WDG4 RDSO Failure Code Book PDF

(for official use only)
GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
DIESEL LOCOMOTIVE
DEFECT CODIFICATION
FOR
MANAGEMENT INFORMATION SYSTEM

FOR
EMD LOCOMOTIVES
(WDP4/WDG4)
MP.MISC. 270
(REV.00)
MARCH 2011
MOTIVE POWER DIRECTORATE

RESEARCH DESIGNS AND STANDARDS ORGANISATION
MANAK NAGAR , LUCKNOW - 226 011
CONTENTS
.
S.No
Description
Page No.
1.
Codification system
(i)
2.
3.
4.
5.
Details of Defect/Failure (Parameter 1-5)

Details of Defect/Failure (Parameter 6-8)
Location and Nature of defect
Remarks
6.
Sample reporting format
(i)
(i)
(ii)
.
(ii)
(ii)
APPENDIX
First alphabet code details describing main assemblies involved 1
Second alphabet code details describing sub-assemblies involved 2-5
Third alphabet code details describing locations of defect 6-22
Fourth alphabet code details describing nature of defects 23-123
ANNEXURE
Format for reporting diesel loco failure/defect cases.
DIESEL LOCOMOTIVE DEFECT CODIFICATION FOR

MANAGEMENT INFORMATION SYSTEM
1.
Codification System.
This Codification system has been developed to facilitate collection of information from
Railways about defects of diesel locomotives. This information will be used to identify deficiencies
in design, manufacturing and maintenance system of the locomotives. For this purpose, defects can
be defined as all such occurrences, which affect or could have affected reliability of the locomotives.
All defects whether causing statistical/non statistical engine failure or noticed in shed should be
included.
2. Railways should advise details of the defects as per the following parameters:
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
Parameter 6
Parameter 7
Parameter 8
Parameter 9
Parameter 10
...
...
...
...
...
...
...
...
...
Zonal Railway details

Diesel Shed details
Loco type
Loco number
Date of occurrence of defect
Design changes are needed
Manufacturing methods need improvement
Maintenance system needs improvement
Location and nature of defect
Remarks.
3. Details of defect/failure cases (Parameter 1-5)

No codification for the information from Parameters 1 - 5 is prescribed as this information can be
given in natural style. Information for Parameters 6 - 8 should be as per the system explained
below:CODE
CATEGORY
Y/N
Design changes are needed (Yes/No)
Y/N
Manufacturing methods need (Yes/No)
Y/N
Maintenance system needs improvement (Yes/No)

(i)
4. Location and Nature of Defect (Parameter 9)

This parameter contains the information regarding location and nature of defect. For this purpose
a 4- alphabet code has been prescribed as per details given in the Appendix. Information contained
in each of these 4-alphabets is as follows :
1s t alphabet: Indicates the main assembly involved in the failure/defect
(Page 1 of the Appendix)
2nd alphabet: Indicates the sub-assembly of main assembly involved in the failure/defect
(Page 2- 5 of the Appendix)
3rd alphabet: Indicates the sub-subassembly/component of sub- assembly involved in the
failure/defect (Page 6-22 of the Appendix);
4th alphabet: Indicates the nature of defect on the component/sub-assembly/component
involved in the failure/defect (Page 23-119 of the Appendix).
In the event of none of the components involving in failure or defect, the 4-alphabet code of
this parameter will be given as ZZZZ.
Occurrence of 'Z at the 2nd or 3rd or 4th alphabet place indicates that the involved location or
nature of defect is other than the ones listed in the Appendix.
5. Remarks (Parameter 10)
Parameter 10 is the Column for 'Remarks' in which Railways should indicate in brief what
improvement is recommended to prevent occurrence of such defects.
6.
Sample reporting form
A sample Reporting Format is placed at Annexure. A number of illustrations of defects are also
indicated.
---(ii)
APPENDIX
PARAMETER 9 FOUR ALPHABET CODE

(Location and Nature of defect)
FIRST ALPHABET CODE DETAILS DESCRIBING MAIN ASSEMBLIES INVOLVED

--------------------------------------------------------------------------------------------------------------------------Ist ALPHABET
MAIN ASSEMBLY INVOLVED
2ND ALPHABET
CODE
PAGE NO
---------------------------------------------------------------------------------------------------------------------------A
B
C
D
E
F
G
H
Z
Power pack assemblies

Engine systems
Other assemblies
Water cooled compressor/
Computer controlled brake system
Traction power electrics
Electrical control cabinets
Auxiliaries
Vehicle and structures
No component involved
2
2
3
3
3
3
4
SECOND ALPHABET CODE DETAILS DESCRIBING SUB- ASSEMBLY INVOLVED

----------------------------------------------------------------------------------------------------------------------------2nd ALPHABET
3rd ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
Power pack assemblies
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
AK
AL
AM
AN
AO
AP
AQ
Engine crank case and oil pan assemblies

Engine block
Hand hole cover
Cylinder head and liner
Connecting rod, carrier, bearings and piston pin
Piston and piston rings
Cylinder head crab
Exhaust valve bridge and rocker arm
Injector control linkage
Crank shaft, main bearing and main bearing caps
Gear damper assemblies
Accessory drive gear assemblies
Crank shaft couplings
Starter motor application
Crank shaft drive gear trains
Camshaft and camshaft counter weight
Over speed trip assemblies
Engine systems
BA
BB
BC
BD
BE
BF
BG
BH
BI
BJ
BK
Turbocharger/supercharging system
Turbocharger application
Air intake and exhaust system
Filtration system
Lubrication oil system
Lubrication oil system-continued
Water cooling system
After cooler
Fuel oil system
Cylinder head cover and support frame
Crank case pressure detector application
5
5
5
5
6
6
6
6
7
7
7
7
7
8
8
8
8
9
9
9
9
10
10
10
11
11
11
12

----------------------------------------------------------------------------------------------------------------------------2nd ALPHABET
3rd ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
Other assemblies
CA
CB
CC
CD
CE
Accessory drive housing assemblies

Camshaft housing and cover
Auxiliary generator drive assemblies
Engine governor assemblies
Other than engine governor
Water cooled compressor/Computer controlled brake system
DA
DB
DC
DD
DE
Water cooled compressor

Computer controlled brake system (CCB)
Aux. Brake valves-main system
Air dryer
High friction brake block
Traction power electrics
EA
EB
EC
ED
EE
EF
AC Traction Motors, Insulation, Cables

Traction machine bearings, suspension tubes, traction motor pinions
Traction alternator, rectifier
Traction control convertor
Dynamic braking assembly, radiator fan assembly, auxiliary generator
Traction motor blower, TCC blower, starter motor
Electrical control cabinets
FA
FB
FC
FD
FE
FF
FG
FH
FI
FJ
FK
FL
Engine Control panel

EM 2000 Modules and EM2000 display unit
Panel Mounted Modules
Circuit breaker and test panel
Resistor/ Capacitor & Diode input Panel
Relays
Contactors
Modules of Medhas MLC691 system
SIBAS Klip Station 1& 2 (Siemenss Modules)
DPC (Distributed Power Control )
REMMLOT (Remote monitoring system of locomotives and train)
Plug, connectors ,wiring and Bus Bar
12
12
12
12
13
13
13
13
14
14
14
14
15
15
15
15
16
16
16
17
17
17
18
18
18
18
19
19

----------------------------------------------------------------------------------------------------------------------------2nd ALPHABET
3rd ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
AUXILIARIES
GA
GB
GC
GD
GE
GF
GG
GH
GI
Control and Operating Switch Panel

Indicating Light Panel
Semiconductor out Side the Panel
Sensors
Transducers
Batteries
Lighting and alarms
Electrical Meters & Speedometer
Display Unit
Vehicle and structures
HA
HB
HC
HD
HE
Truck frame
Wheel, axle & bearing adaptor assembly
Brake rigging
Bogie suspension
Loco superstructure, under frame & draw bar
19
19
19
20
20
20
21
21
21
21
21
21
22
22
THIRD ALPHABET CODE DETAILS DESCRIBING COMPONENT/SUB-SUB ASSEMBLIES

----------------------------------------------------------------------------------------------------------------------------MAIN ASSEMBLY INVOLVED
4th. ALPHABET CODE
3rd. ALPHABET
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
AA
Engine crankcase and oil pan assemblies
AAA
AA B
AAC
AAD
AA E
AAF
AAG
AAX
Main base/ crank case

Engine oil pan assembly
Anchor shackle base application
Crankcase inspection door
Crank case explosion cover door
Crankcase venting system including oil catcher
Base screen
Other locations in engine crank case and oil pan assemblies
AB
Engine block
ABA
AB B
ABC
ABD
ABE
ABX
Engine block structure

Main bearings, studs and bolts
Main bearing bore and caps
Cylinder liners
Cylinder liners studs
Other locations in engine Block
AC
Hand hole covers
AC A
AC B
ACC
AC X
Hand hole cover assembly

Cross bar assembly
Streator motor location hand hole cover assembly
Other locations in hand hole covers
AD
Cylinder head
ADA
AD B
AD C
AD D
AD E
AD F
AD G
AD H
AD X
Cylinder head assembly

Cylinder test valve
Gasket assembly
Fuel injector crab
Cylinder head exhaust valve
Valve seat
Valve spring
Valve guide and nozzle sleeve
Other locations in cylinder head
23
23
23
23
24
24
24
24
24
25
25
25
25
26
26
26
26
26
27
27
27
27
28

----------------------------------------------------------------------------------------------------------------------------MAIN ASSEMBLY INVOLVED
4th. ALPHABET CODE
3rd. ALPHABET
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
AE
Connecting rod
AEA
AEB
AEC
AED
AEE
AEF
AEG
AEH
AEX
Connecting rod assembly

Connecting rod upper and lower basket dowels, bolts and nuts
Connecting rod upper and lower bearing shell
Connecting rod fork rod, blade rods and fork rod basket
Connecting rod to piston pin bolts
Connecting rod bearings
Connecting rod insert bearing
Connecting rod retainer bearing
Other locations in Connecting rod, carrier, bearings and piston pin
AF
Piston and piston rings
AFA
AFB
AFC
AFD
AFX
Piston (cost iron alloy

Piston carrier and thrust washer
Piston pin
Piston rings
Other locations in piston and piston rings
AG
Cylinder head crab
AGA
AG B
AG C
AGX
Intermediate cylinder head crab

Cylinder head end crab
Cylinder head crab bolts, nut and washer
Other locations in Cylinder head crab
AH
Exhaust valve bridge and rocker arm
AHA
AHB
AHC
AHD
AHE
AHF
AHX
Exhaust valve bridge assembly

Exhaust valve hydraulic lash adjuster assembly
Exhaust valve rocker arm assembly
Exhaust valve cam follower roller assembly
Exhaust valve rocker injector arm assembly
Lube oil line assembly
Other locations in Exhaust valve bridge and rocker arm
28
28
28
29
29
29
29
30
30
30
30
31
31
31
31
31
32
32
32
32
33

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
--------------------------------------------------------------------------------------------------------AI
Injector control linkage
AIA
AIB
AIC
AID
AIE
AIF
AIG
AIH
AII
AIJ
AIX
Injector control shaft, support bracket and bearing

Injector control oil seal retainer assembly
Injector control shaft left bank-Rear
Injector control shaft left bank-Front
Injector control shaft right bank-Rear
Injector control shaft right bank-Front
Injector control adjusting link assembly
Injector control lever assembly
Governor control linkage with manually shaft on left bank
Governor control linkage with manually shaft on right bank
Other locations in Injector control linkage
AJ
Engine crankshaft
AJA.
AJX
Crank shaft engine

Other locations in crank shaft engine
AK
Gear damper assembly
AKA
AKX

Other locations in gear damper assembly
AL
Accessory drive gear assembly and front end accessory drive
ALA
ALB
ALC
ALX
Accessory drive gear assembly

Bolt and stub shaft arrangement
Front end accessory drive
Other locations in accessory drive gear assembly and front end
accessory drive
AM
Crank shaft coupling
AMA
AMB
AMC
33
33
33
34
34
34
35
35
35
35
36
Engine crank shaft coupling disc

Engine crankshaft coupling starter motor ring gear
Engine crankshaft generator coupling disc
36
36
37
37
37
37
37

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
-----------------------------------------------------------------------------------------------------------------------------AMX
Other locations in crank shaft coupling
AN
Starter motor application
ANA
ANB
ANC
AND
ANE
ANX
Right bank dual starter motor mounting

Starter motor assembly
Solenoid switch assembly
Solenoid switch terminal plate assembly
Engine speed probe
Other locations in Starter motor application
AO
Crank shaft drive gear trains
AOA
AOB
AOC
AOD
AOE
AOX
Crank shaft drive gear trains and housing application

Stub shaft assembly
Crankshaft gear application
Turbocharger clutch drive gear assembly
Turbocharger clutch drive gear assembly-continued
Other locations in crank shaft drive gear trains
AP
Camshaft and camshaft counter weight
APA
APB
APC
APD
APE
APF
APG
APX
Camshaft assembly-left bank

Camshaft assembly-right bank
Camshaft counter weight application
Camshaft bearing brackets-block assembly
Camshaft bearing brackets-accessory drive end
Camshaft bearing brackets-camshaft drive end
Over speed trip and counter weight application
Other locations in Camshaft and camshaft counter weight
AQ
Over speed trip assemblies
AQA
AQB
AQ C
AQ D
AQE
AQF
AQX
Over speed trip linkage shaft assembly

Over speed trip assembly
Over speed trip linkage
Over speed trip pawl bracket assembly
Over speed trip housing cover, lever, access plate & cover
Over speed trip housing and cover
Other locations in over speed trip assemblies
8
38
38
38
39
39
39
40
40
40
40
41
41
41
42
42
42
43
43
43
44
44
44
45

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
BA
Turbocharger/supercharging system
BAA
BAB
BAC
BAD
BAE
BAF
BAG
BAH
BAX
Turbo main housing

Turbo support assemblies
Turbocharger compressor
Turbocharger seal rings and other rings
Turbocharger turbine wheel & nozzle ring
Turbocharger different shaft
Turbocharger gears
Turbocharger bearings
Other locations in turbocharger/supercharging system
BB
Turbocharger application
BBA
BBB
BBC
BBD
BBX
Turbocharger air duct assembly left and right bank

Engine stub shaft
Drain tube assembly
Turbocharger mounting hardware
Other locations in turbocharger application
BC
Air intake and exhaust system.
BCA
BCB
BCC
BCD
BCX
Air intake duct right hand left bank

Exhaust chamber assemblies
Exhaust chamber gasket
Heat shield assemblies
Other locations in air intake and exhaust system.
BD
Filtration System.
BDA
BDB
BDC
BDD
BDE
BDF
BDG
BDH
BDX
Inertial air filters.

Engine intake air filters (fibre glass bag)
Turbocharger lube oil filters
Turbo Soak back filter assembly
Fuel filters assembly.
Primary fuel oil filters application
Fuel oil suction strainer
Lube oil filter assembly
Other locations in filtration system
45
45
45
46
46
47
47
47
47
48
48
48
48
49
49
49
49
50
50
50
50
51
51
51

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
BE
BEA.
BEB
BEC
BED
BEE
BEF
BEG
BEH
BEI
BEJ
BEK
BEL
BEM
BEN
BEO
BEP
BEQ
BER
BES
BET
BEU
BEV
BEX
Lubricating oil system

Lube oil strainer assembly
Strainer drain valve assembly
Piston cooling and main bearing lube oil strainer assembly
Strainer screen assembly
Scavenging lube oil strainer assembly
Strainer cover assembly
Filter drain pipe assembly
Camshaft drive end lube oil lined and piston cooling tubes
End lube oil manifold
Centre lube oil manifold
Turbo filter adaptor manifold assembly
Piston cooling tube assembly
Turbo soak back lube oil system
Lube oil manifold assembly
Manifold relief valve assembly
Lube oil separator and ejector assemblies
Lube oil separator assembly
Lube oil ejector assembly
Lube oil-scavenging pump
Lube oil scavenging pumps- gear assemblies and gears
Piston cooling and pressure pump
Piston cooling and pressure pump-gear assemblies and gears
Other location on lubricating oil system
BF
Lubricating oil system -continued
BFA
BFB
BFC
BFD
BFX
Lube oil drain piping

Lube oil cooler
Lube oil relief valve
Lube oil filter by-pass relief valve
Other location in lubricating oil system.
BG
Water cooling system
BGA
BGB
BGC
BGD
Water piping application

Water manifold application
Water manifold bracket application
Right bank water pump assembly
51
52
52
52
52
53
53
53
54
54
54
54
55
55
55
56
56
56
56
57
57
57
58
58
58
58
59
59
59
60
10

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
-----------------------------------------------------------------------------------------------------------------------------BGE
Right bank water pump assembly-Other component involved
60
BGF
Left bank water pump assembly
60
BGG
Left bank water pump assembly-Other component involved
61
BGH
Radiator and radiator fan
61
BGI
Radiator fan drive system
61
BGJ
Pressure cap and filler arrangement
62
BGX
Other location in water cooling system
BH
After cooler
BHA
BHB
BHC
BHD
BHX
After cooler left bank

After cooler right bank
After cooler piping
After cooler blower and drive mechanism
Other location in after cooler
BI
Fuel oil system
BIA
BIB
BIC
BID
BIE
BIF
BIG
BIH
BIX
Adjusting link and injector control linkage

MUI injectors
MUI injector linkage
Fuel oil header and valves
Fuel oil piping
Fuel booster pump and drive
Fuel oil
Other location in fuel oil system
BJ
BJA
BJB
BJC
BJD
BJE
BJF
BJG
BJX

Right bank support frame assembly
Left bank support frame assembly
Cylinder head cover assembly
Cover latches-cam shaft drive end
Cover latches-cylinder head cover inside
Cover support
Other location in cylinder head cover and support frame
11
62
62
63
63
63
64
64
64
65
65
65
65
66
66
66
66
67
67
67

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
BK
BKA
BKB
BKC
BKD
BEE
BKF
BKG
BKH
BKI
BKJ
BKK
BKX

Detector vent assembly
Detector to oil pressure line and oil pressure tube assemblies
Oil pressure line to cover frame and governor tube assemblies
Oil pressure line to thermostatic valve and thermostatic valve high
pressure hose assembly
Air box tee to governor tube assembly
Detector assembly
Air detector housing assembly
Oil detector housing assembly
Detector crankcase housing assembly
Low water cut off valve
Other location in crank case pressure detector application
CA
Accessory drive housing assembly
CAA
CAX

Other location in accessory drive housing assembly
CB
Camshaft drive housing and covers
CBA
CBX
Cam shaft drive housing and covers

Other location in camshaft housing and covers
CC
Auxiliary generator drive assembly
CCA
CCX

Other location in auxiliary generator drive assembly
CD
Engine governor assembly
CDA
CDB
CDC
CDX

Governor drive gear assembly
Governor drive assembly
Other location in engine governor assembly
12
67
68
68
68
68
68
69
69
69
69
70
70
70
70
71
71
71

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
--------------------------------------------------------------------------------------------------------------------------
CE
Other than engine governor
CEA
CEB
CEC
CED
CEE
CE F
CEX
Fuel limiter
Load regulating pilot valve and associated linkage
Integrated oil filled vane servo load regulator
Low oil pressure shut down device
Low water indication device
Hot oil temperature shut down device
Other location in, oil seals, bearing, fast/flexible coupling
DA
Water cooled compressor
DAA
DAB
DAC
DAD
DAE
DAF
DAG
DAX
Crankshaft oil seal, fast/flexible coupling bearings

Piston, piston ring set & connecting rod assembly
Cylinder head, inlet valves and discharge valves
Cylinder/liner and main casing
Suction unloader assembly, governor
Lube oil/lube oil system
Rigid pipes, unloader pipe assembly, air suction filter, coolers & its fan
Other location in water-cooled compressor
DB
Computer controlled brake system
DAA
DAB
DAC
DAD
DAX
CCB PCB
Pneumatic valve failure
Brake controller failure
Other location in computer controlled brake system
DC
Aux. Brake valves-main system
DC A
DC B
DC C
DC D
DC E
DC F
DC G
DC H
DC I
Emergency brake valves

MR safety valve
Feed valve
Air pressure gauge complex (air flow indicator, BC-BP&MR-EQ)
Check valve
Auto drain valve
Angle cock and hoses
Air pipes, joints & coupling etc.
Unloader panel assembly (6 nos. magnet valve)
13
71
72
72
72
72
72
72
73
73
73
73
74
74
74
75
75
75
75
75
76
76
76
76
77
77
77

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
DD
Air Dryer
DDA
DDB
DDC
DDD
DDE
DDF
DDG
DDH
DDX
Body of air dryer

Pre-coalescer filter of air dryer
Final filter of air dryer
PCB of air dryer
Purge valve/drain valve of air dryer
Solenoid valve of air dryer
Humidity indicator of air dryer
Desiccant canister /desiccant of air dryer
Other location in air dryer
DE
High friction brake block
DEA
DEX
High friction brake block (WDG4&WDP4)

Other location in high friction brake blocks
EA
AC Traction motors, insulation, cables
EAA
EAB
EAC
EAD
EAE
EAF
EAG
EAH
EAX
Traction Motor Stator Housing

Stator
Rotor
Insulation
Speed sensor
Non drive / drive end shield
Electron beam irradiated power cables
Electron beam irradiated control cables
Other locations in AC traction motors, insulation, cables
EB
Traction machine bearings, suspension tubes,

traction motor pinions
EBA
EBB
EBC
EBD
EBE
Traction motor bearing

Alternator bearing
Auxiliary machine bearing
Traction motor suspension bearings
Suspension tubes, housing bearing kit
(consisting of 11 & 4 items)
Traction motor pinions
Other locations in traction machine bearings,
suspension tubes, traction motor pinions
EBF
EBX
14
77
77
78
78
78
78
79
79
79
79
79
80
80
80
80
80
81
81
81
81
82
82
82

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
EC
Traction alternator, rectifier
ECA
ECB
ECC
ECD
ECE
ECX
Yoke and stator assembly

Rotor & field pole coil assembly
Slip ring and brush holder assembly
Diode and fuses
Bearing assembly
Other locations in traction alternator, rectifier
ED
Traction control converter
EDA
EDB
EDC
EDD
EDX
Phase module failure (GTO/IGBT)

