Documentos de Académico
Documentos de Profesional
Documentos de Cultura
DR. N. U. K. SHERWANI
SUBMITTED BY:
KHALID MAHBOOB
ROLL NO. 07-MIB-17
ACKNOWLEDGEMENT
KHALID MAHBOOB
ROLL NO. 07-MIB-17
MIB: SEM. III
DECLARATION
KHALID MAHBOOB
ROLL NO. 07-MIB-17
MIB: SEM. III
TABLE OF CONTENTS
1. Executive Summary
2. Introduction
10
11
5. Industry Overview
17
38
39
47
62
10. Conclusion
75
11. Recommendations
76
12. Bibliography
79
EXECUTIVE SUMMARY
INTRODUCTION
The garment sector plays as extremely significant role in India in terms
especially of share in value added, foreign exchange earnings, and
employment. With the impending dismantling of quotas in 2004 under
mandate from the Agreement in Textile and Clothing (ATC) of the WTO, the
focus has clearly shifted to the future of the Indian clothing exports. Together
with textiles the industry constitutes 20 per cent of industrial production, 9 per
cent of excise collections, 30 per cent of export revenue and 18 per cent of
employment in industrial sector. On a relative basis, the industry is globally
more competitive than other industries in the country. In additional, the
industry has a high potential to grow, as it is labour intensive where India has
natural advantage. The most important destination for Indias garments
exports have been the USA and the European Union capturing 32% and 36%
of total exports respectively. With the removal of quotas in 2005 India faces
new challenges with respect to exporting textile particularly garments. This
study is therefore conducted to assess the possible threats and opportunities
the Indian garment industry faces. It also attempts to find out weather on the
whole the Indian garment industry is competitive or not. However, despite the
various
advantages,
industry performance
has been
sub-optimal
in
The global textile trade in clothing is increasing at a fast rate of 7-8 per cent.
The world trade in clothing is expected to increase from 200 billion Dollars to
400 billion by 2010. Indias participation in the global trade in clothing is
extremely limited. The resurgence of Indian clothing industry hinges critically
on clothing becoming the engine of growth in the textile industry. However, the
current scenario is not favorable for the growth of clothing industry on account
of: Small size units, Outdated technology, High level of outsourcing, Limited
range, Basic products, and Unfavourable labour laws.
There is need to formulate special set of policies for the clothing industry.
Labour reforms for the clothing industry as a special case is immediately
called for. I have attempted some of these issues in some details
1.3 What is Multi Fibre Arrangement (MFA) and Agreement on Textile and
Clothing (ATC)?
The MFA governed trade in the trade and clothing industry and consisted of a
framework of bilateral agreements or unilateral actions that established
quotas limiting the amount of imports to countries whose domestic industries
were facing serious damage from rapidly increasing imports.
The MFA, intended only to be a temporary arrangement, has been in
existence for twenty-one years. The MFA provided for the application of
selective quantitative restrictions when surges in imports of particular goods
are caused or threatened to cause damage to the industry of the importing
country.
On January 1 1995, WTO replaced the MFA with the Agreement on Textiles
and Clothing (ATC).
The ATC is a transitional tool that will be used in place of the MFA until
January 1, 2005. The ATC has a number of defining features. Some of these
are:
A. The product coverage, encompassing yarns, fabrics, made-up textile
products and clothing;
B. A program for the progressive integration of these textile and clothing
products into GATT 1994 rules;
C. The liberalization process to progressively enlarge existing quotas
(until they are completely removed) by increasing the annual growth
rate at each stage and;
D. Establishment of the Textiles Monitoring Body (TMB) to supervise the
implementation of the other provisions.
The TMB consists of a chairperson and ten members acting in their personal
capacity. It monitors actions taken under the agreement to ensure they are
consistent and it in turn reports to the Council on Trade in Goods, which
reviews the operation of the agreement before the implementation of each
new step in the process. The TMB also deals with disputes arising from the
ATC. If these remain unresolved they are forwarded to the WTOs Dispute
Settlement Body.
The ten members are appointed by WTO members according to an agreed
grouping of WTO member into constituencies. In January 1995 the General
Council decided upon the format of the TMB for the first stage of the quota
phase out. At the end of 1997, the second stage (1998-2001) with TMB
members from the following constituencies: ASEASN member countries;
Canada and Norway; Pakistan and China; The EU; Korea and Hong Kong
(China); India and Egypt/Morocco/Tunisia; Japan; Latin America and
Caribbean; The US; Turkey, Switzerland and Bulgaria/ Czech Republic/
Hungary/ Poland/ Romania/ Slovak Republic/ Slovenia.
There are also two non-participating observers from members not already
represented, one from Africa and one from Asia. Members of the TMB are
expected not to act as representatives or lobbyists for their respective
governments.
The abolition of the MFA/ATC is presently underway and is taking place in
four (4) steps. Full phase out of existing quotas is scheduled to occur on 1 st
January2005.
PRIMARY OBJECTIVES
SECONDARY OBJECTIVES
10
and
Process
Quality
Award"
by
the
International
Quality
11
board:1.
Mr.Sudhir Dhingra
Managing Director
2.
Mr.K.K.Kohli
Director
3.
Mr.Ravi Dhingra
Director
4.
Mr.Anoop Thatai
Director
5.
Director
Promotion Council, which allocates quota, all labor relations and allied
matters. He is also looking after the day-to-day functioning and control of the
unit located at Okhla.
Mr.Ravi Dhingra, age 50 years, was inducted into the Board on 23 rd
November, 93.
