Corrosión PDF

Corrosion Coupons
Corrosion Monitoring
Materials Evaluation
Precision Machining
New Products & Svcs.
Catalog XI.6
Sales Staff
About Us
ISO 9001 Certied
Contact Info
Metal Samples Company is a division of Alabama Specialty Products, Inc. (ASPI) and works in association
with other divisions of ASPI to provide you with a wide range of products and services.
Materials evaluation products

Corrosion monitoring products
Precision machining services
Laser cutting & welding services

Laser systems and equipment
Specialized laser R&D services
Maufacturing research
Medical equipment
For more information on our company divisions, call for a product brochure or visit our corporate web site at:
www.alspi.com
Introduction
Metal Samples specializes in manufacturing products for corrosion monitoring and materials evaluation, and in providing
precision machining services. For the past two decades we have supplied products and services to members of nuclear,
medical, aerospace, chemical processing, water treating, and petroleum industries around the world.
Metal Samples was founded in 1980 by Don Johnson. From the beginning, his goal has been to operate this business
based on Christian principles. With blessings from God, Metal Samples has grown to include almost 200 employees and
has developed new products and technologies to meet the needs of our growing number of customers worldwide.
In 1995, Metal Samples was presented the Distinguished Company Award by NACE International in recognition
of outstanding and sustained contributions to the field of corrosion science and engineering.
Metal Samples is an active member of:
NACE - National Association of Corrosion Engineers
ASM International - the Materials Information Society
ASTM - American Society of Testing Materials
Our 300,000 ft2 facility houses several manufacturing centers, a large

materials inventory area, research labs, and a large quality assurance area.
Business Philosophy
Metal Samples, a division of Alabama Specialty Products, Inc., is committed to superior quality,
quick delivery, fair pricing, and excellent service. With our rapidly-expanding physical plant, stateof-the-art equipment, ever-broadening product lines, dedicated research, and highly-skilled work
force, we stand ready to meet your specific manufacturing needs.
However, it takes more than buildings, equipment, and personnel to produce excellence; it takes
espirit de corps. That is why our company works energetically as a whole, realizing the significance
of our motto, May the beauty of the LORD our GOD be upon us and may He establish the work
of our hands. Psalm 90:17.
Metal Samples is a division of Alabama Specialty Products, Inc. (ASPI) and works in association with
other divisions of ASPI to provide you with a wide range of products and services.
ALABAMA
RESEARCH AND
DEVELOPMENT
Materials evaluation products
Corrosion monitoring products
Precision machining services
Laser cutting & welding services

Laser systems and equipment
Specialized laser R&D services
Manufacturing research
Medical equipment
For more information on our company divisions, visit our corporate web site at:
www.alspi.com
About Metal Samples

Metal Samples specializes in manufacturing
products for corrosion monitoring & materials
evaluation and in providing precision machining
services. Since 1980 we have supplied products
and services to nuclear, medical, aerospace,
chemical processing, water treating, and
petroleum industries around the world.
From the beginning, founder Don Johnson's goal has been to operate this business based
on Christian principles. With blessings from God, Metal Samples has grown to include 200
employees and continues to develop new products and technologies to meet the growing
needs of our customers.
Home Ofce:
P.O. Box 8, 152 Metal Samples Rd.

Munford, AL 36268
Phone: (256) 358-4202
Fax: (256) 358-4515
Houston Sales Ofce:
8811 Kensington Court

LaPorte, TX 77571
Phone: (281) 471-2777
Fax: (281) 471-3405
E-mail: msc@alspi.com
Web site: www.metalsamples.com
About Metal Samples
Metal Samples Contact Info

Home Ofce:
P.O. Box 8, 152 Metal Samples Rd.

Munford, AL 36268
Phone: (256) 358-4202
Fax: (256) 358-4515
Houston Sales Ofce:

6327 Teal Mist Lane
Fulshear, TX 77441
Phone: (832) 451-6825
E-mail: msc@alspi.com
Web site: www.metalsamples.com
Alabama Specialty Products, Inc. (ASPI)

Executive Staff
Don Johnson
James Gray
Brad Finley
ASPI CEO
Metal Samples President
Vice President
Metal Samples
Sales & Support Staff
Brenda Smith
Cindy Maddox
Bertha Benjamin
Rob Huntley
Sales Manager
Intl. Coordinator
Sales Rep.
Sales Rep.
Andrew Abbott
Deborah Tinney
Ron Weishaar
Sales Rep.
Sales Rep.
Sales Mgr. (Houston)
Terms & Delivery Services

Terms - Net 30 days (subject to credit approval)
Minimum order inside USA - $100.00
Minimum order outside USA - $300.00
Overnight delivery available for many stock items
Orders outside the USA subject to additional charges

VISA, MASTERCARD, and AMERICAN
EXPRESS accepted.
(Full terms & conditions at www.metalsamples.com.)
Engineering / Design / CAD

Our CAD department uses the latest in computer-aided drafting and design
technology, including 3-D modeling software.
Our engineering team has experience in corrosion, aerospace, electrical,
mechnical, manufacturing, and materials engineering. These engineering
capabilities, coupled with our machining expertise, allow us to help our
customers nd solutions to their specic application needs.
Quality Assurance (ISO 9001)

We emphasize high standards when it comes to the quality of your parts. To ensure the nished product will
meet our customers approval, we maintain advanced training for personnel, procurement of state-of-the-art
inspection equipment, and constant upgrading in our quality control area.
Our quality assurance begins with the receipt of raw materials and is adhered to throughout the manufacturing
process until the nal product is shipped. Technicians use high-tech inspection equipment to check the accuracy
of your parts. Our quality assurance program is ISO 9001 certied, guaranteeing the highest quality on all of
your orders.
Introduction to Corrosion Monitoring
Corrosion Coupons for Monitoring
Electrical Resistance (ER) Monitoring
Linear Polarization Resistance (LPR) Monitoring
Specialized Monitoring
High Pressure Access Systems
Injection & Sampling Systems
Accessories
Return to Main menu
Introduction to Corrosion Monitoring

What is Corrosion Monitoring?
The field of corrosion measurement, control, and prevention covers a very broad spectrum of technical
activities. Within the sphere of corrosion control and prevention, there are technical options such as cathodic
and anodic protection, materials selection, chemical dosing and the application of internal and external
coatings. Corrosion measurement employs a variety of techniques to determine how corrosive the environment is and at what rate metal loss is being experienced. Corrosion measurement is the quantitative method
by which the effectiveness of corrosion control and prevention techniques can be evaluated and provides the
feedback to enable corrosion control and prevention methods to be optimized.
A wide variety of corrosion measurement techniques exists, including:
Non Destructive Testing
Ultrasonic testing
Radiography
Thermography
Eddy current/magnetic flux
Intelligent pigs
Analytical Chemistry
pH measurement
Dissolved gas (O2, CO2, H2S)
Metal ion count (Fe2+, Fe3+)
Microbiological analysis
Operational Data
pH
Flow rate (velocity)
Pressure
Temperature
Fluid Electrochemistry
Potential measurement
Potentiostatic measurements
Potentiodynamic measurements
A.C. impedance
Weight loss coupons
Electrical resistance
Linear polarization
Hydrogen penetration
Galvanic current
Some corrosion measurement techniques can be used on-line, constantly exposed to the process stream,
while others provide off-line measurement, such as that determined in a laboratory analysis. Some techniques give a direct measure of metal loss or corrosion rate, while others are used to infer that a corrosive
environment may exist.
Corrosion monitoring is the practice of measuring the corrosivity of process stream conditions by the use of
probes which are inserted into the process stream and which are continuously exposed to the process
stream condition.
Corrosion monitoring probes can be mechanical, electrical, or electrochemical devices.
Corrosion monitoring techniques alone provide direct and online measurement of metal loss/corrosion rate in
industrial process systems.
Typically, a corrosion measurement, inspection and maintenance program used in any industrial facility will
incorporate the measurement elements provided by the four combinations of on-line/off-line, direct/indirect
measurements.
Non Destructive Testing
Analytical Chemistry
Operational Data
Direct, On-line
Direct, Off-line
Indirect, Off-line
Indirect, On-line
In a well controlled and coordinated program, data from each source will be used to draw meaningful
conclusions about the operational corrosion rates with the process system and how these are most effectively minimized.
The Need for Corrosion Monitoring

The rate of corrosion dictates how long any process equipment can be usefully and safely operated. The
measurement of corrosion and the action to remedy high corrosion rates permits the most cost effective
plant operation to be achieved while reducing the life-cycle costs associated with the operation.
Corrosion monitoring techniques can help in several ways:
(1) by providing an early warning that damaging process conditions exist which may result in a corrosioninduced failure.
(2) by studying the correlation of changes in process parameters and their effect on system corrosivity.
(3) by diagnosing a particular corrosion problem, identifying its cause and the rate controlling parameters,
such as pressure, temperature, pH, flow rate, etc.
(4) by evaluating the effectiveness of a corrosion control/prevention technique such as chemical inhibition
and the determination of optimal applications.
(5) by providing management information relating to the maintenance requirements and ongoing condition
of plant.
Corrosion - 2
Corrosion Monitoring Techniques

A large number of corrosion monitoring techniques exist. The following list details the most common techniques which are used in industrial applications:
Corrosion Coupons (weight loss measurements)

Electrical Resistance (ER)
Linear Polarization Resistance (LPR)
Galvanic (ZRA)
Hydrogen Penetration
Microbial
Sand/Erosion
Other techniques do exist, but almost all require some expert operation, or otherwise are not sufficiently
rugged or adaptable to plant applications.
Of the techniques listed above, corrosion coupons, ER, and LPR form the core of industrial corrosion
monitoring systems. The four other techniques are normally found in specialized applications which are
discussed later.
These corrosion monitoring techniques have been successfully applied and are used in an increasing range of
applications because:
The techniques are easy to understand and implement.
Equipment reliability has been demonstrated in the field environment over many years of
operational application.
Results are easy to interpret.
Measuring equipment can be made intrinsically safe for hazardous area operation.
Users have experienced significant economic benefit through reduced plant down time and
plant life extension.
Corrosion Coupons (Weight Loss)

The Weight Loss technique is the best known and simplest
of all corrosion monitoring techniques. The method involves exposing a specimen of material (the coupon) to a
process environment for a given duration, then removing
the specimen for analysis. The basic measurement which is
determined from corrosion coupons is weight loss; the
weight loss taking place over the period of exposure being
expressed as corrosion rate.
The simplicity of the measurement offered by the corrosion coupon is such that the coupon technique forms
the baseline method of measurement in many corrosion monitoring programs.
Corrosion - 3
The technique is extremely versatile, since weight loss coupons can be fabricated from any commercially
available alloy. Also, using appropriate geometric designs, a wide variety of corrosion phenomena may be
studied which includes, but is not limited to:
Stress-assisted corrosion
Bimetallic (galvanic) attack
Differential aeration
Heat-affected zones
Advantages of weight loss coupons are that:
The technique is applicable to all environments - gases, liquids, solids/particulate flow.
Visual inspection can be undertaken.
Corrosion deposits can be observed and analyzed.
Weight loss can be readily determined and corrosion rate easily calculated.
Localized corrosion can be identified and measured.
Inhibitor performance can be easily assessed.
In a typical monitoring program, coupons are exposed for a 90-day duration before being removed for a
laboratory analysis. This gives basic corrosion rate measurements at a frequency of four times per year. The
weight loss resulting from any single coupon exposure yields the average value of corrosion occurring
during that exposure. The disadvantage of the coupon technique is that, if a corrosion upset occurs during
the period of exposure, the coupon alone will not be able to identify the time of occurrence of the upset, and
depending upon the peak value of the upset and its duration, may not even register a statistically significant
increased weight loss.
Therefore, coupon monitoring is most useful in environments where corrosion rates do not significantly
change over long time periods. However, they can provide a useful correlation with other techniques such as
ER and LPR measurements.

ER probes can be thought of as electronic corrosion coupons. Like coupons, ER probes provide a basic
measurement of metal loss, but unlike coupons, the value of metal loss can be measured at any time, as
frequently as required, while the probe is in-situ and permanently exposed to the process stream.
In this diagram, a standard ER instrument is connected to a 40
mil wire loop element which has a useful life of 10 mils. The
instrument still reads close to zero because the element is new.
Here the instrument reads around half-scale, indicating that the
element has experienced about 5 mils of metal loss or about half
of its useful life. The instruments reading is increasing proportionally with the resistance of the element, which increases as a
result of metal loss.
Here the instrument reads almost full scale, indicating that the
element has experienced 10 mils of metal loss and requires
replacement.
Corrosion - 4
The ER technique measures the change in Ohmic resistance of a corroding metal element exposed to the
process stream. The action of corrosion on the surface of the element produces a decrease in its crosssectional area with a corresponding increase in its electrical resistance. The increase in resistance can be
related directly to metal loss and the metal loss as a function of time is by definition the corrosion rate.
Although still a time averaged technique, the response time for ER monitoring is far shorter than that for
weight loss coupons. The graph below shows typical response times.
100
75
12
MPY
5
MPY
25
MPY
50
25
0
10
12
14
Time (Days)
ER probes have all the advantages of coupons, plus:

Direct corrosion rates can be obtained.
Probe remains installed in-line until operational life has been exhausted.
They respond quickly to corrosion upsets and can be used to trigger an alarm.
ER probes are available in a variety of element geometries, metallurgies and sensitivities and can be
configured for flush mounting such that pigging operations can take place without the necessity to remove
probes. The range of sensitivities allows the operator to select the most dynamic response consistent with
process requirements.

The LPR technique is based on complex electro-chemical
theory. For purposes of industrial measurement applications it
is simplified to a very basic concept. In fundamental terms, a
small voltage (or polarization potential) is applied to an
electrode in solution. The current needed to maintain a
specific voltage shift (typically 10 mV) is directly related to
the corrosion on the surface of the electrode in the solution.
By measuring the current, a corrosion rate can be derived.
The advantage of the LPR technique is that the measurement
of corrosion rate is made instantaneously. This is a more powerful tool than either coupons or ER where the
fundamental measurement is metal loss and where some period of exposure is required to determine
corrosion rate. The disadvantage to the LPR
Corrosion - 5
technique is that it can only be successfully performed in relatively clean aqueous electrolytic environments.
LPR will not work in gases or water/oil emulsions where fouling of the electrodes will prevent measurements
being made.
Galvanic Monitoring
The galvanic monitoring technique, also known as Zero Resistance Ammetry (ZRA) is another electrochemical measuring technique. With ZRA probes, two electrodes of dissimilar metals are exposed to the
process fluid. When immersed in solution, a natural voltage (potential) difference exits between the electrodes. The current generated due to this potential difference relates to the rate of corrosion which is occurring on the more active of the electrode couple.
Galvanic monitoring is applicable to the following electrode couples:
Bimetallic corrosion
Crevice and pitting attack
Corrosion assisted cracking
Corrosion by highly oxidizing species
Weld decay
Galvanic current measurement has found its widest applications in water injection systems where dissolved
oxygen concentrations are a primary concern. Oxygen leaking into such systems greatly increases galvanic
currents and thus the corrosion rate of steel process components. Galvanic monitoring systems are used to
provide an indication that oxygen may be invading injection waters through leaking gaskets or deaeration
systems.
Biological Monitoring
Biological monitoring and analysis generally seeks to identify the presence
of Sulphate Reducing Bacteria - SRBs. This is a class of anaerobic
bacteria which consume sulphate from the process stream and generate
sulphuric acid, a corrosive which attacks production plant materials.
Sand / Erosion Monitoring
These are devices which are designed to measure erosion in a flowing
system. They find wide application in oil/gas production systems where particulate matter is present.
Hydrogen Penetration Monitoring
In acidic process environments, hydrogen is a by-product of the corrosion reaction. Hydrogen generated in
such a reaction can be absorbed by steel particularly when traces of sulphide or cyanide are present. This
may lead to hydrogen induced failure by one or more of several mechanisms. The concept of hydrogen
probes is to detect the amount of hydrogen permeating through the steel by mechanical or electrochemical
measurement and to use this as a qualitative indication of corrosion rate.
Corrosion - 6
Instrumentation
There exists a variety of instrument options associated with the various corrosion monitoring techniques.
Three classifications are:
Portable Meters and Data Loggers
Field-Mounted Data Loggers
Field-Mounted Transmitters
In some applications such as those experienced in oil/gas production and refining, instrumentation is required
to be certified for use in hazardous areas. For portable instruments this is most often achieved by having
the equipment certified as intrinsically safe by a recognized authority such as BASEEFA (U.K.), U.L.
(U.S.A.), ITS (U.S.A.), or CENELEC (Europe). For hardwired continuous monitoring electronics, isolation barriers can be used to ensure that, in the event of a fault condition, insufficient energy is transmitted to
the hazardous field area for an explosive spark to be produced.
Probe Fitting Styles

There are two fundamental fitting styles for corrosion probes: fixed and removable under pressure.
Fixed styles of probes/sensors have typically a threaded or flanged attachment to the process plant. For
fixed styles of sensors, removal can only be accomplished during system shut down or by isolation and
depressurization of the sensor location.
From time to time, corrosion coupons and probes require removal and replacement. It is sometimes more
convenient to be able to remove and install sensors while the process system is operational. To facilitate this,
there are two distinct systems which permit removal/installation under pressure.
In refinery and process plant environments where pressures are normally less than 1500 psi, a Retractable
System is used. This consists of a packing gland (stuffing box) and valve arrangement. For environments
such as those experienced in oil/gas production where pressures of several thousand psi are experienced, a
special High Pressure Access System is used. This permits the safe and easy installation/removal of corrosion monitoring devices at working pressures up to 3600 psi.
Applications of Corrosion Monitoring Techniques

Corrosion monitoring is typically used in the following situations:
Where risks are high - high pressure, high temperature, flammable, explosive, toxic processes.
Where process upsets can cause high corrosivity.
Where changes in operating conditions can cause significant changes in corrosion rate.
Corrosion - 7
Where corrosion inhibitors are in use.

In batch processes, where corrosive constituents are concentrated due to repeated cycling.
Where process feedstock is changed.
Where plant output or operating parameters are changed from design specifications.
In the evaluation of corrosion behavior of various alloys.
Where induced potential shifts are used to protect systems and/or structures.
Where product contamination due to corrosion is a vital concern.
Corrosion monitoring may be used in virtually any industry where corrosion prevention is a primary
requirement. Some examples of industries and specific areas of interest include, but are not limited to:
Oil/Gas Production
Flowlines
Gathering Systems
Transport Pipelines
Water Injection Facilities
Vessels
Processing
Water Systems
Chemical Injection Systems
Drilling Mud Systems
Water Wash Systems
Desalters
Utilities
Cooling Systems
Effluent Systems
Make-Up Water Systems
Boiler Water Systems
Refining
Crude Overheads
Visbreakers
Vacuum Towers
Sour Water Strippers
Amine Systems
Cooling Systems
Pulp and Paper
Digesters
White Liquor
Boiler Systems
Petrochemicals/Chemicals/Processing
Process Systems
Cooling Systems
In any corrosion monitoring system, it is common to find two or more of the techniques combined to provide a wide base for data gathering. The exact techniques which can be used depend on the actual process
fluid, alloy system, and operating parameters.
Corrosion monitoring offers an answer to the question of whether more corrosion is occurring today as
compared to yesterday. Using this information it is possible to qualify the cause of corrosion and quantify its
effect. Corrosion monitoring remains a valuable weapon in the fight against corrosion, thereby providing
substantial economic benefit to the user.
Metal Samples Corrosion Monitoring Systems

A Division of Alabama Specialty Products, Inc.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Corrosion Coupons
Introduction to Corrosion Coupons
and Weight Loss Analysis
Standard Coupons
Coupon Ordering and Options Available
Welded Coupons
Stressed Coupons
Elastomeric Coupons
Bypass Piping Systems
Test Racks
Post Exposure Coupon Analysis
Coupon Holders
Coupon Storage (VCI Bags)
Easy Tool Retracting System
Alloys List
Length Calculation & Accessories for

Retractable Coupon Holders
Alloys Listed by Trademark

Articles on Coupon Testing
Corrosion Coupons for

Coupon Holders for
Return to Main Menu
Corrosion Coupons and Weight Loss Analysis

Introduction
The simplest, and longest-established, method of estimating corrosion losses in plant
and equipment is weight loss analysis. A weighed sample (coupon) of the metal or
alloy under consideration is introduced into the process, and later removed after a
reasonable time interval. The coupon is then cleaned of all corrosion product and is
reweighed. The weight loss is converted to a corrosion rate (CR) or a metal loss
(ML), as follows:
Corrosion
=
Rate (CR)
Weight loss (g) * K

Alloy Density (g/cm3) * Exposed Area (A) * Exposure Time (hr)
The constant can be varied to calculate the corrosion rate in various units:
Desired Corrosion Rate Unit (CR)
mils/year (mpy)
mils/year (mpy)
millimeters/year (mmy)
Metal
=
Loss (ML)
Area Unit (A)

in2
cm2
cm2
K-Factor
5.34 x 105
3.45 x 106
8.75 x 104
Weight loss (g) * K

Alloy Density (g/cm3) * Exposed Area (A)
Desired Metal Loss Unit (ML)

mils
mils
millimeters
Area Unit (A)

in2
cm2
cm2
K-Factor
61.02
393.7
10.0
The technique requires no complex equipment or procedures, merely an appropriately shaped coupon, a carrier
for the coupon (coupon holder), and a reliable means of removing corrosion product without disruption of the
metal substrate. Weight loss measurement is still the most widely used means of determining corrosion loss,
despite being the oldest method currently in use.
Weight loss determination has a number of attractive features that account for its sustained popularity:
Simple - No sophisticated instrumentation is required to obtain a result.
Direct - A direct measurement is obtained, with no theoretical assumptions or
approximations.
Versatile - It is applicable to all corrosive environments, and gives information on
all forms of corrosion.
The method is commonly used as a calibration standard for other means of corrosion monitoring, such as Linear
Polarization and Electrical Resistance. In instances where slow response and averaged data are acceptable,
weight loss monitoring is the preferred technique.
Coupon Preparation and Cleaning

The choice of technique for initial preparation of the coupon surface, and for cleaning the coupon after use, is
critical in obtaining useful data. Both the relevance and reproducibility of weight loss data are highly sensitive to
the inherent suitability of these techniques, and to the care with which they are executed.
Surface finishing methods vary across a broad range for specific
applications. Blasting with glass bead, sand, or other aggregate can
provide an acceptable finish for some applications. Sanding with
abrasive belts, or surface or double disc grinding with abrasive stones
also provides an excellent surface for evaluation.
Coupon after being exposed

to corrosive environment.
Cleaning of specimens before weighing and exposure is critical to remove any contaminants that could affect test
results.
Reference should be made to NACE Recommended Practice RP-0775 and ASTM G-1 & G-4 for further
detail on surface finishing and cleaning of weight-loss coupons.
Coupon Position and Orientation

Irrespective of the degree of care exercised in the surface preparation of coupons, many uncontrollable factors
(e.g. microstructural defects) can reduce the accuracy of weight loss determinations. Therefore, using duplicate
(Figure 1) or multi-replicate (Figure 2) coupon samples is considered good practice.
Coupon orientation must be consistent in order to make different data sets comparable. Generally, an orientation
parallel to the process flow is preferable since this more nearly reflects the true condition experienced by the
vessel wall (Figure 1). Metal Samples Corrosion Monitoring Systems MH coupon holders have an automatic
flow alignment feature. All other holders are marked on the top side with flow direction for manual alignment.
Positioning is another critical factor in obtaining relevant information. For example, a multi-phase product may
produce layered flow, giving rise to corrosion rates that vary with depth in the process stream. Such situations
can be monitored with a ladder-strip coupon holder (Figure 2).
Flow
Figure 1. Preferred Flow Direction
Figure 2. Ladder Strip Coupon Holder
Possibly the most common issue in coupon positioning arises from the fact that a true representation of the
corrosion experienced by the pipe/vessel can only be established when the weight loss coupon is in the plane of
the vessel/pipe wall. Only in this position can the coupon experience the same flow regime as the pipe surface
being monitored. In response to this situation, the use of flush-disc coupons has become widespread (Figure 3).
The general issue of coupon orientation and positioning in relation to flow regime, plant geometry, and process
fluid is complex and tends to be specific to each application. However, the most common coupon configurations
have been discussed above.
Figure 3. Flush Disc Coupon Holder in High Pressure Access Fitting
Coupon Holders
Specific design of coupon holders incorporates two basic factors:
Number, style, and configuration of coupons
System entry method
Fixed (Pipe Plug) Coupon Holders
The simplest system entry design for coupon holders is the fixed or pipe plug coupon holder (Figure 4). This
type of coupon holder is normally offered on a ", 1", or 2" NPT pipe-plug. The size of the plug to be used is
the limiting factor as to the coupon configuration that can be used. These coupon holders are usually constructed
in AISI 316L stainless steel, have a pressure rating of 3000 psi, and a temperature rating of 450F/232C. This
design of coupon holder is recommended for use in a by-pass loop which can be isolated, or in systems having
frequent and regular shut-down, since system depressurization is required during insertion and removal.
Figure 4. Fixed (Pipe Plug) Coupon Holder

A design that is commonly used in the refining and petrochemical industry is the retractable type coupon holder
as shown in Figure 5. This coupon holder design employs a packing gland that allows insertion and removal,
through a ball-valve, without system depressurization. A safety cable and safety nut are also provided to prevent
blowout. Retractable coupon holders can be used up to 1500 psi and 500F (260C), and are constructed of
AISI 316L stainless steel. Normally, a 1" FNPT packing gland is used in conjunction with either a 1", or a 1"
full port ball valve, depending on the type of coupon configuration chosen. (See the RT4000 sheet for more
information.)
Figure 5. Retractable Coupon Holder
Retrievable Coupon Holders

The oil and gas production industry generally employs retrievable coupon holders that operate with high pressure access systems. This will allow insertion/removal under pressures up to 3600 psi. Metal Samples Corrosion Monitoring Systems supplies both generic (HP) and proprietary (MH) coupon holders. (See Coupon
Holders for High Pressure Access Systems.)
The retrievable coupon holder is installed on to the solid plug. The assembly can then be inserted or removed
from the system using a special service valve and retrieval tool.
Retrievable coupon holders are generally constructed in AISI 316L stainless steel to meet the requirements of
NACE standard MR-0175 for sour service use. These are available for all standard coupon configurations.
Retrievable, retractable, and pipe plug style coupon holders cover the needs of most industries and applications.
However, the requirement for special coupon holder designs is significant, and Metal Samples Corrosion
Monitoring Systems has the facility to design and build coupon holders to any customer-supplied specification.

Corrosion Coupons
Accurate monitoring of corrosion rates in any environment is
critical when viewed in terms of the maintenance and repair costs
associated with corrosion and material failure. Test coupons provide an inexpensive means of on-line monitoring that will allow
you to effectively measure the corrosivity within your system. By
observing the mils-per-year corrosion rate of an exposed coupon,
valuable information can be provided regarding the materials life expectancy.
Metal Samples can make coupons in any size, shape, or material you need. Coupons can be stenciled with alloy
and sequence numbers for proper identication. Mill test reports, identifying element compositions of materials used, are provided on all orders. The following coupons are four of the most commonly used in corrosion
testing.
P/N CO131
P/N CO100
Shape
Finish
Identication
Surface Area
Rectangular
Double disc or glass bead
Stenciled (alloy, sequence)
3.38 in2
P/N CO146
Shape
Finish
Identication
Surface Area
Finishes
Shape
Finish
Identication
Surface Area
Rectangular
120 grit, glass bead, or mill
Stenciled (alloy, heat no., sequence)
3.47 in2
P/N CO220
Rectangular
Glass bead or mill
4.26 in2
Shape
Finish
Identication
Surface Area
Circular
120 grit, glass bead, or mill
2.72 in2
Mill - nished as produced from mill.

Glass Bead - blasted with ne glass beads to remove mill scale.
120 Grit - ne nish using a 120 grit belt. Commonly used in corrosion tests, such as pitting studies, where
smooth surface nish is desired. Finishes up to 600 grit (extremely ne) can be provided.
Double Disc Ground - extra ne nish using an abrasive disc that leaves minimal residue. Excellent for studies
where surface nish is critical. Can produce 16-32 RMS nishes on common steels and 8 RMS on carbide steels.
Coupon Ordering and Services Available

When placing your order for coupons, be ready to provide the sales person with information regarding the type of
material you are testing, the size coupons required, surface nish desired, and if applicable, mounting hole size and
location. The following options are available:
Manufacturing on time and material basis

Samples mounted on test racks and ready
for installation
Preweighing - coupons are cleaned, preweighed
on an electronic scale, and individually packaged
Weight log charts provided on computer disk
Non-standard coupons
Coupon measuring
Heat-treating, sensitizing, hot dip galvanizing
Manufacturing from your material if requested

Coupons made to specic requirements for
mounting hole locations, coupon welding,
stressing, and packaging
Plating - nickel, nickel cadmium, cadmium,
chrome, silver, gold, and others upon request
Electro-polishing, hard facing
Non-metallic coatings
Anodizing and alonizing
Standard Coupons
Flat Coupons
Area
Sq. In.
P/N
Size
Hole
Hole Location
CO100
1/2" x 3" x 1/16"
3/16"
1/4" fr. end
3.38
CO101
1" x 2" x 1/16"
3/16"
1/4" fr. end
4.32
CO102
1/2" x 3" x 1/16"
9/64"
1/8" fr. end
3.41
CO103
1/2" x 3" x 1/16"
1/4"
1/4" fr. end
3.34
CO104
1/2" x 3" x 1/16"
(2) 1/4"
1/2" fr. ea. end
3.24
CO105
1/2" x 3" x 1/16"
3/16"
1/2" fr. end
3.38
CO106
1/2" x 3" x 1/16"
1/4"
1/2" fr. end
3.34
CO115
1/2" x 3" x 1/16"
1/4"
1/4" fr. end
CO117
3/8" x 3" x 1/16"
9/64"
1/8" fr. end
2.64
CO118
1/2" x 3" x 1/16"
(2) 1/4"
1/4" & 3/4" end
3.24
CO120
3/8" x 3" x 1/16"
(2) 1/4"
1/4" & 3/4" end
2.48
Scale coupons (or deposition coupons) provide a

qualitative measure of relative deposition rates in
industrial water and manufacturing process systems.
P/N CO115 (at)
The coupons listed above are made from a variety of materials

(see Alloys list).
P/N ES209
(cylindrical)
Mesh bio lm coupons are used for quantication

or identication of microorganisms.
Cylindrical Coupons
P/N
Size
Thread
Slot
Area
Sq. In.
ES200
1/4" x 2 1/2"
1/4"-20 x 3/8"
1/16"
1.96
ES201
1/4" x 2"
1/4"-20 x 3/8"
1/16"
1.57
ES202
1/4" x 3"
1/4"-20 x 3/8"
1/16"
2.45
ES204
1/4" x 1 1/2"
1/4"-20 x 3/8"
1/16"
1.18
1/4"-20 x 3/8"
1/16"
ES209* 1/4" x 3"
* ES209 has ve 1/8" diameter scale holes.
P/N COJ36
Coupon Holders
Fixed (Pipe Plug) Coupon Holders
Metal Samples carries a variety of standard pipe plug coupon holders for at and cylindrical specimens. We can
design and make these assemblies to meet your specications for size and material requirements.
Pipe Plug Assemblies for Flat Coupons
P/N
Plug Size
3" (Std.)
Stem
Used with
Coupon P/N
RC12E*100036
3/4" NPT
Nylon
CO102, CO117
RC13E*100036
1" NPT
Nylon
CO102, CO117
RC12Q*100036
3/4" NPT
Teon
CO102, CO117
RC13Q*100066
1" NPT
Teon
CO102, CO117
RC12E*010036
3/4" NPT
Nylon
CO100, CO103, CO115
RC13E*010036
1" NPT
Nylon
CO100, CO103, CO115
RC12Q*010030
3/4" NPT
Teon
CO100, CO103, CO115
RC13Q*010026
1" NPT
Teon
CO100, CO103, CO115
RC12E*030036
3/4" NPT
Nylon
CO118, CO120
RC13E*030036
1" NPT
Nylon
CO118, CO120
RC12Q*030036
3/4" NPT
Teon
CO118, CO120
RC13Q*030035
1" NPT
Teon
CO118, CO120
RC12E*090036
3/4" NPT
Nylon
CO105, CO106
RC13E*090036
1" NPT
Nylon
CO105, CO106
3/4" NPT
Teon
CO105, CO106
RC13Q*090036
1" NPT
Teon
CO105, CO106
RC11E*010036
1/2" NPT
Nylon
CO100, CO103, CO115
RC12Q*090036
* Add "3" to part number for Carbon Steel or "C" for PVC plug.
(Example: Carbon Steel 3/4" pipe plug Nylon stem = RC12E3100036.)
Pipe Plug Assemblies for Cylindrical Coupons

P/N
PA2080413709
Carbon Steel Plug
Insert
# of Stems
2" NPT
Nylon
PA2080413783
2" NPT
Teon
RC11Q3040000
1/2" NPT
Teon
RC12Q3040000
3/4" NPT
Teon
RC13Q3040000
1" NPT
Teon
All of these holders are used with ES2 series coupons.
Bypass Piping Systems

We provide conventional or custom-designed bypass systems
for on-line corrosion monitoring. Commonly used in the industrial water treatment industry to determine the corrosive properties of potable or cooling water, these systems are available in
PVC, carbon and stainless steels, and other materials.
Bypass systems are easily installed to your existing piping.
Normally, all you need is a 1" NPT male tting on which to
attach the bypass. Standard bypass systems come equipped with
4 pipe plug assemblies, 4 pre-weighed mild steel coupons, and
a 5-gpm ow control valve.
Adjustable Coupon Holders

Low Pressure or Hand Insertable systems can be used for pressures
up to 125 psi. This assembly is commonly used in the water treating
industry for coupon insertion through a full port valve. An example
of this is in a municipal water pumping station, where leakage during
withdrawal of the test coupon would not be critical. See the SR3000
for more detials.

Packing Gland systems are used in more demanding environments,
where ratings up to 1,500 psi are required and leakage is prohibited.
These systems do not require line (process) shutdown to insert or
withdraw coupons. The assembly is used for coupon insertion through at
least a 1" full port valve. A safety chain is provided to prevent accidental
ejection. See the RT4000 for more details. Also see Length Calculation
and Accessories.
Retrievable Coupon Holders

These coupon holders are used with High Pressure Access Systems where
pressure ratings up to 3,600 psi are required. See HC Series Coupon Holders
for more information.
Post Exposure Coupon Analysis

Metal Samples offers post exposure coupon analysis. Our trained technicians will perform weight loss analysis and determine mils per year
(MPY) corrosion rates of your exposed test samples. We are in adherence to ASTM-G1 specications for cleaning and analyzing coupons.
When using this service, ensure that initial coupon weights, exposure
dates, and locations are recorded for each
sample. This information can be recorded
on the front of a VCI coupon storage bag.
Optional services include pit depth measurement and photos of the coupons before
and after analysis. For additional information on post exposure coupon analysis
see "Coupon Evaluation after Exposure".
Coupon Storage Bags

Vapor corrosion inhibitor (VCI) bags are excellent for storage of ferrous
and non-ferrous coupons. With VCI bags, coupons can be protected from
corrosion for up to one year when stored under the proper environmental
conditions. Pertinent data regarding coupon exposure can be recorded in
the appropriate spaces on the front of the bag. Ask for P/N BG5001 when
ordering these bags.
Welded Coupons
Corrosion rates can vary between welded and non-welded metals, therefore it is advisable to study the behavior
of both conditions. Studies involve examination of the parent material, the heat-affected zone, the weld metal,
and the interfaces between all metals involved. The surface effects produced by welding, heat-tint formation or
oxidation, uxing action of slag, and the deliquescence of slag can be important factors in the corrosion behavior of metals.
Ideally, the coupon used should be the same thickness and welded with the same
welding process as the material used in the production equipment. Usually this is not
practical so a representative sample must be studied.
Typical welding techniques used are Shielded Metal Arc (SMAW), Gas Tungsten
Arc (GTAW), and Gas Metal Arc (GMAW). Specimens are ground smooth after
welding, unless otherwise specied, so as to provide a uniform surface for microscopic investigation.
Welded coupons can be prepared with or without the use of ller metal.
The autogenous weld is prepared without the use of ller metal. This
type of weld is the most economical method. Autogenous welds are
commonly used to evaluate corrosion rates of welded materials and the
usage of these materials in corrosive environments. An autogenous weld
is produced by GTAW and can be used to test material weldability and
gas shield usage, and to set welding parameters.
Autogenous Weld Coupon
.375 thru
Identification
Autogenous weld
3/4"
.375"
1/8"
3/8"
1"
2"
Notes:
1. 120 grit standard nish unless otherwise specied.
2. 1/8" nominal thickness.
3. Standard weld is autogenous weld across end (A.W.A.E.).
Sanded after weld.
Stressed Coupons
Stress corrosion cracking occurs when tensile stress combines with a corrosive environment to attack a material. Testing for this type of corrosion is critical in storage tanks, pressure piping, and vessels commonly used
in chemical processing plants and petrochemical reneries. Metal Samples can make your stressed samples in
accordance with all ASTM standards including G30, G38, G39, and G58 or to your custom specications.
P/N CS502
ASTM G30
P/N CS502W (Welded)

ASTM G58
1/2"
1/2"
R (Radius)
Approximate
stenciling
location
(if required)
3/8" D (Hole Diameter)

Centrally Located
M
W
3/4"
L 5"
T 1/16"
P/N TF2404 Stressing Frame

For use with P/N TF2445
P/N TF2445
ASTM G39
P/N CO303
Twist Specimen
P/N CS500
Tear Drop
P/N CS513
"C" Ring - ASTM G38
Elastomeric Coupons
Metal Samples in conjunction with International Seal Co.,
Inc., and DuPont Dow Elastomers offers a selection of
elastomeric coupons. These coupons are used for assistance
in effectively selecting materials for elastomeric testing and
applications.
Fluoro and Pe rfluoro e las tome r bas e d mate rials

Compound
De s cription
V75
75 Durometer General Purpose black Viton "A" based compound
V75BR
75 Durometer General Purpose brown Viton "A" based compound
V121
75 Durometer improved chemical resistant Viton "B" based compound
V176
75 Durometer lead free acid resistant Viton "B"
V115
75 Durometer improved low temperature Viton "GLT" based compound
V141
75 Durometer excellent chemical resistant Viton "F" based compound
CV75
75 Durometer "Super Chemical" resistant Viton
P F 75
75 Durometer "Ultimate Chemical" resistant Perfluoro material for

temperatures up to 500F
Kalrez 4079
75 Durometer "Ultimate Chemical" resistant Perfluoro material for

temperatures up to 600F
Ethyle ne Propyle ne e las tome ric bas e d mate rials

E425
70 Durometer high performance peroxide cured EPDM compound

Meets ASTM D2000 4CA 715, A25, E35, C32, F19
E429
70 Durometer EPDM compound that meets ANSI/NSF 61
Nitrile e las tome r bas e d mate rial

N 470
70 Durometer low compression set nitrile compound

Meets ASTM D2000 3CH 720, A25, B14, EO16, EO36
N 442
70 Durometer NBR compound that meets ANSI/NSF 61
Viton is a registered trademark of DuPont Dow Elastomers.
Test Racks
Metal Samples offers test racks used to mount
coupons and secure them directly to operating
equipment or within a process system. Test racks
make it easy to evaluate how corrosion would
effect differing alloys and material nishes under
identical conditions. Rack usage helps eliminate
coupon loss which might occur if samples were
individually placed in a process ow.
Racks can be fabricated to meet your requirements for material and size. Typical racks are at bar racks, spool
racks, and pipeline insertion racks. Other racks include angle bar racks and outdoor exposure racks. A variety of
insulators, washers, and spacers used to isolate coupons can also be ordered separately.
Guidelines for Supporting Specimens
Corrosive behavior of materials subjected to immersion, partial
immersion, or vapor phase can have great variance. For this
reason, specimens to be tested should be properly positioned.
There are several important points to be considered when
supporting specimens for exposure:
Pipeline
Insertion Rack
Each specimen location should be identied by sketch

and recorded.
The corrosive media should have access to the coupons.
The test rack should have adequate corrosion resistance
to endure the test.
Specimens should be electrically isolated from other
metals unless galvanic effects are being studied.
Specimens should be located in easily accessible areas.
Spool Rack
Flat Bar Rack
Insulators, Washers, & Spacers

Metal Samples makes a variety of insulators, washers, and spacers used to isolate test specimens. We also make
insulator kits (P/N KR5102) that contain an assortment of washers, screws, nuts, and stems. These kits are designed for eld use when a variety of insulators are needed. The chart shown here is a general guide to material
applications. Call for recommendations on use in hazardous or severe environments.
Material vs. Environment

Acids
Weak Strong
Water
Alkalies
Organic Absorption
Weak Strong Solvents % 24 hrs.
Oxygen
and
Ozone
High
Vacuum
Ionizing
Radiation
Inert
Inert
Inert
Inert
Inert
0.0
Inert
550
G-275
2,500
Nylon
1.5
SA
300
G-70
10,000
Polyethylene
(low density)
A-O
0.15
140
G-80
2,000
Polyethylene
(high density)
A-O
Polypropylene
A-O
0.1
160
G-100
4,000
0.01
300
5,000
Rigid polyvinyl
chloride
0.10
150
6,000
Phenolics
SA
SA
SA
0.6
400
7,500
Zirconia
ceramics
0.0
Alumina
ceramics
0.0
3180
Material
Fluorocarbons
TFE
R = Resistance
A = Attacked
SA = Slight Attack
A-O = Attacked by Oxidizing Acids
Rod Insulators
Material
Teon
P/N
G = Good
F = Fair
P = Poor
Temperature
Resistance
High
Low
Tensile
Strength
lb/in
L = Little Change
Crevice Washers
OD (inches)
Dimensions (inches)
ID (inches)
04783002180015
.218
.188
04783002960025
.296
.250
04783003750062
.375
.250
04783004060078
.406
.250
04783004370093
.437
.250
04783004370031
.437
.375
04783005000062
.500
.375
04783006250125
.625
.375
04783006250078
.625
.470
04783008750162
.875
.550
Material
P/N
CW1900783
ID
.391
OD
.625
Thickness
.250
# of
Slots
12
Teon
CW1902783
.265
.625
.250
12
CW1904783
.265
.625
.100
12
CW1902473
.265
.625
.250
12
Ceramic
Contact our sales department for the availability of insulators, washers, and spacers not listed.
Shoulder Washers
Spacers & Flat Washers
Material
Material
Ceramic
TFE Glass
Teon
Nylon
P/N
SW1402473
SW1425473
SW1439785
SW1400783
SW1402783
SW1403783
SW1406783
SW1407783
SW1413783
SW1418783
SW1419783
SW1420783
SW1421783
SW1423783
SW1424783
SW1425783
SW1426783
SW1427783
SW1443709
SW1427709
SW1444709
L
.050
.050
.109
.109
.063
.125
.234
.109
.063
.125
.109
.188
.125
.055
.063
.050
.050
.313
.125
.313
.047
Dimensions (inches)
A
B
G
.375 .090 .193
.625 .125 .250
.625 .094 .250
.625 .109 .250
.375 .063 .188
.625 .438 .250
.625 .109 .250
.625 .109 .250
.656 .500 .250
.641 .500 .359
.625 .188 .250
.625 .109 .250
.438 .063 .188
.625 .500 .250
.750 .250 .250
.625 .109 .250
.625 .313 .250
.500 .063 .203
.375 .031 .188
.500 .063 .203
.375 .094 .188
F
.250
.375
.313
.313
.250
.406
.375
.375
.406
.453
.375
.375
.297
.531
.500
.375
.375
.313
.250
.313
.250
Teon
Nylon
Ceramic
P/N
ST1200783
ST1202783
ST1203783
ST1204783
ST1205783
ST1206783
ST1207783
ST1208783
ST1209783
ST1214783
ST1219783
ST1221783
ST1225783
ST1226783
ST1231783
ST1232783
ST1253783
ST1254783
ST1255783
ST1256783
09709E1000FW0000
ST1240709
ST1239709
ST1230709
09709E2500FW0000
ST1220473
ST1240473
ST1247473
ST1248473
ST1249473
Dimensions (inches)
L
A
B
.500
.375
.250
.250
.375
.250
.188
.375
.250
.250
.625
.250
.750
.500
.359
.500
.500
.344
.500
.625
.375
.250
.625
.406
.625
.625
.375
.375
.625
.375
.750
.750
.490
.375
.500
.375
.375
.625
.500
1.00
.625
.265
.125
.422
.363
.375
.375
.250
.062
.500
.250
.062
.625
.250
.125
.500
.125
.188
.445
.250
.047
.438
.203
.062
.062
.125
.375
.375
.500
.203
.250
.313
.094
.500
.250
.250
.062
.500
.125
.125
.500
.375
1.00
.600
.625
.375
.188
.560
.394
.250
Fasteners
We make a variety of fasteners in almost any material required, including:
Brass
HASTELLOY C-276
304
Carpenter 20Cb3
316
HASTELLOY B-2
Teon
Titanium
Nylon
INCONEL alloy 600
Tantalum
Teon is a registered trademark of DuPont. HASTELLOY is a registered trademark of Haynes International, Inc. INCONEL alloy 600 is a registered
trademark of Special Metals. Carpenter 20Cb3 is a registered trademark of Carpenter Technologies.
Model SR3000
Low Pressure Adjustable Coupon Insertion System
3/4" or 1" Adjustable

Mounting Plug
I.L.*
Insertion Rod
Knob for Hand

Insertion of System
3"
Coupon Adapter
Safety Cable
2" < Std. Length
Model SR3000 coupon insertion system is an adjustable unit commonly used in the water treating industry. The system is designed to mount onto a 1 piping system, but can easily be adapted to
t your specic requirements. The system consists of an insertion rod with a coupon adapter. The
standard assembly is available with 3/4 or 1 NPT threads on the mounting plug. A safety cable and
safety nut are also provided to prevent blowout. Several coupon holders and lengths are available.
Note: Since the adjustable mounting plug on the SR3000 is not a packing gland, some system leakage may occur if retracted or inserted into a pressurized system. Therefore, this model is suggested
for use only in non-hazardous systems.
*The insertion length (I.L.) shown here is based on a standard Metal Samples Corrosion Monitoring
Systems part #CO118 coupon and may vary for other coupons depending on the coupon length and
hole location.
Specications:
Std. Length
I.L. (max)
18"
16.5"
24"
22.5"
30"
28.5"
36"
34.5"
42"
40.5"
Body - 316 Stainless Steel

Temperature Rating - 100F
Pressure Rating - 125 PSI / 8.5 Bar (TFE Ferrule)
- 1,500 PSI / 102 Bar (Metal Ferrule)
Mounting - 1" Full Port Valve (Min.)

Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
SR3000 Ordering Information

Model
SR32 Low Pressure Adjustable Coupon Insertion System with 3/4" NPT
SR33 Low Pressure Adjustable Coupon Insertion System with 1" NPT
Insertion Rod & Mounting Material
22
44
316
C276
Coupon Options
010
030
Fits P/N CO100

Fits P/N CO118
Length
18
24
30
36
42
16.5 inches max. insertion length

Coupon Adapter and Insulators
SR32
22
030
18
1
2
4
5
Coupon adapter same material as rod, Teon insulators

Teon coupon adapter, Teon insulators
Coupon adapter same material as rod, nylon insulators (standard)
Nylon coupon adapter, nylon insulators
Example of Probe Ordering #
For alloys, sizes, or other special requirements not listed, contact our sales department.
Model RT4000
Coupon Insertion System
Retractable with Packing Gland
Knob for Hand
Insertion of Probe
I.L.*
3"
1" NPT
Coupon
Coupon Adapter
Safety Chain
2" < Std. Length
Adapter for Easytool

Insertion of Probe
Model RT4000 coupon insertion system is a retractable unit commonly used in field and plant
applications. A specially designed packing gland is used to insert or retract a coupon from a pressurized system without a process shutdown. The insertion system is designed to mount onto a 1" piping
system, but can easily be adapted to fit your specific requirements. The system consists of an insertion rod with a coupon adapter, and a packing gland. A safety chain and safety nut are also provided
to prevent blowout. Standard packing material in the packing gland is Teflon, however, grafoil
packing can be provided for high temperature applications. (Special consideration must be given to
the insulator material selection for high temperature applications. Contact our sales department for
assistance.) Several coupon holders and lengths are available. *The insertion length (I.L.) shown
here is based on a standard Metal Samples Corrosion Monitoring Systems part #CO118 coupon and
may vary for other coupons depending on the coupon length and hole location.
Specifications:
Temperature Rating - 500F / 260C - Teflon
850F / 454C - Grafoil
Pressure Rating - 1500 PSI / 102 Bar
Std. Length
I.L. (Max.)
24"
18.54"
30"
24.54"
36"
30.54"
42"
36.54"
The Easy Tool is required for probe insertion or

retraction in systems with pressure over 150 pounds.
RT4000 Ordering Information

M ode l
RT45 Retractable Coupon Insertion System 1" Female NPT, Packing Gland with Teflon
RT75 Retractable Coupon Insertion System 1" Female NPT, Packing Gland with Grafoil
RT00 Retractable Coupon Insertion System Replacement Insertion Rod
Ins e rtion Rod & M ounting M ate rial
20 316 (when ordering only Insertion Rod - RT00)
22 316
40 C276 (when ordering only Insertion Rod - RT00)
44 C 276
Coupon Options
010 Fits P/N CO100
030 Fits P/N CO118
040 Fits P/N ES200 (Cylindrical Coupons)
050 Fits P/N CO111
060 Fits P/N CO220
Le ngth
24 18.54 inches max. insertion length
Coupon Adapte r and Ins ulators
1 Coupon adapter same material as rod, Teflon insulators
2 Teflon coupon adapter, Teflon insulators
3 Coupon adapter same material as rod, ceramic insulators
4 Coupon adapter same material as rod, nylon insulators
5 Nylon coupon adapter, nylon insulators
6 Coupon adapter same material as rod, no insulators
RT45 22 030 24
1 Example of Probe Orde ring #
Corrosion Coupons
for High Pressure Access Systems
Corrosion coupons are generally used in weight loss tests. Properly
selected, such coupons will provide quantitative estimates of
corrosion rates as well as physical evidence of the type of corrosion
occurring in the process environment. In order to provide
reproducible data, selected coupons must have a uniform shape,
size, surface area, and surface finish. Coupons should be fabricated
of an alloy that is similar in composition to the process equipment of
interest.
NACE has published a Recommended Practice RP-0775 entitled Preparation and Installation of Corrosion
Coupons and Interpretation of Test Data in Oil Production Practice.
Strip Coupons
Strip coupons are available in two standard sizes: 3" x 7/8" x 1/8" (76 mm x 22 mm x 3 mm) and 6" x 7/8"
x 1/8" (152 mm x 22 mm x 3 mm). Both sizes have two mounting holes for attachment to the Strip Coupon
Holder. Strip coupons are supplied complete with nylon insulation for mounting purposes. Strip coupons are
typically mounted in pairs and need to be oriented such that they are parallel to the direction of flow.
3" Strip
(PN CO111)
6" Strip
(PN CO169)
Flush Disc Coupons

These circular coupons are most commonly used with holders that mount the coupon flush with the interior
of the pipe or vessel. They have a chamfered hole which permits recessed mounting with a stainless steel
flathead screw. Flush disc coupons are most frequently used where pigging would otherwise require the
removal of intrusive-type coupon assemblies prior to the pigging operation; or alternatively where waterdrop out in the bottom of horizontal pipe runs gives rise to corrosion problems. The disc coupon diameter
is 1" (32 mm) with a thickness of 1/8" (3 mm). The insulation and mounting screw is provided with the
coupon holder.
Flush Disc
(PN CO142)
Ladder Strip Coupons

These coupons are rectangular with the following dimensions: 2" x 7/8" x 1/8" (51 mm x 22 mm x 3 mm).
They are designed to be mounted in pairs with three pairs of ladder strip coupons attached to a single ladder
coupon holder. Ladder strip coupons are supplied with nylon insulation for mounting.
2" Ladder
(PN CO197)
Scale Coupons
Scale coupons are rectangular with a series of holes of varying sizes, and are used to determine scaling
tendency. The strength of this tendency can be determined by the largest size hole that has accumulated
scale. Scale coupons are typically used with strip coupon holders.
3" & 6" Scale
(PN CO185/196)
C1018 coupons are stamped with a sequence number. All alloy coupons are stamped with the
alloy and the sequence number.
Coupons are pre-weighed and individually packaged in a vapor corrosion inhibitor (VCI) bag.
Coupons are supplied with a mill test report and a weight log chart.
Coupons are cleaned of all contaminants and have a 120 grit-blasted finish.
Nylon insulators are mounted into coupons.
Coupon Holder Accessories:

Strip Coupon Holder
Part No.
KR5119158
Description
Mounting Kit - Coupon
Disc Coupon Holder
KR5120
Ladder Strip Coupon Holder
KR5119158

HC Series Coupon Holders

for High Pressure (HPTM and MHTM) Access Systems
Flush Disc
3" Strip
6" Strip
Ladder
Figure 1. Various coupon holder styles on HP access ttings.
HC Series Coupon Holders are designed to be specically compatible with either the HP or MH
High Pressure Access Systems. The HP coupon holder can not be used with the MH system and vice
versa. The HP coupon holder is attached to the solid plug assembly by means of a left-handed thread
connection to ensure that it does not become loose during the retrieval procedure. The MH coupon
holder is attached by means of a set screw arrangement and incorporates an orientation keyway feature to automatically align installed strip coupons parallel to the uid ow.
Coupon holders are manufactured from 316L stainless steel to meet NACE MR-0175 requirements
for sour service. Mounting hardware is also manufactured from stainless steel and is supplied with
coupon holders. Insulators are fabricated from Nylon and are supplied with the coupons. Coupons
are ordered separately. Calculated lengths are rounded down to the nearest 1/8".
Strip Coupon Holders
Strip coupon holders are designed to suspend a pair of 3" or 6" coupons in a vessel or pipe.
Calculating Strip Coupon Holder Length
After selecting the access tting body style to be used,
determine the pipe or pressure vessel size and select the
coupon length and line position where the coupon will
be located. Coupon holders can be sized to monitor the
top, middle, or bottom of the line. Use the following
formulas to calculate the required holder length.
With a non-anged access tting:
Top-of-the-line Monitoring: L = (H + PW) - 2.5"
Ordering Length
Figure 2. Strip coupon holder
One half of the coupon extends into the pipe and the process environment. The other half is positioned in the access tting body cavity and may be used to monitor the formation of gas pockets.
Middle-of-the-line Monitoring: L = (H + OD) - (2.5" + CL)
The coupon is centered so that of the coupon is positioned on either side of the pipes centerline.
Bottom-of-the-line Monitoring: L = (H + OD) - (2.75" + PW + CL)
The coupon is positioned approximately " off the bottom of the line.
With a anged access tting:
Top-of-the-line Monitoring: L = (H + FG + MH + PW) - (2.5" + CL)
Middle-of-the-line Monitoring: L = (H + FG + MH + OD) - (2.5" + CL)
Bottom-of-the-line Monitoring: L = (H + FG + MH + OD) - (2.75" + PW + CL)
Where:
L
H
PW
OD
CL
FG
MH
= Coupon holder length

= Height of the access tting body without a thread protector
(MH = 5.5"/14 cm, HP = 5.25"/13.3 cm)
= Pipe wall thickness
= Outside diameter of the pipe
= Effective length of the coupon (the portion of the coupon that is actually exposed to the process environment)
For a 3" coupon, CL = 1.625" (4.13 cm)
For a 6" coupon, CL = 4.750" (12.07 cm)
= Gap between mating ange faces
= Mating ange height from face to top of pipe
Disc Coupon Holders
Disc coupon holders are used with ush disc type coupons for measurement in either ush or nonintrusive congurations. They are available as xed length or adjustable assemblies. These coupon
holders offer the following advantages over strip coupon holders:
1) They can be mounted ush with the pipe wall so that process effects occurring at the pipe
wall are closely simulated.
2) Holders properly sized to the ush position prevent coupon interference with pigging operations.
3) Orientation of coupons to process ow is not required.
Fixed Length Flush Disc Holder
The xed length ush disc coupon holder may be sized so that
the coupon is positioned ush with the pipe wall, or is extended
into the line at the top, center, or bottom position.
The customer must specify holder length when ordering. For
MH systems, minimum xed length disc holder length is 2.875
inches (7.3 cm). For HP systems, minimum xed length disc
holder length is 2.0 inches (5.08 cm). Fixed length holders are
available in increment lengths of 0.125 inches (3.2 mm).
Holders - 2
Ordering Length
Figure 3. Fixed Length
Flush Disc Coupon Holder
Adjustable Length Flush Disc Holder

Disc holder lengths start at 2.75" and are available in 1/8" increments. The holders adjustable rod allows for a total travel
length of 1.5". Example: A 3.25" holder would be adjustable
from 3.25 to 4.75 inches.
Figure 4. Adjustable Length

Flush Disc Coupon Holder
Calculating Disc Coupon Holder Length

Select the access tting body style and determine the pipe or vessel size and line position where the
coupon will be located. Then use the appropriate formula below to calculate the required xed length
disc coupon holder.
Flush Monitoring: L = (H + PW) - (2.5")
Middle-of-the-Line Monitoring: L = (H + OD) - (2.375")
Bottom-of-the-Line Monitoring: L = (H + OD) - (PW + 2.75")
Flush Monitoring: L = (H + PW + FG + MH) - (2.5")
Middle-of-the-Line Monitoring: L = (H + FG + MH + OD) - (2.375")
Bottom-of-the-Line Monitoring: L = (H + FG + MH + OD) - (PW + 2.75")
Where:
L
=
H
=
PW
OD
FG
MH
=
=
=
=
Coupon holder length

Height of the access tting body without a thread protector
(MH = 5.5"/14 cm, HP = 5.25"/13.3 cm)
Pipe wall thickness
Outside diameter of the pipe
Gap between mating ange faces
Mating ange height from face to top of pipe
Ladder Strip Coupon Holders
Ladder strip coupon holders are designed to simultaneously monitor

corrosion at various levels in a process line. This is a technique
employed in large diameter pipelines (8" O.D. and greater) where
corrosion may not be uniform across the diameter of the pipe, or in
systems where ow is stratied.
The holder body is a single blade containing holes spaced along its
length for mounting the coupons. Special strip coupons are used with
ladder holders. These coupons have a mounting hole at each end for
secure mounting. Coupons are arranged so that three pairs may be
mounted on the holder; one pair at the top, one pair at the center, and
one pair at the bottom. A minimum holder length of 26 cm (10.25")
is required to mount three pairs of coupons. Mounting procedures for
ladder strip coupons are the same as for standard 2-hole strip coupons.
Figure 5. Ladder Strip

Coupon Holder
Holders - 3
Calculating Ladder Strip Coupon Holder Length

The following formulas are used to calculate the required, overall length of ladder strip coupon holders. These formulas automatically provide for coupon placement.
L = (H + OD) - (PW + 2.75")
L = (H + FG + MH + OD) - (PW + 2.75")
Where:
L
H
PW
OD
FG
MH
=
=
=
=
=
=
Coupon holder length

Height of the access tting body without a thread protector
Pipe wall thickness
Outside diameter of the pipe
Gap between mating ange faces
Mating ange height from face to top of pipe
Multiple Disc Coupon Holders

Multiple Disc Coupon Holders are suitable for pipes with O.D.
greater than 6.00". Multiple Disc
Holders allow coupons to be placed at a specic level in multi-phase or stratied ow. The coupons
are insulated from the holder rod by Delrin Shoulder Washers. Delrin Spacers are used to provide
insulation between coupons. Materials of construction satisfy the requirements of NACE MR-0175.
Calculating Multiple Disc Coupon Holder Length
L=
(H + OD) - (PW + 2.75")

L = (H + FG + MH + OD) - (PW + 2.75")
Holder
Length
Round down to the nearest 1/8"

Where:
L
H
PW
OD
FG
MH
Holders - 4
= Coupon holder length

= Height of the access tting body without a thread protector
(MH = 5.5", HP = 5.25")
= Pipe wall thickness
= Outside diameter of the pipe
= Gap between mating ange faces
= Mating ange height from face to top of pipe
Figure 6. Multiple Disc

Coupon Holder
High Pressure Coupon Holder Ordering Information

Model
HC
High Pressure Coupon Holder

Coupon Type
1
2
3
4
5
6
7
8
C
D
Strip (HP)
Strip (MH)
Flush disc - xed length (HP)
Flush disc - adjustable (HP)
Flush disc - xed length (MH)
Flush Disc - adjustable (MH)
Ladder (HP)
Ladder (MH)
Multiple disc (HP)
Multiple disc (MH)
Type
1
2
Welded
Non-welded
Coupon holders less than 4" will

automatically be non-welded.
Alloy
XXX Use Code in Alloy Chart
Length (Round calculated length down to the nearest 1/8")
XXXX Length in inches, stated in 2 decimal place format.
Length must be greater than 2" and is given in increments of 1/8"
(Ex: 3 1/8" = 0312)
HC
158
0312
Alloy Chart
Code
Description
UNS #
158
316 SS
S31600
A12
C276
N10276

Alloys
UNS
Material
Density
(g/cm3)
Aluminum & Aluminum Alloys

A03190
Al 319
2.79
A03191
Al 319.1
A03192
Al 319.2
A03330
Al 333
A03331
Al 333.1
2.70
A03550
Al 355
2.71
A03552
Al 355.2
2.68
A03561
Al 356.1
A03562
Al 356.2
2.68
A03600
Al 360
A03800
Al 380
A03900
Al 390
A04432
Al 443.2
A05142
Al 514.2
A05352
Al 535.2
A07720
Al 772.0
A91100
Al 1100
2.71
A91145
Al 1145
A92011
Al 2011
2.82
A92014
Al 2014
2.80
A92017
Al 2017
A92024
Al 2024
2.77
Al 2024 ALCLAD
A92036
Al 2036
A92090
Al 2090
A92219
Al 2219
A93003
Al 3003
2.73
A93004
Al 3004
A94043
Al 4043
A95005
Al 5005
2.70
A95050
Al 5050
2.69
A95052
Al 5052
2.68
A95083
Al 5083
2.66
A95086
Al 5086
2.65
A95154
Al 5154
2.66
A95182
Al 5182
A95254
Al 5254
A95257
Al 5257
A95454
Al 5454
2.68
A95456
Al 5456
2.66
A95652
Al 5652
A96061
Al 6061
2.70
A96063
Al 6063
2.70
A97039
Al 7039
A97050
Al 7050
A97075
Al 7075
2.80
Al 7075 ALCLAD
A97178
Al 7178
2.82
UNS
C10100
C10200
C10300
C11000
C11400
C12200
C15100
C17200
C17300
C18200
C19400
C19500
C22000
C23000
C26000
C26800
C27200
C27400
C28000
C31600
C33000
C34500
C35300
C36000
C36500
C44300
C46400
C48500
C51000
C51900
C52100
C61000
C61300
C61400
C62300
C62400
C62500
C63000
C63200
C64200
C65100
C65500
C67300
C67400
C67500
C68700
C70600
C71000
C71500
C72200
C75200
C83600
C83800
C84400
C84500
Material
Density
(g/cm3)
Copper & Copper Alloys

CDA 101 OFE
8.89
CDA 102 OFE
8.89
CDA 103
8.89
CDA 110 ETP
8.89
CDA 114 STP
8.91
CDA 122 DHP
8.94
CDA 151
CDA 172
8.23
CDA 173
CDA 182
CDA 194 HSM
8.78
CDA 195
CDA 220 Com. Bronze 8.80
CDA 230 Red Brass
8.75
CDA 260 Cartridge Br. 8.53
CDA 268 Yellow Brass 8.47
CDA 272
CDA 274
CDA 280 Muntz Metal
8.39
CDA 316 Leaded Bronze 8.83
CDA 330
CDA 345
CDA 353
CDA 360 FC Brass
8.49
CDA 365
CDA 443 Admiralty Br. 8.52
CDA 464 Naval Brass
8.41
CDA 485 Leaded Naval 8.44
CDA 510 Phos. Bronze 8.86
CDA 519
CDA 521
CDA 610
CDA 613
8.50
CDA 614 Al Bronze D
8.45
CDA 623
CDA 624
CDA 625
CDA 630 Ni Al Bronze 7.58
CDA 632
CDA 642 Al Bronze
7.69
CDA 651
CDA 655 High Silicon
8.52
CDA 673
CDA 674
CDA 675 Mn Bronze A 8.63
CDA 687 Al Brass
8.33
CDA 706 (90/10)
8.94
CDA 710 (80/20)
8.94
CDA 715 (70/30)
8.94
CDA 722
CDA 752
CDA 836
8.80
CDA 838
CDA 844
CDA 845
UNS
Material
Density
(g/cm3)
Copper & Copper Alloys (contd)

C85200 CDA 852
C85400 CDA 854 Leaded Yellow 8.45
C85700 CDA 857
C86200 CDA 862
C86300 CDA 863 Mn Bronze
7.70
C86400 CDA 864
C87500 CDA 875
C90300 CDA 903 Tin Bronze
8.80
C90500 CDA 905
8.73
C90700 CDA 907
8.80
C91600 CDA 916
C92200 CDA 922
8.64
C92700 CDA 927
8.80
C93200 CDA 932
8.91
C93700 CDA 937
8.95
C94400 CDA 944
C95300 CDA 953
C95400 CDA 954 Al Bronze 9L 7.45
C95500 CDA 955
8.20
C95800 CDA 958
8.80
C96200 CDA 962
8.94
C96400 CDA 964
8.94
C97800 CDA 978
8.86
G10050
G10080
G10090
G10100
G10150
G10180
G10200
G10260
G10350
G10400
G10420
G10450
G10500
G10600
G10740
G10750
G10800
G10950
G11170
G11370
G11410
G11440
G12144
G12150
G41300
Carbon & Alloy Steels

C1005
C1008
C1009
C1010 Mild Steel
C1015 Mild Steel
C1018 Mild Steel
C1020 Mild Steel
C1026 Mild Steel
C1035
C1040
C1042
C1045
C1050
C1060
C1074
C1075
C1076
C1080
C1095
C1117
C11L17
C1137
C1141
C1144
C12L14
C1215
C15830
C4130
C4130X
All alloys are subject to availability. For alloys not listed here, please contact our sales department. Densities listed are for general reference only.
7.85
7.87
7.87
7.87
7.87
7.87
7.84
7.84
7.85
7.85
UNS
Material
Density
(g/cm3)
Carbon & Alloy Steels (contd)

C4130MOD
G41400 C4140 Alloy Steel
7.85
C4140C
C4140D
C41L40
C41L50
G41420 C4142
G41500 C4150
C4330V
G43400 C4340 Alloy Steel
7.84
C4340A
C4340B
G52986 C52100
G86200 C8620
G86300 C8630
G87400 C8740
G93106 C9310
K01200
A179
7.85
K01201
A192
K01800
A516 Gr 55
A213
K01807
A214
7.86
K02100
A516 Gr 60
7.83
K02303
A572 Gr 50
K02400
A537 CL1
K02401
A515 Gr 60 / A283 Gr C 7.83
K02504
A53 Gr A
7.84
K02600
A36
7.85
K02700
A516 Gr 70
7.83
K02801
A285 Gr C
7.84
K03000
A500 Gr B
K03005
A53 Gr B
7.87
K03006
A333 Gr 6 / A106 Gr B 7.84
K03009
A350 Lf 1
K03101
A515 G 70
7.83
K03300
A455
K02707
A210 Gr A1
K03501
A210 Gr C
K03502
A181 Gr 2
K03506
A266 CL 2
K11430
A588 Gr A/Cor-Ten B
7.83
K11510
A242 Type1/Cor-Ten A 7.89
K11547
A213 T2
K11572
A182 F11(1Cr, Mo) 7.86
K11597
A213 T11
A513
K11662
A514 Gr D
K11757
A387 F12
7.87
K11789
A387 F11
K11804
A656 Gr 80
A694 Gr 52
K11820
A204 Gr A
K11856
A514 Gr A
K12020
A204 Gr B
K12022
A302 Gr B
K12023
A209 T1a
K12045
A541
K12521
A533 Gr A
UNS
Material
Density
(g/cm3)
Carbon & Alloy Steels (contd)

K12542
A202 Gr B
K12766
A508 Class 2
K13050
A350 Lf 5
K13502
A508 CL1
K20747
A710 Gr A
K21590
A182 F22 (2 Cr, 1 Mo) 7.86
K24728
A355 Gr A
K31820
HY80
K32018
A203 Gr E
K32045
HY100
HY130
K41545
A387 F5
K42544
A182 F5a (5 Cr, 1/2 Mo) 7.78
K81340
A553
A569
A606
A610
A611
7.87
K90941
A182 F9 (9 Cr, 1 Mo)
7.67
N08705 HP
HP50
K91283
HP 9-4-30
K92890
Nimark 250
A120
A366
S50300
A182 F7
7.78
S50200
A387 Gr 5
Manganese Steel
K44220
300M
Coated, Plated or
Special Conditioned Steels
Aluminized Steel
Chrome Plated Steel
Galvanized Steel
Terne Steel
Tin Plated Carbon Steel
Tin Plated Steel
Heat & Corrosion Resistant Steels

Including Stainless Steel
S13800
13-8 PH Mo
S15500
15-5 PH
7.80
S15700
15-7 PH Mo
7.80
15B30
S17400
17-4 PH
7.80
S17700
17-7 PH
7.80
K14675
17-22A
K23015
17-22AS
18SR
S16100
CROLOY 16-1
S20100
201L
7.94
S20300
203
S30100
301
7.90
S30200
302
7.94
UNS
Material
Density
(g/cm3)

Including Stainless Steels (contd)
302 HQ
S30300
303
7.90
303 (P-70)
S30323
303Se
S30400
304
7.94
S30403
304L
7.94
S30409
304H
304 .25%B
304 1%B
S30451
304N
S30453
304LN
S30800
308
8.00
S30883
308L
S30900
309
7.98
S30908
309S
8.00
S31000
310
7.98
S31008
310S
7.98
S31009
310H
S31600
316
7.85
S31603
316L
7.98
316LM
7.98
S31653
316LN
S31635
316Ti
7.98
S31700
317
7.98
S31703
317L
7.98
S31725
317LM
7.98
S31753
317LN
7.90
317LNMo
7.98
S32100
321
7.90
S32900
329
7.98
N08330 330
8.03
N06333 333
8.24
S34700
347
8.03
S34800
348
S40300
403
7.70
S40500
405
7.80
406A1
406A2
406A4
S40900
409
7.64
S41000
410
7.70
S41008
410S
S41600
416
7.70
S41800
418
S42000
420
7.70
S42020
420F
S42200
422
S43000
430
7.72
S43036
430Ti
S43100
431
7.73
S43700
437
S43035
439
7.64
S44002
440A
7.70
S44004
440C
7.70
S44100
441
S44400
444
7.80
S44600
446
7.65
UNS
Material
Density
(g/cm3)

Including Stainless Steels (contd)
N08904 904L
8.00
904LN
S21460
XM-14 (Tenelon)
S38100
XM-15
S66286
A-286
7.90
S35000
AM 350
7.81
S35500
AM 355
7.91
AM 363
Maraging 250; 300; 350
N99645
N99646
N13100
N06003
N06004
N06008
M02XXX
L01XXX
R2XXXX
R30XXX
W6XXXX
P00020
R02XXX
L04XXX
FXXXXX
L50050
MIXXXX
M2XXXX
R03XXX
N02290
R04210
P03980
P04995
M3XXXX
P07010
R05XXX
L13008
R07005
R08XXX
Z15001
M10410
M11311
M11910
M12330
M16400
M16410
Nickel Alloys
Colmonoy 45
Colmonoy 46
IN 100
Nichrome 5
Nichrome 60
Nichrome 70
Nimonic 105
Nichrome 3228
Pure Metals
Barium B10
Cadmium
Chromium
Cobalt
Copper
Gold (99.95)
Hafnium
Indium
Iron
Lead
Magnesium
Manganese
Molybdenum
Nickel
Niobium
Palladium
Platinum
Silicon
Silver
Tantalum
Tin
Tungsten
Vanadium
Zinc
Magnesium Alloys
Magnesium AS41A
Magnesium AZ31B
Magnesium WE43
Magnesium ZC71
Magnesium AZ91A
Magnesium EZ33A
Magnesium ZK40A
Magnesium ZE41A
7.75
8.31
8.65
7.19
8.85
8.89
18.88
13.10
7.87
11.35
1.74
7.21/ 7.44
10.22
8.57
8.57
12.02
21.45
2.33
10.50
16.65
7.30
19.30
7.13
1.83
UNS
Material
Density
(g/cm3)
Reactive & Refractory Metals

Colubium 85
Tantaloy 60
Tantaloy 63
60/Ta-40/Co
12.10
R03640 Molybdenum (TZM)
10.22
R30003 Elgiloy
8.30
R30035 MP35N
8.91
Ti Beta 21S
Ti Di-Boride
R50250 Ti Gr 1
4.52
R50400 Ti Gr 2 (cp)
4.52
R58010 Ti 3-11-13
R50700 Ti Gr 4
R54521 Ti 5-2.5
R56210 Ti 6-2-1-1
R54620 Ti 6-2-2-4
R56401 Ti 6-4ELI
R56260 Ti 6-2-4-6
R56400 Ti Gr 5 (6 Al, 4 V)
4.43
R52400 Ti Gr 7
4.52
R54810 Ti 8-1-1
Ti Gr 9
4.52
R52250 Ti Gr 11
4.52
R53400 Ti Gr 12
4.43
Ti 15-3-3-3
R52402 Ti Gr 16
4.52
Ti 25MO
Ti Gr 444
Ti Gr 450
Ti Gr 479
R58640 Beta C-Ti
4.82
HD17 Tungsten
KBI 40
KBI 41
Tribocor 532
R60702 Zirconium 702
6.10
6.52
6.51
R60802 Zircalloy II
6.56
R60804 Zircalloy IV
6.56
L50113
L50750
L51120
L52605
L52901
L53105
L54320
L54520
L54710
L54822
L54915
L55030
Solders
2.5 Sn/97 Pb/.5 Ag
Calcium Sn Pb
Lead (Chemical)
Lead with 1% Sb
Lead with 4% Sb
Lead with 6% Sb
5 Sn/95 Pb
11.00
3 Sn/97 Pb (Modine Solder)
10 Sn/90 Pb
10.90
20 Sn/80 Pb
10.20
30 Sn/70 Pb Alloy C
40 Sn/60 Pb
9.31
50 Sn/50 Pb
8.89
60 Sn/40 Pb
8.42
70 Sn/30 Pb
92.5 Sn/7 Pb/.5 Ag
UNS
P07500
P07501
P07720
T11302
T11304
T11342
T11350
T12001
T20811
T20812
T20813
T20821
T30102
T30106
T30110
T30402
T30404
T30407
T31501
T31502
T31506
T41901
T41905
T41906
T41907
T51620
T61206
T72301
T20813
Material
Density
(g/cm3)
Solders (contd)
Silver Solder B AG1A
Silver Solder B AG3
Silver Solder B AG8
Anti-Friction Babbit
DZL Tin Babbit
Modine
Lead Babbit
Tin Babbit
ZAMAK 3
ZAMAK 5
Tool Steels
M2
8.16
M4
M35-1
M42
M50
M509
T1
8.67
H11
7.75
H12
H13
7.79
H21
A2
7.86
A6
A10
D2
7.76
D4
D7
O1
O2
O6
S1
S5
S6
S7
P20
L6
7.86
W1
CPM10V
AZ
CRB-7
H13
7.79
M73
Silicon Corbide
KZ-84 Carbide
KZ-94 Carbide
Titanium Carbide
Tungsten-Carbide C-2 14.85
Tungsten-Carbide 6% NI
Tungsten-Carbide 8% CO
Tungsten 2% TH
UNS
Material
Density
(g/cm3)
Non-Metals
ABS
Acetal
Acrylic
AD85 Ceramic
Buna-N
Butyl Rubber
Ceramic
Chlorobutyl
Clear Vinyl
CPVC
Cured Rubber
Delrin
Delrin Black
EPDM-42
EPDM-60
EPDM-70
EPDM-80
Ethylene Propylene Teropolymer
FRP
Graphitar 14
Graphite
Halar
Hypalon
Kalrez
Kanthal A1
Kanthal D
Kel-F
Kynar
Lexan
Neoprene
NORYL EN-265
Nylatron GS
Nylon
Nylon 66
Nylon 101
Penlon
Phenolic
Plexiglass
Polstyrene
Polyamide-Nylon
Polycarbonate
Polyetheretherkeytone (PEEK)
Polyethylene-Crosslink
Polyethylene-High density
Polyethylene-Low density
Polyethylene-UHMW
Polyprophylene
Polyurethane
Polyvinylchoride (PVC)
Porcelain CTD
PVCCL
Pyrex
Quartz
Roulon
Rubber
Ryton
Si C Ceramic
UNS
Material
Density
(g/cm3)
Non-Metals (contd)
Si C Hexaloy
Silicon Lump
Silicon Rubber
Teon
Teon FEP
Teon GL/F
Teon PFA
Teon PTFE
Tefzel
Ultra High Molecular Polyethlene
Viton
Viton A
Viton B
.86
1.91
1.75
1.20
1.40
.952
.923
.905
1.39
2.16
1.81
Miscellaneous Cast Alloys

128 Gr C
422
ABEX-SPA
ABEX-HC-250
Alloyco N-3
F10005
Grey Cast Iron G-2 C50
F11401
Grey Cast Iron CL20
F12101
Grey Cast Iron G-1 CL30
F12401
Grey Cast Iron CL35
6.97
F12801
Grey Cast Iron G-2 CL40
F13502
Grey Cast Iron CL50
F32800
Ductile Cast Iron 60-40-18
F33100
F33101
F33800
F45000
A532 CLI Type A
F45003
A532 CLI Type D
F45009
A532 CL3
F43010
A571
J91309
A128 GRC
J02502
A218 WCA Cast Steel
J03002
A216 WCB Cast Steel
J42045
A217-C5
J22000
A217-WC5
J03000
A27 GR60-30
J03001
A27 GR65-35
J02501
A27 GR70-40
J03008
B STEEL
J91150
CA-15
7.61
J91540
CA-6NM
J92110
CB-7Cu2
J92200
CB-7Cu1
J92600
CF-8
7.75
J92602
CF-20
7.75
J92700
CF-3
J92701
CF-16F
7.75
J92710
CF-8C
7.75
J92800
CF-3M
7.75
J92900
CF-8M
7.75
J93000
CG-8M
7.75
UNS
Material
Density
(g/cm3)
Miscellaneous Cast Alloys (contd)

J93370
CD-4MCu
7.81
J95150
CN-7M
8.00
N06040 CY40
N02100 CZ100
CW2M
N30002 CW12M
8.94
CW6MC
CW7M
S45100
F6NM
J93005
HD
J93403
HE
J92603
HF
J93503
HH
J94204
HK40
J94224
HK50
J94605
HT
N7M
N12M
NI HARD I
NI HARD IV
NIRESIST Type 1
7.32
NIRESIST Type 2
NIRESIST Type 2B
Miscellaneous Pipe Alloys
K03006
A333 Gr 6 / A106 GrB
A178
API5LX-42
API5LX-52
API5LX-60
API5LX-65
API5LX-70
API Gr5L (ASTM A53)
C56
C75
C90
C95
J55
K55
L80
N80
P105
P110
Q125
Zeron 100
Teon is a registered trademark of DuPont. Hypalon, Kalrez, and Viton are registered trademarks of DuPont Dow Elastomers.
7.84
7.87
7.86
7.86
7.86
7.86
7.80
Alloys Listed by Trademark

UNS
Material
Density
(g/cm3)
Allegheny Ludlum Corporation

316LXN
8.03
S31725
317LX
8.03
S31726
317LXN
8.03
N08367 AL-6XN
8.06
AL-6XN Plus
N08904 AL-904L
7.95
S15500
AL 15-5
S15700
AL 15-7
S17400
AL 17-4
S17700
AL 17-7
N08020 AL 20
8.08
S32003
AL 2003
7.78
AL 22-3
S44735
AL 29-4C
7.65
S20400
AL 30
S24000
AL 33
7.84
K93600
AL 36
AL 42
AL 45
S20910
AL 50
7.95
N14052 AL 52
N02200 AL 200
8.90
N02201 AL 201
8.90
S20153
AL 201LN
7.86
AL 216
S21904
AL 219
7.85
S31803
AL 2205
7.88
S32550
AL 255
7.72
N10276 AL 276
8.90
AL 304DA
7.86
AL 310L
N08800 AL 332
8.03
AL 344
N04400 AL 400
8.83
AL 403
AL 409Cb
7.76
S40930
AL 409HP
7.76
AL 410
7.65
AL 410HC
AL 418 Special
7.86
AL 420
7.73
AL 425 Mod
7.72
AL 433
7.75
AL 436S
7.75
S43035
AL 439HP
AL 440A
7.74
AL 440C
AL 441
7.71
AL 441HP
AL 467
AL 468
K94800
AL 4750
N06600 AL 600
8.42
N06601 AL 601
8.05
AL 610
AL 611
UNS
Material
Density
(g/cm3)
Allegheny Ludlum Corp. (contd)

N06625 AL 625
8.44
N08800 AL 800
8.03
N08810 AL 800H
8.03
N08811
AL 800AT
8.03
N08825 AL 825
8.13
K91470
ALFA I
7.38
K91470
ALFA II
7.34
N06625 ALTEMP 625
8.44
N07718 ALTEMP 718
8.19
S66286
ALTEMP A-286
7.92
N06002 ALTEMP HX
8.22
S35000
AM 350
7.81
S35500
AM 355
7.91
AM 362
AM 363
S44627
E-BRITE 26-1
7.67
N08700 JS 700
7.95
K91470
Ohmaloy 30
K91470
Ohmaloy 40
K94760
Sealmet 4
Sealmet 485
Silectron
Carpenter Technology Corp.
N08020 20Cb3
8.08
N08024 20Mo4
8.11
N08026 20Mo6
8.13
N20910 22 Cr-13 NI-5 Mn
7.88
S28200
18-18 PLUS
7.88
S45000
Custom 450
7.75
S45500
Custom 455
7.76
N07716 Custom 625 PLUS
8.40
S32950
7 Mo PLUS
7.75
N07031 PYROMET 31
7.99
S30430
Custom Flo 302 HQ
7.92
S30300
Project 70 Type 303
7.83
N06600 PYROMET 600
8.43
R30605 L605
9.20
S66286
CONSUMET A286
7.92
HyMu 77
HyMu 80
8.74
High Permability 45
High Permability 49 8.18
NI MARK 250
8.02
Temp. Compensator 30 8.70
Temp. Compensator 32 8.12
K93601
Carpenter Invar 36
8.05
K94610
KOVAR
8.36
K94100
Glass Sealing 42
8.12
N14052 Glass Sealing 52
UNS
R30404
R30006
R30016
R30012
R30021
R30031
R31001
Material
Density
(g/cm3)
Deloro Stellite Inc.

Deloro alloy #30
Deloro alloy #40
8.20
Deloro alloy #50
Delchrome alloy W
Delchrome alloy #90
Delchrome alloy #93
Nistelle alloy B-2C
Nistelle alloy C-4C
Nistelle alloy X
NoCoTM 02
Stellite alloy #3
8.69
Stellite alloy #4
8.73
Stellite alloy #6
8.46
STELLITE 6B (Wrought Alloy)
STELLITE 6K (Wrought Alloy)
Stellite alloy #12
Stellite alloy #19
Stellite alloy #21
Stellite alloy #25
Stellite alloy #31
Stellite alloy #33
Stellite alloy #100
Stellite alloy #250
Stellite alloy Star J
Stellite alloy #703
Stellite alloy #706
Stellite alloy #712
Stellite alloy #720
Tribaloy T-400
8.99
Tribaloy T-700
8.72
Tribaloy T-745
Tribaloy T-800
8.64
Tribaloy T-900
Delta Centrifugal Corp. (Cast Steels)

A436 Type 1; Type 2; Type 3
A439 D2; A439 D3
B407
J91150
CA 15
CA 40; CA40F
J91540
CA6NM
CB7Cu-1; CB7Cu-2
J93370
CD4MCu
CF3; CF3M; CG3M
CF8; CF8M; CG8M; CF8C
CF10SMnN
CF16Fa
J93790
CG6MMN
J95150
CN7M
CW6MC
CW12MW
CY40
N02100 CZ100
HD; HE; HF; HH; HK; HT
All TM and listed under company headings are trademarks or registered trademarks of that company.
UNS
Material
Density
(g/cm3)
Delta Centrifugal Corp. (contd)

M25S
M30C; M30H
M35-1
N12M
C96400 70-30 CuNi
C96200 90-10 CuNi
C83600 85-5-5-5
C85700 Naval Brass
C86500 65K Mn Brz
C86300 100K Mn Brz
C90300 Navy G
C92200 Navy M
C92300 Leaded Tin Brz
C93200 660 Brz
C95400 9C AL Brz
C95500 9D AL Brz
N30107
J92600
J92900
N30007
J93370
J93900
N24135
N08007
N10001
N10665
N10675
N10002
N06455
N06022
N10276
N06200
N06007
N06985
N06030
N10004
N06002
N08320
R30605
R30188
N07214
N06230
N07263
R30556
Flowserve
Durco CW6M (Chlorimet 3)9.00
Durco CF8
7.76
Durco CF8M
7.76
Durco N-7M (Chlorimet 2) 9.22
Durco CD-4MCu
Durcomet 5
7.85
Durco M35
8.65
Durichlor 51
7.06
Durimet 20 (CN-7M)
7.96
Duriod 7101
Duriod 7107
Duriod 7201
Duriod 7301
Haynes International
HASTELLOY B alloy
HASTELLOY B-2 alloy 9.20
HASTELLOY B-3 alloy 9.20
HASTELLOY C alloy
HASTELLOY C-4 alloy 8.60
HASTELLOY C-22 alloy 8.60
HASTELLOY C-276 alloy8.80
HASTELLOY C-2000 8.50
HASTELLOY G
8.27
HASTELLOY G-3 alloy 8.27
HASTELLOY G-30 alloy 8.22
HASTELLOY W alloy
9.00
HASTELLOY X alloy
8.23
HASTELLOY 20MOD
HAYNES 6B alloy
HAYNES 25 alloy
9.13
HAYNES 75 alloy
HAYNES 188 alloy
8.98
HAYNES 214 alloy
8.05
HAYNES 230 alloy
8.83
HAYNES 242 alloy
9.06
HAYNES 263 alloy
8.37
HAYNES 556 alloy
8.23
UNS
Material
Density
(g/cm3)
Haynes International (contd)

HAYNES 617 alloy
8.36
N06625 HAYNES 625 alloy
8.45
N07718 HAYNES 718 alloy
8.23
HAYNES D-205 alloy
N12160 HAYNES HR-160 alloy 8.01
N08120 HAYNES HR-120 alloy 8.07
N07041 HAYNES R-41 alloy
8.25
HAYNES Ti-3Al-2.5V
N07750 HAYNES X-750 alloy
8.25
R30155 MULTIMET alloy
8.19
R31233 ULTIMET alloy
8.47
N07001 Waspaloy alloy
8.20
Outokumpu
Avesta 2205
Avesta 153MA
Avesta 253MA
Avesta 254SMO
Avesta 654SMO
317LMN
34LN
R50250
R50400
R50550
R50700
R56400
R52400
R56320
R52250
R53400
R52402
R58640
RMI Titanium
Ti Gr 1
Ti Gr 2
Ti Gr 3
Ti Gr 4
Ti Gr 5
Ti Gr 7
Ti Gr 9
Ti Gr 11
Ti Gr 12
Ti Gr 16
Beta C Ti (ST)
Beta C Ti (STA)
Material
S30815
S35315
S30908
S30909
S31008
S31009
S32100
N08330
N06333
S44600
S30615
N08811
N08825
N06600
N06601
Kubota Metal Corporation

KCR13C
KCR13CA
KCR13CB
KCR12N
KCR20N
KCR8NA
KCR8NB
KCR8NC
KCR8NMB
KCR8NMC
KCRD183
KCRD283
S31803
S30415
S30815
S31254
S32654
S31726
UNS
S32205
S32760
Density
(g/cm3)
Rolled Alloys
RA17-4
RA188
RA 253 MA
RA 353 MA
RA309
RA309H
RA310
RA310H
RA321
RA330
RA333
RA446
RA62
RA85H
RA800H/AT
RA825
RA600
RA601
RA625
RA718
RA2205
Zeron 100
7.80
7.89
7.86
7.94
8.14
7.47
7.59
8.47
8.11
7.84
Sandusky International Inc.

