF
ON

OFF

Notes (1) Stopping and fan (including the mismatch) are included.
(2) The oil return control has the priority.

(9)

Dehumidifying (Thermal dry)

[Indoor unit adaptation]

This cooling operation is mainly for dehumidifying, with which the compressor, indoor and outdoor fans are operated in the
patterns as listed in the following table and in accordance with operation blocks switched with the room temperature sensor.
The operation blocks are selected by checking the return air temperature at 4-minute intervals. Respective functional items are
operated in each operation block as shown by the following table.
Operation block

Low

C
-2

A
+2

High

Indoor unit fan will be operated in


D block as shown below.
20 sec.
Lo

Indoor unit frequency (Hz)

Operation block

Room temperature
setting point

22 model

10

10

10

28 model

15

10

10

36 model

20

15

10

45 model

20

15

10

56 model

25

15

15

71 model

30

20

15

90 model

40

25

15

112 model

50

40

35

140 model

60

Compressor
Indoor unit electronic expansion valve

4 min.

Temperature check

45
35
Sum of frequencies on combined indoor units

0
0

Frequency adaptation

Indoor unit fan

OFF

(10)

Item

Outdoor unit fan

Me

Lo

Lo

Operation

Operation

Operation

LoOFF
Stop

Temperature check

Heating operation
(a) Heating: This is same as the cooling operation.
(b) Heating thermostat OFF
1)

If all thermostats are turned off in the indoor unit of the module, the heating thermostat will be turned off in each unit
of the outdoor unit module.

2)

If the determined frequency for indoor becomes less than 5Hz or the required frequency enters the thermostat OFF area
due to the fuzzy calculation, the relevant indoor unit will be brought into the heating thermostat OFF operation.

102 -

(c) Heating operation with thermostat OFF


1) Intermittent fan operation control
a) When the jumper wire J3 on the indoor PCB is shorted (installed at shipping),the fan of the unit of which the thermostat is
turned OFF during heating is operated in the Lo mode, and the indoor fan is turned OFF if the temperature rises 1C or more
than the return air temperature at the thermostat OFF.
b) Indoor fan OFF condition is maintained for 5 minutes and then the operation is reset at the Lo mode again. After operating for
2 minutes in the Lo mode, return air temperature is checked and, if it is 1C or higher, the indoor fan is turned OFF or, if it is
not higher than 1C, the Lo mode operation continues.
Notes (1) If the heating thermostat has been turned OFF, the temperature is indicated on the remote controller only when the indoor fan is operated in the Lo mode.
When it is OFF, the room temperature at the end of Lo operation is indicated.
(2) If the operation is changed to the defrosting mode while the heating thermostat is at OFF or the thermostat is turned OFF during defrosting, the indoor
fan is turned OFF.
(3) Residual operation of heater is dominant over this control.

2) Fan stop control


a) If the jumper wire J3 on the indoor PCB (installed at shipment) is opened or the thermostat is turned OFF during heating
operation with the remote control sensor operating, the fan on the indoor unit is turned OFF.
(d) Hot start [cold draft prevention during heating] (corresponding to the indoor unit)
1) To prevent the thermostat ON unit from cold draft during start of the heating operation, during thermostat resetting, during
defrosting operation of during heating resetting, the indoor blower is controlled according to the temperature (detected with
ThI-R) of the indoor air heat exchanger as shown below.

Preset blow rate (Hi, Me, Lo)


Stop
20

Note (1) The heating preparation (in the liquid crystal/remote


control) is displayed during the hot start (the engine runs
but the indoor fan is not at the preset blow rate.)

30

Temperature of indoor
air heat exchange (C)

2) During the heating operation, the hot start control will be also applied if the required frequency becomes 0Hz (heating thermostat OFF) but it becomes out of 0Hz and the answered-back frequency is also out of 0Hz (when the thermostat is reset).
Start

Defrost

Thermostat
OFF

Thermostat
ON

Stop Running

0Hz except
Required Hz
0Hz
0Hz except
Answered Hz
0Hz
30C or higher
Heat exchanger sensor
20C or lower
Preset value

Lo

Indoor fan

Lo

OFF
Hot start

Hot start

Hot start

Hot start

3) If the indoor fan motor has been continuously off for 7 minutes due to the hot start control, the indoor fan motor will be turn off
regardless the heat exchanger sensor (ThI-R) to turn off the heating preparation LCD.
Even of the fan motor has been continuously stopped for 7 minutes during defrosting, it will not be forcibly turned on. If the fan
motor has been continuously turned off for 7 minutes after the end of defrosting, it will be turned on regardless of the heat
exchanger thermistor.

103 -

(e)

Operation of major functional parts during heating operation


Operation state

Engine ON

Functional part

Frequency required by

Thermostat ON (indoor unit)

Refer to the table above

the indoor unit

Thermostat OFF (indoor unit)

0Hz

Thermostat ON (indoor unit)

Remote controller command

Thermostat OFF (indoor unit)

Lo

Thermostat ON (indoor unit)

Applied to the determined frequency

Indoor fan motor


Indoor electronic
expansion valve

Thermostat OFF (indoor unit)

(1)

70 Puls

Engine OFF

0Hz
Lo

(2)

Fully opened

Outdoor fan motor

Run

Stop

Ignition

ON

OFF

Gas shutdown valve

ON

OFF

Cooling water pump

ON

OFF

4-way valve

ON

ON

OFF

Notes (1) Stopping and fan (including the mismatch) are included.
(2) The oil return control has the priority.

(11) Up/down control of engine revolution speed


The revolution speed commanded to the engine controller is set at 1 step/2 seconds unless any speedup or slowdown is specially
specified for the frequency determined from the required frequency.
ion
olut
l rev ine
a
c
i
t
g
Prac d of en
spee

Frequency step

Targeted revolution speed

2 seconds 2 seconds

(12) 4-way valve switch assurance


(a) At the start of the engine, the following operation method is applied regardless of the determined frequency.
1) Revolution speed indicated at the start
Model

Item

GHCP450HMTE4

GHCP560HMTE4

1115min

1115min-1

Indicated revolution speed

2) The capacity control of the compressor is set in the partial load mode. (20UF-ON)
3) The bypass solenoid valves SV2, SV3, and SV4 are turned ON upon starting of the engine.
4) Upon faulty starting of the engine, the bypass solenoid valves SV2, SV3, and SV4 are turned OFF at the same time as the
gas-shutdown valve 20G1.2.
When the engine has been successfully started and after 3 seconds have elapsed since the receipt of [Start] of the [Engine
Stopped Condition] from the engine controller, compressor-capacity control will be set to full load (i.e., 20UF = OFF) and
SV2, SV3, SV4 will be maintained in the ON condition. Note that at this time, the 2-minute delay in compressor-capacity
control is canceled to enable full load to be achieved..
Indicated revolution

Notes (1) It will be regarded as the engine start failure if the engine does not reach
the revolution speed of 700 min-1 or more within 5 seconds after the partial
load is switched to the full load or if the engine stops before the end of the
4-way valve assurance. In this case, it will be regarded as the engine start

(500)

failure and the 3-minute delay will be regarded as invalid. Then, the engine

6 seconds

3 seconds

Engine revolution speed (min-1)

(b)

-1

will be automatically restarted after 7 seconds. The start failure of this


control will be counted as the number of the start failures.
(2) During this control, the high-pressure control and discharge pipe tempera-

(300)

ture control are made to be invalid.


Ignition

Partial

Completed
combustion
Full

104 -

(a)

Revolution speed of engine (min-1)

(13) Protective start of compressor


To protect the compressor, the compressor capacity control will be set at the partial load and
the indicated revolution speed will be set at the
upper limit of the engine revolution speed for 1
minute 45 seconds since the start after the end of
the 4-way valve switch assurance.
(b)

2-minute partial
4-way valve
assurance
Indicated
revolution

1 step/2 seconds

Protective start
of compressor
Revolution speed
area

890

If the engine revolution speed for the determined


frequency is below the indicated revolution
partial

Full

speed, the revolution speed corresponding to the

partial

1 minute 45 seconds

frequency will be applied.


(c)

For the first start after 6 hours or more of power

per minute for 18 minutes after the start. However, it must not exceed the area of the previous
item for 1 minute 45 seconds.

Revolution speed of engine (min-1)

or more of halt, it is increased at a rate of 2 steps

~
~

ON or the second or following start after 6 hours


2 steps/minute
Partial load,
2 minutes

Indicated
revolution
speed

~
~

890

2 3 4 5 6 7

8 9 10 17 18

Time (minute)
Partial load
1 minute 45 seconds

(d)

For the fist start of less than 6 hours, the compressor is controlled according to the energized time of the crank case heater.
For the second or following start, it is started at the above item (a).

(e)

It stops for 18 minutes after the start. For the next start, the frequency increasing method with the control is applied till a total
of 18 minutes, and the upper limit is increased at a rate of 2 steps/minute.

(14) Compressor protection control due to energized time of crank case heater
After power ON (CH energization), the time is integrated. If the operation is started in less than 6 hours, the engine revolution
speed is controlled as follows.

Revolution speed of engine

2 steps/5 minutes 2 steps/1 minute


10 minutes
Partial load

Partial load
2 minutes

5
Partial
load

10

15

20

25 26 27 28 29 30 31 32 33 34 35 36 37 38
Time (minute)

1 minute 45 seconds
Notes (1) The control is canceled in 38 minutes.
(2) If it is stopped during the control, the control is applied till the integrated operation time including the second and following operation times
becomes 38 minutes.

105 -

(15) Warming-up operation


(1)

The warming-up control is applied after the protective start of the compressor is completed.

(2)

During warming-up, the [Permission] form of the [Warming-up Operation Permission Command] is sent to the engine
controller, and when 5 minutes have subsequently elapsed, the [Prohibited] form of this command is sent. (Only applicable
to cooling operation)

(3)

(4)

When both of the following conditions have been satisfied, the engine speed is set to partial-load, 1160 min-1.
a)

The operation mode at the termination of compressor-protection control is heating.

b)

The temperature of the water at the cooling-water pump inlet (i.e., Tho-PI) is less than 55C.

While warming-up control is active, the engine controller itself controls the engine speed in accordance with the water
temperature. If the indicated engine speed is greater than the warming-up operation speed, then this indicated speed is given
priority.

(16) Engine start delay


If the engine is stopped due to cool/heating thermostat activation, remote control start switch, trouble or similar, the engine can not
be restarted for 3 minutes. Here, even if the power is turned on, the 3-minute timer is invalid.
(17) Compressor capacity control
(a)

The capacity of the compressor is controlled by opening and closing the solenoid valve 20UF on the outdoor side.

(b)

When the solenoid valve 20UF is opened, the partial load operation is selected, and when it is closed, the full load operation
is selected.

(18) Cooling operation control at the low outdoor temperature (down to 5C)
If cooling is necessary in the intermediate term or winter in the OA room, electricity control room or similar, this function will
be applied even at the standard specifications.
The revolution speed of the outdoor fan motor is controlled according to the temperature (Tho-R) and outdoor temperature
(Tho-A) of the outdoor air heat exchanger in order to make the cooling operation possible to the outdoor temperature of 5C.
(a)

When the temperature of the outdoor air drops to 22C or lower, the condition of the high-pressure is checked and speed of
the outdoor fan motor is controlled. Note that this control procedure is disabled when the temperature of the outdoor air rises
to 27C or higher.
Raise 1 speed
Outdoor unit fan
control disabled.

Maintain
speed

Outdoor unit fan


control enabled.

Lower 1 speed
22

27

1.45

Outdoor temperature (C)

1.65

High Pressure (MPa)

(b) Control content


Outdoor temperature (C) High pressure (MPa)
1.45 or lower
(Control enabled
at 22 or lower)

1.45 ~ 1.65
(Control disabled
at 27 or higher)

1.65 or higher

Control details
The speed of the outdoor fan motor is reduced by a single level. The condition of the high-pressure
is checked after 2 minutes have elapsed, and if found to be 1.45 MPa or lower, the speed is reduced
by a further level.
The speed of the outdoor fan motor is maintained at the current level.
The speed of the outdoor fan motor is increased by a single level. The condition of the highpressure is checked after 1 minute have elapsed, and if found to be 1.65 MPa or higher, the speed is
increased by a further level. Note, however, that the maximum speed remains the limiting factor.

106 -

(c)

If the outdoor temperature (Tho-A) is 22C or less and the required frequency is 20Hz or less, the solenoid valve (SV2, 3) for
hot gas bypass will be turned on. It will be reset at the outdoor temperature of 25C or more or at the required frequency of
25Hz or more.
ON

ON

450 type : SV3


560 type : SV2

OFF
22

OFF

25

20

Outdoor temperature (C)

25

Determined frequency(Hz)

(19) Outdoor fan control for lower outdoor temperature


Only during heating operation, the outdoor fan control is applied according to the outdoor temperature in order to do the ON-OFF
control of the outdoor fan.
ON
(Ordinary control)

OFF
2

(20) High-pressure control

Outdoor temperature (C)

During operation, high-pressure control is enabled in accordance with the following if the high-pressure sensor (HPS) detects
either a pressure of 2.70 MPa or higher, or a pressure of 2.85 MPa or higher.
(a) Control when the high-pressure sensor detects a pressure of 2.70 MPa or higher:
1) If the high-pressure detects a pressure of 2.70 MPa or higher during warming-up operation, the [Prohibited] form of the
[Warming-up Operation Permission Command] is sent to the engine controller.
2) Note that this is disabled during 4-way valve protection operation.
3) Control details:
a) When the high-pressure detects a pressure of 2.70 MPa or higher, the frequency level is reduced in accordance with
the model in question.
Model

Frequency reduction level

GHCP450HMTE4

GHCP560HMTE4

Up-down control of the engine speed is disabled during


the period of deceleration.

Note (1) During cooling operation (including low outdoor-air cooling control), the fan tap for the outdoor fan is determined in accordance with
item (a)-4; during heating operation, this is determined in accordance with normal control.

b) If the high-pressure sensor's value fails to drop to 2.30 MPa or lower, the frequency level will be subsequently
dropped at 30-second intervals in accordance with item (a) above
c) The partial-load lower-limit will apply and operation will not be terminated.
d) In situations where the determined frequency drops and full load switches to partial load, operation will be performed in accordance with compressor-capacity control.
e) When the high-pressure sensor detects a level of 2.70 MPa or higher, the compressor cooling solenoid valve (SV1)
is turned ON, and the hot-gas bypass solenoid valve (SV3) is turned ON in accordance with the requested frequency. When the high-pressure sensor detects a level of 2.30 MPa or lower, both the compressor cooling solenoid
valve (SV1) and the hot-gas bypass solenoid valve (SV3) are turned OFF.
4) During cooling operation and low outdoor-air cooling control, the high-pressure is regularly checked and the following
control is implemented.
a) When the high-pressure sensor detects a level of 2.70 MPa or higher, the fan speed is increased by a single level.
b) When 1 minute has passed after the fan speed was increased, the high-pressure sensor level is checked, and if it is
found that the pressure has not dropped to 2.20 MPa or lower, the fan speed is increased by a further level. If it is
found that the pressure has, in fact, dropped to 2.20 MPa or lower, outdoor fan control is implemented.
(b) Control when the high-pressure sensor detects a pressure of 2.85 MPa or higher:
1) If during full-load operation, a pressure of 2.85 MPa or higher is detected by the high-pressure sensor, the compressor
capacity control is switched to partial-load operation. Furthermore, even if a pressure of 2.85 MPa or higher is detected
by the high-pressure sensor during partial-load operation, the compressor capacity control will not be changed.
2) In situations where the high-pressure sensor detects a pressure of 2.85 MPa and partial-load operation is to be implemented, and furthermore, when the current full-load speed is greater than the maximum partial-load speed for the
model in question, the maximum partial-load speed is sent to the engine controller and control is then switched to
partial-load operation.
If [minimum partial-load speed full-load speed maximum partial-load speed], then partial-load operation is implemented at the full-load speed.
-

107 -

3)

4)
5)

In normal situations, when the high-speed condition is in accordance with item b), 30-second frequency reductions are
continued in accordance with item a). (The term "normal situations" as used here refers to all situations other than
those corresponding to 63H breakage and/or open circuits.).
End conditions
If the high-pressure drops to 2.30 MPa or lower, frequency-cancellation operation will be implemented.
When the engine is stopped and then restarted, normal control will be restored.
Note (1) An abnormal stop can be implemented by assembling the high-pressure switch (63H) to the gas shutdown valve circuit, and by operating 63H
to turn off the shutdown valves (20G1, 20G2).

(21) Discharge pipe temperature control


If the discharge pipe temperature (Tho-D) exceeds the preset value, the solenoid valve (SV1) for compressor cooling and the
indoor expansion valve will be controlled to suppress the discharge temperature. If the temperature rises farther, it will be controlled to lower the revolution speed of the engine.
(a) Control of compressor cooling solenoid valve (SV1) due to the discharge pipe temperature (Tho-D).
SV1 Open (ON)

SV1 Closed (OFF)


108C
115C
Discharge pipe temperature (Tho-D)

(b)

Control of indoor expansion valve with discharge pipe temperature (Tho-D)


Holding
= Added by 1Hz
Retention
Reset

80C
108C
115C
Discharged pipe temperature (Tho-D)

(c)

Engine revolution speed control with discharge pipe temperature


Revolution speed down

Note (1) When Tho-D 120 C after 1 minute has passed since
the speed reduction, the speed is further reduced.
Retention

Reset
115C

120C

Discharged pipe temperature (Tho-D)

(d)

Discharge pipe temperature trouble


1) If the discharge pipe temperature (Tho-D detection) continuously rises beyond 130C for 2 seconds, the engine will be
stopped. If it drops to 90C or less, it will be automatically reset.
Engine stop
Retention

Engine operation
90C

130C

Discharged pipe temperature (Tho-D)

2) If the second stop of the compressor occurs within 60 minutes after the first stop due to the discharge pipe temperature
(Tho-D detection) trouble or if it continues beyond 130C for 60 minutes, the unit will stop in the trouble mode with the
inspection display (remote control: E36, outdoor LED-green/red: continuous flashing, red).
Note (1)

Unless the temperature has been below 90C for continuous 45 minutes since the discharge pipe temperature trouble occurred, it can
not be restored into operation. (Cleared by resetting the power.)

108 -

(22) Frequency Release Operation


Simultaneous with the satisfaction of the conditions for cancellation of engine speed control in accordance with high-pressure
control, discharge-pipe temperature control, and cooling-water temperature, the frequency will be raised by a single level. When
operation has been maintained at that frequency for a period of 1 minute, the level-increasing procedure will be repeated once
again. This control will be cancelled when the actual frequency matches the required frequency.
(23) Solenoid control on the outdoor side
(a)

When the engine is started, SV2, 3 and 4 (hot gas bypass) are controlled with the 4-way valve assurance.

(b)

SV2 (hot gas bypass) with lower outdoor temperature is controlled with the low outdoor air cooling control.

(c)

SV1 (for compressor cooling) and SV3 (hot gas bypass) with the high pressure sensor are controlled with the high pressure
control.

(d)

SV1 (for compressor cooling) with the discharge pipe temperature (Td) is controlled from the discharge pipe.

(e)

When the determined frequency is 70Hz or less, SV4 (hot gas bypass) is turned on. If it exceeds 70Hz, it will be reset.
Note, however, that during heating operation only, if the engine speed corresponds to the minimum partial-load speed and the
high pressure is simultaneously 1.40 MPa or less, then SV4 (hot-gas bypass) will be turned OFF.

(f)

SV7 and SV8 (performance-control valves) are operated in accordance with control for the heat-exchanger refrigerant-inlet
solenoid valves.

(g)

Operation for each condition


4-way valve Low temperaprotection ture cooling

SV1

450 model 560 model

HPS

HPS&
(1)
T <
= 52.5

HPS&
(1)
T <
= 70

ON

SV2
(Large)

Td

(2)

(3)
FK <
= 70

Heating
Cold-region
Outdoor
temperatureTd interval control

ON

ON
ON
(560 type) (560 type)

SV3
(Middle)

ON

SV4
(Small)

ON

ON
(450 type)

ON
(560 type)
ON

ON

ON
ON/OFF

SV7
SV8

ON
ON/OFF

Notes (1) Total of required frequencies


(2) Discharged pipe temperature
(3) Determined frequency
(4) Blank column shows OFF.

(i)

SV1 is operated under the OR conditions that are the detection of 2.70 MPa by the HPS and the operation of the Td.

(ii)

If SV2, 3 and 4 are doubly controlled, they will operate as follows.


1) Among SV2, 3 and 4, the large or small one is turned on in the priority.
Example 1 If SV2, 3 and 4 are required to be turned on, SV2 alone will be turned on.
Example 2 If SV3 and 4 are required to be turned on, SV3 alone will be turned on.
2) If the double control is reset and the signal control is applied, the ordinary solenoid valve control will be applied.
3) Among SV2, 3 and 4, two or more ones must not be turned on at the same time.

109 -

(24) Cooling water pump operation and cooling fan operation


(a)

The cooling water pump and cooling fan are turned on and off with the magnetic contactor 52P for pump.

(b)

The pump will be started when the engine is completely started and the 4-way valve assurance is completed.

(c)

After the engine stops, the pump will be kept on for 3 minutes 10 seconds and be turned off when the time has elapsed.

Operation
1 The engine starts
2 The 4-way valve
protection is completed.

Engine
ON
Cooling water pump

(d)

3 minuets 10 seconds

Manual pump operation


(i)

Press the manual pump start switch (SW4) on the P.C.B of the outdoor unit, and the pump will be started in the manual
mode.

(ii)

Possible conditions for manual start


1) The indoor unit is wholly stopped.
2) Also possible during abnormal stop (however excluding the pump motor overcurrent trouble, cooling water level
trouble, reversed/open-phase power supply and cooling water system trouble)

(iii) During manual operation, the cooling-water flow-volume control valves (CWFCV1, CWFCV2) are opened and closed
sequentially in order to perform air bleeding from the cooling-water system.

Time elapsed

Cooling-water flow-volume
control valve 1 (CWFCV1)

Switch on 30 seconds

Bypass-side, 200 pulses

30 seconds 1 minute, 30 seconds


1 minute, 30 seconds 2 minutes

Bypass-side, 0 pulses

Cooling-water flow-volume
control valve 2 (CWFCV2)

Water heat-exchange side, 0 pulses


Water heat-exchange side, 300 pulses
Water heat-exchange side, 0 pulses

2 minutes 3 minutes

(iv) The sequence of [switch on 30 seconds], [30 seconds 1 minute, 30 seconds], [1 minute, 30 seconds 2 minutes],
and [2 minutes 3 minutes] is considered as being one cycle, and this cycle is repeated until the pump manualoperation switch (SW4) is pressed once again.
(v)

When the engine is started and the pump is turned on with the ordinary control during manual operation, the control
will be reset.

(e)

The cooling fan FME is turned ON only when the conditions from item (f) have been satisfied.

(f)

The cooling fan FME is turned ON and OFF in accordance with the outdoor air temperature (Tho-A) for cooling operation
and dehumidifying operation and with the machinery-compartment temperature (Tho-ET) during power ON.
(Cooling, dehumidifying operation)

(Power ON)
ON

ON

OFF

OFF
22

27

50

Outdoor-air temperature (C)

(g)

60

Machinery-compartment temperature (C)

If the engine stops (or a full stop is implemented) while the cooling fan FME is ON, this fan will remain ON for a subsequent
period of 3 minutes and 10 seconds after stopping of the engine, and it will then be turned OFF.

110 -

(25) 7-segment LED display


(a)

The 7-segment display unit is composed of 2 digits for the function display unit and 4 digits for the data display unit, and
various data can be displayed with a combination of SW7 and SW8.
Function display

LED4

LED5

SW7

SW8

Data display unit

LED6

LED7

LED8

LED9

(Example)

0 1

(b)

Two kinds of displays for RAM values and troubles are provided.

(c)

Trouble display function

Example 1

Example 2

(d)

E is displayed at the 1st bit on the function display unit.

The number of the trouble code is displayed on the data display unit.

The display method and content of a trouble comply with the trouble and fault display.

RAM value display function

Example

(e)

The next RAM value is displayed with a combination of SW7 and SW8.

The data display is justified rightward.

The function No. not defined is designated - on the data display unit.

The function display of 00 thru 47 shows the indoor unit No.

At shipment, SW7 and SW8 are set at 60 (engine operation time following maintenance).

111 -

(f)

Display content

Display content
Connected capacity 1 of indoor unit

SW7

SW8

Functional
display

Data display
(example)

Display
range

00~47

22

22~140

Minimum
unit

Connected capacity 20 of indoor unit

00~47

140

22~140

Hz requiered by indoor unit 1

00~47

40

0~125

Hz required by indoor unit 20

00~47

20

0~125

Answer-back Hz of indoor unit 1

00~47

50

0~155

Answer-back Hz of indoor unit 16

00~47

50

0~155

Number of indoor units connected

56

15

0~20

Total of Hz required

57

200

0~1000

Determined Hz

58

195

0~265

Throttle opening degree

59

10

0~100

Integrating operation hours of engine

60

3000

0~9999

Engine revolution speed

61

2200

0~3000

Indicated engine revolution speed

62

2150

0~2400

Compression full/partial -indicates halt

63

F. P.

"" indicates stop

Engine cooling water temperature

64

60

-20~130

Outdoor temperature

65

35

-20~43

Discharge-pipe temperature

66

100

-20~135

Water heat exchanger's refrigerant-outlet temperature

67

20

-35~75

Cooling-water-pump inlet temperature

68

50

-20~135

Integrated operation time of engine

71

3000

0~9999

Integrated operation time of engine

0001

10000~32767

Starter operated items (times)

72

250

0~9999

Starter operated items (times)

0001

10000~32767

Starter operated hours (min )

73

50

0~9999

Engine operated times (times)

74

250

0~9999

Engine operated times (times)

0001

10000~32767

High pressure (MPa)

79

2.31

0~3.00

0.01

Low pressure (MPa)

80

0.32

0~1.00

0.01

Machinery-compartment temperature

81

35

-20~135

Answer-back Hz of indoor unit 17

00~47

50

0~155

Answer-back Hz of indoor unit 20

00~47

50

0~155

Cooling-water flow-volume control valve 1

86

250

0~850

Cooling-water flow-volume control valve 2

87

69

250
0 0 1 0

0~850

Solenoid valve

-1

Solenoid valve

70

SV1
SV2
SV3
SV4

0:OFF
0:OFF
0:OFF
0:OFF

1:ON
1:ON
1:ON
1:ON

SV7
SV8

0:OFF
0:OFF

1:ON
1:ON

0 0 0 1

}
Note (1) * When the accumulated time or repetitions exceeds 10,000, the 7-segment function display indicated the 10,000 digit.

112 -

Empty

SW7

SW8

Functional
display

Abnormal stop

75

0 0 1 0

Abnormal stop 2

76

0 0 0 1

Abnormal engine stop

77

0 0 1 0

Display content

Data display(example)

Fan inverter
HPS activation
Abnormal discharged pipe temperature
Empty
63L activation
Empty
Empty
Empty
Empty
Overspeed of engine
Underspeed of engine
Stepping motor trouble

Abnormal engine stop 2

78

0 1 0 0
Water temp. thermistor trouble
Oil level SW trouble
Fully closed/open SW trouble
IIA/hydraulic SW trouble

(26) Test operation, and operation with external input


(a)

Test operation
Operation in the test operation mode is controlled from outdoor with the switches SW3-5, 6 on the outdoor P.C.B.

Functions of switches
Switch

Function
ON

All indoor units connected are operated.


The indoor unit requires the maximum frequency, and the outdoor unit is operated at the maximum frequency
(See the table below.) according to the request from outdoor.

Ordinary operation

SW35
OFF
SW36

ON

SW35 is ON.: Cooling operation

OFF

SW35 is ON.: Heating operation

Note (1) The operation is prior to the center console and other options. The operation state is transferred to the option.

Maximum frequency of outdoor unit during test operation (The rated capacity time is shown.)
Model

GHCP450HMTE4

GHCP560HMTE4

Max. operation Hz

200

265

Remarks: The fuzzy control is not done during test operation. (The calculation is done.) The other control is valid.

(b) Outdoor/indoor connection unmatch check function


It is operated from the outdoor with the switches SW3-4, 5 and 6 on the P.C.B of the outdoor unit. This is prior to the center
console and other options, and the operation state is transferred to the option.
(i)

Start conditions: SW3-4, 5 and 6 are all turned on.

(ii)

Control content
1) If the energization control of the crank case heater is activated
The ordinary cooling operation is executed until the integrated operation time of the engine becomes 25 minutes.
When it becomes 25 minutes, both indoor and outdoor units are stopped. (Stopped when fully open indoor expansion valve, indoor fan OFF, remote control center are displayed.)
After 3 minutes, the heat exchange thermistor temperature (ThI-R) of all indoor unit is checked, and the outdoor
unit alone is restarted. (In the indoor unit, the expansion valve to stop the fan is fully opened.) The temperature of
the indoor heat exchange thermistor is compared with the temperature of the heat exchange thermistor before
restart every 20 minutes to verify that it drops 7 deg or more. If there is any unit whose temperature does not drop
7 deg or more even though it is continuously checked for 5 minutes, the trouble will be displayed on the remote
control and outdoor unit.
-

113 -

2) If the energized control of the crank case heater does not operate
Check the heat exchange thermistor temperatures (ThI-R) of all indoor units, and start the outdoor unit alone. (If
SW3-4, 5 and 6 are turned on during cooling operation or ordinary operation, both indoor and outdoor units are
stopped. After 3 minutes, check the temperatures of the heat exchange thermistor of all indoor units, and start the
outdoor unit alone. The remote control is stopped with center display.)
Every 20 minutes, the temperature of the indoor heat exchange thermistor is compared with the temperature of the
heat exchange thermistor before the outdoor unit alone is started to verify that it drops 7 deg or more. The display
method is the same as that in the previous item.
(ii)

End conditions: The unit is stopped if it is completely verified that all indoor units are normal. When the check of 5
minutes is completed, it is stopped with the normality or abnormality displayed.

(iii) 7-segment LED display


The ordinary display is applied for 25 minutes and 5 minutes as previously described.
1) 7-segment LED display (lit on the function display unit, and flashing on the data display unit) for normal state
Flashing for 20 units.
Displayed regarding of the positions of SW7 and 8.

(Lit.)

(Flashing)

2) 7-segment LED display for abnormal state


The error No. 30 flash.

(Lit.)

(Flashing)

3) Flashing 7-segment LED is canceled when SW3-4 is turned off.

(c)

Item 1) above

56

20 (Flashing) / Normal display with SW7, 8

Item 2) above

30 (Flashing) / Normal display with SW7, 8

Demand control
1) The demand control is a function applicable for peak-cut of power.
2) The demand control/ordinary operation is switched or the operation enable mode/disable mode is switched with the dip
switch SW3-7 on the board of the outdoor unit, and external input (CnS).
3) The signal system of the external input (CnS) can be switched to the level input/pulse input with the jumper line on the
board of the outdoor unit.
J1 Short circuit (at shipment from factory): CnS is valid as the level input.
J1 Open (cut at the site): CnS is valid as the pulse input.
4) Operation with input CnS from the outdoor unit: The stop controls are summarized in the following table.
Cns meaning switch: SW37

CnS input system switch: J1

Input: CnS
Short circuit

J1: Short circuit


Level input
J1: Open
Pulse input

Open

J1: Short circuit


Level input

Short circuit
Open

SW37: OFF
CnS: Operation enable/
disable mode switch
Operation prohibition mode

SW37: ON
CnS: Demand control/normal
operation switching
Demand control
Normal operation

Operation permission mode


Operation permission/prohibition mode (inversion)

Normal operation/Demand control switching


(Reversal)

Operation permission mode

Normal operation
Demand control

Operation prohibition mode

J1: Open
Pulse input

(NOP)

(NOP)

5) The remote control shows the operation state. The operation state is transferred to the option.
6) If any control is not received from the remote control due to this control, center is displayed.
-

114 -

7) Operation pattern
Among the following functions, any function can be selected with SW3-7 and jumper cable (J1).
1

Operation enable/operation disable mode (SW3-7 OFF), level input (SW10-1 ON)
ON (shorted)
Air conditioner ON OK
CnS input

OFF (open)
ON

OFF (open)
ON

OFF

ON

Remote controller operation


Center

Remote controller display

Center

Remote

OFF

OFF

ON

OFF

ON

Air conditioner ON/OFF

Ordinary operation/demand control (SW3-7 ON), level input (SW10-1 OFF)

CnS input

ON (shorted)

OFF (open)

ON (shorted)

Normal

Demand control

Normal

ON

OFF

ON

OFF

Remote controller operation

Remote

Remote controller display


ON

Air conditioner ON/OFF

ON

Engine
OFF

OFF

Engine OFF

OFF

OFF

Operation enable/operation disable mode (SW3-7 OFF), pulse input (SW10-1 ON)
ON

OFF

ON

Air conditioner ON OK

CnS input
ON

OFF
Air conditioner ON OK

ON

ON

ON

OFF

Remote controller operation


Remote controller display

Center

Remote

ON
Air conditioner ON/OFF

115 -

Center

OFF

Remote

ON

Center

Ordinary operation/demand control (SW3-7 ON), pulse input (SW10-1 OFF)


ON

OFF

ON

Demand control

OFF
Demand control

CnS input
ON

OFF ON

OFF

Remote controller operation


Remote

Remote controller display

Engine
OFF

Engine OFF
Air conditioner ON/OFF

Notes (1) After power is turned on, the remote is selected but the center is disable till the registration completion of the indoor unit (approx. 40 seconds).
(2) After power is turned on, the ordinary operation is initially set.

