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Body Electrical

System
GENERAL

FUSES AND RELAYS

SPECIFICATIONS ............................................. BE -3
SPECIAL TOOLS ............................................... BE -6
TROUBLESHOOTING ....................................... BE -7

AUDIO SYSTEM
COMPONENTS .................................................
AUDIO UNIT
COMPONENTS ..........................................
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................
SPEAKERS
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................
ANTENNA
COMPONENTS ..........................................
REMOVAL AND INSTALLATION ................

BE -29
BE -30
BE -33
BE -34
BE -35
BE -36
BE -37
BE -38

COMPONENTS .................................................
RELAY BOX (ENGINE COMPARTMENT)
COMPONENTS ..........................................
INSPECTION ..............................................
RELAY BOX (PASSENGER COMPARTMENT)
COMPONENTS ..........................................
INSPECTION ..............................................

BE -62
BE -64
BE -65
BE -67
BE -69

INDICATORS AND GAUGES


COMPONENTS .................................................
INSTRUMENT CLUSTER
COMPONENTS ..........................................
CIRCUIT DIAGRAM ....................................
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................

BE -71
BE
BE
BE
BE

-72
-74
-76
-77

POWER DOOR LOCKS


MULTI FUNCTION SWITCH
COMPONENTS ................................................. BE -39
MULTI FUNCTION SWITCH
REMOVAL AND INSTALLATION ................ BE -40
INSPECTION .............................................. BE -42

POWER DOOR MIRRORS

HORNS
COMPONENTS ................................................. BE -44
HORN
REMOVAL AND INSTALLATION ................ BE -45
INSPECTION .............................................. BE -45

KEYLESS ENTRY AND BURGLAR ALARM


COMPONENTS .................................................
INSPECTION .....................................................
ETACS MODULE
ANTI-THEFT FUNCTION ...........................
TRANSMITTER
INSPECTION ..............................................
TRANSMITTER CODE REGISTRATION ...

COMPONENTS ................................................. BE -81


POWER DOOR LOCK ACTUATORS
INSPECTION .............................................. BE -82
POWER DOOR LOCK RELAY
INSPECTION .............................................. BE -84

BE -46
BE -47
BE -52
BE -55
BE -55

ETACS (ELECTRONIC TIME AND ALARM


CONTROL SYSTEM)
DESCRIPTION .................................................. BE -57
SPECIFICATIONS ............................................. BE -57
ELECTRONIC TIME AND ALARM CONTROL MODULE
CIRCUIT DIAGRAM .................................... BE -58
REMOVAL AND INSTALLATION ................ BE -59
INSPECTION .............................................. BE -59

COMPONENTS .................................................
POWER DOOR MIRROR SWITCH
CIRCUIT DIAGRAM ....................................
INSPECTION ..............................................
POWER DOOR MIRROR ACTUATOR
INSPECTION ..............................................

BE -85
BE -86
BE -87
BE -88

POWER WINDOWS
COMPONENTS .................................................
POWER WINDOW MOTOR
INSPECTION ..............................................
POWER WINDOW SWITCH
CIRCUIT DIAGRAM ....................................
INSPECTION ..............................................

BE -89
BE -90
BE -91
BE -92

REAR WINDOW DEFOGGER


COMPONENTS ................................................. BE -94
REAR WINDOW DEFOGGER PRINTED HEATER
INSPECTION .............................................. BE -95
REAR WINDOW DEFOGGER SWITCH
INSPECTION .............................................. BE -97

WINDSHIELD WIPER /WASHER


COMPONENTS .................................................
WINDSHIELD WIPER I WASHER SWITCH
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................
FRONT WIPER MOTOR
COMPONENTS ..........................................
REMOVAL ...................................................
INSPECTION ..............................................
INSTALLATION ...........................................
FRONT WASHER MOTOR
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................

LIGHTING SYSTEM
BE -98
BE -99
BE -100
BE
BE
BE
BE

-101
-102
-102
-103

BE -104
BE -104

REAR WIPER /WASHER


REAR WIPER MOTOR
COMPONENTS ..........................................
REMOVAL ...................................................
INSPECTION ..............................................
INSTALLATION ...........................................
REAR WAHSER SWITCH
INSPECTION ..............................................
REAR WAHSER MOTOR
INSPECTION ..............................................

BE
BE
BE
BE

-105
-106
-107
-107

BE -108
BE -109

SEAT WARMER
COMPONENTS ................................................. BE -110
SEAT WARMER SWITCH
INSPECTION .............................................. BE -110

BE -115
BE -116
BE -116
BE -119
BE -120
BE -121
BE -121
BE -122
BE -123
BE -124
BE -125
BE -125
BE -126
BE -127
BE -128
BE -129

HEAD LAMP LEVELLING DEVICE

SUNROOF
COMPONENTS .................................................
SUNROOF SWITCH
INSPECTION ..............................................
SUNROOF RELAY
INSPECTION ..............................................
SUNROOF MOTOR
INSPECTION ..............................................

COMPONENTS .................................................
HEAD LAMPS
REMOVAL AND INSTALLATION ................
AIMING INSTRUCTIONS ...........................
TURN SIGNAL LAMP
REMOVAL AND INSTALLATION ................
ROOM LAMP
INSPECTION ..............................................
OVERHEAD CONSOLE LAMP
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................
TURN I HAZARD LAMPS
INSPECTION ..............................................
FLASHER UNIT
INSPECTION ..............................................
RHEOSTAT
INSPECTION ..............................................
FRONT FOG LAMPS
REMOVAL AND INSTALLATION ................
INSPECTION ..............................................
REAR FOG LAMPS
INSPECTION ..............................................
TAIL, PARKING AND LICENSE LAMPS
REMOVAL AND INSTALLATION ................
STOP LAMPS
REMOVAL AND INSTALLATION ................
COURTESY AND TRUNK LAMPS
REMOVAL AND INSTALLATION ................

BE -111
BE -112

COMPONENTS ................................................. BE -130


HEAD LAMP LEVELLING SWITCH
CIRCUIT DIAGRAM .................................... BE -131
INSPECTION .............................................. BE -131

BE -113

IMMOBILIZER CONTROL SYSTEM


BE -114

DESCRIPTION ..................................................
BLOCK DIAGRAM .............................................
COMPONENTS .................................................
LIMP HOME FUNCTION ...................................
DIAGNOSIS OF IMMOBILIZER FAULTS ..........

BE
BE
BE
BE
BE

-133
-135
-136
-138
-139

IGNITION SYSTEM
IGNITION SWITCH
REMOVAL AND INSTALLATION ................ BE -141
INSPECTION .............................................. BE -143

GENERAL

BE -3

GENERAL
SPECIFICATIONS

E45BACD64

MULTIFUNCTION SWITCH
Items

Specifications

Rated voltage

DC 12 V

Operating temperature range

-30C - +80C (-22 - + 176F)

Rated load
Dimmer & passing switch

Lighting switch
Turn signal & lane change switch
Wiper switch

Washer switch
Rear wiper & washer switch

High : 230W (Lamp load)


Low : 11 OW (Lamp load)
Tail : 66W (Lamp load)
Lighting : 21 W (Lamp load)
69W (Lamp load)
Low, High : SA (Motor load)
Intermittent : 7mA (Relay load)
Lock : Max. 2SA (Motor load)
SA (Motor load)
Rear wiper : 3.SA (Motor load)
Rear washer : SA (Motor load)

INSTRUMENTS AND WARNING SYSTEM


Warning lamps

Bulb wattage (W)

Color

Illumination

GLS-L : 3.4W (4EA), 1.4W (1 EA)


GL : 3.4W (3EA), 1.4W (1 EA)
GLS-H : 3.4W (4EA), LED (3EA)

Green

High beam

1.4

Blue

Low fuel

1.4

Amber

Turn signal (LH, RH)

1.4

Green

Battery (charge)

1.4

Red

Oil pressure

1.4

Red

Air bag

1.4

Red

Parking brake

1.4

Red

Seat belt

1.4

Red

Check engine

1.4

Amber

ABS

1.4

Amber

Door ajar

1.4

Red

Tailgate open

1.4

Amber

Immobilizer

1.4

Amber

EPS

1.4

Red

OD OFF

1.4

Amber

BODY ELECTRICAL SYSTEM

BE -4
INDICATORS AND GAUGE
Specifications

Items
Speedometer
Type

Cross-coil type

Input spec.

Hall IC type : 4 pulses/rev.

Indication

Km/h : 637rpm x 4 pulses/rev. indicates 60Km/h

MPH: 1024 rpm x 4 pulses/rev. indicates 60MPH

Standard values

Velocity (km/h)

20

40

60

80

100

Tolerance (km/h)

20-24.6

40-44

60.8-65.4

81.4-86.8

102.5-1 08.2

Velocity (km/h)

120

140

160

180

200

Tolerance (km/h)

123.5-129.6

144.4-151

165.4-172.4

186.3-193.8

207.2-215.2

Velocity (MPH)

10

20

40

60

Tolerance (MPH)

10-12.5

20-22.5

40-42.6

60-63.4

80

100

120

80.3-84.1 100.3-104.7 120.3-125.3

Tap the speedometer to prevent hysterisis effects during inspection.

Cross-coil type (4cyl: 2pulses/rev, 4cyl: 4pulses/rev)

Tachometer
Type
Standard values

Revolution (RPM)

1,000

2,000

3,000

4,000

5,000

6,000

7,000

Tolerance (RPM)

100

125

150

150

150

180

210

Tap the tachometer to prevent hysterisis effects during inspection.

Cross - coil type (Fixed point type : Pointer should not fall into the "E" point but indicate remaining

Fuel gauge
Type

fuel level when the ignition is off)


Standard values
Level

Gauge
Resistance (n)

Gauge angle (')

E (Empty)

95

-40 2.5

1/2

32.5

04.0

F (Full)

7.0

40 2.5

Inspection order :

E-+F-+E

The level must be reached within 7 minutes after the resistance is set for Full or Empty.
0

Point stability tolerance : Within 6.


Apply power for 10 minutes. Then turn off the power for an hour and read the position of the pointer.
ETPD001A

GENERAL

BE -5

Items

Specifications

Temperature gauge
Type

Cross - coil type

Indication standard

Resistance of

Temperature

Angle C)

60"C

-40

85"C- 110"C

-7

+3

Red zone (over 125"C)

355

+7
-4

-2

Inspection order : OFF-+C-+H


Temperature ("C)

temperature sender
(NTC)

Assembled tolerance C)

Resistance (n)

60

85

110

125

Remark

118

49

25

14.6

Without trip computer

143.1

58.1

27.1

17.6

With trip computer

ETPD001B

LIGHTING SYSTEM
Items

Bulb wattage (W)


60W /55W (High I Low beam)

Head lamp
Front turn signal lamp

21W

Front position lamp

5W

Front fog lamp

27W

Rear combination lamps


Tail/stop lamp
Back up lamp
Turn signal lamp

5W I 21W
21W
21W

Luggage lamp

5W

Room lamp

10W

Center high mounted stop lamp

16W

Overhead console lamp

10W

License plate lamp

5W

X
X

2
2

AUDIO

K210, K220

K240, H280

Max. 20W x 2

Max. 20W x 4

4n x 4

4n x 4

AM/FM, LW/MW/FM

AM/FM, LW/MW/FM

Tuning type

PLL Synthesized type

PLL Synthesized type

Dark current

Max. 2m A

Max. 2mA

Items
Rated output
Load impedance
Band

BE -6

BODY ELECTRICAL SYSTEM


Items

K210, K220

K240, H280

AM : 531 - 1602KHZ/9 KHZ

AM: 531 - 1602KHZ/9KHZ

FM : 87.5 - 108MHZ/1 00 KHZ

FM: 87.5- 108 MHZ/100KHZ

LW : 153 - 279KHZ/1 KHZ

LW : 153 - 279 KHZ/1KHZ

MW : 522 - 1620KHZ/9KHZ

MW : 522 - 1620KHZ/9KHZ

FM : 87.5-108 MHZ/50KHZ

FM: 87.5-108 MHZ/50KHZ

Frequency range I Channel

WINDSHIELD WIPER AND WASHER


Items

Specifications

Windshield wiper motor


Rated voltage
Operating voltage range
Insulation resistance
Speed/current at 1Nm load test

DC 12V
DC 10-15V
Min. 1Mn
Low : 44-52 rpm/3.5A or less
High : 64-78 rpm/4.5A or less
Low : 39-47 rpm/5.5A or less
High : 56-68 rpm/?.OA or less
Low : 28Nm/24A or less
High : 23Nm/28A or less

Speed/current at 4Nm load test


Torque/current when parking
Windshield & rear washer
Motor type
Pump type
Rated voltage
Discharge pressure
Flow rate
Current
Overload capacity (Continuous operation)
With water
Without water (Racing)

60 sec. or less
20 sec. or less

Rear wiper motor


Speed/current at no load test
Speed/current at 1Nm load test
Torque/current when parking
Wiping angle at no load

38-50 rpm/2.0A or less


35-45 rpm/3.5A or less
8Nm/14A or less
173 3

SPECIAL TOOLS

DC ferrite magnet
Centrifugal
12V
1.8kg/cm2 or more
1,500cc/min. or more
5.0A or less

E449ASD6F

Tool (Number and Name)

Illustration

Use

09900-21300
Keyless adapter

Store transmitter code connecting the DLC


(Data Link Connector) cable of Hi-scan to
the multi purpose check connector.

10021300

GENERAL

BE-7

TROUBLESHOOTING

E43047A23

INSTRUMENTS AND WARNING SYSTEM


Symptom

Possible cause

Remedy

Tachometer does not operate

No.7 fuse (10A) blown


Tachometer faulty
Wiring faulty

Check for short and replace fuse


Check tachometer
Repair if necessary

Fuel gauge does not operate

No.7 fuse (10A) blown


Fuel gauge faulty
Fuel sender faulty
Wiring faulty

Check for short and replace fuse


Check gauge
Check fuel sender
Repair if necessary

Low fuel warning lamp does not light

No.7 fuse (10A) blown


Bulb burned out
Fuel level sensor faulty
Wiring or ground faulty

Check for short and replace fuse


Replace bulb
Check sensor
Repair if necessary

Water temperature gauge does


not operate

No.7 fuse (10A) blown


Water temperature gauge faulty
Water temperature sender faulty
Wiring or ground faulty

Check for short and replace fuse


Check gauge
Check sender
Repair if necessary

Oil pressure warning lamp does


not light

No.7 fuse (10A) blown


Bulb burned out
Oil pressure switch faulty
Wiring or ground faulty

Check for short and replace fuse


Replace bulb
Check switch
Repair if necessary

Low brake fluid warning lamp


does not light

No.7 fuse (10A) blown


Bulb burned out
Brake fluid level warning switch faulty
Parking brake switch faulty
Wiring or ground faulty

Check for short and replace fuse


Replace bulb
Check switch
Check switch
Repair if necessary

Open door warning lamp does not light

No.29 fuse (15A) blown


Bulb burned out
Door switch faulty
Wiring or ground faulty

Check for short and replace fuse


Replace bulb
Check switch
Repair if necessary

Seat belt warning lamp does not light

No.7 fuse (10A) blown


Bulb burned out
Buckle switch faulty
Wiring or gound faulty

Check for short and replace fuse


Replace bulb
Check switch
Repair if necessary

BODY ELECTRICAL SYSTEM

BE -8
LIGHTING SYSTEM
Symptom

Possible cause

Remedy

One lamp does not light


(all exterior)

Bulb burned out


Socket, wiring or ground faulty

Replace bulb
Repair if necessary

Head lamps do not light

Bulb burned out


No.26, No.28 fuse (10A) blown
Lighting switch faulty
Wiring or ground faulty

Replace bulb
Check for short and replace fuse
Check switch
Repair if necessary

Tail lamps and license plate


lamps do not light

No.2, No.6 fuse (1 OA) blown


Battery fusible link (50A) blown
Tail lamp relay faulty
Lighting switch faulty
Wiring or ground faulty

Replace fuse and check for short


Replace the fusible link
Check relay
Check switch
Repair if necessary

Stop lamps do not light

No.19 fuse (15A) blown


Stop lamp switch faulty
Wiring or ground faulty

Replace fuse and check for short


Adjust or replace switch
Repair if necessary

Stop lamps stay on

Stop lamp switch faulty

Adjust or replace switch

Instrument lamps do not light


(Tail lamps light)

Rheostat faulty
Wiring or ground faulty

Check rheostat
Repair if necessary

Turn signal lamp does not flash


on one side

Bulb burned out


Turn signal switch faulty
Wiring or ground faulty

Replace bulb
Check switch
Repair if necessary

Turn signal lamps do not operate

No.5 fuse (1 OA) blown


Flasher unit faulty
Turn signal switch faulty
Wiring or ground faulty

Replace fuse and check for short


Check flasher unit
Check switch
Repair if necessary

Hazard warning lamps do not operate

No.20 fuse (15A) blown


Flasher unit faulty
Hazard switch faulty
Hazard relay faulty
Wiring or ground faulty

Replace fuse and check for short


Check flasher unit
Check switch
Replace relay
Repair if necessary

Flasher rate too slow or too fast

Lamps' wattages are smaller or


larger than specified
Defective flasher unit

Replace lamps
Check flasher unit

Back up lamps do not light up

No.5 fuse (1 OA) blown


Back up lamp switch faulty
Wiring or ground faulty

Replace fuse and check for short


Check switch
Repair if necessary

Overhead console lamp does


not light up

No.29 fuse (15A) blown


Wiring or ground faulty

Replace fuse and check for short


Repair if necessary

GENERAL

BE-9

AUDIO

There are six areas where a problem can occur: w1rmg


harness, the radio, the cassette tape deck, the CD player,
the speaker, and antenna. Troubleshooting enables you to
confine the problem to a particular area.