Alloy 86
7.78
Alloy EPV
7.78
1N Bronze
9.02
7.80
8.00
8.00
8.00
G10550
G10740
G10950
S42000
4.52
4.52
4.52
4.44
4.52
4.52
4.52
4.43
4.52
4.82
4.82
S30403
S30200
S30100
S30100
S32750
N02200
N02201
N02205
N02270
Sandvik Steel
11L - (AISI 1055)
13C
15LM - (AISI 1074)
15N2/15N2C
20C - (AISI 1095)
9H574
15W12C1
6C27 - (AISI 420)
7C27Mo2
12C27; 12C27 Mod.
13C26
19C27
3R12 - (AISI 304L)
12R10 - (AISI 302)
12R11 - (AISI 301)
11R51 - (AISI 301)
9RU10 - (AISI 631)
13RM19
SAF 2507
Special Metals
Nickel 200
Nickel 201
Nickel 205
Nickel 212
Nickel 270
8.00
8.89
8.89
8.89
UNS
N06004
N06003
N06003
N03301
N08020
N08028
N08926
N08330
N08800
N08810
N08811
S35045
N08825
S35135
N19903
N09908
N19909
N09925
S66286
S67956
N06950
N06600
N06601
N06617
N06022
N06625
N06686
N06690
N09706
N07718
N07719
N07725
N07750
N07751
N07754
R30783
N10276
N06985
N06002
N04400
N04405
N05500
K93600
Material
Density
(g/cm3)
Special Metals (contd)

BRIGHTRAY alloy 35 8.30
BRIGHTRAY alloy B
8.30
BRIGHTRAY alloy C
8.30
BRIGHTRAY alloy F
8.30
BRIGHTRAY alloy S
8.30
Electroformed Nickel
DURANICKEL alloy301 8.19
FERRY alloy
INCOCLAD 671/800HT
INCOLOY alloy 020
8.08
INCOLOY alloy 028
8.03
INCOLOY alloy 25-6MO 8.20
INCOLOY alloy 330
8.08
INCOLOY alloy 800
7.94
INCOLOY alloy 800H 7.94
INCOLOY alloy 800HT 7.94
INCOLOY alloy 803
7.86
INCOLOY alloy 825
8.14
INCOLOY alloy 840
7.83
INCOLOY alloy 864TM 8.02
INCOLOY alloy 903
8.30
INCOLOY alloy 908
INCOLOY alloy 909
8.30
INCOLOY alloy 925TM 8.08
INCOLOY alloy A-286 7.94
INCOLOY alloy DS
7.86
INCOLOY alloy MA956 7.25
INCONEL alloy 050
8.39
INCONEL alloy 600
8.47
INCONEL alloy 601
8.11
INCONEL alloy 601GC 8.11
INCONEL alloy 617
8.36
INCONEL alloy 622
8.61
INCONEL alloy 625
8.44
INCONEL alloy625LCF 8.44
INCONEL alloy 686
8.73
INCONEL alloy 690
8.19
INCONEL alloy 706
8.05
INCONEL alloy 718
8.19
INCONEL alloy 718SPFTM
INCONEL alloy 725TM 8.30
INCONEL alloy X-750 8.28
INCONEL alloy 751
8.22
INCONEL alloy MA754 8.55
INCONEL alloy MA758 8.55
INCONEL alloy 783
INCONEL alloy C-276 8.89
INCONEL alloy G-3
8.14
INCONEL alloy HX
8.22
INCOTHERMTM alloy TC
INCOTHERMTM alloy TG
KOTHERM alloy KP
KOTHERM alloy KN
MONEL alloy 400
8.80
MONEL alloy R-405
8.80
MONEL alloy K-500
8.44
NILO alloy 36
8.11
NILO alloy 365
UNS
K94100
K94800
K94610
N06075
N07080
N07090
N07263
N09901
N09902
N06604
K92890
K93120
S13800
R30188
N07500
R30605
N09979
N07041
Material
Density
(g/cm3)
Special Metals (contd)

NILO alloy 42
NILO alloy 475
NILO alloy 48
NILO alloy K
NILOMAG alloy 77
NIMONIC alloy 75
NIMONIC alloy 80A
NIMONIC alloy 86
NIMONIC alloy 90
NIMONIC alloy 101
NIMONIC alloy 105
NIMONIC alloy 115
NIMONIC alloy 263
NIMONIC alloy 901
NIMONIC alloy PE16
NIMONIC alloy PK33
NIOTHERM alloy NP
NIOTHERM alloy NN
NI-SPAN-C alloy 902
RESISTOHM alloy 30
RESISTOHM alloy 40
RESISTOHM alloy 60
RESISTOHM alloy 70
RESISTOHM alloy 80
RESISTOHM alloy 125
RESISTOHM alloy 135
RESISTOHM alloy 140
RESISTOHM alloy 145
RESISTOHM alloy Y
UDIMAR alloy 250
UDIMAR alloy 300
UDIMET alloy 13-8Mo
UDIMET alloy 188
UDIMET alloy 500
UDIMET alloy 520
UDIMET alloy 605
UDIMET alloy 700
UDIMET alloy 720
UDIMET alloy D-979
UDIMET alloy R41
8.11
8.11
8.16
8.77
8.36
8.19
8.19
8.01
8.36
8.14
8.11
Stainless Foundry & Engineering, Inc.

ILLIUM 98
ILLIUM 98HF
ILLIUM B
ILLIUM G
ILLIUM P
ILLIUM PD
N06110
N13017
N07041
N07001
R56320
R54520
Teledyne Allvac
Allvac Allcorr
Allvac Astroloy
Allvac Rene 41
Allvac WaspaloyTM
Allvac 3-2.5
Allvac 5-2.5
8.33
7.91
8.24
8.19
4.48
4.45
UNS
Material
Density
(g/cm3)
Teledyne Allvac (contd)

Allvac 6-2-4-2
Allvac 6-2-4-6
Allvac 6-4
Allvac 6-4 ELI
Allvac 6-6-2
Allvac 6-7
Allvac 8-1-1
Allvac 30, Ti CP-1
Allvac 35N
Allvac 40, Ti CP-2
Allvac 50, Ti CP-3
Allvac 70, Ti CP-4
Allvac Ti-17
Allvac Grade 7
Allvac Grade 12
Allvac Grade 15-3-3-3
Allvac 38-644
Allvac 330
Allvac 520
N09706 Allvac 706
N07718 Allvac 718-OP
Allvac 720
N07252 Allvac M-252
T11350
Allvac M-50
S66286
Nickelvac A-286
N06022 Nickelvac C 22
N10276 Nickelvac C-276
N10665 Nickelvac H-B-2
N06002 Nickelvac H-X
N05500 Nickelvac K-500
R31537 Nickelvac TJA-1537TM
N08020 Nickelvac 23
N07080 Nickelvac 80 A
N04400 Nickelvac 400
Nickelvac 606
N08810 Nickelvac 800-H
N07263 Nickelvac C-263
N10276 Nickelvac HC-276
N10003 Nickelvac H-N
N10004 Nickelvac H-W
R30605 Nickelvac L-605
N07090 Nickelvac N-90
S31600
Nickelvac R-26
N07722 Nickelvac W-722
N07750 Nickelvac X-750
N07751 Nickelvac X-751
S20910
Nickelvac XM-19
S31675
REX 734TM
S41800
Vasco Greek Ascoloy
K91238
Vasco 9-4-30
G43400 Vasco 4340
R54620
R56260
R56400
R56402
R56620
R56700
R54810
R50250
R30035
R50400
R50550
R50700
R58650
R52400
R53400
R58153
R58640
N08330
4.54
4.65
4.43
4.48
4.54
4.51
4.31
4.51
8.41
4.51
4.51
4.51
4.65
4.51
4.51
4.76
4.81
8.00
8.22
8.08
8.19
8.08
8.24
7.78
7.92
8.02
8.89
9.22
8.22
8.47
8.30
8.06
8.16
8.83
8.41
8.05
8.36
8.44
8.13
7.94
7.94
8.14
8.22
8.35
8.94
8.77
8.99
9.22
8.11
8.19
8.24
8.30
8.24
7.86
7.89
7.86
7.83
7.83
UNS
G93106
K24728
S64152
T20811
K92890
K93120
R30035
R30159
S44004
S42700
S64152
S15500
S17400
S13800
N08926
N08031
N08020
N06985
N10276
N06059
R20033
N06025
N06045
N10629
N10665
Material
Density
(g/cm3)
Teledyne Allvac (contd)

Vasco 9310
Vasco X-2M
Vasco D6AC
Vasco Jethete M152
VascoJet 1000
Vascomax C-250
Vascomax C-300
Vascomax C-350
Vascomax T-200
Vascomax T-250
7.86
7.75
7.78
7.75
7.75
8.00
8.00
8.08
8.00
8.00
Timken Latrobe
MP35N
MP159
440C
BG42
Jethete M152
410Cb
15-5 PH
17-4 PH
PH 13-8 Mo
440N-DUR
CSS-42L
420 Stainless
422 Stainless
8.41
8.36
7.75
7.75
7.75
7.77
7.81
7.75
7.76
7.67
7.89
7.64
7.77
ThyssenKrupp VDM
Cronifer 1925hMo
Nicrofer 3127hMo
Nicrofer 3620Nb
Nicrofer 4823hMo
Nicrofer 5716hMoW
Nicrofer 5923hMo
Nicrofer 3033
Nicrofer 6025HT
Nicrofer 45TM
Nimofer 6629
Nimofer 6928
8.10
8.10
8.05
8.30
8.89
8.80
7.90
7.90
8.00
9.20
9.20
Usinor Industeel
4003
Abroclad
Creusabro ACR
Creusabro 4000
Creusabro 8000
Creusabro M
CLC 18.9 (H)
CLC 18.9 L
CLC 18.10 L
CLC 18.10 Ti
CLC 18.10 Nb
CLC 18.10 N
CLC 18.10 LN
CLC 18.12.4 LN
CLC 18.14.3 L
UNS
Material
Density
(g/cm3)
Usinor Industeel (contd)

CLC 18.15.4 L
CLC 17.12.2 (H)
CLC 17.12.2 L
CLC 17.12.2 Ti
CLC 17.12.2 Nb
CLC 17.12.3 L
CLC 17.13.3
CLC 17.13.3 LN
CLC 17.13.5 LN
FAST 17.12.2.2
FAST 18.10
FAST 17.12.3
Fora 250 bc
Fora 360 bc
Fora 400 bc
Fora 500
M 200
M 250
M 300
NUCL 18.10
NUCL 18.10 Nb
NUCL 18.10 B
NUCL 167 SPH
SIRIUS S12
SIRIUS S15
SIRIUS 309 (S)
SIRIUS 310 (S)
SIRIUS 314
SIRIUS 800 (H)
SIRIUS 600
Soleil A2
Soleil A4
Soleil B2
Soleil B3
Soleil B4
Soleil C5
SP 300
SP 400
SP 400 S
R50250 Titanium
UR 16
UR 35N - 2304
UR 45N - 2205
UR 45N Mo - 2205 Mo
UR 45N - 2306 Mo
UR 47N - SAF 2507
UR 51
UR 52N - 2507 Cu
UR 65
UR 76N
UR 625
UR 825
UR B6 (N)
UR B25
UR B26
UR B28
UR B46
UR B66
UNS
Material
Density
(g/cm3)
Usinor Industeel (contd)

UREA 25.22.2
UREA 316 L mod
Virgo 39
Virgo 17.4 PH
Virgo 15.5 PH
R60001 Zirconium
Waukesha Foundry Inc.
3 WM
23 BIWM
54C
88 WM
119 WM
EM-27
HC250
8.85
8.58
8.58
8.58
8.58
7.75
8.02
Technical Information Regarding Corrosion Testing Corrosion Testing, Why?

Corrosion tests are conducted for a number of reasons,
some of which are:
1. To provide an insight into corrosion mechanisms.
2. To compare resistance of one alloy to another under
standard conditions (in alloy development work for
example).
3. As a quality control test for a given heat of alloy.
4. To provide a basis for estimating service life of process
equipment.
The discussion which follows relates primarily to reason
# 4, although the same principles apply in tests conducted
for other reasons.
General Requirements for Coupon Tests
There are a number of good practice requirements which
apply to all coupon testing.
1. The chemistry and processing history of the material in
the coupon must be known.
2. The coupon must be positively identied, usually by
code numbers stenciled into the specimen.
3. Data about the specic coupon test should be recorded
in a permanent log book. Items which must be recorded
are detailed information on the coupon (chemistry,
mechanical properties, and processing history), dimensions of the coupon, initial weight of the coupon, and
initial surface condition. Location, condition of exposure, and time of exposure must also be recorded.
Type of Tests
Data of value in estimating the probable service life of a
piece of process equipment can be generated in a number
of ways.
1. Operating Experience - The most reliable information
is generated by actual operating experience with equipment in identical service. In a sense the equipment is
being used as a large, complex, expensive coupon. This
is a costly and slow testing method, especially when
data on several materials is needed.
2. Model Equipment - Model equipment installed parallel
with actual equipment or in a small scale (pilot plant)
operation can generate information almost as reliable
as full scale equipment. Care must be exercised to assure that important variables are adequately simulated.
3. Coupons - Field - Coupons exposed in operating equipment are widely used. Care must be taken to install
the coupons so that they are exposed to the corrosive
By A. S. Krisher
conditions of interest.
4. Coupons - Laboratory - Coupons exposed to laboratory solutions from plant operations, or less reliable
synthetic solutions which approximate the chemistry of
plant streams, generate useful information if the tests
are properly designed and conducted. Such tests allow
study of the affect of changes in process chemistry on
corrosion.
5. Instrumental Test Methods - Advanced methods,
including electrical resistance and linear polarization scans, are valuable additions to corrosion testing
methods. They can generate a continuous record of
corrosion rate. They also can be used to gain insight
into corrosion mechanisms. The precautions noted with
regard to coupon tests also apply with these methods.
Surface Condition of Coupons
Surface condition for coupons is a subject of substantial
debate. A typical vessel as installed in the plant will have
large surface areas in original mill condition, smaller
areas of weld heat-affected zone, and areas that have been
ground during the fabrication process. It is possible to
replicate all of these conditions on a coupon. However, in
the interest of simplicity and consistency, it is fairly common to machine the coupon surface at, leaving a standard ground surface as dened by the size grading of the
grinding media. An example would be the 120 grit nish
achieved by grinding with a 120 grit belt. This leaves a at
surface with clearly detectable scratches, all in a consistent
direction. Any deviation from this standard initial surface
is attributable to the exposure in the environment. Any
effect on corrosion due to the initial nish, or the as welded
heat-affected zone nish, or the ground surface will be very
temporary in a corrosive system.
It is also worth noting that if the surface condition (i.e., the
mill nish) does provide an improved corrosion resistance
over the metal without this surface condition, such a situation will have questionable reliability in an operating system. When this surface condition is damaged mechanically
or chemically, the corrosion resistance will revert to that of
the parent metal without the special surface treatment.
Coupon Mounting
Coupons should be mounted in such a way that they are
securely held and are electrically isolated from contact with
all other metals (except when the purpose of the test is to
study galvanic corrosion). Mounting materials (brackets,
bolts, etc.) and insulating materials should be selected to be
fully resistant to the environment. Failure of any of these
components will lead to loss of data or loss of electrical
isolation.
Time of Test
In general, coupon tests should be run for a minimum of 1
week. In many cases, it will be worthwhile and desirable to
evaluate the effect of time of exposure which can be done
by means of a controlled interval test.
Economics of Corrosion Testing
Corrosion testing is not cheap. More specically, materials for a eld rack with ten coupons will cost about $150
with 316 hardware or $250 with Hastelloy C-276 hardware.
If a eld test program required ten such racks, the total
cost would be $1500 to $2500 plus the direct costs (rack
assembly, rack installation and removal, record keeping,
evaluation, reporting, etc.) These costs should be evaluated
in terms of the benets derived from the information generated by the tests.
In todays process industry, direct maintenance costs associated with a premature corrosion failure usually run to (at
least) tens of thousands of dollars, and frequently into the
hundreds of thousands. The business losses associated with
such failures can easily be ten times the direct maintenance
costs.
Considered in this fashion, it seems evident that the expenses of corrosion coupon testing can be easily justied.
Coupon Evaluation after Exposure
At the end of the test, observations of the coupon before
cleaning should be recorded (photographically if appropriate). Samples are cleaned by various means (detailed
in appropriate specications) to remove all deposits and
corrosion products from the unreacted metal. After cleaning, the coupon is weighed again and the corrosion rate is
calculated from the weight loss.
Corrosion =
Rate (CR)
Weight loss (g) * K

Alloy Density (g/cm3) * Exposed Area (A) * Exposure Time (hr)
The constant can be varied to calculate the corrosion rate in

various units:
Desired Corrosion Rate Unit (CR)
Area Unit (A)
K-Factor
mils/year (mpy)
in2
5.34 x 105
mils/year (mpy)
cm2
3.45 x 106
8.75 x 104
millimeters/year (mmy)
cm
Weight loss (g) * K

Metal
=
Loss (ML)
Alloy Density (g/cm3) * Exposed Area (A)
Desired Metal Loss Unit (ML)
Area Unit (A)

2
mils
in
mils
cm2
millimeters
K-Factor
61.02
cm
393.7
10.0
Note that this calculation yields an average rate, assuming

perfectly even metal loss from all surfaces. Examine
coupons under low power magnication and record
evidence of localized attack. End grain attack, localized
weld attack, intergranular corrosion, accelerated attack
in stressed area (at the stenciled numbers), and localized
attack associated with the mounting hardware should be
noted if present. The depth of penetration of localized
attack should be determined by means of microscopic
examination or metallographic examination.
Advantages of Coupon Testing
Coupon tests are low in cost, simple to conduct, and allow
the simultaneous evaluation of numerous materials and
variations of a single material. Alloy chemistry variations
and metallurgical variations (ie., the effect of heat treatment, microstructure, welding and stress) can be considered. Coupon tests are easily adapted to evaluate specic
types of corrosion, such as crevice corrosion and galvanic
corrosion.
Summary
Coupon testing remains a powerful tool in the corrosion
engineers tool kit. Intelligent and systematic use of this
tool provides data which allows a knowledgeable and
experienced engineer to make reliable predictions of eld
performance.
To Dig Deeper
There is a large body of literature dealing with corrosion
coupon testing. The references listed below will serve as a
useful introduction.
1. Ailor, W.H. Ed. Handbook on Corrosion Testing and
Evaluation J. Wiley, 1971.
2. ASTM G1-81, Preparing, Cleaning, and Evaluating
Corrosion Test Specimens. *
3. ASTM G4-84, Conducting Corrosion Coupon Tests in Plant
Equipment. *
4. ASTM G-30.
5. ASTM G31-72, Laboratory Immersion Corrosion Testing of
Metals. *
6. ASTM G46-76, Examination and Evaluation of Pitting Corrosion. *
7. ASTM G-58.
8. ASTM G78-83, Crevice Corrosion Testing of Iron-Base and
Nickel-Base Stainless Alloys in Seawater and Other Chloride
Containing Aqueous Environments.
* American Society for Testing and Materials, Philadelphia, PA.
Corrosion Coupon Testing

By John E. Orth for Metal Samples Company
Corrosion coupons are an inexpensive, effective method for monitoring the corrosion rate in any system or structure. However, obtaining meaningful results from these tests is not always as simple as
measuring the weight loss and calculating the uniform corrosion rate. Surface finish, coupon placement, and test duration significantly affect the caliber of your data. The following is designed to be an
overview of corrosion coupon testing and how to obtain the most reliable data.
Corrosion coupon testing is an in-line monitoring technique; coupons are placed directly in the process
stream and extracted for measurement. This monitoring technique provides a direct measurement of
metal loss that allows you to calculate the general corrosion rate. Also, when using corrosion coupons,
your results are not dependent on the phase of the environment in which the measurement is performed.
Benefits of Corrosion Coupon Testing
Simple and straightforward principle
Provides specimens for post-test examinations
Allows comparison between different alloys and inhibitors
Assesses all forms of corrosion
Low cost
Corrosion coupons are most frequently used to investigate general corrosion and determine the corrosion rate based on weight loss of the coupon. However, various other forms of corrosion can be examined with these coupons:
Crevice corrosion - Special washers/spacers are available to simulate crevices where the coupon
surface is partially blocked from the liquid.
Pitting - This type of attack may be evaluated by visual or microscopic examination of the coupon.
Use large surface area coupons since the number of initiated pits is proportional to the surface
area of the specimen.
Galvanic corrosion -Coupons of different alloys may be placed in electrical contact.
Susceptibility to stress corrosion cracking - Special coupons such as C-rings and U-bends are
available to investigate the occurrence of this form of corrosion.
Scaling - Special coupons with various hole diameters are used to visually assess the extent and
severity of scaling problems.
Limitations of Corrosion Coupon Testing
Measures only the average corrosion rate during the time of exposure.
Corrosion rates can only be calculated after coupon removal.
Short exposure periods can yield unrepresentative corrosion rates, especially for alloys that form
passive films, such as stainless steels. Normal exposure periods frequently approach 90 days. For
example, ASTM G311 recommends minimum exposure time, in hours, as:
Exposure Time (hours) =
2000
expected corrosion rate
Therefore, if a corrosion rate of one mil per year (0.001 inches) is expected, the minimum recommended exposure time would be 2,000 hours or 83 1/3 days.
Selecting Coupons and Exposure Locations
Selecting the correct alloy to use as your corrosion coupon is by far the most important step in this
process. If concerned with the general corrosion rate of some system or structure, designate a material that is identical, or as close as possible, to the material of construction. For example, select mild
steel coupons (UNS G10100 or G10200) for use in most cooling towers and copper coupons (UNS
C11000 or C12200) for service in copper heat exchangers. If unsure of the material of construction,
consult your vendor. Also, test duplicate specimens to validate your results.
To obtain the most meaningful results, the surface finish and stress condition of the coupon should
be identical to that of the structure of interest. This is usually impossible because it is difficult to
duplicate mill scale and heat treatments of large structures in individual coupons. The best advice is
to be consistent in your tests and specify a particular surface finish, such as 120 grit or glass beaded.
Contaminants from surface preparation may also affect the accuracy of your results. Many coupons
are polished on aluminum oxide or silicon carbide abrasive paper. During polishing, these particles
may become imbedded in the coupon, modifying the chemistry of the surface. A finishing technique
that employs vitrified stone grinding wheels, such as double disc grinders, will minimize the contamination of the coupon surface. Frequently, coupons are sand or glass bead blasted during finishing. The blasting material penetrates the surface and remains imbedded in the coupon. This is especially true for softer metals and alloys such as aluminum or copper. Glass beading is preferred
because it reduces surface damage; it is less abrasive than sand blasting.2
The location of the coupon in the process often dictates coupon size and dimensions. Obviously, if
the coupon must be inserted into the process through a one inch full port valve, the coupon width
must be less than one inch. Test racks allow for the simultaneous testing of multiple coupons. Be
sure that the test rack can be inserted and retrieved at appropriate times. Confirm that test racks and
insertion rods are resistant to corrosive attack from the test environment. Also, to eliminate any
galvanic effects, check that the coupons are electrically isolated from the test rack. Broken test racks
or loose coupons can destroy pumps, mixers, and tanks. For example, consider a coupon that, for
whatever reason, has broken away from its test rack. The coupon drops to the bottom of the pipeline
or storage tank. Galvanic corrosion and/or crevice corrosion sites can be created, resulting in the
rapid attack of the pipeline or storage tank.
The corrosion behavior of many alloys depends significantly on the presence of dissolved oxygen.
Place corrosion coupons in locations that are representative of the degree of aeration normally encountered in the environment of interest.
The accumulation of corrosion products on the test coupons, whether it is from corroding plant equipment or other coupons, can adversely influence the results. For example, the presence of cupric ions in
solution, resulting from the corrosion of heat exchangers or coupons, will enhance the corrosion resistance of stainless steel coupons.
Additional guidelines for selecting coupon geometries and locations are detailed in ASTM G4-84.3
Post Exposure Inspections

Test coupons should be rinsed with distilled water or a suitable solvent, air dried, and placed in a sealed
bag. Plastic bags treated with vapor phase corrosion inhibitors are useful. Weigh the cleaned coupon to
a tenth of a milligram. Specific cleaning and weighing procedures are outlined in ASTM G-1.4 The
formula for calculating the corrosion rate in mils per year is:
534 * W
Corrosion Rate (mpy) = D * A * T
where W is the weight loss in milligrams, D is the density of the coupon in grams/cm3, A is the exposed
area in square inches, and T is the exposure time in hours.5
Occasionally, users will obtain the weight loss data and then dispose of the coupon. This is unfortunate;
important information may be obtained from these coupons. For example, a visual or microscopic
inspection shows whether the attack was uniform or localized (pitting or crevice corrosion) in nature.
Maintain a record of the condition and appearance of the coupons, especially if any coatings or films
are present.
Advanced Test Methods
Planned Interval Tests are somewhat more involved than individual coupon analyses, but the additional information obtained justifies the additional effort. This technique identifies the accumulated
effects of corrosion at several time intervals such as: the initial corrosion rate of fresh metal, the initial
corrosion rate of fresh metal after long exposures; and the corrosion rate of metal after long exposures.
Essentially, this technique allows you to monitor the corrosiveness of the liquid and the metal corrodibility
as a function of time. It is an effective tool for monitoring inhibitor effectiveness over time. Specific
guidelines and procedures for conducting planned interval tests are detailed elsewhere.6, 7
Additional Uses for Corrosion Coupon Analyses
Although the primary reason for coupon testing and analyses may be to monitor corrosion rates, several other real-world reasons exist:
Defend yourself against the competitions claims of inferior corrosion control program. A competitor may try to discredit the effectiveness of your corrosion control program by placing a coupon in a
process that uses your inhibitors and comparing its appearance and weight loss to a coupon from a
similar process that uses his chemicals. Find out where these coupons were placed in each process.
It is likely that the coupon from your process was suspended from a copper wire into a high velocity
turbulent location whereas your competitors coupon was fixed to an insulating insertion rod into a
deaerated reservoir.
Oversee the effectiveness of your vendors corrosion control program. If you employ a vendor for
corrosion control services, installing your own coupons may be a cost-effective method of evaluating their results, thus insuring that you are getting what you are paying for.
Evaluate inhibitor performance and dosing levels. Microscopic examinations of the coupon surface
and weight loss data are valuable tools for evaluating the long term performance of inhibitors.
Monitor cleaning procedures and shutdowns. Inserting coupons at the beginning of cleaning or
shutdown and removing them before startup identifies any corrosive damage that may have occurred during these periods.
Summary
Several ASTM Standards have been referenced in this document. Recommended practices for field
coupon corrosion testing and surface finish on corrosion coupons are currently being written by the
National Association of Corrosion Engineers and ASTM, respectively. These standards and practices
attempt to cover applications ranging from the oil patch to chemical process plants to water treatment
facilities. Reviewing these documents and applying their recommendations will aid you in obtaining
meaningful results from corrosion coupon testing, whatever your area of specialization.
Survey your needs and requirements in your business and explore opportunities where corrosion coupon testing and analyses may be beneficial to you. When you perform coupon tests, ask Why am I
conducting these tests and what do I hope to gain from this work?, then design your experiments
accordingly. Record your results in a database to assist in making accurate comparisons and recommendations for future projects.
1. ASTM G31 -90, Standard Method for Conducting Corrosion Coupon Tests in Plant Equipment,
Annual Book of ASTM Standards. Vol. 3.02, ASTM, Philadelphia, PA., 1993.
2. ASTM Committee Gl: Workshop on the Effects of Surface Finish on Corrosion Testing, ASTM Fall
Meeting, Dallas, TX, Nov., 1993.
3. ASTM G4-84, Standard Method for Conducting Corrosion Coupon Tests in Plant Equipment,
Annual Book of ASTM Standards. Vol. 3.02, ASTM, Philadelphia, PA., 1993.
4. ASTM G1-90, Standard Practice for Preparing, Cleaning, and Evaluating Corrosion Test Specimens, Annual Book of ASTM Standards, Vol. 3.02, ASTM, Philadelphia, PA., 1993.
5. M. Fontana, Corrosion Engineering. Third Edition, McGraw-Hill, New York, NY., 1986, p. 14.
6. ASM Handbook on Corrosion(ED. Vol. 13, ASM International, Metals Park, OH, 1992, pp 223-4.
7. A. Wachter and R. Treseder, Corrosion Testing of Metals for Process Equipment, Chemical
EngineeringProgress, Vol. 43, 1947, pp. 315-326.

Introduction to Electrical Resistance Monitoring
ER Probes
ER Instrumentation
Return to Corrosion Monitoring menu
Electrical Resistance Monitoring

(ER) Introduction
The electrical resistance (ER) technique is an on-line method of monitoring the rate of corrosion
and the extent of total metal loss for any metallic equipment or structure. The ER technique measures the effects of both the electrochemical and the mechanical components of corrosion such as
erosion or cavitation. It is the only on-line, instrumented technique applicable to virtually all types of
corrosive environments.
Although universally applicable, the ER method is uniquely suited to corrosive environments having
either poor or non-continuous electrolytes such as vapors, gases, soils, wet hydro-carbons, and
nonaqueous liquids. Examples of situations where the ER approach is useful are:
Oil/gas production and transmission systems

Refinery/petrochemical process streams
External surfaces of buried pipelines
Feedwater systems
Flue gas stacks
Architectural structures
An ER monitoring system consists of an instrument connected to a probe. The instrument may be

permanently installed to provide continuous information, or may be portable to gather periodic data
from a number of locations. The probe is equipped with a sensing element having a composition
similar to that of the process equipment of interest.
Principles of Operation
The electrical resistance of a metal or alloy element is given by:
R = r AL
where:
L = Element length
A = Cross sectional area
r = Specific resistance
Reduction (metal loss) in the elements cross section due to corrosion will be accompanied by a
proportionate increase in the elements electrical resistance.
Practical measurement is achieved using ER probes equipped with an element that is freely
exposed to the corrosive fluid, and a reference element sealed within the probe body. Measurement of the resistance ratio of the exposed to reference element is made as shown in Figure 1.
Figure 1. Probe / Instrument
Since temperature changes effect the resistance of both the exposed and reference element equally,
measuring the resistance ratio minimizes the influence of changes in the ambient temperature.
Therefore, any net change in the resistance ratio is solely attributable to metal loss from the exposed
element once temperature equilibrium is established.
All standard Metal Samples Corrosion Monitoring Systems ER probes incorporate a third element
called the check element. Because the check element is also sealed within the probe body, the ratio
of its resistance to that of the reference element should remain unchanged. Any significant change in
this ratio indicates a loss of probe integrity.
Measurement of the ER probe may either be taken periodically using a portable instrument, or on a
continuous basis using a permanently installed unit. In either case, Metal Samples Corrosion Monitoring Systems ER instruments will produce a linearized signal which is proportional to the metal
loss of the exposed element. The rate of change in the instrument output is a measure of the corrosion rate. Continuously monitored data is usually transmitted to a computer/data-logger and treated
to give direct corrosion rate information. Manual graphing techniques are usually used to derive
corrosion rate from periodically obtained data as illustrated in Figure 2.
100
75
12
MPY
5
MPY
25
MPY
50
25
0
10
12
14
Time (Days)
Figure 2. Graph plotting measurement versus time to derive corrosion rate.
ER-2
ER Sensing Elements
Sensing elements are available in a variety of geometric configurations, thicknesses, and alloy
materials. Available element types are shown in Figure 3.
Figure 3. E/R Sensing Elements
Wire loop elements are the most common element available. This type of element has high sensitivity and low susceptibility to system noise, making it a good choice for most monitoring installations.
Wire loops are generally glass-sealed into an endcap which is then welded to the probe body. The
glass seal, which is chemically inert in most environments and has a good pressure and temperature
rating, makes a good choice for most applications. Alloys commonly glass sealed are Carbon Steel,
AISI 304 and 316 stainless steels. Where glass may be susceptible to corrosion problems, Teflonsealed elements are also available. Probes with wire loop elements are normally equipped with a
flow deflector (or velocity shield) to protect the element from floating debris in the piping system.
Tube loop elements are recommended where high sensitivity is required to rapidly detect low corrosion rates. Tube loop elements are manufactured from a small bore, hollow tube formed into the
above loop configuration. Carbon Steel is the alloy most commonly used. Tube loops sealed into the
probe by a Teflon pressure seal are also available. Probes using the tubular loop element can be
equipped with a flow deflector to minimize possible distortion in fast flowing systems.
Strip loop elements are similar to the wire and tube loop configurations. The strip loop is a flat
element formed in a loop geometry. The strip loop may be glass or epoxy sealed into the endcap
depending on the required application. The strip loop is a very sensitive element. Strip loops are
very fragile and should only be considered for very low flow applications.
ER-3
Cylindrical elements are manufactured by welding a reference tube inside of a tube element. This
element has an all welded construction which is then welded to the probe body. Because of this
elements all welded construction, exotic alloy elements can be produced relatively easily. This
probe is ideally suited to harsh environments including high velocity and high temperature systems,
or anywhere a glass-sealed element is not an option.
Spiral loop elements consist of a thin strip of metal formed on an inert base. The element is particularly rugged and ideal for high-flow regimens. Its comparatively high resistance produces a high
signal-to-noise ratio, which makes the element very sensitive.
Flush mount elements are designed to be mounted flush with the vessel wall. This element is very
effective at simulating the true corrosion condition along the interior surfaces of the vessel wall.
Being flush, this element is not prone to damage in high velocity systems and can be used in pipeline
systems that are subject to pigging operations.
Surface strip elements are thin rectangular elements with a comparatively large surface area to
allow more representative results in non-homogeneous corrosive environments. Strip elements are
commonly used in underground probes to monitor the effectiveness of cathodic protection currents
applied to the external surfaces of buried structures.
Corrosion Rate Calculation

When measuring the ER probe, the instrument produces a linearized signal (S) that is proportional to
the exposed elements total metal loss (M). The true numerical value being a function of the element
thickness and geometry. In calculating metal loss (M), these geometric and dimensional factors are
incorporated into the probe multiplier (P), and the metal loss is given by:
M=
SxP
1000
Both S and P are dimensionless. Metal loss is conventionally expressed in mils (0.001 inches), as is
element thickness.
Corrosion rate (C) is derived by:
C=
P x 365 (S2 - S1 )
T x 1000
T being the lapse time in days between instrument readings S1 and S2.
ER-4
Table 1 lists element types, thicknesses, probe life, and identification numbers. For temperature and
pressure ratings see respective probe data sheets. When selecting an element type for a given application, the key parameters (apart from the fundamental constraints of temperature and pressure) in
obtaining optimum results are response time and required probe life. Element thickness, geometry,
and anticipated corrosion rate determine both response time and probe life. Response time, defined
as the minimum time in which a measurable change takes place, governs the speed with which useful
results can be obtained. Probe life, or the time required for the effective thickness of the exposed
element to be consumed, governs the probe replacement schedule.
Element Type Thickness Probe Life

Wire loop
Tube loop
Strip loop
Cylindrical
Spiral loop
Flush (small)
Flush (large)
Surface Strip
40 mil
80 mil
4 mil
8 mil
5 mil
10 mil
10 mil
20 mil
50 mil
10 mil
20 mil
4 mil
8 mil
20 mil
5 mil
10 mil
20 mil
40 mil
10 mil
20 mil
40 mil
10 mil
20 mil
2 mil
4 mil
1.25 mil
2.5 mil
5 mil
10 mil
25 mil
5 mil
10 mil
2 mil
4 mil
10 mil
2.5 mil
5 mil
10 mil
20 mil
5 mil
10 mil
20 mil
Element ID
WR40
WR80
TU04
TU08
S L05
S L10
CT10
CT20
CT50
S P 10
S P 20
F S 04
F S 08
F S 20
F L05
F L10
F L20
F L40
S S 10
S S 20
S S 40
Table 1. Probe Life and Element ID
Since probe life and response time are directly proportional, element selection is a compromise
between data frequency and probe replacement frequency. The graphical relationship between corrosion rate, probe life, and response time for all elements normally available from Metal Samples
Corrosion Monitoring Systems is shown in Figure 4.
ER-5
Figure 4. Element Selection Guide
ER-6
Probe Features
Metal Samples Corrosion Monitoring Systems ER probes are available in a variety of configurations
and are discussed in detail in later pages of this catalog. The brief summary provided here, gives only
a broad overview of probe construction.
The standard material of construction for all Metal Samples Corrosion Monitoring Systems probe
bodies is AISI 316L stainless steel which conforms with NACE specification MR-0175 for sour
service conditions. Other materials may be available for extremely aggressive environments. Contact
our sales department to discuss alternative options.
The primary pressure sealing mechanism for Metal Samples Corrosion Monitoring Systems E/R
probes is the element seal, which varies with the precise element specification. However, all Metal
Samples Corrosion Monitoring Systems process probes incorporate, at the instrument end, a glasssealed, pressure-rated, electrical connector. The connector provides a backup seal should leakage
develop in the element seal.
The simplest of all probe body configurations is the fixed version, shown in Figure 5. Typically
equipped with an NPT pipe plug or flange connection, the fixed probe is screwed or bolted into
place. Probe installation or removal can only be performed during shut-down, unless the probe is
installed in a side-stream which may be isolated and depressurized. The frequency of shut-down
should be a factor in the selection of probe life criteria.
Shield
Wire, Tube, or Strip
Loop Element
Figure 5. Fixed Probe
Retractable probes are supplied with a 1-inch FNPT packing gland to allow probe insertion and
removal through a customer-supplied ball valve, in systems with pressures not exceeding 1500 psi. A
safety frame of rods and plates may be attached to the probe to prevent backing out in systems
with high vibration. Metal Samples Corrosion Monitoring Systems requires the Easy Tool for probe
insertion or retraction in systems with pressure over 150 pounds.
ER-7
Retractable probes find wide applications in refinery and petrochemical industries. A typical probe is
shown in Figure 6.
Retrievable probes are employed in process systems operating at pressures up to 3600 psi. These
probes must be used in conjunction with specially designed fittings, retrieval tools and service
valves, all of which are described in the High Pressure Access Systems section. The retrievable
design is the industry standard for oil production systems. A typical installation is shown in Figure 7.
Safety Clamp
Heavy Duty
Cover w/ Hole,
Bleed Valve &
Pressure Gauge
Nipple
Bleed Valve
HP Hollow
Plug Assembly
1" Full Port

Valve
HP Access
Fitting
Retrievable
ER Probe
Safety Nut
Figure 6. Retractable Probe
Figure 7. Retrievable Probe

ER Probes
ER0250 - Atmospheric Probe
ER0500 - Surface Strip Element and Cylindrical
Element Types
ER1000 - NPT Pipe Plug & Loop Element
ER2000 - Fixed Length with 3/4" NPT Pipe Plug &
Loop Element
ER2100 - Fixed Length with 3/4" NPT Pipe Plug & Cylindrical Element
ER3000 - Adjustable Length with 3/4" NPT Pipe Plug & Loop Element
ER3100 - Adjustable Length with 3/4" NPT Pipe Plug & Cylindrical Element
ER3200 - Adjustable Length with 1 1/2" NPT Pipe Plug & Flush Element
ER4000 - Retractable with Packing Gland & Loop Element
ER4100 - Retractable with Packing Gland & Cylindrical Element
ER4200 - Retractable with Packing Gland & Small Flush Element
ER4210 - Retractable with Packing Gland & Large Flush Element
ER6000 - Fixed Length with Flange & Loop Element
ER6100 - Fixed Length with Flange & Cylindrical Element
ER6200 - Fixed Length with Flange & Flush Element
ER7000 - Retrievable w/ Loop Element for High Pressure Access Systems
ER7100 - Retrievable w/ Cylindrical Element for High Pressure Access Systems
ER7200 - Retrievable w/ Flush Element for High Pressure Access Systems
ER7210 - Retrievable w/ Large Flush Element for High Pressure Access Systems
ER7220 - Retrievable w/ Large Adjustable Flush Element for High Pressure Access Systems
ER7300 - Retrievable Spiral Loop for High Pressure Access Systems
Return to ER menu
Model ER0250
Atmospheric Probe
Model ER0250 is a probe used to monitor corrosion in atmospheric environments. The probe consists of an element which is mounted onto an epoxy board. One side of the element is exposed to the
corrosive environment while the other side is covered, acting as a reference element. The ER0250
connects to a special cable that allows it to be used with electrical resistance probe instrumentation.
Replacement elements may be ordered without cable. The probe comes with a 3/16" hole for easy
mounting.
Specications:
Probe Body - Epoxy

Temperature Rating - 250F / 121C
Standard Element Sizes - 4 or 8 mils (useful range is half of thickness)

ER0250 Ordering Information

M ode l
AP21 Atmospheric Probe
Ele me nt Thickne s s
04 4 mil thickness (2 mil useful probe life)
08 8 mil thickness (4 mil useful probe life)
Ele me nt Alloy
XXX Use C ode in Alloy C hart
AP21
08
375
Cable Le ngth
00 No cable
10 10 ft cable
20 20 ft cable
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Atmospheric Probe Extension Cable Assembly

6-Position
RE Edge
Connector
PVC Atmospheric
Probe Header
6-Conductor Cable
20#AWG
Part # : PS5602XXX
where XXX = length in feet (Ex: 020 = 20 feet)
6-Pin Male
Amphenol Connector
Telescoping Boot
Model ER0500
Electrical Resistance Probe
Surface Strip Element and Cylindrical Element Types
Surface Strip Element
Cylindrical Element
Model ER0500 probes are designed for heavy duty service conditions such as underground and
structural monitoring of pipelines, vessels, above and below ground storage tanks and structures whether cathodically protected or not. The surface strip element assembly is suited to the construction site environment. The cylindrical element is economical and durable. Its slim prole is convenient for locations with restricted access such as concrete bridge structures and other infrastructure
applications. Both probes provide good sealing of the reference element and the check element provides condence in the continued performance of the corrosion sensor. Either probe may or may not
be connected to a cathodically protected structure. Connection of a ground cable allows the probe
to measure the effectiveness of the Cathodic Protection (C.P.) System under all the operating conditions. If unconnected to the structure, the probe monitors the direct corrosivity of the soil or environment. The probes may be ordered with or without a grounding lead for a C.P. System. The lead may
be installed at the probe or connector end, whichever is most convenient. In most cases, a lead at
the monitoring connector end is preferred, with a separate lead running to the vessel or C.P. System.
This enables connection to the C.P. System to be made as required - even after probe installation.
Specications:
Probe Body
Surface Strip
Epoxy Block
Cylindrical
All Welded Element
Cable Connection
Heavy Duty Length
Heavy Duty Length with Bonded

