Documentos de Académico
Documentos de Profesional
Documentos de Cultura
M.-H. Chen
Graduate Institute of Clinical Dentistry, School of Dentistry,
National Taiwan University, Taipei 100, Taiwan, R.O.C.,
and Department of Dentistry, National Taiwan University
Hospital; minhueychen@ntu.edu.tw
Update on Dental
Nanocomposites
Abstract
Dental resin-composites are comprised of a photopolymerizable organic resin matrix and mixed
with silane-treated reinforcing inorganic fillers. In
the development of the composites, the three main
components can be modified: the inorganic fillers,
the organic resin matrix, and the silane coupling
agents. The aim of this article is to review recent
studies of the development of dental nanocomposites and their clinical applications. In nanocomposites, nanofillers are added and distributed in a
dispersed form or as clusters. For increasing the
mineral content of the tooth, calcium and phosphate ion-releasing composites and fluoridereleasing nanocomposites were developed by the
addition of DCPA-whiskers or TTCP-whiskers or
by the use of calcium fluoride or kaolinite. For
enhancing mechanical properties, nanocomposites
reinforced with nanofibers or nanoparticles were
investigated. For reducing polymerization shrinkage, investigators modified the resin matrix by
using methacrylate and epoxy functionalized
nanocomposites based on silsesquioxane cores or
epoxy-resin-based nanocomposites. The effects of
silanization were also studied. Clinical consideration of light-curing modes and mechanical properties of nanocomposites, especially strength
durability after immersion, was also addressed.
Matrix
Most commercial dental composites use Bis-GMA monomer as their organic
matrix. Other base monomers used in current commercial composites include
triethyleneglycol dimethacrylate (TEGDMA), urethane dimethacrylate
(UDMA), ethoxylated bisphenol-A-dimethacrylate (Bis-EMA), decanediol
dimethacrylate (D3MA), bis(methacryloyloxymethyl) tricyclodecane, and urethane tetramethacrylate (UTMA). The most commonly used organic matrix,
Bis-GMA, has a very high viscosity due to the hydrogen bonding interactions
that occur between the hydroxyl groups and the monomer molecules. Therefore,
Bis-GMA must be diluted with more fluid monomers to provide the proper
viscosity for use in dental composites (Ferracane, 1995). TEGDMA, which is
less viscous and has excellent copolymerization characteristics, is frequently
used as the diluent monomer for UDMA and Bis-GMA-based composites to
provide a fluid resin that can be maximally filled with inorganic particles.
TEGDMA increases vinyl double-bond conversion (Reed et al., 1997). Since
UDMA and Bis-EMA have higher molecular weights and fewer double bonds
per unit of weight, they generally have less shrinkage than TEGDMA.
Therefore, TEGDMA has been replaced by UDMA and Bis-EMA in several
products to reduce shrinkage, aging, and the negative effects of environmental
factors such as moisture, acid, and temperature changes (Yap et al., 2000).
Fillers
Modern composite systems contain fillers such as quartz, colloidal silica, and
silica glass containing barium, strontium, and zirconium. These fillers
increase strength and modulus of elasticity and reduce polymerization shrinkage, the coefficient of thermal expansion, and water absorption.
DOI: 10.1177/0022034510363765
Received November 17, 2008; Last revision October 28,
2009; Accepted November 9, 2009
The formation of a strong covalent bond between inorganic fillers and the
organic matrix is essential for obtaining good mechanical properties in dental
composites. Bonding of these two phases is achieved by coating the fillers
with a silane coupling agent that has functional groups to link the filler and
the matrix chemically. A typical coupling agent is 3-methacryloxypropyltrimethoxysilane (MPTS). One end of the molecule can be bonded to the
549
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2010 International & American Associations for Dental Research
550
Chen
Figure 1. Nanomers and nanoclusters in Filtek Supreme nanocomposite. Scale bar = 0.6 m.
Visible-light Initiator
Light-activated composite resins undergo polymerization by
irradiation via a blue-light-curing unit in the wavelength range
of 410-500 nm. Light in this region is most effectively absorbed
by an -diketone photoinitiator. Camphoquinone (CQ) is a commonly used visible-light initiator, and ethyl-4-(N,N-dimethylamino)benzoate (4EDMAB) is a commonly used co-initiator.