Cooling system failure
TCC control/protection cards failure
TCC cables
Other locations in traction control converter
EE
Dynamic braking assembly, radiator

fan assembly, auxiliary generator
EEA
EEB
EEC
EED
EEE
EEF
EEX
Stator assembly
Rotor assembly
Bearing assembly
Resistor grids assembly
Fan assembly
Contactor & circuit breaker & cables
Other locations in dynamic braking assembly, radiator
fan assembly, auxiliary generator
EF
Traction motor blower, TCC blower, starter motor
EFA
EFB
EFC
EFX
Traction Motor blower

TCC blower
Starter motor
Other locations in traction motor blower, TCC blower,
starter motor
15
82
83
83
83
83
83
84
84
84
84
85
85
85
85
85
85
86
86

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
FA
Engine Control Panel
FAA
FAB
FAC
FAD
FAE
FAF
FAG
FAH
FAI
Isolation switch
Classification switch
Fuel Prime/Engine Start (FP/ES) Switch
Emergency Fuel Cut Off (EFCO) / Engine stop/
MU Engine Stop Switch
Ground Relay Cut Out (GRCO) Switch
Alerter Alarm
Battery Ammeter
Engine Filter Switch
FB
EM 2000 modules
FBA
FBB
FBC
FBD
FBE
FBF
CPM (central processing unit (CPU) + memory module (MEM))

Digital input output module (DIO300)
Analog to digital to analog module (ADA305)
Communication module (COM301/304)
Power supply module (PSM)
Pre regulator module (PRG)
FC
Panel mounted modules
FCA
FCB
FCC
FCD
FCE
FCF
Voltage amplifying module (VAM)

Analog signal conditioner module (ASC)
Firing circuit Feedback (FCF)
Firing circuit driver (FCD)
Train line filtering (TLF)
DVR Module
FD
Circuit breaker and test panel / switch
FDA
Lights / local control/ Filter blower motor/Fuel pump/

Turbo/TCC Electronic blower CB/ TCC1/2 BLWR -30 A
Radio/cab fan/Air dryer/ AC control/ Computer control/Micro air brake/
AC GTO #1 PS / AC GTO #2 PS - 15A
Aux. Gen field/ Aux. Gen FB/ TCC1 comp./TCC2 comp - 10A
Event Recorder/ DCL Control - 3A
Headlights /Generator Field CB -90A
Control- 40A
FDB
FDC
FDD
FDE
FDF
16
86
86
87
87
87
87
88
88
88
88
88
89
89
89
89
90
90
90
91
91
91
91
91
92
92
92
92

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
-----------------------------------------------------------------------------------------------------------------------------FDG
GRCO switch
93
FE
Resistor/ Capacitor & Diode input (DIP) Panel
FEA
FEB
FEH
Diode Input Panel 30, 31, 32)

Flasher Light resistors (RE FL CE1, RE FL CE2,
RE FL CE3 & RE FL CE4)
Head Light resistors (REHDLT DIM) & ground
relay transductor resistance(RE GR)T
Starting resistors RE ST1, RE ST2 & grounding
resistor (RE GR1 THRU 4)
DC Link RE VDCL & Grounding capacitor
(CA GR1 THRU 6)
Ground Relay transductor resistance (RE GRT)
Resistor Assembly (RE GNR A, B & C and RE GNL A, B & C)
Aux. Gen field resistor (RE AG FIELD A-B)
FF
Relays
FFA
FFB
FFC
FFD
FFE
FFF
FFG
FFH
FFI
Engine fuel cut off relay (EFCO)

Fuel pump relay (FPR)
Turbo lube pump relay (TLPR)
Shut down relay (SDR)
Brake warn relay (BWR)
Alarm relay (AR)
Wheel Slip Relay (WL) Flasher Relay (FLSHR)
SIBAS 16 Traction Con. Comp. Power Relays (SPR1 & SPR2)
Ground relay (GR1 &GR2)
GROUND RELAY (GR / DBGR)
FG
Contactors
FGA
FGB
FGC
FGD
FGE
FGF.
FGG
DC link contactor (DCL)

Braking contactors (B1, B2, B3, B4)
Generator field contactor (GFC)
Generator field decay contactor (GFD)
Voltage protection contactor (VPC)
Fan contactor; fast speed contactor (FCF)
Fan contactor slow speed (FCS)
FEC
FED
FEE
FEF
FEG
17
93
93
93
94
94
94
94
95
95
95
96
96
96
96
97
97
97
97
98
98
98
99
99
99

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
FH
Modules of Medhas MLC691 system
FHA
FHB
FHC
FHD
FHE
FHF
FHG
FHH.
FHI
FHJ
Main control computer (MCC) module

Data management computer (MDMC) and intelligent
data logger module(MIDL)
Auxiliary communication controller (MACC)
Digital input (MDIP) and output modules (MDOP)
Frequency input module (MFIP)
Gate drive & zero crossing detection module (MGDZCD)
Auxiliary generator PWM (MAGPWM)
Analog Input (MAIP) and Output Module (MAOP)
Event Recorder
FI
SIBAS KLIP STATION 1 and 2 (Siemenss Modules)
FIA
FIB
FIC
FID
FIE
FIX
Interface module AS 318

Digital input modules
Digital output modules
Analog input module
Analog output module
Other location in SIBAS Klip Station 1 & 2
(Siemenss Modules)
FJ
DPC (Distributed Power Control )
FJA
FJB
FJC
FJD
FJE
FJF
FJG
FJH
FJI
MDPC (Control Card)

MDPIF (Interface card)
MDIP 24 (Digital input card)
MILS 16 (Digital output card )
MAOP 6 (Analog output card)
MLCPS (Computer Power Supply)
DFS (Digital air flow sensor)
Data radio trans receiver
RF antenna
99
100
100
100
100
101
101
101
101
102
102
102
102
103
103
103
103
103
104
104
104
104
104
105
18

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
------------------------------------------------------------------------------------------------------------------------------
FK
REMMLOT (Remote monitoring system of locomotives and train)
FKA
FKB
MLRMS Module- MAS 696

MLRMS Antenna
FL
105
105
Plug, connectors, wiring and bus bar
FLA
FLB
FLC
Plug, connectors, wiring and bus bar used in EMD

Plug, connectors, wiring and bus bar used in Medha
Plug, connectors, wiring and bus bar used in Siemens
GA
Control and Operating Switch Panel
GAA
GAB
GAC
GAD
GAE
GAF
GAG
GAX
Dynamic controller assembly

Gauge lights switch
Console lights dimmer rheostat
Attendant call switch
Cab lights switch
Flasher lights switches
Cab fan switch
Other location in control and operating switch panel
GB
Indicating light panel
GBA
GBB
GBC
GBD
GBE
GBF
GBX
TE Limit
Sand
Wheel slip
Flasher lamp
PCS
Brake warn
Other location in control and operating switch panel
GC
Semiconductor out Side the Panel
GCA
GCB
GCC
SCR Excitation Bridge Assembly

GTO power supply (GTOPSI) GTO power supply (GTOPS2)
Current rectifier used in GND relay transductor
left (CR GNL 1, 2 & 3)
Current rectifier used in GND relay transductor
right (CR GNR 1, 2 & 3)
GCD
19
105
105
106
106
106
107
107
107
107
108
108
108
108
108
109
109
109
109
110
110

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
-----------------------------------------------------------------------------------------------------------------------------GCE
Current rectifier for GND relay bridge
110
(CR GR1 THRU 8)
GCF
Battery Charging (BC) Assembly
110
GCX
Other location in semiconductor out side the panel
GD
Sensors
GDA
GDB
GDC
GDD
GDE
GDF
GDG
GDH
GDX
Battery box temperature sensor (BTA)

Grid current sensor (IB1&IB2)
Grid blower current sensor (IBKBL)
Main generator field current sensor (IMGF)
Inverter current sensor (ITCC)
Traction motor stator temperature sensor (TMS)
DC link voltage sensor (VDCL)
Traction motor armature speed sensor (TMSPPU)
Other location in sensor
GE
Transducers
GEA
GEB.
GEC
GED
GEE
GEX
Main reservoir pressure transducers (MRPT)

Grid blower motor current transducer (IBKBL1 & 2)
DC link current transducers (ITCC 1 & 2)
Grid path 1 and 2 current transducers (1B 1&2)
Engine Speed pick up
Other location in transducers
GF
Batteries
GFA
GFB
GFC
GFD
GFX
Battery container
Electrolyte
Batteries- cell plates
Battery charging system
Other location in batteries
GG
Lighting and alarms
GGA
GGB
GGC
GGD
Head lights
Classification lights
Indication light LED
Other engine room and cab lights
111
111
111
111
112
112
112
112
113
113
113
113
113
114
114
114
114
115
115
115
115
20

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
-----------------------------------------------------------------------------------------------------------------------------GGE
Alarm bell or wheel slip buzzer
116
GGF
Flasher light
116
GGX
Other location in lighting and alarms
GH
Electrical meters & speedometer
GHA
GHB
GHC
GHX
TE meter-Analogue/Electronic
Speed indicator
Battery charging meter
Other location in Electrical meters & speedometer
GI
Display Unit
GIA
GIB
GIC
GID
EM 2000 Display Unit

SIEMENS Display Unit (SITET)
MEDHA Display Unit (MDS 740 )
Display Unit (DIALS) of any other Make
HA
Truck frame
HAA
HAB
HAC
HAD
HAX
Truck frame/ bogie frame

Traction motor dog link
Center pivot four bar mechanism
Sand box
Other location in truck frame
HB
Wheel, axle & bearing adaptor assembly
HBA
HBB
HBC
HBX
Wheel
Axle
Journal bearing adapter assembly
Other location in wheel, axle & bearing adapter assembly
HC
Brake rigging
HCA
HCB
HCC
HCD
HCE
Brake cylinder
Brake hanger
Brake slack adjuster, brake shoe & holder
Brake rod, safety bracket and hand brake
Brake rigging bushes and pins
116
116
117
117
117
117
118
118
118
118
118
21
119
119
119
119
120
120
120
120

----------------------------------------------------------------------------------------------------------------------------3rd. ALPHABET
4th. ALPHABET CODE
CODE
PAGE NO.
-----------------------------------------------------------------------------------------------------------------------------HCX
Other location in brake rigging
HD
Bogie suspension
HDA
HDB
HDC
HDD
HDE
HDF
HDG
HDH
HDX
Spring - single coil

Rubber spring assembly
Hydraulic damper
Bushing traction rod
Motor nose link bushing
Bushing rubber
Thrust pad- lateral
Happy pad (spring pad)
Other location in bogie suspension
HE
Loco superstructures, under frame & draw gear
HEA
HEB
HEC
HED
HEX
Loco superstructure
Under frame
Draw gear
Cattle and rail guards
Other location in loco superstructure, u/frame, draws gear
121
121
121
121
121
122
122
122
22
122
122
123
123
FOURTH ALPHABET CODE DETAILS DESCRIBING NATURE OF DEFECT

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AAA
Main base/ crank case
AAAA
AAAB
AAAC
AAAD
AAAE
AAAF
AAAG
AAAY
Main base cracked or damaged

Main base distorted
Main face bolting faces damaged
Defect in hand holes and gaskets
Defect in lower liner bore insert
Defect in air box drain holes and pipe or tubes
Any defect in top deck head and covers
Misc. defect in main base/crank case
AAB
Engine oil pan assembly
AABA
AABB
AABC
AABD
AABE
AABF
AABG
AABH
AABY
Any defect in engine oil pan assembly

Saline nut -20 worn out
Square head pipe plug 1/4PT and 1-1/2MPT worn out
Crankcase to oil pan seal damaged
Air box drain O-ring seal damaged
Any defect in oil level dipstick gauge assembly
Air box drain flange 3/4FPTand gasket damaged perished
Hex. Head bolt 1/2-20x1-1/4 and flat washer threads damaged
Misc. defects in engine oil pan assembly
AAC
Anchor shackle base application
AACA
AACB
AACC
AACD
AACE
AACY
Any defect in anchor shackle base support body

Anchor shackle bolts to crankcase and camshaft drive housing threads damaged
12-point bolt1-1/4x14-1/2 threads damaged
Hex. Head bolt5/8-11x1-1/4 threads damaged
Flat washer 5/8 worn out
Misc. defects in anchor shackle base application
AAD
Crankcase inspection door
AADA
AADB
AADC
AADD
AADY
Crankcase inspection door opening on run

Crankcase inspection door gasket leaking
Crankcase inspection doorknob breakage
Crankcase inspection door clamp/arm breakage
Misc. defects in crankcase inspection door
23

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AAE
Crank case explosion cover door
AAEA
AAEB
AAEC
AAED
AAEY
Crank case explosion cover burst

Crank case explosion cover spring broken/loosen/weaken
Crank case explosion cover door gasket perished
Crank case explosion cover door bolt loosen/broken
Misc. defects in crank case explosion cover door
AAF
Crank case venting system including oil catcher
AAFA
AAFB
AAFC
AAFD
AAFE
AAFF
AAFG
AAFY
Crank case vacuum very low

Crankcase exhaust pipe emitted smoke/oil
Oil catcher securing bolt dropped/ threads damaged
Crankcase oil slinger/catcher cracked
Crankcase oil slinger/catcher chocked
Crankcase oil slinger securing bolt dropped/threads damaged
Excessive clearance between Oil catcher/ oil slinger and extension shaft
Misc. defects in crankcase venting system including oil catcher
AAG
Base screen
AAGA
AAGY
Base screen loosen/deficient

Misc. defects in base screen
ABA
Engine block structure
ABAA
ABAB
ABAC
ABAD
ABAE
ABAF
ABAY
Engine block structure foundation pad cracked/damaged

Engine block structure foundation pad distorted/twisted
Engine block structure foundation pad excessively
Engine block structure foundation bolt loosen
Engine block structure foundation bolt broken/bent
Engine block damaged
Misc. defects in engine block structure
ABB
Main bearings, studs and bolts
ABBA
ABBB
ABBC
ABBD
Main bearing A frame stud bolt threads damaged

Main bearing A frame centre stud bolt threads damaged
Main bearing A frame nuts, semicircular nut and washer damaged or worn out
Main bearing A frame centre nuts, semicircular nut and washer damaged or worn out
24

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------ABBY
Misc. defects in main bearing stud and bolts
ABC
Main bearing bore and cap
ABCA
ABCB
ABCC
ABCD
ABCE
ABCF
ABCG
ABCY
Main bearing front and intermediate upper/lower worn out or damaged

Main bearing rear upper/lower worn out or damaged
Main bearing centre upper/lower worn out or damaged
Main bearing cap at location 1, 2, 3,4,7,8 and 9 cracked or damaged
Main bearing cap at location 5 and 6 cracked or damaged
Main bearing cap at location 10 cracked or damaged
Main bearing bore scored worn out or damaged
Misc. defects in main bearing bore and cap
ABD
Cylinder liner
ABDA
ABDB
ABDC
ABDD
ABDE
ABDF
ABDG
ABDH
ABDY
Cylinder liner cracked

Cylinder liner bore oversized
Cylinder liner water deflector cracked or damaged
Cylinder liner water inlet ports cracked or damaged
Cylinder liner seal groove damaged
Water inlet lube oil to liner o-ring seal perished
Liner o-ring seal worn out or damaged
Cylinder liner seat ring damaged or worn out
Misc. defects in cylinder liner
ABE
Cylinder liner studs
ABAA
ABAB
ABAY
Cylinder liner std. stud 3/4-10x3/4-10x10-3/4 threads damaged or cracked

Cylinder liner pilot stud 3/4-10x3/4-10x10x3/4 threads damaged or cracked
Misc. defects in cylinder liner studs
ACA
Hand hole covers
ACAA
ACAB
ACAC
ACAD
ACAY
Hand hole cover cracked or worn out

Stem of hand wheel cover assembly damaged or cracked
Hand wheel nylon gasket perished
Retaining pin 1/8 dia.x5/8 inches long damaged or cracked
Misc. defects in hand hole cover
25

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
ACB
Cross bar assembly
ACBA
ACBB
ACBY
Cross bar assembly worked out

Cross bar to hand wheel stem pin cracked or worn out
Misc. defects in cross bar assembly
ACC
Streator motor location hand hole cover assembly
ACCA
ACCB
ACCY
Streator motor location hand hole cover cracked or worn out

Streator motor location hand hole cover bolt assembly including washer cracked worn
out
Misc. defects in Streator motor location hand hole cover assembly
ADA
Cylinder head assembly
ADAA
ADAB
ADAC
ADAD
ADAE
ADAF
ADAG
ADAY
Cylinder head cylinder head crack in injector hole region

Cylinder head crack in exhaust port
Cylinder head cracked in cylinder liner pilot stud hole
Cylinder head not making proper sealing with liner
Heavy scaling of cylinder head with water deflector cylinder liner
Cylinder head malt. or casting defective
Water outlet elbow to cylinder head o-ring seal damaged or worn out
Misc. defects in cylinder head assembly
ADB
Cylinder liner test valve
ADBA
ADBB
ADBC
ADBD
ADBY
Cylinder liner test valve assembly worked out

Needle valve defective
Cylinder liner test valve body cracked or damaged
Cylinder liner test valve seal damaged
Misc. defects in cylinder liner test valve
ADC
Gasket assembly
ADCA
ADCB
ADCC
ADCD
ADCE
ADCY
Water seal kit 12 heat dam insulators damaged or worn out

Water seal kit 12 grommet type damaged or worn out
Cylinder head gasket kit damaged or worn out
Piston cooling tube to lube oil gasket damaged or worn out
Water inlet tube to water manifold gasket damaged or worn out
Misc. defects in gasket assembly
26

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
ADD
Fuel injector crab
ADDA
ADDB
ADDC
ADDD
ADDE
ADDF
ADDY
Fuel injector crab body cracked

Injector spherical washer 5/8 worn out
Spherical nut 5/8-18 worn out
Water outlet elbow damaged
Socked head screw 3/8-16x7/8 worn out
Water outlet elbow to crankcase o-ring seal damaged
Misc. defects in fuel injector crab
ADE
Cylinder head exhaust valve
ADEA
ADEB
ADEC
ADED
ADEE
ADEF
ADEG
ADEH
ADEY
Exhaust valve stem bent or broken

Exhaust valve stem tip danged or breaking at the locking groove
Bending the exhaust valve due to over speeding
Valve face pitted or grooved improper valve facing
Incorrect adjustment of tappet clearance
Valve disc cracked or flakes coming out
Over heating/mushrooming/guttering of valve
Improper clearance between valve stem and guide
Misc. defects in cylinder head exhaust valve
ADF
Valve seat
ADFA
ADFB
ADFC
ADFY
Valve seat cracked

Valve seat pitted or grooved
Valve seat excessively worn out
Misc. defects in valve seat
ADG
Valve spring
ADGA
ADGB
ADGC
ADGD
ADGY
Valve spring broken

Valve spring weaken or uneven
Valve spring retainer nut worked out
Valve locking worked out or securing arrangement failed
Misc. defects in valve spring
27

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
ADH
Valve guide and nozzle sleeve
ADHA
ADHB
ADHC
ADHD
ADHE
ADHY
Valve guide cracked or damaged or broken

Valve guide loosen on shaft
Valve guide bore worn badly
Nozzle sleeve cracked or leaking
Nozzle sleeve loose or shifted or not accommodating nozzle
Misc. defects in valve guide and nozzle sleeve
AEA
Connecting rod assembly
AEAA
AEAB
AEAC
AEAD
AEAE
AEAF
AEAG
AEAH
AEAY
Connecting rod broken or cracked

Connecting rod damaged
Connecting rod cap damaged
Connecting rod cap distorted
Connecting rod and cap oil passage chocked
Connecting rod bent or twisted
Connecting rod basket worn out or cracked
Connecting rod cap screw bolt threads damaged
Misc. defects in connecting rod assembly
AEB
Connecting rod upper and lower basket dowels, bolts and nuts
AEBA
AEBB
AEBC
AEBD
AEBE
AEBF
AEBG
AEBH
AEBY
Connecting rod upper bearing dowels damaged or worn out

Connecting rod basket to rod dowel damaged or worn out
Connecting rod bearing locating dowel damaged or worn out
Connecting rod lower basket bolts threads damaged
Connecting rod lower basket nuts worn out
Connecting rod upper basket bolts worn out
Connecting rod upper basket nuts worn out
Connecting rod basket to bolts threads damaged
Misc. defects in Connecting rod upper and lower basket dowels, bolts and
AEC
Connecting rod upper and lower bearing shell
AECA
AECB
AECC
AECD
AECE
Connecting rod upper bearing shell seized or scored

Connecting rod upper bearing shell wiping or melting of overlay
Connecting rod upper bearing shell worn or base melt. visible
Connecting rod lower bearing shell seized or scored
Connecting rod lower bearing shell wiping or melting of overlay
28
nuts

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------AECF
Connecting rod lower bearing shell worn or base melt. visible
AECY
Misc. defects in connecting rod upper and lower bearing shell
AED
Connecting rod fork rod, blade rods and fork rod basket
AEDA
AEDB
AEDC
AEDD
AEDE
AEDF
AEDG
AEDY
Connecting rod fork rod broken or cracked

Connecting rod fork rod damaged
Connecting rod fork rod bent or twisted
Connecting rod blade rod broken or cracked
Connecting rod blade rod damaged
Connecting rod blade rod bent or twisted
Connecting rod fork rod basket cracked or damaged
Misc. defects in connecting rod fork rod, blade rods and fork rod basket
AEE
Connecting rod to piston pin bolts
AEEA
AEEB
AEEY
Connecting rod to piston pin bolt threads damaged

Connecting rod to piston pin bolt bent or twisted
Misc. defects in connecting rod piston pin bolts
AEF
Connecting rod bearings
AEFA
AEFB
AEFC
AEFD
AEFE
AEFF
AEFY
Connecting rod upper sleeve bearing seized or scored or scuffed

Connecting rod upper sleeve bearing wiping or melting the overlay
Connecting rod upper sleeve bearing worn or base malt visible
Connecting rod lower sleeve bearing seized or scored
Connecting rod lower sleeve bearing wiping or melting the overlay
Connecting rod lower sleeve bearing wiping or melting the overlay
Misc. defects in connecting rod bearing
AEG
Connecting rod insert bearing
AEGA
AEGB
AEGC
AEGD
AEGE
AEGF
AEGY
Connecting rod insert bearing damaged

Connecting rod insert bearing seized or scored or scuffed
Connecting rod insert bearing worn out
Connecting rod insert bearing wiping or melting the overlay
Connecting rod snap ring damaged
Connecting rod hex. head bolt threads damaged
Misc. defects in connecting rod insert bearing
29

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AEH
Connecting rod retainer bearing
AEHA
AEHB
AEHC
AEHD
AEHE
AEHY
Connecting rod retainer bearing seized or scored or scuffed