Heat Shrink Sleeving onto Element


M ode l
AP Electrical Resistance Probe
Type
31 Under ground surface strip without ground strap
40 Under ground cylindrical with ground strap
61 Under ground surface strip with ground strap
70 Under ground cylindrical without ground strap
Ele me nt Thickne s s
10 10 mil thickness (5 mil useful probe life) - cylindrical or surface strip
20 20 mil thickness (10 mil useful probe life) - cylindrical or surface strip
40 40 mil thickness (20 mil useful probe life) - surface strip only
50 50 mil thickness (25 mil useful probe life) - cylindrical only
Ele me nt Alloy
Cable Le ngth
10 10 ft cable
20 20 ft cable
AP
31 40 375
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER1000
with 1/2" NPT Pipe Plug and Loop Element
(1 3/8")
(1.6")
Std. Length
1/2" NPT
1/2"
Shield
Wire, Tube or Strip
Loop Element
I.L.
(1 1/8")
1" Min
Model ER1000 is a xed-length, electrical resistance probe with a 1/2" NPT pipe plug. The probe
requires process isolation or process shutdown to install and a threaded pipe tting to mount. With a
diameter of 1/2", the probe is ideal for applications where space is limited. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, a 1/2" NPT pipe plug, and
a velocity shield, which are all welded in place. The insertion length (I.L.) is calculated to the end of
the shield and can be specied by the customer. For standard probes, the maximum insertion length
is given in the chart below. Several standard loop elements are available to meet your specic needs.
Specications:
Probe Body - 316 Stainless Steel

Element Seal - Glass or Teon
Fill Material - Ceramic
Mounting - 1/2" NPT Pipe Plug
Std. Length
I.L. (Max.)
5"
8"
3.08"
6.08"
12"
10.08"
18"
16.08"


M ode l
EP21 Electrical Resistance 1/2" NPT Pipe Plug Probe
Probe Body M ate rial
22 316
44 C 276
E/R Ele me nt Options
00 WR40 Wire Loop - 40 mil thickness (10 mil useful probe life)
20 TU04 Tube Loop - 4 mil thickness (2 mil useful probe life)
Se al Type
1 Glass
2 Teflon
3 Epoxy
Le ngth
Ele me nt Alloy
E/R Probe Options
00 No shield
03 Shield
EP21 22 10
1
08
375
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER2000
Fixed Length with 3/4" NPT Pipe Plug and Loop Element
(1.6")
Std. Length
(1 1/8")
3/4"
Shield
Wire, Tube or Strip
Loop Element
I.L.
3/4" NPT
(1.2")
1" Min
requires process isolation or process shutdown to install and a threaded pipe tting to mount. The
probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a
3/4" NPT pipe plug, which are all welded in place. A velocity shield can be provided if required. The
insertion length (I.L.) is calculated to the end of the shield and can be specied by the customer. For
standard probes, the maximum insertion length is given in the chart below. Several standard loop elements are available to meet your specic needs.
Specications:

Fill Material - Ceramic or Epoxy
Std. Length
IL (max)
6"
5.13"
8"
7.13"
12"
11.13"
18"
17.13"


M ode l
ER2 Electrical Resistance Fixed Length Pipe Plug Probe
Pipe Plug Size
2 3/4" NPT Pipe Plug
3 1" NPT Pipe Plug
22 316
44 C 276
80 SL05 Strip Loop - 5 mil thickness (1.25 mil useful probe life)
Se al Type
1 Glass
2 Teflon
3 Epoxy
Le ngth
Ele me nt Alloy
E/R Probe Options
00 No Shield
03 Shield
ER2
2
22 10
1
08
375 03 Example of Probe Orde ring #
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER2100
Fixed Length with 3/4" NPT Pipe Plug and Cylindrical Element
Shield
(1.6")
Std. Length
(4 1/8")
Cylindrical
Element
I.L.
3/4" NPT
(1.2")
1"
Min
requires process isolation or process shutdown to install and a threaded pipe tting to mount. The
all-welded construction allows the probe to be used in harsh environments. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a 3/4" NPT pipe plug,
which are all welded in place. A velocity shield can be provided if required. The insertion length
(I.L.) is calculated to the end of the shield or to the end of the element if a shield is not present.
Probe length can be specied by the customer. For standard probes, the maximum insertion length is
given in the chart below. Several standard elements are available to meet your specic needs.
Specications:
Element Seal - Welded
Std. Length
IL (max)
6"
8.38"
8"
12"
10.38"
14.38"
18"
20.38"


M ode l
ER2 Electrical Resistance Fixed Length Pipe Plug Probe
Pipe Plug Size
3 1" NPT Pipe Plug
22 316
44 C 276
500 CT10 Cylindrical - 10 mil thickness (5 mil useful probe life)
Le ngth
Ele me nt Alloy
E/R Probe Options
00 No shield
03 Shield
ER2
2
22 500 08
375
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER3000
Adjustable Length with 3/4" NPT Pipe Plug and Loop Element
(1.6")
Std. Length
(1 1/8")
Threads for Safety

Shield or Safety Nut
Shield
Wire, Tube or Strip
Loop Element
3/4" NPT
I.L.
(2")
Model ER3000 is an adjustable-length, electrical resistance probe with a 3/4" NPT compression tting. The compression tting allows the probe to be inserted into the process to the required length.
The probe requires process isolation or process shutdown to install and a threaded pipe tting to
mount. The probe consists of an insertion rod with an element, a hermetically sealed connector, a
3/4" compression tting, and a safety nut to prevent blow out. A velocity shield can be added to the
assembly if required. The insertion length (I.L.) is calculated to the end of the shield or to the end
of the element if a shield is not present. Probe length can be specied by the customer. For standard
probes, the maximum insertion length is given in the chart below. Several standard elements are
available to meet your specic needs.
Specications:
Mounting - 3/4" NPT Fitting
Std. Length
IL (max)
6"
5.33"
8"
12"
7.33"
11.33"
18"
17.33"


M ode l
ER3 Electrical Resistance Adjustable Pipe Plug Probe
Pipe Plug Size
3 1" NPT Pipe Plug
22 316
44 C 276
A0 FS04 Flush Mount Small - 4 mil thickness (2 mil useful probe life)
Se al Type
1 Glass
2 Teflon
3 Epoxy
Le ngth
Ele me nt Alloy
E/R Probe Options
00 No Shield
03 Shield
ER3
2
22 10
1
08
Alloy Chart
C ode
U NS #
C ode
375
C 1010
Description
G10100
159
316L SS
Description
S 31603
UN S #
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER3100
Adjustable Length with 3/4" NPT Pipe Plug and Cylindrical Element
Std. Length
(4 1/8")
Shield
Cylindrical
Element
(1.6")
3/4" NPT
Threads for Safety

Shield or Safety Nut
I.L.
(2")
Model ER3100 is an adjustable-length, electrical resistance probe with a 3/4" NPT compression tting. The compression tting allows the probe to be inserted into the process to the required length.
The probe requires process isolation or process shutdown to install and a threaded pipe tting to
mount. The all-welded construction allows the probe to be used in harsh environments. The probe
assembly consists of an insertion rod with an element, a hermetically sealed connector welded in
place, a 3/4" compression tting, and a safety nut to prevent blow out. A velocity shield can be added
to the assembly if required. The insertion length (I.L.) is calculated to the end of the shield or to the
end of the element if a shield is not present. Probe length can be specied by the customer. For standard probes, the maximum insertion length is given in the chart below. Several standard elements are
Specications:

Std. Length
I.L. (Max.)
6"
8"
8.58"
10.58"
12"
14.58"
18"
20.58"


M ode l
ER3 Electrical Resistance Adjustable Length Pipe Plug Probe
Pipe Plug Size
3 1" NPT Pipe Plug
2 2 3 16
44 C 276
Le ngth
Ele me nt Alloy
E/R Probe Options
00 No shield
03 Shield
375
22 500 08
2
ER3
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER3200
Adjustable Length with 1" NPT Pipe Plug and Flush Element
Std. Length
(1.6")
I.L.
1 1/2" NPT x 3/4"

NPT Adapter
3/4" NPT Male

Connector
View A - A
Model ER3200 is an adjustable-length, electrical resistance probe with a 3/4" NPT compression
tting combined with a 3/4" to 1" adapter. The compression tting allows the probe to be inserted
into the process to the required length. The probe requires process isolation or process shutdown to
install and a threaded pipe tting to mount. The probe assembly consists of an insertion rod with
an element, a hermetically sealed connector welded in place, a 3/4" compression tting, and a 3/4"
to 1" adapter. The adapter can not be removed from the compression tting. The insertion length
(I.L.) is calculated to the end of the element. Probe length can be specied by the customer. For standard probes, the maximum insertion length is given in the chart below. Several standard elements are
Specications:

Element Seal - Epoxy
Fill Material - Epoxy
Mounting - 1" NPT Pipe Plug
Std. Length
IL (max)
6"
8"
12"
18"
3"
5"
9"
15"

Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER4000
Retractable with Packing Gland and Loop Element
Std. Length
(1 1/8")
(1.6")
1" NPT
Shield
Wire, Tube or
Strip Loop
Element
(1.83")
(5.9")
I.L.
Model ER4000 is a retractable, electrical resistance probe commonly used in eld and plant applications. A specially designed packing gland is used with the probe for insertion into or retraction from
a pressurized system without a process shutdown. Standard packing material in the packing gland
is Teon. Grafoil packing can be provided if requested. When the probe element requires replacement, the packing gland assembly may be reused. (Probe packing should also be replaced at this
time.) The probe is designed to mount onto a 1" piping system, but can easily be adapted to t your
specic requirements. The probe assembly consists of a replaceable insertion rod with an element,
a hermetically sealed connector welded in place, and a packing gland. A safety chain and safety nut
are also provided to prevent blowout. A velocity shield can be added to the assembly if required. The
insertion length (I.L.) is calculated to the end of the shield or to the end of the element if a shield is
not present. Probe length can be specied by the customer. For standard probes, the maximum insertion length is given in the chart below. Several standard elements are available to meet your specic
needs.
Specications:

Temperature Rating - 500 F / 260 C
Std. Length
IL (max)
24"
30"
36"
42"
17.60"
23.60"
29.60"
35.60"


M ode l
ER45 Electrical Resistance 1" Female NPT Probe, Packing Gland with Teflon
ER75 Electrical Resistance 1" Female NPT Probe, Packing Gland with Grafoil
ER00 Electrical Resistance Replacement Insertion Rod
2 3 16
4 C 276
Packing Gland M ate rial
0 N /A (replacement insertion rod)
2 316
4 C 276
Se al Type
1 Glass
2 Teflon
3 Epoxy
Le ngth
42 35.60 inches max insertion length
Ele me nt Alloy
E/R Probe Options
00 No Shield
01 Shield, coupon adaptor (118), hardware
03 Shield
ER45 2
2
10
1
36
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER4100
Retractable with Packing Gland and Cylindrical Element
Std. Length
(4 1/8")
(1.6")
1" NPT
Shield
Cylindrical
Element
(1.83")
Threads for
Safety Shield
or Safety Nut
(5.9")
(I.L.)
Model ER4100 is a retractable, electrical resistance probe commonly used in eld and plant applications.
The all-welded design allows the probe to be used in harsh environments. A specially designed packing gland
is used with the probe for insertion into or retraction from a pressurized system without a process shutdown.
Standard packing material in the packing gland is Teon, however, grafoil packing can be provided for high
temperature applications*. When the probe element requires replacement, the packing gland assembly may
be reused. (Probe packing should also be replaced at this time.) The probe is designed to mount onto a 1"
piping system, but can easily be adapted to t your specic requirements. The probe assembly consists of a
replaceable insertion rod with an element, a hermetically sealed connector welded in place, and a packing
gland. A safety chain and safety nut are also provided to prevent blowout. A velocity shield can be added
to the assembly if required. The insertion length (I.L.) is calculated to the end of the shield or to the end of
the element if a shield is not present. Probe length can be specied by the customer. For standard probes, the
maximum insertion length is given in the chart below. Several standard elements are available to meet your
specic needs.
Specications:

Temperature Rating - 500F / 260C - Teon
850F / 454C - Grafoil*
Std. Length
IL (max)
24"
30"
36"
42"
20.85"
26.85"
32.85"
38.85"
* Applications above 500F / 260C require the use of a high-temperature element. Contact our sales
department for further details.
The Easy Tool is required for probe insertion or retraction

in systems with pressure over 150 pounds.

M ode l
ER45 Electrical Resistance 1" Female NPT Probe, Packing Gland with Teflon
ER00 Electrical Resistance Replacement Insertion Rod
2 316
4 C 276
Packing Gland M ate rial
0 N/A (replacement insertion rod)
2 316
4 C 276
500 CT10 Cylindrical - 10 mil thickness (5mil useful probe life)
Le ngth
Ele me nt Alloy
E/R Probe Options
00 No shield
03 Shield
ER45 2
2 700 36
375
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER4200
Retractable with Packing Gland and Small Flush Element
Std. Length
(1.6")
(5.9")
I.L.
A
.75
A
(1.88")
View A - A
Model ER4200 is a retractable, ush-mount, electrical resistance probe ideally suited for applications where the probe element needs to be ush with the wall of the pipe. A specially designed
packing gland is used with the probe for insertion to or retraction from a pressurized system without
a process shutdown. Standard packing material in the packing gland is Teon. Grafoil packing can
be provided if requested. The probe is designed to mount into a 1" piping system, but can easily be
adapted to t your specic requirements. The probe consists of an insertion rod with an element, a
hermetically sealed connector welded in place, and a packing gland. The insertion length (I.L.) is
calculated to the end of the element. Probe length can be specied by the customer. For standard
probes, the maximum length is given in the chart below. Several standard elements are available to
meet your specic needs.
Specications:

Temperature Rating - 500 F / 260 C
Std. Length
IL (max)
24"
30"
36"
42"
16.22"
22.22"
28.22"
34.22"


Model
ER45 Electrical Resistance 1" Female NPT Probe, Packing Gland with Teon
Probe Body Material
22
44
316
C276
ER Element Options
A0
B0
H0
FS04 Flush Mount - 4 mil thickness (2 mil useful probe life)

Seal Type
3
Epoxy
Length
24
30
36
42

Element Alloy
ER Probe Options
ER45
22
A0
36
375
00
N/A
00
Safety clamp must be ordered separately.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER4210
Retractable with Packing Gland and Large Flush Element
Std. Length
(5.9")
I.L.
(1.6")
A
1.25"
A
(1.88")
View A - A
Model ER4210 is a retractable, ush-mount, electrical resistance probe ideally suited for applications where the probe element needs to be ush with the wall of the pipe. A specially designed packing gland is used with the probe for insertion to or retraction from a pressurized system without a
process shutdown. Standard packing material in the packing gland is Teon. The probe is
designed to mount into a 1" piping system, but can easily be adapted to t larger requirements.
The probe consists of an insertion rod with an element, a hermetically sealed connector welded in
place, and a packing gland with a 1" to 1" swage nipple. The insertion length (I.L.) is calculated to
the end of the element. Probe length can be specied by the customer. For standard probes, the maximum length is given in the chart below. Several standard elements are available to meet your specic
needs.
Specications:

Pressure Rating - 1500 PSI /102 bar
Std. Length
IL (max)
24"
30"
36"
42"
16.22"
22.22"
28.22"
34.22"



M ode l
ERB Electrical Resistance Pipe Plug Probe with Packing Gland & Swage Nipple
Pipe Plug Size
6 2" NPT Pipe Plug
7 1 1/2" NPT Pipe Plug
22 316
44 C 276
C03 S5 Flush Mount - 5 mil thickness (2.5 mil useful probe life)
D03 S10 Flush Mount - 10 mil thickness (5 mil useful probe life)
E03 S20 Flush Mount - 20 mil thickness (10 mil useful probe life)
F03 S40 Flush Mount - 40 mil thickness (20 mil useful probe life)
Le ngth
Ele me nt Alloy
E/R Probe Options
00 N/A
ERB
6
22 C03 24
375
Safety clamp must be ordered separately.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER6000
Fixed Length with Flange and Loop Element
Std. Length
(1 1/8 ")
(1.6")
(1" Min.)
Shield
3/4"
Flange
Wire, Tube, or Strip

Loop Element
I.L.
Model ER6000 is a xed-length, ange-mounted, electrical resistance probe. The probe is ideally
suited for use in high pressure and/or hazardous applications where threaded ttings are not available
or not recommended. Process shutdown or process isolation is required for installation and inspection. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a ange (as specied by customer), which are all welded in place. A velocity shield can be
added to the assembly if required. A mechanical seal can also be added for additional safety. Insertion length (I.L.) is calculated to the end of the shield and, in this case, is based on a 1" total ange
thickness. Customers can specify any length required. For standard probes, the maximum insertion
length is given in the chart below. Several standard elements and ange sizes are available to meet
your specic needs.
Specications:

Pressure Rating - According to Flange Rating
Mounting - Mating Flange
Std. Length
IL (max)
8"
12"
18"
24"
7.125"
11.125"
17.125"
23.125"


Model
ER6
Electrical Resistance Fixed Length Probe with Flange
Flange Size
1
1 Flange
2
1 1/2 Flange
3
2 Flange
4
3 Flange
5
4 Flange
7
6 Flange
Probe Body Material
22 316
44 C276
ER Element Options
0
WR40 Wire Loop - 40 mil thickness (10 mil useful probe life)
1
2
TU04 Tube Loop - 4 mil thickness (2 mil useful probe life)
3
8
SL05 Strip Loop - 5 mil thickness (1.25 mil useful probe life)
9
SL10 Strip Loop - 10 mil thickness (2.5 mil useful probe life)
Flange Pressure Rating
1
150 lbs.
2
300 lbs.
3
600 lbs.
4
1200 lbs.
5
1500 lbs.
6
900 lbs.
Seal Type
1
Glass
2
Teon
3
Epoxy
Length
Element Alloy
ER Probe Options
00
No shield
01
Shield, coupon adapter (118), hardware
02
03
Shield
ER6
2
22
3
1
2
08
375
03
Alloy Chart
C ode
Description
U NS #
C ode
375
C 1010
G10100
159
538
5C r 1/2Mo
K 42544
541
9C r 1Mo
K 90941
186
410 S S
141
304 S S
Description
UN S #
316L SS
S 31603
A 12
C 276
N10276
602
Alloy 625
N06625
S 41000
419
CD A110
C11000
S 30400
434
C D A 443
C 44300
Model ER6100
Fixed Length with Flange and Cylindrical Element
Std. Length
(4 1/8")
(1.6")
Cylindrical
Element
Shield
Flange
I.L.
1" Min.
or not recommended. Process shutdown or process isolation is required to install and inspect. The
all-welded construction allows the probe to be used in harsh environments. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a ange (as specied
by customer), which are all welded in place. A mechanical seal and a velocity shield can be added if
required. The insertion length (I.L.) is calculated to the end of the shield or to the end of the element
if a shield is not present. Probe length can be specied by the customer. For standard probes, the
maximum insertion length is given in the chart below and, in this case, is based on a 1" total ange
thickness. Several standard elements are available to meet your specic needs.
Specications:

Std. Length
IL (max)
8"
12"
18"
24"
10"
14"
20"
26"


Model
ER6
Flange Size
1
1 Flange
2
1 1/2 Flange
3
2 Flange
4
3 Flange
5
4 Flange
7
6" Flange
Probe Body Material
22 316
44 C276
ER Element Options
5
CT10 Cylindrical - 10 mil thickness (5 mil useful probe life)
6
7
10 150 lbs.
20 300 lbs.
30 600 lbs.
40 1200 lbs.
50 1500 lbs.
60 900 lbs.
Length
08
10 inches max. insertion length
12
18
24
Element Alloy
ER Probe Options
00
No shield
01
02
03
Shield
ER6
2
22
7
20
08
375
03
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER6200
Fixed Length with Flange and Flush Element
Std. Length
(1.6")
1.25"
Flange
A
I.L.
1" Min.
View A -A
or not recommended. Process shutdown or process isolation is required to install and inspect. The
all-welded construction allows the probe to be used in harsh environments. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a ange (as specied
by customer), which are all welded in place. A mechanical seal can be added if required. The insertion length (I.L.) is calculated to the end the element. Probe length can be specied by the customer.
For standard probes, the maximum insertion length is given in the chart below and, in this case, is
based on a 1" total ange thickness. Several standard elements are available to meet your specic
needs.
Specications:

Std. Length
IL (max)
8"
12"
18"
24"
6"
10"
16"
22"


Model
ER6
Flange Size
2
1 1/2 Flange
3
2 Flange
4
3 Flange
5
4 Flange
7
6 Flange
Probe Body Material
22 316
44 C276
ER Element Options
C
S05 Flush Mount - 5 mil thickness (2.5 mil useful probe life)
D
S10 Flush Mount - 10 mil thickness (5 mil useful probe life)
E
F
13 150 lbs.
23 300 lbs.
33 600 lbs.
43 1200 lbs.
53 1500 lbs.
63 900 lbs.
Length
08
12
18
24
Element Alloy
ER Probe Options
00
No shield
ER6
2
22
C
13
08
375
00
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER7000
Electrical Resistance Probe, Retrievable with Loop Element
I.L.
2"
1 1/8"
3/4"
Shield
Wire or Tube Loop
Element
1-14 UNS-2A (L.H.)
Std. 6-Pin
Configuration
Small 6-Pin
Configuration
View A-A
View B-B
Model ER7000 is a xed-length, retrievable, electrical resistance probe for use with HP and
MH high pressure access systems. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a hollow plug nut, which are all welded in place. A velocity shield can be added to the assembly if required. The hollow plug nut on the probe screws into
the hollow plug of the access system. This allows the probe to be installed in the process, using a
retrieval tool and service valve, without process shutdown. The insertion length (I.L.) can range from
2.875" up to any length specied by the customer in 1/8" increments. Insertion length is calculated
by the formula:
I.L. = PD + WT + 1.75"
(where PD = penetration depth, WT = wall thickness)
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
Several standard elements are available to meet your specic needs. Probe adaptors are available and
must be ordered separately.
Specications:

Element Seal - Glass
Mounting - High Pressure (HPTM or MHTM) Access System with Hollow Plug

Model
HR
Electrical Resistance Probe for High Pressure (HPTM and MHTM) Access Systems
Mounting Material
2
3
316
C276
Connector Type
1
2
Small connector
Standard connector
ER Element Options
0
1
2
3
Seal Type
1
2
3
Glass
Teon
Epoxy
XXXX
Length in inches, stated in 2 decimal place format

(Ex: 6 1/8" = 0612)
Element Alloy
ER Probe Options
HR
0612
375
00
01
02
03
No shield
Standard shield
Hi-velocity shield
Coupon holding shield
03
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER7100
Electrical Resistance Probe, Retrievable with Cylindrical Element
1-14 UNS-2A (L.H.)
4 1/8"
A
Cylindrical Element
Shield
2"
I.L.
Std. 6-Pin
Configuration
View A - A
Small 6-Pin
Configuration
View B - B
Model ER7100 is a xed-length, retrievable, electrical resistance probe for use with HP and
MH high pressure access systems. The all-welded construction of the element makes it ideal for
harsh environments. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a hollow plug nut, which are all welded in place. A velocity shield can be
added to the assembly if required. The hollow plug nut on the probe screws into the hollow plug of
the access system. This allows the probe to be installed in the process, using a retrieval tool and service valve, without process shutdown. The insertion length (I.L.) can range from 5" up to any length
specied by the customer in 1/8" increments. Insertion length is calculated by the formula:
I.L. = PD + WT + 1.75"
Specications:



Model
HR
Mounting Material
2
3
316
C276
Connector Type
1
2
Small connector
Standard connector
ER Element Options
50
J0
60
70

CT10 Cylindrical (2") - 10 mil thickness (5 mil useful probe life)
XXXX Length in inches, stated in 2 decimal place format
(Ex: 6 1/8" = 0612)
Element Alloy
XXX
Use Code in Alloy Chart

ER Probe Options
HR
60
0612
375
00
01
02
03
No shield
Standard shield
Hi-velocity shield
Coupon holding shield
03
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER7200
Electrical Resistance Probe, Retrievable with Small Flush Element
Connector
I.L.
.75
5/8"
D
A
Insertion Rod
C
Small 6-Pin
Configuration
Epoxy Seal
View D - D
Std. 6-Pin
Configuration
View C - C
View A - A
Model ER7200 is a xed-length, ush-mount, retrievable, electrical resistance probe for use with
HP and MH high pressure access systems. These probes are ideally suited for applications
where the probe element needs to be ush with the wall of the pipe. The probe assembly consists
of an insertion rod with an element, a hermetically sealed connector, and a hollow plug nut, which
are all welded in place. The hollow plug nut on the probe screws into the hollow plug of the access
system. This allows the probe to be installed in the process, using a retrieval tool and service valve,
without process shutdown. The insertion length (I.L.) can range from a minimum of 1.75" up to any
length specied by the customer in 1/8" increments, using the formula:
I.L. = PD + WT + 1.75"
For top-of-the-line, ush-mount monitoring, PD = 0.
Several standard elements are available to meet your specic needs. Probe adaptors are available
and must be ordered separately.
Specications:


Model
HR
Mounting Material
2
3
316
C276
Connector Type
1
2
Small connector
Standard connector
ER Element Options
A
B
H

Seal Type
3
Epoxy
XXXX

(Ex: 6 1/8" = 0612)
Element Alloy
ER Probe Options
HR
0612
375
00
No shield
00
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER7210
Electrical Resistance Probe, Retrievable with Large Flush Element
C
1-14 UNS-2A (L.H.)
B
C
A
1.25"
(2")
I.L.
Small 6-Pin
Configuration
View B - B
Std. 6-Pin
Configuration
View C - C
View A - A
Model ER7210 is a xed-length, ush-mount, retrievable, electrical resistance probe for use with
HP and MH high pressure access systems. These probes are ideally suited for applications
where the probe element needs to be ush with the wall of the pipe. The probe assembly consists
of an insertion rod with an element, a hermetically sealed connector, and a hollow plug nut, which
are all welded in place. The hollow plug nut on the probe screws into the hollow plug of the access
system. This allows the probe to be installed in the process, using a retrieval tool and service valve,
without process shutdown. The insertion length (I.L.) can range from a minimum of 1.75" up to any
length specied by the customer in 1/8" increments, using the formula:
I.L. = PD + WT + 1.75"
Specications:


Model
HR
Mounting Material
2
3
316
C276
Connector Type
1
2
Small connector
Standard connector
ER Element Options
C3
D3
E3
F3
(Ex: 6 1/8" = 0612)
Element Alloy
XXX

ER Probe Options
HR
C3
0612
375
00
No shield
00
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER7220
Retrievable with Large Adjustable Flush Element
B
1-14 UNS-2A (L.H.)
B
C
A
1.25"
A
C
I.L.
(2")
Small 6-Pin
Configuration
View A-A
Std. 6-Pin
Configuration
View B-B
View C-C
Model ER7220 is an adjustable-length, ush-mount, retrievable, electrical resistance probe for use
with HP and MH high pressure access systems. These probes are ideally suited for applications
where the probe element needs to be ush with the wall of the pipe to prevent any obstructions. The
probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and
a hollow plug nut, which are all welded in place. The hollow plug nut on the probe screws into the
hollow plug of the access system. This allows the probe to be installed in the process, using a
retrieval tool and service valve, without process shutdown. The insertion length (I.L.) can range from
a minimum of 1.75" up to any length in 1" increments (specify lengths over 1.75" as 2", 3", 4", etc.)
specied by the customer, using the formula below. The adjustable ush element allows for a total
adjustment of 1".
I.L. = PD + WT + 1.75"
Specications:

O-Ring Material - Viton (other materials available)

Model
HR
Mounting Material
2
3
316
C276
Connector Type
1
2
Small connector
Standard connector
ER Element Options
C3
D3
E3
F3
Length (Round calculated length down to the nearest inch)
(Ex: 6" = 0600)
Element Alloy
XXX

ER Probe Options
HR
C3
0600
375
AD
No shield, adjustable
AD
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Model ER7300
Electrical Resistance Probe, Retrievable Spiral Loop
I.L.
1 1/2"
Std. 6-Pin
Configuration
View A-A
Model ER7300 spiral loop probe is a retrievable, electrical resistance probe designed for use with
both the HP and MH high pressure access systems. The element is a spiral wound strip encased
in epoxy. This approach to element construction offers several advantages over other element geometries:
High intrinsic resistance - provides highly stable readings with low susceptibility to noise.
High element strength - allows use in very high ow rate regimes such as a gas transmission.
Wide spacing of element loops - minimizes the risk of iron sulphide scaling and bridging.
While the spiral loop probe is ideally suited to fast owing, sour systems, its high stability makes it a
suitable choice for all oil and gas systems.
Insertion length (I.L.) can range from a minimum of 3.75" up to any length (in 1/8" increments)
specied by the customer, using the formula:
I.L. = PD + WT + 1.75"
Specications:

Element Material - AISI 1018

Model
HR
Mounting Material & Connector Type
22
316 stainless steel with standard connector

ER Element Options
K
L
SP10 Spiral Loop - 10 mil thickness (5 mil useful probe life)

SP20 Spiral Loop - 20 mil thickness (10 mil useful probe life)
Seal Type
3
Epoxy
(Ex: 6 1/8" = 0612)
Element Alloy
XXX

ER Probe Options
HR
22
0612
375
00
No shield
00
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
ER Instrumentation
MS0500 -
is a battery-powered, portable corrosion meter that is easy to operate, interprets all

types of ER probes, and enables readings to be taken from a variety of different
locations.
MS1500E - is a hand-held, battery-powered, intrinsically safe corrosion data logger that takes
ER probe measurements and stores the data to be downloaded to your computer for
analysis.
MS2500E - is a loop-powered ER transmitter which transmits measurements to a receiver.
MS2510 Receiver
Wireless Radio Option for MS2500E
MS3500E - is a data logger used to continuously monitor ER probes in remote locations,
automatically read the probes at selected intervals, and store the readings in its
memory.
MS4500E - is a high-resolution data logger which stores vast amounts of data from ER probes.
Stored data can be downloaded to a PC or Flash drive via a USB port. Features
non-volatile Flash memory and a backlit LCD display with on-screen charting.
Return to ER menu
Metal Samples
Corrosion Monitoring Systems
MS0500 ER Corrosion Meter

The MS0500 is a battery-powered, portable
corrosion meter capable of measuring all
types of electrical resistance (ER) corrosion
probes. Combining light weight with ease
of operation, the MS0500 is a simple and
effective tool for gathering corrosion data
from one or many probe locations.
Corrosion rate measurements are made using
the electrical resistance method. Essentially,
the instrument measures the resistance of the
Probe shown in photo not
probe element which changes over time as
included with corrosion meter
metal loss occurs. The rate of change is
directly proportional to the corrosion rate. This
method nds a wide variety of applications
since it can be used in conductive and nonconductive environments, such as petroleum,
chemical, water, soil, or even atmosphere.
The MS0500 has a permanently attached cable assembly which mates directly to any standard
ER probe. A switch is provided on the front panel of the instrument for selecting the probe type
to be measured (wire loop, tube loop, cylindrical, etc.). Readings are taken using the dial and
analog meter on the front panel.
The MS0500 also offers a built-in battery test function, and comes in a convenient carrying case.
Technical Specications
Model
MS0500 - ER Corrosion Meter (Ordering # IN0500)
Physical Data
Instrument Weight:
Total Weight w/ Carrying Case
and Accessories:
Instrument Dimensions:
Carrying Case Dimensions:
Operating Temperature:
Storage Temperature:
2.38 lb. (1.08 Kg)

3.6 lb. (1.63 Kg)
3H x 5W x 6.75D (7.62cm x 12.7cm x 17.15cm)
6.0H x 6.0W x 8.75D (15.24cm x 15.24cm x 22.23cm)
32 to 122F (0 to 50C)
32 to 122F (0 to 50C)
Performance Data
Measurement Type:
ER measurement using any standard ER probe type (Wire Loop,
Tube Loop, Cylindrical, Flush, Strip, etc.) w/ check reading.
Range:
0-1000 digits representing 0-100% of probe life
Resolution:
1 digit
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Two 9V Batteries
100 ft (30.48 m) *
Special Features
Simple user interface

Built-in battery check
Portable
Accessory Items
Carrying Case, 6 Probe Cable (attached), Meter Prover, Operation Manual
* May vary with element type.

Metal Samples
MS1500E Handheld ER Corrosion Data Logger

The MS1500E is a hand-held, battery-powered,
corrosion meter capable of measuring and
storing data from all types of electrical resistance (ER) corrosion probes. The instrument is
light weight, microprocessor-based, and features a simple, menu-driven interface using a
12-key keypad and a 4-line LCD display.
Corrosion rate measurements are made using
the electrical resistance method. Essentially,
the instrument measures the resistance of the
probe element which changes over time, as
metal loss occurs. The rate of change is
directly proportional to corrosion rate. This
method finds a wide variety of applications since it can be used in conductive and nonconductive
environments such as petroleum, chemical, water, soil, or even atmosphere.
After taking a reading, the instrument displays metal loss in mils and corrosion rate in mils per
year (mpy). The reading can then be stored to memory or discarded. All stored readings are
automatically time and date stamped, and are protected by a lithium back-up battery. The instrument can store a maximum of 3,100 readings on up to 150 different probes.
Stored data can be uploaded to any IBM compatible PC as a comma-delimited ASCII text file.
Because the data is in ASCII text format, it can be imported into any standard data analysis program
such as Microsoft Excel, Lotus 123, or Corel Quattro Pro. Data can also be reviewed on the
instruments LCD display for quick reference.
The MS1500E may also be used as a data transfer unit (DTU) for the MS3500E Remote Data
Logger. Data may be transferred from multiple MS3500E field-based units to the MS1500E, then
later transferred to a PC for analysis.
Technical Specifications
Model
MS1500E - Handheld ER Corrosion Data Logger (Ordering # IN1500)
Physical Data
Instrument Weight:
and Accessories:
1.4 lb. (0.64 Kg)

5.26 lb. (2.39 Kg)
7.63"H x 4.15"W x 2.0"D(19.38cm x 10.54cm x 5.08cm)
10"H x 11.75"W x 5.4"D (25.40cm x 29.85cm x 13.72cm)
32 to 122F (0 to 50C)
-4 to 158F (-20 to 70C)
Performance Data
Measurement Type:
ER measurement using any standard ER probe type (Wire

Loop, Tube Loop, Cylindrical, Flush, Strip, etc.)
1 digit
Range:
Resolution:
Electrical Data
Power Requirements:
Output Specifications:
Optional:
Intrinsic Safety
Three 1.5V AA Batteries

6 ft (1.83 m)
RS-232 Output in Comma-Delimited ASCII Text Format
Class I, Division 1
Groups A, B, C, and D
Temperature Code T3C
Class I, Zone 0,
Group IIC, T3C
Conforms to ANSI/UL Std. 913
Intrinsic safety option must be specified when ordering.
Special Features
Microprocessor-based electronics
Data storage capacity of 3,100 readings on 150 different probes, with battery backup
Menu-driven interface using a 12-key keypad and a 4-line LCD display
Low-battery detection
Portable
Accessory Items
Carrying Case, 6' Probe Cable (attached), Meter Prover, Communications Cable and Connector,
Operation Manual, Corrosion Data Management Software

Metal Samples
MS2500E Loop-Powered ER Transmitter

The MS2500E is an intrinsically safe, microprocessorbased corrosion transmitter capable of measuring and
transmitting data from all types of electrical resistance
(ER) corrosion probes.
Corrosion rate measurements are made using the
electrical resistance method. Essentially, the instrument measures the resistance of the probe element
which changes over time, as metal loss occurs. The
rate of change is directly proportional to corrosion
rate. This method finds a wide variety of applications
since it can be used in conductive and nonconductive
environments such as petroleum, chemical, water, soil,
or even atmosphere.

included with corrosion transmitter
Measurements are transmitted via 4-20mA current loop. Since current loop signals are not as
sensitive to line loss as other types of data signals, the MS2500E may be located up to ten miles
away from the data receiver under proper conditions.
The MS2500E is completely loop-powered, so installation is simple. A two-wire connection is all
that is required for both instrument power and data transmission. Setup is also simple, using a set
of switches to select the probe type to be measured (wire loop, tube loop, cylindrical, etc.).
The MS2500E is housed in a NEMA rated explosion-proof and weather-proof enclosure, and the
probe cable is connected through a water-tight, explosion-proof cable gland. This makes the
MS2500E suitable for use in almost any indoor or outdoor environment.
Model
MS2500E - Loop-Powered ER Transmitter (Ordering # IN2500)
Physical Data
Instrument Weight:
Total Weight w/ Accessories:
Case Specifications:
5.02 lb. (2.28 Kg)

7.08 lb. (3.21 Kg)
5.81"H x 4.5"W x 4.81"D (14.76cm x 11.43cm x 12.22cm)
Explosion Proof (FM, CSA, CENELEC, UL)
Class I, Groups B, C, D, Class II, Groups E, F, G, Class III,
CENELEC: Eexd IIC
NEMA 4, 7BCD, 9EFG
0.728"H x 1.756"W (1.85cm x 4.46cm) Bolt Pattern with 1/4-20
Tapped Mounting Holes, or May Be Mounted on a 1/2" to 2" (1.27cm
to 5.08cm) Pipe Using Supplied Hardware
0 to 140F (-18 to 60C)
-40 to 176F (-40 to 80C)
Mounting Specifications:
Performance Data
Measurement Type:
ER measurement using any standard ER probe type (Wire Loop, Tube

Loop, Cylindrical, Flush, Strip, etc.)
0-100% of probe life
0.4% of Full Scale
1 Minute
Range:
Resolution:
Cycle Time:
Electrical Data
Power Requirements:
Intrinsic Safety:
10 to 35 VDC
5 ft (1.52 m)
4-20mA Current Loop Output
Certified to CAN/CSA
STD E79-0-95 & E79-11-95
Class I, Division 1,
Groups C and D, T4
Special Features
Switch selectable probe type (wire loop, tube loop, cylindrical, etc.)
Loop powered
Accessory Items
5' Probe Cable (attached), Meter Prover, Mounting Hardware, Operation Manual

Wireless Radio Option for MS2500E/MS2500L

The integrated wireless radio and I/O module eliminates cable and conduit
used by the standard 4-20 mA current loop version of the MS2500E/
MS2500L, making it better equipped for harsh industrial environments.
The wireless radio utilizes 900-928 MHz ISM band spread spectrum,
frequency-hopping technology to guarantee a license free, interference
free link between remote devices and the control room.
Costly cable and conduit runs on new projects, or retrofitting of existing
systems, are eliminated and replaced with a maintenance free, reliable and
versatile wireless solution.
The set consists of an outdoor transmitter, receiver, and two antennas.
Features of the Wireless Radio
Interference free, frequency-hopping, spread spectrum technology

License free 900-928 MHz band
Easy to use, wire in/wire out, no setup or programming
180-300 m (600 to 1000 ft.) range in plant without line of sight with included antennas
Range with optional omni-directional antenna --- receiver and transmitter = 6-8 km (4-5 mi.)
Electrical Data
Power Requirements:
Intrinsic Safety:
12 to 35 VDC
Class I, Division 2 approved for hazardous area
600' to 1000'
3.09inUsing
Supplied Antenas*
Wireless
Receiver
MS2500E/MS2500L with
Wireless Transmitter
Output to
DCS/SCADA
12-30VDC
Supply
Probe
*Greater distance can be achieved

with the use of directional antennas.

Metal Samples
MS2510 Receiver
The MS2510 receiver is designed to be used with
MS2500 transmitters to provide a single channel
stand-alone system. The MS2500 transmitter is
mounted close to a corrosion monitoring probe.
Only a single twisted pair cable is required to
connect the transmitter to the MS2510 receiver.
The color touch screen of the MS2510 receiver
provides a local display of the corrosion monitoring
data received from the transmitter. The transmitter/
receiver system is especially useful where a process
monitoring computer is not readily accessible.
Transmitter-to-receiver distances up to 10,000 feet with safety barriers are possible.
The MS2510 receiver is powered by 100-240 VAC and provides the 24 VDC supply for powering the MS2500 transmitters 4-20 mA loop. The receiver processes the 4-20 mA signal to
provide a digital readout of the cumulative metal loss and the probe corrosion rate based on the
monitoring period set by the user (48 hours, 7 days, 15 days or 30 days).
The MS2510 also offers an integrated web server. This feature allows users to access the
MS2510 from any PC on the network using a standard web browser. Through this interface
users can view data and make setup changes to the MS2510.
Receiver & Transmitter System
Input:
One probe
Maximum transmitter to
receiver distance:
10,000 feet
Output:
Color touch screen;

Metal loss (mils) or Corrosion Rate (mpy)
Resolution:
+/- 0.1 mpy or 0.01 mil
Mounting:
Panel or Rack Mount
POWER SUPPLY
Voltage:
Current:
100 - 240 V AC, 1 phase, 50/60 Hz

< 2 Amps
SIGNAL
Input:
Voltage:
Input Impedance:
4 - 20 mA current loop
24V DC
250 Ohms
MS2510 Receiver
Operating Temp:
32 to 122 F (0 to +50 C)
Weight:
4 lbs. (1.9 kg)
Size:
8.25 x 10 x 6 (20.95 cm x 25.40 cm x 15.24 cm)
Panel cutout:
8.25 x 10 (20.95 cm x 25.40 cm)
NETWORK
Use a Crossover cable to connect the instrument directly to a PC.
Use a Straight cable to connect the instrument to a network switch or router.