CQ creates an excited state that reacts with an aminereducing agent such as N,N-dimethylaminoethyl methacrylate
(DMAEMA) or ethyl p-dimethylaminobenzoate (DMAB) to
produce free radicals that initiate the cross-linking polymerization. The absorption spectrum of CQ lies in the 450- to 500-nmwavelength range, with peak absorption at 470 nm (Lee et al.,
1993).
Development of Nanocomposites
Nanotechnology, also known as nanoscience or molecular engineering, is defined as the creation of functional materials and
structures with characteristic dimensions in the range of 0.1-100
nm. When inorganic phases in an organic/inorganic composite
become nanosized, they are called nanocomposites.
Modification of Nanofillers
Nanofillers can be prepared by various techniques, such as
flame pyrolysis, flame spray pyrolysis, and sol-gel processes.
Because extremely small filler particles have dimensions below
the wavelength of visible light (0.4-0.8 m), they are unable to
scatter or absorb visible light. Thus, nanofillers are usually
invisible and offer the advantage of optical property improvement (Mitra et al., 2003). Additionally, nanofillers are capable
of increasing the overall filler level due to their small particle
sizes. More fillers can be accommodated if smaller particles are
used for particle packing. Theoretically, with the use of nanofillers, filler levels could be as high as 90-95% by weight. However,
the increase in nanofillers also increases the surface area of the
filler particles, which limits the total amount of filler particles
because of the wettability of the fillers. Since polymerization
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2010 International & American Associations for Dental Research
viscosity of nanocomposites, and thus result in increased hardness, abrasion resistance, fracture resistance, and polishability and
in reduced polymerization shrinkage (reported to be 1.4% to 1.6%
by volume) and shrinkage stress (Bauer et al., 2003). As the interparticle dimension decreases, the load-bearing stress on the resin
is reduced, inhibiting crack formation and propagation. The spheroidal shape of the nanoparticles provides smooth and rounded
edges, distributing stress more uniformly throughout the composite resin (Terry, 2004a).
The third commercial nanocomposite, Ceram-X (Dentsply
DeTrey, Konstanz, Germany), is an ormocer-based, nanoceramic composite (Schirrmeister et al., 2006). Ceram-X contains glass fillers (1.1-1.5 m), but differs from conventional
hybrid composites in two important features: Methacrylatemodified silicon-dioxide-containing nanofiller (10 nm) substitutes for the microfiller that is typically used in hybrid
composites (agglomerates of silicon dioxide particles).
According to the manufacturers data, filler concentration is
57% by volume and 76% by weight. Furthermore, most of the
conventional resin matrix is replaced by a matrix full of highly
dispersed methacrylate-modified polysiloxane particles (2-3
nm). According to the manufacturers information, these nanoceramic particles are inorganicorganic hybrid particles. Both
nano-ceramic particles and nanofillers have methacrylate groups
available for polymerization (Fig. 3).
A summary of these 3 commercial nanocomposites is shown
in Table 1.
Reinforced Fillers
Nanofibers
For reinforcement of dental composites, electrospun nylon 6
nanocomposite nanofibers containing highly aligned fibriller
silicate single crystals were added in Bis-GMA/TEGDMA (Tian
et al., 2007). The hypothesis was that the uniform distribution of
nanoscaled and highly aligned fibrillar silicate single crystals
into nylon 6 nanofibers would improve the mechanical properties of the resulting nanocomposite nanofibers, and thereby
reinforce dental composites. Investigators first soaked the
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Chen
Type
Nanofilled
Premise
Nanohybrid
Ceram-X
Nanohybrid
TiO2 Nanoparticles
Manufacturer
3M ESPE, St. Paul, MN, USA
TTCP-whiskers
To improve the mechanical properties of composites, investigators modified the surfaces of TiO2 nanoparticles (< 20 nm) with
organosilane allytriethoxysilane (ATES), and the nanoparticles
were blended with resin monomers. The particles were then
manually added into Z100 dental-resin-based composites (3M,
ESPE) at different weight ratios, depending on the sample
group. The mixture was then thoroughly blended (Xia et al.,
2008). Two groups of specimens were used as controls for comparison, one with the same amount of unmodified TiO2 nanoparticles, and one without any TiO2 nanoparticles. It was found that
surface modification by the organosilane ATES influenced the
dispersion and linkage of TiO2 nanoparticles within a resin
matrix. Adding the modified TiO2 nanoparticles improved the
microhardness and flexure strength of the composites.