PRODUCTS
The Company started as a manufacturer of women garments made out of
woven fabric only. From 1994, Orient Craft started executing orders in a small
way for men's shirts. In early 1995, knitwear division was added and the
Company started manufacturing men's and women wear made out of hosiery
material.
Orient Craft today manufactures women dresses, skirts, blouses, tops,
pants and men's shirts and sportswear and does items of home
furnishing. Knitted garments today account for 38% of the Company's
turnover, woven 56% and the balance is made out of home furnishing
products.
The company has opened up his new unit of home furnishing recently
CUSTOMERS
Till 1986, the Company was exporting to the European market. In 1987, it
decided to shift its profile and explore the possibility of executing large orders
of one style. Orient Craft prides itself in making quality products for the
following customers
1. Liz Claiborne Inc.
2. Tommy Hilfiger Inc.
3. The Gap Inc.
4. Banana Republic
5. Limited Express Stores
6. Susan Bristol
7. Dillard Department Stores Inc.
13
8. Ann Taylor.
9. Ralph Lauren
10. Roca wear
11. May Department stores.
12. Marc Jacob
13. D.K.N.Y
STRATEGIES AND PLANS 2005-2006 ONWARDS
During the year under review, the company has taken certain far-reaching
steps to face the onslaught of competition, which would emanate from some
of the neighboring countries after the dismantling of the quota regime.
Orient Craft has broadened the product range and have now acquired ability
to manufacture suits also. The company now has complete range of products
from men and women and caters to all age groups from infants to the aged.
Orient Craft has invested consistently in upgrading the skills of its bluecollared workers and has brought renowned technicians of international
standing from across the globe. These people have been assigned the
responsibility took upgrade the stitching standards, reengineer the product
and lay out the factory to be in tune with the latest practices being followed by
some of the most efficient garment manufacturers in the world. This has
helped in attaining higher quality standards while reducing the process
wastages.
Orient Craft has taken up strong capital expenditure programmed to stay in
line with the latest needs to face competition. During 2002-03, they have
spent approximately Rs. 32.00 crores on creating new capacities. They intend
to spend another Rs. 16.00 crores towards this end, during 2005-2006. This
would enable them to attain an export target of approximately Rs. 600.00
Crores during 2005-2006.
14
Orient Craft has also decided to setup a marketing office in New York. This
office would help us tap customers who procure only from their domestic
market. Orders will be picked up from the domestic customers and
manufacturing will be done at various factories of Orient Craft, in India.Orient
Craft intends to set up a Joint Venture with one of the leading companies
specializing in creating special effects on garments through washes. This
venture would enable to manufacture products for the very niche market.
Orient Craft will be climbing the value chain as also be able to ward off the
immense competition when the quotas are dismantled in 2005.
Orient Craft will invest approximately Rs. 2.50 Crores in the equity of this Joint
Venture. The day-to-day management will rest with the overseas partner while
OCL will provide support through management of local affairs and the
supporting needs for smooth functioning of the company.
The year ended on 31st March 2003 has been a landmark year. Orient Craft
has sown great resilience to combat both, a very soft market leading to sharp
down turn in gross margin and onslaught of rupee appreciation leading to
lower realizations. It had to sacrifice about 12-15% of our margins in
comparison to lat year prices. However, they have been able to overcome this
difficult period through various cost cutting measures and adopting techniques
for improving efficiencies.
The company has also been doing exceedingly well in both its woven
garments division and in the knits segment of business. But for the quota
constraints, it would have crossed our turnover Rs. 500.00 crore during the
current year. However, the company believes that investing in quotas in the
current year when the quota regime is being phase out, would be an unwise
step and Instead, they are planning to set up additional manufacturing
facilities using these funds, which would have been spent otherwise on quota
acquisition from the market.
ORIENT CRAFT'S RESPONSE TO GATT
With the signing of the GATT Agreement, the Textile Sector in India has got a
great boost. India has been a very strong player in textiles and garment
15
exports.
market from the South East Asian and South Asian Countries through
quantitative restrictions called Quotas as was stipulated in the Multi - Fibre
Arrangement (MFA).
decided to dismantle the quota regime. In the first phase, 16% of the items on
which quotas apply, have been done away with.
While GATT brings in great opportunities for the garment trade, it also poses
major challenges.
market access and therefore chance for higher volumes of exports. As we are
all aware, textile is a traditional industry and both the Indian entrepreneur and
the labor have acquired great skills in the industry. Moreover, garment
industry being labor intensive in nature, India has tremendous cost
advantage, as its labor is very cheap.
producing world standard yarn flowing out of the large investment made in the
yarn industry during the last few years.
Due to improvement in quality of inputs and cheap prices, India has out priced
its competitors from countries like Hong Kong, Taiwan, Korea and Japan and
today many more U.S. and European customers are looking closely at the
Indian market for sourcing their products. However, countries like China,
Malaysia,
Indonesia, Thailand, Sri Lanka, Bangladesh and Pakistan are emerging as
strong competitors to India and are investing in modern plant and machinery
for producing quality garments.
advantage of cheap labor, barring Pakistan and China these countries do not
have the raw material for producing fabric and have to look for imports, which
ultimately make their product more expensive.
However, after the melting down in their currency, many of the South East
Asian tigers have been able to price their goods cheaper and as such become
a major concern for exports out of India.
This is borne by the fact that in 2002-2003, Indian products were priced
cheaper by about 12% in spite of the cost of production having gone up. This
16
resulted in the capacity utilization coming down in the industry and the smaller
players folding up.
INDUSTRY OVERVIEW
EXPORT DOCUMENTS
Pre-shipment documents:
Commercial documents
The commercial documents are those which, by customs of trade, are
required for effecting physical transfer of goods and their title from the
exporter to the importer and the realization of export sale proceeds.