Metal Samples
MS3500E Remote ER Data Logger

The MS3500E is a battery-powered, intrinsically safe,
remote data-logger capable of measuring and storing
data from all types of electrical resistance (ER) corrosion probes. The instrument is microprocessor-based
and features a simple, menu-driven interface using a
2-key keypad and a 2-line LCD display.
electrical resistance method. Essentially, the instrument
measures the resistance of the probe element which
changes over time, as metal loss occurs. The rate of
change is directly proportional to corrosion rate. This
method finds a wide variety of applications since it can be used in conductive and nonconductive environments
such as petroleum, chemical, water, soil, or even atmosphere.
The MS3500E takes probe readings on a user-programmable logging interval. Readings are time and date
stamped as they are taken, then stored to memory. Between readings, the instrument remains in a sleep mode
to conserve main battery power. The instruments memory is capable of storing 3,100 readings, and is protected by a lithium back-up battery.
Stored data can be uploaded to any IBM compatible PC as a comma-delimited ASCII text file. Because the
data is in ASCII text format, it can be imported into any standard data analysis program such as Microsoft
Excel, Lotus 123, or Corel Quattro Pro. Data can also be reviewed on the instruments LCD display for quick
reference.
Stored data can also be uploaded to a Metal Samples model MS1500E Handheld ER Data Logger for transfer
to a PC. This handy feature eliminates the need to remove the MS3500E from its site, or to bring a laptop PC
to the site. This can be particularly useful when collecting data from multiple MS3500E Data Loggers. And
since both the MS3500E and the MS1500E are intrinsically safe, data can be uploaded from the MS3500E to
the MS1500E even in hazardous locations.
The MS3500E also offers an optional 4-20mA current loop output (model MS3510E). This feature allows
data from the instrument to be fed directly to any industrial process computer that accepts analog inputs.
The instrument is housed in a NEMA-4 enclosure, and all external connections are weather-proof. This makes
the MS3500E suitable for use in almost any indoor or outdoor environment.
Model
MS3500E - Remote ER Data Logger (Ordering # IN3500)
MS3510E - Remote ER Data Logger w/ 4-20mA Current Loop Output (Ordering # IN3510)
Physical Data
Instrument Weight:
11.94 lb. (5.42 Kg)

13.64 lb. (6.19 Kg)
11.50"H x 8.94"W x 4.00"D (29.21cm x 22.71cm x 10.16cm)
NEMA-4
10.75"H x 6"W (27.31cm x 15.24cm) Bolt Pattern
0.3" (0.76cm) Diameter Bolt Holes
32 to 122F (0 to 50C)
-4 to 158F (-20 to 70C)
Performance Data
Measurement Type:
ER measurement using any standard ER probe type (Wire

Loop, Tube Loop, Cylindrical, Flush, Strip, etc.)
1 digit
1 Hour to 99 Days
Range:
Resolution:
Cycle Time:
Electrical Data
Power Requirements:
Intrinsic Safety:
Six 1.5V AA Batteries

10 ft (3.05 m)
4-20mA Current Loop Output (MS3510E Only)
Class I, Division 1
Temperature Code T3C
Class I, Zone 0,
Group IIC, T3C
Special Features
Data storage capacity of 3,100 readings, with battery backup
Accessory Items
10' Probe Cable, Meter Prover, Communications Cable and Connector, Current Loop Connector (MS3510E
only), Operation Manual, Corrosion Data Management Software

Metal Samples
New!
MS4500E High-Resolution ER Data Logger

The MS4500E is a hand-held, batterypowered, corrosion meter capable of
measuring and storing data from all
types of electrical resistance (ER)
corrosion probes. The instrument is
light weight, microprocessor-based,
and features a simple, menu-driven
interface using a keypad and a backlit
graphical LCD display.
Corrosion rate measurements are made
using the electrical resistance method.
Essentially, the instrument measures the
resistance of the probe element which
changes over time, as metal loss occurs.
The rate of change is directly proportional
to corrosion rate. This method nds a wide variety of applications since it can be used in conductive
and nonconductive environments such as petroleum, chemical, water, soil, or even atmosphere. The new
high-resolution measurement of the MS4500E detects smaller increments of metal loss, providing faster
response than traditional ER instruments.
After taking a reading, the instrument displays metal loss in mils and corrosion rate in mils per year
(mpy). The reading can then be stored to memory or discarded. All stored readings are automatically
time and date stamped. Readings are stored to non-volatile Flash memory which retains data without the
need for a battery backup.
On-screen charting
Transfer data directly to USB Flash drive
The MS4500E can store 16,000 readings per probe on up to 250 different probes (4 million total). Stored
data can be downloaded to a PC via the USB cable or downloaded directly to a USB Flash (jump)
drive. Data can be opened and charted using the provided CDMS software, or can be imported into any
standard data analysis (spreadsheet) program such as Microsoft Excel. Data can also be reviewed and
charted on the instruments LCD display for quick reference.
Model
MS4500E - Handheld ER Corrosion Data Logger
Physical Data
Instrument Weight (w/ boot):

Instrument Weight (w/o boot):
and Accessories:
Instrument Dimensions (w/ boot):
Instrument Dimensions (w/o boot):
Performance Data
Measurement Type:
1.00 lb. (0.45 kg)

1.45 lb. (0.66 kg)
6.70 lb. (3.04 kg)
8.75"L x 4.50"W x 1.75"D (22.23cm x 11.43cm x 4.45cm)
7.50"L x 4.00"W x 1.30"D (19.05cm x 10.16cm x 3.30cm)
14.50"L x 11.38"W x 5.88"D (36.83cm x 28.89cm x 14.92cm)
-4 to 130F (-20 to 54C)
-4 to 158F (-20 to 70C)
ER measurement using any standard ER probe types
(Wire Loop, Tube Loop, Cylindrical, Flush, Strip, etc.)
0 - 1,000 probe units
0.1% of Probe Life
0.004% of Probe Life
0.1% of Full Scale
Range - Standard:
Range - High:
Resolution - Standard:
Resolution - High:
Repeatability:
Electrical Data
Power Requirements:
Download Method:
Four AA Batteries
200 ft (61 m)
To PC via USB cable or directly to USB Flash drive
Intrinsic Safety Certication

US, CSA, ATEX
Special Features
High resolution ER measurement for rapid response

Data storage capacity of 16,000 readings per probe on 250 different probes (4 million total)
Backlit graphical LCD display (320 x 240 pixel resolution)
On-screen charting
Non-volatile Flash memory
Multilingual menu (English, Spanish, Portuguese, French)
Portable
Accessory Items
Carrying Case, Probe Cable (1' coiled - 6' extended), USB Cable, Meter Prover, Operation Manual,
Corrosion Data Management Software

Introduction to Linear Polarization Resistance Monitoring
LPR Probes
LPR Instrumentation
Linear Polarization Resistance Monitoring

(LPR) Introduction
The electrochemical technique, commonly referred to as Linear Polarization Resistance, is the only
corrosion monitoring method that allows corrosion rates to be measured directly, in real time. Although limited to electrolytically conducting liquids, the response time and data quality of this
technique make it clearly superior, where applicable, to all other forms of corrosion monitoring.
Linear polarization resistance is particularly useful as a method to rapidly identify corrosion upsets and
initiate remedial action, thereby prolonging plant life and minimizing unscheduled downtime. The technique is
utilized to maximum effect when installed as a continuous monitoring system.
This technique has been used successfully for over thirty years, in almost all types of water-based,
corrosive environments. Some of the more common applications are:
Cooling water systems
Secondary recovery system
Potable water treatment and distribution systems
Amine sweetening
Waste water treatment systems
Pickling and mineral extraction processes
Pulp and paper manufacturing
Hydrocarbon production with free water
Principle of Measurement
When a metal/alloy electrode is immersed in an electrolytically conducting liquid of sufficient
oxidizing power, it will corrode by an electrochemical mechanism. This process involves two simultaneous
complementary reactions.
At anodic sites, metal will pass from the solid surface into the adjacent solution and, in so doing, leave a
surplus of electrons at the metal surface. The excess electrons will flow to nearby sites, designated cathodic
sites, at which they will be consumed by oxidizing species from the corrosive liquid. A simple example of
iron dissolving in acidic solution is illustrated in Figure 1.
SOLID METAL
ANODIC
SITE
Icorr
CORROSIVE SOLUTION
Fe2+
2e-
CATHODIC
SITE
H+
H2
H+
Fe
Fe2++ 2e+
2H + 2eH2
Figure 1.
The corrosion current (ICORR), generated by the flow of electrons from anodic to cathodic sites, could be
used to compute the corrosion rate by the application of a modified version of Faradays Law:
C=
ICORR x E
x 128.67
AxD
(1)
where:
C = Corrosion rate in mils per year (MPY)
E = Equivalent weight of the corroding metal (g)
A = Area of corroding electrode (cm2)
d = Density of corroding metal (g/cm3)
However, anodic and cathodic sites continually shift position, and they exist within a continuously conductive
surface, making direct measurement of ICORR impossible. Small, externally-imposed, potential shifts (E) will
produce measurable current flow (I) at the corroding electrode. The behavior of the externally imposed
current is governed, as is that of ICORR, by the degree of difficulty with which the anodic and cathodic
corrosion processes take place. The greater the difficulty, the smaller the value of ICORR, and the smaller the
value of I for a given potential shift. In fact, at small values of E, I is directly proportional to ICORR, and
hence to the corrosion rate. This relationship is embodied in the theoretically derived Stern-Geary equation:
E/I =
ba bc
2.3 ICORR (ba + bc)
(2)
The numbers ba and bc are empirical rate constants, the Tafel constants, so the relationship can be more
simply expressed as:
ICORR = I/ E x constant
(3)
The value E/ I is known as the Polarization Resistance. In principle it is most easily measured by placing
a second electrode (auxiliary) in the liquid, and connecting it to the corroding electrode (test) through an
external power supply. This is illustrated in Figure 2.
RP
T
CE
E
Rs
I
Figure 2.
LPR-2
RP
A
CE
RP = Polarization Resistance
RS= Solution Resistance
CE= Electrode Capacitance
The applied potential, in this simple type of two-electrode measurement, is required to over-come the
solution resistance as well as the polarization resistance of the corrosion reactions. Consequently, the
polarization resistance will be overestimated by I(Rs), and the corrosion rate will be underestimated to an
extent given by:
CM =
CA 2RP
(4)
2RP + I(RS)
where:
CM = Measured corrosion rate
CA = True corrosion rate
Metal Samples Corrosion Monitoring Systems has largely overcome the problem of solution resistance
error by using a three-electrode measurement (the PAIR technique). This uses separate circuits for the
measurement of I and E. The circuit in which the E measurement is made has an extremely high input
impedance, consequently solution resistance has negligible effect on the value of potential shift applied to the
test electrode. The basis of the PAIR technique is illustrated in Figure 3.
10 mV
V
Reference
Test
Auxiliary
(R)
(T)
(A)
Figure 3.
PAIR is a trademark of Metal Samples Corrosion Monitoring Systems.
LPR-3
When a measurement is made, the PAIR instrument will initially null any residual potential
difference between the reference electrode (R) and the test electrode (T). After which, current will
flow from the auxiliary electrode (A) onto the test electrode. The flow of current, between the
auxiliary electrode and the test electrode, will increase until the test electrode potential is shifted 10
mV with respect to the reference electrode. The current (I) required to sustain the 10 mV potential shift is
proportional to the corrosion rate of the test electrode.
The polarizing voltage of 10 mV, that is used in PAIR instrumentation, has been chosen as being
well within the limits for which the linear relationship between ICORR and E/I holds. Additionally, the value
is sufficiently small as to cause no significant, or permanent disruption of the corrosion process, so that
subsequent measurements remain valid.
The instrument reading is given directly as mils per year. The constant of proportionality, incorporated into the PAIR instrumentation, is an empirical number determined by comparison of E/I values
with weight loss measurements for several hundred alloy/environment systems. This ensures a sound,
experimental basis for instrument calibration.
Individual corrosion rate measurements will show a decay characteristic, due to capacitative effects,
that exist, to some degree, at all corroding electrode surfaces. This decay pattern is illustrated in
Figure 4.
CORROSION
RATE
Ce
Tc
TIME
Figure 4.
The true value of corrosion rate is the equilibrium value (Ce) that is established after a time interval Tc. This
time lag will vary, depending on the specific characteristics of the metal/environment system, between
approximately 30 seconds and several hours. Since the decay characteristic is asymptotic, even systems
with extreme capacitative inertia will closely approach equilibrium within 15-20 minutes; so that most
practical measurements can be concluded within a 0.5-20 minute duration. A variable time cycle feature is
incorporated into most PAIR instrumentation to accommodate this capacitative time-lag.
LPR-4
Probe/Electrode Selection
Three-electrode probes are available with a triangular or linear-pin configuration, and in a concentric-ring, flush arrangement. When solution resistances reach extremely high values (10k/cm), the choice of
electrode configuration becomes important. This is due to the spreading effect produced by high resistivity
on the current field between the test and auxiliary electrode that, at some point, will allow current to impinge
on the reference electrode and displace its potential. The effect is illustrated in Figure 5.
TRIANGULAR
ELECTRODE
CONFIGURATION
R
LINEAR
ELECTRODE
CONFIGURATION
R
T
FLUSH ELECTRODE
CONFIGURATION
REFERENCE
TEST
AUXILIARY
Figure 5.
LPR-5
Clearly, a linear-pin electrode configuration is less effected by current spread than is a triangular
array. Concentric ring, flush, electrode configurations are essentially immune from current spread
effects, due to mutual interference of current fields on opposite quadrants of the disc. As an approximate guide, a triangular electrode array can be used in solutions having specific resistances up to 10k/cm,
and the linear configuration up to 50k/cm. In principle, the flush array will operate successfully as long as
the environment offers some electrolytic conductance, however, 500k/cm is a good guide to practical
working limits. Electrode configuration is, therefore, of primary importance in selecting a probe type for a
given application.
Most other criteria for probe selection relate to the physical characteristics of the system, such as
temperature and pressure ratings, and whether probe insertion/removal must be undertaken without
system depressurization. Metal Samples Corrosion Monitoring Systems offers a wide variety of
probe body styles, addressing these various needs. The simplest probe body style is the fixed length
version, an example of which is shown in Figure 6.
NPT Pipe Plug
Figure 6. Fixed Length PAIRTM PROBE
Typically equipped with an NPT bushing, the fixed PAIR probe is screwed into place. Probe
installation requires system depressurization, unless an isolatable side-stream device is employed.
Versions of this probe with 1" NPT, 1" NPT, and 2" NPT entry bushing are available, with a maximum
operating pressure of 3600 psi. An adjustable length version (shown in Figure 7) is also available with a
movable entry bushing that will operate up to 1500 psi.
1" NPT
Pipe Plug
Figure 7. Adjustable Length PAIRTM Probe
LPR-6
Retractable probes, supplied with a 1" FNPT packing gland are available. Used in conjunction with a 1" ,
full-port, ball-valve these probes can be inserted and removed without system depressurization at pressure
up to 1500 psi.
Retractable probes can be supplied with a safety frame that prevents probe backout in high vibration systems, and aids the insertion/removal process at the high end of the pressure operating range
(above 150 psi).
For insertion/removal at high operating pressures, Metal
Samples Corrosion Monitoring Systems offers the retrievable
probe. This style probe can be inserted and removed, without
system depressurization, at operating pressures up to 3600
psi. To accomplish high-pressure retrieval, the probe is used
in conjunction with a special range of fittings, plugs, tools,
and valves that are discussed in the High Pressure Access
Fittings section of this catalog. The retrievable installation, a
standard for the oil and gas production industries, is illustrated in Figure 8.
ELECTRICAL
ADAPTER
HEAVY DUTY
COVER
All probe body configurations discussed are for industrial

use, and are constructed of AISI 316L stainless steel. As
such, they meet NACE material standard MR-0175 for sour
service use. Additionally, all industrial quality PAIR
probes have a glass-sealed, electrical connector that has an
operating pressure rating of 6000 psi, to provide a backup seal
in the unlikely event that the primary electrode seals fail.
HOLLOW PLUG
ACCESS FITTING
RETRIEVABLE
PAIR ELECTRODE
Metal Samples Corrosion Monitoring Systems also offers a

range of laboratory PAIR probes and cells, side-stream
devices, custom test-loops for laboratory investigation.
Figure 8.
Instrumentation
Metal Samples Corrosion Monitoring Systems offers a wide range of PAIR instrumentation to suit
almost any customer application. Instrument products offered include:
Handheld Meters and Data Loggers
Field-Mounted Data Loggers
Field-Mounted Transmitters
LPR-7
Replacement Electrodes
Replacement of electrodes by the user is a convenient feature of Metal Samples Corrosion Monitoring
Systems probes. Field changes are quickly made without special tools or techniques.
Comparisons of metals and alloys under operating conditions can be conveniently and economically
accomplished. Substitution of identical fresh electrodes of the same material for badly corroded or
contaminated electrodes is a practical approach to evaluating changes in process conditions or inhibitor
effectiveness from the same starting conditions of surface quality and dimensions.
The use of the replacement electrodes for weight loss measurements is an attractive possibility for
many experimenters. The fact that both polarization and gravimetric measuring methods are made
on the same test specimen eliminates several variables from comparative evaluations.
With the 3-electrode system, surface areas of the different metals and alloys are adjusted to compensate for
variations in chemical activity and density. Thus a direct mpy meter readout is obtained in each case for the
electrodes listed.
Electrodes are sold as a single unit. In most cases, the electrodes used will be of the same metal
alloy; however, some users may wish to vary the electrodes. Each electrode is enclosed in an inhibited paper package along with a gasket. Viton gaskets are standard and supplied unless another
material is specifically requested.
Electrodes can be provided from many alloys with material supplied either by Metal Samples Corrosion Monitoring Systems or by the customer. Electrodes from the customers weld metal can be
machined by Metal Samples Corrosion Monitoring Systems. Inquiries for electrodes of special
alloys are encouraged.

LPR Probes
LP1000 - NPT Pipe Plug & 2-Electrode Endcap
LP1100 - NPT Pipe Plug & 3 Electrodes
LP2000 - Fixed Length with NPT Pipe Plug &
2-Electrode Endcap
LP2100 - Fixed Length with 1" NPT Pipe Plug & 3-Electrode Endcap
LP3000 - Adjustable Length with 3/4" NPT Fitting & 2-Electrode Endcap
LP3010 - Epoxy Probe
LP3100 - Adjustable Length with 1" NPT Fitting & 3-Electrode Endcap
LP4000 - Retractable with Packing Gland and 2-Electrode Endcap
LP4100 - Retractable with Packing Gland and 3-Electrode Endcap
LP6000 - Fixed Length with Flange and 2-Electrode Endcap
LP6100 - Fixed Length with Flange and 3-Electrode Endcap
LP7000 - Retrievable with 2-Electrode Endcap for High Pressure (HP & MH)
Access Systems
LP7100 - Retrievable with 3-Electrode Endcap for High Pressure (HP & MH)
Access Systems
LP7210 - Retrievable with Flush-Mount 3-Electrode Endcap for High Pressure
(HP & MH) Access Systems
TF0221 - Lazaran Ag/AgCl Half-Cell Reference Electrode
TF0222/TF0220 - PAIR Laboratory Probes
Return to LPR menu
Model LP1000
Linear Polarization Resistance Probe
with NPT Pipe Plug & 2-Electrode Endcap
NPT Pipe Plug
2-Electrode Endcap
Model LP1000 is a linear polarization resistance probe commonly used in laboratory, bypass-loop,
and eld applications. The assembly consists of an NPT pipe plug (1", 1, or 2"), a two-electrode
endcap, and a six-pin military connector mounted in place. Electrodes are ordered separately. Several
standard electrodes are available to meet your specic needs.
Specications:

Endcap Seal - Glass
Mounting - 1", 1-1/2", or 2" NPT Pipe Plug

LP1000 Ordering Information

M ode l
LP13 Linear Polarization 1" NPT Pipe Plug Probe
LP16 Linear Polarization 2" NPT Pipe Plug Probe
LP17 Linear Polarization 1 1/2" NPT Pipe Plug Probe
02 316
0 3 C .S .
04 C 276
LP Ele ctrode Option
20100 Two- electrode integral type with glass seal
LP13
02
Options
000 None
Electrode Part Number - EL400XXX2800000 (XXX - use Code in Alloy Chart)

LPR probe electrodes are replaceable and sold separately. See Electrodes.
Alloy C hart
C ode
D escription
UN S #
375
C 1010
G10100
419
C DA110
C 11000
434
C D A 443
C 44300
159
316L S.S.
S 31603
Model LP1100
with NPT Pipe Plug and Three Electrodes
1" NPT Pipe Plug
1 1/2" or 2" NPT

Pipe Plug
A
3-Electrode Endcap
1" NPT
1" NPT
2" NPT
View A - A
and eld applications. The assembly consists of a 1", 1", or 2" pipe plug, and a ve-pin military
connector mounted in place. Replaceable mounting studs can be ordered with 1" and 2" pipe plugs.
Electrodes are ordered separately. Several standard electrodes are available to meet your specic
needs.
Specications:

Endcap Seal - Glass
Mounting - 1", 1", or 2" NPT Pipe Plug


Model
LP13
LP16
LP17
Linear Polarization 1 NPT Pipe Plug Probe (LP13 cannot be used with replaceable mounting studs)
Linear Polarization 2 NPT Pipe Plug Probe
Linear Polarization 1 1/2 NPT Pipe Plug Probe
Probe Body Material
02
03
04
316
C.S.
C276
LP Electrode Options
10
30
Three-electrode plug type (replaceable mounting studs)

Three-electrode integral type (non-replaceable mounting studs)
Seal Type
100 Glass
Option
LP13
02
30
100
000
None
000

Alloy Chart
Code
Description
UNS #
377
C1018
G10180
159
316L S.S.
S31603
419
CDA110
C11000
434
CDA443
C44300
Model LP2000
Fixed Length with NPT Pipe Plug & 2-Electrode Endcap
2-Electrode Endcap
Std. Length
3/4" NPT
Pipe Plug
3/4"
I.L.
(1.2")
1" Min.
(1.6")
Model LP2000 is a xed-length, linear polarization resistance probe with an NPT pipe plug. The
probe requires process isolation or process shutdown to install and a threaded pipe tting to mount.
The probe assembly consists of an insertion rod with a two-electrode endcap, a hermetically sealed
connector, and an NPT pipe plug which are all welded in place. The insertion length (I.L.) is calculated to the end of the electrode and can be specied by the customer. For standard probes, the maximum insertion length is given in the chart below. Electrodes are ordered separately. Several standard
electrodes are available to meet your specic needs.
Specications:
Probe Body - 316 Stainless Steel or C276

Endcap Seal - Glass
Mounting - 3/4" or 1" NPT Pipe Plug
Std. Length
IL (max)
6"
8"
12"
18"
5.05"
7.05"
11.05"
17.05"


M ode l
LP2 Linear Polarization Fixed Length Pipe Plug Probe
Pipe Plug Size
2 3/4" NPT
3 1" N P T
22 316
44 C 276
LP Ele ctrode Options
20 Two- electrode integral type
Se al Type
1 Glass
Le ngth
06 5.05" max. insertion length
Options
000 None
LP2
2
22 20
1
08
Alloy C hart
C ode
D escription
UN S #
375
C 1010
G10100
419
C DA110
C 11000
434
C D A 443
C 44300
159
316L S.S.
S 31603
Model LP2100
Fixed Length with 1" NPT Pipe Plug & 3-Electrode Endcap
3-Electrode Endcap
.90"
1" NPT
Pipe Plug
Std. Length
5/8"
A
(1.325")
I.L.
1" Min.
2.22"
VIEW A-A
Model LP2100 is a xed-length, linear polarization resistance probe with a 1" NPT pipe plug. The
probe requires process isolation or process shutdown to install and a threaded pipe tting to mount.
The probe assembly consists of an insertion rod with a three-electrode endcap, a 1" NPT pipe plug,
and a ve-pin military connector mounted in place. The insertion length (I.L.) is calculated to the
end of the electrode and can be specied by the customer. For standard probes, the maximum insertion length is given in the chart below. This maximum I.L. is based on the length of a carbon steel
electrode. Electrode lengths may vary depending on the alloy. Electrodes are ordered separately.
Specications:

Endcap Seal - Glass
Mounting - 1" NPT Pipe Plug
Std. Length
IL (max)
8"
12"
18"
6.92"
10.92"
16.92"


M ode l
LP2 Linear Polarization Fixed Length Pipe Plug Probe
Pipe Plug Size
3 1" N P T
22 316
10 Three- electrode plug type
30 Three- electrode integral type
Se al Type
1 Glass
Le ngth
Options
000 None
LP2
3
22 30
1
08
Alloy C hart
C ode
D escription
UN S #
377
C 1018
G10180
159
316L S.S.
S 31603
419
C DA110
C 11000
434
C D A 443
C 44300
Model LP3000
Adjustable Length with 3/4" NPT Fitting & 2-Electrode Endcap
2-Electrode Endcap
Std. Length
3/4" NPT
Compression
Fitting
3/4"
I.L.
(2")
(1.6")
and eld applications. The assembly consists of a 3/4" NPT compression tting, an insertion rod
with a hermetically sealed two-electrode endcap, and a six-pin connector welded in place. The insertion length (I.L.) is calculated to the end of the electrode and can be specied by the customer. For
standard probes, the maximum insertion length is given in the chart below. Electrodes are
ordered separately. Several standard electrodes are available to meet your specic needs.
Specications:

Endcap Seal - Glass
Mounting - 3/4" NPT Fitting
Std. Length
IL (max)
6"
8"
12"
18"
5.25"
7.25"
11.25"
17.25"


M ode l
LP3 Linear Polarization Adjustable Length Pipe Plug Probe
Pipe Plug Size
2 3/4" NPT
3 1" N P T
22 316
20 Two- electrode integral type
Se al Type
1 Glass
Le ngth
Options
000 None
LP3
2
22 20
1
08
Alloy C hart
C ode
D escription
UN S #
375
C 1010
G10100
419
C DA110
C 11000
434
C D A 443
C 44300
159
316L S.S.
S 31603
Model LP3010
Epoxy Probe
I.L.
(2")
0.75"
3/4" NPT Nylon

Fitting (Optional)
(7.5")
(3.219")
and eld applications. The probe (with additional instrumentation) can be used to monitor corrosion
rates, evaluate materials, and screen corrosion inhibitors. The assembly consists of a glass epoxy
probe with an optional 3/4" NPT nylon compression tting for insertion into the system. The studs
for mounting the electrodes and the six-pin connector are held in place by the epoxy ll material.
The maximum insertion length (I.L.) is 6.75" when the compression tting is used and 8.75" when
the tting is not used. Electrodes are ordered separately.
Specications:
Probe Body - Glass Epoxy

Endcap Seal - Epoxy
Temperature Rating (w/ Nylon compression tting) - 150F / 65C
(w/out Nylon compression tting) - 300F / 150C


Model
LP3
LP0
Linear Polarization Adjustable Length PIpe Plug Probe

Linear Polarization Insertion Rod
Pipe Plug Size
0
N/A (when ordering only Insertion Rod - LP0)
3/4" NPT
Probe Body Material
7
Epoxy
Mount (PIpe Plug) Material
0
E
N/A (when ordering only Insertion Rod - LP0)

Nylon
20
Two-electrode integral type

Seal Type
3
Epoxy
Length
11
11"
Options
LP3
20
11
000
None
000

Alloy C hart
C ode
D escription
UN S #
375
C 1010
G10100
419
C DA110
C 11000
434
C D A 443
C 44300
159
316L S.S.
S 31603
Model LP3100
Adjustable Length with 1" NPT Fitting & 3-Electrode Endcap
3-Electrode Endcap
Std. Length
1" NPT
Pipe Plug
.90"
A
5/8"
A
(3.45")
I.L.
2.22"
View A - A
and field applications. The assembly consists of a 1" NPT compression fitting, an insertion rod with
a hermetically sealed three-electrode endcap, and a five-pin military connector mounted in place.
The insertion length (I.L.) is calculated to the end of the electrode and can be specified by the customer. For standard probes, the maximum insertion length is given in the chart below. This maximum I.L. is based on the length of a carbon steel electrode. Electrode lengths may vary depending
on the alloy. Electrodes are ordered separately.
Specifications:
Endcap Seal - Glass
Mounting - 1" NPT Fitting
Std. Length
IL (max)
8"
12"
18"
5.8"
9.8"
15.8"


M ode l
LP3 Linear Polarization Adjustable Length Pipe Plug Probe
Pipe Plug Size
3 1" NPT
22 316
10 Three- electrode plug type
Se al Type
1 Glass
Le ngth
Options
000 None
LP3
3
22 30
1
08

Alloy Chart
C ode
Description
UNS #
377
C 1018
G10180
159
316L S.S.
S 31603
419
CDA110
C11000
434
C D A 443
C 44300
Model LP4000
Retractable with Packing Gland and 2-Electrode Endcap
Std. Length
(1.6")
2-Electrode
Endcap
.75"
1" NPT
5/8"
I.L.
(5.9")
Model LP4000 is a retractable, linear polarization resistance probe commonly used in eld and plant
applications. A specially designed packing gland is used with the probe for insertion into or retraction from a pressurized system without a process shutdown. The packing gland is designed to mount
easily on a 1" piping system, but it can be modied for your specic mounting requirements.
The probe assembly consists of a packing gland, an insertion rod with a hermetically sealed twoelectrode endcap, and a six-pin connector welded in place. A safety chain is also provided to prevent
blowout. Standard packing material in the packing gland is Teon, however, grafoil packing can be
provided for high temperature applications. The insertion length (I.L.) is calculated to the end of the
electrode and can be specied by the customer. For standard probes, the maximum insertion length is
given in the chart below. Electrodes for the probe can be ordered separately. Several standard electrodes and probe lengths are available to meet your specic needs.
Specications:

Endcap Seal - Glass
Grafoil available upon request
Std. Length
IL (max)
24"
17.53"
30"
23.53"
36"
29.53"
42"
35.53"


Model
LP45
LP75
Linear Polarization 1" Female NPT Probe, Packing Gland with Teon
Linear Polarization 1" Female NPT Probe, Packing Gland with Grafoil
Probe Body Material
22
316
44
C276
20

Seal Type
1
Glass
Length
24
30
36
42
17.53" max. insertion length

Options
LP45
22
20
24
000
None
000

Alloy C hart
C ode
D escription
UN S #
375
C 1010
G10100
419
C DA110
C 11000
434
C D A 443
C 44300
159
316L S.S.
S 31603
Model LP4100
Retractable with Packing Gland and 3-Electrode Endcap
I.L.
5.9"
1" NPT
.90"
5/8"
3-Electrode
Endcap
1 1/2"
View A - A
Std. Length
Model LP4100 is a retractable, linear polarization resistance probe commonly used in field and
plant applications. A specially designed packing gland is used with the probe for insertion into or
retraction from a pressurized system without a process shutdown. The packing gland is designed to
mount easily on a 1" piping system, but it can be modified for your specific mounting requirements.
The probe assembly consists of a packing gland, an insertion rod with a hermetically sealed threeelectrode endcap, and a five-pin military connector mounted in place. A safety chain is also provided
to prevent blowout. Standard packing material in the packing gland is Teflon, however, grafoil
packing can be provided for high temperature applications. The insertion length (I.L.) is calculated to
the end of the electrode and can be specified by the customer. For standard probes, the maximum
insertion length is given in the chart below. This maximum I.L. is based on the length of a carbon
steel electrode. Electrode lengths may vary depending on the alloy. Electrodes are ordered
separately.
Specifications:
Endcap Seal - Glass
Temperature Rating - 500F / 260C - Teflon
Grafoil available upon request
Std. Length
IL (max)
24"
30"
36"
42"
17.53"
23.53"
29.53"
35.53"


M ode l
LP45
LP75
LPB7
LPC7
Linear Polarization 1" Female NPT Probe, Packing Gland w/ Teflon (for integral type)
Linear Polarization 1" Female NPT Probe, Packing Gland w/ Grafoil (for integral type)
Linear Polarization 1" Female NPT Probe, Packing Gland w/ Teflon (for plug type)
Linear Polarization 1" Female NPT Probe, Packing Gland w/ Grafoil (for plug type)
22 316
44 C 276
10 Three- electrode plug type with 1 1/2" swage nipple
Se al Type
1 Glass
Le ngth
Options
000 None
LP45 22 30
1
24
Alloy Chart
C ode
Description
UNS #
377
C 1018
G10180
159
316L S.S.
S 31603
419
CDA110
C11000
434
C D A 443
C 44300
Model LP6000
Fixed Length with Flange & 2-Electrode Endcap
Std. Length
1.6"
2" min.
2-Electrode Endcap
A
5/8"
3/4"
A
I.L.
Flange
View A - A
Model LP6000 is a xed-length, ange-mounted, linear polarization resistance probe. The probe
is ideally suited for use in high pressure and/or hazardous applications where threaded ttings are
not available or not recommended. Process shutdown or process isolation is required for installation and inspection. The probe assembly consists of an insertion rod with a two-electrode endcap, a
hermetically sealed connector, and a ange (as specied by customer), which are all welded in place.
Insertion length (I.L.) is calculated to the end of the electrodes and, in this case, is based on a 1 total
ange thickness. Customers can specify any length required. For standard probes, the maximum
insertion length is given in the chart below. Electrodes are ordered separately. Several standard
electrodes are available to meet your specic needs.
Specications:
Probe Body: 316 Stainless Steel or C276

Endcap Seal: Glass
Fill Material: Epoxy
Temperature Rating: 500F / 260C
Pressure Rating: According to Flange Rating
Mounting: Mating Flange
Std. Length
IL (max)
12"
10.12"
18"
16.12"
24"
22.12"


Model
LP6
Linear Polarization Fixed Length Probe with Flange

Flange Size
1
1 Flange
1 1/2 Flange
2 Flange
3 Flange
4 Flange
6 Flange
2 1/2" Flange
3/4" Flange
Probe Body Material
22
316
44
C276
2

1
150 lbs.
300 lbs.
600 lbs.
1200 lbs.
1500 lbs.
900 lbs.
Seal Type
1
Glass
Length
12
18
24

Options
LP6
22
12
000
None
000

Alloy Chart
Code
Description
UNS #
375
C1010
G10100
419
CDA110
C11000
434
CDA443
C44300
159
316L S.S.
S31603
Note: Not all alloys are available with all electrode types and seals.
Model LP6100
Fixed Length with Flange & 3-Electrode Endcap
Std. Length
2" min.
3-Electrode Endcap
A
.90"
5/8"
A
2.22"
I.L.
Flange
View A - A
Model LP6100 is a xed-length, ange-mounted, linear polarization resistance probe. The probe
is ideally suited for use in high pressure and/or hazardous applications where threaded ttings are
not available or not recommended. Process shutdown or process isolation is required for installation and inspection. The probe assembly consists of an insertion rod with a three-electrode endcap, a
hermetically sealed connector, and a ange (as specied by customer), which are all welded in place.
Insertion length (I.L.) is calculated to the end of the electrodes and, in this case, is based on a 1" total
ange thickness. Customers can specify any length required. For standard probes, the maximum
insertion length is given in the chart below. Several standard electrodes are available to meet your
specic needs. Electrodes are ordered separately.
Specications:

Endcap Seal - Glass
Std. Length
IL (max)
12"
18"
24"
10.25"
16.25"
22.25"


Model
LP6
Linear Polarization Fixed Length Probe with Flange
Flange Size
1
1 Flange
2
1 1/2 Flange
3
2 Flange
4
3 Flange
5
4 Flange
7
6 Flange
8
2 1/2" Flange
Probe Body Material
22 316
10 Three-electrode plug type
30 Three-electrode integral type
1
150 lbs.
2
300 lbs.
3
600 lbs.
4
1200 lbs.
5
1500 lbs.
6
900 lbs.
Seal Type
1
Glass
Length
Options
000
LP6
2
22
30
1
1
18
000

Alloy C hart
C ode
D escription
UN S #
377
C 1018
G10180
159
316L S.S.
S 31603
419
C DA110
C 11000
434
C D A 443
C 44300
Model LP7000
Retrievable with 2-Electrode Endcap
1.25"
2-Electrode
Endcap
1-14 UNS-2A (L.H.)
3/4"
A
(2")
I.L.
Small 6-Pin
Configuration
Std. 6-Pin
Configuration
View B - B
View A - A
Model LP7000 is a xed-length, linear polarization resistance probe for use with HP and MH
high pressure access systems. The probe assembly consists of an insertion rod with a hermetically
sealed two-electrode endcap, a hollow plug nut, and a standard six-pin connector, which are all
welded in place. The hollow plug nut on the probe screws into the hollow plug of the access system.
This allows the probe to be installed in the process, using a retrieval tool and service valve, without
process shutdown. The insertion length (I.L.) can range from 3.000" up to any length specied by
the customer in 1/8" increments, using the formula below. (This includes 1.25" for the length of the
electrode.)
I.L. = PD + WT + 1.75"
Several standard electrodes are available to meet your specic needs. Probe adaptors are also available and must be ordered separately.
Specications:

Endcap Seal - Glass

Model
HL
Linear Polarization Two-Electrode Probe for High Pressure Access System

Mounting Material
2
316
C276
Connector Type
1
Small connector
Standard connector
0

Seal Type
0
Glass
Epoxy
Length (Round calculated length to the nearest 1/8")
XXXX

(Ex: 6 1/8" = 0612)
Options
HL
0612
000
None
000

Alloy Chart
Code
Description
UNS #
375
C1010
G10100
419
CDA110
C11000
434
CDA443
C44300
159
316L S.S.
S31603
Model LP7100
Retrievable with 3-Electrode Endcap
2"
I.L.
Electrode
3-Electrode Endcap
.90"
A
1-14 UNS-2A (L.H.)

B
Small 6-Pin
Configuration
Std. 6-Pin
Configuration
B
View C-C
View A-A
View B-B
Model LP7100 is a xed-length, linear polarization resistance probe for use with HP and MH
high pressure access systems. The probe assembly consists of an insertion rod with a hermetically
sealed three-electrode endcap, a hollow plug nut, and a standard six-pin connector, which are all
welded in place. The hollow plug nut on the probe screws into the hollow plug of the access system.
This allows the probe to be installed in the process, using a retrieval tool and service valve, without process shutdown. Several standard electrodes are available to meet your specic needs. Probe
adaptors are also available and must be ordered separately. The insertion length (I.L.) can range from
2.000" up to any length specied by the customer in 1/8" increments, using one of the following
formulas.
Top-of-the-line monitoring:
I.L. = WT + 1.75
Middle-of-the-line monitoring:
I.L. = PD + WT + 1.75 - EL
Bottom-of-the-line monitoring:
I.L. = PD + WT + 1.75 - EL
(where PD = penetration depth, WT = wall thickness,
EL = electrode length - see Alloy Chart on back)
Specications:

Endcap Seal - Glass

Model
HL
Linear Polarization Three-Electrode Probe for High Pressure Access System

Mounting Material
2
316
C276
Connector Type
1
Small connector
Standard connector
1
Three-electrode integral type

Seal Type
0
Glass
XXXX

(Ex: 6 1/8" = 0612)
Options
HL
0612
000
None
000

Alloy Chart
Code
Description
UNS #
375
C1010
G10100
419
CDA110
C11000
434
CDA443
C44300
159
316L S.S.
S31603
Model LP7210
Retrievable with Flush-Mount 3-Electrode Endcap
I.L.
B
3-Electrode
Endcap
Insertion Rod
Epoxy Seal
View A-A
Flush Mount
Electrode
Std. 6-Pin
Configuration
View B-B
Model LP7210 is a xed-length, ush-mount, three-electrode, retrievable, linear polarization resistance probe for use with HP and MH high pressure access systems. These probes are ideally
suited for applications where the probe electrodes need to be ush with the wall of the pipe. The
probe assembly consists of an insertion rod, a ush-mount three-electrode endcap, and a six-pin military connector. The hollow plug nut on the probe screws into the hollow plug of the access system.
This allows the probe to be installed in the process, using a retrieval tool and service valve, without
process shutdown. The probes three-electrode endcap is lled with an epoxy seal. Electrodes are
not replaceable. The insertion length (I.L.) can range from a minimum of 1.75" up to any length
specied by the customer in 1/8" increments, using the formula:
I.L. = PD + WT + 1.75"
Specications:

Endcap Seal - Epoxy

Model
HL
Linear Polarization Three-Electrode Probe for High Pressure Access System

Mounting Material
2
316
C276
Connector Type
2
Standard connector
4
6
Three-electrode integral ush type

Three-electrode integral ush adjustable type
Seal Type
1
Epoxy
XXXX

(Ex: 6 1/8" = 0612)
Electrode Alloy
HL
0612
XXX Example of Probe Ordering #
Alloy Chart
Code
Description
UNS #
375
C1010
G10100
419
CDA110
C11000
434
CDA443
C44300
159
316L S.S.
S31603
Model TF0221
Lazaran Ag/AgCl Half-Cell Reference Electrode
The TF0221 Ag/AgCl Reference Electrode is of
a specially rugged design for use in severe
environmental conditions, such as high flow and
pressure regimens. Its size and thread design are
compatible with all Metal Samples Corrosion
Monitoring Systems electrochemical probes,
laboratory test cells and autoclaves systems
which use the EL412 series of pin electrodes. It
is unique in providing a stable reference potential in almost all industrial applications where
electrochemical measurements are made.
The electrode consists of a silver wire coated
with silver chloride immersed in an electrolyte of
saturated potassium chloride and silver chloride.
The half cell and electrolyte are contained in a
Teflon outer casing with a portion composed of
25% glass filled Teflon. This provides the
conductive bridge to the external sample. The
electrode assembly is attached to the probe or
extension rod by a 5 - 40 UNC internal thread to
provide a mechanically strong connection.
INSTALLATION
Locate the pin which is attached to the A line
connection on the industrial probe. This may be
done using any continuity test between the A
pin on the military connector of the probe and
one of the outside threaded pins for attaching the
electrodes.
When removing the TF0221 electrode from the

probe, it is important that both the electrode
body and the Viton gasket be grasped, then turn
both counter-clockwise. If the electrode is
removed by turning the electrode body only,
then the silver internal element may be unscrewed from the electrode casing.
Using one (1) Viton or Teflon gasket between

the probe body and the electrode, screw the
TF0221 electrode firmly onto the A pin. A
liquid-tight seal must be made at the rim of the
electrode base by the gasket to prevent the silver
body of the electrode from making electrical
contact with the solution. The electrode must be
attached to pin A on the probe which is the
reference electrode pin. Remember to remove
the vinyl boot covering from the active area of
the TF0221 electrode before installing the probe
into the system.
STORAGE & REJUVENATION

The TF0221 electrode is a sealed unit filled with
saturated KCl electrolyte. No external reservoir
for electrolyte is required. The electrode is
shipped in a 2 molar KCl solution with the active
area covered with a vinyl boot. This solution is
not highly corrosive but excessive contact with
the skin should be avoided. When stored, the
electrode should be kept wet by immersion in
water or a KCl solution with the vinyl boot in
place. The silver body of the electrode can be
protected from the storage solution by using the
Teflon is a registered trademark of DuPont.

Nylon screw and Viton gasket provided. The

internal cell should be kept filled with electrolyte
with a few crystals of KCl present to ensure that
the solution surrounding the silver-silver chloride element is saturated.
Should the electrode dry out it can be rejuvenated by the following procedure. Remove the
electrode body from the casing with a Phillips
screwdriver. Wash the casing with distilled water
or alternatively boil it in a concentrated solution
of KCl for one hour. Shake the casing dry and
add a few crystals of KCl (0.1 gram) to the
cavity. Fill the casing to just below the internal
thread with potassium chloride saturated with
silver chloride solution. If the electrode is to be
used under high pressure, the cavity must be
filled completely with electrolyte. Screw the
electrode body into the filled casing until the
body is at or below the lip of the casing to ensure
the body will be sealed with the electrode gasket
when in use. A small amount of electrolyte
should appear when tightening the body which
confirms that the cavity is completely filled.
If the electrode is compared to a commercially
available Saturated Calomel electrode (glass
body with porous ceramic junction) using a high
impedance DC voltmeter a voltage of -0.050 to
-0.055V should be obtained in tap water at 21C.
SPECIFICATIONS
Electrode Potential:
-0.199V vs. Std. hydrogen electrode
Internal Half Cell:
Silver/ Silver Chloride
Operating Temperature Range:
-5 C to +105 C @ 1 Atm
Operating Pressure:
0 to 150 psig
Temperature Variation:
+0.6 mV/ C
Note: The electrode has shown to provide stable
readings at pressures up to 3600 psi provided the
electrode cavity is completely filled with electrolyte.
Model TF0222 / TF0220

PAIR Laboratory Probes
TF0222 Laboratory Probe
View A - A
Qty (3) 1/4" dia. x 10"

FEP Plus Teflon Coated Rods
25% Glass Filled

Teflon Stopper
45/50 Ground
Glass Joint
3 Holes on
1.060" dia. B.C.
Hole Pattern for

Teflon Stopper
Mil. Electrical
Fitting
O-Ring
500 mL Erlenmeyer Flask
Each Metal Samples Corrosion Monitoring Systems laboratory probe is supplied with individual
electrode extension rods which are " in diameter and 11" in length. A 5-40 thread is located at
one rod end for electrode attachment. The other rod end is reduced to 1/16" diameter for connection
to the supplied electrical harness. Rods have a two layer FEP coating, which is covered by plastic
tubing to protect against chemical attack.
A snap-on, three-wire electrical harness connects electrode extension rods to instrument cable
through MIL environmental ttings. Connections are referenced by molded rubber knobs on harness
ttings.
The snap-on electrical harness arrangement is ideal for comparative testing of three different metals
or alloys by switching test-reference-auxiliary electrode connections. Individual electrode rods are
convenient for substitution of a calomel (or other) reference electrode into the PAIR system.
TF0222 Laboratory Probe Assembly
Model TF0222 laboratory probe is designed for insertion into a glass beaker (supplied) or retort
through an easy-release tapered Teon stopper. The stopper is equipped with Swagelok ttings
installed in three triangularly oriented " diameter holes for electrode extension rods.
Also included in the assembly are three electrode extension rods and one electrical harness.
Size: 16" high (40 cm)
Weight: 2 pounds (.9 kg)
TF0220 Lab Cell / Probe Assembly

Model TF0220 consists of a one liter glass jar complete with a tted Delrin top. The top is supplied
with a series of holes, three with Swagelok ttings. The assembly also includes three coated electrode extension rods and a snap-on electrical harness.
Size: 14" (36 cm) overall height
Weight: 2 pounds (.9 kg)
TF0220 Lab Cell
11.00"
8.00"
Electrodes
sold separately
3.875"
All probes will be supplied with MIL environmental electrical connectors unless specically ordered
otherwise. A wide range of replaceable electrodes (ordered separately) are available to meet your
specic needs.