Caries-prevention Fillers
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2010 International & American Associations for Dental Research
characteristics and its high surface area for adsorption of fluoride, kaolinite is an excellent carrier compared with the conventional SiO2 filler used in composite resins. Therefore, these
polymer-kaolinite nanocomposites have the potential to provide
sustained release of fluoride due to strong adsorption of kaolinite to fluoride during the fabrication process (Wang et al., 2007).
According to their studies, the fluoride release and recharge
properties of C(K-acrylamide) were superior to those of Fuji IX
and Z-100. These findings suggest that C(K-acrylamide) might
be a useful dental restorative material with caries-preventive
properties (Wang et al., 2007).
Epoxy-Polyol Matrix
In general, resins shrink less by ring-opening polymerization
(ROP), because of the increase in excluded free-volume associated with the ring-opening process (Tilbrook et al., 2000).
Epoxy-polyols were shown to have significant advantages over
dimethacrylates, including lower polymer shrinkage, no oxygen
inhibition layer, higher strength, and equivalent hardness, as
well as acceptable glass transition temperatures (Tilbrook et al.,
2000). However, the mass increase of the epoxy-polyol materials at 37oC is almost double that of the conventional dimethacrylate matrices, and cracking was observed in some samples
during hydration. The properties of epoxy-polyol matrices can
be controlled by varying their formulation. The key parameter in
modifying their properties is the molar ratio of epoxy groups to
polyol groups (R), which, for a sample mixture of one epoxide
resin and one polyol, is calculated according to the equation
R=
Wepoxy
Wpolyol
RMMpolyol
RMMepoxy
fepoxy
fpolyol
where Wepoxy and Wpolyol, RMMepoxy and RMMpolyol, and fepoxy and
fpolyol are the weights (in grams), the relative molecular masses,
and the functionalities of the epoxy resin and polyol, respectively. By varying R, it is possible to vary the properties and
cure characteristics of the resin system. It is generally accepted
that decreasing R increases the cure speed. This increase in
reactivity is usually accompanied by an increase in flexibility
and toughness (Tilbrook et al., 2000). It was concluded that R
should be between the limits of 4 and 8 to ensure that the matrix
has a balance of acceptable properties (Tilbrook et al., 2000).
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Chen
Figure 6. TEM of epoxy-resin-based nanocomposite with GPS for silanization demonstrated no aggregation of silica nanoparticles. Scale
bar = 25 nm.
O
O
Silsesquioxane (SSQ)
Soh et al. (2007a) found that the hardness and modulus of
nanocomposites with different wt% silsesquioxane (SSQ)
ratios decreased when increased amounts of SSQ monomers
were added, indicating that the incorporation of SSQ monomers into the control generally helped to reduce both rigidity
and polymerization shrinkage. The results demonstrated that,
in the correct formulation, SSQ materials have great potential
to be used as low-shrinkage composites. In other experiments,
nanocomposites based on multifunctional SSQ with reduced
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Modification of Silanes
Silanization with MPTS and OTMS
Nanoparticles often form microscopic aggregations during
processing. To eliminate this, the silica fillers are often coated
with MPTS (Fig. 7a) to deter particle aggregation and promote
interfacial adhesion by allowing the particle surface to copolymerize with the matrix polymer through covalent and H-bonding
(Wilson et al., 2005). By contrast, n-octyltrimethoxysilane
(OTMS) (Fig. 7b) is a non-reactive aliphatic silane which does
not react with the resin matrix, but interacts through weak von
der Waals forces. Dual-silanization of silica particles with
blends of reactive MPTS and non-reactive OTMS offers several
potential advantages compared with silanization with MPTS
only. These advantages include improved uncured pastehandling characteristics, higher double-bond conversion during
photopolymerization (Wilson et al., 2005), improved durability
in the aqueous oral environment, and lower polymerization
stress through non-bonded nanofiller particles (Condon and
Ferracane, 2002). Wilson et al. (2007) also found that the covalent bonding and H-bonding of MPTS-rich nanoparticles with
the matrix are necessary for preparing well-dispersed nanocomposites and interphases containing equal masses of MPTS and
OTMS, to yield composites with optimal properties. The effects
of the interface are more prominent in nanocomposites than in
conventional composites containing microsized fillers, because
nanocomposites and their clusters have a much larger surface
area per unit mass, and the film derived from organosilane can
influence dispersion and improve bonding between inorganic
nanoparticles and the resin matrix (Mohsen and Craig, 1995).