Connecting rod retainer bearing damaged
Connecting rod retainer bearing worn out
Connecting rod retainer bearing wiping or melting the overlay
Special hex. head bolt 1/4-20x1/2 threads damaged
Misc. defects in connecting rod retainer bearing
AFA
Piston (cost iron alloy)
AFAA
AFAB
AFAC
AFAD
AFAE
AFAF
AFAY
Cost iron alloy piston cracked

Cost iron alloy piston ring land worn out
Cost iron alloy piston seized or scored or scuffed
Cost iron alloy piston damaged due to consequential failure
Cost iron alloy piston poppet mark on crown
Cost iron alloy piston snap ring damaged or worn out
Misc. defects in cost iron alloy piston
AFB
Piston carrier and thrust washer
AFBA
AFBB
AFBC
AFBD
AFBE
AFBF
AFBY
Piston carrier body cracked

Piston carrier insert bearing seized or scored or scuffed
Piston carrier thrust washer washer worn out
Piston pin slack excessive clearance in piston carrier hole
Piston carrier bearing retainer damaged or cracked
Piston carrier snap ring damaged
Misc. defects in piston carrier and thrust washer
AFC
Piston pin
AFCA
AFCB
AFCC
AFCD
AFCY
Piston pin cracked

Piston pin seized
Piston pin slack in piston or excessive clearance
Piston pin sleeve damaged or leaking frequently
Misc. defects in piston pin
30

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AFD
Piston rings
AFDA
AFDB
AFDC
AFDD
AFDE
AFDF
AFDG
AFDY
Compression piston ring broken

Compression piston ring seized or frozen or stack up
Compression piston ring worn or excessive clearance in piston groove
Oil control piston ring seized or frozen or stack up
Oil control piston ring worn or excessive clearance in piston groove
Oil control piston ring broken
Piston ring ends in one line
Misc. defects in piston rings
AGA
Intermediate cylinder head crab
AGAA
AGAY
Intermediate cylinder head crab cracked

Misc. defects in intermediate cylinder head crab
AGB
Cylinder head end crab
AGBA
AGBB
AGBY
Cylinder head end crab cracked

Cylinder head end crab bolt bracket damaged
Misc. defects in cylinder head end crab
AGC
Cylinder head crab bolts, nut and washer
AGCA
AGCB
AGCC
AGCD
AGCE
AGCY
Cylinder head crab bolt threads damaged

Cylinder head crab nuts worn out
Special crab washer worn out
Hex. Head bolt 3/8-24x3 threads damaged
Spline nut 3/8-24 worn out
Misc. defects in cylinder head crab bolts, nut and washer
AHA
Exhaust valve bridge assembly
AHAA
AHAB
AHAC
AHAD
AHAE
AHAY
Exhaust valve bridge assembly cracked

Exhaust valve bridge spring weaken or broken or uneven
Exhaust valve bridge spring seat damaged
Exhaust valve bridge locking ring damaged
Exhaust valve bridge button worn out
Misc. defects in exhaust valve bridge assembly
31

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AHB
Exhaust valve hydraulic lash adjuster assembly
AHBA
AHBB
AHBC
AHBD
AHBE
AHBF
AHBY
Exhaust valve hydra. lash adjuster assembly body cracked

Exhaust valve hydra. lash adjuster assembly adjuster assembly ball check damaged
Exhaust valve hydra. lash adjuster assembly spring spring weaken or broken
Exhaust valve hydra. lash adjuster assembly ball retainer damaged worn out
Exhaust valve hydra. lash adjuster assembly plunger damaged or worn out
Exhaust valve hydra. lash adjuster assembly locking worn out
Misc. defects in hydra. lash adjuster assembly
AHC
Exhaust valve rocker arm assembly
AHCA
AHCB
AHCC
AHCD
AHCE
AHCF
AHCG
AHCH
AHCY
Exhaust valve rocker arm assembly cracked

Exhaust valve rocker arm bushing worked out or cracked
Exhaust valve rocker arm dowel pin 15/3x1/4 damaged
Exhaust valve rocker arm cam follower pin worked out
Exhaust valve rocker arm groove pin 1/8x7/8 damaged
Exhaust valve rocker arm inner race damaged or worn out
Exhaust valve rocker arm shaft cracked
Exhaust valve rocker arm shaft support cap damaged
Misc. defects in exhaust valve rocker arm assembly
AHD
Exhaust valve cam follower roller assembly
AHDA
AHDB
AHDC
AHDD
AHDE
AHDF
AHDY
Exhaust valve cam follower roller assembly cracked

Exhaust valve cam follower roller bushing worked out or cracked
Exhaust valve cam follower roller adjusting screw threads damaged
Exhaust valve cam follower roller hex. head jam nut 5/8-18worn out
Exhaust valve cam follower roller button retaining spring weaken or broken or
Exhaust valve cam follower roller button worked out
Misc. defects in exhaust valve cam follower roller assembly
AHE
Exhaust valve rocker injector arm assembly
AHEA
AHEB
AHEC
AHEY
Exhaust valve rocker injector arm assembly body cracked

Exhaust valve rocker injector arm bushing worked out or cracked
Exhaust valve rocker injector arm dowel pin 5/32x1/4 damaged
Misc. defects in exhaust valve injector arm assembly
32

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AHF
Lube oil line assembly
AHFA
AHFB
AHFC
AHFD
AHFY
Lube oil line assembly assembly cracked or leaking

Lube oil line gasket perished
Lube oil line to rocker arm shaft hex. head bolt 1/4-28x5/8 threads damaged
Lube oil line to camshaft bearing hex. head bolt 1/4-20x3/4 threads damaged
Misc. defects in lube oil line assembly
AIA
Injector control shaft, support bracket and bearing
AIAA
AIAB
AIAC
AIAD
AIAE
AIAF
AIAG
AIAH
AIAI
AIAY
Injector control shaft lever damaged

Injector control bearing and support assembly body cracked
Injector control support bushing worn out
Injector control shaft lever mounting hex. bolts, nuts and washer threads damaged
Injector control shaft lever spring pin 7/32x11-1/2 inches long damaged
Injector support bracket assembly body cracked
Ball bearing and bearing retainer snap ring worn out
Bearing to bracket shim and control lever spacer 5/32 damaged
Hex. head bolt 1/2-20x1-1/8 threads damaged
Misc. defects in injector control shaft, support bracket and bearing
AIB
Injector control oil seal assembly
AIBA
AIBB
AIBC
AIBD
AIBE
AIBF
AIBG
AIBY
Injector control oil seal retainer body cracked

Injector control oil seal worn out
Printed beed retainer gasket perished
Injector control retainer mounting hex. head bolt 1/4-28x3/4 threads damaged
Injector control retainer mounting flat washer 1/4 worn out
Injector control lever to adjusting link clevis pin damaged
Spring type clevis pin retainer damaged
Misc. defects in injector control shaft, support bracket and bearing
AIC
Injector control shaft left bank-Rear
AICA
AICB
AICC
Injector control rear left bank shaft assembly cracked

Injector control rear left bank shaft lever damaged
Injector control rear left bank shaft bearing and support assembly including bushing
workedout
Injector control lever mounting hex. head bolt 3/8-24x2 threads damaged
AICD
AICE
33

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------AICF
Spring pin 7/32x1-1/2 inches long damaged
AICY
Misc. defects in Injector control shaft left bank-Rear
AID
Injector control shaft left bank-Front
AIDA
AIDB
AIDC
AIDD
AIDE
AIDF
AIDG
AIDY
Injector control front left bank shaft assembly cracked

Injector control front left bank shaft lever damaged
Injector control front left bank shaft bearing and support assembly including bushing
workedout
Front to rear injector control shafts connecting hex. head bolt 3/8-24 threads damaged
Hex.headlocknut3/8-24wornout
Misc. defects in Injector control shaft left bank- front
AIE
Injector control shaft right bank-Rear
AIEA
AIEB
AIEC
AIED
AIEE
AIEF
AIEY
Injector control rear right bank shaft assembly cracked

Injector control rear right bank shaft lever damaged
Injector control rear right bank shaft bearing and support assembly including bushing
workedout
Misc. defects in Injector control shaft right bank-Rear
AIF
Injector control shaft right bank-Front
AIFA
AIFB
AIFC
Injector control front right bank shaft assembly cracked

Injector control front right bank shaft lever damaged
Injector control front right bank shaft bearing and support assembly including bushing
workedout
Front to rear injector control shafts connecting hex. head bolt 3/8-24*2 threads damaged
Hex. head lock nut 3/8-24 worn out
Misc. defects in Injector control shaft right bank- front
AIFD
AIFE
AIFF
AIFG
AIFY
34

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AIG
Injector control adjusting link assembly
AIGA
AIGB.
AIGC
AIGD
AIGE
AIGF
AIGG
AIGH
AIGY
Injector control adjusting link assembly cracked

Link shaft and adjusting collar damaged
Adjusting link needle bearing and penned to shaft washer damaged
Clevis pin 1/4x1-1/8 damaged
Spring clip retainer damaged
Sintered melts. Control lever bracket damaged
Hex. head bolt 1/2- 13x2-1/4 threads damaged
Flat washer 1/2 worn out
Misc. defects in injector control adjusting link assembly
AIH
Injector control lever assembly
AIHA
AIHB
AIHC
AIHD
AIHE
AIHY
Injector control lever assembly cracked

Needle bearing (link) worn out
Needle bearing (bracket) worn out
Clevis pin 1/2x1-3/32 damaged
Spring clip retainer damaged
Misc. defects in injector control lever assembly
AII
Governor control linkage with manually shaft on left bank
AIIA
AIIB
AIIC.
AIID
AIIE
AIIF
AIIG.
AIIY
Governor control linkage with manually shaft on left bank cracked

Ball bearing worn out
Lever clamp hex. head bolt 3/8-24x1-3/4 threads damaged
Taper pin no. 4x2 inches long damaged
Outer end bearing support bracket assembly cracked
Bracket to crankcase hex. head bolt 1/2-20x1-1/8 threads damaged
Left bank control link assembly cracked
Misc. defects in governor control linkage with manually shaft on left bank
AIJ
Governor control linkage with manually shaft on right bank
AIJA
AIJB
AIJC
AIJD
AIJE
AIJF
Governor control linkage with manually shaft on right bank cracked

Ball bearing worn out
Lever clamp hex. head bolt 3/8-24x1-3/4 threads damaged
Hex head bolt 5/16-24x17/32&5/16-2x2 threads damaged
Hex head lock nut 5/16-24 worn out
Governor to control rod lever and control lever spacer damaged
35

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------AIJG
Right bank control link assembly cracked
AIJY
Misc. defects in governor control linkage with manually shaft on right bank
AJA
Crankshaft engine
AJAA
AJAB
AJAC
AJAD
AJAE
AJAF
AJAG
AJAH
AJAY
Cracks on main journal/pins.

Crank shaft breakage across the web.
Crank shaft breakage from the journal/pin.
Key way damage.
Scoring of pins/ journals.
Thrust collar damage/ cracked.
Main Journal/ Pins undersize.
Counter weight damage.
Misc. defects in crank shaft engine
AKA
AKAA
AKAB
AKAC
AKAD
AKAE
AKAF
AKAG
AKAY
Gear damper ring damaged

Gear damper Gear damper ring damaged
Gear damper spider damaged
Gear damper hex. head bolt 5/8-11x2-15/16 threads damaged
Damper mounting hex. head bolt 7/8-14x3 threads damaged
Gear damper hex. head bolt 3/4-10x3-3/4 threads damaged
Gear damper assembly cracked
Misc. defects in gear damper assembly
ALA
Accessory drive gear assembly
ALAA
ALAB
ALAC
ALAD
ALAE
ALAF
ALAG
ALAH
ALAY
Accessory drive gear assembly cracked

Spur drive gear teeth damaged
Gear drive hub cracked or damaged
Front disc damaged
Spring segment and coil spring damaged or worn out or weaken
Alignment dowel broken or cracked
Rear disc damaged
Spine head bolt 5/8-11x3-1/4 threads damaged
Misc. defects in accessory drive gear assembly
36

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
ALB
Bolt on stub shaft
ALBA
ALBB
ALBC
ALBD
ALBY
Tapered stub shaft cracked

Oil slinger worn out
Stub shaft to crank shaft hex. head bolt 7/8-14x3-1/4 threads damaged
Special washer 7/8 worn out
Misc. defects in Bolt on stub shaft
ALC
Front end accessory drive
ALCA
ALCB
ALCC
ALCD
ALCE
ALCF
ALCG
ALCH
ALCY
Front end accessory drive assembly cracked

Centre bonded rubber bushing joint worn out
Accessory drive cover and gasket cracked or perished
Accessory drive oil seal retainer and seal damaged
Coupling key 0.390x0.626x2-1/2 cracked
Lock spring damaged or worn out or weaken
Hex. head bolt 1/2-20x1,3/8-16x1 threads damaged
Cover alignment dowel broken or cracked
Misc. defects in front end accessory drive
AMA
Engine crankshaft coupling disc
AMAA
AMAB
AMAY
Engine crank shaft coupling disc cracked or damaged

Special hex. head bolt 1-1/4-12x4-13/32 threads damaged
Misc. defects in engine crank shaft coupling disc
AMB
Engine crankshaft coupling starter motor ring gear
AMBA
AMBB
AMBC
AMBD
AMBY
Engine crankshaft coupling starter motor ring gear damaged

Engine crankshaft coupling starter motor ring gear teeth damaged
Engine crankshaft coupling starter motor ring gear cracked
Ring rear to disc hex. head bolt3/8-24x1-1/4 threads damaged
Misc. defects in engine crank shaft coupling starter motor ring gear
AMC
Engine crankshaft generator coupling disc
AMCA
AMCB
AMCY
Engine crankshaft generator coupling disc cracked

Engine crankshaft generator coupling disc bolt 1-1/4-12x3-27/32 threads damaged
Misc. defects in engine crank shaft generator coupling disc
37

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
ANA
Right bank dual starter motor mounting
ANAA
ANAB
ANAC
ANAD
ANAE
ANAF
ANAY
Right bank dual starter motor mounting worked out

Right bank dual starter motor mounting assembly cracked
Fly wheel timing indicator defective
Hex. head bolt1/4-20x5/8 threads damaged
Hex. head bolt3/4-16x2-5/8 threads damaged
Misc. defects in right bank dual starter motor mounting
ANB
Starter motor assemblies
ANBA
ANBB
ANBC
ANBD
ANBE
ANBF
ANBG
ANBH
ANBY
Starter motor assembly worked out

Commutator end frame assembly worked out
Motor armature assembly worked out
Frame and field assembly worked out
Lever housing assembly worked out
Clutch drive assembly worked out
Lead, plungetr, spring, bolt and nut assembly worked out
Motor brush assembly worked out
Misc. defects in starter motor assemblies
ANC
Solenoid switch assembly
ANCA
ANCB
ANCC
ANCD
ANCE
ANCF
ANCG
ANCH
Switch case assembly worked out

Disc contact assembly worked out
Push rod return spring weaken or broken or loosen
Terminal stud including washer damaged
Terminal support clip and terminal stud insulator damaged or worn out
Switch and ground terminal package state switch terminal plate gasket perished
Attaching cover terminal plate screw assembly and attaching coil lead screw damaged
Attaching cover terminal plate including washer nut assembly and rod guiding bushing
damaged
Misc. defects in Solenoid switch assembly
ANCY
38

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AND
Solenoid switch terminal plate assembly
ANDA
ANDB
ANDC
ANDD
ANDE
ANDF
ANDG
ANDH
ANDY
Switch terminal plate assembly worked out

Terminal plate damaged
Terminal battery stud and motor stud threads damaged
Terminal stud strip insulation worked out
Terminal stud bushing worked out
Terminal stud plain washer perished
Terminal stud insulating bushing damaged or worn out
Terminal stud lock washer and nut 1/2-13 worn out
Misc. defects in solenoid switch terminal plate assembly
ANE
Engine speed probe
ANEA
ANEB
ANEC
ANED
ANEE
ANEF
ANEG
ANEH
ANEY
Magnetic pickup not working properly

Magnetic pickup bracket cracked
Magnetic pickup assembly worked out
Twin BNC plug not working
Cable clamp damaged or cracked
2-conductor cable (20 gauge) broken
2-pole magnetic pickup plug not working
Hex. head bolt 5/16-18 threads damaged
Misc. defects in engine speed probe
AOA
Crank shaft drive gear trains and housing application
AOAA
AOAB
AOAC
AOAD
AOAE
AOAF
AOAG
AOAH
AOAY
Crank shaft drive gear trains and housing damaged or cracked

Crank shaft drive gear teeth damaged or cracked
Crank shaft retainer dowel plate cracked
Lower idler gear teeth damaged or cracked
Thrust plate damaged
Hex. head bolt1/2-20x2-1/4 threads damaged
Drilled hex. head bolt3/8-24x1/4 threads damaged
Gear train oil retainer and gear train oil retainer gasket perished
Misc. defects in crank shaft drive gear trains and housing application
39

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AOB
Stub shaft assembly
AOBA
AOBB
AOBC
AOBD
AOBE
AOBF
AOBG
AOBH
AOBY
Idler gear stub shaft assembly cracked

Upper sleeve bearing and lower sleeve bearing worked out
Idler gear stub shaft o-ring seal damaged
Stub shaft mounting drilled hex. head bolt 1/2-20x1-1/2 threads damaged
Camshaft drive housing cracked
Camshaft drive housing gasket perished
Hex. head bolt 1/2-20x1-3/4 & 1/2-20x1-1/4 threads damaged
Housing mounting drilled hex. head bolt 1/2-20x1-1/4and1/2-20x1 threads damaged
Misc. defects in stub shaft assembly
AOC
Crankshaft gear application
AOCA
AOCB
AOCC
AOCD
AOCE
AOCY
Crank shaft gear -79 teeth gear teeth damaged or cracked

Crank shaft gear oil slinger damaged or worn out
Crank shaft gear oil slinger shim worn out
Drilled hex. head bolt 5/16-24x3/4 threads damaged
Lock wire 3/4 dia. x500 feet broken
Misc. defects in crank shaft gear application
AOD
Turbocharger clutch drive gear assembly
AODA
AODB
AODC
AODD
AODE
AODF
AODG
AODH
AODY
Turbocharger clutch drive gear assembly cracked

Upper drive gear assembly cracked
Hub and gear bearings worn out
Turbocharger drive gear teeth damaged or cracked
Clutch drive support damaged
Clutch dowel worn out
Clutch bearing worn out
12-point bolt 3/8-24x2-1/4 threads damaged
Misc. defects in turbocharger clutch drive gear assembly
AOE
Turbocharger clutch drive gear assembly-continued
AOEA
AOEB
AOEC
AOED
AOEE
Turbocharger clutch drive gear cam plate cracked

Dowel pin 0.312 dia. x5/8inch. And 0.4377 dia.x2-1/2 inch long damaged
Clutch roller damaged
Coil spring weaken or loosen or broken
Spring cup damaged or cracked
40

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------AOEF
Retaining ring damaged or cracked
AOEG
Snap ring damaged or cracked
AOEH
AOEY
Misc. defects in turbocharger clutch drive gear assembly-continued
APA
Camshaft assembly-left bank
APAA
APAB
APAC
APAD
APAE
APAF
APAG
APAH
APAY
Engine left bank camshaft assembly cracked

Camshaft segment cracked
Camshaft stub cracked
Camshaft segment spacer cracked or worn out
Locating stud 3/8-24x2-3/8-7/16 inches shoulder threads damaged
Segment stud 3/8-24x2-3/8-1/2 inches shoulder threads damaged
Hex. lock nut 3/8-24 worn out
Special washer perished
Misc. defects in camshaft assembly-left bank
APB
Camshaft assembly-Right bank
APBA
APBB
APBC
APBD
APBE
APBF
APBG
APBH
APBY
Engine right bank camshaft assembly cracked

Camshaft segment cracked
Camshaft stub cracked
Camshaft segment spacer cracked or worn out
Locating stud 3/8-24x2-3/8-7/16 inches shoulder threads damaged
Segment stud 3/8-24x2-3/8-1/2 inches shoulder threads damaged
Hex. lock nut 3/8-24 worn out
Special washer perished
Misc. defects in camshaft assembly-Right bank
APC
Camshaft counter weight application
APCA
APCB
APCC
APCD
APCE
APCF
APCG
APCY
Camshaft drive end left bank counter weight damaged

Camshaft drive end right bank counter weight damaged
Retainer plate cracked
Threaded dowel damaged
Drilled hex. head bolt 5/16-24x5/8 threads damaged
Drilled hex. head bolt 1/2-20x2-1/8 threads damaged
Lock wire 3/64 dia.x500 feet long damaged
Misc. defects in camshaft counter weight application
41

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
APD
Camshaft bearing brackets-block assembly
APDA
APDB
APDC
APDD
APDE
APDF
APDG
APDG
APDY
Drilled cap camshaft bearing bracket block assembly cracked

Plain cap bearing block assembly cracked
Upper bearing shell cracked or damaged
Lower bearing shell cracked or damaged
Block to crankcase key worn out
Slotted flat head screw 10-24x7/8 threads damaged
Special washer 3/8 worn out
Misc. defects in camshaft bearing brackets-block assembly
APE
Camshaft bearing brackets-accessory drive end
APEA
APEB
APEC
APED
APEE
APEF
APEG
APEH
APEY
Camshaft left bank bearing bracket assembly (accessory drive end) cracked
Camshaft right bank bearing bracket assembly (accessory drive end) cracked
Locating dowel 0.3125x6/16 damaged
Socket head screw 1/2-13x2 threads damaged
Bracket to crankcase socket head screw 1/2-20x4-3/4 threads damaged
Bracket to crankcase key damaged
Misc. defects in camshaft bearing brackets-accessory drive end
APF
Camshaft bearing brackets-camshaft drive end
APFA
APFB
APFC
APFD
APFE
APFF
APFG
APFH
APFY
Camshaft left bank bearing bracket assembly (camshaft drive end) cracked
Camshaft right bank bearing bracket assembly (camshaft drive end) cracked
Slotted flat head screw 10-24x7/8 threads damaged
Lock wire 3/64 dia x500 feet long damaged
Misc. defects in camshaft bearing brackets-camshaft drive end
42

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
APG
Over speed trip and counter weight application
APGA
APGB
APGC
APGD
APGE
APGF
APGG
APGH
APGY
Over speed trip assembly not working