14 out of 16 commercial documents have been standardized and aligned to
one another. Shipping order and bill of exchange could not be brought within
the fold of the aligned documentation system because of their very different
data elements and having a very little in common with other commercial
documents.
The commercial documents may be classified into principal documents and
auxiliary documents.
Principal documents
Out of the 16 commercial documents mentioned above, the exporter is
required to send the following eight documents to the importer. These are
known as the principal export documents.
1. Commercial invoice
2. Packing list
3. Bill of lading
4. Combined transport documents
5. Certificate of inspection/quality control
6. Insurance certificate/policy
17
7. Certificate of origin
8. Bills of exchange and shipment advice
Auxiliary documents
The remaining eight commercial documents are known as auxiliary
documents.
1. Proforma invoice
2. Intimation for inspection
3. Shipping instructions
4. Insurance declaration
5. Shipping order
6. Mate receipt
7. Application for certificate of origin
8. Letter to the bank for collection/negotiation of documents
Regulatory documents
Regulatory pre-shipment export documents are those which have been
prescribed by different government departments/bodies in compliance of the
requirements of various rules and regulations under relevant laws governing
export trade such as export inspection, foreign exchange regulations, export
trade control, customs etc.
There are 9 regulatory documents associated with the pre-shipment stage of
an export transaction and are as follows:
1. Gate pass-I/Gate pass-II (prescribed by central excise authorities)
2. AR4/AR4A form (prescribed by central excise authorities )
3. Shipping bill/bill of export (prescribed by central excise authorities )
For export of goods
For export of duty free goods
18
19
CONSULAR INVOICE
As the name implies, the consular invoice is a specific invoice issued by the
Consul of the importing country. Many importing countries, mainly less
developed countries, have already phased out this invoice. It is used for
customs clearance and other purposes, as such any errors or omissions on
the invoice may cause problems and fines at the customs in the importing
country. The consular invoice is a form of non-tariff barrier. The format of the
consular invoice form varies greatly, but it contains essentially the same data
as in the commercial invoice and packing list. The invoice form is either in the
language of the importing country (e.g. Spanish usually) or bilingual, that is, a
combination of English and Spanish usually. The exporter's declaration
normally is included in a consular invoice. The consular legalization and
payment of a consular fee is required. The consular fee can be a percentage
of the FOB invoice value.
20
21
22
Successful
23
In this seller has the obligation to deliver the goods alongside the vessel on
the quay. The buyer has to bear all the cost and risk of loss or damage to the
goods.
Dutiable shipping bills
F.O.B (Free On Board): When the delivery condition is F.O.B, the seller has the liability to load the
goods / materials on the vessel specified by the buyer. The transportation,
insurance and other agreements are to be made by the buyer.
C & F (Cost and Freight): The seller must pay the costs and freight necessary to bring goods to the
named port of designation but the risk of loss and damage to the goods is
transferred from the seller to the buyer.
In case of International Trade the buyer and seller separated by distant
boundaries. Hence it becomes less viable for the parties to come together to
form a contract. Thus it so happens the buyer or seller initiates the formation
of contract by sending purchase order or sale order respectively. Sometimes
the buyer intimates the seller by sending the purchase order, or if seller finds
the initiative lucrative, he sends his sale order to the buyer. Thus in this way
the parties enter into a contract with each other. Such type of contract is
known as Constructed Contract.
Various contents of sale order are listed below:a. Price of the product
b. Quantity and quality of the product
c. Period of delivery
d.Port of delivery
e. Standard terms and condition
24
(i) LETTER OF CREDIT: L /C is the most popular method of payment / receipt in foreign trade
transaction as well as it the mother document which give rise to all other
documents. Under L/C the buyer promise to pay the seller on due date. In
this type of credit, the buyers liable to pay. It is thus also known as bankers
commercial or documentary credit.
It is commonly referred as commercial L/C as it a means to opening a credit in
favour of someone, under which payment will be made provided that certain
conditions are fulfilled within given time.
25
1.Revocable or irrevocable: A revocable L/C can be cancelled or modified, by the buyer at any time
without any notice to the seller. But an irrevocable L/C cannot be cancelled
without prior notice to the seller of exporter.
2.Confirmed or Unconfirmed: When the bank authorized by opening bank confirms an irrevocable L/C, it
becomes confirmed. Otherwise the L/C is unconfirmed.
3.Recourse or without recourse: If the advising bank pays the seller but does not get reimbursing from the
opening bank, then this bank can recover the whole money with interest from
the seller.
But in case of without recourse, the liability of the exporter ends after he has
deposited the required documents and received payments.
(ii) BILLS OF EXCHANGE: It is a document for the goods exported. It is the means of collecting money
through banking channels and also a method of payment by credit. A bill of
exchange is also referred as Draft. It is a legal document. In India, Section
5 of Negotiable Act, 1881, defines bill of exchange as:An instrument in writing containing an unconditional order, signed by the
maker, directing the person to pay certain amount .
It has the following characteristics:a. It is an instrument in writing
b. It is an unconditional order signed by Maker (Drawer)
c. It is a direction given to a specific person (Drawee)
26
DISPATCH INSTRUCTION: Dispatch instruction is almost like sale order. It is an instruction or order given
by the companys marketing department to the plant to dispatch specified
goods to the port of any other designations.
Contents of dispatch instruction are given below:a. Specification and quantity of materials to be transported
b. Port of dispatch
27
c. Shipment schedule
d. Place and port of schedule
e. Name of the buyer
The contents of A.R.4 FORM are listed below:a) Name and address of range officer
b) Name of the company
c) Port of loading
d) Country of loading
e) Central excise regd. No.
f) Number and description of goods
g) Gross weight / net weight
h) Value of goods
i) Weight and quantity of goods
28
This
It is
deposited with the custom clearance for estimation of excise duty. It helps in
getting custom clearance.