Turn Ignition key to


ACC position

Turn on the radio or the


tape player
I
I

Verify customer complaint or identify symptom

I I

Sound

See CHART 1

Faint reception
See CHARTS

Radio

I ICassette playerI I

See CHART2

See CHART3

I
Poor volume
SeeCHART7

I I

Noise

SeeCHART4

1) Place balance and fader control


to center position.
2) Set volume control to proper
position.

I
CD player

See CHARTS

Seek/scan
problem
See CHARTS

I I Miscellaneous I

I
"Eating" tape

SeeCHART9

ETPD001C

BE -10

BODY ELECTRICAL SYSTEM

CHART 1
Sound

1. Radio and tape player


have no sound at all.

Check speaker
connector
Are all connectors behind
radio and tape player properly connected ?

O.K.

Connect
properly

Yes
Temporarily install
another speaker.

Is there voltage (12V) between terminal 16 of the


M16 and body ground?

N.G.

Yes
Are radio and player properly connected ?

Reinstall
properly

Replace radio unit

Yes
Check connection between
output connector of radio
and car.

O.K.
Replace radio unit
ETNC015A

BE -11

GENERAL

I 2. Tape player OK but no sound from radio I


I

Check that the antenna isi--I___;Y:..::e:.:::s:._...--1


pluged into the radio.
1
1 Reinsert plug, O.K. ?
No I

Insert properly

Not O.K. I
I Does radio alone work ?
No

11-_..!::0::.:.:.K'-!::._...~

1 Inspect antenna plug

~1--...;Y~e:..:s~~~

Replace radio

Temporarily install
11--_o;:;.:.:...K::....---1 Inspect antenna and
another antenna. O.K.?
antenna cable, and
replace if necessary
NotO.K.I

Replace radio

I
ETA9010C

CHART 2

Radio problem

Weak

Poor tone

Check antenna
(extend antenna fully)

Tune correctly. Still poor?

I
Check connection of
antenna plug

Check for shorts in speaker


harness

I
Temporarily install another
antenna. O.K. ?

INot O.K.
O.K.

I Replace radio

Replace antenna

Yes I
Not O.K. 1
.
1 Repair harness

Not O.K. r
.
1 Remove obJect

oKI
Check for object lying on
speaker and rattling
OK'
Extend antenna. Still poor ?
Yes I
Check antenna and lead-in
for broken connectors.
Does the tester indicate an
open circuit ?
No

Yes

: Replace antenna

: Replace radio unit

Is the broadcast quality the


cause of poor tone quality ?

Yes

ETA9010D

:::1:

>
~

Remove obstruction

Play test tape

I
I

O.K.

I
I

Not O.K.

Play test tape

Will not accept


or eject tape

Clean tape head


and capstan (page BE-34)

L
O.K.

l
Low sound or poor
sound quality

Check inside tape


door for obstruction

m
I
......

Cassette player

Dead

Not~

Not O.K.

Play test tape

Not O.K.

Not O.K.

INFORM CUSTOMER
1. To use good quality tape.
2. Don't put anything inside
tape door except tape
3. Don't use C-120 type tape

Use a cotton swab dipped


in isopropyl alcohol (refer
to owner's manual)
I O.K.
Inspect by using test tape
I
1

INFORM CUSTOMER
1. To use good quality tape.
2. To clean tape head and
capstan at intervals of no
more than 100 hours

~
m

I
~

Remove unit
for repair

.....

Replace radio unit

l:J

Replace radio unit

Replace radio unit

0
)>
r

en
-<
en
.....
m

s:::

BE -13

GENERAL
CHART 4

1. RADIO

Noise
I

Start the engine


I

Tune correctly, still noise ?

I
I

Yes I

I Not O.K. I

Check connectors

Fully insert connector

O.K.I
I

Check mounting screws

I Not O.K. I

Tighten the screws

O.K.I
lis the antenna lead-in routed
too close to a harness ?

I
I

Reroute the antenna lead-in

Replace radio unit

Yes

No I
ON

When disconnecting the antenna lead, is there a noise ?

I No

"i

Yes I
If noise still occurs after checking
the above points, check for outside
noise sources (various accessories, i.e. horn, wipers, etc.)

I Engine
I

I
I

OFF

I
When disconnecting the ant-r
enna lead, is there a noise ? 1

Is wiring correct ?

I
No

Yes I

Yes

----1

Noise from outside source


(No fault in radio unit)

No I

Repair harness

I
ETA9010F

BE -14

BODY ELECTRICAL SYSTEM

2. TAPE

Noise

Start the engine

Not O.K.

Check ground

Ground completely

O.K.
Not O.K.

Check mounting screws

Tighten the screws

O.K.
O.K.
Tape is defective

Check with another tape


Not O.K.
Yes

Is wiring correct ?

Replace radio unit

No
Repair harness
ETA9010G

CHART 5
1. CD WILL NOT BE ACCEPTED

No

Can you insert a CD ?

IYes
Is CD rejected from approx. 15mm
depth of the insertion panel even
though CD can be inserted ?

A CD is already in the unit.

No

_j
I

O.K.

No

_I

O.K.

IYes
Though CD is completely inserted
once, "error" is displayed and the CD
is rejected ?

IYes
Check CD.
o Is the labeled side faced downward ?
o Is the recorded face of the CD dirty ?
o Does dew exist on the recorded
face of the CD ?

INo

Replace CD player

Yes

I Insert the CD correctly or check to

I see if the CD is defective.

l
I\9010H

GENERAL

BE -15

2. NO SOUND

Replace defective CD.

'~

Return it to normal temperature,


and recheck operation.
Does it operate properly ?

Does it play if a good quality CD


is inserted ?

No

Does the "WAIT" indicator flicker?

No

Are the radio and CD player


connected securely ?

~ O.K.

No
No
t---

Securely connect the


radio and CD player.

Jves
Repair or replace CD player if the
combined radio cassette operates
properly.
ETA90100

3. CD SOUND SKIPS
1) Sound sometimes skips when parking.
Is CD face scratched or dirty ?

lt-----'Y;....;;e'""s--1~

CD is defective, or clean CD.

~-----------~~N-0----------~
Does it play properly if CD is replaced t---N;..;.o..;;__~l Repair or replace CD player.
with an existing proper CD ?

I
I

lves
Replace CD.

2) Sound sometimes skips when driving.


(Stop vehicle, and check it.)
(Check by using a CD which is free of scratches, dirt or other damage.)

Does sound skip when the side of


the CD player is tapped ?

No

Check for skipping while driving


and contact a service shop.

lves
Securely mount the CD player.
ETA90101

BE -16

BODY ELECTRICAL SYSTEM

4. SOUND QUALITY IS POOR

Does it play properly if another goodYes


1 Replace CD
1--------1
1
quality CD is loaded ?
~-----------------------~

Repair or replace CD player.

5. CD WILL NOT EJECT


Is the ignition key at ACC or ON ?

No

Turn the key to ON.

No

Securely connect.

Yes

Is the combined amplifier or radio


connected securely ?

I Yes
If CD does not eject, don't try
removing it.
The player may be damaged.
Therfore, contact a service shop for
repairs.

6. NO SOUND FROM ONE SPEAKER


Is CD player securely connected to
the combined radio ?

No

: Securely connect them.

Yes

Does it play properly if another CD


player is connected ?

Yes

Repair or replace CD player.

I No
Repair or replace the combined radio.
ETA9010J

BE -17

GENERAL
CHART 6
Faint reception

Are both reception and static faint


even when antenna is fully lengthened?

Temporarily install another


speaker. O.K. ?

Replace speaker

No

No

Replace radio unit

Inspect antenna

Temporarily install another


antenna. O.K. ?

Inspect antenna and cable and


repair if necessary.

Replace radio

ETA9010K

CHART 7
Poor Volume

Does the problem disappear


when switching from the cassette to the radio ?

No

Improperly connected harness


or connector.

Correct the connection of the

I harness or the connector.

Yes
Is the tape player head O.K. ?

1 No

Yes

Check for an improperly connected


tape player head wire or a malfunction in the tape player itself.
The tape being tested must be of
good stereo quality.

Dirty, worn or damaged tape


player head, improperly installed
tape player head.

Correct the connection or replace the malfunctioning parts.

I Use tapes which have been


I recorded in stereo.

i Clean or replace the tape


player head.

I
I
ETA9010L

BE -18

BODY ELECTRICAL SYSTEM

CHART 8
Seek/scan problem

I
Is antenna lead-in properly installed?

No

1 Install antenna properly

Yes!
Check that the antenna is
inserted completely into the
antenna receptacle.

Not O.K. 1

1 Fully insert antenna

Yes
: Replace antenna

O.K.,
Check antenna and lead-in for
broken connectors. Tester indicates open circuit ?
No

Replace radio unit


ETA9010M

CHART 9
"Eating" tape

Check capstan and pinch roller 1!=~..:..:...!.:1 Clean head, capstan, and pinch roller.
for oxide and dirt build-up
Use head cleaner or isopropyl alcohol
O.K.

O.K.
Use C-30, 60, 90 tapes (C-120 tape is
very thin and delicate)
O.K.
Check with another tape
t-----t Tape is defective. Change tape
~----,-----~
Not O.K.

Replace tape player


ETA9010N

GENERAL

BE -19

WINDSHIELD WIPER

1.

Wiper low and wiper high does not work.

Check No.21 fuse(20A) for short

NG

Replace the fuse

OK

Inspect the battery supply voltage of


wiper switch between connector(M01-2)
terminals 11 and 9.
OK: Battery voltage (12V)

NG

Repair the wire harness and poor


ground (G01)

OK

Wiper switch inspection


(See the workshop manual page BE-1 00)

NG
I

Replace the wiper switch

OK

Windshield wiper motor inspection


(See the workshop manual page BE-1 02)

NG
I

Replace the wiper motor

ETPD001E

2.

When washer switch is on, wiper does not work.

Check No.21 fuse(20A) for short

NG

Replace the fuse

OK

Inspect the input voltage of washer


switch between connector (M01-2)
terminal 15 and ground

NG

Repair the wire harness or


the washer switch

OK

Refer to the above "1. Wiper does not work"

I
ETPD001F

BODY ELECTRICAL SYSTEM

BE -20
POWER WINDOW

1.

No windows operate from the main switch on the


driver's door.

No.19,23 fuse and fusible link short


check

NG
I

Replace fuse or fusible link

OK

Power window relay inspection


(See the workshop manual page BE-66)

NG

Replace the relay

OK

Poor ground (G01) and the wire


harness inspection

NG

Repair the wire harness and poor


ground (G01)

ETPD001G

2.

Driver's side window does not operate.

Inspect the battery supply voltage of


power window main switch between
connector (005) terminals 10 and 11.
OK : Battery voltage (12V)

NG

Repair the wire harness and


poor ground (GOB)

OK

Power window main switch inspection


(See the workshop manual page BE-92}

NG

Replace the power window main switch

OK

Driver's side power window


motor inspection
(See the workshop manual page BE-90)

NG

Replace the power window motor

I
ETPD001H

GENERAL
3.

BE-21

Passenger's side window does not operate.

Inspect the battery supply voltage of


passenger's side power window switch
between connector (015) terminal 6
and ground.
OK : Battery voltage (12V)

NG

Repair the wire harness and


poor ground (G08)

OK

Passenger's side power window


switch inspection
(See the workshop manual page BE-93)

NG

Replace the power window switch

Replace the power window motor

OK

Passenger's side power window


motor inspection
(See the workshop manual page BE-90)

NG

ETPD0011

BE -22

BODY ELECTRICAL SYSTEM


~Since

POWER DOOR LOCK

door lock relay is fail, replace the door lock

relay.
1.

2.

Lock function works but unlock function does not interlock.


~ Since door unlock relay is fail, replace the door
unlock relay.

3.

When passenger side knob is controlled, all doors


interlocks, but when driver side knob is controlled, all
doors do not interlock.

Unlock function works but lock function does not interlock.

Passenger's side actuator


operation

NG

Connection rod defective of


passenger's side door lock actuator

OK

Driver's side door lock switch


inspection

NG

1. Input wiring short of driver's


side door lock switch
2. Internal switch contact failure
of driver's side door lock
actuator

1. Check the wiring between connectors


M25-2 and 009@.
2. Check the wiring between connector
009@ and ground (G08).

Measure resistance of actuator by


handling it by the hand after connecting
an ohmmeter to the both ends of actuator
unit.
Locked condition : oo
Unlocked condition : Normal if it is below 1n
[009]

@
OK

(Connector terminal of driver's


side door lock actuator)

1. Output wiring short of all


doors' lock actuator

Check the output wiring between door


lock relay and all doors' actuator

2. All doors' lock actuator failure

Apply 12V to the both ends under


uninstalled condition, and it's normal if
it operates.
[019/029/039]

g
ttfj

(Connector terminal of
all doors' lock actuator)

ETPD001J

BE -23

GENERAL
4.

When passenger side knob is controlled. All doors


interlocks. But when the driver side knob is controlled,
all doors do not interlock.

I Driver's side actuator operation :

NG

Connection rod defective of


driver's side door lock actuator

OK

Passenger's side door lock


switch inspection

NG

1. Input wiring short of passenger's


side door lock switch
2. Internal switch contact failure
of passenger's side door lock
actuator

1. Check the wiring between connectors


M25-20and 0190.
2. Check the wiring between connector
019 and ground (GO?).

Measure resistance of actuator by


handling it by the hand after connecting
an ohmmeter to the both ends of actuator
unit.
Locked condition : oo
Unlocked condition : Normal if it is below 1n
[019]

@
OK

(Connector terminal of
passenger's side door
lock actuator)

1. Output wiring short of all


doors' lock actuator

Check the output wiring between door


lock relay and all doors' actuator.

2. All doors' lock actuator failure

Apply 12V to the both ends under


uninstalled condition, and it's normal if
it operates.
[009/029/039]

C::=fj

(Connector terminal of
all doors' lock actuator)

ETPD001K

BE -24
5.

BODY ELECTRICAL SYSTEM

Both sides do not interlock either.


NG
No.11 fuse(20A) short check

Replace the fuse

Replace the relay

Check for an open in the wire

Check for an open in the wire

OK

Door lock/unlock relay inspection


(See the workshop manual page BE-84)

NG

OK

Driver's side door lock switch input


signal inspection
(ETACS module connector M25-2
terminal@)

NG

OK

Passenger's side door lock switch input


signal inspection
(ETACS module connector M25-2
terminal@)

NG

OK

Replace the ETACS module

ETPD001L

BE -25

GENERAL
KEYLESS ENTRY & BURGLAR ALARM SYSTEM

1.

Alarm does not work. (Hazard lamp works)


NG
No.20 fuse(15A) short check

Replace the fuse

OK

NG

Output wiring inspection of


burglar alarm horn

Repair the wire harness and


poor ground (G12)

OK

NG

Burglar alarm horn inspection


(See the workshop manual page BE-51)

Replace the burglar alarm horn

OK

Replace the ETACS module


ETPD001M

2.

When hood is opened inside the car like alarm test,


horn does not work.

Check input wiring short of hood switch

NG
Repair an open in the wire between
connector (M25-2) terminal 8 and
the hood switch (E38).

OK

Hood switch inspection


(See the workshop manual page BE-50)

NG

Replace the hood switch

OK

Replace the ETACS module

ETPD001N

BE -26
3.

BODY ELECTRICAL SYSTEM

When door is opened inside the car like alarm test,


horn does not work (If tailgate and hood is opened,
alarm works)

Check input wiring short of all door switch

NG
Repair an open in the wire between
connector (M25-2) terminal 10, 11, 12
and the door switch.

OK

NG

All door switch inspection


(See the workshop manual page BE-49)

Replace the door switch

OK

Replace the ETACS module

ETPD0010

4.

When tailgate is opened inside the car like alarm test,


horn does not work.

Check input wiring short of tailgate switch

NG
Repair an open in the wire between
connector (M25-2) terminal 14
and the tailgate switch.

OK

Tail gate switch inspection


(See the workshop manual page BE-50)

NG

Replace the tailgate switch

OK

Replace the ETACS module

ETPD001P

GENERAL
5.

BE -27

When the vehicle is locked by the transmitter, central door lock function works but hazard lamp doesn't
blink.

Check input wiring short of all door switch

NG

Repair an open in the wire between


connector (M25-2) and the door switch

OK

Check input wiring short of tailgate switch

NG

Repair an open in the wire between


connector (M25-2) and the tailgate
switch

OK

When checking hood switch under


closed condition

Display
open condition

Rubber at the above hood is not


pressing enough the hood switch.