Electrodes
Metal Samples provides electrodes compatible with our
various probes and instruments, as well as those of most
other major manufacturers. Other electrodes not shown
here are also available. Electrodes are made from a variety
of materials (see Alloys list).
P/N EL400
P/N EL405
Lapped Surface
8-10 RMS
one side only
Typically used for 2-electrode probes.
1.250
O .188
R .094
4-40 UNC-2B Threads
Surface Finish: Approx. 8 - 16 RMS
1/16
or 1/8
O 5/8
Surface area: .736 in2
Length & diameter vary by alloy.
P/N EL410
P/N EL412
3-48 Tap
( .005)
O .005
Tap 5-40 NC 2B
1/2
O 3/8
Centerless Grind O.D. Surface area: .700 in2
Gaskets Commonly used with Electro-Chemical Apparatus

P/N MI2616
Teon gasket for use with EG&G
O 5/8 disc holder
P/N MI2605
P/N MI2604
Teon compression spacer for electrochemical electrode mounting (per ASTM G5)
Teon compression gasket for electrochemical electrode mounting (per ASTM G5)
O 1/8 thru
1/4
O 1/8 thru
3/4
1/4
O 3/8
1/4
O 3/8
O 3/16
LPR Instrumentation
MS1000 -
is a 2-electrode, hand-held corrosion meter with a zero

resistance ammeter.
MS1500L - is a hand-held, battery-powered, intrinsically safe corrosion data

logger that takes LPR probe measurements and stores the data
to be downloaded to your computer for analysis.
MS2500L - is a loop-powered LPR transmitter which transmits
measurements to a receiver.
MS2510 Receiver
Wireless Radio Option for MS2500L
MS3500L - is a data logger used to continuously monitor LPR probes in
remote locations, automatically read the probes at selected
intervals, and store the readings in its memory.
Return to LPR menu
Metal Samples
MS1000 LPR Corrosion Meter

The MS1000 is a hand-held, battery-powered
corrosion meter. This versatile instrument
measures the instantaneous corrosion rate and
electrochemical current between the electrodes
of any standard 2-electrode linear polarization
resistance (LPR) probe.

linear polarization resistance technique. The instrument measures the current required to polarize the
electrodes of a probe to a known potential. From
the polarization potential and the measured current,
polarization resistance can be calculated. Then, using
Faradays law, instantaneous corrosion rate is calculated from polarization resistance.
Probe shown in
photo not included
with corrosion meter
The MS1000 is designed to calculate the corrosion

rate in mils per year (mpy) for carbon steel. Multiplication factors for several common alloys have been included on
the front panel of the instrument for quick reference. Multiplication
factors for other alloys can be easily calculated using the formulas supplied in the
operation manual.
The MS1000 also offers a high precision zero resistance ammeter (ZRA) for measuring the
electrochemical current between electrodes. This function may be used to measure the galvanic current between electrodes of dissimilar alloys.
The MS1000 has a simple function key interface, using a 4-key keypad and a 4-line LCD display. The instrument also offers low-battery detection and an auto-shutoff feature to conserve
battery life.
Model
MS1000 - LPR Corrosion Meter (Ordering # IN1000)
Physical Data
Instrument Weight:
and Accessories:
0.84 lb. (0.38 Kg)

5.20 lb. (2.36 Kg)
7.63"H x 4.15"W x 1.3"D (19.38cm x 10.54cm x 3.30cm)
10"H x 11.75"W x 5.4"D (25.40cm x 29.85cm x 13.72cm)
32 to 122F (0 to 50C)
-4 to 158F (-20 to 70C)
Performance Data
Measurement Type:
Range:
Resolution:
Cycle Time:
2-Electrode LPR, Galvanic

2-Electrode: 0-40 mpy Galvanic: 0-80 A
2-Electrode: 0.02 mpy Galvanic: 0.04 A
Corrosion Rate: 60 sec ZRA: 30 sec
Electrical Data
Power Requirements:
One 9V Li-Ion Rechargeable Battery (see below)

2000 ft (609.6 m)
Special Features
Function key interface using 4-key keypad and 4-line LCD display
Portable
Accessory Items
Carrying Case, 10' Probe Cable, Battery Charger, Lightweight Protective Case,
Meter Prover, Operation Manual
New Li-Ion Rechargeable Battery

Li-Ion battery charges faster & has a longer life than previous NiCad battery (400mAH as opposed to 120mAH.)
Li-Ion Charger features:
Multi-voltage input for domestic & international use (100-240 VAC 50/60Hz)
Automatic cut-off when battery is charged (to prevent over-charging)
Red/Green LEDs to indicate when battery is charging/full

Metal Samples
MS1500L Handheld LPR Corrosion Data Logger

The MS1500L is a hand-held, battery-powered,
intrinsically safe corrosion meter capable of
measuring and storing data from all types of 2- or
3-electrode linear polarization resistance (LPR)
corrosion probes. The instrument is light weight,
microprocessor-based, and features a simple,
menu-driven interface using a 12-key keypad and a
4-line LCD display.
linear polarization resistance technique. The
instrument measures the current required to
polarize the electrodes of a probe to a known
potential. From the polarization potential and the
measured current, polarization resistance can be
calculated. Then, using Faradays law, the instantaneous corrosion rate can be calculated from polarization resistance.
The MS1500L incorporates a high-precision zero-resistance ammeter (ZRA) for measuring
galvanic current between electrodes. It also offers a high-precision voltmeter for measuring the
open-circuit potential between electrodes.
After performing a measurement, the instrument displays the corrosion rate, current, or potential,
depending on the mode selected. The reading can then be stored to memory or discarded. All
stored readings are automatically time and date stamped, and are protected by a lithium back-up
battery. The instrument can store a maximum of 3,000 readings on up to 100 different probes.
Stored data can be uploaded to any IBM compatible PC as a comma-delimited ASCII text file.
Because the data is in ASCII text format, it can be imported into any standard data analysis program
such as Microsoft Excel, Lotus 123, or Corel Quattro Pro. Data can also be reviewed on the
instruments LCD display for quick reference.
The MS1500L may also be used as a data transfer unit (DTU) for the MS3500L Remote Data
Logger. Data may be transferred from multiple MS3500L field-based units to the MS1500L, then
later transferred to a PC for analysis.
Model
MS1500L - Handheld LPR Corrosion Data Logger (Ordering # IN1500L)
Physical Data
Instrument Weight:
and Accessories:
1.4 lb. (0.64 Kg)

5.26 lb. (2.39 Kg)
7.63"H x 4.15"W x 2.0"D(19.38cm x 10.54cm x 5.08cm)
10"H x 11.75"W x 5.4"D (25.40cm x 29.85cm x 13.72cm)
32 to 122F (0 to 50C)
-4 to 158F (-20 to 70C)
Performance Data
M e as ure me nt Type
2- Electrode
3- Electrode
Galvanic
Potential
Range
0 to 200 mpy
0 to 150 mpy
999 A
999 mV
Re s olution
0.01 mpy
0.01 mpy
1 A
1 mV
Electrical Data
Power Requirements:
Intrinsic Safety:
One 9V Battery
6 ft (1.83 m)
Class I, Division 1
Temperature Code T2D
Class I, Zone 0,
Group IIC, T2D
Special Features
Data storage capacity of 3,000 readings on 100 different probes, with battery backup
Portable
Accessory Items
Carrying Case, 6' Probe Cable (attached), Meter Prover, 6 to 5-Pin Adapter, Galvanic Adapter,
Communications Cable and Connector, Operation Manual, Corrosion Data Management Software
Metal Samples
MS2500L Loop-Powered LPR Transmitter

The MS2500L is a corrosion transmitter capable of
measuring and transmitting data from all types of 3electrode linear polarization resistance (LPR) corrosion
probes.
Corrosion rate measurements are made using the linear
polarization resistance technique. The instrument
measures the current required to polarize the electrodes
of a probe to a known potential. From the polarization
potential and the measured current, polarization resistance can be calculated. Then, using Faradays law,
instantaneous corrosion rate is calculated from polarization resistance.
Another feature of the MS2500L is its high-precision
voltmeter. This is used to measure the open-circuit
potential between electrodes.

included with corrosion transmitter
Measurements are transmitted via 4-20mA current loop.

Since current loop signals are not as sensitive to line loss as other types of data signals, the
MS2500L may be located up to ten miles away from the data receiver under proper conditions.
The MS2500L is completely loop-powered, so installation is simple. A two-wire connection is all
that is required for both instrument power and data transmission. Setup is also simple, using a set
of switches to select the measurement function (corrosion rate or electrode potential).
The MS2500L is housed in a NEMA rated explosion-proof and weather-proof enclosure, and the
probe cable is connected through a water-tight, explosion-proof cable gland. This makes the
MS2500L suitable for use in almost any indoor or outdoor environment.
Model
MS2500L - Loop-Powered LPR Transmitter (Ordering # IN2500L)
Physical Data
Instrument Weight:
5.02 lb. (2.28 Kg)

7.08 lb. (3.21 Kg)
5.81"H x 4.5"W x 4.81"D (14.76cm x 11.43cm x 12.22cm)
Explosion Proof (FM, CSA, CENELEC, UL)
Class I, Groups B, C, D, Class II, Groups E, F, G, Class III,
CENELEC: Eexd IIC
NEMA 4, 7BCD, 9EFG
0.728"H x 1.756"W (1.85cm x 4.46cm) Bolt Pattern with 1/4-20
Tapped Mounting Holes, or May Be Mounted on a 1/2" to 2" (1.27cm
to 5.08cm) Pipe Using Supplied Hardware
32 to 158F (0 to 70C)
32 to 158F (0 to 70C)
Performance Data
Measurement Type:
Range:
Cycle Time:
3-Electrode LPR, Potential

3-Electrode: 0-100 mpy Potential: 1V
0.1 to 99.9 minutes
Electrical Data
Power Requirements:
11 to 35 VDC
10 ft (3.05 m)
4-20mA Current Loop Output
Special Features
Switch selectable measurement type and cycle time
Loop powered
Accessory Items
10' Probe Cable (attached), Meter Prover, Mounting Hardware, Operation Manual



Electrical Data
Power Requirements:
Intrinsic Safety:
12 to 35 VDC
600' to 1000'
3.09inUsing
Supplied Antenas*
Wireless
Receiver
Output to
DCS/SCADA
12-30VDC
Supply
Probe


Metal Samples
MS2510 Receiver
Input:
One probe
receiver distance:
10,000 feet
Output:
Color touch screen;

Resolution:
+/- 0.1 mpy or 0.01 mil
Mounting:
Panel or Rack Mount
POWER SUPPLY
Voltage:
Current:
100 - 240 V AC, 1 phase, 50/60 Hz

< 2 Amps
SIGNAL
Input:
Voltage:
Input Impedance:
24V DC
250 Ohms
MS2510 Receiver
Operating Temp:
32 to 122 F (0 to +50 C)
Weight:
4 lbs. (1.9 kg)
Size:
8.25 x 10 x 6 (20.95 cm x 25.40 cm x 15.24 cm)
Panel cutout:
8.25 x 10 (20.95 cm x 25.40 cm)
NETWORK

Metal Samples
MS3500L Remote LPR Data Logger

The MS3500L is a battery-powered, intrinsically safe,
remote data-logger capable of measuring and storing
data from all types of linear polarization resistance
(LPR) corrosion probes. The instrument is
microprocessor-based and features a simple,
menu-driven interface using a 2-key keypad and a 2-line
LCD display.
Corrosion rate measurements are made using the linear
polarization resistance technique. The instrument
measures the current required to polarize the electrodes
of a probe to a known potential. From the polarization
potential and the measured current, polarization resistance can be calculated. Then, using Faradays law, the
instantaneous corrosion rate can be calculated from polarization resistance.
The MS3500L incorporates a high-precision zero-resistance ammeter (ZRA) for measuring galvanic current
between electrodes. It also offers a high-precision voltmeter for measuring the open-circuit potential between
electrodes.
The MS3500L takes probe readings on a user-programmable logging interval. Readings are time and date
stamped as they are taken, then stored to memory. Between readings, the instrument remains in a sleep
mode to conserve main battery power. The instruments memory is capable of storing 3,000 readings, and
is protected by a lithium back-up battery.
Stored data can be uploaded to any IBM compatible PC as a comma-delimited ASCII text file. Because the
data is in ASCII text format, it can be imported into any standard data analysis program such as Microsoft
Excel, Lotus 123, or Corel Quattro Pro. Data can also be reviewed on the instruments LCD display for quick
reference.
Stored data can also be uploaded to a Metal Samples model MS1500L Handheld ER Data Logger for transfer
to a PC. This handy feature eliminates the need to remove the MS3500L from its site, or to bring a laptop PC
to the site. This can be particularly useful when collecting data from multiple MS3500L Data Loggers. And
since both the MS3500L and the MS1500L are intrinsically safe, data can be uploaded from the MS3500L to
the MS1500L even in hazardous locations.
The MS3500L also offers an optional 4-20mA current loop output (model MS3510L). This feature allows
data from the instrument to be fed directly to any industrial process computer that accepts analog inputs.
The instrument is housed in a NEMA-4 enclosure, and all external connections are weather-proof. This makes
the MS3500L suitable for use in almost any indoor or outdoor environment.
Model
MS3500L - Remote LPR Data Logger (Ordering # IN3500L)
MS3510L - Remote LPR Data Logger w/ 4-20mA Current Loop Output (Ordering # IN3510L)
Physical Data
Instrument Weight:
11.94 lb. (5.42 Kg)

13.64 lb. (6.19 Kg)
11.50"H x 8.94"W x 4.00"D (29.21cm x 22.71cm x 10.16cm)
NEMA-4
10.75"H x 6"W (27.31cm x 15.24cm) Bolt Pattern
0.3" (0.76cm) Diameter Bolt Holes
32 to 122F (0 to 50C)
-4 to 158F (-20 to 70C)
Performance Data
M e as ure me nt Type
2- Electrode
3- Electrode
Galvanic
Potential
Range
0 to 200 mpy
0 to 150 mpy
999 A
999 mV
Re s olution
0.01 mpy
0.01 mpy
1 A
1 mV
Cycle Time
1 min to 99 hrs
1 min to 99 hrs
1 min to 99 hrs
1 min to 99 hrs
Electrical Data
Power Requirements:
Intrinsic Safety:
Six 1.5V AA Batteries

10 ft (3.05 m)
4-20mA Current Loop Output (MS3510L Only)
Class I, Division 1
Temperature Code T3
Class I, Zone 0,
Group IIC, T3
Special Features
Data storage capacity of 3,000 readings, with battery backup
Accessory Items
10' Probe Cable, Meter Prover, 6 to 5-Pin Adapter, Galvanic Adapter, Communications Cable and Connector,
Current Loop Connector (MS3510L only), Operation Manual, Corrosion Data Management Software
New! Remote Corrosion Monitoring Telemetry System
New! Wireless Radio Option for MS2500E/MS2500L
Probes:
Modular Probe System
Sand (Erosion) Probe
Remote Alarm Actuator / Indicator for Sand Probes
Bio-Probe
BIoGEORGE TM
nanoCorrTM Coupled Multielectrode Sensor (CMS)
Hydrogen Probe (Retractable)
Hydrogen Probe (for High Pressure Access Systems)
Instrumentation:
MS3112
is a hydrogen penetration monitoring system which provides a

method for directly measuring the rate of hydrogen migration
through a vessel or pipe wall.
Metal Samples
Remote Corrosion Monitoring

Telemetry System
Metal Samples remote telemetry system obtains
real-time corrosion monitoring data via the Internet
from anywhere in the world. The system features
communications via Inmarsat IsatM2M satellite to a
secure Web Monitor data server. With this powerful
web-based back end, you can bring the data to your
desk no matter where the site is located.
System Benets Include:
Eliminating costly travel to remote sites
Gathering important corrosion data at a low cost
A small optional solar panel (4.5 x 6) easily connects
to the Base Station for use where no power is available.
Using its internal gel cell and charge control circuit, the
unit functions in the Monitor & Sleep mode.
Remote corrosion monitoring

telemetry system with solar panel
Once the telemetry system is in place, just log in to the provided website to view your data.
Above: Sample data as viewed on the Internet from a corrosion probe connected to the telemetry system.
Graphs of corrosion data can be viewed from

the web site or can be copied into Excel for
more detailed analysis.
Specications
Base Station
Power:
Enclosure:
115 / 230 VAC, 50-60 Hz or 8 - 30 volts DC or AC for Always On Operation

Optional 4.5 x 6 solar panel for autonomous Monitor and Sleep Operation
NEMA 4X case
System Operating Environment

Temperature:
-20 to +70 C
Humidity:
0 - 100% non-condensing
System Features
Congurable from the website - no laptop necessary in the eld
Worldwide communications
Easy-to-use web interface
Low monthly messaging costs
Communications Via
Skyware Inmarset ISatM2M
Available Congurations
Electrical Resistance Corrosion Monitor (single channel)
Linear Polarization Resistance Corrosion Monitor (single channel)
Sand (Erosion) Probe (4-channel)
Call for special applications or congurations.



Electrical Data
Power Requirements:
Intrinsic Safety:
12 to 35 VDC
600' to 1000'
3.09inUsing
Supplied Antenas*
Wireless
Receiver
Output to
DCS/SCADA
12-30VDC
Supply
Probe


Modular Probe System

Replacement Sensor Inserts
Electrical resistance (ER) replacement sensors are available in all standard configurations. All
upper sensor bodies are constructed of AISI 316L stainless steel, while sensor elements are offered
in AISI 1010 carbon steel. Teflon sealed wire configurations are offered with a wide range of
sensor element metallurgies (consult your Metal Samples Corrosion Monitoring Systems
representative); cylindrical elements are also available in AISI 316L/304L stainless steel.
All replacement sensors are rated to 3600 psi and 400F, except for the Teflon sealed varieties
that are rated to 1000 psi and 300F.
Tube Loop Replaceable Insert
Wire Loop Replaceable Insert
Cylindrical Replaceable Insert
Bio-probe replacement sensors, for sequential sampling of bioactivity, are constructed in Delrin and AISI 316L stainless steel. Bio
sample elements (ordered separately) are available in either carbon
steel or brass. These sensors can be used with any of the upper body
modules, and are rated at 3600 psi and 400F.
Bio-probe Replaceable Insert
Linear Polarization Resistance (LPR) replacement sensors are available in the pin and flush
style, utilizing the three-electrode configuration. The upper sensor body is constructed of AISI
316L stainless steel. The sensing elements for these units are available in AISI 1018 carbon steel
only for the flush configuration; the pin type configuration utilizes screw-on electrodes (ordered
separately), that are available in a wide range of metallurgies.
Replacement galvanic sensors are also available with screw-on electrodes. These can be used to
monitor the effect of dissimilar metal couples and changes in redox potentials.
2-Electrode (Galvanic) LPR Replacement Insert

(Electrodes not included)
3-Electrode LPR Replacement Insert

(Electrodes not included)
Large Flush Replaceable Insert
Modular Probe Bodies

Fixed Entry Bodies are constructed of AISI 316L stainless steel, have a " NPT bushing entry,
and can be used in conjunction with the full range of ER replacement sensors. Maximum operating
parameters are 3600 psi and 400F. Standard insertion lengths range from 5" to 12", any given
probe length being adjustable over 1" range.
Fixed Length Modular Upper Body Assembly
Retractable bodies are constructed of AISI 316L stainless steel, and are designed for use in
conjunction with a 1", full-port, ball-valve; attachment to the valve is effected via a 1" FNPT
packing gland. These items are designed for use up to 1000 psi and 400F. Standard probes are
available with an overall length of 32" to 35" and a travel of 25" to 28", depending on the
particular sensor used. The ER retractable body can be used in conjunction with the full range of
electrical resistance and bio-probe sensors; the LPR retractable body can be used with the full
range of LPR and bio-probe sensors.
Retractable Modular Upper Body Assembly
Retrievable bodies are compatible with high pressure access systems produced by most major
manufacturers, including Metal Samples Corrosion Monitoring Systems proprietary (MH) and
generic (HP) systems. These items are constructed from duplex stainless steel and can be used
up to 3600 psi and 400F. In conjunction with a length extender and replacement sensor, standard
insertion lengths ranging from 1.5" to 11" are available, any given probe having a length
adjustment over a 2" range. The ER retrievable body can be used in conjunction with the full
range of electrical resistance and bio-probe sensors; the LPR retrievable body can be used with the
full range of LPR and bio-probe sensors.
L1 Extender
L2 Extender
High Pressure Modular
Upper Body Assembly
L3 Extender
Model HCA200
Bio-probe
Model HCA200 bio-probe was developed as a type of
Robbins Device. Its purpose is to improve the sampling technique employed for assessment of biological
activity. Conventional eld methods for bio sampling
are to take a bulk liquid sample of the process uid
and analyze this using any number of techniques in
order to determine the presence of bacteria.
The main problem with this approach is that most of
the harmful species of bacteria (sulfate reducers) are
sessile and grow as colonies on the internal surfaces of
the pipeline or vessel. Bulk uid samples only provide information on those bacteria which are in
the ow and not apt to cause damage. Therefore to help prevent signicant damage before it can
occur, pipe wall monitoring is needed which can show signs of biological activity when the colonies
are established.
The concept of the bio-probe is to provide a series of (six) removable sample elements which are
positioned via the probe body to be ush with the pipe or vessel wall. This allows a growth area
for those bacteria which are going to colonize on the wall. The elements may be removed from the
probe at regular intervals, and biological activity may be determined by several laboratory methods. Through regular monitoring, the operator will be alerted at the earliest stages of sessile colony
growth so that treatment/actions may be taken.
Actual determination of biological activity is beyond the Metal Samples scope of supply, however
there are several laboratory methods used in determining biological activity. The simplest is through
Serial Dilution Broth Bottles. An initial sample is obtained by transferring the deposit from the bio
element (scraped with a knife blade) to bottles which contain nutrient material for bacterial growth.
By diluting the sample and allowing culturing time, bacterial presence can be determined. (There are
bottles specic for sulfate reducers, aerobic and anaerobic bacteria.)
More sophisticated techniques include ATP Photometry and epiuorescence microscopy. These offer
far better resolution than serial dilution and are more quantitative, but require expensive equipment
and trained personnel - these measure the total biological activity rather than sulfate reducers only.

Bio-Probe Ordering Information

Part No.
Description
HCA2158XXXX
Bio-probe Assembly with Delrin holder
(XXXX = insertion length in inches, stated in 2 decimal place format)
EL4383770900000
HA700645158
HA700644158
Biological Sample Elements, C.S.

Solid Plug, MH High Pressure Access System, 316
Solid Plug, HP High Pressure Access System, 316
1
2
3
8
4
7
(2) SET SCREW
10-32 S/S
9
(6) SET SCREW
10-32 S/S
D escription
Material
Heavy duty cover
Carbon steel
O-ri ng
Vi ton
Solid plug
316
Pri mary packing

(pri mary seal)
25% G.F. Teflon
Access fitti ng
Carbon steel
Bacteri a sample holder
Delri n
Bacteri a fi xture
316
O-ri ng
Vi ton
Sample element "Bullet"
Mi ld steel or brass
Item No.
BIoGEORGETM
Biofilm Activity Monitoring System
Metal Samples Corrosion Monitoring
Systems in cooperation with Structural
Integrity Associates, Inc., now offers the
BIoGEORGETM system - a simple,
rugged, dependable system for real-time
monitoring of:
Microbiologically influenced corrosion (MIC)

Biofouling of heat exchangers
Biocide effectiveness
Optimization of treatments: Selection, Timing, Concentrations
The Problem
Microbiologically Influenced Corrosion (MIC) is a significant degradation mechanism in nuclear and fossilfueled power plants, chemical processing, refineries, pulp and paper, oil and gas production and distribution
and the armed services. Essentially all cooling water and process water applications may be susceptible to
MIC. Further, biological fouling, which is always a precursor to MIC, can reduce the efficiency of heat
exchangers and fluid distribution systems and can interfere with water-based processes.
The most common approach to mitigation of MIC is chemical treatment. Chemical costs for a large process
plant are often on the order of $1,000,000 per year. Chemical toxicity is always a concern for plant
personnel and the environment. This results in close scrutiny and control of effluents and chemical inventories
by regulators, environmental agencies, and plant owners.
The Solution
The BIoGEORGE system was developed to provide online
and real-time indications of biofilm activity on typical metallic
surfaces. The probe is designed and operated so that
microorganisms in the environment are encouraged to settle
on probe surfaces well before they settle on heat exchanger
tubes or piping.
Probe status is indicated on the integrated electronics
enclosure by an LED display (red light/green light).
By closely tracking biofilm activity on the probe, the operator
is alerted to the need to treat the system, to assess the
effectiveness of a treatment, to schedule maintenance
activities, or to optimize chemical treatments.
The System
The system consists of a probe, its integrated electronics, interconnecting cable, display software, User's
manual, and product support.
The probe is installed into a piping system, heat exchanger water box, cooling tower, or side stream via a 2inch threaded connection. Special probes can also be built for "hot tap type fittings or flow-through probes.
The unit operates on a 110 or 220 VAC and has built-in battery backup.
System data can be downloaded to the user's PC. Software is included with the system for analyzing the
data and creating detailed trend plots.
BIoGEORGE is a trademark of Structural Integrity Associates, Inc.

nanoCorr
TM
Coupled Multielectrode Sensor (CMS)
Analyzers and Probes

Metal Samples Corrosion Monitoring Systems in association with
Corr Instruments now offers nanoCorrTM coupled multielectrode
sensor (CMS) analyzers and probesfor real-time and online localized
corrosion monitoring and electrochemical studies.
Used with CorrVisualTM software, a wide range of multielectrode
probes, and innovative seals, QueonTM, the nanoCorrTM analyzer
makes the online and real-time monitoring of localized corrosion and
most types of general corrosions quick, easy and reliable in liquids,
soils, concrete, and humid gases under normal temperature and
pressure or high-temperature and high-pressure conditions. Our
nanoCorrTM analyzers were developed on the basis of the coupled
multielectrode array sensor technology patented by a major international research organization, and backed by several other U.S. and international pending patents. They are
highly sensitive and reliable for all types of non-uniform corrosions including localized corrosions. They are
also the only type of corrosion instruments in the world that have ever been claimed to be quantitative for
monitoring localized corrosion below mill-per-year or micron-per-year levels.
Principle of Coupled Multielectrode Sensor Analyzers

When a metal undergoes non-uniform corrosion, particularly localized corrosion such as pitting corrosion or crevice corrosion,
electrons are released from the anodic sites where the metal corrodes and travel to the cathodic sites where the metal corrodes less
or does not corrode. In a coupled multielectrode sensor, there are
multiple miniature electrodes made of materials identical to the
engineering component of interest. Statistically, some of the electrodes have the properties that are close to the anodic sites and
others have the properties that are close to the cathodic sites of the
corroding metal.
When the miniature electrodes are electrically isolated from each
other but coupled together by connecting each of them to a common
joint through an external circuit, the electrodes that have the properties close to the anodic sites simulate the anodic areas, and the electrodes that have the properties close to
the cathodic sites simulate the cathodic areas of the corroding metal. The electrons released from the anodic
electrodes are forced to flow through the external circuit to the cathodic electrodes. Thus there are anodic
currents flowing into the more corroding electrodes and cathodic current flowing out of the less corroding or
non-corroding electrodes. The resulting electrical currents are measured and the localized or non-uniform
corrosion rates are determined by nanoCorrTM analyzers.
nanoCorrTM Analyzers
Specifications for nanoCorrTM CMS Analyzers and
Corrosion Monitoring System:
Number of independent probes for simultaneous
measurements: up to 12
Number of electrodes on each probe: up to 100
Number of pH or ORP electrodes: up to 3 (S-Models
only)
Number of channels to receive analog signals from other
meters such as humidity, pressure or flow pressure
transducers: up to 3 (S-Models only)
Corrosion current accuracy: <10 pA depending on noise of
environments
Corrosion rate accuracy: <10 nm/year or ~4x10-4 mil/
year for typical applications
Number of channels for probe potentials or corrosion
potentials: up to 12
Temperature channel: 1
RS-232 (with up to 50' cable) or RS-485 (with up to 4000' cable) connection between the corrosion
analyzer and a computer.
Dimensions (H x W x D): 120 mm x 350 mm x 260 mm.
Typical weight: 12 lb (5.5 kg).
Operating environment: 0 to 50oC.
Power supply: 120 V 10% or 120V/220 V10%; 45 to 65 Hz frequency.
Maximum sampling rate: <30 seconds for a 50-electrode-probe.
* Specifications may be changed at manufacturers discretion without notice or at customers request.
Model S-50: Measures real-time corrosion rates, corrosion potentials,

temperature and other parameters simultaneously from four independent
Coupled Multielectrode probes, three pH or three ORP probes, or three
other transducers for parameters such as conductivity, humidity, flow, and
pressure.
Model A-18: Measures up to 18 electrodes of one to two independent

probes. Has three standard military connectors for different combinations of
probes, an additional one channel for temperature, and two channels for the
corrosion potentials of probes.
Model S-18: In addition to the features of A-18, Model S-18 also measures
up to three pH or three ORP probes, or three other transducers for parameters such as conductivity, humidity, flow, and pressure.
Model A-36: Measures up to 36 electrodes of one to four independent

probes. Has six standard military connectors for different combinations of
probes, an additional one channel for temperature, and four channels for the
corrosion potentials of probes.
Model S-36: In addition to the features of A-36, Model S-36 also measures up to three pH or three ORP probes, or three other transducers for
parameters such as conductivity, humidity, flow, and pressure.
Model A-50: Measures up to 50 electrodes of one to six independent

probes. Has eleven standard military connectors for different combinations
of probes, an additional one channel for temperature, and six channels for
the corrosion potentials of probes.
PittingCorr Model M-16: These analyzers are the economical version of

the Coupled Multielectrode Sensor (CMS) Analyzers. Measures up to 16
electrodes of one probe. Has one standard military connector for corrosion
probe, one channel for temperature probe (thermocouple), and one channel
for the corrosion potential of the probe (reference electrode). Corrosion
rate: 1 m/yr to 1 cm/yr (0.04 to 400 mil/yr)
Coupled Multielectrode Sensor Probes

CMS probes are made from user-specified sensing materials,
including carbon steels, stainless steels, and nickel-, aluminum-, and
copper-based alloys. They can also be made from customer supplied materials that have the same microstructure/heat treatment as
the system component materials to be monitored.
The size of the sensing electrode varies from 0.1 to 3 mm (0.004" to
0.12") in diameter, depending on the application. Typical numbers of
electrodes in a CMS probe are 9, 16 or 25 for online corrosion
monitoring and vary from 8 to 100 for laboratory corrosion and
electrochemical studies. Other sizes and numbers of electrodes are
available.
CMS Probes with Flush Mounted Electrodes

Typical Applications:
Quantitative Corrosion Monitoring and Electrochemical Studies for:
Pitting corrosion
Crevice corrosion
Inhibitor evaluation
General corrosion (most types)
Cathodic/anodic protection
in the following environments:
Aqueous solution
Humid gases
Soil
Oil-water mixture
CMS Probes with Exposed Electrodes

Quantitative Corrosion Monitoring of:
Pitting corrosion
Cathodic/anodic protection effectiveness
Coating evaluation
Aqueous solution
Soil
Crevice corrosion
Oil-water mixture
Under coating
Exposed electrodes increase the sensing signal for an extremely low corrosion rate and reduce the effect of
crevice between the electrodes and the insulation materials. An exposed electrode can be painted with
coatings and be used for undercoating corrosion monitoring.
CMS Probes for High Temperatures and High Pressures
Quantitative or Qualitative Corrosion Monitoring of:
Pitting corrosion
Crevice corrosion
Super critical water systems
Furnaces
Steam generators
Fireside of boilers
High pressure pipelines
Flue gas stacks
High temprature and/or high pressure reactors

Model SP7000
Sand Probe
Access Fitting
with Appropriate Size Tee
1/4" x 4" Nipple Sch 80
(Optional)
Sand Probe Nut
Sand Probe
Pressure Gauge
(Optional)
Shut-Off Valve
(Optional)
(HP model shown here)
Model SP7000 sand probes are used to detect erosion in ow lines caused by abrasive particles such
as sand. One end of the probe is attached to a tee-type, high pressure access tting with a solid plug
by means of a sand probe nut. The other end is a sealed, thin-walled tube placed within the process
stream to be exposed to particulate owing through the system. (To minimize the effects of corrosion
and thus more accurately detect erosion within the stream, the exposed element is made of stainless
steel.) As particulate impinges on the surface of the sensing element, a hole is eventually eroded
through the element. Once penetration has occurred, the system pressure then travels up the tube,
into the access tting body, and through a nipple and valve to a pressure gage assembly. The pressure
gage detects that the element has been breached. If required, electronic pressure sensors can be connected to alarm systems to signal the exact moment when failure occurs. The insertion length (I.L.)
can range from 3 3/8 up to any length specied by the customer in 1/8 increments.
Specications:
Sand Probe Parts
Probe Body - Stainless Steel

Mounting - High Pressure (HPTM or MHTM)
Access System with Solid Plug
MH Part No. HP Part No.
Description
See chart on back
Nipple & Valve
See chart on back
Sand Probe Nut
HA700603
HA700603
Pressure Gauge
HA700645
HA700644
Solid Plug

SP7000 Ordering Information

Model
SP
Sand Probe for High Pressure (HPTM and MHTM) Access Systems
Mounting Material
2
4
U
316
C276
Duplex 2205
Tube Material
2
4
U
316
C276
Duplex 2205
Tube Wall Thickness
1
2
3
.016
.028
.035
(Ex: 6 1/8" = 0612)
SP
0612
Sizing Formulas: Shortest length available is 3.375.

Non-Flanged Access Fitting
(FH + PD/2) - (2.04 + N) = L
FH = Access Fitting Height
Flanged Access Fitting

(FH + PD/2 + MF) - (2.04 + N) = L
N = Injection Nut Length
Nipple & Valve Chart:
L = Injection Tube Length
Access Fitting
Tee Size
1/4"
1/2"
3/4"
1"
MF = Mating Flange Height
PD = Pipe Outer Diameter
Valve
316 SS
Nipple, 4 in (100 mm)

316 SS Sch. 80
Part No.
Part No.
HA700022158
HA700023158
HA700027158
HA700029158
HA700018158
HA700019158
HA700020158
HA700021158
Sand Probe Nut Chart:

Model
Length
Probe End Thread
Seal Material
Alloy Code
IQN ---
---- X ----
---- X ----
---- X ----
---- XXX
1 - 1.75"
2 - 2.75"
3 - 3.75"
4 - 4.75"
5 - 5.50"
6 - MH (3.50")
0 - N/A
1 - 1/8" - 27 NPT
2 - 1/4" - 18 NPT
3 - 3/8" - 18 NPT
4 - 1/2" - 14 NPT
5 - 3/4" - 14 NPT
6 - 3/8" - 24 UNF - 2B
7 - 7/16" - 20 UNF - 2B
8 - 1/2" - 20 UNF - 2B
9 - 9/16" - 18 UNF - 2B
A - 5/8" - 18 UNF - 2B
0 - N/A
1 - Viton o-ring /
Teon backing ring
2 - Ethylene propylene /
Teon backing ring
3 - Kalrez o-ring /
Teon backing ring
4 - Hydrin o-ring /
Teon backing ring
5 - Nitrile o-ring /
Teon backing ring
6 - Teon o-ring /
Teon backing ring
158 - 316 SS
A12 - C276
Model PR6573158
Remote Alarm Actuator / Indicator (RAAI)
for use with Sand Probes
End Knob
RAAI Body
Stem
RAAI Body
Input
Access
Fitting
1/2" x 4" Nipple

Sch 80 (Optional)
Output
Exhaust
Port
RAAI
Adaptor
Stem
Input
Exhaust
Port
RAAI
Body
Stem
RAAI Adapter
RAAI
Adapter Stem
1/2" - 14 NPT
1/4" - 18 NPT
Sand
Probe
Sand Probe
Shut-Off Valve
(Optional)
Output
End Knob
RAAI Body
Direct Mount
Remote Mount
Model PR6573158 is a remote alarm actuator / indicator (RAAI) which can be used with a sand
probe to indicate when erosion penetrates the probe. The RAAI may be mounted directly on the
probe or may be mounted remotely to a tee type access tting body which is connected to the probe.
As a sand probe is exposed to the ow of a system, a hole is eventually eroded through the
probeselement. Once penetration has occurred, the system pressure travels through the sand probe
body andinto the RAAI Adapter Stem, which pushes out the End Knob to its extended position,
revealing ared indicator on the RAAI Body Stem.
To establish remote alarm activation, a control pressure must be applied at the RAAI Input connection. When the end knob is retracted, the RAAI Body Stem blocks the Input control pressure and
bleeds the Output control pressure through the Exhaust Port. Various alarm components/devices
maybe connected to the RAAI Output to remotely indicate when erosion penetrates the sand probe.
An example of this would be a pressure switch connected to the Output which when triggered would
activate a remote alarm. For a replacement seal kit order part # KR1012834.
Specications:
Probe Body - 316 SS

Mounting - 1/2 NPT

Input Control Pressure - 250 PSI max.
Seals - Viton

Model HY4000
Hydrogen Probe
Temperature Gauge
Model HY4000 is a high pressure hydrogen

probe which can be used for pressures
up to 1500 psi. Hydrogen probes are
commonly used for monitoring hydrogen
permeation in steels, which could lead
to embrittlement, blistering, and
decarburization resulting in the failure
of the material.
The probe assembly consists of three
subassemblies: the gauge assembly, the insertion rod sensing element assembly, and the
packing gland assembly. The gauge assembly
consists of a gauge body, a pressure gauge (0-40
psi), a temperature gauge, and a bleed valve.
The sensing element is about 3.5 inches long
and consists of a thin-walled tube which is
sealed from the process and allows nascent
hydrogen to permeate.
The probe can be supplied with or without
the gauge assembly, which can be bought
separately if required.
Gauge Block/Rod Assembly

Pressure Gauge
Bleed Valve
Packing Gland
Assembly
Hydrogen Element
Assembly
PS5589158377XX
Sensing Element
Specifications:

HY4000 Ordering Information

M ode l
HY0030 Hydrogen Probe w/ Gauge Assembly
HY4532 Hydrogen Probe 1" NPT Female Thread with Packing Gland & Gauge
Hydroge n Ele me nt Diame te r
20 5/8"
Se al Type
0 All welded
Le ngth
HY4532 20
0
Model HY7000 / HY7001

Hydrogen Probes
for High Pressure (HPTM and MHTM) Access Systems or Direct Mount
Pressure Gauge
Temperature Gauge
Gauge Block/Rod
Assembly
Bleed Valve
HY7001
HY7000
Non-Intrusive
Hydrogen Housing
HA103001XXXXX
Hollow Plug
Assembly
Hydrogen Sensing
Element
HA103158377XX
Model HY7000 and HY7001 are high pressure hydrogen probes which can be used for pressures up to
3600 psi. Hydrogen probes are commonly used for monitoring hydrogen permeation in steels, which
could lead to embrittlement, blistering, and decarburization resulting in the failure of the material.
The HY7000 probe assembly consists of three subassemblies: the gauge assembly, the hollow plug assembly, and the sensing element assembly. The gauge assembly consists of a gauge body, a pressure
gauge (0-40 psi), a temperature gauge, and a bleed valve. The sensing element on the HY7000 probe
is about 3 inches long and consists of a thin-walled tube which is sealed from the process and allows
nascent hydrogen to permeate. The minimum insertion length (I.L.) of the probe is 6 inches and can be
ordered in 1 inch increments.
The HY7001 housing can be machined to t the at surfaces of tanks or radiused to t pipe diameters.
The HY7001 consists of two subassemblies: the gauge assembly and the non-intrusive housing that can
be welded directly to the exterior of the pipe wall or vessel.
Gauge Assembly Parts
Specications:

Mounting - High Pressure (HPTM or MHTM)
Access System w/ Hollow Plug (HY7000)
Direct Mount (HY7001)
Part No.
Description
PS5509
Gauge Assembly (complete) contains all parts listed below
PR6441158
Pressure Gauge
PR6032
Temperature Gauge
PR6034
Bleed Valve
PS5603158
Gauge Block / Rod Assembly

Model
HA103158377
High Pressure Hydrogen Probe Rod Assembly

Length (Round calculated length down to the nearest 1")
HA103158377
XX
Length in inches (Ex: 6" = 06). Available in 1" increments starting at 6".
XX
Length formula:
I.L. = PD + WT + 1.75"

Model
HA103001 Non-Intrusive Hydrogen Housing
Alloy
377
C25
C1018
A350 LF2
Pipeline Size
1
2
3
4
5
6
7
8
2"
3"
4"
6"
8 - 10"
12 - 18"
20 - 26"
Flat
Gauge Block / Rod Assembly
HA103001
C25
0
1
Not included
Included
Example of Housing Ordering #

Metal Samples
MS3112 Hydrogen Penetration Monitoring System

The Hydrogen Penetration Monitoring System provides a
method for directly measuring the rate of hydrogen migration
through a vessel or pipe wall. This method actually measures
the penetration current set up by the hydrogen as it moves
through the steel. By sensing and recording this data directly
from the pipe wall, this system offers valuable data which can
only be indirectly inferred by other methods.
The Hydrogen Patch Probe can be mounted directly to the
outside of the pipe wall by simple mechanical straps tightened
with a screwdriver. No welding or tapping is required. The
patch probe can be installed or moved to a new location in
less than one hour.
Operation
One of the common corrosion products of iron or steel in a neutral or acidic medium is atomic hydrogen.
Normally, these highly reactive species combine with other hydrogen atoms to produce a relatively harmless
molecule, hydrogen gas (H2). In the presence of some catalysts such as sulfur, arsenic, or tin, the hydrogen
atoms dissolve into the steel to a significant degree.
The Hydrogen Penetration Monitoring System measures hydrogen moving through a pipe or vessel wall.
Since the hydrogen produced by the corrosion reaction occurring inside the pipe or vessel often produces
severe structural damage to steel, especially in highly stressed or high strength alloys, it is valuable to be
able to monitor the hydrogen penetration rate.
Discussion
The MS3112 instrument and the HYY00330100 Hydrogen Patch Probe are quickly and easily installed at
virtually any corrosion monitoring site. The pipe to be monitored is first surface cleaned. Then a transfer
medium (paraffin wax) and a small piece of .010" palladium foil are placed on the pipe to be monitored.
The electrochemical patch probe is then mounted over the foil. A pair of gaskets and an insert, shaped to
the general contours of the pipe, provide a leak-tight seal against the foil. The cell is then filled with a
suitable electrolyte. When the palladium foil is polarized by the MS3112 instrument, the foil acts as a
working electrode, quantitatively oxidizing the hydrogen as it emerges from the pipe wall. After an initial
pumpdown period, the current indicated by the instrument is directly equivalent to the real-time hydrogen
penetration rate.
Since the instrument/probe is measuring the hydrogen penetration rate, the user gets fast response to
changes in the system being monitored. Significant changes can be seen in less than two hours.
The instrument instantaneously measures and records penetration current from a low of 10 microamps
full scale to a high of 5000 microamps full scale. Its digital recorder charts the hydrogen penetration rate onscreen and stores the data to a compact flash memory card. Data can be reviewed on-screen, and can be
downloaded to a PC for printing and analysis.
Model
MS3112 - Hydrogen Penetration Monitoring System (Ordering # IN3112)
Physical Data
Instrument Weight:
9.5 lb. (4.31 Kg)

10.5 lb. (4.76 Kg)
8"H x 16"W x 9"D (20.32cm x 40.64cm x 22.86cm)
Performance Data
Measurement Type:
Range:
Hydrogen Penetration
Switch Selectable Ranges from 10A to 5000A
Electrical Data
Power Requirements:
120VAC (240VAC - optional), 50/60 Hz

> 5 years of data storage (depends on configuration)
Special Features
Integrated digital recorder

Data stored to compact flash memory card (up to 2GB)
On-screen data review
Switch selectable range
Portable
Accessory Items
Meter Prover, AC Power Cable, Operation Manual, 2GB Compact Flash Card (card is included in accessory
kit and not installed in the instrument), USB Cable, PC Software
Hydrogen Patch Probe (sold separately)
Hydrogen Patch Probe - HYY00330100

Materials of
Construction:
Viton, Polypropylene, Teflon, Kalrez
Reference and
Auxiliary Electrodes: Hastelloy C-276
Working Electrode:
Palladium foil (sold separately)
Electrolyte:
96% H2SO4 - cell volume 40 ml
Temperature Range:
-10F to +290F
Hydrogen Penetration Monitoring System and Hydrogen Patch Probe are trademarks of Metal Samples Corrosion Monitoring Systems.
Teflon is a registered trademark of Dupont. Viton and Kalrez are registered trademarks of DuPont Dow Elastomers.