(27) Snow fan control


Set the dip switch SW3-3 on the outdoor unit control circuit board to ON. The outdoor unit fan of the standing unit is operated at
the Hi speed for 10 seconds once every 10 minutes when the outdoor air temperature drops to 3C or less under the condition that
the outdoor fan is stopped continuously for 10 minutes or more.
ON

Outdoor fan
OFF

Outdoor air temperature (C)

(28) Filter Sign


When 600 hours(1) of operating time (the amount of time the on/off switch is in the on position) has been reached, the filter sign on
the remote controller will come on. If the filter sign is not reset, it will begin flashing 8 hours after it first came on. Resetting can
be done during normal operation by pressing the "Filter Reset" button. It can also be reset when the power is off.
Note (1) This is disabled by cutting the jumper line (J4).

(29) Auto Swing Control (Excepted FDR, FDUM, FDFL, FDFU, models)
(a)

Have a louver motor to move the louvers up and down for the so called AUTO SWING function.

(b)

The louver auto swing starts when the AUTO SWING switch is pressed once and stops when the AUTO SWING switch is
pressed again. The louver position is displayed on the LCD on the remote controller. During auto swing, the position displayed on the LDC changes, but the positions of the louvers and the display are not coordinated. (The louvers swing3-4 times
per minute but the display changes once per second.)

(c)

Stopping the louvers


When the AUTO SWING switch is pressed to stop the louver movement, the LCD louver-position display stops and the
louvers stop when they come to the position displayed on the LCD. There are four louver stop position on the LCD. (When
jumper wire J2 on the indoor unit printed circuit borad is cut, the louvers stop immediately at the AUTO SWING switch is
pressed to stop them and the LCD display changes to show this posiition. Refer to page 199 for position of jumper wire J2.

(d)

Movement of louver when the power supply to the controller controlling 4 positions of the louver is switched on.
When power supply is switched on, the louver will automatically swing about 2 times (without operating remote controller).
This is an action for the microcomputer to confirm the louver position in order to input the cycle of the luver motor (LM) to
the microcomputer with the limit switch (LS) pushing the louver motor (LM). If the LS action is not input to the microcomputer, the louver will stop within 1 minute after the power supply is switched on and will not move from then on.

116 -

(e)

Keeping the louvers horizontal during heating


While HOT KEEP is displayed (during hot start operation or when the thermostat has turned off during heating operation),
the louvers stay in the horizontal position to prevent cold drafts, independent of the setting of the AUTO SWING switch
(auto swing or stop). The louver position display of LCD displays continuously the original position before this control
operation. When the HOT KEEP display goes out, both the louver and the LCD display return to their previous positions.
(However, after the power supply to the unit is switched on, the louvers swing two times as a check of the power source
frequency, regardless of the setting of the ON/OFF or AUTO SWING switches.)

(30) Condensate pump motor (DM) control (Only FDT, FDTW, FDTS, FDR, FDUM models)
(a)

Drain motor is started no sooner than the compressor is turned ON during cooling or dehumidifying operation. The drain
motor continues to operate for 2 minutes after the stop of unit operation, stop with the error stop, thermostat stop and at
switching from cooling or dehumidifying operation to blowing or heating operation. When there is any unit subjected to oil
return control, the drain motor is operated for 3 minutes at such occasion.
Note (1) Drain motor may be operated forcibly by turning ON the dip switch SW5-3 on the PCB. Turn the switch OFF to stop the drain motor.

(b)

Overflow detection is always operable by means of the float switch regardless of operation modes. If the overflow is detected
(or when the float switch is disconnected or its wire is broken), operation is stopped with the error stopped. (FDT, FDTW,
FDTS, FDR and FDUM) If the overflow is detected while the drain motor is stopped, the drain motor is operated for 3
minutes and then the overflow detection is performed to judge whether it is normal or not.
Indoor unit operation mode
OFF (1)

COOL

FAN (2)

DRY

During engine ON

HEAT

Control A

During engine OFF

Notes (1) Including OFF and error stop during COOL,


DRY, FAN and HEAT.
(2)Including FAN operation due to unmatch
of operation mode.

Control B

Flow chart of drain motor operation


Float switch operation (Contactor : Open)
Operation mode?
Control B
OFF
FAN
OFF

Control A
HEAT
COOL DRY
Engine

ON

*1
Drain motor ON
Error stop E9
Drain motor ON
NO

3 minutes
after float operation?
3 minutes
after float operation?

YES

No

Drain motor OFF

NO

10 seconds after
drain motor OFF?

Float SW?

YES
Reset

Operation

Reset
Drain motor OFF
Error stop E9 continues

Float SW?
Operation

End

Float operation?

Error stop E9
Drain motor 3-minute ON

No

YES

* 1 In the flow in the frame of broken line, operations of operation mode change and thermostat reset are effective and operated immediately upon selection.
However, the compressor ON command is not transmitted.

1)

Control A
a) When the float switch detects drain, E9 is displayed, the drain pump is turned ON, and an abnormal stop is achieved by
fully closing the expansion valve. After 3 minutes have passed, the condition of the float switch is again checked, and if
it is found to be normal, the operation of the drain pump is terminated; however, the other abnormal-stop items are
maintained in the current condition..
b) If the float switch continues to detect drain, the operation of the drain pump is allowed to continue. Note that this will
continue as long as the float switch detects drain.
-

117 -

2)

Control B
a) If the float switch detects the draining, the expansion valve is closed, the drain motor is turned ON for 3 minutes and, as 10
seconds elapses after the drain motor OFF, the float switch is checked. If the result is normal, the operation stops in the
normal way while, if it is not normal, E9 is displayed, the drain motor is turned ON and the operation stops with the error
stop with the expansion valve being closed completely. (It is left at ON while the draining is detected.)

(31) Expansion valve control for oil return


After the power is turned on, the first ON time of engine start is integrated. In order to collect the refrigerant oil after 10 hours of
the running, it will be stopped, the thermostat will be turned off, blowing will be applied and the indoor expansion valves of the
abnormally stopped units will be sequentially and fully opened one unit by one unit.
Notes (1) The sequence to fully open the expansion valves is the sequence of the addresses registered in the outdoor unit but not the sequence of the address
Nos..
(2) The units in the cooling and dehumidifying units are fully opened for one minutes, and the units in the heating mode are fully opened for 4
minutes.

(32) Value shift adjustment of room air temperature detection in heating


Under the standard specifications, the room temperature is adjusted at the setting temperature by controlling the indoor unit
capacity based on the setting temperature of thermostat and the suction air temperature.
However, where the unit is installed in the ceiling and warm air tends to stay around the ceiling, temperature in the living space
may not be adjusted at the setting temperature. In such occasion, it is recommended to change the setting of dip switch SW5-2,
which is found on the PCB of the indoor unit, to ON position so that the capacity control is tripped at +3 above the setting
temperature of thermostat and thus the heating feeling will improve.
Standard

With SW5-2 "ON"

Run

Run
Stop

-1

Stop

+1

+2

+4

Set. temp.

Set. temp.
Room temp. (deg)

Room temp. (deg)

(33) Frost prevention during cooling


To prevent frosting during cooling operation, the temperature (detected by ThI-R) of the indoor heat exchanger is checked. If it
becomes 3C or lower, the frequency (expansion valve opening) of the blowing unit will be decreased. If the temperature of the
heat exchanger is 2C or lower for 2 minutes or longer, the thermostat will be turned off to switch the operation to the FAN mode.
If the temperature of the heat exchanger becomes 16C or more after thermostat OFF operation is started, it will be returned to the
cooling mode. However, the operation will not be applied for 10 minutes after the thermostat is turned off. Moreover, the compressor will be turned off for 3 minutes if the stopped unit is continuously at the temperature of 2 C or less for one minute. After 3
minutes, it will be returned into the normal control.
(34) External control (remote display)/control of input signal
(a)

External control (remote display) output


Following output connectors (CNT) are provided on the control circuit board of indoor unit.
(i)

Operation output: Power to engage DC 12V relay (provided by the customer) is outputted during operation.

(ii)

Heating output: Power to engage DC 12V relay (provided by the customer) is outputted during the heating operation.

(iii) Compressor ON output: Power to engage DC 12V relay (provided by the customer) is outputted while the compressor
is operating.
(iv) Error output: When any error occurs, the power to engage DC 12V relay (provided by the customer) is outputted.

118 -

(b) Control of input signal


(Make sure to connect the standard remote control unit. Control of input signal is not available without the standard remote control unit.)
Control of input signal (switch input, timer input) connectors (CNT) are provided on the control circuit board of the indoor unit.
However, when the operation of air conditioner is under the Center Mode, the remote control by CnT is invalid.
(i)

At shipping from factory (SW5-1 on PCB OFF)


1) Input signal to CnT OFF ON [Edge input] Air conditioner ON
2) Input signal to CnT ON OFF [Edge input] Air conditioner OFF
ON

ON
CnT Input

OFF

A Unit

OFF

B Unit

ON

OFF

OFF
ON

ON

OFF

OFF

ON

ON

OFF

OFF

(ii)

When SW5-1 on the PCB of indoor unit is turned on at the field.


Input signal to CnT becomes valid at OFF ON only and the motion of air conditioner [ON/OFF] is inverted.
ON
CnT Input

OFF

A Unit

OFF

ON
OFF

OFF

ON
OFF

OFF

ON

B Unit

(35)

OFF

Multiple Units Control-Simultaneous Control of 16 unit with one remote controller


(a)

Function
Multiple units (even of outdoor different systems, 16 units maximum) can be simultaneously controlled by using a remote
control switch (a special order item). The remote control switch is used to set the operation mode, and all the unit can be
operated and stopped. Thermostat and protective functions of each unit functions independently.
Note(1) When part of the group gets out of order (the protective device operates), the relevant unit comes to an abnormal stop, but other normal units keep operating.

(b) Wiring Procedures


(i)

Lay power cable of each unit and signal wire as usual. (Remove the remote control switches from all units excluding
only one unit.)
Lay wiring for the remote controller separately from power cable and wires for all other electrical equipment.

(ii)

Arrange the terminal block (X, Y, Z) of the remote controller as shown next page for the simultaneous control, and lay
cross over in each indoor unit.
Signal (1)
wire

Outdoor
unit

Signal wire

Indoor
unit
No.1

Indoor
unit
No.2

Outdoor
unit

(1)

Indoor
unit
No.3

Indoor
unit
No.16

(2)

(2)
Remote control
signal wire

Remote control
signal wire

Notes (1) The overall length of the signal wire shall be less than 1000m.
(2) The length of remote control signal wire and crossover for remote controller between room shall be less than 600m.

119 -

(36) Engine oil supply control


When the outdoor unit controller receives a signal from the engine controller that the oil level switch (OL1) has operated continuously for 2 minutes and 30 seconds, the following controls are performed.
(a)

Engine speed is reduced to the lowest speed (partial).

(b) After the operation in (a) has been performed, the engine oil supply valve (20OL1, 2) is opened for 10 minutes and to supply
engine oil to the sub-tank.
(c)

If the engine is stopped, engine oil can be supplied by setting DIP switch SW3-4 to on and pressing SW6 for 2 seconds. This
will open the engine oil supply valve for 10 minutes.

(37) Engine speed control by coolant temperature


When the coolant temperature reaches 95 C or more, the frequency is reduced.
(a)

Frequency reduction steps


Model
Item
Frequency reduction steps

GHCP450HMTE4

GHCP560HMTE4

(b) After the frequency has been reduced, if the coolant temperature is between 85 and 95 C, the frequency will be reduced
according to the steps shown in (a) above every 30 seconds. The lowest is the partial operation limit. It will not stop.
(c)

When the coolant temperature reaches 85 C, frequency release operation will be performed.

(d) However, when in fan tap, if the cooling water reaches 85 C or less, fan tap maintains maximum speed until the release
operation is completed. Then it will perform normal outdoor unit fan control. (Except for cooling control during cold
temperatures and during heating operations.)
(38) Unit protection
(a)

High-pressure trouble
If operation occurs twice within 40 minutes after the detection of a pressure of 3.00 MPa or over by the high-pressure sensor
(HPS), or if the pressure does not drop to 2.45 MPa or under within this 40-minute period, an abnormal stop will be implemented and inspection displays are indicated. (i.e., remote controller, 7-segment display, : E40, indoor LED-green: continuous flashing, red: stays OFF, outdoor LED-green: continuous flashing, red: continuous flashing). Note, however, that if the
engine is stopped and the pressure is 2.45 MPa or lower for the first operation, an automatic restart will be implemented after
a delay of 3-minute.

(b) Overcurrent protection of pump motor


If the overcurrent relay 51P of pump motor is activated (the contact is open) during operation of the pump, it will be stopped
as a trouble. The abnormal status is kept for 3 minutes after emergency stop even though the 51P is restored. Therefore, it will
not be possible to implement a reset using the remote controller during this time.
Inspection display (remote controller: E64, 7-segment display,: E64-1, indoor LED-green: continuous flashing, red: stays
OFF, outdoor LED-green: continuous flashing, red: continuous flashing).
Note (1) In accordance with the manual-return configuration, return will not be possible until a reset is performed.

(c)

Cooling water level trouble


If the float switch (FS) is continuously activated (contact is opened) 3 minutes or more, it will be stopped as a trouble.
The abnormal status is kept for 3 minutes after emergency stop even though the FS is restored. Therefore, it will not be
possible to implement a reset using the remote controller during this time.
Inspection display (remote controller: E64, 7-segment display,: E64-2, indoor LED-green: continuous flashing, red: stays
OFF, outdoor LED-green: continuous flashing, red: continuous flashing).

120 -

(d) Overcurrent protection of outdoor fan motor


If the overcurrent relay 51FO1 of the outdoor fan motor FMO1 is activated (the contact is open), it will be stopped as a
trouble.
The abnormal status is kept for 3 minutes after emergency stop even though the 51FO1 is restored. Therefore, it will not be
possible to implement a reset using the remote controller during this time.
Inspection display (remote controller: E48, 7-segment display,: E48-1, indoor LED-green: continuous flashing, red: stays
OFF, outdoor LED-green: continuous flashing, red: continuous flashing).
Note (1) In accordance with the manual-return configuration, return will not be possible until a reset is performed.

(e)

Fan invertor trouble


If the trouble output of the invertor (30B-30C on the P.C.B) is activated (the contact is opened) two times within 40 minutes,
it will be stopped as a trouble.
The abnormal status is kept for 3 minutes after emergency stop even though the inverter abnormality is restored. Therefore,
it will not be possible to implement a reset using the remote controller during this time.
Inspection display (remote controller: E48, 7-segment display,: E48-2, indoor LED-green: continuous flashing, red: stays
OFF, outdoor LED-green: continuous flashing, red: continuous flashing).
However, at the first activation, the engine is stopped, and is automatically restarted a delay of 3 minutes if the trouble is
reset.

(f)

Engine water temperature trouble


If the outdoor controller receives the water temperature trouble from the engine controller, it will be stopped as a trouble.
The operation of the cooling water pump and outdoor fan is continued after emergency stop until the cooling water temperature drops to 95C or less.
The restart by the reset of the remote controller will be possible after the cooling water temperature drops to 95C or less.
The abnormal status is kept for 3 minutes after emergency stop even though the cooling water temperature abnormality is
restored. Therefore, it will not be possible to implement a reset using the remote controller during this time.
Inspection display (remote controller: E80, 7-segment: E80 indoor LED-green: continuous flashing, red: stays OFF, outdoor
LED-green: continuous flashing, red: continuous flashing).
ON
OFF
95
110
Water temperature (C)

(g) Engine oil pressure trouble


If the engine oil pressure switch (OPE) is activated (the contact is opened), it will be stopped as a trouble.
Inspection display (remote controller: E81, 7-segment: E81 indoor LED-green: continuous flashing, red: stays OFF, outdoor
LED-green: continuous flashing, red: continuous flashing). The abnormal status is kept for 3 minutes after emergency stop
even though the hydraulic abnormality is restored. Therefore, it will not be possible to implement a reset using the remote
controller during this time.
(h) Engine oil level trouble 2
If the oil level switch (OL2) is activated (the contact is opened), the engine and compressor will be lowered to a partial load.
If it continues 30 seconds, it will be stopped as a trouble. It will not be possible to implement a restart by the check and reset
of the remote controller.
Inspection display (remote controller: E88, 7-segment: E88-2, indoor LED-green: continuous flashing, red: stays OFF, outdoor LED-green: continuous flashing, red: continuous flashing).

121 -

(i)

Engine overspeed trouble


If the outdoor controller receives the engine overspeed signal from the engine controller, the engine will be immediately
stopped.
After a delay of 3 minutes, it will be automatically restarted if the trouble is reset.
If the engine overspeed trouble occurs 2 times within 40 minutes, it will be stopped as a trouble.
The abnormal status is kept for 3 minutes after emergency stop even though the engine overspeed is restored. Therefore, it
will not be possible to implement a reset using the remote controller during this time.
Inspection display (remote controller: E82, 7-segment: E82, indoor LED-green: continuous flashing, red: stays OFF, outdoor
LED-green: continuous flashing, red: continuous flashing).

(J)

Engine underspeed trouble


If the outdoor controller receives the engine underspeed signal from the engine controller, the engine will be immediately
stopped.
After a delay of 3 minutes, it will be automatically restarted if the trouble is reset.
If the engine underspeed trouble occurs 2 times within 40 minutes, it will be stopped as a trouble.
The abnormal status is kept for 3 minutes after emergency stop even though the engine underspeed is restored. Therefore, it
will not be possible to implement a reset using the remote controller during this time.
Inspection display (remote controller: E83, 7-segment: E83, indoor LED-green: continuous flashing, red: stays OFF, outdoor
LED-green: continuous flashing, red: continuous flashing).

(k)

Engine start failure


If the start of engine start/stop state is not received from the engine controller after the start of the engine (the starter is
started but the complete combustion does not occur), it will be controlled with the following method.
(i)

(ii)

Outdoor temperature and starter start time


Outdoor temperature

0C or lower

0C or higher

Starter start time

5 seconds

5 seconds

Start timing, and maximum start trials for trouble judgment


Start timing
Trials for trouble
judgment

Normal
(except the left)

First start after a halt of 168 hours or more


First start after power is turned on
(3 times 3 minute delay) 3 cycles
[First cycle is 6 times including air purging 3 times]

(3 times 3 minute delay) 3 cycles

Note (1) The failure of 4-way valve start assurance is also counted as the start failure of the control.

(iii) After the start of start operations, if the "engine operation/stop mode" operation is not received within the starter start
time indicated in (i), the gas shut-off valve (20G1,2), supply relay (XG1) and status solenoid contactor (52S) are
immediately set to off. After 6 seconds, the start operation is repeated. Note that if starting does not occur within the
number set for error determination, a error stop is performed.
The abnormal status is kept for 3 minutes after emergency stop. Therefore, it will not be possible to implement a reset
using the remote controller during this time.
Inspection display (remote controller: E84, 7-segment: E-84, indoor LED-green : continuous flashing, red : stays OFF,
outdoor LED-green : continuous flashing, red : continuous flashing.
(l)

Engine controller communication trouble


If the answer back signal of 0.5-second intervals of the engine controller can not be normally received for continuous 10
seconds, the following control will be applied.
(i)

If the outdoor controller detects the receiving trouble (process of 10 seconds),


1) The revolution speed indicated of the engine is ordinarily controlled according to the required frequency. The
answer-back frequency is determined by interpolating the value which was before the communication trouble.
2) The engine is stopped after 10 seconds.
3) Automatic restart becomes possible after a delay of 3 minutes.

122 -

(ii) If the engine controller detects the communication trouble,


1) If the communication is not normal for 10 seconds, the engine revolution speed will be dropped to Minimum speed
after 10 seconds.
2) After 10 seconds, the auxiliary relay (X14) is turned off for normal resetting. It will be held until the start command
is received.
3) For this while, the outdoor board will be kept in the control of (i), 2) and following in order to detect the communication trouble.
Note(1)

Since the engine control will not answer back if the signal receiving is abnormal for 10 seconds, the outdoor board will stop the
engine as the communication trouble.

(iii) Abnormal stop if any communication trouble occurs 4 times for 15 minutes
The abnormal status is kept for 3 minutes after emergency stop. Therefore, it will not be possible to implement a reset
using the remote controller during this time.
Inspection display (remote control: E89, 7-segment: E89-9, indoor LED-green: continuous flashing, red: stays OFF,
outdoor LED-green: continuous flashing, red: continuous flashing).
(m) Reversed phase/open phase of power supply
(i) Reversed phase of current
The control board detects the phase order for 2 seconds (at all times when the power is turned on). Since R / T / S /
R is judged as the reversed phase, the unit is stopped as a trouble (E32).
(ii) Open phase trouble
If the open phase of T phase is detected by the control board for 2 seconds after the power is turned on, it will be stopped
as a trouble (E32).
(iii) Inspection display
The abnormal status is kept for 3 minutes after emergency stop. Therefore, it will not be possible to implement a reset
using the remote controller during this time.
Remote controller: E32, 7-segment: E32, indoor LED-green: continuous flashing, red: stays OFF, outdoor LED-green:
continuous flashing, red: continuous flashing
(n) Connected quantity protection
If 20 indoor units or more are connected, it will be stopped as a trouble.
Inspection display (remote controller: E43, 7-segment: E43, indoor LED-green: continuous flashing, red: stays OFF, outdoor
LED-green: continuous flashing, red: continuous flashing).
(o) Thermistor wire breakage (Abnormal stop if any thermistor is subject to wire breakage, gets off or is
largely dislocated)
(i) Indoor unit
1) Heat exchanger thermistor (ThI-R)
If wire breakage continues 5 seconds during 2 minutes to 2 minutes 20 seconds after start of the engine start or wire
breakage continues 5 seconds during 10 seconds after the power is turned on, it will be stopped as a trouble.
Inspection display (remote controller: E6, 7-segment; E6, indoor LED-green: continuous flashing, red: flashing
one time, outdoor LED-green: continuous flashing, red: continuous flashing).
Note (1) It is not detected for 5 minutes after defrosting is completed.

2) Return air temp. thermistor (ThI-A)


If the wire breakage continues 5 seconds, it will be stopped as a trouble.
Inspection display (remote controller: E7, 7-segment : E7, indoor LED-green: continuous flashing, red: flashing
one time, outdoor LED-green: continuous flashing, red: continuous flashing).
(ii) Outdoor unit
1) Outdoor temp. thermistor (Tho-A). Water heat exchanger's refrigerant outlet thermistor (Tho-MO)
If the wire breakage continues 5 seconds during 2 minutes to 2 minute 20 seconds after start of the engine start, the
outdoor unit will be stopped, and be then restarted after a delay of 3 minutes. If it is detected three times within 40
minutes after the first detection, it will be stopped as a trouble. If 20 seconds have passed since the power is
supplied, it will be stopped as a trouble at the first time.
Inspection display (remote controller: E37, E38 7-segment: E37, E38, indoor LED-green: continuous flashing, red:
stays OFF, outdoor LED-green: continuous flashing, red: continuous flashing).
Note (1) It is not detected for 5 minutes after defrosting is completed.

123 -

2) Discharge pipe thermistor (Tho-D), Machinery-compartment thermistor (Tho-ET)


If the wire breakage continues 5 seconds during 10 minutes to 10 minutes 20 seconds after start of the engine start,
the outdoor unit will be stopped, and be then restarted after a delay of 3 minutes. If it is detected three times within
40 minutes after the first detection, it will be stopped as a trouble.
Inspection display (remote controller: E39, E89, 7-segment: E39, E89-3, indoor LED-green: continuous flashing,
red: stays OFF, outdoor LED-green: continuous flashing, red: continuous flashing)
3) Cooling-water pump's inlet thermistor (Tho-PI)
If an open-circuit condition continues for a period of 5 seconds between 3 minutes and 3 minutes and 20 seconds
after startup of the engine, the outdoor unit will be stopped and restarted after a delay of 3-minute; furthermore, if
the third detection is made within 40 minutes after the first detection, an abnormal stop will be implemented. In
situations where 20 seconds has elapsed since power ON, an abnormal stop will be implemented at the first detection.
Inspection display (remote controller: E52, 7-segment display: E52, indoor LED-green: continuous flashing, red:
stays OFF, outdoor LED-green: continuous flashing, red: continuous flashing).
4) High-pressure sensor (HPS)
An open circuit is normally detected during engine operation. If an open circuit continues for a period of 5 seconds,
the outdoor unit will be stopped and restarted after a delay of 3-minute; furthermore, if the third detection is made
within 40 minutes after the first detection, an abnormal stop will be implemented.
Inspection display (remote controller: E54, 7-segment display: E54, indoor LED-green: continuous flashing, red:
stays OFF, outdoor LED-green: continuous flashing, red: continuous flashing).
(p) Engine controller trouble
If the outdoor controller receives the engine controller trouble from the engine controller, the engine will be immediately
stopped. After a delay of 3 minutes, it will be automatically restarted if the trouble is reset.
If the engine controller trouble is activated 2 times within 40 minutes, it will be abnormally stopped.
The abnormal status is kept for 3 minutes after emergency stop even though the controller abnormality is restored. Therefore,
it will not be possible to implement a reset using the remote controller during this time.
Inspection display (remote controller: E89, 7-segment: E89-5 thru 9, indoor LED-green: continuous flashing, red: stays OFF,
outdoor LED-green: continuous flashing, red: continuous flashing)
(q) Low-pressure trouble
If the lower-pressure switch 63L (0.05 open/0.15 closed MPa) is turned OFF continuously for 5 seconds during the operation
of the compressor, the engine will be stopped, and if the low-pressure switch is turned OFF after a delay of 3 minutes, it will
be restarted. If it is activated 2 times within 40 minutes, it will be abnormally stopped as a trouble.
Inspection display (remote controller: E57, 7-segment: E57, indoor LED-green: continuous flashing, red: unlit, outdoor
LED-green: continuous flashing, red: continuous flashing)
(r)

Post-maintenance engine operation-time abnormalities


If after the completion of maintenance, the engine's operating time reaches 8,000 hours, then the speed of the engine and of
the compressor will be reduced to the corresponding minimum levels, and when a further 30 seconds have passed, an abnormal stop will be implemented. The condition will remain abnormal for a period of 3 minutes following this; consequently, it
will not be possible to implement a reset using the remote controller. The abnormal stop is implemented every 50 hours of
operation on and after 8,000 hours. When restarting from the remote controller, abnormal stops will be implemented at
periods of 4 hours after 8,100 hours have passed. To clear the accumulated operation time to 0, set SW7 and SW8 to 60, and
then continue pressing the dip switch SW5 from the outdoor unit's circuit board until a value of 0 is reached.
Notes (1) The operating time can be changed to 4,000 hours by turning ON the dip switch SW9-2 from the outdoor unit's circuit board.
Functionality of the SW9-4 from the outdoor unit's circuit board:
SW9-4 ON: Abnormal stop not implemented
SW9-4 OFF: Abnormal stop implemented

124 -

(s)

Regulation of the engine's cooling-water flow-control valves


During cooling and heating operation, the engine's cooling-water flow-control valves (CWFCV1, CWFCV2) are regulated
in accordance with the temperature of the engine's cooling water.
Degree of opening of the engine's cooling-water flow-control valves upon unit stopping:
CWFCV1: 850 pulses
CWFCV2: 0 pulses
(t) Regulation of the outdoor heat-exchanger refrigerant-inlet solenoid valves
During heating operation, a heat-exchanger inlet solenoid valve (SV7) has been provided in order to prevent the in-flow of
liquid refrigerant to the outdoor heat exchanger, and a liquid-return solenoid valve (SV8) has been provided to return accumulated refrigerant to the outdoor heat exchanger; furthermore, these solenoid valves are regulated in accordance with the
outdoor temperature.
ON

ON
SV8

SV7

OFF

OFF
2
4
Outdoor temperature (C)

2
4
Outdoor temperature (C)

(u) Regulation of maximum speed in accordance with outdoor temperature


In situations where the total capacity of the indoor unit is less than 105% of the capacity of the outdoor unit when the
thermostat of the former is ON, the control of maximum engine speed is carried out in accordance with the outdoor temperature as follows:
2375 min-1
Cooling

2375 min-1
2015 min-1 (450 type)
2195 min-1 (560 type)

Heating

2195 min-1
36
38
Outdoor temperature (C)

(v)

Outdoor temperature (C)

Control as performed by the machinery-compartment thermistor (Tho-ET)


1) In situations where the temperature of the machinery compartment raises to a level of 80C or higher for a period of 2
seconds, the engine will be stopped. When the temperature subsequently drops to 60C or lower, the engine will be
restarted after a 3-minute delay period.
ON
Engine

OFF
60

80

Machine-compartment temperature (C)

2)

An abnormal stop will be implemented either if the engine is stopped in accordance with the above twice in a period of
60 minutes or less, or if the temperature remains continuously at 80C or greater for a period of 60 minutes (including
the period over which the engine is stopped); furthermore, this control will be terminated when the temperature of the
machinery compartment drops to 60C or lower for a period of 45 minutes.

Note (1) Even if the temperature returns to 60C or lower during the 45-minute period after the machinery-compartment temperature abnormality, the engine
will not be restarted. (Remote-controller setting is not possible, and this condition must be canceled by resetting the power supply.)

125 -

5. APPLICATION DATA

SAFETY PRECAUTIONS
Before installation, read through safety precautions for the complete work.
Since the cautionary items herein include the important content for safety, be sure to observe them. The indication marks and
their meanings are as follows.
WARNING Unless it is observed during installation, it may lead to a serious injuries of death, etc.
CAUTION Unless it is observed during installation, it may lead to a serious result depending on the situation.
After the installation work is completed, test the operation to verify that there is no abnormality. Also instruct the customer of
the operation method, maintenance method and periodic inspection along with the instruction manual. Moreover, make the
customer carefully store this installation manual together with the instruction manual for the future reference.

WARNING
Installation must be done by the dealer or qualified individual and not by the customer. Improper installation by
untrained individual may result to intoxication due to exhaust gas entry into the building, water leakage, electric
shock, fire hazards, etc.
Installation must be done according to this installation manual. Improper installation may result to intoxication due to
exhaust gas entry into the building, water leakage, electric shock, fire hazards, etc.
When transporting the unit, secure it with a rope suitable for its weight, routing the rope at the specified points of the
unit. If the rope was routed to a weak point during transport, the unit may drop, resulting to serious injuries or death.
Install the outdoor unit outside in the open to prevent exhaust gas accumulation that can cause intoxication due to
exhaust gas entering the building concerned.
The outdoor unit must be installed in a location where the exhaust gas cannot pass through and enter the building
through the intake/exhaust ports, vent port or through the piping connected to the building. Exhaust gas entering the
building concerned can cause intoxication.
Be sure to release the exhaust gas into the open without affecting the surroundings. (Never release any exhaust gas
into the drainage channel, gutter, etc.) Exhaust gas entering the building concerned can cause intoxication.
Install the outdoor unit in a secure and firm location, otherwise, the unit may become unstable and fall off causing
injuries.
Install the outdoor unit in a stable and horizontal foundation to prevent the unit from falling off. Be sure to fasten it with
anchor bolts. Inadequate foundation and fixtures could cause the unit to fall down which may result to gas leakage,
injuries, etc.
If the exhaust drain of the outdoor unit is connected to a closed drainage channel, gutter, etc., or if the exhaust drain
of the outdoor unit and the drain of the indoor unit are discharged at the same place, specify which pipe releases the
exhaust gas in the exhaust drain to the open air. Exhaust gas entering the building concerned can cause intoxication.
Do not join the exhaust drain pipe of the outdoor unit with the drain pipe of the indoor unit. Exhaust gas entering the
building concerned can cause intoxication.
Fuel piping must be done by a qualified individual. Otherwise, it may cause gas leakage.
Electrical works must be done by a qualified individual. Otherwise, it may cause electrical shock, fire hazard, etc.
Use the exclusive branch circuit for electric wiring, do not connect it with the circuit of any other electrical equipment,
otherwise, the breaker may fail and cause minor injures.
For wiring, use the specified cables and securely connect them. To prevent an external force of the cable from being
transmitted to the terminal connected area, securely fasten the cable. If it is incompletely connected or fastened, it
will cause heating, fire hazards, etc.
Use only the specified parts and accessory parts when installing. Unless original parts are used, it may cause major
unit breakdown, water leakage, fire hazard, electric shock, refrigerant leakage or gas reakage.
After completing the installation, make sure that there is no refrigerant gas reakage. Leaking refrigerant gas in the
indoor unit becomes poisonous when it contact with flame from fan heater, stove, hot plate, etc.
Use only the specified refrigerant when installing the unit, make sure that no other gas is mixed during installation or
during transportation of the unit. If air or any other gas is mixed, there will be unusual high pressure in the refrigeration
cycle that may burst and cause injury.

126 -

CAUTION
Maintain a specified distance between the outdoor unit and combustible materials. Insufficient distance may result to
fire hazard.
Never install the outdoor unit or indoor unit in a place where combustible gas may generate, flow in, accumulate or
leak or volatile flammable material is being handled. Otherwise, combustible material or flammable gas may catch
fire, causing fire hazard.
Never install the outdoor unit in a place where its emissions may hit plants or similar. Otherwise, the plants or similar
will be damaged by the emissions.
Provide space for inspection and maintenance works. Insufficient space may pose hazards and cause injury to
servicing personnel.
For outdoor unit installed on roofs or elevated location, provide access ladders, hand rail, etc., on the passage way
or fence, this will provide safety for seivice personnel around the outdoor unit to avoid injuries.
Use double wrench to tighten flare nuts to its specified torque. Be careful not to excessively tighten the flare area so
as not to damage it. (Refer to the tightening torque table) Damaged or loosened flare area will result to refrigerant
gas leakage which may cause oxygen deficiency.
Cover the refrigerant pipe with a dew-proof heat insulator. Insufficient dew-proof heat insulator will cause water
leakage or condensate drippings that can damage furniture, etc.
Perform airtight test after completing the refrigerant piping work to verify if there is leakage. Refrigerant gas leaks in
confined rooms may result to oxygen deficiency.
When installing the outdoor units on roofs, the exhaust drain pipe must be extended to drain the water onto the roof
gutter. If the exhaust drain drains on the floor as it is, it can the waterproof sheet or stain the surface of the concrete.
Execute the grounding works. Do not connect the ground cable to the gas pipe, tap water pipe, lightning arrestor or
telephone cable grounding. If it is poorly grounded, it will sometimes cause electric shock.
In some installation site, it is necessary to install the ground leakage breaker. Unless the ground leakage breaker is
installed, it will result in an electric shock.
When connecting the pipe, use the double wrench.
Between the gas cock of the fuel pipe and the outdoor unit, use the enforced gas hose, or the low-pressure gas hose
which is provided with the liquefied petroleum gas fitting. If any hose not specified is used, it will be damaged due to
vibration and cause gas leakage, thus causing fire hazards, etc.
After the fuel gas work is completed, verify that gas does not leak from the fuel gas piping. If any fuel gas leaks, it will
cause fire hazards or similar.

