Aap Catalog

TABLE OF CONTENTS
General Layout Guidelines .... 2

General Construction
Walls :: Roof :: Base :: Insulation ..... 3
Plenum Fan :: Flow Measurement System .... 4
Water, DX & Steam Coils :: Drain Pan .... 5
Damper :: Door .... 6
Weatherhood :: Louver ... 7
Minimum Section Dimensions
Plenum Fan - Belt Drive . 8
Plenum Fan - Direct Drive . 9
DWDI Housed Fan - Forward Curved 10 - 11
DWDI Housed Fan - Backward Incline & Airfoil ... 12
Section Dimensions
Overall Unit Cabinet . 13
Base :: Roof Curb .. 14
Water, DX & Steam Coils . 15
Flat Filter . 16
2 V-Filter 17
4 V-Filter 18
Indoor Mixing Box - End Wall Damper w/Roof or Floor Damper ... 19
Indoor Mixing Box - End Wall & Sidewall Dampers 20
Indoor Mixing Box - Sidewall Damper w/Roof or Floor Damper ... 21
Outdoor Economizer - Layout 1 .. 22 - 23
Outdoor Economizer - Layout 2 .. 24 - 25
Direct Evaporative Cooler ... 26
Sample Air Handling Unit Specifications ... 27 - 32
Fundamentals of Acoustics . 33 - 36
Alliance Air Products
Rev. 0 10/05
Page 1
General Layout Guidelines
How to Layout an Alliance Air Custom Air Handler

A. Size the Fan
Step 1.
Select a fan that meets your operating criteria (CFM, TSP, maximum HP, sound
attenuation requirements, etc.) using the ACES fan program.
Step 2.
Find the minimum section dimensions for the selected fan using the Minimum
Section Dimension tables from pages 8 through 12.
B. Size the Cabinet

Step 1.
Using the Overall Unit Cabinet table from page 13, select a cabinet size (internal
cabinet height and internal cabinet width) that:
Fits the selected fan.
Meets the required CFM with a maximum 500 fpm coil or filter face velocity.
Fits the site dimensions.
Meets the shipping requirements.
Step 2.
Using the Section Dimension tables from pages 13 through 26, select all applicable
components for the selected cabinet:
Coil (max 500 FPM) using table from page 15.
Filter (max 500 FPM) using tables from pages 16 through 18.
Mixing box or economizer (1,200 to 1,500 damper velocity) using tables from
pages 19 through 25.
Direct evaporative cooler (max 500 FPM) using table from page 26.
C. For special requirements, please contact factory.
Page 2
Rev. 0 10/05
Walls :: Roof :: Base :: Insulation
Wall Panels
Standard wall construction consists of 16
gauge paint grip galvanized steel panels.
Panels are attached to the floor, roof and each
other with 1/4" bolts and are caulked and
sealed during assembly to produce an airtight
seal. The panels are designed to operate at a
static pressure of positive or negative 8 inches
pressure differential while maintaining a
leakage rate below 1% of design air volume.
Standard panels are 2" thick. Other gauges
and materials are optional.
ROOF CLEAT
ROOF PANELS
Roof Panels
Roof panels are constructed from the same
material as the wall panels. Roof panels utilize
standing seam construction with cleats over
the roof flanges that provide a weatherproof
design. Outdoor units have a minimum of 1/4
inch per foot slope to ensure rain and snow
runoff.
INSULATION
Unit Base
Base perimeter is structural "C" channel with
2" x 4" tubular structural steel cross members
on maximum 24" centers. Galvanized steel
stringers are placed in the direction of airflow
on maximum 24" centers for additional floor
support. All fans and coils are supported by
welded structural steel cross members. The
structural C channel is sand blasted before
assembly to remove all rust and mill scale. All
base members are fully welded. The floor is
constructed from 16 gauge bright galvanized
steel using standing seams capped with cleats.
All floor seams have structural members
centered underneath for support. Floor panels
are welded from below to supporting members.
There are no penetrations through the floor
material. Urethane foam insulation is applied
under the base and lined with 20 gauge bright
galvanized steel.
ROOF ANGLE
SUPPORT
WALL PANELS
BASE SKIN
Insulation
Walls and roof are insulated with 2" thick
1.5 lb/ft3 insulation. Other thicknesses and
densities are optional. Surfaces exposed to
airflow are protected with an acrylic coating on
the insulation to prevent fiber erosion.
Insulation provided meets NFPA 90A
requirements. The unit base is insulated with
2" minimum of sprayed urethane foam. In
addition to providing a more rigid walking
surface, urethane foam provides an R-Value of
at least 11.5.
Rev. 0 10/05
BASE C CHANNEL
Page 3
Plenum Fan :: Flow Measurement System
Plenum Fan
Plenum fans are AMCA certified for sound and air performance.
Standard fans are Arrangement 3 or Arrangement 1. Also
available are direct-drive, Arrangement 4.
Standard fan wheels are high efficiency, airfoil design. Twelve
blade wheels are available for improved sound performance.
Fan blades are continuously welded to the fan backplate and
spun inlet shroud. Wheels are statically and dynamically
balanced in accordance with ANSI/AMCA 204-96 to Balance
Quality Grade G6.3.
The frame and inlet panel are constructed of heavy gauge steel
continuously welded at all connections for maximum strength
and rigidity. Inlet cones are spun from heavy gauge steel. The
cone is closely matched to insure quiet, efficient operation.
For Arrangements 1 and 3, bearings are ball or spherical roller,
heavy duty, self-aligning, pillow block type. Bearings are
mounted to structural steel supports and selected based on an
average life of 200,000 hours. Shafts are AISI 1040 or 1045 hot
rolled steel accurately turned, ground, polished and ring gauged
for accuracy.
Sheaves are cast iron, variable pitch on applications with 5 HP
and smaller, fixed pitch for 7.5 HP and larger. Drive and belts
are rated for 150% of the required motor HP.
Fan and motor assemblies are mounted to a heavy welded
structural base and supported at four points on rubber mounted
2" deflection isolator springs. All fan supports are designed for
Zone 4 seismic restraint.
Prior to unit shipment, the complete fan assembly; including
motor, drives and spring isolation assemblies, is factory
balanced in accordance with ANSI/AMCA 204-96 to Balance
Quality Grade G6.3.
STATIC PRESSURE TAP
Piezometer Ring (Airflow Measurement System)
HIGH PRESSURE SIDE

LOW PRESSURE SIDE
PIEZOMETER RING
A piezometer ring is available on plenum fans, as well as

housed fans, as part of an airflow measurement system
based on the principles of a flow nozzle. The inlet cone
of the fan is used as the flow nozzle. The flow can be
calculated by measuring the pressure drop through the
inlet cone. No tubes or sensors are inserted in the high
velocity airstream which could obstruct airflow.
The system consists of a piezometer ring mounted at the
throat and a static pressure tap mounted on the face of
the inlet cone. A differential pressure transducer and
digital display can also be provided.
The pressure drop is measured from the tap located on
the face of the inlet cone to the piezometer ring in the
throat. The inlet tap is connected to the high-pressure
side of the transducer and the piezometer ring is
connected to the low-pressure side. See the diagram on
the right.
Based on laboratory tests, the system was determined to
be accurate within 5%.
Page 4
Inlet Tap
Mounted on
Face of Inlet
Cone
Piezometer Ring
Mounted at Throat
of Inlet Cone
Rev. 0 10/05
Water, DX & Steam Coils :: Drain Pan
Water, DX & Steam Coils
Chilled water, hot water and DX coils are certified in
accordance with ARI Standard 410.
AIR
FLOW
DX and water coils are constructed from seamless copper

tubing mechanically expanded into fin collars. Fins are
continuous within the casing to eliminate carryover. Fins
are die formed plate type. Headers are seamless copper
with die formed tube holes.
Water coil connections are male pipe thread (MPT)
Schedule 40 red brass. Header vent and drain
connections have 1/4" flare fittings with Shraeder valves
and caps. Connections are extended to the exterior of
the unit casing. Coils are suitable for 250 PSIG working
pressure.
TOP
COIL
MIDDLE
COIL
INTERMEDIATE
DRAIN PAN
BOTTOM
COIL
INTERMEDIATE
DRAIN PAN
MAIN DRAIN
PAN
DX coil connections are O.D. sweat copper with a

refrigerant distributor.
Cooling and DX coils are provided with stainless steel
drain pans. Intermediate drain pans are provided on
stacked coils and single coils greater than 48" fin height.
Intermediate pans drain to the main pan through copper
downspouts.
Standard construction is as follows:
5/8" O.D. x 0.020" Wall Copper Tube

0.006" Aluminum Fins
16 Gauge Galvanized G-90 Steel Casing For
Hot Water Coil
16 Gauge 304 Stainless Steel Casing For

Chilled Water And DX Coils.
Steam coils are available in distributing and nondistributing with pitched casings and 5/8" O.D. copper
tubes. Options and materials of construction are similar
to water coils.
Drain Pan
AIR
FLOW
A) Main and intermediate drain pans are

constructed from 16 gauge 304 stainless steel.
The main pan incorporates a double-slope
IAQ design to ensure complete condensate
drainage to a single point. Intermediate pans
extend at least 6" downstream from the
coil face and are sloped for drainage to the
main pan.
B) 304 stainless steel channels are used to
support the main pan where the coil is seated.
C) Main pan has a double skin construction with
a 20 gauge galvanized steel liner unless
otherwise specified.
D) Main pan is insulated with minimum 2" sprayed
urethane foam. Urethane foam provides an
R Value of at least 11.5.
1-1/4" MPT
STANDARD
COUPLING
COVER
PLATE
CHANNEL
HEIGHT
MAIN DRAIN
PAN
E) Main pan has a single 1-1/4" diameter MPT

drain connection located at the lowest point.
SECTION A-A
Rev. 0 10/05
Page 5
Damper :: Door
Airfoil Control Damper
Overlapping Blade Detail
Damper blades and frame are made of

extruded aluminum. Standard blade action is
opposed. Parallel blade action is optional.
Dampers are a low leak design with extruded
EPDM blade gaskets and extruded TPE
thermoplastic frame seals. Gaskets are
secured in an integral slot within the
aluminum extrusions.
Overlapping blade design compresses the
blade gaskets on closure ensuring a tight
seal.
Damper Linkage Detail

Celron
Inner Bearing
Polycarbonate
Outer Bearing
Bearings are composed of a celcon inner

bearing fixed to an aluminum hexagon blade
pin rotating within a polycarbonate outer
bearing inserted in the frame, resulting in no
metal to metal or metal to plastic contact.
Linkage hardware is installed in the frame
side and constructed of aluminum and
corrosion resistant, zinc plated steel,
complete with cup point trunnion screws for a
slip proof grip.
Dampers are AMCA Certified for pressure
drop and leakage rate.
Alternate materials are available as options.
Extruded Aluminum Lever
Door
Doors are available in 2" or 4" thickness. The door panel is
constructed of an extruded aluminum perimeter frame with
exterior and interior liners. Painted galvanized steel exterior
liner and bright galvanized steel interior liner are standard.
Stainless steel and aluminum liners are optional.
PRESSURE INJECTED URETHANE

FOAM INSULATION (R-13)
NON-CORROSIVE
OUTER LATCH
ZINC PLATED
ADJUSTABLE HINGE
EXTRUDED ALUMINUM
DOOR FRAME
Polyurethane foam insulation is pressure injected between

the door liners to create a seamless rigid panel with an
insulating value of R-13.
THERMAL DOOR
PROVIDED WITH
URETHANE THERMAL
BREAK
The door frame is extruded aluminum designed for in-swing

or out-swing applications.
Hinges are adjustable, zinc die cast construction.
Door latching system consists of glass reinforced nylon plastic
exterior handles, zinc plated steel with plastic grip interior
handles, and zinc plated steel with tapered black plastic roller
cams. As the door is closed, the smooth operating cams roll
over the door frame compressing the frame gasket to ensure
a tight seal. Exterior handles may be provided with either a
lockable handle or tool operated latch housings.
SANTOPRENE PRESS-FITTED
CONTINUOUS GASKET
INTERIOR RED
SAFETY LATCH
ROLLER CAM
Other options include a view window and thermal break

construction.
Page 6
Rev. 0 10/05
Weatherhood :: Louver
Weatherhood
Weatherhoods are designed for 750 fpm maximum face
velocity.
Weatherhoods are fabricated from the same material as
the unit casing. Standard material thickness is 18 gauge
for galvanized and stainless steel and 0.050 inches for
aluminum. Openings are lined with 1/2" galvanized mesh
bird screen. Exterior paint matches the unit casing.
Louver
Louvers are fabricated from the same material as the unit casing.
Standard material thickness is 18 gauge for galvanized and
stainless steel and 0.050 inches for aluminum. The louver face
is lined with 1/2" galvanized mesh bird screen. Louvers are flush
mounted with 1" gutters to collect and drain water to outside of
the unit requiring no drain pan. Louvers are painted black.
ROOF
ROOF
EXTERIOR
WALL
EXTERIOR
WALL
Outside air louvers are designed for 600 fpm maximum

face velocity. Exhaust air louvers are designed for 1200
fpm maximum face velocity. Outside air louver blades
also have breaks to prevent rainwater penetration.
BIRD
SCREEN
BIRD
SCREEN
BACK SIDE OF
THE LOUVER
BACK SIDE OF
THE LOUVER
CAULK
ALL AROUND
UNIT SIDE VIEW

OUTSIDE AIR DESIGN
Rev. 0 10/05
CAULK
ALL AROUND
UNIT SIDE VIEW

EXHAUST AIR DESIGN
Page 7

Plenum Fan - Belt Drive
Single Fan
w/Inlet Plenum
Twin Fans
w/Inlet Plenum
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
IP
IP
F
a
n
S
i
z
e
Motor 143T 182T 213T 254T 284T 324T 364T 404T 444T 143T 182T 213T 254T 284T 324T 364T 404T 444T
Frame 145T 184T 215T 256T 286T 326T 365T 405T 445T 145T 184T 215T 256T 286T 326T 365T 405T 445T
122
48
50
52
88
92
97
150
50
52
54
93
97
102
165
52
54
56
99
103 108
182
53
56
58
61
110 116 121 127
200
54
57
59
62
108 113 118 124
222
56
58
61
64
66
112 116 121 128 131
245
60
62
64
68
70
118 122 127 134 138
270
65
67
70
73
75
127 131 136 143 147
300
70
72
75
78
80
140 144 149 156 159
330
75
77
79
83
85
88
92
151 155 160 167 171 177 185
365
83
83
85
89
91
94
98
166 166 171 178 182 188 197
402
87
89
92
95
97
100 103
175 179 184 191 195 201 206
445
96
99
102 104 107 110
193 198 205 209 214 220
490
105 107 111 113 115 118
207 212 219 223 228 234
542
114 117 120 122 124 129 134 137
226 231 238 241 246 255 265 271
600
126 128 132 134 136 140 145 148
253 258 265 269 274 282 292 298
IP
18
18
18
18
24
24
24
24
24
24
30
30
30
30
30
30
H
31
33
35
38
41
43
45
50
54
58
63
68
74
80
88
88
L
29
33
34
36
38
42
43
45
50
53
57
62
66
72
77
83
Notes
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Table dimensions are internal minimums. See page 13 for overall cabinet dimensions.
IP is the minimum inlet plenum length required.
Length L does not include an end wall.
For section with splits, add 2 per split to overall section length L.
Section dimensions are restricted to Class I & II fans. Contact factory for section dimensions if Class III fan is required.
Fan blast area shall always have perforated liner unless solid liner is specified in the submittal specifications.
Contact factory if required motor frame size exceeds table values.
Standard casing discharge connection is a 3 collar. Standard floor connection is a duct flange.
2 deflection springs are standard. Contact factory for cabinet height H if required deflection is greater than 2.
Fans are Arrangement 3.
Contact factory for section dimensions if alternative fan configuration is required.
Page 8
Rev. 0 10/05

Plenum Fan - Direct Drive
Single Fan
w/Inlet Plenum
Twin Fans
w/Inlet Plenum
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
IP
IP
Motor 143T 182T 213T 254T 284T 324T 364T 404T 444T 143T 182T 213T 254T 284T 324T 364T 404T 444T 143T 182T 213T 254T 284T 324T 364T 404T 444T
F
a
n
S
i
z
e
Frame 145T 184T 215T 256T 286T 326T 365T 405T 445T 145T 184T 215T 256T 286T 326T 365T 405T 445T 145T 184T 215T 256T 286T 326T 365T 405T 445T
35 35 36
33 33 33
58 58 58
122
37 37 38
34 34 34
48 48 48
150
38 38 39
36 36 36
68 68 68
165
41 42 43 43 44
39 39 39 39 39
75 75 75 75 75
182
43 44 44 45 46 46
42 42 42 42 42 42
82 82 82 82 82 82
200
49 49 50 51 51 52
45 45 45 45 45 45
89 89 89 89 89 89
222
51 51 52 53 53 54
49 49 49 49 49 49
98 98 98 98 98 98
245
55 55 56 56 57 58
54 54 54 54 54 54
108 108 108 108 108 108
270
57 58 59 59 60 60
60 60 60 60 60 60
120 120 120 120 120 120
300
62 62 63 64 64 65 66
66 66 66 66 66 66 66
132 132 132 132 132 132 132
330
68 69 69 70 71 71 72
73 73 73 73 73 73 73
146 146 146 146 146 146 146
365
71 72 72 73 74 74 75
81 81 81 81 81 81 81
161 161 161 161 161 161 161
402
75 76 77 77 78 79 79
89 89 89 89 89 89 89
178 178 178 178 178 178 178
445
79 80 80 81 81 82 83
98 98 98 98 98 98 98
196 196 196 196 196 196 178
490
86 87 88 88 89 90 90 91
109 109 109 109 109 109 109 109
217 217 217 217 217 217 217 217
542
92 93 93 94 95 95 96 96
120 120 120 120 120 120 120 120
240 240 240 240 240 240 240 240
600
IP H
18 33
18 35
18 37
18 39
24 42
24 45
24 47
24 51
24 55
24 59
30 64
30 69
30 75
30 81
30 89
30 89
Notes
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
IP is the minimum inlet plenum length required.
Length L does not include an end wall.
Fan blast area shall always have perforated liner unless solid liner is specified in the submittal specifications.
Standard casing discharge connection is a 3 collar. Standard floor connection is a duct flange.
2 deflection springs are standard. Contact factory for cabinet height H if required deflection is greater than 2.
Fans are Arrangement 4.
Rev. 0 10/05
Page 9