A Proforma invoice contains:a. Exporters name
b. Consignees name
c. Notifys name
d. Buyers name
29
e. Countrys of origin
f. Designation
TEST CERTIFICATE: It is a verification certificate that shows that the goods shipped have the
required cast no. And percentage composition.
INSPECTION CERTIFICATE: It is a document which certifies that the goods have been inspected (prior to
shipment). This certificate is generally desired by the importer so that he can
be sure that right types of goods ordered are being send by the exporter. In
India certain goods are subjected to quality control.
G.R FORM: It is one of the most important documents in international business. This form
is obtained from R.B.I. This form is filled by the exporter and is endorsed by
the customs. This form is one kind of guarantee given by exporter to R.B.I.
The exporter gives guarantee that within six months of transaction the
foreign currency involved will be realized.
G.R FORM contains: a. Exporters name and address
b. Invoice no. And date
c. Consignees name and address
30
f) Exchange rate
g) Currency of invoice
h) Net & gross weight, particulars, description
SHIPPING BILL: It is the main document on which custom permission for export is given. It is
custom document. It is a document, which is necessary for loading the cargo
on ship.
It contains the following: a. Exporters name and address
b. Invoice no. And date
c. Port of loading
d. Port of designation
e. Details of packages and goods
f. Analysis of export value; currency; amount
MATE RECEIPT: When the cargo is loaded on the ship, the commanding officer / captain of the
ship will issue the receipt called the mate receipt for goods loaded.
It contains the following information:-
c. Date of shipment
d. Description of packages etc
BILL OF LADING: It is a document which is issued by the shipping company acknowledging the
receipt of goods mentioned there / in and undertaking that the goods are in
condition and will be delivered to the consignee, provided that the freight
specified therein is duly paid.
It serves the following 3 purposes: It is a document of title of goods shipped,
It is a receipt for goods, received by the steamship company,
It contains the terms of the contract between the shipper and shipping
company
MARINE INSURANCE: When the goods are transported from one place to another there is always
risk involved. Hence to avoid such transit losses, marine insurance is taken
up.
e. Place of dispatch
32
33
100% E.O.U. Export Oriented Units means an industrial unit offering for its entire
production, excluding rejects and items otherwise specifically permitted to be
supplied to the domestic Tariff Area (DTA). Such units may be set up under
the Export Oriented Unit (EOU) scheme or Export Processing Zone (EPZ),
Electronic Hardware Technology Park (EHTP). Such units may be engaged in
manufacture/production or trading of any goods, like Hardware.Units engaged
in service activities may also be considered on merits.
The scheme of 100% Export Oriented Units (EOUs) was introduced in the
year 1980 with the objective of generating of production capacity for exports
by providing an appropriate policy frame work, flexibility of operations and
incentives. Inorder to enable them to operate successfully in the international
markets, such units are allowed to import machinery, raw materials and
components and consumables free of customs duties, and
if procured
The unit will undertake to manufacture in bonded area and to export its
entire period ordinarily of five years.
If a unit approved under this scheme is unable for any reason, to fulfill its
export obligations, the Board of Approval will review the case and
recommend the future course of action to be taken in regard to that unit.
Once a 100% EOU is de-bonded, it would have to pay the following duties.
34
Customs duty on capital goods on the depreciated value but at the rate
prevailing at time of import.
EOUs established any where in India and export 100% its products except
certain fixed percentage of sales in the domestic Tariff Area as may be
permissible under the policy.
IMPORT DOCUMENTATION
Documentary Requirements:
Customs documents are the set of documents required by a customs
authority to accurately and completely identify goods which are being
imported. Every country has its own specific rules and regulations governing
information and documentary requirements.
The minimum documentation required to be submitted with customs import
entries or Informal Clearance Documents includes:
Invoices
35
may be required for Customs audit purposes. Failure to meet the requirement
may attract a penalty of $2000.
Airway Bill:
Any airway bill, also called, an air consignment note, is a receipt issued by an
airline for the carriage of goods. As each shipping company has its own bill of
lading, each airline has its own airway bill.
Bill of lading
The bill of lading is a document, issued to a consignee, by a carrier, that
describes the goods to be shipped, acknowledges their receipt and states the
terms of the contract for their carriage. The shipper is responsible for
completing the bill of lading and providing the completed document to the
carrier at the time the shipment is sent.
The carrier provides a copy of the bill of lading to the exporter before
departure, as evidence of the transfer of goods from the exporter to the
carrier. A copy of the bill of lading is also forwarded to the importer, to arrange
for the pick-up of the goods, and a third copy is kept for the carriers records.
Original bill of lading:
-
Manifest:
A manifest is an itemized list of the contents of the shipment, to be shown to
officials for customs clearance. Another name for the manifest is cargo control
document (CCD). The most commonly used manifest is a Form A8A.
36
The carrier prepares the manifest based on the information provided by the
shipper. The carrier must provide the customs broker with a manifest in order
for the broker to obtain a release from Customs.
A manifest or CCN has its own identifier, called the cargo control number.
Once submitted and accepted by Customs, the manifest and cargo control
number are monitored by Customs to ensure the proper clearance and
closure of the shipment.
Packing list:
The packing list is the detailed list of contents of the shipment, including
quantities, items, model numbers, dimensions and net and gross weights. A
packing list should specify per carton or crate the number and type of units of
material inside. The shipper gets the packing list ready at the time the goods
are being is prepared for shipping. There is no standard format for packing
lists.
