Documentos de Académico
Documentos de Profesional
Documentos de Cultura
1
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
1.
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.1
Fig. 1.2
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
1A
10-9
10-8
10-7
10-6
1 nm
10-5
10-4
1 m
10-3
10-2
1 mm
10-1
1 cm
1
1m
ultramicroscope
light microscope
electron microscope
capacitive und inductive sensors
dispersity
molecular-disperse
pore dispersity
microporous
dispersed
elements
one-dimensional
two-dimensional
molecules
colloiddisperse
mesoporous
high-disperse,
ultra-fine
fine-disperse
coarse-disperse
macroporous
makromolecules,
colloids
ultra-fines
fines
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.2
medium grain
coarse
Fig. 1.3
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
Blatt 2
dispersant
10-10
disperse
phase 1 Ao
10-9
10-8
10-7
1 nm
10-6
10-5
1 m
10-4
10-3
1 mm
10-2
1 cm
gas
liquid
solid
gas
liquid
solid
gas
liquid
solid
aerosol, fog
aerosol, smoke
foam
solution, lyosol,
hydrosol
bubble system
micro-emulsion
emulsion
suspension
xerogel, porous membrane
rigid-foam insulation
gel
liquid filled, porous solid material
mixed crystal, solid solution, s-s alloy
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.3
10-1
1
1m
Fig. 1.4
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
109
0,001
0,01
0,1
106 m
1 m
10
100
1000 nm
Polymers
Proteins
Metal powders
Virus, DNS
Ceramic powders
Tobacco smoke
Atmospheric
aerosols
Nanoparticles for
life sciences
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.4
Fig. 1.5
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
, lb ,
Feret
diameter
Martin
diameter
sieve
diameter
volume V
equivalent
diameter
area A
equivalent
diameter
surface area
AS equiv.
diameter
physical
feature
equivalent
diameter
a1
A = A1 + A 2
1
(a 1 + a 2 ) or a 1a 2
2
a2
AS /
Stokes diameter
v s 18
( s f ) a
aerodynamic diameter
vs
da =
image analysis d0
geometric anal. d0
geometric anal. d0
mass balancing d3
image analysis,
number basis d0
image analysis,
number basis d0
sieving, mass or
volume basis d3
Coulter counter
electrical method,
number basis d0
light extinction,
number basis d0
6V/
d St =
measuring method,
quantity r = 0...3
r = 0 number basis
r = 1 length
r = 2 area
r = 3 volume basis
v s 18
a
equivalent
light-scattering
diameter
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
light extinction,
number basis d0
gravitational, centrifugal sedimentation
and impactor, mass
basis d3
sedimentation, mass
or volume basis d3
low angle laser lightscattering method,
number basis d0
Figure 1.5
Fig. 1.6
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
direction of measurement
1
Qr(d)
dM
dS
0,5
Qr(d2)
dF
Qr(d)
d
Qr(d1)
0
dmin
d1 d2
dmax
d
Mode dh
du
di
di-1
di+1
particle size
fraction
di-1 ... di
in mm
- 0.16
0.16 ... 0.63
0.63 ... 1.25
1.25 ... 2.5
2.5 ... 5.0
5.0 ... 6.3
6.3 ... 10
10
... 16
d0
16
... 20
+ 20
d
mass
in kg
0.180
0.648
0.919
1.920
3.021
1.084
1.748
0.761
0.232
0.054
mass
cumulative
fraction
fraction
Q3(di)-Q3(di-1) Q3(d) in%
in %
1.7
1.7
7.8
6.1
16.5
8.7
34.6
18.1
63.2
28.6
73.5
10.3
90.1
16.6
97.3
7.2
99.5
2.2
100.0
0.5
10.567
100.0
5. Particle size distribution function Q3(d) and frequency distribution of particle size q3(d) of
the above example 4.