Trip throws out weight damaged or cracked
Coil spring, spring guide damaged or weaken or broken
Hex. jam nut 5/8, hex. lock nut 1/4-28 and hex. head shoulder bolt threads damaged
Left bank counter weight damaged or cracked
Retainer plate cracked
Threaded dowel 1/2-15/16 long threads damaged
Drilled hex. head bolt 5/16-24x5/8, 1/2-20x1-3/8 threads damaged
Misc. defects in over speed trip and counter weight application
AQA
Over speed trip linkage shaft assembly
AQAA
AQAB
AQAC
AQAD
AQAE
AQAF
AQAG
AQAY
Right bank over speed trip linkage shaft assembly cracked

Accessory end trip shaft lever and taper pin no. 4x1-1/4 broken or damaged
Left bank over speed trip shaft assembly cracked
Pawl camshaft cam damaged
Pawl camshaft collar damaged
Cam and collar to shaft spring pin 3/16x7/8 spring weaken or broken
Lever to linkage clevis pin 3/8x1-3/32 and cotter pin 3/32x5/8 damaged
Misc. defects in over speed trip linkage shaft assembly
AQB
Over speed trip assembly
AQBA
AQBB
AQBC
AQBD
AQBE
AQBF
AQBG
AQBH
AQBY
Over speed trip assembly cracked

Trip pawl bracket worked out
Rocker lever pawl damaged
Spring rest spring weaken or broken
Pawl shaft cracked
Coil spring weaken or broken
Lock washer 3/8 and flat washer 3/8 worn out
Misc. defects in over speed trip assembly
43

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AQC
Over speed trip linkage
AQCA
AQCB
AQCC
AQCD
AQCE
AQCF
AQCG
AQCH
AQCY
Over speed trip linkage housing cracked

Toggle lever bracket assembly cracked
Toggle lever shaft and shaft to bracket pin damaged
Toggle lever and lever retaining washer worn out
Pawl shafts link and lever link damaged
Coil spring and spring retaining washer weaken or broken
Hex. head bolt 3/8-24x1 and 3/8- 24x1-1/8 threads damaged
Cotter pins 1/8x18,3/32x5/8 and clevis pin 3/8x1-3/32 damaged
Misc. defects in over speed trip linkage
AQD
Over speed trip pawl bracket assembly
AQDA
AQDB
AQDC
AQDD
AQDE
AQDF
AQDG
AQDY
Over speed trip pawl bracket assembly cracked

Spring anchor weaken or broken
Pawl pivot pin & shaft to bracket dowel 1/8x1-1/4 damaged
Over speed trip pawl cracked
Over speed trip lock worn out
Over speed trip pawl bracket lever damaged
Pawl spring weaken or broken
Misc. defects in over speed trip pawl bracket assembly
AQE
Over speed trip housing cover, lever, access plate & cover
AQEA
AQEB
AQEC
AQED
AQEE
AQEF
AQEG
AQEY
Over speed trip cover plate cracked

Cover plate to housing cover gasket perished
Over speed trip reset lever broken
Over speed trip cover plate opening cover cracked
Over speed trip oil seal damaged
Woodruff key 5/32x3/4 damaged
Seal cover to housing cover and cover plate opening cover gasket perished
Misc. defects in over speed trip housing cover, lever, access plate & cover
44

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
AQF
Over speed trip housing and cover
AQFA
AQFB
AQFC
AQFD
AQFE
AQFF
AQFY
Spline nut 3/8-24x7/32 & 3/8-24x3/8 worn out

Spring anchor weaken or broken
Over speed trip housing to crankcase gasket perished
Housing drain to crankcase oil seal damaged
Over speed trip-housing cover cracked
Cover to housing gasket perished
Misc. defects in over speed trip housing and cover
BAA
Turbo main housing
BAAA
BAAB
BAAC
BAAD
BAAE
BAAF
BAAY
Turbo main housing cracked

Turbo main housing wrapped
Turbo main housing damaged or broken
Turbo main housing securing bolts broken or loosen
Turbo main housing damaged due to foreign object from exhaust
Turbo main housing supporting studs broken or tilled or dropped
Misc. defects in turbo main housing
BAB
Turbo support assemblies
BABA
BABB
BABC
BABD
BABE
BABY
Turbo bearing support assembly cracked or damaged

Idler gear support assembly cracked or damaged
Carrier bearing support assembly cracked or damaged
Turbine end bearing support assembly cracked or damaged
Jumper assembly cracked
Misc. defects in turbo support assemblies
BAC
Turbocharger compressor
BACA
BACB
BACC
BACD
BACE
BACF
BACG
BACH
BACI
Air inlet duct damaged or cracked

Diffuser ring damaged or cracked
Exhaust diffuser damaged or cracked
Diffuser retainer damaged or cracked
Exhaust diffuser baffle plate damaged or cracked
Compressor discharge scroll damaged or cracked
Impeller compressor wheel damaged or cracked
Compressor bearing support damaged or cracked
Compressor seal bearing damaged or cracked
45

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------BACJ
Impeller seal damaged or cracked
BACK
Impeller cover cracked
BACL
Impeller seal disc damaged or cracked
BACY
Misc. defects in Turbocharger compressor
BAD
Turbocharger seal rings and other rings
BADA
BADB
BADC
BADD
BADE
BADF
BADG
BADH
BADY
Carrier ring damaged or cracked

Seal ring and standard seal ring damaged or cracked
Seal ring spring weaken or broken or damaged
Retaining ring and snap ring damaged or cracked
Internal retaining ring damaged or cracked
Split clamp ring damaged or cracked
Seal o-ring damaged
Retaining plate ring damaged or cracked
Misc. defects in turbocharger seal rings and other rings
BAE
Turbocharger turbine wheel & nozzle ring
BAEA
BAEB
BAEC
BAED
BAEE
BAEF
BAEG
BAEH
BAEI
BAEJ
BAEK
BAEL
BAEM
BAEN
BAEO
BAEY
Turbocharger turbine wheel damaged or cracked

Turbocharger turbine wheel shaft damaged or cracked
Turbine blade broken or burnt or loose or damaged
Turbine blade damaged due to foreign object
Turbine blade retainer damaged or loose or worn out
Burning of tab locks other blade-securing device
Turbine shroud damaged or cracked
Turbine shroud assembly damaged or cracked
Nozzle ring damaged due to foreign object from exhaust
Nozzle ring bolting face cracked or wrapped
Nozzle ring blade broken or damaged or burnt or dented
Nozzle ring securing bolts failed
Nozzle ring securing sealing wire burnt
Exhaust duct damaged
Exhaust screen damaged
Misc. defects in turbocharger turbine wheel & nozzle ring
46

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BAF
Turbocharger different shaft
BAFA
BAFB
BAFC
BAFD
BAFE
BAFY
Turbocharger stub shaft damaged or cracked

Turbocharger rotor shaft damaged or twisted or bent
Sun gear shaft damaged or twisted or bent
Carrier shaft damaged or twisted or bent
Idler gear shaft damaged or twisted or bent
Misc. defects in turbocharger different shaft
BAG
Turbocharger gears
BAGA
BAGB
BAGC
BAGD
BAGE
BAGY
Turbocharger sun gear teeth damaged or cracked

Turbocharger planet gear teeth damaged or cracked
Turbocharger planetary ring gear teeth damaged or cracked
Turbocharger carrier gear teeth damaged or cracked
Turbocharger idler gear teeth damaged or cracked
Misc. defects in turbocharger gears
BAH
Turbocharger bearings
BAHA
BAHB
BAHC
BAHD
BAHE
BAHF
BAHG
BAHH
BAHY
Turbocharger compressor end bearing seized or damaged or scored

Turbocharger compressor end bearing seal damaged or worn out
Turbocharger planet gear bearing seized or damaged or scored
Turbocharger turbine end bearing seized or damaged or scored
Turbocharger ball bearing seized or damaged or scored
Spherical bearing seized or damaged or scored
Roller bearing seized or damaged or scored
Spherical seat thrust bearing seized or damaged or scored
Misc. defects in turbocharger bearings
BBA
Turbocharger air duct assembly left and right bank
BBAA
BBAB
BBAC
BBAD
BBAE
BBAY
Turbocharger air duct assembly left and right bank cracked

Air duct to turbocharger edged moulded gasket perished
Air duct to engine gasket perished
Air duct to after cooler gasket perished
Air duct diffuser duct cracked or damaged
Misc. defects in turbocharger air duct assembly left and right bank
47

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BBB
Engine stub shaft
BBBA
BBBB
BBBC
BBBD
BBBE
BBBY
Engine stub shaft damaged or cracked

Engine stub shaft cover damaged or cracked
Engine stub shaft o-ring damaged
Turbocharger sensor defective or not working properly
Turbocharger spacer damaged
Misc. defects in engine stub shaft
BBC
Drain tube assembly
BBCA
BBCB
BBCC
BBCY
Drain tube assembly cracked

Drain copper tubing 1/2-inch OD-21 feet damaged or broken
Drain tube nut1/2 inches ID worn out
Misc. defects in drain tube assembly
BBD
Turbocharger mounting hardware
BBDA
BBDB
BBDE
BBDF
BBDY
Turbocharger and air duct mounting hex. head bolt 1/2-20x1-1/4 threads damaged
Air duct to turbocharger mounting hex. head bolts 7/16-14x2-1/2 and 7/16-14x1-7/8
threads damaged
Turbocharger mounting hex. head bolts 1/2-20x1-1/2, 1/2-20 and 3/4-16x11-5/16 threads
damaged
Aux. generator drive mounting hex. head bolts 1/2-20x5-3/4 and 3/8-16x1-3/4 threads
damaged
After cooler mounting hex. head bolts 3/8-24x1-3/4 threads damaged
Air duct mounting hex. head bolts 1/2-20x1-3/4 threads damaged
Misc. defects in turbocharger mounting hardware
BCA
Air intake duct right hand left bank
BCAA
BCAB
BCAC
BCAD
BCAE
BCAF
BCAG
BCAH
BCAY
Air intake duct right bank damaged or cracked

Air intake duct left bank damaged or cracked
Air inlet collar damaged or cracked
Air intake duct support pad bolts threads damaged
Air intake duct lock wire of support pad broken
Air intake duct aligning dowels to support pad damaged
Air intake duct flange damaged
Air intake duct gasket of flange perished
Misc. defects in air intake duct right hand left bank
BBDC
BBDD
48

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BCB
Exhaust chamber assemblies
BCBA
BCBB
BCBC
BCBD
BCBE
BCBF
BCBG
BCBH
BCBY
Rear exhaust chamber assembly cracked or damaged

Intermediate rear exhaust chamber assembly cracked or damaged
Intermediate front exhaust chamber assembly cracked or damaged
Front exhaust chamber assembly cracked or damaged
Cover flange to manifold flange gasket perished
Cover flange cracked
Expansion joint assembly cracked
Adaptor to turbocharger joint assembly cracked
Misc. defects in exhaust chamber assemblies
BCC
Exhaust chamber gasket
BCCA
BCCB
BCCC
BCCD
BCCE
BCCY
Exhaust chamber to crankcase gasket perished

Expansion joint exhaust chamber gasket perished
Exhaust chamber to adaptor gasket perished
Adaptor to expansion joint gasket perished
Expansion joint to turbocharger gasket perished
Misc. defects in exhaust chamber gasket
BCD
Heat shield assemblies
BCDA
BCDB
BCDC
BCDD
BCDE
BCDF
BCDG
BCDH
BCDY
Right rear heat shield assembly cracked or damaged

Left rear heat shield assembly cracked or damaged
Right & left front heat shield assembly cracked or damaged
Right front intermediate heat shield assembly cracked or damaged
Left front and right rear intermediate heat shield assembly cracked or damaged
Heat shield mounting hex. head bolts 3/8-24x1-1/4 threads damaged
Exhaust manifold leg bolt and spacer assembly cracked
Special hex. nut 3/8-24 worn out
Misc. defects in heat shield assemblies
BDA
Inertial air filters
BDAA
BDAB
BDAC
BDAY
Inertial air filters tube burst

Inertial air filters vane damaged or broken
Inertial air filters bleed duct damaged
Misc. defects in inertial air filters
49

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BDB
Engine intake air filters (fibre glass bag)
BDBA
BDBB
BDBC
BDBY
Fiber glass bag engine intake air filters media migrated

Fiber glass bag engine intake air filters caught fire
Fiber glass bag engine intake air filters chocked
Misc. defects in engine intake air filters (fibre glass bag)
BDC
Turbocharger lube oil filters.
BDCA
BDCB
BDCC
BDCD
BDCE
BDCF
BDCY
Turbocharger lube oil filter assembly cracked or damaged

Turbocharger lube oil filter body cracked or damaged
Turbocharger lube oil filter gasket perished
Turbocharger lube oil filter cover assembly cracked or damaged
Turbocharger lube oil filter cover cracked
Turbocharger lube oil filter element chocked
Misc. in defects turbocharger lube oil filters
BDD
Turbo Soak back filter assembly
BDDA
BDDB
BDDC
BDDD
BDDE
BDDF
BDDG
BDDH
BDDY
Turbo Soak back filter assembly body cracked

Filter shell cracked or damaged
Element seating ring damaged
O-ring seal damaged
Mounting cover damaged
By pass valve ball size 11/16 dia and 5/8 damaged or worn out
Valve spring and by pass valve spring loosen or weaken or broken
Turbo Soak back filter element chocked
Misc. defects in turbo Soak back filter assembly
BDE
Fuel filters assembly
BDEA
BDEB
BDEC
BDED
BDEE
BDEF
BDEG
BDEH
BDEY
Fuel filters assembly body cracked

Filters bowl clevis assembly cracked or damaged
Spin on fuel filter element chocked
Thumb screw and thumb screw seat damaged or worn out
By pass valve sight glass bowl cracked or damaged
Fuel filter body cracked
Fuel filter element threaded connector threads damaged
Relief valve 7/8-15psi defective
Misc. defects in fuel filters assembly
50

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BDF
Primary fuel oil filters application
BDFA
BDFB
BDFC
BDFD
BDFE
BDFF
BDFG
BDFH
BDFY
Two stage fuel oil primary filter assembly body cracked

Primary fuel oil filters element chocked
Primary fuel oil filter cover o-ring damaged
Tube assemblies broken or cracked
IT-15/165ORFSTEE damaged
10RFS-1-5/165 elbow damaged
Clamp assembly cracked or damaged
Fuel filter mounting strap damaged or broken
Misc. defects in primary fuel oil filters application
BDG
BDGA
BDGB
BDGC
BDGD
BDGE
BDGF
BDGG
BDGY
Fuel oil suction strainer assembly cracked

Strainer filter element 3 inches OD x9-9/32 length-mash screen chocked
Fuel oil strainer cover cracked
Fuel oil strainer cover to shell o-ring damaged
Element retaining spring weaken or loosen or broken
Cover to shell hex. head bolts 3/8-16x2 threads damaged
Fuel oil strainer shell damaged
Misc. defects in fuel oil suction strainer
BDH
Lube oil filter assembly
BDHA
BDHB
BDHC
BDHD
BDHE
BDHF
BDHG
BDHY
Five elements of lube oil filter assembly cracked

Lube oil filter elements chocked
Lube oil filter o-ring seal damaged
Lube oil inlet or out let o-ring seal damaged
Sight glass gauge damaged
Lube oil filter access cover cracked
Lube oil filter access cover gasket perished
Misc. defects in lube oil filter assembly
BEA
Lube oil strainer assembly
BEAA
BEAB
BEAC
BEAD
Lube oil strainer housing assembly body cracked

Hand wheel stud 1-8x3/4-1x6-1/32 inch long threads damaged
Stud 1/2-13x1/2-20x2-9/16 inch long threads damaged
Threaded insert threads damaged
51

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------BEAE Dowel pin 13/32 x1/2 damaged
BEAF Strainer valve seat damaged
BEAG Strainer valve seat to bottom of strainer gasket perished
BEAH Hex. head bolt 3/8-16x1-3/4 threads damaged
BEAY Misc. defects in lube oil strainer assembly
BEB
Strainer drain valve assembly
BEBA
BEBB
BEBC
BEBD
BEBE
BEBF
BEBG
BEBY
Strainer drain valve assembly body cracked

Spring pin 1/4x3 and 1/4x1-1/4 damaged
Valve rod spring broken or loosen or weaken
Spring retainer and pin 5/16x1-1/2 damaged
Strainer o-ring damaged
Lube oil strainer crab hand wheel cracked or damaged
Strainer crab damaged
Misc. defects in strainer drain valve assembly
BEC
Piston cooling and main bearing lube oil strainer assembly
BECA
BECB
BECC
BECD
BECE
BECY
Piston cooling and main bearing lube oil strainer assembly cracked
Strainer cover assembly cracked
Strainer cover cylinder cracked
Stud 3/8-16x3/8-24x18-3/16 inch long threads damaged
Lock nut 3/8-16 worn out
Misc. defects in Piston cooling and main bearing lube oil strainer assembly
BED
Strainer screen assembly
BEDA
BEDB
BEDC
BEDD
BEDY
Strainer screen assembly cracked

Pleated mash screen assembly damaged
Top ring damaged or cracked
Strainer seal o-ring damaged
Misc. defects in strainer screen assembly
BEE
Scavenging lube oil strainer assembly
BEEA
BEEB
BEEC
BEED
Scavenging lube oil strainer assembly cracked

Strainer cover assembly cracked or damaged
Perforated metal strainer screen damaged or cracked
Strainer to housing o-ring seal damaged
52

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------BEEE Strainer plate cracked
BEEF Strainer gasket perished
BEEG Bottom disc damaged
BEEH Spacer applied between strainer plate and cock nut damaged
BEEY Misc. defects in scavenging lube oil strainer assembly
BEF Strainer cover assembly

BEFA
BEFB
BEFC
BEFD
BEFE
BEFF
BEFG
BEFH
BEFY
Strainer cover assembly cracked

Strainer cover gasket perished
Short cover guide and long cover guide damaged or cracked
Strainer to housing o-ring seal damaged
Strainer clamping hand wheel damaged or cracked
Swivel bolt assembly cracked
Hex. head bolt 5/16-18x3/4 threads damaged
Gate assembly cracked or damaged
Misc. defects in strainer cover assembly
BEG
Filter drain pipe assembly
BEGA
BEGB
BEGC
BEGD
BEGE
BEGF
BEGG
BEGH
BEGY
Filter drain pipe assembly cracked

Pipe clamp cracked
Coil spring weaken or loosen or broken
Spring retainer damaged or cracked
Strainer clamping hand wheel damaged or cracked
Valve body gasket perished
Hex. head bolt 3/8-16x3 threads damaged
Clamp mounting hex. head bolt 3/8-16x1-1/8 threads damaged
Misc. defects in filter drain pipe assembly
BEH
Camshaft drive end lube oil lined and piston cooling tubes
BEHA
BEHB
BEHC
BEHD
BEHE
BEHF
BEHG
BEHH
Left bank lube oil line damaged or cracked or leaking

Oil line mounting gasket perished
Pipe plug cracked
Center lube oil manifold
53

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------BEHY Misc. defects in camshaft drive end lube oil lined and piston cooling tubes
BEI
BEIA
BEIB
BEIC
BEID
BEIE
BEIY
End lube oil manifold cracked

Manifold mounting gasket perished
Manifold to manifold gasket perished
Misc. defects in end lube oil manifold
BEJ
Centre lube oil manifold
BEJA
BEJB
BEJC
BEJD
BEJE
BEJF
BEJY
Center lube oil manifold cracked

Manifold to spacer gasket perished
Manifold to spacer cracked
Misc. defects in centre lube oil manifold
BEK
BEKA
BEKB
BEKC
BEKD
BEKE
BEKF
BEKY
Turbo filter adaptor manifold assembly cracked

Stud 3/8-16x3/8-25x2-3/8 threads damaged
Pipe plug damaged
Elbow 90O-14 tube x1/4MPT cracked
Manifold mounting gasket perished
Misc. defects in turbo filter adaptor manifold assembly
BEL
BELA
BELB
BELC
BELD
BELE
BELY
Piston cooling tube assembly cracked

Tube to manifold gasket perished
Manifold flange cracked or damaged
Manifold flange gasket perished
Hex. head bolt 5/16-24x1 spline head bolt 12 point 5/16-18x1 threads damaged
Misc. defects in piston cooling tube assembly
54

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BEM Turbo soak back lube oil system

BEMA
BEMB
BEMC
BEMD
BEME
BEMF
BEMG
Adaptor manifold assembly cracked

Turbocharger filter tube assembly cracked
Soak back pump assembly including motor not working or not functioning
Filter discharge check valve and seal o-ring defective or damaged
Filter supply check valve, seal o-ring and retaining ring defective or damaged
Soak back filter outlet tube assembly with flange elbow cracked or damaged
Soak back pump discharge to filter tube assembly including 1OD tubing, 1tube flange
and flange elbow cracked or damaged
BEMH Soak back pump suction tube assembly 1OD tube flange and 3-3/3 square flange
cracked or damaged
BEMY Misc. defects in turbo soak back lube oil system
BEN
Lube oil manifold assembly
BENA
BENB
BENC
BEND
BENE
BENF
BENG
BENY
Lube oil manifold assembly cracked

Relief valve stud and oil line stud threads damaged
Piston cooling oil tube and main bearing tube cracked
Manifold locating special dowel and dowel snap ring cracked
Manifold to crankcase, relief valve and oil line gasket perished
Main bearing oil tube o-ring seal and piston cooling o-ring seal damaged
Manifold to governor drive gear stub shaft oil line cracked
Misc. defects in lube oil manifold assembly
BEO
Manifold relief valve assembly
BEOA
BEOB
BEOC
BEOD
BEOE
BEOF
BEOG
BEOH
BEOY
Relief valve assembly cracked

Valve guide cracked or damaged
Valve spring weaken or loosen or broken
Relief valve not functioning properly or worked
Relief valve body cracked
Safety plate cracked
Valve holder cracked
Relief valve mounting gasket perished
Misc. defects in manifold relief valve assembly
55

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BEP
Lube oil separator and ejector assemblies
BEPA
BEPB
BEPC
BEPD
BEPE
BEPF
BEPG
BEPH
BEPY

Outer educator tube assembly cracked
Inner educator tube assembly cracked
Ejector to elbow printed silicon bead damaged
Connection and educator tube printed silicon bead gasket perished
Air supply hose assembly worked out
Flexible connection worked out
Misc. defects in lube oil separator and ejector
BEQ
BEQA
BEQB
BEQC
BEQD
BEQE
BEQF
BEQG
BEQY
Lube oil separator assembly cracked