Although it is not a required customs document, the packing list is often used
by the customs broker to obtain additional information about the shipment.
Commercial Invoice:
A commercial invoice is the basic document from which the buyer or importer
pays the vendor or exporter.
On import shipments, the commercial invoice generally serves a dual
purpose: to enable the exporter to collect his/her money and to assist the
importer in clearing the goods through Customs.
The commercial invoice does not need to conform to a rigid format. The
exporter or manufacturer is free to set out the information in any manner they
choose, provided that the prescribed data elements found on the invoice are
included. Specifically, the following information must be included and be clear,
accurate and precise:
-
37
Unit price
Extended price
Currency of settlement
Date
Reference numbers
Import licenses
38
Orient Craft prepares all appropriate certificates and import permits on a duty
free-per-permit basis as it is a 100% E.O.U. and present these to the OGDs
and Customs, in order to secure the release of the shipment.
Import documentation procedure is as follows:
The papers and documents required before starting the steps and procedures
of clearing goods imported for companies and establishments or others in
general
Copy of the commercial register and a form of the business activity issued
by the Ministry of Commerce and Industry
39
SOURCES OF DATA
PRIMARY DATA
Direct Interview of Executives working in the concerned departments
SECONDARY DATA
Concerned documents of the company, various apparel magazines,
companys handbooks on concerned topics
41
42
India Yarn Dyed Cotton need no introduction as it has already captured the
world markets for years. Slowly but surely weavers are understanding the
need to replace the traditional power looms with Auto looms, and the
importance of cone dyeing as replacement for bucket dyeing, so that
uniformity in color is achieved. In moving away from cotton - the Government
is encouraging the promotion of denim and various types of woolen fabrics
and polyester staple fabric etc. which have already been shifted to the open
general license list. Some washed shirts, embroidered jumpers, dresses in
denim are being exported in plenty. Arvind Mills, Ahmedabad is the third
largest producer of denim in the world! Other mills of repute are K.G Denin
and Ashima.
Rayon Blends like poly/rayon rayon/linen; rayon/cotton/linen are now popular.
The cost conscious market is turning to polyester for reasons of price,
durability, comfort and drape, linen and linen blends continue to be directional.
Besides wovens, Indian has emerged as a viable option, for the manufacture
of fine knits and sweaters. The potential centre for knitwear in the millennium
are Ludhiana (for sweaters and fine knits) and Tirupur.
MAJOR CUSTOMERS
Gap has emerged as one of the strongest customer in India. Other key US
customers in the market are
Ann Taylor, Avenues, Blair Corporation, Dillards, Federation Stores, J.C
Penny, K-Mart, Kohls Lane Bryant Liz Claiborne, May Department Stores,
Mervyns, Polo Sport, Sag Harbourm Sears, Target Tommy Hilfiger and WalMart.
THE MAJOR CHALLENGES OF THE INDUSTRY
A major gap in Indian industry is its fragmented industry structure with a
dominance of small scale. One of the greatest implications is that since most
of the companies are small, there are very few clear examples of industry
leadership and reference points that can be inspirational for the rest of the
industry.
43
44
45
10. Foreign Direct Investment in the apparel and textile industry has been
recently opened up, as liberalization has gathered steam. Manufacturing is a
thrust area for the Indian government, as Indian industry and the government
see foreign companies more as partners in building domestic manufacturing
capabilities rather than a threat.
Other than sourcing liaison offices, a number of companies are already
present in India through joint ventures, strategic alliances and other forms of
relationship.
11. Indian industry has consistently remained flexible in terms of production
quantity and lead-time. India presents the possibility of producing quantities
as low as to a few hundred pieces. This capability is especially critical in an
unpredictable market where retailers and brands are looking to source smaller
quantities, closer to the season.
12. 1990s have seen growth of "fashion management" studies, including
marketing and merchandising, garment manufacturing technology,
design
management,
fashion
communications
management
etc.
46
access for all necessary and better inputs e.g. machinery, raw
The removal of special fabrics and all types of knitting and sewing
machines to the free import list, to enlarge the export supply base.
After China, India is being perceived as the next country with the biggest
'Growth Potential' due to it's manpower and natural resources. The first
decade of the 21st century should see us a major player in the apparel
business - partly because more industrialized countries like Korea, Taiwan,
etc. have moved into other industries and partly because the Indian
Government believes in, and wants to grow the apparel export business,
since it is a major earner of foreign exchange.
Indian apparel exporters tend to specialize in women's blouses, dresses and
skirts; men's trousers and shirts. By tapping export markets, the clothing
sector's growth has far exceeded that of the textile industry. Average growth in
exports has been around 15% per year, mainly because of the expansion in
union woven apparel.
47
49
payment, sample of the item along with its specification and the likely
delivery time.
V. On receipt of the basic information, the buyer puts forward the
requirements as regards the design, size, finish, color or other
specification of the product. Once the product has been identified, then
the process of negotiation of other terms and conditions begin.
VI. Orient craft send the proforma invoice to the foreign buyer setting out in
detail the terms and conditions negotiated between the two parties. The
proforma invoice represents the offer to sell made to the exporter.
VII. The importer conveys his acceptance of offer of sell to the exporter on
the proforma invoice originally sent by the exporter.
50
4. Quantity
The detail of the quantity is mentioned in each category of size, color quality
etc.
5. Payment terms
Mode of payment- by open account, advance payment or by D/A, D/P, Letter
of credit advance payment or any other is mentioned.