Introduction to High Pressure
Access Systems
Access Fitting Bodies (HP & MH)
Plug Assemblies (HP & MH)
Protective Covers
Ordering Chart
Retrieval Tool and Service Valve
Hot Tap Tool

System Overview
High Pressure Access Systems are specialized
piping arrangements which permit internal
access to production plant vessels and
pipework operating under full process conditions. The corrosion monitoring industry
standard for such access systems is based on a
2-inch nominal bore design.
When operated with a Retrieval Tool and
Service Valve, high pressure access systems
allow the installation and retrieval of corrosion
monitoring coupon holders, probes, chemical
injection equipment, and other devices to be
carried out safely and without plant shutdown, at
working pressures up to 3600 psi.
High pressure access systems are used most frequently (although not exclusively) in oil and gas
production operations. This is typical of high pressure operations in which users are not prepared
to shut down and depressurize process systems in order to remove or install corrosion monitoring
devices.
High pressure access systems consist of five basic components:
an Access Fitting Body

a Plug Assembly
a Cover
a Service Valve
a Retrieval Tool
The access fitting body is the specialized pipe fitting which is permanently attached to the process plant vessel or pipework. Access fitting bodies can be welded or flange-mounted.
The plug assembly is the carrier for the installed device and, depending on the type of device
being used, a solid plug assembly or a hollow plug assembly is selected. The plug assembly screws
into the access fitting body and seals the bore of the fitting to contain line pressure.
The access fitting body together with its plug assembly, and cover (designed to protect the external thread) is known as an access fitting assembly.
The retrieval tool and service valve are the components which are required to perform the online
installation and retrieval of the plug assembly. With the plug assembly removed during the retrieval
procedure, the service valve is used to contain line pressure. One service valve and one retrieval tool
may be used to maintain a number of access fitting assemblies.
A variety of different devices have been designed for use with high pressure access systems. The
following equipment can typically be installed into process lines using standard access fitting
assemblies:
Corrosion Coupons
Electrical Resistance Probes
Linear Polarization Probes
Hydrogen Probes
Biological Probes
Erosion Probes
Thermowells
Sacrificial and Impressed Current Anodes
Using access fitting bodies which incorporate a side-tee, the following functions can be additionally undertaken:
Chemical Injection
Process Sampling
Sand Monitoring
Metal Samples Corrosion Monitoring Systems offers two different styles of high pressure access
systems; the HP System and the MH System. The HP System is the generic design and is widely
used throughout the world. This system is compatible and interchangeable with access fitting equipment
produced by other major manufacturers.
The MH System is a proprietary design of Metal Samples Corrosion Monitoring Systems and incorporates a number of unique and patented features which are an improvement to the generic HP System
design:
Acme style plug threads, reducing the risk of galling
Positive alignment grooves, allowing orientation of weight-loss coupons
A metal-to-metal back-up seal to prevent leakage
Metal Samples Corrosion Monitoring Systems Retrieval Tool and Service Valve are compatible with
both HP and MH Access Fitting Assemblies, but plug assemblies are not interchangeable between the
two systems.
Access Systems - 2
Retrieval Tool
Used to install and retrieve
Plug Assembly together with
its attached monitoring
/injection device while the
system is operating at
pressure.
Service Valve
Used to control pressure in
the Retrieval Tool and to
contain line pressure during
retrieval operation.
Covers
Designed to protect the external
threads of the access fitting body.
Access Fitting Body

Specialized pipe fitting
permanently attached to the
process vessel or pipework.
Plug Assembly
Retrievable carrier for monitoring / injection
devices. Seals the bore of the access fitting body
during normal operation.
Figure 1. High Pressure Access System

Access Systems - 3
Access Fitting Bodies

High Pressure Access Fitting Bodies are available in styles that may be welded (Flareweld, Socketweld,
and Buttweld), threaded (NPT), or flanged (API, ANSI RF, ANSI RJ) to the pipe or vessel wall. Basic
body styles are shown in the HP and MH Access Fitting Bodies sections.
Flareweld bodies are the most widely used. These bodies incorporate a reinforced welding neck and
also have a radius machined into the base to accommodate the curvature of the pipe or vessel to which
the body is welded.
Access fittings are manufactured from materials which conform to NACE MR-0175 specifications for
sour service. Choice of material for the access fitting body is based on minimum operating temperature
as well as process stream corrosivity. Standard temperature materials are suitable for use above a
minimum operating temperature of -20F (-29C). Low Temperature materials should be selected for
minimum operating temperatures below this value.
The Metal Samples Corrosion Monitoring Systems standard material specification for Flareweld
Socketweld, Buttweld, and NPT bodies is AISI 1018 for standard temperature and ASTM A350LF2
for low temperature. For flanged fittings, ASTM A105 is used for standard temperature and ASTM
A350LF2 for low temperature. However, all access fitting components can be made to order in any
customer-specified material; carbon or stainless steel, duplex materials, or other more exotic alloys.
All access fitting bodies have an external 3-inch ACME thread, which is used to attach the service valve
during retrieval operations. Access fitting bodies should always be fitted with a cover which is designed
to protect both external thread and also the service valve sealing surfaces.
Tee Type Access Fitting Bodies

Tee type access fitting bodies are available for use in applications where inlet or outlet access to the
process stream is required.
A side-tee port is drilled and tapped in the access fittings extra thick body to provide an integral
connection point for a nipple and shut-off valve arrangement. Fittings with 1/4", 1/2", 3/4", or 1" FNPT
side-tee ports are available as standard items.
Tee type access fitting bodies are used with Chemical Injection Systems, Sampling, and Sand Monitoring Systems. If required, the side-tee port may be sealed off with a pipe plug. This would allow devices
normally used with the non-tee type access fittings to be used with the tee type access fittings.
NOTE: The installation and removal of the pipe plug requires the process stream to be shut down and
depressurized.
The materials of construction of tee type access fitting bodies is the same as the non-tee type access
fitting bodies. Flanged tee type access fittings are also available upon request.
Access Systems - 4
Plug Assemblies
The Plug Assembly is the retrievable carrier which holds corrosion monitoring, chemical injection, or
various other devices which may be installed through the access fitting. There are two distinct types of
plug assemblies - the Solid Plug and the Hollow Plug (see HP and MH Plug Assemblies sections).
The plug assembly screws into the bore of the access fitting body and is designed to seal the fitting
against line pressure. When tee type access fittings are being used, a pipe plug or nipple and shut-off
valve is additionally required to seal the fitting.
The standard material of construction for the plug assembly is 316 Stainless Steel. It should be noted
that when stainless steel or duplex materials are specified for the access fitting body, the plug assembly
should be specified to be Nitronic 60 to prevent thread galling.
All plug assemblies are individually pressure tested at the factory and are rated for operation at 3600
psi. The operating temperature range for standard plug assemblies is -50F (-45C) to 350F (176C),
but this range can be extended by use of alternative sealing materials.
MH plug assemblies incorporate the following innovative design features which distinguish them from
HP plug assemblies and plug assemblies available from other major manufacturers.
A quick stab collet to facilitate easy attachment to the retrieval tool during removal and
installation of the plug.
A coarse ACME plug thread to minimize the risk of galling or plug fouling.
A keyway feature (on solid plugs) to permit reproducible accurate orientation of installed
hardware, coupon equipment, and injection nozzles.
A metal-to-metal back-up seal to minimize leakage, even if access fitting assembly is
subjected to high temperatures.
Solid Plugs
Solid plugs carry coupon holders, injection/sampling systems, sand probes, and bioprobes
A set screw arrangement is used with MH solid plugs to attach these devices for operation. With HP
solid plugs, the solid plug nut is unscrewed from the base of the plug and replaced by the device being
installed. A left-hand thread is used to ensure that installed devices do not become loose during the
retrieval procedure.
Hollow Plugs
Hollow plugs are used with electrical resistance (E/R) probes, linear polarization resistance (LPR)
probes, and hydrogen probes.
To connect these devices with HP and MH hollow plugs, the hollow plug seal nut is removed and the
monitoring device is screwed into the female thread in the base of the hollow plug. A left-hand thread is
used. Access is allowed through the top of the hollow plug for electrical connections to be made directly
to probes for the purpose of taking readings.
Access Systems - 5
Protective Covers
Protective covers are designed with internal threads which mate with the access tting body and
are recommended to prevent damage to the ttings exterior thread. In addition, they protect the
surfaces against which the service valve seals during retrieval operations.
Heavy Duty Pressure Rated Covers
Heavy duty pressure rated covers are manufactured as standard in AISI 1018 and are supplied
with a paint coat nish suitable for the most aggressive environments. Covers are individually
pressure tested for a pressure rating of 4000 psi and are available with an optional bleed valve
and/or pressure gauge.
Covers are available with or without a center hole. Center holes are required when an external
sensor connection is required to be permanently installed. Covers with an unthreaded 1 3/8" (3.5
cm) diameter center hole are required for installations where mechanical Hydrogen Probes are
installed. Covers with a 1/2" NPT center hole are required where continuous monitoring of electrical probes is required. Connection of an electrical probe to a permanent monitoring instrument
requires the use of a probe adapter that extends through the 1/2" hole in the cover. The probe
adaptor must be ordered separately.
Heavy duty pressure rated cover with 1/2" NPT

center hole and with 2 ea. 1/4" NPT holes for needle
valve and pressure gauge
Heavy duty pressure rated cover without center hole

and with 2 ea. 1/4" NPT holes for needle valve
and pressure gauge
Non-pressure rated cover
Non-Pressure Rated Covers

More economical than heavy duty pressure rated covers, non-pressure rated covers are internally
threaded to protect against mechanical damage to the external access tting threads. Nonpressure rated covers are available in plastic or metal, with the plastic version having the added
advantage of being lightweight and non-sparking. They can be ordered with or without a center
hole.
HPTM Access Fitting Bodies

Non-Tee Types
Model HP1000
Flareweld
Model HP2000
Buttweld
Model
HP1000 Flareweld
HP2000 Buttweld
HP3000 Socketweld
HP4000 NPT
Model HP5000
ANSI Flange RJ
Model HP3000
Socketweld
Model HP4000
NPT
Height (in)
Weight (lbs)
5.25
5.25
6.25
6.25
5.5
4.5
4.5
4.5
Model HP6000
ANSI Flange RF
Model HP7000
API Flange
Flange Siz e
Height (in)
Weight (lbs)
150#
300#
4/600#
9/1500#
2500#
5.25
5.25
6.25
6.25
6.25
10.50
11.50
15.25
30.75
40.00
Temperature Rating: -20 F (28.9 C) to +350 F (176.6 C)

Pressure Rating: 6000 PSI or as Flange Size

Tee Types
Model HP1100
Flareweld
Model HP2100
Buttweld
1/4" T
Model HP3100
Socketweld
1/2" T
3/4" T
Height Weight Height Weight

(in)
(lbs)
(in)
(lbs)
5.25
4.5
6.25
5.75
Model HP5100
ANSI Flange RJ
Model
Flange
Siz e
150#
HP5100
ANSI
Flange RJ
HP6100
ANSI
Flange
RF
HP7100
API
Flange
Model HP4100
NPT
Height
(in)
6.25
1" T
Weight Height Weight

(lbs)
(in)
(lbs)
6.5
7.25
7
Model HP6100
ANSI Flange RF
1/4 " T
1/2" T
Height Weight Height Weight

(in)
(lbs)
(in)
(lbs)
5.25
9.50
7.25
10.00
Model HP7100
API Flange
3/4" T
Height
(in)
7.25
Weight
(lbs)
10.00
1" T
Height Weight
(in)
(lbs)
7.25
10.50
300#
5.25
11.50
7.25
11.75
7.25
12.00
7.25
12.00
4/600#
6.25
12.75
7.25
13.00
7.25
13.00
7.25
13.00
9/1500#
6.25
25.75
8.25
26.00
8.25
26.25
8.25
26.50
2500#
150#
6.25
5.25
40.20
9.75
8.25
7.25
40.50
10.00
8.25
7.25
40.40
13.00
8.25
7.25
40.75
13.00
300#
5.25
11.50
7.25
11.75
7.25
17.00
7.25
17.00
4/600#
6.25
12.75
7.25
13.00
7.25
18.00
7.25
18.00
9/1500#
6.25
25.75
8.25
26.00
8.25
38.00
8.25
38.00
2500#
2000#
6.25
6.25
40.10
15.75
8.25
7.25
40.50
18.00
8.25
7.25
45.50
18.00
8.25
7.25
45.50
18.00
3/5000#
6.25
31.00
8.25
38.00
8.25
38.00
8.25
38.00
10000#
6.25
40.50
8.25
45.50
8.25
45.50
8.25
45.50

MHTM Access Fitting Bodies

Non-Tee Types
Model MH2000
Buttweld
Model MH1000
Flareweld
Model
Height (in)
Weight (lbs)
MH1000 Flareweld
5.5
MH2000 Buttweld
5.5
Model MH5000
ANSI Flange RJ
Model MH6000
ANSI Flange RF
Model MH7000
API Flange
Flange Size
Height (in)
Weight (lbs)
150#
5.5
11
300#
5.5
13
4/600#
5.5
14
9/1500#
5.5
27
2500#
6.5
42


Tee Types
Model MH2100
Buttweld
Model MH1100
Flareweld
1/4 T
1/2 T
3/4 T
1 T
Model
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
MH1100 (Flareweld)
7.50
11
7.50
11
7.50
11
7.50
11
MH2100 (Buttweld)
7.50
11
7.50
11
7.50
11
7.50
11
Model MH5100
ANSI Flange RJ
Model
MH5100
ANSI
Flange RJ
MH6100
ANSI
Flange RF
MH7100
API
Flange
Flange
Size
Model MH6100
ANSI Flange RF
1/4 T
Model MH7100
API Flange
1/2 T
3/4 T
1 T
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
150#
7.50
15
7.50
15
7.50
15
7.50
15
300#
7.50
17
7.50
17
7.50
17
7.50
17
4/600#
7.50
18
7.50
18
7.50
18
7.50
18
9/1500#
7.50
31
7.50
31
7.50
31
7.50
31
2500#
7.50
46
7.50
46
7.50
46
7.50
46
150#
7.50
15
7.50
15
7.50
15
7.50
15
300#
7.50
17
7.50
17
7.50
17
7.50
17
4/600#
7.50
18
7.50
18
7.50
18
7.50
18
9/1500#
7.50
31
7.50
31
7.50
31
7.50
31
2500#
7.50
46
7.50
46
7.50
46
7.50
46
2000#
7.50
18
7.50
18
7.50
18
7.50
18
3/5000#
7.50
31
7.50
31
7.50
31
7.50
31
10000#
8.50
46
8.50
46
8.50
46
8.50
46

HPTM Plug Assemblies

PIPE PLUG
HP Hollow Plug Assembly

HA700952158
Description
HOLLOW PLUG
BODY
PRIMARY PACKING
HOLLOW PLUG NUT
SET SCREWS
PROBE PACKING
Part No.
Material
HA700167
Plastic
Pipe Plug
Hollow Plug Body
Anti-Gall Coating
Primary Packing
HA700300158
316 S S
HA700266785
PTFE (25% G)
Hollow Plug Nut
HA700302158
316 S S
09158E1032ST0187
316 S S
HA700277785
PTFE (25% G)
HA700311158
316 S S
Set Screws
2 required
Probe Packing
Hollow Plug Bore
Sealing Nut
BORE SEAL NUT
PIPE PLUG
HP Solid Plug Assembly

HA700644158
Description
SOLID PLUG BODY
Material
Pipe Plug
Solid Plug Body
HA700697158
316 S S
HA700006158
316 S S
O-Ring
HA700600834
Viton
Primary Packing
HA700266785
PTFE (25% G)
Solid Plug Nut
O-RING
PRIMARY PACKING
SOLID PLUG NUT
SET SCREW
Part No.
Set Screw
HA700210158
316 S S
09158E1032ST0187
316 S S

MHTM Plug Assemblies

The MH plug assemblies incorporate the following innovative design features which distinguish
them from the HP plug assemblies and plug assemblies available from other major manufacturers.
A quick stab collet to facilitate easy attachment to the retrieval tool during removal and
installation of the plug.
A coarse ACME plug thread to minimize the risk of galling or plug fouling.
A keyway feature to permit reproducible accurate orientation of installed hardware,
coupon equipment, and injection nozzles.
A metal-to-metal back-up seal to minimize leakage, even if the acccess fitting assembly is
subjected to high temperatures.
Quick Stab Collet
ACME Thread
Metal to Metal
Seal
4
5
ACME Thread
Quick Stab Collet
1
2
3
ACME Thread
Item Description
6
8
Orientation
Keyway
Material
HA700303158
316 SS
PR6280834
Viton
Hollow Plug
Body
O-Ring
High Pressure
Probe Packing
HA700277785
25% GF
Teflon
Set Screw
09158E1032ST0187
316 SS
Bore Seal Nut
HA700311158
316 SS
MH Solid Plug Assembly

HA700645158
Orientation Key
Part No.
Metal to Metal
Seal
ACME Thread
MH Hollow Plug Assembly

HA700953158
Item Description
1
2
3
4
5
6
7
8
Part No.
Drive Screw
HA700007159
Retainer Pin
PR6366159
Thrust Washer
PR6367783
Wave Washer
PR6370138
Spirolox Pin
PR6371138
O-Ring
PR6280834
Solid Plug
HA700008159
Mandrel
09158E 3716Set Screw
C P 0750
Material
316 S S
316 S S
Teflon
SS
SS
Viton
316 S S
316 S S
Protective Covers
Non-Pressure
Rated Cover
Description
Heavy Duty
Pressure
Rated Cover*
Part No.
Material
Weight
HA700734413
Carbon steel
2.5 lbs. (1.6 kg)
Non-pressure rated
Continuous monitoring
cover w/ 1/2" NPT hole
HA700732413
Carbon steel
2.0 lbs. (0.9 kg)
Non-pressure rated
cover without hole
Intermittent monitoring
HA700436709
Nylon
0.5 lbs. (0.2 kg)
Non-pressure rated
Continuous monitoring
cover w/ 1/2" NPT hole
HA700435709
Nylon
0.5 lbs. (0.2 kg)
Heavy duty pressure

rated cover w/o hole
Intermittent monitoring
(rated for 4,000 PSI)
HA700735413
Carbon steel
9 lbs. (4.1 kg)
Heavy duty pressure

rated cover with 1/2"
NPT hole
Continuous monitoring provides a secondary seal

and allows for probe adapter
HA700731413
Carbon steel
9 lbs. (4.1 kg)
Heavy duty pressure

rated cover and bleed
valve

HA700480413
Carbon steel
(cover), 316 SS
(bleed valve)
9 lbs. (4.1 kg)
HA700481413
Carbon steel
(cover), 316 SS
(bleed valve &
gauge)
10 lbs. (4.5 kg)
9 lbs. (4.1 kg)
Non-pressure rated
cover without hole
Application
Intermittent monitoring chemical injection
Heavy duty pressure

Continuous monitoring rated cover, bleed valve provides a secondary seal
& pressure gauge
Heavy duty pressure
rated cover, bleed
valve, pressure gauge
and 1/2" NPT hole

HA700482413
Carbon steel
(cover), 316 SS
(bleed valve &
gauge)
Heavy duty pressure

rated cover w/ bleed
valve & 1/2" NPT hole

HA700483413
Carbon steel
(cover), 316 SS
(bleed valve)
9 lbs. (4.1 kg)
Heavy duty pressure

Continuous monitoring rated cover, w/ pressure provides a secondary seal
gauge & 1/2" NPT hole (rated for 4,000 PSI)
HA700484413
Carbon steel
(cover), 316 SS
(gauge)
9 lbs. (4.1 kg)
* Fire safe covers certied to API 6FB are also available.

HPTM and MHTM Ordering Chart

Access Fitting Body Options
MOUNTING OPTIONS
1
2
3
4
5
6
7
- Flare Weld
- Butt Weld
- Socket Weld
- NPT
- 2" ANSI Flange RJ
- 2" ANSI Flange RF
- 2" API Flange RJ
HP
MH
PIPELINE SIZE
0 - Non-Tee
1 - 1/4" Tee
2 - 1/2" Tee
3 - 3/4" Tee
4 - 1" Tee
5 - 1/2" 150# RF
6 - 1/2" 300# RF
7 - 1/2" 4/600# RF
8 - 1/2" 9/1500# RF
9 - 1/2" 2500# RF
A - 1/2" 150# RJ
B - 1/2" 300# RJ
C - 1/2" 4/600# RJ
D - 1/2" 9/1500# RJ
E - 1/2" 2500# RJ
F - 1" 9/1500# RJ
G - 1" 2500# RJ
H - 3/4" 9/1500# RJ
J - 1" 150# RF
Y - Tee 1/2" & 3/4"
(for blank)
Z - Misc.
FLARE WELD
0
1
2
3
4
5
6
7
8
9
(Blank)
2"
3"
4"
6"
8" - 10"
12" - 18"
20" - 36"
Flat
38" - 48"
ANSI
FLANGE SIZE
0
1
2
3
4
5
- N/A
- 150#
- 300#
- 4/600#
- 9/1500#
- 2500#
BODY MATERIAL
API
FLANGE SIZE
0
1
2
3
- N/A
- 2000#
- 3/5000#
- 10,000#
1
2
3
4
5
6
7
8
- AISI 1018 Carbon Steel

- ASTM A105 Carbon Steel
- ASTM A350 LF2 Carbon Steel
- AISI 316SS
- Duplex SS
- ASTM A694
- 321 SS
- C276
X X X X - X X X - X
0 - Not Req'd
1 - Solid
2 - Hollow
TYPE
BODY STYLE
0 - Not Req'd
1 - 316
2 - 316L
3 - C276
4 - NIT60
5 - CS
0
1
2
3
4
5
6
Not Required
Viton O-Ring Teflon Primary Packing
Ethylene Propylene O-Ring Vespel Primary Packing
Kalrez O-Ring Vespel Primary Packing
No O-Ring NIT60 Packing
Hydrin O-Ring Teflon Packing
Nitrile O-Ring Teflon Packing
ALLOY
PACKING
Plug Assembly Options
0 - Not Required
1 - Heavy Prot. Cover w/o Hole (non-pressure rated)
2 - Heavy Prot. Cover w/Hole (non-pressure rated)
3 - Polycarbonate Cover w/o Hole
4 - Polycarbonate Cover w/Hole
5 - 4000 PSI Rated Cover w/Bleed Valve
6 - 4000 PSI Rated Cover w/Bleed Valve &
Pressure Gauge
7 - 4000 PSI Rated Cover w/ 1/2" NPT Hole,
Bleed Valve & Pressure Gauge
8 - 4000 PSI Rated Cover w/o Hole
9 - 4000 PSI Rated Cover w/ 1/2" NPT Hole
A - 4000 PSI Rated Cover w/Pressure Gauge
B - C.S. MH Cover - Fire Safe
C - 4000 PSI Rated Cover w/ 1/2" NPT Hole
& Pressure Gauge
D - 4000 PSI Rated Cover w/ 1/2" NPT Hole
& Bleed Valve
Cover Options
Ordering Instructions
1. To order an access fitting body only, use the first four characters on the chart. Example: If a 1/4" Tee 4/600# ANSI Flange RJ fitting
made of Duplex SS is required, order part # HP5135.
2. To order a body with a plug assembly, use the first seven characters on the chart. Example: If a 3/4" Tee 4" Flareweld made of ASTM
A105 Carbon Steel is required with a solid CS hydrin O-ring Teflon packing plug, order part # HP1332155.
3. To order a body with a plug assembly and a cover, use all eight characters on the chart. Example: If a Non-Tee 9/1500# ANSI Flange
RF fitting made of AISI 316 SS with a hollow no O-ring NIT60 packing 316 plug and polycarbonate cover with no hole is required,
order part # HP60442143.
Retrieval Tool and Service Valve

The Metal Samples Corrosion Monitoring Systems retrieval tool and
service valve can be used to insert or retrieve sensors from process
systems operating under full pressure (up to 3600 psi). An HP adapter
supplied with a retrieval tool can be interchanged for an MH adapter,
and vice versa, so that the tool can be used with both HP and MH
high pressure access system. (Each tool is supplied with one adapter.
The alternate adapter must be purchased separately). The tool also
works with other conventional 2" access systems.
The retrieval tool and service valve system incorporates the following
unique features:
Side-wheel manipulation to allow safe operation.
No telescoping parts.
Positive indication of full insertion or retrieval of
plug/sensor assembly to avoid operation errors.
Compact design to allow retrieval in minimum
clearance areas.
Lightweight construction for single person operation.
Full compatibility with systems manufactured by
other suppliers.
Quick-stab collet latch mechanism (MH system) for
rapid operation.
Figure 1. Retrieval
Tool / Service Valve
Dimensional Schematic
Letter
Stroke required = 9.5" + Length of Plug + Attachment Length

solid plug = 2.5"
hollow plug = 3.75"
Description
Maximum Pipeline Siz e

4"
8"
12"
16"
20"
24"
30"
36"
40"
Retrieval Tool Overall Length Inches
39
47
55
63
71
79
91
103
111
Retrieval Tool and Service

Valve Overall Length to Pipe
OD (includes non-tee access
fitting) - Inches
54
62
70
78
86
94
106
118
126
54.5
18.5
22.5
26.5
30.5
34.5
38.5
44.5
50.5
Retrieval Tool Weight - lbs.
Stroke Available - Inches
47
52
57
62
67
72
83
92
97
Case / Tool Kit Weight - lbs.
37
37
40
40
43
43
48
48
53
Total Weight - lbs.
84
89
97
102
110
115
131
140
150
Total Cubage - ft 3
2.4
2.4
2.9
2.9
3.5
3.5
4.3
4.3
4.8
Table 1. Dimensions from Schematic

All retrieval tools have a body material of 316 SS and a working pressure of 3600 psi.
MH is a trademark of Metal Samples Corrosion Monitoring Systems
Retrieval Tool
The exploded view of the retrieval tool shown in Figure 3 illustrates some of the exclusive safety
and convenience features available only from Metal Samples Corrosion Monitoring Systems. The
retrieval tool is constructed to comply with NACE MR-0175(90) and is pressure tested at the factory
to 6000 psi for a working pressure of 3600 psi. The standard tool is suitable for operation between
0F and 450F (-18C and 232C). For operation below this temperature range, a low temperature
version is available on request. The retrieval tool is normally
supplied as a kit complete with eld service case, assembly
accessories and one O-ring seal kit.
Tool size, or stroke, is determined by the combined maximum pipeline size and the maximum height of any access
tting assembly with which the tool will be used. The stroke
is dened as the distance that the plug/sensor assembly must
travel to permit the service valve to close.
Metal Samples Corrosion Monitoring Systems retrieval tool
part numbers for various pipeline sizes are given below. If
the required pipeline size falls between two size ranges, the
larger tool should be selected.
Retrieval Tool Part Numbers

Part #
HA10004X
HA10008X
HA10012X
HA10016X
HA10020X
HA10024X
HA10030X
HA10036X
HA10040X
Pipeline Size
4"
8"
12"
16"
20"
24"
30"
36"
40"
Figure 2. Retrieval Tool and Service Valve
X = 0 (HP adapter), 1 (MH adapter), 2 (HP adapter for low temperature)
Retrieval Tool - 2
A2
1A
1B
A6
B2
B6
A5
B3
A3
B4
A4
B3
A3
B5
A1
B1
Figure 3. Retrieval Tool Exploded View

ITEM
1A
A1
A2
A3
A4
A5
A6
1B
B1
B2
B3
B4
B5
B6
2
3
4
5
6
7
8
9
10
11
12
13
14
QTY
1
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1
1
2
1
5
1
1
1
1
1
1
1
DESCRIPTION
MHTM Adapter Assy
Collet Latch
MHTM Spanner
Spirol Ring
Adapter Guide
Set Screw
Spirol Pin
HPTM Adapter Assy
Landing Screw
HPTM Adapter Body
Spirol Ring
Adapter Guide
Spring
Spirol Pin
Hammer Union
Front Tube
Spirol Ring
Bleed Valve
Pressure Gage
Set Screw
Gear Box Assy
Hand Wheel Nut
L o ck P i n
Handwheel Body
Shaft Retainer
O-Ring
Gear Shaft
PART #
P S 5554158
PR6297110
PR6296158
PR6243158
PR6244158
09141E 2520C P 1000
PR6247141
P S 5552158
PR6242159
PR6246158
PR6243158
PR6244158
PR6245599
PR6247141
PR6290C25
PR6264158XX*
PR6265138
PR6359158
PR7020158
09141E 3716C P 0375
P S 5551
09141E7510JN0000
PR6291139
PR6289338
PR6267707
PR6268834
PR6269110
MATERIAL
As Listed
17-4PH
316 S S
316 S S
316 S S
SS
SS
As Listed
316 S S
316 S S
316 S S
316 S S
IN 600
SS
A 350 LF 2
316 S S
SS
316 S S
316 S S
SS
C a st 3 1 6 L S S
304 S S
SS
Aluminum
NIT60
Viton
17-4PH
ITEM
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
QTY
4
4
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
2
1
1
1
DESCRIPTION
Thrust Washer
O-Ring
O-Ring
Omniseal
Flange Bearing
Drive Tube
Thrust Bearing
Bearing Cap
Sleeve Bearing
O-Ring
Set Screw
K ey
Drive Ring
Handle
Back Tube
O-Ring
End Cap
Spline Rack
Flat Head Screw
End Stop
O-Ring
Grease Fitting
O-Ring
O-Ring
Handwheel Handle
PART #
PR6270158
PR6271834
PR6263834
PR6251
PR6239
PR6272159
PR6273207
PR6274159
PR6275
PR6293834
09141E 3716C P 0500
PR6276377
PR6277158
PR6278158
PR6279158XX**
PR6280834
PR6281158
PR6282110XXXX***
09141E3716FH0500
PR6283158
PR6284834
PR6427139
PR6285834
PR6286834
PR6288338
MATERIAL
316 S S
Viton
Viton
Fluorocarbon
P/M Bronze
316 S S
AISI 52100
316 S S
P/M Bronze
Viton
SS
AISI 1018
316 S S
316 S S
316 S S
Viton
316 S S
17-4PH
SS
316 S S
Viton
303 S S
Viton
Viton
Aluminum
Table 2. Retrieval Tool Parts

* XX is 10" greater than the Retrieval Tool length; i.e. XX = 26 if Retrieval Tool length is 16".
** XX is 11" greater than the Retrieval Tool length; i.e. XX = 15 if Retrieval Tool length is 4".
*** XXXX is 18.56" greater than the Retrieval Tool length; i.e. XXXX = 3456 if Retrieval Tool length is 16".
If replacement parts are required, use the part numbers listed above and specify length where neccessary. Viton is the
standard O-ring material, however other materials are available. Consult your Metal Samples Corrosion Monitoring
Systems representative for the options available with non-standard materials.
Retrieval Tool - 3
Service Valve
Three ball-type service valves are available for use with Metal Samples
Corrosion Monitoring Systems retrieval tools: standard, low and high
temperature. The female threads on this valve are industry-standard
ACME threads and may be used with any Metal Samples Corrosion
Monitoring Systems high pressure access fitting as well as any other 2"
access fitting. The valves have a bleed valve located on the non-process
side of the ball. This bleed valve may be used to drain the retrieval tool,
sample process, or be used as a path for back-pressuring. All valves are
NACE MR-0175 compliant for use in sour service, factory pressure
tested for a working pressure of 3600 psi* W.O.G., and meet API6FA
and API607 fire safe requirements.
The service valve is a portable valve that is used in conjunction with a
retrieval tool. The service valve is threaded onto an access fitting in
preparation for retrieving a plug. Next, the retrieval tool is attached to the
Figure 4. Service Valve
service valve. System pressure is then equalized in the retrieval tool by
unseating the plug. Occasionally deposit buildup in access fitting bodies
does not allow for pressure equalization through the plug. If this occurs, the retrieval tool can be back
pressured by use of a back-pressure kit (P/N - HA104000). Once pressure equalization has occurred, the
plug is removed and the valve is shut. Finally, the retrieval tool is removed from the valve allowing access
to the plug and its accessory. A Blanking Cap/Plug Assembly (P/N - PS5612) may be installed on the
valve as an additional safety measure, if required.
Service valves are supplied with a durable lightweight field service case, extension bar, tool kit, and one
O-ring seal kit. Additional accessory items are listed below.
Model
HA101250 (Standard Temperature Valve)
HA101251 (Low Temperature Valve)
HA101252 (High Temperature Valve)
Physical Data
Valve Weight: 45 lbs. Case Weight: 25 lbs.
Case Dimensions: 12 3/4" x 13 3/4" x 20 1/4"
Service Valve Tool Kit
Part No. Description
PR6961
Socket 19mm 12 Point
1/2" Drive Deep Wall
PR6962
8mm Allen Wrench
10 mm Allen Wrench
PR6963
200F to 0F (93C to -18C)

200F to -50F (93C to -46C)
450F to 0F (232C to -18C)
Total Weight: 70 lbs.
Accessory Items
Part No.
Description
KR1009834
Standard Temperature Seal Kit
KR1010
Standard Temperature Repair Kit
PR6303834
Standard Temperature Male End O-Ring
HA700604834
Standard Temperature Female End O-Ring
PS5612
Blanking Cap/Plug Assembly
PR6358
Brass Hammer
(supplied in each retrieval tool kit)
Specifications
Complies with API6FA and API607 as a fire-safe unit
NACE MR0175
Pressure rating - 3600 PSI
Seal options available for temperature ratings up to 450F
* A 6000 psi model is also available. Contact our sales department for details.
Retrieval Tool - 4
Handle
Stem
Lower Flange
Bonnet
9
Hammer
Union
8
7
10
1
2
11
Body
Low Temp
Material
Buna-N
Buna-N
Buna-N
Celcon
Buna-N
Buna-N
4130
Polymyte/
Buna-N
Teflon
316
Standard
Material
Viton 70
Viton
Viton 70
PEEK
Viton
Viton
4130
Polymyte/
Viton
Teflon
316
Viton
Viton
4130
Polymyte/
Viton
Teflon
316
17-4 PH SS
17-4 PH SS
17-4 PH SS
Figure 5. Service Valve Parts
Low Temp
Part No.
HA700604370
--PR6303370
-----------
Standard
Part No.
HA700604834
--PR6303834
-----------
High Temp
Part No.
HA700604834
--PR6303834
PR6720A50
---------
9*
10
-----
--PR6359158
-----
11**
---
---
---
Item
1*
2*
3*
4*
5*
6*
7**
8*
Description
Viton O-Ring
Viton O-Ring
Viton O-Ring
Seat SealCelcon
Viton O-Ring
L Seal
Carrier
Stem Seal
Ring, Back-Up
316 6000 PSI
Bleed Valve
Ball
Table 3. Descriptions of Service Valve Parts

* Parts included in Seal Kit / Repair Kit.
** Parts included in Repair Kit.
1. Seal Kit - P/N KR1009834 (Standard Temp)
2. Repair Kit - P/N KR1010 (Standard Temp)
High Temp
Material
Viton 70
Viton
Viton 70
Qty
1
1
1
2
1
2
2
1
1
1
1
Hot Tap Tool

for High Pressure (HP and MH) Access Systems
The Metal Samples Corrosion Monitoring Systems hot tap tool
provides a safe and reliable method of hot tapping high pressure
access ttings on pressurized pipelines or vessels.
Operation
A special cutter assembly is installed in the access tting,
previously welded onto the pipe. To tap a hole through the pipe
wall, a service valve is installed on the tting. This allows the cutter tting to be isolated, if necessary. The hot tap tool is mounted
on the service valve and mated to the cutter. The drive screw on the
hot tap tool puts pressure on the cutter as the tool shaft is rotated to
cut through the pipe wall.
After the hole is cut through the pipe wall, the tool is removed
from the valve and the retrieval tool is then used to pull the cutter
assembly and pipe plug from the tting. Shavings and cuttings are removed using swabs or brushes.
The hot tap procedure may be expedited by use of an air operated drill motor to turn the cutter shaft.
Safety is enhanced in the Metal Samples Corrosion Monitoring Systems assembly because the
cutter is isolated from the atmosphere by a service valve. At any time in the procedure, the cutter
drive shaft may be retracted and the tting and its contents isolated from the atmosphere by closing
the service valve.
The hot tap tool is adaptable to either the MH access tting system or the HP access tting
system, which is compatible with other major manufacturers access tting systems.
MH and HP are trademarks of Metal Samples Corrosion Monitoring Systems.

Hot Tap Tool (HA102102)

for HP High Pressure Access Systems
Hot Tap Tool (HA102101)

for MH High Pressure Access Systems
Description
Bore Reamer Assembly
HP Thread Chaser w/ Adapter
Seat Reaming Assembly
Weld and Seal Test Asy
Cutter Assembly - HP 5 1/4"
Nipple
HP Cutter Test Assembly
Bushing Insertion Tool
Hot Tap and Extraction
Tool Test Assembly
Hot Tap Turning Handle Asy
Over Shot for Cutter
Adapter for Tools
Magnetic Swab Assembly
3/16" Allen Wrench
Spanner Wrench
1 3/8" Hex Socket
Snap Ring Pliers (Internal)
Seal Insertion Ring
Brass Hammer
3/32" Allen Wrench
Snap Ring Pliers (External)
Quick Coupling (Female)
1/2" Drive, Socket "T" Handle
Case
Seal Repair Kit
Description
Bore Reamer Assembly
MH Thread Chaser Asy
Seat Reaming Assembly
Weld and Seal Test Asy
Cutter Assembly - MH 5 1/2"
Nipple or as specied
MH Cutter Test Assembly
Bushing Insertion Tool
Hot Tap and Extraction
Tool Test Assembly
Hot Tap Turning Handle
Over Shot for Cutter
Adapter for Tools
Magnetic Swab Assembly
3/16" Allen Wrench
Spanner Wrench
1 3/8" Hex Socket
Snap Ring Pliers (Internal)
Seal Insertion Ring
Brass Hammer
3/32" Allen Wrench
Snap Ring Pliers (External)
Quick Coupling (Female)
1/2" Drive, Socket "T" Handle
Case
Seal Repair Kit
Part #
HA102004
HA102016
HA102018
HA102017
HA102015
HA102020
PR6483
HA102013
HA102007
HA102014
HA102001158
HA102003
PR6352
PR6356
PR6433
PR6479
PR6480
PR6358
PR6478
PR6484
PR6477
PR6357
PS5604A69
KR1007
The above tools are furnished as standard

equipment with each complete Hot Tap Tool Kit.
In addition, a 3/16" punch, large crescent wrench,
large screw driver, etc., are necessary.
Part #
HA102004
HA102009
HA102008
HA102019
HA102010
HA102012
PR6483
HA102013
HA102007
HA102014
HA102001158
HA102003
PR6352
PR6356
PR6433
PR6479
PR6480
PR6358
PR6478
PR6484
PR6477
PR6357
PS5604A69
KR1007
The above tools are furnished as standard

equipment with each complete Hot Tap Tool Kit.
In addition, a 3/16" punch, large crescent wrench,
large screw driver, etc., are necessary.
Injection and Sampling Systems

IP2000 - Fixed Length w/ NPT Pipe Plug
IP3000 - Adjustable Length
IP4000 - Retractable
IP6000 - Fixed Length with Flange
Injection and Sampling System
Model IP2000
Injection & Sampling System
Fixed Length with NPT Pipe Plug
Raised Quill
Standard
Quill
Insertion Rod
Customer-specified
connection
3/4" NPT
Pipe Plug
Open
1" min.
I.L.
Cap & core
.20"
Std. Length
NPT with
Nozzle
Model IP2000 Injection & Sampling System is a xed-length, 3/4" NPT pipe plug-mounted unit
commonly used in eld and plant applications. Process shutdown or process isolation is required
for installation and inspection. The unit assembly consists of an insertion rod, a welded pipe plug,
and an injection/sampling tip. The injection tip, which is threaded, welded, or machined to the end
of the rod, can be either a quill, open, cap & core, or nozzle assembly type. Insertion length (I.L.) is
calculated to the end of the rod and is based on a customer specied length. For standard injection
systems, the maximum insertion length is given in the chart below. The standard pipe plug for the
IP2000 is the 3/4" NPT pipe plug, although other options are available.
Specications:
Std. Length
I.L. (max)
6"
3.8"
8"
5.8"
12"
9.8"
18"
15.8"
24"
21.8"


IP2000 Ordering Information
* Nozzles must be ordered separately.
Model IP3000
Adjustable Length with NPT Pipe Plug
Raised Quill
Customer-specified
3/4" NPT
connection
Compression Fitting
Standard
Quill
Insertion Rod
Open
2"
I.L.
Cap & core
.20"
Std. Length
NPT with
Nozzle
Model IP3000 is an adjustable, 3/4" NPT pipe plug mounted injection & sampling system
commonly used in eld and plant applications. The adjustable pipe plug allows the injection/
sampling system to be inserted into the process to the required length. Process shutdown or process
isolation and a threaded pipe tting is required for installation and inspection. The unit assembly
consists of an insertion rod, a compression tting, and an injection/sampling tip. The injection tip,
which is threaded, welded, or machined to the end of the rod, can be either a quill, open, cap & core,
or nozzle assembly type. For standard injection systems, the maximum insertion length is given in
the chart below. The standard adjustable pipe plug for the IP3000 is the 3/4" NPT compression tting, although other options are available.
Specications:


Model IP4000
Raised Quill
Standard
Quill
Std. Length
Customer-specified
connection
Open
Cap & core

Easy Tool
adapter
Std. Length
NPT with
Nozzle
This configuration is required if an

Easy Tool is necessary for insertion.
(5 1/2")
Model IP4000 Injection & Sampling System is a retractable unit commonly used in eld and plant
applications. A specially designed packing gland is used with the unit for insertion into or retraction
from a pressurized system without a process shutdown. The unit is designed to mount onto a 1" piping system, but can easily be adapted to t your specic requirements. The unit assembly consists of
a packing gland and an insertion rod with an injection/sampling tting. The tting, which is threaded
or welded to the end of the rod, can be either a quill, open, cap & core, or nozzle assembly type. A
safety chain is also provided to prevent blowout. In systems with pressure over 150 psi, an adaptor for the Easy Tool may be added to the unit. Standard packing material in the packing gland is
Teon, however, grafoil packing can be provided for high temperature applications. Model IP4000
units are available in different lengths and materials.
Specications:

850F / 454C - Grafoil
Std. Length
I.L. (max)
24"
16"
30"
22"
36"
28"
42"
34"


Model
IP45
IP75
IPB7
IP00
Injection & Sampling System 1" NPT Female Thread, Packing Gland with Teon
Injection & Sampling System 1" NPT Female Thread, Packing Gland with Grafoil
Injection & Sampling System 1-1/2 " NPT Male Swage Nipple (used with Head, Cap, Core)
Injection & Sampling System Replacement Insertion Rod
Mounting Material (Packing Gland & Rod)
22
44
316
C276
Injection Tip Option
000
010
020
030
040
050
060
070
090
N/A
Quill (straight)
Quill (raised)
Open
1/4" NPT (female) with nozzle*
Head with cap and core (9/16")* -- Must use Swage Nipple.
1/4" NPT (male) with nozzle*
3/8" NPT (male) with nozzle*
1/2" NPT (female) with nozzle*
Tube Size
1
2
3
3/8"
1/2"
5/8"
Length
24
30
36
42
16 max. insertion length