DWDI Housed Fan - Forward Curved
Top Horizontal Discharge
Up Blast Discharge
Insulation
Thickness
Down Blast Discharge

Insulation
Thickness
3 + Insulation Thickness
Insulation
Thickness
A
H
A
w/o Roof Curb: 4 + Insulation Thickness
or
w/Roof Curb: 6 + Insulation Thickness
Insulation
Thickness
D
Insulation
Thickness
Insulation
Thickness
D
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
Insulation
Thickness
D
Insulation
Thickness
D
Insulation
Thickness
Insulation
Thickness
Fan Size
H1
H2
H3
WT
7-7
9-4
9-6
9-7
9-8
9-9
10-7
10-8
10-9
10-10
12-9
12-12
15-11
15-15
18-13
18-18
20-15
20-18
20-20
22-15
22-20
22-22
25-20
25-22
25-25
28-22
28-25
28-28
32-32
36-36
40-40
9
11
11
11
11
11
12
12
12
12
14
14
16
16
19
19
26
26
26
29
29
29
32
32
32
36
36
36
40
45
50
10
10
10
10
12
12
10
11
13
13
13
16
15
19
18
22
21
24
26
27
27
29
27
29
32
34
34
36
40
45
50
13
13
13
13
13
13
14
14
14
14
15
15
17
17
19
19
19
19
19
20
20
20
22
22
22
24
24
24
26
28
29
4
5
5
5
5
5
6
6
6
6
7
7
8
8
9
9
10
10
10
11
11
11
13
13
13
14
14
14
16
18
20
7
8
8
8
10
10
8
8
10
10
10
13
12
16
14
18
16
18
20
21
21
22
21
22
25
25
25
28
32
36
40
25
27
27
27
27
27
29
29
29
29
32
32
36
36
41
41
48
48
48
52
52
52
57
57
57
63
63
63
69
76
82
27
30
30
30
30
30
32
32
32
32
34
34
38
38
42
42
46
46
46
49
49
49
53
53
53
59
59
59
63
69
75
22
25
25
25
25
25
27
27
27
27
30
30
33
33
37
37
40
40
40
44
44
44
48
48
48
54
54
54
57
63
68
18
20
20
20
22
22
22
23
25
25
27
30
31
35
36
40
41
44
46
49
49
51
53
55
58
62
62
64
72
81
90
35
38
38
38
44
44
40
42
48
48
50
59
58
70
68
80
78
86
92
97
97
102
101
106
115
121
121
128
144
162
180
* See notes on the following page.

Page 10
Rev. 0 10/05

DWDI Housed Fan - Forward Curved
Up Blast Discharge
Blow Thru
Plenum
Insulation
Thickness
BP
Insulation
Thickness
Insulation
Thickness
143T 182T 213T 254T 284T 324T 364T 143T 182T 213T 254T 284T 324T 364T 143T 182T 213T 254T 284T 324T 364T
Motor
Frame 145T 184T 215T 256T 286T 326T 365T 145T 184T 215T 256T 286T 326T 365T 145T 184T 215T 256T 286T 326T 365T BP
7-7
38
9-4
41
43
39
41
40
43
9-6
41
43
39
41
40
43
18
9-7
41
43
39
41
40
43
18
9-8
41
43
39
41
40
43
18
9-9
41
43
39
41
40
43
18
10-7
43
45
41
43
42
44
18
10-8
43
45
41
43
42
44
18
35
37
18
18
10-9
43
45
41
43
42
44
18
10-10
43
45
41
43
42
44
18
12-9
45
48
50
41
43
45
42
44
47
22
12-12
45
48
50
44
46
48
45
47
50
22
15-11
49
51
53
57
47
50
52
56
49
51
54
58
22
15-15
49
51
54
57
47
50
52
56
49
51
54
58
22
18-13
53
55
58
62
53
55
57
61
55
56
59
63
26
18-18
53
56
58
62
53
55
57
61
55
56
59
63
26
20-15
57
58
60
63
67
69
60
63
65
69
71
60
63
67
69
63
65
69
71
60
63
67
69
63
65
69
71
59
62
66
68
20-18
59
61
66
68
20-20
59
61
66
68
22-15
62
64
69
71
76
65
67
71
73
79
67
69
73
75
81
30
22-20
62
64
69
71
76
65
67
71
73
79
67
69
73
75
81
30
22-22
63
65
69
71
76
65
67
71
73
79
67
69
73
75
81
30
25-20
67
69
73
75
80
70
72
76
78
84
72
74
79
81
86
30
25-22
67
69
73
75
80
70
72
76
78
84
72
74
79
81
86
34
25-25
67
69
73
75
80
70
72
76
78
84
72
74
79
81
86
34
28-22
72
74
79
81
86
76
78
82
84
90
78
80
84
86
92
34
28-25
72
74
79
81
86
76
78
82
84
90
78
80
84
86
92
34
28-28
72
78
73
76
74
26
30
77
30
74
79
81
86
78
82
84
90
80
84
86
92
32-32
79
83
85
90
96
84
88
90
96
102
86
91
93
98
104
34
36
36-36
85
89
91
96
102
91
95
97
103
109
93
98
100
105
111
36
40-40
91
95
97
103
108
98
102
104
109
115
100
104
106
112
117
36
Notes
1.
2.
3.
4.
5.
6.
7.
8.
BP is the minimum discharge plenum length required for blow through applications.
For sections with splits, add 2 per split to overall section lengths, L1, L2 and L3.
Standard casing discharge connection is a 3 collar. Standard floor discharge connection is a duct flange.
2 deflection springs are standard. Contact factory for cabinet heights H1, H2 and H3 if required spring deflection is greater than 2.
Rev. 0 10/05
Page 11

DWDI Housed Fan - Backward Inclined & Airfoil
Up Blast Discharge
Insulation
Thickness
Blow Thru
Plenum

3 + Insulation Thickness
Insulation Thickness
Insulation
Thickness
A
H
Insulation
Thickness
H
Insulation
Thickness
BP
Insulation
Thickness
A
w/o Roof Curb: 4 + Insulation Thickness
or
w/Roof Curb: 6 + Insulation Thickness
Insulation
Thickness
Insulation
Thickness
B W
B W
B W
D
Insulation
Thickness
S
i
z
e
D
Insulation
Thickness
Insulation
Thickness
Fan Size
BP
H1
H2
H3
122
135
150
165
182
200
222
245
270
300
330
365
402
445
490
542
600
13
15
16
18
20
22
24
26
29
32
35
39
43
47
52
58
64
18
20
22
24
26
29
32
35
39
43
47
52
58
64
70
77
85
18
19
20
21
23
24
26
28
30
32
35
37
41
43
47
51
56
12
12
13
13
13
14
15
17
17
18
18
19
21
23
25
28
30
7
7
8
9
10
10
12
13
14
15
17
19
21
23
25
28
30
18
18
18
24
24
24
24
30
30
30
36
36
36
40
40
44
44
34
37
39
42
46
49
53
57
62
67
73
79
87
93
102
112
123
35
38
40
42
45
47
51
55
59
66
71
76
83
89
97
106
115
32
34
37
39
42
45
49
52
57
64
68
73
80
86
94
103
112
37
39
43
46
49
53
59
65
70
76
82
90
100
110
120
133
145
L1
F
a
n
Insulation
Thickness
L2
L3
Motor 143T 182T 213T 254T 284T 324T 364T 143T 182T 213T 254T 284T 324T 364T 143T 182T 213T 254T 284T 324T 364T
Frame 145T 184T 215T 256T 286T 326T 365T 145T 184T 215T 256T 286T 326T 365T 145T 184T 215T 256T 286T 326T 365T
122
45
47
50
45
47
49
46
48
50
135
47
49
51
47
48
50
48
50
52
57
150
49
51
53
57
49
51
54
58
51
53
55
59
165
50
52
54
58
51
54
56
60
54
56
58
63
182
52
54
56
59
62
54
57
59
63
65
57
59
62
66
68
200
54
56
58
63
64
68
57
59
62
66
68
73
60
63
65
69
71
77
222
57
59
62
65
68
72
61
63
66
70
72
77
64
67
69
73
75
81
245
61
63
65
69
71
75
65
67
69
73
75
81
68
71
73
77
79
85
270
64
66
69
73
76
80
69
71
73
77
79
85
73
75
77
82
84
89
300
69
71
74
78
80
85
74
76
79
83
85
90
79
81
83
88
90
95
330
73
75
77
82
84
89
95
79
81
83
88
90
95
101
84
87
89
93
95
101
365
78
80
82
86
88
94
100
84
87
89
93
95
101 106
91
93
95
100 102 107 113
402
83
85
87
92
94
99
105
91
93
95
99
101 107 113
98
100 103 107 109 114 120
445
88
91
93
97
99
104 110
97
99
102 106 108 113 123 106 108 110 114 116 122 128
490
94
97
99
103 105 111 116 104 107 109 113 115 121 126 114 116 118 123 125 130 136
542
104 106 108 111 113 118 123 116 118 120 124 126 130 134 124 127 129 133 135 141 146
600
111 114 117 119 121 126 131 125 127 129 133 135 139 143 135 137 139 144 146 151 157
Notes
1.
2.
3.
4.
5.
6.
7.
8.
BP is the minimum discharge plenum length required for blow through applications.
For sections with splits, add 2 per split to overall section lengths L 1, L2 and L3.
Standard casing discharge connection is a 3 collar. Standard floor discharge connection is a duct flange.
2 deflection springs are standard. Contact factory for cabinet heights H1, H2 and H3 if required spring deflection is greater than 2.
Page 12
Rev. 0 10/05
Section Dimensions
Overall Unit Cabinet
I n t e r n a l
I
n
t
e
r
n
a
l
29
41
26
38
50
62
74
87
34 x 46
33 x 46
34 x 58
33 x 58
34 x 70
33 x 70
35 x 82
33 x 82
35 x 95
33 x 95
2,000
1,417
3,000
2,417
4,000
3,417
5,000
4,417
6,000
5,417
7,000
6,500
46 x 34
45 x 34
46 x 46
45 x 46
46 x 58
45 x 58
46 x 70
45 x 70
47 x 82
45 x 82
47 x 95
45 x 95
47 x 107
45 x 107
47 x 119
45 x 119
48 x 131
45 x 131
3,000
2,125
4,000
3,625
6,000
5,125
7,000
6,625
9,000
8,125
10,000
9,750
12,000
11,250
13,000
12,750
15,000
14,250
58 x 46
57 x 46
58 x 58
57 x 58
58 x 70
57 x 70
59 x 82
57 x 82
59 x 95
57 x 95
59 x 107
57 x 107
59 x 119
57 x 119
60 x 131
57 x 131
60 x 143
57 x 143
59 x 155
58 x 155
59 x 167
58 x 167
6,000
4,833
8,000
6,833
10,000
8,833
12,000
10,833
14,000
13,000
16,000
15,000
18,000
17,000
20,000
19,000
22,000
21,000
24,000
23,000
26,000
25,000
70 x 58
69 x 58
78 x 70
69 x 70
71 x 82
69 x 82
71 x 95
69 x 95
71 x 107
69 x 107
71 x 119
69 x 119
72 x 131
69 x 131
72 x 143
69 x 143
71 x 155
70 x 155
71 x 167
70 x 167
71 x 179
70 x 179
71 x 191
70 x 191
10,000
8,542
12,000
11,042
15,000
13,542
17,000
16,250
20,000
18,750
22,000
21,250
25,000
23,750
27,000
26,250
30,000
28,750
32,000
31,250
35,000
33,750
37,000
36,250
82 x 70
81 x 70
83 x 82
81 x 82
83 x 95
81 x 95
83 x 107
81 x 107
83 x 119
81 x 119
84 x 131
81 x 131
84 x 143
81 x 143
83 x 155
82 x 155
83 x 167
82 x 167
83 x 179
82 x 179
83 x 191
82 x 191
83 x 203
82 x 203
83 x 215
82 x 215
83 x 227
82 x 227
15,000
12,698
18,000
15,573
21,000
18,688
24,000
21,562
27,000
24,438
30,000
27,312
33,000
30,188
36,000
33,062
39,000
35,938
42,000
38,812
45,000
41,688
48,000
44,562
51,000
45,042
54,000
47,917
95 x 82
93 x 82
95 x 95
93 x 95
95 x 107
93 x 107
95 x 119
93 x 119
96 x 131
93 x 131
96 x 143
93 x 143
95 x 155
94 x 155
95 x 167
94 x 167
95 x 179
94 x 179
95 x 191
94 x 191
95 x 203
94 x 203
95 x 215
94 x 215
95 x 227
94 x 227
95 x 239
94 x 239
96 x 251
94 x 251
21,000
18,281
24,000
21,938
28,000
25,312
31,000
28,688
35,000
32,062
38,000
35,438
42,000
38,812
45,000
42,188
49,000
45,562
52,000
48,938
56,000
52,312
59,000
52,875
63,000
56,250
66,000
59,625
70,000
63,000
65
C
a
b
i
n
e
t
77
89
107 x 82
105 x 82
101
H
e
i
g
h
t
111
123
135
147
W i d t h
34 x 34
33 x 34
53
99
C a b i n e t
159
171
183
195
207
219
231
243
Legend
Example
65 Internal Cabinet Height

87 Internal Cabinet Width
71 x 95
69 x 95
= 71 External Cabinet Height x 95 External Cabinet Width (Outdoor)

= 69 External Cabinet Height x 95 External Cabinet Width (Indoor)
17,000
16,250
= 17,000 CFM At 500 fpm Filter Face Velocity

= 16,250 CFM At 500 fpm Coil Face Velocity
107 x 95 107 x 107 107 x 119 108 x 131 108 x 143 107 x 155 107 x 167 107 x 179 107 x 191 107 x 203 107 x 215 107 x 227 107 x 239 108 x 251
105 x 95 105 x 107 105 x 119 105 x 131 105 x 143 106 x 155 106 x 167 106 x 179 106 x 191 106 x 203 106 x 215 106 x 227 106 x 239 106 x 251
24,000
20,990
28,000
25,188
32,000
29,062
36,000
32,938
40,000
36,812
44,000
40,688
48,000
44,562
52,000
48,438
56,000
52,312
60,000
56,188
64,000
60,062
68,000
60,708
72,000
64,583
76,000
68,458
80,000
72,333
119 x 95 119 x 107 119 x 119 120 x 131 120 x 143 119 x 155 119 x 167 119 x 179 119 x 191 119 x 203 119 x 215 119 x 227 119 x 239 120 x 251
117 x 95 117 x 107 117 x 119 117 x 131 117 x 143 118 x 155 118 x 167 118 x 179 118 x 191 118 x 203 118 x 215 118 x 227 118 x 239 118 x 251
113
31,000
28,438
36,000
32,812
40,000
37,188
45,000
41,562
49,000
45,938
54,000
50,312
58,000
54,688
63,000
59,062
67,000
63,438
72,000
67,812
76,000
68,542
81,000
72,917
85,000
77,292
90,000
81,667
131 x 95 131 x 107 131 x 119 132 x 131 132 x 143 131 x 155 131 x 167 131 x 179 131 x 191 131 x 203 131 x 215 131 x 227 131 x 239 132 x 251
129 x 95 129 x 107 129 x 119 129 x 131 129 x 143 130 x 155 130 x 167 130 x 179 130 x 191 130 x 203 130 x 215 130 x 227 130 x 239 130 x 251
125
35,000
31,688
40,000
36,562
45,000
41,438
50,000
46,612
55,000
51,188
60,000
56,062
65,000
60,938
70,000
65,812
Overall Width
External Cabinet Width
75,000
70,688
80,000
75,562
Roof Slope (See Notes 3 & 4)
85,000
76,375
90,000
81,250
95,000
86,125
100,000
91,000
Accessory
Clearance
Door
Coil Connection
Louver
Weatherhood
30
VFD
16
Filter Gauge
Duct Connection
Electric Enclosure
1-1/2" Roof Flange
External
Overall Cabinet Height
Height
2" Insulation
2" Roof Overhang
2" Insulation
Internal Height
Internal Height
Internal Width
Base Channel Height
* Contact factory for

length X.
Base Channel
Unit Base Maximum Span (inch)
Base Channel Height (inch)
External
Accessory
192
240
300
360
480
10
12
Notes
1. Overall Height = External Cabinet Height + Base Channel Height. Use Base Channel table to select base height.
2. Overall Width = External Cabinet Width + Accessory Clearance X. Use Accessory Clearance table to select max. X for each side of the unit.
3. Indoor Units:
a. 142 wide and under do not have a sloped roof.
b. Over 142 wide have a double pitch roof. Roof slope is 1/8 inch per foot.
4. Outdoor Units:
a. 142 wide and under have a single pitch roof. Roof is sloped 1/4 inch per foot away from the access door side.
b. Over 142 wide have a double pitch roof. Roof slope is 1/4 inch per foot.
Rev. 0 10/05
Page 13
Section Dimensions
Base :: Roof Curb
Base Channel Selection
Base & Roof Curb Detail
Table 1
*Unit Base Maximum Span (inch)
192
240
300
360
480
10
12
Unit Base
Width
*Largest length or width dimension. If there are shipping splits, the largest
length or width dimension of the split sections.
Unit Base
Length
Example
Given:
A unit, 360 long by 220 wide, is split for

shipment into the following two sections.
Split Section #1 170 Long x 220 Wide
Split Section #2 190 Long x 220 Wide
Roof Curb
Width
Solution: Of both split sections, the longest span is

220. From Table 1, select a channel where
the corresponding maximum span is greater
than or equal to 220.
For this example, a 6 minimum base channel
is required.
Roof Curb
Length
Roof Curb Dimensions

Table 2
Factor D (inch)
10
12
2.5
2.75
3.5
3.75
Notes
1. Standard material is 12 gauge bright galvanized steel. Other materials
are optional.
2. Standard curb height is 11. Contact factory if required curb height is
greater than 16.
3. Welded construction is standard. Bolted construction is optional.
Length
Width
Roof Curb
Roof Curb
= Length
= Width
Unit Base
Unit Base
2D
2D
Roof Curb Mounting Detail
Side Panel
(Unit)
Insulation
(Unit)
Base Skin
(Unit)
Curb Mounting Angle
2" x 2" x 0.25"
Unit Base
0.5" Clearance
Factor "D"
Example
Nailing Strip
Given:
Solution: From Table 2, Factor D is 2.5 for a 5 base

channel.
Length
Width
Roof Curb
Roof Curb
Page 14
Roof Curb
A unit has a 5 base, 180 long by 60 wide.