6. Delivery schedule time period
It mentions weather the goods have to be dispatched partially / completely. If
dispatch is in different lots their date of dispatch are mentioned clearly for
each.
7. Mode shipment
It mentions the weather the goods have to be dispatched through sea, air or
postal.
8. Type of shipment
It mentions weather there has to be a direct/Transshipment of the final goods.
9. Inspection
Many buyers nominate their own inspectors for inspection. They have fixed
schedule for the inspection and its criteria. It is clearly mentioned in the export
order. They also bear the right to reject the goods that do not meet their
quality standards.
10. Labeling, packing and marketing requirement
The export order clearly mentions the terms regarding the labeling, packing
etc. Brands like Tommy Hilfiger, Banana Republic rely heavily labeling. Strict
instructions are also given regarding the packing. Packing is normally done
the house, store wise, size wise or as per the buyers requirement.
51
11. Insurance
The export order mentions weather the insurance charges have to be born by
the importer or Orient Craft. The pricing or the INCOTERM depends upon this
factor.
12. Documents required
Most of the countries require certificate of origin but they are different.
52
Items (product)
The order has been received for the product for which quotation/offer was
sent and orient craft is still in the position to supply the product. It confirms the
sources of supply of the product if it is other than the source where the buyer
has recommended.
ii.
Should be same as per the offer. Even a slight variation especially in size and
the color can create problems for the supply of the product.
iii.
iv.
v.
vi.
vii.
It examines weather Orient craft can arrange for the documents required by
the buyer.
QUOTA REQUIREMENT
53
Orient craft should comply with the requirement of the quota before sending
the confirmation of the quota to the foreign order. The exporters of readymade garments under restrained category can send shipment only if they
have the valid quota with them. The Apparel Export Promotion Council
(AEPC) allots the quota for the ready-made garments.
ii.
iii.
Corporation Bank
Bank of Baroda
54
iv.
v.
Ensuring the export incentives (i.e. Drawback, DEPB etc.) the firm has
to avail. Various export incentive availed by the firm are explained in
the next chapter.
vi.
vii.
viii.
Appointment of the clearing and the forwarding agents. The agents that
Orient Craft deals with are UT Worldwide Pvt. Ltd, Sea link, Freigz,
Maersk Logistics Pvt. Ltd..
ix.
x.
xi.
xii.
55
Once the raw material is procured, its production starts immediately. The
merchandise department passes the production order with its details of size,
quantity, color and lead-time to the department. The production planning is
done in such a manner that there is enough time for the goods to reach the
port of destination. Meanwhile, the merchandise department keeps in touch
with the buyers representative.
The logistic plan is drawn up considering the factors such as one, the
alternative modes of transport and two, which is optimal from the point of view
of total transportation costs. The firm plans the timely dispatch of the goods.
This requires decisions as to which airline or shipping should be selected fir
transport of the goods from the port of shipment to the port of discharge. The
company bears the airfare if the goods are running late or not as per the
schedule.
At least one week in advance of packing of the goods, Orient Craft draws up a
logistic plan for the distribution of the goods to the importer to ensure their
timely delivery. This involves planning for transportation of the goods. The
decision as regard the mode of transport to be used is the essence of the
distribution logistics.
Since the shipments to US and Canada leave only on Sundays, they have to
plan accordingly. The shipping lines that Orient Craft is using are APL logistic,
Maersk Logistics Pvt. Ltd.
PRE-SHIPMENT INSPECTION
Before departure from the factory, the goods are inspected. They are properly
inspected to ensure that the quality is maintained as desired by the buyer.
Goods can be inspected by:
56
Buyers like Tommy Hilfiger, Gap inc., have their own offices in Bangalore and
Delhi and therefore they occasionally come and inspect their products. While
Ann Taylor and Rocca wear has appointed buying houses for it. Tri Burg, Polo
has appointed Hope n Glory while Le & Fung inspects for Carre Four.
DESPATCH OF GOODS
Once the goods are properly packed and inspected, they are departed to
Bombay by truck. The documents that are sent with the transport are
Invoice copy
ST form
Company Challan
The fair of the transportation is weighed by cubic per meter. Orient craft does
not use rail for local transport since they have limited space and are fixed
scheduled.
GOODS RECEIVED BY CLEARING AND FORWARDING AGENT
The Agent nominated by Orient Craft in Bombay receives goods. The C&F
that Orient Craft is dealing with are Sea Link Frigz.
1. Providing warehouse facility to the exporter for warehousing before their
transportation to the docks
2. Transportation of goods to the docks and arrangement of warehousing at
the port
3. Arrangement of containers required for shipment of the goods.
4. Booking of shipping space
5. Arranging for shipment of goods to be on board
57
Packing List
This document describes the various boxes in which the goods have been
exported
Bill of exchange
It is an unconditional written order requesting the buyer to pay a specific sum
of money to a specified person at a specified time. This draft could be sight
Draft or Usance draft. In case of Sight Draft, the buyer has to pay for the draft
at the time of its presentation. It is used for D/P as a mode of payment. If
Orient Craft allows credit period to the importer to make the payment, then the
draft is known as Usance draft. The draft is to be accepted by the buyer
before shipping documents are given to him. It is under D/A as mode of
payment.
Certificate of Inspection
In case the goods are not subject to be inspected by the Export Inspection
Agency, it has to get it done by the private inspection agency and the
certificate has to be submitted
Certificate of Insurance
58
Mates Receipt
It is a receipt issued by the Mate of the ship acknowledging the loading of the
cargo on the ship. This receipt states the condition in which goods are
received on the ship.
Certificate of Origin
It is a certificate submitted to the Chamber of Commerce for the issue of it. In
most countries, importers are required to submit a certificate of origin in
respect of import consignment for obtaining their custom clearance.