127 -

5.1 Installation of indoor unit


(1) Ceiling recessed type (FDT)
(a) Selection of installation location
1) Select location where the space above ceiling is larger than those mentioned
Type
Space above ceiling
below and perfect draining can be assured.
FDT28, 36, 45, 56, 71, 90
Over 270mm
2) Places where perfect drainage can be prepared and sufficient drainage gradient FDT112, 140
Over 330mm
is available.
3) Places free from air distrubances to the air inlet and outlet of the indoor unit.
4) Places with the environmental dew-point temperature is lower than 28C
Installtation space
and the relative humidity is less than 80%. (When installing at a place under
(mm)
a high humidity environment, pay sufficient attention to prevention of dewing
such as thermally insulating the unit properly.)
5) Do not place where the unit is exposed to oil splashes or steam (e.g. kitchens
and machine plants). (Istallation and use at such places will causes the per1000 and over
1000 and over
formance drop, corrosion in the heat exchanger and damage in molded
synthetic resin parts.)
6) Do not place where corrosive gas (such as sulfurous acid gas) or inflammable
Obstacle
gas (thinner, gasoline, etc.) is generated or remains. Installation and use at
such places will cause corrosion in the heat exchanger and damage in molded
synthetic resin parts.
7) Do not place adjacent to equipment generating electromagnetic waves or high-frequency waves such as in hospitals,
Generated noise may cause malfunctioning of the controller.
Ceiling opening dimension : 860 to 890 square
suspension bolt pitch : 780

400
420

G
637
422

Drain hose
(accessory)
Attach on site.

Liquid refrigerant piping

Drain piping connecting hole

Power intake hole

Hang bolt

Outside air intake hole

Supply air branch duct connecting hole

Hanger

128 -

Unit : mm
b

210

260

270

320

D
Control box

Refrigerant piping
Drain
Main
body

Hang bolt
Nut
Washer
Spring
Washer

In-door unit

Level gauge
Hose

10~25

Fix the level gauge in alignment


with this face of supply air grill.

Adjust so that level gauge surface and


the lower surface of ceiling are in matching.

Supply air grill

Ceiling
member Level gauge (insulation)

137
167
b

FDT112, 140

40~45

Request
For the suspension bolt whose length exceeds 1.3m, use the M10
size hang bolt and moreover combine a diagonal member to the
hang bolt for reinfocement.

45 and over

When there is the ceiling


1. Make an 860 to 890 mm-square cutout on the ceiling.
Refer to the outside dimensions of packing cardboard container.
sAlign the center of ceiling cutout and the center of unit.
2. Decide the suspension bolt position (675780).
3. Use four hang bolts and fix them so that each bolt can resist the pull
out load of 50 kgf.
4. Decide the length of suspension bolt to approx. 70 mm above the
ceiling surface.
5. After hanging in the unit, fix the attached level gauge and secure the
height of unit.
6. Use a transparent hose filled with water to check the levelness of unit.
(The maximum allowable height difference between both ends of unit
is 3 mm.)

Gas refrigerant piping

Model
FDT28, 36, 45,
56, 71, 90

267
310
840

A B

C
a

(c) Hanging
Arrange four sets of a suspension bolt (M10 or M8), a nut
for it, a plain washer and a spring washer on site.

332

30

suspension bolt pitch : 675

95

(b) Preparation for installation


1) Ceiling hole size and Position of suspension bolts.
a) The pattern sheet may shrink or expand as humidity
changes, so check the actual size before use.
b) The size of ceiling opening can be adjusted within
the range shown below. Bring the unit body to the
ceiling opening right in the center so as not to be set
aside and so that space between a ceiling opening
end and the outside of the unit body becomes equal
to that on the opposite side.
c) The size of the pattern sheet equals to the maximum
size of the square ceiling opening.
2) Location of pipes
For the location of pipe, see the exterior dimension.

(d) Drain Piping


1) Drain piping should always be in downhili grade (1/50 ~ 1/100) and avoid riding across and elevation or making traps.
Good piping
Suspension
bolts

Improper piping
Avoid riding across an elevation

1.5 m ~ 2 m
Air vent

Keep free from traps


Do not pipe under water

Heat
A downhill grade
insulation of 1/100 or more

2)
3)

4)

5)
6)
7)

8)

700 mm or less

9)

When connecting the drain pipe to unit, pay sufficient attention not to applay excess force to the piping on the unit side.
Also, fix the piping at a point as close as possible to the unit.
For drain pipe, use hard PVC general purpose pipe VP-25(I.D.1)
Stage
difference Drain hose
which can be purchased locally. When connecting, insert a PVC
Drain socket part
pipe end securely into the drain socket before tightening securely
using the attached drain hose and clamp. Adhesive must not be
VP25 joint
Pipe cover (large) (field purchased)
used connection of the drain socket and drain hose (accessory).
[for insuation]
When consturcting drain piping for several units, position the com(accessory)
Main unit
mon pipe about 100 mm below the drain outlet of each unit as
shown in the sketch. Use VP-30(11/4) or thicker pipe for this
Drain hose
VP25
(accessory)
(field purchased)
purpes.
Clamp
Adhesion
Pipe cover
Be sure to provide heat insulation to hard PVC pipes of indoor
Drain socket (accessory)
[for insuation]
Pipe cover (small)
(field purchased)
placement.
[for insuation]
(accessory)
Do not ever provide an air vent.
The height of the drain head can be elevated up to a point 700 mm ablve the
ceiling and, when an obstacle exisits in the ceiling space, elevate the piping to
avoid the obstacle using an elbow or corresponding gadget. When doing this,
Secure the elevation as high as possible
(approx. 100 mm)
if the stretch for the needed height is too high, the back-flow quantity of drain
at the event of interruption of the operation gets too much and it may cause
overflow at the drain pan. Therefore, make the height of the drain pipe within
the distance given in the sketeh below.
A downhill grade of
VP30
1/100 or more
Avoid positioning the drain piping outlet at a place where generation of odor
may be stimulated. Do not lead the drain piping direct into a sewer from
295 ~ 325 mm
100 mm or less
where sulfur gas may generate.
The purpose of drain hose is to absorb minute discrepancy of the unit or the
Drain hose
drain piping occurred when they are installed. Therefore, when it is bent
intentionally or used under expanded condition, it may be damaged and result
in water leakage.

Drainage Test

VP25 joint
(field purchased)

Conduct a drainage test after completion of the electrical work.

During the trial, make sure that drain flows properly through the piping and that no water leaks from connections.

In case of a new building, conduct the test before it is furnished with the ceiling.

Be sure to conduct this test even when the unit is installed in the heating season.

Procedures
1

Supply about 1000 cc of water to the unit through the air outlet by using a feed water pump.
Pour water into a convex joint
Put the tip of the feed water pump
in the drain pan of the unit body

If the electrical work has not been completed, connect a convex joint in the drain
pipe connection to provide a water inlet.
Then, check if water leaks from the piping system and that drain flows through
the drain pipe normally.
2 Check at the exhaust port if drain is flowing.
(Note) Conduct this test paying attention to rotating sound of the drain motor.
3

Remove the drain plug located on the bottom of the drain pan when the water has to be evacuated from the unit.

4 After the test, fit the drain plug to the original place and turn off the power source.

129 -

(e) Fixing of Decorative Panel (The panel fixing bolts are attached on the panel.)
1)

Check with the accessory level gauges that indoor unit height and the size of ceiling hole are correct.
Remove the level gauges from the indoor unit before fixing the decorative panel.

2)

Screw two bolts out of four accessory bolts less than 5 mm in the indoor unit diagonally.

3)

Hang the panel on the two bolts and fix them temporarily.

4)

Tighten the bolts fixed temporarily and the remaining two bolts.
Screw the remaining two bolts, and tighen all (four) bolts.

5)

Connect the louver motor connector (red) to the panel respectively.

6)

If the louver motor is not operated by remote control, check if the connector is connected correctly, and turn off the power
for more then 10 seconds, then reset it.

Panel Joint Setting


The panel can turn 30 mm to the left and to the right in all (approx 2), and the indoor unit turns 30 mm to the left and to the right in
all (approx 3), But, it cannot turn if the panel is secured.

Limit in Fixing Panel


1 Fix the panel only in the direction shown in the figure.
2 If it is fixed in other way, air will leak. Also, wires cannot be connected for auto swing and receiver amp.

Louver motor
Electrical
equipment
box

Refrigerant piping

Drain piping

130 -

(2) 2-way outlet ceiling recessed type (FDTW)


(a) Selection of installation location
1)

This unit is a ceiling surface direct return air and direct supply air type.
Install the unit a place the allows air to reach every part of the room, in accordance with the shape and heigh of the room.

Installation space

100
or
more

2)

1000
or more

Unit : mm

100
or
more

1500
or
more

1500
or
more

This unit permits connecting a branch duct (B 200 mm) according to the method shown in the figure below so that air
disribution may be improved to the shape of the room. (For the connecting port of the duct, refer to the exterior dimension
on page 31~33.)
200

mm

Air interruption

3) Cold air throw


Unit : m
Models
FDTW28, 45, 56 type

FDTW71, 90 type

FDTW112 type

FDTW140 type

Item
Standerd

4.0

4.5

4.7

5.0

UHi

4.5

5.0

5.2

5.5

Notes (1) The cold air throw is the same in 2 directions.


Conditions:
1.Unit height: 3.0 m above the floor
2.Fan speed: Hi
3.Location: Freee space without obstacle
4.The throw is as the per the table above.
5.Air velocity at the throw: 0.3(m/s)

4)

Places where chilied or heated air circulates freely. When the installation heiht exceeds 3.5m, warmed air stays close to the
ceiling. In such cases, suggest your client users to install air circulators.

5)

Places where perfect drainage can be prepared and sufficient drainage gradient is available.

6)

Places free from air disturbances to the return air port and supply hole of the indoor unit, places where the fire alarm may
not malfunction to short circuit.

7)

Places with the environmental dew-point temperature is lower than 28C and the relative humidity is less than 80%. (When
installing at a place under a high humidity environment, pay suffcient attention to prevention of dewing such as thermally
insulating the unit properly.)

131 -

8)

Places exposed to oil splashes or steam (e.g. kitchens and machine plants.)
Installation and use at such places will incur deteriorations in the performance or corrosion with the heat exchanger or
damage in molded synthetic resin parts.

9)

Places where corrosive gas (such as sulfurous acid gas) or inflammable gas (thinner, gasoline, etc.) is generated or remains.
Installation and use at such places will cause corrosion in the heat exchanger and damage in molded synthetic resin parts.

10) Place adjacent to equipment generating electromagnetic waves or high-frquency waves such sa in hospitals. Generated
noise may cause malfunctioning of the controller.
(b) Preparations for installation
1)

Ceiling hole and suspension bolt positions

a) The pattern sheet shrinks or expands as humidity changes, so check the actual size before use.
b) The ceiling hole sizes and suspension bolt sizes are shown in the following figure.

Dimension table
Unit : mm
Mark

FDTW28, 45, 56
type

1015

885

468

417

FDTW71, 90 type

1260

1130

590

540

FDTW112, 140
type

1730

1600

825

775

Models

(c) Installation
For the suspension bolt, use four M10 or W 3/8 bolts and secure so that each bolt can withstand a 50 kg/f pullout load.
Use a suspension bolt length that extends approximately 95 mm for the ceiling surface.

132 -

A. If there is a ceiling
1)

Open the hole in the installation location to the ceiling


opening dimensions.

2)

Install the suspension bolts (procured locally) at the

Outlet
port

designated locations.

Pattern paper

(Use care as the center of the spacing for the suspension


bolts is not at the center of the panel.)
3)

Ceiling surface

Hang the unit, use the four bolts to mount the pattern

Printed surface

Adjust the position of the main unit so that


the bottom surface of the pattern paper and
the bottom surface of the ceiling align.

paper provided to the panel mounting section and adjust


the height.
4)

Use a level or transparent hose with water in it to


confirm that the unit is level. If the unit is not level,
problems such as water leakage or improper operation
of the float switch could occur.
Vinyl tube

5)

After confirming the above, secure the unit in position.

Panel mounting position

<Panel mounting position>


B. If ceiling is to be installed later
1)

Follow steps A2 to A4 in the previous section "A. If


there is a ceiling" to install the unit and mount the
pattern paper.

2)

When the ceiling is installed, the outer perimeter of


the pattern paper can be referred to for making the
opening in the ceiling.

3)

After checking the height and that the unit is level,


secure the unit in position.

<Pattern paper mounting configuration>


(d) Drain piping
1)

Drain piping should always be in a downhill grade (1/50-1/100) and avoid riding across an elevation or making traps.
Good piping
Suspension
bolts

Improper piping
Avoid riding across an elevation

1.5 m ~ 2 m

Air vent

Heat
insulation

Keep free from traps


Do not pipe under water.

A downhill grade
of 1/100 or more

133 -

2)
3)

When connecting the drain pipe to the unit, pay suffcient attention not to apply excess force to the piping on the unit side. Also,
fix the piping at a point as close as possible to the unit.
Level difference part
For drain pipe, use hard PVC ganeral purpose pipe VP-25 (I.D.1'') which can
Drain socket
Drain hose
be purchased locally. When connecting, insert a PVC pipe end securely into
the drain socket before tightening securly using the attached drain hose and
clamp. Adhesive must not be used connection of the drain socket and drain
hose (accessory).
Joint for VP-25
Pipe cover (large)[insulation]
(accessory

(local procurement)

Unit
VP-25
Drain hose
(local procurement)
Drain socket Clamp
(accessory)
(accessory)
Adhesion Pipe cover [insulation]
Pipe cover (small)[insulation]
(local procurement)
(accessory)

4)

When constructing drain piping for several units, position the common pipe about 100mm below the drain outlet of each unit
as shown in the sketch below. Use VP-30 or thicker pipe for this pupose.
Secure the elevation as high as possible
(approx. 100 mm)

A downhill grade of
1/100 or more

5)
6)
7)

VP30

Be sure to provide heat insulation to hard PVC pipes of indoor placement.


Do not ever provide an air vent.
The height of the drain head may be elevated up to a point 750mm above the ceiling and, when an obstacle exists in the ceiling
space, elevate the piping to avoid the obstacle using an elbow or corresponding gadget. When doing this, if the stretch for the
needed height is too high, the back-fiow quantity of drain at the time of interruption of the operation gets too much and it may
cause overflow at the drain pan. Therefore, make the height of the drain pipe withing the distance given in the drawing below.

Drain hose (accessory)

100 mm or less

750 mm or less

295~325

Joints for VP-25 (local procurement)

8)

Avoid positioning the drain pipng outletat a place where ganeration of odor may be stimulated, Do not lead the drain piping
direct into a sewer from where sulfur gas may generate.

When Using a Natural Drain Port


1) Remove the heat insulating material and rubber plug
of the natural drain port.
2) By using the natural drain connecting tube
(option),connect the drain pipe (VP-20) and completely
clamp it with a clamp.

Clear flexible tubing (optional)

Hard vinyl chloride piping.


Heat General piping VP-20
insulation
Rubber plug
Remove

Note (1) If the drain pipe is directly connected to the


3)

natural drain port, the drain pan becomes unremovable.


Disconnect the connector CNR (blue, 2P) for the drain
motor.

Natural drain port

CNR (Blue2P)
Control box

Note (1) If the connector remains connected, drain water is discharged from the standard drain pipe connecting port, leading to water
leakage.

134 -

Drainage Test
When using the standard drain port, execute a drainage test after completion of electric work.
1 During the test run, make sure that drain flows properly through the piping and that no water leaks from connections.
2 Be sure to conduct this test even when the unit is installed in the heating season.
3 In case of a new building, conduct the test before it is furnished with the ceiling.

Piping penetration cover


Insert the tip of the supply water pump approximately
50 mm in a downward direction.

1)

Inject about 1,000cc by using a feed water pump from the grommet on the drain pump side.

2)

At the drain port (transparent portion), check if drainage is performed.

3)

After completion of the drain test, completely perform heat insulation fot the drain pipe up to the main unit.

(g) Fixing of Panel ( The panel fixing bolts are attached on the panel. )
Note (1) Care should be exercised in handling the supply air port on the panel because it is easily depressed by finger nail.
1)

Check with the accessory level gauges that the indoor unit height and the size of ceiling hole are correct.
Notes (1) Remove the level gauge from the indoor unit befroe fixing the panel.
(2) Remove the Air inlet panel from the panel proper.

Procedure for Dismounting the Air inlet Panel


Air inlet panel
Panel proper
Remove

Pin (B)

Pin (A)
Panel outer frame

Panel inner frame

a)

Remove the panel from the pin (A) in the order of the arrows 1 and 2.

b)

Open the panel slightly as shown by the arrow 3 and move it to the arrow 4. Then remove it from the pin (B).

135 -

2)

Screw two bolts out of four accessory bolts less than 5mm in the panel diagonally.

3)

Hook the panel on the two bolts and set it temporarily.

4)

Tighten the bolts fixed temporarily and the remaining two bolts.

5)

Connect the louver motor connector (white, 3P) and the limit switch connector (white, 2P) to the panel respectively.

6)

When the louver motor cannot be operated by remote controller operation, check the connector connections and turn off the
power suppy for 10 sceonds or more for restting.

For Ceiling Material Inlaid Panel

Ceiling material holding plate

Ceiling material

Air inlet panel

Ceiling Material Dimensions


Unit : mm
Models

FDTW28, 45, 56
type

FDTW71, 90 type

FDTW112, 140
type

Width

300

300

300

Length

970

1215

1685

Item

1 Remove the air inelt panel from panel proper.


2 Remove the ceiling holding plates (2 sheets) temporarily set on the suction panel with screws.
3 Install the ceiling material on the air intel panel and fix it with the ceiling holding plates so as not to produce any play.
Note (1) Use a ceiling material with a thickness of 6-15mm and a side length of 300mm or more.
Ceiling material thickness : 6-10 mm

10 ~ 15 mm

Ceiling Material Instaling Direction

136 -

(3) 1-way outlet ceiling recessed type (FDTS)

Preparation of indoor unit


It can be installed by either one of the following methods. Select the most adequate method for your particular case.
A Standard installation

B Higher ceiling
Ceiling

Ceiling

Installation example and


limitation

3m ~ 4m

3m or less
Floor

Floor

Note (1) In the case of installing on the high ceiling, part of indoor unit requires some modification.
Procedures of rework
Installation on higher ceiling
Adhere the insulation materials attached to the direct blow panel on the blow outlet of indoor unit.

Blow outlet

Insulation materials

(a) Selection of installation location


1)

Where cool and hot air will be distributed sufficiently.


Where the installation heigh exceeds 3m, warmed air is likely to concentrate close to the ceiling. In such case, you should
install also a circulator.

Reference

Cold air throw


Unit : m
Item

Reaching distance
Standard

Models

Higher ceiling
7

All models

[ Conditions ] 1. Unit heigh


Standard ceiling: 2.4--3.0(m) above floor

Higher ceiling: 3.0--4.0(m) above floor

2. Kind of operation: Hi
3. Place: Free space without obstruction;
4. Reaching distance means the horizontal distance for the wind to reach the floor.
5. Wind velocity at the reaching distance: 0.5m/s
Note (1) Wind capacity is UHi in case of a higher ceiling. It is value of Hi for other cases.
2)

Where the ceiling has sufficient rigidity.

3)

Where there is no obstacles in front of the suction intel and blow outlet.

4)

It should be avoided such places as kitchen, machine factory, etc. where there profuse liquid splashes or thick steam.

5)

Where the height of ceiling exceeds 200mm.

137 -

Where a space as shown below can be secured.


Unit : mm

200
or more

6)

Obstacle

100
or more

1000
or more

100
or more

Floor

7)

It should be avoided where a machine generating high frequency waves is installed.

8)

Select a place to branch the piping so that same distance will be a obtained for each of one way piping.

9)

Where humidity may exceed 80% behind the ceiling or the dew point may exceed 28C, adhere polyurethane foam materials
(t 10 or more) over the insulation materials on the external plate.

10) Where it is convenient for the piping and wiring to the outdoor.
11) Where protected from direct exposure to sun beams.
12) Where it is free from volatile gas generation.
(b) Standard Iocation
1) Installation

1
(Suspension bolt pitch)

30

Panel dimensions)

(Ceiling hole size)


770

(Air outlet)

(Ceiling ~
panel lap
dimensions)

40
600

(Piping connection side)

(Suspension bolt pitch)


710

a) Ceiling hole size and position of suspension bolt

30
(Ceiling ~ panel lap
dimensions)

2
(Ceiling hole size)
3
(Panel dimensions)
Unit : mm
Mark

FDTS22, 28, 36, 45 type

990

1230

1290

180

FDTS71 type

1250

1440

1500

145

Models

b) Length of fixed suspension bolt (customer orderd parts M10)


[Reference] Suspension bolt pitch is adjustable within + 10mm in sidewise direction. Since there is no adjustment allowance in
back and forth direction, determine the position exactly with a measure. (Lap margin between ceiling and panel is

100 mm
or less

30mm.)

Suspension bolt
(M10)

138 -

Unit

c) Fixing of Suspension bolt. Fix the bolts securely as shown below or by any other adequate means.

Insert

Hole-in anchor bolt


Hole-in plug

Concrete

Suspension
bolt, M10

d) Installation
Drain pump box

Unit

Duct connection opening


for blowing through
lowered ceiling.
Suspension fixture (4 places)

Procedures

1 Install nuts on the Suspension bolts at onside. Suspension the suspension fixtures on the Suspension bolts first and then insert the
remaining fixtures on the remaining Suspension bolts at and lock them with nuts.
2 Since the indoor unit and the panel height cannot be adjusted, adjust the height using an attached pattern before fixing the indoor
unit.
Ceiling board

Panel mounting hole

Pattern
securing
screw
(attached)

Pattern

Detail - Section A

139 -

25

Using the external dimensions shown


on the pattern as a guide, cut out an
opening on the ceiling board.

Check of levelness
Check the levelness as follows. Use a level gauge or adjust the levelness with the following method.
Adjust the bottom of main unit
and the water level as shown
below.

Piping side
Water injection
Water level
0~3 mm
Vinyl pipe

Slightly lower the piping side

2) Drain pipe

a) Set the drain pipe as a declining gradient (1/50 ~ 1/100) and avoid to cross an over-hand ridge or to allow a trap on the way.
Good piping
Support fixture

Improper piping
1.5m~2m

Crossing
over-hang ridge
Air bleed

Declining gradient
1/100 or more

Trap

Insulation
materials

b)

When connecting the drain pipe, avoid undue stress being applied to the pipe at the unit side and fix the pipe at a point as close
as possible to the unit.

c)

A hard vinyl chloride pipe, general VP-25, which is available from markets is ideal for the drain pipe.

d)

When installing the drain pipe, make sure to use the attached drain pipe, drain pipe clamp, and insulation materials for drain
pipe clamp.
Insert the drain pipe to the base of outlet.
Securely tighten the drain pipe clamp.
Make sure to insulate the drain pipe clamp.

e)

When there are plural number of drain pipes, arrange to position the converging pipe at about 100mm below the drain outlet
as shown below. Use a pipe of VP-30 or higher for the converging pipe.
Should be as high as possible.
(Approx. 100 mm)

Declining gradient 1/100 or more

VP-30

f)

Make sure to provide the thermal insulation for the hard vinyl chloride pipe and drain socket provided indoor.

g)

Air bleed should not be provided in any event.


When it is necessary to raise the drain head, the limitation is up to 600mm below the bottom face of ceiling where the unit
is installed. The distance is the dimension of the pipe which is installed perpendicularly from a point close to the output for
drain pipe connection.

600mm or less

295~325

140 -

Drain test
[Perform this before installing the ornament panel]
Perform this upon completion of electrical work.
Gradually introduce 2,000~3,000cc of water as shown below.
Drain piping connection port

Fill from outlet port

Pour water into a convex joint

If the electrical work has not been completed, connect a convex joint
in the drain pipe connection to provide a water inlet.
Then, check if water leaks from the piping system and that drain flows
through the drain pipe normally.

Connect the remote control switch and set to cooling operation. The drain pump will operate with the compressor on.
Test whether or not the water is draining while listening to the operating sounds of the electric motor for the drain water.
Unit

Check the drainage condition by using the transparent socket.

Drain hose (provided)

Check that water is draining smoothly and that there is no water dripping from the connections or other areas.
Mounting the Panel
1

Open the inlet grille and remove the air block panel from the inside. (Remove the 2 screws.)

Air block panel

141 -

Approx. 15 mm

2 Mount the two (M5 x 35) panel mounting screws to the indoor unit

Detail of Section A

3 Hang the panel on the two mounting screws on the indoor unit by using the two

shaped holes. Slide the panel approximately 10

mm. Use the 5 panel mounting screws to secure the panel.

Sliding direction

4 Use the opening to connect the connectors for the louver motor and limit switches.

Opening

Connector

Ceiling opening

5 Reinstall the wind shield plate.

(c) Installation on higher ceiling


Adhere the insulation materials on the blow outlet of the indoor unit. All others are same as the standard
installation.

142 -

(4) Cassetteria type (FDR)


(a) Preparation of indoor unit
Before of during the installation of the unit, assemble necessary optional panel, etc. depending on the specific type.
(b) Select places for installation satisfying following conditions and, at the same time, obtain the consent on the
part of your client user.
1) Places where chilled or heated air circulates freely.
When the installation height exceeds 3 m, warmed air stays close to the ceiling. In such cases, suggest your client users to
install air circulators.
2) Places where perfect drainage can be prepared and sufficient drainage.
3) Places free from air disturbances to the suction port and blowout hole of the indoor unit, places where the fire alarm may not
malfunction or short-circuit.
4) Places with the environmental dew-point temperature is lower that 28C and the relative humidity is less than 80%.
( When installing at a place under a high humidity environment, pay sufficient attention the prevention of dewing such as
thermal insulation of the unit prperly.)
(c) Avoid installation and use at those place listed below.
1) Places exposed to oil splashes or steam (e.g. kitchens and machine plants).
Installation and use at such places incur deteriorations in the performance or corrosion with the heat exchanger or damage in
molded synthetic vesin parts.
2) Places where corrosive gas (such as sulfurous acid gas) or inflammable gas (thinner, gasoline, etc) in generated or remains.
Installation and use at such places cause corrosion in the heat exchanger and damage in molded synthetic resin parts.
3) Places adjacent to equipment generating electromagnetic waves or high-frequency waves such as in hospitals.
Generated noise may cause malfunctioning of the controller.
(d) Preparation for installation
1) Selection of suspension pattern
When the unit is hanged from ceiling, select one of following patterns depending on the dimensions of the ceiling.
< Combination with silent panel >
Mark
A

56 ~ 70

Models
FDR22, 28, 45, 56
71, 90 type

365 mm or more

FDR112, 140 type

416 mm or more

< Combination with canvas panel >


Mark
Models

495 mm or more

FDR112, 140 type

510 mm or more

150 ~ 300

FDR22, 28, 45, 56


71, 90 type

143 -

2) Ceiling hole size and position of suspersion bolt


When boring at the ceiling, use the pattern sheet included in the accessory of the unit.
Leave the pattern sheet on the unit till decorative panel is installed.
< Combination with silent panel >
Unit : mm
Mark

FDR22, 28, 45,


56 type

786

980

1040

FDR71, 80 type

986

1180

1240

FDR112, 140 type

1406

1600

1660

57

A
(Suspension bolt pitch)
B
(Celing hole size)
C
(Panel dimensions)

57
30

(Panel dimensions)

Celing ~ panel
lap dimensions

30

545
70
70
(Suspension bolt pitch)
690
(Celing hole pitch)
750

(Pipe connection side)

Models

(Celing ~ panel
lap dimensions)

525

(Ceiling hole size)


585
(Panel dimensions)

90

545
70
(Suspension bolt pitch)

(Pipe connection side)

30
Ceiling ~ panel
lap dimensions)

< Combination with canvas panel >

A
(Suspension bolt pitch)
B
(Ceiling hole size)
A
(Panel dimensions)

Unit : mm
Mark

FDR22, 28, 45,


56 type

786

804

864

FDR71, 80 type

986

1004

1064

FDR112, 140 type

1406

1424

1484

Models

9
30
Ceiling ~ panel
lap dimensions)

3) Suspension bolts installation


Locate the suspension bolts position by using the pattern sheet
(Use care of the piping direction when the unit is installed)

Hole-in anchor bolt


Hole-in plug

Insert

Concrete
Suspension
bolt M 10

(e) Installation of indoor unit


1) Fix the indoor unit to the suspension bolts.

M10 nut

If required, it is possible to suspend the unit to the beam, etc.

Suspension bolt
M10 washer

Directly by use of the bolts without using the suspension bolts.


Indoor unit

M10 spring washer

Note (1) When the dimensions of indoor unit and ceiling holes does not match, it can be adjusted with the slot holes of
mounting bracket.

144 -

2) Adjusting the units levelness


1 Adjust the out-of levelness using a level vial or by following method.
Make adjustment so that the relation between the lower surface of the unit proper and water level in the hose becomes as
given below.
Piping side
Supply water
Water level
0 ~ 5 mm

PVC hose
Bring the piping side slightly lower.

2 Unless the adjustment to the levelness is made properly, malfunctioning or failure of the float switch may occur.
3) Tap selection on blower unit
Taps of blower unit are set at the standard selection at the shipping from factory. Where the static pressure
is raised by changing the connection of connectors provided at the flank of control box as shown below.

(f) Installation of decorative panel

Name
Round head machine
screw (M5 x 35)

1) Case of silent panel

Blue
Black
White

Black
Brown
White

Q'ty

Position

4 pcs.

Securing the panel

a) Accessory

b) Installation procedures
Panel inner frame

1 Remove the inner frame of panel

Panel outer frame


Remove

< How to remove the panel inner frame >


Detach from pins (A) in the order of arrow 1 2
Open slightly as the arrow 3 and move toward the arrow 4 and detach from pin (B)

Panel outer frame


Pin (B)

Pin (A)
1
2

Panel inner frame

145 -

Motor side

White

Blue
Connector,
white
Red

White

Black

Motor side

Black

Blue

Red

Control box side

Blue

High speed tap

Red
White

Red
Connector,
white

Control box side

Standard tap (at shipping)

Abt. 30 mm

2 Install the panel outer frame on the Indoor unit.

Indoor unit

Panel outer frame

Temporary
setting

Panel inner frame

Procedures of installation
1 Secure the panel tentatively with 2 of 4 panel set screws (panel accessory) as shown above.
2 When the panel is supported with a pair of set screws, slide it in the arrow direction.
Note (1) Panel outer frame has the orientation.
3 Lock the former 2 and remaining 2 set screws.
4 Install the panel inner frame in the reverse order of removal.
2) Case of canvas panel
( Canvas duct (option) is necessary to install the canvas panel.)

a) Accessory

b) Mounting procedures
1 Install the canvas duct (option, 4 places) on the Indoor unit.

Indoor unit
Canvas duct

2 Round head screw

146 -

2 Remove the panel inner frame.


It can be removed same as the silent panel.

Panel inner frame

Panel outer frame


Remove

< How to remove the panel inner frame >

Pin (B)
Pin (A)
Panel outer frame
1
2

Panel inner frame

Detach from pins (A) in the order of arrow 1 2


Open slightly as shown by the arrow 3. move in the 4 arrow direction and detach from pin (B).
3 Install the chains on the panel outer frame. (4 places)
5 Chain

2 Round head screw

4 Install the panel outer frame.

Procedures of installation
Panel outer frame

Secure the holder tentatively as shown below. (4 places)

Canvas duct
Holder

147 -

Abt. 20 mm

Indoor unit

4 Holder
3 Round head screw

Hook the chain of panel outer panel on the holder.


Note (1) When hooking the chain.
make sure to avoid slackness on it by pushing
hard the panel outer
frame against the ceiling
material.
Ceiling material

Tighten 3 screw in the step 1 till the panel outer frame contacts closely with the ceiling material.
Secure the canvas duct and the panel outer frame with screws.

Canvas duct

1 Round head machine screw

Panel outer frame

5 Remove the panel inner frame and install in the reverse order of removal.
6 Cautions for duct installation work

Indoor unit
Convas duct
(Optional
parts)
Heat
insulation
Ceiling surface

Return air
port panel
Silent panel

Supply air port


Supply air duct
(to be purchased locally) (to be purchased locally)

Return air
port panel
(Canvas panel)

Calculate the draft and external static pressure and select the length, shape and blowout.
Supply air duct
1-spot, 2-spot, 3-spot and 4-spot with 200 type duct are the standard specifications. Determine the number of spots based on
following table.

FDR22 type

FDR28, 45, 56
type

FDR71, 90 type

FDR112, 140 type

1-spot

2-spot

2 ~ 3-spot (1)

3 ~ 4-spot (1)

Notes (1) Shield the central supply air port for 2-spot.
(2) Shield the supply air port around the center for 3-spot.

Limit the difference in length between spots at less than 2:1.