Flashing
(By Others)
Rigid Insulation
(By Others)
= 180 - (2)(2.5) = 175

=
60 - (2)(2.5) =
55
Rev. 0 10/05
Rev. 0 10/05
h
t
I
n
t
e
r
n H
a e
l i
g
C
a
b
i
n
e
t
37.4
18,688
27.1
13,542
31.1
15,573
22.1
11,042
25.4
12,698
17.1
8,542
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
DP
DP
CC
CLR
50.6
25,312
Rows
1
2
3
4
5
6
7
8
9
10
11
12
82.9
41,438
74.4
37,188
65.9
32,938
57.4
28,688
48.9
24,438
42.5
21,250
34
17,000
25.5
12,750
102
111
138
147
150
159
162
171
W i d t h
174
183
186
195
(2) 94
207
231
243
(2) 100 (2) 106 (2) 112
219
102.4
51,188
91.9
45,938
81.4
40,688
70.9
35,438
60.4
30,188
52.5
26,250
42
21,000
112.1
56,062
100.6
50,312
89.1
44,562
77.6
38,812
66.1
33,062
57.5
28,750
46
23,000
DP
CC
121.9
60,938
109.4
54,688
96.9
48,438
84.4
42,188
71.9
35,938
62.5
31,250
50
25,000
CLR
131.6
65,812
118.1
59,062
104.6
52,312
91.1
45,562
77.6
38,812
67.5
33,750
DP
CC
141.4
70,688
126.9
63,438
112.4
56,188
97.9
48,938
83.4
41,688
72.5
36,250
CLR
151.1
75,562
135.6
67,812
120.1
60,062
104.6
52,312
Rows
1
2
3
4
5
6
7
8
9
10
11
12
152.8
76,375
137.1
68,542
121.4
60,708
105.8
52,875
90.1
45,042
DP
19
19
19
19
19
24
24
24
30
30
35
35
172.2
86,125
154.6
77,292
136.9
68,458
119.2
59,625
182
91,000
163.3
81,667
144.7
72,333
126
63,000
Water & DX
Cooling Coil With Door
24 Door
18 Door
CLR CC CLR CC
27
33
33
39
27
35
33
41
27
35
33
41
27
36
33
42
27
36
33
42
27
38
33
44
27
40
33
46
27
40
33
46
27
43
33
49
27
43
33
49
27
46
33
52
27
46
33
52
162.5
81,250
145.8
72,917
129.2
64,583
112.5
56,250
95.8
47,917
= 145.8 ft2 Coil Face Area

= 72,917 CFM At 500 fpm Coil Face Velocity
89.1
44,562
145.8
72,917
Example 113 Internal Cabinet Height; 2 Coils High, Each Coil 52.5 Fin Height (FH)
219 Internal Cabinet Width; 2 Coils Wide, Each Coil 100 Fin Length (FL)
(Qty. of Coils)(FH x FL) = (2)(2)(52.5 x 100) = Qty. (4) Coils, 52.5 FH x 100 FL
Legend
126
135
Water & DX
Cooling Coil
DP CLR CC
19
17
23
19
15
23
19
15
23
19
14
23
19
14
23
24
17
28
24
15
28
24
15
28
30
18
34
30
18
34
35
20
39
35
20
39
92.6
46,612
83.1
41,562
73.6
36,812
64.1
32,062
54.6
27,312
47.5
23,750
38
19,000
28.5
14,250
114
123
C a b i n e t
Cabinet heights and widths are internal. See page 13 for overall cabinet dimensions.
For sections with splits, add 2 per split to overall section lengths, HC and CC.
CFM calculated at 500 fpm coil face velocity.
Table values represent standard coils with 5/8 diameter tubes and 1-1/2 tube spacing. See page 5 for coil description.
Maximum fin height is 60 per coil. Maximum fin length is 186 per coil. Contact factory if required coil size exceeds table values.
Cooling coil section shall always have stainless steel solid liner to the end of the drain pan unless noted differently in the submittal specifications.
DX suction, water and steam connections protrude 4 from the coil section external panel. DX distributor connections are located inside the section.
Optional coil removal rack is available for stacked coils. If coil removal rack is required, fin height FH must be reduced by 1.5 on each coil.
For internal widths greater than 195, coil connections, drain pan connections and coil access panels are located on both sides of the coil section.
For internal widths 195 or less, the coil access panel is located on the side opposite the coil connections and the drain pan connection is on the
same side as the coil connections unless noted differently on the submittal drawings.
Notes
CLR
63.4
31,688
125 (2) 58.5

CC
73.1
36,562
56.9
28,438
113 (2) 52.5
Water & Steam

Heating Coil
Rows
HC
1
7
2
9
65.6
32,812
50.4
25,188
42.0
20,990
101 (2) 46.5
HC
58.1
29,062
43.9
21,938
36.6
18,281
(2) 40.5
89
43.1
21,562
37.5
18,750
(2) 34.5
32.5
16,250
77
30
15,000
60
26
13,000
22.5
11,250
90
99
65
21.7
10,833
19.5
9,750
17.7
8,833
16.2
8,125
13.7
6,833
13.2
6,625
9.7
4,833
13
6,500
78
10.2
5,125
10.8
5,417
65
7.2
3,625
8.8
4,417
53
87
4.2
2,125
6.8
3,417
41
74
4.8
2,417
29
62
2.8
1,417
17
50
48
36
41
FL
38
53
24
29
FH
26
I n t e r n a l
Section Dimensions
Water, DX & Steam Coils
Page 15
Page 16
H
e
i
g
h
t
C
a
b
i
n
e
t
I
n
t
e
r
n
a
l
1-1/2
2-1/2
3-1/2
41
53
65
77
89
101
Upstream
Air Flow
125
113 4-1/2
FW
29
FH
195
8-1/2
207
9
219
9-1/2
231
10
243
L
1
Note
1. Cabinet heights and widths are internal. See page 13 for overall
cabinet dimensions.
= Quantity (4) 24 x 24 Filter Frames

= 20 ft2 Filter Face Area
= 10,000 CFM At 500 fpm Filter Face Velocity
(8) 24x24 (10) 24x24 (10) 24x24 (12) 24x24 (12) 24x24 (14) 24x24 (14) 24x24
(6) 12x24 ( 5 ) 12x24 ( 7 ) 12x24 ( 6 ) 12x24 ( 8 ) 12x24 ( 7 ) 12x24 ( 9 ) 12x24
44
50
54
60
64
70
74
22,000
25,000
27,000
30,000
32,000
35,000
37,000
(8) 24x24 (10) 24x24 (10) 24x24 (12) 24x24 (12) 24x24
(2) 12x24
( 2 ) 12x24
( 2 ) 12x24
36
40
44
48
52
18,000
20,000
22,000
24,000
26,000
Upstream Downstream
Load
Load
6
6
6
6
6
10
16
19
26
34
40
L1
Upstream
Air Flow
L
2
Final Filter
Depth
4
6
12
15
22
30
36
6
12
15
22
30
36
L2
8
10
16
19
26
34
40
12
17
20
27
35
41
Upstream Load
Notes
1. Additional plenum with door required for filter access.
2. Filter frames are available in standard 16 gauge bright galvanized or stainless steel.
3. HEPA filters are not available in this pre and final filter configuration.
4. Contact factory for other filter sizes and configurations.
5. For section with splits, add 2 per split to overall section length L 2.
Prefilter
Depth
Section Length Combination Pre and Final Filter
(15) 24x24 (20) 24x24 (20) 24x24 (25) 24x24 (25) 24x24 (30) 24x24 (30) 24x24 (35) 24x24 (35) 24x24 (40) 24x24 (40) 24x24 (45) 24x24 (45) 24x24 (50) 24x24
( 5 ) 12x24
( 5 ) 12x24
( 5 ) 12x24
( 5 ) 12x24
( 5 ) 12x24
( 5 ) 12x24
( 5 ) 12x24
70
80
90
100
110
120
130
140
150
160
170
180
190
200
35,000
40,000
45,000
50,000
55,000
60,000
65,000
70,000
75,000
80,000
85,000
90,000
95,000
100,000
(12) 24x24 (16) 24x24 (16) 24x24 (20) 24x24 (20) 24x24 (24) 24x24 (24) 24x24 (28) 24x24 (28) 24x24 (32) 24x24 (32) 24x24 (36) 24x24 (36) 24x24 (40) 24x24
( 7 ) 12x24 ( 4 ) 12x24 ( 8 ) 12x24 ( 5 ) 12x24 ( 9 ) 12x24 ( 6 ) 12x24 (10) 12x24 ( 7 ) 12x24 (11) 12x24 ( 8 ) 12x24 (12) 12x24 ( 9 ) 12x24 (13) 12x24 (10) 12x24
62
72
80
90
98
108
116
126
134
144
152
162
170
180
31,000
36,000
40,000
45,000
49,000
54,000
58,000
63,000
67,000
72,000
76,000
81,000
85,000
90,000
Notes
1. Upstream and downstream loads require an additional plenum with door for filter access.
2. Filter frames are available in standard 16 gauge bright galvanized or stainless steel.
3. Contact factory for other filter sizes and configurations.
4. For section with splits, add 2 per split to overall section length L 1.
2
4
4 (High Eff.)
6
12
15
22
30
36
Side
Load
8
8
Section Length Flat Filter
Filter Depth
(8) 24x24
(4) 12x24
40
20,000
32
16,000
(8) 24x24
(4) 24x24
(2) 12x24
20
10,000
(12) 24x24 (12) 24x24 (16) 24x24 (16) 24x24 (20) 24x24 (20) 24x24 (24) 24x24 (24) 24x24 (28) 24x24 (28) 24x24 (32) 24x24 (32) 24x24 (36) 24x24 (36) 24x24 (40) 24x24
( 4 ) 12x24
( 4 ) 12x24
( 4 ) 12x24
( 4 ) 12x24
( 4 ) 12x24
( 4 ) 12x24
( 4 ) 12x24
48
56
64
72
80
88
96
104
112
120
128
136
144
152
160
24,000
28,000
32,000
36,000
40,000
44,000
48,000
52,000
56,000
60,000
64,000
68,000
72,000
76,000
80,000
(6) 24x24
(2) 12x24
28
14,000
(3) 24x24
(4) 12x24
20
10,000
(9) 24x24 (12) 24x24 (12) 24x24 (15) 24x24 (15) 24x24 (18) 24x24 (18) 24x24 (21) 24x24 (21) 24x24 (24) 24x24 (24) 24x24 (27) 24x24 (27) 24x24 (30) 24x24
(6) 12x24 ( 4 ) 12x24 ( 7 ) 12x24 ( 5 ) 12x24 ( 8 ) 12x24 ( 6 ) 12x24 ( 9 ) 12x24 ( 7 ) 12x24 (10) 12x24 ( 8 ) 12x24 (11) 12x24 ( 9 ) 12x24 (12) 12x24 (10) 12x24
140
132
126
118
112
104
98
90
84
76
70
62
56
48
70,000
66,000
63,000
59,000
56,000
52,000
49,000
45,000
42,000
38,000
35,000
31,000
28,000
24,000
36
18,000
24
12,000
(6) 24x24
(3) 24x24
(3) 12x24
18
9,000
Example
(9) 24x24
(3) 12x24
42
21,000
(2) 24x24
(3) 12x24
14
7,000
12
6,000
(9) 24x24 (12) 24x24 (12) 24x24 (15) 24x24 (15) 24x24 (18) 24x24 (18) 24x24 (21) 24x24 (21) 24x24 (24) 24x24 (24) 24x24 (27) 24x24
( 3 ) 12x24
( 3 ) 12x24
( 3 ) 12x24
( 3 ) 12x24
( 3 ) 12x24
(3) 12x24
108
102
96
90
84
78
72
66
60
54
48
42
54,000
51,000
48,000
45,000
42,000
39,000
36,000
33,000
30,000
27,000
24,000
21,000
16
8,000
8
4,000
(9) 24x24
4
2,000
(6) 24x24
(3) 12x24
30
15,000
53 Internal Cabinet Height; 2 Filters High (FH)

62 Internal Cabinet Width; 2 Filters Wide (FW)
7-1/2
183
Legend
171
(6) 24x24
(5) 12x24
34
17,000
6-1/2
159
(6) 24x24
(3) 12x24
30
15,000
147
(4) 24x24
(4) 12x24
24
12,000
5-1/2
135
(4) 24x24
(2) 12x24
20
10,000
(5) 24x24
(5) 12x24
30
15,000
123
(4) 24x24
(2) 12x24
20
10,000
(4) 24x24
(5) 12x24
26
13,000
4-1/2
111
(4) 24x24
(4) 24x24
(4) 12x24
24
12,000
99
(2) 24x24
(2) 12x24
12
6,000
(3) 24x24
(1) 12x24
14
7,000
3-1/2
87
(2) 24x24
(2) 12x24
12
6,000
(3) 24x24
74
(1) 24x24
(2) 12x24
8
4,000
(2) 24x24
(1) 12x24
10
5,000
2-1/2
62
(1) 24x24
(1) 12x24
6
3,000
(2) 24x24
50
(1) 24x24
(1) 12x24
6
3,000
1-1/2
38
(1) 24x24
26
Internal Cabinet Width
Section Dimensions
Flat Filter
Rev. 0 10/05
Rev. 0 10/05
H
e
i
g
h
t
C
a
b
i
n
e
t
I
n
t
e
r
n
a
l
101
113
125
4-1/2
65
89
3-1/2
53
5-1/2
2-1/2
41
77
1-1/2
FW
29
FH
1-1/2
(1) 24x24
(2) 12x24
8
2,417
302
(2) 24x24
(3) 12x24
14
3,625
259
(3) 24x24
(4) 12x24
20
4,833
242
(1) 24x24
(1) 12x24
6
1,417
236
(2) 24x24
(1) 12x24
10
2,125
212
38
26
(2) 24x24
(2) 12x24
12
3,417
285
(4) 24x24
(2) 12x24
20
5,125
256
(6) 24x24
(2) 12x24
28
6,833
244
(8) 24x24
(2) 12x24
36
8,542
237
50
(2) 24x24
(3) 12x24
14
4,417
316
(4) 24x24
(4) 12x24
24
6,625
276
(6) 24x24
(5) 12x24
34
8,833
260
(8) 24x24
(6) 12x24
44
11,042
251
(10) 24x24
( 7 ) 12x24
54
12,698
235
2-1/2
62
3-1/2
87
(8) 24x24
(6) 12x24
44
12,750
290
(12) 24x24
( 7 ) 12x24
62
17,000
274
(16) 24x24
( 8 ) 12x24
80
21,250
266
(20) 24x24
( 9 ) 12x24
98
24,438
249
(24) 24x24
( 6 ) 12x24
108
96
28,688
25,312
266
264
(28) 24x24 (28) 24x24
( 7 ) 12x24
112
126
29,062
32,938
259
261
(32) 24x24 (32) 24x24
( 8 ) 12x24
128
144
32,812
37,188
256
258
(36) 24x24 (36) 24x24
( 9 ) 12x24
144
162
36,562
41,438
254
256
4-1/2
111
5-1/2
135
26
125
8-1/2
207

2
= 34 ft Filter Face Area
= 8,833 Coil CFM From Page 15.
= 260 fpm Filter Face Velocity
32
Side Load Door

Qty (1) 24W x 28H
Qty (1) 24W x 40H
Qty (1) 30W x 52H
Qty (1) 30W x 64H
Qty (1) 30W x 76H
Qty (1) 30W x 88H
Qty (1) 30W x 41H
Qty (1) 30W x 54H
Qty (2) 30W x 53H
Qty (1) 30W x 53H
Qty (1) 30W x 65H
(40) 24x24 (40) 24x24 (45) 24x24