Shipment order
This s a reservation slip issued by the shipping line at the time of reservation
of shipping space.
8. After all the formalities, clearing and forwarding agent forwards one copy of
the documents to the nominated agent of the buyer (as per his requirement)
and the other to the Orient Craft.
COLLECTION/ NEGOTIATION OF DOCUMENT
Having shipped the goods, Orient Craft Ltd. has to take steps to obtain
payment from the importer against the shipment. If the method of
payment decided was under credit mode then it involves
(a) submission of shipping documents to the bank for collection in case of
DP/DA mode of payment and
59
The Documents that are submitted to the bank for exchange are:
I. BILL OF EXCHANGE
Bill of exchange is defined as an unconditional written order prepared by an
exporter (ORIENT CRAFT LTD.) asking the importer to pay a specified person
at a specified time. The specified amount is represented by an amount of the
invoice; the specified person here refers to the banks and the specified time is
a matter of negotiation between the exporter and the importer.
II. COMMERCIAL INVOICE
This document is raised as a bill against the goods that has been shipped to
the buyer. After the invoice is prepared it is sent to the buyer so that he can
get his goods cleared from the respective customs authority. For this reason,
it is also called custom invoice.
It principally contains:
Name and correct address of the exporter
Name and correct address of the consignee
Invoice no. and date
Buyers order no. and date
Country of origin of goods
Country of final destination
Terms of delivery ad payments
Mode of carriage
Vessel/ flight no.
Place of receipt by pre- carrier
Port of loading
Port of discharge
Place of delivery
60
61
This document certifies that the finished goods comprise of raw materials
sourced from a single /multiple countries. It also certifies that the raw material
were assembled and processed in the same country or countries leading to
the final shape of finished product.
Orient Crafts bank would check the documents on receipt and forward them
to the buyers bank if these are as per the requirement of the buyer.
Orient Crafts Banker hands over the documents to the foreign buyer in
the following manner:
62
25 days
2. Usance period
3. Grace period
3 days
In case of Sight bills, the post shipment credit at the concessional rates of
interest is extended for a period of nominal transit period. In case for over
due bills, the rate of interest for the overdue period of up to 180 days is
charged at the rate to export credit not otherwise specified. It is as per
the directive of the RBI.
63
Duty Drawback
B. FISCAL INCENTIVES
Advance License
D. EXPORT FINANCING
E. RECOGNITION OF EXPORTERS
Export house, trading house, star trading house and super star trading
house
64
65
ORIENT CRAFTS LTD. files the drawback claim within three months from
date relevant for applicability of amount or rate of drawback in terms of subrule (3) of rule 5 i.e. within three months from the date of Let Export Order.
B. FISCAL INCENTIVES
SALES TAX EXEMPTION
Orient Craft Ltd. claims exemption from the levy of sales tax on the supplies
taken by them for manufacture of goods for production of export product or
supplies of goods for export against specific export orders. This facility is
available to the exporters both under the Central Sales Tax Act 1956 and
under the Local Sales Tax Acts of the states.
There are 3 Local sales Tax Forms
Form ST- I
for Declaration
Form ST- 35
Form ST- 49
for export
The above forms, while buying goods locally, allows Orient Craft to save a
sales tax of 8%. It is required to give form H to the suppliers of goods from
another state. The 100% export oriented units and the units in export
processing zones, special economic zones are entitled to full reimbursement
of Central Sales Tax paid by them on the purchases made by them from
within state in which they are located, for the purpose of production of goods
meant for exports.
There are 3 inter state forms
Form C
for declaration
Form H
certificate of export
66
Form F
The central rate of interest on sale is 10%. With the above forms Orient Craft
pays only an interest of 4% on inter state purchase.
67
7. Surat
8. Visakhapatnam
Its various highlights and benefits offered to the firm are given below:
The unit can import capital goods, raw materials, consumables, packing
material, spares etc. without payment of customs duty. Similarly, these can
be procured indigenously without payment of excise duty.
Sale within India should be on payment of excise duty. The duty which will
be equal to normal customs duty, if imported.
68
The
unit
can
exit
(de-bond)
with
permission
of
Development
Supplies to SEZ are exports and all export benefits are available.
ADVANCE LICENSE
Orient craft Limited enjoys the benefits of an Advance License.
An advance license is granted for the import of inputs without payment of
basic customs duty. Such licenses shall be issued in accordance with the
policy and procedure in force on the date of issue of the license and shall
be subject to the fulfillment of a time-bound export obligation, and value
addition as maybe specified. Advance licenses maybe either value based
or quantity based.
Advance license holder is allowed duty free import of inputs with normal
allowance for wastage. In addition, fuel, oil, energy, catalysts etc. required
can also be allowed. Duty free import of mandatory spares up to 10% of
69
70
QUANTUM OF FINANCE
CRITERIA
FORM OF FINANCE
All packing credit advances are to be repaid from funds received by the
exporter, from either one or combination of any of the following sources:
a. Process of export bills negotiated, purchased or discounted
b. Proceeds of payments receivables from government of India, i.e. in the
form of duty drawback
c. Proceeds of indrawn balances representing export earnings.
EXIM Bank offers this facility to only specific categories of the exporters. They
are:
71
Bank of Baroda
BNP Paribas
Citibank
72
1. This form of finance is available after the shipment of goods as against the
pre-shipment finance, which is given to the exporter for packing the goods
for shipment of goods to the foreign buyer.