Reduce the length of duct as much as possible.
Reduce the number of bends as much as possible. (Corner R should be as larger as possible.)
Bad example

148 -

Bad example

Good example

Use a band, etc. to connect the indoor unit and the supply air duct flange.
Conduct the duct installation work before finshing the ceiling.
(g) Connection of air inteke and exhaust ducts.

State seeing from top of unit


Exhaust
Port

Side fresh air intake port


Rear fresh air intake port
Fig.1

Fig.2

1) Duct connecting position


a) Fresh air intake
Inlet can be selected from the side or rear faces depending on the working conditions.
Use the rear fresh air inlte when the simultaneous intake and exhaust is conducted. ( Side inlet cannot be used.)
b) Exhaust (Make sure to use also the air intake.)
Use the side exhaust port.

Attachment of ceiling material


Ceiling material can be attached to the panel innern frame.
(Plate thickness max. 15mm)

Ceiling material

Ornament plate

Panel inner frame


Stopper

Attachment procedures
1 Remove the stopper.
2 Remove the ornament plate and attach the ceiling material.
3 Hold down the ceiling material and return the stopper in position.
Note (1) If the ceiling material is attached, the ornament plate is not used.

149 -

(h) Drain piping


1) Drain piping should always be in a downhill grade (1/50-1/100) and avoid riding across an elevation or making traps.
Improper piping

Good piping
Suspension
bolts

Avoid riding across an elevation


1.5 m ~ 2m
Air vent

Keep free from traps


Do not pipe under water

Heat
insulation

A downhill grade
of 1/100 or more

2) When connecting the drain pipe to the unit, pay suffcient attention not to apply excess force to the piping on the unit side.
Also, fix the piping at a point as possible to the unit.
3) For drain pipe, use hard PVC general purpose pipe VP-25 which can be purchased
Drain socket

Level difference part


Drain hose

Pipe cover (large)[insulation]


(accessory

Joint for VP-25


(local procurement)

locally. When connecting, insert a PVC pipe end securely into the drain socket before tightening securely using the attached drain hose and clamp. Adhesive must not
be used connection of the drain socket and drain hose (accessory).
Main
unit

VP-25
(local procurement)
Drain hose
Clamp
Drain socket
(accessory) (accessory)
Pipe cover [insulation]
Pipe cover (small)[insulation]
Adhesion (local procurement)
(accessory)

4) When constructing drain piping for several units, position the common pipe about 100mm below the drain outlet of each unit
as shown in the sketch below. Use VP-30 or thicker pipe for this purpose.

Secure the elevation as high as possible


(approx. 100 mm)

A downhill grade
of 1/100 or more

VP-30

5) Be sure to provide heat insulation to hard PVC pipes of indoor placement.


6) Do not ever provide an vent.
7) The height of the drain head may be elevated up to a point 600mm from the bottom of unit and when an obstacle exists in the
ceiling space, elevate the piping to avoid the obstacle using an elbow or corresponding gadget. When doing this, if the
stretch for the needed height is too high, the back-flow quantity of drain at the time of interruption of the operation gets too
much and it may cause overflow at the drain pan. Therefore, make the height of the drain pipe withing the distance given in
the drawing below.

Drain hose

600 mm
(local maximum
height of drain head)

295 ~ 325

Right above

Joints for VP-25

8) Avoid positioning the drain piping outlet at a place where ganeration of odor may be stimulated. Do not lead the drain piping
direct into a sewer from where sulfur gas may ganerate.

150 -

9) Drainage test
a) During trial operation, make sure that drainage is properly execued and check that leakage is not found at connections.
b) Be sure to carry out a drainage test when installing the system during a heating season.
c) When installing the system in a building under construction, carry out the drainage test before ceiling tiles are installed.
Insert a water filing hose by approx 50 mm and feed water.
(Be sure to insert the water filing hose in a downward direction.)

Remove the gromment.


Be sure to restro it to the original
position after the test is over.

1 Supply approx 1000cc of water through the outlet of the unit using a feed water pump.
2

Make sure that drainage is proceeding properly at the see-through outlet of the unit.
*Also confirm the revolving sound of the condensate motor when checking the drainage.

3 Then remove the drain plug at lower section of the unit to drain water off. After making sure water is not left, restore the
drain plug to the original position.
10) Drainage from the lower drain socket
Only if the drain pipe can be in-

The upper drain socket

stalled in a downhill grade (1/501/100), the lower drain socket can


be used for connecting to the drain

(Piping connection)
A hard PVC general-purpose pipe

pipe as illustrated.

The lower drain socket

Heat insulator

Rubber plug
(Remove the rubber plug)

(Disconnect the connector for the


drain motor)
As shown in the sketch to the right, disconnect the drain motor
connector CnR (blue color coding).
Caution:
If the system is started with this
connector connected as is, drain

Disconnect Condensate
motor connector
CnR (2P Blue)

water is discharged out of the upper drain socket causing a heavy


water lekage.

151 -

(5) Satellite ducted type (FDUM)


(a) Selection of installation location
1)

Avoid installation and use at those places listed below.


a) Places exposed to oil splashes or steam (e.g. kitchens and machine plants).
Installation and use at such places will incur deteriorations in the performance or corrosion with the heat exchanger or
damage in molded synthetic resin parts.
b) Places where corrosive gas (such as sulfurous acid gas) or inflammable gas (thinner, gasoline, etc.) is gnerated or remains.
Installation and use at such places will cause corrosion in the heat exchanger and damage in molded synthetic resin parts.
c) Places adjacent to equipment generating electromagnetic waves or high-frequency waves such as in hospitals. Generated
noise may cause malfunctioning of the controller.

2)

Select places for installation satisfying the following conditions and, at the same time, obtain the consent on the part of your
client user,.
a) Places where chilled or heated air circulates freely. When the installation height exceeds 3m, warmed air stays close to the
ceiling. In such cases, suggest your client users to install air circulators.
b) Places where perfect drainage can be prepared and sufficient drainage gradient is available.
c) Places free from air disturbances to the return air port and supply hole of the indoor unit, places where the fire alarm may not
malfunction to short circuit.
d) Places with the environmental dew-point temperature is lower than 28C and the relative humidity is less than 80%.
( When installing at a place under a high humidity environment, pay sufficient attention to prevention of dewing such as
thermally insulating the unit properly.)

Check if the selected place for installation is rigid enough to stand the weight of thew unit.
Otherwise, apply reinforcement using boards and beams before starting the installation work.
Unit : mm

Inspection
space

Mark

FDUM36, 45, 56 type

1100

630

FDUM71, 90 type

1300

830

FDUM112, 140 type

1720

1250

Models

620

100

3)

152 -

(b) Suspension
Be sure to observe the finished length of the suspension bolts given below.
Unit : mm

Mark

472

Models

FDUM36, 45, 56 type

786

FDUM71, 90 type

986

FDUM112, 140 type

1406

1) Fixing the suspension bolt (customer ordered parts M10)


Securely fix the suspension bolt as illustrated below or in another way.
Hole in anchor bolt
Hole-in plug

Insert

Concrete
Suspension bolt M10

Suspension bolt

M10 nuts

Suspension bolt M10

M10 Washer
Indoor unit

60mm or less

Indoor unit

M10 Spring washer

2) Adjusting the units levelness


a) Adjust the out-levelness using a level vial or by the following method.
Make adjustment so that the relation between the lower surface of the unit proper and water level in the hose becomes given
below.

Piping side
Supply water

0 ~ 5 mm

PVC hose

Bring the piping side slightly lower

b) Unless the levelness is adjusted properly, the malfunction of the float switch will occur.
3) Tap selection on blower unit.
Taps of on blower unit are set at the standard selection at the shipping from factory. Where the static pressure is raised by
changeing the connection of connectors provided at the flank of control box as shown below.
High speed tap

Blue
Black
White

153 -

Red
Blue
Black
White

Blue
Black
Brown
White

Motor side

White

Red

Connector,
white
Connector,
red

Black

Control box side

Blue

Motor side

Red

Connector,
white
Connector,
white

Control box side

Standard tap (at shipping)

(c) Duct installation

1 Supply air duct


Same as FDR series. Refer to page 148.
2 Access door
Access door must be provided without fail.
Dimensions of access door and service space
( See exterior dimensions in page 44 to 46.)
3 Return air port
An air filter is not included in the indoor unit. Use the return air port with air filter.
4 Return air duct: Use square duct.
5 Return air port with canvas duct
1) Connection of intake and exhaust ducts.
Looking from top of unit
Exhaust port

Side fresh air intake port


Intake duct
(square duct)
Fig.1

Fig.2

Fresh air intake


port midway
of return duct

2) Duct connecting position.


< Fresh air intake >
a) Use side air intake port.
b) In case of simultaneous intake and exhaust, the side air intake port cannot be used, therefore, take air from the midway air intake
port along the intake duct.
< Exhaust >

Make sure to use suction as well.

c) Use a side exhaust port.


3) Duct connection
Use intake and exhaust duct flange of separately sold (for connection of 125mm round duct) to connect 125mm round duct.
The duct clamped by bands must be thermally insulated to prevent dew condensation.

154 -

(d) Drain piping


1) Drain piping should always be in a downhill grade (1/50-1/100) and avoid riding across an elevation or makeing traps.
Improper piping

Good piping
Suspension
bolts

Avoid riding across an elevation

1.5 m ~ 2m
Air vent

Heat
insulation

Keep free from traps


Do not pipe under water

A downhill grade
of 1/100 or more

2) When connecting the drain pipe to the unit, pay suffcient attention not to apply excess force to the piping on the unit side.
Also, fix the piping at a point as close as possible to the unit.
3) For drain pipe, use hard PVC general purpose pipe VP-25 which can be purchased
locally. When connecting, insert a PVC pipe end securely into the drain socket before

Drain socket

Level difference part


Drain hose

tightening securely using the attached drain hose and clamp. Adhesive must not be used
connection of the drain socket and drain hose ( accessory).
Pipe cover (large)[insulation]
(accessory)

Joint for VP-25


(local procurement)

Main
unit
VP-25
(local procurement)
Drain hose
Clamp
Drain socket
(accessory) (accessory)
Pipe cover [insulation]
Pipe cover (small)[insulation]
Adhesion (local procurement)
(accessory)

4) When constructing drain piping for several units, position the common pipe about 100 mm below the drain outlet of each
unit as shown in the sketch below. Use VP-30 or thicher pipe for this purpose.
Secure the elevation as high as possible
(approx. 100 mm)

A downhill grade of
1/100 or more

VP30

5) Be sure to provide heat insulation to hard PVC pipes of indoor placement.


6) Do not ever provide an air vent.
7) The height of the drain head may be elevated up to a point 600 mm from the bottom of unit and, when an obstacle exists in
the ceiling space, elevate the piping to avoid the obstacle using an elbow or corresponding gadget. When doing this, if the
stretch for the needed height is too high, the back-flow quantity of drain at the time of interruption of the operation gets too
much and it may cause overflow at the drain pan. Therfore, make the height of the drain pipe withing the distance given in
the drawing below.

600 mm
(local maximum
height of drain head)

295 ~ 325

Drain hose

Right above

Joints for VP-25

8) Avoid positioning the drain piping outlet at a place where generation of odor may stimulated. Do not lead the drain piping
direct into a sewer from where sulfur gas may generate.

155 -

9) Drainage test
a) During trial operation, make sure that drainage is properly execued and check that leakage is not found at connections.
b) Be sure to carry out a drainage test when installing the system during a heating season.
c) When installing the system in a building under construction, carry out the drainage test before ceiling tiles are installed.
Insert a water filing hose by approx 50 mm and feed water.
(Be sure to insert the water filing hose in a downward direction.)

Remove the grommet.


Be sure to restro it to the original
position after the test is over.

1 Supply approx 1000cc of water through the outlet of the unit using a feed water pump.
2

Make sure that drainage is proceeding properly at the see-through outlet of the unit.
* Also confirm the revolving sound of the condensate motor when checking the drainage.

3 Then remove the drain plug at lower section of the unit to drain water off. After making sure water is not left, restore the
drain plug to the original position.
The upper drain socket

10) Drainage from the lower drain socket


Only if the drain pipe can be installed in a downhill grade (1/50(Piping connection)

1/100), the lower drain socket can

A hard PVC general-purpose pipe

be used for connecting to the drain


pipe as illustrated.
The lower drain socket

Heat insulator

Rubber plug
(Remove the rubber plug)

( Disconnect the connector for the


drain motor)
As shown in the sketch to the right,
disconnect the drain motor connector CnR ( blue color coding).
If the system is started with this
connector connected as is, drain

Disconnect Condensate
motor connector
CnR (2P Blue)

water is discharged out of the upper drain socket causing a heavy


water lekage.

156 -

(6) Ceiling Supension type (FDE)


(a) Selection of installation location
1) A place where good air circulation and delivery can be obtained.

Cold air throw


Unit : m
Models

FDE36, 45, 56 type

FDE71 type

FDE112 type

FDE140 type

Air throw

7.5

9.5

10

Conditions
(1) Installation height: 2.4 ~ 3.0 m above the floor
(2) Fan speed: Hi
(3) Location: Free space without obstacles
(4) Distance of reach indicates the horizontal distance after the wind touched down the floor.
(5) Air velocity at the throw: 0.5 ( m/sec.)

2)

A place where ceiling has enough strength to support the unit.

3)

A place where there is no obstruction to the return air inlet and supply air outlet ports.

4)

Places exposed to oil splashes or steam (e.g. kitchens and machine plants).
Installation and use at such places will incur deteriorations in the performance or corrosion with the heat exchanger or damage
in molded synthetic resin parts.

5)

A place where the space shown below may be secured.

Ceiling mouting installation


Unit : mm

300 or more

100 or more

150 or more
5 or more

Obstacle

6)

This unit uses a microcomputer as a control device. Therefore avoid installing the unit near the equipment that generates
strong electromagnetic waves and noise.

(b) Installation preparation


1) Drilling of holes for interconnecting piping and wiring.
a) Drill a hole through the wall in accordance with the piping diameter. We recommend using a hole saw drill of 70 ~ 86 mm
diameter and the hole should be drilled on an incline from inside to outside.
b) Insert the accessory piping sleeve into the hold and cut it to the proper length in accordance with wall thickness.
2) Installation of suspension bolts
a) Use the template sheet to determine the positions of suspension bolts and refrigerant pipings. The refrigerant piping can be
routed either to the right, left, top or rear.

157 -

b) Positions of suspension bolts are as in the drawing below.


When the suspension brackets face out

Suspemsion
bolt hole

Suspemsion
bolt hole

650

Air
outlet

50
31

B
D

Suspension
bracket

240
5

240
5

Suspemsion
bracket
50
31

140 275

A
Air
outlet

140 275

650

When the suspension brackets face in

8
31

C
D

8
31

Unit : mm
Mark

FDE36, 45, 56 type

1000

900

984

938

FDE71, 112 type

1260

1160

1244

1198

FDE140 type

1470

1370

1454

1408

Models

c) In case of ferro-concrete buildings


Fix the suspension bolts in the following way.
Insertion

150 ~ 160

Steel reinforcement rods

Concrete

M8 ~ M10 (3/8) suspension bolts

25 ~ 45 mm

d) Length of suspension (in cace of exposed type installtion)


Notes (1) In case the susprnsion bracket face in, and the supension
bolts are made to the length as shown in the left drawing
the bolts ends will be put in the plasitics cap of the
indoor unit top panel.
(2) Dont remove the plastics cap.

Ceiling board
Suspension bolts

(c) Installation of indoor unit


1 Remove a fixing bolt of the side panel.

1) Detach the inside panel and suspension bracket

2 Unhook four hooks (marked

) by sliding the side

panel in front side about 10mm, and detach the side

panel from the unit.


Position of the hooks
1
m

ab

0m
out 1

Front

Rear

Slide for front side about 10 mm

158 -

2) In case of exposed installation to the ceiling ( with suspension brackets facing in)

25 ~ 45 mm

a) Fix the suspension brackets to suspension bolts

Ceiling boards
Suspension bolt [M8~M10 (3/8)]
Suspension bracket (accessory parts)
Flat washer (accessory parts)
Hexagonal nuts (accessory parts)

b) Hook the unit to suspension brackers


Suspension bracket

Suspension bracket fixing bolts


(let them protrude 8 ~ 12 mm from the unit)

c) Fix unit securely in place by tightening the suspension bracket fixing bolts.
d) Attach the side panels and installation is finished.

Ceiling

3) In case the unit is half recessed into the ceiling ( the suspension brackets facing outside)
a) Open a hole in the ceiling large enough for the unit and necessary installation work. ( Fill up the excess opening after the
installation work is finished.)
Opening

re

r mo

300 o

Unit : mm

61

re

r mo

300 o

10
10

159 -

b) Installation space dimensions

80

(FDE112,140)

Unit upper
side

10

160

10

24

(Plug in dimensions)

(FDE36,45,56,71)

Unit: mm

Ceiling board
10

c) Mount the unit using suspension bolts

Suspension bolts
Flat washer (accessory parts)
Hexagonal nuts (accessory parts)

d) Securely tighten the nuts and fix the indoor unit place.
e) Attach the side panels and fit in ceilling board in the space around the unit and the work is finished.

Fit in ceiling boards here

4) Gradient for drainage


Mounting with proper gradient for drainage is needed as shown below.
Front and rear directions

0~3 mm

0~3 mm

In right and left directions

Caution In case of gradient is contrary, water may leak out.


Indoor side of drain pipe must be thermally insulated.

Note (1) In case of left-hand side drainage, the gradient will be to


the opposite side.

160 -

(7) Wall mounted type (FDK)


(a) Selection of installation location
1) Select the best position and direction depending on the shape of room and height of ceiling to ensure that the cooled or warmed
air will be circulated sufficiently.
cold air throw

Unit : m

Models

200 mm
or more

FDK22 type FDK28 type FDK36, 45 type FDK56, 71 type


Item
Air throw

5
5.5

150 mm
or more

200 mm
or more

[Conditions]
a) Fan speed: Hi
b) Location: Free space without obstacles
c) Distance of reach indicates the horizontal distance after the wind touched down the floor.
d) Air yelocity at the throw:0.5 (m/sec.)
2)

Where there is no obstacle around the Air inlet port or Air outlet port.

3)

Where a sufficient space can be reserved for the service of air filter and the attachment/removal of panels.

4)

Places exposed to oil splashes or steam (e.g. kitchens and machine plants ).
Installation and use at such place will incur deteriorations in the performance or corrosion with the heat exchanger or damage
in molded synthetic resin parts.

5)

Where pipes and wires can be arranged conveniently.

6)

On the solid floor

7)

Where the unit is not exposed directly to sun light.

8)

Place where corrosive gas ( such as sulfurous acid gas ) or inflammable gas ( thinner, gasoline, etc.) is generated or remains.
Installation and use at such places will cause corrosion in the heat exchanger and damage in molded synthetic resin parts.

9)

Where a complete draining can be assured.

10) Where a sufficient space can be reserved for service.


(b) Method to install the mounting plate
1) Indoor unit weighs about 20 kgs. Be sure to check closely the installation place and, if any risk is expected, provide a sufficient
reinforcement with plates or beams. Indoor unit cannot be secured directly on the wall, etc.
Attached mounting plate must be used.
Concrete wall
(Use marketed anchors (M6)

Wooden wall

Example of nut anchor


Wood
screw

Bolt

Mounting
plate

Mounting
plate

Example of bolt anchor


Nut
Mounting
plate
10 mm
or over

2) When installing a mounting plate on the wall, adjust it at level precisely and fix securely. Use the marketed anchor bolts (M6)
Min.
210 mm

when the wall is made of concrete.

Mounting plate

161 -

Set this face


at level
Secure as tightly as
a wight of 90 kgs
can be supported.
Nuts,screws

(c) Installation
1) Use an attached pattern sheet and mark the position of screws to attach the mounting plate.

2) Determine the direction to lead the pipe and bore a through hole on the wall aligning with the pipe hole of unit.
Wall
Indoor

Outdoor

Sealing
plate

Wall

70 mm
Sleeve
Cut the sleeve for the thickness
of wall and insert in the hole.

3)

Remove screws (2 pcs.) and remove the right and left

2
1

panels from the Indoor unit. ( Remove screws first, move


slightl to remove.)

4)

Remove the lower panel from the Indoor unit. It can be


remove if 3 screws are loosened but not removed.

5)

Secure the mounting plate with screws at a selected


place on the wall. When the wall is made of concrete,
use the marketed anchor bolts (M6)

162 -

Front

Sleeve

6) Hook and install the indoor unit on the mounting plate


from top. Hook slightly at left at first and return to right.

7) Fix the indoor unit on the mounting plate with a screw.

8) Install the lower panel at the original position.

9) Install the right and left side panels at their original


position.

10) This is all for the installation.

163 -

(8) Floor standing exposed type (FDFL)


(a) Selection of installation location
1) A place where good air circulation and delivery can be obtained.
Cold air throw

Unit : m

Models

All models

Air throw

[Conditions]
(1) Fan speed: Hi
(2) Location: Free space without obstacles
(3) Distance of reach indicates the horizontal distance after the wind touched down the floor.
(4) Air velocity at the throw: 0.5 (m/sec.)
2)

Where there is no obstacle around the Air inlet port or Air outlet port.

3)

Where a sufficient space can be reserved for the service of air filter and the attachment/removal of panels.

4)

Places exposed to oil splashes or steam (e.g. kitchens and machine plants).
Installation and use at such places will incur deteriorations in the performance or corrosion with the heat exchanger or damage
in molded synthetic resin parts.

5)

Where pipes and wires can be arranged conveniently.

6)

On the solid floor

7)

Where the unit is not exposed directly to sun light.

8)

Places where corrosive gas (such as sulfurous acid gas) or inflammable gas ( thinner, gasoline, etc.) is generated or remains.
Installation and use at such place will cause corrosion in the heat exchanger and damage in molded synthtic resin parts.

9)

Where a complete draining can be assured.

10) Where a sufficient space can be reserved for service.


Floor standing installation
Wall fixation

150 or more

Unit : mm
1000 or more

Floor fixation

150 or more

600 or more

600 or more

Floor

(b) Bolt positions


1) Bolt positions for metal settings used for floor fixation.

2) Bolt positions for wall fixation


unit : mm

Metal fitting used for floor fixation (accessories).

195

205

unit : mm

205

Front side
Rcar side
806(1091)
1196(1481)

470
220 250

98

32

10 30 Slotted holes
M8

1196(1481)
786(1071)

195

View from the floor

12 24
M10

Slotted holes for


wall mounting

Note (1) Value in ( ) indicates 71 type.

164 -

Level adjusting screw

(c) Installation of unit


1) Floor standing installation
a) Position of mounting bracket fixing bolts
Drill holes by referring to figures below.
When fixed on the wall

Bolt for wall mounting

4 places
Hole for piping &
wiring on wall
30

Wall

When fixed on the floor

Hole for piping


& wiring on floor

2 places
Note (1) Be sure to use a bolt of the length for wall mouning.

b) The methed of drilling the wall is as follows.


Wall
Indoor

Wall

Outdoor

Sealing plate
Sleeve

70~86 mm
Sleeve

c) Remove the front and side panels.


Case front panel

Top panel

Case side panel


Side panel

Case front panel


Frame
Case side panel

Case front panel

d) Level the unit using the level adjusting screw. Installation will be complrted after attaching side and front panel.
e) Exceute fixation following the directions described below.
When fixed on the wall

When fixed on the floor


Frame side panel
Tighten the bolt for floor
fixation using a flat washer
and double nut.
Mounting platc
(Accessories)

165 -

Tighten the bolt for wall


fixation using a flat washer
and double nut.

(d) Drain piping


The drain piping can be directed to the floor or rear sides as follows.
(a) Connect a drain piping to the drain outlet and fix it by use of tigghening band.
(b) Indoor side drain piping must be thermally insulated.
(c) After finishing the drain piping, check the drainage by pouring some water in the drain pan.

Up-and-down bend
Bad
Bad
Trap

Decrine

(e) Installation of remote controller ( on the indoor unit )


Attached remote controller may be installed on the indoor unit as shown below. The work can be done on the spot when the
customer asks so or by other reasons.
Refer to the page 153 when it is instralled on the wall.
1) Detach the front panel.
Unit: mm
A

84 0.5

Wiring hole 16

2-3.0

VIEW A

(Holes of tapping screws)

2) Remote controller installation.


Attach the lower case with the screws (M4  128) accessory.
3) Remote controller wiring.
a) Connect the terminals between the remote controller and the control box as per these wire color codes:[ (X) (red). (Y) (white),
(Z) (biack)], using the wires included in the kit.
b) The wires should have a surplus length of approximately 30 cm. (Necessary when servicing with the front panel detached.)
c) Strip and solder as shown below when cutting the wire. (Omitting the soldering process may cause looseness of the wiring.)
10 ~ 15 mm

10 mm(Stripe and soldering.)

166 -

4) Wiring route.
a) Wire from the wiring hole through the rear side of the control box to the terminal block.
b) Any suplus wires should be tied up with a cable tie.
Remote controller
installation section
Cable tip
Control box

Front Side

(8) Floor standing hidden type (FDFU)


(a) Selection of installation hidden location
1) A place where good air circulation and delivery can be obtained.
Cold air throw

Unit : m

Models

All models

Air throw

[Conditions]

2)
3)
4)

5)
6)
7)
8)
9)

(1) Fan speed: Hi


(2) Location: Free space without obstacles
(3) Distance of reach indicates the horizontal distance after the wind touched down the floor.
(4) Air velocity at the throw: 0.5 (m/sec.)
Where there is no obstacle around the Air inlet port or Air outlet port.
Where a sufficient space can be reserved for the service of air filter and the attachment/removal of panels.
Places exposed to oil splashes or steam (e.g. kitchens and machine plants).
Installation and use at such places will incur deteriorations in the performance or corrosion with the heat exchanger or damage
in molded synthetic resin parts.
Where pipes and wires can be arranged conveniently.
On the solid floor
Where the unit is not exposed directly to sun light.
Places where corrosive gas (such as sulfurous acid gas) or inflammable gas ( thinner, gasoline, etc.) is generated or remains.
Installation and use at such place will cause corrosion in the heat exchanger and damage in molded synthtic resin parts.
Where a complete draining can be assured.

10) Where a sufficient space can be reserved for service.


Floor standing installation
Floor fixation

Wall fixation

Peri cover
1000

600

unit : mm

Peri cover
100

100
600

Floor

167 -

(b) Bolt positions


2) Bolt positions for wall fixation

1) Bolt positions for metal settings used for floor fixation.


Metal fitting used for floor fixation (accessories).
unit : mm

1150(1435)

Bolt positions for floor mounting hardware


Floor mounting hardware
(Provided parts)
10 x 30 elongated hole
Use M8

112

786 (1071)

179

Back

250
220

470

Front

806(1091)

Elongated hole for


wall mounting
4 - 12  24
Use M10

As viewed from floor side.


Note (1) Value in ( ) indicates 71 type.

Screw for adjusting


levelness.

(c) Installation of unit


1) Floor standing installation
a) Position of mounting bracket fixing bolts
Drill holes by referring to figures below.
When fixed on the wall

Bolt for wall mounting

4 places
Hole for piping &
wiring on wall
30

Wall

When fixed on the floor

Hole for piping


& wiring on floor

2 places
Note (1) Be sure to use a bolt of the length for wall mouning.

b) The methed of drilling the wall is as follows.


Wall
Indoor

Wall

Outdoor

Sealing plate
Sleeve

70~86 mm
Sleeve

c) Level the unit using the level adjusting screw. Installation will be complrted after attaching side and front panel.
d) Exceute fixation following the directions described below.
When fixed on the wall

When fixed on the floor


Frame side panel
Tighten the bolt for floor
fixation using a flat washer
and double nut.
Mounting platc
(Accessories)

168 -

Tighten the bolt for wall


fixation using a flat washer
and double nut.

(d) Drain piping


The drain piping can be directed to the floor or rear sides as follows.
(a) Connect a drain piping to the drain outlet and fix it by use of tigghening band.
(b) Indoor side drain piping must be thermally insulated.
(c) After finishing the drain piping, check the drainage by pouring some water in the drain pan.

Up-and-down bend
Bad
Bad
Trap

Decrine

5.2 Installation of the remote controller (Optional parts)


(1) Selection of installation location

(b) Remote controller cords can be taken out upward only as


shown below.
Top

Following locations should be avoided:


(a) Where exposed to direct sunlight
(b) Near the heat source
(c) Highly humid area or where splashed with water
(d) Uneven installation surface
(2) Selection of installation location

(Cord take-out direction)

Exposed installation
(a) Remove the remote controller case.
Insert finger nails between the upper (white) and lower
(brown) cases and ply them to open.

Cut the remote controller lower case off at the top and thin
section with a nipper, knife or other and remove burrs from
the cut with a file or other.
(c) Secure the remote controller lower case on the wall with 2
Top
pieces of wood-screws.

Upper case (white)


Lower case

Lower case (brown)

Bottom

(d) Connect the remote controller cords with the terminal block.
Make sure to align the terminal numbers on the indoor unit
and the remote controller. Polarities are specified on the terminal block so that the unit will not be operated if the cords
are connected improperly.
Terminals: (X) red wire, (Y) white wire, (Z) black wire

169 -

(e) Set necessary functions in accordance with the model of indoor unit.
Refer to (c) for the setting of functions.
(f ) Couple the upper case with the lower case as they were.
(g) Secure the remote controller cords on the wall or other using cord
clamps.

(3) Setting the functions


Change the setting of selector switches (SW1 ~ SW4)
and jumper wires (J1 ~ J4) in accordance the functions
of indoor unit and purposes of use.
To indoor unit

Embedded installation
1) Have a Electrical box and remote controller cords (use shielding wires
or twisted pair wires for extension) embedded in the wall in advance.

Upper case

J6

Remote controller cords

Selector switch
(SW1 ~ SW4)

Electrical box
(Provided by customer)

2) Remove the upper case from the remote controller.


3) Secure the remote controller body on the electrical box with 2 pieces
of M4 round head screw (provided by customer).
4) Connect remote controller cords with the remote controller.
(Refer to the section regarding the exposed installation.)
5) Couple the upper case with the lower case as it was to finish up the
installation.

Functions of selector switches

Switch
SW1
SW2
SW3
M4 round head screw x 2 pieces
(Provided by customer)

Function
C

Model type - Cooling only

Model type - Heat pump model

ON

Remote control sensor - Valid

OFF

Remote control sensor - Invalid

ON

Power failure compensation - Provided

OFF

Power failure compensation - Not provided

SW4

Cautions for extension of remote controller cords

Heat sensor
element

Jumper wire
(J1 ~ J4)

Remote controller selector - Slave

Remote controller selector - Master

Functions of jumper wires

Make sure to use shielding wires only.


All models: 0.3 mm2 x 3 core wires [MVVS3C, products of
Keihan Cables]
Note (1) When the extension distance exceeds 100 m, change the wire size as
follows:
100 ~ 200 m ... 0.50 mm2  3 core wires
~ 300 m ... 0.75 mm2  3 core wires
~ 400 m ... 1.25 mm2  3 core wires
~ 600 m ... 2.00 mm2  3 core wires

Name
J1
J2
J3

Make sure to ground one side only of the shielding wire.


J4
J6

Function

With

Return air temperature display - Valid

None (1) Return air temperature display - Invalid


With
None

(1)

With

Blow rate display - 3 speed


Blow rate display - 2 speed
Timer function - Valid (Normal)

None (1) Timer function - Invalid


With

Auto swing display-With

None (1) Auto swing display - None


With

For GHP multi

None (1) For KXR multi

Note (1) None means it is not installed on the PCB or open.

170 -

5.3 Installation of outdoor unit


(1) Selection of installation site (After getting the approval from the customer, select the installation site.)

OWARNING
Do not install the outdoor unit where the exhaust gas from the outdoor unit may enter the room. If it is installed near
the intake/exhaust openings, window or ventilation opening, the exhaust gas may enter and causing danger inside
the room.
Install the outdoor unit outside in a properly ventilated location. Accumulating exhaust gas can pose danger.
Be sure to disperse the exhaust gas into the open without affecting the surroundings.
Install the outdoor unit in a secure and firm location.

OCAUTION
Do not install the outdoor unit in a place where combustible gas generates, flows in, accumulates or leaks. Also, test
periodically gas piping inside the unit and the local gas piping.
When installing the unit, provide the specified clearance from combustible materials.
S Select the installation site for the outdoor unit according to the following conditions.
Install the outdoor unit to satisfy the installation
standard and operation instruction of the gas
equipment for the business.
Place where air is accumulated.
Place where the installation area is sturdy
Place where there is no obstacle against air at the
intake and blow-out openings.
Place not exposed to thermal radiation from another
heat source

Place where drain water flows well


Place where noise or heat wind does not influence
the adjacent house.
Place not buried by snow
Place where the blowout opening is not exposed to
strong wind
Place where exhaust gas is not accumulated

S Impossible at the place enclosed with four walls. Assure a space of 2m or more above the top.
S Install the outdoor unit at the place where any short circuit does not result from the heat exhaust of the unit.
S If plural outdoor units are installed, assure a sufficient suction space to prevent a short circuit from occurring.
S In the snow district, provide the framework or snow-proof hood to prevent the outdoor unit from being buried by snow.
S If any influence may result from vibration, install the vibration insulator.

(2) Clearance from combustible materials

Exhaust gas port


10 or more

150 or more
150 or more

Exhaust gas port

(PROJECTIOM VIEW)

600

(RIGHT SIDE VIEW)

or more

(Unit: mm)

Front side

The dimentions above are not dimensions for installation clearance.

171 -

10 or more

Front side

(3) Installation Space

Exposure to the sideward wind

;;;;;;;
;;;;;;;
;;;;;
;;;;;;;
;;;;;;;
;;;;;;;
;;;;;;;
;;;;;;;
;;;

(a)

Installation of single unit

(a)

600 or more
350
or more

50 or more

Install the blowout port of the unit at a right angle


against the wind direction.