( 8 ) 12x24 (13) 12x24 ( 9 ) 12x24
198
186
176
47,917
45,042
44,562
242
242
253
(48) 24x24 (48) 24x24 (54) 24x24
( 6 ) 12x24
216
204
192
56,250
52,875
52,312
260
259
272
(56) 24x24 (56) 24x24 (63) 24x24
( 7 ) 12x24
224
238
252
60,062
60,708
64,583
268
255
256
(64) 24x24 (64) 24x24 (72) 24x24
( 8 ) 12x24
256
272
288
67,812
68,542
72,917
265
252
253
(72) 24x24 (72) 24x24 (81) 24x24
( 9 ) 12x24
288
306
324
75,562
76,375
81,250
262
250
251
26
26
32
32
32
32
(28) 24x24
(11) 12x24
134
36,250
271
(35) 24x24
(12) 12x24
164
41,688
254
(42) 24x24
( 6 ) 12x24
180
168
48,938
45,562
272
271
(49) 24x24 (49) 24x24
( 7 ) 12x24
196
210
52,312
56,188
267
268
(56) 24x24 (56) 24x24
( 8 ) 12x24
224
240
59,062
63,438
264
264
(63) 24x24 (63) 24x24
( 9 ) 12x24
252
270
65,812
70,688
261
262
(28) 24x24
( 7 ) 12x24
126
33,750
268
(35) 24x24
( 7 ) 12x24
154
38,812
252
(42) 24x24
Side Load
32
32
219
9-1/2
231
10
243
(54) 24x24
( 6 ) 12x24
228
59,625
261
(63) 24x24
( 7 ) 12x24
266
68,458
257
(72) 24x24
( 8 ) 12x24
304
77,292
254
(81) 24x24
( 9 ) 12x24
342
86,125
252
360
91,000
253
320
81,667
255
(90) 24x24
280
72,333
258
(80) 24x24
240
63,000
262
(70) 24x24
(60) 24x24
Notes
cabinet dimensions.
(6) 24x24
(5) 12x24
34
8,833
260
Example
195

7-1/2
183
Legend
171
Notes
1. Upstream or downstream load requires an additional plenum with door for filter access.
2. Filter frames are available in 16 gauge bright galvanized or stainless steel.
3. Contact factory for alternate filter sizes and configurations.
4. For section with splits, add 2 per split to overall section length L.
25
26
113
Upstream or Downstream
Load
24
25
26
26
26
25
101
6-1/2
159
(18) 24x24
( 9 ) 12x24
90
25,000
278
(24) 24x24
(10) 12x24
116
31,250
269
(30) 24x24
(11) 12x24
142
35,938
253
(36) 24x24
( 6 ) 12x24
156
144
42,188
38,812
270
270
(42) 24x24 (42) 24x24
( 7 ) 12x24
168
182
44,562
48,438
265
266
(48) 24x24 (48) 24x24
( 8 ) 12x24
192
208
50,312
54,688
262
263
(54) 24x24 (54) 24x24
( 9 ) 12x24
216
234
56,062
60,938
260
260
147
(18) 24x24
( 6 ) 12x24
84
23,000
274
(24) 24x24
( 6 ) 12x24
108
28,750
266
(30) 24x24
( 6 ) 12x24
132
33,062
250
(36) 24x24
Internal
Cabinet Height
29
41
53
65
77
89
(15) 24x24
( 8 ) 12x24
76
21,000
276
(20) 24x24
( 9 ) 12x24
98
26,250
268
(25) 24x24
(10) 12x24
120
30,188
252
(30) 24x24
( 6 ) 12x24
132
120
35,438
32,062
268
267
(35) 24x24 (35) 24x24
( 7 ) 12x24
140
154
36,812
40,688
263
264
(40) 24x24 (40) 24x24
( 8 ) 12x24
160
176
41,562
45,938
260
261
(45) 24x24 (45) 24x24
( 9 ) 12x24
180
198
46,612
51,188
259
259
(10) 24x24
( 5 ) 12x24
50
14,250
285
(15) 24x24
( 5 ) 12x24
70
19,000
271
(20) 24x24
( 5 ) 12x24
90
23,750
264
(25) 24x24
( 5 ) 12x24
110
27,312
248
(30) 24x24
123
(8) 24x24
(4) 12x24
40
11,250
281
(12) 24x24
( 4 ) 12x24
56
15,000
268
(16) 24x24
( 4 ) 12x24
72
18,750
260
(20) 24x24
( 4 ) 12x24
88
21,562
245
(24) 24x24
99
Section Length
(3) 24x24
(4) 12x24
20
6,500
325
(6) 24x24
(5) 12x24
34
9,750
287
(9) 24x24
(6) 12x24
48
13,000
271
(12) 24x24
( 7 ) 12x24
62
16,250
262
(15) 24x24
( 8 ) 12x24
76
18,688
246
(18) 24x24
( 6 ) 12x24
84
72
21,938
18,281
261
254
(21) 24x24 (21) 24x24
( 7 ) 12x24
84
98
20,990
25,188
250
257
(24) 24x24
( 8 ) 12x24
112
28,438
254
(27) 24x24
( 9 ) 12x24
126
31,688
251
(3) 24x24
(3) 12x24
18
5,417
301
(6) 24x24
(3) 12x24
30
8,125
271
(9) 24x24
(3) 12x24
42
10,833
258
(12) 24x24
( 3 ) 12x24
54
13,542
251
(15) 24x24
( 3 ) 12x24
66
15,573
236
(18) 24x24
74
Section Dimensions
2 V-Filter
Page 17
Page 18
H
e
i
g
h
t
C
a
b
i
n
e
t
I
n
t
e
r
n
a
l
125
113 7-1/2
101 6-1/2
65
89
53
41
77
1-1/2
FW
29
FH
1-1/2
(1) 24x24
(2) 12x24
8
2,417
302
(2) 24x24
(2) 12x24
12
3,625
302
(3) 24x24
(3) 12x24
18
4,833
268
(1) 24x24
(1) 12x24
6
1,417
236
(2) 24x24
(0) 12x24
8
2,125
266
38
26
(2) 24x24
(2) 12x24
12
3,417
285
(4) 24x24
(0) 12x24
16
5,125
320
(6) 24x24
(0) 12x24
24
6,833
285
(8) 24x24
(0) 12x24
32
8,542
267
50
(2) 24x24
(3) 12x24
14
4,417
316
(4) 24x24
(2) 12x24
20
6,625
331
(6) 24x24
(3) 12x24
30
8,833
294
(8) 24x24
(4) 12x24
40
11,042
276
(10) 24x24
(5) 12x24
50
12,698
254
2-1/2
62
(3) 24x24
(3) 12x24
18
5,417
301
(6) 24x24
(0) 12x24
24
8,125
339
(9) 24x24
(0) 12x24
36
10,833
301
(12) 24x24
(0) 12x24
48
13,542
282
(15) 24x24
(0) 12x24
60
15,573
260
(18) 24x24
(0) 12x24
72
18,281
254
(18) 24x24
(3) 12x24
78
20,990
269
74
(8) 24x24
(0) 12x24
32
11,250
352
(12) 24x24
(0) 12x24
48
15,000
312
(16) 24x24
(0) 12x24
64
18,750
293
(20) 24x24
(0) 12x24
80
21,562
270
(24) 24x24
(0) 12x24
96
25,312
264
(24) 24x24
(4) 12x24
104
29,062
279
(32) 24x24
(0) 12x24
128
32,812
256
(32) 24x24
(0) 12x24
128
36,562
286
99
32
26
(28) 24x24
(4) 12x24
120
36,250
302
(35) 24x24
(5) 12x24
150
41,688
278
(42) 24x24
(6) 12x24
180
48,938
272
(42) 24x24
(13) 12x24
194
56,188
290
(56) 24x24
(8) 12x24
240
63,438
264
(56) 24x24
(8) 12x24
240
70,688
295
(40) 24x24
(0) 12x24
160
44,562
279
(48) 24x24
(0) 12x24
192
52,312
272
(48) 24x24
(8) 12x24
208
60,062
289
(64) 24x24
(0) 12x24
256
67,812
265
(64) 24x24
(0) 12x24
256
75,562
295
(40) 24x24
(5) 12x24
170
45,042
265
(48) 24x24
(6) 12x24
204
52,875
259
(48) 24x24
(14) 12x24
220
60,708
276
(64) 24x24
(8) 12x24
272
68,542
252
(64) 24x24
(8) 12x24
272
76,375
281
Notes
1. Upstream or downstream load requires an additional plenum with door for filter access.
2. Filter frames are available in 16 gauge bright galvanized or stainless steel.
3. Contact factory for alternate filter sizes and configurations.
4. For section with splits, add 2 per split to overall section length L.
32
Side Load Door
(28) 24x24
(0) 12x24
112
33,750
301
(35) 24x24
(0) 12x24
140
38,812
277
(42) 24x24
(0) 12x24
168
45,562
271
(42) 24x24
(7) 12x24
182
52,312
287
(56) 24x24
(0) 12x24
224
59,062
264
(56) 24x24
(0) 12x24
224
65,812
294
Qty (1) 30W x 28H

Qty (1) 24W x 40H
Qty (1) 30W x 52H
Qty (1) 30W x 64H
Qty (1) 30W x 76H
Qty (1) 30W x 88H
Qty (1) 30W x 38H
Qty (1) 30W x 57H
Qty (1) 30W x 51H
Qty (1) 30W x 56H
Qty (2) 30W x 59H
26
219

2
= 30 ft Filter Face Area
= 8,833 Coil CFM From Page 15.
= 294 fpm Filter Face Velocity
32
26
32
32
32
32
113
8-1/2
207
9-1/2
231
10
243
(45) 24x24
(0) 12x24
180
47,917
266
(54) 24x24
(0) 12x24
216
56,250
260
(54) 24x24
(9) 12x24
234
64,583
276
(72) 24x24
(0) 12x24
288
72,917
253
(72) 24x24
(0) 12x24
288
81,250
282
(54) 24x24
(6) 12x24
228
59,625
262
(54) 24x24
(15) 12x24
246
68,458
278
(72) 24x24
(8) 12x24
304
77,292
254
(72) 24x24
(8) 12x24
304
86,125
283
(60) 24x24
(0) 12x24
240
63,000
262
(60) 24x24
(10) 12x24
260
72,333
278
(80) 24x24
(0) 12x24
320
81,667
255
(80) 24x24
(0) 12x24
320
91,000
284
Notes
cabinet dimensions.
(6) 24x24
(3) 12x24
30
8,833
294
Example
195

7-1/2
183
Legend
171
Side Load
125
(18) 24x24
(3) 12x24
78
25,000
321
(24) 24x24
(4) 12x24
104
31,250
300
(30) 24x24
(5) 12x24
130
35,938
276
(36) 24x24
(6) 12x24
156
42,188
270
(36) 24x24
(12) 12x24
168
48,438
288
(48) 24x24
(8) 12x24
208
54,688
263
(48) 24x24
(8) 12x24
208
60,938
293
6-1/2
159
32
(18) 24x24
(0) 12x24
72
23,000
319
(24) 24x24
(0) 12x24
96
28,750
299
(30) 24x24
(0) 12x24
120
33,062
276
(36) 24x24
(0) 12x24
144
38,812
270
(36) 24x24
(6) 12x24
156
44,562
286
(48) 24x24
(0) 12x24
192
50,312
262
(48) 24x24
(0) 12x24
192
56,062
292
147
26
(15) 24x24
(3) 12x24
66
21,000
318
(20) 24x24
(4) 12x24
88
26,250
298
(25) 24x24
(5) 12x24
110
30,188
274
(30) 24x24
(6) 12x24
132
35,438
268
(30) 24x24
(11) 12x24
142
40,688
287
(40) 24x24
(8) 12x24
176
45,938
261
(40) 24x24
(8) 12x24
176
51,188
291
5-1/2
135
101
(10) 24x24
(0) 12x24
40
14,250
356
(15) 24x24
(0) 12x24
60
19,000
317
(20) 24x24
(0) 12x24
80
23,750
297
(25) 24x24
(0) 12x24
100
27,312
273
(30) 24x24
(0) 12x24
120
32,062
267
(30) 24x24
(5) 12x24
130
36,812
283
(40) 24x24
(0) 12x24
160
41,562
260
(40) 24x24
(0) 12x24
160
46,612
291
123
Upstream or Downstream
Load
25
23
25
25
26
26
(8) 24x24
(2) 12x24
36
12,750
354
(12) 24x24
(3) 12x24
54
17,000
315
(16) 24x24
(4) 12x24
72
21,250
295
(20) 24x24
(5) 12x24
90
24,438
272
(24) 24x24
(6) 12x24
108
28,688
266
(24) 24x24
(10) 12x24
116
32,938
284
(32) 24x24
(8) 12x24
144
37,188
258
(32) 24x24
(8) 12x24
144
41,438
288
4-1/2
111
Internal
Cabinet Height
29
41
53
65
77
89
Section Length
(3) 24x24
(4) 12x24
20
6,500
325
(6) 24x24
(2) 12x24
28
9,750
348
(9) 24x24
(3) 12x24
42
13,000
310
(12) 24x24
(4) 12x24
56
16,250
290
(15) 24x24
(5) 12x24
70
18,688
267
(18) 24x24
(6) 12x24
84
21,938
261
(18) 24x24
(9) 12x24
90
25,188
280
(24) 24x24
(8) 12x24
112
28,438
254
(24) 24x24
(8) 12x24
112
31,688
283
3-1/2
87
Section Dimensions
4 V-Filter
Rev. 0 10/05
Section Dimensions
Indoor Mixing Box - End Wall Damper w/Roof or Floor Damper
I
n
t
e
r
n
a
l
26
38
50
62
74
87
29
1,417
12 x 12
12 x 12
24
2,417
12 x 22
12 x 22
24
3,417
12 x 30
12 x 30
24
4,417
12 x 38
12 x 38
24
5,417
12 x 48
12 x 48
24
6,500
12 x 58
18 x 38
30
41
2,125
18 x 12
18 x 12
30
3,625
18 x 22
18 x 22
30
5,125
24 x 22
18 x 30
30
6,625
24 x 30
18 x 38
30
8,125
24 x 36
18 x 48
30
9,750
24 x 42
18 x 56
30
11,250
24 x 50
18 x 66
30
12,750
24 x 56
18 x 74
30
14,250
24 x 62
24 x 62
36
H
e
i
g
h
t
111
123
135
147
159
171
183
4,833
24 x 22
24 x 22
36
6,833
24 x 30
24 x 30
36
8,833
30 x 32
24 x 38
36
10,833
30 x 38
24 x 48
36
13,000
36 x 38
24 x 56
36
15,000
36 x 44
24 x 66
36
17,000
36 x 50
24 x 74
36
19,000
36 x 56
24 x 84
36
21,000
36 x 62
24 x 92
36
8,542
30 x 30
24 x 38
36
11,042
30 x 38
24 x 48
36
13,542
36 x 40
24 x 60
36
16,250
42 x 40
24 x 72
36
18,750
42 x 48
24 x 82
36
21,250
48 x 48
24 x 94
36
23,750
48 x 52
30 x 84
42
26,250
48 x 58
30 x 92
42
12,698
36 x 36
30 x 44
42
15,573
36 x 46
30 x 54
42
18,688
42 x 46
30 x 66
42
21,562
42 x 54
30 x 76
42
24,438
48 x 54
30 x 86
42
27,312
30,188
33,062
35,938
38,812
41,688
44,562
45,042
47,917
54 x 54 54 x 60 54 x 64 60 x 64 60 x 68 60 x 74 60 x 78 60 x 80 60 x 84
30 x 96 _30 x 106 _30 x 118 _36 x 106 _36 x 114 _36 x 122 _36 x 132 _36 x 132 _36 x 140
42
42
42
48
48
48
48
48
48
89
18,281
42 x 46
36 x 54
48
21,938
48 x 48
36 x 64
48
25,312
48 x 56
36 x 74
48
28,688
54 x 56
36 x 84
48
32,062
35,438
38,812
42,188
45,562
48,938
52,312
52,875
56,250
59,625
63,000
54 x 62 60 x 62 60 x 68 66 x 68 66 x 72 72 x 72 72 x 76 72 x 78 72 x 82 72 x 88 72 x 92
36 x 94 _36 x 104 _36 x 114 _36 x 124 _36 x 134 _36 x 144 _42 x 132 _42 x 134 _42 x 142 _42 x 150 _42 x 160
48
48
48
48
48
48
54
54
54
54
54
101
20,990
42 x 52
36 x 60
48
25,188
48 x 56
36 x 74
48
29,062
54 x 56
36 x 86
48
32,938
54 x 64
36 x 96
48
36,812
40,688
44,562
48,438
52,312
56,188
60,062
60,708
64,583
68,458
72,333
60 x 64 60 x 72 66 x 72 66 x 78 72 x 76 72 x 82 72 x 88 78 x 82 78 x 88 78 x 92 84 x 92
_36 x 108 _36 x 120 _36 x 132 _36 x 142 _42 x 132 _42 x 142 _42 x 152 _42 x 154 _42 x 164 _48 x 152 _48 x 160
48
48
48
48
54
54
54
54
54
60
60
113
28,438
54 x 56
48 x 62
60
32,812
54 x 64
48 x 72
60
37,188
60 x 66
48 x 82
60
41,562
45,938
50,312
54,688
59,062
63,438
67,812
68,542
72,917
77,292
81,667
66 x 66 66 x 74 72 x 74 72 x 80 78 x 80 78 x 86 78 x 92 78 x 92 84 x 92 90 x 90 90 x 96
48 x 92 _48 x 102 _48 x 110 _48 x 120 _48 x 130 _48 x 140 _48 x 150 _48 x 152 _48 x 162 _48 x 170 _48 x 180
60
60
60
60
60
60
60
60
60
60
60
125
31,688
54 x 62
48 x 70
60
36,562
60 x 64
48 x 80
60
41,438
66 x 66
48 x 92
60
53
77
195
207
219
231
243
Legend
Example
65
C
a
b
i
n
e
t
99
23,000
36 x 68
30 x 80
42
16,250
42 x 40
24 x 72
36
25,000
36 x 74
30 x 88
42