0.20
a)
b)
Q3(d) in %
80
q3(d) in mm-1
100
Qr(d*<di)
60
40
0.15
0.1
dm,i =
di-1 + di
2
0.05
20
Median d50
0
0
12
16
20
Particle size d in mm
0
0
8
12
16
particle size d in mm
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
20
Figure 1.6
Fig. 1.7
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
1
2
Q r (x ) =
1 x 2
exp
2
(1)
1 t 2
exp 2 dt
2 < 1
qr(x)
(2)
normalizes :
Q r (x ) =
1
2
t2
exp
2 dt
(3)
Qr(x50) = 0,5
with
u=
x x 50
(4 )
x 84 x 16
2
x16
(5)
xh = x50
x84
ln x ln x 50
ln
(6)
qr(x)
0.3
ln x50 = 1, ln = 1
Q r (x ) =
ln
1
2
1 ln t ln x
1
50
exp
t
ln
2
x=
d d min
d max
d max d
u=
ln x ln x 50
ln
(7)
dt
(8)
(9 )
ln =
x
1
ln 84
2
x 16
0.2
ln x50 = 3, ln = 3
0.1
ln x50 = 3, ln = 1
(10)
0
10
15
WEIBULL Distribution:
for xmin = 0 and x* = x63 = 1
q r (x ) =
x x min
x x min
x x min
n 1
xx
min
exp
x
x
min
qr(x)
2.0
n = 5.5
n = 0.5
n=3
(11)
xx
min
Q r (x ) = 1 exp
x
x
min
n=2
(12) 1.0
n=1
(13)
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.7
Fig. 1.8
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
97
90
Qr(d)
L
T
50
transformed
distribution
10
5
1
0.20
0.02
1
99.9
99,9
95
60
40
98
96
90
80
60
40
full-logarithmic net
3 - parameter
distribution
20
10
5
1
0.5
20
10
6
5 10
5
d50 do
d or
16 50 84
2 3
1 2 3 50
RRSB-net
full-logarithmic -net
log - normal
net
10
0.5
100
10-1
10-2
10
101
100
10-1
102
101
100
104
103
102
103
102
101
particle size d in m
1 Log-Normal distribution
2 RRSB-distribution
3 GGS-distribution
10
7.0 7.5 8 9
15
20
25 30
40
4.0 3.5 3.0 2.5 2.0 1.8 1.6 1.4 1.3 1.2 1.1 1.0
0.9
99.9
99
95
90
x
0.8
x
x
63.2
50
0.7
0.6
x
0.5
60
80
100
120
150
200
300
500
1000
2000
5000
10000
x
0.4
10
x
0.3
0.2
x
1
0.1
0.5
10-3
10-2
Pol -1
10
RRSB - net
99.9
99.5
cumulative distribution Q(d) in %
99.90
99.50
0
100
101
102
particle size d in mm
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.8
Fig. 1.9
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
( d d * ) q r (d ) d (d ) =
do
du
du
do
M k, r =
d*
( d d * ) dQ r (d ) d m,r ,i d
k
i=1
r ,i
(1)
do
du
du
M 1, r = d m,r = d q r (d ) d (d ) =
d dQ (d ) d
r
i =1
m , r ,i
r ,i
(2)
d m, r
M k , r = Z k ,r = (d d m,r ) k q r (d ) d (d )
(3)
du
do
du
i =1
du
(4)
(5)
i=1
Incomplete k-th Initial Moment du...d, i...n and Complete Initial Moment du...do, i...n...N
d
do
d q r (d ) d (d ) d m,r ,i r ,i
k
i=1
du
d q r (d ) d (d ) d km,r ,i r ,i
(6)
(7)
i =1
du
q t (d ) =
(8)
Q t (d ) =
M t r ,r
M t r ,r
du
do
du
do
du
d t r q r (d ) d (d )
tr
q r (d ) d (d )
du
tr
m , r ,i
tr
m , r ,i
i =1
N
i =1
r ,i
(9)
r ,i
Conversion of cumulative distributions from number to mass basis or from mass to number
basis
d
Q 3 (d ) =
d q 0 (d ) d (d )
du
do
q 0 (d ) d (d )
du
i =1
N
d
i =1
3
m , 0 ,i
0 ,i
(10)
3
m , 0 ,i
0 ,i
Q 0 (d ) =
d 3 q 3 (d ) d (d )
du
do
q 3 (d ) d (d )
du
3
m , 3 ,i
3
m , 3 ,i
i =1
N
i =1
3 ,i
(11)
3 ,i
M k + t r ,r
M t r ,r
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
(12)
Figure 1.9
Fig. 1.10
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
dU
i =1
Verteilungsfunktion Q3(d) in %
100
90
80
70
Masseverteilung
60
50
40
30
20
10
0
0.5
10
50
100
Partikelgre in m
number basis: Q 0 (d ) =
3
d q 3 ( d ) d( d )
du
do
q 3 ( d ) d( d )
du
i =1
500
1000
3
m ,i
3 ,i
d
i =1
1000
3 ,i
d
N
500
3
m ,i
Verteilungsfunktion Q0(d) in %
100
90
80
70
Anzahlverteilung
60
50
40
30
20
10
0
0.5
10
50
100