(Unit: mm)

Wind
direction

2000 or more

(Front side)

Wind
direction

1000 or more

(b)

;;;;;;;;;;;;;;
;;;;;;;;;;;;;;
;;;;;;;;;;;;;;
;;;;;;;;;;;;;;
;;;;;;;;;;;;;;
;;;;;;;;;;;;;;
;;;;;;;;;;;;;;
Installation of plural units

(b)

600 or more

1000 or more

(Front side)

50
or more

350
or more
50
or more
(Note 1)

fix the unit on the study foundation with steel wire


or similar.

350
or more

(Front side)

50
or more

If the foundation is unstable or wind blows sideward,

50
or more

Steel wire

50
or more 1000
or more

Note (1) If plural units are installed, limit three units in series and produce
a unit-to-unit space of 350mm. (Passage for maintenance)

(4) Transportation and installation of unit


(a) Transportation

1)

When transporting the packed unit, unload it as near as possible to the


installation site.

2)

When unpacking and relocating the unit, lift the unit with the rope, while
preventing it from being injured.

2)

Fasten the rope only on the predetermind points on the unit.

OWARNING
Make sure to fasten the rope on the specified points on the unit
and use the appopriate weight when lifting the unit.
Lift the unit on four or more points.
OCAUTION
When removing the packing vinyl bag, take care not to touch the
fins of the heat exchanger.

(b) Installation
OWARNING
Install the unit firmly to withstand strong winds or earthquakes, the unit may fall down and cause injury.

OCAUTION
Constract the foundation completely with proper drainage around the permeter of the foundation to prevent water
accumlation

172 -

1)
2)

Refer to the figure below for the foundation. Construct on the ground the hatched portion of the foundation completely
as shown below.
Install the unit on a level ground. (slope of 1/2000 or less)
164

164
(Back side)

1050
1000

Caution for installation


When the optional vibration-proof base is
used, the pitchesof the bolts (W1560 X
D960) varies. For details,refer to
Installation manual for vibration-proof
base.

Anchor bolt hole (20)


(M124 places)

40

40
1233
1580
1744
(Front side)

637
82

(5) Fuel gas piping


OWARNING
After connecting the fuel gas pipe, be sure to take the gas leakage test.
For the gas leakage test, use soapy water or the gas leak tester. Never attempt to take the gas leak test of the flame
color reaction since it is very dangerous.
OCAUTION
Support the fuel gas pipe as necessary. If any pipe is poorly supported, the stresses will be concentrated on the pipe,
possibly causing the pipe to be cracked.
Use the metallic fuel gas pipe, and be sure to use the outdoor type reinforced gas hose or the low-pressure hose with
the fitting for liquefied petroleum gas. Never use any flexible pipe.

(a) Fuel gas piping layout

Pressure output port tap


Main valve
Fuel inlet (25A)

260

Outdoor unit

Strainer

Drain
154

Outdoor type reinforced gas hose or low-pressure


hose with the fitting for liquefied gas

(6) Exhaust gas drain piping


OWARNING
Never connect the exhaust gas drain water of the outdoor unit to the water pipe of the drain water of the indoor unit.
Otherwise, the exhaust gas will enter the indoor room.
Since the exhaust gas drain water of the outdoor unit is at the high temperature, never touch the water, or it can cause burns.
OCAUTION
Discharge the exhaust gas drain into the drain channel, gutter or other which is released to the open air. Never place
any drain hose on the floor surface.
* If it is specially exposed on the roof, extend the drain pipe to discharge the drain to the rain water drain port (roof
drain). If any exhaust gas drain is discharged to on the floor surface, it will sometimes damage the waterproof sheet
and stain the concrete surface.
Notes (1) Use the hard vinyl chloride pipe to extend the drain.
(2) Be sure to slope the pipe downward.
(3) Be sure to release the exhaust gas drain to drop into the concentrated pipe, gutter or similar.
(4) Carry out the work to prevent exhaust gas drain from scattering.
(5) In cold districts, exhaust drain piping may freeze, install heater to prevent any blockade.

173 -

Installing procedure of exhaust gas drain pipe


(Example of concentrated pipe)

Outdoor unit

Outdoor unit

Outdoor unit

Drain channel

Exhaust gas
drain hose

Field piping
Do not place trap on the concentrated pipe, and provide a downward
slope of 1/100 or more.

Gas releasing
Exhaust gas
drain hose

Drain channel

Install one gas bleeder between


the outdoor units.

5.4 Refrigerant piping


(1) Refrigerant piping length Indoor unit height restrictions
Model

All models

Outdoor unit to first branch (Main line)

MAX. 70 m

First branch to each indoor unit (Branch piping)

MAX. 40 m

Maximum length for each indoor unit


(To farthest unit)

MAX. 100 m

Item

Difference in
height of indoor
and outdoor unit

When outdoor unit is


above
When outdoor unit is
below

MAX. 50 m
MAX. 40 m

Difference in height between indoor


units in the same system

MAX. 15 m

(2) Selection procedure for refrigerant piping


Model
Item

Sum up
to down
streem
capacity

GHCP450HMTE4
Gas line

Liquid line

Outdoor unit

34.92

Main piping

Part number of
branch used

GHCP560HMTE4
Part number of
branch used

Gas line

Liquid line

15.88

38.1

19.05

34.92

15.88

38.1

19.05

~ Less than 101

15.88

9.52

DIS-2KX10-E

15.88

9.52

DIS-2KX10-E

101 or more ~
less than 180
180 or more ~
less than 371
371 or more ~
less than 540

19.05

9.52

DIS-2KX20-E

19.05

9.52

DIS-2KX20-E

25.4

12.7

DIS-2KX30-E

25.4

12.7

DIS-2KX30-E

31.8

15.88

DIS-1KX40-E

31.8

15.88

DIS-1KX40-E

540 or more ~

38.1

19.05

DIS-1KX40-E

38.1

19.05

DIS-1KX40-E

Note (1) If adjustment is required between the branch connection and the unit port diameter, always perform that adjustment at the branch connection.

174 -

ID
15.88
12.7

ID
15.88

370

Liquid line

87

ID
9.52
6.35

ID
9.52

Liquid line

12.7

ID
15.88

424

Gas line

94.5

Gas line

370

87
12.7

15.88

ID
12.7
ID
9.52 19.05

ID
9.52
12.7

Liquid line

ID
ID
12.7
19.05
15.88 9.52
12.7 6.35

ID
19.05

Liquid line

519

Gas line

118

Gas line

DIS-2KX30-E

ID
25.4
19.05
15.88

ID
25.4
28.58

12.7

Liquid line

94.5

15.88

19.05

ID

19.05

15.88

12.7

ID

Liquid line

Diameter is same as
above dimensions

424

Gas line

94.5

Gas line

DIS-2KX20-E

Gas line

132

Gas line

ID
28.58
25.4
19.05
15.88

DIS-1KX40-E

25.4

31.8

ID
38.1

38.1

ID
31.8

Model Item

370

Liquid line

87

ID
9.52

ID
9.52
6.35

Liquid line

DIS-2KX10-E

Branch pipe set shapes


Branch pipe
Item

622

Diameter is same as above dimensions

Diameter is same as above dimensions

Diameter is same as above dimensions

Notes (1)The gas side flow divider pipe is insulated.


(2)Cut piping in the center on site in the area it will be used.

175 -

Reducer

ID

44.5
160

OD

38.1

ID

34.92

OD

120
38.1

ID

9.52

OD

540

424

12.7

ID
100

22.22

OD

100
19.05

ID

9.52

OD

100
12.7

ID

9.52

OD

100
12.7

ID
25.4
OD
19.05

70

ID
28.58
OD
25.4

70

Refrigerant piping connection example


Outdoor unit: GHCP560HMTE4
Connection capacity total: 559
GHCP560
HMTE4

Outdoor unit

Branch Branch
piping 1 piping 2

Branch
piping 4

Branch
piping 5

Branch
piping 6

Branch
piping 3

F
c

45

45

b
a
Indoor unit

112

56

140

90

71

Determining piping size


Code
A
B
C

Selection procedure

Piping size (mm)


Gas line Liquid line

Same as outdoor unit (GHCP560HMTE4) 38.1 19.05


Down-flow indoor unit capacity total (391) 38.1 15.88
Down-flow indoor unit capacity total (251) 25.4 12.7

Down-flow indoor unit capacity total (161) 19.05 9.52


Down-flow indoor unit capacity total (90) 15.88 9.52
Down-flow indoor unit capacity total (168) 19.05 9.52

Same as indoor unit

19.05 9.52

Same as indoor unit

15.88 9.52

Same as indoor unit

19.05 9.52

Same as indoor unit

15.88 9.52

Same as indoor unit

15.88 9.52

D
E

Same as indoor unit

12.7 6.35

Same as indoor unit

12.7 6.35

Selecting branch piping set


Code
Branch
piping 1
Branch
piping 2
Branch
piping 3
Branch
piping 4
Branch
piping 5
Branch
piping 6

Selection procedure

Branch piping set

Down-flow indoor unit capacity total (559) DIS-1KX40-E


Down-flow indoor unit capacity total (391) DIS-1KX40-E
Down-flow indoor unit capacity total (251) DIS-2KX30-E
Down-flow indoor unit capacity total (161) DIS-2KX20-E
Down-flow indoor unit capacity total (90)

DIS-2KX10-E

Down-flow indoor unit capacity total (168) DIS-2KX20-E

Notes (1) Make the appropriate selection for connections for different diameter
piping provided with the branch set according to the sizes of the piping.
(2) If adjustment is required between the branch connection and the indoor
unit port diameter, always perform that adjustment at the branch
connection.

176 -

Note (1) Always use branch connections (for both gas and
liquid lines) as indicated for "horizontal branch"
and "vertical branch."
(2) There is no need to provide a trap for upright piping.

Horizontally

Floor

Good

No
Floor

No
Floor

Good
Vertically

(3) Specification of unit piping (Pipe diameter, Connecting method)


(a) Unit
1)

Outdoor unit

Unit: mm(in)
Item

Model

2)

Gas line
Pipe diameter

GHCP450HMTE4

34.92 (13/8 ")

GHCP560HMTE4

38.1 (11/2 ")

Connecting method

Pipe diameter

Connecting method

15.88 (5/8 ")

Brazing

Flare

19.05 (3/4 ")

Unit: mm(in)

Indoor unit
Item

Model

3)

Liquid line

Gas line
Pipe diameter

Liquid line

Connecting method

Pipe diameter

Connecting method

22, 28 type

12.7 ( /2 ")

6.35 ( /4 ")

36 type

12.7 (1/2 ")

6.35 (1/4 ")

45 type

12.7 (1/2 ")

56,71,90 type

15.88 (5/8 ")

9.52 (3/8 ")

112,140 type

19.05 (3/4 ")

9.52 (3/8 ")

Flare

6.35 (1/4 ")

Flare

Joined pipe size Specifications of pipe: Outer diameter Wall thickness (mm)
6.35 0.8

9.52 0.8

12.7 0.8

15.88 1.0

19.05 1.0

25.4 1.0

28.58 1.0

31.8 1.1

34.92 1.1

38.1 1.15

(b) Refrigerant connection piping.

Front side

Exhaust gas drain


Electric wiring
Refrigerant gas pipe
Refrigerant liquid pipe

(c) Tightening torque


6.35(1/4 ") Flare nut

14 ~ 18 N m (1.4 ~ 1.8 kg m)

9.52(3/8 ") Flare nut

34 ~ 42 N m (3.2 ~ 4.2 kg m)

12.7(1/2 ") Flare nut

49 ~ 61 N m (4.9 ~ 6.1 kg m)

15.88(5/8 ") Flare nut

68 ~ 82 N m (6.8 ~ 8.2 kg m)

19.05(3/4 ") Flare nut

100 ~ 120 N m (10 ~ 12 kg m)

Flange area bolt on the gas side

30 ~ 40 N m (3 ~ 4 kg m)

OCAUTION
To tighten the flare nut, use the double wrench, and turn the nut to the specified torque. Take care that the
flare area will be broken if it is excessively tightened. (Refer to the tightening table.) If any flared area is
loosened or broken, the refrigerant gas will leak to cause an oxygen dificiency accident.

177 -

Forward/leftward connecting
(1) After connecting the pipe to the accessory at the site, connect the service valve.
(2) Directly connect service valve to the liquid side at the site.
GHCP450HMTE4

135
115.5

135
116

GHCP560HMTE4

163

163

263

263

210
190

210
190

353.5

358.5

Piping port lid

Back side

Back side

(4) Piping work at the site


(a) Be sure to flow nitrogen gas during brazing.
If any nitrogen gas does not flow, much oxidized film will be
Produce the resistance at the pipe
end with tape or similar, and fill
produced to cause a hazardous trouble.
nitrogen into the pipe.
(b) Prevent moisture and foreign material from entering the pipe.
<N2>
Taping
Moreover, flash the pipe.
(c) For flashing, flow nitrogen gas at approx. 0.02MPa, block
the pipe end with hand, and release the hand when the pressure
Do not use any other gas
except nitrogen gas (N ).
rises in the pipe. (At this time, keep the other pipe ends
Primary
blocked.
Secondary side
Main valve side
0.02Mpa
(d) Before the piping work at the site, fully close the service valve.
Hand
(e) When soldering the service valve to the pipe, cool down the
main body of the valve with wet towel or similar.
Pressure reduction
Nitrogen
(f) Ester/ether/alkyl-benzene oil or similar is recommended as
valve
gas
the flaring oil.
(g) If vibration-proof base is attached, make sure that the
refrigerant piping is free from excessive stress.
Example : 1. Use flexible pipe.
2. There will be no joint of refrigerant piping at a distance of 1.5 m or less from outside unit.
(h) After local piping construction, attach noise insulating material on the piping port lid at the inner side of the unit converning
the edges of the piping port.
2

OWARNING
Before brazing, be sure to verify that the service valve is closed. If any refrigerant gas comes into contact with
the flame, toxic gas will be produced to cause intoxication.

178 -

(5) Air-tight test


OCAUTION
After completing the refrigerant piping work, take the air-tightness test with nitrogen gas to verify that there is no
leakage. If any refrigerant gas should leak into the narrow room beyond the limited concentration, it will cause
an oxygen deficiency.
(a)

(b)
(c)

The air-tightness test of the main body of the unit has been completed by our factory. After the pipes are connected, take the
air-tightness test on the connected, pipe and indoor unit at the check joint of the service valve on the outdoor gas side. During
the test, be sure to keep the service valve closed.
Air-tightness test pressure = 3.3MPa
Apply the pressure from the gas side with nitrogen gas.
After the air-tightness test, be sure to evacuate the system.
Service valve on the gas side
Check joint
1 When the pressure reaches 0.5MPa, stop the pressuriClosed
su
s
zation and leave it 5 minutes or more as it is. Verify that
e
Pr ation
riz
the pressure does not drop.
Closed
2 Next, pressurize it to 1.5MPa, and leave it 5 minutes or
more again as it is. Verify that the pressure does not drop.
3 Then, increase it to the specified pressure (3.3MPa), and
Indoor unit
record the ambient temperature and pressure.
4 Leave it approx. one day as it is. If the pressure does not
Indoor unit
Indoor unit
drop, it will be proper. Since the pressure varies approx.
0.01MPa as the ambient temperature varies 1C,
compensate the pressure.

(6) Evacuating
Evacuating can be completed faster by evacuating both the check joint on the liquid side service valve and the check joint of the
evacuating gas pipe (accessory) connected to the gas side service valve at the same time. (Of course, evacuating is possible even
through the liquid side check joint only.)

0.1 MPa
Retighten piping
connections.

179 -

Charge normal quality


of refrigerant

Gas leakage check

Charge a small quality


of refrigerant

Needle of attached
pressure gauge
shall not move
for 5 minutes.

Air-tightness check

10 to 15 minutes
750 mmHg and over

Evacuating completed

Evacuating start

Installation of gas charge


equipment

Installation completed

<Work flow chart>

(7) Refrigerant charge amount


(a) Additional; charge amount
Item
Model
GHCP450HMTE4
GHCP560HMTE4

Additional charge amount


per 1m of liquid pipe
15.88
12.7
9.52
6.35

Factory charge amount at time of shapement

Outdoor unit
Indoor unit
Remarks
17.5 kg
Additional refrigerant
0.28 kg/m 0.2kg/m 0.12kg/m 0.06 kg/m 0.03 kg/m
Holding charged
18.0 kg
Charge is not required
19.05

Notes (1) When the refrigerant piping length exceeds the length that additional refrigerant charge is not required, charge additional refrigerant based on to
calculated amount of refrigerat per unit piping length.
(2) The unit is holding charge type that all of the refrigerant is charged in the outdoor unit and in the indoor unit only a small amount of refrigerant is
filled for prevention of the air entry.

Calculation of amount of refrigerant to be charged in local piping


The amount refrigerat additionally charged in local piping depends on connection pipe size but not on indoor unit type.
[Amount of refrigerant to be charged in the local piping = Actual length of liquid pipe  Amount of refrigerant
additionally charged per meter of liquid pipe]
[Example] Amount of refrigerant additionally charged = (11  0.28) + (12  0.2) + (13  0.12) + (14  0.06) + (15  0.03)
11: Overall length (m) of 19.05 liquid pipe
12: Overall length (m) of 15.88 liquid pipe
13: Overall length (m) of 12.7 liquid pipe
14: Overall length (m) of 9.52 liquid pipe
15: Overall length (m) of 6.35 liquid pipe

Following precautions must be observed when the model is adapted to R407C.


(1) Tools and related components should be changed when handling a different kind of refrigerant in order to prevent mixing of different oils.
Gauge manifold and charge hose, particularly, should never be used after using them for R22.
(2) Charge cylinder should not be used. Otherwise, the refrigerant composition may change when charging R407C into the cylinder.
(3) Refrigerant should be charged in the liquid phase from the container. Charging the refrigerant in the gaseous phase could change the
refrigerant composition substantially.
(4) Volume of refrigerant to be taken out in the liquid phase from the container should be up to 90% of necessary quantity (in weight percent)
as a standard.
(5) Refrigerant should not be replenished even if a leakage is discovered because it could change the refrigerant composition substantially.
When a leakage is discovered, replace with new refrigerant in the specified volume. However, it could be replenished temporarily in case of
an emergency.

(8) Heat-proof and dew-proof


OCAUTION
Perform the dew-proof, heat insulating works of the refrigerant piping. If the work is insufficient, water or dew will
drip causing the furniture or similar to be moistened.
Use a good thermal insulator (120C or more) .
It is necessary to make both gas pipe and liquid pipe heat-proof and dew-proof.
1) During cooling, the gas pipe prevents the dew produced
Pipe cover (accessory)
on the pipe from becoming the drain water which causes
water leakage accident. Moreover, since the discharged
gas flows to raise the temperature of the pipe surface to
60 - 110C, during heating, it may cause burns if touched.
Since it is dangerous, be sure to thermally insulate the
pipe.
2) Insulate the flare connection portion of the indoor unit
Band (accessory)
with a thermal insulator (pipe cover).
(Gas line pipe and liquid line pipe should be insulated).
Wires for connecting indoor
Exterior tape
3) Both the liquid side and gas side piping should be thermally
and outdoor units
insulated. Wrap the insulated pipes and connecting wire
Gas piping
Liquid piping
with a coating tape in a manner where crevices are
Insulation
minimal.

;;;
;;;
;;;
;;;
;;;
;;;
;;;

;
;;

(a)

180 -

5.5 Electrical wiring


The electrical work shall be done by the service shop approved by Electric Power Company.
OWARNING
Qualified electrical service personnel must do the electrical work as stated in Technical Standard of Electrical Facilities,
In-company Standard and this installation manual. If the work is insufficient, it will cause electric shock, fire hazards,
etc.
For wiring, use the specified cables and securely connect them. To prevent an external force of the cable from being
transmitted to the terminal connected area, securely fasten the cable. If it is incompletely connected or fastened, it
will cause heating, fire hazards, etc.
When connecting many terminals at the same terminal block, limit to 2 terminals only. If 3 or more terminals are
connected, the screw at the terminal will become loosely fastened to cause a fire hazard.
Securely tighten the screw on the terminal block. If it is poorly tightened, it will cause fire hazard.
Never connect any line to the secondary side on the terminal block at the site.
OCAUTION
Use the exclusive branch circuit for electric wiring, do not connect it with the circuit of any other electrical equipment,
otherwise, the breaker may fail and cause minor injuries.
Execute the grounding works. Do not connect the ground cable to the gas pipe, water pipe, lightning arrestor or the
ground cable of the telephone. If it is improperly grounded, it will cause electric shock.
In some installation site, it is necessary to install the ground leakage breaker. If the ground leakage breaker is not
installed, it will cause electric shock.
Do not turn on the power supply until the work is completed. Before servicing, turn off the power supply.
(1) Power supply wiring
(a) Outdoor unit power supply
Use separate power supplies for the outdoor and indoor unit respectively. (Standard specification)
The table below shows the power specification for outdoor unit only.
Item

Power
source

Model

GHCP450HMTE4

GFCP560HMTE4

3 phase
400V
50Hz

Circuit breaker

Power
supply
wire size
(mm2)

Wire
length
(m)

Switch
capacity
(A)

Rated
current
(A)

Earth
leakage
breaker
(A)

20

30

30A 30mA
0.1 sec. or
less

35
2.0
35

Grounding
wire size
(mm2)

Screw
size

2.0

M5

Notes (1) The above table shows the power specification of outdoor unit when separate powers are use for outdoor unit and indoor units.
(2) The wire thickness and distance indicated above are for when voltage drop is 2%.

(b) Indoor unit power supply


Item

Indoor unit
Total power
supply for
indoor unit

Wire circuit breaker (A)


Power
Wire
supply length
wire size
(m)
(mm2)

Less than 10A


10A or more,
less than 15A

3.5

23

Rated
current

20

27

30

Circuit breaker
(Use for both ground/overload
and short-circuit production)

20A100mA 0.1sec. or less

30A100mA 0.1sec. or less

Signal wire thickness (mm)


Outdoor
Indoor

Indoor
Outdoor

2 core

2 core

0.75 2.0

0.75 2.0

Notes (1) The wire length covers values when necessary indoor units are connected in series with the unit power supply wire as shown below. Also, the wire
thickness and distance indicated above are for when voltage drop is 2%.
(2) These values are based on the conditions that indoor units are connected so that the total capacity becomes the mximum against each outdoor unit.

181 -

(2) Precaution in electric wiring.


(a) Use separate power supplies for the outdoor and indoor units respectiveliy (Standard specification)
(b) Signal wiring (for indoor and outdoor units)
Double-core cable with a diameter 0.75 to 2 mm2 should be used for the signal wires.
Never make the indoor and outdoor connecting signal line use co-axial cable or strand with the
power wiring for indoor and outdoor unit and other ower line.
(Never use a multiconductor wire together with power line. It may cause erroneous operation.)
Do not connect high voltage wires 220/240V or 400V to signal wires. as these wires are DC 5V. Signal wires should be
connected so that the terminal Nos. conform with each other for between outdoor and between indoor units. However, they
will work properly if different polarities are connected.
(Connect (A) and (A), (B)and (B).)
Do not strand or run the remote control cord with power line, electric line, etc.
The total length of the signal wires Should be 1000m or less.
Recommended signal wire list
Name

No.
1

Symbol
MVVS double-core 0.75 to 2 mm2

Shielding wire

When No. 4 shielding wire is used, always ground the single wire side of the shielding wire . In addition, using the shielding
wire is helpful to prevent the incorrect connection between 5V DC and 220/240V or 400V AC because the discrimination
from the power supply wire is clear.
(3) Earth leakage breaker (Locally Purchased)
(a) Do not branch the circuit of the earth leakage breaker for main line of GHP to any other equipment. If it leaks in GHP, the earth
leakage breaker for the main line will be activated to turn off the power to stop supplying power to the other equipment
except GHP. If it is inevitable to branch the circuit to any other equipment, provide the alarm circuit if any other equipment
is used for the following purpose.
Pump of fish farming, and biological cultivation on the warm ground facility, etc.
ELB: Earth leakage breaker
Refrigerator and cooled show case of shop, etc.
B: Breaker
ELB Main

Main

ELB

ELB

ELB

To GHP

To GHP

To GHP

Other

To GHP

To GHP

To GHP

Other

(b) Care necessary for double provision of earth leakage breakers


If any earth leakage breaker in the main line or branch line is high-speed type, both main and branch lines will be turned off
at the same time when it leaks. To prevent this problem, use a delay type for the earth leakage breaker of the main line, and
it will be separated from the branch area.
High-speed type
ELB

ELB Activation

Main
Activation

ELB

ELB

ELB Activation

Load

Main
Activation
High-speed type

ELB

Load
It leaks.
It leaks.

Power is turned off for all lines.

182 -

Power is kept on.

(4) Wiring system Diagram


Power source
3phase 400V50Hz

Earth leakage
breaker

Outdoor unit

Circuit Breaker

Earth
Signal wire (Between outdoor and indoor units)
Signal wire (Between indoor units)

Circuit breaker
Earth leakage
breaker

Indoor
unit
<I>
remote
controller wire

<II>

<III>

<IV>

<V>

<VI>

<VII>

<VIII>

Remote controller
Power source
1phase 220/240V50Hz

Outdoor/Indoor units connection procedures


Outdoor unit

A B

Signal wire (Between outdoor and indoor units)


Signal wire (Between indoor units)
Indoor unit side
power supply wire

L A B
N X Y Z

L A B
N X Y Z

Indoor unit
<I>
Remote controller wire

<II>

X Y Z

Remote
controller

X Y Z

Remote
controller

OCAUTION
When connecting plural terminals at the same terminal block, limit two terminals. If 3 or more terminals are connected,
the screw at the terminal will become loosely fastened to cause a fire hazard.
Securely tighten the screw on the terminal block. If it is poorly tightened, it will cause a fire hazard.
Never connect any line to the secondary side on the terminal block at the site.
Signal line
Since the signal line is rated at DC5V, never connect any wiring
of 220/240V. Take care that all boards will be burned if it is
incorrectly connected. Though any signal line has polarity,
connect the lines between the indoor unit and outdoor unit
and between indoor units according to the same terminal
numbers. (Connect (A) to (A) and (B) to (B).)
Be sure to route the signal line through the signal line inlet.
Moreover, route the signal line through the noise filter below
to make a loop, then connect the line to the terminal block.

Signal line Inlet


Signal line
Inlet
Circuit
board

183 -

Circuit board
Terminal

(5) Indoor and outdoor signal wiring


(a) If only one Outdoor unit is used
Outdoor signal
teminal block

Notes (1) The indoor and outdoor signal wiring are without polarity

B
Double cores 0.75 ~ 2 mm2
Total length of signal wires: 1000 m or less

Indoor signal
terminal block

Either of the above wiring is correct.


(2) For connection to the terminal block, use as M3.5 (5/32)
round eye-let terminal is shown below.

7 mm or less

(b) If plural outdoor units are used


1) A maximum of 48 indoor units can be connected by using the crossover wiring method, with 2 wires
for each side of the outdoor and indoor units.
Outdoor unit

Outdoor unit

AB

Outdoor unit

AB

AB

Outdoor unit
AB

Double cores 0.75 ~ 2 mm2


Total length of signal wires: 1000 m or less
AB

AB

Indoor unit

2)

AB

Indoor unit

Indoor unit

AB
Indoor unit

Indoor/outdoor wiring method for multiple floors.


Outdoor
unit

Outdoor
unit

Outdoor
unit

Outdoor
unit

Double cores 0.75 ~ 2 mm2


Total length of signal wires: 1000 m or less

3)

Indoor
unit

Indoor
unit

Indoor
unit

Indoor
unit

Indoor
unit

Indoor
unit

Loop wiring is inhibited


Outdoor
unit

Outdoor
unit

Outdoor
unit

Outdoor
unit
Loop wiring of signal wires is inhibiteed
Wiring at the Portion indicated by a
dotted line is inhibited.

(No)

Indoor
unit

Indoor
unit

Indoor
unit

Indoor
unit

(6) Remote controller wiring


(a) Wiring for controlling only one indoor unit.
X
Y
Z
Red White Black

Indoor unit
terminal blocks
Notes (1) Cables for the remote controller have polarity. Be sure to connect terminal
blocks with the same numbers. If mis wiring occurs, E1 is displayed and
disables the unit from operating.

X
Y
Z
Red White Black

Remote controller
terminal blocks

184 -

(b) When controlling plural units.


1) Use the same procedure shown in the drawing above for the wiring of the power supply, both indoor and outdoor units
and remote controller
When the wiring length for the remote controller exceeds 100 m, use the wiring procedure shown in the drawing below.
2) Connect each of the indoor units for group controlling (3 cables)
a) Connect the cables to the terminal blocks of X, Y, and Z for the indoor unit remote controller. Since the cables
have polarity, be sure to connect them to terminal blocks with the same numbers.
b) Use cables of more than 0.5 mm2 (Flexible and easily moved)
c) The total length of cables for crossover connection and the remote controller should be less than 600 m.
Note (1) Refer to the wire size chart on page 168 for any wiring exceeding 100 meters.

3)
4)

When there is more than one outdoor unit, they can be controlled by one remote controller.
One remote controller is capable of controlling up to 16 units in group

Notes (1) Use shielded cables, when wiring in parallel with cables for other power supply or when there is a possibility of being affected by outer noise such
as noise from a high-frequency unit.

Outdoor unit
Unit address
A B
No.01

Outdoor unit
Unit address
A B
No.02

Indoor unit
(Outdoor unit
address No.01)
(Indoor unit
address No.00)

Indoor unit
(Outdoor unit
address No.02)
(Indoor unit
address No.04)

A B

Indoor unit
(Outdoor unit
address No.01)
(Indoor unit
address No.02)

Indoor unit
(Outdoor unit
address No.02)
(Indoor unit
address No.05)

A B

Indoor unit
(Outdoor unit
address No.01)
(Indoor unit
address No.03)

A B

A B

Indoor unit
(Outdoor unit
address No.02)
(Indoor unit
address No.006

A B

A B

Remote controller

(c) Settings for main and secondary units when multiple remote controllers are used.
Up to two remote controllers can be used for each indoor
Indoor unit

unit (or each group of indoor units).


1)

There are two methods for arranging this. One

Remote control signal wire (has


polarity)
Match X Y and Z and connect.

method is to take a remote control connection wire


(3-strand) from the indoor unit for the secondary
remote control. The other method is to use a jumper
wire from the main remote control.
2)

Set the remote control switch for the secondary unit (SW4) to
secondary unit. (It was set to main unit a the factory.)

Note (1) The remote controller sensor setting is only enabled on the main remote controller.
Be sure to position the main remote controller in a location where it can detect
the room temperature.

185 -

Remote
control

SW4
Main

Remote
control

Z
SW4
Secondary

(7) Setting of unit address


Addresses can be set either with the automatic address setting, remote control address setting or manual address setting depending
on the combinations of address switches (see table) of the indoor and outdoor units. Operate the address switches before turning
power on.
Indoor unit

Outdoor unit
Address setting method
Outdoor No.

Outdoor No.

Indoor No.

49

49

49

00 ~ 47

00 ~ 47

00 ~ 47

Auto address
Manual address

At the shipment from factory, outdoor Nos. of the outdoor unit are set at 49, both the output and indoor Nos. of the indoor
units are set at 49 and the setting method is set for the automatic addressing.
Address No. setting
Set the setting SW1 - 4 on the indoor PCB and the setting SW1 and 2 on the outdoor PCB as listed below.
On indoor PCB
On outdoor PCB

SW1, 2 (blue)

For setting of indoor No. (orders of 10 and 1)

SW3, 4 (green)

For setting of outdoor No. (orders of 10 and 1)

SW1, 2 (green)

For setting of outdoor No. (orders of 10 and 1)


SW2 (SW4) Order of 1

0 1

2 3
4

Order of 10

SW1(SW3)

SW1
(SW3)
order of 10

Order of 10
SW2(SW4)
0 1
9
7 8

2 3

Insert the tip of flat head


(precision) screwdriver
here and point the arrow
at a desired No.

00

01

02

03

04

05

06

07

08 09

10

11

12

13

14

15

16

17

18 19

20

21

22

23

24

25

26

27

28 29

30

31

32

33

34

35

36

37

38 39

40

41

42

43

44

45

46

47

48 49

Use 48 and 49 for setting the auto or remote


control address.

5 6

Order of 1

Notes (1) Outdoor No. is provided on the outdoor and indoor PCB's and indicates which outdoor unit is connected with which indoor unit via a
refrigerant pipe. Indoor and outdoor units connected with a refrigerant pipe must have the same No.
(2) Indoor No. is used to identify a particular indoor unit. The No. should never be duplicated.

(a) Auto address setting


This setting is used when wiring on the basis of outdoor unit.

Outdoor unit
No. 49
AB

AB
Indoor unit

AB
Indoor unit

AB
Indoor unit

Remote controller

Remote controller

Remote controller

186 -

AB
Indoor unit

Wires cannot be connected across


different refrigerant lines.

1)

Set the address switch of outdoor unit at 49. (This is set at 49 at shipment from factory.)

2)

Set the address switch of indoor unit at 49. (This is set at 49 at shipment from factory)

3)

Turn power on for the indoor and outdoor units. Addresses are set automatically.
For the auto address setting, power must be ON for both the indoor and outdoor units. If power is supplied to the indoor
unit only, "Outdoor No." is indicated on the remote controller. In such occasion, turn power ON also for the outdoor
unit.

4)

No. will be set within approx. 1 minute after turning power on.

5)

If you press the inspection switch of the remote controller after setting the No., the address of indoor unit will be displayed.
The outdoor unit No. 49 will also be displayed.