OK

Replace the ETACS module

ETPD001Q

6.

Engine does not start, when the alarm released condition.

Does the start motor move?

YES

Check the starting circuit

NO

Turn the key into start position as


monitoring the start inhibit output

Change In
on state
ETACS module is currently alarm
condition mode

Remain off
Check the starting circuit

ETPD001R

BODY ELECTRICAL SYSTEM

BE -28
7.

Central door lock function works, but keyless entry


system does not work.

YES

Does the transmitter lamp work


when its button is depressed?

NO

Transmitter battery replacement

OK

Does the door lock or unlock when


the transmitter button is depressed?

NG

After replacing transmitter, register


the transmitter code using Hi-scan
(See the workshop manual page BE-55)

OK
Does the keyless entry operation
work after removing the key?

NO

Normal

Since ETACS module is defective,


replace ETACS module and register
transmitter code

ETPD001S

AUDIO SYSTEM

BE -29

AUDIO SYSTEM
COMPONENTS

E410C937E

Roof antenna

Rear door speaker

Front door speaker

Antenna feeder cable

Rear door speaker

Front door speaker

Audio unit

ETPD060A

BODY ELECTRICAL SYSTEM

BE -30

AUDIO UNIT
COMPONENTS

E4085F1

[ 1<210 1

Connector [M16)

Antenna jack

~
==u=======
==n======
<=I

1:=1

<=I

,\.

,\.

lFoll

,\.

Connector [M16)

[M16]

lr~@XID~~,J
00@9n~

ETJA001C

Terminal
1
2
3
4
5
6

7
8
9
10
11
12
13
14
15
16

lFoll

Description
Antenna
Rear left speaker()
Front left speaker(-)
Front right speaker()
Rear right speaker(-)
Illumination(-)
ACC(+)
Ground
Rear left speaker(+)
Front left speaker(+)
N.C.
N.C.
Front right speaker(+)
Rear right speaker(+)
Illumination(+)
Battery(+)

ETPD061A

BE -31

AUDIO SYSTEM

[ K220]

Connector [M16]

Antenna jack

Connector [M16]

[M16]

[~GJ@XjJ~ @XID~, J
@@@GJ)~n~~
ETJA001C

Terminal
1
2
3
4
5
6

7
8
9
10
11
12
13
14
15
16

Description
Antenna
Rear left speaker(-)
Front left speaker(-)
Front right speaker(-)
Rear right speaker(-)
Illumination(-)
ACC(+)
Ground
Rear left speaker(+)
Front left speaker(+)
N.C.
N.C.
Front right speaker(+)
Rear right speaker(+)
Illumination(+)
Battery(+)

ETPD061B

BODY ELECTRICAL SYSTEM

BE -32
[ H280]

KTMB001M

Connector [CD changer]


Connector [3 pin]

Antenna jack

KTMB001L

Connector(M16]

[M16)

r~ ~-u~r J
@@@G)@@@Il~@

ETJA001C

Terminal

Description

1
2
3
4
5
6

Antenna
Rear left speaker(-)
Front left speaker(-)
Front right speaker(-)
Rear right speaker(-)
Illumination(-)
ACC(+)
Ground
Rear left speaker(+)
Front left speaker(+)
Voice ON
N.C.
Front right speaker(+)
Rear right speaker(+)
Illumination(+)
Battery(+)

7
8
9
10
11
12
13
14
15
16

Connector [3pin]

'

Terminal

Description

1
2
3

Ground
Signal
Ground

Terminal

Description

1
2
3
4
5
6

R
COON
BUS
B+
M. Ground
N.C.

ETHA005F

Connector
(CD Changer)

ETJA001G

A. Ground

ETPD061C

BE -33

AUDIO SYSTEM
REMOVAL AND INSTALLATION

E4F8868AO

Front fog lamp


switch

1.

Disconnect the negative (-) battery terminal.

2.

Remove the 2 screws and 2 bolts holding the driver's


crash pad lower panel.

ETPD062E

3.

Disconnect the hood release cable and the data link


connector from the beneath driver's crash pad lower
panel.

Air mix control


cable
ETPD062D

7.

Remove the 4 screws holding the audio unit and disconnect the wire connector then remove the audio
unit.

ETPD062B

4.

Remove the glove box.

5.

Disconnect the intake control mode, mode control and


air mix control cable.

6.

Detach the clips and disconnect the wire connectors


then carefully remove the center facia panel with a
flat-tip screwdriver.

KTPC062A

8.

Installation is the reverse of removal.

BE -34

BODY ELECTRICAL SYSTEM

INSPECTION

E4DE3449F

TAPE HEAD AND CAPSTAN CLEANING

1.

To obtain optimum performance, clean the head, and


capstan as often as necessary, depending on frequency of use and tape cleanness.

2.

To clean the tape head and capstan, use a cotton


swab dipped in ordinary rubbing alcohol. Wipe the
head and capstan.

n~

Head

Capstan

ETA9035A

BE -35

AUDIO SYSTEM

SPEAKERS
REMOVAL AND INSTALLATION

3.

Remove the 4 screws and disconnect the wire connector, then remove the front speaker.

E48B5588C

FRONT SPEAKER

1.

Remove the screw holding the inner handle and disconnect the inner handle rod and lock rod, then remove the inner handle.

2.

Remove the screws holding the front door trim panel


then carefully remove it with a flat-tip screwdriver.

~NOTE
When prying with a flat-tip screwdriver, wrap it with a
shop towel to protect the painting surface.

ETPD063C

KTPC063A

4.

Installation is the reverse of removal.

BODY ELECTRICAL SYSTEM

BE -36
3.

REAR SPEAKER

1.

Remove the screw holding the inner handle and disconnect the inner handle rod and lock rod, then re~
move the inner handle.

2.

Remove the screws holding the rear door trim panel


then carefully remove it with a flat-tip screwdriver.

Remove the 4 screws and disconnect the wire connector, then remove the rear speaker.

~NOTE
When prying with a flat-tip screwdriver, wrap it with a
shop towel to protect the painting surface.

KTPC063B

4.

Installation is the reverse of removal.

INSPECTION

E447EADEA

1.

Check the speaker with an ohmmeter. If an ohmmeter


indicates the correct impedanceof the speaker when
checking between the speaker(+) and speaker(-) of
thesame channel, the speaker is ok.

2.

If a clicking sound is emitted from the speaker when


the ohmmeter is connectedto the speaker terminals,
the speaker is ok.

ETA9040A

ETPD063D

AUDIO SYSTEM

BE -37

ANTENNA
COMPONENTS

E496E56B6

Roof antenna pole

Antenna feeder cable

Antenna feeder cable

Front pillar (RH)

KSNB002A

TB32

Clip
Roof panel

Roof antenna

Antenna feeder cable

Nut

Headliner

[Section A-A]

[Section B-8]
KSNB002B

KSNB002C
ETPD064A

BE -38

BODY ELECTRICAL SYSTEM

REMOVAL AND INSTALLATION


1.

E42DOE918

4.

Detach the lens from the overhead console lamp with


a flat-tip screwdriver.

Remove the sun visor and the assist grip handle then
pull the headliner down and remove the roof antenna
cable.

(-)screwdriver

ETPD065B
ESPD170P

2.

Remove the 2 screws and the roof wire connector


then remove the overhead console assembly.

\UJl

II

1/U/

AWl

I
ETPD065D

3.

Remove the roof antenna after removing a nut.

Roof antenna

Roof panel

ETPD065A

5.

Installation is the reverse of removal.

BE -39

MULTI FUNCTION SWITCH

MULTI FUNCTION SWITCH


COMPONENTS

E429E70F

[Turn signal switch]

[Wiper switch]

--LO
--HI

T81

[Lighting switch]

[Intermittent wiper volume]

FAST

1b

R~V.
~~ow

[Rear wiper switch]

OFF

ON

/'

/'

"''FF

[Washer switch]
[Dimmer & Passing switch]

[M01-1]

(M01-1]

TB2

[M01-2]

[M01-3]

I11IWI411
CR208001

ETJAOOSI

Circuit connection
Connector
No.

M01-1

M01-3

Terminal
No.

10
11
12
13
14
15
16
17
18
1
2
3
4

Description
Head lamp switch power
Rear fog lamp
Head lamp switch ground
Tail lamp switch
Head lamp high beam power
Head lamp low beam power
Tum signal lamp (RH) switch
Flasher unit power
Tum signal lamp (LH) switch

Connector
No.

M01-2

Terminal
No.
9

10
11
12
13
14
15
16
17
18

Description
Wiper ground
Wiper high speed
Wiper/Washer & mist power
Wiper low speed
Wiper parking
Rear wiper & washerpower
Front washer switch
Rear wioer oarkina
Rear washer
Rear wiper

Horn relay

ETPD066A

BE -40

BODY ELECTRICAL SYSTEM

MULTI FUNCTION SWITCH


REMOVAL AND INSTALLATION

1.

Disconnect the negative(-) battery terminal.

E42FD74C3

Prior to removing of the multi function switch assembly in


vehicles equippedwith air bags, be careful to follow the
following:

ffi CAUTION
Never attempt to disassemble or repair the air
bag module or clock spring.lf faulty, replace
it.
Do not drop the air bag module or clock
spring or allow contact with water,grease or
oil. Replace if a dent, crack, deformation or
rust is detected.
The air bag module should be stored on a flat
surface and placed so that thepad surface is
facing upward. Do not place anything on top
of it.
Do not expose the air bag module to temperatures over 9:1' C (20d' F).
After deployment of an air bag, replace the
clock spring with a new one.
Wear gloves and safety glasses when handing an air bag that has been deployed.
An undeployed air bag module should only
be disposed of in accordance withthe procedures mentioned in the restraints section.
When you disconnect the air bag module-clock spring connector, take care notto
apply excessive force.
The removed air bag module should be stored
in a clean, dry place.
Prior to installing the clock spring, align the
mating mark and "NEUTRAL" position indicator of the clock spring, and after turning the
front wheelsto the straight-ahead position, install the clock spring to the column switch.lf
the mating mark of the clock spring Is not
properly aligned, the steeringwheel may not
completely rotate during a turn, or the flat
cable within theclock spring may be broken
obstructing normal operation of the SRS and
possiblyleading to serious Injury to the vehicle's driver. To inspect the clock sprlng,refer
to the restraints section.

KPPD004A

2.

Remove the 3 bolts and disconnect the air bag connector and the horn connector, then remove the air
bag module.

& CAUTION
Remove the horn pad only for vehicle without air
bag.

KPPD005A

3.

Remove the steering wheel lock nut.

KPPD006A

BE -41

MULTI FUNCTION SWITCH


4.

Remove the steering wheel with special tool (0956111002).

7.

Disconnect the wire connectors and remove the


multi-function switch after pressing down the indicated parts as shown in the illustration.

& CAUTION
Do not hammer on the steering wheel to remove it.
Doing so may damage the collapsible mechanism.

KPPD011A

8.
KPPD007A

5.

Remove the steering column shroud after removing 3


screws.

KPPD008A

6.

Remove the clock spring.

KPPD010A

Installation is the reverse of removal.

BE -42
INSPECTION

BODY ELECTRICAL SYSTEM


TURN SIGNAL AND LANE CHANGE SWITCH
[M01-1]

E41E634F6

LIGHTING SWITCH INSPECTION


Check for continuity between the terminals while operating
the lighting switch.

~
Hazard
switch

Turn signal
switch

16

17

18

L
OFF

ETPD075C

WIPER AND WASHER SWITCH INSPECTION


Check for continuity between the terminals while operating
the wiper and washer switch.

KTPC075G

LIGHTING SWITCH [M01-1]

~
n

10

11

12

13

OFF

II

D
......,

......,

0
ETPD075A
KTPC075H

DIMMER AND PASSING SWITCH [M01-1]

~I
n
HU
HL

WIPER SWITCH [M01-2]

10

12

0
0

14

15

~
n

10

MIST

11

12

0
0

OFF

INT

HU : Head lamp high beam

LOW

HL : Head lamp low beam

HI

P : Head lamp passing switch


ETPD075B

0
0

13

0
0

D
ETPD075D

BE -43

MULTI FUNCTION SWITCH


WASHER SWITCH [M01-2]

~I
n

15

11

OFF

ON

ETPD075E

REAR WIPER AND WASHER SWITCH [M01-2]

n
~
OFF

14

16

17

18

{)

Rear wiper
Rear wiper &
washer
ETP0075F

BE -44

BODY ELECTRICAL SYSTEM

HORNS
COMPONENTS

E4D838A20

Horn switch
Clock spring

Horn

ETPD090A

HORNS

BE -45

HORN
REMOVAL AND INSTALLATION
1.

INSPECTION
1.

Test the horn by connecting battery voltage to the 1


terminal and ground the 2 terminal.

2.

The horn should make a sound. If the horn fails to


make a sound, replace it.

E4s1sso?o

Open the hood and remove the hood latch cover after
removing 2 screws.

E43F8F65F

ADJUSTMENT

Operate the horn, and adjust the tone to a suitable level


by turning the adjustingscrew.

~NOTE
After adjustment, apply a small amount of paint
around the screw head to keepit from loosening.

KTPC091A

2.

Remove the bolt and disconnect the horn connector,


then remove the horn.

ETDA050A

KTPC091B

KTPC091C

3.

Installation is the reverse of removal.

BODY ELECTRICAL SYSTEM

BE -46

KEYLESS ENTRY AND


BURGLAR ALARM
COMPONENTS

E40CFB225

Transmitter

Front door switch


Hood switch

Front door lock


actuator & switch

ETACS module
Burglar alarm horn

Door warning switch

Rear door lock


actuator & switch
Rear door switch

.,.- ~,.c....-.t-+--- Tailgate lock


actuator & switch
Tailgate switch
Front door lock
actuator & switch

Rear door lock


actuator & switch
Rear door switch

ETPD125A

KEYLESS ENTRY AND BURGLAR ALARM


INSPECTION

REAR DOOR LOCK ACTUATOR INSPECTION

E4A4A4D96

FRONT DOOR LOCK ACTUATOR INSPECTION


1.

Remove the front door trim panel. (Refer to BD groupFront door)

2.

BE-47

1.

Remove the rear door trim panel. (Refer to BD groupRear door)

2.

Disconnect the 6P connector from the actuator.

Disconnect the 6P connector from the actuator.

~
~

~
~

KTPC275A

KTPC270A

3.

Check actuator operation by connecting power and


ground according to the table. To prevent damage to
the actuator, apply battery voltage only momentarily.

~I

Front left

Front right

Lock

Check actuator operation by connecting power and


ground according to the table. To prevent damage to
the actuator, apply battery voltage only momentarily.

Lock

EB
EB

Unlock

Unlock

3.

Rear left

EB

e
e

Rear right

Lock

EB

Lock

EB
EB

Unlock

Unlock

e
e

EB
ETPD275B

EB
ETPD270B

BODY ELECTRICAL SYSTEM

BE -48

REAR DOOR LOCK SWITCH INSPECTION

FRONT DOOR LOCK SWITCH INSPECTION


1.

Remove the front door trim panel. (Refer to BD groupFront door)

1.

Remove the rear door trim panel. (Refer to BD groupRear door)

2.

Disconnect the 6P connector from the actuator.

2.

Disconnect the 6P connector from the actuator.

~
~

tS\

KTPC270A

3.

Check for continuity between the terminals in each


switch position according to the table.

Front left

Lock
Unlock
Lock

Front right

Unlock

0
0
0

KTPC275A

3.

Check for continuity between the terminals in each


switch position according to the table.

~I
p
Lock
Rear left

-()

-0

-o
ETPD2BOB

Unlock
Lock

Rear right

Unlock

0
0
0

-o
0

-o
-()
ETP0285B

KEYLESS ENTRY AND BURGLAR ALARM

BE -49
3.

DOOR SWITCH INSPECTION

Remove the door switch and check for continuity between


the terminals.

Check actuator operation by connecting power and


ground according to the table. To prevent damage to
the actuator, apply battery voltage only momentarily.

~
n

LOCK~UNLOCK
UNLOCK~LOCK

8
0

0
8
ETPD165B

TAILGATE LOCK SWITCH INSPECTION

V5BE060P

n
~

Ground(Body)

1.

Remove the tailgate trim panel. (Refer to BD groupTailgate)

2.

Disconnect the 6P connector from the actuator.

Free(Door open)
Push(Door close)
ETPD305C

TAILGATE LOCK ACTUATOR INSPECTION

1.

Remove the tailgate trim panel. (Refer to BD groupTailgate)

2.

Disconnect the 6P connector from the actuator.

KTPC165A

3.

Check for continuity between the terminals in each


switch position according to the table.

n
~

UNLOCK

LOCK

0
0
ETPD170A

KTPC165A

BODY ELECTRICAL SYSTEM

BE -50
TAILGATE SWITCH INSPECTION

HOOD SWITCH INSPECTION

1.

Remove the tailgate trim panel. (Refer to BD group Tailgate)

1.

Remove the air duct after removing 2 bolts.

2.

Disconnect the 1P connector from the hood switch.

2.