= 16,250 Coil CFM From Page 15
= 42H x 40W End Wall Damper
= 24H x 72W Roof Or Floor Damper
= 36 Length L
28,750
31,250
33,750
36,250
48 x 64 48 x 68 48 x 74 48 x 80
_30 x 102 _30 x 110 _30 x 120 _36 x 106
42
42
42
48
46,612
51,188
56,062
60,938
65,812
70,688
75,562
76,375
81,250
66 x 74 72 x 76 78 x 76 78 x 82 78 x 90 84 x 88 84 x 96 84 x 96 84 x 102
_48 x 102 _48 x 112 _48 x 124 _48 x 134 _48 x 146 _48 x 156 _48 x 166 _48 x 168 48 x 180
60
60
60
60
60
60
60
60
60
86,125
91,000
90 x 100 90 x 106
48 x 190 54 x 178
60
66
Overall Length
Insulation
Thickness
Internal
Height
Air Flow
Base Height
Elevation View
Notes
1. Cabinet heights and widths are internal. See page 13 for overall cabinet dimensions.
2. Overall Section Length = Length L + End Wall Insulation Thickness.
3. For sections with a split, add 2 to overall section length.
4. CFM at 500 fpm coil face velocity from page 15.
5. Dampers sized for 1,200 to 1,500 fpm face velocity.
6. Opposed blade dampers are standard. Parallel blade dampers are optional.
7. Contact factory for alternate configurations.
Rev. 0 10/05
Page 19
Section Dimensions
Indoor Mixing Box - End Wall & Sidewall Dampers
I
n
t
e
r
n
a
l
26
38
50
62
74
87
29
1,417
18 x 8
24 x 6
17
2,417
18 x 14
24 x 10
21
3,417
18 x 20
24 x 14
25
4,417
24 x 20
24 x 20
31
5,417
24 x 24
24 x 24
35
6,500
24 x 28
24 x 28
39
41
2,125
18 x 12
30 x 8
19
3,625
18 x 22
36 x 10
21
5,125
18 x 30
36 x 14
25
6,625
24 x 28
36 x 20
31
8,125
24 x 36
36 x 24
35
9,750
30 x 34
36 x 28
39
11,250
30 x 40
36 x 32
43
12,750
36 x 38
36 x 38
49
14,250
36 x 42
36 x 42
53
H
e
i
g
h
t
111
123
135
147
159
171
183
4,833
24 x 22
42 x 12
23
6,833
24 x 30
48 x 14
25
8,833
30 x 32
48 x 20
31
10,833
30 x 38
48 x 24
35
13,000
36 x 38
48 x 28
39
15,000
36 x 44
48 x 32
43
17,000
42 x 42
48 x 38
49
19,000
42 x 48
48 x 42
53
21,000
42 x 52
48 x 46
57
23,000
48 x 50
48 x 50
61
25,000
48 x 54
48 x 54
65
8,542
30 x 30
54 x 16
27
11,042
30 x 38
60 x 20
31
13,542
36 x 40
60 x 24
35
16,250
42 x 40
60 x 28
39
18,750
42 x 48
60 x 32
43
21,250
48 x 48
60 x 38
49
23,750
48 x 52
60 x 42
53
26,250
48 x 58
60 x 46
57
28,750
54 x 56
60 x 50
61
31,250
54 x 62
60 x 54
65
33,750
60 x 60
60 x 60
71
36,250
60 x 64
60 x 64
75
12,698
36 x 38
72 x 18
29
15,573
36 x 46
72 x 22
33
18,688
42 x 48
72 x 28
39
21,562
48 x 48
72 x 32
43
24,438
48 x 54
72 x 36
47
27,312
54 x 54
72 x 40
51
30,188
54 x 60
72 x 44
55
33,062
54 x 64
72 x 48
59
35,938
60 x 64
72 x 52
63
38,812
60 x 68
72 x 56
67
41,688
66 x 66
72 x 62
73
44,562
66 x 72
72 x 66
77
45,042
66 x 72
72 x 66
77
47,917
66 x 76
72 x 70
81
89
18,281
42 x 46
84 x 24
35
21,938
42 x 56
84 x 28
39
25,312
48 x 56
84 x 32
43
28,688
54 x 56
84 x 36
47
32,062
54 x 62
84 x 40
51
35,438
60 x 62
84 x 44
55
38,812
60 x 68
84 x 48
59
42,188
60 x 74
84 x 52
63
45,562
66 x 72
84 x 56
67
48,938
66 x 78
84 x 62
73
52,312
72 x 76
84 x 66
77
52,875
72 x 78
84 x 66
77
56,250
78 x 76
84 x 70
81
59,625
78 x 82
84 x 74
85
63,000
78 x 86
84 x 80
91
101
20,990
48 x 46
96 x 24
35
25,188
48 x 56
96 x 28
39
29,062
54 x 56
96 x 32
43
32,938
54 x 64
96 x 36
47
36,812
60 x 64
96 x 40
51
40,688
60 x 72
96 x 44
55
44,562
66 x 72
96x 48
59
48,438
72 x 72
96 x 52
63
52,312
72 x 76
96 x 58
69
56,188
72 x 82
96 x 62
73
60,062
72 x 88
96 x 66
77
60,708
78 x 82
96 x 66
77
64,583
78 x 88
96 x 70
81
68,458
84 x 86
96 x 76
87
72,333
84 x 90
96 x 80
91
53
77
195
207
219
231
243
Legend
Example
65
C
a
b
i
n
e
t
99
16,250
42 x 40
60 x 28
39

= 42H x 40W End Wall Damper
= 60H x 28W Left or Right Sidewall Damper
= 39 Length L
113
28,438
32,812
37,188
41,562
45,938
50,312
54,688
59,062
63,438
67,812
68,542
72,917
77,292
81,667
54 x 56 54 x 64 60 x 66 66 x 66 66 x 74 72 x 74 72 x 80 78 x 80 78 x 86 84 x 86 84 x 86 84 x 92 90 x 90 90 x 96
108 x 28_ 108 x 32_ 108 x 36_ 108 x 40_ 108 x 44_ 108 x 48_ 108 x 54_ 108 x 58_ 108 x 62_ 108 x 66_ 108 x 66_ 108 x 72_ 108 x 76_ 108 x 80_
39
43
47
51
55
59
65
69
73
77
77
83
87
91
125
31,688
36,562
41,438
46,612
51,188
56,062
60,938
65,812
70,688
75,562
76,375
81,250
86,125
91,000
54 x 62 54 x 72 66 x 66 66 x 74 72 x 76 72 x 82 78 x 82 78 x 90 84 x 90 84 x 96 84 x 96 90 x 96 _90 x 102 _90 x 108
114 x 30_ 120 x 32_ 120 x 36_ 120 x 40_ 120 x 44_ 120 x 48_ 120 x 54_ 120 x 58_ 120 x 62_ 120 x 66_ 120 x 66_ 120 x 72_ 120 x 76_ 120 x 80_
41
43
47
51
55
59
65
69
73
77
77
83
87
91
Overall Length
Insulation
Thickness
Internal
Height
Elevation View
Air Flow
Base Height
Notes
Page 20
Rev. 0 10/05
Section Dimensions
Indoor Mixing Box - Sidewall Damper w/Roof or Floor Damper
I
n
t
e
r
n
a
l
26
38
50
62
74
87
29
1,417
12 x 12
12 x 12
24
2,417
18 x 14
18 x 14
30
3,417
12 x 30
18 x 20
31
4,417
12 x 38
18 x 26
37
5,417
12 x 48
18 x 32
43
6,500
18 x 38
18 x 38
49
41
2,125
18 x 12
24 x 10
30
3,625
18 x 18
30 x 12
30
5,125
18 x 30
30 x 18
30
6,625
18 x 38
30 x 22
33
8,125
18 x 48
30 x 28
39
9,750
18 x 56
30 x 34
45
11,250
18 x 66
30 x 40
51
12,750
18 x 72
30 x 44
55
14,250
24 x 62
30 x 50
61
H
e
i
g
h
t
111
123
135
147
159
171
183
4,833
18 x 28
36 x 14
30
6,833
18 x 40
36 x 20
31
8,833
24 x 38
42 x 22
36
10,833
24 x 48
42 x 26
37
13,000
24 x 56
42 x 32
43
15,000
24 x 66
42 x 38
49
17,000
24 x 74
42 x 42
53
19,000
24 x 84
42 x 48
59
21,000
24 x 92
42 x 52
63
8,542
24 x 38
48 x 20
36
11,042
24 x 48
48 x 24
36
13,542
24 x 60
48 x 30
41
16,250
24 x 72
54 x 32
43
18,750
24 x 82
54 x 36
47
21,250
24 x 94
54 x 40
51
23,750
30 x 84
54 x 46
57
26,250
30 x 92
54 x 50
61
12,698
30 x 44
66 x 20
42
15,573
30 x 54
66 x 24
42
18,688
30 x 66
66 x 30
42
21,562
30 x 76
66 x 34
45
24,438
30 x 86
66 x 38
49
27,312
30,188
33,062
35,938
38,812
41,688
44,562
45,042
47,917
30 x 96 _30 x 106 _30 x 116 _36 x 106 _36 x 114 _36 x 122 _36 x 132 _36 x 132 _36 x 140
66 x 44 66 x 48 66 x 52 66 x 58 66 x 62 66 x 66 66 x 72 66 x 72 66 x 76
55
59
63
69
73
77
83
83
87
89
18,281
30 x 64
72 x 26
42
21,938
30 x 76
72 x 32
43
25,312
36 x 74
78 x 34
48
28,688
36 x 84
78 x 38
49
32,062
35,438
38,812
42,188
45,562
48,938
52,312
52,875
56,250
59,625
63,000
36 x 94 _36 x 104 _36 x 114 _36 x 124 _36 x 134 _36 x 144 _42 x 132 _42 x 134 _42 x 142 _42 x 150 _42 x 160
78 x 42 78 x 48 78 x 52 78 x 56 78 x 62 78 x 66 78 x 70 78 x 72 78 x 76 78 x 80 78 x 86
53
59
63
67
73
77
81
83
87
91
97
101
20,990
36 x 58
90 x 24
48
25,188
36 x 72
90 x 28
48
29,062
36 x 84
90 x 34
48
32,938
36 x 96
90 x 38
48
36,812
40,688
44,562
48,438
52,312
56,188
60,062
60,708
64,583
68,458
72,333
_36 x 108 _36 x 120 _36 x 132 _36 x 142 _42 x 132 _42 x 142 _42 x 152 _42 x 154 _42 x 164 _42 x 168 _48 x 160
90 x 42 90 x 48 90 x 52 90 x 56 90 x 62 90 x 66 90 x 70 90 x 70 90 x 76 90 x 80 90 x 84
48
59
63
67
73
77
81
81
87
91
95
53
77
195
207
219
231
243
Legend
Example
65
C
a
b
i
n
e
t
99
23,000
30 x 80
42 x 58
69
25,000
30 x 88
42 x 62
73
16,250
24 x 72
54 x 32
43

= 24H x 72W Roof or Floor Damper
= 54H x 32W Left or Right Sidewall Damper
= 43 Length L
28,750
31,250
33,750
36,250
_30 x 102 _30 x 110 _30 x 120 _36 x 106
54 x 56 54 x 60 54 x 66 54 x 70
67
71
77
81
113
28,438
32,812
_42 x 72 _42 x 82
102 x 28 102 x 34
54
54
37,188
41,562
45,938
50,312
54,688
59,062
63,438
67,812
68,542
72,917
77,292
81,667
_42 x 94 _42 x 104 _42 x 116 _42 x 126 _42 x 138 _42 x 150 _42 x 160 _42 x 168 _42 x 168 _48 x 162 _48 x 170 _48 x 180
102 x 38 102 x 42_ 102 x 48_ 102 x 52_ 102 x 56_ 102 x 60_ 102 x 66_ 102 x 70_ 102 x 70_ 102 x 76_ 102 x 80_ 102 x 84_
54
54
59
63
67
71
77
81
81
87
91
95
125
31,688
36,562
41,438
46,612
51,188
56,062
60,938
65,812
70,688
75,562
76,375
81,250
86,125
91,000
_48 x 70 _48 x 80 48 x 92 _48 x 102 _48 x 112 _48 x 124 _48 x 134 _48 x 146 _48 x 156 _48 x 166 _48 x 168 _48 x 180 _48 x 190 _54 x 180
114 x 28 114 x 34 114 x 38_ 114 x 42_ 114 x 46_ 114 x 52_ 114 x 56_ 114 x 60_ 114 x 66_ 114 x 70_ 114 x 70_ 114 x 76_ 114 x 80_ 114 x 84_
60
60
60
60
60
63
67
71
77
81
81
87
91
95
Overall Length
Insulation
Thickness
Internal
Height
Elevation View
Air Flow
Base Height
Notes
Rev. 0 10/05
Page 21
Section Dimensions
Outdoor Economizer - Layout 1
I n t e r n a l
C a b i n e t
26
38
50
62
74
87
n/a
n/a
n/a
n/a
n/a
n/a
n/a
6,625
200 - 5 (184T)
18 x 36
36 x 20
40 x 44
24 / 38 / 49
8,125
200 - 5 (184T)
18 x 44
36 x 24
40 x 54
24 / 38 / 59
n/a
8,833
245 - 5 (184T)
18 x 48
48 x 20
50 x 48
24 / 43 / 53
11,042
W i d t h
99
111
123
9,750
11,250
12,750
Special design.
Contact factory.
Special design.
Contact factory.
Special design.
Contact factory.
14,250
2x200 - 5 (184T)
18 x 76
36 x 42
40 x 94
24 / 57 / 99
10,833
270 - 5 (184T)
18 x 58
48 x 24
50 x 58
24 / 45 / 63
13,000
270 - 7.5 (213T)
18 x 70
48 x 28
50 x 70
24 / 45 / 75
15,000
270 - 10 (215T)
18 x 80
48 x 34
50 x 80
24 / 47 / 85
17,000
270 - 15 (254T)
18 x 92
48 x 38
50 x 90
24 / 53 / 95
Special design.
Contact factory.
13,542
270 - 7.5 (213T)
20 x 66
60 x 24
60 x 60
26 / 42 / 65
16,250
365 - 7.5 (213T)
24 x 66
60 x 28
60 x 72
30 / 57 / 77
18,750
365 - 7.5 (213T)
24 x 76
60 x 34
60 x 82
30 / 57 / 87
21,250
365 - 10 (215T)
24 x 86
60 x 38
60 x 94
30 / 57 / 99
23,750
365 - 15 (254T)
24 x 96
60 x 42
60 x 104
30 / 57 / 109
15,573
270 - 10 (215T)
24 x 64
72 x 24
75 x 56
30 / 45 / 61
18,688
365 - 7.5 (213T)
24 x 76
72 x 28
75 x 66
30 / 57 / 71
21,562
445 - 10 (215T)
24 x 88
72 x 32
75 x 76
30 / 66 / 81
24,438
445 - 10 (215T)
24 x 98
72 x 36
75 x 86
30 / 66 / 91
27,312
445 - 15 (254T)
24 x 110
72 x 40
75 x 96
30 / 66 / 101
18,281
Special design.
Contact factory.
21,938
365 - 10 (215T)
28 x 78
84 x 28
85 x 68
34 / 57 / 73
25,312
445 - 10 (215T)
28 x 90
84 x 32
85 x 78
34 / 66 / 83
28,688
490 - 15 (254T)
28 x 102
84 x 36
85 x 90
34 / 72 / 95
32,062
542 - 15 (254T)
28 x 114
84 x 40
85 x 100
34 / 77 / 105
20,990
25,188
Special design.
Contact factory.
Special design.
Contact factory.
29,062
402 - 15 (254T)
32 x 90
96 x 32
100 x 78
38 / 62 / 83
32,938
490 - 15 (254T)
32 x 102
96 x 36
100 x 88
38 / 72 / 93
36,812
542 - 15 (254T)
32 x 114
96 x 40
100 x 98
38 / 77 / 103
32,812
402 - 20 (256T)
36 x 90
108 x 32
110 x 80
42 / 62 / 85
37,188
490 - 20 (256T)
36 x 102
108 x 36
110 x 90
42 / 72 / 95
41,562
542 - 20 (256T)
36 x 114
108 x 42
110 x 100
42 / 77 / 105
36,562
402 - 25 (284T)
40 x 90
120 x 32
120 x 80
46 / 62 / 85
41,438
490 - 20 (256T)
40 x 102
120 x 36
120 x 92
46 / 72 / 97
46,612
542 - 20 (256T)
40 x 114
120 x 42
120 x 102
46 / 77 / 107
I
n
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n/a
n/a
r
n
a
53
n/a
l
65
Special design.
Contact factory.
n/a
C
a
b
12,698
Special design.
Contact factory.
77
i
n
e
89
t
101
H
e
i
g
h
113
125
Legend
Example
14,250
2x200 - 5 (184T)
18 x 76
36 x 42
40 x 94
24 / 57 / 99
28,438

Special design.
Contact factory.
= CFM @ 500 fpm coil velocity from page 15.