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2010 International & American Associations for Dental Research
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Chen
nanosilica particles were well-dispersed in the epoxy resin without aggregation (Fig. 6). It was also found that a high concentration of SiO2 nanoparticles without the coupling agent GPS has a
higher tendency to aggregate into a macrosize cluster that scatters light and reduces curing efficiency.
Clinical Considerations
Mitra et al. (2003) reported that compressive and diametral tensile strengths and the fracture resistance of nanocomposites
were equivalent to or higher than those of the other commercial
composites that they tested. The nanocomposites also showed
better polish retention than the hybrids and microhybrids tested
after extended brushing periods. Watanabe et al. (2008) demonstrated that the fracture toughness values of hybrid and nanoparticle resin composites are significantly higher than those of
micro-filled resin composites. However, Yesil et al. (2008)
reported that nanocomposites did not significantly improve
wear resistance or the amount of opposing cusp wear when
compared with the traditional materials tested. Curtis et al.
(2008) found that water uptake and mechanical properties of
composites were influenced by the size and morphology of the
reinforcing particulate phase.
Curtis et al. (2009) investigated 7 commercially available
resin-based composites. After being pre-loaded, the specimens
were stored either in a lightproof container or a water-bath for
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Modification
Modification
Reinforced
fillers
Reinforced
fillers
Reinforced
fillers
Caries
prevention
fillers
Caries
prevention
fillers
Caries
prevention
fillers
Contents
Special Concerns
Electrospun nylon 6
Reinforcement (Tian
nanocomposite nanofibers
et al., 2007)
(100-400 nm) containing
highly aligned silicate
single crystals
Nanohybrid composites with Reinforced (Garoushi
50 wt% nanofibers (SiO2,
et al., 2008)
20 nm in size) and E-glass
fibers (3 nm in length) with
BaAlSiO2 in semi-IPN*
matrix
TiO2 nanocomposites (< 20 Increased micronm) modified with ATES
hardness and flexure
strength (Xia et al.,
2008
Nano-DCPA whiskers
Ca and PO4 releasing
nanofillers for caries
prevention (Xu et al.,
2006, 2007a,b)
TTCP-whiskers
Ca and PO4 releasing
nanofillers for caries
prevention (Xu et al.,
2009)
30% CaF2 nanoparticles with Fluoride released for
reinforcing whisker fillers
caries prevention
(35%)
(Xu et al., 2008)
Polymer-kaolinite
Fluoride released for
nanocomposite
caries prevention
(Wang et al., 2007)
Epoxy-polyol matrix
Contents
Epoxy-polyols
Special Concerns
Ring-opening
polymerization for
reducing shrinkage
(Tilbrook et al., 2000)
Cationic ring opening
with low shrinkage
(3M ESPE, Seefeld,
Germany)
Bioactive and improved
mechanical properties
(Lee and Rhee, 2009)
Ring-opening
polymerization with
low shrinkage and
high strength (Chen
et al., 2006)
Ring-opening with low
shrinkage (Soh et al.,
2007a,b)
* DMDES: dimethyldiethoxysilane.
TEOS: tetraethoxysilane.
ERL 4221: 3,4-epoxycyclohexylmethyl-(3,4-epoxy)cyclohexane carboxylate.
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2010 International & American Associations for Dental Research
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Chen
Effects
Particles copolymerized
with matrix polymer
through covalent and
H-bonding
OTMS
Non-reactive aliphatic
silane, not reacting
with resin matrix, but
interacting through
weak van der Waals
forces
Dual silanization
Improved uncure
with MPTS and
beyond handling,
OTMS
higher double-bond
conversion during
polymerization
Equal masses of
Optimal properties,
MPTS and OTMS
prominent interface
in nanocomposites
UDMS
With hydrophilic
urethane group,
showed higher water
absorption
OTMS
Does not contain a
methacrylate moiety
and cannot react
with the
dimethacrylate
monomers; showed
higher solubility in
water and ethanol/
water
MPTS
Lower ethanol/water
absorption (Karabela
and Sideridou,
2008)
GPS
Used in the epoxy resin
ERL-4221- based
nanocomposite
ATES
Used in TiO2-reinforced
nanocomposites
Special Concerns
Deter particle
aggregation and
promote interfacial
adhesion
Non-reactive with
resin, interacting
through weak van
der Waals forces
Improved durability in
aqueous oral
environment
Optimal properties
(Wilson et al.,
2005, 2007)
Nanosilica particles
well-dispersed (Chen
et al., 2006)
Dispersion and
linkage of TiO2
nanoparticles (Xia
et al., 2008)
* MPTS: 3-methacryloxypropyltrimethoxysilane.