2. This facility is extended to the exporters in whose name goods where
shipped or an exporter in whose name export documents are transferred
3. It can short term or long term finance depending upon the nature of the
export
4. It is essentially working capital finance
5. This facility is extended only against the shipping documents which
evidence that the goods have been shipped
6. The concessional rate of interest is charged up to a maximum period of six
months from the date of shipment of goods.
7. Post shipment finance can be extended up to 100% of invoice value of the
goods.
Orient Craft Ltd., negotiates/discounts its bills from the bank after shipment
of the goods to the date of realization of export proceeds. The credit taken
is in foreign currency comply known as Post Shipment Finance in Foreign
Currency.
If the Letter of Credit is at sight bank would charge its necessary commission
(i.e. Rs. 700), courier charges (i.e. 700) and interest of 2.5% p.a. If the LC
is Usance and the bill is drawn for 30 days, then the bank would charge
an interest for 2.5% p.a. for 5 days over and above 25 days.
The entire necessary document is sent to the bank and the beneficiarys
current account is credited after the adjustments in the packing credit
taken by the bank.
73
ANALYSIS
A bill of amount US $ 4257.00 was drawn under irrevocable, at Sight
documentary credit number 100359110 dated: 29/01/2004 of the Bank of
New York U.S.A. for Orient Craft. A Bill Payment Advice was sent to the
Orient Craft after the following adjustments
Bill amount
USD
4,257.00
USD
130.00
USD
4,257.00
USD
3.59
Net Amount
USD
126.41
TOTAL
USD
126.41
The bank confirms that the captioned bill has been paid and the bank has
debited the account of Orient Craft with INR 5,721.55 with exchange rate
of 45.261.
RECOGNITION OF EXPORTERS
Orient Craft is a Government Recognized Golden Trading House.
The export-import Policy: 2002-2007 provides for the recognition of the export
firms to further promote exports from India. Accordingly, an export firm can
seek recognition as follows:
74
1. Export House
2. Trading House
3. Star Trading House
4. Super Star Trading House
Merchant exporters, manufacturer exporters and trading companies having
foreign equity, EOU SEZ & EPZ units engaged in the export of merchandise
can seek recognition as Export House, Trading House, Star Trading House
and Super Star Trading House.
The cut off amounts of eligibility for recognition are given below
Orient Craft, due to its status, enjoys the below benefits:
a) Grant of license/ certificate/ permission and custom clearance for both
import and exports on self-declaration basis
b) Fixation of input-output norms on priority basis
75
Export House
45
Trading House
300 Crores
1500 Crores
6000 Crores
76
Crores
CONCLUSION
After conducting this research I can conclude that backward integration can
shorten the lead-time and can result in consistent quality.
Though after comparing the pro and cons of the same it is feasible only for
large export house to adopt this approach. Proper planning and execution is
required apart from huge investment and financial back up.
Backward integration has helped exporters like SPL, V&S and many others to
shorten the lead-time and produce consistent quality. It has also helped them
to control cost and given them profits. With integration it gives a exporter to
diversify its product range and experiment. Many exporters like V&S have
diversified into home furnishings.
If a company wants to get integrated then they should first look into their
credentials. Its no point for an exporter to integrate if he does not have the
production output. If he thinks that he has the finance and constant demand
and skills to run a fabric and dyeing plan then he can adopt this approach.
Proper time and action plan should be prepared and a company should have
a good management information system, which can result in proper flow of
information. Even if an exporter has all the best people and machines in the
world he can suffer losses if he do not have a proper networking and flow of
information.
Adopting backward integration is the best approach to adopt to face the
challenges that will emerge from the post 2006 period. To be self-reliant
always results in faster turn around. It also help a exporter to plan better as he
can get the real status and know what time should be given to the buyer.
77
RECCOMENDATIONS
There should be timely follow up of the inspection certificate with the head
office of the brands like Tommy Hilfiger and Gap. Company has to pay
heavy interest due to delay in sending the delayed documents to the bank.
The company should try to make a better balance between the imports
and the exports, so that selling of DEPB credit to other exporters at under
price could be avoided. This would save a lot of cost to the company.
Since the benefit under 80 HHC has been abolished, in order to save
heavy tax. The company should look for an alternative for its non-EOU
firms.
Since Orient Craft would not enjoying the benefit under section 10 (b) in its
100% EOU firm, it should look for an alternative in order to avoid heavy
tax.
78
runs off a single database so that the various departments can more easily
share information and communicate with each other.
ERP automates the tasks involved in performing a business processsuch
as order fulfillment, which involves taking an order from a customer, shipping
it and billing for it. With ERP, when a customer service representative takes an
order from a customer, he has all the information to complete the order (the
customer's credit rating and order history, the company's inventory levels and
the shipping dock's trucking schedule). Everyone else in the company sees
the same computer screen and has access to the single database that holds
the customer's new order. When one department finishes with the order, it is
automatically routed via the ERP system to the next department. To find out
where the order is at any point, one need only log into the ERP system and
track it down.
79
Similar is the case with customers. In order to face the post quota
scenario, Orient Craft should outsource new line of buyers.
The factories and the offices should be set up much close knit or less wide
spread in order to reduce the communication gap.
80
BIBLIOGRAPHY
1. Serials Publications 2003, Regional trading Arrangements and India,
Basavaraja ,M.G, 4th revised edition.
2. Galgotia Publishing Company, Export Management, Khurana P. K.
3. Nabhi Publication, How to Export,
4. Nabhi Publication 2002-2007, New Import- Export Policy & Handbook of
Procedures,
5. Nabhi Publication, Duty Drawback,
6. Nabhi Publication, Duty Entitlement Pass Book Scheme,
7. Bookwell, The role of World Trade Organization in Global Governance,
Edited by Sampson Gary P.
81