Remove the tailgate latch after removing 3 bolts and


disconnect the 1P connector from the tailgate switch.

KTPC180A

3.
KTPC175A

3.

Check for continuity between the terminal and ground


according to the table.

~
n

Ground (Body)

Check for continuity between the terminal and ground


according to the table.

~I
n

Ground (Body)

Hood open (Free)

Hood close (Push)

Tailgate open
ETPD180B

Tailgate close
ETPD175B

KEYLESS ENTRY AND BURGLAR ALARM

BE -51

DOOR WARNING SWITCH INSPECTION

BURGLAR ALARM HORN INSPECTION

1.

Remove the driver's crash pad lower panel. (Refer to


BD group-Crash pad)

1.

2.

Disconnect the 4P connector from the door warning


switch.

Remove the horn after removing a bolt and disconnect


the 2P connector from the horn.

KTPC190A

2.
KTPC185A

3.

Check for continuity between the terminals in each


position according to the table.

~
n

Insert

Removal
ETPD185B

Test the horn by connecting battery power to the terminal 1 and ground the terminal 2.
The horn should make a sound. If the horn fails to
make a sound replace it.

BODY ELECTRICAL SYSTEM

BE -52

ETACS MODULE
ANTI-THEFT FUNCTION
1.

2.

E48455FE5

ARM FUNCTION
Pressing the remote key lock button will result in a
0.5-second pulse issued to lock all doors.
Pressing the remote keypad unlock button once will
result in a 0.5-second unlock pulse issued to unlock
all doors.
As part of the arming sequence the alarm first enters a pre-armed state before falling into the armed
state. During this pre-armed state alarm triggers are
ignored. Pre-armed state can be reached from the
alarmed state, the start inhibit state or the disarmed
state. Pre-Arming of the alarm can be achieved by a
press of the lock button on the remote key.
In the pre-armed state the visible and audible warnings are disabled.
This system enters the armed state if it is in the prearmed state and, after 0.6 sec, check actuator lock
and each door, hood and tail gate close, and no door
warning switch (no key in ignition).
On entering the arm state, a single flash of the hazard
lamps is given, period of cycle 2 second, duty rate
50%.
If TX lock signal is received when a door, tail gate or
hood is open, then lock output is given and a flash of
hazard is not given.
After the armed state is entered, if a lock signal is
received then a single flash of the hazard lamps is
given, period of cycle 2 second, duty rate 50%.
The armed state cannot be reached by locking the car
with the keys.

DOOR, HOOD
TAILGATE

_fl
~

T1

DOOR LOCK
OUTPUT
ARM STATE

HAZARD
LAMP

ON
OFF

TX

LOCK
UNLOCK
ON
OFF

UNLOCK
OUTPUT
ARM STATE
HAZARD
LAMP

ARM
DISARM
ON
OFF

nl

IT21J

ETHA115R

Time specification
T1, T2: 0.5 0.1 sec.
ALARM FUNCTION

__f[___

CLOSE
LOCK
UNLOCK

TX

In the disarm state the visible and audible warnings


are disabled and start is enabled.
In the disarm state, if TX key unlock command is received, then the hazard lamps shall be flashed twice
for period of cycle 1 sec, 50% duty rate.
Disarm state cannot be reached using the door locks
by key.

3.

OPEN

DISARM FUNCTION
Disarming can be performed while the alarm is
armed, or alarming, or after alarming. The alarm can
be disarmed by the following methods :
Pressing the unlock button on the TX key. The
hazard lamps shall be flashed twice for 1sec period (of cycle), 50% duty rate.
If door warning switch is on, IGN1 and IGN2 are
on in arm state, then arm state should be immediately cancelled. This means that the driver is
inside the vehicle before pushing TX lock, so system should not arm.

___fL____

ARM:DISARM
T3

ON~
OFF

~
T21--oi

ETHA115Q

Time specification
T1 : 0.5 sec.
T2 : Max. 2 sec.
T3: 1.0 0.2 sec.

1)

European countries
Once armed, should any door, hood or the tailgate be opened, then :
Start relay drive output is disabled, so starting is inhibited.
Audible (horn) and visual (hazard lamp)
warnings are issued, for 27seconds duration. The horn warning is continuously
occurring in this period. The hazard lamps
operate with 1 sec period, 50 % duty rate.
The alarm is given in the case where a door is
opened with a key.

KEYLESS ENTRY AND BURGLAR ALARM

BE -53
During or after alarming and then closing all
doors and a TX lock signal is received Then
The lock command is executed with 0.5 sec.
ON
Horn and start inhibition are OFF
Hazard lamp is flashed one time (period : 2
sec., duty: 50%, within 2 sec.)
The state goes to arming mode (after a lock
state check)
The start is enabled

ETOC100C

OPEN

DOOR

CLOSE

Time specification
T1 : 27 2 sec.
T2 : 0.4-0.5 sec.
2)

Non European countries


Once armed, should any door, hood or the tailgate be opened, then.
Start relay drive output is disabled, so starting is inhibited.
Audible (horn) and visual (hazard lamp)
warnings are issued, for three cycles, each
cycle 272 sec. duration on, 10&plusmn;1
sec. off. The horn warning is continuously
occurring during the on period. The hazard
lamps operate with 1 sec period, 50 % duty
rate during the on period.

TX

LOCK
UNLOCK

LOCK
OUTPUT

ON
OFF

ACTUATOR

UNLOCK
LOCK

START
INHIBIT

ON
OFF

HAZARD
LAMP

ON
OFF
ETHA115V

Time specification
T1 : 0.5 sec.
T2: 1.0 0.2 sec.
CASE 2 : Door Open
During or after alarming, with a door open and a
TX lock signal is received Then
The lock command is executed with 0.5 sec.
ON
Horn is disabled and start is enabled after
confirmation of actuator lock

The alarm is given in the case where a door is


opened with a key.
After this time, the system maintains the start inhibit state, where no audible and visual warnings
are issued but engine starting is not possible.

ARM STATE

ALL
DOORS
HORN

HAZARD
LAMP

ARM
OPEN
CLOSE
ON
OFF

DOOR

ON
OFF

TX

OPEN
CLOSE
LOCK
UNL::K

ETOC100D

Time specification
T1 : 27 2 sec.
T2: 10 1sec.
T3 : 0.4-0.5 sec.

4.

At this time, when the door is closed,


Hazard lamp is flashed one time (period : 2
sec., duty 50%)
The state goes to arming mode

DISARM

LOCK
OUTPUT
ACTUATOR
START
INHIBIT
HAZARD
LAMP

OFF

_n

~'-----:--T-- - - - - - - - - -

_j

UNLOCK
LOCK
ON
OFF
ON
OFF

T2

OPERATION DURING ALARM CONDITIONS

1)

Cancelling audible alarm with the remote transmitter


CASE 1 : Door closed

1----J
ETHA115W

Time specification
T1 : 0.5 sec.
T2 : 1.0 0.2 sec.

BE -54
2)

BODY ELECTRICAL SYSTEM


New alarm conditions
Second alarm condition during alarming.
When another alarm occurs during alarming, the
starting is disabled, and the alarm continues to
sound for the remained time of warning signal.
The alarm continues to sound after the second
alarm condition is removed.
New alarm condition occurs after alarming (with
all entrances closed)
If any entrance is opened again then
The horn is ON 3 times (EC area : one time
for 27sec.)
Start is disabled
Hazard lamps flash during the ON time of
horn
New alarm condition occur after alarming (with
any entrance open).
If another entrance is opened, the ETACS module keeps start disabled and there is no horn output.

ALL
DOORS
START
INHIBIT
HORN

OPEN
CLOSE

0~~~r----,u
ON

OFF

HAZARD
LAMP

DOOR
WARN"G
SWITCH

ON

OFF

ON

IGN.
SWITCH

OFF

~~FL J I

ARM
STATE

ARM-------,

3)

4)

Key operation during alarm


After the alarm state or start inhibit state are entered, if door warning switch on (key in ignition)
& IGN 2 ON, if IGN 2 state is changed to OFF
within 30sec, remain in alarm state.
Disarming using the key
During alarming, in case that door warning switch
(key in) is ON and then IGN1 and IGN2 are both
ON for 30 sec continuously, the alarm is cancelled, and the system enters the disarm state.
After alarming, in case that door warning switch
(key in) is ON and then IGN1 and IGN2 are both
ON for 30 sec continuously, the alarm is cancelled, and the system enters the disarm state.

I - - - - - - - -

DISARM
ETOC1000

5.

ALARM STATE IN POWER DOWN


If the battery is disconnected to the ETACS module in
the following states:
Alarm
After alarming

Upon restoring the battery, the alarm state shall be


entered and the alarm cycle shall restarted (timer reset to 0).
Upon restoring the battery, the alarm state shall be
entered and the alarm cycle shall restarted (timer reset to 0).

DIS~

ARM

HOOD
SWITCH

ON
OFF

BATTERY

REMOVAL
INSTALLATION

START
INHIBIT

~~F_j

HORN

ON
OFF

ETOC100N

30sec .,

HORN

ARM
STATE

KEY IN
KEY OUT

~ARM

n
I

L
ETHA115Z

BE -55

KEYLESS ENTRY AND BURGLAR ALARM

TRANSMITTER
INSPECTION

TRANSMITTER CODE
REGISTRATION E466BF2B6

E49CC6DCD

1.

1.

Check that the red light flickers when the door lock or
unlock button is pressed on the transmitter.

2.

Remove the battery and check voltage if the red light


doesn't flicker.

To register transmitter code, first connect keyless


adapter (09900-21300) to DLC(Data Link Connector)
cable of hi-scan as shown in the illustration.

Standard voltage : 3V

Keyless adapter

(09900-21300)
ETAC065J

2.

After connecting keyless adapter to the multi purpose


check connector (1 Opins) beside data link connector
in driver side crash pad lower panel, turn the power
on hi-scan.

KTPC195A

3.

Replace the transmitter battery with a new one, if voltage is below 3V then try to lock and unlock the doors
with the transmitter by pressing the lock or unlock button five or six times.

4.

If the doors lock and unlock, the transmitter is O.K,


but if the doors don't lock and unlock, register the
transmitter code, then try to lock and unlock the doors
(See the workshop manual page BE-28)

5.

If the doors lock and unlock, the transmitter is O.K, but


if the doors don't lock and unlock, replace the transmitter.

KTPC200A

3.

Select the vehicle model and then do "CODE SAVING".


1. HYUNDAI VEHICLE DIAGNOSIS
MODEL

ALL

02. ENGINE
03. AUTOMATIC TRANSAXLE
04. ANTI-LOCK BRAKE SYSTEM

07 CODE SAVING
ETPD7001

BODY ELECTRICAL SYSTEM

BE -56
4.

After selecting "CODE SAVING" menu, button "ENTER" key, then the screen will be shown as below.
KEYLESS ENTRY CODE SAVING
1. REMOVE THE IG.KEY FROM KEY CYLINDER.
2. CONNECT THE DLC CABLE AND 16 PIN
CONNECTOR OF THE KEYLESS ADAPTER.
3. CONNECT THE 10 PIN CONNECTOR OF THE
KEYLESS ADAPER INTO THE MULTIPURPOSE
CHECK CONNECTOR.
4. AFTER PRESSING [ENTER], FINISH CODE SAVING
WITHIN 10 SECONDS.
5. PRESS [ENTER], IF YOU ARE READY!
ETAC065M

5.

After removing the ignition key from key cylinder, push


"ENTER" key to proceed to the next mode for code
saving.
KEYLESS ENTRY CODE SAVING
1. PRESS THE TRANSMITTER [LOCK] BUTTON
FOR 1 SECOND.
2. IF SAVE ONE MORE PRESS OTHER
TRANSMITTER [LOCK] BUTTON FOR 1 SECOND.
3. PRESS [ESC] AND DISCONNECT KEYLESS
ADAPTER FROM VEHICLE AND CHECK
THE KEYLESS ENTRY SYSTEM.

ETAC065N

6.

Follow steps 1 to 3 and then code saving is completed.

7.

Disconnect keyless adapter (09900-21300) from DLC


cable and then proceed toself-diagnosis with DLC cable connected.

BE -57

ETACS (ELECTRONIC TIME AND ALARM CONTROL SYSTEM)

ETACS (ELECTRONIC TIME


AND ALARM CONTROL
SYSTEM)
DESCRIPTION

E437F3C68

ETACS module receives various input switch signals, and


controls time and alarm such as rear defogger timer,
seat belts warning, decayed out room lamp, central
door lock, ignition key reminder, power window timer,
door warning, tail lamp auto cut, crash door unlock and
keyless entry & burglar alarm automatically.

ETPD115A

SPECIFICATIONS

E43F328CF

Items

Specifications

Rated voltage

DC 12V

Operating voltage

DC 9- 16V

Operating temperature

-30C - 80C
1OOMn or more

Insulation resistance

Rated load
Horn relay
Chime bell
Rear defogger relay
Hazard lamp relay
Tail lamp relay
Seat belt warning indicator
Room lamp
Door lock relay
Door unlock relay
Burglar alarm relay

DC
DC
DC
DC
DC

12V, 200mA (Inductance load)


12V, 350mA (Inductance load)
12V, 200mA (Inductance load)
12V, 200mA (Inductance load)
12V, 200mA (Inductance load)
DC 12V, 1 .2W (Lamp load)
DC 12V, 10W (Lamp load)
DC 12V, 200mA (Inductance load)
DC 12V, 200mA (Inductance load)
DC 12V, 200mA (Inductance load)

BE -58

BODY ELECTRICAL SYSTEM

ELECTRONIC TIME AND ALARM


CONTROL MODULE
CIRCUIT DIAGRAM

E042851BD1

IG1

B+

IG2 B+ ALT"L'

IG1 B+ B+

ST

B+

Burglar alarm relay

Door switch x 4
Driver door switch
Assist door switch
Rear defogger switch
Tailgate switch
Rear & tailgate lock switch
B+

B+
Power window
relay

Power window
main switch

[M25-1]

[M25-2]

ETPD110A

ETACS (ELECTRONIC TIME AND ALARM CONTROL SYSTEM)


REMOVAL AND INSTALLATION

E4B9A734B

INSPECTION

E4F5AEB40

While operating the components, check whether the operations are normal as shown in the timing chart.

1.

Disconnect the negative(-) battery terminal.

2.

Remove the 2 screws and 2 bolts holding the driver's


crash pad lower panel.

1.

DEFOGGER TIMER (Including Outside Mirror Demister)


1)

After ALT "L" ON, if the defogger is switched ON,


the defogger output is ON for 20 minutes duration.

2)

If the defogger switch is pressed again, or if the


ignition is switched OFF during this time, the defogger output is OFF.

Alternator

3.

BE-59

ON _ j
OFF

ETPD062E

Defogger
switch

ON
OFF

Disconnect the hood release cable and the data link


connector from the beneath driver's crash pad lower
panel.

Defogger
output

ON
OFF

ETMB180C

T1 : 20 1min.
2.

ETPD062B

4.

1)

Since the ignition is switched ON, the seat belt


warning indicator is illuminated (with period :
0.6 sec., duty rate : 50%) and the chime bell is
sounded (with period : 0.9 sec., duty rate : 50%)
for total time 6 seconds.

2)

If the ignition is swithced off during the indicator


and the chime bell output, the indicator and the
chime bell are switched OFF.
If the seat belt is sensed as fastened during the
indicator and the chime bell output, the chime bell
is switched OFF immediately and the seat belt
warning indicator is illuminated for the remained
seconds.

3)

When the ignition is already switched ON, if the


seat belt is removed, the warning indicator and
the chime bell are output for total time 6 seconds.

Remove the ETACS module from the bracket after removing nuts.

ETPD115A

5.

SEAT BELT WARNING TIMER

Installation is the reverse of removal.

BE -60

BODY ELECTRICAL SYSTEM


4.

IGNSWITCH

ON
OFF

CENTRAL DOOR LOCK/UNLOCK


1)

The driver's door lock, assist door lock, or the


inside door lock knob is switched LOCK to UNLOCK or UNLOCK to LOCK, the all doors lock
and unlock outputs will follow.

2)

Battery connecting would not change the


LOCK/UNLOCK states.

SEAT BELT
SWITCH
CHIME
BELL

ON
OFF

SEAT BELT
WARN'GIND.

ON
OFF

r---

DRIVER'S DOOR UNLOCK------,


LOCK SWITCH
LOCK
L__j

ETMB902B

T1 : 61 sec., T2 : 0.45 0.1 sec., T3 : 0.3 0.1


sec.
3.

DECAYED ROOM LAMP


TIMER
1)

& KEYLESS

ASSIST DOOR
LOCK SWITCH

UNLOCK

DOOR LOCK
OUTPUT

When the first door (driver's or assist) is opened,


the room lamp shall brighten. When the last door
is closed, the room lamp will drop to 75% intensity, then fade out over 5-6 seconds.

2)

If the door switch is ON for less than 0.1 sec.,


then no illumination occurs.

3)

The fade resolution is over 32 steps.

4)

The room lamp must not flicker during fade operation, if the ignition is switched ON.