Separator element (including strap handle) cracked
Element spring loosen or weaken or broken
Separator cover cracked
Element housing cracked
Separator cover printed silicon bead gasket perished
Hex. head bolt 3/8-16x1 threads damaged
Misc. defects in lube oil separator assembly
BER
BERA
BERB
BERC
BERD
BERE
BERF
BERY
Lube oil ejector assembly cracked

Ejector nozzle cracked
Ejector mounting gasket perished
Ejector to separator printed silicon bead gasket perished
Misc. defects in lube oil ejector assembly
BES
Lube oil-scavenging pump
BESA
BESB
BESC
BESD
Lube oil scavenging rear and front pumps body cracked

Lube oil scavenging rear and front pumps body bushing cracked or worn out
Lube oil scavenging rear and front pumps covers cracked or damaged
Drive shaft sleeve cracked
56

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------BESE Drive shaft sleeve cracked
BESF Pump drive shat and pump idler shaft cracked
BESG Fuel oil bracket to front body and pump spacer to body gasket perished
BESY Misc. defects in lube oil-scavenging pump
BET
Lube oil scavenging pumps- gear assemblies and gears
BETA
BETB
BETC
BETD
BETE
BETF
BETG
BETH
BETY
Rear pump driven gear assembly cracked

Rear pump driven gear bushing damaged or worn out
Front and middle pump driven gear assembly cracked
Front and middle pump driven gear bushing damaged or worn out
Rear and second from front pump drive cracked or teeth damaged
Front and second from rear pump drive cracked or teeth damaged
Pump drive spur gear 80 tooth cracked or teeth damaged
Front and rear drive gears wood ruff key damaged
Misc. defects in lube oil scavenging pumps- gear assemblies and gears
BEU
Piston cooling and pressure pump
BEUA
BETB
BETC
BETD
BETE
BETF
BETY
Piston cooling and pressure pump rear and front body cracked
Piston cooling and pressure pump rear and front bushing cracked or damaged
Piston cooling and pressure pump coved and gasket perished or damaged
Pump drive shaft and idler pump shaft cracked or damaged
Drive shaft sleeve cracked
Pump body spacer, pressure pump collar and spacer to body gasket perished
Misc. defects in piston cooling and pressure pump
BEV
Piston cooling and pressure pump-gear assemblies and gears
BEVA
BEVB
BEVC
BEVD
BEVE
BEVF
BEVG
BEVH
BEVY
Rear pump driven gear assembly and gear bushing cracked

Front pump driven gear assembly and gear bushing cracked
Rear pump drive gear cracked or teeth damaged
Front pump drive gear cracked or teeth damaged
Center pump drive gear cracked or teeth damaged
Middle pump driven gear assembly and gear bushing cracked
Pump drive spur gear 80 tooth cracked or teeth damaged
Spacer plate and front end rear drives wood ruff key damaged
Misc. defects in piston cooling and pressure pump-gear assemblies and gears
57

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BFA
Lube oil drain piping
BFAA
BFAB
BFAC
BFAD
BFAE
BFAF
BFAY
Short nipple and nipple 1/4 worn out

Reduction pipe elbow 1/2PT-90o cracked
Pipe class assembly cracked or damaged
Quick disconnect coupler plug cracked
Lube oil filter drain pipe assembly cracked
Hex. head bolts 7/8-9x3-3/4,7/8-9x2-1/4 and 1/2-13x1-3/4 threads damaged
Misc. defects in lube oil drain piping
BFB
Lube oil cooler
BFBA
BFBB
BFBC
BFBD
BFBE
BFBF
BFBG
BFBH
BFBY
Lube oil cooler body cracked

Lube oil cooler tank assembly cracked
Top lube oil cooler header cracked or broken
Mechanical bonded lube oil cooler core damaged or cracked
Dual water inlet bottom oil cooler header damaged or cracked
Baffle and relief valve assembly worked out
One end flanged water inlet adaptor cracked
Viton upper header to tank o-ring seal and lube oil inlet o-ring seal worn out
Misc. defects in lube oil cooler
BFC
Lube oil relief valve
BFCA
BFCB
BFCC
BFCD
BFCE
BFCF
BFCG
BFCY
Lube oil relief valve body cracked

Lube oil relief valve worn out or defective
Lube oil relief valve spring loosen or weaken or broken
Lube oil relief valve holder cracked
Lube oil relief valve guide cracked or worn out
Lube oil relief valve safety plate cracked
Lube oil relief valve guide lock nut worn out
Misc. defects in lube oil relief valve
BFD
Lube oil filter by-pass relief valve
BFDA
BFDB
BFDC
BFDD
BFDE
Lube oil filter by-pass relief valve assembly body cracked

Lube oil filter by-pass relief valve poppet valve cracked or worn out
Lube oil filter by-pass relief valve poppet valve stem cracked or damaged
Lube oil filter by-pass relief valve spring loosen or weaken or broken
Lube oil filter by-pass relief valve guide cracked
58

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------BFDE Lube oil filter by-pass relief valve retaining spring assembly worked out
BFDG Lube oil filter by-pass relief valve cover plate cracked
BFDH Lube oil filter by-pass relief valve cover plate gasket perished
BFDY Misc. defects in lube oil filter by-pass relief valve
BGA
Water piping application
BGAA
BGAB
BGAC
BGAD
BGAE
BGAF
BGAG
BGAY
Water pump mounting gasket perished

Right and left bank water inlet elbow cracked
Connecting water drainpipe cracked
Edge molded elbows to water drain pipe gasket perished
Elbows to water pump gasket perished
Elbows to water manifold gasket perished
Air box drain flange 3/4 FPT cracked
Misc. defects in water piping application
BGB
Water manifold application
BGBA
BGBB
BGBC
BGBD
BGBE
BGBF
BGBG
BGBH
BGBY
Left bank water manifold assembly and manifold flange cracked

Right bank water manifold assembly and manifold flange cracked
Water manifold seal worn out
Liner inlet water tube assembly and seal cracked
Saddle strap cracked or damaged
Water manifold sleeve cracked
Manifold to water inlet tube and manifold to crankcase elbow cracked or damaged
Hex. head bolt 3/8-16x1-1/8 and 1/2-20x2-1/4 threads damaged
Misc. defects in water manifold application
BGC
Water manifold bracket application
BGCA
BGCB
BGCC
BGCD
BGCY
Water manifold support kit damaged

Water manifold bracket cracked
Saddle strap worn out
Misc. defects in water manifold bracket application
59

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BGD
Right bank water pump assembly
BGDA
BGDB
BGDC
BGDD
BGDE
BGDF
BGDG
BGDH
BGDY
Right bank water pump impeller housing assembly cracked

Right bank water pump impeller cracked
Right bank water pump seal retainer damaged or cracked
Right bank water pump outer/inner seal perished
Right bank water pump impeller end and drive gear end ball bearing worked out
Right bank water pump drive gear teeth damaged or cracked
Right bank water pump housing support cracked
Right bank water pump drive shaft damaged or cracked
Misc. defects in right bank water pump assembly
BGE
Right bank water pump assembly-Other component involved
BGEA
BGEB
BGEC
BGED
BGEE
BGEF
BGEG
BGEY
Right bank water pump stationary bushing cracked

Right bank water pump housing to support and water pump support to bushing gasket
perished
Right bank water pump seal retainer spring loosen or weaken or broken
Shaft to impeller and shaft to drive gear woodruff key damaged or cracked
Water pump slinger cracked
Bearing spacer cracked
Bearing retainer ring and snap ring cracked
Misc. defects in right bank water pump assembly-Other component involved
BGF
Left bank water pump assembly
BGFA
BGFB
BGFC
BGFD
BGFE
Left bank water pump impeller housing assembly cracked

Left bank water pump impeller cracked
Left bank water pump seal retainer damaged or cracked
Left bank water pump outer/inner seal perished
Right bank water pump housing to support and water pump support to bushing gasket
perished
Left bank water pump impeller end and drive gear end ball bearing worked out
Left bank water pump housing support cracked
Left bank water pump drive shaft damaged or cracked
Misc. defects in left bank water pump assembly
BGFF
BGFG
BGFH
BGFY
60

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BGG Left bank water pump assembly-Other component involved

BGGA Left bank water pump stationary bushing cracked
BGGB Left bank water pump housing to support and water pump support to bushing gasket
perished
BGGC Left bank water pump seal retainer spring loosen or weaken or broken
BGGD Shaft to impeller and shaft to drive gear wood ruff key damaged or cracked
BGGE Water pump slinger cracked
BGGF Bearing spacer cracked
BGGG Bearing retainer ring and snap ring cracked
BGGY Misc. defects in left bank water pump assembly-Other component involved
BGH Radiator and radiator fan

BGHA
BGHB
BGHC
BGHD
BGHE
BGHF
BGHG
BGHH
BGHY
Radiator core tubes cracked or leaking

Radiator core badly damaged
Radiator gasket perished
Radiator chocked due to scale or sludge or dirt
Radiator fan turret or blade broken or damaged
Radiator fan shaft bearing seized or damaged
Radiator fan blower failed
Radiator fan rubber coupling between radiator fan shaft and gear box failed
Misc. defects in radiator and radiator fan
BGI
Radiator fan drive system
BGIA
BGIB
BGIC
BGID
BGIE
BGIF
BGIG
BGIH
BGIY
Radiator fan drive gear housing foundation defective or bolt loose

Radiator fan drive gear teeth damaged or seized or transmission oil leaking
Radiator fan universal shaft defective
Radiator fan hydrostatic pump drive auxiliary cordon shaft defective
Radiator fan inner/outer drum defective
Radiator fan hydrostatic pump motor defective
Radiator fan hydrostatic governor defective
Radiator fan high-pressure pipeline leaking
Misc. defects in radiator drive system
61

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BGJ
Pressure cap and filler arrangement
BGJA
BGJB
BGJC
BGJD
BGJE
BGJF
BGJG
BGJH
BGJY
Water tank assembly cracked or damaged

Relief ball cock valve assembly cracked or damaged
Water tank filler neck assembly cracked or damaged
Water tank handle assembly cracked or damaged
Pressure cap worn out or damaged
Rubber fiber filler neck to water gasket perished
Filler pipe flange to water gasket perished
Water tank level sight glass assembly cracked or damaged
Misc. defects in pressure cap and filler arrangement
BHA
After cooler left bank
BHAA
BHAB
BHAC
BHAD
BHAE
BHAF
BHAG
BHAH
BHAY
After cooler left bank tubes cracked or broken

After cooler left bank fins cracked or damaged or chocked
After cooler left bank fins to tube bonding cracked or damaged
After cooler left bank casing damaged or dummy worked out
After cooler left bank casing lube oil air gasket leaking
After cooler left bank bottom ring leaking
After cooler left bank top/bottom gasket leaking
After cooler left bank bottom elbow broken or threads damaged
Misc. defects in after cooler left bank
BHB
After cooler right bank
BHBA
BHBB
BHBC
BHBD
BHBE
BHBF
BHBG
BHBH
BHBY
After cooler right bank tubes cracked or broken

After cooler right bank fins cracked or damaged or chocked
After cooler right bank fins to tube bonding cracked or damaged
After cooler right bank casing damaged or dummy worked out
After cooler right bank casing lube oil air gasket leaking
After cooler right bank bottom ring leaking
After cooler right bank top/bottom gasket leaking
After cooler right bank bottom elbow broken or threads damaged
Misc. defects in after cooler right bank
62

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BHC
After cooler piping
BHCA
BHCB
BHCC
BHCD
BHCE
BHCF
BHCG
BHCH
BHCY
Water discharge water discharge Y flange cracked

Edge molded Y flange mounting gasket perished
Left bank water discharge pipe assembly cracked
Left bank water inlet pipe assembly cracked
Right bank water discharge pipe assembly cracked
Right bank water inlet pipe assembly cracked
Edge molded water pipe mounting gasket perished
Edge molded water pipe to manifold gasket perished
Misc. defects in after cooler piping
BHD
After cooler blower and drive mechanism
BHDA
BHDB
BHDC
BHDD
BHDE
BHDF
BHDG
BHDH
BHDY
After cooler blower defective

After cooler drive gear pitting or breakage
After cooler drive gear with excessive backlash or noise
After cooler drive gear idler shaft breakage
After cooler drive gear idler shaft bearing seized or damaged or working out of shaft nut
After cooler drive holding cap screw loose
After cooler blower impeller broken
After cooler blower breakage of spline shaft or ball bearing or oil seal
Misc. defects in after cooler blower and drive mechanism
BIA
Adjusting link and injector control linkage
BIAA
BIAB
BIAC
BIAD
BIAE
BIAF
BIAG
BIAH
BIAY
Adjusting link assembly cracked

Adjusting link shaft cracked
Adjusting collar cracked
Needle bearing seized or worked out
Injector control lever assembly cracked
Needle bearing between link and bracket seized or worked out
Spring retainer worked out
Clevis pin 1/4x1-1/8 and 1/2 -3/32 damaged
Misc. defects in adjusting link and injector control linkage
63

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BIB
MUI injectors
BIBA
BIBB
BIBC
BIBD
BIBE
BIBF
BIBG
BIBH
BIBY
MUI injector body cracked

MUI injector spray tip orifice chocked worn out or cracked
MUI injector giving poor atomization
MUI injector follower/dowel/rack guide pin damaged
MUI injector excessive leak off or injecting more fuel
MUI injector follower spring weaken or broken or loosen
MUI injector plunger scored or seized in unit injector
MUI injector fuel rack jammed or stuck up
Misc. defects in MUI injector
BIC
MUI injector linkage
BICA
BICB
BICC
BICD
BICE
BICF
BICG
BICH
BICY
MUI injector linkage adjusting link cracked

MUI injector linkage adjusting nut worn out
MUI injector linkage injector rack stuck up
MUI injector linkage control shaft cracked or damaged
MUI injector linkage control rod cracked or damaged
MUI injector linkage injector control shaft cracked or damaged
MUI injector linkage injector control rod cracked or damaged
MUI injector linkage injector control lever cracked or damaged
Misc. defects in MUI injector linkage
BID
Fuel oil header and valves
BIDA
BID B
BIDC
BIDD
BIDE
BIDF
BIDG
BIDH
BIDY
Fuel header cracked and securing bolts damaged

Fuel oil jumper pipe joints leaking or cracked
Fuel oil inlet metallic gasket cracked or leaking
Fuel oil thermostatic mixing valve defective
Fuel oil by pass valve defective
Fuel oil relief valve defective
Fuel oil gauge defective
Fuel oil pre heater defective
Misc. defects in fuel header and valves
64

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BIE
Fuel oil piping
BIEA
BIEB
BIEC
BIED
BIEE
BIEF
BIEG
BIEH
BIEY
Fuel oil line piping gasket perished

Fuel oil line piping manifolds and line assembly cracked
Hose assembly cracked
5/8-45 hydra. Including viton o-ring elbow assembly cracked
5/8 hydra. connector assemblies cracked
Tube bracket assembly and support bracket cracked
Fuel line bracket and clamp damaged
Elbow block cracked
Misc. defects in fuel oil piping
BIF
Fuel booster pump and drive
BIFA
BIFB
BIFC
BIFD
BIFE
BIFF
BIFY
Failure/defect of fuel pump drive mechanism

Failure/defect due to other damage in assembly
Defect due leakage of oil from suction or delivery pipe
Failure/defect of pump seal gasket
Failure/defect pump bearing bushing
Failure/defect due to vacuum not building up
Misc. defects in fuel booster pump and drive
BIG
Fuel oil (High speed diesel oil)
BIGA
BIGB
BIGC
BIGD
BIGY
Fuel oil shortage in fuel tank

Fuel oil contaminated by water
Fuel oil contaminated by lube oil
Fuel oil off specification
Misc. defects in fuel oil (High speed diesel oil)
BIH
BIHA
BIHB
BIHC
BIHD
BIHE
BIHY
Fuel oil suction strainer shell cracked

Fuel oil suction strainer element chocked
Fuel oil suction strainer o-ring damaged
Fuel oil suction strainer cover cracked
Fuel oil suction strainer cover holding bolts threads damaged
Misc. defects in fuel oil suction strainer
65

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------------------------
BJA
BJAA
BJAB
BJAC
BJAE
BJAF
BJAG
BJAY
Cylinder head cover and support frame cracked

Cylinder head frame to crankcase hex. head bolt 3/8-24*3/4 threads damaged
Cylinder head frame to camshaft drive housing hex. head bolt 3/8-24*1-1/8 threads
damaged
Cylinder head frame to over speed trip housing hex. head bolt 3/8-24*1-1/4 threads
damaged
Tube clamp cracked
Inner/outer cylinder head cover frame gasket perished
Cylinder head gasket kit perished
Misc. defects in cylinder head cover and support frame
BJB
Right bank support frame assembly
BJBA
BJBB
BJBC
BJBY
Right bank support frame assembly cracked

Oil line tube assembly cracked or oil line leaking
Tube clamp cracked
Misc. defects in right bank support frame assembly
BJC
Left bank support frame assembly
BJCA
BJCB
BJCC
BJCY
Left bank support frame assembly cracked

Oil line tube assembly cracked or oil line leaking
Tube clamp cracked
Misc. defects in left bank support frame assembly
BJD
Cylinder head cover assembly
BJDA
BJDB
BJDC
BJDD
BJDE
BJDF
BJDG
BJDY
Cylinder head cover assembly cracked

Cylinder head cover seal damaged
Cover hinge including pin worked out
Clamp hook cracked
Side cover seal retainer cracked
End cover seal retainer cracked
Cover handle cracked
Misc. defects in cylinder head cover assembly
BJAD
66

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
BJE
Cover latches (cam shaft drive end)
BJEA
BJEB
BJEC
BJED
BJEE
BJEF
BJEG
BJEH
BJEY
Cover latches camshaft drive end clamp assembly cracked

Cover latches clamp spring loosen or broken or weaken
Cover latches latch arm cracked
Cam shaft drive end mounting bracket damaged
Out side clamp latch assembly cracked
Out side clamp latch clamp spring loosen or broken or weaken
Out side clamp latch arm cracked
Out side mounting bracket cracked
Misc. defects in cover latches (cam shaft drive end)
BJF
Cover latches (cylinder head cover inside)
BJFA
BJFB
BJFC
BJFD
BJFE
BJFF
BJFY
Cylinder head cover inside latch assembly cracked

Cylinder head cover inside latch spring loosen or broken or weaken
Cylinder head cover inside latch arm cracked
Cylinder head cover inside mounting bracket damaged
Cylinder head cover inside tube clamp damaged
Cylinder head cover inside spacer damaged
Misc. defects in cover latches (cylinder head cover inside)
BJG
Cover support
BJGA
BJGB
BJGC
BJGD
BJGE
BJGY
Cover support accessory drive end cylinder head cover support assembly cracked
Cover support mounting bracket assembly and cover support assembly cracked
Cover support arm assembly cracked
Cover support arm cracked
Cam shaft end cylinder head cover support assembly cracked
Misc. defects in cover support
BKA
BKAA
BKAB
BKAC
BKAY
Detector water cut of valve hose assembly cracked

Edge molded detector mounting gasket perished
Detector to crankcase hose assembly cracked
Misc. defects in crank case pressure detector application
67

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
BKB
Detector vent assembly
BKBA Detector vent assembly cracked

BKBB Connector flange cracked
BKBY Misc. defects in detector vent assembly
BKC
Detector to oil pressure line and oil pressure tube assemblies
BKCA
BKCB
BKCC
BKCD
BKCY
Detector to oil pressure line tube assembly cracked

Detector to oil pressure line tube cracked
Detector to oil pressure line connector flange cracked
Oil pressure tube assembly cracked
Misc. defects in detector to oil pressure line and oil pressure tube assemblies
BKD
Oil pressure line to cover frame and governor tube assemblies
BKDA
BKDB
BKDC
BKDD
BKDY
Oil pressure line to cover frame tube assembly cracked

Oil pressure line to cover frame tube cracked or leaking
Oil pressure line to governor tube assembly cracked
Oil pressure line to governor tube cracked or leaking
Misc. defects in oil pressure line to cover frame and governor tube assemblies
BKE
Oil pressure line to thermostatic valve and thermostatic valve high

BKEA
BKEB
BKEC
BKED
BKEE
BKEF
BKEY
Oil pressure line to thermostatic valve nose assembly cracked

Thermostatic valve high-pressure hose assembly cracked
Cut off valve and flange o-ring seal damaged
Thermostatic valve defective
Edge molded thermostatic valve gasket perished
Tube clip cracked
Misc. defects in oil pressure line to thermostatic valve and thermostatic valve high
BKF
Air box tee to governor tube assembly
BKFA
BKFB
BKFY
Air box tee to governor tube assembly cracked

1/4 OD tube cracked
Misc. defects in air box tee to governor tube assembly
68

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
BKG Detector assembly

BKGA
BKGB
BKGC
BKGD
BKGE
BKGY
Crank case pressure detector assembly cracked

Cover plate housing cracked
Diaphragm plate housing cracked
Detector high pressure housing and spacer cracked or damaged
Detector low pressure housing and spacer cracked or damaged
Misc. defects in detector assembly
BKH Air detector housing assembly

BKHA
BKHB
BKHC
BKHD
BKHE
BKHY
Air detector housing assembly cracked

Ball retainer damaged or worn out
Retainer to reset stem differential pressure detector o-ring seal damaged
Detector housing o-ring seal damaged
Ball cap cracked
Misc. defects in air detector housing assembly
BKI
Oil detector housing assembly
BKIA
BKIB
BKIC
BKID
BKIE
BKIF
BKIY
Oil detector housing assembly cracked

Low water detector reset stem cracked
Stem guide flange cracked
Reset button defective
Ball cage cracked
Reset button spring weaken or loosen or broken
Misc. defects in oil detector housing assembly
BKJ
Detector crankcase housing assembly
BKJA
BKJB
BKJC
BKJD
BKJE
BKJF
BKJG
BKJY
Detector crankcase housing assembly cracked

Ball retaining cracked
Retainer to reset stem differential pressure detector o-ring seal damaged
Detector housing o-ring seal damaged
Crankcase pressure detector reset stem cracked
Flange tube assembly cracked
Vent fitting damaged
Misc. defects in detector crankcase housing assembly
69

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
BKK Low water cut off valve

BKKA
BKKB
BKKC
BKKD
BKKY
Low water cut off valve body cracked

Low water cut off valve o-ring damaged
Low water cut off valve o-ring seal damaged
Stem retaining ring damaged
Misc. defects in low water cut off valve
CAA
CAAA
CAAB
CAAC
CAAD
CAAE
CAAF
CAAG
CAAH
CAAY
Accessory drive housing assembly cracked