OTMS: n-octyltrimethoxysilane.
UDMS: 3-[(1,3(2)-dimethacryloyloxypropyl)-2(3)-oxycarbonylamido]propyltriethoxysilane.
GPS: -glycidoxypropyl trimethoxysilane.
ATES: organosilane allytriethoxysilane.
Conclusion
Nanocomposites allow for increased filler loading and a reduced
amount of resin matrix, thereby reducing polymerization shrinkage while providing esthetics and strength. There are many
commercial nanocomposites, and 3 typical examples
Filtek Supreme (3M ESPE, St. Paul, MN, USA), Premise
(Kerr/Sybron, Orange, CA, USA), and Ceram-X (Dentsply
DeTrey, Konstanz, Germany)are demonstrated (Table 1).
Nanocomposites can be strengthened by the addition of reinforced fillers with nanofibers (Tian et al., 2007), short E-glass
fibers (Garoushi et al., 2008), and TiO2 nanoparticles (Xia et al.,
2008) (Table 2). Ion-releasing nanocomposites can also be used
to increase the mineral content of dental caries lesions by the use
of nano-DCPA whiskers (Xu et al., 2007a) or TTCP-whiskers
(Xu et al., 2009) for releasing Ca and PO4 ions, by the use of
calcium fluoride (CaF2) nanoparticles for fluoride release (Xu
et al., 2008), or by the use of both CaF2 and DCPA for F, Ca, and
PO4 release (Xu et al., 2008). Polymer-kaolinite nanocomposites can also release fluoride, and C(K-acrylamide) might be
a useful material for caries prevention (Wang et al., 2007)
(Table 2). Nanocomposites with a ring-opening resin matrix can
reduce polymerization shrinkage by the use of epoxy-polyols
(Tilbrook et al., 2000), or by use of the commercial product
SiloraneTM (3M ESPE, Seefeld, Germany), which is generated
by the cationic ring-opening polymerization of the cycloaliphatic oxirane moieties (Weinmann et al., 2005), or by the use
of epoxy resin ERL 4221 (Chen et al., 2006) or SSQ monomers
(Soh et al., 2007a,b) (Table 3). Several approaches have been
used to deter nanoparticles from forming microscopic aggregations during processing. The same silica fillers are coated with
MPTS to deter particle aggregation and promote interfacial
adhesion through covalent and H-bonding (Wilson et al., 2005).
Silica fillers are modified by OTMS, a non-reactive aliphatic
silane, to interact through weak van der Waals forces (Wilson
et al., 2007). The silane structure used for the silanization of
nanosilica has an effect on solvent absorption and the solubility
of composites (Karabela and Sideridou, 2008). The composite
containing UDMS showed the highest amount of absorbed
water, the composite with OTMS showed the highest solubility
in both water and ethanol/water, and the one with MPTS
absorbed the least ethanol/water (Karabela and Sideridou,
2008). GPS can be used as a coupling agent in nanocomposites
with epoxy resin matrix (Chen et al., 2006). ATES increase the
dispersion and linkage of TiO2 nanoparticles within the resin
matrix (Xia et al., 2008). The chemical structure of different
silanes is shown in Table 4. There are several commercial nanocomposites that have good strengths after 1 day of immersion in
water (Curtis et al., 2008, 2009). However, their strength can
decrease by more than 50% after just a couple of months
immersion (Curtis et al., 2008). Therefore, strength durability is
an important issue, especially in ion-releasing composites (Xu
et al., 2006, 2009). Clearly, the development of nanocomposites
has led to significant improvements in dental materials and their
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2010 International & American Associations for Dental Research
clinical applications. However, there is still room for improvement in the properties of nanocomposites, so it is worthwhile to
continue further research.
ACKNOWLEDGMENTS
The author acknowledges grant support from National
Taiwan University and the National Science Council of Taiwan,
R.O.C., and English help from Professor Tim Casey at
the National Taiwan University for the preparation of this
paper.
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