5)

With keyless UNLOCK, when the door is closed,


the room lamp is turned ON, then OFF after about
30 seconds. While the room lamp is ON due
to keyless UNLOCK, if another UNLOCK is received, the room lamp is again ON for 30 seconds.
While the room lamp is ON, If the door is opened,
the lamp is continued to ON. If the door is closed,
the lamp follows as the above step 1.
If keyless LOCK (ARM state) is received during
fade out, the room lamp is switched off immediately.

DOOR
SWITCH

OPEN
CLOSE

DOOR UNLOCK
OUTPUT

UNLOCK--+--~

LOCK

ON
OFF

oN

OFF _ _ _ _ j L___j L _ _
ETNB110A

T1 : 0.5 0.1 sec.


5.

IGNITION KEY REMINDER


If the key is in the ignition and the driver's door or assist door is opened and the vehicle is locked using
driver's knob or assist knob, then the central locking
system will issue an unlock pulse of 1 second duration
to the all doors thus preventing locking of the vehicle.
(With a knob remains locked, if the switch in the actuator is not changed, the central locking shall issue 1
pulse of 1 seconds duration and 3 pulses of 0.5 second duration to unlock the vehicle.)

DOOR WARN'G ON
SWITCH
OFF
DRIVER/ASSIST ON
DOOR SWITCH OFF
DRIVER/ASSIST ON
DOOR LOCK OFF
SWITCH
ON
DOOR UNLOCK OFF
OUTPUT

ETPD120A

IGN2

T1 ,T3: 0.5 sec., T2: 1 sec., T4: Max.0.5 sec.


UNLOCK
TRANSMITTER LOCK--+--++-+-+-~
(TX)
ROOM
LAMP

ON
OFF

ETMB003K

T1 : 5.5 0.5 sec., T2 : 30 3 sec.

BE -61

ETACS (ELECTRONIC TIME AND ALARM CONTROL SYSTEM)


6.

POWER WINDOW TIMER

8.

1)

When the tail lamp is switched ON, if the ignition


is switched OFF and the driver's door is opened,
the tail lamp should be automatically OFF.

When the ignition is switched OFF, the power window output is maintained ON for 30 seconds and
then turned OFF.

2)

With the ignition switched ON, if the driver's door


is opened and the ignition is switched OFF, the
tail lamp should be automatically OFF.

With the state of step 2, if the driver's door or


assist door is opened, the output shall be turned
OFF immediately.

3)

When the tail lamp is cut automatically, if the tail


lamp switch is turned OFF and ON, the tail lamp
is illuminated and auto cut function is cancelled.

1)

When the ignition is switched ON, the power window relay output is turned ON.

2)

3)

TAIL LAMP AUTO CUT

Tail lamp cut

Tail lamp cut

ON
IGN SWITCH OFF
TAILLAMP
SWITCH

ON
OFF

DRIVER'S OPEN
DOOR CLOSE--t----!
SWITCH
ON
TAIL LAMP OFF
RELAY
ETMB003L
ETMB180H

T1 : 30 3 sec.
9.
7.

CRASH DOOR UNLOCK

DOOR OPEN WARNING


1)

If the key is in the ignition key cylinder and the


driver's door is opened, the chime bell sounds
continually (period:0.9 sec. Duty rate:50%).

2)

If the door is closed or the key is removed, the


chime stops immediately.

DOOR
WARN'G
SWITCH
DRIVER'S
DOOR
CHIME
BELL

1)

With the ignition turned ON, if the air bag is deployed, a crash signal is received and send an
UNLOCK output to all doors UNLOCK.

2)

After UNLOCK output, when LOCK is set, UNLOCK pulse is output for 5 second period again.

AIR BAG
DEPLOY
SIGNAL

KEY IN
KEY OUT
OPEN
CLOSE

LOW

DOOR
ON
UNLOCK OFF
OUTPUT

ON
OFF

ETPD120B
ETMB180G

T1 ,T2 : 0.45 0.1 sec.

T1:10 msec., T2:390 msec., T3:200 msec.,


T4:Max. 40 msec., T5: 50.5sec.

BE -62

BODY ELECTRICAL SYSTEM

FUSES AND RELAYS


COMPONENTS

E4E2FA277

[ ENGINE COMPARTMENT RELAY BOX ]

Engine compartment relay box

jRadiato') Radiate')
Lrelay2j Lrelay1J

ETPD205A

BE -63

FUSES AND RELAYS

[ PASSENGER COMPARTMENT RELAY BOX ]

Door unlock relay


Door lock relay

ETACS module

ETPD205B

BE -64

BODY ELECTRICAL SYSTEM

RELAY BOX (ENGINE


COMPARTMENT)
COMPONENTS

E4C8DA873

Amperages(A)

FUSIBLE
LINK

Circuit protected

ALT

120A

Generator

ABS.1

20A

ABS control module, Air bleeding connector

ABS.2

40A

ABS control module, Air bleeding connector

BLW

30A

Blower relay

P/WDW

30A

Power window relay

EPS

50A

EPS control module

BATT

50 A

Tail lamp relay, Fuse 11, 19, 20, 25, 27, 29

RAD

30A

Radiator fan relay #1, #2

ECU

30A

Fuel pump relay, Engine control relay, ECU Fuse

IGN.1

30A

Ignition switch

IGN.2

30A

Ignition switch, Start relay

HORN

10A

Horn relay

AlCON

10A

AIC relay

INJ

15A

PCM(Except 1.1 L), ECM(1.1 L). Injector,


Camshaft position sensor, Crankshaft position sensor,
Idle speed control actuator, Canister purge valve

SNSR

10A

PCM(Except 1.1 L), ECM(1.1 L), Fuel pump relay, A/C relay,
Oxygen sensor, SMATRA

ECU

10A

PCM(Except 1.1 L), ECM(1.1 L)

ABS

10A

ABS control module, Air bleeding connector

FUSE

ETPD210A

FUSES AND RELAYS


INSPECTION

BE -65
POWER RELAY TEST (TYPE B)

E4CE3EDFO

POWER RELAY TEST (TYPE A)

Check for continuity between the terminals.

Check for continuity between the terminals.

1.

There should be continuity between the No.1 and


No.2 terminals when power and ground are connected to the No.4 and No.3 terminals.

2.

There should be no continuity between the No.1 and


No.2 terminals when power is disconnected.

1.

2.

There should be continuity between the No.1 and


No.4 terminals when power and ground are connected to the No.3 and No.2 terminals.
There should be no continuity between the No.1 and
No.4 terminals when power is disconnected.