Dry End Mount Options
IP45
22
010
24
01
02
03
Blanked Off
1/2" NPT
3/4" NPT
02
Model IP6000
Fixed Length with Flange
Flange
Raised Quill
Customer-specified
connection
Standard
Quill
Open
Cap & core

1" min.
NPT with
Nozzle
I.L.
Std. Length
Model IP6000 Injection & Sampling System is a xed-length, ange-mounted unit commonly used
in eld and plant applications. The unit is ideally suited for use in high pressure and/or hazardous
applications where threaded ttings are not available or not recommended. Process shutdown or
process isolation is required for installation and inspection. The unit assembly consists of a ange
and an insertion rod with an injection/sampling tip. The injection tip, which is threaded, welded,
or machined to the end of the rod, can be either a quill, open, cap & core, or nozzle assembly type.
Insertion length (I.L.) is calculated to the end of the rod and, in this case, is based on a 1" total ange
thickness. Customers can specify any length required. For standard injection systems, the maximum
insertion length is given in the chart below. Several standard injection tips and anges are available
to meet your specic needs. Model IP6000 units are available in different lengths and materials.
Specications:
Std. Length
I.L. (Max)
12"
10"
18"
16"
24"
22"
30"
28"
36"
34"
42"
40"



Modelo
IP6
Injection & Sampling System Fixed Length with Flange

Flange Size
1
2
3
4
6
1" Flange
1 1/2" Flange
2" Flange
3" Flange
1/2" Flange
Insertion Rod Material
2
4
316
C276
Mounting Material (Flange)
2
316
C276
Injection Tip Options
01
Quill (Straight)
02
Quill (Raised)
03
Open
04
05
06
1/4" NPT (Female) with Nozzle *

Head with Cap & Core (9/16)
1/4" NPT (Male) with Nozzle *
1
150 #
300 #
3
5
6
600 #
1500 #
900 #
Tube Size
1
2
3
3/8"
1/2"
5/8"
Length
12
18
24
30
36
42

Dry End Mount Options
IP6
02
24
01
02
03
09
Blanked Off
1/2" NPT
3/4" NPT
1" - 150 # RF Flange
02
Injection and Sampling Systems

Protective Cover
Solid Plug
Nipple
Access Fitting
To Feed Pump
or Sampling
Cylinder
Injection Nut
Shutoff Valve
Quill
Open
NPT w/ Nozzle
Head w/ Cap & Core
Figure 1
Injection and Sampling systems are fundamental to corrosion control and process control programs.
They are applicable to a large variety of processes in the petroleum, chemical, and water treatment
industries. Injection systems are used to inject a wide range of chemicals into processes. Such
chemicals include biocides, demulsiers, corrosion inhibitors, oxygen scavengers, glycol and monoethylene glycol, dewaxers, methanol, odorizers, and product additives.
Injection systems may be as simple as using an open-ended tube that allows for even distribution of
the injected chemical or as complex as using a head with a cap and core to obtain precise atomization of the chemical.
Sampling systems are used to take samples of the process uid or medium. Such samples are then
analyzed in the laboratory for inhibitor concentration levels, the presence of metal ions, oxygen levels, scale forming compounds, and a wide range of process parameters.
Injection Systems
Injection Point
The art of chemical injection is a complex

technology. Irrespective of the type of injection
or injected uid, several factors relative to the
process system and the injection system must be
considered. Principal factors are:
The maximum uid velocity is usually at the

center of the line. Therefore, the most effective
position for injection is generally at the center of
the pipe in the direction of the product ow. If
the line is to be pigged, the injection point may
be ush with the pipe wall. This eliminates the
need to remove the injection probe before pigging operations begin. On pipelines this means
that injection is perpendicular to the product
ow. Top of the line may be used if the injection is required to be oblique or horizontal to the
product ow.
Pressure Differential
This is the difference between the injection
pump pressure and the process line or vessel
pressure. Ideally the pressure differential should
be 100 PSI (6.8 Bar). However, varied injection
rates can be achieved by changing the pressure
differential.
Temperature
Temperature directly affects viscosity. Ideally the
temperature of both the injected chemical and
the line product should be about 70 F (21 C).
Viscosity
This is the measure of a uid's resistance to ow.
The more viscous the uid the smaller the spray
angle.
Spray Angle
Spray angle is affected by viscosity, spray distance, and pressure differential.
Spray Coverage
This is the theoretical coverage area.
Specic Gravity
The specic gravity of a liquid is the density
ratio of the liquid to water. The ow rate of a
liquid is affected by its specic gravity.
Injection Rate
This is the amount of chemical to be injected
within a specied time and is dened as Gallons
Per Hour (GPH), Liters Per Day (LPD), etc. Injection Systems are available for injection rates
varying from 0.1 GPH (0.38 liters/hr) to 65.7
GPH (250 liters/hr).
Injection - 2
A typical Two-Inch System Injection Assembly

is shown in Figure 1. A Sampling system uses
the same components. The various components
of the assembly are:
1. An Access Fitting body with a side Tee
through which the uid transfer takes place.
The Tee may be threaded or welded. Welded
Tees are either anged or buttweld nipples.
Threaded Tees are based on an NPT tapped
hole in the tting body. The Tee size is rated
according to the injection rate and viscosity
of the injected chemical.
2. A Solid Plug Assembly inside the tting
body is used to carry an injection nut that has
the injection tube/nozzle assembly screwed
into its base.
3. An Injection/Sampling Nut is a multiple
use device that replaces the nut on the end of
the solid plug. It is used to direct the injected
product to the injection tube or atomization
device. An Injection Nut sizing chart is
shown in Table 1.
4. The Injection/Sampling Tube or Nozzle.
a. Quill is an open-ended tube cut at a 45
angle with a slot. It utilizes the turbulence
created by its unique design to achieve
distribution of the injected chemical into
the product ow. Injection Tube Quills

are clog proof and give extremely good
dispersion of the inhibitor if the product
ow is 15 ft. per second or greater. As
with the Open Tube, injection rate must
be controlled at the injection pump or
shut-off valve.
b. Open is an open tube. The natural turbulence within the pipeline is used to insure
even distribution. There is essentially no
pressure differential experienced at the
orice, so it is necessary to control the
injection rate at the injection pump or the
shut-off valve.
c. NPT is similar to the Open Tube but is
threaded at the dispersion end, thus allowing attachment of female nozzle assemblies. Injection may be perpendicular to
the ow with the use of a straight nozzle
or parallel to the ow with the use of a
right angle nozzle.
7. Check Valves are optional items that may be

tted either within the Injection Tube or in
the inlet line to the Access Fitting Body Tee.
8. The Injection or Feed Pump must be
capable of generating sufcient injection
line pressure to overcome the line operating
pressure and thus create the required pressure
differential across the atomizing nozzle or
injection tube.
Materials of Construction
All components are manufactured from 316 SS
as standard with the exception of seals and
packing. These materials comply with the
requirements of NACE Standard MR-0175
Recommended Materials for sulde stress
cracking environments.
Injection Tube Sizing
(Lengths are rounded down to the nearest 1/8".)
Center of Line Non-Flange Fitting

Open/Quill: (FH + PD/2) - (2.04 + N) = L
Head:
(FH + PD/2) - (2.04 + N) = L
d. Head with Caps, Cores, and Strainers
(FH + PD/2) - (3.353 + N) = L
are the various devices that, when attached *NPT:
to the dispersion end of the Injection
Center of Line Flange Fitting
Tube, permit atomization of the uid as it Open/Quill: (FH + PD/2 + MF) - (2.04 + N) = L
is injected into the product line or vessel.
Head:
(FH + PD/2 + MF) - (2.04 + N) = L
*NPT:
(FH + PD/2 + MF) - (3.353 + N) = L
The assemblies can be provided in complete units that contain caps, cores, and
Flush Non-Flange Access Fitting
strainers. The head has female threads
Open/Quill: (FH + PW) - (2.04 + N) = L
to match threads on the caps, cores, and
Head:
(FH + PW) - (2.04 + N) = L
strainers, so that these attachments can
*NPT:
(FH + PW) - (3.353 + N) = L
easily be replaced.
Flush Flange Access Fitting
Open/Quill: (FH + PW + MF) - (2.04 + N) = L
5. Nipples are used with threaded Tee Access
Head:
(FH + PW + MF) - (2.04 + N) = L
Fitting bodies and are the means of connect*NPT:
(FH + PW + MF) - (3.353 + N) = L
ing the shut-off valve to the Access Fitting
body.
6. Shut-Off Valves are required to cut off the
injection ow and maintain pressure integrity
through the Tee when the Solid Plug Assembly is being removed or replaced. They are
also used to control the injection ow rate.
A Nipple and Shut-Off Valve sizing chart is
given in Table 3.
FH
PW
N
L
MF
PD
IL
=
=
=
=
=
=
=
Access Fitting Height

Pipe Wall Thickness
Injection Nut Length
Injection Tube Length
Mating Flange Height
Pipe Outer Diameter
Insertion Length into Pipe or Vessel
* Length of tube is based on nozzle length of 1.313".

Nozzle is sold separately.
Injection - 3
How to Order
A) Access Fitting Body height and Tee size may be determined from the Access Fitting literature.
B) The Injection Nut size may be determined from Table 1.
Model
Length (Fitting type / Height)
Probe End Thread
Seal Material
Alloy Code
IQN ---
---- X ----
---- X ----
---- X ----
---- XXX
1 - 1.75" (HP / 5.25")

2 - 2.75" (HP / 6.25")
3 - 3.75" (HP / 7.25")
4 - 4.75"
5 - 5.50" (HP / 8.25")
6 - 3.50" (MH / all heights)
0 - N/A
1 - 1/8" - 27 NPT
2 - 1/4" - 18 NPT
3 - 3/8" - 18 NPT
4 - 1/2" - 14 NPT
5 - 3/4" - 14 NPT
6 - 3/8" - 24 UNF - 2B
7 - 7/16" - 20 UNF - 2B
8 - 1/2" - 20 UNF - 2B
9 - 9/16" - 18 UNF - 2B
A - 5/8" - 18 UNF - 2B
0 - N/A
1 - Viton o-ring /
Teon backing ring
2 - Ethylene propylene /
Teon backing ring
3 - Kalrez o-ring /
Teon backing ring
4 - Hydrin o-ring /
Teon backing ring
5 - Nitrile o-ring /
Teon backing ring
6 - Teon o-ring /
Teon backing ring
158 - 316 SS
A12 - C276
Table 1
C) Determine Injection Tube Thread size required. Determine the Type. Calculate the Injection
Tube Length using the sizing formulas. Use this information to determine the Part # from Table 2.
Model
Thread Size
Type
Alloy
Length Designation
IQ ---
---- X ----
---- XX ----
---- XXX ----
---- XXXX
1 - 1/8" NPT
2 - 1/4" NPT
3 - 1/2" NPT
4 - 3/4" NPT
5 - 1" NPT
01 - Quill
02 - Open
03 - NPT for a Nozzle
04 - Head w/ Cap & Core
158 - 316 SS
A12 - C276
Length in inches,
stated in 2 decimal
place format
(Ex: 6 1/8" = 0612)
Table 2
D) A Nipple & Shut-Off Valve to match the Tee of the Access Fitting Body may be selected from Table 3.
Access Fitting
Tee Size
1/4"
1/2"
3/4"
1"
Valve
316 SS
Nipple, 4 in (100 mm)

316 SS Sch. 80
Part No.
Part No.
HA700022158
HA700023158
HA700027158
HA700029158
HA700018158
HA700019158
HA700020158
HA700021158
Table 3
E) If applicable, select a suitable Nozzle Type or Cap & Core Assembly from Table 4.
Nozzle Type / Part Number
1/4" FNPT Noz.
1/4" MNPT Noz.
Cap & Core Assem. (9/16")
Orice
Size
Expected Flow Rate

in GPH @ 100 PSI
PR626213903
PR626213904
PR626213906
PR609713903
PR609713904
PR609713906
PR617613903
PR617613904
PR617613906
.006
.012
.016
.48
.64
.96
Table 4
Accessories
Probe Extension Cable Assemblies
Probe Adapters
Length Calculation & Accessories (Retractable Probes & Coupon Holders)
Model SR2159
The Easy Tool Retracting System is
designed for the safe insertion or retraction
of the Metal Samples Corrosion Monitoring Systems series 4000 systems, including
electrical resistance probes (E/R), linear
polarization probes (LP), coupon insertion
systems (RT), and chemical injection
systems (IP). Metal Samples Corrosion
Monitoring Systems requires that an Easy
Tool be used when working on systems
with pressures over 150 psi.
Split Shaft
Spinner Nut
The Easy Tool can insert/retrieve standard

electrical resistance probes and coupon
insertion systems up to 42".
With a weight of under 15 pounds and a
overall length of 44", the Easy Tool is one
of the lightest and shortest retracting tools
available on the market.
Upper Plate
The Easy Tool can be used with most

standard packing glands.
Middle Plate
Swing Arm
Ordering Part #:
SR2159ER24 - Insertion length of 24"
SR2159ER36 - Insertion length of 36"
Lower Plate

Probe Extension Cable Assemblies

5-Pin Probe Extension Cable Assembly
6-Conductor Cable 20#AWG
2X Telescoping Boot
"L"
5-Pin Male
Connector
5-Pin Female
Connector
Part # : PS5547XXX
where XXX = Length ("L") in feet (Ex: 020 = 20 feet)
6-Pin Probe Extension Cable Assembly

6-Conductor Cable 20# AWG
2X Telescoping Boot
"L"
6-Pin Male Connector
6-Pin Female
Connector
Part # : PS5468XXX
where XXX = Length ("L") in feet (Ex: 020 = 20 feet)

Probe Adapters
Probe to Instrument Connection
Adjustable 6-Pin Male to 6-Pin Female (Standard)
1/2" NPT
6-Pin Receptacle
Rod Assembly
8"
(Small)
Blowout Preventer
(w/Blowout)
1.25"
Rubber
6-Pin
Adapter
Adjustable 5-Pin Male to 3-Pin Female (Small w/Blowout)

1/2" NPT
5-Pin Receptacle
Rod Assembly
Blowout Preventer
1.25"
8"
5-Pin Adapter
Rubber
3-Pin
Adapter
3-Pin Adapter

Adjustable 5-Pin Male to 6-Pin Female (Small w/Blowout)
5-Pin Receptacle
1/2" NPT
Rod Assembly
Blowout Preventer
1.25"
8"
Probe Adapter Ordering Information
Rubber
6-Pin
Adapter
Length Calculation and Accessories

for Retractable Probes & Coupon Holders
Safety Clamp
(optional)
2"
6"
Safety Chain
Nipple
Bleed Valve
(optional)
L1
1" Full Port Valve
3.6"
Velocity Shield
L2
Safety Nut
L3
4.4
5.25
L4
1.25
Figure 1. Retractable Probe / Coupon Holder Assembly

The length of a retractable probe or coupon holder assembly is calculated by adding the required
lengths of its various accessories.
Electrical resistance probes, two electrode linear polarization probes, and coupon holder assemblies
require a 1" (minimum) full port valve and nipple for mounting. Three electrode linear polarization
probes require a 1 (minimum) full port valve and nipple for mounting.
The insertion rod extends 2" above the packing gland when fully inserted.
A packing gland is used with the probe for insertion or retraction from a system without process
shutdown. Standard length of the packing gland is 6".
Note: Installation of a probe with a packing gland requires a certified fitter.
When removed from the process environment, the end of the insertion rod retracts into the
nipple. This allows the full port valve to be closed. Standard nipple length (L1) is 4", but may vary
depending on the length of accessories attached to probes or the length and number of coupons
attached to coupon holder assemblies.
The bleed valve (optional) is used to release pressure and drain any process fluid/gas that accumulates within the nipple after the probe is retracted from the process and the port valve is closed.
The length from the top of the valve to the process environment (L2) is determined by the customer.
The portion of the probe or coupon holder assembly that enters the process will vary in length depending on the type of element, electrode, or coupon being used. Figure 1 shows some of the
various types and their lengths.
A velocity shield may be added to fit over the element at the end of an electrical resistance probe.
The shield reduces fluid velocity around the element and protects the element from floating debris. If
a shield (which is longer than the element it covers) is used, the nipple will need to be longer to
allow for the total retraction of the probe from the process environment. The shield also provides
protection against accidental blowout. If the safety chain is not hooked in place or if the chain fails,
the packing gland will catch on the velocity shield preventing blowout. To ensure that this added
safety feature is provided to customers who do not order shields, Metal Samples provides a safety
nut with all probes which can be attached to the end of the probes in place of shields.
A coupon adaptor may be attached to the threads on the end of the safety shield, allowing for the
addition of coupons. The nipple length would then need to be longer to compensate for the length of
the added adaptor and coupons. Example: If an adaptor with a coupon extended 2" beyond the 5"
safety shield to which it was attached, the required nipple length would be 7". Figure 2 shows two
coupon adaptors attached to safety shields.
Figure 2. Coupon Adaptors attached to Safety Shields

A safety chain is provided with every retractable probe to prevent accidental blowout of the insertion rod. Optional safety clamps may be ordered to provide additional protection against blowout.
The clamps are put in place after the probe has been inserted to the required depth.
A six-pin connector is mounted to the top of electrical resistance and linear polarization probes.
Coupon holding probes are capped with either a mushroom knob or an Easy Tool adaptor head.
The Easy Tool is required for probe insertion in systems with pressure over 150 pounds.
Materials Evaluation
Corrosion Coupons
Mechanical Test Specimens
Test Apparatus
Reference Assortment Kits
Electrodes
Return to Main menu
Mechanical Test Specimens

Mechanical test specimens are used to evaluate the physical characteristics of materials. Assessing the strength,
ductility, and hardness of an alloy gives the engineer valuable information in determining the best materials for
use in industrial applications. Metal Samples machines tensile and fracture mechanics test specimens to ASTM
specications or to your requirements. Specimens in a wide variety of sizes and materials are available.
Tensile Specimens
Flat Tensile Specimens
Round Tensile Specimens
Fracture Mechanics Specimens

Charpy
Wedge Open Load
P/N IS2700
Compact Tension
P/N IS2702
P/N IS2701
Double Cantilevered Beam
P/N IS2703
Test Apparatus
ASTM Engine Coolant Test Apparatus
P/N TF4000
P/N TF4006
P/N TF4009
ASTM D1384 corrosion test bundle for

testing engine coolants in glassware.
ASTM D2570 simulated service corrosion

test bundle for testing engine coolants.
ASTM D2847 method for evaluation of

engine coolants in actual vehicle service.
Engine Coolant Testing Parts

P/N
Description
P/N
TF4000
D1384 Test Bundle
CO1464273504100*
TF4006
D2570 Test Bundle
CO1464270504100
TF4009
D2847 Test Bundle
CO1463780504100
TF4000A
Brass Leg
CO337B930504100
TF4000C
Insulating Sleeve (TFE)
CO3373130504100
TF4000D
Steel Spacer
ST1253783
TF4000E
Brass Spacer
09369E1024HN0000
TF4000F
3/16" Insulating Spacer (TFE)
09369E1024PH2000
CO1464190504100 Copper Coupon (CDA110)
09369E1024PH2500
* Solder Coupon (30/70) is solder coated brass. Please specify if you require pure solder.
P/N TF2424 (Ford Test)
P/N TF4005
AL319 Cast Aluminum Specimen

with two holes for thermocouple leads
and a 600 grit nish on one side. Used
in conjunction with P/N TF2424 in
heat transfer corrosion testing. Other
materials are available at your request.
P/N TF4012
ASTM D4340 Heat Transfer Corrosion

Assembly for evaluating the effectiveness of
engine coolants in combating corrosion of
aluminum casting alloys under heat transfer conditions. Available in 120V 60Hz or 240V 50Hz.
Description
Solder Coupon (30/70)
Brass Coupon (CDA260)
Steel Coupon (C1020)
Grey Cast Iron Coupon (CL3500)
Cast Aluminum Coupon (AL319)
1/16" Insulating Spacer (TFE)
10-24 Brass Nut
2" x 10-24 Brass Pan Head Screw
2 1/2" x 10-24 Brass Pan Head Screw
ASTM G32 Vibratory

Cavitation Erosion Test
Buttons. These buttons are
available in AL319 cast
aluminum and grey cast
iron.
Note: Metal Samples manufactures test apparatus in accordance with

ASTM standards. Metal Samples does not conduct test procedures
and therefore does not attempt to address testing considerations.
Please consult ASTM standards for safety guidelines and additional
information regarding testing procedures.
ASTM F-3 Test Apparatus

P/N TF2436
P/N TF2401
ASTM F36 Test Cell for compressibility and recovery

of gasket materials. Fixture shipped partially assembled.
ASTM F36 Test Cell with Test Panel. This is the

complete assembly for the ASTM F36 test method.
Assembly is ready for attachment to pressure supply.
P/N TF2425
P/N TF2402
ASTM F37 (Method A) Test Cell is used to evaluate

the uid sealing properties of gasket materials.
ASTM F37 (Method A) Test Cell with Test Panel.

This is the complete assembly for the ASTM F37 (A)
test method. Assembly is ready for attachment to
pressure supply.
P/N TF2421
P/N TF2403
ASTM F37 (Method B) Test Cell is used to evaluate

the gas sealability of gasket materials. This test cell
can also be used for evaluating liquid sealability.
ASTM F37 (Method B) Test Cell with Test Panel.

This is the complete assembly for the ASTM F37 (B)
test method. Assembly is ready for attachment to
pressure supply.
P/N TF2406
ASTM F38 Method B Test Apparatus includes

all equipment necessary for Creep Relaxation testing.
Yokes for the ASTM F607 Test apparatus are also
available.
P/N
FP5700
FP5701
FP5702
FP5703
FP5704
FP5705
FP5706
FP5707
FP5708
FP5713
FP5714
FP5760
Description
Upper Yoke
Lower Yoke
Dial Indicator
Dowell Pins
Dial Indicator Adapter
4140 Nut*
4140 Washer*
4140 Bolt*
4140 Platen (2)*
Mounting Plate
Custom Wrench
Preconditioned & Calibrated
Bolt, Nut, and Washer*
Included with
P/N TF406
(5 pair)
(5 sets)
* High temperature INCONEL Alloy 718 available.
ASTM G49 Test Apparatus

The ASTM G49 test xture is used to
evaluate stress on a 1/8" round tensile
specimen. The xture is comprised of
two assemblies, the loading xture
(P/N TF5201) and the stress frame
(P/N TF2430). The stress frame is purchased
separately. The test specimen is not included.
P/N TF5201
P/N TF2430
Immersion Test Assembly

The TF2443 immersion test assembly (120V 60Hz) is used to determine the corrosivity of aqueous and nonaqueous liquid waste. The asssembly is made in accordance with NACE TM-01-69 and EPA 11-10 of SW846
specications. Metal Samples can supply the complete assembly as well as test specimens and replacement
parts.
P/N TF2443
Fluid Sealing Pressure Gasket Assembly

P/N TF2408
This anged, carbon steel, pressure

gasket test xture (TF2408) is used
for evaluating uid sealing properties.
The xture meets the Fluid Sealing
Associations FSA-NMG-2040
specications. A stainless steel
version of this xture is also available.
Reference Assortment Kits

Reference Kit No. KR5100
Contents:
Metal Samples has selected some commonly used

metals for non-destructive testing. Reference
Assortment Kits can be very useful in performing
the Chemical Spot Test. This test method is based on
electrographic extraction of metal atoms from
a surface and can be veried by testing on a known
alloy. An additional use of these kits is to check the
element content of an alloy by examining the color
intensity of a chemical spot in comparison to a
standard. The reagent chemicals can be tested on a
metal standard to ensure the shelf life of the chemical
has not been exceeded.
Another non-destructive evaluation that utilizes metal
standards is the Thermoelectric Alloy Separators
Test. This test measures the EMF generated by a
heat junction of dissimilar metals. The magnitude of
the EMF is a function of the metals chemistry and
physical characteristics.
Reference Kit No. KR5100 contains 44 different
alloys and Reference Kit No. KR5101 contains 54
different alloys. Additional slots are provided with
the kit to expand the selection of alloys to meet your
specic requirements. The chemical analysis of each
alloy in the kit has been tabulated from mill test
reports and certied chemical analyses. These test
results are recorded on an analysis sheet that accompanies the assortment. Alloy specimen sizes can be
either 1" x 2" x 1/16" or 1" x 2" x 1/8".
Al1100
800H
321
Al2024
825
347
Al3003
400
410
Al5052
20Cb3
416
Al5086
G3
420
Al6061
HC-276
430
CDA 110
HB-3
440C
CDA 260
Haynes 25
Ti Gr 2
CDA 360
17-4PH
F255
CDA 464
303
C1010
CDA 510
304
C4140
CDA 706
304L
C4340
CDA 715
316
Mg
600
316L
Zinc
625
317L
Reference Kit No. KR5101

Contents:
Al1100
800H
317L
Al2024
825
321
Al3003
400
347
Al5086
20Cb3
410
Al6061
G3
430
Al7075
HC-276
904L
CDA 110
HB-3
F255
CDA 122
HX
Ti Gr 2
CDA 260
Haynes 25
Ti Gr 7
CDA 360
Al-6X
Ti Gr 12
CDA 443
E26-1
C1010
CDA 464
Al29-4C
C1020
CDA 706
304
1 1/4Cr 1/2Mo
CDA 715
304L
2 1/4Cr 1Mo
200
309
5Cr 1/2Mo
600
310
9Cr 1Mo
625
316
C4140
X750
316L
C4340
Electrodes
Metal Samples provides electrodes compatible with our
various probes and instruments, as well as those of most
other major manufacturers. Other electrodes not shown
here are also available. Electrodes are made from a variety
of materials (see Alloys list).
P/N EL400
P/N EL405
Lapped Surface
8-10 RMS
one side only
1.250
O .188
R .094
4-40 UNC-2B Threads
Surface Finish: Approx. 8 - 16 RMS
1/16
or 1/8
O 5/8
Surface area: .736 in2
P/N EL410
P/N EL412
3-48 Tap
( .005)
O .005
Tap 5-40 NC 2B
1/2
O 3/8
Centerless Grind O.D. Surface area: .700 in2
Gaskets Commonly used with Electro-Chemical Apparatus

P/N MI2616
Teon gasket for use with EG&G
O 5/8 disc holder
P/N MI2605
P/N MI2604
Teon compression spacer for electrochemical electrode mounting (per ASTM G5)
Teon compression gasket for electrochemical electrode mounting (per ASTM G5)
O 1/8 thru
1/4
O 1/8 thru
3/4
1/4
O 3/8
1/4
O 3/8
O 3/16
Precision Machining
Precision Machining Services
Complete List of Capabilities
Photo Tour of Our Company
Return to Main menu
Precision Machining Services

Metal Samples uses a wide variety of CNC
and conventional machining equipment to
offer you a one stop source for all of your
manufacturing needs.
We have gained extensive experience in
machining materials of all kinds, including
exotic and difcult alloys such as Titanium,
Nickel, Zirconium, Uranium, Molybdenum,
and Rhenium.
Our machining services include:
Laser cutting and welding

Press brake services
EDM services
CNC milling, Lathing
Punching, Forming
Laser cladding
CNC screw machining
Tube cutting and bending
Waterjet cutting
Precision plasma cutting
Robotic welding
Grinding, Drilling
Powder coating
Electropolishing
Heat-treating, Anodizing
Prototype fabrication
Screw Machining Services

Our CNC Swiss-type screw machines
allow turning of long length to diameter
ratios. These bar-fed machines allow
complete automatic manufacturing of
turned components with multiple features
in a single operation, eliminating the need
for many secondary operations.
Capabilities include milling, slotting, cross drilling and tapping, knurling,
and threading.
Milling Services
Our vertical 4-axis CNC milling centers, coupled with a Pro-Engineer
ofine programming system, are able to machine with ball end tooling,
using four axes simultaneously to produce very complex contours in
a variety of materials. These machines are also capable of performing
standard milling functions such as drilling, tapping, slotting, etc.
EDM Services
Our electrical discharge machining (EDM) department features the latest in technologically advanced equipment, including auto threading, 4-axis cutting, submerged
machining, anti-electrolysis power supply, and small wire capabilities. Our sinker
machines can EDM parts spherically and helically
at the same time.
These machines are used to hold exceptionally
tight tolerances on exotic and other difcult-tomachine materials. They can cut material thicknesses up to 20 inches and produce nishes of
12-15 RMS on steel and 8-9 RMS on carbide.
Laser Cladding - Cutting - Welding - Marking

Through our sister company, Alabama Laser, we offer a full range of laser
cladding, cutting, welding, marking/etching, and heat treating services.
Laser cladding is emerging as a strategic technique for repairing damaged
components and improving surface protection properties for better wear or
corrosion resistance.
For more information on our laser services, visit www.alabamalaser.com.
Grinding Services
We provide complete precision grinding services with a variety of surface
conditions, ranging from mill nishes to mirror-like nishes of 1 to 2 RMS.
Capabilities include surface, double-disc vertical and horizontal, centerless,
and thread grinding. Forms and proles in single-run or large quantity orders
can be ground cost effectively.
Punching & Press Brake Services

Our punch press department houses several machines,
including automated CNC presses with sheet loaders.
Our press brakes enable accurate bending and forming on materials. One of our press brakes is a robotic
system that allows for greater repeatability than could
be obtained with a conventional hand-fed machine.
Robotic & Conventional Welding Services

Our welding department uses robotic welding systems which provide precise gas
metal arc welds (GMAW) in repetitive motion applications. These systems are
ideal for the automated run of repeat, large quantity parts.
We also have conventional welding stations (MIG & TIG) with a skilled team of
welders dedicated to meet your welding needs.
Material Inventory
Metal Samples stocks the largest
variety of materials in the world.
Exotic and conventional alloys
are stocked in a number of forms,
including bar, pipe, plate, rod, sheet,
wire, and castings. Storing these
materials in-house helps us expedite
customer orders more effectively.
Machining
Capabilities
Laser Services
30 laser systems including:
CO2 lasers -- Nd:YAG lasers -- Fiber lasers -- Direct diode lasers -- Fiber-delivered, direct diode lasers
Laser Sheet Cutting -- 10 systems - sheets up to 6 x 11 - cut up to 3/4 on CS, 3/8 on SS & aluminum
5-Axis Laser -- 3-D capabilities
Laser Tube Cutting -- 3 systems -- 14 diameter on round tubing, 12 side diameter on square tubing
Laser Welding
Laser Cladding / Metal Deposition
Laser Etching / Marking
Laser Heat Treating / Hardening
Services Systems Research Process Development
Electronic Discharge Machining (EDM)

Wire EDM - 5 machines
RAM/Sinker EDM - 2 machines
Tolerances: .0002 (wire EDM) -- Up to 20 thickness -- Intricate shapes and sizes
Press Brakes / Metal Folders

Press Brakes - 6 machines (capacity up to 240 tons and lengths up to 14 feet)
Robotic Press Brake - parts formed completely automated
Metal Folders - 3 systems
Tube Machining Capabilities

Tube Cutting
Tube Swaging
Tube Bending
Tube Polishing
Welding - Robotic & Conventional

Robotic Welding - 4 systems
Multiple Conventional Welding Stations (MIG & TIG)
Water Jet / Precision Plasma Cutting System

Water Jet Cutting - thicknesses up to 6
Precision Plasma Cutting - thicknesses up to 3
(Handles material up to 6 wide by 12 long)
Punch Presses
CNC Punch Presses - punch up to 5/16 on mild steels (4 systems)
Automated Punch Press
Laserpress - Laser & Punch Press Combination
Automatic Sheet Loading Tower - automated material handling for punch presses
CNC Milling
Horizontal & Vertical Mills
4-Axis CNC Mills - 7 machines -- including 30 horizontal milling center
3-Axis CNC Mills - 5 machines
CNC Lathes
10 CNC Lathes
Additional manual lathes
CNC Screw Machines

Swiss Screw Machines - 4 machines with automatic bar feeders
Grinding
Disc Grinders
Surface Grinders
Thread Grinders
Cylindrical Grinders
Centerless Grinders
Hones - Drills - Saws

Honing Machines
Gundrilling Machine
Spindle Drills
Vertical & Horizontal Band Saws

High-Speed Abrasive Band Saw
Automatic Downfeed Cold Saws
Powder Coating / Painting

Powder Coating Line - automated transfer line thru washing booth, spray booth, and drying chamber
Painting Booths - multiple booths, including large automotive-style booth
Finishing Machines
Vibro Deburr Systems
Flat Deburring Machines -- wide-belt -- can also be used to put polish or grain finishes on material
Blast Finishing Tumbler
Other Miscellaneous
Parts Straightener
Multi-Center for Stamping/Forming
Shearing
Stenciling
Engineering / Design / Research

Engineering Staff (Metallurgical, Electrical, Mechanical, Aeronautical)
CAD / Design Department
Metallurgical Laboratory -- failure analysis, micro structural analysis and hardness measurement
Metallurgical Microscope, Micro Hardness Testing Machine
Research Labs
Quality Assurance Inspection Equipment

Zeiss Precision Inspection Systems
Nikon Vision System (54 to 250X mag power)
Portable Coordinate Measuring Arm
Fabrivision - flat dimensional inspection
- reverse engineering capabilities
CNC 3-axis Coordinate Measurement Machine

Pocket-Surf Profilometers
Optical Comparator - CNC 30"
Bore Gages
Micrometers, surface plates, etc.
Alabama Specialty Products, Inc.

152 Metal Samples Rd., Munford, AL 36268
Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.alspi.com
ISO9001:2008 HUBZone Service Disabled Veteran Owned Small Business
One of our Machining Facilities

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Next
Screw Machining Services

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Next
Parts machined on Screw Machine

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EDM Services
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Milling Services
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Milling Services (continued)

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Next
Grinding Services
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Punch Press Services

Back
Next
Press Brake Services (Robotic & Manual )

Back
Next
Automated Production Tooling Center
(for production stamping, forming, welding, and assembly)
Back
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Parts made on Automated Production Center

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Conventional Welding Services

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Robotic Welding Services

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Water Jet & Precision Plasma Cutting Services

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Powder Coating / Painting Services

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Materials Inventory Facility

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One of our Laser Machining Facilities

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Laser Cutting Services

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5-Axis Laser for 3-D cutting & welding

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Laser Tube Cutting

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Tube Bending
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Laser Welding Services

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Laser Cladding / Metal Deposition

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Laser Etching / Marking Services

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Laser Research
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Quality Assurance (ISO Certified)

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Main Menu
See additional services at www.metalsamples.com
New Products & Services

Remote Corrosion Monitoring Telemetry System
MS2510 Receiver
Laser Cladding Services
Return to Main menu
Metal Samples
New!

The MS4500E is a hand-held, batterypowered, corrosion meter capable of
measuring and storing data from all
types of electrical resistance (ER)
corrosion probes. The instrument is
light weight, microprocessor-based,
and features a simple, menu-driven
interface using a keypad and a backlit
graphical LCD display.
Corrosion rate measurements are made
using the electrical resistance method.
Essentially, the instrument measures the
resistance of the probe element which
changes over time, as metal loss occurs.
The rate of change is directly proportional
to corrosion rate. This method nds a wide variety of applications since it can be used in conductive
and nonconductive environments such as petroleum, chemical, water, soil, or even atmosphere. The new
high-resolution measurement of the MS4500E detects smaller increments of metal loss, providing faster
response than traditional ER instruments.
After taking a reading, the instrument displays metal loss in mils and corrosion rate in mils per year
(mpy). The reading can then be stored to memory or discarded. All stored readings are automatically
time and date stamped. Readings are stored to non-volatile Flash memory which retains data without the
need for a battery backup.
On-screen charting
Transfer data directly to USB Flash drive
The MS4500E can store 16,000 readings per probe on up to 250 different probes (4 million total). Stored
data can be downloaded to a PC via the USB cable or downloaded directly to a USB Flash (jump)
drive. Data can be opened and charted using the provided CDMS software, or can be imported into any
standard data analysis (spreadsheet) program such as Microsoft Excel. Data can also be reviewed and
charted on the instruments LCD display for quick reference.
Model
MS4500E - Handheld ER Corrosion Data Logger
Physical Data
Instrument Weight (w/ boot):

Instrument Weight (w/o boot):
and Accessories:
Instrument Dimensions (w/ boot):
Instrument Dimensions (w/o boot):
Performance Data
Measurement Type:
1.00 lb. (0.45 kg)

1.45 lb. (0.66 kg)
6.70 lb. (3.04 kg)
8.75"L x 4.50"W x 1.75"D (22.23cm x 11.43cm x 4.45cm)
7.50"L x 4.00"W x 1.30"D (19.05cm x 10.16cm x 3.30cm)
14.50"L x 11.38"W x 5.88"D (36.83cm x 28.89cm x 14.92cm)
-4 to 130F (-20 to 54C)
-4 to 158F (-20 to 70C)
ER measurement using any standard ER probe types
(Wire Loop, Tube Loop, Cylindrical, Flush, Strip, etc.)
0.1% of Probe Life
0.004% of Probe Life
0.1% of Full Scale
Range - Standard:
Range - High:
Resolution - Standard:
Resolution - High:
Repeatability:
Electrical Data
Power Requirements:
Download Method:
Four AA Batteries
200 ft (61 m)
To PC via USB cable or directly to USB Flash drive
Intrinsic Safety Certication

US, CSA, ATEX
Special Features
High resolution ER measurement for rapid response

Data storage capacity of 16,000 readings per probe on 250 different probes (4 million total)
Backlit graphical LCD display (320 x 240 pixel resolution)
On-screen charting
Non-volatile Flash memory
Multilingual menu (English, Spanish, Portuguese, French)
Portable
Accessory Items
Carrying Case, Probe Cable (1' coiled - 6' extended), USB Cable, Meter Prover, Operation Manual,
Corrosion Data Management Software
Metal Samples
Remote Corrosion Monitoring

Telemetry System
Metal Samples remote telemetry system obtains
real-time corrosion monitoring data via the Internet
from anywhere in the world. The system features
communications via Inmarsat IsatM2M satellite to a
secure Web Monitor data server. With this powerful
web-based back end, you can bring the data to your
desk no matter where the site is located.
System Benets Include:
Eliminating costly travel to remote sites
Gathering important corrosion data at a low cost
A small optional solar panel (4.5 x 6) easily connects
to the Base Station for use where no power is available.
Using its internal gel cell and charge control circuit, the
unit functions in the Monitor & Sleep mode.
Remote corrosion monitoring

telemetry system with solar panel
Once the telemetry system is in place, just log in to the provided website to view your data.
Above: Sample data as viewed on the Internet from a corrosion probe connected to the telemetry system.
Graphs of corrosion data can be viewed from

the web site or can be copied into Excel for
more detailed analysis.
Specications
Base Station
Power:
Enclosure:
115 / 230 VAC, 50-60 Hz or 8 - 30 volts DC or AC for Always On Operation

Optional 4.5 x 6 solar panel for autonomous Monitor and Sleep Operation
NEMA 4X case
System Operating Environment

Temperature:
-20 to +70 C
Humidity:
0 - 100% non-condensing
System Features
Congurable from the website - no laptop necessary in the eld
Worldwide communications
Easy-to-use web interface
Low monthly messaging costs
Communications Via
Skyware Inmarset ISatM2M
Available Congurations
Electrical Resistance Corrosion Monitor (single channel)
Linear Polarization Resistance Corrosion Monitor (single channel)
Sand (Erosion) Probe (4-channel)
Call for special applications or congurations.



Electrical Data
Power Requirements:
Intrinsic Safety:
12 to 35 VDC
600' to 1000'
3.09inUsing
Supplied Antenas*
Wireless
Receiver
Output to
DCS/SCADA
12-30VDC
Supply
Probe


Metal Samples
MS2510 Receiver
Input:
One probe
receiver distance:
10,000 feet
Output:
Color touch screen;

Resolution:
+/- 0.1 mpy or 0.01 mil
Mounting:
Panel or Rack Mount
POWER SUPPLY
Voltage:
Current:
100 - 240 V AC, 1 phase, 50/60 Hz

< 2 Amps
SIGNAL
Input:
Voltage:
Input Impedance:
24V DC
250 Ohms
MS2510 Receiver
Operating Temp:
32 to 122 F (0 to +50 C)
Weight:
4 lbs. (1.9 kg)
Size:
8.25 x 10 x 6 (20.95 cm x 25.40 cm x 15.24 cm)
Panel cutout:
8.25 x 10 (20.95 cm x 25.40 cm)
NETWORK

Metal Samples (in association with our sister company

Alabama Laser) provides laser cladding services, systems,
and process development using lasers to deposit a layer of
material onto a substrate.
This process enhances the properties of a surface and, with
the right material choice, provides good wear and corrosion
resistance.
Services
Process Development
Laser cladding produces minimal dilution and a small heat affected zone when compared to conventional welding.
Unlike a thermal spray process where the bond is mechanical, laser cladding provides a metallurgical bond between the
base material and the substrate.
Materials that we Clad include:

Stainless Steel
IN625
Tool Steel
Stellite
Nickel based super alloys
Tungsten Carbide
Cladding/metal deposition is emerging as a strategic technique for repairing

damaged components and improving the properties of base materials for surface
protection.
Laser Cladding Services

Hot Wire Laser Cladding
Hot Wire Laser Cladding combines a

solid-state laser with a wire heated by
a gas metal arc welding power source.
After grinding
Before grinding
Cylinder clad with Tungsten Carbide
Our track systems allows us to clad cylinders more than

60 ft. long. Cylinders with diameters from 1" up to 48"
can be clad.
Visit www.alabamlaser.com for our laser cladding articles in:

LIA Today (Laser Institute of America) - Dec. 2006
Welding Journal - Feb. 2008
The Fabricator - Feb. 2010
Alabama Laser
55 Laser Blvd. P.O. Box 55 Munford, AL 36268
Phone: (256) 358-9055 Fax (256) 358-4515
E-Mail: als@alspi.com Web: www.alabamalaser.com

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Corrosion Coupons

Materials evaluation products

Laser cutting & welding services

Our 300,000 ft2 facility houses several manufacturing centers, a large

Laser cutting & welding services

About Metal Samples

P.O. Box 8, 152 Metal Samples Rd.

Houston Sales Ofce:

8811 Kensington Court

About Metal Samples

Metal Samples Contact Info

P.O. Box 8, 152 Metal Samples Rd.

Houston Sales Ofce:

Alabama Specialty Products, Inc. (ASPI)

Metal Samples President

Sales Mgr. (Houston)

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Introduction to Corrosion Monitoring

The Need for Corrosion Monitoring

Corrosion Monitoring Techniques

Corrosion Coupons (weight loss measurements)

Corrosion Coupons (Weight Loss)

Electrical Resistance (ER) Monitoring

ER probes have all the advantages of coupons, plus:

Linear Polarization Resistance (LPR) Monitoring

Probe Fitting Styles

Applications of Corrosion Monitoring Techniques

Where corrosion inhibitors are in use.

Metal Samples Corrosion Monitoring Systems

Bypass Piping Systems

Post Exposure Coupon Analysis

Coupon Storage (VCI Bags)

Easy Tool Retracting System

Length Calculation & Accessories for

Alloys Listed by Trademark

Corrosion Coupons for

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Corrosion Coupons and Weight Loss Analysis

Weight loss (g) * K

Area Unit (A)

Weight loss (g) * K

Desired Metal Loss Unit (ML)

Area Unit (A)

Coupon Preparation and Cleaning

Coupon after being exposed

Coupon Position and Orientation

Figure 1. Preferred Flow Direction

Figure 2. Ladder Strip Coupon Holder

Figure 3. Flush Disc Coupon Holder in High Pressure Access Fitting

Figure 4. Fixed (Pipe Plug) Coupon Holder

Retractable Coupon Holders

Figure 5. Retractable Coupon Holder

Retrievable Coupon Holders

Metal Samples Corrosion Monitoring Systems

Mill - nished as produced from mill.

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Manufacturing on time and material basis

Manufacturing from your material if requested

1/2" x 3" x 1/16"