6)

Auto address setting is allowed also when controlling plural number of units with single remote controller. However,
the connection cannot be made across different refrigeration lines.

Information

1) Once addresses are set, they are retained on the microcomputer even after turning power off.
2) Even if the wiring is arranged on the basis of outdoor units, manual address setting can be used.

Erasing of addresses set with the automatic address setting


On the remote controller, press the "Fan speed" switch while holding down both the switches "Check" and "Timer".
Memory of address is erased. If the power supply to the indoor and outdoor units is turned off later, the system
returns to the state of no address setting. Then one of the 2 address setting methods can be selected by changing
combinations of the address switches.

(b) Manual address setting


This setting is used when connecting plural number of outdoor and indoor units with the super link, and is applicable when
controlling with more than one remote controller. (You can use only one remote controller of course.)


Turn power off before operating the address switches. Change of address is disabled when power is supplied.
Line "- - -" indicates the refrigerant piping. Figure in the figure indicates the address
number determined with the address switch.

Address No.
by address switch

Outdoor unit

Outdoor unit

No.01

No.02

AB

Indoor unit

Indoor unit

(Outdoor No. 01)


(Indoor No. 00)

(Outdoor No. 02)


(Indoor No. 04)

AB

AB

Indoor unit

Indoor unit

(Outdoor No. 01)


(Indoor No. 02)

(Outdoor No. 02)


(Indoor No. 05)

AB

AB

Indoor unit

Indoor unit

(Outdoor No. 01)


(Indoor No. 03)

(Outdoor No. 02)


(Indoor No. 06)

AB

AB

Remote controller

Remote controller

1)

AB

Using the address switch (green) on the outdoor unit PCB, set the address of the outdoor unit in a range of 00 - 47 avoiding
duplication with any other outdoor unit.

2)

Using the address switch (green) on the indoor unit PCB, set the outdoor No. at the same No. as the outdoor unit which is
connected with a refrigerant pipe.

3)

Using the address switch (blue), set the indoor No. of indoor unit in a range of 00 - 47 avoiding duplication with any other
unit on the connection.
-

187 -

5.6 Test run


(1) Before starting operation
(a) Using 500V megger tester, verify the insulation resistance of 1M or more.
(b) 12 hours before operation, be sure to energize the crank case heater.
(c) Verify that it is warm at the bottom of the compressor.
(d) Be sure to fully open the operation valve (both gas side and liquid side). If it is operated with it closed, the compressor will
be sometimes troubled.
(e) Verify that all indoor units are powered. If any indoor unit is not powered, it will cause water leakage.
(2) Test run
(a) If it is impossible, a test run of indoor units can be conducted by using the switches No.5 and No.6 of [SW-3] on the outdoor
unit circuit board irrespective of ON/OFF conditions of CnS and the remote controller.
No.5 of [SW3]

All connected indoor units operate when the


switch is set to ON.

Test run (ON)

Indoor units request the maximum frequency and


the outdoor unit operates with the maximum frequency shown in the table below according to
requents from indoor units.

Normal (OFF)
No.6 of [SW3]

When the switch is set to OFF, these units can be


operated with the remote controller or by external input.

Select cooling or heating according to input to


No.6 of [SW3].
When No.5 of [SW3] is ON when No.6 of [SW3]
is set to ON, a cooling operation starts.

When No.5 of [SW3] is on when No.6 of [SW3]


is set to OFF, a heating operation starts.

[Remark]
This operation has priority over other option commands with the center console.
At the time of trial operation, the maximum frequencies are follows. Protective devices are effectively controlled, and frequencies are controlled to become smaller.
OWARNING
Do not touch any high-voltage area or charged area in the control box, or it will result in an electric shock.
Before inspecting the unit, turn off the main power supply, or an electric shock will possibly result.
(3) Cooling test run operation (Cooling test run can be performed in winter.)
(a)

Operating method
In the normal cooling mode, while holding down the Temperature set switch, press the Set switch.
Setting temperature is changed at 5C and the cooling test run is operated for 30 minutes.
It stops after 30 minutes.

(b)

During cooling test run operation


If ON/OFF switch is pressed or a mode other than the cooling is selected by the Mode switch, the cooling test run
operation is released or returns to the specified operation mode.
If the Temperature set switch is pressed, the setting temperature changed at 18C and the cooling test run operation is
released but the cooling operation continues.
It is effective when any switches other than the above are pressed.

(c)

During the cooling test run operation, the setting temperature changes at 5C but any other control and protective functions
are operable just like in the normal operation.
If any error occurs, the location of error is indicated on the remote controller display or with the condition of flashing of
inspection lamp (red) on the main unit controller. Remove the cause of trouble before starting operation again.

188 -

Indoor/outdoor connection mismatch check


Using the switches No.4, No.5 and No.6 of [SW-3] on the outdoor P.C.B, the mismatch of the signal line and address No. setting
can be checked from the outdoor unit regardless of ON/OFF of the remote control.
1 Operation
Turn on both switched No.4, No.5 and No.6 of SW3.
2 Check result
Outdoor unit side
Normal

Abnormal

7-segment LED 5 6

7 5

Lit

Flashing

7-segment LED

E
Lit

3 0

Indoor unit side


(for 15 units)

(for 15 units)

Flashing

No display

E30 and troubled unit No. are displayed on the


remote control

The display of 7-segment LED is returned into the ordinary display by turning off No.4 of SW3.
The error display can be reset with the remote control.
3 Cautionary point
Check the indoor/outdoor connection mismatch on all outdoor units one unit by one unit. If it is checked on plural units at
the same time, it will possibly result in an improper detection.
Any unit which in not connected with the signal line or powered can not be checked.
When the address is changed, be sure to turn off the power supply. When it is powered, any address can not be changed.
(The error display can be result with the remote controll.)
(4) Delivery
(a) Explain how to operate the indoor unit to your customer according to the accessory owners manual.
(b) Persuade the customer not to turn off the power switch even if the unit is not used for along time. The air conditioner can start
operation any time when your customer want to heating or cooling his room. (The bottom of the compressor is heated with the
crank case heater, and compressor troubles can be prevented when the cooling or heating season sets in.)

189 -

6. MAINTENANCE DATA
6.1 Diagnosis of Microcomputer circuit
(1) Confirmation of the error code on the remote controller (by pressing the inspection switch) and the inspection
display and normal display lamps on P.C.Bs of indoor/ outdoor units
The microcomputer detects errors on electrical components, whitch include the microcomputer itself, errors on the power supply
line and errors (overload, etc.) on the refrigerant circuit and the location of trouble is displayed (with the combination of error
symbols of remote controller, normal (green) and inspection (red) display LED on P.C.Bs of indoor/outdoor units.) When any error
occurs, check first the inspection display. It will guide you to the trouble point and assist you to complete the repair work quikly.
Error code of the remote controller is recorded on the microcomputer after the trouble has been reset automatically so that, if you
press the inspection switch of remote controller, the error code and the number of unit in trouble are displayed for 10 sec., The
inspection display lamp on the indoor/outdoor unit P.C.B keeps flashing (glowing) even after the trouble was reset automatically.
Inspection lamp on the indoor unit P.C.B is turned off if the remote controller is reset.

(a)

Check Indicator Table


Whether a failure exists or not on the indoor unit and outdoor unit can be know by the contents of remote controller eroor
code, indoor/outdoor unit green LED (power pilot lamp and microcomputer normality pilot lamp) or red LED (check pilot
lamp).

Remote
controller
error code
No display

E1

Green

Red

Green

Red

Outdoor
LED
7-segment

Keeps flashing
Continuously lit
Stays OFF

Stays OFF
Stays OFF
Stays OFF

Keeps flashing
Continuously lit
Stays OFF

Stays OFF
Stays OFF
Stays OFF

Normal
Defective indoor P.C.B, CPU runaway
Power off, open phase, abnormal power section

Keeps flashing

3 time flash

Keeps flashing

Stays OFF

Remote control wire breakage (Power supply : Red Ground Black)


*Unlit for wire breakage when power is on

Indoor unit LED

Outdoor unit LED

Cause

Keeps flashing

Stays OFF

Keeps flashing Keeps flashing

E1

Remote control. indoor transmission defect

Keeps flashing

3 time flash

Keeps flashing Keeps flashing

E1

Remote control wire breakage (signal)


*Unlit for wire breakage when power is on

Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing

1 time flash
2 time flash
2 time flash
2 time flash

Keeps flashing Keeps flashing


Stays OFF
Stays OFF
Keeps flashing Keeps flashing
Keeps flashing Keeps flashing

E2
E3
E3

Indoor address No. overlap Connection of 49 or more units


Outdoor power OFF (Detection during operation alone)
No corresponding outdoor No. (Detection during operation alone)

Keeps flashing

2 time flash

Continuously
lit or unlit

Keeps flashing

E5
E5

Indoor / Outdoor transmission trouble


Outdoor microcomputer trouble

Keeps flashing

2 time flash

Stays OFF

Stays OFF

E5

Power supply trouble

E6
E7
E9

Keeps flashing
Keeps flashing
Keeps flashing

1 time flash
1 time flash
1 time flash

Keeps flashing Keeps flashing


Keeps flashing Keeps flashing
Keeps flashing Keeps flashing

E6
E7
E9

Indoor heat exchanger thermistor wire breakage


Indoor return air thermistor wire breakage
Float SW activation (With FS only)

E10

Keeps flashing

Stays OFF

Keeps flashing Keeps flashing

E10

Control of plural remote controllers, excessive number of units


(17 units of more)

E11

Keeps flashing

Stays OFF

Keeps flashing

E11

Selection of one remote controller multiple-unit control when


setting remote controller address

E12

Keeps flashing

1 time flash

Keeps flashing Keeps flashing

E12

E28

Keeps flashing

Stays OFF

Keeps flashing Keeps flashing

E28

Address No. combination defect, if the address is combined as follows


Outdoor unit No.
Indoor unit No.
48, 49
0 ~ 47
48, 49
0 ~ 47
Remote controller thermistor wire breakage

E2
E3
E5

Stays OFF

Notes (1) Pressing the inspection switch SW6, check the outdoor LED 7-segment display.
(2) Lighting or unlighting is repeated every 32 seconds.

190 -

Remote
controller
error code
E30
E31
E32
E36
E37
E38
E39
E40
E43
E48

Indoor unit LED

Outdoor
LED
7-segment

Outdoor unit LED


Green

Red

Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing

Red
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF

Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing

Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing

E54
E57
E64

Keeps flashing
Keeps flashing
Keeps flashing

Stays OFF
Stays OFF
Stays OFF

Keeps flashing Keeps flashing


Keeps flashing Keeps flashing
Keeps flashing Keeps flashing

E80
E81
E82
E83
E84
E88

Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing

Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF

Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing

Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing

E30
E31
E32
E36
E37
E38
E39
E40
E43
E48-1
E48-2
E54
E57
E64-1
E64-2
E64-3
E64-4
E80
E81
E82
E83
E84
E88-2
E88-3
E89-1
E89-2
E89-3
E89-4

Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing

Stays OFF
Stays OFF
Stays OFF
Stays OFF
Stays OFF

Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing

Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing
Keeps flashing

E89-5
E89-6
E89-7
E89-8
E89-9

E89

Green

Cause
Indoor / outdoor connection unmatch
Outdoor No. doubled
Reversed phase, T phase open phase
Discharge temperature trouble
Open circuit in water heat exchanger's outlet-refrigerant thermistor
Outdoor temperature thermistor wire breakage
Discharge temperature thermistor wire breakage
HPS operation
Excessively connected units
Outdoor fan motor overcurrent
Outdoor fan motor / invertor trouble
High-pressure sensor open circuit
Low pressure trouble (63L motion)
Cooling water pump overcurrent
Cooling water level trouble
Abnormality in motor of coolant-water flow-volume control valve 1
Abnormality in motor of coolant-water flow-volume control valve 2
Engine water temperature trouble
Engine oil pressure trouble
Engine overspeed
Engine underspeed
Engine start trouble
Engine oil level trouble
Inspection engine oil (8100 hours)
Machine-compartment temp. trouble
Communication trouble between outdoor board and engine controller
Abnormality in machine-compartment thermistor
Abnormality in data transmission from engine accumulator
timer
Engine stepping motor trouble
Engine water temperature thermistor breakage
Engine oil level switch wire breakage
Engine full open-/closing switch trouble
IIA signal / oil pressure switch trouble

Note (1) Pressing the inspection switch SW6, check the outdoor LED 7-segment display.

(b) Inverter circuit board (LED1 red)


Invertor P.C.B LED (red)

Cause

1 time flash per 8 seconds

Instantaneous overcurrent protection

2 time flash per 8 seconds

Overvoltage protection

3 time flash per 8 seconds

Undervoltage protection

4 time flash per 8 seconds

Cooling object thermal protection

5 time flash per 8 seconds

Electronic thermal relay

6 time flash per 8 seconds

Memory trouble. CPU trouble

191 -

(c)

Engine control (ECU) circuit board (LED1 red)


ECU circuit board [LED (red)]

Cause

Outdoor LED 7-segment

5 time flash

Engine over-speed 1

E82

5 time flash

Engine over-speed 2

E82

5 time flash

Engine low speed

E83

6 time flash

Coolant temp. error

E80

1 time flash

Communication error 1

7 time flash

Engine oil pressure error

E81

Oil level status 1

8 time flash

Oil level status 2

E882

3 time flash

Stepping motor error

E895

4 time flash

IIA signal/ oil pressure SW error

E899

2 time flash

Full close SW broken wire

E898

2 time flash

Full open SW broken wire

E898

2 time flash

Full close SW short circuit

E898

2 time flash

Full open SW short circuit

E898

2 time flash

Oil level SW1 broken wire

E897

2 time flash

Oil level SW2 broken wire

E897

2 time flash

Coolant thermistor broken wire

E896

(2) Trouble/error detection


(a)

Indoor side and remote controller side


1)

If it stopped since the protective device or similar is activated, it will be regarded as trouble stop.

2)

If the protective control of the indoor unit is activated, the relevant unit alone will be stopped. If any plural units are
troubled in the control, the troubled units alone will be stopped. Here, the drain trouble will be excluded.

3)

Unless the inspection is reset for the troubled and stopped unit with start/stop switch of the remote control, the unit
can not be restarted. If it is troubled in the stopped state, it is necessary to reset the inspection. However, the automatic
reset of the transmission trouble is excluded.

4)

If any mate unit is not present for the indoor unit when the power is turned on, E3 detection is not regarded as a trouble,

5)

If E3 or E5 is normally reset, it will be automatically reset as the normal stop.

but it is detected when the operation is restarted.


a) If E3 or E5 becomes from abnormal to normal in case of one remote control to one indoor unit,
1 LED on the board is automatically and normally displayed.
2 The inspection LED of the remote controller is automatically stays OFF.
However, keeping the unit stopped, press the start switch, and the air conditioner will be started.
b) If E3 or E5 becomes from abnormal to normal when the plural units are controlled with the remote control, the air
conditioner will be started when the remote control is in the start mode.
6)

E12 will be displayed unless the address setting (indoor No. and outdoor No. switches) of the outdoor unit and indoor
unit is a normal combination of the automatic address setting (48, 49) and manual address (00 thru 47). When the power
is turned on, it is immediately checked and is displayed on LCD but the address switch change is not read in hereafter.
Accordingly, E12 can be reset with the power reset alone.

7)

If indoor CPU is abnormal, LED will be lit every 32 minutes. Hereafter, the serial transfer will become defective
between the controller and the remote control, and the remote control will display E1.

8)

In case of E9, the outdoor unit will be also stopped if the drain trouble occurs again 3 minutes after the trouble detection.

9)

In case of the excessive number of control units connected to the remote control (E10), all units connected to the remote
control will be stopped as a trouble.

10) E2 detection is activated if any indoor No. is doubled.

192 -

(b) Outdoor unit


1)

The trouble is displayed according to the trouble content.

2)

The trouble is displayed with the red inspection LED (LED1) and 7-segment LED (LED4 thru 9) on the outdoor
controller.

3)

The dipswitch SW3-1 to reset the display of LED1 is provided on the outdoor controller.

4)

If any trouble is reset, the display will be turned off by resetting the dipswitch. (Impossible for 3 minutes after trouble
occurrence)
(Even if it is not reset with the remote control, it can be turned off.)
a)

LED can not be turned off by the inspection resetting of the remote control.

b)

The display of remote control can not be turned off by resetting the dipswitch.

c)

Even if the inspection is reset with the remote control, resetting with the dipswitch SW3-1 is so valid as to turn off
LED1.

d)
5)

When the dipswitch is on the reset side, LED will be surely turned off.

The trouble is surely held for 3 minutes after its occurrence. During this while, the trouble can not be reset by the
inspection reset of the remote control. The inspection display of the remote control is turned off once but it will be
immediately turned on if it is started within 3 minutes.

(3) Trouble/error display


(a)

Remote controller display, and number of connected units


1)

If any trouble occurs when the remote controller and indoor controller are connected one to one, the remote controller
will blink the inspection LED, lighting the trouble content on the LCD section.

2)

The trouble mode of each unit must be checked on the LCD with the inspection switch.

3)

The error mode of each unit can be monitored on LCD with the check switch.

4)

If any unit is troubled, the inspection LED of the remote controller will be blinked. (However, E1 error will be displayed only when all units are troubled.) / LED of the indoor unit will 3 time flash.

(b) The trouble stop will be displayed in the currently troubled mode. (Remote control LCD)
(c)

If any plural units are doubly troubled, it will be displayed at the following priority rank.
E1>E10>E2>E3>E5>E7>E9>E12 .... Remote control display

(d) If any other trouble doubly occurs while LED on the indoor side is flashing, it will be switched to the
display of the higher priority.
(e)

On the remote controller, the trouble mode of the highest priority will be memorized.

(f)

The serial transmission error between indoor and outdoor will be 2 time flash, and the indoor/outdoor
transmission error E5 will be displayed to the remote controller.

(g) LED of indoor unit


1)

Red and green LED are installed on the indoor P.C.B.

2)

Green LED continues flashing when CPU is normal.

3)

Red LED flash when it is troubled.

(h) 7-segment display method for trouble in the outdoor unit


Press the inspection display switch SW6, and it will be displayed. In this case, it is regardless of the positions of SW7, 8.

193 -

(i)

Press the inspection display switch SW6, and the five newest troubles which have occurred will be sequentially displayed.
Next to the last trouble display, the data of SW7 and SW8 will be displayed.
Example Trouble currently occurred E81, Past troubles E40, E35, E88-2
Normal operation

SW7, 8

61

2,000 (engine speed)

Trouble occurrence

SW7, 8

61

(1) SW6 push

SW7, 8

81

(2) SW6 push

SW7, 8

40

(3) SW6 push

SW7, 8

36

(4) SW6 push

SW7, 8

88 -2

(5) SW6 push

SW7, 8

-----

(6) SW6 push

SW7, 8

61

0 (engine stop)

Repeatedly push SW6, and (1) thru (6) will be displayed again.
If SW6 is not input during 10 minutes when (1) thru (5) is displayed, it will return to the ordinary display of SW7, 8.
In case of less than 5 troubles, the [5 - Number of troubles] columns will be filled with E ----.

(4) Resetting of trouble mode


(a)

The trouble display on the indoor controller side can be reset by the inspection resetting of the start/stop switch of the remote
controller. Moreover, it can be also reset by resetting the power supply.
However, if any trouble can not be reset by the resetting operation, LED will be blinked again at the priority rank of the
trouble mode. Remote control LED will not blink. (Because the inspection is being reset.)

(b) If the trouble mode is reset for inspection with start/stop switch in the control mode of plural units, the remote control will
send the inspection resetting signal to all units. (The unit which is in operation will be stopped.)
(c)

If SW3-1 reset when the trouble is reset, the trouble display on the 7-segment will go out to switch the operation into the
normal mode.

(5) Troubleshooting procedure


When any error occurs, inspect in following sequence. Detailed explanation on each step is given later in this text.

Error

Power supply check


(indoor/outdoor unit)

Replacement or repair of defective


parts Test run/adjustment

Check of inspection display [Indoor/outdoor unit P.C.B, remote


controller or Indication board]

Check of unit
controller

Power supply reset (1)

Check of inspection display [Indoor/


outdoor unit P.C.B, remote controller or Indication board]

Note (1) It means the operation to turn off the power and back on again more than 1 min. later in order to reset the malfunction of microcomputer due to the
effect of power supply conditions or accidental noise.

194 -

(6) Diagnosis by the power supply reset


When any error occurs, reset the power supply as described below to see if it is the result of accidental noise, etc.
sCheck at the indoor unit side.
Error

Are the return air


temperature and Center/
Remote displayed on the
remote controller?

YES

Is any error
code display?

NO

NO

YES

Check the error


code displayed

Power switch OFF


Power supply line error

ON/OFF
switch OFF

NO

Does the error


code disappear?

Microcomputer
out of control

YES

Turn off the circuit breaker (power


supply) and back on again 1min. later. (Power supply reset)

ON/OFF
switch OFF

Does start operation


with display of cooling degree:
Hi, thermostat: 23C?

NO

Power supply line error

See page 199

YES

Does the error repeat

NO

Cause is accidental (noise, etc.)


and the unit is normal.

YES

Check of error code

Errors due to external noise, etc.


Error code may be displayed or the error may not be displayed normally even if the controller is normal because of external noise
source(1) or joined or parallel arrangement of power cables and signal wires. It is because the wire of remote controller, wired
remote controller signal wires for multiple units or the network signal wires may be influenced by external noises whitch are
judged as signals by the microcomputer whitch reacts mistakenly.
When there is any noise source, it is necessary to the shield wire for the remote controller and signal wires.
Note (1) High frequency medical machine, rectifier motor application device, thyristor, broadcast transmission tower, power
transmission line, power line of electric train, automatic door motor, elevator (voltage drop), wireless telephone, high
voltage power distribution line, computer, personal compouter and their cables.
There do not necessarily always cause problems but they can be a source of electrical noise.

195 -

(2)

Reference Effect of noise


When noises inturude into the remote controller.
Abnormal or irregular display such as the flashing of irrelevant display (lamp) (for example, LEDs of cooling and heating
illuminated simultaneously or the like) is observed even if the remote controller is not operated or the remote controller
and, as the result, the operation of units may be disabled or similar abnormal phenomenons are observed.
When noises intruded into the microcomputer of printed circuit board; State of operation becomes abnormal such as the
units perform irregular operation while the remote controller is not operated, the operation cannot be stopped with the
remote controller, etc.

Electro magnetic noise prevention(example)


Cover the entire surface of control box or
the inside of unit cover with the cover foil
or cover the enitre unit with a wire net.
Use the shield or
twist pair wires

Interisified shielding
of control section

Signal wire

Make a positive
ground

Remote controller wire

(Indoor unit)

Outdoor
unit

(Indoor unit)

l2
Shut off electrically the
noise source or put it in
a shield room.

Cutting machine
welder High
frequency

l1

Put in a steel case Remote controller

Separate from cutting machine as for as


possible. This is very effective because
the effect of noise is in inverse
proportion to 1.5 times of distance.

Insert in a steel pipe to shield.

Power
cable

Unless it has a sufficient current


capacity, mini split current drops
momentarily at the start/stop of
cutting machine.

Distribution
board

Beware of noises
transmitted via air.

Avoid supply from the same


distribution board to prevent troubles
by the power source propagation.
Install the line filter at the power
supply of cutting machine of mini split
(Positive grounding is necessary.)

(7) Eroor diagnosis procedures at the indoor unit side


To diagnose the error, measure the voltage (AC, DC), resistance, etc. at each connector around the printed circuit board of indoor
unit PCB on the inspection display or the operation state of unit (no operation of compressor or blower, no switching of 4-way
valve, etc.). If any defective parts are discovered, replace with the assembly of parts as shown below.
(a) Unit of replacement parts releated to indoor unit printed circuit board (Electric components on and around the
microcomputer)
Indoor unit printed circuit board, thermistor (Return air, heat exchanger), remote controller switch, limit switch, transformer,
fuse
Note (1) Judges the troubles on the parts of driving power circuit or cooling cycle with the ordinary check method.

196 -

Function of jumper wires

(b) Parts layout on the indoor unit printed circuit board (P.C.B)

Transformer
primary side

Model selector
switch

Control selection

Transformer
secondary side
Power supply
connector for PCB

Name
With
None (1)
With
J2
None (1)
J1

J3
J4
J5

With
None (1)
With
None (1)
With
None (1)
With

J6

J6 (2)
J7
J8

Return air
Outdoor unit number
HA connector
thermistor
address switch
Heat exchanger Indoor and outdoor
Limit switch input
Indoor unit number
unit transmission
thermistor
for the auto swing
address switch

None (1)
With
None (1)
With
None (1)
With

Function
Setting of 4 position angle of louver
Setting of 4 position angle of louver
4 position louver control : Valid
4 position louver control : Invalid
Heating thermostat OFF - Intermittent
operation
Heating thermostat OFF - Stop
Filter sign : Valid
Filter sign : Invalid
Normal operation operable
Operation permission prohibited
Expansion valve aperture - Fixed at
current aperture.
Expansion valve aperture - Fixed at
new aperture.
Automatic detection of expansion valve
aperture opening (only for J71, 90)
Expansion valve aperture - Fixed at
new aperture.(except J71, 90)
Expansion valve aperture - Normal
Impossibility
Spare

None (1) Spare

Notes (1) "None" means that jumper wire is not


provided on the PCB or the connection is cut.
(2) Only FDT series has the following control.

Replacement procedure of indoor unit micrcomputer printed circuit board


Microcomputer printed circuit board can replaced with following procedure.
1) Confirm the parts numbers. (Refer to the following parts layout drawing for the location of parts number.)
Parts No.

Model

PJA505A073ZA

FDR, FDUM, FDK, FDFL, FDFU

PJA505A074ZA

FDT, FDTW

PJA505A078ZA

FDTS, FDE

Model select switch (SW6)

Function of DIP switches

Model

Switch

22

28

36

45

56

71

90

112

140

Switch

SW6-1

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

SW6-2

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

SW6-3

OFF

OFF

OFF

OFF

ON

ON

ON

ON

OFF

SW6-4

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

Function

Reverse Invalid
ON
Input
SW5-1
Signal Rus stop
OFF
ON
Heating temp. shift + 3
SW5-2
OFF Normal
ON
Test run of condensate pump motor
SW5-3
OFF Normal
ON
Test mode
SW5-4
OFF Normal
Note (1) All off under load condition.

(c) Check method when the error code is displayed


Remote controller or Indication board: Inspection LED, error code
Indoor unit PCB: Red LED ( inspcetion display), Green LED ( CPU. normal display )
Outdoor unit PCB: Red LED ( inspcetion display), Green LED ( CPU. normal display )
(d) Check procedure depending on indication lamps (For the indoor unit)
The next page error diagnosis is applicable to cases where only 1 unit is installed in a network unless stated otherwise but the check
method is same even if there are multiple units on the network. Except the network occupation state due to out of control indoor
unit CPU, the error display indicates the state of respective units. Check each unit specified by the error display as explained on
next page.

197 -

Error display : No display


LCD display : No display

[Polarity determination trouble]

Indoor unit

Outdoor unit

Red LED

Stays OFF

Red LED

Stays OFF

Green LED

Lights continuously

Green LED

Lights continuously

When the LCD display (Center/Remote, temperature display, etc.) of remote controller flashes, it means the polarity on the
unit is not yet determined. Polarity determination is completed within a few seconds after the power on. If it is not completed
in time, CPU out of cotnrol, etc. is suspected.

Is there lighting of
the center or remote only on the
remote-controller's LCD, or is there lighting of
the green LED on the indoor
unit's PCB?

Notes (1) When CPU of one unit goes out of control, it


occuping the transmission section of the network,

YES

so the transmission of other units are not done and


the polarity of the whole network will not be
determined.

Power supply reset

(2) The unit which has its indoor and green LED
lighting continuously (or no lighting) is the one
with a defective indoor unit P.C.B.

NO

Is it more than
10 sec.
after power on?

(3) If it becomes normal after replacing the P.C.B. it


can be considered that the P.C.B. is defective

YES

(defective network transmission circuit).


Is the remote
controller LCD
nomal

If yes, it is a
malfunction by
electrical noise

YES
(1)

NO(Center or Remote only display)


Multiple units
on network

1 unit only
on network
(3)

Defective indoor unit P.C.B


Replace

(2) (3)

Defective indoor unit P.C.B on


some units Replace

198 -

Error display : No display


LCD display : No display

[Power supply line error]

Indoor unit

Outdoor unit

Red LED

Stays OFF

Red LED

Stays OFF

Green LED

Stays OFF

Green LED

Stays OFF

Unit is normal
(Malfunction by noisse)

YES
Indoor/outdoor unit
transfomer CNW2 (indoor).
CNA2 (outdoor). Is AC 17V
checked between (blue)
(blue) and AC 8V between
(red) ~ (red)?

YES

Power supply checked


between 1~2 or
L1, L2, L3, N?

NO

YES
Power supply
reset

Is it
normalized
NO

NO

No power supply, wiring


error of power line
Repair

Indoor unit

Blown fuse (indoor unit:3.15A, outdoor unit:3.15A)


Replacement
Defective transfomer Replacement
Broken power cables of inside or outside of
unit
Repair

Defective remote controller P.C.B Replace

Outdoor unit

Red LED

*3 time flash
(During unit operation)

Red LED

Keeps flashing

Green LED

Keeps flashing

Green LED

Keeps flashing

Flash of green LED means CPU is normal.


* If the remote controller wire is broken at the
power ON, it does not illuminate.

Is there
DC 10V checked
between X (red) ~ Z (black)
of indoor unit terminal
block?
NO

YES

Poor connection of wired remote controller


cord (wiring error) or broken wire Repair

Note (1) Z for ground

Defective remote controller P.C.B


Replace

Error display :
7-Segment display :

Red LED
Green LED

Indoor unit
Stays OFF
Keeps flashing (1)

[Communication error between remote controller~Indoor unit]

Red LED
Green LED

Outdoor unit
Keeps flashing
Keeps flashing

Note (1) With the separate power supplies for indoor/outdoor units, the outdoor unit green LED
may flash in some cases.

Is the
remote controller
covering multiple
units?

YES

NO

NO

Power supply reset

Is it
normalized

Is the power ON
on all indoor units?

Power supply ON

YES

NO
Defectve indoor unit
P.C.B Replace

199 -

Unit is normal.
(Malfunction by accidental
noise)

YES

Defectve indoor unit


PCB Replace

[Communication error between remote controller~Indoor unit]

Error display :
7-Segment display :

Red LED
Green LED

Indoor unit
*3 times flash
Keeps flashing

Red LED
Green LED

Outdoor unit
Keeps flashing
Keeps flashing

* Lamp OFF if remote controller wire is broken at power ON.

Remote controller normal


voltage (DC)
X ~ Z: 10.5 ~ 10.8V
Y ~ Z: 5 ~ 10.8V

Unit is normal.
(Interference by temporary
noise on remote controller
cords)
YES

Is DC 10.8V detected between


remote controller
terminals (X)
(red) ~ (Z)(black)?

YES

Is voltage swinging at DC6 ~ 10V


between remote
controller terminals (Y) (white)
~ (Z)(black)?

Is voltage swinging
YES
at DC6 ~ 10V between
indoor PCB connestors (CNK)
2(white) ~
3(black)?

YES

Power supply reset

Is it
normalized?

NO
NO

NO

NO
Broken or poor connection of remote controller
cord (white) or (black)

Defective remote controller PCB


Is DC10.8V detected
between indoor PCB
connectors (CNK) 1
(red) ~ 3 (black)?

YES
Note (1) If it is normalized by replacing the PCB, it should be judged the remote
controller or indoor unit PCB is defective (defective remote controller
communication circuit).

NO
Defective indoor unit
P.C.B

Defective remote controller PCB


Replace. Defective indoor
unit P.C.B
Replace.

Broken or poor connection of remote controller


cord (red) or (black)

200 -

Error display :
7-Segment display :

[Duplicated indoor unit No. or More than 49 indoor unit are connected.]

Indoor unit
1 time flash
Keeps flashing

Red LED
Green LED

Red LED
Green LED

Outdoor unit
Keeps flashing
Keeps flashing

(1)

Is the indoor unit


No. duplicated or
More than 49 indoor
unit are connected?

YES

Correction of unit No.


setting

NO
(2)

Notes (1) When correcting the unit number, check again the pairing of indoor/
outdoor units (same Number assigned to coupled units) is correct.
(2) If it is normalized by changing PCB, judge the unit number input
circuit is defective.

Defective indoor unit


P.C.B
Replace
(defective unit number circuit)

Error display :
7-Segment display :

Red LED
Green LED

[Defective indoor unit heat exchanger thermistor]

Indoor unit
1 time flash
Keeps flashing

Red LED
Green LED

Outdoor unit
Keeps flashing
Keeps flashing

Return air thermistor (Th1-A)


Indoor unit heat exchanger thermistor
(Th1-R)
Resistance temperature characteristics

Defective indoor unit PCB Replacement (Defective indoor unit heat


exchanger themistor input circuit)

Resistance (k)

YES
Is the indoor
unit heat exchanger
thermistor connector
connection OK?

Are characteristics
of indoor unit heat
exchanger thermistor OK
or is there any
broken wire?

YES

15

10

5k at 25C

NO

NO

Defective indoor unit heat exchanger


themistor Replace

Correction

10 20 30 40
Temperature (C)
Note (1) 22.5 k at -6C

Error display :
7-Segment display :

Red LED
Green LED

50

[Detective Return air thermistor]

Indoor unit
1 time flash
Keeps flashing

Red LED
Green LED

Is the return air


thermistor connector
connection OK?

Outdoor unit
Keeps flashing
Keeps flashing

Is the return air


thermistor characteristics
OK or is there a
broken wire?

YES

YES

Defective indoor unit P.C.B


Replace (Defective return air
thermistor input circuit)

NO

NO

Defective return air


thermistor Replace

Correction

201 -

Note (1) Characteristics as per the above


graph.