A":...C...U:="'-...r,~~~IE~+U LLtor fan


relay 1

I I

AlCON relay

Fuel pump

~~~~~:;.s_
2

3
ETPD215D

ETPD215A

~
r

Disconnected

Connected

-()

Disconnected
Connected

0)--.+---(0
ETPD215B

0
0

0
-()
ETPD215E

BE -66

BODY ELECTRICAL SYSTEM

POWER RELAY TEST (TYPE C)

Check for continuity between the terminals.


1.

There should be continuity between the No.1 and


No.2 terminals when power and ground are connected to the No.3 and No.5 terminals.

2.

There should be continuity between the No.1 and


No.4 terminals when power is disconnected.

Burglar alarm relay


3

ETPD215G

Disconnected
Connected
ETPD215H

BE -67

FUSES AND RELAYS

RELAY BOX (PASSENGER


COMPARTMENT)
COMPONENTS

E4F36454B

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mmnrn [[) m

l""i'3"1

""'

E3 ~ E3 ] [I)[]][[)[]]
fill[i)li]J [[]
16 15 14 13

r.==oJ

TAIL
LAMP
RELAY

'---'

1/P-J

FlU NIT

POWER
WINDOW
RELAY

1/P-K

1/P-L

rA.
r-CJ-

REAR
FOG
LAMP
RELAY

FRONT
FOG
LAMP
RELAY

DEFOGGER
RELAY

1/P-H

ETPD220A

BODY ELECTRICAL SYSTEM

BE -68

Circuit protected

Amperages( A)
1

10A

A/C switch, Defroster switch

10A

Left front position lamp, Left rear combination lamp

10A

Instrument cluster

10A

Audio, Power outside mirror switch

10A

Transaxle range switch, Back-up lamp switch, Hazard switch

10A

Right front position lamp, Right rear combination lamp, Left( Right) license lamp

10A

Pre-excitation resistor, Instrument cluster, ETACM, Seat belt timer

15A

Cigarette lighter

10A

Generator, EPS control module, PCM(Except 1.1 L), ECM(1.1 L),


Vehicle speed sensor, AfT shift lever switch

10

10A

SRS control module

11

20A

Door lock relay, Door unlock relay, Sunroof controller, Driver door lock actuator

12

15A

Rear wiper motor, Multifunction switch

13

10A

Start relay, Burglar alarm relay

14

15

10A

DRL control module

16

20A

Left(Right) front seat warmer switch

17

10A

Defogger switch, ECM, Driver(Assist) outside mirror motor & Defogger

18

15A

Ignition coil, Condenser

19

15A

Power window relay, Stop lamp switch

20

15A

Hazard switch, ETACM

21

20A

Front wiper motor, Multifunction switch

22

10A

Rear fog lamp relay

23

10A

Front fog lamp relay, Power window relay, ETACM, Defogger timer,
Left(Right) head lamp leveling actuator, Head lamp leveling switch

24

10A

Blower relay, Sunroof controller

25

30A

Defogger relay, Defogger timer, ETACM

26

15A

Right head lamp

27

10A

Front fog lamp relay

28

15A

Left head lamp, Instrument cluster

29

15A

Instrument cluster, Rear fog lamp switch, Data link connector, Audio, ETACM,
Door warning switch, Multipurpose check connector, Luggage lamp, Map lamp,
Room lamp, Overhead console assembly

Not used

ETPD220B

BE-69

FUSES AND RELAYS


INSPECTION

POWER RELAY TEST (TYPE B)

E46371823

POWER RELAY TEST (TYPE A)

Check for continuity between the terminals.

Check for continuity between the terminals.

1.

There should be continuity between the No.1 and


No.2 terminals when power and ground are connected to the No.3 and No.4 terminals.

2.

There should be no continuity between the No.1 and


No.2 terminals when power is disconnected.

1.

2.

There should be continuity between the No.1 and


No.4 terminals when power and ground are connected to the No.3 and No.2 terminals.
There should be no continuity between the No.1 and
No.4 terminals when power is disconnected.

Rear fog lamp relay

Power window
relay
Tail lamp
relay

Rear window
defogger
relay

Front fog lamp relay

ETPD224B

ETPD224A

~
r

{)

-<>

Disconnected

{)

Connected

-<>

Disconnected
Connected

0>----+--<D
ETPD215B

{)

ETPD215E

BE -70

BODY ELECTRICAL SYSTEM

FUSE INSPECTION

2.

1.

Be sure there is no play in the fuse holders, and that


the fuses are held securely.

2.

Are the fuse capacities for each circuit correct?

3.

Are there any blown fuses?


If a fuse is to be replaced, be sure to use a new fuse
of the same capacity. Always determine why the fuse
blew and completely eliminate the problem before installing a new fuse.

Fuse blown due to repeated on-off current.


Normally, this type of problem occurs after a fairly long
period of use, and is less frequent than #1 above. In
this case, you may simply replace with a new fuse of
the same capacity.

Blown fuse due to thermal fatigue

Lb CAUTION
Never use a fuse of higher capacity than specified.

ETDA086B

Lb CAUTION
A blade type fuse is identified by the numbered
value in amperes. If the fuse is blown, be sure
to replace a fuse with the same ampere rating.lf
a fuse of higher capacity than specified is used,
parts may be damaged and a danger of fire exists.
To remove or insert a fuse, use the fuse puller in
the fuse box.

Relay & Fuse box


ETPD700J

FUSES
When a fuse is blown, there are two probable causes. The
two causescan easily be determined by a visual check after removing the fuses.

1.

Fuse blown due to over-current.


Prior to replacing the fuse with a new one, check the
circuit for a short and the related parts for abnormal
conditions. Only after the correction of a short or replacement of abnormal parts, should a fuse with the
same ampere rating be installed.

Blown fuse due to overcurrent

ETDA086A

10A

15A

ETDA086C

BE -71

INDICATORS AND GAUGES

INDICATORS AND GAUGES


COMPONENTS

E4185F5EB

Parking brake switch


Seat belt switch
Fuel gauge sender &
low fuel level sensor

Vehicle speed sensor

Brake fluid level warning switch

Engine coolant
temperature sender
Oil pressure switch

ETPD230A

BE -72

BODY ELECTRICAL SYSTEM

INSTRUMENT CLUSTER
COMPONENTS

E48BCDB96

[WITHOUT TRIP COMPUTER ]

[M09-1)
[M09-2]
516 1718 19 20 21 22 232~
2526 27 28 2930 31 32 33~
--'

IL1 I 21 31 41

I 6 I7 I8I 9 11 0 111 11211311 ~ I


1

ETJA015E
ETKAOSOC

ETPD235A

BE -73

INDICATORS AND GAUGES


[WITH TRIP COMPUTER ]

[M19-2]

[M19-1]

:X

5 6 7 8
1 2 3 4
9 10 11 12 13 14 15 16 17 18 19

ETPD245A

BE -74
CIRCUIT DIAGRAM

BODY ELECTRICAL SYSTEM


E4915A9DF

[WITHOUTTRIP COMPUTER]

t)

13 Hi:h beam
14 Hi h beam -)

7 IGN(a (Airbag)
8

Airba

27
26
33
25

16
34
LC0:14V 1.4Wx1EA

Controller

24

Chime bell

~
E

22 Ground
EBD
6

10

ABS

11-=~~~~-----

12~==~~~-----L~~~

23~~~~~~--iT~~~~~
3

-"'"'->''-""......"'-"-!!.W"i

15~~~----~f-r-~~_,_,_,~

21 -':'"-"-'.=!.------:-_J
2 --"""'-'-'""'-'-""-!.!!!!.1,._-'
g~~~wa~------~

28--~--------------~
20~~~~L-----------~
29~~~~~~L---------~

4~~~~--------------~~

19~~~~~~~~----~--.

18~~~~--------------.

32~~~~~~-------,
31~~~~~L_----~
30~~~------------~~~~----~

ETPD240A

BE -75

INDICATORS AND GAUGES


[WITH TRIP COMPUTER]

I CLOCK fI TRfP COM. f23


2

--! TEMP.GAUGE I
--! FUEL GAUGE I

Injection signal

Ambient temp.senso

--{n.CHOMETERj

25 Tacho sianal
Soeed sianal
11
Temp.sender
3
Fuel sender
5
Ground
4
Chime bell

c --!

SPEED

METE~

...---. Trip com.


...---. Clock switch

sw~ch

Low fuel
~
~

'----!

Batterv !+l

Door open
Tailgate open

19
Immobilizer (GSL)
18

LED

f-~
~
~

16

Iliumin lion(-)

GLS-Ho14V 3.4Wx4EA

tttl

Illumination(+)

17
IGN(+)
7
36
37
12
14
35
13

Oil pressure

sw~ch ~

(~ ~

Seat belt wamina


Check engine
EPS
GLOW (OSL)
Immobilizer (OSL)

ABS

~~

EBD

30

34 Brake

31

33 Batterv charaeV

32
21
10

Water saoaratdr CDSL)


Turn signal (RH)
0/DOFF
Tum signal (LH)

22
Ground
28
26
27

J~

(~ ~

A~rba::-l
A1rba __ +l
Hi:h beam:-)

: : Hi h beam +)
ETPD250A

BE -76
REMOVAL AND INSTALLATION

BODY ELECTRICAL SYSTEM


E405A70A2

1.

Disconnect the negative(-) battery terminal.

2.

Remove the cluster facia panel after removing a


screw.

ESPD150A

3.

Remove the cluster from the housing after removing


4 screws.

KSPD150B

4.

Disconnect the wire connectors from the cluster.

ETPD255A

5.

Installation is the reverse of removal.

BE -77

INDICATORS AND GAUGES


INSPECTION

&

E4F084C06

SPEEDOMETER

Do not operate the clutch suddenly or increase/


decrease speed rapidlywhile testing.

1.

Adjust the pressure of the tires to the specified level.

2.

Drive the vehicle onto a speedometer tester.


wheel chocks as appropriate.

3.

CAUTION

~NOTE

Use

Tire wear and tire over or under inflation will increase


the indicationerror.

Check if the speedometer indicator range is within the


standard values.
Velocity (km/h)

20

40

60

80

100

Tolerance (km/h)

20-24.6

40-44

60.8-65.4

81.4-86.8

102.5-1 08.2

Velocity (km/h)

120

140

160

180

200

Tolerance (km/h)

123.5-129.6

144.4-151

165.4-172.4

186.3-193.8

207.2-215.2

Velocity (MPH)

10

20

40

60

80

100

120

Tolerance (MPH)

10-12.5

20-22.5

40-42.6

60-63.4

80.3-84.1

100.3-104.7

120.3-125.3

TACHOMETER

ffi CAUTION

1.

Connect the scan tool to the diagnostic link connector


or install a tachometer.

1.

2.

With the engine started, compare the readings of


the tester with that of the tachometer. Replace the
tachometer if the tolerance is exceeded.

2.

Reversing the connections of the tachometer


will damage the transistor and diodes inside.
When removing or installing the tachometer,
be careful not to drop it or subject it to severe
shock.

Revolution (RPM)

1,000

2,000

3,000

4,000

5,000

6,000

7,000

Tolerance (RPM)

100

125

150

150

150

180

210

FUEL GAUGE

Fuel gauge

OPERATION CHECK
1.

Disconnect the fuel sender connector from the fuel


sender.

2.

Connect a 3.4 watt, 12V test bulb to terminals 2 and


3 on the wire harness side connector.

3.

Turn the ignition switch to the ON, and then check that
the bulb lights up and the fuel gauge needle moves to
full.

Ignition switch

Battery

(M55)

~
'&!}'
ETPD260A

BE -78

BODY ELECTRICAL SYSTEM

FUEL SENDER

ENGINE COOLANT TEMPERATURE GAUGE

1.

1.

Disconnect the wiring connector from the engine


coolant temperature sender in the engine compartment.

2.

Turn the ignition switch ON. Check that the gauge


needle indicates cool. Turn the ignition switch OFF.

3.

Connect a 12V, 3.4 watt test bulb between the harness


side connector and ground.

Using an ohmmeter, measure the resistance between


terminals 2 and 3 at each float level.
Float position

1/2

Resistance (0)

4.0

32.5

110

1/2-r1

Fuel pump

ETPD2600

2.

Also check that the resistance changes smoothly


when the float is moved from "E" to "F".

ETLA6050

LOW FUEL LEVEL SENSOR

4.

Turn the ignition switch ON.

1.

Connect a test lamp (12V, 3.4W) and the battery to


the sender terminals 1 and 3. Immerse the sender in
water.

5.

Verify that the test bulb flashes and that the indicator
moves to HOT.

2.

The lamp should be off while the thermister is submerged in the water, and should illuminate when the
sender is taken out of the water.

~NOTE
If there is a malfunction, replace the fuel sender as an
assembly.

ffi CAUTION
After completing this test, wipe the sender dry
and reinstall it in the fuel tank.

3.4W

ETPD260B

If operation is not as specified, replace the sender. Then


recheck the system.
ENGINE COOLANT TEMPERATURE SENDER

1.

Using an ohmmeter, measure the resistance between


the terminal 2 and ground.

2.

If the resistance value is not as shown in the table,


replace the temperature sender.
Temperature( 0 C}

60

85

110

125

Resistance(O)

118

49.0

25.0

14.6

BE-79

INDICATORS AND GAUGES


OIL PRESSURE SWITCH

BRAKE FLUID LEVEL WARNING SWITCH

1.

Check that there is continuity between the switch's


terminal and ground with the engine stopped.

1.

Remove the connector from the switch located at the


brake fluid reservoir.

2.

Check that there is no continuity between the terminal


and ground with the engine running.

2.

Verity that continuity exists between switch terminals


1 and 2 while pressing down the switch (float) with a
rod.

3.

If operation is not as specified, replace the switch.

c=J
0

VSBE060M
ETMB140C

OIL PRESSURE WARNING LAMP


1.

2.

Disconnect the connector from the warning switch


and ground the terminal on the wire harness side connector.
Turn the ignition switch ON. Check that the warning
lamp lights up. If the warning lamp doesn't light, test
the bulb or inspect wire harness.

BRAKE FLUID LEVEL WARNING LAMP


1.

Start the engine.

2.

Release the parking brake.

3.

Remove the connector from the brake fluid level warning switch.

4.

Ground the connector at the harness side.

5.

Verify that the warning lamp lights.

r
T"

: Battery

........

l
ETMB1400
VSBE060N

BE -80

BODY ELECTRICAL SYSTEM

PARKING BRAKE SWITCH

SEAT BELT SWITCH

The parking brake switch is a push type located under the


parking brake lever. To adjust, move the switch mount up
and down with the parking brake lever released all the way.

1.

Remove the connector from the switch.

2.

Check for continuity between terminals.

1.
2.

Check that there is continuity between the terminal


and switch body with the switch ON (Lever is pulled).

Seat belt condition

Continuity

Fastened

Non-conductive(oof!)

Check that there is no continuity between the terminal and switch bodywith the switch OFF (Lever is released).

Not fastened

Conductive (Of!)

If continuity is not as specified, replace the switch or inspect its ground connection.

V5BE0600

SEAT BELT WARNING LAMP

V5BE0600

DOOR SWITCH

Remove the door switch and check for continuity between


the terminals.

V5BE060P

Free (Door open)

Ground(Body)

1
'-"

Push(Door close)
ETNC150A

With the ignition switch turned ON, verify that the lamp
glows.
Seat belt condition

Warning lamp

Fastened

OFF

Not fastened

ON

POWER DOOR LOCKS

POWER DOOR LOCKS


COMPONENTS

E40F418C7

BE -81

BE -82

BODY ELECTRICAL SYSTEM

POWER DOOR LOCK


ACTUATORS
INSPECTION

REAR DOOR LOCK ACTUATOR INSPECTION


1.

Remove the rear door trim panel. (Refer to BD groupRear door)

2.

Disconnect the 6P connector from the actuator.

E45FBE59

FRONT DOOR LOCK ACTUATOR INSPECTION


1.

Remove the front door trim panel. (Refer to BD groupFront door)

2.

Disconnect the 6P connector from the actuator.

~
~
~
~

KTPC275A

3.

KTPC270A

3.

Check actuator operation by connecting power and


ground according to the table. To prevent damage to
the actuator, apply battery voltage only momentarily.

p~I
Front left

Lock

EB

Lock

ffi
ffi

Unlock

Unlock
Front right

Check actuator operation by connecting power and


ground according to the table. To prevent damage to
the actuator, apply battery voltage only momentarily.

~
n

Rear left

Lock

ffi

Lock

ffi
ffi

Unlock

Unlock
Rear right

e
e
ffi
ETP0275B

e
e
EB
ETP0270B

POWER DOOR LOCKS

BE -83

FRONT DOOR LOCK SWITCH INSPECTION

REAR DOOR LOCK SWITCH INSPECTION

1.

Remove the front door trim panel. (Refer to BD groupFront door)

1.

Remove the rear door trim panel. (Refer to BD groupRear door)

2.

Disconnect the 6P connector from the actuator.

2.

Disconnect the 6P connector from the actuator.

~
~

~
~
KTPC270A

3.

Check for continuity between the terminals in each


switch position according to the table.

Front left

Lock
Unlock
Lock

Front right

Unlock

0
0
0

-o
0

-o

KTPC275A

3.

Check for continuity between the terminals in each


switch position according to the table.

p~I

Lock

Unlock

_0
0

Rear left

-o

Lock
Rear right

0
ETPD280B

Unlock

-o
0

-o
-o
0
ETPD285B

BODY ELECTRICAL SYSTEM

BE -84

POWER DOOR LOCK RELAY


INSPECTION

E4691FB4

1.

Remove the negative(-) battery terminal.

2.

Remove the driver's side crash pad lower panel. (Refer to BD group)

ETPD062E

3.

Remove the door lock and door unlock relay, then


check for continuity between the terminals.
Door lock relay

ETPD290A

~
r

Disconnected
Connected

0
ETPD290B

BE -85

POWER DOOR MIRRORS

POWER DOOR MIRRORS


COMPONENTS

E489C8230

Power door mirror

Power door mirror switch

ETPD295A

BE -86

BODY ELECTRICAL SYSTEM

POWER DOOR MIRROR SWITCH


CIRCUIT DIAGRAM

E4F6A337F

[004]

_ _ _4

[DOS]

I
UP

DOWN

LH

Mirror(LH)
1-

I
I

UP

LH

RH

Mirror(RH)

RH

1-

KTOB002H

[004]

I:1~1 :I:I
KTOB002G

ETPD300A

BE-87

POWER DOOR MIRRORS


INSPECTION

E4BSEA064

1.

Remove the power door mirror switch from the door


trim panel.

2.

Check for continuity between the terminals in each


switch position according to the table.

KTPC305A

[004]
Class

~
n

DOWN

o- f-0
-()

-()

OFF

LEFT

o- -o

RIGHT
UP
DOWN
RIGHT
HAND

o- -o

UP

LEFT
HAND

u
-()

-()

o- r-o
0

0
0

OFF
LEFT
RIGHT

-()

-()

0
ETOC185A

BODY ELECTRICAL SYSTEM

BE -88

POWER DOOR MIRROR


ACTUATOR
INSPECTION

E4583FF49

1.

Disconnect the power door mirror connector from the


harness.

2.

Apply battery voltage to each terminal as shown in the


table and verify that the mirror operates properly.

Heater(-) LefVRight Up/Down


ETPD310A

[006]

n
~

UP

()

()

DOWN

()

OFF

8
8

()
()

()

()

()

LEFT
RIGHT

ETOC195B

MIRROR HEATER INSPECTION

[006]

p~I

Heater

-o
ETOC195D

BE-89

POWER WINDOWS

POWER WINDOWS
COMPONENTS

E45235FB1

Front window motor

Rear window switch

Driver's window
main switch

Rear window switch

ETPD315A

BE -90

BODY ELECTRICAL SYSTEM

POWER WINDOW MOTOR


INSPECTION

REAR POWER WINDOW MOTOR INSPECTION


1.

Remove the rear door trim panel. (Refer to BD groupRear door)

2.

Disconnect the 2P connector from the motor.

E47C4E78C

FRONT POWER WINDOW MOTOR INSPECTION


1.

Remove the front door trim panel. (Refer to BD groupFront door)

2.

Disconnect the 2P connector from the motor.

KTPC325A

3.

KTPC320B

3.

Connect the motor terminals directly to battery


voltage (12V) and check that the motor operates
smoothly. Next, reverse the polarity and check that
the motor operates smoothly in the reverse direction.
If the operation is abnormal, replace the motor.

~I
n
UP (Clockwise)
DOWN
(Counter-clockwise)

~
n

UP (Clockwise)

DOWN
(Counter-clockwise)

Connect the motor terminals directly to battery


voltage (12V) and check that the motor operates
smoothly. Next, reverse the polarity and check that
the motor operates smoothly in the reverse direction.
If the operation is abnormal, replace the motor.

@
ETPD320A

ETPD320A

POWER WINDOWS

BE -91

POWER WINDOW SWITCH


CIRCUIT DIAGRAM

E473FACCO

[POWER WINDOW MAIN SWITCH]

[D04]

O@

0@

(DOS)

[POWER WINDOW SUB SWITCH]

)')_Aj'
[D1S)

B+
B+

Ground

14
1
-~1'-1'-+1c.:..._
-------,

Motor(RL)

Motor(FR)

Motor(RR)

[DOS)
1

10

12 13 14

111

ETPD330A

BE -92

BODY ELECTRICAL SYSTEM

INSPECTION

E49208B94

POWER WINDOW MAIN SWITCH


1.

Remove the power window main switch from the


driver's door trim panel.

><

10 111 12 13 14

KTPC335A

2.

Check for continuity between the terminals.


[DOS)

~I

UP
OFF
DOWN

Front left

14

(.

Front right

11

{)

(.

')- -('

()

.()

10
{)

()

,....

o- -o

o- -r

()

v- r-u

ETPD335B

Rear right

Rear left

11
.....
{)
.()

11
,..,.

12
0

'-"

13
,..,.

14

10

-v

......,

,..,.

,...,
,...,

'-"

'-"

'-"

()- -()~

o- ~

ro,..,.
'-"

,...,
......,
('

o- -o

11

n
,..,.
'-"

'2

BE -93

POWER WINDOWS
POWER WINDOW LOCK SWITCH

[005)

~I
n

11

NORMAL
LOCK
ETPD335C

POWER WINDOW SUB SWITCH


1.

Remove the power window sub switch from the rear


door trim panel.

2.

Check for continuity between the terminals.


If continuity is not as specified in the table, replace the
power window switch.

[015]

~I
n
UP

OFF
DOWN

--

o- -o

o- r--o
ETPD335E

BE -94

BODY ELECTRICAL SYSTEM

REAR WINDOW DEFOGGER


COMPONENTS

E4D3CDE29

~A~
(li1
[JIJ

lo.wl)

Rear window defogger switch

Rear window defogger

ETPD340A

REAR WINDOW DEFOGGER

BE -95

REAR WINDOW DEFOGGER


PRINTED HEATER
INSPECTION

&

2.

If a heater line is burned out between the center point


and(+) terminal, the voltmeter will indicate 12V.

E4DEC5EOE

CAUTION

Wrap tin foil around the end of the voltmeter test


lead to prevent damaging the heater line. Apply
finger pressure on the tin foil, moving the tin foil
along the grid line to check for open circuits.

Finger pressure
ETA9165C

3.

If a heater line is burned out between the center point


and (-) terminal, the voltmeter will indicate OV.

Tin foil
Printed
heater line
ETA9165A

1.

Turn on the defogger switch and use a voltmeter to


measure the voltage of each heater line at the glass
center point. If a voltage of approximately 6V is indicated by the voltmeter, the heater line of the rear
window is considered satisfactory.
ETA9165D

4.

To check for open circuits, slowly move the test lead


in the direction that the open circuit seems to exist. Try to find a point where a voltage is generated
or changes to OV. The point where the voltage has
changed is the open-circuit point.
Voltage changes before and
after open circuited point

Here is a voltage OV
X
ETA9165B

Terminal

r----------------i (-)

ETA9165E

BE -96
5.

BODY ELECTRICAL SYSTEM

Use an ohmmeter to measure the resistance of each


heater line between a terminal and the center of a grid
line, and between the same terminal and the center of
one adjacent heater line. The section with a broken
heater line will have a resistance twice as that in other
sections. In the affected section, move the test lead
to a position where the resistance sharply changes.
When measured from negative
terminal side (Section
with no broken grid line)

Positive
teminal
Tester B
reads resistance
twice as large as tester terminal
ETA9165F

REPAIR OF BROKEN HEATER LINE


Prepare the following items :
1.

Conductive paint.

2.

Paint thinner.

3.

Masking tape.

4.

Silicone remover.

5.

Using a thin brush :


Wipe the glass adjacent to the broken heater line,
clean with silicone remover and attach the masking
tape as shown. Shake the conductive paint container
well, and apply three coats with a brush at intervals of
about 15 minutes apart. Remove the tape and allow
sufficient time for drying before applying power. For a
better finish, scrape away excess deposits with a knife
after the paint has completely dried. (Allow 24 hours).

Masking tape
ETA9165G

BE-97

REAR WINDOW DEFOGGER

REAR WINDOW DEFOGGER


SWITCH
INSPECTION

E476A75F

1.

Remove the negative(-) battery terminal.

2.

Remove the switch connector from the air control


panel.

KTPC341A

3.

Check for continuity between the terminals. If continuity is not as specified in the table, replace the defogger
switch.
[M26)
5

OFF
ETPD341B

BE -98

BODY ELECTRICAL SYSTEM

WINDSHIELD WIPER
WASHER
COMPONENTS

E4E309BC9

Wiper & washer switch

Windshield wiper arm & blade

Washer reservoir

Windshield wiper motor & linkage


Washer motor

Widnshield washer hose

[WINDSHIELD & REAR WASHER MOTOR]

[WINDSHIELD WASHER MOTOR]

Washer reservoir
Windshield washer hose

Windshield washer hose

Rear washer hose


Washer motor

Windshield & rear washer motor

ETP0345A

WINDSHIELD WIPER /WASHER

BE -99

WINDSHIELD WIPER /WASHER


SWITCH
REMOVAL AND INSTALLATION
1.

3.

Remove the steering wheel lock nut.

e4aF27027

Disconnect the negative(-) battery terminal.

KPPD006A

4.

Remove the steering wheel with special tool (0956111002).

&
KPPD004A

2.

CAUTION

Do not hammer on the steering wheel to remove it.


Doing so may damage the collapsible mechanism.

Remove the 3 bolts and disconnect the airbag connector and the horn connector, then remove the
airbag module.

& CAUTION
Remove the horn pad only for vehicle without
airbag.

KPPD007A

5.

Remove the steering column shroud after removing 3


screws.

KPPD005A

KPP0008A

BODY ELECTRICAL SYSTEM

BE -100
6.

INSPECTION

Remove the clock spring.

E4BD04C6F

Check for continuity between the terminals while operating


the wiper and washer switch.

KPPD010A

7.

Disconnect the wire connectors and remove the


multi-function switch after pressing down the indicated parts as shown in the illustration.

KTPC075H

WIPER SWITCH [M01-2]

KPPD011A

8.

Installation is the reverse of removal.

~
n

11

10

12

13

{)

MIST
OFF

{)

INT

LOW
HI

{)

{)
ETPD075G

WASHER SWITCH [M01-2]

n
~

11

15

{)

OFF
ON

ETPD075H

WINDSHIELD WIPER /WASHER

BE -101

FRONT WIPER MOTOR


COMPONENTS

E484E5AC7

Cowl under cover

Wiper motor &


linkage assembly

Wiper arm & blade

Cap

Nut

18-23 (18D-230, 13.1-16.8)

TORQUE : Nm (kg-em, lbft)


ETPD350A

BODY ELECTRICAL SYSTEM

BE -102
REMOVAL
1.

4.

E4C74DB21

Remove the windshield wiper arm and blade after removing a nut.

Installation is the reverse of removal.

INSPECTION

E491BBC59

SPEED OPERATION CHECK

1.

Remove the connector from the wiper motor.

2.

Attach the positive(+) lead from the battery to terminal


1 and the negative (-) lead to terminal 3.

3.

Check that the motor operates at low speed.

4.

Connect the positive (+) lead from the battery toterminal2 and the negative(-) lead to terminal 3.

5.

Check that the motor operates at high speed.

KTPC365A

Tightening torque
18-23 Nm (180-230 kgcm, 13.1-16.8 lbft)

2.

Remove the weatherstrip and cowl top cover after removing 4 screws.

1. Low

4.1GN+

2. High

5. Parking
6. Blank

3. Ground

ETPD365B

3.

Remove the windshield wiper motor and linkage assembly after removing 4 bolts.