Spline nut 1/2-20 worn out
Stud 5/16-18x5/16-24x1-1/2 inches long threads damaged
Dowel pin 3/8 dia.x7/8 damaged
Accessory drive housing to crankcase gasket perished
Hex. head bolts 1/2-20x4,1/2-20x2 and 1/2-20x1-3/4 threads damaged
Misc. defects in accessory drive housing assembly
CBA
Cam shaft drive housing and covers
CBAA
CBAB
CBAC
CBAD
CBAE
CBAF
CBAG
CBAY
Cam shaft drive housing assembly cracked

Cam shaft drive housing to crankcase gasket perished
Oil seal retainer damaged
Housing oil seal retainer gasket perished
Drilled hex. head bolts 1/2-20x1-1/4,1/2-20x1 and 1/2-20x1-3/4 threads damaged
Hex. head bolts 3/8-24x1-1/4 threads damaged
Fly wheel timing indicator defective
Misc. defects in camshaft drive housing and covers
CCA
CCAA
CCAB
CCAC
CCAD
CCAE
CCAF
CCAG
Auxiliary generator drive assembly cracked

Auxiliary generator drive shaft (including gear) damaged or gear teeth damaged
Auxiliary generator drive support housing assembly cracked
Auxiliary generator drive thrust bearing seized or worn out
Auxiliary generator drive oil slinger and o-ring damaged
Auxiliary generator drive dust shield cracked
Auxiliary generator drive cover and gasket cracked or perished
70

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------CCAH Auxiliary generator drive mounting gasket perished
CCAY Misc. defects in auxiliary generator drive assembly
CDA
CDAA
CDAB
CDAC
CDAD
CDAY
Governor oil line sight glass oil not visible through

Governor mounting gasket perished
Solenoid open circuited
Governor oil pressure not building up
Misc. defects in engine governor assembly
CDB
Governor drive gear assembly
CDBA
CDBB
CDBC
CDBD
CDBE
CDBF
CDBY
Governor drive gear stub shaft cracked

Locating pin damaged
Governor drive gear (113 teeth) teeth damaged or cracked
Governor drive gear bushing cracked
Retaining plate cracked
Splined drive flange cracked
Misc. defects in governor drive gear assembly
CDC
Governor drive assembly
CDCA
CDCB
CDCC
CDCD
CDCE
CDCF
CDCG
CDCH
CDCY
Governor drive assembly cracked

Governor drive housing assembly cracked
Governor drive shaft bushing cracked
Governor drive shaft cracked
Governor drive shaft gear (24 teeth) teeth damaged or cracked
Governor drive shaft gear (22 teeth) teeth damaged or cracked
Governor drive housing cover and gasket damaged or perished
Governor drive mounting and governor to governor mounting gasket perished
Misc. defects in governor drive assembly
CEA
Fuel limiter
CEAA
CEAY
Functioning of sensor assembly bellows punctured

Misc. defects in fuel limiter
71

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
CEB
CEBA
CEBY

Misc. defects in load regulating pilot valve and associated linkage
CEC
Integrated oil filled vane servo load regulator
CECA
CECY
Resistor pack moving contact not seating properly

Misc. defects in integrated oil filled vane servo load regulator
CED
CEDA
CEDY

Misc. defects in low oil pressure shut down device
CEE
CEEA
CEEY

Misc. defects in low water indication device
CEF
CEFA
CEFY

Misc. defects in hot oil temperature shut down device
DAA
Crankshaft, oil seals, bearing, fast/flexible coupling
DAAA
DAAB
DAAC
DAAD
DAAE
DAAF
DAAG
DAAH
DAAY
Crankshaft broken/damaged
Crankshaft seized
Crankshaft bearing journal/crank pin worn/grown under size
Crankshaft counter weight uncoupled/damaged
Crankshaft main bearing damaged/failed
Oil seals leaking/damaged
Fast coupling failure/ tooth broken/ lube dummy loose/worked out
Flexible coupling defects/rubber roller damaged
Misc. defect in crankshaft, bearing, fast/flexible coupling
72

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
DAB
Piston, piston ring set, & connecting rod assembly
DABA
DABB
DABC
DABD
DABE
DABF
DABG
DABH
DABY
Piston broken/damaged
Piston seized/ worn in wrist pin area
Piston rings worn/ stuck-up/ broken/ oil throw
Piston wrist pin broken/damaged/worn
Con.rod cracked/ bent/ damaged
Con.rod bushing (small end) worn/ seized/ damaged
Con.rod bolt broken due to faulty material
Con.rod bolt worked out due to weak threads
Misc. defect in piston and connecting rod assembly
DAC Cylinder head, inlet valves and discharge valves

DACA
DACB
DACC
DACD
DACE
DACF
DACG
DACH
DACY
Cylinder heads cracked/damaged

Inlet valve malfunctioning due to carbonization
Inlet valve assembly defective/damaged/broken
Exhaust valve malfunctioning due to carbonization
Exhaust valve assembly defective/damaged/broken
Cylinder head studs broken/loose
Working out of discharge valve nuts
Working out of discharge valve stud/breakage of valve plates/seats
Misc. defect in cylinder head and valves
DAD Cylinder liner and main casing

DADA
DADB
DADC
DADD
DADE
DADF
DADY
Cylinder liner broken/damaged

Cylinder liner worn/scored/oil throw
Cylinder liner studs broken/damaged
Main casing damaged/broken
Crankcase vacuum check valve/breather defective
Cylinder liner gasket leaking/perished
Misc. defect in cylinder liner and main casing
DAE
Suction unloader assembly, governor
DAEA
DAEB
DAEC
DAED
Unloader valve broken/damaged

Unloader valve loaded continuously
Unloader valve defective/malfunctioning
Air governor defective/malfunctioning
73

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------DAEE Air governor pipe broken
DAEF Defect due to improper length of unloader plunger
DAEG Working out of pins/dismantling of unloader plunger
DAEH Unloader valve packing ring-improper seating/wornout/stuckup/broken
DAEY Misc. defect in loading/unloading valves and governor
DAF
Lube oil/ lube oil system
DAFA
DAFB
DAFC
DAFD
DAFE
DAFF
DAFG
DAFH
DAFY
Lube oil pump defective/improper gear backlash, etc.

Lube oil pump drive mechanism defective
Lube oil pressure relief valve malfunctioning
Lube oil pressure indicator defective/broken, oil gauge tube damaged
Improper clearance between pump body and foundation bolt
Lube oil off specification
Lube oil dirty/lube oil strainer choked
Excessive oil throw/oil leakage leading to low oil level
Misc. defect in lube oil/lube oil system
DAG Rigid pipes, unloager pipe assembly, air suction filter, coolers & its fan
DAGA
DAGB
DAGC
DAGD
DAGE
DAGF
DAGG
DAGH
DAGY
Breakage of rigid air/exhaust pipes

Failure/leakage of expresser pipe joints
Failure of expressor gasket
Air intake filter choked/dirty
Defective inter cooler - leaking/choked
Defective inter cooler safety valve
Unloader pipe assembly broken
Copper tube burst/header broken
Misc. defect in rigid pipes, intake filter, intercooler & its fan
DBA
CCB PCB
DBAA
DBAB
DBAC
DBAD
DBAY
PCB burnt
Capacitor burnt
Resistor defective
PCB Defective
Misc. defect in CCB PCB
74

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------DBB Pneumatic Valve Failure

DBBA Leakage from valve
DBBB O Ring defective
DBBY Misc. defect in pneumatic valve
DBC
DBCA
DBCB
DBCC
DBCD
DBCE
DBCF
DBCY
Automatic Handle Frequency Low

Automatic Handle Frequency High
Independent Handle Frequency Low
Independent Handle Frequency High
Bail Off Switch Stuck Closed
PCB Defective
Misc. defect in Brake Controller
DBD
Fiber Optic Cable
DBDA Tip Broken

DBDB Cable damage
DBDY Misc. defect in Fibre Optic Cable
DCA
Emergency brake valve
DCAA
DCAB
DCAC
DCAD
DCAE
DCAY
Valve seat damaged

Exhaust valve seat assembly defective
Cam dog defective
Flapper valve assembly defective
'O' rings damaged
Misc. defect in emergency brake valve
DCB
MR safety valves
DCBA
DCBB
DCBC
DCBY
Valve seat damaged

Range ring damaged
Spring stuck-up/broken
Misc. defect in safety valve
75

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
DCC Feed valve (C2N/FT-1/F2)

DCCA
DCCB
DCCC
DCCD
DCCE
DCCF
DCCG
DCCY
Feed valve Diaphragm & gasket burst

'O' rings damaged
Valve seat damaged
Feed valve piston stuck in housing bush
Feed valve leakage from bellow diaphragm
Piston assembly defective
Feed valve pusher pin worn out/defective
Misc. defect in feed valve
DCD Air pressure gauge complex (air flow indicator, BC-BP&MR-EQ)

DCDA
DCDB
DCDC
DCDD
DCDE
DCDY
Diaphragm and gasket burst

Leakage from diaphragm
Valve seat damaged
Disc valve damaged
Air gauge complex defective
Misc. defect in air gauge complex
DCE
Check valve
DCEA
DCEB
DCEC
DCEY
Valve seized with body

Valve seat damaged
Double ball check assembly damaged
Misc. defect in check valve
DCF
Auto drain valve
DCFA
DCFB
DCFC
DCFY
Valve seized with body

Valve seat damaged
Double ball check assembly damaged
Misc. defect in Auto drain valve
76

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------DCG Angle cock and hoses

DCGA
DCGB
DCGC
DCGD
DCGE
DCGY
1-1/4" angle cock defective

1" angle cock defective
Leakage from 1-1/4" hose coupling
Leakage from 1" hose coupling
Leakage from 2" hose coupling
Misc. defect in angle cock and hoses
DCH Air pipes, joints, coupling, etc.

DCHA
DCHB
DCHC
DCHD
DCHE
DCHF
DCHY
Air pipes broken/cracked

Air pipe joints leaking /drawing air
Air hose coupling broken
Air hose coupling gland hand broken
Swan neck pipe damaged/broken
Swan neck pipe drawing air
Misc. defect in air pipes, joints, coupling, etc.
DCI
Unloader panel assembly (6 nos. magnet valve)
DCIA
DCI.B
DCIC
DCIY
Coil burns of magnet valve

Stuck up
Body cracked
Misc. defect in unloader panel assembly
DDA Body of air dryer

DDAA
DDAB
DDAC
DDAY
Air dryer body leakage

Air dryer body broken
Air dryer body casting defects
Misc. defect in body of air dryer
DDB
Pre-coalescer filter of air dryer
DDBA
DDBB
DDBC
DDBD
DDBY
Pre-Coalescer filter element defective

Pre-Coalescer filter Stud broken
Pre-Coalescer filters failure of gasket
Pre-Coalescer filter retainer nut defective
Misc. defect in Pre-coalescer filter of air dryer
77

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
DDC
Final filter of air dryer
DDCA
DDCB
DDCC
DDCD
DDCE
DDCF
DDCG
DDCY
Final filter body leakage

Final filter body broken
Final filter casting defects
Final filter element defective
Final filter failure of gasket
Final filter lock washer defective
Final filter wing nut defective
Misc. defect in final filter of air dryer
DDD PCB of air dryer

DDDA
DDDB
DDDC
DDDD
DDDE
DDDY
PCB burnt
PCB defective
PCB barrier strip broken
PCB getting loose
PCB O-ring damaged
Misc. defect in PCB of air dryer
DDE
Purge valve/drain valve of air dryer
DDEA
DDEB
DDEC
DDED
DDEE
DDEY
Purge valve/ drain valve nut defective

Purge valve/ drain valve seal leakage
Purge valve/ drain valve seat guide defective
Purge valve/ drain valve seat washer defective
Purge valve/ drain valve spring looseness
Misc. defect in purge valve of air dryer
DDF
Solenoid valve of air dryer
DDFA
DDFB
DDFC
DDFD
DDFY
Solenoid valve O-ring damaged

Solenoid valve spring defective
Solenoid valve failure of gasket
Solenoid valve coil burnt
Misc. defect in Solenoid valve of air dryer
78

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------DDG Humidity indicator of air dryer

DDGA
DDGB
DDGC
DDGY
Blue paper indicator defective

Rubber sealing gasket defective
White coalescer media defective
Misc. defect in humidity indicator of air dryer
DDH Desiccant canister/desiccant of air dryer

DDHA
DDHB
DDHC
DDHD
DDHY
Desiccant canister retaining ring defective

Desiccant canister Seal leakage
Desiccant canister broken
Desiccant defective
Misc. defect in Desiccant canister/ Desiccant of air dryer
DEA
High Friction brake blocks (WDG4 &WDP4)
DEAA
DEAB
DEAC
DEAD
DEAY
Brake Block Cracked

Brake Block Back Plate Broken
Brake Block Broken
Brake Block Chipped off
Misc. defect in High Friction brake blocks
EAA
Traction motor stator housing
EAAA
EAAB
EAAC
EAAY
Damage / cracks of stator housing

Mounting lugs damage
Lifting hook damage
Misc. defects in traction motor stator housing
EAB
Stator
EABA
EABB
EABC
EABD
EABY
Winding burnt
Winding damage
Brazing joint open
Temperature sensor faulty
Misc. defects in stator
79

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
EAC
Rotor
EACA
EACB
EACC
EACY
Bar cracking
Short circuit ring failure
Rotor core damage
Misc. defects in rotor
EAD
Insulation
EADA
EADB
EADC
EADD
EADE
EADY
Burning of insulation
Damage of insulation
Cracks of insulation
Ingress of moisture
Over voltage
Misc. defects in insulation
EAE
Speed sensors
EAEA
EAEB
EAEC
EAEY
Faulty sensor signal

Speed sensor damage
Speed sensor gear fault
Misc. defects in speed sensor
EAF
Non drive / drive end shield
EAFA
EAFB
EAFC
EAFY
Cracks / damage in non-drive end shield

Cracks / damage drive end shield
Non drive mounting holes ablong
Misc. defects in non drive / drive end shield
EAG
Electron beam irradiated power cables
EAGA
EAGB
EAGC
EAGD
EAGE
EAGF
EAGY
Defect of soldering or loose joint

Defect due to ground, short circuit
Defect due to wrong cable connection
Defect due to improper size of cable used
Defect of cable insulation
Cables bad crimping of lug/tumble
Misc. defects in electron beam irradiated power cables
80

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
EAH
Electron beam irradiated control cables
EAHA
EAHB
EAHC
EAHD
EAHE
EAHF
EAHG
EAHH
EAHY
Control cable-bad crimping of lug/tumble

Control cable-failure of terminal lug
Control cables-cable ground, short/open ckt.
Defect due to wrong cable connection
Defect due to improper cable size
Defect of cable insulation
Defect of conduit wiring
Defect of any harness
Misc. defects in electron beam irradiated control cables
EBA
Traction motor bearing
EBAA
EBAB
EBAC
EBAD
EBAE
EBAF
EBAG
EBAY
Electrical pit mark, Stray electric currents

Discoloration and overheating, Slippage
Cage broken or damaged, Scoring of inner ring raceways
Fatigue flaking and pitting (on races & rollers)
Rotational marks on inner ring bore/outer ring outside diameter
Inner race and outer race cracked, lubrication related damages
End fitting related failures, out of limit radial clearance
Misc. Defects in Traction motor bearing
EBB
Alternator bearing
EBBA
EBBB
EBBC
EBBD
EBBE
EBBY
Lubrication related damages

Inner race and outer race cracked
Fatigue flaking and pitting
Electrical pit mark
Stray electric currents
Misc. defects in alternator bearing
EBC
Auxiliary machine bearing
EBCA
EBCB
EBCC
EBCD
EBCY

Inner race and outer race cracked
Fatigue flaking and pitting
Stray electric currents
Misc. defects in auxiliary machine bearing
81

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
EBD
Traction motor Suspension Bearings
EBDA
EBDB
EBDC
EBDD
EBDE
EBDF
EBDY
Corrosion etching
Excessive endplay
Preload
Brinelling
Electric burn
Misc. defects in traction motor suspension bearings
EBE
Suspension tubes: Housing bearing kit (consisting of 11 & 4 items)
EBEA
EBEB
EBEC
EBED
EBEE
EBEY
Casting defect
Loosening/breakage of bolts/screws
Tube mounting hole oval
Accessories related failures
Failure due to inadequate torque of bolt
Misc. defects in suspension tubes: housing bearing kit (consisting of 11 & 4 items)
EBF
Traction motor pinions
EBFA
EBFB
EBFC
EBFD
EBFE
EBFF
EBFG
EBFY
Traction Motor-failure due to pinion slip

Pinion teeth broken/cracked
Defect of pinion - excessive tooth wear/improper profile
Defect of traction motor pinion due to wrong fitment
Defect of pinion due to lack of lubrication
Defect of pinion due to manufacturing defect
Defect of pinion due to improper heat treatment
Misc. defects in traction motor pinions
ECA
Yoke and stator assembly
ECAA
ECAB
ECAC
ECAD
ECAE
ECAF
ECAG
ECAY
Defect of frame due to mechanical damage

Low IR of stator winding
Power ground failure
Inter-turn failure/shorting of stator coil with-in slot housing
Shorting of outgoing cables
Lugs failure due to improper crimping and loosening
Mechanical damage to stator winding
Misc. defects in yoke and stator assembly
82

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
ECB
Rotor & field pole coil assembly
ECBA
ECBB
ECBC
ECBD
ECBY
Defect of rotor due to mechanical damage

Loosening of rotor winding
Brazing joint failure of rotor field pole coil
Pole shoe foundation bolt sheared / cracked / damaged / loose
Misc. defects in rotor & field pole coil assembly
ECC
Slip ring and brush holder assembly
ECCA
ECCB
ECCC
ECCD
ECCE
ECCF
ECCY
Slip ring running loose

Slip ring worn out
Slip ring excess ovality
Slip ring to bus bar interconnecting cable joint failed
C Brush of inferior grade
Brush holder spring problem
Misc. defects in slip ring and brush holder assembly
ECD
Diode and fuses
ECDA
ECDB
ECDC
ECDD
ECDE
ECDY
Short circuiting of diode

Mechanical damage to diode
Diode sleeve cracked
Fuse burning
Micro switch malfunctioning
Misc. Defects in Diode and fuses
ECE
Bearing assembly
ECEA
ECEB
ECEC
ECEY
Bearing damage/ broken

Bearing seized
Grease leakage
Misc. defects in bearing assembly
EDA
Phase module failure (GTO/IGBT)
EDAA
EDAB
EDAC
EDAY
Device failure
Failure of firing signal card for the device
Heat sink failure of the device
Misc. defects in phase module failure (GTO/IGBT)
83

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
EDB
Cooling system failure
EDBA
EDBB
EDBY
TCC blower motor failure

Contactor failure of TCC blower motor
Misc. defects in cooling system failure
EDC
TCC control/protection cards failure
EDCA
EDCB
EDCC
EDCD
EDCE
EDCF
EDCG
EDCY
Communication card (between LCC & TCC) failure

Gate drive unit card failure
Power supply module card failure
TCC computer card failure
Crow bar failure
DC link disconnector failure
DC link capacitor failures
Misc. defects in TCC control/protection cards failure
EDD
TCC cables
EDDA
EDDB
EDDC
EDDD
EDDE
EDDF
EDDG
EDDY
Communication card (between LCC & TCC) failure

Gate drive unit card failure
Power supply module card failure
TCC computer card failure
Crow bar failure
DC link disconnector failure
DC link capacitor failures
Misc. defects in TCC cables
EEA
Stator assembly
EEAA
EEAB
EEAC
EEAD
EEAE
EEAY
Defect of frame due to mechanical damage

Low IR of stator winding
Power ground failure
Shorting of stator coil with-in slot housing
Lugs failure due to improper crimping and loosening
Misc. defects in stator assembly
84

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
EEB
Rotor assembly
EEBA
EEBB
EEBC
EEBD
EEBY
Defect of rotor due to mechanical damage

Loosening of rotor winding
Brazing joint failure of rotor coil
Pole shoe foundation bolt sheared / cracked / damaged / loose
Misc. defects in rotor assembly
EEC
Bearing assembly
EECA
EECB
EECY
Bearing damage/ broken

Bearing seized
Misc. defects in bearing assembly
EED
Resistor grids assembly
EEA
EEDB
EEDC
EEDD
EEDY
Element failure due to overheating & buckling

Low IR problem
Brazing joint failure of terminal E element
Element holding clamp loosen, misalignment of element
Misc. defects in resistor grids assembly
EEE
Fan assembly
EEEA
EEEB
EEEY
Fan blade crack

Damage of blade
Misc. defects in fan assembly
EEF
Contactor, circuit breaker & cables
EEFA
EEFB
EEFC
EEFY
Contactor & circuit breaker failure in ECC#3 of radiator fan

Contactor & circuit breaker failure in ECC#1 of DBR grid
Lugs failure and cable burning cases
Misc. defects in contactor &, circuit breaker & cables
EFA
Traction motor blower
EFAA
EFAB
EFAC
TM blower impeller failure

TM blower casing failure
Aux. generator shaft failure
85

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------EFAD Foundation bolt broken
EFAE Loosening of impeller on shaft
EFAY Misc. defects in traction motor blower
EFB
TCC Blower
EFBA
EFBB
EFBY
TCC blower motor failure

TCC blower motor contactor failure
Misc. defects in TCC blower
EFC
Starter motor
EFCA
EFCB
EFCC
EFCD
EFCE
EFCF
EFCY
Armature failure
Magnet frame failure
Brush Holder assembly failure
Solenoid and switches failure
Thermostat or over crank protection failure
Clutch assembly failure
Misc. defects in starter motor
FAA
Isolation switch
FAAA Malfunction of switch due to defective mounting

FAAB Malfunction due to defective spring
FAAC Defect of switch contacts-burnt/ground or loose contacts
FAAD Defect of interconnection or wrong connection
FAAE Malfunction of switch due to any other obstruction
FAAY Misc. defect in Isolation switch
FAB
Classification switch
FABA
FABB
FABC
FABD
FABE
FABY
Malfunction of switch due to defective mounting

Malfunction due to defective spring
Defect of switch contacts-burnt/ground or loose contacts
Defect of interconnection or wrong connection
Malfunction of switch due to any other obstruction
Misc. defect in Classification light switch
86

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
FAC
Fuel prime/engine start (FP/ES) switch
FACA
FACB
FACC
FACD
FACE
FACY