Error display :
7-Segment display :

[Drain trouble]

Indoor unit
1 time flash
Keeps flashing

Red LED
Green LED

Red LED
Green LED

Outdoor unit
Keeps flashing
Keeps flashing

Defective indoor unit P.C.B


Replacement (Defective condensate motor output circuit)

NO
(1)

Is the angle of drain


piping good. Is there
any problem?

YES

Is there any
overflow?

NO

NO

YES

Is the float
switch tripped?

YES

Repair or replace the


float switch
Check DM broken wire, burning, locking.
Are there any DM connector loose.
Are there any P.C.B fasten terminal loose.
Are there any DM wires broken.

Defective indoor unit P.C.B


Replace (Defective DM driving
output circuit, defective float
switch input circuit)

Note (1) Check if AC230 is between DM connection DM connectors, between


faston terminal 4 brown and 5 white (FDT, FDTW 0 ).

[Control of 1 remote controller VS multiple units


Excessive number of units (more than 17 units) ]

Error display :
7-Segment display :

Red LED
Green LED

YES

Repair

NO

Is there output for


condensate motor
(DM)?

Indoor unit
Stays OFF
Keeps flashing

Red LED
Green LED

Are more
than 17 units connected
to a remote
controller?

YES

Outdoor unit
Keeps flashing
Keeps flashing

Reduce to 16 units
or less

NO
Defective indoor unit P.C.B
Replace

Error display :
7-Segment display :
Red LED
Green LED

[Selection of one remote controller multiple-unit


control when setting remote controller address.]

Indoor unit
Stays OFF
Keeps flashing

Is a single
remote controller connected
to 2 or more indoor units and currently
in remote-controller
address mode?

Red LED
Green LED

YES

Outdoor unit
Stays OFF
Keeps flashing

Provide individual remote controllers;


alternatively, carry out manual
address setting.

NO

Defective remote
controller

Replace

202 -

Error display :
7-Segment display :

10

Red LED
Green LED

[Address No. combination error or addressing is


preformed with the following combinations.]

Indoor unit
Stays OFF
Keeps flashing

Red LED
Green LED

Are unit unmber


set for see
following?(1)

YES

Outdoor unit
Stays OFF
Keeps flashing

Unit number
correction

NO

Note (1)
Outdoor unit
address No.

Defective indoor unit


PCB
Replace
(defective unit number
input circuit)

Stays OFF

Green LED

Keeps flashing

Is the remote controller


thermistor connector
connection good?

48, 49

48, 49

00 ~ 47

Outdoor unit

Indoor unit
Red LED

00 ~ 47

[Remote controller thermistor defective]

Error display :
7-Segment display :

11

Indoor unit
address No.

Red LED

Keeps flashing

Green LED

Keeps flashing

Are the
remote controller
thermistor characteristics OK?
Is there a broken
wire?

YES

NO

YES

Remote controller circuit board defective


Replace
(Remote controller thermistor circuit defective.)

NO

Repair

Remote controller thermistor defective

Replace

Remote controller thermistor resistance temperature characteristics (ThC)


Temperature (C)

Resistance (k)

Temperature (C)

Resistance (k)

Temperature (C)

Resistance (k)

Temperature (C)

Resistance (k)

64

14

33

30

16

46

8.5

61

16

36

32

15

48

7.8

58

18

27

34

14

50

7.3

53

20

25

36

13

52

6.7

48

22

23

38

12

54

6.5

44

24

21

40

11

56

5.8

10

39

26

19

42

9.9

58

5.4

12

36

28

18

44

9.2

60

5.1

(8) Error diagnosis procedures at the outdoor unit side


At the error diagnosis related to the outdoor unit, check at first the error code of remote controller and the illumination patterns of
norma l and inspection display lamps in the same manner as the case of indoor unit.
Then estimate the outline, the cause and the location of error based on the pattern and proceed to the inspection and repair. Since
the self diagnosis function by means of the microcomputers of indoor/outdoor units provide the judgement of error of microcomputers them selves irregularity power supply line, overload, etc. caused by the installation space, inadequate volume of refrigerant
etc., the location and cause of trouble will be discovered without difficulty.
In addition, the display lamps error code of indoor/outdoor units is kept flashing, (except when the power supply is interrupted)after
the irregularity is automatically recovered to give irregularity information to the service presonnel. If any mode of higher priority
than the error retained in memory occurs after the reset of error, it is switched to that mode and saved in the memory.
(a)

Replacement parts assembly related to the outdoor unit PCB


Outdoor unit PCB, outdoor unit inverter PCB, power transistor module, diode module, capacitor, reactor, noise filter, thermistor, (heat exchanger, discharge pipe, outdoor temperature), fuse, transformer, etc.
-

203 -

(b) Parts layout on the outdoor unit (P.C.B)

20G+

20G

L52
L53

L58

L57

FME

20OL

Function selector switch


(SW9)

L56

L55

SV7

52S
L54

SV3

SV4

L49

L48

SV2
L47

SV1
L46

L45

SV8

20S
L44

L43

L42

L41

52P

FM2

L40

FM2

L39

FM1

L38

Model selector switch


(SW10)

DS4

BCU

SK16

SK17

SK15

SK13

SK11

SK8

SK7

SK6

SK5

SK4

SK3

SK1

SK18

SK25

SK24

SK23

SK22

SK21

SK20

CNT2

L51
SK12
X17

X10

X15

X16

X13

X17

X11

X15

X8

X13

X7

X11

X6

X8

X5

X7

X4

X6

X3

X5

X18

X4

X1

X18

X3

X1

X18

X23
X23

X1

X22
X22

X25

X21
X21

X24

X20
X20

X16

X10

BCU

L50

C30
C5
X12

LED2

PC4

LED4

LED5

L15

LED6

PC5

J13

R3

63L

PC6

C19

PC8

C21

J12

R5

IC14

51P

SW1

SW2

SW7

SW8

SW3

SW9

1 2 34 5 6 7 8

1 23 4

IC15

TB2

L16
ZD1
ZD2
ZD3
ZD4

LED1

R2

C9

R7

51F01

SW4

C23

PC10

SW5

NF1

SW6
IC22

FS
C6

IC3

IC12

IC13

IC9

IC4

C11
C12

C14

TP7
CNV

XTAL1

C8

C298

C17
R203

C32
CNE

IC23

C1

C299

IC25

PC14

C402

IC20

PC15

IC2

C403

C404

NF3

CT PCB input
(CNCT)

PC1

PC3

PC2
TP5

Cooling/heating compulsory input


External input
(CNS)

CNCC
CNF

CNVSV

CNCWFV

Ignition coil
(CNF)
Coolant-water flow-volume control valves 1, 2
(CNCWFV)

CNI

VSV1, 2
(CNVSV)

Dip-switch functions
SW1
SW2
SW4
SW5
SW6
SW7
SW8

PC18

PC17

NF4

C2
DS1

Name

PC16

IC21

TP1
TP9

(CNTH)

R204

TP10

CNA2

Water heat-exchanger outlet-refrigerant


thermistor
Coolant-water pump-inlet thermistor
Outdoor thermistor
Discharge-pipe thermistor
Machinery-compartment thermistor

C16
C31

DS2

High-pressure sensor
Low-pressure sensor
(CNPS)

C13

IC5

IC8

C4

C3

TP4

IC17

IC16

C7

TP3

TP2

IC1

CNTH

IC7

Inspection-display selector switch


(SW6)

NF2

IC6

C22

PC9

Oil inspection display switch


(SW5)

C10

SW10
1 2 34 5 6 7 8

R6

CNPS

IC19

CNCT

IC18

IC24

CNS

R1

L22

Pump manual operation


selector switch
(SW4)

SK9

ZNR

DS3

L37

S
L36

L18

20UF
L60

20UF+

L17

L59

FM1

Data-display selector switches


(SW7, SW8)
CNA1

Function selector switch


(SW3)

Outdoor No. address


setting switches
(SW1, SW2)

CNR

ECU input
(CNR)

Fan-motor inverter
(CNI)

SW9 functions

Function

Name

Selection of number setting for corresponding outdoor unit (x 10)


Selection of number setting for corresponding outdoor unit (x 1)
Pump manual-operation selection
Oil-inspection display
Inspection-display selection
Data-display selection (x 10)
Data-display selection (x 1)

Function

Silent mode
Standard setting
Maintenance timing: 4,000 hours
Maintenance timing: 8,000 hours
Compulsory cooling/heating
Standard setting
Without integrated engine-time error
With integrated engine-time error

ON
OFF
ON
OFF
ON
OFF
ON
OFF

SW91
SW92
SW93
SW94

SW3 functions
Name

SW31
SW32
SW33
SW34
SW35
SW36
SW37
SW38

Function

ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF

SW10 functions

Inspection-LED reset
Standard setting

Name

Spare

SW101

With defrost control


Without defrost control
With mismatch checking for inside/outside-connection
Without mismatch checking for inside/outside-connection
Trial operation
Standard setting
Trial operation: Cooling
Trial operation: Heating
External input: Demand control / Normal
External input: Operation permitted / prohibited
Test mode
Standard setting

SW105
SW106
SW107
SW108
SW 10-2
OFF
ON

Function

External input: Level input


External input: Pulse input
Refrigerant: R407
Refrigerant: R22
Cold-region specification
Standard setting
Spare
Spare
Spare
Spare

ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
SW 10-3
ON
OFF

SW 10-4
OFF
OFF

Model

GHCP450HMTE4
GHCP560HMTE4

Replacement procedure of outdoor unit microcomputer printed circuit board.


Microcomputer printed circuit board can replaced with following procedure.
1) Confirm the parts numbers. (Refer to the following parts layout drawing for the location of parts number.)
Parts No.

Model

PCL505A027ZA

All models

204 -

(c) Check procedure depending on indication lamps (For the outdoor unit)

[Error on the outdoor unit signal line]

Error display:
7-segment display:

(Detected during operation only)


Indoor unit
Red LED

2 time flash

Green LED

Keeps flashing
Outdoor unit

Red LED

Stays OFF

Green LED

Stays OFF

Power supply
checked between R~N or
terminal block

YES

Is there
AC 17V checked
between CNA2 (blue) ~ (blue)
and AC 8V between (red)
~ (red) of outdoor unit
transfomer?

YES

Power supply
reset

Is it
YES
Normalized?
NO

NO

Power not supplied.


Power supply wiring
errorRepair.

NO

Defective outdoor
unit P.C.B

Blown fuse (3.15) Replacement


Defective transformer
Replcement
Broken power supply wire in
the unit Repair

Outdoor unit
Red LED

Keeps flashing

Green LED

Keeps flashing

Is the pairing of
Indoor/outdoor units OK?
NO(1)

Change of unit number setting


Note (1) NO outdoor unit corresponding to the indoor
unit.

205 -

YES

Is the connection
of network signal
wires good?
NO

Repair the door connection, broken wire of


network signal wires.

Unit is normal

[Outdoor unit signal line error, Power supply error]

Error display:
7-segment display:
Indoor unit
Red LED

Outdoor unit

2time flash

Green LED

Keeps flashing

Red LED

Keeps flashing

Green LED

Continuously lit or unlit

Is it
normalized?

Power supply reset

YES

Malfunction due to noise, etc.


(Out of control CPU of outdoor
unit due to noise during power on)

NO

Defective outdoor unit P.C.B


Replace (Defective network
communi-cation circuit)

Indoor unit
Red LED

2 time flash

Green LED

Keeps flashing

(1)
Has the
outdoor power source
been turned OFF during
operation?

Outdoor unit
Red LED

Stays OFF

Green LED

Stays OFF

YES

Power ON

NO

Note (1) This case applies only to the situation with individual
indoor and outdoor power supplies. (When the red LED
(indoor) flashes twice and the green LED (outdoor) in
combination, it indicates that the outdoor unit's power
supply was interrupted during operation.)

Has a fuse been blown?


Is there an open circuit or disconnection in the L1 or L2 phases?
Was there a power outage (or interruption)?

Indoor unit
Red LED
Green LED

2 time flash
Keeps flashing

Outdoor unit
Red LED

Keeps flashing

Green LED

Keeps flashing
(1)

Signal wire poor


connection at outdoor
unit?

YES

Repair

NO
(2)

Signal wire poor


contact between indoor/
outdoor units?

YES

Repair

NO

Power supply reset

Is it
normalized

Notes (1) Check for poor connection (Iooseness, misconnection)


at outdoor unit terminal block and broken signal wires
between outdoor units.
(2) Check the poor connection or broken signal wires
between indoor/outdoor units.

YES

Defective outdoor unit P.C.B


Replace (Defective network
communi-cation circuit)

206 -

Unit is normal.
(Malfunction by
accidental noise)

[Connection error indoor and outdoor unit]

Error display:
7-segment display:

Red LED
Green LED

Indoor unit
Stays OFF
Keeps flashing

Outdoor unit
Keeps flashing
Keeps flashing

Red LED
Green LED

Connection of indoor and


outdoor unit OK?

NO

Repair

YES
Defective outdoor unit P.C.B
Replace

[Duplicated unit No. of outdoor units]

Error display:
7-segment display:

Red LED
Green LED

Indoor unit
Stays OFF
Keeps flashing

Red LED
Green LED

Is the unit
No. duplicated on
outdoor units?

YES

Outdoor unit
Keeps flashing
Keeps flashing

Correction

NO

Defective outdoor unit P.C.B


Replace (Defective unit No. read
circuit)

Note (1) When the PCB is defective, the flash patterns of outdoor
unit red LED, green LED may become irregular.

[Antiphase on power supply or open L3 phase (primary side) on power supply]

Error display:
7-segment display:

Red LED
Green LED

Indoor unit
Stays OFF
Keeps flashing

Is there antiphase on
power supply?

Outdoor unit
Keeps flashing
Keeps flashing

Red LED
Green LED

YES

Note (1) Wrong wire connection of the antiphase


detection circuit is suspected occured
during replacement of the outdoor unit
PCB. Replacement work should be
performed carefully.

Correction

NO
(1)

Is L3 phase open at
primary side?

YES

Correction

Is antiphase detection
circuit wired properly?

NO
NO
Correction
Defective outdoor unit P.C.B
(Defective antiphase detection
circuit)
Replace

207 -

YES

Error display:
[Discharge temperature error]

7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Is the
discharge
gas thermistor
characteristics
normal?

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Discharge gas
temperature error?
(At cooling/heating
operation)

Check the unit side.

Check the unit side.

Insufficient refrigerant Charge


the refrigerant (measure)
Is it the overload operation?

During cooling: Is FMO operating?


During heating: Is FMI operating?
Are service valves (both liquid, gas)
fully opened during both cooling
and heating.
Is the installation space of indoor/
outdoor unit adequate?
Is there any short circuit air flow
for indoor/outdoor units?

NO

Discharge pipe thermistor replace

Error stop
Operable

NO

Defective outdoor unit


P.C.B Replacement
(Defective discharge gas
thermistor input circuit)

Temperature-resistance
characteristics of discharge
gas thermistor(ThO-D)

100

90C 130C
Discharge pipe temp.

T<
= 80C

10

T>
= 80C
5

50

0
0

20

50
80 100
Temperature [T] (C)

120

[Defective water heat exchanger outlet thermistor]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED
Is the
connection condition for
the water heat exchanger
outlet thermistor
acceptable?
NO

Repair

Keeps flashing

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Are the
characteristics of the
water heat exchanger
outlet thermistor acceptable?
Are there any open
circuits?

YES

Defective outdoor unit P.C.B


Replace (Defective input circuit
in water heat exchanger outlet
thermistor)

NO

Resistance/temperaturecharacteristics of water heat exchanger outlet thermistor (Tho-MO)

Water heat exchanger outlet


thermistor is defective
Replace
15

Resistance (k)

Thremistor resistance (k) [T <


= 80C]

Is the unit
normalized

10

5k at 25C

10

20

30

Temperature (C)

208 -

40

50

Thremistor resistance (k) [T >


= 80C]

Error display:
[Defective outdoor temperature thermistor]

7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Is the outdoor
air temperature thermistor
connector connection
OK?

Red LED

Keeps flashing

Green LED

Keeps flashing

Is the outdoor
temperature thermistor
characteristics OK, is there
no broken wire?

YES

NO

YES

Defective outdoor unit P.C.B


Replace (Defective outdoor temperature thermistor input cicuit)

NO

Defective outdoor
temperature thermistor
Replace

400

Thermistor resistance (k) [T < 0C]

Repair

Temperature-resistance
characteristics of outdoor
temperature thermistor (ThO-A)

300

40

30

T < 0C

200

20

T > 0C

100

10

0
-50

Thermistor resistance (k) [T > 0C]

50

Temperature [T] (C)


[Defective discharge gas thermistor]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Stays OFF

Green LED

Keeps flashing

Is the
discharge gas thermistor
connector connection
OK?

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Are thr discharge


gas thermistor characteristics
OK, is there no
broken wire?
NO

NO

Repair

Defective outdoor unit P.C.B


Replacement (Defective discharge gas thermistor input circuit)

YES

Defective discharge gas


thermistor Replace

100

209 -

Temperature-resistance
characteristics of discharge
gas thermistor(ThO-D)

T<
= 80C

T>
= 80C
5

50

0
0

10

20

50
80 100
Temperature [T] (C)

120

Thremistor resistance (k) [T >


= 80C]

Red LED

Thremistor resistance (k) [T <


= 80C]

10

[High-pressure abnormality]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Red LED

Keeps flashing

Green LED

Keeps flashing
At HPS operation

1. During cooling
Is the outdoor unit fan motor operating?
Is there no short circuit air circulation for the outdoor unit?
Is there sufficient space for air inlet & outlet?
2. During heating
Is the gas side service valve fully opened?
Is the indoor unit heat exchanger thermistor detached from
the detector case?
Is the filter clogged?
3. During colling / heating
Is the refrigerant over charge?

YES

Did HPS, operate?

NO

Defective outdoor unit P.C.B


Replace (Defective HPS,
input circuit)

11

[Excessive numbers of indoor units connected]

Error display:
7-segment display:

Does number of
indoor units connected
exceed the specified
value?

Indoor unit
Red LED

Stays OFF

Green LED

(1)

YES
Correction

NO

Keeps flashing

Turn off the power supply,


and turn it on again.

Outdoor unit
Red LED

Keeps flashing

Green LED

Keeps flashing
YES

Replace indoor / outdoor P.C.B.

Is error displayed?
NO
Note (1) Outdoor No. setting check of indoor unit
(Is outdoor No. of other system used?)

12

Malfunction due to noise, etc.

[Outdoor fan motor overcurrent (51F01) error]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Does outdoor
fan motor
(FM01) run?

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Does AC200V
stand any terminal?

Check 51F01.

NO

Is outdoor
installation space
proper?

NO

YES

Power system error


(Inspect relays.)

Outdoor P.C.B defect


Replace.

NO
Repair.

210 -

YES

Outdoor fan motor P.C.B


Replace.

13

[Outdoor fan motor (FM02) or invertor error]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Does AC 200V stand


at U, V and W?

Red LED

Keeps flashing

Green LED

Keeps flashing

YES

Outdoor fan motor defect


Replace

YES

Does invertor board


LED (green) flash?

NO

Does AC 200V stand


at L1, L2 and L3?
NO

YES

Does invertor board


LED (red) flash?

NO

Check whether LED (red)


flashes or not.

NO
Invertor board defect
Outdoor P.C.B defect

Invertor P.C.B defect


Replace.

Power system error

14

YES

[Error in coolant-water pump's inlet water thermistor]

Error display:
7-segment display:

Outdoor unit

Stays OFF

Green LED

Keeps flashing

Is the
connection condition
YES
for the coolant-water pump's
inlet water thermistor
acceptable?

Red LED

Keeps flashing

Green LED

Keeps flashing

Are the
characteristics of
the coolant-water pump's inlet
water thermistor
acceptable?

Resistance/temperature
characteristics of coolant-water
pump's inlet water thermistor (Tho-PI)

100

Coolant-water
pump's inlet water
Replacement
thermistor is defective

Repair

10
T>
= 80C

T<
=80C
5

50

0
0

20

50
80 100 120
Temperature [T] (C)

[High-pressure sensor error]

Error display:
7-segment display:

Red LED

Stays OFF

Green LED

Keeps flashing

Is the
connection condition for
the high-pressure sensor
acceptable?
NO

Repair

Defective outdoor unit PCB Replacement


(Defective input circuit in high-pressure sensor)

Outdoor unit

Indoor unit

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Are the
characteristics of the
high-pressure sensor
acceptable?
NO

High-pressure sensor
is defective

YES

Output characteristics

Output voltage (V)

15

YES

NO

NO

Defective outdoor unit PCB Replacement


(Defective input circuit in coolant-water
pump's inlet water thermistor)

Replace
Pressure (MPa)

211 -

Thermistor resistance (k) [T>


= 80C]

Red LED

Thermistor resistance (k) [T <


= 80C]

Indoor unit

16

[Low pressure error]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Red LED

Keeps flashing

Green LED

Keeps flashing

When 63L is activated


YES

Does 63L activate?

Does refrigerant run out


(Does gas leak)?

NO
Outdoor P.C.B defect
(63L input circuit defect)
Replace

17

[Cooling water pump overcurrent (51P)]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

YES

Does pump motor run?

Red LED

Keeps flashing

Green LED

Keeps flashing

Does AC 200V stand


at each terminal?

Check 52P.

NO

NO
Power system trouble

Outdoor P.C.B defect


Replace

18

[Cooling water level error (FS)]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Does float switch (FS)


activate?
NO

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Is water filled in the


reservoir tank of
radiator?

YES

NO
Resupply

Defective outdoor P.C.B


Replace.

212 -

Defective float switch


and broken wiring

YES

Pump motor defect


Replace

19

[Motor error for coolant-water flow-volume control valve 1


(CWFV1)]
[Motor error for coolant-water flow-volume control valve 1
(CWFV2)]

Error display:
7-segment display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Is there a
voltage of 12 V in the motor's
connectors? (Between CWFV2, No. 2
(white) and No. 8 (black) Between
CWFV1, No. 10 (white) and
No. 16 (black)

NO

Red LED

Keeps flashing

Green LED

Keeps flashing

Is the condition
of the connections and wiring
between the PCB and the
motor acceptable?

YES

Inspection for open


circuits and repair

YES

Defective motor
Replace

20

NO

Defective outdoor unit PCB


Replace

[Engine water temperature error (Tho-W)]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Are
characteristics of
engine water temperature
thermistor good?

YES

NO

Red LED

Keeps flashing

Green LED

Keeps flashing

YES

Is engine cooling
system good?

Temperature-resistance characteristics
of water temperature thermisror (Tho-W)

Defective engine board


or control board
Replace.

NO

Defective engine water


temperature thermistor
Replace.

Inspect/replace.

Note (1) If water temperature rises beyond 110 C error will be displayed

21

[Engine oil pressure error (OPE)]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Is engine oil
pressure switch (OPE)
activated?
NO
Defective engine P.C.B
Defective control P.C.B
Replace.

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Is oil amount proper?

YES

Defective engine oil pressure


switch or broken wiring
Repair or Replace.

NO
Refill or replace.

213 -

Temperature (C)
30
20
10
0
10
20
30
40
50
60
70
80
90
100
110
120

Resistance (K)
28.60
16.20
9.56
5.88
3.73
2.45
1.65
1.14
0.81
0.58
0.43
0.32
0.25
0.19
0.15
0.12

22

[Engine overspeed]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

YES

Is engine speed normal?

Red LED

Keeps flashing

Green LED

Keeps flashing

Defective engine
controller P.C.B
Replace.

NO

Is carburetor
or stepping motor proper?

YES

Defective engine
controller P.C.B
Replace.

NO
Inspect, correct or replace

23

Detection conditions
(1) Engine speed of 2,600rpm or more
Display for detection of 1 second
(2) Engine speed of 2,500rpm or more
Display for detection of 10 seconds

[Engine underspeed]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Is engine speed normal?

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Defective engine
controller P.C.B
Replace.

NO

Is fuel system proper?

NO
Inspect or replace.

YES

Is carburetor or
setting motor proper?

Defective engine
controller P.C.B
Replace.

YES

NO

Repair of replace.

214 -

Detection conditions
(1) Engine speed of 600rpm or less
Display for detection of approx. 4 seconds

24

[Engine start failure]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED
Green LED

Function system

Stays OFF
Keeps flashing

Part concerned
Starter

IIA

Electricity

Protective switches

High tension cord

Ignition plug

Gas kind

Main pressure
Main valve
Gas
Mixer
Microcomputer meter

Zero governor
Mixer
Air
Duct
Cooling water
Refrigeration cycle
Engine
Load (start)

Cause
Defective starter motor

Red LED

Keeps flashing

Green LED

Keeps flashing

Remarks: Since there are many factors for engine start failure,
check for the error factor referring to the following
table.

Factor division
Factor
Mechanical defect Worn rotary section
Electrical defect Worn brush

Defective board (unit)


Defective wiring

Electrical defect

Defective power supply

Electrical defect

Defective ECU board


Defective ignition coil

Electrical defect
Electrical defect

Checking method
Disassembly inspection
Operation check

Broken wiring
Poor connector contact
Defective breaker
Defective transformer
Broken diode

Primary coil defect


Secondary coil defect
Defective wiring
Electrical defect Wire breakage
Defective relay (G1~3)
Electrical defect Defective coil
Poor contact
Electrical defect Poor contact
Defective distributor
Mechanical defect Worn rotary area
Electrical defect Voltage drop
Poor contact
Poor adjustment
Electrical defect Poor connector contact
Stepping motor trouble
Defective motor
Wire breakage
Poor pin contact
Defective high tension cord Electrical defect Degraded high tension cord
Distributor contact defect
Drooped cap area
Dirty cap area
Defective ignition plug
Defective part Large cap
Dirtiness
Wetness (Defective cylinder head gasket)
Different gas
Electrical defect Defective coil
Harness wire breakage
Mechanical defect Defective valve main body
Pressure drop
Supply pressure defect
Pressure drop during start
Mechanical defect Clogged valve
Defective main valve
Valve closing
Mechanical defect Wire get-off
Defective mixer
Full opening seizure
Defective microcomputer meter Mechanical defect Trouble
Microcomputer meter operation Defective gas system Slow leak
Rupture
Defective zero governor
Mechanical defect Improper bypass hole diameter
Bypass hole clogged
A/F unsuitability
Poor adjustment Poor adjustment of idling adjusting screw
Poor adjustment of main screw
Air column resonance
Mechanical defect Clogging
Gasket
Defective part Defective gasket
Increase of load
Mechanical defect Possible compression block
Increase of load
Mechanical defect Possible thermal seizure (bearing, piston)
Oil pressure drop
Mechanical defect Defective oil pump
Oil pillar defect Different quality (large
viscosity) Water, foreign material (dirtiness)
Poor compression pressure Mechanical defect Worn piston ring
Deposit caught by intake valve
Deposit caught by exhaust valve

215 -

Voltage check

Operation check
Resistance measurement 1.2 ~1.5
Resistance measurement 7.7 ~10.4K
Continuity check
Operation check
Continuity check
Disassembly inspection
Voltage measurement
Continuity check
Timing light check (BTDC20/1200min-1 or less)
Continuity check

Resistance check of 25K or less


Contact area check
Visual check
Visual check
Measurement (0.4 ~ 0.9mm)
Visual check
Visual check
Check of gas kind
Resistance check
Continuity check
Operation check
Pressure measurement
Pressure measurement of governor of hereafter
Check with gas blow
Check valve opening
Adjust the wire length
Slot operation check
Rotation check of meter needle
Visual check
Disassembly inspection

Visual check
Visual check of water amount of reservoir tank
Revolution variation, compressor interference, abnormal noise of engine
Revolution variation, interference, abnormal noise of engine
Oil pressure drop (0.03MPa or less)
Sampling analysis
Compression pressure measurement (0.9 ~ 12.5MPa)
Disassembly inspection

25

[Engine oil level error 2]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

YES

Is specified oil a
mount filled?
NO

Keeps flashing

Green LED

Keeps flashing

YES

Is oil level switch proper?

Defective control P.C.B or


engine P.C.B
Replace.

NO

Inspection or refill.

26

Red LED

Note (1) For the display conditions of the engine


oil level error. refer to Page 121.

Inspect repair.

[Inspection engine oil]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Has the
cumulative operating
time of the engine
exceeded 8000
hours?

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Change the engine oil


and reset using SW5.

NO
Defective control P.C.B or
engine P.C.B
Replace.

[Machine-compartment temp. error]

Error display:
7-segment display:

Outdoor unit

Red LED

Stays OFF

Green LED

Keeps flashing

Are the
characteristics of
the machine-compartment
thermistor
normal?

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Please carry out and inspection on the unit side.

Is the temperature in
the machine compartment
abnormal
(for heating and cooling)?

Defective fan

Resistance/temperature
characteristics of machinecompartment thermistor (Tho-ET)

NO
Replacement of the machinecompartment thermistor

100

Has the unit returned


to normal?
NO
Defective outdoor unit PCB
(Defective input circuit in
machine-compartment thermistor)
Replacement

216 -

10
T>
= 80C

T<
=80C

50

0
0

20

50
80 100 120
Temperature [T] (C)

Thermistor resistance (k) [T>


= 80C]

Indoor unit

Thermistor resistance (k) [T <


= 80C]

27

28

[Communication error between outdoor P.C.B and engine controller]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Does voltage
stand between CnR3 and
Cn3 or CnR2 and Cn2
(engine communication)?

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Defective engine P.C.B or


control P.C.B
Replace.

NO

Note (1) Voltage 0 to 5V between the terminals 1 and 2. (Terminal 1 is


grounded.)
(2) For the display conditions of the communication error, refer to
Page 122.

Broken wiring
Inspect repair

29

[Machine-compartment thermistor error]

Error display:
7-segment display:

Outdoor unit

Stays OFF

Green LED

Keeps flashing

Red LED

Keeps flashing

Green LED

Keeps flashing

Are the
characteristics of the
machine-compartment
thermistor
acceptable?

Is the
connection condition
YES
for the machine-compartment
thermistor
acceptable?

Replace

7-segment display:
Outdoor unit

Indoor unit

Green LED

10
T>
= 80C

T<
=80C

50

0
0

20

50
80 100 120
Temperature [T] (C)

[Abnormality in data transmission from engine accumulator timer]

Error display:

Red LED

Resistance/temperature
characteristics of machinecompartment thermistor (Tho-ET)

100

Defective machinecompartment thermistor

Repair

30

YES

NO

NO

Defective outdoor unit PCB Replacement


(Defective input circuit in machine-compartment
thermistor)

Stays OFF

Red LED

Keeps flashing

Keeps flashing

Green LED

Keeps flashing

Defective control PCB

Replacement

217 -

Thremistor resistance (k) [T>


= 80C]

Red LED

Thremistor resistance (k) [T <


= 80C]

Indoor unit

31

[Engine stepping motor error]

Error display:
7-segment display:

Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Does voltage 0 to 5V
stand at Cn6 connector?

Red LED

Keeps flashing

Green LED

Keeps flashing

YES

Defective stepping motor


Replace.

YES

Defective engine controller


P.C.B Replace.

NO
Is wiring
proper between engine
control P.C.B and Cn6
connector?
NO
Inspect repair broken wiring.

32

[Engine water temperature thermistor wire breakage]

Error display:
7-segment display:

Red LED

Stays OFF

Green LED

Keeps flashing

Is water thermistor
connector properly
connected?

Red LED

Keeps flashing

Green LED

Keeps flashing

Are characteristics of
water thermistor proper?

YES

NO

YES

Defective engine control


P.C.B Replace.

NO

Inspect repair

33

Temperature-resistance characteristics
of water temperature sensor (Tho-W)

Outdoor unit

Indoor unit

Defective thermistor

Replace.

[Engine oil level switch wire breakage]

Error display:
7-segment display:
Indoor unit
Red LED

Outdoor unit

Stays OFF

Green LED

Keeps flashing

Are connectors
of oil level switches (OL1, 2)
properly connected?
NO
Wire breakage of oil level switch
Replace.

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Is engine oil amount proper?

YES

NO
Inspect repair

218 -

Defective engine control


P.C.B Replace.

Temperature (C)
30
20
10
0
10
20
30
40
50
60
70
80
90
100
110
120

Resistance (K)
28.60
16.20
9.56
5.88
3.73
2.45
1.65
1.14
0.81
0.58
0.43
0.32
0.25
0.19
0.15
0.12

34

[Engine full-open full-close switch error]

Error display:
7-segment display:
Indoor unit
Red LED

Outdoor unit

OFF

Green LED

Keeps flashing

Full-close
switch is not pushed even
when throttle switch (TS1,2) is
below standard value.

YES

Red LED

Keeps flashing

Green LED

Keeps flashing

Is the engine stepping


motor good?

YES

Engine controller circuit


P.C.B defective Replace.

YES

Engine controller circuit


P.C.B defective Replace.

YES

Engine controller circuit


P.C.B defective Replace.

YES

Engine controller circuit


P.C.B defective Replace.

NO
NO
Stepping motor error
(Refer to previous page)

Broken wire for full-closed


switch Replace.

Full-open switch
is not pushed even when throttle
switch (TS1,2) is below
standard value.

YES

Is the engine stepping


motor good?
NO

NO
Stepping motor error
(Refer to previous page)

Broken wire for full-open


switch Replace.

Full-close
switch does not go to off
even when throttle switch (TS1,2)
is below standard
value.

YES

NO

NO
Short circuit of full-closed
switch Replace.

Full-open
switch does not go to off even
when throttle switch (TS1,2) is
below standard
value.
NO
Short circuit of full-open
switch Replace.

Is the engine stepping


motor good?

Stepping motor error


(Refer to previous page)

YES

Is the engine stepping


motor good?
NO

Stepping motor error


(Refer to previous page)

219 -

35

Error display:

[IIA signal / oil pressure switch error]

7-segment display:
Outdoor unit

Indoor unit
Red LED

Stays OFF

Green LED

Keeps flashing

Is wire of oil pressure


switch broken?

