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WORK INSTRUCTION
Document Title
Document No
PFB-WI 005-JN1028-2
Client Document No
1655-PRI-C-KA-0056
Job No
JN1028
Purchase Order No
1655-SUB-008-11
Project
Client
Rev
Date
05-March-12
Date
: 29-Feb-12
Description
Prepared
Checked
Approved
IR
DA
AJ
PROFAB INDONESIA
PWHT PROCEDURE
1
Purpose
This procedure to describe the performing of post weld heat treatment operation to be
followed by Profab heat treatment subcontractor for Anchor Pile Pad eyes, fabricated
according to APL Spec 1655-APL-C-SA-0001 and ABS Rules
References
1. AWS D 1.1 (2010)
2. ABS Rules
3. 1655-APL-C-SA-0001
Procedures
3.1
The QA Manager shall prepare a heat treatment specification (Form No. 067
Rev.2) for structure to be heat-treated.
3.2
The heat treatment shall follow this procedure and the attached heat
treatment procedure.
3.3
3.4
3.5
3.6
3.7
3.8
The heat treatment operation (heating rate, holding time/ temperature and
cooling rate) shall be in accordance with the PWHT specification attached.
Thermocouple Placement
4.1
4.2
4.3
5.2
Check the heat treatment charts are met heat treatment specification,
i.e., heating rate, cooling rate and holding period prior to acceptance.
Page 2 of 3
PROFAB INDONESIA
Ensure the Heat treatment Operator sign the chart with date shown.
Attachment
PWHT Specification
Calibration of Recorder
Calibration of thermocouples
Page 3 of 3
PROFAB
Procedure No.
PFB-WI 005-JN1028
Job No.
JN1028
Client
Description
Manufacturing Code
Client Specification
Material Specification
EH 36
Nominal Thickness
60mm, 76 mm Thickness Pile c/w Pad Eye (for Pile Type A & C)
Method of Heating
Gas Furnace
PROFAB Requirements
TBA
P. No.
Thermocouples
Documentation
Support Requirement
Loading Temperature C
Heating Rate C
As necessary
Ambient
93 0 C/ hour Max
As per Rule: From ambient to 300 C heating rate is not required to be controller
Temperature Variation
During Heating C
Holding Temperature C
580 C to 620 C
2
Holding Time
Hours
Tolerance (Minutes)
30
Minutes
Cooling Rate C
Inspected by PROFAB
QC Inspector
Prepared By
Irwan
Checked /Approved By
Decky
PROFAB
JOB No
Client
Description
JN1028
Advanced Production Loading
Anchor Pile