= Qty x Max Fan Size - Motor Hp Per Fan (Motor Frame Size)
= HRA x WRA RA Opening Size
= H x W OSA Damper Size
= H x W OSA Louver Size
= IP / LF / LE Section Lengths
31,688
Special design.
Contact factory.
19,000
Insulation
Thickness
RA
Internal
Width
RA
Insulation
Thickness
Insulation
Thickness
IP
Plan View
Page 22
Rev. 0 10/05
Section Dimensions
I n t e r n a l
135
147
159
53
21,000
2x270 - 5 (184T)
18 x 114
48 x 46
50 x 110
24 / 63 / 115
23,000
2x270 - 7.5 (213T)
18 x 124
48 x 52
50 x 122
24 / 67 / 127
25,000
2x270 - 7.5 (213T)
18 x 134
48 x 56
50 x 132
24 / 73 / 137
65
26,250
365 - 15 (254T)
24 x 106
60 x 46
60 x 116
30 / 63 / 121
28,750
365 - 20 (256T)
24 x 116
60 x 52
60 x 126
30 / 67 / 131
77
30,188
445 - 15 (254T)
24 x 122
72 x 44
75 x 106
30 / 66 / 111
C a b i n e t
171
183
31,250
365 - 20 (256T)
24 x 126
60 x 56
60 x 138
30 / 73 / 143
33,750
2x365 - 7.5 (213T)
24 x 136
60 x 60
60 x 148
30 / 77 / 153
36,250
2x365 - 7.5 (213T)
24 x 146
60 x 64
60 x 160
30 / 83 / 165
33,062
445 - 15 (254T)
24 x 134
72 x 48
75 x 116
30 / 66/ 121
35,938
445 - 20 (256T)
24 x 144
72 x 54
75 x 126
30 / 69 / 131
38,812
445 - 20 (256T)
24 x 156
72 x 58
75 x 136
30 / 75 / 141
89
35,438
600 - 15 (254T)
28 x 126
84 x 46
85 x 110
34 / 83 / 115
38,812
600 - 15 (254T)
28 x 138
84 x 50
85 x 120
34 / 83 / 125
42,188
600 - 20 (256T)
28 x 150
84 x 54
85 x 130
34 / 83 / 135
101
40,688
600 - 15 (254T)
32 x 126
96 x 46
100 x 108
38 / 83 / 113
44,562
600 - 20 (256T)
32 x 138
96 x 50
100 x 118
38 / 83 / 123
113
45,938
600 - 20 (256T)
36 x 126
108 x 46
110 x 110
42 / 83 / 115
125
51,188
600 - 25 (284T)
40 x 126
120 x 46
120 x 112
46 / 83 / 117
W i d t h
195
207
219
231
243
41,688
445 - 25 (284T)
24 x 168
72 x 62
75 x 146
30 / 79 / 151
44,562
445 - 30 (286T)
24 x 180
72 x 66
75 x 156
30 / 85 / 161
45,042
2x445 - 10 (215T)
24 x 182
72 x 66
75 x 158
30 / 85 / 163
47,917
2x445 - 10 (215T)
24 x 192
72 x 70
75 x 168
30 / 89 / 173
45,562
600 - 20 (256T)
28 x 162
84 x 58
85 x 142
34 / 83 / 147
48,938
600 - 20 (256T)
28 x 174
84 x 62
85 x 152
34 / 83 / 157
52,312
600 - 25 (284T)
28 x 186
84 x 66
85 x 162
34 / 85 / 167
52,875
600 - 25 (284T)
26 x 198
84 x 68
85 x 164
32 / 85 / 169
56,250
600 - 25 (284T)
26 x 210
84 x 72
85 x 174
32 / 91 / 179
59,625
600 - 30 (286T)
26 x 222
84 x 76
85 x 184
32 / 95 / 189
63,000
600 - 30 (286T)
26 x 234
84 x 80
85 x 196
32 / 99 / 201
48,438
600 - 20 (256T)
32 x 150
96 x 54
100 x 128
38 / 83 / 133
52,312
600 - 25 (284T)
32 x 162
96 x 58
100 x 138
38 / 83 / 143
56,188
600 - 25 (284T)
32 x 174
96 x 62
100 x 148
38 / 83 / 153
60,062
600 - 30 (286T)
32 x 186
96 x 66
100 x 158
38 / 85 / 163
60,708
600 - 30 (286T)
30 x 198
96 x 68
100 x 160
36 / 85 / 165
64,583
600 - 30 (286T)
30 x 210
96 x 72
100 x 170
36 / 91 / 175
68,458
600 - 40 (324T)
30 x 222
96 x 76
100 x 180
36 / 95 / 185
72,333
600 - 40 (324T)
30 x 234
96 x 80
100 x 190
36 / 101 / 195
50,312
600 - 20 (256T)
36 x 138
108 x 50
110 x 120
42 / 83 / 125
54,688
600 - 25 (284T)
36 x 150
108 x 54
110 x 132
42 / 83 / 137
59,062
600 - 30 (286T)
36 x 162
108 x 58
110 x 142
42 / 83 / 147
63,438
600 - 30 (286T)
36 x 174
108 x 62
110 x 152
42 / 83 / 157
67,812
600 - 40 (324T)
36 x 186
108 x 66
110 x 162
42 / 85 / 167
68,542
600 - 40 (324T)
34 x 198
108 x 68
110 x 164
40 / 87 / 169
72,917
600 - 40 (324T)
34 x 210
108 x 72
110 x 174
40 / 91 / 179
77,292
600 - 50 (326T)
34 x 222
108 x 76
110 x 184
40 / 95 / 189
81,667
600 - 50 (326T)
34 x 234
108 x 80
110 x 196
40 / 101 / 201
56,062
600 - 25 (284T)
40 x 138
120 x 50
120 x 124
46 / 83 / 129
60,938
600 - 30 (286T)
40 x 150
120 x 54
120 x 134
46 / 83 / 139
65,812
600 - 40 (324T)
40 x 162
120 x 58
120 x 144
46 / 83 / 149
70,688
600 - 40 (324T)
40 x 174
120 x 62
120 x 156
46 / 83 / 161
75,562
600 - 50 (326T)
40 x 186
120 x 68
120 x 166
46 / 85 / 171
76,375
600 - 50 (326T)
38 x 198
120 x 68
120 x 168
44 / 87 / 173
81,250
2x490 - 20 (256T)
38 x 210
120 x 72
120 x 178
44 / 91 / 183
86,125
2x490 - 20 (256T)
38 x 222
120 x 76
120 x 188
44 / 97 / 193
91,000
2x542 - 20 (256T)
38 x 234
120 x 80
120 x 200
44 / 101 / 205
I
n
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b
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Notes
2. Overall Section Length = End Wall Insulation Thickness + IP + LF + LE.
3. For sections with splits, add 2 to overall section length.
4. Fans selected for maximum size at nominal CFM and 1.5 w.g. TSP. Nominal CFM at 500 fpm coil face velocity from page 15.
5. Motor frame size based on 1800 rpm ODP motors.
6. OSA dampers sized for 1,200 to 1,500 fpm face velocity. OSA louvers sized for 500 to 550 fpm face velocity.
7. OSA plenum supplied with 24 wide access door.
Rev. 0 10/05
Page 23
Section Dimensions
I n t e r n a l
26
38
50
62
74
87
29
1,417
10-10
1 (143T)
24 x 6
25 x 16
43 / 39
2,417
10-10
1-1/2 (145T)
24 x 10
25 x 26
43 / 52
3,417
10-10
3 (182T)
24 x 16
25 x 36
45 / 68
4,417
(2) 10-10
1-1/2 (145T)
24 x 20
25 x 48
43 / 84
5,417
(2) 10-10
1-1/2 (145T)
24 x 24
25 x 58
43 / 100
6,500
(2) 10-10
3 (182T)
24 x 28
25 x 70
45 / 120
111
123
41
2,125
10-10
1 (143T)
30 x 8
40 x 14
43 / 38
3,625
18-13
1-1/2 (145T)
36 x 10
40 x 24
53 / 55
5,125
18-18
3 (182T)
36 x 16
40 x 34
56 / 66
6,625
18-18
3 (182T)
36 x 20
40 x 44
56 / 80
8,125
18-18
5 (184T)
36 x 24
40 x 54
56 / 96
9,750
18-18
7-1/2 (213T)
36 x 28
40 x 64
58 / 114
11,250
18-18
10 (215T)
36 x 34
40 x 74
58 / 128
12,750
(2) 18-18
3 (182T)
36 x 38
40 x 84
56 / 144
14,250
(2) 18-18
5 (184T)
36 x 42
40 x 94
56 / 158
4,833
18-13
3 (182T)
48 x 10
50 x 26
55 / 57
6,833
22-20
3 (182T)
48 x 16
50 x 36
62 / 71
8,833
22-22
5 (184T)
48 x 20
50 x 48
63 / 84
10,833
22-22
5 (184T)
48 x 24
50 x 58
63 / 102
13,000
22-22
7-1/2 (213T)
48 x 28
50 x 70
65 / 120
15,000
22-22
10 (215T)
48 x 34
50 x 80
65 / 134
17,000
22-22
15 (254T)
48 x 38
50 x 90
69 / 150
19,000
22-22
15 (254T)
48 x 42
50 x 100
69 / 164
8,542
22-20
5 (184T)
60 x 16
60 x 38
62 / 73
11,042
25-25
5 (184T)
60 x 20
60 x 50
67 / 89
13,542
28-28
7-1/2 (213T)
60 x 24
60 x 60
74 / 104
16,250
28-28
7-1/2 (213T)
60 x 28
60 x 72
74 / 122
18,750
28-28
10 (215T)
60 x 34
60 x 82
74 / 136
21,250
28-28
15 (254T)
60 x 38
60 x 94
79 / 154
23,750
28-28
15 (254T)
60 x 42
60 x 104
79 / 168
12,698
25-25
7-1/2 (213T)
72 x 18
75 x 46
69 / 85
15,573
32-32
7-1/2 (213T)
72 x 24
75 x 56
79 / 97
18,688
36-36
7-1/2 (213T)
72 x 28
75 x 66
85 / 114
21,562
36-36
10 (215T)
72 x 32
75 x 76
85 / 128
24,438
36-36
10 (215T)
72 x 36
75 x 86
85 / 144
27,312
36-36
15 (254T)
72 x 40
75 x 96
89 / 158
89
18,281
32-32
10 (215T)
84 x 24
85 x 58
79 / 101
21,938
36-36
10 (215T)
84 x 28
85 x 68
85 / 116
25,312
36-36
15 (254T)
84 x 32
85 x 78
89 / 130
28,688
36-36
15 (254T)
84 x 36
85 x 90
89 / 148
32,062
36-36
20 (256T)
84 x 40
85 x 100
89 / 162
101
20,990
32-32
10 (215T)
96 x 24
100 x 56
79 / 98
25,188
36-36
15 (254T)
96 x 28
100 x 66
89 / 114
29,062
40-40
15 (254T)
96 x 32
100 x 76
95 / 130
32,938
40-40
15 (254T)
96 x 36
100 x 88
95 / 146
36,812
40-40
20 (256T)
96 x 40
100 x 98
95 / 159
28,438
36-36
15 (254T)
108 x 28
110 x 68
89 / 116
32,812
40-40
15 (254T)
108 x 32
110 x 80
95 / 134
37,188
40-40
20 (256T)
108 x 36
110 x 90
95 / 148
41,562
40-40
25 (284T)
108 x 42
110 x 100
97 / 164
31,688
36-36
20 (256T)
120 x 28
120 x 70
89 / 118
36,562
40-40
20 (256T)
120 x 32
120 x 80
95 / 134
41,438
40-40
25 (284T)
120 x 36
120 x 92
97 / 150
46,612
40-40
30 (286T)
120 x 42
120 x 102
97 / 166
t
e
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a
53
l
65
C
a
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77
i
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h
W i d t h
99
I
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C a b i n e t
113
125
Legend
Example
5,417
(2) 10-10
1-1/2 (145T)
24 x 24
25 x 58
43 / 100
29 Cabinet Height
74 Cabinet Width
= CFM at 500 fpm coil velocity from page 15.
= (Qty) Fan Size
= Motor Horsepower Per Fan (Motor Frame Size)
= H x W OSA Damper Size
= H x W OSA Louver Size
= LF / LE Section Lengths
Plan View
Page 24
Rev. 0 10/05
Section Dimensions
I n t e r n a l
135
147
159
53
21,000
(2) 22-22
5 (184T)
48 x 46
50 x 110
63 / 180
23,000
(2) 22-22
7-1/2 (213T)
48 x 52
50 x 122
65 / 198
25,000
(2) 22-22
7-1/2 (213T)
48 x 56
50 x 132
65 / 214
65
26,250
28-28
20 (256T)
60 x 46
60 x 116
79 / 186
28,750
28-28
20 (256T)
60 x 52
60 x 126
79 / 202
77
30,188
36-36
15 (254T)
72 x 44
75 x 106
89 / 174
C a b i n e t
171
183
31,250
28-28
25 (284T)
60 x 56
60 x 138
81 / 220
33,750
(2) 28-28
7-1/2 (213T)
60 x 60
60 x 148
74 / 234
36,250
(2) 28-28
10 (215T)
60 x 64
60 x 160
74 / 252
33,062
36-36
20 (256T)
72 x 48
75 x 116
89 / 188
35,938
36-36
20 (256T)
72 x 54
75 x 126
89 / 204
38,812
36-36
25 (284T)
72 x 58
75 x 136
91 / 220
89
35,438
40-40
20 (256T)
84 x 46
85 x 110
95 / 178
38,812
40-40
20 (256T)
84 x 50
85 x 120
95 / 194
42,188
40-40
25 (284T)
84 x 54
85 x 130
97 / 210
101
40,688
40-40
20 (256T)
96 x 46
100 x 108
95 / 176
44,562
40-40
25 (284T)
96 x 50
100 x 118
97 / 190
113
45,938
40-40
25 (284T)
108 x 46
110 x 110
97 / 178
125
51,188
40-40
40 (324T)
120 x 46
120 x 112
103 / 180
W i d t h
195
207
219
231
243
41,688
36-36
30 (286T)
72 x 62
75 x 146
91 / 234
44,562
36-36
30 (286T)
72 x 66
75 x 156
91 / 250
45,042
36-36
40 (324T)
72 x 66
75 x 158
96 / 252
47,917
36-36
40 (324T)
72 x 70
75 x 168
96 / 266
45,562
40-40
25 (284T)
84 x 58
85 x 142
97 / 226
48,938
40-40
30 (286T)
84 x 62
85 x 152
97 / 240
52,312
40-40
40 (324T)
84 x 66
85 x 162
103 / 256
52,875
40-40
40 (324T)
84 x 68
85 x 164
103 / 258
56,250
40-40
40 (324T)
84 x 72
85 x 174
103 / 274
59,625
40-40
50 (326T)
84 x 76
85 x 184
103 / 288
63,000
40-40
50 (326T)
84 x 80
85 x 194
103 / 302
48,438
40-40
30 (286T)
96 x 54
100 x 128
97 / 208
52,312
40-40
40 (324T)
96 x 58
100 x 138
103 / 222
56,188
40-40
40 (324T)
96 x 62
100 x 148
103 / 238
60,062
40-40
50 (326T)
96 x 66
100 x 158
103 / 252
60,708
40-40
50 (326T)
96 x 68
100 x 160
103 / 254
64,583
40-40
60 (364T)
96 x 72
100 x 170
108 / 270
68,458
(2) 40-40
15 (254T)
96 x 76
100 x 180
95 / 284
72,333
(2) 40-40
20 (256T)
96 x 80
100 x 190
95 / 300
50,312
40-40
30 (286T)
108 x 50
110 x 120
97 / 194
54,688
40-40
40 (324T)
108 x 54
110 x 132
103 / 212
59,062
40-40
50 (326T)
108 x 58
110 x 142
103 / 226
63,438
40-40
50 (326T)
108 x 62
110 x 152
103 / 242
67,812
(2) 40-40
15 (254T)
108 x 66
110 x 162
95 / 256
68,542
(2) 40-40
15 (254T)
108 x 68
110 x 164
95 / 260
72,917
(2) 40-40
20 (256T)
108 x 72
110 x 174
95 / 274
77,292
(2) 40-40
20 (256T)
108 x 76
110 x 184
95 / 288
81,667
(2) 40-40
20 (256T)
108 x 80
110 x 196
95 / 306
56,062
40-40
40 (324T)
120 x 50
120 x 124
103 / 198
60,938
40-40
50 (326T)
120 x 54
120 x 134
103 / 214
65,812
40-40
60 (364T)
120 x 58
120 x 144
108 / 228
70,688
(2) 40-40
20 (256T)
120 x 62
120 x 156
95 / 246
75,562
(2) 40-40
20 (256T)
120 x 68
120 x 166
95 / 260
76,375
(2) 40-40
20 (256T)
120 x 68
120 x 168
95 / 264
81,250
(2) 40-40
20 (256T)
120 x 72
120 x 178
95 / 278
86,125
(2) 40-40
25 (284T)
120 x 76
120 x 188
97 / 294
91,000
(2) 40-40
25 (284T)
120 x 80
120 x 200
97 / 310
I
n
29
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Notes
2. Overall Section Length = End Wall Insulation Thickness + LF + LE.
3. For sections with splits, add 2 to overall section length.
4. Fans selected at nominal CFM and 1.5 w.g. TSP. Nominal CFM at 500 fpm coil face velocity from page 15.
5. Motor frame sizes based on 1800 rpm ODP motors.
6. OSA dampers sized for 1,200 to 1,500 fpm face velocity. OSA louvers sized for 500 to 550 fpm face velocity.
7. OSA plenum supplied with 24 wide access door.
Rev. 0 10/05
Page 25
Section Dimensions
Direct Evaporative Cooler
Internal
I
n
t
e
r
n
a
l
C
a
b
i
n
e
t
38
50
62
74
87
29
833
12 x 20
1/3 Hp
1333
12 x 32
1/3 Hp
1,833
12 x 44
1/3 Hp
2,333
12 x 56
1/3 Hp
2,833
12 x 68
1/3 Hp
3,375
12 x 81
1/3 Hp
41
1,667
24 x 20
1/3 Hp
2,667
24 x 32
1/3 Hp
3,667
24 x 44
1/3 Hp
4,667
24 x 56
1/3 Hp
5,667
24 x 68
1/3 Hp
6,750
24 x 81
1/3 Hp
7,750
24 x 93
1/3 Hp
8,750
24 x 105
1/3 Hp
9,750
24 x 117
1/3 Hp
4,000
36 x 32
1/3 Hp
5,500
36 x 44
1/3 Hp
7,000
36 x 56
1/3 Hp
8,500
36 x 68
1/3 Hp
10,125
36 x 81
1/3 Hp
11,625
36 x 93
1/3 Hp
13,125
36 x 105
1/3 Hp
14,625
36 x 117
1/3 Hp
16,125
36 x 129
1/3 Hp
17,625
36 x 141
1/3 Hp
19,125
36 x 153
1/3 Hp
7,333
48 x 44
1/3 Hp
9,333
48 x 56
1/3 Hp
11,333
48 x 68
1/3 Hp
13,500
48 x 81
1/3 Hp
15,500
48 x 93
1/3 Hp
17,500
48 x 105
1/3 Hp
19,500
48 x 117
1/3 Hp
21,500
48 x 129
1/3 Hp
23,500
48 x 141
1/3 Hp
25,500
48 x 153
1/3 Hp
27,500
48 x 165
1/3 Hp
29,500
48 x 177
1/3 Hp
11,667
60 x 56
1/3 Hp
14,167
60 x 68
1/3 Hp
16,875
60 x 81
1/3 Hp
19,375
60 x 93
1/3 Hp
21,875
60 x 105
1/3 Hp
24,375
60 x 117
1/3 Hp
26,875
60 x 129
1/3 Hp
29,375
60 x 141
1/3 Hp
31,875
60 x 153
1/3 Hp
34,375
60 x 165
1/3 Hp
36,875
60 x 177
1/3 Hp
39,375
60 x 189
1/3 Hp
41,875
60 x 201
1/3 Hp
44,375
60 x 213
1/3 Hp
89
17,000
72 x 68
1/3 Hp
20,250
72 x 81
1/3 Hp
23,250
72 x 93
1/3 Hp
26,250
72 x 105
1/3 Hp
29,250
72 x 117
1/3 Hp
32,250
72 x 129
1/3 Hp
35,250
72 x 141
1/3 Hp
38,250
72 x 153
1/3 Hp
41,250
72 x 165
1/3 Hp
44,250
72 x 177
1/3 Hp
47,250
72 x 189
1/3 Hp
50,250
72 x 201
1/3 Hp
53,250
72 x 213
1/3 Hp
56,250
72 x 225
1/3 Hp
59,250
72 x 237
4/10 Hp
101
19,833
84 x 68
1/3 Hp
23,625
84 x 81
1/3 Hp
27,125
84 x 93
1/3 Hp
30,625
84 x 105
1/3 Hp
34,125
84 x 117
1/3 Hp
37,625
84 x 129
1/3 Hp
41,125
84 x 141
1/3 Hp
44,625
84 x 153
1/3 Hp
48,125
84 x 165
1/3 Hp
51,625
84 x 177
1/3 Hp
55,125
84 x 189
1/3 Hp
58,625
84 x 201
1/3 Hp
62,125
84 x 213
4/10 Hp
65,625
84 x 225
4/10 Hp
69,125
84 x 237
4/10 Hp
27,000
96 x 81
1/3 Hp
31,000
96 x 93
1/3 Hp
35,000
96 x 105
1/3 Hp
39,000
96 x 117
1/3 Hp
43,000
96 x 129
1/3 Hp
47,000
96 x 141
1/3 Hp
51,000
96 x 153
1/3 Hp
55,000
96 x 165
1/3 Hp
59,000
96 x 177
1/3 Hp
63,000
96 x 189
1/3 Hp
67,000
96 x 201
4/10 Hp
71,000
96 x 213
4/10 Hp
75,000
96 x 225
4/10 Hp
79,000
96 x 237
4/10 Hp
30,375
108 x 81
1/3 Hp
34,875
108 x 93
1/3 Hp
39,375
43,875
48,375
52,875
57,375
61,875
66,375
70,875
75,375
79,875
84,375
88,875
108 x 105 108 x 117 108 x 129 108 x 141 108 x 153 108 x 165 108 x 177 108 x 189 108 x 201 108 x 213 108 x 225 108 x 237
1/3 Hp
1/3 Hp
1/3 Hp
1/3 Hp
1/3 Hp
1/3 Hp
4/10 Hp
4/10 Hp
4/10 Hp
4/10 Hp
4/10 Hp
1/2 Hp
65
77
H
e
i 113
g
h
125
t
111
123
135
147
Width
26
53
99
Cabinet
159
171
183
195
% Efficiency
Make Up
Water Conn.
16
52.8
1/2
18
67.9
1/2
20
79.1
1/2
12
24
89.2
3/4
18
30
97.5
3/4
24
36
98.9
3/4
231
243
Example 77 Internal Cabinet Height