KTPC365C

Tightening torque
7-11 Nm (70-11 0 kgcm, 5.1-8.0 lbft)

ETPD370A

WINDSHIELD WIPER/ WASHER

BE -103

AUTOMATIC STOP OPERATION CHECK

INSTALLATION

1.

Operate the motor at low speed using the stalk control.

1.

2.

Stop the motor operation anywhere except at the off


position by disconnecting terminal 1

3.

Connect terminals 1and 5.

4.

Connect the positive (+) lead from the battery toterminal 4 and the negative (-) lead to terminal 3.

5.

Check that the motor stops running at the off position.

E41152A34

Install the wiper arm and blade to the specified position.


Specified position

Distance (mm)

40-50

40-50

ETJA0601

2.

Set the washer nozzle on the specified spray position.


unit:mm

ETAC190B

Washer nozzle
ETPD375A

BE -104

BODY ELECTRICAL SYSTEM

FRONT WASHER MOTOR


REMOVAL AND INSTALLATION

E45ADFC16

1.

Disconnect the negative(-) battery terminal.

2.

Remove the washer hose and the washer motor connector.

1. Windshield washer(+)

2. Ground
3. Rear washer(+)

ETPD390A

KTPC385A

3.

Remove the washer reservoir after removing 2 bolts.

Washer switch
,---------,
I

I
1

Front

:
I

o-+-0
I
I

Rear

3}----'

I
I

~----11
KTPC385B

4.

Installation is the reverse of removal.

<Windshield washer motor>


ETPD390B

INSPECTION

E494921B7

1.

With the washer motor connected to the reservoir


tank, fill the reservoir tank with water.

2.

Connect positive(+) and negative(-) battery cables to


terminals 1 and 2 respectively to see that the washer
motor runs and water sprays from the front nozzles.

3.

Check that the motor operates normally.


<Windshield washer motor>
ETPD390C

REAR WIPER

I WASHER

BE -105

REAR WIPER /WASHER


REAR WIPER MOTOR
COMPONENTS

E46B433A3

Nut

---t.G~-----1~----'

v;r-----=__....

10-17130,

7 ......5)

Cap & pad

Rear wiper arm & blade

Bolt

Bolt

7-11 (70-110, 5.1-8.0)

7-11 (70-110,5.1-8.0)
Rear wiper motor

TORQUE : Nm (kg-em, lbft)


ETPD395A

BE -106
REMOVAL
1.

BODY ELECTRICAL SYSTEM


3.

E48FB4352

Remove 4 screws and 2 clips holding the tailgate trim


panel.

Remove a hexagonal nut after removing a pivot cover.

[YJ) NOTE
When installing cap & pad, the arrow mark should be
indicated upward.

ETPD400A

Tightening torque
10-14 Nm (100-140 kgcm, 7.3-10.2 lbft)

4.
ESPD260B

2.

Remove the rear wiper motor after removing 2 bolts


and disconnect the wire connector.

Remove the rear wiper arm after removing a nut.

KTPC400C

ETOB0041

Tightening torque
10-13 Nm (100-130 kgcm, 7.3-9.5 lbft)

Tightening torque
7-11 Nm (70-11 0 kgcm, 5.1-8.0 lbft)

5.

Installation is the reverse of removal.

BE -107

REAR WIPER /WASHER


INSPECTION

INSTALLATION

E4F70DE7E

1.

Remove the connector from the rear wiper motor.

2.

Connect battery positive(+) and negative(-) cables to


terminals 3 and 4 respectively.

3.

1.

Check that the motor operates normally. Replace the


motor if it operates abnormally.

E487A1C99

Install the rear wiper arm and blade to the specified


position.
Specified position

Distance

43-53 mm

KTNB001B

2.
1.1GN(B+)
2. Parking
3. Switch
4. Ground

Set the rear washer nozzle on the specified spray position.


Unit:mm
Washer nozzle

ETPD405A

ETPD401A

BE -108

BODY ELECTRICAL SYSTEM

REAR WASHER SWITCH


INSPECTION

E45ED6178

1.

Disconnect the connector from the rear wiper and


washer switch.

2.

Check for continuity between the terminals.

KTPC075H

[M01-2]

~
n

OFF

10

Rear wiper
Rear wiper
& washer
ETPD415B

REAR WIPER

I WASHER

BE -109

REAR WASHER MOTOR


INSPECTION

E423F4155

1.

With the washer motor connected to the reservoir


tank, fill the reservoir tank with water.

2.

Connect positive(+) and negative(-) battery cables to


terminals 3 and 2 respectively to see that the washer
motor runs and water is pumped.

3.

Check that the motor operates normally.


Replace the motor if it operates abnormally.

1. Windshield washer(+)
2. Ground
3. Rear washer(+)

ETPD390A

Washer switch

I
I
I
I
I

L----11

<Windshield washer motor>


ETPD390B

BE -110

BODY ELECTRICAL SYSTEM

SEAT WARMER
COMPONENTS

E4E9BD05A

Floor console

\
Seat warmer switch

KTPC715C
ETPD700G

SEAT WARMER SWITCH


INSPECTION

3.

E4347A26

1.

Disconnect the negative(-) battery terminal.

2.

Remove the seat warmer switch from the floor console


panel.

Check for continuity between the terminals.

ETPD700F

ETPD700C

SUNROOF

BE -111

SUNROOF
COMPONENTS

E044370473

Sunroof switch
Sunroof assembly

Sunroof motor
Sunroof controller

ETPD420A

BODY ELECTRICAL SYSTEM

BE -112

SUNROOF SWITCH
INSPECTION

3.

After disconnecting the roof wiring and sunroof wiring


connector then remove the overhead console lamp
assembly from the headliner.

E4408BD44

1.

Disconnect the negative (-) battery terminal.

2.

Detach the lamp lens from the overhead console then


remove the mounting screws (2EA).

()screwdriver

ESPD170P

jLJII

II

1/U/

KTPC425B

AlfB

4.

Using an ohmmeter, check for continuity between the


terminals.
If the continuity is not as specified, replace the sunroof
switch.
[M95)

KTPC470A

Open
Slide switch
Close
Up
Tilt switch
Down

o- -o
ETPD700B

BE -113

SUNROOF

SUNROOF RELAY
INSPECTION
1.

E411CF203

Pull down the rear headliner then disconnect the wire


connector from the sunroof controller.
Motor

[Motor side connector)

[Switch side connector]

ETPD430A

2.

Insert a probe of test lamp to switch harness side


connector terminal No.6 and ground the other probe
with ignition switch ON.
OK : Test lamp "ON"

3.

Insert a probe of test lamp to switch harness side


connector No.4 and ground the other probe.
OK : Test lamp "ON"

4.

Apply the battery voltage to the switch harness side


connector terminal No.1.
OK : Test lamp "ON"

5.

After inspection of wiring harness, if sunroof controller


is not operate normally, replace the sunroof controller.

BE -114

BODY ELECTRICAL SYSTEM

SUNROOF MOTOR
INSPECTION

E4DDBDBB9

1.

Pull down the rear headliner.

2.

Disconnect the motor side connector from the sunroof


controller.
Motor

[Sunroof motor side connctor]


ETPD430B

3.

Apply the battery voltage to the terminal No.1 and the


terminal No.2 to the ground.

4.

Check that the motor turns.


Reverse the connections and check that the motor
turns in the reverse direction.

KSOB060P

LIGHTING SYSTEM

BE -115

LIGHTING SYSTEM
COMPONENTS

E424EC4B4

Hazard lamp switch


Head lamp levelling
device switch

Front fog lamp switch

Lighting switch

Stop lamp
switch

High mounting stop lamp

Turn signal lamp


Position lamp
Front fog lamp

Tail & stop lamp

Turn signal lamp

ETPD440A

BODY ELECTRICAL SYSTEM

BE -116

HEAD LAMPS

AIMING INSTRUCTIONS

E489FD6AE

HEAD LAMP AIMING

REMOVAL AND INSTALLATION

E46CBC7C2

The head lamps should be aimed with the proper beamsetting equipment, and in accordance with the equipment
manufacturer's instructions.

1.

Disconnect the negative(-) battery terminal.

2.

Remove the 2 bolts holding the front bumper upper


cover.

~NOTE
If there are any regulations pertinent to the aiming
of head lamps in the area where the vehicle is to be
used, adjust so as to meet those requirements.
Alternately turn the adjusting gear to adjust the head lamp
aiming. If beam-setting equipment is not available, proceed as follows:

KTPC445A

3.

Remove the head lamp mounting bolts (2EA), then


disconnect the lamp connectors.

1.

Inflate the tires to the specified pressure and remove


any loads from the vehicle except the driver, spare
tire, and tools.

2.

The vehicle should be placed on a flat floor.

3.

Draw vertical lines (Vertical lines passing through


respective head lamp centers) and a horizontal
line (Horizontal line passing through center of head
lamps) on the screen.

4.

With the head lamp and battery in normal condition,


aim the head lamps so the brightest portion falls on
the horizontal and vertical lines.
Make vertical and horizontal adjustments to the lower
beam using the adjusting wheel.

KTPC445B

Turn signal lamp

ETPD505F

Headlamp

Position lamp
KTPC715D

4.

Installation is the reverse of removal.

BE -117

LIGHTING SYSTEM
FRONT FOG LAMP AIMING
The front fog lamps should be aimed as the same manner
of the head lamps aiming.
With the front fog lamps and battery normal condition, aim
the front fog lamps by turning the adjusting gear.

Front fog lamp


aim'g screw
ETMB2BOA

Screen

Ground

W1
W2

H1 :Height between the head lamp bulb center and ground


H2 : Height between the fog lamp bulb center and ground

W1 : Distance between the head lamp bulb center


W2 : Distance between the fog lamp bulb center
L : Distance between the head lamp bulb center and screen

ETPD505B

HEAD LAMP AND FOG LAMP AIMING POINT


Unit: mm
Vehicle condition

H1

H2

Without driver

656

330

With driver

635

308
ETPD505C

W1

W2

1,100

1,140

3,000

BE -118
1.

BODY ELECTRICAL SYSTEM

Turn the low beam on without driver aboard.


The cut-off line should be projected in the allowable
range (shaded region).
Unit: mm

Vertical line of left


head lamp bulb center

Car axis

Vertical line of right


head lamp bulb center

Horizontal line of
head lamp bulb center

CUT-OFF LINE

W1
Ground line

ETOC310D

2.

Turn the front fog lamp on without driver aboard.


The cut-off line should be projected in the allowable
range (shaded region).
Unit: mm

Car axis

Vertical line of left


fog lamp bulb center

Vertical line of right


fog lamp bulb center

Horizontal line of

fog lamp bulb center

\.

//; r;/;

//; '//;

C'll

:I:
./

W2

Gro und line

ETPD505G

BE -119

LIGHTING SYSTEM

TURN SIGNAL LAMP


REMOVAL AND INSTALLATION

E4FA379ss

1.

Disconnect the negative(-) battery terminal.

2.

Remove the 2 screws holding the rear combination


lamp.

KTPC455A

3.

Disconnect the wire connector from the rear combination lamp.

KTPC455B

4.

Installation is the reverse of removal.

BODY ELECTRICAL SYSTEM

BE -120

ROOM LAMP
INSPECTION

E4E08CCC6

1.

Disconnect the negative(-) battery terminal.

2.

Remove the room lamp switch then operate the switch


and check for continuity between the terminals with an
ohmmeter.

[M93]

KTPC501A

[M93]

~
n

ON
DOOR

.()

......,

OFF
ETPD501B

BE -121

LIGHTING SYSTEM

OVERHEAD CONSOLE LAMP

INSPECTION

REMOVAL AND INSTALLATION

Remove the overhead console lamp switch then operate


the switch and check for continuity between the terminals
with an ohmmeter.

E48856AAC

1.

Disconnect the negative(-) battery terminal.

2.

Detach the lamp lens from the overhead console.

E4609192A

(-)screwdriver

ESPD170P

3.

Remove the mounting screws (2EA) and disconnect


the wire connector.

\UII

II

1/U/

KTPC425B

NO

[M95)

~
n

ON
DOOR

0
~

'

'-"

KTPC470A

OFF
4.

Installation is the reverse of removal.

ETPD490B

BE -122

BODY ELECTRICAL SYSTEM

TURN / HAZARD LAMPS


INSPECTION

E475010EE

1.

Disconnect the negative(-) battery terminal.

2.

Remove the center facia panel with a flat-tip screwdriver.

KSPD150N

3.

Detach the hazard lamp switch from the center facia


panel, then disconnect the wire connector.

[M13]

KTPC485A

4.

Operate the switch and check for continuity between


terminals with an ohmmeter.

ETPD485B

BE -123

LIGHTING SYSTEM

FLASHER UNIT
INSPECTION
1.

E40E71A64

Remove the flasher unit from the passenger compartment relay box.

Eillj~l~l
0

lJFiJ

@=====~=~

Flasher

unit~~~~
c:u:::::u::Jo

eeoc

J !k:il I
ETPD502A

2.

Connect the positive (+) lead from the battery toterminal 2 and the negative(-) lead to terminal 3.

KTDA212A

3.

Connect the two turn signal lamps in parallel to terminal1. Check that the bulbs turn on and off.

~NOTE
The turn signal/amps should flash 60 to 120 times per
minute. If one of the front or rear turn signal/amps has
an open circuit, the number of flashes will be more
than 120 per minute. If operation is not as specified,
replace the flasher unit.

BE -124

BODY ELECTRICAL SYSTEM

RHEOSTAT
INSPECTION

E40FDC991

1.

Disconnect the negative(-) battery terminal.

2.

Detach the rheostat connector from the driver's crash


pad panel.

U1l2l3i4lslsU

KTPC500A

4
Illumination(-)

ETPD500B

3.

Check for intensity. If the light intensity of the lamps


changes smoothly without any flickering when the
rheostat is turned, it can be assumed that the rheostat is normal.

LIGHTING SYSTEM

BE -125

FRONT FOG LAMPS

INSPECTION

REMOVAL AND INSTALLATION

E4BDEF530

FRONT FOG LAMP SWITCH


E43767BD

1.

Disconnect the negative(-) battery terminal.

2.

Remove the front wheel guard.

1.

Disconnect the negative(-) battery terminal.

2.

Remove the center facia panel with a flat-tip screwdriver.

Wheel guard

KSPD150N

ESPD240K

3.

Remove the front fog lamp assembly after removing


the screws, then disconnect the wire connector.

3.

Detach the front fog lamp switch from the center facia
panel, then disconnect the wire connector.

[M35]

111 I 2! 3j 41 sl sll

KTOB007H

4.

Installation is the reverse of removal.

KTPC495A

4.

Operate the switch and check for continuity between


terminals with an ohmmeter.

ETPD495B

BODY ELECTRICAL SYSTEM

BE -126

REAR FOG LAMPS


INSPECTION

KBCC0304

REAR FOG LAMP SWITCH


1.

Disconnect the negative(-) battery terminal.

2.

Remove the center facia panel with a flat-tip screwdriver.

KSPD150N

3.

Detach the rear fog lamp switch from the center facia
panel, then disconnect the wire connector.

KTPC715A

4.

Operate the switch and check for continuity between


terminals with an ohmmeter.

ON
OFF
ETPD495B

LIGHTING SYSTEM

BE -127

TAIL, PARKING AND LICENSE


LAMPS
REMOVAL AND INSTALLATION

E4D9647CB

1.

Disconnect the negative (-) battery terminal.

2.

Remove the tailgate trim.

KTPC400B

3.

Remove the license plate lamp and disconnect the


wire connector.

4.

Installation is the reverse of removal.

BODY ELECTRICAL SYSTEM

BE -128

STOP LAMPS
REMOVAL AND INSTALLATION

E41F8ABEA

1.

Disconnect the negative(-) battery terminal.

2.

Remove the rear spoiler after removing 4 nuts. (External spoiler type)

KTPC460A

3.

Remove the 4 screws, disconnect the wire connector


and then remove the center high mounted stop lamp.

KTPC4608

4.

Installation is the reverse of removal.

LIGHTING SYSTEM

BE -129

COURTESY AND TRUNK LAMPS


REMOVAL AND INSTALLATION

E047osoB83

1.

Disconnect the negative battery terminal.

2.

Detach the luggage lamp assembly from the luggage


side trim with a flat-tip screwdriver.

KTOB007J

3.

Installation is the reverse of removal.

BODY ELECTRICAL SYSTEM

BE -130

HEAD LAMP LEVELLING


DEVICE
COMPONENTS

E477C3BDE

BE -131

HEAD LAMP LEVELLING DEVICE

HEAD LAMP LEVELLING SWITCH


CIRCUIT DIAGRAM

E404B2A13

PIN CONNECTION

Head lamp relay


Tail lamp relay

PIN NO

Description

Illumination(+)
Rheostat
Ground
IGN
Actuator(+)

2
3
4
5

111

I 21 aj 41 sl sll
ETKA055A

Head lamp
levelling actuator

'--.!.!!...:----l
ETMB711C

ETPD700A

INSPECTION
1.

E4B488BDA

Disconnect the switch connector from the crash pad


lower panel.

II~ I I j Is I II
2

ETKA055A

KTPC715B

ETPD700H

2.

Connect the battery voltage between terminals 3 and


4(Reference voltage=Vs)

3.

Measure the voltage between terminals 3 and 5(V).

4.

Check the percent ratio(VNs x 100%) between voltages Vsand Vat each position.

BE -132

5.

BODY ELECTRICAL SYSTEM

Position No.

Rotation

Ratio(5%)

Voltage (V)

oo

90%

10.8 0.5V

30

77%

9.24

60

68%

8.16 0.5V

90

61%

7.32 0.5V

If the voltage is not as specified, replace the head


lamp levelling switch.

0.5V

IMMOBILIZER CONTROL SYSTEM

BE -133

IMMOBILIZER CONTROL
SYSTEM
DESCRIPTION

E43E14F02

The immobilizer system consists of a passive challengeresponse (mutual authentication) transponder inside the
key head and the SMARTRA (SMARt TRansponder Antenna) unit.
The SMARTRA unit contains an integrated inductive
antenna and electronics around the lock assembly. The
SMARTRA communicates to the ECM (Engine Control
Module) via a dedicated communications line.
Since the vehicle engine management system is able to
control engine mobilization, it is the most suitable unit to
control the SMARTRA.

Steering column

(shaft

j J
KTPC716A

into the RF signal, which is transmitted, to the transponder


by antenna.
The SMARTRA does not carry out the check of validity
of transponder or the calculation of encryption algorithm.
This device is only an advanced interface, which converts
the RF data flow of transponder into serial communication
to ECM and vice versa.
The transponder is of Hitag2 type with advanced encryption algorithm. During the key teaching procedure the
transponder will be programmed with vehicle specific data.
The vehicle specific data are written into the transponder
memory. The write procedure is unique; therefore the content of transponder can never be modified or changed.
The data are a string of 9 bytes defined by vehicle manufacturer. The transponder memory is split into two strings
called authenticator and key password.
After this programming the transponder memory is locked
and the data cannot be read or changed respectively. The
transponder status changes from "virgin" to "learnt".
Additionally every transponder includes a unique IDE
(Identifier number) of 32 bit. Unique means that the IDE
of all transponder is different from each other. The IDE
is programmed by the transponder manufacturer and is
a read-only value.
The authenticator and the key password are not transferred from ECM to transponder or vice versa. Only the
results from the encryption algorithm are transferred. It
is almost impossible to calculate the vehicle specific data
from the encryption result.
For teaching of keys and special purposes the ECM is connected to the tester device. This can be the manufacturer's
service tester, which is in use at service station. The protocol of communication is the K line of ECM.

SYSTEM OVERVIEW

TEACHING PROCEDURES

The vehicle immobilizer system consists of the ECM, the


SMARTRA and ignition keys with built-in transponder.
The ECM carries out the check of ignition key by special
encryption algorithm, which runs in the transponder and
in the ECM in parallel. Only if the results are equal, the
engine can be started. The data of all transponder, which
are valid for the vehicle, are stored in the ECM.
The ECM and the SMARTRA communicate by dedicated
line. During this communication of ECM and SMARTRA
the Kline of ECM cannot be used for communication. The
ECM controls the communication either to SMARTRA or to
other devices (e.g. service tester) on Kline by switching of
a multiplexer and specific communication procedures. The
multiplexer is a part of ECM hardware. The SMARTRA carries out the communication with the built-in transponder of
the ignition key. This wireless communication runs by RF
(Radio frequency of 125 kHz). The SMARTRA is mounted
at the ignition lock close to the antenna coil for RF transmission and receiving. The RF signal from the transponder received by the antenna coil is converted into messages for serial communication by the SMARTRA device.
And the received messages from the ECM are converted

1. KEY TEACHING PROCEDURE


Key teaching must be done after replacing a defective
ECM or when providing additional keys to the vehicle
owner.
The procedure starts with an ECM request for vehicle specific data from the tester. The "virgin" ECM stores the vehicle specific data and the key teaching can be started.
The "learnt" ECM compares the vehicle specific data from
the tester with the stored data. If the data are correct, the
teaching can procede.
If incorrect vehicle specific data have been sent to the ECM
three times, the ECM will reject the request of key teaching
for one hour. This time cannot be reduced by disconnecting the battery or any other manipulation. After reconnecting the battery, the timer starts again for one hour.

BODY ELECTRICAL SYSTEM

BE -134
The key teaching is done by ignition on with the key and
additional tester commands. The ECM stores the relevant
data in the EEPROM and in the transponder. Then the
ECM runs the authentication required for confirmation of
the teaching process. The successful programming is then
confirmed by a message to the tester.
If the key is already known to the ECM from a previous
teaching, the authentication will be accepted and the EEPROM data are updated. There is no changed transponder
content (this is impossible for a learnt transponder).
The attempt to repeatedly teach a key, which has been
taught already during the same teaching cycle, is recognized by the ECM. This rejects the key and a message is
sent to the tester.
The ECM rejects invalid keys, which are presented for
teaching. A message is sent to the tester. The key can be
invalid due to faults in the transponder or other reasons,
which result from unsuccessful programming of data. If
the ECM detects different authenticators of a transponder
and an ECM, the key is considered to be invalid.
The maximum number of taught keys is 4
If an error occurs during the Immobilizer Service Menu, the
ECM status remains unchanged and a specific fault code
is stored.
If the ECM status and the key status do not match for
teaching of keys, the tester procedure will be stopped and
a specific fault code will be stored at ECM.

2. USER PASSWORD TEACHING PROCEDURE


The user password for limp home is taught at the service
station. The owner of the vehicle can select a number with
four digits.
User password teaching is only accepted by a "learnt"
ECM. Before first teaching of user password to an ECM,
the status of the password is "virgin". No limp home function is possible.
The teaching is started by ignition on, with a valid key
and sending the user password by tester. After successful
teaching, the status of the user password changes from
"virgin" to "learnt".
The learnt user password can also be changed. This can
be done if the user password status is "learnt" and the
tester sends authorization of access, either the old user
password or the vehicle specific data. After correct authorization, the ECM requests the new user password. The
status remains "learnt" and the new user password will be
valid for the next limp home mode.
If incorrect user passwords or wrong vehicle specific data
have been sent to the ECM three times, the ECM will reject

the request to change the password for one hour. This


time cannot be reduced by disconnecting the battery or
any other actions. After reconnecting the battery, the timer
starts again for one hour.

THE USER PASSWARD CAN BE IN THE STATUS


00. NOT YET CHECKED
The status is stored in the EEPROM. In case of incorrect or
no plausible data from this circuit, the ECM cannot check
the status and the ECM sends 00.

01. LEARNT
The password has been taught successfully to the ECM.

02. VIRGIN
This is the status at the end of the ECM production line
before delivery to the final customer.

04. LOCKED BY TIMER


After a certain number of incorrect inputs, the ECM is
locked for one hour and no inputs are accepted during this
time.

05. TEACHING NOT ACCEPTED


This status is set if, for example, the ECM is in neutral
status.

BE -135

IMMOBILIZER CONTROL SYSTEM


BLOCK DIAGRAM

E45EDF3FC

IMMOBILIZER ANTENNA UNIT (SMARTRA)

VOLTAGE
ONDITIONING

CPU

COMMS.
INTERFACE

COMMUNICATIONS
LINE

TRANSPONDER
INTERFACE
AND
ANTENNA

ETPD700D

BE -136

BODY ELECTRICAL SYSTEM

COMPONENTS

E04FD917B9

COMPONENTS

DESCRIPTION

TRANSPONDER (Built-in keys)

When ignition is ON, the coil supplies energy

t - - - - - - - - - - - - - - - - - - - - - - - - 1 to the transponder, whichin turn accumulates

ETKA470C

energy in the condenser.


Once the energy supplied from the coil has stopped,
using the stored energy in the condenser, the
transponder transmits the secret data.
The transponder has an advanced encryption algorithm.
During the key teaching procedure, the transponder will
be programmed with vehicle specific data. The vehicle
specific data are written into the transponder memory.
The write procedure is once only; therefore, the contents
of the transponder can never be modified or changed.

IMMOBILIZER ANTENNA UNIT (SMARTRA)

ETNB291C

ENGINE CONTROL MODULE (ECM)

The ECM carries out a check of the ignition key using a

t - - - - - - - - - - - - - - - - - - - - - - - - 1 special encryption algorithm, whichis programmed into

the transponder as well as the ECM simultaneously.


Only if the results are equal can the engine be
started. The data of all transponders,which are valid
for the vehicle, are stored in the ECM

B6BE710E

BE -137

IMMOBILIZER CONTROL SYSTEM


DESCRIPTION

COMPONENTS

By connecting the voltmeter or Hi-scan, the control


module diagnosticcode can be read.

DATA LINK CONNECTOR (DLC)

8
'
0:

7 6 5 4 3 2 1

,16 15 14 13 12 11 10 9

OJ

B6BE710F

DIAGNOSTIC TESTER (HI-SCAN)

Has the function ICM (SMARTRA), ECM, and


key diagnosis and change

~
\t~
\