Misc. defect in fuel prime/engine start (FP/ES) light switch
FAD
DB cut in/cut out switch / lights (exterior/maintenance light)
FADA
FADB
FADC
FADD
FADE
FADY

Misc. defect in DB cut in/cut out switch / lights (exterior/maintenance light)
FAE
Emergency fuel cut off (EFCO) / engine stop/ MU engine stop

switch
FAEA
FAEB
FAE.C
FAED
FAEE
FAEY

Misc. defect in emergency fuel cut off (EFCO) / engine stop/ MU engine stop
switch
FAF
Ground relay cut out (GRCO) switch
FAFA
FAFB
FAFC
FAFD
FAFE
FAFY

Misc. defect in Isolation switch/ Classification light switch
87

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
-----------------------------------------------------------------------------------------------------------------------------
FAG
Alerter alarm
FAGA
FAGB
FAGC
FAGD
FAGE
FAGY

FAH
Battery ammeter
FAHA
FAHB
FAHC
FAHD
FAHE
FAHY

FAI
Engine filter switch
FAIA
FAI.B
FAIC
FAID
FAIE
FAIY

FBA
CPM (central processing/memory module)
FBAA
FBAB
FBAC
FBAD
FBAE
FBAY
CPM module not working

CPM damaged
CPM module improper positing/holding clip loose/bad contact of male pin
Defective interconnecting wires
Power supply not indicating on CPM module
Misc. defect in CPM (Central Processing/Memory Module)
FBB
Digital input output module (DIO300)
FBBA
FBBB
Digital Input Output module NOT working

Digital Input Output module damaged
88

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FBBC Digital Input Output module improper positing/bad contact of male pin
FBBD Defective interconnecting wires
FBBE Power supply not indicating on Digital Input Output module
FBBY Misc. defects in Digital Input Output modules
FBC
Analog to Digital to analog module (ADA305)
FBCA
FBCB
FBCC
FBCD
FBCE
FBCY
ADA305 module NOT working

ADA305 module damaged
ADA 305 module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on ADA 305 module
Misc. defects in ADA 305 modules
FBD
Communication module (COM301/304)
FBDA
FBDB
FBDC
FBDD
FBDE
FBDY
COM 301 module not working

COM 301 module damaged
COM 301 module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on COM 301 module
Misc. defects in COM 301/304 modules
FBE
Power Supply Module (PSM)
FBEA
FBEB
FBEC
FBED
FBEE
FBEF
FBEY
PSM module NOT working

PSM module damaged
PSM module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on PSM module
Grounded/ shorted/ defective flat power supply cables
Misc. defects in PSM modules
FBF
Pre regulator Module (PRG)
FBFA
FBFB
FBFC
FBFD
FBFE
PRG NOT working

PRG module damaged
PRG module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on PRG module
89

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FBFY Misc. defects in PRG modules
FCA
Voltage Amplifying Module (VAM)
FCAA
FCAB
FCAC
FCAD
FCAE
FCAY
VAM module NOT working

VAM module damaged
VAM module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on VAM module
Misc. defects in VAM modules
FCB
Analog Signal Conditioner Module (ASC)
FCBA
FCBB
FCBC
FCBD
FCBE
FCBY
ASC module NOT working

ASC module damaged
ASC module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on ASC module
Misc. defects in ASC modules
FCC
Firing circuit Feedback (FCF)
FCCA
FCCB
FCCC
FCCD
FCCE
FCCY
FCF module NOT working

FCF module damaged
FCF module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on FCF module
Misc. defects in FCF modules
FCD
Firing circuit Driver Module (FCD)
FCDA
FCDB
FCDC
FCDD
FCDE
FCDY
FCD module NOT working

FCD module damaged
FCD module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on FCD module
Misc. defects in FCD modules
90

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
FCE
Train Line Filtering Module (TLF)
FCEA
FCEB
FCEC
FCED
FCEE
FCEY
TLF module NOT working

TLF module damaged
TLF module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on TLF module
Misc. defects in TLF modules
FCF
ALPHABETal voltage regulator module (DVR)
FCFA
FCFB
FCFC
FCFD
FCFE
FCFY
DVR module NOT working

DVR module damaged
DVR module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on DVR module
Misc. defects in DVR modules
FDA
Lights / local control/ Filter blower motor/Fuel pump/

FDAA
FDAB
FDAC
FDAD
FDAE
FDAF
FDAY
Malfunction of circuit breaker due to wrong mounting

Malfunction of circuit breaker due to spring cutting off
Defect of CB contacts-burnt/ground/ loose
Defect of interconnection-terminal damaged/wrong connection
Defect of resetting mechanism
Defect due to any circuit fault
Misc. defect in Lights / local control/ Filter blower motor/Fuel pump/
FDB
Radio/cab fan/Air dryer/ AC control/ Computer control

/Micro air brake/ AC GTO #1 PS / AC GTO #2 PS - 15A
FDBA
FDBB
FDBC
FDBD
FDBE
FDBF

91

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FDBY Misc. defect in Radio/cab fan/Air dryer/ AC control/ Computer control
/Micro air brake/ AC GTO #1 PS / AC GTO #2 PS - 15A
FDC
Aux. Gen field/ Aux. Gen FB/ TCC1 comp./TCC2 comp - 10A
FDCA
FDCB
FDCC
FDCD
FDCE
FDCF
FDCY

Misc. defect in Aux. Gen field/ Aux. Gen FB/ TCC1 comp./TCC2 comp - 10A
FDD
Event Recorder/ DCL Control - 3A
FDDA
FDDB
FDDC
FDDD
FDDE
FDDF
FDDY

Misc. defect in Event Recorder/ DCL Control - 3A
FDE
Headlights /Generator Field CB -90A
FDEA
FDEB
FDEC
FDED
FDEE
FDEF
FDEY

Defect due to Headlights /Generator Field CB -90A
Misc. defect in Fuel pump/ Filter blower motor/ Turbo Breaker
FDF
Control- 40A
FDFA
FDFB
FDFC
FDFD
FDFE

92

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FDFF Defect due to any circuit fault
FDFY Misc. defect in Control- 40A
FDG
GRCO switch
FDGA
FDGB
FDGC
FDGD
FDGE
FDGF
FDGY
Malfunction of switch due to wrong mounting

Malfunction of switch due to cam defect/ worn out profile
Malfunction of switch due to defective spring
Defect of switch contacts-burnt ground or loose contact
Defect of interconnection-open circuit/terminal damaged, etc.
Defective GRCO switch
Misc. defect in GRCO switch
FEA
Diode Input Panel 30, 31, 32
FEAA
FEAB
FEAC
FEAY
Diode short circuit/open / bad soldering

Diode damaged
No out put
Misc. defect. diode input panel 30, 31, 32
FEB
Flasher light resistors (RE FL CE1, RE FL CE2, RE FL CE3,

RE FL CE4)
FEBA
FEBB
FEBC
FEBD
FEBE
FEBF
FEBG
FEBY
Defect due to any mech. fitment etc. causing damage to resistor

Defect due to any wrong connection, cable lugged.
Porcelain tube breakage/burnt
Resistance wire burnt, ground, short/open circuit
Defect of jumper interconnecting resistor tube
Defect of any taping point of resistor or adjustable jumper
component failure due to moisture/ water entry
Misc. defect in Flasher Light resistors.
FEC
Head light resistors (REHDLT DIM)
FECA
FECB
FECC
FECD
FECE
FECF

93

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FECG component failure due to moisture/ water entry
FECY Misc. defect in Head Light resistors.
FED
Starting resistors RE ST1, RE ST2 & RE GR1 THRU 4

(Grounding Resistor)
FEDA
FEDB
FEDC
FEDD
FEDE
FEDF
FEDG
FEDY

Misc. defect in Starting & Grounding resistors.
FEE
Grounding capacitor (CA GR1 THRU 6) & DC Link RE VDCL
FEEA
FEEB
FEEC
FEED
FEEE
FEEF
FEEG
FEEY

Misc. defect in Grounding capacitor & DC Link resistor.
FEF
Ground relay transductor resistance (RE GRT)
FEFA
FEFB
FEFC
FEFD
FEFE
FEFF
FEFG
FEFY

Misc. defect in ground relay transductor resistance.
FEG
Resistor assembly (RE GNR A, B, C, RE GNL A, B, C)
FEGA
94

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FEGB Defect due to any wrong connection, cable lugged
FEGC Porcelain tube breakage/burnt
FEGD Resistance wire burnt, ground, short/open circuit
FEGE Defect of jumper interconnecting resistor tube
FEGF Defect of any taping point of resistor or adjustable jumper
FEGG component failure due to moisture/ water entry
FEGY Misc. defect in Ground Relay Resistor Assembly
FEH
Aux. gen. field resistor (RE AG FIELD A-B)
FEHA
FEHB
FEHC
FEHD
FEHE
FEHF
FEHG
FEHY

Misc. defect in Aux. Gen field resistor.
FFA
Engine fuel cut off relay (EFCO)
FFAA
FFAB
FFAC
FFAD
FFAE
FFAF
FFAG
FFAY
Malfunction due to loose foundation or any other reason

Defect of insulated relay block-cracked/damaged
Defect of main spring tension
Defect of operating coils-open/short/ground/damage of terminals
Defect due to contacts/poor spring tension
Defect of interlock finger contact-bad/pitted/flexible shunt damaged
Misc. defects in EFCO.
FFB
Fuel pump relay (FPR)
FFBA
FFBB
FFBC
FFBD
FFBE
FFBF
FFBG
FFBY

Misc. defects in FPR.
95

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
FFC
Turbo lube pump relay (TLPR)
FFCA
FFCB
FFCC
FFCD
FFCE
FFCF
FFCG
FFCY

Misc. defects in TLPR .
FFD
Shut down relay (SDR)
FFDA
FFDB
FFDC
FFDD
FFDE
FFDF
FFDG
FFDY

Component failure due to moisture/ water entry
Misc. defects in SDR.
FFE
Brake warn relay (BWR)
FFEA
FFEB
FFEC
FFED
FFEE
FFDF
FFEG
FFEY

Misc. defects in BWR.
FFF
Alarm relay (AR)
FFFA
FFFB
FFFC
FFFD
FFFE

96

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FFFF
FFFG Component failure due to moisture/ water entry
FFFY Misc. defects in AR.
FFG
Wheel slip relay (WL) flasher relay (FLSHR)
FFGA
FFGB
FFGC
FFGD
FFGE
FFGF
FFGG
FFGY

Misc. defects in GFC,GFD and VPC
FFH
SIBAS 16 traction con. comp. power relays (SPR1, SPR2)
FFHA
FFHB
FFHC
FFHD
FFHE
FFHF
FFHG
FFHY

Misc. defects in FCF and FCS
FFI GROUND RELAY (GR / DBGR)

FFIA
FFIB
FFIC
FFID
FFIE
FFIF
FFIG
FFIY

Misc. defects in Ground relay
FGA
DC link contactor (DCL)
FGAA
97

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FGAB Defect of insulated relay block-cracked/damaged
FGAC Defect of main spring tension
FGAD Defect of operating coils-open/short/ground/damage of terminals
FGAE Defect due to contacts/poor spring tension
FGAF Defect of interlock finger contact-bad/pitted/flexible shunt damaged
FGAG Component failure due to moisture/ water entry
FGAY Misc. defects in DC link contactor .
FGB
Braking contactors (B1, B2, B3, B4)
FGBA
FGBB
FGBC
FGBD
FGBE
FGBF
FGBG
FGBY

Misc. defects in Braking Contactors
FGC
Generator field contactor (GFC)
FGCA
FGCB
FGCC
FGCD
FGCE
FGCF
FGCY

Defect of operating coils-open/short/ground/damage of terminals, etc.
Misc. defects in Generator Field Contactor
FGD
Generator field decay contactor (GFD)
FGDA
FGDB
FGDC
FGDD
FGDE
FGDF
FGDG
FGDY

Misc. defects in Generator Field Decay Contactor
98

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
FGE
Voltage protection contactor (VPC)
FGEA
FGEB
FGEC
FGED
FGEE
FGEF
FGEG
FGEY

Misc. defects in Voltage Protection Contactor.
FGF
Fan contactor, fast speed (FCF)
FGFA
FGFB
FGFC
FGFD
FGFE
FGFF
FGFG
FGFY

Misc. defects in fan contactor, fast speed contactor.
FGG
Fan contactor slow speed (FCS)
FGGA
FGGB
FGGC
FGGD
FGGE
FGGF
FGGG
FGGY

Misc. defects in fan contactor, fast speed contactor.
FHA
Main control computer (MCC) module
FHAA
FHAB
FHAC
FHAD
FHAE
MCC module NOT working

MCC module damaged
MCC module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on TLF module
99

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FHAY Misc. defects in MCC modules
FHB
Data management computer (MDMC) and intelligent data logger

module (MIDL)
FHBA
FHBB
FHBC
FHBD
FHBE
FHBY
MDMC/ MIDL module

MDMC module damaged
MDMC module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on MDMC module
Misc. defects in MCC modules
FHC
Auxiliary communication controller (MACC)
FHCA
FHCB
FHCC
FHCD
FHCE
FHCY
MACC module not working

MACC module damaged
MACC module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on MACC module
Misc. defects in MCC modules
FHD
ALPHABETal Input (MDIP) and output modules (MDOP)
FHDA
FHDB
FHDC
FHDD
FHDE
FHDY
MDIP/MDOP module NOT working

MDIP module damaged
MDIP module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on MDIP module
Misc. defects in MDIP modules
FHE
Frequency input module (MFIP)
FHEA
FHEB
FHEC
FHED
FHEE
FHEY
MFIP module NOT working

MFIP module damaged
MFIP module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on MFIP module
Misc. defects in MFIP modules
100

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
FHF
Gate drive & zero crossing detection module (MGDZCD)
FHFA
FHFB
FHFC
FHFD
FHFE
FHFY
MGDZCD module NOT working

MGDZCD module damaged
MGDZCD module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on MGDZCD module
Misc. defects in MGDZCD modules
FHG
Auxiliary generator PWM (MAGPWM)
FHGA
FHGB
FHGC
FHGD
FHGE
FHGY
MGDZCD module not working

MGDZCD module damaged
MGDZCD module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on MGDZCD module
Misc. defects in MGDZCD modules
FHH
Analog input (MAIP) and output module (MAOP)
FHHA
FHHB
FHHC
FHHD
FHHE
FHHY
MAIP/ MAOP module NOT working

MAIP /MAOP module damaged
MAIP and MAOP module improper positing/holding clip loose/bad contact of
male pin
Power supply not indicating on MAIP / MAOP module
Misc. defects in MAIP / MAOP modules
FHI
FHIA
FHIB
FHIC
FHID
FHIE
FHIF
FHIY
PSM module NOT working

PSM module damaged
PSM module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on PSM module
Defective PDP PCB
Misc. defects in PSM modules
101

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
FHJ
Event Recorder
FHJA
FHJB
FHJC
FHJD
FHJE
FHJF
FHJG
FHJH
FHJY
Problem in the mounting/mech. damage of the memory freeze switch unit

Event recorder card defective
Recording of the data not taking place
Recording data not matching with the actual value
Recording data during the time when there is no charge in any state of loco parameters
Memory freeze switch not working
Problem in the distribution unit of event recording
Misc. defects in event Recorder
FIA
Interface module AS 318
FIAA
FIAB
FIAC
FIAD
FIAE
FIAY
Interface module NOT working

Interface module damaged
Module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on module
Misc. defects in modules Interface module
FIB
Digital input modules (DI)
FIBA
FIBB
FIBC
FIBD
FIBE
FIBY
DI module NOT working

DI module damaged
DI module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on DI module
Misc. defects in DI modules
FIC
Digital output modules (DO)
FICA
FICB
FICC
FICD
FICE
FICY
DO module NOT working

DO module damaged
DO module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on DO module
Misc. defects in DO modules
102

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
FID
Analog input module (AI)
FIDA
FIDB
FIDC
FIDD
FIDE
FIDY
AI module NOT working

AI module damaged
AI module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on AI module
Misc. defects in AI modules
FIE
Analog output module (AO)
FIEA
FIEB
FIEC
FIED
FIEE
FIEY
AO module NOT working

AO module damaged
AO module improper positing/holding clip loose/bad contact of male pin
Power supply not indicating on AI module
Misc. defects in Analog output module modules
FJA
MDPC (Control Card)
FJAA
FJAB
FJAC
FJAD
FJAY
Breakage/bend/any other mechanical damage to the card

Overheating/burning of the card/any component of the card
Relevant channel LEDs are not glowing
Internal short/discontinuity in the PCB of the MDPC
Misc. defect in the card
FJB
MDPIF (Interface card)
FJBA
FJBB
FJBC
FJBY

Internal short/discontinuity in the PCB of the MDPIF
FJC
MDIP 24 (ALPHABETal input card)
FJCA
FJCB
FJCC
FJCD
FJCY

Internal short/discontinuity in the PCB of the MDIP 24
103

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
FJD
MILS 16 (Digital output card )
FJDA
FJDB
FJDC
FJDD
FJDY

Internal short/discontinuity in the PCB of the MILS 16
FJE
MAOP 6 (Analog output card)
FJEA
FJEB
FJEC
FJEY

Internal short/discontinuity in the PCB of the MAOP 6 (Analog output card)
FJF
MLCPS (Computer Power Supply)
FJFA
FJFB
FJFC
FJFD
FJFE
FJFY
Failure due to any defect of the mounting

Failure/defect of any component
Defect in input supply voltage
Fuse blown off
Voltage fluctuating, over shooting of voltage or no output or incorrect setting
Misc. defect in MLCPS.
FJG
DFS (Digital air flow sensor)
FJGA
FJGB
FJGC
FJGD
FJGE
FJGY
Defective mounting/other mechanical damage

Damage to the wires coming to the sensors
Defective transducer (mv output wrong from the transducer)
Improper power input to the sensor
Common of the input wires getting +ive supply
Misc. defect in DFS (digital air flow sensor)
FJH
Data radio trans receiver
FJHA
FJHB
FJHC
Data radio not working

104

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FJHD Defect due to improper communication
FJHE Internal short/discontinuity in the PCB of the control card
FJHY Misc. defect in the card
FJI
RF antenna
FJIA
FJIB
FJIY
Breakage/bend/any other mechanical damage to the antenna assembly

Antenna cable damaged/cut
FKA
MLRMS Module MAS 696
FKA
FKA
FKA
FKA
FKA
Breakage/bend/any other mechanical damage to the Module_

Overheating/burning of the card/any component of the Module_
Defect due to improper communication
Internal short/discontinuity in the PCB of the MLRMS Module
Misc. defect in MLRMS Module MAS 696
FKB
MLRMS Antenna
FKBA
FKBB
FKBY
Breakage/bend/any other mechanical damage to the antenna assembly

Antenna cable damaged/cut
FLA
Plug, connectors, wiring and bus bar used in EMD
FLAA Breakage/ bend/ loosening or any other mechanical damage

FLAB Overheating/burning of pins
FLAC Internal short/discontinuity
FLAD Loose/damaged fibre optic connector
FLAE Component failure due to moisture/ water entry
FLAF Broken/ damaged bus bar
FLAG Damaged to wiring due to improper routing
FLAY Misc. defect in Plug, connectors, wiring and bus bar used in EMD
FLB
Plug, connectors, wiring and bus bar used in Medha
FLBA
FLBB
Breakage/ bend/ loosening or any other mechanical damage

Overheating/burning of pins
105

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------FLBC Internal short/discontinuity
FLBD Loose/damaged fibre optic connector
FLBE Component failure due to moisture/ water entry
FLBF Damaged to wiring due to improper routing
FLBY Misc. defect in Plug, connectors, wiring and bus bar used in Medha
FLC
Plug, connectors, wiring and bus bar used in Siemens
FLCA Breakage/ bend/ loosening or any other mechanical damage

FLC B Overheating/burning of pins
FLCC Internal short/discontinuity
FLCD Loose/damaged fibre optic connector
FLCE Component failure due to moisture/ water entry
FLCF Damaged to wiring due to improper routing
FLCY Misc. defect in Plug, connectors, wiring and bus bar used in Siemens
GAA Dynamic controller assembly

GAAA
GAAB
GAAC
GAAD
GAAE
GAAF
GAAG
GAAY
Damage due to defective mounting/ mechanical interlocking

Defect of interlock contact tips - flexible shunt burnt/ground.
Defect of interconnection - terminal damaged/ground
Defect of cam - worn out profile/breakage of master controller
Defect of interlock spring
Any defect of mech. components due to incorrect clearances, etc.
Defect of BKCP on selector handle of master controller
Misc. defect in Dynamic Controller Assembly
GAB
Gauge lights switch
GABA
GABB
GABC
GABD
GABE
GABF
GABY

Defective gauge light switch
Misc. defect in Gauge lights switch
106

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
GAC Console lights dimmer rheostat

GACA
GACB
GACC
GACD
GACE
GACY

Misc. defect in Console Lights Dimmer Rheostat
GAD Attendant call switch

GADA
GADB
GADC
GADD
GADE
GADY

Failure due to snap ring fallen or worked out
Defect of switch contacts-burnt/ground or loose contact
Misc. defect in Attendant Call Switch
GAE
Cab lights switch
GAEA
GAEB
GAEC
GAED
GAEE
GAEF
GAEY

Misc. defect in Cab Lights Switch
GAF
Flasher lights switches
GAFA
GAFB
GAFC
GAFD
GAFE
GAFF
GAFY

Misc. defect in Flasher Lights Switches
107

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
GAG
Cab fan switch
GAGA
GAGB
GAGC
GAGD
GAGE
GAGF
GAGY

Misc. defect in Flasher Lights Switches
GBA
TE limit indication
GBAA
GBAB
GBAC
GBAY
Power supply fail

Defect in interconnecting wire
LED fuse
Misc. defects in TE limit indication
GBB
Sand indication
GBBA
GBBB
GBBC
GBBY
Power supply fail

LED fuse
Misc. defects in Sand indication
GBC
Wheel slip indication
GBCA
GBCB
GBCC
GBCY
Power supply fail

LED fuse
Misc. defects in Wheel slip indication
GBD
Flasher lamp Indication
GBDA
GBDB
GBDC
GBDY
Power supply fail

LED fuse
Misc. defects in Flasher lamp Indication
108

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
GBE
PCS indication
GBEA
GBEB
GBEC
GBEY
Power supply fail

LED fuse
Misc. defects in PCS Indication
GBF
Brake warn indication
GBFA
GBFB
GBFC
GBFY
Power supply fail

LED fuse
Misc. defects in Brake warn Indication
GCA SCR Excitation Bridge Assembly