L
L
219
Legend
21,875
60 x 105
1/3 Hp
= 21,875 CFM At 500 fpm Media Face Velocity

= 60H x 105W Media Face Area
= Submersible Pump Horsepower
Make-Up
Water Conn.
MD
207
(1) 1" Drain Conn.

(1) 1-1/4" Overflow Conn.
Insulation
Thickness
Insulation
Thickness
MD
(Media Depth)
Internal
Height
Elevation View
Min. 6" Base
Internal
Width
Plan View
Insulation
Thickness
Notes
1.
2.
3.
4.
5.
6.
7.
8.
9.
Cabinet heights and widths are internal. See page 13 for overall cabinet dimensions.
6 minimum base channel required.
CFM and percent efficiency calculated at 500 fpm media face velocity.
Munters CELdek and GLASdek media available. GLASdek media required on ETL Listed units.
Standard water distribution piping is Schedule 40 PVC. Optional copper piping available.
Submersible pumps are sized for 12 deep media. Contact factory for pump size when alternate media depth is required.
Standard sump and liner material is 304 stainless steel. Optional 316 stainless steel available.
Optional flush cycle control, level control and single source power panel available.
Page 26
Rev. 0 10/05
Sample Air Handling Unit Specifications

SECTION 15850
AIR HANDLING UNITS
PART 1 GENERAL
1.01 WORK INCLUDED
A. Custom air handling units in accordance with the equipment schedules and specifications.
1.02 REFERENCES
A. AFBMA 9 Load Ratings and Fatigue Life for Ball Bearings.
B. AFBMA 11 Load Ratings and Fatigue Life for Roller Bearings.
C. AMCA 99 Standards Handbook.
D. AMCA 210 Laboratory Methods of Testing Fans for Rating Purposes.
E. AMCA 300 Test Code for Sound Rating Air Moving Devices.
F. AMCA 301 Method of Publishing Sound Ratings for Air Moving Devices.
G. AMCA 500 Test Methods for Louver, Dampers, and Shutters.
H. ARI 410 Forced-Circulation Air-Cooling and Air-Heating Coils.
I.
ARI 435 Application of Central-Station Air-Handling Units.
J.
NEMA MG1 Motors and Generators.
K. NFPA 70 National Electrical Code.

L. SMACNA HVAC Duct Construction Standards - Metal and Flexible.
M. UL 900 Test Performance of Air Filter Units.
1.03 SUBMITTALS
A. Submit shop drawings and product data as applicable.
1. Shop Drawings: Indicate assembly, unit dimensions, weight loading, required clearances, construction
details, field connection details, and electrical characteristics and connection requirements.
2. Product Data
a. Provide literature that indicates dimensions, capacities, ratings, performances, gauges and finishes
of materials, and electrical characteristics and connection requirements.
b. Provide data of filter media, performance, framing and assembly.
c.
Provide fan curves with specified operating point clearly plotted.
d. Provide coil selection with performance data.

e. Provide pressure drop calculation report indication the internal pressure loss and available external
loss.
f.
Submit sound power level data for fan outlet, fan inlet and casing radiation at rated capacity.
g. Submit electrical requirements for power supply wiring including wiring diagrams for interlock and
control wiring, clearly indicating factory-installed and field-installed wiring.
h. Submit performance, noise and vibration test results of the air handling unit as required by
specifications. Provide test results for review prior to any air handling unit shipment to the job site.
Rev. 0 10/05
Page 27

1.04 OPERATION AND MAINTENANCE DATA
A. Submit installation, startup, operation and maintenance data.
1. Maintenance Data: Include instructions for lubrication, filter replacement, motor and drive replacement,
spare parts lists, and wiring diagrams.
2. Include manufacturer's installation instructions.
1.05 QUALIFICATIONS
A. Manufacturer: Company specializing in manufacturing the Products specified in this section who issues
complete catalog data on total product.
1.06 DELIVERY, STORAGE, AND HANDLING

A. Deliver, store, protect and handle products to site under provisions of General Conditions and Division 1 as
applicable.
B. Accept products on site in factory-fabricated protective containers, with factory-installed shipping skids and
lifting lugs. Inspect for damage.
C. Store in clean dry place and protect from weather and construction traffic. Handle carefully to avoid
damage to components, enclosures, and finish.
1.07 ENVIRONMENTAL REQUIREMENTS

A. Do not operate units for any purpose, temporary or permanent, until ductwork is clean, filters are in place
and fan has been test run under observation.
1.08 QUALITY ASSURANCE

A. Conform to space and access requirements; units which do not conform to space and access requirements
will not be accepted.
B. Direct expansion coils shall be designed and tested in accordance with ANSI/ASHRAE 15 Safety Code for
Mechanical Refrigeration.
C. Insulation and insulation adhesive shall comply with NFPA 90A requirements for flame spread and smoke
generation.
PART 2 PRODUCTS
2.01 MANUFACTURERS
A. Alliance Air
B. Buffalo Model J
C. Miller Picking
2.02 FABRICATION
A. Unit Base: Perimeter of unit base shall be constructed from ASTM A36 structural steel C channel. Internal
supports shall consist of structural rectangular tubing on minimum 24 centers. All fans and coils shall be
supported on minimum thick structural tubular steel. The unit base shall be fully welded. Height and
section of structural members shall take into account internal loading, unit height, length and width, and split
sections so as to limit base deflection to 1/200 of span. Curb mounted units shall be provided with curb
angle welded on inside of the structural base.
1. Prior to welding, all structural C channels shall be sandblasted to remove rust and mill scale. Wire
brushing or chemical treatment is not acceptable.
Page 28
Rev. 0 10/05

2. Heavy removable lifting lugs shall be added to the perimeter channel along the longest length of the
unit. Removable type lifting lugs shall be provided with welded attachments. Provide a minimum of 4
lugs per section to ensure proper rigging.
3. Unit floor shall be covered with 16 gauge bright galvanized sheets as standard. The floor shall be
supported by stringers and structural members on maximum 24 centers. All seams shall be supported
underneath by structural supports. Floor shall be attached to base structure by welding from
underneath on maximum 6 centers. Floor seams shall consist of minimum 1 standing seams, caulked
and covered with cleats to ensure water and air tightness. Penetrations through unit floor are not
acceptable.
4. Isolator supports shall be attached to base structural members with minimum 3/8 Grade 5 bolts.
Welding to the floor skin is not acceptable.
5. Coil drain pans shall be supported by structural steel members under the floor.
B. Unit Housing: The unit housing side and roof panels shall be constructed of 16 gauge galvanized steel, and
shall utilize a standing seam modular panel type construction. The panels shall be attached to each other,
to the roof, and to the floor using bolts so that all panels are removable. All seams shall be sealed with a
high strength polyurethane sealant prior to assembling the panels. After assembly, exterior panel seams
shall be filled with acrylic latex caulk for appearance. Bolting shall be zinc plated -20 on maximum 8
centers. Sheet metal or Tek fasteners are not acceptable for sealing pressure containing panels.
1. Fan sections shall include 20 gauge perforated galvanized interior sheet metal liners in fan blast area.
2. Cooling coil and direct evaporative sections shall include 20 gauge 304 stainless steel liner.
3. Insulation in sections lined with perforated sheets shall be faced with neoprene.
4. All accessible floor openings shall be protected by walkway grating.
5. Roof shall be sloped at per foot for all exterior units. Slope must be maintained after installation.
6. Access doors shall be provided full height (72) where unit height permits, and shall be 24 wide where
section length permits, otherwise minimum of 18 shall be used. Doors shall be 2 thick, double wall,
and insulated type. Exterior door panels shall be constructed from painted A60 galvanized steel;
interior panels are bright galvanized G60 steel. Door insulation shall be injected urethane foam with a
2
minimum R value of 13-Ft -F/BTU. Door frames shall be heavy aluminum extrusion with one-piece,
closed cell, replaceable santoprene gasket seal.
7. Door hinges shall be die-cast zinc with provision for adjustment without the use of shims or special
tools. Door latches and handles are to be bolted to the unit and made with corrosion resistant
materials. Bolts, nuts and shafts for door latches, handles and hinges shall be made of zinc plated
steel. Door latch and pawl assembly shall be industrial quality and corrosion resistant with a handle on
both the inside and outside of door. Latching mechanism shall be of conical roller design. Latch and
pawl assembly shall be bolted together without the use of set screws allowed.
8. All doors to fan sections shall be provided with latches which require a tool to open.
9. Viewing windows shall have double thermal pane wire reinforced safety glass.
C. Insulation: Wall and ceiling panels shall be insulated with 2-1.5#/cu.ft. fiberglass insulation. Insulation
under solid lining shall be unfaced; otherwise, insulation shall be faced with an acrylic or neoprene coating.
Insulation shall be tested and rated per ASTM C 423 and NFPA-90a rated. Insulation shall have thermal
conductivity K factor of .24 Btu/Hr/Sq Ft/Degree F @ 75F mean and the following sound attenuation
characteristics:
Octave Bands
Absorption Coefficient
Rev. 0 10/05
125
.15
250
.77
500
1.11
1K
1.08
2K
1.00
4K
1.03
NRC
1.00
Page 29

D. Paint Finish: Exterior wall and roof panels shall be coated with air dry acrylic polyurethane to a minimum
dry thickness of 3 mils. Finish shall have no blistering or rusting on unscribed areas after 2,000 hours in
accordance with ASTM B-117 salt fog test. Entire structural steel base shall be primer painted with
industrial grade epoxy primer for total thickness of 4 mils minimum.
E. Fans:
1. Housed Fan Assembly: Fan housing shall be heavy gauge galvanized steel construction. Fan scroll
shall be bolted to fan frame. Bearings shall be cast iron pillow block mounted self-aligning ball type.
Bearings shall be rated for a minimum average life of 200,000 hours at the maximum horsepower and
speed ratings for the fan class. Fan wheel and sheaves shall be keyed to the fan shaft. Each fan
assembly, including sheaves and belts, shall be trim balanced at the factory in accordance with ANSI
204-96 to Balance Quality Grade G6.3. Fans shall be rated in accordance with AMCA standard 210 for
air performance and AMCA 300 for sound. All fans shall carry the AMCA certification label.
2. Plenum Fan Assembly: Fan shall be SWSI arrangement 3 (Direct drive arrangement 4 is acceptable)
as indicated on the schedule. Shaft shall be sized not to exceed 75% of the first critical speed at the
maximum speed for the fan class. Fan frame and base shall be constructed of welded structural steel
angle, and painted with 3 mils of industrial grade water-based air dry enamel. Bearings shall be cast
iron pillow block mounted self-aligning ball or roller type. Bearings shall be rated for a minimum
average life of 200,000 hours at the maximum horsepower and speed ratings for the fan class. Fan
wheel and sheaves shall be keyed to the fan shaft. Each fan assembly, including sheaves and belts,
shall be trim balanced at the factory in accordance with ANSI 204-96 to Balance Quality Grade G6.3.
Fans shall be rated in accordance with AMCA Standard 210 for air performance and AMCA 300 for
sound. All fans shall carry the AMCA certification label.
3. Fan Assembly Isolation Base: Fan and motor shall be mounted on an integral fully welded structural
steel base. Base shall be free floating at all four corners on spring type isolators with earthquake
restraints rated for Seismic Zone 4 requirements. Isolator spring deflection shall be 2 minimum or as
indicated on specifications.
4. Motors and Drive: Furnish premium-efficiency open drip proof, NEMA frame, ball bearing type motors.
Motor horsepower shall be in accordance with the schedule and are minimum allowable. Minimum
service factor shall be 1.15 and motors shall not be selected to operate in the service factor. The motor
shall be mounted on an adjustable motor base with two adjusting bolts per side. The fan motors shall
be factory wired to an external junction box with flexible conduit of adequate length so that it will not
have any effect on the vibration isolation. Provide V-belt type, cast-iron sheaves, and reinforced rubber
belts. The belts shall be selected for 150% of the motor nameplate horsepower. Drives shall be
Browning type QD or equal.
F. Coil Sections:
1. Chilled water coils shall be of the plate fin extended surface type. Tubes shall be seamless copper with
a 0.020 minimum wall thickness. Tubes shall be mechanically expanded into the fin collars to provide
a permanent mechanical bond.
2. The secondary surface shall be die formed of aluminum (copper fins are optional) with thickness as
specified on the equipment schedule. Fin spacing shall not exceed 12 fins per inch. Headers shall be
non-ferrous material, outside the airstream and provided with brazed male pipe connections. Drain and
vent fittings shall be provided for complete coil drainage. All coil connections shall be extended to the
exterior of the air handling unit.
3. All coils shall have counterflow construction with connections left or right hand as shown on the
drawings. The use of internal restrictive devices to obtain turbulent flow will not be accepted.
4. Cooling coil casings shall be of minimum 16 gauge 304 stainless steel. All other coil casing shall be of
16 gauge galvanized steel. Tube sheets shall have extruded tube holes. All coil assemblies shall be
tested under water at 300 psi and rated for 150 psi working pressure.
5. Main drain pans are 16 gauge 304 stainless steel with a double sloped IAQ design to ensure complete
condensate drainage. Drainpans are insulated with 2 of urethane foam with an R value of at least
11.5. The insulation is protected by a 20 gauge galvanized steel liner.
Page 30
Rev. 0 10/05