Partikelgre in m
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.10
Fig. 1.11
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
1.6
1.4
subcollective 1
1.2
1.0
subcollective 2
0.8
0.6 subcollective 3
0.4
0.2
0
1.0
10.0
particle size d in mm
0.1
subcollective (subpopulation)
q3,k
do,k d
2 ln,k do,k
u2
exp
2
d
do,k
do,k d50,k
1 do,k d
ln
ln
u=
ln,k do,k d
do,k d50,k
d(log d)
ln,k
normalisation:
=
d50,k
dQ 3 (log d)
frequency distribution
of the k-th subcollective
with
q*3,tot
100.0
Q 3 (log d)
=
log d
3,i
d
log i
di1
1
lim SC ,k Q 3,k [d, d o ,k , d 50,k , ln,k ] =
N
2
k =1
u2
exp 2 d(d) = Q3,tot (d, t )
u
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.11
Fig. 1.12
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
d sc ,1
n
d sc ,3
n
= S n ,1 sc ,1
= S n ,3,1 sc ,1 + S n ,3, 2 sc , 2
k =1
sc , k
=1
Sk,j
measured
3
model
0,2
2
0,0
k-th subcollective
3 4
2
3
0 1
number of stressing events n
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.12
Fig. 1.13
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
transmitted
light
direct-light
transmitted
light
particle
pixel number
(black)
255
(wite)
dF,mi
dequ
A
U2
U = circumference, A = projection
area
Figure 1.13
Fig. 1.14
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
Fourier
lense
detector
r
laser
f
focal distance
computer
I tot =
d max
tot
detector
q 0 (d ) I( r , d i ) d (d )
d min
Intensity I
cumulative distribution Q3 in %
100
50
particle size
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.14
Fig. 1.15
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
on-line sampling
dispersion air
laser beam
detector with
sensor array
low-angle laser
light-scattering
instrument
(LALLS)
d = 0.5 1750
m
nozzle and
sample cell
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.15
Fig. 1.16
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
particle
stream
laser
Injektion nozzle
particle
feed back
detector
pressurized air
0.5 - 200 m
1.0 - 400 m
2.25 - 850 m
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.16
Fig. 1.17
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
Laser
Optik
Probenbehlter
Korrelator
Photomultiplier
Optische Einheit
fine particle
coarse particle
retardation time
time t
R I, I () = lim I( t ) I( t + ) dt = e
T
2 D p K 2
kB T
d
=
with
3 Dp
Figure 1.17
Fig. 1.18
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
page 1
1. Physical Principle
Laser diffraction technique is based on the phenominon that particles scatter light
in all directions (backscattering and diffraction) with an intensity that is dependent
on particle size
2. Measurement setup
Using two laser beams with different wavelength (red and blue light) additional
information to particles smaller 0,2 m is obtained
red light setup
Detectors
large angle
forward angle
backscatter
Laser
Fourier lens
Sample chamber
Detectors
large angle
forward angle
backscatter
Laser
Fourier lens
Sample chamber
- blue light (wavelength 466 nm) leads to a scattering signal for small particles
(isotropic scattering pattern) which can be detected from large angle- and
backscatter- detectors
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.18
Fig. 1.19
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.19
Fig. 1.20
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
Stopper motor
and digital
encoder
HF Transmitter