GCAA
GCAB
GCAC
GCAD
GCAE
GCAF
GCAG
GCAY

Failure/defect of any resistor
Failure/defect of freewheeling diode
SCR bridge is unable to turn off
No SCR bridge output
Fuse blown off
Voltage fluctuating, over shooting of voltage or no output or
Misc. defect in Silicon Controlled Rectifier (SCR) Assembly
GCB
GTO power supply (GTOPS1 & GTOPS2)
GCBA
GCBB
GCBC
GCBD
GCBE
GCBY

Failure/defect of any component
Fuse blown off
Voltage fluctuating, over shooting of voltage or no output or incorrect setting
Misc. defect in GTO Power Supply.
109

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------GCC Current rectifier used in GND relay transductor left (CR GNL 1,
2 , 3)
GCCA
GCCB
GCCC
GCCD
GCCE
GCCY
Failure due to shorting

Voltage fluctuating, over shooting of voltage or no output or Incorrect setting
Misc. defect in CR GNL 1, 2, 3
GCD Current rectifier used In GND relay transductor right

(CR GNR 1,2& 3)
GCDA
GCDB
GCDC
GCDD
GCDE
GCDY

Misc. defect in CR GNR 1, 2, 3
GCE
Current rectifier for GND relay bridge (CR GR1 THRU 8)
GCEA
GCEB
GCEC
GCED
GCEE
GCEY

Misc. defect in CR GR1 THRU 8
GCF
Battery charging (BC) assembly
GCFA
GCFB
GCFC
GCFD
GCFE
GCFY
.Failure due to defect of the mounting/other damage to the panel

Defect of interconnecting wires
Defect in wire wound resistance
Defect of any diode or rectifier
No output
Misc. defect in battery charging rectifier (BC) assembly
110

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------GDA Battery box temperature sensor (BTA)

GDAA
GDAB
GDAC
GDAD
GDAE
GDAF
GDAY
Defective mounting/looseness of the sensor unit

Defective thermostat in the sensor unit (Output not proportional to the temp)
Looseness in the coupling of the sensor unit
Dirt/Grease accumulation etc. on the gear unit of the sensor
Physical damage to the cable carrying the signal
The transducer unit not working well
Misc. defect in battery box temperature sensor.
GDB
Grid Current Sensor (IB1 & IB2)
GDBA
GDBB
GDBC
GDBD
GDBE
GDBY

Misc. defect in IB1, IB2 grid current sensor
GDC Grid Blower Current Sensor (IBKBL)

GDCA
GDCB
GDCC
GDCD
GDCE
GDCY

Misc. defect in grid blower current sensor.
GDD Main Generator Field Current Sensor (IMGF)

GDDA
GDDB
GDDC
GDDD
GDDE
GDDY

Transducer unit not working well
Misc. defect in main generator field current sensor
111

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------GDE Inverter Current Sensor (ITCC)
GDEA
GDEB
GDEC
GDED
GDEE
GDEY

Misc. defect in ITCC (Inverter Current Sensor)
GDF
Traction motor stator temperature sensor (TMS)
GDFA
GDFB
GDFC
GDFD
GDFE
GDFF
GDFY

Defective thermostat in the sensor unit (Output not proportional to the temp)
Misc. defect in traction motor stator temperature sensor (TMS)
GDG DC link voltage sensor (VDCL)

GDGA
GDGB
GDGC
GDGD
GDGE
GDGY
Defective mounting/looseness of the transducer unit

Misc. defect in DC link voltage sensor
GDH Traction motor armature speed sensor (TMSPPU)

GDHA
GDHB
GDHC
GDHD
GDHE
GDHY

Misc. defect in Traction Motor Armature Speed sensor
112

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
------------------------------------------------------------------------------------------------------------GEA Main reservoir pressure transducers (MRPT)

GEAA
GEAB
GEAC
GEAD
GEAE
GEAY

Misc. defect in Main Reservoir Pressure Transducers (MRPT)
GEB
Grid blower motor current transducer (IBKBL1 & 2)
GEBA
GEBB
GEBC
GEBD
GEBE
GEBY

Misc. defect in grid blower motor current transducer (IBKBL1 & 2)
GEC
DC link current transducers (ITCC 1 & 2)
GECA
GECB
GECC
GECD
GECE
GECY

Misc. defect in DC link current transducers (ITCC 1 & 2)
GED
Grid path #1 and #2 current transducers (IB 1-2)
GEDA
GEDB
GEDC
GEDD
GEDE
GEDY

Misc. defect in grid path #1 and #2 current transducers (ib 1 & 2)
GEE
ENGINE SPEED PICK UP
GEEA
GEEB
Defective mounting/loosening of the transducer unit

Looseness in the coupling of the transducer unit
113

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------GEEC Dirt/Grease accumulation etc. on the gear unit of the tranducer
GEED Physical damage to the cable carrying the signal
GEEE The transducer unit not working well
GEEY Misc. defects in transducer
GFA
Battery container
GFAA
GFAB
GFAC
GFAY
Battery container cracked

Battery container bulged or de-shaped
Battery container leakage
Misc. defect in battery container
GFB
Electrolyte
GFBA
GFBB
GFBC
GFBY
Battery electrolyte spillage due to over filling/improper packing

Battery electrolyte level less and batteries over charged
Battery electrolyte specific gravity low
Misc. defect in electrolyte
GFC
Batteries- cell plates
GFCA
GFCB
GFCC
GFCD
GFCE
GFCF
GFCG
GFCH
GFCY
Battery cell interconnector burst/open

Defect due to high resistance in cell interconnector
Battery cell internal resistance high
Battery cell plates damaged
Battery cells ground
Battery cell polarities reversed
Battery cell voltage less or zero
Battery positive and negative cell plates shorted
Misc. defect in battery- cell plates
GFD
Battery charging system
GFDA
GFDB
GFDC
GFDD
GFDY
Engine not starting due to weak batteries

Defect due to high resistance in battery circuit
Batteries having leakage to ground
Batteries not charging due to mal-operation of circuit breaker
Misc. defect in battery charging system
114

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
GGA Head Lights

GGAA
GGAB
GGAC
GGAD
GGAE
GGAF
GGAG
GGAH
GGAY
Defect of head light assembly components

Failure of head light due to holder ground/short circuited.
Failure of head light due to defective head light circuit
Failure of head light due to defective switch/circuit breaker
Bulb of poor quality or fused
Head light beam alignment not satisfactory
Halogen lamp of poor quality or fused
Flux not satisfactory
Misc. defect in head lights
GGB Classification lights

GGBA
GGBB
GGBC
GGBD
GGBE
GGBF
GGBY
Classification light glass/cover/gasket defective

Failure due to holder ground/other holder fault
Failure due to defective light circuit
Failure due to defective switch/circuit breaker
LED's in the lamp unit are of poor quality or fused
Misc. defect in classification light
GGC Indication Light LED

GGCA
GGCB
GGCC
GGCD
GGCY
Defect of indication lamp mounting assembly/LED box

Defect due to holder ground/other holder fault
Malfunction due to defective light circuit
Misc. defect in indication light LED
GGD Other engine room and cab lights

GGDA
GGDB
GGDC
GGDY
Defect of light mounting assembly

Defect due to holder ground/other holder fault
Malfunction due to defective light circuit
Misc. defect in other engine room and cab lights
115

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
GGE
Alarm bell or wheel slip buzzer
GGEA
GGEB
GGEC
GGEY
Defect of the equipment assembly

Alarm bell/buzzer coil failure
Alarm bell/buzzer circuit defective
Misc. defect in alarm bell or wheel slip buzzer
GGF
Flasher light
GGFA
Failure/defect of flasher light assembly components-glass, doors,reflector,gaskets

etc.
Failure of flasher light due to holder ground/short circuit/
Failure of flasher light due to defective flasher light
Circuit ground/short/open circuit or wrong connection
Failure of flasher light due to defective switch/ circuit breaker
LED's in the lamp unit are of poor quality
Misc. defect in flasher light
GGFB
GGFC
GGFD
GGFE
GGFF
GGFG
GGFY
GHA TE meter- analog/electronic

GHAA
GHAB
GHAC
GHAD
GHAE
GHAF
GHAY
TE Meter not working

TE Meter Needle stuck up
TE Meter glass/cover/gasket defective
Improper power input to the TE meter
Power supply card defective
Input Cable cut/connector broken
Misc. defect in TE meter- analog
GHB Speed indicator

GHBA
GHBB
GHBC
GHBD
GHBE
GHBF
GHBY
Speed indicator not working

Needle stuck up
Speed indicator glass/cover/gasket defective
Improper power input to the Speed indicator
Power supply card defective
Input Cable cut/connector broken
Misc. defect in speed recorder cum indicator
116

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
GHC
Battery charging meter
GHCA
GHCB
GHCC
GHCD
GHCE
GHCF
GHCY
Defect of battery ammeter assembly due to mechanical damage

Battery ammeter moving coil mechanism defective/pivot damaged
Battery ammeter moving coil open/short circuit
Battery ammeter ground
Battery ammeter calibration defective causing erratic reading
Battery ammeter connections defective
Misc. defect in battery charging meter
GIA
EM 2000 Display Unit
GIAA
GIAB
GIAC
GIAD
GIAE
GIAF
Power supply failed

Key board defective
Improper positing/holding clip loose/bad contact of male pin
No Display
Misc. defects in SIEMENS Display Unit (SITET)
GIB
SIEMENS Display Unit (SITET)
GIBA
GIBB
GIBC
GIBD
GIBE
GIBF
Power supply failed

Key board defective
No Display
GIC
MEDHA Display Unit (MDS 740 )
GICA
GICB
GICC
GICD
GICE
GICF
Power supply failed

Key board defective
No Display
117

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
GID
Display Unit (DIALS) of any other Make
GIDA
GIDB
GIDC
GIDD
GIDE
GIDF
Power supply failed

Key board defective
No Display
HAA
Truck frame/ bogie frame
HAAA
HAAB
HAAC
HAAD
HAAE
HAAF
HAAY
Distortion in truck frame not affecting primary traction centerline

Cracking/breakage/damage of truck frame/ bogie frame
Cracking/breakage of brackets i.e. brake rigging, dog link, damper (primary, secondary)
and lifting
Cracking/breakage/damage of bushing Traction rod on truck frame
Cracking/breakage/damage of bushing rubber
Primary lateral stopper wear/ work out
Misc. defect in truck frame / bogie frame
HAB
Traction motor dog link
HABA
HABB
HABY
Cracking/breakage/damage of dog link

Broken/ failure of Huck bolt
Misc. defect in dog link support
HAC
Centre pivot four bar mechanism
HACA
HACB
HACC
HACY
Bending of car body link

Loose/missing bolts of center pivot
Biased/excessive wear of `half cylinders wear
Misc. defect in center pivot four bar mechanism
HAD
Sand box
HADA
HADB
Sand box damaged/missing

Breakage of sand delivery pipe, holding brackets
118

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------HADC
Sand box cap missing
HADD
Jamming of sand trap valve /injector
HADE
Frequent cake formation of sand
HADF
Loosening of nut & bolts
HADY
Misc. defect in sand box
HBA
Wheel
HBAA
HBAB
HBAC
HBAD
HBAE
HBAF
HBAG
HBAY
Skidded wheels, wheel flat, shelling defect of wheels

Wheel disc cracked
Wheel disc center loose on the axle
Wheel rim crack
Wheel gauge widening/ distortion
Wheels incorrect in gauge distance
Biased wheel wear
Misc. defect in wheel
HBB
Axle
HBBA
HBBB
HBBC
HBBD
HBBY
Axle journal, thrower seat, wheel seat, bearing seat cracked/damaged

Axle journal, wheel seat worn/scored
Axle scored/seized at suspension bearing area
Axle bent
Misc. defect in axle
HBC
Journal bearing adapter assembly
HBCA
HBCB
HBCC
HBCD
HBCE
HBCF
HBCG
HBCY
Failure of Journal Bearing Adapter

Failure of Journal Bearing Assembly (CTRB)
Failure of backing ring
Failure of Clamping Plate
Failure of cap screws
Failure of locking plate
Cracking/breakage/damage of bushing Traction rod
Misc. defect in Journal Bearing Adapter
HCA
Brake cylinder
HCAA
HCAB
Brake cylinder damaged/cracked/broken

Brake cylinder spring broken/inoperative
119

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------HCAC
Brake cylinder bucket/piston jammed
HCAD
Brake cylinder operating arm pin/bush lost play
HCAY
Misc. defect in brake cylinder
HCB
Brake hanger
HCBA
HCBB
HCBC
HCBD
HCBY
Brake hanger bent/cracked/broken

Brake hanger bush worn badly
Brake hanger pin worn/lost play
Brake hanger rubbing
Misc. defect in brake hanger
HCC
Brake slack adjuster, brake shoe & holder
HCCA
HCCB
HCCC
HCCD
HCCE
HCCF
HCCY
Brake slack adjuster broken/bent/damaged

Brake slack adjuster seized/not taking adjustments
Brake shoe broken/damaged
Brake block worn badly/deficient
Brake block binding
Brake block pin broken/fallen off
Misc. defect in brake slack adjuster/brake shoe and block
HCD
Brake rod, safety straps and hand brake
HCDA
HCDB
HCDC
HCDD
HCDY
Brake rod bent/broken/damaged

Brake safety straps damaged/broken
Brake safety straps/pin loose/deficient
Hand brake jammed/inoperative
Misc. defect in brake rod, safety strap and hand brake
HCE
Brake rigging bushes & pins
HCEA
HCEB
HCEC
HCED
HCEE
HCEY
Excessive wear in bushes

Cracked/broken of bushes
Pin worn
Pin crack
Wear in pin holes/slots
Misc. defect in brake rigging bushes & pins
120

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
----------------------------------------------------------------------------------------------------------------------------
HDA
Spring single coil
HDAA
HDAB
HDAC
HDAD
HDAY
Failure of helical suspension coil spring

Crack / broken from first active coils
Crack / broken from other coils
Permanent set of coil spring
Misc. defect in suspension coil spring
HDB Rubber spring assembly

HDBA
HDBB
HDBC
HDBY
Rubber spring assembly damaged (De-bonding/cracks on rubber)

Rubber spring assembly permanent set
Rubber spring assembly mounting bolts loose/missing
Misc. defect in rubber spring assembly
HDC Hydraulic damper

HDCA
HDCB
HDCC
HDCD
HDCE
HDCF
HDCG
HDCH
HDCY
Failure of Primary Vertical Hydraulic damper

Failure of Secondary Yaw Hydraulic damper
Hydraulic damper damaged/broken
Hydraulic damper oil leakage
Hydraulic damper bracket damaged
Hydraulic damper bolts worn/missing
Damper mounting pin/rubber bush damaged/worn
Hydraulic damper inoperative
Misc. defect in hydraulic damper
HDD Bushing traction rod

HDDA Bushing Traction Rod damaged (De-bonding/cracks on rubber)
HDDB Bushing Traction Rod permanent set/ loosening
HDDC Bushing Traction Rod mounting bolts loose/missing
HDDY Misc. defect in bushing traction rod
HDE
Motor nose link bushing
HDEA Motor nose link bushing damaged (De-bonding/cracks on rubber)

HDEB Motor nose link bushing permanent set/ loosening
HDEC Motor nose link bushing mounting bolts loose/missing
121

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------HDEY Misc. defect in Motor Nose Link Bushing
HDF
Bushing rubber
HDEA
HDEB
HDEC
HDEY
Bushing Rubber damaged (De-bonding/cracks on rubber)

Bushing Rubber permanent set/ loosening
Bushing Rubber mounting bolts loose/missing
Misc. defect in bushing rubber
HDG Thrust pad- lateral

HDGA
HDGB
HDGC
HDGY
Thrust Pad - Lateral damaged

Thrust Pad - Lateral permanent set
Thrust Pad - Lateral mounting bolts loose/missing
Misc. defect in Thrust Pad Lateral
HDH Happy pad (spring pad)

HDHA Happy Pad (Spring Pad) damaged
HDHB Happy Pad (Spring Pad) permanent set
HDHY Misc. defect in happy pad (spring pad)
HEA
Loco Superstructures
HEAA
HEAB
HEAC
HEAD
HEAE
HEAF
HEAG
HEAH
HEAY
Loco superstructure damaged due to collision

Water leakage/seepage into the engine room, control cabinet, etc
Maloperation of doors due to securing device worn/missing etc.
Chassis torn/corroded/eroded
Line clear pick up rod broken/bent/misaligned
Look out/window/door glasses dirty/broken/deficient
Look out/window/door glass holding weaker strip damaged
Car body filter holding channel cracked
Misc. defect in loco superstructure
HEB
Under frame
HEBA
HEBB
HEBC
Cracking/distortion of under frame adjacent to loading pad

Cracking/distortion of under frame adjacent to center pivot
Cracking/distortion of under frame behind the side buffers
122

----------------------------------------------------------------------------------------------------------------------------4th. ALPHABET
NATURE OF DEFECT
CODE
---------------------------------------------------------------------------------------------------------------------------HEBD Cracking/distortion of buffer beams
HEBE Under frame damages at the attachment points
HEBF Change of camber of under frame
HEBG Cracking of floor
HEBY Misc. defect in under frame
HEC
Draw gear
HECA
HECB
HECC
HECD
HECE
HECF
HECG
HECH
HECY
Failure of transition/screw coupling

Failure of center buffer coupler
Failure of center buffer coupler operating mechanism
Damage/settling of buffers
Breakage of draw hooks
Failure/breakage of transition coupling
Failure of transition coupling clevis
Failure of CBC locking/holding arrangement
Misc. defect in draw gear
HED
Cattle and rail guard
HEDA
HEDB
HEDC
HEDD
HEDE
HEDF
HEDY
Cattle guard damaged/bent/distorted

Cattle guard strips cracked/broken
Rail guards loose/deficient
Rail guard height adjustment incorrect
Cattle guard support broken
Cattle guard fastening bolts broken
Misc. defect in cattle and rail guards
123
ANNEXURE
LOCO HOLDING (WDG4/WDP4)
Reporting Railways (Parameter-1)

Maintenance Shed
(Parameter-2) ..
SL. (Parameter-3) (Parameter-4) (Parameter-5) (Parameter-6)

No. Loco type
Loco No.
Date of
Design changes
defect
needed
(Y/N)
(Parameter-7)
(Parameter-8)
(Parameter-9)
Manufacturing system Maintenance system Location & nature
needs improvement needs improvement
of defect
(Y/N)
(Y/N)
(4-ALPHABET
code)
WDP4
20097
05.10.10
ADFA
WDP4
20098
12.10.10
BCCA
WDP4
20099
15.11.10
WDG4
12236
06.10.10
BFBF
(Parameter-10)
Remark
Exhaust valve
stem bent or
broken
Rear exhaust
chamber assembly
cracked or
damaged
Baffle and relief
valve assembly
worked out
DDFA
Purge valve/ drain

valve nut defective
WDG4
12237
13.10.10.
GHCA.
Defect of battery
ammeter assembly
due to mechanical
damage
WDG4
12238
16.11.10
HEDF
Rail guards
loose/deficient
124
ACKNOWLEDGEMENT
The 4th-alphabet Diesel Locomotive Defect Codification of EMD locomotives for
Management Information System has been developed under the guidance of Shri S.P.Tiwari, Jt.
Director/MP Dte, Shri D.K.Sarkar ADE/MP and Shri V.K.Khetrapal, ADE/MP Dte. The
following officials contribu ted towards the compilation of this work:
1.
2.
3.
4.
5.
6.
7.
Shri Rana Singh, SSE/MP

Shri R.P.Kardam, SSE/MP
Shri Ganga Sagar, SSE/MP
Shri B.K.Sharma, SSE/MP
Shri Satnam Singh,SSE/MP
Shri Ved Prakash, SSE/MP
Shri Birendra Kumar JE/MP
125

WDG4 RDSO Failure Code Book PDF

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MANAGEMENT INFORMATION SYSTEM

MOTIVE POWER DIRECTORATE

Details of Defect/Failure (Parameter 1-5)

Sample reporting format

DIESEL LOCOMOTIVE DEFECT CODIFICATION FOR

Zonal Railway details

3. Details of defect/failure cases (Parameter 1-5)

Design changes are needed (Yes/No)

Manufacturing methods need (Yes/No)

Maintenance system needs improvement (Yes/No)

4. Location and Nature of Defect (Parameter 9)

Sample reporting form

PARAMETER 9 FOUR ALPHABET CODE

FIRST ALPHABET CODE DETAILS DESCRIBING MAIN ASSEMBLIES INVOLVED

Power pack assemblies

SECOND ALPHABET CODE DETAILS DESCRIBING SUB- ASSEMBLY INVOLVED

Power pack assemblies

Engine crank case and oil pan assemblies

SECOND ALPHABET CODE DETAILS DESCRIBING SUB- ASSEMBLY INVOLVED

Accessory drive housing assemblies

Water cooled compressor/Computer controlled brake system

Water cooled compressor

Traction power electrics

AC Traction Motors, Insulation, Cables

Electrical control cabinets

Engine Control panel

SECOND ALPHABET CODE DETAILS DESCRIBING SUB- ASSEMBLY INVOLVED

Control and Operating Switch Panel

Vehicle and structures

THIRD ALPHABET CODE DETAILS DESCRIBING COMPONENT/SUB-SUB ASSEMBLIES

Engine crankcase and oil pan assemblies

Main base/ crank case

Engine block structure

Hand hole covers

Hand hole cover assembly

Cylinder head assembly

THIRD ALPHABET CODE DETAILS DESCRIBING COMPONENT/SUB-SUB ASSEMBLIES

Connecting rod assembly

Piston and piston rings

Piston (cost iron alloy

Cylinder head crab

Intermediate cylinder head crab

Exhaust valve bridge and rocker arm

Exhaust valve bridge assembly

THIRD ALPHABET CODE DETAILS DESCRIBING COMPONENT/SUB-SUB ASSEMBLIES

Injector control shaft, support bracket and bearing

Crank shaft engine

Gear damper assembly

Gear damper assembly

Accessory drive gear assembly and front end accessory drive

Accessory drive gear assembly

Crank shaft coupling

Engine crank shaft coupling disc

THIRD ALPHABET CODE DETAILS DESCRIBING COMPONENT/SUB-SUB ASSEMBLIES

Starter motor application

Right bank dual starter motor mounting

Crank shaft drive gear trains

Crank shaft drive gear trains and housing application

Camshaft and camshaft counter weight

Camshaft assembly-left bank

Over speed trip assemblies