~~~'~

!:j-.... j
~<'-.. 0~
06e
~cs-' ~~~1:
'~

, QJQ<i;.~
i

U)(LCI::~i::

o:c"u;\t
(i!.Cl.:lii):

~ -- :-...,
~-

ETHB001T

BE -138

BODY ELECTRICAL SYSTEM

LIMP HOME FUNCTION

E4E6E29E9

o NORMAL CONDITION
Start

Start

IGN

LAMP

o START POSSIBLE

Eng. stall

Ts

IGN

~3 y4
~
Jl?.. ~

LAMP
User Password
(1234H)

o START IMPOSSIBLE

T1

IGN

Start

~3 ~4

A A

LAMP
User Password
(1234H)

NOTE

T1 > 5 sec
3 sec

<T2 < 10 sec

0.2 sec

<T3 < 5 sec

0.2 sec

<T4 < 3 sec


T5 = 5 sec
T6 < 5 sec
T7 < 30 sec
T8 < 8 sec
ETPD700E

IMMOBILIZER CONTROL SYSTEM


1.

LIMP HOME BY TESTER


If the ECM detects the fault of the SMARTRA or
transponder, the ECM will allow limp home function
of the immobilizer. Limp home is only possible if the
user password (4 digits) has been given to the ECM
before. This password can be selected by the vehicle
owner and is programmed at the service station.
The user password can be sent to the ECM via the
special tester menu.
Only if the ECM is in status "learnt" and the user password status is "learnt" and the user password is correct, the ECM will be unlocked for a period of time (30
sec.). The engine can only be started during this time.
After the time has elapsed, engine start is not possible.
If the wrong user password is sent, the ECM will reject the request of limp home for one hour. Disconnecting the battery or any other action cannot reduce
this time. After econnecting the battery to the ECM,
the timer starts again for one hour.

BE -139
Immobilizer
Related
Faults

Transponder
Fault

LIMP HOME BY IGNITION KEY


The limp home can be activated also by the ignition
key. The user password can be input to the ECM by
a special sequence of ignition on/off.
Only if the ECM is in status "learnt" and the user password status is "learnt" and the user password is correct, the ECM will be unlocked for a period of time (30
sec.). The engine can be started during this time. After the time has elapsed, engine start is not possible.
After a new password has been input, the timer (30
sec.) will start again.
After ignition off, the ECM is locked if the timer has
elapsed 8 seconds. For the next start, the input of the
user password is requested again.

DIAGNOSIS OF IMMOBILIZER
FAULTS E407210D
THE DIAGNOSIS MONITORS :

Communication between the ECM and the SMARTRA.


Function of the SMARTRA and the transponder.
Data (stored in the ECM) related to the immobilizer
function.
There are four different faults that are assigned to the immobilizer system. Every fault is broken down into four
different types (circuit malfunction, circuit range I performance problem, low input, high input). The following table
shows the assignment of immobilizer related faults to each
type:

Invalid transponder data

Diagnostic
codes

P1801

Transponder not in
password mode or
transport data has
been changed
Programming error

SMARTRA
Fault

Antenna error

P1800

Invalid request from ECM


or corrupted data

P1803

No answer from
SMARTRA

P1610

Invalid message from


SMARTRA to ECM
EEPROM

2.

Fault types

Inconsistent data of
EEPROM

P1805

Invalid write operation


to EEPROM
Immobilizer
indicator or
ECM Faults

Not plausible immobilizer


indicator stored at ECM

P1805

No valid data from


SMARTRA after 3
attempts by ECM
Invalid tester message or
unexpected requests
by tester

REPLACEMENT OF ECM AND SMARTRA

In case of a defective ECM, the unit has to be replaced with


a "virgin" or "neutral" ECM. All keys have to be taught to
the new ECM. Keys, which are not taught to the ECM, are
invalid for the new ECM (Refer to key teaching procedure).
The vehicle specific data have to be left unchanged due to
the unique programming of transponder.
In case of a defective SMARTRA, there is no special procedure required. A new SMARTRA device simply replaces
the old one. There are no transponder-related data stored
in this device.
NEUTRALISING OF ECM

The ECM can be set to the "neutral" status by a tester.


A valid ignition key is inserted and after ignition on is
recorded, the ECM requests the vehicle specific data from
the tester. The communication messages are described
at "Neutral Mode". After successfully receiving the data,
the ECM is neutralized.

BE -140
The ECM remains locked. Neither the limp home mode
nor the "twice ignition on" function, is accepted by the
ECM.
The teaching of keys follows the procedure described for
the virgin ECM. The vehicle specific data have to be unchanged due to the unique programming of the transponder. If data should be changed, new keys with a virgin
transponder are requested.

BODY ELECTRICAL SYSTEM

BE -141

IGNITION SYSTEM

IGNITION SYSTEM

3.

Remove the steering wheel lock nut.

IGNITION SWITCH
REMOVAL AND INSTALLATION
1.

E4B9B914B

Disconnect the negative(-) battery terminal.

KPPD006A

4.

Remove the steering wheel with special tool (0956111002).

& CAUTION
Do not hammer on the steering wheel to remove it.
Doing so may damage the collapsible mechanism.

KPPD004A

2.

Remove the 3 bolts and disconnect the airbag connector and the horn connector, then remove the
airbag module.

& CAUTION
Remove the horn pad only for vehicle without
airbag.

KPPD007A

5.

Remove the steering column shroud after removing 3


screws.

KPPD005A

KPPD008A

BE -142
6.

BODY ELECTRICAL SYSTEM


9.

Remove the clock spring.

Remove the 4 bolts connecting steering column shaft


to universal joint and pinion.

KPPD010A
KPPD013A

7.

Disconnect the wire connectors and remove the


multi-function switch after pressing down the indicated parts as shown in the illustration.

10. Remove a bolt connecting universal joint to gear box.

KPPD014A
KPPD011A

11 . Remove the steering column shaft assembly.


8.

Remove the 2 bolts and 2 screws holding the driver's


side crash pad lower panel and remove it.

KPPD015A

ETPD062E

12. Remove the key lock assembly from the steering column shaft. (Refer to ST group)

IGNITION SYSTEM
INSPECTION

BE -143

E4647BBB1

1.

Remove the driver's side crash pad lower panel.

2.

Disconnect the ignition switch connector and the door


warning switch connector under the steering column.

[Door warning switch]

[Ignition switch]
ETPD605C

~l
y

3.

Check for continuity between the terminals.

4.

If continuity is not as specified, replace the switch.

IGNITION SWITCH
81

ACC

IG1

82

IG2

ST

REMOVAL

STEERING

DOOR WARNING

TPAva[ TPAVB..

w[w

SWITCH

LOCK

LOCK
LOCK l LN.OO<
ACC

INSERT

' ) - -<"'

ON
START

KEY
ILLUMINATION
SWITCH

'-'

'-'

UNLOCK

o---o

'-'

ETPD605A

BE -144

BODY ELECTRICAL SYSTEM

VIEW

Na

DESCRIPTION

Illumination(+)

2
3
4
5

Illumination(-)

~I
n
ACC

Door warning(-)

ON

Immobilizer(-)

ACC

,...

,...

IG1

82

IG2

ST

LOCK

Door warning(+)
Immobilizer(+)

81

START

J- ~ ~

')-- ....("'

,...

,...

,...

~
~

ETPD605B

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