HF Receiver
LF Transmitter
LF Receiver
Transducer
Positioning Table
Stirrer
Discharge
Control
module
Microwave
and
DSP module
3 n i s ,i
K
= 1 3 3 (2m + 1)A Re A mi
2 i=1 k ri m=0
k
x >>
scattering
measuring zone
100
50
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
particle size
Figure 1.20
frequency
cumulative distribution Q3 in %
damping
Fig. 1.21
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
ESA = A( ) s
A()
s
p
Z
Z E
p
calibration function
volume fraction of particles
suspension density difference
particle density
acoustic impedance (complex resistance)
2. Measurement Setup
E = = 0 r
ESA-Signal
Processing
0
r
v
E
permittivity of vacuum
permittivity
particle velocity
electric field strength
viscosity
suspension
m = E (d , , s ) q(d )d (d )
3. Data Analysis
Particle motion in an electric field
E;v
d
s
q(d)
Tim e
applied electric field
particle velocity
Mobility Spectrum
m
dyn. mobility
phase lag
phase lag
frequency
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.21
Fig. 1.22
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
pressure
feed valve
discharge valve
Helium
filter
prep./ test valve
V Exp
overpressure
valve
VProbe
5,
35
VCell
V Exp
150
V Exp
VCell 35,
VCell 150
p1
p2
VExp
p1 / p 2 1
and
s =
ms
VPr obe
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.22
Fig. 1.23
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
vacuum
dosing
valve
standard vessel
desorption
adsorption
BET range
0
probe chamber
sorption isotherms
0.35
adsorbed
dewar vessel
p0 - test chamber gas molecules
(adsorpt)
liquid nitrogen
N2 at T = 77 K
p0 = 101 kPa
adsorptiv
particle surface
(adsorbens)
p / p0
1
C BET 1
=
+
p / p0
Vg (1 p / p 0 ) Vg ,mono C BET Vg ,mono C BET
p / p0
Vg (1 p / p 0 )
b=
a=
(CBET 1)
Vg ,mo n o C BET
BET- constant:
H m H multi a + b
C BET = exp
=
R T
a
1
Vg ,mono C BET
Particle Surface:
A S = A M ,g N A Vg ,mono / Vm ,l
AM,g
NA
Vm,l
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.23
Fig. 1.24
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
z c
b
y
x
a
lattice type
primitive
basic facecentred
face-centred
space-centred
cubic
a=b=c
= = = 90
a0
a0 0,1nm k = 6
k = 12
k=8
monodisperse
sphere
packing
d = const.
= 0,4764
= 0,3955
hexagonal
a=b=c
= = 90
= 120
k = 12
sphere
packing
octahedron
vacancy
tetrahedron
vacancy
= 0,2595
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.24
Fig. 1.25
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.25
Fig. 1.26
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
concentrated
suspension
and particle
flow pattern y
dy
dy
du
= x
dy
vx
f (. )
normal stress
d
a
a
d
a
>1
d
a
0 < d < 0.2
particle
volume
fraction
s < 0.066
particle
friction
i = 0
i = 0
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
particle
separation
dy
f ()
s
a -3
s,0= (1+ d )
vx
ux
moist packing
ux
shear rate
cubical cell
packing
model
liquid saturated
ux
flow function
paste
a
=0
d
a
contact
-0.01 <
contact
a
< 0 deformation
d
s,0 =
s >
6
S<1
i 0
i > 30
6
pore saturation S = 1
Figure 1.26
Fig. 1.27
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
Sampling
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.27
Fig. 1.28
Prof. Dr. J. Tomas, chair of Mechanical Process Engineering
Fig_MPE_1 Mechanical Process Engineering - Particle Technology Disperse Systems Prof. Dr. J. Tomas 31.03.2014
Figure 1.28