Red LED

Keeps flashing

Green LED

Keeps flashing

YES

Is IIA connector
properly connected?

NO

Repair

Replace

YES

Defective engine controller P.C.B


Replace.

NO

Wire breakage

Replace

Notes (1) If oil pressure is higher than set when engine stops [Set
value:0.03KPa] the error will be displayed approx. 5
seconds after power is turned on?
(2) When engine stops and oil pressure switch is off, the
error will be displayed approx. 120 seconds after
power is turned on.

(9) Protection against wrong connection of signal line/power line


If 230V is wrongly supplied to the signal lines (terminals A B , indoor board), the display of the remote control will not come on
or the address will not be checked with "inspection" switch.
Remedy

After the wrongly connected area is repaired, replace CnK


(yellow) on the indoor printed-circuit board with CnK2
connector (black for space), and cut the jumper line J10.
It is valid for the first time alone. In addition, it is clearly
written on the indoor wiring nameplate as follows.
Even if 230V is wrongly connected to A-B signal
line, it will be protected for the first time alone. If
the unit No. can not be checked with the inspection
switch of the remote control 5 minutes after power
is supplied, check all signal lines. If any wrong

Jumper line
(J10)

connection is found, correct it referring to the


installation manual. (Cut the jumper line J10 on
the burned board, and replace the connector CnK
(yellow) with CnK2 (black).
Cnk2 connector
(2P, black)

220 -

Cnk connector
(2P, yellow)

(10) How to advance checks for each faulty symptom


(a) Inspection method when there is no error display
1)

Four way valve does not switch during heating operation


Defective 20S
Replacement

YES

Is the power
supplied to 20S?

NO
Defective outdoor unit PCB
Replacement

Louver motor does not operate


Inspect at the indoor unit side.

2)

Does the
louver operate at
power on?
Operate more than
1 min. later

NO

NO

Is LM wire
broken?

YES

YES

YES

Repair the wire


Is the louver
operated with the remote
controller

YES

Replace LM

Normal

NO
It is normal
if it stops with
2 pushes on LS

Note(1) LM: Louver motor


LS: Limit switch

Turn off and back on again


the power and check the
motion of LS

Does the louver


link push the LS till
a click sound is
heard?

Is LM
locked?

NO

Adjust LS lever and


check again

YES
Defective LS
Replacement
Defective indoor unit PCB
Replacement

When the indoor unit blower does not operate


Inspect at the indoor unit side.

3)

When some modes only operate.


All of cooling,
blower heating, thermal dry
do not operate

NO
Defective indoor unit P.C.B
Replacement

YES
Check with the Hi, Me, Lo of blower
mode.

Check FM1

Is Voltage detected
between CNF
terminals?

(1)

NO

Defective indoor unit P.C.B


Replacement

YES
Defective FM1, capacitor
(CF1) Replacement

221 -

NO

Defective indoor
unit PCB

Method judging miss wiring between the signal wire and the power supply wire in the super
lynk system
Example of wiring
L N : Power Terminal
A B : Signal Terminal

(Unit in mis wiring)


(Indoor unit)
LN

(Indoor unit)
AB

LN

(Indoor unit)

AB

LN

AB

Power supply wires


Signal wires

Check the wiring beforehand as follows to prevent above mis wiring.


Note (1) If the unit is operated in mis wiring, the control substrate will be damaged.
(a) Procedures
1)

Perform the checking before power is turned on.

2)

Confirm the total number of indoor/outdoor controllers (control printed circuit board) on the network.
Note (1) SLA-1-E and SLA-2A-E include control value.

3)

Measure the resistance between signal terminals (terminal A and B)(1) on the network.
Note (1) It does not matter whether the measuring points are inside or outside room so long as they are between terminal A
and B.

(b) Judging method


1)

When the resistance is the normal value for the corresponding number of controllers shown in the below table, there is no
mis wiring.

2)

When the resistance is less than 80, more than one unit is in mis wiring.
(The lower the resistance is, the more units are in mis wiring.)

3)

When the signal wire is open on the route, the resistance shows larger value than the normal.
Note (1) It is difficult to count the accurate number of contacting units from the result of resistance measurement.

4)

The number of controllers and the resistance between terminal A and B.

Total number of
controllers

Resistance between
A and B () when the
wiring is normal

Resistance between
A and B () when
one unit is mis wiring

Resistance between
A and B () when
two unit are mis wiring

Resistance between
A and B () when
three unit are mis wiring

4550

74

3033

73

37

2275

73

37

25

1820

72

37

25

1517

71

37

25

1300

71

36

25

1138

70

36

24

1011

70

36

24

10

910

69

36

24

20

455

64

35

24

40

228

56

32

23

60

152

50

30

22

80

114

45

28

21

97

94

42

27

20

222 -

7. PERIODIC MAINTENANCE
(1) Periodic inspection content list
In order to use the gas heat pump air conditioner for a long time, periodic maintenance/inspection and part replacement are
necessary.
The following table describes the maintenance/inspection and part replacement (once) items for every 8,000 working hours.
After 20,000 working hours, replace engine oil and the oil filter and apply the inspection of specified parts every 4,000hours.

Before maintenance/inspection, be sure to carry out the following.


3 minutes after the operation is stopped, turn off the earth leakage breaker.
Close the main plug of the fuel.

Code

Periodically inspected item

Engine oil replacement, leakage inspection (level, dirtiness, leakage)

Oil filter replacement

Spark plug inspection and replacement

Drain filter

Working hours
8

16

20

24

28

32

Inspection, refilling
Filter and sheet replacement
e

Cooling water inspection (cooling water amount)

Inspection of cooling water hose (looseness, scractch, leakage)

Inspection of fuel gas hose (looseness, scractch, leakage)

Air cleaner element replacement (dirtiness)

i
j
k
l

Exhaust gas hose (looseness, scractch, leakage)


Inspection and
replacement
of hoses

Exhaust gas drain hose (looseness, scractch, leakage)


Intake air hose (looseness, scractch, leakage)
Oil tank hose (looseness, scractch, leakage)

High tension cord inspection (dirtiness, scractch)

Compression pressure inspection

Compressor inspection* (oil level, color, leakage)

Refrigerant leakage inspection

Inspection for abnormal operation sound*

Engine cylinder head replacement

Compressor replacement

Engine replacement

Coupling rubber (Connecting section of engine and compressor)

Notes (1)
mark indicates replacement, and mark indicates inspection (adjustment). * marked inspection is dependent on the operational state.
(2) If any item is subject to "inspection" alone of all years, replace the part when an abnormality is found during inspection.
(3) Use Mitsubishi Heavy Industries brand genuine oil (MGO-X oil) for the engine oil.
(4) When adding the cooling water, use Mitsubishi Heavy Industries GHP genuine coolant.
Use the added concentration of 50%. (Select the optimal concentration for the cold district.)
(5) When the compression pressure is less than the specified value, clean the valves with valve cleaner.

223 -

36

40

(2) Periodic inspection procedure and methods

Oil filter
Engine coolanttemperature sensor
Oil cooler

Starter motor
Stepping motor

Oil-pressure
sensor

View A
(a) Changing engine oil and inspecting for leakage
(i) Inspect for engine oil leakage
Inspect the engine for signs of oil leakage. Pay special attention to the cylinder head cover gasket and the oil pan gasket.
(ii) Changing engine oil
1) Oil removal.
a) Confirm that the oil pan has been warmed up sufficiently. If this is not the case, open the fuel-gas stopcock and turn on
the trial-operation switch (SW3-5). Following this, allow the engine to operate for approximately 5 minutes, and then
close the fuel-gas stopcock.
b) After the engine has been stopped, remove oil from the oil-drain hose which is located at the bottom of the oil pan on
the front of the unit. When removal has been completed, tightly secure the drain-hose cap.
2) Addition of new oil
a) Charging of oil from the oil-reserve tank (upper side):
1 Turn ON SW3-4 and then operate and hold SW6 for a period of 2 seconds. Following this, pour the oil from the
reserve tank into the sub-tank (lower side).
2 Remove the sub-tank's cap and pour in new oil until it reaches the "F" level as shown on the level gauge.
3 Remove the reserve tank's cap and pour in new oil until it reaches the "F" level as shown on the side of the tank.
b) No oil in the reserve-tank:
1 Remove the sub-tank's cap and pour in new oil until it reaches the "F" level as shown on the level gauge.
2 Remove the reserve tank's cap and pour in new oil until it reaches the "F" level as shown on the side of the tank.
Notes (1) Only use recommended engine oil
(2) Use care not to spill engine oil on the belts or hoses.
(3) Wipe up all spills.

Oil change interval Every 8,000 hours or every 4 years


Standard amount

F +0
5 mm

(Tools) Oil pump, oil can

224 -

(b) Oil filter replacement


(i)

Oil filter

Remove the oil filter with the oil filter wrench. Since
oil drips at the time, protect the oil pressure switch
and starter motor with waste cloth or similar.

(ii) Clean the installation surface of the oil filter, and coat
clean engine oil on the gasket area of the new oil
filter.
(iii) Lightly screw in the oil filter as far as its gasket comes
into contact with the bracket, and retighten the oil
filter 3/4 turns farther with the oil filter wrench.
Replacement interval

Every 8,000 hours or 4 years

(c) Spark plug replacement


(i)

Remove the cap of the high tension cord, and remove


the spark plug with the plug wrench.

(ii) When installing the new spark plug, be sure to tighten


it with hand and finally with the plug wrench.
Spark plug

(iii) Verifying the No. of each high tension cord, securely

Plug wrench

fit it into the cap.


Replacement interval

Every 8,000 hours or 4 years

(d) Drain filter inspection/refilling


(i)

Removal
1 Remove the clip from each hose (4 places), and
disconnect the hose from the drain filter.
2 Remove the screw (2 places) under the front face
of the drain filter.
3 Remove the screws (14 places of the upper lid of
the drain filter, and remove the upper lid.

(ii) Inspection and refilling


1 If it is dirty or clogged, clean the drain filter.
Exhaust-gas drain filter

2 If the filling pebbles are reduced to approx. 70%


or less, refill the pebbles (CaCO3).
For the filling amount, refer to the right figure.

Filling pebbles

filling pebbles.
(iii) Replacement of filter element

Drain outlet

Renew the filter element (nonwoven cloth).


(e) check of cooling water
Check whether the cooling water stands at "F" level
in the reservoir tank or not. If it is lower than "F"
level, refill the coolant (specified by our company).
(ii) Measure the concentration of the cooling water with
the coolant tester.
Specified amount F
Reference value

Concentration:50% or more
-

Sheet
47.5mm

3 If it is excessively dirty or clogged, replace the

(i)

Drain inlet

Filter element

225 -

(f)

Inspection of cooling water hose


(i)

Cooling water hose

Check the cooling water hose for crack and


Hose clip

degradation, the hose clip for looseness and the


cooling water for leakage. (Manifold out side,
between manifold and water inlet, engine inlet.)

(g) Inspection of fuel gas hose


(i)

Fuel-gas hose

Check the fuel gas hose for crack, degradation, gas


leakage, etc., and the hose clip for looseness.

Hose clip

(h) Replacement of air cleaner element


(i)

Air cleaner

Remove the air cleaner cover (clamped at 3 places),


and renew the air cleaner element.

(ii) During replacement, clean the inside and outside of


the case with waste cloth, etc.

Replacement interval

(i)

Every 8,000 hours or 4 years

Exhaust gas hose


(i)

Exhaust gas hose

Check the exhaust gas hose for crack, degradation


and leakage, and the hose clip for looseness. (Between

Hose clip

engine and exhaust gas heat exchanger)


(ii) Securely fit the new hose, and tighten the hose clip.
Exhaust muffler

(j)

Exhaust drain hose


(i)

Inspect the exhaust drain hose for crack, degradation


and leakage.

Exhaust gas
heat exchanger

Exhaust drain
hose

226 -

(k) Intake hose and intake port


(i)

Inspect the intake hose for crack, degradation and

Air cleaner

Intake-air hose

leakage.
(ii) Check whether the intake port is clogged with vinyl,
etc. or not.

(l)

Oil tank hose


(i)

Oil sub-tank 2

Inspect the oil tank hose for crack, degradation and


Oil tank hose

leakage.

Hose clip

Oil sub-tank 1

(m) Inspection of high tension cord


(i)

Check for crack, damage and so on the high tension cord

High-pressure cord

Distributor

(n) Compression pressure inspection


(i) Compression pressure measurement
Measure compression pressure of each cylinder using a compression gauge.
1 Close the gas supply valve.
2 Disconnect the CnS connector on the outdoor board. (Operation from the remote controller is forbidden.)
3 Remove the throttle rod of mixer.
4 Remove all plugs.
5 Set the compression gauge on the first cylinder.
6 Open the throttle to nearly full open state by hand. (Be careful not to press the full open switch.)
7 Turn ON the starter by the actuator operation screen of the personal computer checker or by the test run switch.
8 The needle of the compression gauge will rise up at a stretch at first then rise gradually for 2 to 3 times and stop.
Read the indication at that time (maximum pressure) and record.
9 Measure and record the pressure for the second through fourth cylinders with the same manner described in 5 through 8.
0 Attach the CnS connector.
(ii) Judgment of necessity of cleaning
Compression pressure
Pressure is 9 kg/cm2 and less for more than one cylinder.
Cleaning is necessary.
Pressure is between 9 kg/cm2 and 10 kg/cm2 for all cylinders
but the plug is dirty for at least one cylinder.

Cleaning is necessary.

Pressure is 10 kg/cm2 and over for all cylinders.

Cleaning is not necessary.

227 -

(iii) Cleaning method


1) Preliminary preparation
1 Disconnect the CnS connector on the outdoor
board. (Operation from the remote controller
is forbidden.)
2 Execute warming-up operation for 5 to 6
minutes by pressing the test run switch.
When the engine oil pan temperature is outside
air temperature +10C and higher, the warmingup operation is unnecessary.
3 Stop the warming-up operation and turn OFF
the power switch after the cooling water pump
stops.
4 Disconnect the air connector.
2)

Vacuum hose

Acceleration rod

Stepping motor
fastening bolt

Mixer

Cleaning procedures
1 Connect the attached nozzle to the engine
conditioner.
2 Confirm that the power source of the outdoor
unit is OFF.
Stepping motor
Throttle lever
fastening bolt
3 Turn the mixer throttle lever clockwise by hand
Mixer gasket
(bolt A)
to open the throttle valve.
Insert the engine conditioner nozzle to the inside of the mixer and jet for approx. 20 seconds. (Take care of burn.)
4 When jet is completed, turn ON the power switch on the outdoor unit. Wait for 2 to 3 minutes and operate the unit
by pressing the test run switch.
5 Operate the unit for 2 minutes and stop.
6 Repeat the procedures shown in 2 through 5.
7 When the cleaning work is completed, continue the operation until the exhaust gas color becomes colorless.

(iv) Confirmation of compression pressure


Compression pressure

Pressure is 10 kg/cm2 and over for all cylinders.


Pressure is less than 10 kg/cm2 for some cylinders.
Cleaning is ineffective.

OK
Clean again.
(maximum 3 times)

Replace defective cylinder head (s).

(o) Inspection of compressor


(i) During running, inspect whether any abnormal noise generates from the main body of the compressor or not.
(ii) Refrigerator oil
When replacing the compressor, check the refrigerator oil. Replace the refrigerator oil if the following reference is not satisfied.
Sample a small amount of refrigerator oil into the vinyl bag (transparent), and check the dirtiness and odor.
Refrigerator oil reference
Dirtiness 2.5 or less (Standard colorimeter)
Odor

There is no odor which stimulates the nose.

Since the refrigerator oil is consumed a little by a little due to the smooth mechanical seal, check the oil level through the sight
glass on the side of the compressor every week. If the oil level drops beyond the reference, refill it with the oil pump.
(p) Inspection of refrigerant leakage
(i) Using the gas leak tester, check the condenser's copper pipe (brazed area, etc.), refrigerant inlet/outlet areas (refrigerant pipe
connection area), etc.. If it leaks, correct or replace the troubled area.
(q) Inspection of abnormal noise operation
(i) Check for abnormal noise from the outdoor unit in operation.
(ii) Take special care to check the cylinder head area for rattling and creaking sounds and the engine and its soundings for rotary
interference sound.

228 -

8. REPLACING PROCEDURE OF MAJOR ENGINE PARTS


(b)

(1) Distributor
[Removal]
(a) Turn off the earth leakage breaker (ELB), and
disconnect four high tension cords and connector.
Note (1) When disconnecting the high tension cord, never
pull the cord.

Viewing from the top, set the cut groove of the oil
pump drive shaft at approx. 30.

30

Cut groove
of oil drive

(b)

Pump
shaft

(c) Install the distributor in the following procedure.


1) Align the groove of the distributor housing to the
drilled mark of the spiral gear. (It does not align to
the straight pin of the spiral gear.
2) Insert the distributor to be parallel to the engine,
and temporarily tighten the setting bolt.
Note (1) When inserting it, align the block installing
threaded hole to near the center of the installing
flange groove.

Remove the hose and setting bolts of the vacuum


advancer, and remove the distributor.

Ditch

[Installation]
(a) Set the top dead point of compression of No. 1
cylinder in the following procedure.
1) Remove No. 1 Ignition plug.
2) Close the hole of No.1 ignition plug, and turn the
crankshaft clockwise. When the pressure is felt at
the finger tip, it is the top dead point of compression.
3) Align the notch groove of the crank pulley to the
timing "0".
4) Install No. 1 ignition plug.

Straight pin

(d)

Insert the high tension cord until it "clicks", and


connect the connector and vacuum hose.
Then turn on the earth leakage (ELB).
(e) Adjustment of ignition timing
Firing order : 1-3-4-2
Reference value : Cooling water temperature 75 to 85C
1) Installation of tachometer and timing light.
Fit the measurement cord of the tachometer to
No. 1 high tension cord.

Timing 0
No.1
plug

Ignition
hole

Drill mark

Timing light
Adjust the ignition timing
to align the notch of the crank
pulley to the 4th (12) position
from 0.

Notch groove
of pulley.

229 -

2)

Inspection of idling speed


Reference value: 1200 25min-1
3) Inspection and adjustment of ignition timing
a) Inspect the ignition timing with the timing light.
Reference value:BTDC 12/1200min-1
b) if it is out of the reference value, loosen the setting
bolt of the distributor, turn and adjust the distributor,
and inspect it again.

4)

5)

To easily remove the mixer, loosen one of the two


setting bolts of the stepping motor, and remove the
bolt A.
Remove two setting nuts, and remove the mixer.

(2) Mixer
(a) Removal of acceleration rod
1) Remove the acceleration rod from the throttle lever
of the mixer.
Acceleration rod

Stepping motor
fastening bolt

Mixer

6)

Remove the mixer gasket with the scraper. At this


time, take care to prevent foreign materials from
being mixed into the port area.
(c) Installation of mixer
1) Attach new mixer gasket, and install the mixer with
two set screws.
Tightening torque: 12.75(1.3)Nm(kgfm)

Stepping motor
fastening bolt

Throttle lever
Mixer gasket

(bolt A)

(b) Removal of mixer


1) Remove two setting nuts, and remove the air
connector.

2)

Vacuum hose

2)
3)

3)
4)

Remove two vacuum hoses. At this time, scribe


the identification mark or similar on each hose.
Loosen the gas hose nipple and disconnect the fuel
hose.

5)
(d)
1)

Fuel hose

2)
Gas hose nipple

Mixer

230 -

Install the stepping motor with two setting bolts.


Tightening torque: 18.14(1.85)Nm(kgfm)
Insert two vacuum hoses as far as the root.
Insert the fuel hose as far as the root, and fasten it
with the clip.
Install the air connector with two setting nuts.
Tightening torque: 4.90(0.5)Nm(kgfm)
Installation and adjustment of acceleration rod
Disconnect the harness connector of the full
closing/opening switch.
Connect the throttle position checking jig to the
full closing/opening switch connector.

3)

Fully open the throttle lever of the mixer with hand.


Then, adjust the full opening adjustment screw of
the mixer to turn on the full opening switch in this
state.

(b)

Remove the stator


Remove the 2 set nuts and cut away the bond cable.
The stator can then be reduced.
(c) Mount by performing the above procedure in reverse.
Note (1) Use can not to mis-connect or forget to connect
the wires.

Stepping motor lever


Full opening
adjustment screw

Acceleration rod

Full opening
switch

(4) Stepping motor


(a)
(b)

Remove the throttle lever of the mixer from the


acceleration rod.
Remove two setting bolts, and remove the stepping
motor (with bracket).

Throttle lever
Full opening switch
Turn buckle

4)
5)

Install the acceleration rod on the throttle lever of


the mixer.
Turn the turnbuckle of the acceleration rod, and
adjust the length up to the stepping motor lever.

Adjusting method
Turn the stepping motor lever side to verify that the
throttle full opening switch is turned on. Then, turn
the throttle lever of the mixer to the full closing
position. Verify that the throttle full closing switch is
turned on when the stepping motor lever is turned
several mm farther toward the closed side.
Notes (1) Set the throttle lever position on the mixer side
at the full closing position.
(2) Slowly operate the stepping motor lever and the
throttle lever, and securely check the timing of
the switch activation.
6) After verifying again that the turnbuckle fastening
nut of the acceleration rod is tightened, remove the
throttle position checking jig.
7) Connect the harness connector of the full clos/opening switch.

(c)

Install the stepping motor (with the bracket) with two


setting bolts.
Tightening torque = 18.14 (1.85) Nm (kgfm)
(d) Install the acceleration rod on the throttle lever of the
mixer.
(e) Adjustment of acceleration rod
1) For the procedure, refer to Item (d)-5 adjusting
method of the mixer.
(5) Cylinder head
(a)
1)
2)

Removal of cylinder head


Remove 3 cap nuts and 3 seal washers, and remove
the cylinder head cover.
Remove the cylinder head cover gasket.

(3) Starter motor


(a)

Disconnect the connector from the starter motor,


remove the nut of the ground harness, and remove it
from the starter motor.

(b) Remove of valve locker shaft assembly


1) In the shown order, evenly loosen several times 3
bolts and 2 nuts which install the valve rocker shaft,
and remove it.

231 -

2)

Remove the valve rocker shaft assembly.

b) Remove the spring retainer, spring, seat, valve and


oil seal.
Note (1) Store the removed parts in order for the respective
cylinder.
Special tool

(c) Remove the valve push rod.


Note (1) Store the removed bush rods in order for the
respective cylinders.
(d) Removal of heat exchanger pipe
1) Remove 4 setting nuts, and remove the heat
exchanger pipe.
2) Remove 2 gaskets.
(e) Removal of manifold
1) Remove 2 setting nuts and 6 setting bolts, and
remove the manifold.
2) Remove the gasket.
(f) Removal of cylinder head
1) In the shown order, evenly loosen 13 cylinder head
bolts several times.
2) Remove the setting bolts, and remove the rear
engine hanger.
3) Remove the cylinder head from the cylinder block.
Note (1) Take care to prevent injuring the installation
surface of the cylinder head.

Intake

Exhaust

(h)

Inspection and cleaning of components of cylinder


head
1) Cleaning of upper surfaces of piston and cylinder
block
a) Turn the crank shaft to bring each piston to the top
dead point. Using the gasket scraper, remove the
carbon from the upper surface of the piston.
b) Using the scraper, remove the head gasket which
sticks to the upper surface of the cylinder block.
c) Blow the bolt hole off oil, etc. with the air gun.
Note (1) Since oil, etc. flies out, use waste cloth or similar
to prevent it from flying out.
2) Removal of gasket from cylinder head
Using the scraper, clean the bottom surface of the
cylinder head and the installation surface of the
manifold.
Note (1) During cleaning, take dare to prevent scratching
the cylinder head.
3) Cleaning of combustion room of cylinder head
Using the wire brush, clean the combustion room
off carbon.
Note (1) Dont scratch the contact surface of the head
gasket.

Front

(g) Disassembly of cylinder head


1) Removal of valve
a) Set up the compressor (special tool) on the valve,
compress the valve spring, and remove two retainer
locks.

232 -

4)

Cleaning of valve guide bush


Clean the inside of the valve guide bush with
washing liquid or similar.

5)

Cylinder washing
Use the washing liquid or similar.

7)

Crack inspection of cylinder head


Using the color check (color penetrant flaw
detection), inspect the combustion chamber, intake
port, exhaust port, and heads bottom and top
surfaces.

8)

Valve cleaning
Using the scraper, remove carbon. Then, completely remove carbon with the wire brush.
9) Valve rocker arm inspection
a) Check for wear and damage on the contact surface
of the rocker arm with the valve stem.
b) If it is slightly damaged, recondition it with oil
stone. If it is excessively worn or damaged, replace
the rocker arm.

6)

Deflection inspection of cylinder head


Using the straight scale and thickness gauge,
measure the shown area.
Limit: Bottom surface of cylinder head: 0.15mm
Installation surface of manifold: 0.10mm
Grind or replace if the limit is exceeded.

Contact surface

10) Cylinder head assembly


Sufficiently clean the assembled parts.
Coat engine oil on the slide and rotary areas.
Replace the gaskets, oil seals and so on with new
ones.
a) Valve assembly
(i) Insert the valve into the valve guide bush.
(ii) Install the valve spring sheet and oil seal.
Coat engine oil on the valve stem area and oil
seal lip area.

233 -

(iii) Install the valve spring and spring retainer.

(ii) Using the compressor (special tool), position the


push rod as shown.

Spring retainer
lock
Vakve spring

Spring
retainer
Upward

Oil seal
Spring seat

Special tool
Push rod
Push rod

Print
mark

Valve

Note (1) Install the spring, direction the paint mark toward
the head side.
(iv) Using the compressor (special tool), compress
the valve spring, and install the spring retainer
lock.
(v) Lightly hit the top of the valve stem with the
plastic hammer to bring the spring into position.

Note (1) Verify that the push rod is securely engaged in the
push rod seat area of the lifter.
c) Install the valve rocker shaft assembly on the
cylinder head.
d) In the shown order, evenly tighten 3 bolts and 2
nuts a little by a little several times.
Tightening torque : 2.35(2.4) Nm(kgfm)

11) Installation of cylinder head


a) Installation of cylinder head
(i) Taking care for the direction of the cylinder
head gasket, install the new gasket on the
cylinder block.
(ii) Install the cylinder head.
(iii) Coat the engine oil on the cylinder head bolt.
New gasket
Front

Note (1) Preventing it from being separated from the push


rod and rocker arm, tighten the bolts and nuts.
12) Installation of manifold
a) Install the new gasket.
b) Install the manifold.
Tightening torque : 49.03(5.0) Nm(kgfm)
13) Installation of heat exchanger pipe
a) Install 2 new gaskets.
b) Install 4 new setting nuts.
Tightening torque : 37.27(3.8) Nm(kgfm)
14) Install the cylinder head cover and gasket.
(i) Install the gasket and cylinder head cover
subassembly.
(ii) Install 3 seal washer and 3 sap nuts.
Tightening torque : 4.90(0.5) Nm(kgfm)

(iv) In the shown order, evenly tighten 13 cylinder


head bolts a little by a little several times.
Tightening torque :
M12 : 81.6(9.0)Nm(kgfm)
M8 : 19.12(1.95)Nm(kgfm)

Front

b) Install the push rod and valve rocker shaft assembly.


(i) Install the push rod in the original position.
-

234 -

(6) Crank shaft front oil seal


(a) Removal of clamp pulley
1) Using the pulley holding tool (special tool) and
flange holding tool (special tool), remove the crank
shaft pulley bolt.

(c) Replacement of crank shaft front oil seal


1) Removal of oil seal
Use - screwdriver.

Special tool

2)

Using the puller (special tool), remove the crank


shaft pulley.

2)

Special tool

(b) Remove the timing chain cover.


1) Remove 11 screws.

Assembly of oil seal


Using the handle (special tool) and replacer (special
tool), install the oil seal from the front side of the
timing chain cover.
Make the oil seal as high as the face of the cover.

Special tool

(7) Crank shaft rear oil seal


2)

Using two screwdrivers together with waste cloth,


remove the timing chain cover and gasket.
Note (1) Dont injure the timing chain cover and case.

(When the rear oil seal retainer is installed on the


cylinder block.)
(a) Using the knife, cut off the lip area of the oil
seal.
(b) Wrap vinyl tape on the driver, bring waste cloth
into contact with the crank shaft, and pry off the
oil seal.
Note (1) After removing the oil seal, verify that there is no
damage on the chamfered area of the crank shaft.
If any damage is found, correct it with sand paper
(#400).

235 -

(b)

Removal of plate (for fastening the valve plate


assembly)
1) Remove the plate fastening bolts, and remove the
plate. (2 places)

Plate
Cutting-off position

(c)
(d)

Before installation, coat MP grease on the lip area of


the oil seal.
Using the replacer for rear oil seal (special tool) and
hammer, hit the oil seal to become flush with the face
of the rear oil seal retainer.
2)

Remove the gasket. (2 places)

Gasket
Special tool

(8) Compressor
(a) Removal of cylinder head cover
1) Remove the cylinder head cover installing bolts,
and remove the cylinder head cover.
2) If it can not be removed, lightly hit the side of the
cylinder head cover with plastic hammer of similar
for removal.
3) * Since the check valve is present in the cylinder
head cover on the * marked side, remove the check
valve.

(c) Removal of valve plate assembly


1) Remove the discharger gasket, valve plate
assembly, suction valve and valve sheet from the
cylinder area with the hand with the hand. (4
places)
Valve plate assembly
Discharge gasket

Cylinder
head cover

Suction valve

Cylinder
head cover

Valve seat

236 -

2)

Components of valve plate assembly

3)

Discharge gasket

Tighten the plate to the specified torque of 9.8 Nm


(1.0kgfm). <20 bolts per unit>

Impossible
disassembly

Nut

Leaf spring
Discharge valve
Valve sheet

Head of rivet is staked.

(3 places)

Retainer

Cylinder gasket
Plate

Valve plate
assembly

Volt
Valve plate

(e) Installation of cylinder head cover


1) Taking dare against misalignment of the cylinder
head gasket, tighten the cylinder head cover to the
specified torque of 22.6 Nm (2.3kgfm).

Suction valve
Valve seat

Rivet

(d) Install of valve plate assembly


1) Install the valve seat, suction valve, valve plate
assembly and discharge gasket in order on the
cylinder head. (4 places)

*mark
(4 places)
Cylinder
head cover

(f) Intake side


1) Remove two bolts of the intake side flange.
2) Remove the intake strainer. Against entry of dust,
etc., close the hole of the crank case with tape.
3) Install the intake side flange together with the intake
strainer and new gasket (coated with oil) with two
bolts.
Tightening torque = 22.62 (2.3) Nm (kgfm)

Valve seat
Suction valve
Valve plate assembly

2)

Discharge gasket

Coat the sticking oil on the cylinder head gasket,


and place it on the surface of the cylinder head. (2
places)

Cylinder head gasket


Intake strainer

237 -

(d) Install of front case


1) Coat the sticking oil on the inside of the front case,
and slowly press-fit the shaft seal (matching ring)
with the pressing-in rod of the shaft seal (matching
ring) as far as the stopper by pressing it with hand
or hitting it.
Note (1) When inserting the shaft seal (matching ring), take
care to prevent injuring the seal surface.

(9) Replacement of shaft seal


(a) Removal of front case
1) Remove the fastening bolts of the front case, and
remove the front case.

Front case

Pressing-in rod of shaft seal


(matching ring)

Front case

Shaft seal
(matching ring)

Stopper
area

(b) Removal of shaft seal


1) Pull out the shaft seal and spacer with hand.

Shaft seal assembly

2)

Insert the oil-coated O ring into the front case.

Front case
Spacer

O ring

(c) Installation of shaft seal


1) Insert the spacer on the shaft, coat the sticking oil
on the shaft seal, and insert it.
2) Securely align two flat area between the crank shaft
and shaft seal, and assemble them.

3)

Pressing the shaft seal, tighten the front case to the


specified torque of 22.6 Nm (2.3 kgfm). (6 bolts)

Two flat ares


Crank
shaft

Front case

Spacer
Shaft seal
assembly

Spacer
Shaft seal
assembly

Crank case

4)

238 -

Turn the crank shaft to verify that it can be lightly


turned.

Tightening-torque list for principle components


Location
Engine related

Tightening points
1. Cylinder block
Cylinder head

Tightening torque (Nm) (kgfm)


For M12: 88.6 (9.0)
For M8:19.11 (1.95)
18.14 (1.85)
18.14 (1.85)
44.1 (4.5)
12.7 (1.3)
For bolts and nuts: 37.24 (3.8)
37.24 (3.8)

Distributor
Oil filter
Drain plug
Oil pan
Heat exchanger
Engine-mount bracket
2. Cylinder head
Cylinder-head cover
Plug
Manifold
Valve-rocker shaft
3. Mixer
Air connector
4. Stepping motor
Compressor related

4.9 (0.5)
17.7 (1.8)
49 (5.0)
23.5 (2.4)
12.74 (1.3)
4.9 (0.5)
18.14 (1.85)
22.6 (2.3)
9.8 (1.0)
22.6 (2.3)
22.6 (2.3)
22.6 (2.3)
22.6 (2.3)

1. Cylinder-head cover
2. Plate (for valve-plate fixing)
3. Intake strainer
4. Front case
5. Bottom cover
6. Pump cover

239 -

GAS ENGINE DRIVEN MULTI-INDOOR-UNIT


CLIMATE CONTROL SYSTEM

Air-Conditioning & Refrigeration Systems Headquarters


3-1, Asahimachi, Nishibiwajima-cho, Nishikasugai-gun, Aichi-pref., 452-8561, Japan
Fax : (052) 503-9237

No.030(1A) R

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