6. Intermediate condensate pans are to be furnished on multiple coil units and single coils greater than 48
high. The pans shall be 16 gauge 304 stainless steel. Intermediate pans shall extend at least 6 in the
direction of airflow and drain to the main drain pan through copper downspouts.
7. All water coils shall be rated in accordance with ARI Standard 410.
G. Filter Sections: Filter sections shall be factory fabricated as part of the air handling unit. Filters shall be
arranged for upstream, downstream or side loading into galvanized filter frames. Provide filter holding
frames to accommodate scheduled filters. Filter rack shall be thoroughly caulked and sealed for minimal
filter bypass.
H. Damper Sections: Dampers shall be low leakage type with airfoil blade design. All dampers shall carry the
AMCA Standard 500 certification label. Air leakage through a 48 x 48 damper shall not exceed 10
CFM/ft.
1. Blade gasket shall be extruded EPDM elastomer secured in an integral slot within the aluminum
extrusion. Frame seals shall be extruded TPE thermoplastic. Overlapping blade design shall compress
seals to ensure tight seal on closure.
2. Damper frame shall be extruded aluminum with a thickness of not less than .080 and a depth of 4.
Pivot rods shall be 7/16 hexagon extruded aluminum interlocking into blade section.
3. Bearings shall be double seal with an inner bearing fixed to the rod within a polycarbonate outer
bearing inserted into the frame so that the outer bearing cannot rotate. Bearings shall be designed so
that there is no metal to metal contact.
4. Linkage hardware shall be installed outside of the frame and constructed of corrosion resistant
aluminum and zinc plated steel.
I.
Louvers: Louvers shall be constructed from 18 gauge A60 galvanized steel and painted with same finish as
unit exterior. The louver face is lined with 1/2" galvanized mesh bird screen. Louvers shall be designed to
collect and drain rainwater to outside of unit. Outside air louvers shall be sized for a maximum face velocity
of 500 fpm based on gross louver area. Louvers shall have zero water penetration at 600 ft/min air velocity.
Maximum louver pressure drop shall be 0.03 w.g. at 500 ft/min.
J.
Weatherhood: Weatherhoods are fabricated from 16 gauge A60 galvanized steel and painted the same
finish as unit exterior. Weatherhood openings are lined with 1/2" galvanized mesh bird screen.
Weatherhoods are designed for 750 fpm maximum face velocity.
K. Air Flow Measuring Stations: The flow measuring station shall consist of total pressure taps located in the
inlet cone of each fan, with static pressure tap located near fan inlet panel. Any flow measuring device
which creates an obstruction in the fan inlet is not acceptable.
1. Provide a Dwyer magnehelic pressure gauge with CFM scale which indicates the fan volume. Flow
gauges shall be calibrated to match the flow coefficient of the fan inlet cone provided.
2. Provide a Setra model 264 electronic differential pressure transmitter mounted to the exterior of the fan
section. The transmitter shall be produce a 4 20 mA or 0 5 Vdc signal linear and scaled to air
volume or velocity. The transmitter shall be capable or withstanding over pressurization up to 200
times greater than span and shall be factory calibrated.
L. Access Sections: Access sections shall be installed where indicated on the drawings and shall be as
specified on the equipment schedule.
1. Access sections shall have double-walled hinged doors.
M. Electrical: Provide vapor tight marine lights as specified in the submittal documents, factory wired to a
single weatherproof switch located on exterior of cabinet. Provide weatherproof, 15 amps, GFCI receptacle
near the light switch wired to the lighting circuit. Separate 120/1/60 power to the light switch shall be
provided and installed by others.
1. All wiring shall meet N.E.C requirements.
2. All wiring shall be run in EMT conduit, raceways are not acceptable. If the unit requires splits, junction
boxes shall be furnished on each section to allow the electrical contractor to make final connections in
the field. Wiring shall be clearly labeled to facilitate field connection.
Rev. 0 10/05
Page 31

3. Variable frequency drive for indoor units shall be housed in Nema 1 enclosure. Variable frequency
drives for outdoor units shall be housed in suitable NEMA 3R rated enclosures, or in recessed
enclosures provided inside the air handling unit, equipped with air-tight access doors and interior
cooling provided by circulating conditioned air.
4. Motor starter panels shall carry the U.L. 508 listing.
5. Unit mounted controls shall be installed and tested by AHU manufacturer. Controls shall be provided
by the temperature controls contractor and shipped to the factory for installation.
N. Testing:
1. Factory Leak Test: Air Handling Unit manufacturer shall provide a witnessed factory leakage test at
1.5 times design static pressure up to a maximum of 10 w.g. Leakage rate at test pressure shall not
exceed 1% of design air volume. Unit shall be tested with all openings sealed. A pressure blower with
a variable frequency drive shall be used to set the test pressure. CFM shall be determined using a
calibrated orifice. Unless specified otherwise, test pressures shall be positive on positively pressurized
sections and negative on negatively pressurized sections of the air handler. A report of all test results
shall be written and submitted to Owners representative for approval.
2. Factory Cabinet Deflection Test: Air handling unit manufacturer shall provide a witnessed factory Panel
Deflection Test at the unit design static pressure (1.5 times design static pressure optional). Panel
deflection shall not exceed L/200 of longest plane being measured the test pressure. The casing
deflection shall be measured at mid point of panel and at panel seam. A report of all test results shall
be written and submitted to Owners representative for approval.
O. Warranty: The manufacturer shall provide a one (1) year parts warranty.
PART 3 EXECUTION
3.01 INSTALLATION
A. Install in accordance with manufacturer's instructions.
B. Install in conformance with ARI 435.
C. Install the units as shown on the floor plans.
D. Chilled water pipe connection for cooling coils and heating hot water pipe connection to heating coils shall
be offset from the coil and shall not interfere with coil pull space or access doors into the air handling unit.
Contractor shall coordinate exact location with air handling unit manufacturer.
E. Air handling units shall not be operated unless the following requirements (if applicable) are met:
1. Ductwork is clean and filters are in place
2. Bearings are lubricated.
3. Bearing and drive setscrews to be torqued in accordance with the installation instructions.
4. Belts aligned and fan has been test run
5. Shipping braces removed
6. Condensates properly trapped.
7. Piping connections verified and leak tested.
END OF SECTION
Page 32
Rev. 0 10/05
Fundamentals of Acoustics
1. Sound Power and Sound Pressure
Sound power and sound pressure are two fundamental units for the measurement of sound transmission.
Although both sound power (SWL) and sound pressure (SPL) are measured in decibels (dB), they are derived
from different units. Sound pressure is the ratio between the measured pressure level in Pascals and a reference
level expressed as:
SPL = 20log(
Pmeas
Pref
where Pref = 20 Pa. Sound power is the ratio between the measured power level in watts and a reference level
expressed as:
SWL = 20log(
Wmeas
Wref
-12
where W ref = 10 watts (1 picowatt). It is important to understand the difference between these two units; sound
pressure decreases with increased distance from the sound source, and in this way is similar to light emitted from
a light bulb the farther you are from the light source, the dimmer the light appears. This happens because the
light radiates in all directions from the source in a spherical pattern. The farther from the source, the greater the
area of the sphere, and the less light is available at any point on the sphere. The same is true of sound pressure
the farther it travels, the more it decreases, and this is why sound pressure levels should always be referenced
to the distance from the sound source.
Sound power is an absolute measure of sound energy, and is independent of distance. In this way, sound power
is similar to the power output of a light bulb, and is in fact expressed in the same basic units Watts. A 50 watt
light bulb is a 50 watt light bulb no matter how far away it is, and the same is true of sound power it is a
measure of the intensity of the sound source and therefore is a reliable way to compare sound sources
independent of other variables.
2. Octave Bands and Multiple Noise Sources

The audible frequency spectrum is normally divided into eight octave bands. These bands cover audible
frequencies from 45 Hz to 11,200 Hz. Each octave band is identified by its center frequency, as shown in Table 1:
Table 1 Octave Bands
Center Frequency, Hz
63
125
250
500
1,000
2,000
4,000
8,000
Upper Frequency, Hz
90
180
355
710
1,400
2,800
5,600
11,200
Lower Frequency, Hz
45
90
180
355
710
1,400
2,800
5,600
When there is more than one noise source, for instance two or more fans in parallel, the sources must be added
logarithmically to arrive at a single sound power spectrum. Two noise sources expressed in dB, S1 and S2, can
be added logarithmically using the following equation:
S1
S2
St = 10log( 10 10 + 10 10 )
Rev. 0 10/05
Page 33
2. Octave Bands and Multiple Noise Sources (Continued)
An easier way to add two or more noise sources is to use Table 2. To add the two noise sources S1 and S2, first
note the difference between the two sources in dB in each octave band. Then add the factor from Table 2 to the
higher of the two noise sources to arrive at the new sound level in dB.
Table 2 Logarithmic Addition of Noise Levels
DB Difference
10 or more
Factor
2.5
1.5
1.5
0.5
0.5
It is important to note from Table 2 that if the difference between any two sound sources is 10dB or more, then the
lower level sound source does not contribute at all to the total sound level.
3. Fans as Noise Sources

The basic source of noise and vibration in HVAC equipment is the fan. Noise is generated by the turbulence of
air passing through the fan components and passing stationary structures, by the vibration of the fan, motor, and
supporting structures, and by mechanical components such as bearings, sheaves, and motors. Fans typically
generate complex noise spectra, with fundamentals and harmonics throughout the audible range. An example of
a sound spectrum for a plenum fan as frequently applied in HVAC equipment is shown in Figure 1:
SWL (dB)
Figure 1
100
90
80
70
60
50
40
30
20
10
0
63
125
250
500
1K
2K
4K
8K
Octave band
Note the peak level occurring in the second octave band. This peak is characteristic of airfoil and backwardly
inclined fans, and is due to the passage of the fan blades past stationary structural objects. This peak is referred
to as the blade pass frequency, and occurs at:
fBP = RPM x (
No. of Fan Blades

)
60
For example, for a nine bladed plenum fan running at 1,250 RPM, the blade pass frequency would occur at
1,250 x 9 / 60 = 188 Hz.
Page 34
Rev. 0 10/05
3. Fans as Noise Sources (Continued)
Because lower frequencies are much harder to attenuate than higher frequencies, it is desirable for the blade
pass frequency to occur in the highest possible octave band. This can be accomplished by using more blades
(12 blades instead of nine for example) and by running the fan at a higher speed. However, because the sound
power level increases exponentially with fan speed, care must be taken in balancing fan performance, fan speed,
and sound power levels. In some cases the best fan selection may be a large fan running at a low speed; in other
cases it may be preferable to use two or more smaller fans running at higher speeds.
Different types of fans have different acoustic characteristics. In situations where acoustic performance is a
factor, these different fan types should be carefully evaluated to determine which is best suited for the application.
Often many factors must be evaluated together, such as first cost, operating efficiency, acoustical performance,
and physical size and arrangement. Here is a summary of the general characteristics of fan types most frequently
encountered in HVAC applications:
Airfoil plenum These are unhoused fans that discharge directly into a plenum. Wheels
typically have from eight to twelve blades with an airfoil section. Depending on point of
operation, blade pass frequencies can be a problem and difficult to attenuate. However, design
of the surrounding plenum can be very effective in reducing the noise levels of these fans, and
because of their naturally high efficiencies these fans are frequently the best overall choice for
air handling unit applications.
DWDI (Double Width, Double Inlet) Airfoil These fans generally have the same efficiency
and flow characteristics as plenum fans, and also share the problems of low frequency noise
resulting from blade pass. Because of their double width design, they are frequently used
where high air volumes are required with restricted space. These fans are sensitive to inlet and
outlet conditions, and care must be taken to avoid restrictions that cause efficiency loss due to
system effects, with resulting increase in noise.
DWDI Forward Curved these are housed fans with multiple forward curving shallow blades.
Blade pass frequencies are usually less noticeable and occur at higher frequencies than with
airfoil type fans. However, because of their inherently lower efficiencies and lower pressure
characteristics, these fans produce low frequency noise as a result of inefficient airflow around
and through the blade passages. Application of forward curved fans should be limited to low
speed and low pressure applications.
Axial These are housed fans having airfoil type wheels with inlets and outlets oriented in the
direction of airflow. Because of their high efficiencies and inlet guide vanes, these fans are
considered to have the best low frequency noise characteristics. However, they typically have a
high first cost, and can be difficult to apply in the usual air handling unit layout. This generally
limits their application to the most noise sensitive installations.
Rev. 0 10/05
Page 35
4. Factors Affecting HVAC Acoustics
By far the best method of reducing HVAC generated noise is to make the best possible fan selection. If further
attenuation is required, the next place to look is the design of the equipment cabinetry. The type of insulation
used can contribute greatly to attenuation, both through absorption of noise inside the cabinet, which reduces
sound power levels at the equipment openings, and by preventing noise from being radiated through the cabinet
walls.
The absorption effectiveness of insulation is mainly a function of its thickness. In the most commonly used HVAC
insulating materials, density has less impact on absorption than thickness. Typical absorption characteristics of
commonly used insulation are shown in Figure 2:
Figure 2
1.2
1in 3# fiberglass
Absorprion coeff.
2in 3# fiberglass
0.8
1in, 1.5# fiberglass
0.6
2in, 1.5# fiberglass

1in, 6# fiberglass
0.4
2in, 6# fiberglass
0.2
4in, 6# rock wool
0
125
250
500
1K
2K
4K
Octave band (Hz)
Another factor greatly affecting the absorption characteristics of insulations is liner. The absorption coefficients
shown above are based on unfaced, or neoprene faced material without liner. As a rule of thumb, perforated liner
with a minimum of 50% open area will not significantly affect absorption coefficients; solid liner, FSK facing, mylar,
and other hard surfaces can reduce absorption coefficients to as low as .05 across all octave bands.
Equipment layout can also greatly affect sound performance. Use of thicker insulation, avoiding hard surfaced
liners, and avoiding line of sight transmission paths all help reduce sound power levels at equipment openings.
Combining efficient fan selections, good cabinet design, and use of bellmouths and low-velocity openings can in
many cases avoid the necessity of external noise attenuators, and prevent many costly noise problems from
showing up after the equipment has been commissioned.
Page 36
Rev. 0 10/05

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TABLE OF CONTENTS

General Layout Guidelines .... 2

Alliance Air Products

General Layout Guidelines

How to Layout an Alliance Air Custom Air Handler

B. Size the Cabinet

Fits the selected fan.

Fits the site dimensions.

Meets the shipping requirements.

Coil (max 500 FPM) using table from page 15.

C. For special requirements, please contact factory.

Alliance Air Products

Alliance Air Products

STATIC PRESSURE TAP

Piezometer Ring (Airflow Measurement System)

HIGH PRESSURE SIDE

A piezometer ring is available on plenum fans, as well as

Alliance Air Products

DX and water coils are constructed from seamless copper

DX coil connections are O.D. sweat copper with a

5/8" O.D. x 0.020" Wall Copper Tube

16 Gauge 304 Stainless Steel Casing For

A) Main and intermediate drain pans are

E) Main pan has a single 1-1/4" diameter MPT

Damper blades and frame are made of

Damper Linkage Detail

Bearings are composed of a celcon inner

Extruded Aluminum Lever

PRESSURE INJECTED URETHANE

Polyurethane foam insulation is pressure injected between

The door frame is extruded aluminum designed for in-swing

Other options include a view window and thermal break

Alliance Air Products

Outside air louvers are designed for 600 fpm maximum

UNIT SIDE VIEW

Alliance Air Products

UNIT SIDE VIEW

Minimum Section Dimensions

Alliance Air Products

Minimum Section Dimensions

Alliance Air Products

Minimum Section Dimensions

Down Blast Discharge

* See notes on the following page.

Alliance Air Products

Minimum Section Dimensions

Down Blast Discharge

Alliance Air Products

Minimum Section Dimensions

Down Blast Discharge

Alliance Air Products

65 Internal Cabinet Height

= 71 External Cabinet Height x 95 External Cabinet Width (Outdoor)

= 17,000 CFM At 500 fpm Filter Face Velocity

Roof Slope (See Notes 3 & 4)

1-1/2" Roof Flange

2" Roof Overhang

Base Channel Height

* Contact factory for

Base Channel Height (inch)

A unit, 360 long by 220 wide, is split for

Solution: Of both split sections, the longest span is

Roof Curb Dimensions

Roof Curb Mounting Detail